WO2014094405A1 - Method for extraction and preparation of avermectin b2a - Google Patents

Method for extraction and preparation of avermectin b2a Download PDF

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WO2014094405A1
WO2014094405A1 PCT/CN2013/075035 CN2013075035W WO2014094405A1 WO 2014094405 A1 WO2014094405 A1 WO 2014094405A1 CN 2013075035 W CN2013075035 W CN 2013075035W WO 2014094405 A1 WO2014094405 A1 WO 2014094405A1
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avermectin
extract
toluene
crystal
crystals
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PCT/CN2013/075035
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French (fr)
Chinese (zh)
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张海航
王琳慧
暴连群
侯东伟
刘现伟
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石家庄市兴柏生物工程有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H1/00Processes for the preparation of sugar derivatives
    • C07H1/06Separation; Purification
    • C07H1/08Separation; Purification from natural products
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07HSUGARS; DERIVATIVES THEREOF; NUCLEOSIDES; NUCLEOTIDES; NUCLEIC ACIDS
    • C07H17/00Compounds containing heterocyclic radicals directly attached to hetero atoms of saccharide radicals
    • C07H17/04Heterocyclic radicals containing only oxygen as ring hetero atoms
    • C07H17/08Hetero rings containing eight or more ring members, e.g. erythromycins
    • CCHEMISTRY; METALLURGY
    • C12BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
    • C12PFERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
    • C12P19/00Preparation of compounds containing saccharide radicals
    • C12P19/44Preparation of O-glycosides, e.g. glucosides
    • C12P19/60Preparation of O-glycosides, e.g. glucosides having an oxygen of the saccharide radical directly bound to a non-saccharide heterocyclic ring or a condensed ring system containing a non-saccharide heterocyclic ring, e.g. coumermycin, novobiocin
    • C12P19/62Preparation of O-glycosides, e.g. glucosides having an oxygen of the saccharide radical directly bound to a non-saccharide heterocyclic ring or a condensed ring system containing a non-saccharide heterocyclic ring, e.g. coumermycin, novobiocin the hetero ring having eight or more ring members and only oxygen as ring hetero atoms, e.g. erythromycin, spiramycin, nystatin
    • C12P19/623Avermectin; Milbemycin; Ivermectin; C-076

Definitions

  • the invention relates to a method for extracting and preparing an antibiotic, in particular to a method for extracting and preparing avermectin B2a.
  • Avermectin is a new type of antibiotic pesticide developed in China in the past 20 years. It belongs to microbial fermentation products and is the most ideal pesticide product to replace organophosphate and highly toxic pesticides.
  • Avermectin is Streptomyces from Streptomyces A group of similar 16-membered macrolide antibiotics isolated from the fermentation product of avermitilis, consisting of a group of 8 homologues with similar structures. B1 and B2 are the two major components of this homologue.
  • the avermectin B component has extremely high biocidal activity against nematodes, insects, and mites, but there are significant differences in insecticidal abilities B1a and B2a for different targets.
  • the toxic activity of B1 component on livestock digestive nematodes was the highest, while the toxic activity of B2 on non-digestive nematodes was twice that of B1.
  • the virulence activity against corn root worm (B) was B1a. 3 times.
  • the preparation method of avermectin B1 is a relatively mature technology, and generally includes the following steps: drying the mycelium from the avermectin fermentation broth, concentrating after leaching, extracting with extractant, and extracting Adding ethanol to the solution, heating to about 70 ° C, cooling to 35-25 ° C, crystallization, and then suction filtration, to obtain crude avermectin B1 crystals, and then extract, you can obtain a purity of more than 95% Avermectin B1.
  • the mother liquor obtained by suction filtration is usually concentrated into an ointment for disposal as waste.
  • avermectin B2a has been found to have a different toxicological activity than avermectin B1, it has not been industrially applied due to its inconvenient separation and purification.
  • the content of different avermectin homologues in the avermectin fermentation broth was traced.
  • the content of the two components of B1a and B2a was basically the same, reaching 40-45%, that is, the content of avermectin B accounted for More than 90% of the total avermectin.
  • only high-purity avermectin B1 can be obtained from the fermentation broth.
  • CN201010192026.2 proposes a method for separating and extracting different components of avermectin from residual avermectin.
  • the method uses column chromatography to achieve the purpose of recovering B2a, B1b, B1a, A1a, A2a in the avermectin crystal mother liquor.
  • the method can effectively recover the components of the avermectin crystal mother liquor, it is not only costly, but also has a limited recycling scale and is not suitable for industrial production.
  • the object of the invention is to provide an extraction preparation method of avermectin B2a with low production cost, good extraction effect and easy industrial production.
  • the method for extracting and preparing avermectin B2a provided by the invention has the following two schemes under the framework of a general inventive concept:
  • the first method includes the following steps:
  • the avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
  • the leaching in the present invention means that the mycelium is soaked by ethanol, and the avermectin in the mycelium is dissolved in ethanol so that the active ingredient is dissolved in the ethanol solution).
  • the amount of the extractant to be added can be referred to the amount of the existing avermectin active ingredient extraction method. Generally it can be 5-6 times the mass of the extracted material.
  • step c The mother liquor obtained in step c is concentrated into an ointment
  • Adding a filter aid to the extract II (the amount of the filter aid added is not particularly limited, so that the assist effect can be achieved), and after stirring uniformly, the temperature is lowered to 10 to 0 ° C, and after a large amount of crystals are precipitated, the crystal is raised and pumped. Filtering; obtaining filter cake II, adding toluene in filter cake II, heating to 80-100 ° C, filtering, removing the filter aid, the filtrate is again cooled to 10 ⁇ 0 ° C, after precipitation of a large number of crystals, crystal growth, suction filtration; The filter cake is rinsed with 0 to 10 ° C toluene to obtain a crude avermectin B2a crystal;
  • the filter aid described in the f process may be selected from diatomaceous earth, vitrified microbeads and perlite, wherein
  • Perlite is preferred because of its high safety, wide range of sources, and good filtration aid.
  • the amount added is more preferably from 1 to 2% based on the total mass of the extract II.
  • the temperature lowering condition is preferably 10 to 0 ° C, and under this condition, the extracted and isolated avermectin B2a has a higher purity.
  • the crude avermectin B2a crystal is recrystallized according to the step g, and the crude avermectin B2a crystal obtained in step f is added to 5-7 times of mass of toluene and the activated carbon is 0.5-2% by mass.
  • the temperature is raised to 80-100 ° C, the crude product of avermectin B2a crystals is melted, filtered, the filter aid and activated carbon in the solution are removed, the filtrate is recovered to the crystallization tank, stirred, and simultaneously cooled to 10 to 0 ° C, to be crystallized After a large amount of precipitation, keep warm for 20-30 minutes and filter. This results in a more pure and better avermectin B2a crystal.
  • the method for extracting and preparing a second avermectin B2a provided by the invention comprises the following steps:
  • the avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
  • filter cake II is obtained, adding toluene in filter cake II, heating to 80 ⁇ 100 ° C, filtering , the filter aid is removed, the filtrate is again cooled to 10 ⁇ 0 ° C, a large amount of crystals are precipitated, crystallized, suction filtration; the obtained filter cake is rinsed with 0 ⁇ 10 ° C toluene, to obtain crude avermectin B2a crystal;
  • the filter aid described in the step c in the method is preferably a perlite filter aid, and the amount thereof is 1-2% by mass of the total liquid of the extract II.
