一种铁路货车转向架及铁路货车 本申请要求于 2012 年 12 月 19 日提交中国专利局、 申请号为 201210555966.2、 发明名称为 "一种铁路货车转向架及铁路货车" 的中 国专利申请的优先权, 其全部内容通过引用结合在本申请中。 技术械 Railway freight car bogie and railway wagon This application claims priority to Chinese patent application filed on December 19, 2012 by the Chinese Patent Office, application number 201210555966.2, entitled "A railway freight car bogie and railway wagon" The entire contents of which are incorporated herein by reference. Technical equipment
本发明涉及铁路货车技术领域, 更具体地说, 涉及一种铁路货车转 向架及铁路货车。 背景技术 The present invention relates to the field of railway wagon technology, and more particularly to a railway wagon steering frame and a railway wagon. Background technique
轮轨交通工具的铁路货车一般包括车体、 转向架、 制动装置、 车钩 緩沖装置等部分组成。 其中, 转向架的作用是支承车体, 引导车辆沿轨 道行驶, 并承受来自车体及线路的各种载荷。 铁路货车上最常见的转向 架是铸钢三大件式二轴转向架, 它由一个摇枕、 两个侧架、 两个轮对、 弹簧减振装置和制动装置等组成。 Railway wagons for wheel-rail vehicles generally include a body, a bogie, a brake device, and a coupler buffer. Among them, the bogie serves to support the vehicle body, guide the vehicle to travel along the track, and bear various loads from the vehicle body and the line. The most common steering frame on a railway wagon is a cast steel three-piece two-axle bogie consisting of a bolster, two side frames, two wheel sets, a spring damper and a brake.
三大件式转向架抗菱形变形刚度小, 临界速度不高。 针对这种转向 架的不足之处, 有多种改进方案, 其中一种方案是交叉支撑式三大件转 向架, 这种转向架是在两侧架间增设弹性交叉连杆, 借此增加两侧架间 的抗错位能力, 增大转向架菱形变形的刚度。 The three-piece bogie has a small deformation resistance and a low critical speed. In view of the inadequacies of such bogies, there are various improvements, one of which is a cross-supported three-piece bogie, which is provided with an elastic cross-link between the two sides of the frame, thereby adding two The anti-displacement capability between the side frames increases the rigidity of the bogie's diamond deformation.
现有技术中的一种铁路货车转向架, 该转向架就是一种中交叉支撑 转向架, 该转向架包括轮对 11、 侧架 13、 摇枕、 减振装置、 制动装置、 弹簧、 承载鞍、 交叉支撑装置等。 其中, 两根呈 "X" 形的连杆 12交叉 穿过摇枕腹部的预留孔, 连杆 12两端与两侧架 13弹性地连接, 形成一 个四连杆机构, 侧架 13 的两端借助于轴箱橡胶垫和承载鞍支承在轮对 11上。 通过在两侧架 13之间设置一对连杆 12, 提高了转向架的抗菱刚
度, 从而改善了车辆的动力学性能。 A railway freight car bogie in the prior art, the bogie is a middle cross support bogie, the bogie includes a wheel set 11, a side frame 13, a bolster, a vibration damping device, a braking device, a spring, and a bearing Saddle, cross support, etc. Wherein, two "X"-shaped connecting rods 12 cross through the reserved holes of the bolster abdomen, and the two ends of the connecting rod 12 are elastically connected with the two side frames 13 to form a four-bar linkage mechanism, and two of the side frames 13 The ends are supported on the wheel set 11 by means of a shaft box rubber pad and a load bearing saddle. The anti-diamond of the bogie is improved by providing a pair of links 12 between the side frames 13 Degree, thereby improving the dynamic performance of the vehicle.
如图 3所示, 为了使交叉杆能够与侧架连接, 需要在侧架上焊接一 个连接座 14, 该连接座由 1个锥柱 141、 1个座板 142、 2个筋板 ( 143、 144 )构成,各个零件相互间以及连接座 14与侧架 13间均采用焊接结构。 该结构有以下几个方面的缺点: As shown in FIG. 3, in order to connect the crossbar to the side frame, it is necessary to weld a connecting seat 14 on the side frame, the connecting seat is composed of a tapered column 141, a seat plate 142, and two ribs (143, 144) The welding structure is adopted between the respective parts and between the connecting seat 14 and the side frame 13. This structure has the following shortcomings:
( 1 )结构强度低; 由于交叉连杆 12端部的座板 142采用悬臂焊接 结构,焊缝本身的疲劳强度较金属本体低, 同时连接座安装处空间有限, 导致座板长度、 筋板高度均不能做大, 使连接座与侧架间的结构强度较 低。 (1) The structural strength is low; since the seat plate 142 at the end of the cross-link 12 is a cantilever welded structure, the fatigue strength of the weld itself is lower than that of the metal body, and the space at the mounting seat of the joint is limited, resulting in the length of the seat plate and the height of the rib Neither can be made large, so that the structural strength between the connecting seat and the side frame is low.
