WO2014098069A1 - Resin composition for use as vapor-barrier adhesive, and laminate - Google Patents

Resin composition for use as vapor-barrier adhesive, and laminate Download PDF

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Publication number
WO2014098069A1
WO2014098069A1 PCT/JP2013/083727 JP2013083727W WO2014098069A1 WO 2014098069 A1 WO2014098069 A1 WO 2014098069A1 JP 2013083727 W JP2013083727 W JP 2013083727W WO 2014098069 A1 WO2014098069 A1 WO 2014098069A1
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Prior art keywords
resin composition
water vapor
film
acid
adhesive
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PCT/JP2013/083727
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French (fr)
Japanese (ja)
Inventor
正憲 林
武田 博之
加賀谷 浩之
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Dic株式会社
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Application filed by Dic株式会社 filed Critical Dic株式会社
Priority to JP2014524984A priority Critical patent/JP5761460B2/en
Publication of WO2014098069A1 publication Critical patent/WO2014098069A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/40Layered products comprising a layer of synthetic resin comprising polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4205Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups
    • C08G18/4208Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups
    • C08G18/4211Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols
    • C08G18/4216Polycondensates having carboxylic or carbonic ester groups in the main chain containing cyclic groups containing aromatic groups derived from aromatic dicarboxylic acids and dialcohols from mixtures or combinations of aromatic dicarboxylic acids and aliphatic dicarboxylic acids and dialcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/74Polyisocyanates or polyisothiocyanates cyclic
    • C08G18/76Polyisocyanates or polyisothiocyanates cyclic aromatic
    • C08G18/7614Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring
    • C08G18/7628Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group
    • C08G18/7642Polyisocyanates or polyisothiocyanates cyclic aromatic containing only one aromatic ring containing at least one isocyanate or isothiocyanate group linked to the aromatic ring by means of an aliphatic group containing at least two isocyanate or isothiocyanate groups linked to the aromatic ring by means of an aliphatic group having a primary carbon atom next to the isocyanate or isothiocyanate groups, e.g. xylylene diisocyanate or homologues substituted on the aromatic ring
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • C09J175/06Polyurethanes from polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/724Permeability to gases, adsorption
    • B32B2307/7242Non-permeable
    • B32B2307/7246Water vapor barrier

Definitions

  • the present invention relates to a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier property, and a water vapor barrier film laminate obtained by curing the resin composition on the film.
  • Food packaging materials are required to have gas or water vapor barrier properties in order to protect their contents and extend their shelf life, and have been studied in many ways, including various plastic films, metals, glass-deposited films, metal foils, etc. Materials that have been laminated into composite films have been used. In order to satisfy the needs for the material having the gas barrier property, a transparent vapor-deposited film on which inorganic materials such as silica and alumina are vapor-deposited is used as the packaging material, but it is expensive and has poor bending resistance. There was a problem.
  • halogenated materials such as polyvinylidene chloride and cycloolefin copolymer systems were mainly used.
  • the adhesive used here is (1) adhesiveness to plastic film, aluminum vapor deposition film, alumina vapor deposition film, silica vapor deposition film, and aluminum foil, (2) initial adhesiveness to prevent tunneling, (3) adhesion High performance is required for the curing rate of the agent, (4) pot life, (5) content resistance, (6) boil, retort resistance and the like. More recently, various impurities derived from adhesives do not migrate to the contents and do not adversely affect the scent or taste. (7) Low odor properties have become important, but water vapor barrier properties The present condition is that the adhesive which has this is not known.
  • Patent Document 1 discloses a sheet excellent in water vapor barrier property, impact resistance, rigidity, and heat resistance containing a cyclic olefin in a resin composition, and a container formed of the sheet. ing.
  • Patent Document 2 describes a material that is a film or sheet containing a vinylidene chloride copolymer.
  • Patent Document 3 has an example using a maleimide compound having a condensed alicyclic structure, and describes that a water vapor barrier property can be imparted to the resulting sealant. .
  • Patent Document 4 discloses that polyurethane is developed as an adhesive for transparent inorganic vapor-deposited film and an anchor coating agent, polyester polyol is used as a polyurethane raw material, and tricyclodecane dimethanol is used as a glycol component. Are listed.
  • the problem to be solved by the present invention is to provide a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier property, and a water vapor barrier film laminate obtained by curing the resin composition on the film. There is to do.
  • the present inventors are a resin composition for a water vapor barrier adhesive obtained by reacting a polyol and a curing agent, The above problems have been solved by providing a resin composition for a water vapor barrier adhesive, wherein the polyol or the curing agent has a tricycloalkane structure.
  • the present invention comprises the following items.
  • a resin composition for a water vapor barrier adhesive obtained by reacting a polyol and a curing agent, A resin composition for a water vapor barrier adhesive, which has a tricycloalkane structure in a polyol or a curing agent, 2.1.
  • the polyol is a polyester polyol obtained by reacting a tricycloalkane having a hydroxyl group with a polyvalent carboxylic acid or acid anhydride thereof and a polyhydric alcohol.
  • the curing agent is an isocyanate compound.
  • the isocyanate compound is a reaction product of metaxylene diisocyanate or metaxylene diisocyanate and a polyhydric alcohol having at least two hydroxyl groups in the molecule.
  • the isocyanate compound is a reaction product of a tris-cycloalkane having at least two or more hydroxyl groups in the molecule or a polyester polyol comprising tricycloalkane and isocyanate. ⁇ 4.
  • the tricycloalkane is tricyclodecane ⁇ 6.
  • a water vapor barrier film laminate obtained by curing the resin composition for water vapor barrier adhesive according to any one of the above on a film.
  • the present invention it is possible to provide a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier properties, and a water vapor barrier film laminate obtained by curing the resin composition on the film.
  • the resin composition for water vapor barrier adhesive used in the present invention is a resin composition for water vapor barrier adhesive obtained by reacting a polyol and a curing agent, It is characterized by having a tricycloalkane structure in the polyol or the curing agent and having a tricycloalkane structure in the resin composition. Since the hydrophobicity of the resin composition by containing this structure is improved and the solubility of water vapor can be reduced, water vapor barrier properties are exhibited.
  • a resin composition that can be used as an adhesive having a water vapor barrier property is referred to as a resin composition for a water vapor barrier adhesive.
  • the polyol used in the present invention is not particularly limited as long as it reacts with a curing agent, but a tricycloalkane having a hydroxyl group and a polyvalent carboxylic acid or an acid anhydride thereof, or a tricycloalkane having a hydroxyl group and a polyvalent carboxylic acid. Or the polyol formed by making the acid anhydride and polyhydric alcohol react is mentioned.
  • Tricycloalkane having a hydroxyl group examples include known and commonly used tricycloalkanes having a hydroxyl group. Examples of the tricycloalkane include tricyclononane, tricyclononene, tricyclodecane, and tricycloalkane. Examples include cyclodecene, tricycloundecane, tricyclododecane, tricyclotetradecane, tricyclopentadecane, and tricyclohexadecane.
  • Polyvalent carboxylic acid Specifically, as the polyvalent carboxylic acid component used in the present invention, as the aliphatic polyvalent carboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid and the like are used, and alicyclic polyvalent carboxylic acid.
  • 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like, and aromatic polyvalent carboxylic acids include orthophthalic acid, terephthalic acid, isophthalic acid, pyromellitic acid, trimellitic acid, 1,4 -Naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, naphthalic acid, biphenyldicarboxylic acid, 1,2-bis (phenoxy) ethane-p, p'-dicarboxylic acid and the dicarboxylic acids Anhydrides or ester-forming derivatives; p-hydroxybenzoic acid, p- (2-hydroxyethoxy) an Polybasic acids such as benzoic acid and ester-forming derivatives of these dihydroxycarboxylic acids can be used alone or in a mixture of two or more.
  • succinic acid, 1,3-cyclopentanedicarboxylic acid, orthophthalic acid, acid anhydride of orthophthalic acid, and isophthalic acid are preferable, and orthophthalic acid and its acid anhydride are more preferable.
  • polyhydric alcohol component Specific examples of the polyhydric alcohol used in the present invention include aliphatic glycols such as ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, cyclohexanedimethanol, 1,5-pentanediol, and 3-methyl-1 , 5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, aromatic polyphenol , Hydroquinone, resorcinol, catechol, naphthalene diol, biphenol, bisphenol A, hisphenol F, tetramethylbiphenol, ethylene oxide De extension product, there can be mentioned hydrogenated alicyclic.
  • aliphatic glycols such as ethylene glyco
  • ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, and cyclohexane dimethanol are preferred, because it is estimated that the smaller the number of carbon atoms between oxygen atoms, the more difficult the molecular chain becomes excessively flexible. More preferred is ethylene glycol.
  • the polycondensation reaction between the polyvalent carboxylic acid and the polyhydric alcohol can be performed by a known and usual method.
  • polyester polyol examples include, but are not limited to, the following. (I); General formula (1)
  • A is a polyvalent carboxylic acid or its anhydride
  • B is a polyhydric alcohol having a tricyclodecane skeleton
  • a and B are bound by an ester group obtained by reaction with A and B.
  • N is an integer from 1 to 100.
  • A is a polyhydric carboxylic acid or its anhydride
  • B is a polyhydric alcohol having a tricyclodecane skeleton
  • C is a polyhydric alcohol other than a polyhydric alcohol having a tricyclodecane skeleton
  • a and C are bonded with an ester group obtained by reaction with A and B, A and C, and m and n are integers of 1 to 100.
  • A is a polyvalent carboxylic acid or its anhydride
  • B is a polyhydric alcohol having a tricyclodecane skeleton
  • C is a monovalent or polyhydric alcohol having a tricyclodecane skeleton
  • D is a polyhydric having a tricyclodecane skeleton.
  • A is a polyvalent carboxylic acid or anhydride thereof
  • B is a polyhydric alcohol having a tricyclodecane skeleton
  • C is a linear or branched alkyl group having 1 to 30 carbon atoms and having a hydroxyl group
  • B, A and C are bonded with an ester group obtained by reaction with A and B, A and C
  • n is an integer of 1 to 100.
  • A is a polyvalent carboxylic acid or its anhydride
  • B is a polyhydric alcohol other than a polyhydric alcohol having a tricyclodecane skeleton
  • C is a monovalent or polyhydric alcohol having a tricyclodecane skeleton
  • B, A and C are bonded with an ester group obtained by reaction with A and B, A and C, and n is an integer of 1 to 100.
  • the polyvalent carboxylic acid used in the present invention preferably contains a benzene ring, and particularly preferably includes orthophthalic acid and its anhydride.
  • the orthophthalic acid and its anhydride skeleton have an asymmetric structure. Therefore, it is presumed that the rotation of the molecular chain of the resulting polyester is suppressed, and it is presumed that this provides excellent gas barrier properties, particularly water vapor barrier properties. Further, it is presumed that the non-crystalline structure is exhibited due to this asymmetric structure, sufficient adhesion to the base material is imparted, and excellent adhesion and gas barrier properties, particularly water vapor barrier properties. Furthermore, when used as a dry laminate adhesive, the solvent solubility, which is essential, is also high, so that it has excellent handling characteristics.
  • the polyvalent carboxylic acid containing the cyclohexane skeleton which hydrogenated the benzene ring is used, since hydrophobicity improves and the solubility of water vapor
  • Polyvalent carboxylic acid and other components When synthesizing a polyester polyol having three or more hydroxyl groups, when a branched structure is introduced by a polyvalent carboxylic acid component, it is necessary to have at least part of a trivalent or higher carboxylic acid. Examples of these compounds include trimellitic acid and its acid anhydride, pyromellitic acid and its acid anhydride, etc. In order to prevent gelation during synthesis, trivalent or higher polyvalent carboxylic acids include three. Divalent carboxylic acids are preferred.
  • the polyester polyol of the present invention may be copolymerized with other polyvalent carboxylic acid components as long as the effects of the present invention are not impaired.
  • the aliphatic polyvalent carboxylic acid succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, etc.
  • the unsaturated bond-containing polyvalent carboxylic acid maleic anhydride, maleic acid, Fumaric acid, etc., 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid etc.
  • polyhydric alcohol and other ingredients When synthesizing a polyester polyol having three or more hydroxyl groups, when a branched structure is introduced by a polyhydric alcohol component, it is necessary to have at least part of a trihydric or higher polyhydric alcohol.
  • these compounds include glycerin, trimethylolpropane, trimethylolethane, tris (2-hydroxyethyl) isocyanurate, 1,2,4-butanetriol, pentaerythritol, and dipentaerythritol.
  • trihydric alcohol is preferable as the trihydric or higher polyhydric alcohol.
  • aliphatic diols include 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, Triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, aromatic polyphenols, hydroquinone, resorcinol, catechol, naphthalenediol, biphenol, bisphenol A, hisphenol F, tetramethylbiphenol, and their ethylene oxides
  • An elongated product and a hydrogenated alicyclic group can be exemplified.
  • the synthesis of the polyester polyol can be performed using a known and commonly used method (for details, refer to Examples).
  • the polyester polyol preferably has a hydroxyl value of 20 to 250 and an acid value of 20 to 200.
  • the hydroxyl value can be measured by the hydroxyl value measuring method described in JIS-K0070, and the acid value can be measured by the acid value measuring method described in JIS-K0070.
  • the hydroxyl value is smaller than 20 mgKOH / g, the molecular weight is too large, the viscosity becomes high, and good coating suitability cannot be obtained.
  • the hydroxyl value exceeds 250 mgKOH / g, the molecular weight becomes too small, so that the crosslinking density of the cured coating film becomes too high, and good adhesive strength cannot be obtained.
  • steam barrier adhesives in this application is computable as follows. That is,
  • TMW Tricycloalkane molecular weight n: Degree of polymerization (in the case of containing a tricycloalkane structure at the terminal, n + 1)
  • NMW repeating unit molecular weight
  • EMW terminal monomer molecular weight
  • W main agent or curing agent blending amount containing tricycloalkane structure
  • AW main agent + curing agent blending amount.
  • the ratio of the tricycloalkane structure contained in the resin composition for a water vapor barrier adhesive of the present invention is preferably 10% by mass to 50% by mass.
  • the curing agent used in the present invention is not particularly limited as long as it can react with the hydroxyl group of the polyol, and known curing agents such as diisocyanate compounds, polyisocyanate compounds, and epoxy compounds can be used. Especially, it is preferable to use a polyisocyanate compound from a viewpoint of adhesiveness or retort resistance.
  • Polyisocyanate compounds include aromatic and aliphatic diisocyanates and trivalent or higher polyisocyanate compounds, which may be either low molecular compounds or high molecular compounds.
  • the isocyanate compound may be a blocked isocyanate.
  • the isocyanate blocking agent for example, phenols such as phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol, chlorophenol, acetoxime, methyl ethyl ketoxime, cyclohexanone oxime oximes, methanol, Alcohols such as ethanol, propanol and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; tertiary alcohols such as t-butanol and t-pentanol; Examples include lactams such as caprolactam, ⁇ -valerolactam, ⁇ -butyrolactam, ⁇ -propylolactam, and other aromatic amines, imides, acetylacetate.
  • the blocked isocyanate can be obtained by subjecting the above isocyanate compound and the isocyanate blocking agent to an addition reaction by a known and appropriate method.
  • metaxylene diisocyanate or a reaction product of metaxylene diisocyanate and a polyhydric alcohol having at least two hydroxyl groups in the molecule is preferable.
  • the glass transition temperature of the cured coating film of the polyol of the present invention and the curing agent is preferably in the range of ⁇ 30 ° C. to 80 ° C. More preferably, it is 0 ° C to 70 ° C. More preferably, it is 25 ° C to 70 ° C.
  • the glass transition temperature is higher than 80 ° C., the flexibility of the cured coating film near room temperature becomes low, and thus the adhesiveness to the substrate may be deteriorated due to poor adhesion to the substrate.
  • Epoxy compounds include bisphenol A diglycidyl ether and oligomers thereof, hydrogenated bisphenol A diglycidyl ether and oligomers thereof, orthophthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, and p-oxybenzoic acid diglyceride.
  • Glycidyl ester tetrahydrophthalic acid diglycidyl ester, hexahydrophthalic acid diglycidyl ester, succinic acid diglycidyl ester, adipic acid diglycidyl ester, sebacic acid diglycidyl ester, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, 1 , 4-Butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether and polyalkylene glycol Cole diglycidyl ethers, trimellitic acid triglycidyl ester, triglycidyl isocyanurate, 1,4-diglycidyloxybenzene, diglycidyl propylene urea, glycerol triglycidyl ether, trimethylolethane triglycidyl ether, trimethylolpropane triglycidyl
  • a general-purpose known epoxy curing accelerator may be appropriately added for the purpose of accelerating curing as long as the barrier property which is the object of the present invention is not impaired.