  • the temperature lowering condition is preferably 10 to 0 °C.
  • the crude avermectin B2a crystals described in the step d are recrystallized, and it is preferred to add the crude avermectin B2a crystals in step c to 5-7 times the mass of toluene and 0.5-2% by mass of activated carbon, and stir. After heating to 80-100 ° C, the crude avermectin B2a crystals are melted, filtered, and the filtrate is recovered to the crystallization tank, stirred, and simultaneously cooled to 10 ⁇ 0 ° C, after the crystal is largely precipitated, kept for 20-30 minutes, suction filtration .
  • the method of the invention can effectively separate avermectin B2a from the avermectin fermentation broth, and has high extraction rate and good extraction effect, and provides technical guarantee for the industrial application of avermectin B2a.
  • the method of the invention has simple process, easy control of process and low production cost, in particular, it can also fully utilize waste in the production process of avermectin B1, thereby further improving the overall utilization level of avermectin fermentation broth, greatly Reduced production costs and increased profitability.
  • Figure 1 is a flow chart of the present invention.
  • Figure 2 is a liquid chromatogram of the avermectin B2a component prepared by the method of the present invention.
  • a using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration.
  • an appropriate amount of the filter aid may be added to the avermectin fermentation broth, and the fermentation broth may be heated to 80 ° C to 90 ° C.
  • the mycelium is obtained after filtration, and then dried to obtain a dried mycelium.
  • the dried mycelium is placed in a reaction tank and extracted by ethanol soaking (abbreviated as leaching).
  • the amount of ethanol added is preferably such that the mycelium can be completely immersed, and the concentration of ethanol can be selected in accordance with the range shown by the conventional leaching method, and the present invention is preferably 75 to 95%.
  • the extract is pumped into an evaporation can, and the extract is concentrated by heating with a sandwich vapor, and then the content of avermectin B1 in the extract concentrate is measured, and toluene having 5 times the mass of avermectin B1 is added. And 1 time of avermectin B1 weight of water, stirred for 30 min to 40 min, allowed to stand, the bottom aqueous solution was discharged, and the organic solution was collected to obtain an extract I.
  • step c The ethanol in the mother liquor obtained in step c is recovered and concentrated to form an ointment.
  • the effective component extracted from the above part is avermectin B1, and the obtained ointment contains a large amount of avermectin B2.
  • avermectin B2a crude can be added toluene, warmed to 80-100 ° C, so that it dissolves (this can also be added activated carbon, color removal treatment), filtered, the filtrate is recovered, the filtrate is cooled again to 10 ⁇ 0 ° C After a large amount of crystals are precipitated, the crystals are crystallized and vacuum filtered, and the obtained filter cake is rinsed with 0-10 ° C toluene until the color is whitish, and dried to obtain recrystallized avermectin B2a. The recrystallization was repeated three times in this way to obtain an avermectin B2a product having a purity of 89.7%. The yield was 95%.
  • the test parameters are shown in Table 1, and the test results are shown in Figure 2 and Table 2.
  • a using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration.
  • the mycelium is obtained after filtration, and then dried to obtain dried hyphae.
  • the mycelium was placed in a reaction tank and extracted with ethanol at a concentration of 85%.
  • the amount of ethanol added is preferably such that the mycelium can be completely immersed. After the mycelium is soaked in ethanol for 3 hours, the extract is collected and used;
  • the leachate is pumped into the evaporation tank, and the extract is concentrated to contain no ethanol, and then a certain amount of toluene and water are added, the temperature is raised to 80-100 ° C, stirred for 30 min to 40 min, and allowed to stand, and the bottom is discharged. The aqueous solution is collected and the organic solution is collected to obtain an extract I.
  • the extract I is added to the perlite filter aid, stirred for 30min ⁇ 40min, after stirring evenly, the temperature is reduced to 10 ⁇ 0 ° C, crystallization, precipitation of a large number of crystals, after standing for 45 minutes (nurturing), suction filtration;
  • Cake II filter cake II was added to toluene to dissolve, filtered, and the filter aid was removed. The filtrate was again cooled to 10 to 0 ° C. After a large amount of crystals were precipitated, the crystals were crystallized and suction filtered; the obtained cake was made with 0 to 10 ° C toluene. Rinsing to obtain crude avermectin B2a crystals;
  • a using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration.
  • the mycelium is obtained after filtration, and then dried to obtain dried hyphae.
  • the mycelium was placed in a reaction tank and extracted with a concentration of 60% ethanol. The amount of ethanol added is preferably such that the mycelium can be completely immersed. After the mycelium is soaked in ethanol for 5-6 hours, the extract is collected and used;
  • the extract is pumped into the evaporation tank, and the extract is concentrated to ethanol-free, then the same amount of DMF is stirred, stirred for 20 min to 30 min, allowed to stand, the bottom aqueous solution is discharged, and the organic solution is collected to obtain an extract I. .
  • a using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration.
  • the mycelium is obtained after filtration, and then dried to obtain dried hyphae.
  • the mycelium was placed in a reaction tank and 85% ethanol was added. After the mycelium is soaked in ethanol for 12 hours, the extract is collected and used; the residue can be repeatedly extracted with ethanol for 3 times, and the extract is collected and combined for use;
  • the extract is pumped into an evaporation tank, and the extract is concentrated by heating with a sandwich vapor, and then the content of avermectin B1 in the extract concentrate is measured, and toluene having 3 times the mass of avermectin B1 is added. After stirring for 30 min to 40 min, the mixture was allowed to stand, and the aqueous solution at the bottom was discharged, and the organic solution was collected to obtain an extract I.
  • the filter cake I was obtained as a crude avermectin B1 crystal.
  • the crude avermectin B1 crystal can be recrystallized according to the existing method for preparing avermectin B1, thereby obtaining avermectin B1 with a purity of 95% or more; the filtrate obtained by suction filtration is a mother liquor;
  • step c The ethanol in the mother liquor obtained in step c is recovered and concentrated to form an ointment.
  • the crystals are crystallized and vacuum filtered, and the obtained filter cake is toluene at 0-5 ° C. After rinsing until the color is whitish, it is dried, and the obtained white crystalline powder is detected as crude avermectin B2a.
  • avermectin B2a crystals were added with 5 times the mass of toluene and 0.5% of activated carbon, and the mixture was heated to 80-100 ° C after stirring. After the crude avermectin B2a crystals were melted, filtered, and the filtrate was removed toluene. Transfer to the crystallization tank, stir, add at the same time, toluene at 80-90 ° C, after the crystal is precipitated in a large amount, keep warm for 20-30 minutes, suction filtration, and the obtained filter cake is rinsed with 0-5 ° C toluene until the color is whitish. Drying, the obtained recrystallized avermectin B2a. This was repeated three times to obtain a avermectin B2a product with a purity of 90%. The yield was 97%.

Abstract

Disclosed is a method for extraction and preparation of avermectin B2a. The method comprises: an avermectin fermentation solution is prepared into a dry mycelium and leached; a leach liquor is concentrated, and extraction agents such as toluene are added for extraction; extract liquor I is crystallized; a mother liquor acquired is concentrated into a paste; toluene is added into the paste to acquire extract liquor II; a filter aid is added into extract liquor II, same is stirred, cooled, and crystallized, then subjected to crystal growth and filtration; an filter cake acquired is dissolved by adding toluene, a filtrate is cooled again, devitrified, and then subjected to crystal growth and filtration; an avermectin B2a crystal crude product is acquired; the avermecting B2a crystal crude product is re-crystallized to acquire an avermectin B2a crystal refined product. The method of the present invention allows for effective isolation of avermectin B2a from the avermectin fermentation solution and provides a high yield and a great purification effect.

