WO2014079236A1 - Light-condensed collimation optical structure - Google Patents

Light-condensed collimation optical structure Download PDF

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Publication number
WO2014079236A1
WO2014079236A1 PCT/CN2013/081454 CN2013081454W WO2014079236A1 WO 2014079236 A1 WO2014079236 A1 WO 2014079236A1 CN 2013081454 W CN2013081454 W CN 2013081454W WO 2014079236 A1 WO2014079236 A1 WO 2014079236A1
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WO
WIPO (PCT)
Prior art keywords
reflector
positioning
reflector base
lens
base
Prior art date
Application number
PCT/CN2013/081454
Other languages
French (fr)
Chinese (zh)
Inventor
程世友
Original Assignee
浙江晶日照明科技有限公司
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Filing date
Publication date
Application filed by 浙江晶日照明科技有限公司 filed Critical 浙江晶日照明科技有限公司
Publication of WO2014079236A1 publication Critical patent/WO2014079236A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V13/00Producing particular characteristics or distribution of the light emitted by means of a combination of elements specified in two or more of main groups F21V1/00 - F21V11/00
    • F21V13/02Combinations of only two kinds of elements
    • F21V13/04Combinations of only two kinds of elements the elements being reflectors and refractors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V17/00Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages
    • F21V17/10Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening
    • F21V17/16Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting
    • F21V17/164Fastening of component parts of lighting devices, e.g. shades, globes, refractors, reflectors, filters, screens, grids or protective cages characterised by specific fastening means or way of fastening by deformation of parts; Snap action mounting the parts being subjected to bending, e.g. snap joints

Definitions

  • the present invention relates to an optical structure, and more particularly to a concentrating collimating optical structure. Background technique
  • the conventional LED secondary light distribution device is a single reflector, or A single lens, the optical components of the former have low reflection efficiency and maintenance coefficient, and there is overflow light around the generated spot, which is not conducive to efficient collimation of light; the light output of the LED optical component with a single lens The efficiency is low, especially in the case of small-angle concentrating collimation, the lens volume is large, which is likely to cause a large amount of material waste and a large increase in production cost.
  • a concentrating collimating optical structure includes a reflector base, and a reflector cup body is disposed above the reflector base, the reflector base and the reflector A lens is provided in the middle of the cup.
  • the lens is a Fresnel lens.
  • the reflector base is provided with a lower reflective cavity, and the reflector cup is provided with an upper reflective cavity; the reflector base and the reflector cup are provided such that the reflector base and the reflector are provided
  • the reflector cup is connected, positioned, and coincides with the axis of the reflector cup and the axis of the reflector base First connection positioning device;
  • the reflector base and the reflector cup are provided with a second connection positioning for mounting the lens and causing the axis of the reflector base and the reflector cup to coincide with the axis of the lens Device
  • the bottom surface of the reflector base is provided with a vertical positioning connection structure for connecting to the substrate and making the reflector base axis perpendicular to the substrate.
  • the lower reflector and the lower reflector are The reflective surface formed by the upper reflective cavity affects the surface of the two cavities, which causes a slight misalignment of the faces of the two cavities, which affects the reflection effect of the light emitted by the LED light source, so that the uniformity of the reflected light is poor and the spot is increased, and black holes appear.
  • the process ensures that the fastening connection and the axis of the reflector base and the upper reflector are coincident, and the cost is very high. And the finished product yield will be very low, which will make the product uncompetitive and lose the market; for this purpose, we have set up the first connection positioning device, through the structural setting, the reflector base and the upper reflector are fixedly connected. And the axes coincide.
  • the position and installation of the lens are also very important.
  • the position is calculated and cannot be moved after installation.
  • axial displacement, radial displacement and axial deflection cannot occur.
  • the beam angle becomes larger, and at the same time, the light irradiation distance is not far enough, if the precision mold or manufacturing process and assembly process are used to ensure the position of the lens and
  • the axes of the lens, the reflector base and the upper reflector are coincident, the cost will be very high, and the yield will be very low, which will make the product uncompetitive and lose the market. For this reason, we have set the first connection positioning.
  • the device through the structural arrangement, ensures the coincidence of the axes between the three and the stability of the lens position;
  • the reflector bases are all mounted on the substrate, and the substrate is provided
  • the axis of the lamp bead coincides with the axis of the reflector base, the axis of the lens and the axis of the upper reflector. Once the axis of the LED bead does not coincide with the axis of the upper three, black holes will still appear. The yellow circle, the beam angle becomes large, and the illumination is not far enough.
  • a plurality of LED lamp beads mounted on the substrate are combined and need to be irradiated for a distance of several hundred meters.
  • the base of the reflector is perpendicular to the substrate. Once tilted, the light will not be illuminated, affecting the illumination distance of the entire optical structure. For this reason, we have set up a vertical positioning connection structure to ensure the reflector base from the structure.
  • the axis is perpendicular to the substrate.
  • the axes of the lens, the reflector base, and the upper reflector are coincident with each other while being perpendicular to the substrate, and the connection between the reflector base and the upper reflector is fastened.
  • the lens must be mounted securely and the position cannot be moved.
  • the vertical positioning connection structure comprises at least two bottom surface positioning pins disposed on a bottom surface of the reflector base and at least two positioning portions; the positioning portion includes a bottom surface of the reflector base a positioning surface, a glue surface for coating the glue flush with the bottom surface of the reflector base, and a glue through hole provided on the glue surface; the bottom positioning pin is disposed on the glue surface.
  • a bottom positioning pin positioned on the base of the reflector is disposed on the base of the reflector to facilitate connection with the substrate; a positioning portion is used to ensure the vertical between the base of the reflector and the substrate, and glue is applied to the positioning portion, and the base of the reflector is It is bonded and fixed to the substrate.
  • it is usually fixed by screws. There are many problems in the force. Once the torque value between the screws is different, the reflector will be caused. The offset of the pedestal, and in actual operation, between the various screws The torque values are equal, the requirements for the workers are very high, the operation is very complicated, and we use glue to bond, there is no such problem.
  • the part is used for positioning, that is, the positioning surface, the positioning surface protrudes from the bottom surface of the reflector base, and is in contact with the substrate;
  • the other part is the glue surface, which is used to apply glue, such setting, glue Apply to the glue surface, do not apply on the positioning surface, the positioning surface is fully positioned, it will not cause the position difference due to the application of glue, affecting the verticality of the reflector base, at the same time, the glue is applied on the glue surface, in the bonding
  • glue is applied on the glue surface, in the bonding
  • the excess glue can overflow from the side;
  • the reflector base is firmly and accurately fixed, and the position of the reflector base is not offset because the glue is too thick; moreover, the bottom positioning pin is placed on the glue surface.
