WO2014097551A1 - Spin forming device - Google Patents

Spin forming device Download PDF

Info

Publication number
WO2014097551A1
WO2014097551A1 PCT/JP2013/006971 JP2013006971W WO2014097551A1 WO 2014097551 A1 WO2014097551 A1 WO 2014097551A1 JP 2013006971 W JP2013006971 W JP 2013006971W WO 2014097551 A1 WO2014097551 A1 WO 2014097551A1
Authority
WO
WIPO (PCT)
Prior art keywords
plate material
main body
jig
molding apparatus
receiving jig
Prior art date
Application number
PCT/JP2013/006971
Other languages
French (fr)
Japanese (ja)
Inventor
嘉秀 今村
雄斗 坂根
勇人 岩崎
敏郎 辻
恒平 三上
秀之 大岸
Original Assignee
川崎重工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 川崎重工業株式会社 filed Critical 川崎重工業株式会社
Priority to US14/653,085 priority Critical patent/US20150328673A1/en
Priority to CN201380065634.9A priority patent/CN104837575B/en
Priority to EP13865983.4A priority patent/EP2937157B1/en
Publication of WO2014097551A1 publication Critical patent/WO2014097551A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/18Spinning using tools guided to produce the required profile
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • B21D22/16Spinning over shaping mandrels or formers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D22/00Shaping without cutting, by stamping, spinning, or deep-drawing
    • B21D22/14Spinning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/16Heating or cooling