( 2 )结构预应力大;各件间均采用焊接结构,焊缝较多且密集交叉, 焊接所造成的结构预应力大, 使用时外力与预应力叠加, 使局部应力较 大。 (2) The structure prestress is large; the welded structure is adopted between the parts, the welds are more and densely intersected, the structural prestress caused by welding is large, and the external force and the prestress are superimposed during use, so that the local stress is large.
( 3 )制造质量不易保证; 由于焊接操作不便, 导致焊缝质量不易保 证, 同时因为组装不便, 锥柱 141空间三向位置不易准确, 导致安装交 叉连杆后两侧架不能呈理想的矩形, 即转向架不正位, 易导致同一转向 架车轮磨耗不均。 (3) The manufacturing quality is not easy to guarantee; the weld quality is not easy to guarantee due to inconvenient welding operation, and the three-way position of the cone column 141 is not easy to be accurate due to inconvenient assembly, and the two side frames cannot be ideally rectangular after the installation of the cross-link. That is, the bogie is not in the correct position, which may cause uneven wear of the same bogie wheel.
( 4 )降低侧架强度; 由于连接座在侧架外侧, 因此交叉连杆必须穿 过侧架三角孔, 导致三角孔外侧下部圓弧半径不能设计得太大, 以免与 连杆干涉, 导致降低了侧架的强度。 (4) Reducing the strength of the side frame; Since the connecting seat is outside the side frame, the cross link must pass through the triangular hole of the side frame, so that the radius of the lower arc of the outer side of the triangular hole cannot be designed too large to avoid interference with the connecting rod, resulting in lowering The strength of the side frame.
( 5 )降低了转向架抗菱刚度; 由于连接座在侧架外侧, 交叉连杆较 长, 交叉连杆的抗压失稳临界力降低, 间接地降低了转向架的抗菱刚度。 (5) Reduce the anti-diamond stiffness of the bogie; because the connecting seat is outside the side frame, the cross-link is longer, the pressure-stabilizing critical force of the cross-link is reduced, and the inter-grounding reduces the anti-diamond rigidity of the bogie.
( 6 )占用空间大; 由于该连接座的存在使转向架总宽度加大, 对于 某些限界较窄的车辆, 转向架设计难度大。 (6) The occupied space is large; the total width of the bogie is increased due to the existence of the connecting seat, and the design of the bogie is difficult for some vehicles with narrow boundaries.
( 7 )检修不便; 由于锥柱是焊接在座板上, 座板焊接在侧架上, 当 螺纹损坏时, 更换不便。 (7) Inconvenient maintenance; Since the cone is welded to the seat plate, the seat plate is welded to the side frame, and when the thread is damaged, the replacement is inconvenient.
因此,如何避免由于焊接导致的结构强度低和结构预应力大的缺陷,
成为本领域技术人员亟待解决的技术问题。 发明内容 Therefore, how to avoid the defects of low structural strength and large structural prestress due to welding, It has become a technical problem to be solved by those skilled in the art. Summary of the invention
有鉴于此, 本发明的目的在于提供一种铁路货车转向架, 以避免由 于焊接导致的结构强度低和结构预应力大的缺陷。 In view of the above, it is an object of the present invention to provide a railway freight car bogie to avoid the defects of low structural strength and large structural prestress due to welding.
本发明的另一目的在于提供一种具有上述铁路货车转向架的铁路货 车。 Another object of the present invention is to provide a railway freight car having the above-described railway freight car bogie.
为实现上述目的, 本发明提供如下技术方案: To achieve the above object, the present invention provides the following technical solutions:
一种铁路货车转向架, 包括两个平行布置的侧架和两个连杆, 两个 所述连 4干交叉后, 两端分别与两个所述侧架相连, 所述侧架的三角孔下 方设置有安装定位面, 所述安装定位面上设置有锥柱定位孔; A railway freight car bogie comprising two parallel arranged side frames and two connecting rods, two ends of which are respectively connected to the two side frames, and the triangular holes of the side frames are connected A mounting positioning surface is disposed below, and the mounting positioning surface is provided with a tapered column positioning hole;
在所述安装定位面上, 且位于所述锥柱定位孔的外侧设置有档肩, 所述锥柱定位孔内插设有锥柱, 所述锥柱与所述档肩间的间隙通过填充 焊接; a shoulder is disposed on the outer side of the positioning hole of the cone, and a taper is disposed in the positioning hole of the cone, and a gap between the cone and the shoulder is filled. Welding
所述锥柱外伸于所述锥柱定位孔的一端上套设有弹性村套; 所述连杆的端部安装孔套设于所述弹性村套上; The tapered column protrudes from one end of the positioning hole of the cone column and is provided with an elastic village sleeve; the end mounting hole of the connecting rod is sleeved on the elastic village sleeve;
所述锥柱的外伸端设有限制所述连杆脱出的轴向限位装置。 The overhanging end of the cone is provided with an axial limiting device that limits the escape of the connecting rod.
