WO2014097639A1

WO2014097639A1 - Gold nanoparticle dispersion liquid for forming conductive coating film, method for producing same, and conductive coating material composition containing same

Info

Publication number: WO2014097639A1
Application number: PCT/JP2013/007495
Authority: WO
Inventors: 山田　健太郎; 良平小川
Original assignee: 日本板硝子株式会社
Priority date: 2012-12-21
Filing date: 2013-12-19
Publication date: 2014-06-26
Also published as: JPWO2014097639A1; JP5945608B2; TW201440076A

Abstract

The present invention provides: a gold nanoparticle dispersion liquid for forming a conductive coating film, which is capable of forming a conductive coating film having a low specific resistance by firing at low firing temperatures even in cases where the ratio of gold nanoparticles having a particle diameter of less than 5 nm is suppressed to less than 90% on a number basis; and a method for producing the gold nanoparticle dispersion liquid for forming a conductive coating film. The present invention provides a gold nanoparticle dispersion liquid for forming a conductive coating film, which contains gold nanoparticles that have a number average particle diameter within the range of 3.98-5.24 nm and a ratio of the number of particles having a particle diameter of less than 5 nm relative to the total number of particles within the range of 64-83%.

Description

Gold nanoparticle dispersion for forming conductive film, method for producing the same, and conductive coating composition containing the dispersion

The present invention relates to a conductive gold nanoparticle dispersion, a method for producing the same, and a conductive coating composition containing the dispersion.

Advanced micro wiring and connection technology is indispensable for the development of highly integrated, highly functional, small and thin devices. As its elemental technology, attention is focused on a combination of precious metal fine particle manufacturing technology and pasting technology thereof, and further printing technology such as inkjet.

In the paste using noble metal fine particles, the noble metal nanoparticles whose particle size is reduced to nano-size may cause a melting point drop on the particle surface due to increased surface energy, and the metal nanoparticles may be easily fused. Are known. For this reason, since the conventional micron-sized noble metal particles can be melted at a low temperature that cannot be melted, wiring can be easily formed. Further, by using nano-level noble metal fine particles, finer wiring can be formed, so that high integration of devices can be achieved. However, conversely, since the surface energy is increased, the fine particles are likely to be aggregated, resulting in a disadvantage that it is difficult to increase the noble metal concentration. In order to solve this problem, a treatment is generally performed in which a protective agent is adsorbed on the surface of fine particles to maintain a dispersed state. In order to produce nanopastes of noble metal fine particles, a technology for controlling the particle size to the nano level and a dispersion technology by adsorption of a protective agent are necessary.

As a method for producing such nano-sized metal fine particles, two types of production methods, a gas phase synthesis method and a solution synthesis method, are generally known, but a solution synthesis method is generally used. The solution synthesis method is a method of precipitating fine particles such as metal by reducing metal ions dispersed in a dispersion. By adding a substance that serves as a protective agent to the dispersion, it is possible to prepare a dispersion in which nano-level metal fine particles are dispersed at a high concentration.

For example, Patent Document 1 discloses a compound having a group containing nitrogen, oxygen, or sulfur atoms, having a boiling point in the range of 150 ° C. to 300 ° C. and a melting point of 20 ° C. or less (monoalkylamine etc. ) Is a coating layer molecule, and metal nanoparticles such as gold having a mean particle diameter of 2 to 10 nm and conductive nanoparticle pastes comprising the same are disclosed. This conductive nanoparticle paste is described to form a conductor layer having a volume resistivity of 10 × 10 ⁻⁶ Ω · cm or less by, for example, a heat treatment at 250 ° C. or less.

Patent Document 2 includes a metal fine particle having an average particle diameter of 20 nm or less and a dispersion of the average particle diameter smaller than 1/3 of the average particle diameter, a protective agent made of a protein covering the metal fine particle, and a proteolytic enzyme. Metallic inks are disclosed. Then, this metal ink is held at a temperature of, for example, about 40 ° C. to 60 ° C. for a certain period of time to decompose the protective agent made of protein by proteolytic enzyme to expose the metal fine particles, and then, for example, at a higher temperature (100 to 200 It is described that a conductive film having a low resistance of 1 Ω / □ or less can be obtained by sintering at 0 ° C.).