Definitions

  • the present invention relates to a spinning forming apparatus that forms a desired shape while rotating a plate material.
  • a spinning molding apparatus that deforms a plate material by pressing the processing tool against the plate material while rotating the plate material.
  • a spinning molding apparatus usually has a mandrel (molding die) attached to a rotating shaft, and molding is performed by pressing a plate material against the mandrel by a processing tool.
  • Patent Document 1 discloses a spinning molding apparatus that heats a portion pressed against a mandrel by a spatula (processing tool) in a plate material by high-frequency induction heating as a spinning molding apparatus for a titanium alloy.
  • the inventors of the present invention have found that if a plate material is locally heated by induction heating, the plate material can be deformed in accordance with the final shape in the atmosphere without using a mandrel.
  • the applicant of the present application in the application prior to the present application (Japanese Patent Application No. 2012-178269), uses a spinning molding apparatus that uses a receiving jig that supports the center of the plate material instead of the mandrel. Proposed.
  • the deformation target portion of the plate material is heated by the heater and pressed by the processing tool in the atmosphere away from the receiving jig. That is, the plate material is not pressed against the receiving jig by the processing tool.
  • the receiving jig does not have a molding surface.
  • the receiving jig is generally smaller and has a smaller heat capacity than the mandrel, a part of the heat applied to the plate material by induction heating is transmitted to the rotating shaft through the receiving jig in a short time. .
  • the rotating shaft may be altered or the durability of the rotating shaft may be deteriorated.
  • an object of the present invention is to reduce heat transmitted from a plate material to a rotating shaft through a receiving jig in a spinning molding apparatus.
  • the present invention provides, from one side, a receiving jig that supports a central portion of a plate material to be molded, a rotating shaft to which the receiving jig is attached, and a deformation target in the plate material.
  • a heater for heating the part by induction heating, and a processing tool for pressing the deformation target part to deform the plate member, and the receiving jig suppresses heat transfer from the plate member to the rotating shaft.
  • a spinning molding apparatus configured as described above is provided.
  • the receiving jig is configured in any one of the following aspects 1) to 4).
  • the receiving jig includes a disk-shaped main body portion, and a heat insulating material disposed between the main body portion and the plate member or between the main body portion and the rotating shaft.
  • the receiving jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and contacts the plate member.
  • the receiving jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
  • the receiving jig includes a disc-shaped main body portion on which an edge portion surrounding the opening in the plate material is placed, and the rotation shaft from the main body portion.
  • a cylindrical portion that protrudes in the axial direction and engages with the opening.
  • the cross-sectional shape of the ring portion may be sharp toward the plate member, and a plurality of the ring portion may be connected to the inner peripheral surface and the outer peripheral surface of the ring portion.
  • a through hole or a groove may be provided.
  • the spinning molding apparatus includes a fixing jig for sandwiching the plate material with the receiving jig, and the fixing jig to which the fixing jig is attached.
  • a pressure rod that presses the plate material against the receiving jig; and the fixing jig may be configured to suppress heat transfer from the plate material to the pressure rod. According to this configuration, heat transmitted from the plate material to the pressure rod via the fixing jig can be reduced, and deterioration of the pressure rod and deterioration of durability can be suppressed.
  • the fixing jig is configured in any one of the following modes 5) to 7).
  • the fixing jig includes a disk-shaped main body, and a heat insulating material disposed between the main body and the plate member or between the main body and the pressure rod.
  • the fixing jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and contacts the plate member.
  • the fixing jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
  • a cross-sectional shape of the ring portion may be pointed toward the plate member, and a plurality of the ring portion may be connected to the inner peripheral surface and the outer peripheral surface of the ring portion.
  • a through hole or a groove may be provided.
  • a receiving jig that supports a central portion of a plate material to be molded, a rotating shaft to which the receiving jig is attached, and a deformation target portion of the plate material are heated by induction heating.
  • the air supplied to the inside of the fixing jig from the inlet provided in the center of the ceiling wall by the air blowing means is formed in the shape of the plate material side by the air blowing means.
  • a spinning forming device configured to flow out of an outlet is provided.
  • the receiving jig is formed in a shape that opens to the plate material side by a peripheral wall and a bottom wall, and air supplied to the inside of the fixing jig is provided through the opening provided in the plate material. You may be comprised so that it may be guide
  • the bottom wall of the receiving jig is provided with a through hole in a region overlapping the rotary shaft, and the rotary shaft is formed with a ventilation path that communicates the through hole with a space around the rotary shaft. It may be. According to this configuration, the rotating shaft can be more effectively protected from heat.
  • the heater may be disposed on the opposite side of the processing tool with the plate material interposed therebetween. According to this configuration, regardless of the shape of the plate material being processed, the heater can be positioned in the immediate vicinity of the deformation target portion of the plate material, and the deformation target portion can be appropriately heated.
  • heat transmitted from the plate material to the rotating shaft via the receiving jig can be reduced.
  • FIG. 2A is a plan view of the heater
  • FIG. 2B is a cross-sectional view taken along line II-II in FIG. 2A.
  • molding apparatus shown in FIG. It is sectional drawing of the principal part of the spinning shaping
  • FIG. 8A is a cross-sectional view of a main part of a spinning forming apparatus that is a third modification of the third embodiment
  • FIG. 8B is a plan view of a receiving jig. It is sectional drawing of the principal part of the spinning molding apparatus which concerns on 4th Embodiment of this invention. It is sectional drawing of the principal part of the spinning shaping
  • FIG. 1 shows a spinning molding apparatus 1A according to the first embodiment of the present invention.
  • This spinning molding apparatus 1 ⁇ / b> A includes a rotating shaft 2, a receiving jig 3 attached to the rotating shaft 2, and a fixing jig 4.
  • the receiving jig 3 supports the central portion of the plate material 9 to be molded, and the fixing jig 4 holds the plate material 9 with the receiving jig 3.
  • the spinning forming apparatus 1A presses the deformation target portion 91 and the heater 6 that locally heats the deformation target portion 91 that is a predetermined distance r away from the axis 20 of the rotating shaft 2 in the plate 9 by induction heating.
  • the direction (axial direction) in which the axis 20 of the rotating shaft 2 extends is the vertical direction in this embodiment.
  • the axial direction of the rotating shaft 2 may be a horizontal direction or an oblique direction.
  • the lower part of the rotating shaft 2 is supported by the base 11, and a motor (not shown) for rotating the rotating shaft 2 is disposed in the base 11.
  • the upper surface of the rotating shaft 2 is flat, and the receiving jig 3 is fixed to the upper surface.
  • the plate material 9 is, for example, a flat circular plate.
  • the shape of the plate member 9 may be a polygonal shape or an elliptical shape.
  • the plate material 9 does not necessarily have to be flat over the entire surface.
  • the thickness of the central portion may be greater than the thickness of the outer peripheral portion, or the whole or a part thereof may be processed into a tapered shape in advance.
  • plate material 9 is not specifically limited, For example, it is a titanium alloy.
  • the receiving jig 3 has a size that fits in a circle defined by the molding start position of the plate material 9.
  • the maximum diameter of the receiving jig 3 is equal to or less than the diameter of the circle defined by the molding start position in the plate material 9.
  • the plate member 9 is not deformed by being pressed against the side surface of the receiving jig 3 facing the radially outer side.
  • the fixing jig 4 is attached to the pressure rod 52.
  • the pressure rod 52 is driven in the vertical direction by the drive unit 53, thereby receiving the plate material 9 via the fixing jig 4 and pressing it against the jig 3.
  • the pressure rod 52 and the drive unit 53 are hydraulic cylinders, and the drive unit 53 is fixed to the frame 12 disposed above the rotating shaft 2, and the pressure rod 52 is rotatably supported by the drive unit 53. Built-in bearing.
  • the processing tool 7 is disposed on the front surface side (upper side) of the plate material 9, and the heater 6 is disposed on the rear surface side (lower side) of the plate material 9.
  • the heater 9 is located on the opposite side of the processing tool 7 with the plate material 9 interposed therebetween.
  • the heater 6 can be deformed by the deformation target portion 91 of the plate 9 regardless of the shape of the plate 9 being processed. Can be located in the immediate vicinity. Thereby, the deformation
  • the heater 6 may be disposed on the surface side of the plate 9 so that the heater 6 is located on the same side as the processing tool 7.
  • the heater 6 is moved in the radial direction around the axis 20 of the rotating shaft 2 by the first horizontal movement mechanism 15, and the first horizontal movement mechanism 15 is moved in the vertical direction by the first vertical movement mechanism 16. Be made.
  • the processing tool 7 is moved in the radial direction around the axis 20 of the rotating shaft 2 by the second horizontal movement mechanism 13, and the second horizontal movement mechanism 13 is moved vertically by the second vertical movement mechanism 14. Moved in the direction.
  • the first vertical movement mechanism 16 and the second vertical movement mechanism 14 extend so as to bridge the base 11 and the frame 12 described above.
  • the processing tool 7 is not limited to a roller, and may have a spatula.
  • the heater 6 includes a conductive wire 61 having a double arc-shaped coil portion 62 and a core 65 for concentrating the magnetic force generated around the coil portion 62.
  • the coil portion 62 includes a pair of arc portions that are separated from each other in the radial direction around the axis 20 of the rotating shaft 2.
  • the core 65 is supported by a support plate (not shown).
  • the frequency of the alternating current flowing through the conducting wire 61 is not particularly limited, but is preferably a high frequency of 5 k to 400 kHz. That is, the induction heating by the heater 6 is desirably high frequency induction heating. In the induction heating, due to the skin effect, the lower surface of the deformation target portion 91 facing the coil portion 62 becomes the highest temperature. For example, when the material of the plate member 9 is a titanium alloy, the temperature of the lower surface of the deformation target portion 91 is about 500 to 1000 ° C.
  • the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2.
  • the receiving jig 3 includes a disc-shaped main body 31 perpendicular to the axis 20 (see FIG. 1) of the rotating shaft 2, and a heat insulating material 32 disposed between the main body 31 and the plate 9. including.
  • the main body 31 is made of metal.
  • the heat insulating material 32 may be organic or inorganic, but desirably has a certain degree of rigidity so that the thickness does not change even when the pressure rod 52 is operated.
  • a low thermal conductive material such as ceramics such as zirconia, alumina, or silicon nitride, or a titanium alloy can be used.
  • the fixing jig 4 is configured to suppress heat transfer from the plate material 9 to the pressure rod 52.
  • the fixing jig 4 includes a disc-shaped main body 41 perpendicular to the axis 20 of the rotating shaft 2, a heat insulating material 42 disposed between the main body 41 and the plate member 9, And a boss portion 40 having a smaller diameter than the main body portion 41 interposed between the pressure rod 52.
  • the main body 41 is made of metal.
  • the heat insulating material 42 may be organic or inorganic.
  • the heat insulating material 42 of the fixing jig 4 may be organic or inorganic, like the heat insulating material 32 of the receiving jig 3.
  • the material of the heat insulating material 42 may be the same as or different from the material of the heat insulating material 32.
  • the diameter of the main body portion 41 of the fixing jig 4 is slightly smaller than the diameter of the main body portion 31 of the receiving jig 3, but their magnitude relationship may be reversed, or both diameters are equal. May be.
  • the receiving jig 3 since the receiving jig 3 includes the heat insulating material 32, heat transfer from the plate material 9 to the rotating shaft 2 is suppressed by the receiving jig 3 itself. For this reason, heat transfer from the plate material 9 to the rotating shaft 2 can be reduced, and deterioration and durability deterioration of the rotating shaft 2 can be suppressed.
  • the fixing jig 4 also includes the heat insulating material 42, heat transmitted from the plate 9 to the pressure rod 52 via the fixing jig 4 can be reduced. Alteration and durability deterioration can be suppressed.
  • the pressure rod 52 receives the plate material 9 via the fixing jig 4 and presses it against the jig 3.
  • the pressure rod 52 is not necessarily required.
  • the fixing jig 4 may be fixed to the receiving jig 3 together with the plate material 9 by a fastening member such as a bolt or a clamp.
  • the fixing jig 4 may be composed of only the main body portion 41. This modification is also applicable to each embodiment described later.
  • the processing tool 7 is arrange
  • the plate 9 may be processed into a shape that is disposed below the plate 9 and opens upward so as to accommodate the fixing jig 4 by the processing tool 7.
  • the position of the processing tool 7 may be changed from above the plate material 9 to below or vice versa during the processing of the plate material 9.
  • the spinning molding apparatus 1B of this embodiment has the same configuration as the spinning molding apparatus 1A of the first embodiment except for the receiving jig 3 and the fixing jig 4.
  • the heat insulating material 32 of the receiving jig 3 is disposed not between the main body 31 and the plate 9 but between the main body 31 and the rotating shaft 2.
  • the heat insulating material 42 of the fixing jig 4 is disposed not between the main body portion 41 and the plate material 9 but between the boss portion 40 and the pressure rod 52.
  • the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2, and the fixing jig 4 suppresses heat transfer from the plate material 9 to the pressure rod 52. It is configured.
  • the receiving jig 3 includes a disk-shaped main body 31 perpendicular to the axis 20 of the rotating shaft 2 and a ring portion 33 that rises from the peripheral edge of the main body 31 and contacts the plate 9.
  • the ring portion 33 since the upper surface of the ring portion 33 is flat, the ring portion 33 is in surface contact with the plate material 9.
  • the fixing jig 4 includes a disc-shaped main body portion 41 perpendicular to the axis 20 of the rotating shaft 2, a ring portion 43 that hangs down from the peripheral edge of the main body portion 41 and contacts the plate member 9, the main body portion 41, and the pressurization
  • a boss portion 40 having a smaller diameter than the main body portion 41 interposed between the rod 52 and the rod 52 is included.
  • the ring portion 43 since the lower surface of the ring portion 43 is flat, the ring portion 43 is in surface contact with the plate material 9.
  • the cross-sectional shape of the ring portion 33 of the receiving jig 3 is rectangular. However, as shown in FIG. 6, the cross-sectional shape of the ring portion 33 of the receiving jig 3 faces upward toward the plate material 9. A sharp triangular shape may be used. In this case, the ring portion 33 is in line contact with the plate material 9. Such a configuration is particularly useful when the plate material 9 is bent at the contact position between the ring portion 33 and the plate material 9.
  • the triangular shape that is the cross-sectional shape of the ring portion 33 may be a right-angled triangle as shown in FIG. 6, or may be an isosceles triangle that is inclined on both sides from the apex that contacts the plate material 9.
  • the cross-sectional shape of the ring portion 43 of the fixing jig 4 may be a triangular shape pointed downward toward the plate material 9.
  • a plurality of through holes 34 may be provided in the ring portion 33 of the receiving jig 3 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 33. Through the through hole 34, heat transfer to the rotating shaft 2 can be further reduced.
  • the ring portion 43 of the fixing jig 4 may be provided with a plurality of through holes 44 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 43.
  • the heat transfer to the pressure rod 52 can be further reduced by the through hole 44.
  • a plurality of grooves 35 are formed in the ring portion 33 of the receiving jig 3 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 33 instead of the through hole 34. It may be provided.
  • the ring portion 43 of the fixing jig 4 may be provided with a plurality of grooves 45 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 43 instead of the through hole 44.
  • the depth of the groove (35 or 45) may be the same as or lower than the height of the ring portion (33 or 43).
  • the cross-sectional shape of the ring part may be a triangular shape that is pointed toward the plate material 9.
  • molding apparatus 1D which concerns on 4th Embodiment of this invention is demonstrated.
  • the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2, and the fixing jig 4 suppresses heat transfer from the plate material 9 to the pressure rod 52. It is configured.
  • the receiving jig 3 is composed of only a hollow main body 31, and the fixing jig 4 is composed of a hollow main body 41 and a boss 40.
  • the internal space 37 of the main body 31 of the receiving jig 3 may be filled with air or a vacuum.
  • the internal space 47 of the main body 41 of the fixing jig 4 may be filled with air or a vacuum.
  • a sealed box body may be formed in the vacuum chamber by electron beam welding.
  • molding apparatus 1E which concerns on 5th Embodiment of this invention is demonstrated.
  • the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2.
  • the fixing jig 4 is composed of only a disc-shaped main body 41 and a boss 40 that are perpendicular to the axis 20 of the rotating shaft 2.
  • a circular opening 92 is provided in the center of the plate 9.
  • the receiving jig 3 includes a disc-shaped main body portion 31 that is perpendicular to the axis 20 of the rotating shaft 2, and a circular cylindrical portion 30 that protrudes upward from the main body portion 31 at the center of the main body portion 31.
  • the outer diameter of the cylindrical portion 30 is set substantially equal to the diameter of the opening 92. That is, an edge portion surrounding the opening 92 in the plate member 9 is placed on the main body portion 31, and the tubular portion 30 is fitted with the opening 92. And the space inside the cylindrical part 30 functions as a heat insulation layer.
  • the space inside the cylindrical portion 30 functions as a heat insulating layer, heat transfer from the plate material 9 to the rotating shaft 2 is suppressed by the receiving jig 3 itself. For this reason, heat transfer from the plate material 9 to the rotating shaft 2 can be reduced, and deterioration and durability deterioration of the rotating shaft 2 can be suppressed.
  • the contact area between the fixing jig 4 and the plate material 9 is reduced by the opening 92 provided in the plate material 9, so that the pressure is transmitted from the plate material 9 to the pressure rod 52 via the fixing jig 4. Heat can be reduced, and the deterioration and durability deterioration of the pressure rod 52 can be suppressed.
  • the receiving jig 3 is composed only of a disk-shaped main body 31 that is perpendicular to the axis 20 of the rotating shaft 2.
  • the fixing jig 4 is formed in a shape that opens to the plate material 9 side (that is, downward) by the peripheral wall 48 and the ceiling wall 49.
  • the fixing jig 4 has a reverse petri dish shape.
  • the lower end surface of the peripheral wall 48 is in surface contact with the plate material 9.
  • an inflow port 49a penetrating the ceiling wall 49 is provided, and the peripheral wall 48 is provided with a plurality of outflow ports 48a penetrating the peripheral wall 48.
  • One end of an immovable air supply path 8 is connected to the inflow port 49a so that relative rotation with the fixing jig 4 is possible.
  • the pressure rod 52 (see FIG. 1) may or may not be provided.
  • the air supply path 8 is formed in the pressure rod 52, and when there is no pressure rod 52, the air supply path 8 is constituted by a pipe.
  • a blower means (not shown) is connected to the other end of the air supply path 8.
  • a blower etc. can be used as a ventilation means. Due to the operation of the air blowing means, air is supplied from the inlet 49a of the ceiling wall 49 to the inside of the fixing jig 4 through the air supply path 8, and the air supplied to the inside of the fixing jig 4 is supplied from the outlet 48a of the peripheral wall 48. leak.
  • an air blower instead of a blower connected to the other end of the air supply path 8, an impeller that is arranged inside the fixing jig 4 and generates an air flow by the rotation of the fixing jig 4. It is also possible to use. Or it is also possible to use both the air blower connected to the other end of the air supply path 8 and the impeller disposed inside the fixing jig 4 as the air blowing means.
  • This spinning molding apparatus 1G is a further improvement of the spinning molding apparatus 1F of the sixth embodiment. That is, the fixing jig 4 of the spinning molding apparatus 1G is as described in the sixth embodiment.
  • a circular opening 92 is provided in the center of the plate 9.
  • the receiving jig 3 is formed in a shape that opens to the plate material 9 side (that is, upward) by the peripheral wall 38 and the bottom wall 39. In other words, the receiving jig 3 has a petri dish shape.
  • the upper end surface of the peripheral wall 38 is in surface contact with the plate material 9.
  • the peripheral wall 38 is provided with a plurality of discharge ports 38 a penetrating the peripheral wall 38. That is, the air supplied to the inside of the fixing jig 4 is also guided to the inside of the receiving jig 3 through the opening 92 of the plate member 9 and is discharged to the outside from the discharge port 38 a of the peripheral wall 38.
  • a through hole 39 a is provided in a region of the bottom wall 39 of the receiving jig 3 that overlaps the rotary shaft 2, and the rotary shaft 2 is ventilated to allow the through hole 39 a to communicate with the space around the rotary shaft 2.
  • a path 23 is formed. For this reason, a part of the air that has flowed into the receiving jig 3 is discharged into the space around the rotary shaft 2 through the through hole 39 a and the air passage 23.
  • the through hole 39 a is disposed at the center of the bottom wall 39, and the air passage 23 extends laterally from the cylindrical recess 21 provided at the center of the upper surface of the rotating shaft 2. It comprises a plurality of lateral holes 22.
  • the configuration for cooling the rotating shaft 2 is not limited to the structure shown in FIG.
  • the air passage 23 may be constituted by a plurality of cross-shaped or radial grooves formed on the upper surface of the rotating shaft 2.
  • the through holes 39a provided in the bottom wall 39 are not necessarily arranged at the center of the bottom wall 39, and a plurality of through holes 39a may be provided on the same circumference.
  • the receiving jig 3 and the fixing jig 4 can be arbitrarily combined.