优选地, 在上述铁路货车转向架中, 所述档肩为至少两处, 且相邻 两处档肩之间具有间隙。 Preferably, in the railway freight car bogie, the shoulder is at least two places, and a gap is provided between two adjacent shoulders.
优选地, 在上述铁路货车转向架中, 所述档肩为两处, 且为弧形结 构。 Preferably, in the above-described railway freight car bogie, the shoulders are two places and have an arc structure.
优选地, 在上述铁路货车转向架中, 所述档肩垂直于所述安装定位 面。 Preferably, in the above railway freight car bogie, the shoulder is perpendicular to the mounting positioning surface.
优选地, 在上述铁路货车转向架中, 所述锥柱上设有轴肩, 所述轴 肩与所述锥柱定位孔的端面配合, 所述轴肩与所述档肩间的间隙通过填 充焊接。
优选地, 在上述铁路货车转向架中, 所述档肩高于或低于所述锥柱 的轴肩。 Preferably, in the railway freight car bogie, the tapered column is provided with a shoulder, the shoulder is matched with the end surface of the cone positioning hole, and the gap between the shoulder and the shoulder is filled welding. Preferably, in the above railway freight car bogie, the shoulder is higher or lower than the shoulder of the cone.
优选地, 在上述铁路货车转向架中, 所述弹性村套为锥形村套, 且 与所述锥柱的锥形轴段配合。 Preferably, in the railway freight car bogie, the elastic village sleeve is a tapered village sleeve and cooperates with a tapered shaft section of the cone column.
优选地, 在上述铁路货车转向架中, 所述轴向限位装置具体包括: 套设于所述锥柱上, 用于压住所述连杆的压帽; Preferably, in the railway freight car bogie, the axial limiting device specifically includes: a pressing cap sleeved on the cone column for pressing the connecting rod;
与所述锥柱螺纹配合, 用于压住所述压帽的螺母。 Cooperating with the tapered column thread to press the nut of the pressure cap.
优选地, 在上述铁路货车转向架中, 所述锥柱上开设有锁止销孔, 锁止销穿过所述锁止销孔用于限制所述螺母反转。 Preferably, in the railway freight car bogie, the cone is provided with a locking pin hole, and the locking pin passes through the locking pin hole for limiting the nut reversal.
一种铁路货车, 包括转向架, 所述转向架为如上任一项所述的铁路 货车转向架。 A railway wagon comprising a bogie, the bogie being the railway wagon of any of the above.
从上述的技术方案可以看出, 本发明提供的铁路货车转向架, 具有 如下技术效果: It can be seen from the above technical solution that the railway freight car bogie provided by the invention has the following technical effects:
( 1 )解决现有技术结构强度低的问题。现有技术的各个连接节点均 为焊接结构, 由于存在焊接, 焊缝本身的疲劳强度较金属本体低, 同时 连接座安装处空间有限, 导致座板长度、 筋板高度均不能做大, 使连接 座与侧架间的结构强度较低。 本发明技术方案仅有一处为焊接结构, 即 锥柱与档肩间的间隙通过填充焊接, 填充焊接即塞焊与传统的焊缝焊接 相比, 疲劳强度大大提高。 主要受力件锥柱因采用填充焊接, 可以采用 较高强度材料制造, 因此此结构的强度远高于现有技术; (1) Solving the problem of low structural strength of the prior art. Each joint node of the prior art is a welded structure. Due to the welding, the fatigue strength of the weld itself is lower than that of the metal body, and the space of the joint mounting portion is limited, so that the length of the seat plate and the height of the rib can not be made large, so that the connection is made. The structural strength between the seat and the side frame is low. The technical solution of the present invention has only one welded structure, that is, the gap between the tapered column and the shoulder is filled and welded, and the fatigue strength is greatly improved compared with the conventional welded joint welding. The main force-receiving cone column can be made of high-strength material due to the use of filler welding, so the strength of this structure is much higher than the prior art;
( 2 )解决现有技术结构预应力大的问题。现有技术的连接节点为焊 接结构, 焊缝较多且密集交叉, 这会造成焊缝处由焊接所产生的预应力 较大, 使用时外力与预应力叠加, 使局部应力较大。 本发明技术方案仅 有一处焊接结构, 而且为填充焊接, 也就不存在结构预应力大的问题; ( 3 )解决现有技术制造质量不易保证的问题。 由于焊接操作不便, 导致焊缝质量不易保证; 同时因为组装不便, 锥柱空间三向位置不易准