In Patent Document 3, silver nitrate, isopropyl alcohol, and (1-vinylpyrrolidone) -acrylic acid copolymer are dissolved in water, and the container is purged with nitrogen. A method for producing a colloidal solution containing uniform silver nanoparticles is disclosed. And it is described that the particle diameter of the silver nanoparticles contained in this colloidal solution was 3.0 ± 0.9 nm on average as a result of observation with a transmission electron microscope.

On the other hand, in a larger range of particle diameters, large and small average grains are formed for the purpose of forming a conductive film in which voids remain as much as possible after firing, by arranging conductive fine particles more densely when a conductive paste is applied. A conductive paste containing conductive fine particles having a diameter has been proposed.

For example, Patent Document 4 discloses a conductive fine particle such as a noble metal having an average particle diameter in the range of 0.1 to 0.6 μm and a conductive fine particle such as a noble metal having an average particle diameter in the range of 0.5 to 1.0 μm. A conductive paste containing a conductive particle mixture obtained by mixing fine particles with a mass ratio of particles in a range of 20:80 to 80:20 is disclosed. As Example 1, conductive fine particles having a particle size of 0.4 μm formed by coating platinum on palladium / silver double layer particles, and particles having a particle size of 0.6 μm formed by coating platinum on palladium / silver double layer particles. A conductive coating formed using a conductive paste containing a conductive particle mixture obtained by mixing conductive fine particles at a particle mass ratio of 7: 3 may exhibit a specific resistance value of 21.63 μΩ / cm. Are listed. This value is a specific resistance value (24.58 μΩ / cm) of a conductive film formed using a conductive paste containing only conductive particles obtained by coating platinum on palladium / silver double layer particles having an average particle diameter of 0.4 μm. ) And a specific resistance value (33.59 μΩ / cm) of a conductive film formed using a conductive paste containing only conductive particles obtained by coating palladium on a palladium / silver double layer particle having an average particle diameter of 0.6 μm. It is described that it was a low value.

In Patent Document 5, an alloy of nickel and a noble metal is used as a main component, an average particle size of the first conductive particles having an average particle size of 200 nm or more and 400 nm or less, and an alloy of nickel and a noble metal as a main component. A conductive paste containing second conductive particles having a particle size of 40 nm or more and 80 nm or less, wherein the content of the noble metal with respect to all the conductive components in the conductive paste is more than 0.3 mol%, 13 mol% or less, the content ratio of the noble metal in the first conductive particles is 0.3 mol% or more and 1.5 mol% or less, and the content ratio of the noble metal in the second conductive particles is An electrically conductive paste characterized by being 3.3 mol% or more and 10 mol% or less is disclosed. As Example 1, the average particle diameter of the first conductive particles made of Ni—Re alloy obtained by the CVD method is 300 nm, and the average particle diameter of the second conductive particles similarly made of Ni—Re alloy is 60 nm. Each CV value (standard deviation of particle size / logarithmized average particle size) is 0.3, showing a narrow particle size distribution, and the weight ratio of the first conductive particles to the second conductive particles is 85. : The conductive paste containing the electroconductive particle mixed by 15 is described.

JP 2004-273205 A Japanese Patent Laying-Open No. 2005-089597 JP-T-2004-533540 JP 2007-134291 A JP 2008-053488 A

Use of very fine gold nanoparticles having a particle size of less than about 5 nm is advantageous in forming a conductive film having a low specific resistance value at a low firing temperature. However, gold nanoparticles having such a small particle size have a strong tendency to aggregate and have a strong catalytic action for decomposing the protective agent. When the ratio of the gold nanoparticles having a particle size of less than 5 nm is about 90% or more on the basis of the number, the practicality of the dispersion liquid containing the gold nanoparticles is significantly lowered.

Therefore, the present invention can form a conductive film having a small specific resistance value by a firing process at a low firing temperature while the ratio of gold nanoparticles having a particle size of less than 5 nm is suppressed to less than 90% on the basis of the number. An object of the present invention is to provide a gold nanoparticle dispersion for forming a conductive film. In the present invention, at least in a preferred embodiment thereof, a conductive film having a specific resistance value lower than that of the prior art can be formed by a baking process at a low baking temperature, specifically, a baking process at about 120 ° C. An object of the present invention is to provide a gold nanoparticle dispersion for forming a conductive film.

That is, the present invention includes gold nanoparticles having a number average particle diameter in the range of 3.98 to 5.24 nm and a ratio of the number of particles having a particle diameter of less than 5 nm to the total number in the range of 64 to 83%. A gold nanoparticle dispersion for forming a conductive film is provided.