Description

一种阿维菌素B2a的提取制备方法  Method for extracting and preparing avermectin B2a 技术领域  Technical field
本发明涉及抗生素的提取制备方法,具体地说是一种阿维菌素B2a的提取制备方法。 The invention relates to a method for extracting and preparing an antibiotic, in particular to a method for extracting and preparing avermectin B2a.
背景技术  Background technique
阿维菌素是近20年来在我国发展起来的新型抗生素农药,属于微生物发酵产品,是目前替代有机磷高毒农药的最理想的农药产品。阿维菌素是由链霉菌中灰色链霉菌(Streptomyces avermitilis)发酵产物分离提取得到的一组结构类似的十六元大环内酯类抗生素,由一组结构相近的8个同系物组成, B1和B2是该同系物中的两大类组分。阿维菌素B类组分对线虫、昆虫、螨类具有极高的生物杀虫活性,但对不同靶标的杀虫能力B1a和B2a又有显著的区别。B1组分对家畜消化道线虫的毒理活性最高,而B2对非消化道体外线虫的毒理活性则是B1组分的2倍,对玉米食根(甲)虫的毒力活性B2a是B1a的3倍。目前阿维菌素B1的生产制备方法已是一种比较成熟的技术,它通常包括以下步骤:从阿维菌素发酵液中提出干燥菌丝体,浸提后浓缩、加萃取剂萃取,萃取液加入乙醇,升温至70℃左右后,降温至35—25℃,进行结晶,然后再经抽滤,得到阿维菌素B1晶体粗品,再经提取,即可获得纯度可达95%以上的阿维菌素B1。在阿维菌素B1的生产过程中, 抽滤所得到的母液通常是浓缩成油膏作为废弃物处理。阿维菌素B2a虽有已研究人员发现其具有与阿维菌素B1不一样的毒理活性,但因其不便于分离纯化,因此,至今未得到产业化应用。而追踪阿维菌素发酵液中不同阿维菌素同系物的含量,其中B1a和B2a两个组分的含量基本上相同,都达到了40-45%,即阿维菌素B的含量占总阿维菌素总量的90%以上。可是按照现有的提取方法,从发酵液中仅可获得高纯度阿维菌素B1。由此可见,大量的阿维菌素B2a在提取分离阿维菌素B1的过程中被白白浪费。在如何解决提取、分离阿维菌素B2的问题上,CN201010192026.2提出了一种从残留阿维菌素中分离提取阿维菌素中不同组分的方法。该方法是采用柱层析法,来实现回收阿维菌素结晶母液中的B2a、B1b、B1a、A1a、A2a的目的。该方法虽然能有效回收阿维菌素结晶母液的各个组分,但其不仅成本高,而且回收规模有限,不适于工业化生产。 Avermectin is a new type of antibiotic pesticide developed in China in the past 20 years. It belongs to microbial fermentation products and is the most ideal pesticide product to replace organophosphate and highly toxic pesticides. Avermectin is Streptomyces from Streptomyces A group of similar 16-membered macrolide antibiotics isolated from the fermentation product of avermitilis, consisting of a group of 8 homologues with similar structures. B1 and B2 are the two major components of this homologue. The avermectin B component has extremely high biocidal activity against nematodes, insects, and mites, but there are significant differences in insecticidal abilities B1a and B2a for different targets. The toxic activity of B1 component on livestock digestive nematodes was the highest, while the toxic activity of B2 on non-digestive nematodes was twice that of B1. The virulence activity against corn root worm (B) was B1a. 3 times. At present, the preparation method of avermectin B1 is a relatively mature technology, and generally includes the following steps: drying the mycelium from the avermectin fermentation broth, concentrating after leaching, extracting with extractant, and extracting Adding ethanol to the solution, heating to about 70 ° C, cooling to 35-25 ° C, crystallization, and then suction filtration, to obtain crude avermectin B1 crystals, and then extract, you can obtain a purity of more than 95% Avermectin B1. In the production process of avermectin B1, The mother liquor obtained by suction filtration is usually concentrated into an ointment for disposal as waste. Although avermectin B2a has been found to have a different toxicological activity than avermectin B1, it has not been industrially applied due to its inconvenient separation and purification. The content of different avermectin homologues in the avermectin fermentation broth was traced. The content of the two components of B1a and B2a was basically the same, reaching 40-45%, that is, the content of avermectin B accounted for More than 90% of the total avermectin. However, according to the existing extraction method, only high-purity avermectin B1 can be obtained from the fermentation broth. It can be seen that a large amount of avermectin B2a is wasted in the process of extracting and separating avermectin B1. On how to solve the problem of extracting and isolating avermectin B2, CN201010192026.2 proposes a method for separating and extracting different components of avermectin from residual avermectin. The method uses column chromatography to achieve the purpose of recovering B2a, B1b, B1a, A1a, A2a in the avermectin crystal mother liquor. Although the method can effectively recover the components of the avermectin crystal mother liquor, it is not only costly, but also has a limited recycling scale and is not suitable for industrial production.
发明内容  Summary of the invention
发明的目的是要提供一种成产成本低、提取效果好、且易于工业化生产的阿维菌素B2a的提取制备方法。The object of the invention is to provide an extraction preparation method of avermectin B2a with low production cost, good extraction effect and easy industrial production.
本发明的目的是这样实现的:The object of the invention is achieved in this way:
本发明所提供的阿维菌素B2a的提取制备方法,在一个总的发明构思框架下有以下两种方案:The method for extracting and preparing avermectin B2a provided by the invention has the following two schemes under the framework of a general inventive concept:
第一种方法包括以下步骤:The first method includes the following steps:
a.将阿维菌素发酵液制成干菌丝体,加乙醇浸提、过滤,得浸提液;a. The avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
(本发明所述浸提是指通过乙醇浸泡菌丝体,使菌丝体中的阿维菌素溶解到乙醇中,从而使有效成分溶解至乙醇溶液中)。(The leaching in the present invention means that the mycelium is soaked by ethanol, and the avermectin in the mycelium is dissolved in ethanol so that the active ingredient is dissolved in the ethanol solution).
b.将浸提液浓缩后,加入甲苯、DMF、或乙酸乙酯中的任意一种萃取剂萃取,得到萃取液Ⅰ;b. After concentrating the extract, extracting with any one of toluene, DMF, or ethyl acetate to obtain an extract I;
萃取剂的加入量可参照现有阿维菌素有效成分提取方法中的加入量。一般可为被萃取物质质量的5~6倍。The amount of the extractant to be added can be referred to the amount of the existing avermectin active ingredient extraction method. Generally it can be 5-6 times the mass of the extracted material.