  • close to the positioning surface such an arrangement facilitates the positioning and mounting of the reflector base and the substrate, and enables the reflector base to be perpendicular to the substrate.
  • the reflector base is provided with a ring cavity having an inner side surface, an outer side surface and an upper top surface; the upper surface of the reflector base is provided to communicate with the ring cavity and the glue surface position Corresponding arc-shaped opening; the outer side of the ring cavity is provided with an inwardly extending rubberized plate, and the overflowing through hole and the glue surface are all disposed on the bottom surface of the rubberized plate.
  • the ring cavity communicates with the bottom surface of the reflector base, and the outer side of the ring cavity is provided with an inwardly extending rubberized plate.
  • the reason why the rubber plate is coated is because it can be used when the force is applied.
  • a slight tilt can occur upwards, which does not affect the positioning of the reflector base and the substrate; and the setting of the overflow through hole can overflow the excess glue to prevent the formation of excessively thick glue.
  • the layer affects the positioning and connection of the reflector base and the substrate.
  • the angle of the lower surface of the lower reflecting cavity is 0. 02-0. 05 ° the angle of the lower surface of the lower reflecting cavity.
  • the slanting plate is inclined upwardly from the outer side toward the inner side. It is flush with the bottom surface of the reflector base.
  • the bottom surface of the lower reflecting cavity is flush with the bottom surface of the reflector base. Because of the processing cost, precision, process, etc., at the lower end of the lowering optical cavity, the surface treatment is relatively poor compared to other parts, and we make the next
  • the bottom surface of the reflective cavity is flush with the bottom surface of the reflector base, in the same horizontal plane, making the LED.
  • the light from the lamp bead avoids the bad part and is in contact with the better part; it ensures efficient collimation of the light generated by the LED light source; and after the glue is dried, there is a pull-down force on the glued plate, Avoid the influence of the deformation of the rubberized plate on the positioning of the reflector base and the substrate. We allow the rubberized plate to tilt upward during the extension from the outer side to the inner side to eliminate the deformation of the rubber sheet due to the drying of the glue. The adverse effects.
  • the lens is provided with a fixing bracket for cooperating with the second connecting positioning device
  • the fixing frame comprises a pair of first supporting plates and a pair of second supporting plates
  • the second connecting positioning device comprises a pair of first lower positioning mounting ports and a pair of second lower positioning mounting ports disposed on an upper surface of the reflector base
  • a pair of first upper positioning mounting ports disposed on a lower surface of the upper reflector Position the mounting port on the second upper.
  • the first support plate surface is provided with an upper inclined plane which gradually increases from the inner side to the outer end surface, and the first upper positioning mounting opening is provided with the outer inclined inner surface matched with the upper inclined plane. Extending the gradually decreasing lower inclined plane.
  • the position of the lens is very important when it is installed, and its axis must coincide with the axis of the reflector base and the upper reflector, which cannot occur.
  • the lens is also positioned to overcome the errors generated during processing.
  • the end surface of the first support plate is a circular arc surface extending along the circumferential direction of the lens, and the top surface of the first lower positioning mounting opening and the end surface of the first support plate is a circular arc surface.
  • the first support plate end face and the first lower positioning mounting port top face are not arranged in a rectangular shape or other shape
  • the shape is set to a circular arc surface, so that when the first support plate is installed with a deviation, under the pressure of the lower inclined plane, the two circular arc surfaces are gradually phased by the contact and guiding of the two circular arc surfaces. Fit, to ensure the lens is installed.
  • the second support plate end portion is provided with two lateral fixing plates, a plurality of first inclined plates located between the two lateral fixing plates and arranged from the inside to the outside and intersecting with the first inclined plate a plurality of second inclined plates, wherein the first inclined plate and the second inclined plate form a plurality of first card slots;
  • the lateral fixing plate is provided with a plurality of third inclined plates and the third a plurality of fourth inclined plates intersecting the inclined plates, wherein the third inclined plate and the fourth inclined plate form a plurality of second card slots perpendicular to the first card slot;
  • the first latch and the second latch cooperate with the first slot and the second slot.
  • the position of the lens is very important when it is installed.
  • the axis must coincide with the axis of the reflector base and the upper reflector, and no axial movement can occur. Radial position movement and axial rotation.
  • first card slot through the first inclined plate and the second inclined plate, and the first latching teeth cooperate with the first card slot, through the third tilting plate, and the fourth
  • the inclined plate forms a second card slot
  • the second latching teeth cooperate with the second latching slot, so that the first latching teeth and the second latching teeth on the upper reflecting cup act in the first card slot and the second card slot a slight deformation of the first card slot and the second card slot, so that the first tilting plate and the second tilting plate are slightly displaced from the inside to the outside, which enables the second supporting plate to be fixed and positioned.
  • a slight displacement occurs in the third inclined plate and the fourth inclined plate, so that the second supporting plate is also fixed and positioned in the other direction, thereby ensuring the position of the lens.
  • the invention combines the reflector and the lens into one, so that the invention has the advantages of each of the reflector and the lens in collimating the light, which can improve the reflection efficiency, the maintenance factor and the starting efficiency.
  • the problem of spilling light around the spot is solved, and the material is saved and the production cost is reduced.
  • the applicant also optimized the specific assembly of the reflector and lens, that is, the lens is fixed in the opposite Between the cup cup and the reflector base, the optimized solution has the advantages of simple structure, firm fixation, convenient installation and maintenance, and can ensure that a plurality of concentrating collimating optical structures are mounted on the substrate, and the illumination is far enough .
  • Embodiment 1 is a schematic structural view of Embodiment 1 of the present invention.
  • Figure 2 is a perspective view of Figure 1;
  • Embodiment 2 of the present invention is a schematic structural view of Embodiment 2 of the present invention.
  • Figure 4 is a half cross-sectional view of Figure 3, in order to show clarity, the lens is removed from the drawing;
  • Figure 5 is an exploded perspective view of Figure 3;
  • Figure 6 is a schematic structural view of the reflector base of Figure 3.
  • Figure 7 is a perspective view showing the structure of the reflector base of Figure 3;
  • Figure 8 is a schematic structural view of Embodiment 3 of the present invention.
  • FIG. 9 is a schematic view showing a first lower positioning mounting port, a first upper positioning mounting port and a first supporting plate;
  • FIG. 10 is a second lower positioning mounting opening and a second upper positioning mounting opening, a first latching tooth and a first latching tooth;
  • Figure 11 is a schematic view of the cooperation of the second latching teeth and the second latching slot.