In the present invention, the ratio of the number of particles having a particle size of 5 nm or more and less than 13 nm to the total number of the gold nanoparticles is preferably in the range of 16 to 32%, more preferably in the range of 21 to 30%. .

In the present invention, the number average particle diameter is preferably in the range of 4.41 to 5.10 nm, and the ratio of the numbers is preferably in the range of 67 to 77%. According to this preferred embodiment, when low-temperature firing at about 120 ° C. is applied, the specific resistance value is lower than when a conventional gold nanoparticle dispersion liquid in which the number average particle diameter of the gold nanoparticles is smaller is used. A conductive film can be formed.

Further, the present invention is a method for producing a gold nanoparticle dispersion for forming a conductive film,
(I) adjusting each of a first dispersion containing gold nanoparticles having a number average particle size of 5 nm or less and a second dispersion containing gold nanoparticles having a number average particle size of 9 to 20 nm; ,
(ii) Gold nanoparticles including gold nanoparticles having a number average particle size in the range of 3.98 to 5.24 nm and a ratio of the number of particles having a particle size of less than 5 nm to the total number in the range of 64 to 83%. Mixing the first dispersion and the second dispersion such that a dispersion is obtained;
The manufacturing method of the gold nanoparticle dispersion liquid for conductive film formation containing this.

Furthermore, the present invention includes gold nanoparticles having a number average particle size in the range of 3.98 to 5.24 nm, and the ratio of the number of particles having a particle size of less than 5 nm to the total number in the range of 64 to 83%. An electrically conductive coating composition is provided.

The gold nanoparticle dispersion for forming a conductive film of the present invention forms a conductive film having a small specific resistance value while the ratio of gold nanoparticles having a particle diameter of less than 5 nm is suppressed to less than 90% on a number basis. it can. The gold nanoparticle dispersion liquid for forming a conductive film of the present invention is a conductive material having a particularly low specific resistance value, at least in a preferred embodiment thereof, by a baking treatment at a low baking temperature, specifically a baking treatment of about 120 ° C. A film can be formed.

FIG. 1 shows a coating film of a gold nanoparticle dispersion liquid containing a first gold nanoparticle having an average particle diameter of 3.2 nm and a second gold nanoparticle having an average particle diameter of 9.5 nm in a predetermined ratio, which is fired at 120 ° C. It is the figure which showed the specific resistance in the case. FIG. 2 shows a coating film of a gold nanoparticle dispersion liquid containing a first gold nanoparticle having an average particle diameter of 3.2 nm and a second gold nanoparticle having an average particle diameter of 9.5 nm in a predetermined ratio, which is fired at 190 ° C. It is the figure which showed the specific resistance in the case. FIG. 3 shows a coating film of a gold nanoparticle dispersion liquid containing a first gold nanoparticle having an average particle diameter of 3.2 nm and a second gold nanoparticle having an average particle diameter of 9.5 nm in a predetermined ratio, which is fired at 240 ° C. It is the figure which showed the specific resistance in the case.

The gold nanoparticle dispersion for forming a conductive film of the present invention has a number average particle size in the range of 3.98 to 5.24 nm, preferably in the range of 4.41 to 5.10 nm, more preferably 4 It is in the range of .60 to 4.94m. The particle diameter and number of gold nanoparticles, and the ratio of particles having a predetermined range of particle diameters can be measured using a transmission electron microscope as described in the examples described later. The number average particle size of the gold nanoparticles can be calculated based on the particle size of the gold nanoparticles and the number of gold nanoparticles.

The ratio of the number of particles having a particle size of less than 5 nm to the number of all gold nanoparticles contained in the gold nanoparticle dispersion for forming a conductive film is in the range of 64 to 83%, preferably in the range of 67 to 77%. More preferably, it is in the range of 69 to 74%.

The ratio of the number of particles having a particle size of 5 nm or more and less than 13 nm to the number of all gold nanoparticles contained in the gold nanoparticle dispersion for forming a conductive film is preferably in the range of 16 to 32%, more preferably 21. It is in the range of ˜30%, more preferably in the range of 24 to 28%.

The gold nanoparticle dispersion for forming a conductive film of the present embodiment has a gold nanoparticle having an average particle size of 5 nm or less (hereinafter sometimes referred to as a first gold nanoparticle) and an average particle size of 9 nm to It can be obtained by mixing gold nanoparticles in the range of 20 nm (hereinafter sometimes referred to as second gold nanoparticles).