Abstract

The purpose of the present invention is to make it possible to reduce the heat transmitted in a spin forming device from a disc material through a clamping jig to the rotation shaft. The spin forming device (1A) is provided with: a clamping jig (3) for supporting the center of a disc material (9) that is to be formed; a rotation shaft (2) on which the clamping jig (3) is mounted; a heater (6) for heating the region (91) to be deformed in the disc material (9) by induction heating; and a machining tool (7) for deforming the disc material (9) by being pressed on the region (91) to be deformed. The clamping jig (3) is configured so as to limit heat transmission from the disc material (9) to the rotation shaft (2).

Description

スピニング成形装置Spinning molding equipment
 本発明は、板材を回転させながら所望の形状に成形するスピニング成形装置に関する。 The present invention relates to a spinning forming apparatus that forms a desired shape while rotating a plate material.
 従来から、板材を回転させながらその板材に加工具を押圧して当該板材を変形させるスピニング成形装置が知られている。このようなスピニング成形装置は通常は回転軸に取り付けられたマンドレル(成形型)を有し、板材が加工具によってマンドレルに押し付けられることにより成形が行われる。 2. Description of the Related Art Conventionally, there is known a spinning molding apparatus that deforms a plate material by pressing the processing tool against the plate material while rotating the plate material. Such a spinning molding apparatus usually has a mandrel (molding die) attached to a rotating shaft, and molding is performed by pressing a plate material against the mandrel by a processing tool.
 近年では、板材を局所的に加熱しながらスピニング成形を行うスピニング成形装置が提案されている。例えば、特許文献1には、チタン合金用のスピニング成形装置として、板材におけるヘラ(加工具)によってマンドレルに押し付けられる部位を高周波誘導加熱により加熱するスピニング成形装置が開示されている。 Recently, a spinning molding apparatus that performs spinning molding while locally heating a plate material has been proposed. For example, Patent Document 1 discloses a spinning molding apparatus that heats a portion pressed against a mandrel by a spatula (processing tool) in a plate material by high-frequency induction heating as a spinning molding apparatus for a titanium alloy.
特開2011-218427号公報JP 2011-218427 A
 ところで、本発明の発明者らは、誘導加熱によって板材を局所的に加熱すれば、マンドレルを用いなくても、板材を大気中で最終形状に合わせて変形できることを見出した。このような観点から、本件出願の出願人は、本件出願に先立つ出願(特願2012-178269号)において、マンドレルの代わりに、板材の中心部を支持する受け治具を用いたスピニング成形装置を提案した。このスピニング成形装置では、板材における変形対象部位が、受け治具から離れた大気中で、加熱器によって加熱されるとともに加工具によって押圧される。すなわち、受け治具には、加工具によって板材が押し付けられない。換言すれば、受け治具は、マンドレルと異なり、成形面を有しない。 By the way, the inventors of the present invention have found that if a plate material is locally heated by induction heating, the plate material can be deformed in accordance with the final shape in the atmosphere without using a mandrel. From this point of view, the applicant of the present application, in the application prior to the present application (Japanese Patent Application No. 2012-178269), uses a spinning molding apparatus that uses a receiving jig that supports the center of the plate material instead of the mandrel. Proposed. In this spinning forming apparatus, the deformation target portion of the plate material is heated by the heater and pressed by the processing tool in the atmosphere away from the receiving jig. That is, the plate material is not pressed against the receiving jig by the processing tool. In other words, unlike the mandrel, the receiving jig does not have a molding surface.
 受け治具は、一般的にマンドレルと比較して小型で熱容量が小さいために、誘導加熱により板材に与えられた熱の一部は、短時間で受け治具を介して回転軸に伝達される。回転軸に多くの熱が伝達されると、回転軸が変質したり回転軸の耐久性が劣化したりするおそれがある。 Since the receiving jig is generally smaller and has a smaller heat capacity than the mandrel, a part of the heat applied to the plate material by induction heating is transmitted to the rotating shaft through the receiving jig in a short time. . When a large amount of heat is transmitted to the rotating shaft, the rotating shaft may be altered or the durability of the rotating shaft may be deteriorated.
 そこで、本発明は、スピニング成形装置において、板材から受け治具を介して回転軸に伝達される熱を低減できるようにすることを目的とする。 Therefore, an object of the present invention is to reduce heat transmitted from a plate material to a rotating shaft through a receiving jig in a spinning molding apparatus.
 前記課題を解決するために、本発明は、1つの側面から、成形されるべき板材の中心部を支持する受け治具と、前記受け治具が取り付けられた回転軸と、前記板材における変形対象部位を誘導加熱により加熱する加熱器と、前記変形対象部位を押圧して前記板材を変形させる加工具と、を備え、前記受け治具は、前記板材から前記回転軸への熱伝達を抑制するように構成されている、スピニング成形装置を提供する。 In order to solve the above problems, the present invention provides, from one side, a receiving jig that supports a central portion of a plate material to be molded, a rotating shaft to which the receiving jig is attached, and a deformation target in the plate material. A heater for heating the part by induction heating, and a processing tool for pressing the deformation target part to deform the plate member, and the receiving jig suppresses heat transfer from the plate member to the rotating shaft. A spinning molding apparatus configured as described above is provided.
 上記の構成によれば、受け治具自体により板材から回転軸への熱伝達が抑制されるため、板材から回転軸への熱伝達を低減することができる。これにより、回転軸の変質や耐久性劣化を抑制することができる。 According to the above configuration, heat transfer from the plate material to the rotating shaft is suppressed by the receiving jig itself, so that heat transfer from the plate material to the rotating shaft can be reduced. Thereby, the quality change and durability deterioration of a rotating shaft can be suppressed.
 例えば、受け治具は、以下の1)~4)のいずれかの態様で構成される。
1)前記受け治具は、円盤状の本体部と、前記本体部と前記板材の間または前記本体部と前記回転軸の間に配置された断熱材と、を含む。
2)前記受け治具は、円盤状の本体部と、前記本体部の周縁部から突出して前記板材と当接するリング部と、を含む。
3)前記受け治具は、内部空間が空気で満たされたまたは内部空間が真空の中空構造を有する。
4)前記板材の中央には開口が設けられており、前記受け治具は、前記板材における前記開口を取り囲む縁部が載置される円盤状の本体部と、前記本体部から前記回転軸の軸方向に突出して前記開口と嵌合する筒状部と、を含む。
For example, the receiving jig is configured in any one of the following aspects 1) to 4).
1) The receiving jig includes a disk-shaped main body portion, and a heat insulating material disposed between the main body portion and the plate member or between the main body portion and the rotating shaft.
2) The receiving jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and contacts the plate member.
3) The receiving jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
4) An opening is provided in the center of the plate material, and the receiving jig includes a disc-shaped main body portion on which an edge portion surrounding the opening in the plate material is placed, and the rotation shaft from the main body portion. A cylindrical portion that protrudes in the axial direction and engages with the opening.
 上記2)の態様において、前記リング部の断面形状は、前記板材に向かって尖っていてもよいし、前記リング部には、当該リング部の内周面と外周面とを結ぶように複数の貫通穴または溝が設けられていてもよい。 In the aspect of 2), the cross-sectional shape of the ring portion may be sharp toward the plate member, and a plurality of the ring portion may be connected to the inner peripheral surface and the outer peripheral surface of the ring portion. A through hole or a groove may be provided.
 上記1)~4)のいずれの態様においても、上記スピニング成形装置は、前記板材を前記受け治具と挟持する固定治具と、前記固定治具が取り付けられた、前記固定治具を介して前記板材を前記受け治具に押し付ける加圧ロッドと、をさらに備え、前記固定治具は、前記板材から前記加圧ロッドへの熱伝達を抑制するように構成されていてもよい。この構成によれば、板材から固定治具を介して加圧ロッドに伝達される熱を低減することができ、加圧ロッドの変質や耐久性劣化を抑制することができる。 In any of the above-described aspects 1) to 4), the spinning molding apparatus includes a fixing jig for sandwiching the plate material with the receiving jig, and the fixing jig to which the fixing jig is attached. A pressure rod that presses the plate material against the receiving jig; and the fixing jig may be configured to suppress heat transfer from the plate material to the pressure rod. According to this configuration, heat transmitted from the plate material to the pressure rod via the fixing jig can be reduced, and deterioration of the pressure rod and deterioration of durability can be suppressed.
 例えば、固定治具は、以下の5)~7)のいずれかの態様で構成される。
5)前記固定治具は、円盤状の本体部と、前記本体部と前記板材の間または前記本体部と前記加圧ロッドの間に配置された断熱材と、を含む。
6)前記固定治具は、円盤状の本体部と、前記本体部の周縁部から突出して前記板材と当接するリング部と、を含む。
7)前記固定治具は、内部空間が空気で満たされたまたは内部空間が真空の中空構造を有する。
For example, the fixing jig is configured in any one of the following modes 5) to 7).
5) The fixing jig includes a disk-shaped main body, and a heat insulating material disposed between the main body and the plate member or between the main body and the pressure rod.
6) The fixing jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and contacts the plate member.
7) The fixing jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
 上記6)の態様において、前記リング部の断面形状は、前記板材に向かって尖っていてもよいし、前記リング部には、当該リング部の内周面と外周面とを結ぶように複数の貫通穴または溝が設けられていてもよい。 In the aspect of 6), a cross-sectional shape of the ring portion may be pointed toward the plate member, and a plurality of the ring portion may be connected to the inner peripheral surface and the outer peripheral surface of the ring portion. A through hole or a groove may be provided.
 また、本発明は、他の側面から、成形されるべき板材の中心部を支持する受け治具と、前記受け治具が取り付けられた回転軸と、前記板材における変形対象部位を誘導加熱により加熱する加熱器と、前記変形対象部位を押圧して前記板材を変形させる加工具と、前記板材を前記受け治具と挟持する固定治具と、を備え、前記固定治具は、周壁および天井壁により前記板材側に開口する形状に形成されているとともに、送風手段により前記天井壁の中心に設けられた流入口から前記固定治具の内部に供給された空気が、前記周壁に設けられた流出口から流出するように構成されている、スピニング成形装置を提供する。 Further, according to another aspect of the present invention, a receiving jig that supports a central portion of a plate material to be molded, a rotating shaft to which the receiving jig is attached, and a deformation target portion of the plate material are heated by induction heating. A heater that presses the portion to be deformed to deform the plate material, and a fixing jig that sandwiches the plate material with the receiving jig, and the fixing jig includes a peripheral wall and a ceiling wall. The air supplied to the inside of the fixing jig from the inlet provided in the center of the ceiling wall by the air blowing means is formed in the shape of the plate material side by the air blowing means. A spinning forming device configured to flow out of an outlet is provided.
 上記の構成によれば、板材に与えられた熱が固定治具の内部を流れる空気に放出されるため、板材から受け治具を介した回転軸への熱伝達を低減することができる。これにより、回転軸の変質や耐久性劣化を抑制することができる。 According to the above configuration, since heat applied to the plate material is released to the air flowing through the fixing jig, heat transfer from the plate material to the rotating shaft via the receiving jig can be reduced. Thereby, the quality change and durability deterioration of a rotating shaft can be suppressed.
 前記受け治具は、周壁および底壁により前記板材側に開口する形状に形成されているとともに、前記固定治具の内部に供給された空気が前記板材に設けられた開口を通じて当該受け治具の内部にも導かれ、前記周壁に設けられた排出口から排出されるように構成されていてもよい。この構成によれば、受け治具自体からも当該受け治具の内部を流れる空気への放熱が行われるため、回転軸への熱伝達をよりいっそう低減することができる。 The receiving jig is formed in a shape that opens to the plate material side by a peripheral wall and a bottom wall, and air supplied to the inside of the fixing jig is provided through the opening provided in the plate material. You may be comprised so that it may be guide | induced also inside and discharged | emitted from the discharge port provided in the said surrounding wall. According to this configuration, since heat is released from the receiving jig itself to the air flowing through the receiving jig, heat transfer to the rotating shaft can be further reduced.
 前記受け治具の底壁には、前記回転軸と重なる領域に貫通穴が設けられており、前記回転軸には、前記貫通穴を当該回転軸の回りの空間と連通させる通気路が形成されていてもよい。この構成によれば、回転軸を熱からさらに効果的に保護することができる。 The bottom wall of the receiving jig is provided with a through hole in a region overlapping the rotary shaft, and the rotary shaft is formed with a ventilation path that communicates the through hole with a space around the rotary shaft. It may be. According to this configuration, the rotating shaft can be more effectively protected from heat.