  • 5-second connection positioning device 501-first lower positioning mounting port, 502-second lower positioning mounting port, 503-first upper positioning mounting port, 504-second upper positioning mounting port; 6-vertical positioning connection structure, 601- bottom positioning pin, 602-positioning part, 60201-positioning surface, 60202-glue surface, 60203-overflow through hole, 60204-arc opening;
  • Embodiment 1 A concentrating collimating optical structure, as shown in FIG. 1 and FIG. 2, includes a reflector base 1, and a reflector cup 2 is disposed above the reflector base 1, the reflector A lens 3 is disposed between the base 1 and the reflector cup 2; the lens 3 is a Fresnel lens.
  • a fixing frame 4 is fixed to the side of the lens 3.
  • the fixing frame can be a flat shape, a trigeminal shape or a cross shape. The end of the fixing frame 4 is mounted on the reflector base 1; the reflector cup 2 is buckled on the reflective surface.
  • the fixing frame 4 is clamped between the reflector base 1 and the reflector cup 2; preferably, the fixing frame 4 is a cross-shaped fixing frame, and the cross-shaped fixing frame is installed.
  • the four rack ends are symmetrically clamped on the base of the reflector, and the reflector cup is placed on the base of the reflector to realize the combination of the reflector and the lens.
  • Embodiment 2 see FIGS. 3, 4, 5, 6, and 7, a concentrating collimating optical structure, including a reflector base 1, a reflector cup 2, and a lens 3 having a lower reflecting cavity 101, and a reflective
  • the cavity 101 and the reflector cup 2 constitute a complete reflector, and the light emitted by the LED lamp is collimated, and the lower reflective cavity 101 and the upper reflective cavity of the reflector cup 2 form a complete reflecting surface, and the lens 3 is disposed at On the reflector base and the reflector cup body, the bottom surface of the reflector cup body 2 is provided with a through hole, and the lens 3 is fixed with a fixing frame 4 for connecting with the reflector cup base and the reflector cup body, and the lower reflective
  • the height of the cavity 101 is smaller than the height of the upper reflecting cavity to obtain a better collimating effect.
  • the height of the lower reflecting cavity 101 is 1/6-1/4 of the height of the upper reflecting cavity, wherein, 1/5
  • the reflector base 1 and the reflector cup 2 are disposed such that the reflector base 1 is coupled to the reflector cup 2, positioned and the axis of the reflector cup 2 a first connecting positioning device 7 that coincides with the axis of the reflector base 1 at the same time
  • the reflector base 1 and the reflector cup 2 are provided with an axis for mounting the lens 3 such that the reflector base 1 and the reflector cup 2 and the axis of the lens 3
  • the coincident second connection positioning device 5 is provided with a vertical connection with the substrate on the bottom surface of the reflector base 1 away from the reflector cup 2 such that the axis of the reflector base 1 is perpendicular to the substrate
  • the bottom surface is a surface in contact with the substrate, which corresponds to the upper end surface in contact with the reflector cup 2, and is parallel to each other.
  • the first connection positioning device 7 includes a positioning hole 701 and a positioning pin 702 and a matching positioning bayonet 703 and a positioning latch 704; the positioning hole and the positioning pin cooperate with each other to locate the bayonet Cooperating with the positioning pin, the positioning hole 701 includes a circular hole disposed on the upper surface of the reflector base 1, and the positioning pin 702 includes a cylindrical pin or a cone disposed on the reflector cup 2.
  • the positioning hole 701 is also disposed on the reflector base 1;
  • the positioning pin 702 is disposed on the reflector cup 2,
  • the positioning tab 703, the positioning pin 704 is at least two, and the positioning pin and the positioning hole are also at least two, and the positioning pin and the positioning pin are spaced apart, and the positioning hole and the positioning bayonet are spaced apart; and the positioning pin and the positioning hole cooperate to make the reflection
  • the cup base and the reflector cup are positioned, and the reflector base and the reflector cup are fixedly connected by positioning the bayonet and the positioning tooth, thereby realizing the reflector base and the reflector cup.
  • the connection also realizes the positioning of the two, ensuring that the two can be installed quickly and conveniently, and also ensures that the axes of the two are coincident, achieving efficient collimation of the light generated by the LED light source, and the beam angle as small as possible;
  • the positioning pin and the positioning bayonet are arranged on the reflector cup body, and the positioning hole and the positioning bayonet are arranged on the reflector base, in addition to being convenient for processing and installation, because the upper surface of the reflector base is flat and relatively The bottom surface of the reflector cup is wider, so it is more suitable for the processing hole and the positioning bayonet, which enables the reflector base and the reflector cup to be connected quickly, accurately and firmly, and the reflector base and the reflector can be ensured.
  • the axes of the cups coincide to achieve efficient collimation of the light produced by the LED source and as small a beam angle as possible.
  • the positioning tab 704 is elastic and includes a baffle connected to the reflector cup 2 70401, an elastic plate 70402 connected to the surrounding baffle 70401, and an inverted tooth 70403 fixed on the elastic plate 70402.
  • the inverted tooth 70403 is disposed on an outer side surface of the lower end of the elastic plate 70402, and the surrounding baffle 70401
  • An outer surface of the reflector cup 2 is disposed, and the reflector cup 2 encloses a second receiving cavity for placing glue, and a side gap 70404 is disposed between the elastic plate 70402 and the fence 70401.
  • the singularity is 1. 8mm, preferably, the width is 0. 2mm, and the depth is 1. 8mm, preferably, the depth is 0.
  • the presence of the side gap not only increases the elasticity of the elastic plate 70402, but also acts as a glue to prevent excessive glue from affecting the positioning of the reflector base and the reflector cup;
  • the pin 702 includes a root baffle 70201 having a thickness equal to the baffle 70401 and a pin head 70202 fixed to the root baffle 70201.
  • the pin head is cylindrical, the root baffle 70201 and the
  • the reflector cup 2 encloses the upper first receiving cavity 70203, and the first receiving The cavity and the upper second receiving cavity can be used as a glue accommodating cavity.
  • glue is provided, and the reflector base and the reflector cup are bonded together to fix the function, and the reflector base and the reflector are ensured.
  • the cup body axis coincides; at the same time; the upper first receiving cavity and the upper second receiving cavity can also strengthen the structure of the reflector cup body to prevent deformation thereof, and the thickness of the two is equal, which can ensure the manufacturing time and manufacture After the good, the deformation is as small as possible, so as not to affect the positioning accuracy; there is a gap between the elastic plate and the two sides of the surrounding baffle, the existence of the gap, the elasticity of the elastic plate is increased, and the glue can also be overflowed. The effect is to overflow the excess glue to prevent it from affecting the axis of the reflector base and the reflector cup.