The gold nanoparticle dispersion for forming a conductive film of the present embodiment includes a first dispersion in which gold nanoparticles having an average particle diameter of 5 nm or less are dispersed using a known gas phase synthesis method or solution synthesis method, and A gold nanoparticle dispersion liquid for forming a conductive coating film prepared by preparing a second dispersion liquid in which gold nanoparticles having an average particle diameter of 9 nm to 20 nm are dispersed and mixing them at a predetermined ratio It may be. The predetermined ratio is determined so that the gold nanoparticle dispersion of the present invention can be obtained.

Specifically, a low molecular weight thiol such as 1-butanethiol is used as a protective agent, a first dispersion in which first gold nanoparticles having an average particle size of 5 nm or less are dispersed, and an average particle size of 9 nm to 20 nm. A method of preparing a second dispersion liquid in which the second gold nanoparticles in the range are dispersed, and mixing these dispersion liquids at a predetermined ratio can be mentioned. According to this method, the particle size distribution of the gold nanoparticles contained in the first dispersion and the second dispersion is relatively narrow, which is preferable because the particle size distribution can be easily controlled.

The conductive film is obtained by applying the gold nanoparticle dispersion liquid of the present embodiment to a predetermined film thickness to form a coating film and firing the coating film. The reason why a conductive film having a small resistance value can be obtained even when the firing temperature is low is not clear, but the first gold nanoparticles having a small average particle diameter are the second gold nanoparticles having a large average particle diameter. It is thought that this is because a denser internal structure is formed by intervening between the two. It is considered that the dense arrangement of the gold nanoparticles inside the coating film, combined with the low fusion temperature of the gold nanoparticles, results in the formation of a dense conductive film even at a baking treatment at a low baking temperature.

It is considered that a low molecular weight thiol such as 1-butanethiol, which is a preferred protective agent, is easily removed during firing, so that there are fewer voids in the conductive film and there are fewer impurities remaining in the film.

The average particle size of the gold nanoparticles (first gold nanoparticles) contained in the first dispersion is preferably 5 nm or less. If the average particle size of the first gold nanoparticles becomes too large, it may be necessary to increase the firing temperature when forming the conductive coating. A more preferable average particle diameter is considered to be 4 nm or less. On the other hand, if the average particle size of the first gold nanoparticles is less than 1 nm, the surface area of the first gold nanoparticles increases, and the amount of the protective agent contained in the conductive coating before firing increases. The firing temperature may not be lowered. In addition, when the first gold nanoparticles are too small, a dense conductive film may not be obtained.

The average particle size of the gold nanoparticles (second gold nanoparticles) contained in the second dispersion is preferably 20 nm or less. If the average particle size of the second gold nanoparticles becomes too large, it may be necessary to increase the firing temperature when forming the conductive coating. In addition, in order for the first gold nanoparticles to intervene between the second gold nanoparticles in the conductive film before firing, the average particle diameter of the second gold nanoparticles is the average of the first gold nanoparticles. It must be somewhat larger than the particle size. On the other hand, if the average particle size of the second gold nanoparticles becomes too large, the gap between the second gold nanoparticles becomes large and it becomes difficult to obtain a dense coating. Therefore, the average particle diameter of the second gold nanoparticles is preferably 9 to 20 nm.

The protective agent is preferably a low molecular weight thiol such as 1-butanethiol. Here, the low molecular weight thiol means a thiol compound having a molecular weight of 146 or less. Since these thiols have a low molecular weight, they are easily removed during firing. Furthermore, since the sulfur atom contained in the thiol group specifically binds to the gold particles in the dispersion, it becomes easy to obtain gold nanoparticles having a narrow particle size distribution. In addition to 1-butanethiol, 1-propanethiol, 1-ethanethiol, and the like can be preferably used as a protective agent.

The gold nanoparticle dispersion for forming a conductive film of the present embodiment comprises a first gold nanoparticle and a second gold nanoparticle in a ratio of 1: 9 to 1: 4 in the weight ratio of these particles. It is preferably obtained by mixing, and more preferably obtained by mixing at a ratio of 1: 9 to 1: 5. When a coating film is formed using such a gold nanoparticle dispersion, the denseness of the entire coating film can be kept high.

The first gold nanoparticles and the second gold nanoparticles can be obtained using a solution synthesis method, preferably a method of reducing gold ions in the presence of a protective agent. Hereinafter, the solution synthesis method of gold nanoparticles will be described. As a specific method, the method applied in the examples described later can be used. In addition, since the matter demonstrated about the gold nanoparticle dispersion liquid for electroconductive film formation is applicable to the following manufacturing methods, the overlapping description may be abbreviate | omitted.