确,导致安装交叉连接^ 后两侧架不能呈理想的矩形, 即转向架不正位, 易导致同一转向架车轮磨耗不均。 本发明技术方案仅有一处焊接结构, 没有在侧架上再组装其它零部件, 仅在侧架预定位置钻孔或铰孔, 因此 其尺寸和位置均较容易保证, 从而使交叉支撑装置位置准确, 两侧架能 够呈理想的矩形, 即转向架保持正位, 避免产生同一转向架车轮磨耗不 均; (2) Solving the problem of large prestressing of the prior art structure. The connecting joints of the prior art are welded structures, and the welds are numerous and densely intersected, which causes the pre-stress generated by the weld to be large at the weld joint, and the external force and the pre-stress are superimposed during use, so that the local stress is large. The technical solution of the invention has only one welding structure, and is filled and welded, so that there is no problem of large structural prestress; (3) solving the problem that the manufacturing quality of the prior art is not easy to guarantee. Due to the inconvenient welding operation, the quality of the weld is not easy to guarantee; at the same time, because of the inconvenient assembly, the three-way position of the cone column is not easy to be accurate. Indeed, the installation of the cross-connect ^ after the two sides of the frame can not be ideal rectangular, that is, the bogie is not in the right position, easily lead to uneven wear of the same bogie wheel. The technical solution of the present invention has only one welding structure, no other components are assembled on the side frame, and only the side frame is drilled or reamed at a predetermined position, so the size and position thereof are relatively easy to ensure, so that the position of the cross support device is accurate. The two side frames can be ideally rectangular, that is, the bogies are kept in a positive position to avoid uneven wear of the same bogie wheels;
( 4 )解决现有技术降低侧架强度的问题。现有技术由于连接座在侧 架外侧, 交叉连杆必须穿过侧架三角孔, 导致三角孔外侧下部圓弧半径 不能设计得太大, 以免与连杆干涉, 导致降低了侧架的强度。 本发明技 术方案连杆端部不完全穿过三角孔, 三角孔外侧下部圓弧半径可以设计 得较大, 避免此处产生应力集中, 因而可以提高侧架的强度; (4) Solving the problem of reducing the strength of the side frame by the prior art. In the prior art, since the connecting seat is outside the side frame, the cross link must pass through the triangular hole of the side frame, so that the radius of the lower arc of the outer side of the triangular hole cannot be designed too large to avoid interference with the connecting rod, thereby reducing the strength of the side frame. In the technical solution of the present invention, the end of the connecting rod does not completely pass through the triangular hole, and the radius of the lower arc of the outer side of the triangular hole can be designed to be large, thereby avoiding stress concentration here, thereby improving the strength of the side frame;
( 5 )可进一步提高转向架抗菱刚度。现有技术由于连接座在侧架外 侧, 交叉连杆较长, 交叉连杆的抗压失稳临界力降低, 间接地降低了转 向架的抗菱刚度。 本发明技术方案可在一定程度上缩短连杆长度, 提高 连杆的抗压失稳临界力, 从而提高转向架的抗菱刚度; (5) The rigidity of the bogie can be further improved. In the prior art, since the connecting seat is on the outer side of the side frame, the cross-link is long, and the pressure-stabilizing critical force of the cross-link is reduced, and the inter-grounding reduces the rigidity of the turning frame. The technical scheme of the invention can shorten the length of the connecting rod to a certain extent, improve the pressure-stabilizing critical force of the connecting rod, thereby improving the anti-diamond rigidity of the bogie;
( 6 )解决现有技术占用空间大的问题。现有技术由于连接座在侧架 外侧, 使转向架总宽度加大, 对于某些限界较窄的转向架车辆, 转向架 设计难度大。 本发明技术方案连接节点为内装式, 使用的是原来无用的 侧架内部空腔, 因此不用占用额外空间, 适应限界较窄的车辆; (6) Solving the problem that the prior art takes up a large space. In the prior art, since the connecting seat is outside the side frame, the total width of the bogie is increased. For some bogies with narrow boundaries, the bogie design is difficult. The connecting point of the technical solution of the invention is built-in type, and the original inner cavity of the side frame is used, so that no additional space is needed, and the vehicle with narrow limit is adopted;