  • the curing agent is preferably a polyisocyanate compound having an aromatic ring. If the polyisocyanate compound includes the metaxylene skeleton, the barrier is not only caused by hydrogen bonding of the urethane group but also by ⁇ - ⁇ stacking of aromatic rings. It is preferable because the property can be improved.
  • Examples of the polyisocyanate compound containing the meta-xylene skeleton include a trimer of xylylene diisocyanate, a burette synthesized by reaction with an amine, and an adduct obtained by reacting with an alcohol.
  • the adduct body is more preferable because the solubility of the polyisocyanate compound in the organic solvent used for the dry laminate adhesive is easily obtained as compared with the body.
  • an adduct obtained by reacting with an alcohol appropriately selected from the above low molecular active hydrogen compounds can be used. Among them, addition of ethylene oxide of trimethylolpropane, glycerol, triethanolamine, metaxylenediamine, etc. Adduct bodies with objects are particularly preferred.
  • the resin composition and the curing agent are such that the ratio of the resin composition to the curing agent is such that the hydroxyl group of the resin composition and the reaction component of the curing agent are 1 / 0.5 to 1/10 (equivalent ratio). It is preferably blended in, more preferably 1/1 to 1/5. If the curing agent component is excessive beyond this range, the excess curing agent component may be left out and bleed out from the adhesive layer after bonding. On the other hand, if the curing agent component is insufficient, the adhesive strength is insufficient. There is a fear.
  • the above-mentioned curing agent can be used in combination with a known curing agent or accelerator selected according to the type.
  • the adhesion promoter include silane coupling agents such as hydrolyzable alkoxysilane compounds, titanate coupling agents, aluminum coupling agents, and epoxy resins. Silane coupling agents and titanate coupling agents are also preferred in terms of improving the adhesive to various film materials.
  • the adhesive of the present invention may contain various additives as long as the adhesive strength and the barrier property are not impaired.
  • additives include inorganic fillers such as silica, alumina, aluminum flakes, and glass flakes, stabilizers (antioxidants, heat stabilizers, ultraviolet absorbers, etc.), plasticizers, antistatic agents, lubricants, and antiblocking agents. Examples include agents, colorants, fillers, crystal nucleating agents and the like.
  • Plate-like inorganic compound In the resin composition for adhesives of this invention, you may contain a plate-shaped inorganic compound.
  • the plate-like inorganic compound used in the present invention has an effect of improving the laminate strength and barrier properties of an adhesive obtained by curing a resin composition for an adhesive.
  • the plate-like inorganic compound used in the present invention has a feature that the laminate strength and barrier properties are improved by the plate-like shape.
  • the charge between the layers of the plate-like inorganic compound does not greatly affect the barrier property directly, but the dispersibility to the resin composition is greatly inferior with the ionic inorganic compound or the swellable inorganic compound with respect to water, and the amount added is increased. As a result, the resin composition becomes thicker and thixotropic.
  • the addition amount is increased, it is difficult to become thickened or thixotropic, so that the coating suitability can be secured.
  • Examples of the plate-like inorganic compound used in the present invention include, for example, hydrous silicate (phyllosilicate mineral etc.), kaolinite-serpentine clay mineral (halloysite, kaolinite, ende Light, dickite, nacrite, etc., antigolite, chrysotile, etc.), pyrophyllite-talc group (pyrophyllite, talc, kellorai, etc.), smectite group clay minerals (montmorillonite, beidellite, nontronite, saponite, hectorite, Sauconite, stevensite, etc.), vermiculite group clay minerals (vermiculite etc.), mica or mica group clay minerals (muscovite, phlogopite etc.
  • hydrous silicate phyllosilicate mineral etc.
  • kaolinite-serpentine clay mineral halloysite, kaolinite, ende Light, dickite, nacrite, etc.,
  • mica margarite, tetrasilic mica, teniolite, etc.
  • chlorite group kukeite, sudite
  • Clinocroix Clinocroix, sha Site Nimaito etc.
  • hydrotalcite tabular barium sulfate
  • boehmite boehmite
  • aluminum polyphosphate aluminum polyphosphate and the like.
  • These minerals may be natural clay minerals or synthetic clay minerals.
  • An inorganic layered compound is used individually or in combination of 2 or more types.
  • the plate-like inorganic compound used in the present invention is preferably nonionic without intercalation.
  • Examples of the plate-like inorganic compound used in the present invention include kaolinite-serpentine clay minerals (such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.), pyrophyllite, and the like.
  • kaolinite-serpentine clay minerals such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.
  • pyrophyllite and the like.
  • the talc family pyrophyllite, talc, kerolai, etc.
  • the plate-like inorganic compound used in the present invention is preferably non-swellable with respect to water.
  • Examples of the plate-like inorganic compound used in the present invention include kaolinite-serpentine clay minerals (such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.), pyrophyllite, and the like.
  • kaolinite-serpentine clay minerals such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.
  • pyrophyllite and the like.
  • -Talc pyrophyllite, talc, kerolai, etc.
  • mica or mica clay minerals mica, muscovite, phlogopite, etc.
  • margarite tetrasilic mica
  • teniolite etc.
  • chlorite kukeite, sudite, (Clinochlor, chamosite, nimite, etc.)
  • hydrotalcite plate-like barium sulfate and the like.
  • the average particle size in the present invention means a particle size having the highest appearance frequency when the particle size distribution of a certain plate-like inorganic compound is measured with a light scattering type measuring device.
  • the average particle diameter of the plate-like inorganic compound used in the present invention is not particularly limited, but is preferably 0.1 ⁇ m or more, and more preferably 1 ⁇ m or more. If the average particle size is 0.1 ⁇ m or less, the length of the long side is short, so that there are problems that the detour path of the molecule does not become long and the barrier ability is difficult to improve and the adhesive force is difficult to improve.
  • the side with a large average particle diameter is not particularly limited. When defects such as streaks occur on the coated surface by containing a large plate-like inorganic compound by the coating method, a material having an average particle diameter of 100 ⁇ m or less, more preferably 20 ⁇ m or less is preferably used.
  • the aspect ratio of the plate-like inorganic compound used in the present invention is preferably higher in order to improve the barrier ability due to the gas maze effect. Specifically, it is preferably 3 or more, more preferably 10 or more, and most preferably 40 or more.
  • a known dispersion method can be used as a method for dispersing the inorganic compound used in the present invention in a resin composition or a resin composition for a water vapor barrier adhesive.
  • a known dispersion method can be used.
  • an ultrasonic homogenizer, a high-pressure homogenizer, a paint conditioner, a ball mill, a roll mill, a sand mill, a sand grinder, a dyno mill, a disperse mat, a nano mill, an SC mill, a nanomizer, and the like can be mentioned, and even more preferably, a high shear force is generated.
  • equipment that can be used include Henschel mixer, pressure kneader, Banbury mixer, planetary mixer, two-roll, three-roll. One of these may be used alone, or two or more devices may be used in combination.
  • the adhesive and film laminate of the present invention can also block gases other than water vapor.
  • gases other than water vapor examples include oxygen, alcohol, inert gas, and volatile organic substances (fragrance).
  • the alcohol targeted for blocking by the adhesive and multilayer film of the present invention is a material generally classified as an alcohol having a structure in which a hydroxyl group is bonded to an alkyl chain in at least one place. If there is no particular limitation. Moreover, monohydric alcohol or polyhydric alcohol can be used. Examples of the monohydric alcohol include methanol, ethanol, 1-propanol, 2-propanol, butanol, pentanol, neopentyl glycol, hexanol, benzyl alcohol, allyl alcohol, and cyclohexanol.
  • polyhydric alcohol examples include ethylene glycol, propanediol, butanediol, glycerin, and trimethylpropane.
  • polyhydric alcohol examples include ethylene glycol, propanediol, butanediol, glycerin, and trimethylpropane.
  • aminoalcohols such as N, N-diethylethanolamine, N, N-dimethylethanolamine, N-methyldiethanolamine and N-ethylethanolamine
  • alcohol compounds containing ether groups such as diethylene glycol and triethylene glycol Etc.
  • a material that is a gas to a liquid in a normal temperature region is preferable because of high effectiveness of the present invention.
  • the inert gas that is intended to be blocked by the adhesive and multilayer film of the present invention is inert to foods and is unlikely to cause a general chemical change. It is a gas useful for maintaining the flavor of food, maintaining its contents, and preventing oxidation by functions such as preventing contact.
  • nitrogen and carbon dioxide helium, neon, argon, krypton, xenon, and radon rare gases can be exemplified. Of these, nitrogen, argon, and carbon dioxide are widely used as the inert gas.
  • Volatile organic substances (fragrances) targeted for blocking by the adhesive and multilayer film of the present invention are cocoa, soy sauce, sauce, miso, coffee, lemonene, methyl salicylate, menthol, cheese, flavors, shampoo, rinse Sanitary field containing scent components such as detergents, softeners, soaps, pet foods, insect repellents, fragrances, hair dyes, perfumes, agricultural chemicals and the like.
  • the adhesive and multilayer film of the present invention can block gas, adsorbents such as activated carbon and zeolite, deodorants, water purifier cartridges, rice grains, instant noodles, mineral water, somen, cotton, etc. It is also suitably used for applications where it is desired to prevent the entry of fragrance from the outside and for applications where it is desired to prevent leakage of the fragrance to the outside.
  • adsorbents such as activated carbon and zeolite, deodorants, water purifier cartridges, rice grains, instant noodles, mineral water, somen, cotton, etc. It is also suitably used for applications where it is desired to prevent the entry of fragrance from the outside and for applications where it is desired to prevent leakage of the fragrance to the outside.
  • the adhesive of the present invention may be either a solvent type or a solventless type.
  • the solvent may be used as a reaction medium during the production of the polyester polyol and the curing agent. Furthermore, it is used as a diluent during painting.
  • Solvents that can be used include, for example, esters such as ethyl acetate, butyl acetate and cellosolve acetate, ketones such as acetone, methyl ethyl ketone, isobutyl ketone and cyclohexanone, ethers such as tetrahydrofuran and dioxane, and aromatic hydrocarbons such as toluene and xylene.
  • Halogenated hydrocarbons such as methylene chloride and ethylene chloride, dimethyl sulfoxide, dimethyl sulfoamide and the like. Of these, it is usually preferable to use ethyl acetate or methyl ethyl ketone.
  • the adhesive of the present invention can be used by being applied to a substrate film or the like.
  • the coating method is not particularly limited and may be performed by a known method.
  • a solvent type whose viscosity can be adjusted
  • it is often applied by a gravure roll coating method or the like.
  • it can be coated with a roll coater while heating.
  • it is preferable to coat the adhesive of the present invention in a state heated to about room temperature to about 120 ° C. so that the viscosity of the adhesive of the present invention is about 500 to 2500 mPa ⁇ s.
  • the adhesive of the present invention can be used as a water vapor barrier adhesive for various applications that require gas barrier properties, particularly water vapor barrier properties, for polymers, paper, metals, and the like.
  • the adhesive of the present invention can be used as an adhesive for film lamination. Since the laminated film is excellent in gas barrier property, particularly water vapor barrier property, it can be used as a gas barrier property, particularly water vapor barrier laminated film.
  • the film for lamination used in the present invention is not particularly limited, and a thermoplastic resin film can be appropriately selected according to a desired application.
  • a thermoplastic resin film can be appropriately selected according to a desired application.
  • PET film polystyrene film, polyamide film, polyacrylonitrile film
  • polyethylene film LLDPE: low density polyethylene film
  • HDPE high density polyethylene film
  • polypropylene film CPP: unstretched polypropylene film
  • OPP examples thereof include polyolefin films such as biaxially stretched polypropylene film), polyvinyl alcohol films, and ethylene-vinyl alcohol copolymer films. These may be subjected to stretching treatment.
  • the stretching treatment method it is common to perform simultaneous biaxial stretching or sequential biaxial stretching after the resin is melt-extruded by extrusion film forming method or the like to form a sheet. Further, in the case of sequential biaxial stretching, it is common to first perform longitudinal stretching and then perform lateral stretching. Specifically, a method of combining longitudinal stretching using a speed difference between rolls and transverse stretching using a tenter is often used.
  • the adhesive of the present invention can be preferably used as an adhesive for a laminated film formed by bonding a plurality of the same or different resin films.
  • the resin film may be appropriately selected depending on the purpose.
  • the outermost layer is a thermoplastic resin film selected from PET, OPP, and polyamide, and the innermost layer is unstretched polypropylene.
  • CPP a composite film consisting of two layers using a thermoplastic resin film selected from a low density polyethylene film (hereinafter abbreviated as LLDPE), or an outermost layer selected from, for example, PET, polyamide and OPP
  • LLDPE low density polyethylene film
  • a three-layer composite using a thermoplastic resin film, a thermoplastic resin film that forms an intermediate layer selected from OPP, PET, and polyamide, and a thermoplastic resin film that forms an innermost layer selected from CPP and LLDPE Heat to form an outermost layer selected from a film, for example, OPP, PET, polyamide Selected from a plastic film, a thermoplastic film forming a first intermediate layer selected from PET and nylon, and a thermoplastic film forming a second intermediate layer selected from PET and polyamide, LLDPE, and CPP
  • a four-layer composite film using a thermoplastic resin film that forms the innermost layer can be preferably used as a food packaging material as a gas barrier property, particularly as a water vapor barrier film.
  • the surface of the film may be subjected to various surface treatments such as flame treatment and corona discharge treatment as necessary so that an adhesive layer free from defects such as film breakage and repellency is formed.
  • the water vapor barrier laminate film of the present invention is obtained by applying the adhesive of the present invention to one of the thermoplastic resin films and then laminating the other thermoplastic resin film and laminating them by lamination.
  • lamination method known lamination such as dry lamination, non-solvent lamination, extrusion lamination, etc. can be used.
  • the adhesive of the present invention is applied to one of the base films by a gravure roll method, and the other base film is stacked and bonded by dry lamination (dry lamination method).
  • the temperature of the laminate roll is preferably about room temperature to 60 ° C.
  • non-solvent lamination is applied to the surface immediately after applying the adhesive of the present invention, which has been heated to room temperature to about 120 ° C., with a roll such as a roll coater heated to room temperature to about 120 ° C.
  • a laminate film can be obtained by laminating various film materials.
  • the laminating pressure is preferably about 10 to 300 kg / cm 2 .
  • the organic solvent solution of the adhesive of the present invention is applied to the base film as an adhesion aid (anchor coating agent) by a roll such as a gravure roll, and the solvent is dried and cured at room temperature to 140 ° C.
  • a laminate film can be obtained by laminating the polymer material melted by the extruder.
  • the polymer material to be melted is preferably a polyolefin resin such as a low density polyethylene resin, a linear low density polyethylene resin, or an ethylene-vinyl acetate copolymer resin.
  • the water vapor barrier laminate film of the present invention is preferably subjected to aging after production. If polyisocyanate is used as a curing agent, the aging condition is from room temperature to 80 ° C. for 12 to 240 hours, during which adhesive strength is generated.
  • a laminate film formed from the adhesive may be a PVDC coat layer, a polyvinyl alcohol (PVA) coat layer, or ethylene-vinyl alcohol.
  • PVDC coat layer a polyvinyl alcohol (PVA) coat layer
  • ethylene-vinyl alcohol a laminate film formed from the adhesive
  • Very high level barrier without using commonly used barrier materials such as copolymer (EVOH) film layer, metaxylylene adipamide film layer, inorganic vapor deposited film layer deposited with alumina, silica, etc. Sex is expressed.
  • a barrier film containing a gas barrier layer such as a polymer or vinylidene chloride may be used in combination.
  • polyester polyol having a number average molecular weight of 640, an acid value of 0.2 mgKOH / g, and a hydroxyl value of 184.4 mgKOH / g.
  • polyester polyol having a number average molecular weight of 720, an acid value of 1.09 mgKOH / g, and a hydroxyl value of 160.5 mgKOH / g.
  • NDoPA polyester polyol
  • the esterification reaction was terminated to obtain a polyester polyol (CHDMODA) having a number average molecular weight of 2000, an acid value of 0.91 mgKOH / g, and a hydroxyl value of 54.5 mgKOH / g.
  • CHDMODA polyester polyol
  • the esterification reaction was terminated to obtain a polyester polyol (EGOSA) having a number average molecular weight of 600, an acid value of 0.55 mgKOH / g, and a hydroxyl value of 190.8 mgKOH / g.