c.萃取液Ⅰ过滤,除去萃取剂后,加入乙醇,升温至68-72℃后,降温至35—25℃,进行结晶,然后再经抽滤,得到滤饼Ⅰ为阿维菌素B1晶体粗品,得到的滤液为母液;c. After extracting the extract I, removing the extractant, adding ethanol, heating to 68-72 ° C, cooling to 35-25 ° C, crystallization, and then suction filtration, to obtain a cake I is a crude avermectin B1 crystal, The filtrate obtained is a mother liquor;
d.将c步所获母液,浓缩成油膏;d. The mother liquor obtained in step c is concentrated into an ointment;
e.油膏中加入甲苯萃取剂萃取,得到萃取液Ⅱ;e. Extracting ointment with toluene extractant to obtain extract II;
f.在萃取液Ⅱ中加入助滤剂(助滤剂的加入量没有特别限定,以能够达到助率效果为宜),搅拌均匀后,降温至10~0℃,析出大量晶体后,养晶,抽滤;得到滤饼Ⅱ,滤饼Ⅱ中加甲苯溶解,升温至80~100℃,过滤,除去助滤剂,滤液再次降温至10~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~10℃甲苯进行漂洗,得到阿维菌素B2a晶体粗品;;f. Adding a filter aid to the extract II (the amount of the filter aid added is not particularly limited, so that the assist effect can be achieved), and after stirring uniformly, the temperature is lowered to 10 to 0 ° C, and after a large amount of crystals are precipitated, the crystal is raised and pumped. Filtering; obtaining filter cake II, adding toluene in filter cake II, heating to 80-100 ° C, filtering, removing the filter aid, the filtrate is again cooled to 10 ~ 0 ° C, after precipitation of a large number of crystals, crystal growth, suction filtration; The filter cake is rinsed with 0 to 10 ° C toluene to obtain a crude avermectin B2a crystal;
g.将阿维菌素B2a晶体粗品进行重结晶,抽滤,干燥,获得阿维菌素B2a晶体精品。g. The crude avermectin B2a crystals were recrystallized, suction filtered, and dried to obtain a fine crystal of avermectin B2a.
该方法中f工序所述的助滤剂可选用硅藻土、玻化微珠、珍珠岩,其中In the method, the filter aid described in the f process may be selected from diatomaceous earth, vitrified microbeads and perlite, wherein
珍珠岩安全性高、来源广泛、助滤效果好,故为优选。加入量为按萃取液Ⅱ总料液质量计为1-2%为更优选。Perlite is preferred because of its high safety, wide range of sources, and good filtration aid. The amount added is more preferably from 1 to 2% based on the total mass of the extract II.
该方法中f工序所述的搅拌均匀后,降温条件优选10~0℃,在该条件下,所提取分离的阿维菌素B2a纯度更高。In the method, after the stirring in the step f is uniform, the temperature lowering condition is preferably 10 to 0 ° C, and under this condition, the extracted and isolated avermectin B2a has a higher purity.
该方法中g工序所述的将阿维菌素B2a晶体粗品进行重结晶,是将f工序得到阿维菌素B2a晶体粗品加入5-7倍质量的甲苯以及质量分子为0.5-2%的活性炭,搅拌后升温至80—100℃,待阿维菌素B2a晶体粗品融化,过滤,除去溶液中的助滤剂及活性炭,回收滤液至结晶罐,搅拌,同时降温至10~0℃,待晶体大量析出后,保温20—30分钟,抽滤。由此也可获得给更纯、更好的阿维菌素B2a晶体。In the method, the crude avermectin B2a crystal is recrystallized according to the step g, and the crude avermectin B2a crystal obtained in step f is added to 5-7 times of mass of toluene and the activated carbon is 0.5-2% by mass. After stirring, the temperature is raised to 80-100 ° C, the crude product of avermectin B2a crystals is melted, filtered, the filter aid and activated carbon in the solution are removed, the filtrate is recovered to the crystallization tank, stirred, and simultaneously cooled to 10 to 0 ° C, to be crystallized After a large amount of precipitation, keep warm for 20-30 minutes and filter. This results in a more pure and better avermectin B2a crystal.
本发明所提供的第二种阿维菌素B2a的提取制备方法,包括以下步骤:The method for extracting and preparing a second avermectin B2a provided by the invention comprises the following steps:
a.将阿维菌素发酵液制成干菌丝体,加乙醇浸提、过滤,得浸提液;a. The avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
b.将浸提液浓缩后,加入甲苯萃取剂萃取,得到萃取液Ⅰ;b. After concentrating the extract, extracting with a toluene extractant to obtain an extract I;
c.在萃取液Ⅰ中加入助滤剂,搅拌均匀后,降温至10~0℃,析出大量晶体后,抽滤;得到滤饼Ⅱ,滤饼Ⅱ中加甲苯溶解,升温至80~100℃,过滤,除去助滤剂,滤液再次降温至10~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~10℃甲苯进行漂洗,得到阿维菌素B2a晶体粗品;c. Adding filter aid to the extract I, stirring evenly, cooling to 10 ~ 0 ° C, a large amount of crystals are precipitated, suction filtration; filter cake II is obtained, adding toluene in filter cake II, heating to 80 ~ 100 ° C, filtering , the filter aid is removed, the filtrate is again cooled to 10 ~ 0 ° C, a large amount of crystals are precipitated, crystallized, suction filtration; the obtained filter cake is rinsed with 0 ~ 10 ° C toluene, to obtain crude avermectin B2a crystal;
d.将阿维菌素B2a晶体粗品进行重结晶,干燥,获得阿维菌素B2a晶体精品。 d. The crude avermectin B2a crystals are recrystallized and dried to obtain a fine crystal of avermectin B2a.
同前所述,该方法中c工序所述的助滤剂优选珍珠岩助滤剂,其加入量按萃取液Ⅱ总料液质量计为1-2%。As described above, the filter aid described in the step c in the method is preferably a perlite filter aid, and the amount thereof is 1-2% by mass of the total liquid of the extract II.
该方法中c工序所述的搅拌均匀后,降温条件优选至10~0℃。In the method, after the stirring described in the step c is uniform, the temperature lowering condition is preferably 10 to 0 °C.
该方法中d工序所述的阿维菌素B2a晶体粗品重结晶,优选将c工序得到阿维菌素B2a晶体粗品加入5-7倍质量的甲苯以及质量分子为0.5-2%的活性炭,搅拌后升温至80—100℃,待阿维菌素B2a晶体粗品融化,过滤,回收滤液至结晶罐,搅拌,同时降温至10~0℃,待晶体大量析出后,保温20—30分钟,抽滤。In the method, the crude avermectin B2a crystals described in the step d are recrystallized, and it is preferred to add the crude avermectin B2a crystals in step c to 5-7 times the mass of toluene and 0.5-2% by mass of activated carbon, and stir. After heating to 80-100 ° C, the crude avermectin B2a crystals are melted, filtered, and the filtrate is recovered to the crystallization tank, stirred, and simultaneously cooled to 10 ~ 0 ° C, after the crystal is largely precipitated, kept for 20-30 minutes, suction filtration .
本发明方法可将阿维菌素B2a从阿维菌素发酵液中有效分离出来,其提取率高、提取效果好,为阿维菌素B2a产业化应用提供了技术保障。The method of the invention can effectively separate avermectin B2a from the avermectin fermentation broth, and has high extraction rate and good extraction effect, and provides technical guarantee for the industrial application of avermectin B2a.
本发明方法工艺简单,流程易控制,生产成本低,尤其是其还可充分利用阿维菌素B1生产过程中的废弃物,由此进一步提高了阿维菌素发酵液的整体利用水平,大大降低了生产成本,提高了收益率。The method of the invention has simple process, easy control of process and low production cost, in particular, it can also fully utilize waste in the production process of avermectin B1, thereby further improving the overall utilization level of avermectin fermentation broth, greatly Reduced production costs and increased profitability.