( 7 )解决现有技术检修不便的问题。本发明技术方案通过锥柱下部 圓柱及轴肩进行定位, 对锥柱与侧架档肩采用两条独立焊缝进行焊接, 当锥柱发生磨耗或其螺紋损坏时, 可通过气切方式将锥柱去除, 对侧架 进行修磨后重新焊接新的锥柱。 附图说明 (7) Solving the problem of inconvenient maintenance of the prior art. The technical scheme of the invention is positioned by the lower cylinder and the shoulder of the cone column, and two independent welds are used for welding the cone and the side frame shoulder. When the cone is worn or its thread is damaged, the cone can be cut by gas cutting. The column is removed, and the side frame is ground and the new cone is re-welded. DRAWINGS
为了更清楚地说明本发明实施例或现有技术中的技术方案, 下面将
对实施例或现有技术描述中所需要使用的附图作筒单地介绍, 显而易见 地, 下面描述中的附图仅仅是本发明的一些实施例, 对于本领域普通技 术人员来讲, 在不付出创造性劳动的前提下, 还可以根据这些附图获得 其他的附图。 In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will The drawings used in the embodiments or the description of the prior art are described in a single manner. It is obvious that the drawings in the following description are only some embodiments of the present invention, and those of ordinary skill in the art Other drawings can also be obtained from these drawings on the premise of creative work.
图 1为现有技术中的中交叉支撑转向架的结构示意图; 1 is a schematic structural view of a middle cross support bogie in the prior art;
图 2为现有技术中的侧架结构的俯视图; 2 is a top plan view of a side frame structure in the prior art;
图 3为现有技术中的侧架结构的主视图; Figure 3 is a front elevational view of the side frame structure of the prior art;
图 4为本发明实施例提供的铁路货车转向架的结构示意图; 图 5为本发明实施例提供的侧架的结构示意图; 4 is a schematic structural view of a railway freight car bogie according to an embodiment of the present invention; FIG. 5 is a schematic structural view of a side frame according to an embodiment of the present invention;
图 6为本发明实施例提供的侧架的局部结构示意图; 6 is a partial structural schematic view of a side frame according to an embodiment of the present invention;
图 7为本发明实施例提供的侧架的局部放大图; Figure 7 is a partial enlarged view of a side frame according to an embodiment of the present invention;
图 8为本发明实施例提供的转向架安装节点的局部剖视图。 具体实施方式 FIG. 8 is a partial cross-sectional view of a bogie mounting node according to an embodiment of the present invention. detailed description
本发明的目的在于提供一种铁路货车转向架, 以避免由于焊接导致 的结构强度低和结构预应力大的缺陷。 SUMMARY OF THE INVENTION An object of the present invention is to provide a railway freight car bogie to avoid the defects of low structural strength and large structural prestress due to welding.
本发明的另一目的在于提供一种具有上述铁路货车转向架的铁路货 车。 Another object of the present invention is to provide a railway freight car having the above-described railway freight car bogie.
下面将结合本发明实施例中的附图, 对本发明实施例中的技术方案 进行清楚、 完整地描述, 显然, 所描述的实施例仅仅是本发明一部分实 施例, 而不是全部的实施例。 基于本发明中的实施例, 本领域普通技术 人员在没有做出创造性劳动前提下所获得的所有其他实施例, 都属于本 发明保护的范围。 The technical solutions in the embodiments of the present invention are clearly and completely described in the following with reference to the accompanying drawings in the embodiments of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, but not all embodiments. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments of the present invention without creative efforts are within the scope of the present invention.
请参阅图 4-图 8 , 图 4为本发明实施例提供的铁路货车转向架的结 构示意图; 图 5为本发明实施例提供的侧架的结构示意图; 图 6为本发 明实施例提供的侧架的局部结构示意图; 图 7为本发明实施例提供的侧
架的局部放大图; 图 8为本发明实施例提供的转向架安装节点的局部剖 视图。 Referring to FIG. 4 and FIG. 8 , FIG. 4 is a schematic structural diagram of a railway freight car bogie according to an embodiment of the present invention; FIG. 5 is a schematic structural diagram of a side frame according to an embodiment of the present invention; Schematic diagram of a partial structure of the rack; Figure 7 is a side view of an embodiment of the present invention FIG. 8 is a partial cross-sectional view of a bogie mounting node according to an embodiment of the present invention.