The solvent used for the first dispersion and the second dispersion is not particularly limited as long as it can dissolve a gold salt, a reducing agent, and a reaction accelerator, particularly when a solution synthesis method is used. For example, water, alcohols, ketones and ethers can be used as the solvent. From the viewpoint of dissolving the gold salt, water and alcohol are particularly preferably used. Before adding the reducing agent, it is desirable to remove oxygen present in the solvent by boiling the solvent or blowing an inert gas such as nitrogen into the solvent. When a solvent in which oxygen is present is used, the reduction reaction of gold ions hardly proceeds and gold nanoparticles are not easily formed.

The reducing agent is not particularly limited as long as it is dissolved in a solvent and reduces the gold salt. For example, sodium borohydride, dimethylamine borane, citric acids, alcohols, carboxylic acids, ketones, ethers, aldehydes and esters can be used as the reducing agent. Two or more of these may be used in combination. Examples of citric acids include citric acid and citrates such as sodium citrate, potassium citrate and ammonium citrate. Examples of alcohols include methanol, ethanol, 1-propanol, 2-propanol, ethylene glycol, glycerin and the like. Examples of carboxylic acids include formic acid, acetic acid, fumaric acid, malic acid, succinic acid, aspartic acid, gallic acid, ascorbic acid, and their carboxylates. Tannic acid, which is a dehydrated form of gallic acid and sugar, is also preferably used. Examples of ketones include acetone and methyl ethyl ketone. Examples of ethers include diethyl ether. Examples of aldehydes include formaldehyde and acetaldehyde. Examples of esters include methyl formate, methyl acetate, and ethyl acetate. Of these, sodium borohydride, dimethylamine borane, sodium citrate, tannic acid, gallic acid, ascorbic acid and salts thereof are particularly preferable because of their high reducibility and easy handling.

If necessary, a reaction accelerator may be added to the solvent. For example, alkali metal carbonates such as potassium carbonate, alkali metal hydrogen carbonates such as sodium hydrogen carbonate, and alkali metal hydroxides such as lithium hydroxide may be used.

By the method as described above, the dispersion liquid in which the first gold nanoparticles and the second gold nanoparticles are dispersed is adjusted, and then each dispersion liquid is weighed so that the gold has a predetermined weight ratio. If mixed, the gold nanoparticle dispersion for forming a conductive film of the present embodiment can be obtained.

The conductive coating composition according to the present invention is not particularly limited in its form as long as it is suitable for use as a coating, and may be, for example, a paste-like or liquid composition. Specifically, this composition can be used as a conductive ink, a conductive adhesive, and the like.

Hereinafter, the present invention will be described in more detail with reference to examples. In the following description, the unit of volume “liter” is represented by the symbol “L”.

(Example 1)
(1) Preparation of dispersion liquid in which first gold nanoparticles are dispersed 0.4M tetrachlorogold (III) hydrogen hydride tetrahydrate aqueous solution (manufactured by Mitsuwa Chemicals Co., Ltd.) 0.96 mL and ultrapure water 10 mL And stirred at room temperature for 5 minutes. Thereto, 24 mL of toluene (manufactured by Wako Pure Chemical Industries, Ltd.) was added and stirred for 10 minutes. Next, 2.44 mL of a mixed solution of 360 mg of 1-butanethiol (manufactured by Tokyo Chemical Industry Co., Ltd.) and 18 mL of toluene was added and stirred for 10 minutes. A reducing agent solution in which 0.1 g of sodium borohydride (manufactured by Kishida Chemical Co., Ltd.) and 14 mL of ultrapure water were mixed was added and stirred for 10 minutes. Finally, 4.88 mL of a solution obtained by mixing 360 mg of 1-butanethiol and 18 mL of toluene was added and stirred for 30 minutes, and only the gold nanoparticle dispersion at the top of the reaction system was collected. After adding 79 mL of Solmix AP7 (manufactured by Nippon Alcohol Sales Co., Ltd.) to 31 mL of the obtained gold nanoparticle dispersion, the mixture was stored and aggregated for 12 hours. Thereafter, the aggregate was collected, washed with Solmix AP7, and 4 mL of toluene was added to obtain a purified gold nanoparticle dispersion.

