JP3122070U - Jig for quenching constant velocity joint members - Google Patents
Jig for quenching constant velocity joint members Download PDFInfo
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- JP3122070U JP3122070U JP2006001958U JP2006001958U JP3122070U JP 3122070 U JP3122070 U JP 3122070U JP 2006001958 U JP2006001958 U JP 2006001958U JP 2006001958 U JP2006001958 U JP 2006001958U JP 3122070 U JP3122070 U JP 3122070U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
【課題】被焼入部材を簡易に加熱位置に載置して焼入れする等速ジョイント部材の内面焼入用治具の提供。
【解決手段】外面に複数の凹部が軸方向に付された円筒部を有する等速ジョイント部材の円筒部内面の局部焼入れにおいて、前記局部を加熱する加熱コイル7と、前記円筒外面の複数の凹部に遊合して被焼入部材を加熱位置に案内する案内部材15と、円筒部の開口部の内円周に係合して被焼入部材を前記加熱位置に位置決めする円周位置決め部材12とを備えて、被焼入部材を簡易に加熱位置に載置する。前記案内部材は前記ベース11上のリング材14から吊された複数の凹部に遊合する相似断面形状の棒材からなる。円筒部外面を冷却する円筒外部冷却手段20と、案内部材の下端とベース面との間に設けられた水貯め板とを備え、前記円筒部の内面加熱中に円筒外面と円筒部の開口部の近傍外周を均等に冷却することにより、適切な焼入れ深さが得られる。
【選択図】図2An object of the present invention is to provide a jig for inner surface quenching of a constant velocity joint member for simply placing a member to be quenched at a heating position and quenching.
In local quenching of an inner surface of a cylindrical portion of a constant velocity joint member having a cylindrical portion with a plurality of concave portions in the axial direction on the outer surface, a heating coil for heating the local portion, and a plurality of concave portions on the outer surface of the cylinder And a guide member 15 that guides the member to be hardened to the heating position, and a circumferential positioning member 12 that engages the inner periphery of the opening of the cylindrical portion and positions the member to be hardened at the heating position. The quenching member is simply placed at the heating position. The guide member is composed of a bar having a similar cross-sectional shape loosely mated with a plurality of recesses suspended from the ring member 14 on the base 11. A cylindrical external cooling means 20 for cooling the outer surface of the cylindrical portion, and a water storage plate provided between the lower end of the guide member and the base surface, and the cylindrical outer surface and the opening of the cylindrical portion during the inner surface heating of the cylindrical portion An appropriate quenching depth can be obtained by uniformly cooling the outer periphery of the.
[Selection] Figure 2
Description
本考案は、図4に示すような、外周の軸方向に複数の溝2が付された断面形状の円筒部1を有する等速ジョイント部材の円筒内面の3に示す部分のみを誘導加熱焼入れする焼入用治具に関するものである。 In the present invention, only the portion indicated by 3 of the inner surface of the constant velocity joint member having the cylindrical portion 1 having a cross-sectional shape with a plurality of grooves 2 in the axial direction of the outer periphery as shown in FIG. The present invention relates to a quenching jig.
円筒内面の誘導加熱焼入れは広く行われている(特許文献1)。
しかしながら、上記従来の円筒内面焼入れは、円筒内面全周を均一に焼入れすることを目的とするものが多い。 However, the conventional cylindrical inner surface quenching is often intended to uniformly quench the entire inner surface of the cylinder.
本考案の対象とする等速ジョイント部材は、円筒内面の鋼球転動面である一部のみを局部焼入れすることが要求される。そのために、コイル強度を大きく取り難く、局部焼入れ面をコイルに合わせて被焼入部材を設定する手間がかかり、被焼入部材を載置する際にコイルに接触して、コイルを破損する危険がある。また、円筒部の開口部近辺は肉厚が薄いので加熱されやすく、焼入れ層が深くなりやすい。そして焼入れ層が深くなると等速ジョイント部材が破損の危険性があるので、これを防止することが必要である。 The constant velocity joint member which is the subject of the present invention is required to locally quench only a part of the steel ball rolling surface on the inner surface of the cylinder. Therefore, it is difficult to obtain a large coil strength, and it takes time and effort to set the material to be hardened by aligning the local quenching surface with the coil. When placing the material to be hardened, there is a risk of damaging the coil. There is. Moreover, since the thickness of the vicinity of the opening of the cylindrical portion is thin, it is easy to be heated and the quenching layer is likely to be deep. If the hardened layer becomes deep, the constant velocity joint member may be damaged, and it is necessary to prevent this.