  • EGOSA polyester polyol
  • the internal temperature was stored at 220 ° C.
  • the esterification reaction was terminated to obtain a polyester polyol (PDTMAOcOH) having a number average molecular weight of 600, an acid value of 0.43 mgKOH / g, and a hydroxyl value of 187.4 mgKOH / g.
  • PDTMAOcOH polyester polyol
  • the solvent-type adhesive is subjected to corona treatment of a PET film (“E-5102” manufactured by Toyobo Co., Ltd.) having a thickness of 12 ⁇ m so that the coating amount is about 5 g / m 2 (solid content). It is applied to the surface, the solvent is evaporated and dried with a dryer set at a temperature of 70 ° C., and the adhesive surface of the PET film to which the adhesive is applied, and a nylon film with a thickness of 15 ⁇ m (“Emblem ON” manufactured by Unitika Ltd.) -BC ”) was laminated with a corona-treated surface to prepare a composite film having a layer structure of PET film / adhesive layer / nylon film. Next, this composite film was aged at 40 ° C. for 5 days to cure the adhesive, and the laminated film of the present invention was obtained.
  • a PET film (“E-5102” manufactured by Toyobo Co., Ltd.) having a thickness of 12 ⁇ m so that the coating amount is about 5 g
  • the water vapor barrier property of the adhesive cured coating film alone was calculated using the formula (a) from the measurement results of the water vapor barrier laminated film, PET film and nylon film.
  • P Water vapor transmission rate of water vapor barrier laminate film
  • P1 Water vapor transmission rate of coating film alone
  • P2 Water vapor transmission rate of 12 ⁇ m PET film (calculated as 49 g / m 2 ⁇ 24 hours)
  • P3 Water vapor permeability of 15 ⁇ m nylon film (calculated as 300 g / m 2 ⁇ 24 hours)
  • Table 2 shows the results using the resin compositions obtained in Comparative Examples 1 to 5.
  • the adhesive of the present invention has good adhesive strength and water vapor barrier properties, in addition to the adhesive for film laminate for the packaging material, for example, an adhesive for a protective film for solar cells and a barrier substrate for display elements. It can be suitably used in applications where water vapor barrier properties are desired, such as adhesives for electronic materials such as adhesives, adhesives for building materials, and adhesives for industrial materials.

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Abstract

The present invention provides a resin composition for use as a vapor-barrier adhesive. Said resin composition is obtained by reacting a polyol with a hardener, and either the polyol or the hardener has tricycloalkane structures that constitute 10-50% of the mass of the resin composition. Said resin composition makes it possible to provide a film that exhibits excellent adhesive strength and vapor-barrier performance. The present invention also provides a vapor-barrier film laminate obtained by curing the aforementioned resin composition on top of a film.

Description

水蒸気バリア性接着剤用樹脂組成物、及び積層体Resin composition for water vapor barrier adhesive and laminate
 本発明は、接着力、水蒸気バリア性に優れるフィルムを提供することができる樹脂組成物、及び該樹脂組成物をフィルム上で硬化させてなる水蒸気バリア性フィルム積層体に関する。 The present invention relates to a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier property, and a water vapor barrier film laminate obtained by curing the resin composition on the film.
 食品包装材料は、内容物保護、賞味期限の延長等のニーズから、ガス或いは水蒸気バリア性を求められ、これまで数多く検討されてきており、各種プラスチックフィルム、金属、ガラス蒸着フィルム、金属箔等を多層ラミネートして複合フィルム化した材料が使用されてきた。上記ガスバリア性を有する材料に対するニーズを満足するためには、包装材料には、シリカ、アルミナ等の無機物を蒸着した透明蒸着フィルムが使用されるが、高コストであり、耐折り曲げ性に乏しい等の問題があった。 Food packaging materials are required to have gas or water vapor barrier properties in order to protect their contents and extend their shelf life, and have been studied in many ways, including various plastic films, metals, glass-deposited films, metal foils, etc. Materials that have been laminated into composite films have been used. In order to satisfy the needs for the material having the gas barrier property, a transparent vapor-deposited film on which inorganic materials such as silica and alumina are vapor-deposited is used as the packaging material, but it is expensive and has poor bending resistance. There was a problem.
 アルミ箔等を用いた場合、ガスバリア性は強いが、リサイクルの観点から使用しにくく、且つ高価である等の問題がある。 When aluminum foil or the like is used, gas barrier properties are strong, but there are problems such as being difficult to use and expensive from the viewpoint of recycling.
 水蒸気バリア性を有する材料としては、ポリ塩化ビニリデン等のハロゲン化材料や、シクロオレフィンコポリマー系が主であった。 As materials having water vapor barrier properties, halogenated materials such as polyvinylidene chloride and cycloolefin copolymer systems were mainly used.
 また、これらの各種バリア性フィルム、金属、ガラス蒸着フィルム、金属箔等を貼り合わせ、積層体を作製する方法としては、一方の材料面に接着剤を塗布後、溶剤を蒸発乾燥除去し、他の材料を加熱、圧着しながら積層するドライラミネーションと呼ばれる技術がある。この技術は、任意のフィルム同士を自由に貼り合わせることができ、目的に応じた性能を有する複合フィルムを得ることができるため、高性能が要求される食品の包装材料の製造に広く用いられている。  In addition, as a method of laminating these various barrier films, metals, glass-deposited films, metal foils, etc., after applying an adhesive on one material surface, the solvent is evaporated to dryness, and the other There is a technique called dry lamination in which the above materials are laminated while heating and pressure bonding. This technology is widely used in the manufacture of food packaging materials that require high performance because any film can be bonded together freely and a composite film having performance according to the purpose can be obtained. Yes.
 ここで使用される接着剤は、(1)プラスチックフィルム、アルミ蒸着フィルム、アルミナ蒸着フィルム、シリカ蒸着フィルム、及びアルミ箔に対する接着性、(2)トンネリングを防ぐための初期接着性、(3)接着剤の硬化速度、(4)ポットライフ、(5)耐内容物性、(6)ボイル、レトルト耐性等に対して高い性能が要求される。更に最近では、接着剤由来の各種不純物が内容物へ移行し香りや味覚に悪影響を与えることのない、(7)低臭味性が重要視されるようになってきているが、水蒸気バリア性を有する接着剤は知られていないのが現状である。 The adhesive used here is (1) adhesiveness to plastic film, aluminum vapor deposition film, alumina vapor deposition film, silica vapor deposition film, and aluminum foil, (2) initial adhesiveness to prevent tunneling, (3) adhesion High performance is required for the curing rate of the agent, (4) pot life, (5) content resistance, (6) boil, retort resistance and the like. More recently, various impurities derived from adhesives do not migrate to the contents and do not adversely affect the scent or taste. (7) Low odor properties have become important, but water vapor barrier properties The present condition is that the adhesive which has this is not known.
 水蒸気バリア性を有するシートとしては、例えば特許文献1には、環状オレフィンを樹脂組成に含む水蒸気バリア性、耐衝撃性、剛性及び耐熱性に優れたシート及びそのシートで形成された容器が記載されている。 As a sheet having a water vapor barrier property, for example, Patent Document 1 discloses a sheet excellent in water vapor barrier property, impact resistance, rigidity, and heat resistance containing a cyclic olefin in a resin composition, and a container formed of the sheet. ing.
 また、特許文献2には、塩化ビニリデン系共重合体を含有するフィルム又はシートである材料が記載されている。 Further, Patent Document 2 describes a material that is a film or sheet containing a vinylidene chloride copolymer.
 トリシクロデカン骨格を有する材料に関しては、例えば特許文献3には、縮合型脂環式構造を有するマレイミド化合物を使用した例があり、得られるシール剤に水蒸気バリア性を付与できることが記載されている。 Regarding a material having a tricyclodecane skeleton, for example, Patent Document 3 has an example using a maleimide compound having a condensed alicyclic structure, and describes that a water vapor barrier property can be imparted to the resulting sealant. .
 また、特許文献4には、透明無機蒸着フィルム用接着剤、アンカーコート剤として、ポリウレタンを開発し、ポリウレタン原料としてポリエステルポリオールを使用しており、グリコール成分としてトリシクロデカンジメタノールを使用することが記載されている。 Patent Document 4 discloses that polyurethane is developed as an adhesive for transparent inorganic vapor-deposited film and an anchor coating agent, polyester polyol is used as a polyurethane raw material, and tricyclodecane dimethanol is used as a glycol component. Are listed.
特開2001-316558号広報JP 2001-316558 A 特開2011-212983号広報JP 2011-212983 PR 特開2006-176576号広報Japanese Laid-Open Patent Publication No. 2006-176576 特開2006-213860号広報Japanese Laid-Open Patent Publication No. 2006-213860
 本発明が解決しようとする課題は、接着力、水蒸気バリア性に優れるフィルムを提供することができる樹脂組成物、及び該樹脂組成物をフィルム上で硬化させてなる水蒸気バリア性フィルム積層体を提供することにある。 The problem to be solved by the present invention is to provide a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier property, and a water vapor barrier film laminate obtained by curing the resin composition on the film. There is to do.
 本発明者らは、ポリオールと硬化剤とを反応させてなる水蒸気バリア性接着剤用樹脂組成物であって、
ポリオール又は硬化剤にトリシクロアルカン構造を有することを特徴とする、水蒸気バリア性接着剤用樹脂組成物の提供により、上記課題を解決した。
The present inventors are a resin composition for a water vapor barrier adhesive obtained by reacting a polyol and a curing agent,
The above problems have been solved by providing a resin composition for a water vapor barrier adhesive, wherein the polyol or the curing agent has a tricycloalkane structure.
 即ち、本発明は以下の項目からなるものである。
1.ポリオールと硬化剤とを反応させてなる水蒸気バリア性接着剤用樹脂組成物であって、
ポリオール又は硬化剤にトリシクロアルカン構造を有することを特徴とする、水蒸気バリア性接着剤用樹脂組成物、
2.1.に記載の水蒸気バリア性接着剤用樹脂組成物において、
樹脂組成物に含まれるトリシクロアルカン構造の割合が10質量%~50質量%である水蒸気バリア性接着剤用樹脂組成物、
3.前記ポリオールが、水酸基を有するトリシクロアルカンと多価カルボン酸或いはその酸無水物、及び多価アルコールとを反応させてなるポリエステルポリオールである1.又は2.に記載の水蒸気バリア性接着剤用樹脂組成物、
4.前記硬化剤が、イソシアネート化合物である1.~3.の何れかに記載の水蒸気バリア性用接着剤樹脂組成物、
5.前記イソシアネート化合物が、メタキシレンジイソシアネート、又はメタキシレンジイソシアネートと分子内に少なくとも2個以上の水酸基を有する多価アルコールとの反応生成物である1.~4.の何れかに記載の水蒸気バリア性接着剤用樹脂組成物、
6.前記イソシアネート化合物が分子内に少なくとも2個以上の水酸基を有するトリシクロアルカンもしくはトリシクロアルカンを含んでなるポリエステルポリオールとイソシアネートとの反応生成物である1.~4.の何れかに記載の水蒸気バリア性接着剤用樹脂組成物、
7.前記トリシクロアルカンが、トリシクロデカンである1.~6.の何れかに記載の水蒸気バリア性接着剤用樹脂組成物、
8.1.~7.の何れかに記載の水蒸気バリア性接着剤用樹脂組成物をフィルム上で硬化させてなる水蒸気バリア性フィルム積層体。
That is, the present invention comprises the following items.
1. A resin composition for a water vapor barrier adhesive obtained by reacting a polyol and a curing agent,
A resin composition for a water vapor barrier adhesive, which has a tricycloalkane structure in a polyol or a curing agent,
2.1. In the water vapor barrier adhesive resin composition described in
A resin composition for a water vapor barrier adhesive, wherein the proportion of the tricycloalkane structure contained in the resin composition is 10% by mass to 50% by mass;
3. The polyol is a polyester polyol obtained by reacting a tricycloalkane having a hydroxyl group with a polyvalent carboxylic acid or acid anhydride thereof and a polyhydric alcohol. Or 2. A resin composition for a water vapor barrier adhesive according to claim 1,
4). 1. The curing agent is an isocyanate compound. ~ 3. The adhesive resin composition for water vapor barrier according to any one of
5. 1. The isocyanate compound is a reaction product of metaxylene diisocyanate or metaxylene diisocyanate and a polyhydric alcohol having at least two hydroxyl groups in the molecule. ~ 4. A resin composition for a water vapor barrier adhesive according to any one of
6). 1. The isocyanate compound is a reaction product of a tris-cycloalkane having at least two or more hydroxyl groups in the molecule or a polyester polyol comprising tricycloalkane and isocyanate. ~ 4. A resin composition for a water vapor barrier adhesive according to any one of
7). 1. The tricycloalkane is tricyclodecane ~ 6. A resin composition for a water vapor barrier adhesive according to any one of
8.1. ~ 7. A water vapor barrier film laminate obtained by curing the resin composition for water vapor barrier adhesive according to any one of the above on a film.
 本発明により、接着力、水蒸気バリア性に優れるフィルムを提供することができる樹脂組成物、及び該樹脂組成物をフィルム上で硬化させてなる水蒸気バリア性フィルム積層体を提供することができる。 According to the present invention, it is possible to provide a resin composition capable of providing a film having excellent adhesive strength and water vapor barrier properties, and a water vapor barrier film laminate obtained by curing the resin composition on the film.
 本発明で使用する水蒸気バリア性接着剤用樹脂組成物は、ポリオールと硬化剤とを反応させてなる水蒸気バリア性接着剤用樹脂組成物であって、
トリシクロアルカン構造をポリオール又は硬化剤に有し、樹脂組成物にトリシクロアルカン構造を有する点に特徴がある。本構造を含有することによる樹脂組成物の疎水性が向上し、水蒸気の溶解度を低下させることができるため、水蒸気バリア性が発現する。
 なお、本発明において、水蒸気バリア性を有する接着剤として用いることのできる樹脂組成物を、水蒸気バリア性接着剤用樹脂組成物と称する。
The resin composition for water vapor barrier adhesive used in the present invention is a resin composition for water vapor barrier adhesive obtained by reacting a polyol and a curing agent,
It is characterized by having a tricycloalkane structure in the polyol or the curing agent and having a tricycloalkane structure in the resin composition. Since the hydrophobicity of the resin composition by containing this structure is improved and the solubility of water vapor can be reduced, water vapor barrier properties are exhibited.
In the present invention, a resin composition that can be used as an adhesive having a water vapor barrier property is referred to as a resin composition for a water vapor barrier adhesive.
 本発明で用いられるポリオールは、硬化剤と反応すれば特に制限はないが、水酸基を有するトリシクロアルカンと多価カルボン酸或いはその酸無水物、又は、水酸基を有するトリシクロアルカンと多価カルボン酸或いはその酸無水物及び多価アルコールとを反応させてなるポリオール類を挙げることができる。 The polyol used in the present invention is not particularly limited as long as it reacts with a curing agent, but a tricycloalkane having a hydroxyl group and a polyvalent carboxylic acid or an acid anhydride thereof, or a tricycloalkane having a hydroxyl group and a polyvalent carboxylic acid. Or the polyol formed by making the acid anhydride and polyhydric alcohol react is mentioned.
(水酸基を有するトリシクロアルカン)
 本発明で使用される水酸基を有するトリシクロアルカンは、公知慣用の水酸基を有するトリシクロアルカンを挙げることができ、トリシクロアルカンとしては、例えば、トリシクロノナン、トリシクロノネン、トリシクロデカン、トリシクロデセン、トリシクロウンデカン、トリシクロドデカン、トリシクロテトラデカン、トリシクロペンタデカン、トリシクロヘキサデカン等を挙げることができる。
(Tricycloalkane having a hydroxyl group)
Examples of the tricycloalkane having a hydroxyl group used in the present invention include known and commonly used tricycloalkanes having a hydroxyl group. Examples of the tricycloalkane include tricyclononane, tricyclononene, tricyclodecane, and tricycloalkane. Examples include cyclodecene, tricycloundecane, tricyclododecane, tricyclotetradecane, tricyclopentadecane, and tricyclohexadecane.