(2) Preparation of dispersion liquid in which second gold nanoparticles are dispersed 0.4M tetrachlorogold (III) hydrogen hydride tetrahydrate aqueous solution (manufactured by Mitsuwa Chemical Co., Ltd.) 0.96 mL and ultrapure water 10 mL And stirred at room temperature for 5 minutes. Thereto, 24 mL of toluene (manufactured by Wako Pure Chemical Industries, Ltd.) was added and stirred for 10 minutes. Next, 2.44 mL of a mixed solution of 360 mg of 1-butanethiol (manufactured by Tokyo Chemical Industry Co., Ltd.) and 18 mL of toluene was added and stirred for 10 minutes. After stirring, only the toluene phase was recovered, and 0.1 g of sodium borohydride (Kishida Chemical Co., Ltd.) was added as a reducing agent and stirred for 10 minutes. Finally, 4.88 mL of a mixed solution of 360 mg of 1-butanethiol and 18 mL of toluene was added and stirred for 30 minutes, and only the gold nanoparticle dispersion at the top of the reaction system was collected.
After adding 79 mL of Solmix AP7 (manufactured by Nippon Alcohol Sales Co., Ltd.) to 31 mL of the obtained gold nanoparticle dispersion, the mixture was stored and aggregated for 12 hours. Thereafter, the aggregate was collected, washed with Solmix AP7, and 4 mL of toluene was added to obtain a purified gold nanoparticle dispersion.

(3) Particle size evaluation of gold nanoparticles The particle size and number of gold nanoparticles were evaluated by a transmission electron microscope. As a result, the average particle diameter of the first gold nanoparticles was 3.2 nm, and the average particle diameter of the second gold nanoparticles was 9.5 nm. Tables 1 and 2 show the particle size distributions of the first gold nanoparticles and the second gold nanoparticles of this example.

(4) Preparation of conductive film and evaluation of specific resistance Dispersion in which first gold nanoparticles are dispersed (first dispersion) and dispersion in which second gold nanoparticles are dispersed (second dispersion) ) Are weighed so that the weight ratio of the first gold nanoparticles to the second gold nanoparticles is 1:10, and mixed to obtain a gold nanoparticle dispersion for forming a conductive film. . This was dropped on a glass plate, dried at room temperature, and then fired under conditions of a firing temperature of 120 ° C. and a firing time of 1 hour to obtain a gold film. The sheet resistance of this film was measured using a Mitsubishi Chemical Loresta resistivity meter. Moreover, the cross section of this film was observed using Keyence simple SEM, and the film thickness was determined. The value of specific resistance (volume resistivity) derived using these numerical values was 11.7 μΩ · cm. Similarly, as a result of evaluating the specific resistance of the coating films at the firing temperatures of 190 ° C. and 240 ° C., the specific resistance values at the firing temperatures of 190 ° C. and 240 ° C. are 10.1 μΩ · cm and 9.1 μΩ · cm, respectively. Met.

(Example 2)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 9. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 8.8 μΩ · cm, 8.0 μΩ · cm, and 7.1 μΩ · cm, respectively.

(Example 3)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 8. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 7.3 μΩ · cm, 6.7 μΩ · cm, and 6.1 μΩ · cm, respectively.

Example 4
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles and the second gold nanoparticles was 1: 7. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 8.2 μΩ · cm, 7.5 μΩ · cm, and 6.7 μΩ · cm, respectively.

(Example 5)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 6. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 8.5 μΩ · cm, 7.8 μΩ · cm, and 6.7 μΩ · cm, respectively.

(Example 6)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 5. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 8.7 μΩ · cm, 8.1 μΩ · cm, and 7.2 μΩ · cm, respectively.

(Example 7)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 4. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 9.4 μΩ · cm, 8.7 μΩ · cm, and 7.8 μΩ · cm, respectively.

(Example 8)
The first dispersion and the second dispersion were mixed in the same manner as in Example 1 except that the weight ratio of the first gold nanoparticles to the second gold nanoparticles was 1: 3. Then, a gold nanoparticle dispersion for forming a conductive film was prepared, and the specific resistance of the film was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 12.6 μΩ · cm, 11.3 μΩ · cm, and 9.9 μΩ · cm, respectively.