  • the lens 3 is provided with a fixing frame 4 for cooperating with the second connecting positioning device 5, and the fixing frame 4 includes a pair of first supporting plates 401 and a pair of second supporting plates 402.
  • a pair of first support plates 401 and a pair of second support plates 402 are arranged in a cross shape and have a rectangular cross section;
  • the second connection positioning device 5 includes a pair of first surfaces disposed on the upper surface of the reflector base 1 a positioning mounting opening 501 and a pair of second lower positioning mounting openings 502; and a pair of first upper positioning mounting openings 503 and a pair of second upper positioning mounting openings 504 disposed on the lower surface of the upper reflector 2,
  • the positioning mounting port 501, the second positioning mounting opening 502, the first upper positioning mounting opening 503, and the second upper positioning mounting opening 504 are horizontally positioned.
  • the section is rectangular.
  • the traditional fixing method is screw fixing, and the screws are fixed.
  • the torque values between the screws are difficult to be completely the same, and the substrate is relatively soft.
  • the structural strength is not high enough, and the torque value between the screws will cause the reflector base and the substrate not to be perpendicular, and in order to ensure that the illumination is far enough, the plurality of reflector bases on the substrate need to be parallel to each other, that is, Each reflector base should be perpendicular to the substrate so as not to affect the light from the LED bead after it passes through the reflector base.
  • the vertical positioning connection structure 6 includes at least two bottom positioning pins 601 disposed on the bottom surface of the reflector base 1 and At least two positioning portions 602;
  • the positioning portion 602 includes a positioning surface 60201 protruding from a bottom surface of the reflector base 1, and a glue surface 60202 for coating the glue on the bottom surface of the light cup base 1 and a glue through hole 60203 disposed on the glue surface 60202.
  • the positioning surface 60201 is a circular arc surface, which is directly disposed on the reflector base.
  • the bottom surface of the reflector base 1 protrudes from 0. 05-0. lmm, and there is a height difference between the glue surface 60202 and the positioning surface, which is used for coating the glue without affecting the positioning of the positioning surface,
  • the reflector base and the substrate can be bonded and fixed, and the overflow through holes 60203 are generally two, symmetrically arranged, and the diameter is 1-2 mm, which can be set in the form of an open slot; the bottom positioning pin 601 is disposed at The glue surface 60202 is located close to the positioning surface 60201. Generally, the bottom surface positioning pin 601 is disposed close to the positioning surface 60201.
  • Such a structure is advantageous for positioning and connection fixing.
  • An annular cavity 102 having an inner side surface, an outer side surface and an upper top surface is disposed on the reflector base 1; the positioning bayonet 703 is in communication with the ring cavity 102, and the reflector base 1 is
  • the surface is provided with an arcuate opening 60204 communicating with the annular cavity 102 and corresponding to the position of the glue surface 60202;
  • the outer side of the ring cavity 102 is provided with an inwardly extending rubberized plate,
  • the hole 60203 and the glue surface 60202 are both disposed on the bottom surface of the rubberized plate; further, in order to obtain a better effect, the rubberized plate is inclined, that is, the process of extending from the outer side toward the inner side Tilting upwards, and positioning
  • the surface 60201 is 0. 02-0.
  • the bottom surface of the lower reflecting cavity 101 is flush with the bottom surface of the reflector base 1; and when the reflective After the cup base 1 and the reflector cup 2 are connected, the arcuate opening 60204 is completely exposed.
  • Such a structure cooperates with the ring cavity to dissipate heat in the ring cavity 102 in time to prevent temperature.
  • the problem affects the connection between the reflector base and the substrate, thereby affecting the verticality of the two, and the parallel between the adjacent reflector bases.
  • two seats 103 are provided on the reflector base 1
  • Mounting holes 104 are provided in the two seats for mounting screws, and the reflector base and the substrate are fixed when needed;
  • the bottom surface of the seat is provided with two recessed holes 105, the recessed holes are round holes, and the diameter l- 1. 2mm, depth is 0. 2_0. 3mm, the presence of the recessed hole can ensure that the reflector base is perpendicular to the substrate; and the two seats and the two bottom positioning pins are perpendicular, the positioning hole and the positioning bayonet Vertically, the positioning tab and the bottom positioning pin are at an angle of 45 °. And also the bottom surface of the positioning pin holes angle of 45 °.
  • Embodiment 3 see FIGS. 8, 9, 10, 11.
  • the difference between this embodiment and the embodiment 2 lies in the structure of the fixing frame 4 and the structure of the second connecting positioning device 5, the upper surface of the first supporting plate 401
  • An upper inclined plane 40101 gradually rising from the inner side and the outer side is provided near the end surface 40102, and the upper inclined plane extends outward in the radial direction of the lens and gradually rises; there is a distance between the upper inclined plane 40101 and the end surface 40102,
  • An upper positioning mounting opening 503 is provided with a downward inclined plane 50301 which is gradually reduced from the outer inward direction and cooperates with the upper inclined plane 40101.
  • the lower inclined plane extends inward along the radial direction of the lens and gradually decreases, during assembly,
  • the lower inclined plane 50301 and the upper inclined plane 40101 are fitted together; at the same time, the end surface 40102 of the first supporting plate 401 is not a flat surface, but an arc surface extending along the circumferential direction of the lens 3, the first lower positioning mounting opening 501 and the first supporting plate
  • the top surface 50101 of the 401 end face is a circular arc surface.
  • Two lateral fixing plates 40201 are disposed at the end of the second supporting plate 402, and a plurality of first inclined plates 40202 arranged from the inside to the outside and two intersecting with the first inclined plates are disposed between the two lateral fixing plates.
  • a second inclined plate 40203, the first inclined plate and the second inclined plate form a plurality of first card slots 40204, the first inclined plate and the second inclined plate are connected to form a first bent plate;
  • the first card slot 40204 has a cross section of
  • the triangular, lateral fixing plate 40201 is provided with a plurality of third inclined plates 40205 and a plurality of intersecting with the third inclined plate 40205
  • the fourth inclined plate 40206, the third inclined plate 40205 and the fourth inclined plate 40206 form a plurality of second card slots 40207 perpendicular to the first card slot 40204;
  • the second upper positioning mounting port 504 is provided with the first card slot 40204
  • the first card slot 40207 is matched with the first " ⁇ tooth 50401, the second latching tooth 50

Abstract

A light-condensed collimation optical structure comprises a reflection cup base (1). A reflection cup body (2) is arranged above the reflection cup base (1). A lens (3) is arranged between the reflection cup base (1) and the reflection cup body (2). The light-condensed collimation optical structure maintains the respective advantages of the reflection cup and the lens in the aspect of collimation light condensation. It not only can improve the reflection efficiency, maintenance coefficient and irradiation efficiency, but also solve the problem of spill lights occurring at the periphery of light spots, and save the material and reduce the production cost.