(多価カルボン酸)
 本発明で使用する多価カルボン酸成分として具体的には、脂肪族多価カルボン酸としては、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸等を、脂環族多価カルボン酸としては1,3-シクロペンタンジカルボン酸、1,4-シクロヘキサンジカルボン酸等を、芳香族多価カルボン酸としては、オルトフタル酸、テレフタル酸、イソフタル酸、ピロメリット酸、トリメリット酸、1,4-ナフタレンジカルボン酸、2,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、ナフタル酸、ビフェニルジカルボン酸、1,2-ビス(フェノキシ)エタン-p,p’-ジカルボン酸及びこれらジカルボン酸の無水物或いはエステル形成性誘導体;p-ヒドロキシ安息香酸、p-(2-ヒドロキシエトキシ)安息香酸及びこれらのジヒドロキシカルボン酸のエステル形成性誘導体等の多塩基酸を単独で或いは二種以上の混合物で使用することができる。また、これらの酸無水物も使用することができる。中でも、バリア性を得る為にはコハク酸、1,3-シクロペンタンジカルボン酸、オルトフタル酸、オルトフタル酸の酸無水物、イソフタル酸が好ましく、更にはオルトフタル酸及びその酸無水物がより好ましい。
(Polyvalent carboxylic acid)
Specifically, as the polyvalent carboxylic acid component used in the present invention, as the aliphatic polyvalent carboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid and the like are used, and alicyclic polyvalent carboxylic acid. 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid and the like, and aromatic polyvalent carboxylic acids include orthophthalic acid, terephthalic acid, isophthalic acid, pyromellitic acid, trimellitic acid, 1,4 -Naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, naphthalic acid, biphenyldicarboxylic acid, 1,2-bis (phenoxy) ethane-p, p'-dicarboxylic acid and the dicarboxylic acids Anhydrides or ester-forming derivatives; p-hydroxybenzoic acid, p- (2-hydroxyethoxy) an Polybasic acids such as benzoic acid and ester-forming derivatives of these dihydroxycarboxylic acids can be used alone or in a mixture of two or more. These acid anhydrides can also be used. Among these, in order to obtain barrier properties, succinic acid, 1,3-cyclopentanedicarboxylic acid, orthophthalic acid, acid anhydride of orthophthalic acid, and isophthalic acid are preferable, and orthophthalic acid and its acid anhydride are more preferable.
(多価アルコール成分)
 本発明で使用する多価アルコールは、具体的には、脂肪族ジオールとしては、エチレングリコール、プロピレングリコール、ブチレングリコール、ネオペンチルグリコール、シクロヘキサンジメタノール、1,5-ペンタンジオール、3-メチル-1,5-ペンタンジオール、1,6-ヘキサンジオール、メチルペンタンジオール、ジメチルブタンジオール、ブチルエチルプロパンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、芳香族多価フェノールとして、ヒドロキノン、レゾルシノール、カテコール、ナフタレンジオール、ビフェノール、ビスフェノールA、ヒスフェノールF、テトラメチルビフェノールや、これらの、エチレンオキサイド伸長物、水添化脂環族を例示することができる。中でも酸素原子間の炭素原子数が少ないほど、分子鎖が過剰に柔軟になりにくいと推定されることから、エチレングリコール、プロピレングリコール、ブチレングリコール、ネオペンチルグリコール、及びシクロヘキサンジメタノールが好ましく、更にはエチレングリコールがより好ましい。多価カルボン酸と多価アルコールとの重縮合反応は、公知慣用の方法で行うことができる。
(Polyhydric alcohol component)
Specific examples of the polyhydric alcohol used in the present invention include aliphatic glycols such as ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, cyclohexanedimethanol, 1,5-pentanediol, and 3-methyl-1 , 5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, aromatic polyphenol , Hydroquinone, resorcinol, catechol, naphthalene diol, biphenol, bisphenol A, hisphenol F, tetramethylbiphenol, ethylene oxide De extension product, there can be mentioned hydrogenated alicyclic. Among them, ethylene glycol, propylene glycol, butylene glycol, neopentyl glycol, and cyclohexane dimethanol are preferred, because it is estimated that the smaller the number of carbon atoms between oxygen atoms, the more difficult the molecular chain becomes excessively flexible. More preferred is ethylene glycol. The polycondensation reaction between the polyvalent carboxylic acid and the polyhydric alcohol can be performed by a known and usual method.
 本発明のポリエステルポリオールの態様は、例えば以下を挙げることができるが、これらに限らない。
(I);一般式(1)
Examples of the polyester polyol according to the present invention include, but are not limited to, the following.
(I); General formula (1)
Figure JPOXMLDOC01-appb-C000001
     (1)
Figure JPOXMLDOC01-appb-C000001
(1)
(但し、Aは多価カルボン酸若しくはその無水物、Bはトリシクロデカン骨格を有する多価アルコールであって、A及びBは、A及びBとの反応により得られるエステル基で結合されており、nは1~100の整数である。)
で表されるポリエステルポリオール。
(However, A is a polyvalent carboxylic acid or its anhydride, B is a polyhydric alcohol having a tricyclodecane skeleton, and A and B are bound by an ester group obtained by reaction with A and B. , N is an integer from 1 to 100.)
Polyester polyol represented by
(II);一般式(2) (II); general formula (2)
Figure JPOXMLDOC01-appb-C000002
          (2)
Figure JPOXMLDOC01-appb-C000002
(2)
(但し、Aは多価カルボン酸若しくはその無水物、Bはトリシクロデカン骨格を有する多価アルコール、Cはトリシクロデカン骨格を有する多価アルコール以外の多価アルコールであって、A及びB、A及びCは、A及びB、A及びCとの反応により得られるエステル基で結合されており、m、nは1~100の整数である。)
で表されるポリエステルポリオール。
(However, A is a polyhydric carboxylic acid or its anhydride, B is a polyhydric alcohol having a tricyclodecane skeleton, C is a polyhydric alcohol other than a polyhydric alcohol having a tricyclodecane skeleton, A and C are bonded with an ester group obtained by reaction with A and B, A and C, and m and n are integers of 1 to 100.)
Polyester polyol represented by
(III);一般式(3) (III); General formula (3)
Figure JPOXMLDOC01-appb-C000003
          (3)
Figure JPOXMLDOC01-appb-C000003
(3)
(但し、Aは多価カルボン酸若しくはその無水物、Bはトリシクロデカン骨格を有する多価アルコール、Cはトリシクロデカン骨格を有する1価又は多価アルコール、Dはトリシクロデカン骨格を有する多価アルコール以外の多価アルコールであって、A及びB、A及びC、A及びDは、A及びB、A及びC、A及びDとの反応により得られるエステル基で結合されており、m、nは1~100の整数である。)
で表されるポリエステルポリオール。
(However, A is a polyvalent carboxylic acid or its anhydride, B is a polyhydric alcohol having a tricyclodecane skeleton, C is a monovalent or polyhydric alcohol having a tricyclodecane skeleton, and D is a polyhydric having a tricyclodecane skeleton. A polyhydric alcohol other than a monohydric alcohol, wherein A and B, A and C, A and D are bonded with an ester group obtained by reaction with A and B, A and C, A and D, m , N is an integer from 1 to 100.)
Polyester polyol represented by
(IV);一般式(4) (IV); General formula (4)
Figure JPOXMLDOC01-appb-C000004
    (4)
Figure JPOXMLDOC01-appb-C000004
(4)
(但し、Aは多価カルボン酸若しくはその無水物、Bはトリシクロデカン骨格を有する多価アルコール、Cは水酸基を有する炭素数1~30の直鎖状或いは分岐状アルキル基であって、A及びB、A及びCは、A及びB、A及びCとの反応により得られるエステル基で結合されており、nは1~100の整数である。)
で表されるポリエステルポリオール。
(Where A is a polyvalent carboxylic acid or anhydride thereof, B is a polyhydric alcohol having a tricyclodecane skeleton, C is a linear or branched alkyl group having 1 to 30 carbon atoms and having a hydroxyl group, And B, A and C are bonded with an ester group obtained by reaction with A and B, A and C, and n is an integer of 1 to 100.)
Polyester polyol represented by
(V);一般式(5) (V); General formula (5)
Figure JPOXMLDOC01-appb-C000005
    (5)
Figure JPOXMLDOC01-appb-C000005
(5)
(但し、Aは多価カルボン酸若しくはその無水物、Bはトリシクロデカン骨格を有する多価アルコール以外の多価アルコール、Cはトリシクロデカン骨格を有する1価又は多価アルコールであって、A及びB、A及びCは、A及びB、A及びCとの反応により得られるエステル基で結合されており、nは1~100の整数である。)
で表されるポリエステルポリオール。
(Where A is a polyvalent carboxylic acid or its anhydride, B is a polyhydric alcohol other than a polyhydric alcohol having a tricyclodecane skeleton, C is a monovalent or polyhydric alcohol having a tricyclodecane skeleton, And B, A and C are bonded with an ester group obtained by reaction with A and B, A and C, and n is an integer of 1 to 100.)
Polyester polyol represented by
 本発明で使用する多価カルボン酸には、好ましくはベンゼン環を含有しているものが好ましく、特に好ましくはオルトフタル酸及びその無水物を挙げることができる。該オルトフタル酸及びその無水物骨格が非対称構造である。従って、得られるポリエステルの分子鎖の回転抑制が生じると推定され、これによりガスバリア性、特に水蒸気バリア性に優れると推定している。また、この非対称構造に起因して非結晶性を示し、十分な基材密着性が付与され、接着力とガスバリア性、特に水蒸気バリア性に優れると推定される。さらにドライラミネート接着剤として用いる場合には必須である溶媒溶解性も高いことで取扱い性にも優れる特徴を持つ。また、ベンゼン環を水素添加したシクロヘキサン骨格を含有する多価カルボン酸を用いた場合には疎水性が向上し、水蒸気の溶解度を低下させることができるため、好ましく用いることができる。 The polyvalent carboxylic acid used in the present invention preferably contains a benzene ring, and particularly preferably includes orthophthalic acid and its anhydride. The orthophthalic acid and its anhydride skeleton have an asymmetric structure. Therefore, it is presumed that the rotation of the molecular chain of the resulting polyester is suppressed, and it is presumed that this provides excellent gas barrier properties, particularly water vapor barrier properties. Further, it is presumed that the non-crystalline structure is exhibited due to this asymmetric structure, sufficient adhesion to the base material is imparted, and excellent adhesion and gas barrier properties, particularly water vapor barrier properties. Furthermore, when used as a dry laminate adhesive, the solvent solubility, which is essential, is also high, so that it has excellent handling characteristics. Moreover, when the polyvalent carboxylic acid containing the cyclohexane skeleton which hydrogenated the benzene ring is used, since hydrophobicity improves and the solubility of water vapor | steam can be reduced, it can use preferably.
(多価カルボン酸 その他の成分)
 3個以上の水酸基を有するポリエステルポリオールを合成する際に、多価カルボン酸成分により分岐構造を導入する場合には、三価以上のカルボン酸を少なくとも一部に有する必要がある。これらの化合物としては、トリメリット酸およびその酸無水物、ピロメリット酸及びその酸無水物等があげられるが、合成時のゲル化を防ぐ為には三価以上の多価カルボン酸としては三価カルボン酸が好ましい。
(Polyvalent carboxylic acid and other components)
When synthesizing a polyester polyol having three or more hydroxyl groups, when a branched structure is introduced by a polyvalent carboxylic acid component, it is necessary to have at least part of a trivalent or higher carboxylic acid. Examples of these compounds include trimellitic acid and its acid anhydride, pyromellitic acid and its acid anhydride, etc. In order to prevent gelation during synthesis, trivalent or higher polyvalent carboxylic acids include three. Divalent carboxylic acids are preferred.
 これ以外の成分として本発明のポリエステルポリオールは、本発明の効果を損なわない範囲において、他の多価カルボン酸成分を共重合させてもよい。具体的には、脂肪族多価カルボン酸としては、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸等を、不飽和結合含有多価カルボン酸としては、無水マレイン酸、マレイン酸、フマル酸等を、脂環族多価カルボン酸としては1,3-シクロペンタンジカルボン酸、1,4-シクロヘキサンジカルボン酸等を、芳香族多価カルボン酸としては、テレフタル酸、イソフタル酸、ピロメリット酸、トリメリット酸、1,4-ナフタレンジカルボン酸、2,5-ナフタレンジカルボン酸、2,6-ナフタレンジカルボン酸、ナフタル酸、ビフェニルジカルボン酸、1,2-ビス(フェノキシ)エタン-p,p’-ジカルボン酸及びこれらジカルボン酸の無水物或いはエステル形成性誘導体;p-ヒドロキシ安息香酸、p-(2-ヒドロキシエトキシ)安息香酸及びこれらのジヒドロキシカルボン酸のエステル形成性誘導体等の多塩基酸を単独で或いは二種以上の混合物で使用することができる。中でも、コハク酸、1,3-シクロペンタンジカルボン酸、イソフタル酸が好ましい。 As other components, the polyester polyol of the present invention may be copolymerized with other polyvalent carboxylic acid components as long as the effects of the present invention are not impaired. Specifically, as the aliphatic polyvalent carboxylic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, etc., as the unsaturated bond-containing polyvalent carboxylic acid, maleic anhydride, maleic acid, Fumaric acid, etc., 1,3-cyclopentanedicarboxylic acid, 1,4-cyclohexanedicarboxylic acid etc. as alicyclic polyvalent carboxylic acid, terephthalic acid, isophthalic acid, pyromellitic as aromatic polyvalent carboxylic acid Acid, trimellitic acid, 1,4-naphthalenedicarboxylic acid, 2,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, naphthalic acid, biphenyldicarboxylic acid, 1,2-bis (phenoxy) ethane-p, p '-Dicarboxylic acids and anhydrides or ester-forming derivatives of these dicarboxylic acids; p-hydroxybenzoic acid, p- ( - it can be used in hydroxyethoxy) benzoic acid and alone or in mixture of two or more polybasic acids such as ester-forming derivatives of these dihydroxy carboxylic acids. Of these, succinic acid, 1,3-cyclopentanedicarboxylic acid, and isophthalic acid are preferable.
(多価アルコール その他の成分)
 3個以上の水酸基を有するポリエステルポリオールを合成する際に、多価アルコール成分により分岐構造を導入する場合には、三価以上の多価アルコールを少なくとも一部に有する必要がある。これらの化合物としてはグリセリン、トリメチロールプロパン、トリメチロールエタン、トリス(2-ヒドロキシエチル)イソシアヌレート、1,2,4-ブタントリオール、ペンタエリスリトール、ジペンタエリスルトール等があげられるが、合成時のゲル化を防ぐ為には三価以上の多価アルコールとしては三価アルコールが好ましい。
(Polyhydric alcohol and other ingredients)
When synthesizing a polyester polyol having three or more hydroxyl groups, when a branched structure is introduced by a polyhydric alcohol component, it is necessary to have at least part of a trihydric or higher polyhydric alcohol. Examples of these compounds include glycerin, trimethylolpropane, trimethylolethane, tris (2-hydroxyethyl) isocyanurate, 1,2,4-butanetriol, pentaerythritol, and dipentaerythritol. In order to prevent gelation, trihydric alcohol is preferable as the trihydric or higher polyhydric alcohol.
 これ以外の成分として本発明では前述の多価アルコール成分は、本発明の効果を損なわない範囲において、他の多価アルコール成分を共重合させてもよい。具体的には、脂肪族ジオールとしては1,5-ペンタンジオール、3-メチル-1,5-ペンタンジオール、1,6-ヘキサンジオール、メチルペンタンジオール、ジメチルブタンジオール、ブチルエチルプロパンジオール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、芳香族多価フェノールとして、ヒドロキノン、レゾルシノール、カテコール、ナフタレンジオール、ビフェノール、ビスフェノールA、ヒスフェノールF、テトラメチルビフェノールや、これらのエチレンオキサイド伸長物、水添化脂環族を例示することができる。 In the present invention, other polyhydric alcohol components may be copolymerized with other polyhydric alcohol components as long as the effects of the present invention are not impaired. Specifically, aliphatic diols include 1,5-pentanediol, 3-methyl-1,5-pentanediol, 1,6-hexanediol, methylpentanediol, dimethylbutanediol, butylethylpropanediol, diethylene glycol, Triethylene glycol, tetraethylene glycol, dipropylene glycol, tripropylene glycol, aromatic polyphenols, hydroquinone, resorcinol, catechol, naphthalenediol, biphenol, bisphenol A, hisphenol F, tetramethylbiphenol, and their ethylene oxides An elongated product and a hydrogenated alicyclic group can be exemplified.
 次に、前記ポリエステルポリオールの合成は、公知慣用の方法を用いて行うことができる(詳細は実施例を参照)。 Next, the synthesis of the polyester polyol can be performed using a known and commonly used method (for details, refer to Examples).