 前記加熱器は、前記板材を挟んで前記加工具と反対側に配置されていてもよい。この構成によれば、加工中の板材の形状に拘らずに、加熱器を板材の変形対象部位の直近に位置させることができ、変形対象部位を適切に加熱することができる。 The heater may be disposed on the opposite side of the processing tool with the plate material interposed therebetween. According to this configuration, regardless of the shape of the plate material being processed, the heater can be positioned in the immediate vicinity of the deformation target portion of the plate material, and the deformation target portion can be appropriately heated.
 本発明によれば、板材から受け治具を介して回転軸に伝達される熱を低減することができる。 According to the present invention, heat transmitted from the plate material to the rotating shaft via the receiving jig can be reduced.
本発明の第1実施形態に係るスピニング成形装置の概略構成図である。It is a schematic block diagram of the spinning shaping | molding apparatus which concerns on 1st Embodiment of this invention. 図2Aは加熱器の平面図、図2Bは図2AのII-II線に沿った断面図である。2A is a plan view of the heater, and FIG. 2B is a cross-sectional view taken along line II-II in FIG. 2A. 図1に示すスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus shown in FIG. 本発明の第2実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which concerns on 2nd Embodiment of this invention. 本発明の第3実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which concerns on 3rd Embodiment of this invention. 第3実施形態の第1変形例であるスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which is a 1st modification of 3rd Embodiment. 第3実施形態の第2変形例であるスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which is a 2nd modification of 3rd Embodiment. 図8Aは第3実施形態の第3変形例であるスピニング成形装置の要部の断面図、図8Bは受け治具の平面図である。FIG. 8A is a cross-sectional view of a main part of a spinning forming apparatus that is a third modification of the third embodiment, and FIG. 8B is a plan view of a receiving jig. 本発明の第4実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning molding apparatus which concerns on 4th Embodiment of this invention. 本発明の第5実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which concerns on 5th Embodiment of this invention. 本発明の第6実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which concerns on 6th Embodiment of this invention. 本発明の第7実施形態に係るスピニング成形装置の要部の断面図である。It is sectional drawing of the principal part of the spinning shaping | molding apparatus which concerns on 7th Embodiment of this invention.
 以下、図面を参照して、本発明の実施形態を説明する。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
 (第1実施形態)
 図1に、本発明の第1実施形態に係るスピニング成形装置1Aを示す。このスピニング成形装置1Aは、回転軸2と、回転軸2に取り付けられた受け治具3と、固定治具4を備えている。受け治具3は、成形されるべき板材9の中心部を支持し、固定治具4は、板材9を受け治具3と挟持する。さらに、スピニング成形装置1Aは、板材9における回転軸2の軸心20から所定距離rだけ離れた変形対象部位91を誘導加熱により局所的に加熱する加熱器6と、変形対象部位91を押圧して板材9を変形させる加工具7を備えている。
(First embodiment)
FIG. 1 shows a spinning molding apparatus 1A according to the first embodiment of the present invention. This spinning molding apparatus 1 </ b> A includes a rotating shaft 2, a receiving jig 3 attached to the rotating shaft 2, and a fixing jig 4. The receiving jig 3 supports the central portion of the plate material 9 to be molded, and the fixing jig 4 holds the plate material 9 with the receiving jig 3. Further, the spinning forming apparatus 1A presses the deformation target portion 91 and the heater 6 that locally heats the deformation target portion 91 that is a predetermined distance r away from the axis 20 of the rotating shaft 2 in the plate 9 by induction heating. And a processing tool 7 for deforming the plate material 9.
 回転軸2の軸心20が延びる方向(軸方向)は、本実施形態では鉛直方向である。ただし、回転軸2の軸方向は、水平方向や斜め方向であってもよい。回転軸2の下部は基台11に支持されており、基台11内には回転軸2を回転させるモータ(図示せず)が配置されている。回転軸2の上面はフラットであり、この上面に受け治具3が固定されている。 The direction (axial direction) in which the axis 20 of the rotating shaft 2 extends is the vertical direction in this embodiment. However, the axial direction of the rotating shaft 2 may be a horizontal direction or an oblique direction. The lower part of the rotating shaft 2 is supported by the base 11, and a motor (not shown) for rotating the rotating shaft 2 is disposed in the base 11. The upper surface of the rotating shaft 2 is flat, and the receiving jig 3 is fixed to the upper surface.
 板材9は、例えばフラットな円形状の板である。ただし、板材9の形状は、多角形状や楕円状であってもよい。また、板材9は、必ずしも全面に亘ってフラットである必要はなく、例えば中心部の厚さが外周部の厚さよりも厚かったり、全体または一部が予めテーパー状に加工されたりしてもよい。板材9の材質は、特に限定されるものではないが、例えばチタン合金である。 The plate material 9 is, for example, a flat circular plate. However, the shape of the plate member 9 may be a polygonal shape or an elliptical shape. Further, the plate material 9 does not necessarily have to be flat over the entire surface. For example, the thickness of the central portion may be greater than the thickness of the outer peripheral portion, or the whole or a part thereof may be processed into a tapered shape in advance. . Although the material of the board | plate material 9 is not specifically limited, For example, it is a titanium alloy.
 受け治具3は、板材9における成形開始位置によって規定される円に収まるサイズを有している。例えば、受け治具3が平面視で円形状である場合は、受け治具3の最大径は、板材9における成形開始位置によって規定される円の直径以下である。また、従来の成形型と異なり、板材9は、受け治具3の径方向外側を向く側面に押し付けられて、変形されることはない。 The receiving jig 3 has a size that fits in a circle defined by the molding start position of the plate material 9. For example, when the receiving jig 3 has a circular shape in plan view, the maximum diameter of the receiving jig 3 is equal to or less than the diameter of the circle defined by the molding start position in the plate material 9. Further, unlike the conventional mold, the plate member 9 is not deformed by being pressed against the side surface of the receiving jig 3 facing the radially outer side.
 固定治具4は、加圧ロッド52に取り付けられている。加圧ロッド52は、駆動部53によって上下方向に駆動されることにより、固定治具4を介して板材9を受け治具3に押し付ける。例えば、加圧ロッド52および駆動部53は油圧シリンダであり、駆動部53は回転軸2の上方に配置されたフレーム12に固定され、駆動部53には加圧ロッド52を回転可能に支持するベアリングが内蔵される。 The fixing jig 4 is attached to the pressure rod 52. The pressure rod 52 is driven in the vertical direction by the drive unit 53, thereby receiving the plate material 9 via the fixing jig 4 and pressing it against the jig 3. For example, the pressure rod 52 and the drive unit 53 are hydraulic cylinders, and the drive unit 53 is fixed to the frame 12 disposed above the rotating shaft 2, and the pressure rod 52 is rotatably supported by the drive unit 53. Built-in bearing.
 加熱器6と加工具7は、回転軸2の軸心20を挟んで互いに反対側に位置しているが、必ずしも反対側に位置する必要はない。本実施形態では、加工具7が板材9の表面側(上方)に配置され、加熱器6が板材9の裏面側(下方)に配置されている。換言すれば、加熱器9が板材9を挟んで加工具7と反対側に位置している。このように、加熱器6が板材9を挟んで加工具7とは反対側に配置されていれば、加工中の板材9の形状に拘らずに、加熱器6を板材9の変形対象部位91の直近に位置させることができる。これにより、変形対象部位91を適切に加熱することができる。ただし、加熱器6が加工具7と同じ側に位置するように板材9の表面側に配置されていてもよい。 Although the heater 6 and the processing tool 7 are located on opposite sides of the axis 20 of the rotating shaft 2, it is not always necessary to be located on the opposite side. In the present embodiment, the processing tool 7 is disposed on the front surface side (upper side) of the plate material 9, and the heater 6 is disposed on the rear surface side (lower side) of the plate material 9. In other words, the heater 9 is located on the opposite side of the processing tool 7 with the plate material 9 interposed therebetween. As described above, if the heater 6 is disposed on the opposite side of the processing tool 7 with the plate 9 interposed therebetween, the heater 6 can be deformed by the deformation target portion 91 of the plate 9 regardless of the shape of the plate 9 being processed. Can be located in the immediate vicinity. Thereby, the deformation | transformation object site | part 91 can be heated appropriately. However, the heater 6 may be disposed on the surface side of the plate 9 so that the heater 6 is located on the same side as the processing tool 7.
 加熱器6は、第1水平動機構15により、回転軸2の軸心20を中心とする径方向に移動させられ、第1水平動機構15は、第1上下動機構16により鉛直方向に移動させられる。同様に、加工具7は、第2水平動機構13により、回転軸2の軸心20を中心とする径方向に移動させられ、第2水平動機構13は、第2上下動機構14により鉛直方向に移動させられる。第1上下動機構16および第2上下動機構14は、上述した基台11とフレーム12を橋架するように延びている。 The heater 6 is moved in the radial direction around the axis 20 of the rotating shaft 2 by the first horizontal movement mechanism 15, and the first horizontal movement mechanism 15 is moved in the vertical direction by the first vertical movement mechanism 16. Be made. Similarly, the processing tool 7 is moved in the radial direction around the axis 20 of the rotating shaft 2 by the second horizontal movement mechanism 13, and the second horizontal movement mechanism 13 is moved vertically by the second vertical movement mechanism 14. Moved in the direction. The first vertical movement mechanism 16 and the second vertical movement mechanism 14 extend so as to bridge the base 11 and the frame 12 described above.
 本実施形態では、加工具7として、板材9の回転に追従して回転するローラが用いられている。ただし、加工具7は、ローラに限定されず、ヘラを有するものであってもよい。 In this embodiment, a roller that rotates following the rotation of the plate 9 is used as the processing tool 7. However, the processing tool 7 is not limited to a roller, and may have a spatula.
 加熱器6は、図2Aおよび2Bに示すように、二重円弧状のコイル部62を有する導線61と、コイル部62の周囲に発生する磁力を集約するためのコア65を備える。コイル部62は、回転軸2の軸心20を中心とする径方向に互いに離間する一対の円弧部を含む。コア65は、図略の支持板によって支持される。導線61に流される交流電流の周波数は、特に限定されるものではないが、5k~400kHzの高周波数であることが望ましい。すなわち、加熱器6による誘導加熱は、高周波誘導加熱であることが望ましい。誘導加熱では、表皮効果により、変形対象部位91におけるコイル部62と対向する下面が最も高温になる。例えば、板材9の材質がチタン合金である場合、変形対象部位91の下面の温度は500~1000℃程度である。 2A and 2B, the heater 6 includes a conductive wire 61 having a double arc-shaped coil portion 62 and a core 65 for concentrating the magnetic force generated around the coil portion 62. The coil portion 62 includes a pair of arc portions that are separated from each other in the radial direction around the axis 20 of the rotating shaft 2. The core 65 is supported by a support plate (not shown). The frequency of the alternating current flowing through the conducting wire 61 is not particularly limited, but is preferably a high frequency of 5 k to 400 kHz. That is, the induction heating by the heater 6 is desirably high frequency induction heating. In the induction heating, due to the skin effect, the lower surface of the deformation target portion 91 facing the coil portion 62 becomes the highest temperature. For example, when the material of the plate member 9 is a titanium alloy, the temperature of the lower surface of the deformation target portion 91 is about 500 to 1000 ° C.
 次に、図3を参照して、受け治具3および固定治具4の詳細を説明する。 Next, the details of the receiving jig 3 and the fixing jig 4 will be described with reference to FIG.
 受け治具3は、板材9から回転軸2への熱伝達を抑制するように構成されている。具体的には、受け治具3は、回転軸2の軸心20(図1参照)と垂直な円盤状の本体部31と、本体部31と板材9の間に配置された断熱材32とを含む。本体部31は、金属からなる。断熱材32は、有機系であっても無機系であってもよいが、加圧ロッド52の作動時でも厚さが変わらないようにある程度の剛性を有するものが望ましい。例えば、断熱材32としては、ジルコニア・アルミナ・窒化珪素などのセラミックス、チタン合金などの低熱伝導材料を用いることができる。 The receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2. Specifically, the receiving jig 3 includes a disc-shaped main body 31 perpendicular to the axis 20 (see FIG. 1) of the rotating shaft 2, and a heat insulating material 32 disposed between the main body 31 and the plate 9. including. The main body 31 is made of metal. The heat insulating material 32 may be organic or inorganic, but desirably has a certain degree of rigidity so that the thickness does not change even when the pressure rod 52 is operated. For example, as the heat insulating material 32, a low thermal conductive material such as ceramics such as zirconia, alumina, or silicon nitride, or a titanium alloy can be used.