Description

一种聚光准直光学结构  Concentrating collimating optical structure
技术领域  Technical field
本发明涉及及一种光学结构, 更具体的说涉及一种聚光准直光学结构。 背景技术  The present invention relates to an optical structure, and more particularly to a concentrating collimating optical structure. Background technique
目前, LED 照明因环保节能等优点被越来越广泛地应用, 因此 LED 二次 透镜的市场前景也随之被看好。 由于 LED 的发光特点为半平面近朗伯型, 所 以在进行准直聚光时需要配用 LED 二次配光器件对光线进行调整, 常规的 LED 二次配光器件为单一的反光杯, 或者单一的透镜, 采用前者的光学组件 反射效率和维护系数均很低, 并且产生的光斑周围均会出现溢散光, 不利于 光线的高效准直; 采用单一的透镜进行配光的 LED 光学组件的出光效率低, 特别是在进行小角度聚光准直的情况下透镜整体积会很大, 很容易造成材料 的大量浪费和生产成本的大幅度增加。  At present, LED lighting is being used more and more widely due to environmental protection and energy saving, so the market prospect of LED secondary lens is also optimistic. Since the LED has a semi-planar Lambertian shape, it is necessary to use an LED secondary light distribution device to adjust the light during collimation concentrating. The conventional LED secondary light distribution device is a single reflector, or A single lens, the optical components of the former have low reflection efficiency and maintenance coefficient, and there is overflow light around the generated spot, which is not conducive to efficient collimation of light; the light output of the LED optical component with a single lens The efficiency is low, especially in the case of small-angle concentrating collimation, the lens volume is large, which is likely to cause a large amount of material waste and a large increase in production cost.
发明内容  Summary of the invention
本发明的目的是提供针对现有技术的不足之处, 提供一种聚光准直光学结 构, 能够克服现有技术的不足之处, 其具有反光杯和透镜各自在准直聚光方面 的优点, 既可以提高反射效率、 维护系数, 也解决了光斑周围会出现溢散光的 问题, 且节约了材料, 降低了生产成本, 可以实现 LED光源产生光线的高效准 直, 光束角很小。  SUMMARY OF THE INVENTION It is an object of the present invention to provide a concentrating collimating optical structure that overcomes the deficiencies of the prior art and which has the advantages of each of the reflector and the lens in collimating light. It can not only improve the reflection efficiency and maintenance coefficient, but also solve the problem of spill light around the spot, save material, reduce production cost, and achieve efficient collimation of light generated by the LED light source with a small beam angle.
为了解决上述技术问题, 本发明的技术方案如下: 一种聚光准直光学结 构, 包括反光杯基座, 反光杯基座上方设有反光杯杯体, 所述的反光杯基座和 反光杯杯体的中间设有一透镜。  In order to solve the above technical problem, the technical solution of the present invention is as follows: A concentrating collimating optical structure includes a reflector base, and a reflector cup body is disposed above the reflector base, the reflector base and the reflector A lens is provided in the middle of the cup.
作为优选, 所述透镜为菲涅尔透镜。  Preferably, the lens is a Fresnel lens.
作为优选, 所述反光杯基座设有下反光腔, 反光杯杯体设有上反光腔; 所述反光杯基座和所述反光杯杯体上设有使得所述反光杯基座与所述反光 杯杯体相连接、 定位并使得所述反光杯杯体轴线和所述反光杯基座轴线重合的 第一连接定位装置; Preferably, the reflector base is provided with a lower reflective cavity, and the reflector cup is provided with an upper reflective cavity; the reflector base and the reflector cup are provided such that the reflector base and the reflector are provided The reflector cup is connected, positioned, and coincides with the axis of the reflector cup and the axis of the reflector base First connection positioning device;
所述反光杯基座和所述反光杯杯体上设有用于安装所述透镜并使得所述反 光杯基座及所述反光杯杯体的轴线和所述透镜的轴线重合的第二连接定位装 置;  The reflector base and the reflector cup are provided with a second connection positioning for mounting the lens and causing the axis of the reflector base and the reflector cup to coincide with the axis of the lens Device
所述反光杯基座的底面设有用于和基板连接并使得所述反光杯基座轴线和 所述基板垂直的竖直定位连接结构。  The bottom surface of the reflector base is provided with a vertical positioning connection structure for connecting to the substrate and making the reflector base axis perpendicular to the substrate.
首先, 单纯的依靠反光杯或反光罩进行二次配光, 其效果相对较差; 为 此, 我们增加了透镜, 通过透镜提高二次配光的效果; 本申请在组装的过程 中, 反光杯基座和上反光杯的连接不但要紧固, 以防止两者产生相对移动, 而 且其轴线一定要完全的重合, 如果出现轴线不重合、 连接不够紧固等的问题, 会对下反光腔和上反光腔构成的反光面造成影响, 使得两个腔的面发生微小的 错位, 这会影响对 LED光源发出光线的反光效果, 使得经过反射后的光线均匀 性差和光斑增多, 还会出现黑洞、 黄圈, 光束角变大, 降低反光效率高; 尤其 是出现轴线不重合的问题, 还有可能使得经过下反光腔和上反光腔反射后的互 相干涉, 如果单纯的采用模具或制造工艺及装配工艺来保证反光杯基座和上反 光杯的紧固连接及轴线重合, 成本会十分高昂, 而且制造出来的成品率也会很 低, 这会使得产品没有竞争力, 失去市场; 为此我们设置了第一连接定位装 置, 通过结构上的设置, 使得反光杯基座和上反光杯固定连接并且轴线相重 合.  First of all, relying solely on the reflector or reflector to perform secondary light distribution, the effect is relatively poor; for this reason, we have added a lens to improve the effect of secondary light distribution through the lens; in the process of assembly, the reflector The connection between the base and the upper reflector is not only fastened to prevent relative movement of the two, but also the axes must be completely coincident. If there is a problem that the axes are not coincident and the connection is not fast enough, the lower reflector and the lower reflector are The reflective surface formed by the upper reflective cavity affects the surface of the two cavities, which causes a slight misalignment of the faces of the two cavities, which affects the reflection effect of the light emitted by the LED light source, so that the uniformity of the reflected light is poor and the spot is increased, and black holes appear. The yellow circle, the beam angle becomes larger, and the reflection efficiency is lowered; in particular, the problem of non-coincidence of the axis occurs, and it is also possible to interfere with each other after reflection by the lower reflecting cavity and the upper reflecting cavity, if the mold or manufacturing process and assembly are simply used. The process ensures that the fastening connection and the axis of the reflector base and the upper reflector are coincident, and the cost is very high. And the finished product yield will be very low, which will make the product uncompetitive and lose the market; for this purpose, we have set up the first connection positioning device, through the structural setting, the reflector base and the upper reflector are fixedly connected. And the axes coincide.