 本発明では、ポリエステルポリオールの水酸基価が20~250であり、酸価が20~200であることが好ましい。水酸基価はJIS-K0070に記載の水酸基価測定方法にて、酸価はJIS-K0070に記載の酸価測定法にて、測定することができる。水酸基価が20mgKOH/gより小さい場合、分子量が大きすぎる為に粘度が高くなり、良好な塗工適性が得られない。逆に水酸基価が250mgKOH/gを超える場合、分子量が小さくなりすぎる為、硬化塗膜の架橋密度が高くなりすぎ、良好な接着強度が得られない。酸価が20mgKOH/gより小さい場合、分子間の相互作用が小さくなり、良好なバリア性、良好な初期凝集力が得られない。逆に酸価が200mgKOH/gを超える場合、硬化剤であるイソシアネート化合物との反応が早くなり過ぎ、良好な塗工適性が得られない。 In the present invention, the polyester polyol preferably has a hydroxyl value of 20 to 250 and an acid value of 20 to 200. The hydroxyl value can be measured by the hydroxyl value measuring method described in JIS-K0070, and the acid value can be measured by the acid value measuring method described in JIS-K0070. When the hydroxyl value is smaller than 20 mgKOH / g, the molecular weight is too large, the viscosity becomes high, and good coating suitability cannot be obtained. On the other hand, when the hydroxyl value exceeds 250 mgKOH / g, the molecular weight becomes too small, so that the crosslinking density of the cured coating film becomes too high, and good adhesive strength cannot be obtained. When the acid value is less than 20 mgKOH / g, the interaction between molecules becomes small, and good barrier properties and good initial cohesive force cannot be obtained. On the other hand, when the acid value exceeds 200 mgKOH / g, the reaction with the isocyanate compound as the curing agent becomes too fast, and good coating suitability cannot be obtained.
 なお、本願において水蒸気バリア性接着剤用樹脂組成物に含まれるトリシクロアルカン構造の割合(質量%)は、以下のようにして算出することができる。即ち、 In addition, the ratio (mass%) of the tricycloalkane structure contained in the resin composition for water vapor | steam barrier adhesives in this application is computable as follows. That is,
Figure JPOXMLDOC01-appb-M000006
Figure JPOXMLDOC01-appb-M000006
 但し、
TMW:トリシクロアルカン分子量
n  :重合度 (末端にトリシクロアルカン構造を含有する場合はn+1)
NMW:繰り返しユニット分子量
EMW:末端モノマー分子量
W  :トリシクロアルカン構造を含有する主剤或いは硬化剤配合量、若しくは主剤+硬化剤配合量
AW :主剤+硬化剤配合量
を示す。
However,
TMW: Tricycloalkane molecular weight n: Degree of polymerization (in the case of containing a tricycloalkane structure at the terminal, n + 1)
NMW: repeating unit molecular weight EMW: terminal monomer molecular weight W: main agent or curing agent blending amount containing tricycloalkane structure, or main agent + curing agent blending amount AW: main agent + curing agent blending amount.
 例えば[化5]における具体的な化合物例として、主剤ポリエステルポリオールに、Aはトリメリット酸、Bはエチレングリコール、Cはトリシクロデカン骨格を有する1価アルコール、硬化剤としてタケネートD110Nを使用した場合、以下のようになる。 For example, as a specific compound example in [Chemical Formula 5], when A is trimellitic acid, B is ethylene glycol, C is a monohydric alcohol having a tricyclodecane skeleton, and Takenate D110N is used as a curing agent. It becomes as follows.
Figure JPOXMLDOC01-appb-M000007
Figure JPOXMLDOC01-appb-M000007
 本発明では、十分な水蒸気バリア性を保持するため、本発明の水蒸気バリア性接着剤用樹脂組成物に含まれるトリシクロアルカン構造の割合が10質量%~50質量%であることが好ましい。 In the present invention, in order to maintain a sufficient water vapor barrier property, the ratio of the tricycloalkane structure contained in the resin composition for a water vapor barrier adhesive of the present invention is preferably 10% by mass to 50% by mass.
(接着剤 硬化剤)
 本発明で使用する硬化剤は、前記ポリオールの水酸基と反応しうる硬化剤であれば特に限定はなく、ジイソシアネート化合物、ポリイソシアネート化合物やエポキシ化合物等の公知の硬化剤を使用できる。中でも、接着性や耐レトルト性の観点から、ポリイソシアネート化合物を使用することが好ましい。
(Adhesive hardener)
The curing agent used in the present invention is not particularly limited as long as it can react with the hydroxyl group of the polyol, and known curing agents such as diisocyanate compounds, polyisocyanate compounds, and epoxy compounds can be used. Especially, it is preferable to use a polyisocyanate compound from a viewpoint of adhesiveness or retort resistance.
 ポリイソシアネート化合物としては芳香族、脂肪族のジイソシアネート、3価以上のポリイソシアネート化合物があり、低分子化合物、高分子化合物のいずれでもよい。たとえば、テトラメチレンジイソシアネート、ヘキサメチレンジイソシアネート、トルエンジイソシアネート、ジフェニルメタンジイソシアネート、水素化ジフェニルメタンジイソシアネート、キシリレンジイソシアネート、水素化キシリレンジイソシアネート、イソホロンジイソシアネート或いはこれらのイソシアネート化合物の3量体、およびこれらのイソシアネート化合物の過剰量と、たとえばエチレングリコール、プロピレングリコール、メタキシリレンアルコール、1,3-ビスヒドロキシエチルベンゼン、1,4-ビスヒドロキシエチルベンゼン、トリメチロールプロパン、グリセロール、ペンタエリスリトール、エリスリトール、ソルビトール、エチレンジアミン、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、メタキシリレンジアミンなどの低分子活性水素化合物およびそのアルキレンオキシド付加物、各種ポリエステル樹脂類、ポリエーテルポリオール類、ポリアミド類の高分子活性水素化合物などと反応させて得られるアダクト体が挙げられる。 Polyisocyanate compounds include aromatic and aliphatic diisocyanates and trivalent or higher polyisocyanate compounds, which may be either low molecular compounds or high molecular compounds. For example, tetramethylene diisocyanate, hexamethylene diisocyanate, toluene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, xylylene diisocyanate, hydrogenated xylylene diisocyanate, isophorone diisocyanate or trimers of these isocyanate compounds, and excess of these isocyanate compounds Amount and, for example, ethylene glycol, propylene glycol, metaxylylene alcohol, 1,3-bishydroxyethylbenzene, 1,4-bishydroxyethylbenzene, trimethylolpropane, glycerol, pentaerythritol, erythritol, sorbitol, ethylenediamine, monoethanolamine, Diethanolamine, triethanol Examples include adducts obtained by reacting low molecular active hydrogen compounds such as amines and metaxylylenediamines and their alkylene oxide adducts, various polyester resins, polyether polyols, and high molecular active hydrogen compounds of polyamides. .
 イソシアネート化合物としてはブロック化イソシアネートであってもよい。イソシアネートブロック化剤としては、例えばフェノール、チオフェノール、メチルチオフェノール、エチルチオフェノール、クレゾール、キシレノール、レゾルシノール、ニトロフェノール、クロロフェノールなどのフェノール類、アセトキシム、メチルエチルケトオキシム、シクロヘキサノンオキシムなそのオキシム類、メタノール、エタノール、プロパノール、ブタノールなどのアルコール類、エチレンクロルヒドリン、1,3-ジクロロ-2-プロパノールなどのハロゲン置換アルコール類、t-ブタノール、t-ペンタノール、などの第3級アルコール類、ε-カプロラクタム、δ-バレロラクタム、γ-ブチロラクタム、β-プロピロラクタムなどのラクタム類が挙げられ、その他にも芳香族アミン類、イミド類、アセチルアセトン、アセト酢酸エステル、マロン酸エチルエステルなどの活性メチレン化合物、メルカプタン類、イミン類、尿素類、ジアリール化合物類重亜硫酸ソーダなども挙げられる。ブロック化イソシアネートは上記イソシアネート化合物とイソシアネートブロック化剤とを公知慣用の適宜の方法より付加反応させて得られる。 The isocyanate compound may be a blocked isocyanate. As the isocyanate blocking agent, for example, phenols such as phenol, thiophenol, methylthiophenol, ethylthiophenol, cresol, xylenol, resorcinol, nitrophenol, chlorophenol, acetoxime, methyl ethyl ketoxime, cyclohexanone oxime oximes, methanol, Alcohols such as ethanol, propanol and butanol; halogen-substituted alcohols such as ethylene chlorohydrin and 1,3-dichloro-2-propanol; tertiary alcohols such as t-butanol and t-pentanol; Examples include lactams such as caprolactam, δ-valerolactam, γ-butyrolactam, β-propylolactam, and other aromatic amines, imides, acetylacetate. , Acetoacetic ester, active methylene compounds such as malonic acid ethyl ester, mercaptans, imines, ureas, and also such as diaryl compounds sodium bisulfite. The blocked isocyanate can be obtained by subjecting the above isocyanate compound and the isocyanate blocking agent to an addition reaction by a known and appropriate method.
 中でも、良好なバリア性を得る為にはメタキシレンジイソシアネート、又はメタキシレンジイソシアネートと分子内に少なくとも2個以上の水酸基を有する多価アルコールとの反応生成物が好ましい。 Among them, in order to obtain good barrier properties, metaxylene diisocyanate or a reaction product of metaxylene diisocyanate and a polyhydric alcohol having at least two hydroxyl groups in the molecule is preferable.
 本発明のポリオールと硬化剤との硬化塗膜のガラス転移温度が-30℃~80℃の範囲が好ましい。より好ましくは0℃~70℃である。更に好ましくは25℃~70℃である。ガラス転移温度が80℃よりも高い場合、室温付近での硬化塗膜の柔軟性が低くなることにより、基材への密着性が劣ることで接着力が低下するおそれがある。一方-30℃よりも低い場合、常温付近での硬化塗膜の分子運動が激しいことにより十分なバリア性が出ないおそれや、凝集力不足による接着力低下のおそれがある。 The glass transition temperature of the cured coating film of the polyol of the present invention and the curing agent is preferably in the range of −30 ° C. to 80 ° C. More preferably, it is 0 ° C to 70 ° C. More preferably, it is 25 ° C to 70 ° C. When the glass transition temperature is higher than 80 ° C., the flexibility of the cured coating film near room temperature becomes low, and thus the adhesiveness to the substrate may be deteriorated due to poor adhesion to the substrate. On the other hand, when the temperature is lower than −30 ° C., there is a fear that sufficient barrier properties may not be obtained due to intense molecular motion of the cured coating film at around room temperature, and there is a possibility that adhesive strength may be reduced due to insufficient cohesive force.
 また、本発明で用いる樹脂組成物の末端にカルボン酸が残存した場合には、エポキシ化合物を硬化剤として用いることができる。エポキシ化合物としてはビスフェノールAのジグリシジルエーテルおよびそのオリゴマー、水素化ビスフェノールAのジグリシジルエーテルおよびそのオリゴマー、オルソフタル酸ジグリシジルエステル、イソフタル酸ジグリシジルエステル、テレフタル酸ジグリシジルエステル、p-オキシ安息香酸ジグリシジルエステル、テトラハイドロフタル酸ジグリシジルエステル、ヘキサハイドロフタル酸ジグリシジルエステル、コハク酸ジグリシジルエステル、アジピン酸ジグリシジルエステル、セバシン酸ジグリシジルエステル、エチレングリコールジグリシジルエーテル、プロピレングリコールジグリシジルエーテル、1,4-ブタンジオールジグリシジルエーテル、1,6-ヘキサンジオールジグリシジルエーテルおよびポリアルキレングリコールジグリシジルエーテル類、トリメリット酸トリグリシジルエステル、トリグリシジルイソシアヌレート、1,4-ジグリシジルオキシベンゼン、ジグリシジルプロピレン尿素、グリセロールトリグリシジルエーテル、トリメチロールエタントリグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ペンタエリスリトールテトラグリシジルエーテル、グリセロールアルキレンオキサイド付加物のトリグリシジルエーテルなどを挙げることができる。 Also, when carboxylic acid remains at the end of the resin composition used in the present invention, an epoxy compound can be used as a curing agent. Epoxy compounds include bisphenol A diglycidyl ether and oligomers thereof, hydrogenated bisphenol A diglycidyl ether and oligomers thereof, orthophthalic acid diglycidyl ester, isophthalic acid diglycidyl ester, terephthalic acid diglycidyl ester, and p-oxybenzoic acid diglyceride. Glycidyl ester, tetrahydrophthalic acid diglycidyl ester, hexahydrophthalic acid diglycidyl ester, succinic acid diglycidyl ester, adipic acid diglycidyl ester, sebacic acid diglycidyl ester, ethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, 1 , 4-Butanediol diglycidyl ether, 1,6-hexanediol diglycidyl ether and polyalkylene glycol Cole diglycidyl ethers, trimellitic acid triglycidyl ester, triglycidyl isocyanurate, 1,4-diglycidyloxybenzene, diglycidyl propylene urea, glycerol triglycidyl ether, trimethylolethane triglycidyl ether, trimethylolpropane triglycidyl ether , Pentaerythritol tetraglycidyl ether, triglycidyl ether of glycerol alkylene oxide adduct, and the like.
 エポキシ化合物を硬化剤として用いる場合には、硬化を促進する目的で汎用公知のエポキシ硬化促進剤を本発明の目的であるバリア性が損なわれない範囲で適宜添加してもよい。 In the case of using an epoxy compound as a curing agent, a general-purpose known epoxy curing accelerator may be appropriately added for the purpose of accelerating curing as long as the barrier property which is the object of the present invention is not impaired.
 中でも、硬化剤が芳香族環を有するポリイソシアネート化合物であることが好ましく、前記メタキシレン骨格を含むポリイソシアネート化合物であると、ウレタン基の水素結合だけでなく芳香環同士のπ-πスタッキングによってバリア性を向上させることができるという理由から好ましい。 Among them, the curing agent is preferably a polyisocyanate compound having an aromatic ring. If the polyisocyanate compound includes the metaxylene skeleton, the barrier is not only caused by hydrogen bonding of the urethane group but also by π-π stacking of aromatic rings. It is preferable because the property can be improved.
 前記メタキシレン骨格を含むポリイソシアネート化合物としては、キシリレンジイソシアネートの3量体、アミンとの反応により合成されるビューレット体、アルコールと反応してなるアダクト体があるが、3量体、ビューレット体と比べ、ポリイソシアネート化合物のドライラミネート接着剤に用いられる有機溶剤への溶解性が得られやすいという理由からアダクト体がより好ましい。アダクト体としては、上記の低分子活性水素化合物の中から適宜選択されるアルコールと反応してなるアダクト体が使用できるが、中でも、トリメチロールプロパン、グリセロール、トリエタノールアミン、メタキシレンジアミンのエチレンオキシド付加物とのアダクト体が特に好ましい。 Examples of the polyisocyanate compound containing the meta-xylene skeleton include a trimer of xylylene diisocyanate, a burette synthesized by reaction with an amine, and an adduct obtained by reacting with an alcohol. The adduct body is more preferable because the solubility of the polyisocyanate compound in the organic solvent used for the dry laminate adhesive is easily obtained as compared with the body. As the adduct, an adduct obtained by reacting with an alcohol appropriately selected from the above low molecular active hydrogen compounds can be used. Among them, addition of ethylene oxide of trimethylolpropane, glycerol, triethanolamine, metaxylenediamine, etc. Adduct bodies with objects are particularly preferred.
 前記樹脂組成物と前記硬化剤とは、樹脂組成物と硬化剤との割合が樹脂組成物の水酸基と硬化剤の反応成分とが1/0.5~1/10(当量比)となるように配合することが好ましく、より好ましくは1/1~1/5である。該範囲を超えて硬化剤成分が過剰な場合、余剰な硬化剤成分が残留することで接着後に接着層からブリードアウトするおそれがあり、一方、硬化剤成分が不足の場合には接着強度不足のおそれがある。 The resin composition and the curing agent are such that the ratio of the resin composition to the curing agent is such that the hydroxyl group of the resin composition and the reaction component of the curing agent are 1 / 0.5 to 1/10 (equivalent ratio). It is preferably blended in, more preferably 1/1 to 1/5. If the curing agent component is excessive beyond this range, the excess curing agent component may be left out and bleed out from the adhesive layer after bonding. On the other hand, if the curing agent component is insufficient, the adhesive strength is insufficient. There is a fear.