 固定治具4は、板材9から加圧ロッド52への熱伝達を抑制するように構成されている。具体的には、固定治具4は、回転軸2の軸心20と垂直な円盤状の本体部41と、本体部41と板材9の間に配置された断熱材42と、本体部41と加圧ロッド52との間に介在する、本体部41よりも小径のボス部40とを含む。本体部41は、金属からなる。断熱材42は、有機系であっても無機系であってもよい。固定治具4の断熱材42は、受け治具3の断熱材32と同様に、有機系であっても無機系であってもよい。また、断熱材42の材質は、断熱材32の材質と同一であってもよいし異なっていてもよい。 The fixing jig 4 is configured to suppress heat transfer from the plate material 9 to the pressure rod 52. Specifically, the fixing jig 4 includes a disc-shaped main body 41 perpendicular to the axis 20 of the rotating shaft 2, a heat insulating material 42 disposed between the main body 41 and the plate member 9, And a boss portion 40 having a smaller diameter than the main body portion 41 interposed between the pressure rod 52. The main body 41 is made of metal. The heat insulating material 42 may be organic or inorganic. The heat insulating material 42 of the fixing jig 4 may be organic or inorganic, like the heat insulating material 32 of the receiving jig 3. The material of the heat insulating material 42 may be the same as or different from the material of the heat insulating material 32.
 図例では、固定治具4の本体部41の直径が受け治具3の本体部31の直径よりも僅かに小さいが、それらの大小関係は逆であってもよいし、双方の直径が等しくてもよい。 In the illustrated example, the diameter of the main body portion 41 of the fixing jig 4 is slightly smaller than the diameter of the main body portion 31 of the receiving jig 3, but their magnitude relationship may be reversed, or both diameters are equal. May be.
 以上説明したように、本実施形態のスピニング成形装置1Aでは、受け治具3が断熱材32を含むため、受け治具3自体により板材9から回転軸2への熱伝達が抑制される。このため、板材9から回転軸2への熱伝達を低減することができ、回転軸2の変質や耐久性劣化を抑制することができる。 As described above, in the spinning molding apparatus 1A of the present embodiment, since the receiving jig 3 includes the heat insulating material 32, heat transfer from the plate material 9 to the rotating shaft 2 is suppressed by the receiving jig 3 itself. For this reason, heat transfer from the plate material 9 to the rotating shaft 2 can be reduced, and deterioration and durability deterioration of the rotating shaft 2 can be suppressed.
 また、本実施形態では、固定治具4も断熱材42を含むため、板材9から固定治具4を介して加圧ロッド52に伝達される熱を低減することができ、加圧ロッド52の変質や耐久性劣化を抑制することができる。 In the present embodiment, since the fixing jig 4 also includes the heat insulating material 42, heat transmitted from the plate 9 to the pressure rod 52 via the fixing jig 4 can be reduced. Alteration and durability deterioration can be suppressed.
 <変形例>
 前記実施形態では、加圧ロッド52が固定治具4を介して板材9を受け治具3に押し付けていたが、加圧ロッド52は必ずしも必要ではない。例えば、固定治具4は、ボルトやクランプなどの締結部材によって板材9と共に受け治具3に固定されてもよい。この場合、固定治具4は本体部41のみで構成されていてもよい。この変形は、後述する各実施形態においても適用可能である。
<Modification>
In the above-described embodiment, the pressure rod 52 receives the plate material 9 via the fixing jig 4 and presses it against the jig 3. However, the pressure rod 52 is not necessarily required. For example, the fixing jig 4 may be fixed to the receiving jig 3 together with the plate material 9 by a fastening member such as a bolt or a clamp. In this case, the fixing jig 4 may be composed of only the main body portion 41. This modification is also applicable to each embodiment described later.
 また、前記実施形態では、加工具7が板材9の上方に配置され、加工具7によって板材9が受け治具3を収容するような下向きに開口する形状に加工されるが、加工具7が板材9の下方に配置され、加工具7によって板材9が固定治具4を収容するような上向きに開口する形状に加工されてもよい。あるいは、板材9に凹凸を付与するために、板材9の加工の途中で加工具7の位置が板材9の上方から下方またはその逆に変更されてもよい。 Moreover, in the said embodiment, although the processing tool 7 is arrange | positioned above the board | plate material 9, and the board | plate material 9 is processed into the shape opened downward so that the receiving jig 3 may be accommodated by the processing tool 7, The plate 9 may be processed into a shape that is disposed below the plate 9 and opens upward so as to accommodate the fixing jig 4 by the processing tool 7. Alternatively, in order to give unevenness to the plate material 9, the position of the processing tool 7 may be changed from above the plate material 9 to below or vice versa during the processing of the plate material 9.
 (第2実施形態)
 次に、図4を参照して、本発明の第2実施形態に係るスピニング成形装置1Bを説明する。なお、本実施形態ならびに後述する第3~第7実施形態において、第1実施形態と同一構成要素には同一符号を付し、重複した説明は省略する。
(Second Embodiment)
Next, with reference to FIG. 4, the spinning shaping | molding apparatus 1B which concerns on 2nd Embodiment of this invention is demonstrated. Note that, in this embodiment and third to seventh embodiments described later, the same components as those in the first embodiment are denoted by the same reference numerals, and redundant description is omitted.
 本実施形態のスピニング成形装置1Bは、受け治具3および固定治具4以外は第1実施形態のスピニング成形装置1Aと同様の構成を有している。本実施形態では、受け治具3の断熱材32が、本体部31と板材9の間ではなく、本体部31と回転軸2の間に配置されている。同様に、固定治具4の断熱材42が、本体部41と板材9の間ではなく、ボス部40と加圧ロッド52の間に配置されている。 The spinning molding apparatus 1B of this embodiment has the same configuration as the spinning molding apparatus 1A of the first embodiment except for the receiving jig 3 and the fixing jig 4. In the present embodiment, the heat insulating material 32 of the receiving jig 3 is disposed not between the main body 31 and the plate 9 but between the main body 31 and the rotating shaft 2. Similarly, the heat insulating material 42 of the fixing jig 4 is disposed not between the main body portion 41 and the plate material 9 but between the boss portion 40 and the pressure rod 52.
 このような構成でも、第1実施形態のスピニング装置1Aと同様の効果を得ることができる。 Even with such a configuration, the same effect as the spinning device 1A of the first embodiment can be obtained.
 (第3実施形態)
 次に、図5を参照して、本発明の第2実施形態に係るスピニング成形装置1Cを説明する。本実施形態でも、受け治具3が板材9から回転軸2への熱伝達を抑制するように構成されており、固定治具4が板材9から加圧ロッド52への熱伝達を抑制するように構成されている。
(Third embodiment)
Next, with reference to FIG. 5, a spinning molding apparatus 1C according to a second embodiment of the present invention will be described. Also in this embodiment, the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2, and the fixing jig 4 suppresses heat transfer from the plate material 9 to the pressure rod 52. It is configured.
 受け治具3は、回転軸2の軸心20と垂直な円盤状の本体部31と、本体部31の周縁部から立ち上がって板材9と当接するリング部33とを含む。本実施形態では、リング部33の上面がフラットであるため、リング部33は板材9と面接触する。 The receiving jig 3 includes a disk-shaped main body 31 perpendicular to the axis 20 of the rotating shaft 2 and a ring portion 33 that rises from the peripheral edge of the main body 31 and contacts the plate 9. In the present embodiment, since the upper surface of the ring portion 33 is flat, the ring portion 33 is in surface contact with the plate material 9.
 固定治具4は、回転軸2の軸心20と垂直な円盤状の本体部41と、本体部41の周縁部から垂下して板材9と当接するリング部43と、本体部41と加圧ロッド52との間に介在する、本体部41よりも小径のボス部40とを含む。本実施形態では、リング部43の下面がフラットであるため、リング部43は板材9と面接触する。 The fixing jig 4 includes a disc-shaped main body portion 41 perpendicular to the axis 20 of the rotating shaft 2, a ring portion 43 that hangs down from the peripheral edge of the main body portion 41 and contacts the plate member 9, the main body portion 41, and the pressurization A boss portion 40 having a smaller diameter than the main body portion 41 interposed between the rod 52 and the rod 52 is included. In the present embodiment, since the lower surface of the ring portion 43 is flat, the ring portion 43 is in surface contact with the plate material 9.
 このような構成でも、第1実施形態のスピニング装置1Aと同様の効果を得ることができる。 Even with such a configuration, the same effect as the spinning device 1A of the first embodiment can be obtained.
 <変形例>
 前記実施形態では、受け治具3のリング部33の断面形状が矩形状であったが、図6に示すように、受け治具3のリング部33の断面形状は板材9に向かって上向きに尖った三角形状であってもよい。この場合、リング部33は板材9と線接触する。このような構成は、リング部33と板材9との接触位置で板材9を屈曲させる場合に特に有用である。なお、リング部33の断面形状である三角形状は、図6に示すような直角三角形であってもよいし、板材9と接触する頂点から両側に傾斜する二等辺三角形であってもよい。
<Modification>
In the embodiment, the cross-sectional shape of the ring portion 33 of the receiving jig 3 is rectangular. However, as shown in FIG. 6, the cross-sectional shape of the ring portion 33 of the receiving jig 3 faces upward toward the plate material 9. A sharp triangular shape may be used. In this case, the ring portion 33 is in line contact with the plate material 9. Such a configuration is particularly useful when the plate material 9 is bent at the contact position between the ring portion 33 and the plate material 9. The triangular shape that is the cross-sectional shape of the ring portion 33 may be a right-angled triangle as shown in FIG. 6, or may be an isosceles triangle that is inclined on both sides from the apex that contacts the plate material 9.
 同様に、図示は省略するが、固定治具4のリング部43の断面形状は板材9に向かって下向きに尖った三角形状であってもよい。 Similarly, although not shown, the cross-sectional shape of the ring portion 43 of the fixing jig 4 may be a triangular shape pointed downward toward the plate material 9.
 また、図7に示すように、受け治具3のリング部33には、当該リング部33の内周面と外周面とを結ぶように複数の貫通穴34が設けられていてもよい。貫通穴34によって、回転軸2への熱伝達をよりいっそう低減することができる。 Further, as shown in FIG. 7, a plurality of through holes 34 may be provided in the ring portion 33 of the receiving jig 3 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 33. Through the through hole 34, heat transfer to the rotating shaft 2 can be further reduced.
 同様に、固定治具4のリング部43には、当該リング部43の内周面と外周面とを結ぶように複数の貫通穴44が設けられていてもよい。貫通穴44によって、加圧ロッド52への熱伝達をよりいっそう低減することができる。 Similarly, the ring portion 43 of the fixing jig 4 may be provided with a plurality of through holes 44 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 43. The heat transfer to the pressure rod 52 can be further reduced by the through hole 44.
 あるいは、図8Aおよび8Bに示すように、受け治具3のリング部33には、貫通穴34の代わりに、当該リング部33の内周面と外周面とを結ぶように複数の溝35が設けられていてもよい。同様に、固定治具4のリング部43には、貫通穴44の代わりに、当該リング部43の内周面と外周面とを結ぶように複数の溝45が設けられていてもよい。溝(35または45)の深さは、リング部(33または43)の高さと同一でもそれよりも低くてもよい。 Alternatively, as shown in FIGS. 8A and 8B, a plurality of grooves 35 are formed in the ring portion 33 of the receiving jig 3 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 33 instead of the through hole 34. It may be provided. Similarly, the ring portion 43 of the fixing jig 4 may be provided with a plurality of grooves 45 so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion 43 instead of the through hole 44. The depth of the groove (35 or 45) may be the same as or lower than the height of the ring portion (33 or 43).
 また、リング部(33または43)に貫通穴(34または44)または溝(35または45)を設ける場合は、リング部の断面形状は板材9に向かって尖る三角形状であってもよい。 Further, when the through hole (34 or 44) or the groove (35 or 45) is provided in the ring part (33 or 43), the cross-sectional shape of the ring part may be a triangular shape that is pointed toward the plate material 9.
 (第4実施形態)
 次に、図9を参照して、本発明の第4実施形態に係るスピニング成形装置1Dを説明する。本実施形態でも、受け治具3が板材9から回転軸2への熱伝達を抑制するように構成されており、固定治具4が板材9から加圧ロッド52への熱伝達を抑制するように構成されている。
(Fourth embodiment)
Next, with reference to FIG. 9, the spinning shaping | molding apparatus 1D which concerns on 4th Embodiment of this invention is demonstrated. Also in this embodiment, the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2, and the fixing jig 4 suppresses heat transfer from the plate material 9 to the pressure rod 52. It is configured.