本发明实施例提供的铁路货车转向架, 包括两个平行布置的侧架 101和两个连杆 1 04 , 两个连杆 104 交叉后, 两端分别与两个侧架 101 相连, 其中, 侧架 101的三角孔下方设置有安装定位面, 安装定位面上 设置有锥柱定位孔, 具体可通过镗床加工该锥柱定位孔。 锥柱定位孔无 需太深, 只要保证锥柱 105插入后, 能够通过塞焊工艺保持较好的强度 即可。 The railway freight car bogie provided by the embodiment of the present invention comprises two parallel arranged side frames 101 and two connecting rods 104. After the two connecting rods 104 are crossed, the two ends are respectively connected with the two side frames 101, wherein, the side A mounting positioning surface is disposed below the triangular hole of the frame 101, and a taper positioning hole is disposed on the mounting positioning surface, and the cone positioning hole can be specifically processed by a boring machine. The taper locating hole does not need to be too deep, as long as the cone 105 is inserted, it can maintain a good strength by the plug welding process.
在安装定位面上, 且位于锥柱定位孔的外侧设置有档肩 102 (具体 可通过铸造的方式,使得档肩 102与侧架 101成一体式结构),锥柱定位 孔内插设有锥柱 105 , 锥柱 1 05与档肩 1 02间的间隙 103通过填充焊接 (即塞焊)。 On the mounting positioning surface, a shoulder 102 is disposed on the outer side of the locating hole of the cone (specifically, the shoulder 102 and the side frame 101 are integrally formed by casting), and the cone is inserted into the locating hole of the cone The gap 105 between the column 105 and the cone 105 and the shoulder 102 is welded by filling (ie, plug welding).
锥柱 105外伸于锥柱定位孔的一端上套设有弹性村套 106 ,连杆 104 的端部安装孔套设于弹性村套 106上, 锥柱 105的外伸端设有限制连杆 104脱出的轴向限位装置。 An elastic village sleeve 106 is sleeved on one end of the cone column 105 extending from the positioning hole of the cone column. The end mounting hole of the connecting rod 104 is sleeved on the elastic village sleeve 106, and the extending end of the cone column 105 is provided with a limiting connecting rod. 104 axial stop device.
本发明提供的铁路货车转向架, 具有如下技术效果: The railway freight car bogie provided by the invention has the following technical effects:
( 1 )解决现有技术结构强度低的问题。现有技术的各个连接节点均 为焊接结构, 由于存在焊接, 焊缝本身的疲劳强度较金属本体低, 同时 连接座安装处空间有限, 导致座板长度、 筋板高度均不能做大, 使连接 座与侧架间的结构强度较低。 本发明技术方案仅有一处为焊接结构, 即 锥柱与档肩间的间隙通过填充焊接, 填充焊接即塞焊与传统的焊缝焊接 相比, 疲劳强度大大提高。 主要受力件锥柱因采用填充焊接, 可以采用 较高强度材料制造, 因此此结构的强度远高于现有技术; (1) Solving the problem of low structural strength of the prior art. Each joint node of the prior art is a welded structure. Due to the welding, the fatigue strength of the weld itself is lower than that of the metal body, and the space of the joint mounting portion is limited, so that the length of the seat plate and the height of the rib can not be made large, so that the connection is made. The structural strength between the seat and the side frame is low. The technical solution of the present invention has only one welded structure, that is, the gap between the tapered column and the shoulder is filled and welded, and the fatigue strength is greatly improved compared with the conventional welded joint welding. The main force-receiving cone column can be made of high-strength material due to the use of filler welding, so the strength of this structure is much higher than the prior art;
( 2 )解决现有技术结构预应力大的问题。现有技术的连接节点为焊 接结构, 焊缝较多且密集交叉, 这会造成焊缝处由焊接所产生的预应力 较大, 使用时外力与预应力叠加, 使局部应力较大。 本发明技术方案仅
有一处焊接结构, 而且为填充焊接, 也就不存在结构预应力大的问题;(2) Solving the problem of large prestressing of the prior art structure. The connecting joints of the prior art are welded structures, and the welds are numerous and densely intersected, which causes the pre-stress generated by the weld to be large at the weld joint, and the external force and the pre-stress are superimposed during use, so that the local stress is large. The technical solution of the present invention is only There is a welded structure, and for filling welding, there is no problem of large structural prestress;