其次, 透镜的位置及安装也十分重要, 其位置是计算好的, 在安装好之后 不能发生移动, 尤其是不能发生轴向位移、 径向位移及轴向上的偏转; 一旦出 现这样的情况, 就会出现透镜的轴线和上反光板及反光杯基座的轴线不重合, 会造成经过透镜的光线偏转, 和轴线不平行, 造成 反射后的光线均匀性差和 光斑增多, 还会出现黑洞、 黄圈, 光束角变大, 同时, 也使得光线照射距离不 够远, 如果单纯的采用精密模具或制造工艺及装配工艺来保证透镜的位置以及 透镜、 反光杯基座及上反光杯的轴线重合, 成本会十分高昂, 而且制造出来的 成品率也会很低, 会使得产品没有竞争力, 失去市场, 为此, 我们设置了第一 连接定位装置, 通过结构上的设置, 来保证三者之间轴线的重合及透镜位置的 稳定; Secondly, the position and installation of the lens are also very important. The position is calculated and cannot be moved after installation. In particular, axial displacement, radial displacement and axial deflection cannot occur. Once such a situation occurs, It will appear that the axis of the lens and the axis of the upper reflector and the reflector base do not coincide, which will cause the light passing through the lens to deflect, and the axis is not parallel, resulting in poor uniformity of light and increased spot, and black holes and yellow. Circle, the beam angle becomes larger, and at the same time, the light irradiation distance is not far enough, if the precision mold or manufacturing process and assembly process are used to ensure the position of the lens and The axes of the lens, the reflector base and the upper reflector are coincident, the cost will be very high, and the yield will be very low, which will make the product uncompetitive and lose the market. For this reason, we have set the first connection positioning. The device, through the structural arrangement, ensures the coincidence of the axes between the three and the stability of the lens position;
再之, 在使用的时候, 反光杯基座都是都是安装在基板上, 基板上设有 Furthermore, when in use, the reflector bases are all mounted on the substrate, and the substrate is provided
LED 灯珠, 同样的, 也要使得灯珠的轴线和反光杯基座轴线、 透镜轴线及上反 光杯轴线相重合, 一旦 LED灯珠轴线和上面三者的轴线不重合, 则还是会出现 黑洞、 黄圈、 光束角变大、 照射不够远等问题, 而且, 在使用的时候, 多个安 装在基板上的 LED灯珠组合在一起, 需要照射出数百米的距离, 这个时候就需 要使得反光杯基座和基板相垂直, 一旦出现倾斜, 就会出现光线照射不远的情 况, 影响整个光学结构的照射距离, 为此我们设置了竖直定位连接结构, 从结 构上来保证反光杯基座的轴线和基板垂直。 LED lamp bead, in the same way, the axis of the lamp bead coincides with the axis of the reflector base, the axis of the lens and the axis of the upper reflector. Once the axis of the LED bead does not coincide with the axis of the upper three, black holes will still appear. The yellow circle, the beam angle becomes large, and the illumination is not far enough. Moreover, when used, a plurality of LED lamp beads mounted on the substrate are combined and need to be irradiated for a distance of several hundred meters. The base of the reflector is perpendicular to the substrate. Once tilted, the light will not be illuminated, affecting the illumination distance of the entire optical structure. For this reason, we have set up a vertical positioning connection structure to ensure the reflector base from the structure. The axis is perpendicular to the substrate.
综上所述, 需要整个准直光学结构中, 透镜、 反光杯基座、 上反光杯的轴 线重合, 同时和基板垂直, 并且, 反光杯基座和上反光杯之间的连接要紧固, 透镜的安装要牢固, 位置不能发生移动, 而这些如果仅仅通过模具、 机械加工 工艺、 装配方法来保证, 其成本极其高昂, 会使得产品没有任何竞争力。  In summary, in the entire collimating optical structure, the axes of the lens, the reflector base, and the upper reflector are coincident with each other while being perpendicular to the substrate, and the connection between the reflector base and the upper reflector is fastened. The lens must be mounted securely and the position cannot be moved. These are only guaranteed by molds, machining processes, and assembly methods. The cost is extremely high and the product is not competitive.
作为优选, 所述竖直定位连接结构包括设置在所述反光杯基座底面上的至 少两个底面定位销和至少两个定位部; 所述定位部包括凸出所述反光杯基座底 面的定位面、 和所述反光杯基座底面相平齐的用于涂覆胶水的胶水面以及设在 所述胶水面上的溢胶通孔; 所述底面定位销设置在所述胶水面上。  Preferably, the vertical positioning connection structure comprises at least two bottom surface positioning pins disposed on a bottom surface of the reflector base and at least two positioning portions; the positioning portion includes a bottom surface of the reflector base a positioning surface, a glue surface for coating the glue flush with the bottom surface of the reflector base, and a glue through hole provided on the glue surface; the bottom positioning pin is disposed on the glue surface.