そこで本考案は、コイルを破損する危険がなく、被焼入部材をその局部焼入れ位置とコイルとの間隔が適正になるように簡易に被焼入部材を載置でき、かつ、円筒部の開口部近辺の焼入れ深さを適切にする等速ジョイント部材の焼入用治具を提供することを目的とする。 Therefore, the present invention can easily place the member to be hardened so that there is no risk of damaging the coil, and the distance between the local hardening position and the coil becomes appropriate, and the opening of the cylindrical part An object of the present invention is to provide a quenching jig for a constant velocity joint member that makes the quenching depth in the vicinity of the part appropriate.
上記目的を達成するために、本考案の等速ジョイント部材の焼入用治具は、外面に複数の凹部が軸方向に付された円筒部を有する等速ジョイント部材の円筒部内面の局部焼入れにおいて、ベース上に配設され前記円筒部の所定局部を加熱する加熱コイルと、前記円筒部の開口部をベースに向けて載置する際に前記外面の複数の凹部に遊合して被焼入部材をベース上の加熱位置に案内する案内部材と、前記ベース上に設けられた前記円筒部の開口部の内円周に係合して被焼入部材を前記加熱位置に位置決めする円周位置決め部材とを備えることを特徴とするものである。 In order to achieve the above object, the constant velocity joint member quenching jig according to the present invention is a local quenching of the inner surface of the cylindrical portion of the constant velocity joint member having a cylindrical portion with a plurality of concave portions in the axial direction on the outer surface. And a heating coil disposed on the base for heating a predetermined local portion of the cylindrical portion, and when the opening of the cylindrical portion is placed toward the base, the plurality of concave portions of the outer surface are loosely joined to be fired. A guide member that guides the quenching member to a heating position on the base, and a circumference that engages the inner circumference of the opening of the cylindrical portion provided on the base and positions the quenching member at the heating position. And a positioning member.
すなわち、等速ジョイント部材の円筒部断面は図4に示すように、複雑な形状をしており、図4の記号3で示す局部のみを焼入れすることが要求される。この際に図3、記号7で示されるようなコイルが使用されるが、被焼入部材をコイル位置に設定する際に部材がコイルに接触してコイルを破損する危険がある。そのために、被焼入部材を焼入れ位置に載置するために手間が掛かっている。
That is, the cross section of the cylindrical portion of the constant velocity joint member has a complicated shape as shown in FIG. 4, and it is required to quench only the local portion indicated by symbol 3 in FIG. At this time, a coil as shown in FIG. 3 and
そこで本考案は、円筒部外面の複数の溝に遊合する案内部材を設けて、前記複数の溝をこの案内部材に合わせて挿入することにより、被焼入部材がベース上に設けられたコイルに接触する危険が無く、焼入れ位置に載置することができる。そして、ベース上に設けられた円周位置決め部材に、被焼入部材の円筒部の開口部の内円周を係合させることにより、被焼入部材が簡単にコイル位置に位置決めされる。 Accordingly, the present invention provides a coil in which a member to be hardened is provided on a base by providing a guide member loosely engaged with a plurality of grooves on the outer surface of the cylindrical portion, and inserting the plurality of grooves in accordance with the guide members. There is no danger of contact with the metal, and it can be placed at the quenching position. Then, by engaging the circumferential positioning member provided on the base with the inner circumference of the opening of the cylindrical portion of the member to be hardened, the member to be hardened is easily positioned at the coil position.
また本考案は、前記案内部材は前記ベース上に配設された保持部材から懸吊された前記円筒部外面の複数の凹部に遊合する該凹部とほぼ相似の断面形状を有する棒材からなり、前記円筒部の内面加熱中に該円筒部外面を冷却する円筒外部冷却手段と、前記案内部材の下端とベース面との間に設けられた前記円筒部の開口部の近傍外周を均等に冷却する水貯め板とを備えることが望ましい。 Further, in the present invention, the guide member is made of a bar material having a cross-sectional shape substantially similar to the concave portion loosely engaged with a plurality of concave portions of the outer surface of the cylindrical portion suspended from a holding member disposed on the base. The cylindrical outer cooling means for cooling the outer surface of the cylindrical portion during the heating of the inner surface of the cylindrical portion, and the outer periphery in the vicinity of the opening of the cylindrical portion provided between the lower end of the guide member and the base surface are evenly cooled. It is desirable to provide a water storage plate.