附图说明  DRAWINGS
图1是本发明的流程图。Figure 1 is a flow chart of the present invention.
图2是按照本发明方法提取制备的阿维菌素B2a组分的液相色谱图。Figure 2 is a liquid chromatogram of the avermectin B2a component prepared by the method of the present invention.
以下结合附图及具体实施例对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
具体实施方式  detailed description
实施例1Example 1
参照流程图1,具体步骤为:Referring to Flowchart 1, the specific steps are:
a、采用阿维菌素发酵液为起始原料,用泵打入板框进行过滤。为提高滤速,阿维菌素发酵液中可加入适量助滤剂,也可将发酵液升温至80℃~90℃。过滤后得到菌丝体,然后烘干,得到干菌丝体。将干菌丝体放置在反应罐中,加入乙醇浸泡提取(简称浸提)。乙醇的加入量以能够完全浸没菌丝体为宜,乙醇的浓度可按照以常规浸提方法所示范围选择,本发明以75-95%为优选。干菌丝体经乙醇浸泡2-5小时后,收集浸提液,备用;滤渣可用乙醇重复浸提2-3次,收集浸提液,合并后备用; a, using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration. In order to increase the filtration rate, an appropriate amount of the filter aid may be added to the avermectin fermentation broth, and the fermentation broth may be heated to 80 ° C to 90 ° C. The mycelium is obtained after filtration, and then dried to obtain a dried mycelium. The dried mycelium is placed in a reaction tank and extracted by ethanol soaking (abbreviated as leaching). The amount of ethanol added is preferably such that the mycelium can be completely immersed, and the concentration of ethanol can be selected in accordance with the range shown by the conventional leaching method, and the present invention is preferably 75 to 95%. After the dried mycelium is soaked in ethanol for 2-5 hours, the extract is collected and used; the filter residue can be repeatedly leached 2-3 times with ethanol, and the extract is collected and combined for use;
b、将浸提液打入蒸发罐内,用夹层蒸汽加热将浸提液浓缩,然后测定浸提浓缩液中阿维菌素B1的含量,加入5倍于阿维菌素B1质量的甲苯,和1倍阿维菌素B1重量的水,搅拌30min~40min,静置,排放出底部的水溶液,收集有机溶液,得到萃取液Ⅰ。b. The extract is pumped into an evaporation can, and the extract is concentrated by heating with a sandwich vapor, and then the content of avermectin B1 in the extract concentrate is measured, and toluene having 5 times the mass of avermectin B1 is added. And 1 time of avermectin B1 weight of water, stirred for 30 min to 40 min, allowed to stand, the bottom aqueous solution was discharged, and the organic solution was collected to obtain an extract I.
c、在萃取液Ⅰ蒸除甲苯后所得料液中,加入2-5倍质量的乙醇,搅拌30min~40min,转入结晶罐中,升温至70℃左右后,然后降温至28—25℃,进行结晶,然后再经抽滤,得到滤饼Ⅰ为阿维菌素B1晶体粗品。所得阿维菌素B1晶体粗品可按照现有提取制备阿维菌素B1的方法进行再次重结晶,从而获得纯度为95%以上的阿维菌素B1精品;抽滤得到的滤液为母液;c. After extracting the toluene from the extract I, adding 2-5 times of mass of ethanol, stirring for 30 min to 40 min, transferring to a crystallization tank, heating to about 70 ° C, and then cooling to 28-25 ° C, Crystallization was carried out, followed by suction filtration to obtain a cake I was a crude avermectin B1 crystal. The crude avermectin B1 crystal can be recrystallized according to the existing method for preparing avermectin B1, thereby obtaining avermectin B1 with a purity of 95% or more; the filtrate obtained by suction filtration is a mother liquor;
d、将c步所得母液中的乙醇回收后,浓缩成油膏。d. The ethanol in the mother liquor obtained in step c is recovered and concentrated to form an ointment.
以上部分提取得到的有效组分是阿维菌素B1,在所得油膏中含有大量的阿维菌素B2。 The effective component extracted from the above part is avermectin B1, and the obtained ointment contains a large amount of avermectin B2.
e、对油膏中加入适量甲苯(能够使其溶解即可),进行萃取,得到萃取液Ⅱ;e, adding an appropriate amount of toluene to the ointment (which can be dissolved), and extracting to obtain an extract II;
f、在萃取液Ⅱ中加入2%的珍珠岩助滤剂(100公斤萃取液Ⅱ总料液,加入2公斤珍珠岩),搅拌均匀后,降温至10~0℃,待析出大量晶体后,放置20-30分钟(养晶),真空抽滤,得到滤饼Ⅱ(含有助滤剂)。滤饼Ⅱ再加入甲苯,加热至80-100℃,使之全部融化后,过滤,滤除助滤剂,回收滤液,滤液再次降温至10~0℃,待析出大量晶体后,养晶,真空抽滤,所得滤饼用0-10℃的甲苯漂洗至颜色发白后,烘干,得到的白色结晶粉末经检测为阿维菌素B2a粗品。f. Add 2% perlite filter aid (100 kg of extract II total solution, add 2 kg of perlite) to the extract II, stir evenly, then cool down to 10 ~ 0 ° C, after a large amount of crystals are precipitated, After standing for 20-30 minutes (greening), vacuum filtration to obtain a filter cake II (containing a filter aid). The filter cake II is further added with toluene, heated to 80-100 ° C, and all melted, filtered, filtered to remove the filter aid, and the filtrate is recovered, and the filtrate is again cooled to 10 to 0 ° C. After a large amount of crystals are precipitated, the crystal is raised, and the vacuum is maintained. After suction filtration, the obtained filter cake was rinsed with toluene at 0-10 ° C until the color became whitish, and dried, and the obtained white crystalline powder was detected as crude avermectin B2a.
g、阿维菌素B2a粗品可再加入甲苯,升温至80-100℃,使之溶解,(此刻也可加入活性炭,进行除色处理),过滤,回收滤液,滤液再次降温至10~0℃,待析出大量晶体后,养晶,真空抽滤,所得滤饼用0-10℃的甲苯漂洗至颜色发白后,烘干,得到经过重结晶的阿维菌素B2a。如此反复重结晶3次,即得到纯度达89.7%的阿维菌素B2a精品。收率为95%。其检测参数见表1,检测结果见附图2、表2。 g, avermectin B2a crude can be added toluene, warmed to 80-100 ° C, so that it dissolves (this can also be added activated carbon, color removal treatment), filtered, the filtrate is recovered, the filtrate is cooled again to 10 ~ 0 ° C After a large amount of crystals are precipitated, the crystals are crystallized and vacuum filtered, and the obtained filter cake is rinsed with 0-10 ° C toluene until the color is whitish, and dried to obtain recrystallized avermectin B2a. The recrystallization was repeated three times in this way to obtain an avermectin B2a product having a purity of 89.7%. The yield was 95%. The test parameters are shown in Table 1, and the test results are shown in Figure 2 and Table 2.
表1Table 1
Sample Name: Sample Name: B2a 图谱 B2a map Injection Volume: Injection Volume: 20.0 20.0
Vial Number: Vial Number: 7 7 Channel: Channel: UV_VIS_1 UV_VIS_1
Sample Type: Sample Type: unknown Unknown Wavelength: Wavelength: 245 245
Control Program: Control Program: Bandwidth: Bandwidth: n.a. N.a.