在反光杯基座上设置了和基板定位的底面定位销, 便于和基板相连接; 采 用定位部保证反光杯基座和基板之间的垂直, 同时在定位部上涂抹胶水, 将反 光杯基座和基板粘结固定在一起,和以往的采用螺钉固定不同, 采用螺钉固 定, 其一般为多个, 这里面就存在受力均匀的问题, 一旦螺钉间的扭矩值出现 差距, 就会造成反光杯基座的偏移, 而在实际的操作中, 要使得各个螺钉之间 扭矩值相等, 对工人的要求非常高, 操作十分复杂, 而我们采用胶水粘结, 就 没有这些问题存在了。 我们将定位部分成两个部分, 一部分用来定位, 即定位 面, 定位面凸出反光杯基座的底面, 和基板相接触; 另外一部分为胶水面, 用 来涂抹胶水, 这样的设置, 胶水涂抹在胶水面上, 不涂抹在定位面上, 定位面 专职定位, 不会因为涂抹胶水的缘故造成位置差异, 影响反光杯基座的垂直 度, 同时, 胶水涂抹在胶水面上, 在粘结的时候, 多余的胶水能够从侧面溢 出; 使得反光杯基座牢固、 准确的被固定, 不会因为胶水过厚而使得反光杯基 座的位置发生偏移; 而且, 底面定位销设置在胶水面的, 且靠近定位面处, 这 样的设置有利于反光杯基座和基板的定位及安装, 能够使得反光杯基座和基板 相垂直。 A bottom positioning pin positioned on the base of the reflector is disposed on the base of the reflector to facilitate connection with the substrate; a positioning portion is used to ensure the vertical between the base of the reflector and the substrate, and glue is applied to the positioning portion, and the base of the reflector is It is bonded and fixed to the substrate. Unlike the conventional screw fixing, it is usually fixed by screws. There are many problems in the force. Once the torque value between the screws is different, the reflector will be caused. The offset of the pedestal, and in actual operation, between the various screws The torque values are equal, the requirements for the workers are very high, the operation is very complicated, and we use glue to bond, there is no such problem. We will locate the part into two parts, one part is used for positioning, that is, the positioning surface, the positioning surface protrudes from the bottom surface of the reflector base, and is in contact with the substrate; the other part is the glue surface, which is used to apply glue, such setting, glue Apply to the glue surface, do not apply on the positioning surface, the positioning surface is fully positioned, it will not cause the position difference due to the application of glue, affecting the verticality of the reflector base, at the same time, the glue is applied on the glue surface, in the bonding When the excess glue can overflow from the side; the reflector base is firmly and accurately fixed, and the position of the reflector base is not offset because the glue is too thick; moreover, the bottom positioning pin is placed on the glue surface. And close to the positioning surface, such an arrangement facilitates the positioning and mounting of the reflector base and the substrate, and enables the reflector base to be perpendicular to the substrate.
作为优选, 所述反光杯基座设有具有内侧面、 外侧面及上顶面的环空腔; 所述反光杯基座上表面设有和所述环空腔相通且和所述胶水面位置相应的弧状 开孔; 所述环空腔的外侧面设有向内延伸的涂胶板, 所述溢胶通孔及所述胶水 面均设在所述涂胶板的底面上。  Preferably, the reflector base is provided with a ring cavity having an inner side surface, an outer side surface and an upper top surface; the upper surface of the reflector base is provided to communicate with the ring cavity and the glue surface position Corresponding arc-shaped opening; the outer side of the ring cavity is provided with an inwardly extending rubberized plate, and the overflowing through hole and the glue surface are all disposed on the bottom surface of the rubberized plate.
环空腔和反光杯基座底面相通, 而环空腔的外侧面设有向内延伸的涂胶 板, 之所以是涂胶板, 是因为其能够在受力的时候, 在将反光杯基座安装在基 板上的时候, 能够向上发生一个微小的倾斜, 不影响反光杯基座和基板的定 位; 而溢胶通孔的设置, 则能够将多余的胶水溢出去, 防止形成过厚的胶层, 影响反光杯基座和基板的定位及连接。  The ring cavity communicates with the bottom surface of the reflector base, and the outer side of the ring cavity is provided with an inwardly extending rubberized plate. The reason why the rubber plate is coated is because it can be used when the force is applied. When the seat is mounted on the substrate, a slight tilt can occur upwards, which does not affect the positioning of the reflector base and the substrate; and the setting of the overflow through hole can overflow the excess glue to prevent the formation of excessively thick glue. The layer affects the positioning and connection of the reflector base and the substrate.
作为优选, 所述涂胶板为从所述外侧面向所述内侧面方向延伸逐渐向上倾 斜的倾斜板, 和所述定位面成 0. 02-0. 05 ° 夹角; 所述下反光腔底面和所述反 光杯基座底面相平齐。  I. The angle of the lower surface of the lower reflecting cavity is 0. 02-0. 05 ° the angle of the lower surface of the lower reflecting cavity. The slanting plate is inclined upwardly from the outer side toward the inner side. It is flush with the bottom surface of the reflector base.
下反光腔底面和反光杯基座底面相平齐, 因为受到加工成本、 精度、 工艺 等影响, 在下放光腔的下端, 其表面处理相对于别的部分, 会相对较差, 而我 们使得下反光腔底面和反光杯基座底面相平齐, 在同一个水平面内, 使得 LED 灯珠发出的光线避开了这不好的部分, 和比较好的部分相接触; 保证对 LED光 源产生光线的高效准直; 而胶水干燥后, 对涂胶板有一个向下拉的力, 为了避 免因为涂胶板变形而对反光杯基座和基板的定位造成影响, 我们让涂胶板从外 侧面向内侧面延伸过程中向上倾斜, 以消除因为胶水干燥而弓 I起涂胶板变形所 产生的不利影响。 The bottom surface of the lower reflecting cavity is flush with the bottom surface of the reflector base. Because of the processing cost, precision, process, etc., at the lower end of the lowering optical cavity, the surface treatment is relatively poor compared to other parts, and we make the next The bottom surface of the reflective cavity is flush with the bottom surface of the reflector base, in the same horizontal plane, making the LED The light from the lamp bead avoids the bad part and is in contact with the better part; it ensures efficient collimation of the light generated by the LED light source; and after the glue is dried, there is a pull-down force on the glued plate, Avoid the influence of the deformation of the rubberized plate on the positioning of the reflector base and the substrate. We allow the rubberized plate to tilt upward during the extension from the outer side to the inner side to eliminate the deformation of the rubber sheet due to the drying of the glue. The adverse effects.
作为优选, 所述透镜设有用于和所述第二连接定位装置相配合的固定架, 所述固定架包括一对第一支撑板及一对第二支撑板; 所述第二连接定位装置包 括设置在所述反光杯基座上表面的一对第一下定位安装口及一对第二下定位安 装口; 以及设在所述上反光杯下表面的一对第一上定位安装口及一对第二上定 位安装口。  Preferably, the lens is provided with a fixing bracket for cooperating with the second connecting positioning device, the fixing frame comprises a pair of first supporting plates and a pair of second supporting plates; the second connecting positioning device comprises a pair of first lower positioning mounting ports and a pair of second lower positioning mounting ports disposed on an upper surface of the reflector base; and a pair of first upper positioning mounting ports disposed on a lower surface of the upper reflector Position the mounting port on the second upper.