このように、案内部材として複数の凹部とほぼ相似の断面形状を有する棒材を使用することにより、加熱コイルを傷つける恐れが無く被焼入部材を加熱位置に載置できる。また、円筒外部冷却手段を設けて加熱時に円筒部の外周を冷却することにより、円筒部の内面の所定局部の焼入れ深さを適切にすることができる。さらに、円筒部の開口部の近傍外周に水貯め板を設けることにより、開口部の近傍外周の冷却水の流れが制御されて開口部の焼入れ深さが大きくなるのを防止できる。
このような構成でベース上に被焼入部材を載置し、加熱コイルにより被焼入部材の所定の焼入れ部を加熱し、図示しない内部冷却手段により冷却することにより、所定の焼入れ部に均一な焼入れ層を形成させることができる。
Thus, by using a bar having a cross-sectional shape substantially similar to the plurality of recesses as the guide member, the member to be hardened can be placed at the heating position without fear of damaging the heating coil. Moreover, the quenching depth of the predetermined local part of the inner surface of a cylindrical part can be made appropriate by providing a cylindrical external cooling means and cooling the outer periphery of a cylindrical part at the time of a heating. Furthermore, by providing a water reservoir plate on the outer periphery in the vicinity of the opening of the cylindrical portion, it is possible to prevent the quenching depth of the opening from becoming large by controlling the flow of the cooling water on the outer periphery in the vicinity of the opening.
By placing the member to be hardened on the base in such a configuration, heating a predetermined quenching portion of the quenching member with a heating coil, and cooling by an internal cooling means (not shown), the uniform quenching portion is uniform. A hardened layer can be formed.
本考案の等速ジョイント部材の焼入用治具によれば、コイル破損の危険無しに迅速に被焼入部材をコイル位置に載置することができるので、焼入れ工数を低減できて、熱処理コストを低減できる。 According to the constant velocity joint member quenching jig of the present invention, the quenched member can be quickly placed at the coil position without risk of coil breakage, so that the number of quenching steps can be reduced and the heat treatment cost can be reduced. Can be reduced.
以下、本考案の等速ジョイント部材の焼入用治具について、図示の実施形態により具体的に説明する。図1は本考案実施形態の焼入用治具の平面図、図2はそのX−X断面図、図3は使用した加熱コイルの形状を示す図、図4(a)は本考案実施形態に使用した等速ジョイント部材の正面断面図、図4(b)はそのY−Y断面図で併せて加熱コイル7が示されている。 Hereinafter, the hardening jig | tool of the constant velocity joint member of this invention is demonstrated concretely by embodiment of illustration. 1 is a plan view of a quenching jig according to an embodiment of the present invention, FIG. 2 is a sectional view taken along line XX, FIG. 3 is a diagram showing the shape of a heating coil used, and FIG. FIG. 4B is a YY cross-sectional view of the constant velocity joint member used in FIG.
以下、これらの図を用いて説明する。まず、本実施形態の被焼入等速ジョイント部材(以下ワークWという)は、図4に示すように、円筒1の外周3か所に軸方向の凹部2が設けられた異形円筒部を有し、底部4に軸5が設けられた形状をなしている。そして、円筒部の凹部2の内面の局部3のみを焼入れするものである。このために、図3に示すように、3個のコ字形の加熱コイル7が、その足部8が被焼入れ局部3に対応するようにしてベース11上に配設され、この足部8により局部3を加熱して図示しない冷却手段により急冷して焼入れするようになっている。
この際に、円筒1の開口部1a近傍は肉厚が薄くなっているので、焼入れ深度が大きくなると部材が使用中に割れる危険性があるために焼入れ深度を浅くするか、焼入れしないか、いずれかにする必要がある。
Hereinafter, description will be made with reference to these drawings. First, the to-be-quenched constant velocity joint member (hereinafter referred to as a workpiece W) according to the present embodiment has a deformed cylindrical portion having axial recesses 2 provided at three locations on the outer periphery of the cylinder 1, as shown in FIG. In addition, the bottom 4 has a shape in which the shaft 5 is provided. And only the local part 3 of the inner surface of the recessed part 2 of a cylindrical part is quenched. For this purpose, as shown in FIG. 3, three
At this time, since the thickness of the vicinity of the opening 1a of the cylinder 1 is thin, if the quenching depth is increased, there is a risk that the member may crack during use. I need to do it.