 具体的に、受け治具3は、中空構造の本体部31のみで構成されており、固定治具4は、中空構造の本体部41とボス部40で構成されている。受け治具3の本体部31の内部空間37は、空気で満たされていてもよいし、真空であってもよい。同様に、固定治具4の本体部41の内部空間47は、空気で満たされていてもよいし、真空であってもよい。内部空間が真空の治具本体部を製造するには、真空チャンバー内で電子ビーム溶接により密閉された箱体を形成すればよい。 Specifically, the receiving jig 3 is composed of only a hollow main body 31, and the fixing jig 4 is composed of a hollow main body 41 and a boss 40. The internal space 37 of the main body 31 of the receiving jig 3 may be filled with air or a vacuum. Similarly, the internal space 47 of the main body 41 of the fixing jig 4 may be filled with air or a vacuum. In order to manufacture a jig main body having a vacuum inside space, a sealed box body may be formed in the vacuum chamber by electron beam welding.
 このような構成でも、第1実施形態のスピニング装置1Aと同様の効果を得ることができる。 Even with such a configuration, the same effect as the spinning device 1A of the first embodiment can be obtained.
 (第5実施形態)
 次に、図10を参照して、本発明の第5実施形態に係るスピニング成形装置1Eを説明する。本実施形態でも、受け治具3が板材9から回転軸2への熱伝達を抑制するように構成されている。一方、固定治具4は、回転軸2の軸心20と垂直な円盤状の本体部41とボス部40のみで構成されている。
(Fifth embodiment)
Next, with reference to FIG. 10, the spinning shaping | molding apparatus 1E which concerns on 5th Embodiment of this invention is demonstrated. Also in this embodiment, the receiving jig 3 is configured to suppress heat transfer from the plate material 9 to the rotating shaft 2. On the other hand, the fixing jig 4 is composed of only a disc-shaped main body 41 and a boss 40 that are perpendicular to the axis 20 of the rotating shaft 2.
 本実施形態では、板材9の中央に円形状の開口92が設けられている。受け治具3は、回転軸2の軸心20と垂直な円盤状の本体部31と、本体部31の中央で本体部31から上向きに突出する円形の筒状部30とを含む。筒状部30の外径は、開口92の直径とほぼ等しく設定されている。すなわち、本体部31には板材9における開口92を取り囲む縁部が載置され、筒状部30は開口92と嵌合する。そして、筒状部30の内側の空間は、断熱層として機能する。 In this embodiment, a circular opening 92 is provided in the center of the plate 9. The receiving jig 3 includes a disc-shaped main body portion 31 that is perpendicular to the axis 20 of the rotating shaft 2, and a circular cylindrical portion 30 that protrudes upward from the main body portion 31 at the center of the main body portion 31. The outer diameter of the cylindrical portion 30 is set substantially equal to the diameter of the opening 92. That is, an edge portion surrounding the opening 92 in the plate member 9 is placed on the main body portion 31, and the tubular portion 30 is fitted with the opening 92. And the space inside the cylindrical part 30 functions as a heat insulation layer.
 本実施形態のスピニング成形装置1Eでは、筒状部30の内側の空間が断熱層として機能するため、受け治具3自体により板材9から回転軸2への熱伝達が抑制される。このため、板材9から回転軸2への熱伝達を低減することができ、回転軸2の変質や耐久性劣化を抑制することができる。 In the spinning molding apparatus 1E of the present embodiment, since the space inside the cylindrical portion 30 functions as a heat insulating layer, heat transfer from the plate material 9 to the rotating shaft 2 is suppressed by the receiving jig 3 itself. For this reason, heat transfer from the plate material 9 to the rotating shaft 2 can be reduced, and deterioration and durability deterioration of the rotating shaft 2 can be suppressed.
 また、本実施形態では、板材9に設けられた開口92により固定治具4と板材9との接触面積が小さくなっているので、板材9から固定治具4を介して加圧ロッド52に伝達される熱を低減することができ、加圧ロッド52の変質や耐久性劣化を抑制することができる。 Further, in the present embodiment, the contact area between the fixing jig 4 and the plate material 9 is reduced by the opening 92 provided in the plate material 9, so that the pressure is transmitted from the plate material 9 to the pressure rod 52 via the fixing jig 4. Heat can be reduced, and the deterioration and durability deterioration of the pressure rod 52 can be suppressed.
 (第6実施形態)
 次に、図11を参照して、本発明の第6実施形態に係るスピニング成形装置1Fを説明する。本実施形態では、受け治具3が回転軸2の軸心20と垂直な円盤状の本体部31のみで構成されている。
(Sixth embodiment)
Next, with reference to FIG. 11, the spinning shaping | molding apparatus 1F which concerns on 6th Embodiment of this invention is demonstrated. In the present embodiment, the receiving jig 3 is composed only of a disk-shaped main body 31 that is perpendicular to the axis 20 of the rotating shaft 2.
 固定治具4は、周壁48および天井壁49により板材9側(すなわち下向き)に開口する形状に形成されている。換言すれば、固定治具4は逆向きシャーレ状をなしている。周壁48の下端面は、板材9に面接触している。天井壁49の中心には、当該天井壁49を貫通する流入口49aが設けられており、周壁48には、当該周壁48を貫通する複数の流出口48aが設けられている。流入口49aには、固定治具4との相対的な回転が可能となるように、不動の給気路8の一端が接続されている。 The fixing jig 4 is formed in a shape that opens to the plate material 9 side (that is, downward) by the peripheral wall 48 and the ceiling wall 49. In other words, the fixing jig 4 has a reverse petri dish shape. The lower end surface of the peripheral wall 48 is in surface contact with the plate material 9. In the center of the ceiling wall 49, an inflow port 49a penetrating the ceiling wall 49 is provided, and the peripheral wall 48 is provided with a plurality of outflow ports 48a penetrating the peripheral wall 48. One end of an immovable air supply path 8 is connected to the inflow port 49a so that relative rotation with the fixing jig 4 is possible.
 本実施形態では、加圧ロッド52(図1参照)が有ってもよいし無くてもよい。加圧ロッド52が有る場合は、給気路8が加圧ロッド52内に形成され、加圧ロッド52が無い場合は、給気路8は配管によって構成される。 In this embodiment, the pressure rod 52 (see FIG. 1) may or may not be provided. When there is a pressure rod 52, the air supply path 8 is formed in the pressure rod 52, and when there is no pressure rod 52, the air supply path 8 is constituted by a pipe.
 給気路8の他端には、図略の送風手段が接続されている。送風手段としては、送風機などを用いることができる。送風手段の稼動により、給気路8を通じて天井壁49の流入口49aから固定治具4の内部に空気が供給され、固定治具4の内部に供給された空気が周壁48の流出口48aから流出する。 A blower means (not shown) is connected to the other end of the air supply path 8. A blower etc. can be used as a ventilation means. Due to the operation of the air blowing means, air is supplied from the inlet 49a of the ceiling wall 49 to the inside of the fixing jig 4 through the air supply path 8, and the air supplied to the inside of the fixing jig 4 is supplied from the outlet 48a of the peripheral wall 48. leak.
 このような構成では、板材9に与えられた熱が固定治具4の内部を流れる空気に放出されるため、板材9から受け治具3を介した回転軸2への熱伝達を低減することができる。これにより、回転軸2の変質や耐久性劣化を抑制することができる。 In such a configuration, the heat applied to the plate material 9 is released to the air flowing inside the fixing jig 4, so that heat transfer from the plate material 9 to the rotating shaft 2 via the receiving jig 3 is reduced. Can do. Thereby, the quality change and durability deterioration of the rotating shaft 2 can be suppressed.
 なお、送風手段としては、給気路8の他端に接続される送風機の代わりに、固定治具4の内部に配置される、当該固定治具4の回転により空気の流れを生じさせるインペラなどを用いることも可能である。あるいは、送風手段として、給気路8の他端に接続される送風機と固定治具4の内部に配置されるインペラの双方を用いることも可能である。 In addition, as an air blower, instead of a blower connected to the other end of the air supply path 8, an impeller that is arranged inside the fixing jig 4 and generates an air flow by the rotation of the fixing jig 4. It is also possible to use. Or it is also possible to use both the air blower connected to the other end of the air supply path 8 and the impeller disposed inside the fixing jig 4 as the air blowing means.
 (第7実施形態)
 次に、図12を参照して、本発明の第7実施形態に係るスピニング成形装置1Gを説明する。このスピニング成形装置1Gは、第6実施形態のスピニング成形装置1Fをさらに改良したものである。すなわち、スピニング成形装置1Gの固定治具4は、第6実施形態で説明したとおりである。
(Seventh embodiment)
Next, with reference to FIG. 12, the spinning shaping | molding apparatus 1G which concerns on 7th Embodiment of this invention is demonstrated. This spinning molding apparatus 1G is a further improvement of the spinning molding apparatus 1F of the sixth embodiment. That is, the fixing jig 4 of the spinning molding apparatus 1G is as described in the sixth embodiment.
 本実施形態では、板材9の中央に円形状の開口92が設けられている。受け治具3は、周壁38および底壁39により板材9側(すなわち上向き)に開口する形状に形成されている。換言すれば、受け治具3はシャーレ状をなしている。周壁38の上端面は、板材9に面接触している。周壁38には、当該周壁38を貫通する複数の排出口38aが設けられている。すなわち、固定治具4の内部に供給された空気は板材9の開口92を通じて受け治具3の内部にも導かれ、周壁38の排出口38aから外部に排出される。 In this embodiment, a circular opening 92 is provided in the center of the plate 9. The receiving jig 3 is formed in a shape that opens to the plate material 9 side (that is, upward) by the peripheral wall 38 and the bottom wall 39. In other words, the receiving jig 3 has a petri dish shape. The upper end surface of the peripheral wall 38 is in surface contact with the plate material 9. The peripheral wall 38 is provided with a plurality of discharge ports 38 a penetrating the peripheral wall 38. That is, the air supplied to the inside of the fixing jig 4 is also guided to the inside of the receiving jig 3 through the opening 92 of the plate member 9 and is discharged to the outside from the discharge port 38 a of the peripheral wall 38.
 このような構成であれば、受け治具3自体からも当該受け治具3の内部を流れる空気への放熱が行われるため、回転軸2への熱伝達をよりいっそう低減することができる。 With such a configuration, since heat is radiated from the receiving jig 3 itself to the air flowing through the receiving jig 3, heat transfer to the rotating shaft 2 can be further reduced.
 さらに、本実施形態では、回転軸2をも積極的に冷却するための構成が採用されている。このため、回転軸2を熱からさらに効果的に保護することができる。 Furthermore, in this embodiment, a configuration for actively cooling the rotating shaft 2 is adopted. For this reason, the rotating shaft 2 can be more effectively protected from heat.
 具体的には、受け治具3の底壁39の回転軸2と重なる領域に貫通穴39aが設けられ、回転軸2には、貫通穴39aを当該回転軸2の回りの空間と連通させる通気路23が形成されている。このため、受け治具3の内部に流入した空気の一部が貫通穴39aおよび通気路23を通じて回転軸2の周囲の空間に排出される。本実施形態では、貫通穴39aが底壁39の中心に配置されており、通気路23が、回転軸2の上面の中心に設けられた円柱状の窪み21と、この窪み21から横向きに延びる複数の横穴22とで構成されている。 Specifically, a through hole 39 a is provided in a region of the bottom wall 39 of the receiving jig 3 that overlaps the rotary shaft 2, and the rotary shaft 2 is ventilated to allow the through hole 39 a to communicate with the space around the rotary shaft 2. A path 23 is formed. For this reason, a part of the air that has flowed into the receiving jig 3 is discharged into the space around the rotary shaft 2 through the through hole 39 a and the air passage 23. In the present embodiment, the through hole 39 a is disposed at the center of the bottom wall 39, and the air passage 23 extends laterally from the cylindrical recess 21 provided at the center of the upper surface of the rotating shaft 2. It comprises a plurality of lateral holes 22.
 ただし、回転軸2を冷却するための構成は、図12に示す構造に限られない。例えば、通気路23は、回転軸2の上面に形成された十字状または放射状の複数の溝で構成されていてもよい。また、底壁39に設けられる貫通穴39aは、必ずしも底壁39の中心に配置されている必要はなく、同一円周上に複数設けられていてもよい。 However, the configuration for cooling the rotating shaft 2 is not limited to the structure shown in FIG. For example, the air passage 23 may be constituted by a plurality of cross-shaped or radial grooves formed on the upper surface of the rotating shaft 2. Further, the through holes 39a provided in the bottom wall 39 are not necessarily arranged at the center of the bottom wall 39, and a plurality of through holes 39a may be provided on the same circumference.
 (その他の実施形態)
 第1~第5実施形態において、受け治具3と固定治具4は任意の組み合わせが可能である。
(Other embodiments)
In the first to fifth embodiments, the receiving jig 3 and the fixing jig 4 can be arbitrarily combined.
 1A~1G スピニング成形装置
 2  回転軸
 23 通気路
 3  受け治具
 30 筒状部
 31 本体部
 32 断熱材
 33 リング部
 34 貫通穴
 35 溝
 37 内部空間
 38 周壁
 38a 排出口
 39 底壁
 39a 貫通穴
 4  固定治具
 40 ボス
 41 本体部
 42 断熱材
 43 リング部
 44 貫通穴
 45 溝
 47 内部空間
 48 周壁
 48a 流出口
 49 天井壁
 49a 流入口
 52 加圧ロッド
 6  加熱器
 7  加工具
 9  板材
 91 変形対象部位
 92 開口
DESCRIPTION OF SYMBOLS 1A-1G Spinning molding apparatus 2 Rotating shaft 23 Air flow path 3 Receiving jig 30 Cylindrical part 31 Main body part 32 Heat insulating material 33 Ring part 34 Through-hole 35 Groove 37 Internal space 38 Peripheral wall 38a Outlet 39 Bottom wall 39a Through-hole 4 Fixation Jig 40 Boss 41 Body portion 42 Heat insulating material 43 Ring portion 44 Through hole 45 Groove 47 Internal space 48 Peripheral wall 48a Outflow port 49 Ceiling wall 49a Inlet port 52 Pressure rod 6 Heater 7 Work tool 9 Plate material 91 Deformation target portion 92 Opening