( 3 )解决现有技术制造质量不易保证的问题。 由于焊接操作不便, 导致焊缝质量不易保证; 同时因为组装不便, 锥柱空间三向位置不易准 确,导致安装交叉连接^ ^干后两侧架不能呈理想的矩形, 即转向架不正位, 易导致同一转向架车轮磨耗不均。 本发明技术方案仅有一处焊接结构, 没有在侧架上再组装其它零部件, 仅在侧架预定位置钻孔或铰孔, 因此 其尺寸和位置均较容易保证, 从而使交叉支撑装置位置准确, 两侧架能 够呈理想的矩形, 即转向架保持正位, 避免产生同一转向架车轮磨耗不 均; (3) Solving the problem that the manufacturing quality of the prior art is not easy to guarantee. Due to the inconvenient welding operation, the quality of the weld is not easy to guarantee; at the same time, because of the inconvenient assembly, the three-way position of the cone-column space is not easy to be accurate, resulting in the installation of the cross-connection ^ ^ after the two sides of the frame can not be ideal rectangular, that is, the bogie is not right, easy This results in uneven wear on the same bogie wheel. The technical solution of the present invention has only one welding structure, no other components are assembled on the side frame, and only the side frame is drilled or reamed at a predetermined position, so the size and position thereof are relatively easy to ensure, so that the position of the cross support device is accurate. The two side frames can be ideally rectangular, that is, the bogies are kept in a positive position to avoid uneven wear of the same bogie wheels;
( 4 )解决现有技术降低侧架强度的问题。现有技术由于连接座在侧 架外侧, 交叉连杆必须穿过侧架三角孔, 导致三角孔外侧下部圓弧半径 不能设计得太大, 以免与连杆干涉, 导致降低了侧架的强度。 本发明技 术方案连杆端部不完全穿过三角孔, 三角孔外侧下部圓弧半径可以设计 得较大, 避免此处产生应力集中, 因而可以提高侧架的强度; (4) Solving the problem of reducing the strength of the side frame by the prior art. In the prior art, since the connecting seat is outside the side frame, the cross link must pass through the triangular hole of the side frame, so that the radius of the lower arc of the outer side of the triangular hole cannot be designed too large to avoid interference with the connecting rod, thereby reducing the strength of the side frame. In the technical solution of the present invention, the end of the connecting rod does not completely pass through the triangular hole, and the radius of the lower arc of the outer side of the triangular hole can be designed to be large, thereby avoiding stress concentration here, thereby improving the strength of the side frame;
( 5 )可进一步提高转向架抗菱刚度。现有技术由于连接座在侧架外 侧, 交叉连杆较长, 交叉连杆的抗压失稳临界力降低, 间接地降低了转 向架的抗菱刚度。 本发明技术方案可在一定程度上缩短连杆长度, 提高 连杆的抗压失稳临界力, 从而提高转向架的抗菱刚度; (5) The rigidity of the bogie can be further improved. In the prior art, since the connecting seat is on the outer side of the side frame, the cross-link is long, and the pressure-stabilizing critical force of the cross-link is reduced, and the inter-grounding reduces the rigidity of the turning frame. The technical scheme of the invention can shorten the length of the connecting rod to a certain extent, improve the pressure-stabilizing critical force of the connecting rod, thereby improving the anti-diamond rigidity of the bogie;
( 6 )解决现有技术占用空间大的问题。现有技术由于连接座在侧架 外侧, 使转向架总宽度加大, 对于某些限界较窄的转向架车辆, 转向架 设计难度大。 本发明技术方案连接节点为内装式, 使用的是原来无用的 侧架内部空腔, 因此不用占用额外空间, 适应限界较窄的车辆; (6) Solving the problem that the prior art takes up a large space. In the prior art, since the connecting seat is outside the side frame, the total width of the bogie is increased. For some bogies with narrow boundaries, the bogie design is difficult. The connecting point of the technical solution of the invention is built-in type, and the original inner cavity of the side frame is used, so that no additional space is needed, and the vehicle with narrow limit is adopted;
( 7 )解决现有技术检修不便的问题。本发明技术方案通过锥柱下部 圓柱及轴肩进行定位, 对锥柱与侧架档肩采用两条独立焊缝进行焊接, 当锥柱发生磨耗或其螺紋损坏时, 可通过气切方式将锥柱去除, 对侧架 进行修磨后重新焊接新的锥柱;
为了进一步优化上述技术方案,在本发明一具体实施例中,档肩 102 为至少两处, 且相邻两处档肩 102之间具有间隙, 在档肩 102之间设置 间隙, 在塞焊后能够保证较高的强度。 (7) Solving the problem of inconvenient maintenance of the prior art. The technical scheme of the invention is positioned by the lower cylinder and the shoulder of the cone column, and two independent welds are used for welding the cone and the side frame shoulder. When the cone is worn or its thread is damaged, the cone can be cut by gas cutting. The column is removed, the side frame is ground and the new cone is re-welded; In order to further optimize the above technical solution, in one embodiment of the present invention, the shoulder 102 is at least two, and there is a gap between the adjacent shoulders 102, and a gap is provided between the shoulders 102, after the plug welding Can guarantee higher strength.