Quantif. Method: Quantif. Method: 方法 method Dilution Factor: Dilution Factor: 1.0000 1.0000
Recording Time: Recording Time: 2012-7-16 16:19 2012-7-16 16:19 Sample Weight: Sample Weight: 0.0344 0.0344
Run Time (min): Run Time (min): 30.00 30.00       Sample Amount: Sample Amount: 1.0000 1.0000
表2Table 2
No. No. Ret.Time Ret.Time Peak Name Peak Name Height Height Area Area Rel.Area Rel.Area Amount Amount Type Type
   min Min    mAU mAU mAU*min mAU*min % %      
1 1 1.83 1.83 n.a. N.a. 2.087 2.087 0.319 0.319 0.17 0.17 n.a. N.a. BMb BMb
2 2 1.98 1.98 n.a. N.a. 0.785 0.785 0.075 0.075 0.04 0.04 n.a. N.a. bMB bMB
3 3 2.55 2.55 n.a. N.a. 1.432 1.432 0.190 0.190 0.10 0.10 n.a. N.a. BMB BMB
4 4 3.30 3.30 n.a. N.a. 2.000 2.000 0.317 0.317 0.17 0.17 n.a. N.a. BMB BMB
5 5 3.79 3.79 n.a. N.a. 3.037 3.037 0.402 0.402 0.21 0.21 n.a. N.a. BMb BMb
6 6 4.55 4.55 n.a. N.a. 0.845 0.845 0.294 0.294 0.16 0.16 n.a. N.a. bMB bMB
7 7 5.15 5.15 n.a. N.a. 0.577 0.577 0.105 0.105 0.06 0.06 n.a. N.a. BMb BMb
8 8 5.51 5.51 n.a. N.a. 9.360 9.360 1.886 1.886 1.01 1.01 n.a. N.a. bMB bMB
9 9 6.51 6.51 n.a. N.a. 23.159 23.159 6.446 6.446 3.45 3.45 n.a. N.a. BMB BMB
10 10 6.95 6.95 n.a. N.a. 0.798 0.798 0.106 0.106 0.06 0.06 n.a. N.a. BMb BMb
11 11 7.19 7.19 n.a. N.a. 2.509 2.509 0.490 0.490 0.26 0.26 n.a. N.a. bMB bMB
12 12 8.01 8.01 B2a B2a 624.958 624.958 167.784 167.784 89.70 89.70 n.a. N.a. BMB BMB
13 13 9.71 9.71 n.a. N.a. 2.851 2.851 0.681 0.681 0.36 0.36 n.a. N.a. BMb BMb
14 14 9.98 9.98 n.a. N.a. 3.669 3.669 0.983 0.983 0.53 0.53 n.a. N.a. bMB bMB
15 15 10.75 10.75 n.a. N.a. 3.911 3.911 1.189 1.189 0.64 0.64 n.a. N.a. BMb BMb
16 16 11.42 11.42 n.a. N.a. 1.509 1.509 0.465 0.465 0.25 0.25 n.a. N.a. bMB bMB
17 17 12.87 12.87 n.a. N.a. 2.662 2.662 0.973 0.973 0.52 0.52 n.a. N.a. BMB BMB
18 18 17.14 17.14 n.a. N.a. 8.355 8.355 4.198 4.198 2.24 2.24 n.a. N.a. BMB BMB
19 19 22.69 22.69 n.a. N.a. 0.271 0.271 0.152 0.152 0.08 0.08 n.a. N.a. BMB BMB
Total: Total:       694.774 694.774 187.053 187.053 100.00 100.00 0.000 0.000   
实施例2Example 2
参照流程图1,具体步骤为:Referring to Flowchart 1, the specific steps are:
a、采用阿维菌素发酵液为起始原料,用泵打入板框进行过滤。过滤后得到菌丝体,然后烘干,得到干菌丝。将菌丝体放置在反应罐中,加入浓度为85%的乙醇浸提。乙醇的加入量以能够完全浸没菌丝体为宜。菌丝体经乙醇浸泡3小时后,收集浸提液,备用;a, using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration. The mycelium is obtained after filtration, and then dried to obtain dried hyphae. The mycelium was placed in a reaction tank and extracted with ethanol at a concentration of 85%. The amount of ethanol added is preferably such that the mycelium can be completely immersed. After the mycelium is soaked in ethanol for 3 hours, the extract is collected and used;
b、将浸提液打入蒸发罐内,加热将浸提液浓缩至其中不含乙醇,然后加入一定量甲苯和水,升温至80-100℃,搅拌30min~40min,静置,排放出底部的水溶液,收集有机溶液,得到萃取液Ⅰ。 b. The leachate is pumped into the evaporation tank, and the extract is concentrated to contain no ethanol, and then a certain amount of toluene and water are added, the temperature is raised to 80-100 ° C, stirred for 30 min to 40 min, and allowed to stand, and the bottom is discharged. The aqueous solution is collected and the organic solution is collected to obtain an extract I.
c、萃取液Ⅰ加入珍珠岩助滤剂,搅拌30min~40min,搅拌均匀后,降温至10~0℃,进行结晶,析出大量晶体后,静置45分钟(养晶),抽滤;得到滤饼Ⅱ,滤饼Ⅱ再次加入甲苯溶解,过滤,除去其中的助滤剂,滤液再次降温至10~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~10℃甲苯进行漂洗,得到阿维菌素B2a晶体粗品;c, the extract I is added to the perlite filter aid, stirred for 30min ~ 40min, after stirring evenly, the temperature is reduced to 10 ~ 0 ° C, crystallization, precipitation of a large number of crystals, after standing for 45 minutes (nurturing), suction filtration; Cake II, filter cake II was added to toluene to dissolve, filtered, and the filter aid was removed. The filtrate was again cooled to 10 to 0 ° C. After a large amount of crystals were precipitated, the crystals were crystallized and suction filtered; the obtained cake was made with 0 to 10 ° C toluene. Rinsing to obtain crude avermectin B2a crystals;
d.将阿维菌素B2晶体粗品按实施例1所述方法进行重结晶4次,抽滤,干燥,获得纯度为90%的阿维菌素B2a晶体精品。收率为98%。d. The crude avermectin B2 crystals were recrystallized four times as described in Example 1, filtered by suction, and dried to obtain a crystal of avermectin B2a having a purity of 90%. The yield was 98%.
实施例3Example 3
a、采用阿维菌素发酵液为起始原料,用泵打入板框进行过滤。过滤后得到菌丝体,然后烘干,得到干菌丝。将菌丝体放置在反应罐中,加入浓度为60%的乙醇浸提。乙醇的加入量以能够完全浸没菌丝体为宜。菌丝体经乙醇浸泡5-6小时后,收集浸提液,备用;a, using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration. The mycelium is obtained after filtration, and then dried to obtain dried hyphae. The mycelium was placed in a reaction tank and extracted with a concentration of 60% ethanol. The amount of ethanol added is preferably such that the mycelium can be completely immersed. After the mycelium is soaked in ethanol for 5-6 hours, the extract is collected and used;
b、将浸提液打入蒸发罐内,加热将浸提液浓缩至不含乙醇,然后等量DMF,搅拌20min~30min,静置,排放出底部的水溶液,收集有机溶液,得到萃取液Ⅰ。b. The extract is pumped into the evaporation tank, and the extract is concentrated to ethanol-free, then the same amount of DMF is stirred, stirred for 20 min to 30 min, allowed to stand, the bottom aqueous solution is discharged, and the organic solution is collected to obtain an extract I. .