 前記硬化剤は、その種類に応じて選択された公知の硬化剤或いは促進剤を併用することもできる。例えば接着促進剤としては、加水分解性アルコキシシラン化合物等のシランカップリング剤、チタネート系カップリング剤、アルミニウム系等のカップリング剤、エポキシ樹脂等が挙げられる。シランカップリング剤やチタネート系カップリング剤は、各種フィルム材料に対する接着剤を向上させる意味でも好ましい。 The above-mentioned curing agent can be used in combination with a known curing agent or accelerator selected according to the type. Examples of the adhesion promoter include silane coupling agents such as hydrolyzable alkoxysilane compounds, titanate coupling agents, aluminum coupling agents, and epoxy resins. Silane coupling agents and titanate coupling agents are also preferred in terms of improving the adhesive to various film materials.
(接着剤 その他の成分)
 本発明の接着剤は、接着力およびバリア性を損なわない範囲で、各種の添加剤を配合してもよい。添加剤としては、例えば、シリカ、アルミナ、アルミニウムフレーク、ガラスフレークなどの無機充填剤、安定剤(酸化防止剤、熱安定剤、紫外線吸収剤等)、可塑剤、帯電防止剤、滑剤、ブロッキング防止剤、着色剤、フィラー、結晶核剤等が例示できる。
(Adhesive and other ingredients)
The adhesive of the present invention may contain various additives as long as the adhesive strength and the barrier property are not impaired. Examples of additives include inorganic fillers such as silica, alumina, aluminum flakes, and glass flakes, stabilizers (antioxidants, heat stabilizers, ultraviolet absorbers, etc.), plasticizers, antistatic agents, lubricants, and antiblocking agents. Examples include agents, colorants, fillers, crystal nucleating agents and the like.
(板状無機化合物)
 本発明の接着剤用樹脂組成物では、板状無機化合物を含有してもよい。
本発明に用いられる板状無機化合物は、接着剤用樹脂組成物を硬化させてなる接着剤のラミネート強度とバリア性を向上させる効果を有する。
(Plate-like inorganic compound)
In the resin composition for adhesives of this invention, you may contain a plate-shaped inorganic compound.
The plate-like inorganic compound used in the present invention has an effect of improving the laminate strength and barrier properties of an adhesive obtained by curing a resin composition for an adhesive.
 本発明で用いられる板状無機化合物は形状が板状であることによりラミネート強度とバリア性が向上する特徴がある。板状無機化合物の層間の電荷はバリア性に直接大きく影響しないが、樹脂組成物に対する分散性が、イオン性無機化合物、或いは水に対して膨潤性無機化合物では大幅に劣り、添加量を増加させると樹脂組成物の増粘やチキソ性となることより塗工適性が課題となる。これに対して、無電荷(非イオン性)、或いは水に対して非膨潤性の場合は、添加量を増加させても、増粘やチキソ性となり難く塗工適性が確保できる。本発明で使用される板状無機化合物としては、例えば、板状無機化合物としては、例えば、含水ケイ酸塩(フィロケイ酸塩鉱物等)、カオリナイト-蛇紋族粘土鉱物(ハロイサイト、カオリナイト、エンデライト、ディッカイト、ナクライト等、アンチゴライト、クリソタイル等)、パイロフィライト-タルク族(パイロフィライト、タルク、ケロライ等)、スメクタイト族粘土鉱物(モンモリロナイト、バイデライト、ノントロナイト、サポナイト、ヘクトライト、ソーコナイト、スチブンサイト等)、バーミキュライト族粘土鉱物(バーミキュライト等)、雲母又はマイカ族粘土鉱物(白雲母、金雲母等の雲母、マーガライト、テトラシリリックマイカ、テニオライト等)、緑泥石族(クッケアイト、スドーアイト、クリノクロア、シャモサイト、ニマイト等)、ハイドロタルサイト、板状硫酸バリウム、ベーマイト、ポリリン酸アルミニウム等が挙げられる。これらの鉱物は天然粘土鉱物であっても合成粘土鉱物であってもよい。無機層状化合物は単独で又は二種以上組み合わせて使用される。 The plate-like inorganic compound used in the present invention has a feature that the laminate strength and barrier properties are improved by the plate-like shape. The charge between the layers of the plate-like inorganic compound does not greatly affect the barrier property directly, but the dispersibility to the resin composition is greatly inferior with the ionic inorganic compound or the swellable inorganic compound with respect to water, and the amount added is increased. As a result, the resin composition becomes thicker and thixotropic. On the other hand, in the case of being uncharged (nonionic) or non-swelling with respect to water, even if the addition amount is increased, it is difficult to become thickened or thixotropic, so that the coating suitability can be secured. Examples of the plate-like inorganic compound used in the present invention include, for example, hydrous silicate (phyllosilicate mineral etc.), kaolinite-serpentine clay mineral (halloysite, kaolinite, ende Light, dickite, nacrite, etc., antigolite, chrysotile, etc.), pyrophyllite-talc group (pyrophyllite, talc, kellorai, etc.), smectite group clay minerals (montmorillonite, beidellite, nontronite, saponite, hectorite, Sauconite, stevensite, etc.), vermiculite group clay minerals (vermiculite etc.), mica or mica group clay minerals (muscovite, phlogopite etc. mica, margarite, tetrasilic mica, teniolite, etc.), chlorite group (kukeite, sudite) , Clinocroix, sha Site Nimaito etc.), hydrotalcite, tabular barium sulfate, boehmite, and aluminum polyphosphate and the like. These minerals may be natural clay minerals or synthetic clay minerals. An inorganic layered compound is used individually or in combination of 2 or more types.
 また、本発明で用いられる板状無機化合物は、層間電化を持たない非イオン性であることが好ましい。 Further, the plate-like inorganic compound used in the present invention is preferably nonionic without intercalation.
 このような本発明で使用される板状無機化合物としては、例えば、カオリナイト-蛇紋族粘土鉱物(ハロイサイト、カオリナイト、エンデライト、ディッカイト、ナクライト等、アンチゴライト、クリソタイル等)、パイロフィライト-タルク族(パイロフィライト、タルク、ケロライ等)等を挙げることができる。 Examples of the plate-like inorganic compound used in the present invention include kaolinite-serpentine clay minerals (such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.), pyrophyllite, and the like. -The talc family (pyrophyllite, talc, kerolai, etc.) can be mentioned.
 また、本発明で用いられる板状無機化合物は、水に対して非膨潤性であることが好ましい。 The plate-like inorganic compound used in the present invention is preferably non-swellable with respect to water.
 このような本発明で使用される板状無機化合物としては、例えば、カオリナイト-蛇紋族粘土鉱物(ハロイサイト、カオリナイト、エンデライト、ディッカイト、ナクライト等、アンチゴライト、クリソタイル等)、パイロフィライト-タルク族(パイロフィライト、タルク、ケロライ等)、雲母又はマイカ族粘土鉱物(白雲母、金雲母等の雲母、マーガライト、テトラシリリックマイカ、テニオライト等)、緑泥石族(クッケアイト、スドーアイト、クリノクロア、シャモサイト、ニマイト等)、ハイドロタルサイト、板状硫酸バリウム等を挙げることができる。 Examples of the plate-like inorganic compound used in the present invention include kaolinite-serpentine clay minerals (such as halloysite, kaolinite, enderite, dickite, nacrite, antigolite, chrysotile, etc.), pyrophyllite, and the like. -Talc (pyrophyllite, talc, kerolai, etc.), mica or mica clay minerals (mica, muscovite, phlogopite, etc.), margarite, tetrasilic mica, teniolite, etc., chlorite (kukeite, sudite, (Clinochlor, chamosite, nimite, etc.), hydrotalcite, plate-like barium sulfate and the like.
 本発明での平均粒径とは、ある板状無機化合物の粒度分布を光散乱式測定装置で測定した場合の出現頻度が最も高い粒径を意味する。本発明で用いる板状無機化合物での平均粒径は特に限定はないが、好ましくは0.1μm以上であり、更に好ましくは1μm以上である。平均粒径が0.1μm以下であると、長辺の長さが短いことにより、分子の迂回経路が長くならずにバリア能を向上させにくい問題や接着力を向上させにくい問題が生じる。平均粒径の大きい側は特に限定されない。塗工の方法により大きな板状無機化合物を含有することで塗工面にスジ等の欠陥が生じる場合は、好ましくは平均粒径100μm以下、更に好ましくは20μm以下の材料を用いると良い。 The average particle size in the present invention means a particle size having the highest appearance frequency when the particle size distribution of a certain plate-like inorganic compound is measured with a light scattering type measuring device. The average particle diameter of the plate-like inorganic compound used in the present invention is not particularly limited, but is preferably 0.1 μm or more, and more preferably 1 μm or more. If the average particle size is 0.1 μm or less, the length of the long side is short, so that there are problems that the detour path of the molecule does not become long and the barrier ability is difficult to improve and the adhesive force is difficult to improve. The side with a large average particle diameter is not particularly limited. When defects such as streaks occur on the coated surface by containing a large plate-like inorganic compound by the coating method, a material having an average particle diameter of 100 μm or less, more preferably 20 μm or less is preferably used.
 本発明で使用される板状無機化合物のアスペクト比はガスの迷路効果によるバリア能の向上のためには高い方が好ましい。具体的には3以上が好ましく、更に好ましくは10以上、最も好ましくは40以上である。 The aspect ratio of the plate-like inorganic compound used in the present invention is preferably higher in order to improve the barrier ability due to the gas maze effect. Specifically, it is preferably 3 or more, more preferably 10 or more, and most preferably 40 or more.
 本発明で使用される無機化合物を樹脂組成物或いは水蒸気バリア性接着剤用樹脂組成物に分散させる方法としては公知の分散方法が利用できる。例えば、超音波ホモジナイザー、高圧ホモジナイザー、ペイントコンディショナー、ボールミル、ロールミル、サンドミル、サンドグラインダー、ダイノーミル、ディスパーマット、ナノミル、SCミル、ナノマイザー等を挙げることができ、更により好ましくは、高い剪断力を発生させることのできる機器として、ヘンシェルミキサー、加圧ニーダー、バンバリーミキサー、プラネタリーミキサー、二本ロール、三本ロール等が上げられる。これらのうちの1つを単独で用いてもよく、2種類以上装置を組み合わせて用いてもよい。 As a method for dispersing the inorganic compound used in the present invention in a resin composition or a resin composition for a water vapor barrier adhesive, a known dispersion method can be used. For example, an ultrasonic homogenizer, a high-pressure homogenizer, a paint conditioner, a ball mill, a roll mill, a sand mill, a sand grinder, a dyno mill, a disperse mat, a nano mill, an SC mill, a nanomizer, and the like can be mentioned, and even more preferably, a high shear force is generated. Examples of equipment that can be used include Henschel mixer, pressure kneader, Banbury mixer, planetary mixer, two-roll, three-roll. One of these may be used alone, or two or more devices may be used in combination.
 本発明の接着剤およびフィルム積層体は水蒸気以外のガスを遮断することもできる。対象となるガスとしては、酸素、アルコール、不活性ガスおよび揮発性有機物(香り)等があげられる。 The adhesive and film laminate of the present invention can also block gases other than water vapor. Examples of the target gas include oxygen, alcohol, inert gas, and volatile organic substances (fragrance).
(対象となるアルコール)
 本発明の接着剤及び多層フィルムが遮断することを対象としているアルコールとは、少なくとも一箇所にアルキル鎖に対して水酸基が結合している構造を持つ、一般的にアルコール類に分類される材料類であれば特に制限がない。また、一価のアルコールでも多価のアルコールでも差し支えない。一価アルコールとしては、メタノール、エタノール、1-プロパノール、2-プロパノール、ブタノール、ペンタノール、ネオペンチルグリコール、ヘキサノール、ベンジルアルコール、アリルアルコール、シクロヘキサノール等を例示できる。また、多価アルコールとしては、エチレングリコール、プロパンジオール、ブタンジオール、グリセリン、トリメチルプロパン等が例示できる。更には、N,N-ジエチルエタノールアミン、N,N-ジメチルエタノールアミン、N-メチルジエタノールアミン、N-エチルエタノールアミン等のアミノアルコール類の他、ジエチレングリコール、トリエチレングリコール等のエーテル基含有のアルコール化合物等も用いることができる。
(Target alcohol)
The alcohol targeted for blocking by the adhesive and multilayer film of the present invention is a material generally classified as an alcohol having a structure in which a hydroxyl group is bonded to an alkyl chain in at least one place. If there is no particular limitation. Moreover, monohydric alcohol or polyhydric alcohol can be used. Examples of the monohydric alcohol include methanol, ethanol, 1-propanol, 2-propanol, butanol, pentanol, neopentyl glycol, hexanol, benzyl alcohol, allyl alcohol, and cyclohexanol. Examples of the polyhydric alcohol include ethylene glycol, propanediol, butanediol, glycerin, and trimethylpropane. Furthermore, in addition to aminoalcohols such as N, N-diethylethanolamine, N, N-dimethylethanolamine, N-methyldiethanolamine and N-ethylethanolamine, alcohol compounds containing ether groups such as diethylene glycol and triethylene glycol Etc. can also be used.
 また、アルコール化合物の状態としては、常温領域で気体から液体である材料が本発明の有効性が高く好適である。 In addition, as the state of the alcohol compound, a material that is a gas to a liquid in a normal temperature region is preferable because of high effectiveness of the present invention.
(対象となる不活性ガス)
 本発明の接着剤及び多層フィルムが遮断することを対象としている不活性ガスとは、食品等に対して不活性であり一般的な化学変化を起こしにくいことより、食品周囲への酸素や水蒸気の接触を防ぐ等の機能により、食品の風味の維持、内容物の保持、酸化防止の役に立つガスのことである。具体的には、窒素、炭酸ガスの他、ヘリウム、ネオン、アルゴン、クリプトン、キセノン、ラドンの希ガスが例示できる。中でも、窒素、アルゴン、炭酸ガスが不活性ガスとしては広く用いられる。
(Target inert gas)
The inert gas that is intended to be blocked by the adhesive and multilayer film of the present invention is inert to foods and is unlikely to cause a general chemical change. It is a gas useful for maintaining the flavor of food, maintaining its contents, and preventing oxidation by functions such as preventing contact. Specifically, in addition to nitrogen and carbon dioxide, helium, neon, argon, krypton, xenon, and radon rare gases can be exemplified. Of these, nitrogen, argon, and carbon dioxide are widely used as the inert gas.
(香り)
 本発明の接着剤及び多層フィルムが遮断することを対象としている揮発性有機物(香り)とは、ココア、醤油、ソース、味噌、コーヒー、レモネン、サリチル酸メチル、メントール、チーズ、香料類、シャンプー、リンス、洗剤、柔軟剤、石鹸等の香り成分を含むサニタリー分野、ペットフード、防虫剤、芳香剤、毛染め類、香水、農薬類等があげられる。
(fragrance)
Volatile organic substances (fragrances) targeted for blocking by the adhesive and multilayer film of the present invention are cocoa, soy sauce, sauce, miso, coffee, lemonene, methyl salicylate, menthol, cheese, flavors, shampoo, rinse Sanitary field containing scent components such as detergents, softeners, soaps, pet foods, insect repellents, fragrances, hair dyes, perfumes, agricultural chemicals and the like.
 本発明の接着剤および多層フィルムはガスを遮断することができることより、活性炭、ゼオライト等の吸着剤、消臭剤、浄水器カートリッジ、米穀類、インスタントラーメン、ミネラルウオーター、そうめん、綿類等の、外部からの香りの進入を防ぎたい用途、外部への香りの漏れを防ぎたい用途にも好適に用いられる。 Since the adhesive and multilayer film of the present invention can block gas, adsorbents such as activated carbon and zeolite, deodorants, water purifier cartridges, rice grains, instant noodles, mineral water, somen, cotton, etc. It is also suitably used for applications where it is desired to prevent the entry of fragrance from the outside and for applications where it is desired to prevent leakage of the fragrance to the outside.