(Comparative Example 1)
Using the dispersion liquid in which the first gold nanoparticles used in Example 1 are dispersed and the dispersion liquid in which the third gold nanoparticles prepared in the following procedure are dispersed, the same conductivity as in Example 1 is used. A gold nanoparticle dispersion for film formation was prepared.
10 mL of ultrapure water was added to 0.96 mL of 0.4 M tetrachloroauric (III) hydrogen hydride tetrahydrate aqueous solution (manufactured by Mitsuwa Chemicals Co., Ltd.), and stirred at room temperature for 5 minutes. Thereto, 24 mL of toluene (manufactured by Wako Pure Chemical Industries, Ltd.) was added and stirred for 10 minutes. Next, 2.44 mL of a solution obtained by mixing 360 mg of 1-butanethiol (manufactured by Tokyo Chemical Industry Co., Ltd.) and 18 mL of toluene was added and stirred for 10 minutes. After stirring, only the toluene phase was recovered, and 0.1 g of sodium borohydride (Kishida Chemical Co., Ltd.) was added as a reducing agent and stirred for 10 minutes. Finally, 4.88 mL of a solution obtained by mixing 360 mg of 1-butanethiol and 18 mL of toluene was added and stirred for 30 minutes, and only the gold nanoparticle dispersion at the top of the reaction system was collected.
After adding 79 mL of Solmix AP7 (manufactured by Nippon Alcohol Sales Co., Ltd.) to 31 mL of the obtained gold nanoparticle dispersion, the mixture is stored and aggregated for 12 hours. Thereafter, the aggregate was recovered, washed with Solmix AP7, and purified by adding 4 mL of toluene to produce a gold nanoparticle dispersion. This dispersion was used as a dispersion in which the third gold nanoparticles were dispersed.

(Evaluation of particle size)
When the particle size of the gold nanoparticles was evaluated in the same manner as in Example 1, the third gold nanoparticles had a particle size range of 7.5 nm to 42.5 nm and an average particle size of 19.5 nm. Table 3 shows the particle size distribution of the third gold nanoparticles.

(Evaluation of resistivity)
A dispersion liquid (first dispersion liquid) in which the first gold nanoparticles are dispersed and a dispersion liquid (second dispersion liquid) in which the third gold nanoparticles are dispersed are referred to as the first gold nanoparticles and the third dispersion liquid. Each of these was weighed so that the weight ratio to the gold nanoparticles was 1: 5, and mixed to prepare a gold nanoparticle dispersion for forming a conductive film. A film was prepared in the same manner as in Example 1, and the specific resistance at a baking temperature of 120 ° C. was evaluated. The specific resistance value at a firing temperature of 120 ° C. was 16.4 μΩ · cm.

(Comparative Example 2)
The first dispersion and the second dispersion were the same as in Comparative Example 1 except that the weight ratio of the first gold nanoparticles to the third gold nanoparticles was 1: 4. Thus, a gold nanoparticle dispersion for forming a conductive film was prepared. A film was prepared in the same manner as in Comparative Example 1, and the specific resistance at a baking temperature of 120 ° C. was evaluated. The specific resistance value at a firing temperature of 120 ° C. was 17.1 μΩ · cm.

(Comparative Example 3)
The first dispersion and the second dispersion were the same as in Comparative Example 1 except that the weight ratio of the first gold nanoparticles and the third gold nanoparticles was 1: 3. Thus, a gold nanoparticle dispersion for forming a conductive film was prepared. A film was prepared in the same manner as in Comparative Example 1, and the specific resistance at a baking temperature of 120 ° C. was evaluated. The specific resistance value at a firing temperature of 120 ° C. was 18.4 μΩ · cm.

Table 4 summarizes the resistivity evaluation results of Examples 1 to 8, and Table 5 summarizes the resistivity evaluation results of Comparative Examples 1 to 3.

(Comparative Example 4)
Using the dispersion liquid in which the first gold nanoparticles prepared in Example 1 were dispersed, a film was prepared in the same manner as in Example 1 and the specific resistance was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 9.4 μΩ · cm, 7.3 μΩ · cm, and 6.5 μΩ · cm, respectively.

(Comparative Example 5)
Using the dispersion liquid in which the second gold nanoparticles prepared in Example 1 were dispersed, a film was prepared in the same manner as in Example 1 and the specific resistance was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 14.9 μΩ · cm, 11.8 μΩ · cm, and 10.3 μΩ · cm, respectively.

(Comparative Example 6)
Using the dispersion liquid in which the third gold nanoparticles prepared in Comparative Example 1 were dispersed, a film was prepared in the same manner as in Comparative Example 1, and the specific resistance was evaluated. For the firing temperatures of 120 ° C., 190 ° C., and 240 ° C., the specific resistance values were 20.2 μΩ · cm, 16.4 μΩ · cm, and 15.2 μΩ · cm, respectively.