c、萃取液Ⅰ蒸除DMF后,所得料液加入1%硅藻土助滤剂,搅拌20min~30min,搅拌均匀后,降温至5~0℃,进行结晶,析出大量晶体后,静置1小时(养晶),抽滤;得到滤饼Ⅱ,滤饼Ⅱ加入DMF溶解,过滤,除去其中的助滤剂,滤液再次降温至5~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~5℃DMF进行漂洗,得到阿维菌素B2a晶体粗品;c. After extracting DMF from extract I, the obtained material solution is added with 1% diatomaceous earth filter aid, stirred for 20 min to 30 min, stirred uniformly, cooled to 5-0 ° C, crystallized, and a large amount of crystals are precipitated, and then allowed to stand. Hour (greening), suction filtration; filter cake II is obtained, filter cake II is added to DMF to dissolve, filtered, and the filter aid is removed, the filtrate is cooled again to 5 to 0 ° C, and a large amount of crystals are precipitated, crystallized, and filtered; The obtained filter cake is rinsed with 0-5° CDMF to obtain a crude avermectin B2a crystal;
d.将阿维菌素B2a晶体粗品按实施例1所述方法进行重结晶,抽滤,干燥,获得纯度为70%的阿维菌素B2a晶体精品。收率为95%。d. The crude avermectin B2a crystals were recrystallized as described in Example 1, filtered by suction, and dried to obtain a crystal of avermectin B2a having a purity of 70%. The yield was 95%.
实施例4Example 4
参照流程图1,具体步骤为:Referring to Flowchart 1, the specific steps are:
a、采用阿维菌素发酵液为起始原料,用泵打入板框进行过滤。过滤后得到菌丝体,然后烘干,得到干菌丝。将菌丝体放置在反应罐中,加入85%乙醇。菌丝体经乙醇浸泡12小时后,收集浸提液,备用;滤渣可用乙醇重复浸提3次,收集浸提液,合并后备用; a, using avermectin fermentation broth as the starting material, pumped into the plate frame for filtration. The mycelium is obtained after filtration, and then dried to obtain dried hyphae. The mycelium was placed in a reaction tank and 85% ethanol was added. After the mycelium is soaked in ethanol for 12 hours, the extract is collected and used; the residue can be repeatedly extracted with ethanol for 3 times, and the extract is collected and combined for use;
b、将浸提液打入蒸发罐内,用夹层蒸汽加热将浸提液浓缩,然后测定浸提浓缩液中阿维菌素B1的含量,加入3倍于阿维菌素B1质量的甲苯,搅拌30min~40min,静置,排放出底部的水溶液,收集有机溶液,得到萃取液Ⅰ。b. The extract is pumped into an evaporation tank, and the extract is concentrated by heating with a sandwich vapor, and then the content of avermectin B1 in the extract concentrate is measured, and toluene having 3 times the mass of avermectin B1 is added. After stirring for 30 min to 40 min, the mixture was allowed to stand, and the aqueous solution at the bottom was discharged, and the organic solution was collected to obtain an extract I.
c、在萃取液Ⅰ蒸除甲苯后所得料液中,加入3倍质量的乙醇,搅拌30min~40min,转入结晶罐中,升温至70℃左右后,然后降温至28—25℃,进行结晶,然后再经抽滤,得到滤饼Ⅰ为阿维菌素B1晶体粗品。所得阿维菌素B1晶体粗品可按照现有提取制备阿维菌素B1的方法进行再次重结晶,从而获得纯度为95%以上的阿维菌素B1精品;抽滤得到的滤液为母液;c. After extracting the toluene from the extract I, adding 3 times of mass of ethanol, stirring for 30 min to 40 min, transferring to a crystallizing tank, heating to about 70 ° C, then cooling to 28-25 ° C for crystallization Then, by suction filtration, the filter cake I was obtained as a crude avermectin B1 crystal. The crude avermectin B1 crystal can be recrystallized according to the existing method for preparing avermectin B1, thereby obtaining avermectin B1 with a purity of 95% or more; the filtrate obtained by suction filtration is a mother liquor;
d、将c步所得母液中的乙醇回收后,浓缩成油膏。d. The ethanol in the mother liquor obtained in step c is recovered and concentrated to form an ointment.
e、对油膏中加入适量甲苯(能够使其溶解即可),进行萃取,得到萃取液Ⅱ;e, adding an appropriate amount of toluene to the ointment (which can be dissolved), and extracting to obtain an extract II;
f、在萃取液Ⅱ中加入1%的珍珠岩助滤剂(100公斤萃取液Ⅱ总料液,加入1公斤珍珠岩),搅拌均匀后,降温至10~8℃,待析出大量晶体后,放置40-60分钟(养晶),真空抽滤,得到滤饼Ⅱ(含有助滤剂),该滤饼Ⅱ加入温甲苯(25-32℃)使之溶解,然后再加热至90-100℃,使之全部融化后,过滤,滤除助滤剂,回收滤液,滤液再次降温至10~5℃,待析出大量晶体后,养晶,真空抽滤,所得滤饼用0-5℃的甲苯漂洗至颜色发白后,烘干,得到的白色结晶粉末经检测为阿维菌素B2a粗品。f. Add 1% perlite filter aid (100 kg of extract II total solution, add 1 kg of perlite) to the extract II, stir evenly, then cool to 10-8 ° C, after a large amount of crystals are precipitated, Place for 40-60 minutes (greening), vacuum filtration, to obtain filter cake II (containing filter aid), the filter cake II is added to warm toluene (25-32 ° C) to dissolve, and then heated to 90-100 ° C After it has been completely melted, it is filtered, the filter aid is filtered off, the filtrate is recovered, and the filtrate is cooled again to 10 to 5 ° C. After a large amount of crystals are precipitated, the crystals are crystallized and vacuum filtered, and the obtained filter cake is toluene at 0-5 ° C. After rinsing until the color is whitish, it is dried, and the obtained white crystalline powder is detected as crude avermectin B2a.
g、阿维菌素B2a晶体粗品加入5倍质量的甲苯以及质量分子为0.5%的活性炭,搅拌后升温至80—100℃,待阿维菌素B2a晶体粗品融化,过滤,滤液除去甲苯后,转至结晶罐,搅拌,同时加入,80-90℃下的甲苯,待晶体大量析出后,保温20—30分钟,抽滤,所得滤饼用0-5℃的甲苯漂洗至颜色发白后,烘干,得到的经过重结晶的阿维菌素B2a。如此反复3次,即得到纯度达90%的阿维菌素B2a精品。收率为97%。g, avermectin B2a crystals were added with 5 times the mass of toluene and 0.5% of activated carbon, and the mixture was heated to 80-100 ° C after stirring. After the crude avermectin B2a crystals were melted, filtered, and the filtrate was removed toluene. Transfer to the crystallization tank, stir, add at the same time, toluene at 80-90 ° C, after the crystal is precipitated in a large amount, keep warm for 20-30 minutes, suction filtration, and the obtained filter cake is rinsed with 0-5 ° C toluene until the color is whitish. Drying, the obtained recrystallized avermectin B2a. This was repeated three times to obtain a avermectin B2a product with a purity of 90%. The yield was 97%.