(接着剤の形態)
 本発明の接着剤は、溶剤型又は無溶剤型のいずれの形態であってもよい。溶剤型の場合、溶剤はポリエステルポリオール及び硬化剤の製造時に反応媒体として使用してもよい。更に塗装時に希釈剤として使用される。使用できる溶剤としては、例えば酢酸エチル、酢酸ブチル、セロソルブアセテート等のエステル類、アセトン、メチルエチルケトン、イソブチルケトン、シクロヘキサノン等のケトン類、テトラヒドロフラン、ジオキサン等のエーテル類、トルエン、キシレン等の芳香族炭化水素類、メチレンクロリド、エチレンクロリド等のハロゲン化炭化水素類、ジメチルスルホキシド、ジメチルスルホアミド等が挙げられる。これらのうち通常は酢酸エチルやメチルエチルケトンを使用するのが好ましい。また、無溶剤で使用する場合は必ずしも有機溶剤に可溶である必要は無いと考えられるが、合成時の反応釜の洗浄やラミネート時の塗工機等の洗浄を考慮すると、有機溶剤に対する溶解性が必要である。
(Adhesive form)
The adhesive of the present invention may be either a solvent type or a solventless type. In the case of a solvent type, the solvent may be used as a reaction medium during the production of the polyester polyol and the curing agent. Furthermore, it is used as a diluent during painting. Solvents that can be used include, for example, esters such as ethyl acetate, butyl acetate and cellosolve acetate, ketones such as acetone, methyl ethyl ketone, isobutyl ketone and cyclohexanone, ethers such as tetrahydrofuran and dioxane, and aromatic hydrocarbons such as toluene and xylene. , Halogenated hydrocarbons such as methylene chloride and ethylene chloride, dimethyl sulfoxide, dimethyl sulfoamide and the like. Of these, it is usually preferable to use ethyl acetate or methyl ethyl ketone. In addition, when used without a solvent, it is not always necessary to be soluble in an organic solvent. However, in consideration of washing of a reaction kettle during synthesis and washing of a coating machine during lamination, it is soluble in an organic solvent. Sex is necessary.
 本発明の接着剤は、基材フィルム等に塗工して使用することができる。塗工方法としては特に限定はなく公知の方法で行えばよい。例えば粘度が調整できる溶剤型の場合は、グラビアロール塗工方式等で塗布することが多い。また無溶剤型で、室温での粘度が高くグラビアロール塗工が適さない場合は、加温しながらロールコーターで塗工することもできる。ロールコーターを使用する場合は、本発明の接着剤の粘度が500~2500mPa・s程度となるように室温~120℃程度まで加熱した状態で、塗工することが好ましい。 The adhesive of the present invention can be used by being applied to a substrate film or the like. The coating method is not particularly limited and may be performed by a known method. For example, in the case of a solvent type whose viscosity can be adjusted, it is often applied by a gravure roll coating method or the like. Moreover, when it is a solventless type and has a high viscosity at room temperature and is not suitable for gravure roll coating, it can be coated with a roll coater while heating. In the case of using a roll coater, it is preferable to coat the adhesive of the present invention in a state heated to about room temperature to about 120 ° C. so that the viscosity of the adhesive of the present invention is about 500 to 2500 mPa · s.
 本発明の接着剤は、水蒸気バリア性接着剤として、ポリマー、紙、金属などに対し、ガスバリア性、特に水蒸気バリア性を必要とする各種用途の接着剤として使用できる。 The adhesive of the present invention can be used as a water vapor barrier adhesive for various applications that require gas barrier properties, particularly water vapor barrier properties, for polymers, paper, metals, and the like.
 以下具体的用途の1つとしてフィルムラミネート用接着剤について説明する。 Hereinafter, an adhesive for film lamination will be described as one of specific applications.
 本発明の接着剤は、フィルムラミネート用接着剤として使用できる。ラミネートされた積層フィルムは、ガスバリア性、特に水蒸気バリア性に優れるため、ガスバリア性、特に水蒸気バリア性積層フィルムとして使用できる。 The adhesive of the present invention can be used as an adhesive for film lamination. Since the laminated film is excellent in gas barrier property, particularly water vapor barrier property, it can be used as a gas barrier property, particularly water vapor barrier laminated film.
 本発明で使用する積層用のフィルムは、特に限定はなく、所望の用途に応じた熱可塑性樹脂フィルムを適宜選択することができる。例えば食品包装用としては、PETフィルム、ポリスチレンフィルム、ポリアミドフィルム、ポリアクリロニトリルフィルム、ポリエチレンフィルム(LLDPE:低密度ポリエチレンフィルム、HDPE:高密度ポリエチレンフィルム)やポリプロピレンフィルム(CPP:無延伸ポリプロピレンフィルム、OPP:二軸延伸ポリプロピレンフィルム)等のポリオレフィンフィルム、ポリビニルアルコールフィルム、エチレン-ビニルアルコール共重合体フィルム等が挙げられる。これらは延伸処理を施してあってもよい。延伸処理方法としては、押出成膜法等で樹脂を溶融押出してシート状にした後、同時二軸延伸或いは逐次二軸延伸を行うことが一般的である。また逐次二軸延伸の場合は、はじめに縦延伸処理を行い、次に横延伸を行うことが一般的である。具体的にはロール間の速度差を利用した縦延伸とテンターを用いた横延伸を組み合わせる方法が多く用いられる。 The film for lamination used in the present invention is not particularly limited, and a thermoplastic resin film can be appropriately selected according to a desired application. For example, for food packaging, PET film, polystyrene film, polyamide film, polyacrylonitrile film, polyethylene film (LLDPE: low density polyethylene film, HDPE: high density polyethylene film) and polypropylene film (CPP: unstretched polypropylene film, OPP: Examples thereof include polyolefin films such as biaxially stretched polypropylene film), polyvinyl alcohol films, and ethylene-vinyl alcohol copolymer films. These may be subjected to stretching treatment. As the stretching treatment method, it is common to perform simultaneous biaxial stretching or sequential biaxial stretching after the resin is melt-extruded by extrusion film forming method or the like to form a sheet. Further, in the case of sequential biaxial stretching, it is common to first perform longitudinal stretching and then perform lateral stretching. Specifically, a method of combining longitudinal stretching using a speed difference between rolls and transverse stretching using a tenter is often used.
 本発明の接着剤は、同種または異種の複数の樹脂フィルムを接着してなる積層フィルム用の接着剤として好ましく使用できる。樹脂フィルムは、目的に応じて適宜選択すればよいが、例えば包装材として使用する際は、最外層をPET、OPP、ポリアミドから選ばれた熱可塑性樹脂フィルムを使用し、最内層を無延伸ポリプロピレン(以下CPPと略す)、低密度ポリエチレンフィルム(以下LLDPEと略す)から選ばれる熱可塑性樹脂フィルムを使用した2層からなる複合フィルム、或いは、例えばPET、ポリアミド、OPPから選ばれた最外層を形成する熱可塑性樹脂フィルムと、OPP、PET、ポリアミドから選ばれた中間層を形成する熱可塑性樹脂フィルム、CPP、LLDPEから選ばれた最内層を形成する熱可塑性樹脂フィルムを使用した3層からなる複合フィルム、さらに、例えばOPP、PET、ポリアミドから選ばれた最外層を形成する熱可塑性樹脂フィルムと、PET、ナイロンから選ばれた第1中間層を形成する熱可塑製フィルムとPET、ポリアミドから選ばれた第2中間層を形成する熱可塑製フィルム、LLDPE、CPPから選ばれた最内層を形成する熱可塑性樹脂フィルムを使用した4層からなる複合フィルムは、ガスバリア性、特に水蒸気バリア性フィルムとして、食品包装材として好ましく使用できる。 The adhesive of the present invention can be preferably used as an adhesive for a laminated film formed by bonding a plurality of the same or different resin films. The resin film may be appropriately selected depending on the purpose. For example, when used as a packaging material, the outermost layer is a thermoplastic resin film selected from PET, OPP, and polyamide, and the innermost layer is unstretched polypropylene. (Hereinafter abbreviated as CPP), a composite film consisting of two layers using a thermoplastic resin film selected from a low density polyethylene film (hereinafter abbreviated as LLDPE), or an outermost layer selected from, for example, PET, polyamide and OPP A three-layer composite using a thermoplastic resin film, a thermoplastic resin film that forms an intermediate layer selected from OPP, PET, and polyamide, and a thermoplastic resin film that forms an innermost layer selected from CPP and LLDPE Heat to form an outermost layer selected from a film, for example, OPP, PET, polyamide Selected from a plastic film, a thermoplastic film forming a first intermediate layer selected from PET and nylon, and a thermoplastic film forming a second intermediate layer selected from PET and polyamide, LLDPE, and CPP A four-layer composite film using a thermoplastic resin film that forms the innermost layer can be preferably used as a food packaging material as a gas barrier property, particularly as a water vapor barrier film.
 また、フィルム表面には、膜切れやはじきなどの欠陥のない接着層が形成されるように必要に応じて火炎処理やコロナ放電処理などの各種表面処理を施してもよい。 In addition, the surface of the film may be subjected to various surface treatments such as flame treatment and corona discharge treatment as necessary so that an adhesive layer free from defects such as film breakage and repellency is formed.
 前記熱可塑性樹脂フィルムの一方に本発明の接着剤を塗工後、もう一方の熱可塑性樹脂フィルムを重ねてラミネーションにより貼り合わせることで、本発明の水蒸気バリア性積層フィルムが得られる。ラミネーション方法には、ドライラミネーション、ノンソルベントラミネーション、押出しラミネーション等公知のラミネーションを用いることが可能である。 The water vapor barrier laminate film of the present invention is obtained by applying the adhesive of the present invention to one of the thermoplastic resin films and then laminating the other thermoplastic resin film and laminating them by lamination. As the lamination method, known lamination such as dry lamination, non-solvent lamination, extrusion lamination, etc. can be used.
 ドライラミネーション方法は、具体的には、基材フィルムの一方に本発明の接着剤をグラビアロール方式で塗工後、もう一方の基材フィルムを重ねてドライラミネーション(乾式積層法)により貼り合わせる。ラミネートロールの温度は室温~60℃程度が好ましい。 Specifically, in the dry lamination method, the adhesive of the present invention is applied to one of the base films by a gravure roll method, and the other base film is stacked and bonded by dry lamination (dry lamination method). The temperature of the laminate roll is preferably about room temperature to 60 ° C.
 また、ノンソルベントラミネーションは基材フィルムに予め室温~120℃程度に加熱しておいた本発明の接着剤を室温~120℃程度に加熱したロールコーターなどのロールにより塗布後、直ちにその表面に新たなフィルム材料を貼り合わせることによりラミネートフィルムを得ることができる。ラミネート圧力は、10~300kg/cm程度が好ましい。 In addition, non-solvent lamination is applied to the surface immediately after applying the adhesive of the present invention, which has been heated to room temperature to about 120 ° C., with a roll such as a roll coater heated to room temperature to about 120 ° C. A laminate film can be obtained by laminating various film materials. The laminating pressure is preferably about 10 to 300 kg / cm 2 .
 押出しラミネート法の場合には、基材フィルムに接着補助剤(アンカーコート剤)として本発明の接着剤の有機溶剤溶液をグラビアロールなどのロールにより塗布し、室温~140℃で溶剤の乾燥、硬化反応を行なった後に、押出し機により溶融させたポリマー材料をラミネートすることによりラミネートフィルムを得ることができる。溶融させるポリマー材料としては低密度ポリエチレン樹脂や直線状低密度ポリエチレン樹脂、エチレン-酢酸ビニル共重合体樹脂などのポリオレフィン系樹脂が好ましい。 In the case of the extrusion laminating method, the organic solvent solution of the adhesive of the present invention is applied to the base film as an adhesion aid (anchor coating agent) by a roll such as a gravure roll, and the solvent is dried and cured at room temperature to 140 ° C. After the reaction, a laminate film can be obtained by laminating the polymer material melted by the extruder. The polymer material to be melted is preferably a polyolefin resin such as a low density polyethylene resin, a linear low density polyethylene resin, or an ethylene-vinyl acetate copolymer resin.
 また、本発明の水蒸気バリア性積層フィルムは、作製後エージングを行うことが好ましい。エージング条件は、硬化剤としてポリイソシアネートを使用する場合であれば、室温~80℃で、12~240時間の間であり、この間に接着強度が生じる。 The water vapor barrier laminate film of the present invention is preferably subjected to aging after production. If polyisocyanate is used as a curing agent, the aging condition is from room temperature to 80 ° C. for 12 to 240 hours, during which adhesive strength is generated.
 本発明の接着剤はガスバリア性、特に水蒸気バリア性を有することを特徴としていることから、該接着剤により形成されるラミネートフィルムは、PVDCコート層やポリビニルアルコール(PVA)コート層、エチレン‐ビニルアルコール共重合体(EVOH)フィルム層、メタキシリレンアジパミドフィルム層、アルミナやシリカなどを蒸着した無機蒸着フィルム層などの一般に使用されているバリア性材料を使用することなく非常に高いレベルのバリア性が発現する。 Since the adhesive of the present invention is characterized by having a gas barrier property, particularly a water vapor barrier property, a laminate film formed from the adhesive may be a PVDC coat layer, a polyvinyl alcohol (PVA) coat layer, or ethylene-vinyl alcohol. Very high level barrier without using commonly used barrier materials such as copolymer (EVOH) film layer, metaxylylene adipamide film layer, inorganic vapor deposited film layer deposited with alumina, silica, etc. Sex is expressed.
 本発明では、さらに高いバリア機能を付与するために、必要に応じてアルミニウム等の金属、或いはシリカやアルミナ等の金属酸化物の蒸着層を積層したフィルムや、ポリビニルアルコールや、エチレン・ビニールアルコール共重合体、塩化ビニリデン等のガスバリア層を含有するバリア性フィルムを併用してもよい。 In the present invention, in order to provide an even higher barrier function, a film in which a vapor-deposited layer of a metal such as aluminum or a metal oxide such as silica or alumina is laminated, polyvinyl alcohol, or ethylene / vinyl alcohol as necessary. A barrier film containing a gas barrier layer such as a polymer or vinylidene chloride may be used in combination.
(合成例1 TCDoPA)
 撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、無水フタル酸100部、トリシクロデカンジメタノール155部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量2000、酸価1.13mgKOH/g、水酸基価58.8mgKOH/gのポリエステルポリオール(TCDoPA)を得た。
(Synthesis Example 1 TCDoPA)
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, etc., 100 parts of phthalic anhydride, 155 parts of tricyclodecane dimethanol, and titanium tetraisopropoxide are mixed with a polycarboxylic acid and a polyhydric alcohol. 100 ppm was added to the total amount, and the internal temperature was stored at 220 ° C. by gradually heating so that the temperature of the upper part of the rectification column did not exceed 100 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (TCDoPA) having a number average molecular weight of 2000, an acid value of 1.13 mgKOH / g, and a hydroxyl value of 58.8 mgKOH / g.
(合成例2 TCDHH)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、ヘキサヒドロキシ無水フタル酸100部、トリシクロデカンジメタノール150部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量2000、酸価3.35mgKOH/g、水酸基価60.7mgKOH/gのポリエステルポリオール(TCDHH)を得た。
(Synthesis Example 2 TCDHH)
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, etc., 100 parts of hexahydroxyphthalic anhydride, 150 parts of tricyclodecane dimethanol, and titanium tetraisopropoxide are mixed with polyvalent carboxylic acid. 100 ppm was added to the total amount of alcohol, and the inner temperature was stored at 220 ° C. by gradually heating so that the temperature of the upper part of the rectification column did not exceed 100 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (TCDHH) having a number average molecular weight of 2000, an acid value of 3.35 mgKOH / g, and a hydroxyl value of 60.7 mgKOH / g.
(合成例3 EGTMATCD)
 撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、トリメリット酸無水物100部、トリシクロデカンモノメタノール90部を仕込み、メチルエチルケトンを溶媒に用いて還流反応させ、酸価が315mgKOH/gとなったところで反応を終了し、脱溶媒を行った。エチレングリコール60部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量600、酸価1.32mgKOH/g、水酸基価161.8mgKOH/gのポリエステルポリオール(EGTMATCD)を得た。
(Synthesis Example 3 EGTMATCD)
A polyester reaction vessel equipped with a stirrer, a nitrogen gas introduction tube, a water separator, etc. is charged with 100 parts of trimellitic anhydride and 90 parts of tricyclodecane monomethanol, and is refluxed using methyl ethyl ketone as a solvent. Was 315 mgKOH / g, the reaction was terminated and the solvent was removed. 60 parts of ethylene glycol and titanium tetraisopropoxide were charged at 100 ppm with respect to the total amount of polycarboxylic acid and polyhydric alcohol, and gradually heated so that the upper temperature of the rectification column did not exceed 100 ° C. Was stored at 220 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (EGTMATCD) having a number average molecular weight of 600, an acid value of 1.32 mgKOH / g, and a hydroxyl value of 161.8 mgKOH / g.