Claims (17)

  1.  成形されるべき板材の中心部を支持する受け治具と、
     前記受け治具が取り付けられた回転軸と、
     前記板材における変形対象部位を誘導加熱により加熱する加熱器と、
     前記変形対象部位を押圧して前記板材を変形させる加工具と、を備え、
     前記受け治具は、前記板材から前記回転軸への熱伝達を抑制するように構成されている、スピニング成形装置。
    A receiving jig that supports the center of the plate to be molded;
    A rotating shaft to which the receiving jig is attached;
    A heater for heating the deformation target portion of the plate by induction heating;
    A processing tool that presses the deformation target portion and deforms the plate material,
    The spinning molding apparatus, wherein the receiving jig is configured to suppress heat transfer from the plate material to the rotating shaft.
  2.  前記受け治具は、円盤状の本体部と、前記本体部と前記板材の間または前記本体部と前記回転軸の間に配置された断熱材と、を含む、請求項1に記載のスピニング成形装置。 The spinning molding according to claim 1, wherein the receiving jig includes a disk-shaped main body portion, and a heat insulating material disposed between the main body portion and the plate member or between the main body portion and the rotating shaft. apparatus.
  3.  前記受け治具は、円盤状の本体部と、前記本体部の周縁部から突出して前記板材と当接するリング部と、を含む、請求項1に記載のスピニング成形装置。 The spinning molding apparatus according to claim 1, wherein the receiving jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and contacts the plate member.
  4.  前記リング部の断面形状は、前記板材に向かって尖っている、請求項3に記載のスピニング成形装置。 The spinning molding apparatus according to claim 3, wherein a cross-sectional shape of the ring portion is pointed toward the plate member.
  5.  前記リング部には、当該リング部の内周面と外周面とを結ぶように複数の貫通穴または溝が設けられている、請求項3または4に記載のスピニング成形装置。 The spinning forming apparatus according to claim 3 or 4, wherein the ring portion is provided with a plurality of through holes or grooves so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion.
  6.  前記受け治具は、内部空間が空気で満たされたまたは内部空間が真空の中空構造を有する、請求項1に記載のスピニング成形装置。 The spinning molding apparatus according to claim 1, wherein the receiving jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
  7.  前記板材の中央には開口が設けられており、
     前記受け治具は、前記板材における前記開口を取り囲む縁部が載置される円盤状の本体部と、前記本体部から前記回転軸の軸方向に突出して前記開口と嵌合する筒状部と、を含む、請求項1に記載のスピニング成形装置。
    An opening is provided in the center of the plate material,
    The receiving jig includes a disc-shaped main body portion on which an edge portion surrounding the opening in the plate material is placed, and a cylindrical portion that protrudes from the main body portion in the axial direction of the rotating shaft and fits into the opening. The spinning molding apparatus according to claim 1, comprising:
  8.  前記板材を前記受け治具と挟持する固定治具と、
     前記固定治具が取り付けられた、前記固定治具を介して前記板材を前記受け治具に押し付ける加圧ロッドと、をさらに備え、
     前記固定治具は、前記板材から前記加圧ロッドへの熱伝達を抑制するように構成されている、請求項1~7のいずれか一項に記載のスピニング成形装置。
    A fixing jig for sandwiching the plate material with the receiving jig;
    A pressure rod attached to the fixing jig and pressing the plate material against the receiving jig through the fixing jig;
    The spinning molding apparatus according to any one of claims 1 to 7, wherein the fixing jig is configured to suppress heat transfer from the plate material to the pressure rod.
  9.  前記固定治具は、円盤状の本体部と、前記本体部と前記板材の間または前記本体部と前記加圧ロッドの間に配置された断熱材と、を含む、請求項8に記載のスピニング成形装置。 The spinning jig according to claim 8, wherein the fixing jig includes a disk-shaped main body portion, and a heat insulating material disposed between the main body portion and the plate member or between the main body portion and the pressure rod. Molding equipment.
  10.  前記固定治具は、円盤状の本体部と、前記本体部の周縁部から突出して前記板材と当接するリング部と、を含む、請求項8に記載のスピニング成形装置。 The spinning molding apparatus according to claim 8, wherein the fixing jig includes a disk-shaped main body portion and a ring portion that protrudes from a peripheral edge portion of the main body portion and comes into contact with the plate member.
  11.  前記リング部の断面形状は、前記板材に向かって尖っている、請求項10に記載のスピニング成形装置。 The spinning molding device according to claim 10, wherein a cross-sectional shape of the ring portion is pointed toward the plate member.
  12.  前記リング部には、当該リング部の内周面と外周面とを結ぶように複数の貫通穴または溝が設けられている、請求項10または11に記載のスピニング成形装置。 The spinning molding apparatus according to claim 10 or 11, wherein the ring portion is provided with a plurality of through holes or grooves so as to connect the inner peripheral surface and the outer peripheral surface of the ring portion.
  13.  前記固定治具は、内部空間が空気で満たされたまたは内部空間が真空の中空構造を有する、請求項8に記載のスピニング成形装置。 The spinning molding apparatus according to claim 8, wherein the fixing jig has a hollow structure in which the internal space is filled with air or the internal space is vacuum.
  14.  成形されるべき板材の中心部を支持する受け治具と、
     前記受け治具が取り付けられた回転軸と、
     前記板材における変形対象部位を誘導加熱により加熱する加熱器と、
     前記変形対象部位を押圧して前記板材を変形させる加工具と、
     前記板材を前記受け治具と挟持する固定治具と、を備え、
     前記固定治具は、周壁および天井壁により前記板材側に開口する形状に形成されているとともに、送風手段により前記天井壁の中心に設けられた流入口から前記固定治具の内部に供給された空気が、前記周壁に設けられた流出口から流出するように構成されている、スピニング成形装置。
    A receiving jig that supports the center of the plate to be molded;
    A rotating shaft to which the receiving jig is attached;
    A heater for heating the deformation target portion of the plate by induction heating;
    A processing tool for deforming the plate by pressing the deformation target part;
    A fixing jig for sandwiching the plate material with the receiving jig,
    The fixing jig is formed in a shape that opens to the plate material side by a peripheral wall and a ceiling wall, and is supplied into the fixing jig from an inflow port provided in the center of the ceiling wall by a blowing means. A spinning molding apparatus configured such that air flows out from an outlet provided in the peripheral wall.
  15.  前記受け治具は、周壁および底壁により前記板材側に開口する形状に形成されているとともに、前記固定治具の内部に供給された空気が前記板材に設けられた開口を通じて当該受け治具の内部にも導かれ、前記周壁に設けられた排出口から排出されるように構成されている、請求項14に記載のスピニング成形装置。 The receiving jig is formed in a shape that opens to the plate material side by a peripheral wall and a bottom wall, and air supplied to the inside of the fixing jig is provided through the opening provided in the plate material. The spinning molding apparatus according to claim 14, wherein the spinning molding apparatus is configured to be guided to the inside and discharged from a discharge port provided in the peripheral wall.
  16.  前記受け治具の底壁には、前記回転軸と重なる領域に貫通穴が設けられており、
     前記回転軸には、前記貫通穴を当該回転軸の回りの空間と連通させる通気路が形成されている、請求項15に記載のスピニング成形装置。
    The bottom wall of the receiving jig is provided with a through hole in a region overlapping with the rotating shaft,
    The spinning molding apparatus according to claim 15, wherein an air passage that connects the through hole to a space around the rotation shaft is formed in the rotation shaft.
  17.  前記加熱器は、前記板材を挟んで前記加工具と反対側に配置されている、請求項1~16のいずれか一項に記載のスピニング成形装置。
     