Table 6 shows the results of Comparative Examples 4 to 6.

The dispersion obtained in Comparative Example 4 is a conventional gold nanoparticle dispersion in which the ratio of gold nanoparticles of less than 5 nm contained is 95% on a number basis and the ratio of gold nanoparticles of less than 5 nm is extremely high. is there. As shown in Table 6, the resistance value of the film produced using this dispersion was small. However, as in Comparative Example 4, a dispersion having a very high ratio of gold nanoparticles of less than 5 nm is prone to agglomeration of gold nanoparticles, which is problematic from the viewpoint of practicality. On the other hand, when the dispersion liquid having a large average particle diameter obtained in Comparative Examples 5 and 6 is used, only a film having a large specific resistance value can be formed.

Films prepared using a gold nanoparticle dispersion for conductive film containing first gold nanoparticles having an average particle diameter of 3.2 nm and second gold nanoparticles having an average particle diameter of 9.5 nm (Examples 1 to The specific resistance value of 8) was smaller than the specific resistance value of the film prepared using the dispersion liquid of Comparative Example 5 having an average particle diameter of 9.5 nm. It can be seen that the effect of mixing large and small conductive particles appears regardless of the mixing ratio of the first and second gold nanoparticles.

The ratio of particles having a particle size of less than 5 nm in the dispersions obtained in Examples 2 to 6 is 67 to 77% on the basis of the number, and when these dispersions are baked at 120 ° C., a film having a low specific resistance value is obtained. Formed. Although the average particle diameter of the gold nanoparticles of Examples 2 to 6 was larger than the average particle diameter of Comparative Example 4, a coating having a specific resistance value smaller than that of Comparative Example 4 was obtained. This effect cannot be imagined from the general tendency that the specific resistance value decreases as the diameter decreases. Furthermore, in Example 3, not only the baking treatment at a low baking temperature (120 ° C.) but also the baking treatment at a higher temperature (190 ° C., 240 ° C.) gave a film having a smaller specific resistance value than Comparative Example 4. It was.

From the dispersions obtained in Comparative Examples 1 to 3, a film having a small specific resistance could not be obtained.

The gold nanoparticle dispersion liquid for forming a conductive film of the present invention can be preferably used for forming a conductive film having a small specific resistance by a baking treatment at a low baking temperature.

Claims

For forming a conductive coating, comprising gold nanoparticles having a number average particle size in the range of 3.98 to 5.24 nm and a ratio of the number of particles having a particle size of less than 5 nm to the total number in the range of 64 to 83%. Gold nanoparticle dispersion.
The gold nanoparticle dispersion for forming a conductive film according to claim 1, wherein the ratio of the number of particles having a particle size of 5 nm or more and less than 13 nm to the total number of the gold nanoparticles is in the range of 16 to 32%.
The number average particle diameter is in the range of 4.41 to 5.10 nm, and the ratio of the number of particles having a particle diameter of less than 5 nm to the total number in the gold nanoparticles is in the range of 67 to 77%, The gold nanoparticle dispersion for forming a conductive film according to claim 2, wherein the ratio of the number of particles having a particle size of 5 nm or more and less than 13 nm is in the range of 21 to 30%.
The gold nanoparticle dispersion liquid for forming a conductive film according to claim 1, wherein the number average particle diameter is in the range of 4.41 to 5.10 nm and the ratio of the numbers is in the range of 67 to 77%.
A method for producing a gold nanoparticle dispersion for forming a conductive film,
(I) adjusting each of a first dispersion containing gold nanoparticles having a number average particle size of 5 nm or less and a second dispersion containing gold nanoparticles having a number average particle size of 9 to 20 nm; ,
(ii) Gold nanoparticles including gold nanoparticles having a number average particle size in the range of 3.98 to 5.24 nm and a ratio of the number of particles having a particle size of less than 5 nm to the total number in the range of 64 to 83%. Mixing the first dispersion and the second dispersion such that a dispersion is obtained;
The manufacturing method of the gold nanoparticle dispersion liquid for conductive film formation containing this.
A conductive coating composition comprising gold nanoparticles having a number average particle size in the range of 3.98 to 5.24 nm and a ratio of the number of particles having a particle size of less than 5 nm to the total number in the range of 64 to 83%. .