次に、図1、2により本考案の焼入れ治具について説明する。ベース11上には、ワークWの円筒部開口部の円周上に3個の円周位置決め部材12が配設され、先端の12aが円筒部開口部の内円周に係合して、ワークWを前記加熱コイル7の対応位置に位置決めするようになっている。
Next, the quenching jig of the present invention will be described with reference to FIGS. On the
また、ベース11上には、3本の支柱13が植設され、リング材14(保持部材)をワークWと同心円に指示している。リング材14はワークが通過する内径を有する環状板で、3個の案内部材(棒材)15を吊り下げて保持している。案内部材15はワークWの円筒部の凹部と相似の断面形状を有する棒材で、凹部に対応する3か所に該凹部が遊合するようにして配設されている。案内部材15の下部とベース面との間には隙間が設けられている。
Further, three
ワークWの外周には、円筒外部冷却手段20が設けられている。円筒外部冷却手段20は中空二重円筒21からなり、ワーク内面を加熱中に二重円筒内面の噴射口22から冷却液を噴射してワーク外面を冷却し、焼入れ面を適切な焼入れ深度にするようになっている。また、案内部材15の下部とベース面との間の隙間に水貯め板23が設けられている。水貯め板23は薄板のリング状円板からなり、円筒外部冷却手段20の内面から噴射される冷却水が円筒開口部近傍に図の矢印のように分散され開口部を適切に冷却するようになっている。
A cylindrical external cooling means 20 is provided on the outer periphery of the workpiece W. The cylindrical external cooling means 20 comprises a hollow
以下、上記構成の本考案の焼入れ治具の操作について説明する。
ワークWの円筒部1をリング材14の内周からベース11上に挿入する。このとき、ワークWの凹部2を案内部材15に合わせるようにして挿入する。案内部材15は凹部2と相似の断面形状にされ、凹部2が遊合するように設定されているので、ワークは加熱コイル7に触れるようなことなく、スムーズに挿入される。そして、ワークWの開口部を円周位置決め部材12の位置に置き、円周位置決め部材12の先端12aを開口部の内円周に係合させて載置する。
Hereinafter, the operation of the quenching jig of the present invention having the above configuration will be described.
The cylindrical portion 1 of the workpiece W is inserted on the
これにより、ワークWの被加熱部3と加熱コイル7は適正な間隔に保持される。この状態で加熱コイル7に通電して被加熱部3を加熱する。加熱中、円筒外部冷却手段20によりワーク円筒部外周を冷却しながら加熱する。円筒内面の被焼入部が焼入れ温度に達すると、図示しない冷却手段により被焼入部を急冷して焼入れされる。このとき、円筒部の開口部近傍は水貯め板23により適切に冷却されるので、開口部近傍の焼入れ深度が深くなることなく、円筒部内面の被焼入部は適切な深さに焼入れされる。
Thereby, the to-be-heated part 3 and the
以上述べたように本考案の焼入用治具によれば、ワークの載置時にワークが加熱コイルに触れる危険は無く、簡易に適正位置に載置することができるので、焼入れの作業能率を向上できる。 As described above, according to the quenching jig of the present invention, there is no risk that the workpiece touches the heating coil when the workpiece is placed, and the workpiece can be easily placed at an appropriate position. It can be improved.
以上述べたように本考案の等速ジョイントの焼入れ治具によれば、加熱コイルの破損の危険が無く、短時間でワークが加熱位置に載置できるので、作業能率が向上し、コスト低減できる。 As described above, according to the constant velocity joint quenching jig of the present invention, there is no risk of breakage of the heating coil, and the work can be placed in the heating position in a short time, so that the work efficiency can be improved and the cost can be reduced. .
W ワーク(被焼入等速ジョイント部材)、1 円筒部、2 凹部、3、焼入れ部、4 蓋部、5 軸、7 加熱コイル、8 足部、11 ベース、12 円周位置決め部材、13 支柱、14 リング材(保持部材)、15 案内部材、20 円筒外部冷却手段、21 中空二重円筒、22 噴射口、23 水貯め板
W Workpiece (hardened constant velocity joint member), 1 cylindrical part, 2 concave part, 3 quenching part, 4 lid part, 5 axis, 7 heating coil, 8 foot part, 11 base, 12 circumferential positioning member, 13 support , 14 Ring material (holding member), 15 guide member, 20 cylindrical external cooling means, 21 hollow double cylinder, 22 injection port, 23 water storage plate
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CN108893577A (en) * | 2018-08-16 | 2018-11-27 | 江苏万达特种轴承有限公司 | The tooling and processing method of mid-frequency induction hardening |
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CN108893577A (en) * | 2018-08-16 | 2018-11-27 | 江苏万达特种轴承有限公司 | The tooling and processing method of mid-frequency induction hardening |
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