(合成例4 CHDMTMATCD)
 撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、トリメリット酸無水物100部、トリシクロデカンモノメタノール90部を仕込み、メチルエチルケトンを溶媒に用いて還流反応させ、酸価が315mgKOH/gとなったところで反応を終了し、脱溶媒を行った。シクロヘキサンジメタノール150部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量640、酸価0.2mgKOH/g、水酸基価184.4mgKOH/gのポリエステルポリオール(CHDMTMATCD)を得た。
(Synthesis Example 4 CHDMTMATCD)
A polyester reaction vessel equipped with a stirrer, a nitrogen gas introduction tube, a water separator, etc. is charged with 100 parts of trimellitic anhydride and 90 parts of tricyclodecane monomethanol, and is refluxed using methyl ethyl ketone as a solvent. Was 315 mgKOH / g, the reaction was terminated and the solvent was removed. Add 150 parts of cyclohexanedimethanol and titanium tetraisopropoxide to the total amount of polycarboxylic acid and polyhydric alcohol to 100 ppm, and gradually heat the rectifying tower so that the upper temperature does not exceed 100 ° C. The temperature was stored at 220 ° C. When the acid value reached 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (CHDMTMATCD) having a number average molecular weight of 640, an acid value of 0.2 mgKOH / g, and a hydroxyl value of 184.4 mgKOH / g.
(合成例5 TCDTMATCD)
 撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、トリメリット酸無水物100部、トリシクロデカンモノメタノール90部を仕込み、メチルエチルケトンを溶媒に用いて還流反応させ、酸価が315mgKOH/gとなったところで反応を終了し、脱溶媒を行った。トリシクロデカンジメタノール210部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量720、酸価1.09mgKOH/g、水酸基価160.5mgKOH/gのポリエステルポリオール(TCDTMATCD)を得た。
(Synthesis Example 5 TCDTMATCD)
A polyester reaction vessel equipped with a stirrer, a nitrogen gas introduction tube, a water separator, etc. is charged with 100 parts of trimellitic anhydride and 90 parts of tricyclodecane monomethanol, and is refluxed using methyl ethyl ketone as a solvent. Was 315 mgKOH / g, the reaction was terminated and the solvent was removed. Charge 210 parts of tricyclodecane dimethanol and titanium tetraisopropoxide to 100 ppm with respect to the total amount of polycarboxylic acid and polyhydric alcohol, and gradually heat the rectifying tower so that the upper temperature does not exceed 100 ° C. The internal temperature was stored at 220 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (TCTDMATCD) having a number average molecular weight of 720, an acid value of 1.09 mgKOH / g, and a hydroxyl value of 160.5 mgKOH / g.
(比較例1 NDoPA)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、無水フタル酸100部、ノナンジオール127部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して30ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量2000、酸価0.12mgKOH/g、水酸基価50.4mgKOH/gのポリエステルポリオール(NDoPA)を得た。
(Comparative Example 1 NDoPA)
Total amount of polyhydric carboxylic acid and polyhydric alcohol containing 100 parts of phthalic anhydride, 127 parts of nonanediol, and titanium tetraisopropoxide in a polyester reaction vessel equipped with a stirrer, nitrogen gas inlet tube, moisture separator, etc. The inner temperature was stored at 220 ° C. by gradually heating the rectifying tower so that the temperature at the upper part of the rectification column did not exceed 100 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (NDoPA) having a number average molecular weight of 2000, an acid value of 0.12 mgKOH / g, and a hydroxyl value of 50.4 mgKOH / g.
(比較例2 NDHH)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、ヘキサヒドロキシ無水フタル酸100部、ノナンジオール122部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して30ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量2000、酸価1.94mgKOH/g、水酸基価62.2mgKOH/gのポリエステルポリオール(NDHH)を得た。
(Comparative Example 2 NDHH)
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, etc., 100 parts of hexahydroxyphthalic anhydride, 122 parts of nonanediol, and titanium tetraisopropoxide are mixed with polyhydric carboxylic acid and polyhydric alcohol. 30 ppm was charged with respect to the total amount, and the internal temperature was stored at 220 ° C. by gradually heating so that the temperature of the upper part of the rectification column did not exceed 100 ° C. When the acid value reached 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (NDHH) having a number average molecular weight of 2000, an acid value of 1.94 mgKOH / g, and a hydroxyl value of 62.2 mgKOH / g.
(比較例3 CHDMODA)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、オクタン二酸100部、シクロヘキサンジメタノール97部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して30ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量2000、酸価0.91mgKOH/g、水酸基価54.5mgKOH/gのポリエステルポリオール(CHDMODA)を得た。
(Comparative Example 3 CHDMODA)
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, etc., 100 parts of octanedioic acid, 97 parts of cyclohexanedimethanol, and titanium tetraisopropoxide are the sum of polycarboxylic acid and polyhydric alcohol. 30 ppm was charged with respect to the amount, and the upper temperature of the rectifying column was gradually heated so as not to exceed 100 ° C., and the internal temperature was stored at 220 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (CHDMODA) having a number average molecular weight of 2000, an acid value of 0.91 mgKOH / g, and a hydroxyl value of 54.5 mgKOH / g.
(比較例4 EGOSA)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、オクテニルコハク酸無水物100部、エチレングリコール45部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して30ppm、t-ブチルカテコールを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量600、酸価0.55mgKOH/g、水酸基価190.8mgKOH/gのポリエステルポリオール(EGOSA)を得た。
(Comparative Example 4 EGOSA)
In a polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, etc., 100 parts of octenyl succinic anhydride, 45 parts of ethylene glycol, and titanium tetraisopropoxide are added to the polycarboxylic acid and polyhydric alcohol. 30 ppm with respect to the amount, and 100 ppm of t-butylcatechol with respect to the total amount of polyvalent carboxylic acid and polyhydric alcohol, and gradually heated so that the upper temperature of the rectification column does not exceed 100 ° C. Stored at 220 ° C. When the acid value became 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (EGOSA) having a number average molecular weight of 600, an acid value of 0.55 mgKOH / g, and a hydroxyl value of 190.8 mgKOH / g.
(比較例5 PDTMAOcOH)
撹拌機、窒素ガス導入管、水分分離器等を備えたポリエステル反応容器に、トリメリット酸無水物100部、オクチルアルコール70部を仕込み、メチルエチルケトンを溶媒に用いて還流反応させ、酸価が315mgKOH/gとなったところで反応を終了し、脱溶媒を行った。1,2ペンタンジオール103部、及びチタニウムテトライソプロポキシドを多価カルボン酸と多価アルコールとの合計量に対して100ppm仕込み、精留塔上部温度が100℃を超えないように徐々に加熱して内温を220℃に保存した。酸価が5mgKOH/g以下になったところでエステル化反応を終了し、数平均分子量600、酸価0.43mgKOH/g、水酸基価187.4mgKOH/gのポリエステルポリオール(PDTMAOcOH)を得た。
(Comparative Example 5 PDTMAOcOH)
A polyester reaction vessel equipped with a stirrer, a nitrogen gas inlet tube, a water separator, and the like was charged with 100 parts of trimellitic anhydride and 70 parts of octyl alcohol, and was refluxed using methyl ethyl ketone as a solvent. The acid value was 315 mgKOH / When g was reached, the reaction was terminated and the solvent was removed. Charge 103 parts of 1,2-pentanediol and titanium tetraisopropoxide to 100 ppm with respect to the total amount of polycarboxylic acid and polyhydric alcohol, and gradually heat the rectifying column top temperature not to exceed 100 ° C. The internal temperature was stored at 220 ° C. When the acid value reached 5 mgKOH / g or less, the esterification reaction was terminated to obtain a polyester polyol (PDTMAOcOH) having a number average molecular weight of 600, an acid value of 0.43 mgKOH / g, and a hydroxyl value of 187.4 mgKOH / g.
(接着剤樹脂)
 前記(合成例1)~(合成例5)のポリエステルポリオールと硬化剤、有機溶剤を混合し、接着剤を得た。構成は、表1に示した。
(Adhesive resin)
The polyester polyol of (Synthesis Example 1) to (Synthesis Example 5), a curing agent, and an organic solvent were mixed to obtain an adhesive. The configuration is shown in Table 1.
(塗工方法)
 前記溶剤型接着剤を、バーコーターを用いて、塗布量5g/m(固形分)程度となるように厚さ12μmのPETフィルム(東洋紡績(株)製「E-5102」)のコロナ処理面に塗布し、温度70℃に設定したドライヤーで希釈溶剤を揮発させ乾燥し、接着剤が塗布されたPETフィルムの接着剤面と、厚さ15μmのナイロンフィルム(ユニチカ(株)製「エンブレムON-BC」)のコロナ処理面とラミネートし、PETフィルム/接着層/ナイロンフィルムの層構成を有する複合フィルムを作成した。次いで、この複合フィルムを40℃/5日間のエージングを行い、接着剤の硬化を行って、本発明の積層フィルムを得た。
(Coating method)
Using a bar coater, the solvent-type adhesive is subjected to corona treatment of a PET film (“E-5102” manufactured by Toyobo Co., Ltd.) having a thickness of 12 μm so that the coating amount is about 5 g / m 2 (solid content). It is applied to the surface, the solvent is evaporated and dried with a dryer set at a temperature of 70 ° C., and the adhesive surface of the PET film to which the adhesive is applied, and a nylon film with a thickness of 15 μm (“Emblem ON” manufactured by Unitika Ltd.) -BC ") was laminated with a corona-treated surface to prepare a composite film having a layer structure of PET film / adhesive layer / nylon film. Next, this composite film was aged at 40 ° C. for 5 days to cure the adhesive, and the laminated film of the present invention was obtained.
(評価方法)
(1)水蒸気透過率(MVTR)
 エージングが終了した積層フィルムを、水蒸気透過度試験法 伝導度法「ISO-15106-3」に準じ、Illinois社製測定装置モデル7000を用いて40℃、90%RHの雰囲気下で評価を行った。なおRHとは、湿度を表す。
(Evaluation methods)
(1) Water vapor transmission rate (MVTR)
The laminated film after aging was evaluated in an atmosphere of 40 ° C. and 90% RH using a measuring apparatus model 7000 manufactured by Illinois in accordance with a water vapor permeability test method conductivity method “ISO-15106-3”. . Note that RH represents humidity.
 また、接着剤硬化塗膜単体の水蒸気バリア性は水蒸気バリア性積層フィルム、PETフィルムおよびナイロンフィルムの測定結果より、式(a)を用いて計算した。 Also, the water vapor barrier property of the adhesive cured coating film alone was calculated using the formula (a) from the measurement results of the water vapor barrier laminated film, PET film and nylon film.
Figure JPOXMLDOC01-appb-M000008
Figure JPOXMLDOC01-appb-M000008
P :水蒸気バリア性積層フィルムの水蒸気透過率
P1:塗膜単体の水蒸気透過率
P2:12μmPETフィルムの水蒸気透過率(49g/m・24時間として計算)
P3:15μmナイロンフィルムの水蒸気透過率(300g/m・24時間として計算)
P: Water vapor transmission rate of water vapor barrier laminate film P1: Water vapor transmission rate of coating film alone P2: Water vapor transmission rate of 12 μm PET film (calculated as 49 g / m 2 · 24 hours)
P3: Water vapor permeability of 15 μm nylon film (calculated as 300 g / m 2 · 24 hours)
(実施例1~5)
合成例1~5の樹脂を用いて、硬化剤および溶剤を混合し、接着剤を得た。
塗工方法、評価方法は上記に示した通りである。結果を、表1に示す。
(Examples 1 to 5)
Using the resins of Synthesis Examples 1 to 5, a curing agent and a solvent were mixed to obtain an adhesive.
The coating method and the evaluation method are as described above. The results are shown in Table 1.
Figure JPOXMLDOC01-appb-T000009
Figure JPOXMLDOC01-appb-T000009
 比較例1~5により得られた樹脂組成物を用いた結果を表2に示す。 Table 2 shows the results using the resin compositions obtained in Comparative Examples 1 to 5.
Figure JPOXMLDOC01-appb-T000010
Figure JPOXMLDOC01-appb-T000010
・タケネートD-110N:タケネートD-110N(三井化学社製:XDI系ポリイソシアネート、不揮発分/約75%)
・AcOET:酢酸エチル
・MEK:メチルエチルケトン
-Takenate D-110N: Takenate D-110N (Mitsui Chemicals Co., Ltd .: XDI polyisocyanate, non-volatile content / about 75%)
・ AcOET: Ethyl acetate ・ MEK: Methyl ethyl ketone
 本発明の接着剤は、良好な接着強度と水蒸気バリア性を有するので、前記包装材用のフィルムラミネート用接着剤の他、例えば太陽電池用保護フィルム用の接着剤や表示素子用バリア性基板の接着剤等の電子材料用接着剤、建築材料用接着剤、工業材料用接着剤等、水蒸気バリア性を所望される用途であれば好適に使用できる。 Since the adhesive of the present invention has good adhesive strength and water vapor barrier properties, in addition to the adhesive for film laminate for the packaging material, for example, an adhesive for a protective film for solar cells and a barrier substrate for display elements. It can be suitably used in applications where water vapor barrier properties are desired, such as adhesives for electronic materials such as adhesives, adhesives for building materials, and adhesives for industrial materials.

Claims (8)

  1. ポリオールと硬化剤とを反応させてなる水蒸気バリア性接着剤樹脂組成物であって、
    ポリオール又は硬化剤にトリシクロアルカン構造を有することを特徴とする、水蒸気バリア性接着剤用樹脂組成物。
    A water vapor barrier adhesive resin composition obtained by reacting a polyol and a curing agent,
    A resin composition for a water vapor barrier adhesive, wherein the polyol or curing agent has a tricycloalkane structure.
  2. 請求項1に記載の水蒸気バリア性接着剤用樹脂組成物において、
    樹脂組成物に含まれるトリシクロアルカン構造の割合が10質量%~50質量%である水蒸気バリア性接着剤用樹脂組成物。
    In the resin composition for water vapor | steam barrier adhesives of Claim 1,
    A resin composition for a water vapor barrier adhesive wherein the proportion of the tricycloalkane structure contained in the resin composition is 10% by mass to 50% by mass.
  3. 前記ポリオールが、水酸基を有するトリシクロアルカンと多価カルボン酸或いはその酸無水物、及び多価アルコールとを反応させてなるポリエステルポリオールである請求項1又は2に記載の水蒸気バリア性接着剤用樹脂組成物。 The water vapor barrier adhesive resin according to claim 1 or 2, wherein the polyol is a polyester polyol obtained by reacting a tricycloalkane having a hydroxyl group with a polyvalent carboxylic acid or acid anhydride thereof and a polyhydric alcohol. Composition.
  4. 前記硬化剤が、イソシアネート化合物である請求項1~3の何れかに記載の水蒸気バリア性用接着剤樹脂組成物。 The water vapor barrier adhesive resin composition according to any one of claims 1 to 3, wherein the curing agent is an isocyanate compound.
  5. 前記イソシアネート化合物が、メタキシレンジイソシアネート、又はメタキシレンジイソシアネートと分子内に少なくとも2個以上の水酸基を有する多価アルコールとの反応生成物である請求項1~4の何れかに記載の水蒸気バリア性接着剤用樹脂組成物。 5. The water vapor barrier adhesive according to claim 1, wherein the isocyanate compound is metaxylene diisocyanate or a reaction product of metaxylene diisocyanate and a polyhydric alcohol having at least two hydroxyl groups in the molecule. Agent resin composition.
  6. 前記イソシアネート化合物が分子内に少なくとも2個以上の水酸基を有するトリシクロアルカンもしくはトリシクロアルカンを含んでなるポリエステルポリオールとイソシアネートとの反応生成物である請求項1~4の何れかに記載の水蒸気バリア性接着剤用樹脂組成物。 The water vapor barrier according to any one of claims 1 to 4, wherein the isocyanate compound is a tricycloalkane having at least two hydroxyl groups in the molecule or a reaction product of a polyester polyol comprising tricycloalkane and an isocyanate. Resin composition for adhesive.
  7. 前記トリシクロアルカンが、トリシクロデカンである請求項1~6の何れかに記載の水蒸気バリア性接着剤用樹脂組成物。 7. The water vapor barrier adhesive resin composition according to claim 1, wherein the tricycloalkane is tricyclodecane.
  8. 請求項1~7の何れかに記載の水蒸気バリア性接着剤用樹脂組成物をフィルム上で硬化させてなる水蒸気バリア性フィルム積層体。 A water vapor barrier film laminate obtained by curing the resin composition for water vapor barrier adhesive according to any one of claims 1 to 7 on a film.
PCT/JP2013/083727 2012-12-20 2013-12-17 Resin composition for use as vapor-barrier adhesive, and laminate WO2014098069A1 (en)

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JP2018522711A (en) * 2015-05-15 2018-08-16 ダウ グローバル テクノロジーズ エルエルシー Material delivery system to laminator

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JP2018522711A (en) * 2015-05-15 2018-08-16 ダウ グローバル テクノロジーズ エルエルシー Material delivery system to laminator

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JP5761460B2 (en) 2015-08-12

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