Claims (7)

  1. 一种阿维菌素B2a的提取制备方法,其特征在于它包括以下步骤: A method for extracting and preparing avermectin B2a, characterized in that it comprises the following steps:
    a.将阿维菌素发酵液制成干菌丝体,加乙醇浸提、过滤,得浸提液;a. The avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
    b.将浸提液浓缩后,加入甲苯、DMF或乙酸乙酯中的任意一种萃取剂萃取,得到萃取液Ⅰ;b. After concentrating the extract, extracting with any one of toluene, DMF or ethyl acetate to obtain an extract I;
    c.萃取液Ⅰ除去萃取剂后,加入乙醇,升温至68-72℃后,降温至35—25℃,进行结晶,然后再经抽滤,得到滤饼Ⅰ为阿维菌素B1晶体粗品,得到的滤液为母液;c. After removing the extractant from the extract I, adding ethanol, heating to 68-72 ° C, cooling to 35-25 ° C, crystallization, and then suction filtration to obtain a crude cake of avermectin B1 crystals. The filtrate is a mother liquor;
    d.将c步所获母液,浓缩成油膏;d. The mother liquor obtained in step c is concentrated into an ointment;
    e.油膏中加入甲苯,得到萃取液Ⅱ;e. Toluene is added to the ointment to obtain an extract II;
    f.在萃取液Ⅱ中加入助滤剂,搅拌均匀后,降温至10~0℃,析出大量晶体Ⅱ后,养晶,抽滤;得到滤饼Ⅱ,滤饼Ⅱ中加甲苯溶解,升温至80~100℃,过滤,除去助滤剂,滤液再次降温至10~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~10℃甲苯进行漂洗,得到阿维菌素B2a晶体粗品;f. Add filter aid to the extract II, stir evenly, then cool down to 10 ~ 0 ° C, precipitate a large amount of crystal II, crystallize, suction filtration; get filter cake II, filter cake II added toluene dissolved, warmed to 80 ~ 100 ° C, filtration, remove the filter aid, the filtrate is cooled again to 10 ~ 0 ° C, a large amount of crystals are precipitated, crystallized, suction filtration; the obtained filter cake is rinsed with 0 ~ 10 ° C toluene, to obtain crude avermectin B2a crystals ;
    g.将阿维菌素B2晶体粗品进行重结晶,抽滤,干燥,获得阿维菌素B2a晶体精品。g. The crude avermectin B2 crystals were recrystallized, suction filtered, and dried to obtain a fine crystal of avermectin B2a.
  2. 根据权利要求1所述的阿维菌素B2a的提取制备方法,其特征在于f工序中所述的助滤剂为珍珠岩助滤剂,其加入量按萃取液Ⅱ总料液质量计为1~2%。The method for extracting and preparing avermectin B2a according to claim 1, wherein the filter aid in the step f is a perlite filter aid, and the amount of the filter aid is 1 according to the mass of the total liquid of the extract II. ~2%.
  3. 根据权利要求1所述的阿维菌素B2a的提取制备方法,其特征在于f工序所述的搅拌均匀后,降温至10~0℃。The method for extracting and preparing avermectin B2a according to claim 1, wherein the stirring in the step f is uniform, and then the temperature is lowered to 10 to 0 °C.
  4. 根据权利要求1所述的阿维菌素B2a的提取制备方法,其特征在于g工序所述将阿维菌素B2a晶体粗品进行重结晶,是将f工序得到阿维菌素B2a晶体粗品加入5-7倍质量的甲苯以及质量分数为0.5~2%的活性炭,搅拌后升温至80—100℃,待阿维菌素B2a晶体粗品融化,过滤,回收滤液至结晶罐;然后,降温至10~0℃,待晶体大量析出后,保温20~30分钟,抽滤。The method for extracting and preparing avermectin B2a according to claim 1, wherein in the step g, the crude avermectin B2a crystal is recrystallized, and the crude avermectin B2a crystal obtained in step f is added to 5 -7 times the mass of toluene and 0.5~2% of activated carbon, after stirring, the temperature is raised to 80-100 ° C, the crude avermectin B2a crystals are melted, filtered, and the filtrate is recovered to the crystallization tank; then, the temperature is lowered to 10~ 0 ° C, after a large amount of crystal precipitation, heat for 20 to 30 minutes, suction filtration.
  5. 一种阿维菌素B2a的提取制备方法,其特征在于它包括以下步骤:A method for extracting and preparing avermectin B2a, characterized in that it comprises the following steps:
    a.将阿维菌素发酵液制成干菌丝体,加乙醇浸提、过滤,得浸提液;a. The avermectin fermentation liquid is made into a dried mycelium, extracted with ethanol, and filtered to obtain an extract;
    b.将浸提液浓缩后,加入甲苯、DMF或乙酸乙酯中的任意一种萃取剂,得到萃取液Ⅰ;b. After concentrating the extract, adding any one of toluene, DMF or ethyl acetate to obtain an extract I;
    c.萃取液Ⅰ,加入助滤剂,搅拌均匀后,降温至10~0℃,析出大量晶体Ⅱ后,养晶,抽滤;到滤饼Ⅱ,滤饼Ⅱ中加甲苯溶解,升温至80~100℃,过滤,除去助滤剂,滤液再次降温至10~0℃,析出大量晶体后,养晶,抽滤;所得滤饼用0~10℃甲苯进行漂洗,得到阿维菌素B2a晶体粗品;c. Extract I, add filter aid, stir evenly, cool down to 10 ~ 0 ° C, precipitate a large amount of crystal II, crystallize, suction filtration; to filter cake II, filter cake II added toluene dissolved, warmed to 80 ~ 100 °C, filtration, remove the filter aid, the filtrate is cooled again to 10 ~ 0 ° C, a large amount of crystals are precipitated, crystallized, suction filtration; the obtained filter cake is rinsed with 0 ~ 10 ° C toluene, to obtain crude avermectin B2a crystal;
    d.将阿维菌素B2a晶体粗品重结晶,抽滤,干燥,获得阿维菌素B2a晶体精品。d. The crude avermectin B2a crystals were recrystallized, suction filtered, and dried to obtain a fine crystal of avermectin B2a.
  6. 根据权利要求5所述的阿维菌素B2a的提取制备方法,其特征在于c工序中所述的助滤剂为珍珠岩助滤剂,其加入量按萃取液Ⅱ总料液质量计为1~2%。The method for extracting and preparing avermectin B2a according to claim 5, wherein the filter aid in the step c is a perlite filter aid, and the amount of the filter aid is 1 according to the mass of the total liquid of the extract II. ~2%.
  7. 根据权利要求1所述的阿维菌素B2a的提取制备方法,其特征在于g工序所述的阿维菌素B2a晶体粗品重结晶,是将c工序得到阿维菌素B2a晶体粗品加入5-7倍质量的甲苯以及质量分子为0.5~2%的活性炭,搅拌后升温至80—100℃,待阿维菌素B2a晶体粗品融化,过滤,回收滤液至结晶罐,然后,降温至10~0℃,待晶体大量析出后,保温20~30分钟,抽滤。The method for extracting and preparing avermectin B2a according to claim 1, wherein the crude avermectin B2a crystal in the step g is recrystallized, and the crude avermectin B2a crystal obtained in step c is added to 5- 7 times the mass of toluene and 0.5~2% of activated carbon with mass molecules, and after heating, the temperature is raised to 80-100 ° C. After the crude avermectin B2a crystals are melted, filtered, the filtrate is recovered to the crystallization tank, and then the temperature is lowered to 10~0. °C, after a large amount of crystals are precipitated, keep warm for 20 to 30 minutes, and filter by suction.
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