档肩 102为两处, 且为弧形结构, 当然本领域技术人员可以理解的 是, 档肩 1 02还可为其它数量, 并且档肩还可以是矩形或其它形状, 本 发明对档肩 102的形状和数量不作限定。 The shoulders 102 are in two places and have an arc shape. Of course, those skilled in the art can understand that the shoulders 102 can be other numbers, and the shoulders can also be rectangular or other shapes. The present invention is directed to the shoulders 102. The shape and number are not limited.
在本发明一具体实施例中, 档肩 1 02垂直于安装定位面。 本领域技 术人员可以理解的是, 档肩 102还可以沿不同角度布置。 In one embodiment of the invention, the shoulder 102 is perpendicular to the mounting locating surface. Those skilled in the art will appreciate that the shoulders 102 can also be arranged at different angles.
在本发明一具体实施例中, 锥柱 1 05上设有轴肩, 轴肩与锥柱定位 孔的端面配合, 轴肩与档肩 102间的间隙 103通过填充焊接。 档肩 102 可高于或低于锥柱 105的轴肩, 也可与锥柱 105的轴肩等高。 In an embodiment of the invention, the tapered post 105 is provided with a shoulder that cooperates with the end face of the taper locating hole, and the gap 103 between the shoulder and the shoulder 102 is filled and welded. The shoulder 102 can be higher or lower than the shoulder of the cone 105 and can also be the same height as the shoulder of the cone 105.
在本发明一具体实施例中,弹性村套 106为锥形村套,且与锥柱 1 05 的锥形轴段配合。 In an embodiment of the invention, the elastic village sleeve 106 is a conical sleeve and mates with a tapered shaft section of the cone 105.
为了进一步优化上述技术方案, 在本发明一具体实施例中, 轴向限 位装置具体包括压帽 108和螺母 107。 In order to further optimize the above technical solution, in an embodiment of the invention, the axial limiting device specifically comprises a pressure cap 108 and a nut 107.
其中, 用于压住连杆 104的压帽 108套设于锥柱 105上, 用于压住 压帽 108的螺母 1 07与锥柱 105螺纹配合,旋紧该螺母 107后,螺母 107 压紧压帽 1 08 , 压帽 108压紧连 4干 104。 The pressure cap 108 for pressing the connecting rod 104 is sleeved on the cone 105, and the nut 107 for pressing the pressure cap 108 is screwed with the cone 105. After the nut 107 is tightened, the nut 107 is pressed tightly. The pressure cap 108 is pressed, and the pressure cap 108 is pressed tightly to the 4 dry 104.
为了达到防松的目的,本发明实施例在锥柱 105上开设有锁止销孔, 锁止销穿过锁止销孔用于限制螺母 107的反转, 继而达到放松的目的。 In order to achieve the purpose of preventing loosening, the embodiment of the present invention has a locking pin hole formed on the cone 105, and the locking pin passes through the locking pin hole for restricting the reversal of the nut 107, thereby achieving the purpose of relaxation.
本发明还提供了一种铁路货车, 包括转向架, 其中, 转向架为如上 实施例公开的铁路货车转向架。 由于具有上述铁路货车转向架, 因此兼 具上述铁路货车转向架的所有技术效果, 本文在此不再赘述。 The present invention also provides a railway wagon including a bogie, wherein the bogie is a railway wagon bogie disclosed in the above embodiment. Since it has the above-mentioned railway freight car bogie, it has all the technical effects of the above-mentioned railway freight car bogie, and will not be described herein.
本说明书中各个实施例采用递进的方式描述, 每个实施例重点说明 的都是与其他实施例的不同之处, 各个实施例之间相同相似部分互相参 见即可。
对所公开的实施例的上述说明, 使本领域专业技术人员能够实现或 使用本发明。 对这些实施例的多种修改对本领域的专业技术人员来说将 是显而易见的。 因此, 本发明将不会被限制于本文所示的这些实施例, 并且本申请的保护范围将由权利要求进行限定。
The various embodiments in the present specification are described in a progressive manner, and each embodiment focuses on differences from other embodiments, and the same similar parts between the various embodiments may be referred to each other. The above description of the disclosed embodiments enables those skilled in the art to make or use the invention. Various modifications to these embodiments will be apparent to those skilled in the art. Therefore, the present invention is not limited to the embodiments shown herein, and the scope of the invention is defined by the claims.