    The spinning molding apparatus according to any one of claims 1 to 16, wherein the heater is disposed on the opposite side of the processing tool with the plate material interposed therebetween.
PCT/JP2013/006971 2012-12-18 2013-11-27 Spin forming device WO2014097551A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
US14/653,085 US20150328673A1 (en) 2012-12-18 2013-11-27 Spinning forming device
CN201380065634.9A CN104837575B (en) 2012-12-18 2013-11-27 Spinforming apparatus
EP13865983.4A EP2937157B1 (en) 2012-12-18 2013-11-27 Spin forming device

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2012-275759 2012-12-18
JP2012275759A JP6077852B2 (en) 2012-12-18 2012-12-18 Spinning molding equipment

Publications (1)

Publication Number Publication Date
WO2014097551A1 true WO2014097551A1 (en) 2014-06-26

Family

ID=50977916

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2013/006971 WO2014097551A1 (en) 2012-12-18 2013-11-27 Spin forming device

Country Status (5)

Country Link
US (1) US20150328673A1 (en)
EP (1) EP2937157B1 (en)
JP (1) JP6077852B2 (en)
CN (1) CN104837575B (en)
WO (1) WO2014097551A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015098044A1 (en) * 2013-12-24 2015-07-02 川崎重工業株式会社 Spin-molding apparatus
WO2015098045A1 (en) * 2013-12-24 2015-07-02 川崎重工業株式会社 Spin forming device
CN104815922A (en) * 2015-03-23 2015-08-05 刘兴军 Magnesium alloy vehicle hub molding device and molding process
CN105537356A (en) * 2015-12-25 2016-05-04 中国航空工业集团公司北京航空制造工程研究所 Induction heating spinning forming system and method
CN107107147A (en) * 2014-10-29 2017-08-29 川崎重工业株式会社 Rotary press modelling method

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2883629B1 (en) * 2012-08-10 2021-05-12 Kawasaki Jukogyo Kabushiki Kaisha Spinning molding device and molding method
DE102013213005B3 (en) * 2013-07-03 2014-10-23 Siemens Aktiengesellschaft Machine interface, drive and vetical mill
TR201809473A2 (en) * 2018-07-03 2018-07-23 Tusas Motor Sanayii Anonim Sirketi A ROTATIONAL SYMMETRIC AND NON-SYMMETRIC PLASTIC FORMING MACHINE
CN112024683A (en) * 2020-08-17 2020-12-04 西安航天动力机械有限公司 Thin-wall flat-bottom plug cover with weakening groove and forming mold and method thereof
CN112435640A (en) * 2020-11-20 2021-03-02 郭福利 Method for preparing seamless metal drum set
JPWO2022210874A1 (en) * 2021-03-30 2022-10-06

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4841965A (en) * 1971-09-29 1973-06-19
JP2006341310A (en) * 2005-05-30 2006-12-21 Mt Aerospace Ag Method and apparatus for manufacturing thin-walled shell-shaped body
JP2007260732A (en) * 2006-03-29 2007-10-11 Nippon Spindle Mfg Co Ltd Vertical spinning machine
JP2011218427A (en) 2010-04-13 2011-11-04 Society Of Japanese Aerospace Co Inc Method and apparatus for molding
JP2012178269A (en) 2011-02-25 2012-09-13 Toyota Industries Corp Negative electrode active material for lithium ion secondary battery, and lithium ion secondary battery comprising the negative electrode active material
JP2012192414A (en) * 2011-03-15 2012-10-11 Society Of Japanese Aerospace Co Method and device for molding
WO2014024384A1 (en) * 2012-08-10 2014-02-13 川崎重工業株式会社 Spinning molding device and molding method

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1061797A (en) * 1908-05-20 1913-05-13 William P Worth Process of dishing metallic plates.
US2086488A (en) * 1933-12-11 1937-07-06 Kelsey Hayes Wheel Co Method of forming brake drums
US3297239A (en) * 1965-04-29 1967-01-10 Fly Ash Arrestor Corp Cooling system for shafts and the like
JPS542262A (en) * 1977-06-08 1979-01-09 Mitsubishi Heavy Ind Ltd Method and apparatus for roll forming
US4429552A (en) * 1982-08-09 1984-02-07 Carrier Corporation Refrigerant expansion device
US5429552A (en) * 1988-11-07 1995-07-04 Ktr Kupplungstechnik Gmbh Axially and angularly yieldable torque transmitting coupling with air cooling system
US4948269A (en) * 1989-07-11 1990-08-14 Hamilton James T Bearing temperature regulation and lubrication system
US5051071A (en) * 1990-02-09 1991-09-24 Haentjens Walter D Heat dissipating coupling for rotary shafts
DE4016097A1 (en) * 1990-05-18 1991-11-28 Zeppelin Metallwerke Gmbh METHOD AND DEVICE FOR METAL PRESSING
DE19703936A1 (en) * 1997-02-04 1998-08-06 Hackforth Gmbh & Co Kg Shaft coupling
DE10316854A1 (en) * 2003-04-11 2004-10-21 Erich Sieger Method and device for deforming a workpiece from a material with exponential stress-strain behavior into a thin-walled, hollow shell
DE10324366A1 (en) * 2003-05-27 2004-12-16 Feldbinder & Beckmann Fahrzeugbau Gmbh & Co Kg Method and device for producing a molded part, and molded part, in particular a container base
CN101428316A (en) * 2008-12-17 2009-05-13 长春轨道客车装备有限责任公司 Butterfly shaped flow forming molding machine finishing method
JP2010184271A (en) * 2009-02-12 2010-08-26 Nippon Spindle Mfg Co Ltd Vertical rotating plastic working apparatus

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS4841965A (en) * 1971-09-29 1973-06-19
JP2006341310A (en) * 2005-05-30 2006-12-21 Mt Aerospace Ag Method and apparatus for manufacturing thin-walled shell-shaped body
JP2007260732A (en) * 2006-03-29 2007-10-11 Nippon Spindle Mfg Co Ltd Vertical spinning machine
JP2011218427A (en) 2010-04-13 2011-11-04 Society Of Japanese Aerospace Co Inc Method and apparatus for molding
JP2012178269A (en) 2011-02-25 2012-09-13 Toyota Industries Corp Negative electrode active material for lithium ion secondary battery, and lithium ion secondary battery comprising the negative electrode active material
JP2012192414A (en) * 2011-03-15 2012-10-11 Society Of Japanese Aerospace Co Method and device for molding
WO2014024384A1 (en) * 2012-08-10 2014-02-13 川崎重工業株式会社 Spinning molding device and molding method

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP2937157A4

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015098044A1 (en) * 2013-12-24 2015-07-02 川崎重工業株式会社 Spin-molding apparatus
WO2015098045A1 (en) * 2013-12-24 2015-07-02 川崎重工業株式会社 Spin forming device
US10092939B2 (en) 2013-12-24 2018-10-09 Kawasaki Jukogyo Kabushiki Kaisha Spinning forming device
US10384253B2 (en) 2013-12-24 2019-08-20 Kawasaki Jukogyo Kabushiki Kaisha Spinning forming device
CN107107147A (en) * 2014-10-29 2017-08-29 川崎重工业株式会社 Rotary press modelling method
CN107107147B (en) * 2014-10-29 2019-03-29 川崎重工业株式会社 Rotary press modelling method
CN104815922A (en) * 2015-03-23 2015-08-05 刘兴军 Magnesium alloy vehicle hub molding device and molding process
CN105537356A (en) * 2015-12-25 2016-05-04 中国航空工业集团公司北京航空制造工程研究所 Induction heating spinning forming system and method

Also Published As

Publication number Publication date
JP6077852B2 (en) 2017-02-08
EP2937157B1 (en) 2020-05-06
CN104837575A (en) 2015-08-12
CN104837575B (en) 2018-01-12
US20150328673A1 (en) 2015-11-19
EP2937157A1 (en) 2015-10-28
JP2014117735A (en) 2014-06-30
EP2937157A4 (en) 2016-08-31

Similar Documents

Publication Publication Date Title
WO2014097551A1 (en) Spin forming device
JP6118406B2 (en) Spinning thickening molding method and spinning thickening molding apparatus
KR102104181B1 (en) Furnaces for heating annular components
WO2015118795A1 (en) Spinning moulding device
WO2016002164A1 (en) Spin forming device
WO2015155970A1 (en) Spinning forming device
JP6291230B2 (en) Spinning molding apparatus and spinning molding method
US20160325335A1 (en) Spinning forming device
WO2015155954A1 (en) Spin forming method
EP3023679A1 (en) Electronic expansion valve and manufacturing method therefor
JP6445779B2 (en) Preliminary body and method for manufacturing axisymmetric parts
JP6705711B2 (en) Spinning molding method
CN104083951B (en) The preparation method of rotary physical shielding clarifier
JP3122070U (en) Jig for quenching constant velocity joint members
JP5952572B2 (en) Roller device
TW202114042A (en) Heated substrate support with thermal baffles
JP2021118567A (en) Rotor core production method
CN106425259A (en) Rotating table for welding

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13865983

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 14653085

Country of ref document: US

NENP Non-entry into the national phase

Ref country code: DE

WWE Wipo information: entry into national phase

Ref document number: 2013865983

Country of ref document: EP