作为优选, 所述第一支撑板上表面靠近端面处设有从内向外延伸逐渐升高 的上倾斜平面, 所述第一上定位安装口设有和所述上倾斜平面相配合的从外向 内延伸逐渐降低的下倾斜平面。  Preferably, the first support plate surface is provided with an upper inclined plane which gradually increases from the inner side to the outer end surface, and the first upper positioning mounting opening is provided with the outer inclined inner surface matched with the upper inclined plane. Extending the gradually decreasing lower inclined plane.
在前面已经讲过, 为了保证二次配光效果以及照射的足够的远, 透镜在安 装的时候, 其位置十分重要, 其轴线一定要和反光杯基座、 上反光杯的轴线重 合, 不能发生一点的偏差, 而我们通过设置上倾斜平面和下倾斜平面, 使得在 安装的时候, 首先, 下倾斜平面和上倾斜平面能够起到定位的作用, 在反光杯 基座、 上反光杯连接固定的同时, 使得透镜也被定位, 可以克服加工时候产生 的误差。 保证三者轴线的重合, 其次, 下倾斜平面和上倾斜平面相贴合的时 候, 有一个向外的力作用在第一支撑板上, 使得第一支撑板向外有微小的移 动, 使得第一支撑板能够和第一下定位安装口紧密贴合, 进而被固定住, 放置 透镜发生移动或偏转。  As mentioned above, in order to ensure the secondary light distribution effect and the sufficient distance of the illumination, the position of the lens is very important when it is installed, and its axis must coincide with the axis of the reflector base and the upper reflector, which cannot occur. A slight deviation, and we set the upper inclined plane and the lower inclined plane, so that at the time of installation, first, the lower inclined plane and the upper inclined plane can play a role of positioning, and the reflective cup base and the upper reflector are fixedly connected. At the same time, the lens is also positioned to overcome the errors generated during processing. To ensure the coincidence of the axes of the three, and secondly, when the lower inclined plane and the upper inclined plane are fitted together, an outward force acts on the first supporting plate, so that the first supporting plate has a slight movement outward, so that the first A support plate can be closely fitted to the first lower positioning mounting opening, and then fixed, and the placement lens is moved or deflected.
作为优选, 所述第一支撑板端面为沿着所述透镜圆周方向延伸的圆弧面, 所述第一下定位安装口和所述第一支撑板端面相配合的顶面为圆弧面。  Preferably, the end surface of the first support plate is a circular arc surface extending along the circumferential direction of the lens, and the top surface of the first lower positioning mounting opening and the end surface of the first support plate is a circular arc surface.
第一支撑板端面、 第一下定位安装口顶面之所以不设置成矩形或其他形 状, 而是都设置成圆弧面, 是为了当第一支撑板安装有偏差的时候, 在下倾斜 平面的压力下, 通过两个圆弧面的接触、 导向, 使得两个圆弧面逐渐相贴合, 保证透镜的安装位置。 The first support plate end face and the first lower positioning mounting port top face are not arranged in a rectangular shape or other shape The shape is set to a circular arc surface, so that when the first support plate is installed with a deviation, under the pressure of the lower inclined plane, the two circular arc surfaces are gradually phased by the contact and guiding of the two circular arc surfaces. Fit, to ensure the lens is installed.
作为优选, 所述第二支撑板端部设有两个侧向固定板、 位于两个侧向固定 板之间并从内向外排列的多个第一倾斜板及和所述第一倾斜板相交的多个第二 倾斜板, 所述第一倾斜板和所述第二倾斜板形成多个第一卡槽; 所述侧向固定 板上设有多个第三倾斜板及和所述第三倾斜板相交的多个第四倾斜板, 所述第 三倾斜板和所述第四倾斜板形成多个和所述第一卡槽垂直的第二卡槽; 所述第 二上定位安装口设有和所述第一卡槽、 第二卡槽相配合的第一卡齿、 第二卡 ΙΛΙ。  Preferably, the second support plate end portion is provided with two lateral fixing plates, a plurality of first inclined plates located between the two lateral fixing plates and arranged from the inside to the outside and intersecting with the first inclined plate a plurality of second inclined plates, wherein the first inclined plate and the second inclined plate form a plurality of first card slots; the lateral fixing plate is provided with a plurality of third inclined plates and the third a plurality of fourth inclined plates intersecting the inclined plates, wherein the third inclined plate and the fourth inclined plate form a plurality of second card slots perpendicular to the first card slot; The first latch and the second latch cooperate with the first slot and the second slot.
为了保证二次配光效果以及照射的足够的远, 透镜在安装的时候, 其位置 十分重要, 其轴线一定要和反光杯基座、 上反光杯的轴线重合, 不能发生一点 的轴向移动、 径向位置移动以及轴向转动, 为此, 我们通过第一倾斜板、 第二 倾斜板形成第一卡槽, 由第一卡齿和第一卡槽相配合, 通过第三倾斜板、 第四 倾斜板形成第二卡槽, 由第二卡齿和第二卡槽相配合, 这样, 当上反光杯上的 第一卡齿和第二卡齿作用在第一卡槽和第二卡槽内, 使得第一卡槽和第二卡槽 发生微小的变形, 进而使得第一倾斜板、 第二倾斜板由内向外发生一个微小的 位移, 这能够使得第二支撑板被固定及定位, 同时, 进而使得第三倾斜板、 第 四倾斜板也发生一个微小的位移, 使得第二支撑板在另外一个方向也被固定及 定位, 从而保证透镜的位置。  In order to ensure the secondary light distribution effect and the far enough illumination, the position of the lens is very important when it is installed. The axis must coincide with the axis of the reflector base and the upper reflector, and no axial movement can occur. Radial position movement and axial rotation. For this purpose, we form a first card slot through the first inclined plate and the second inclined plate, and the first latching teeth cooperate with the first card slot, through the third tilting plate, and the fourth The inclined plate forms a second card slot, and the second latching teeth cooperate with the second latching slot, so that the first latching teeth and the second latching teeth on the upper reflecting cup act in the first card slot and the second card slot a slight deformation of the first card slot and the second card slot, so that the first tilting plate and the second tilting plate are slightly displaced from the inside to the outside, which enables the second supporting plate to be fixed and positioned. Further, a slight displacement occurs in the third inclined plate and the fourth inclined plate, so that the second supporting plate is also fixed and positioned in the other direction, thereby ensuring the position of the lens.
本发明有益效果在于:  The beneficial effects of the invention are:
与现有技术相比, 本发明将反光杯与透镜合二为一, 使本发明具有反光杯 和透镜各自在准直聚光方面的优点, 既可以提高反射效率、 维护系数和出发效 率, 也解决了光斑周围会出现溢散光的问题, 且节约了材料, 降低了生产成 本。 此外, 申请人还对反光杯与透镜的具体装配进行了优化, 即透镜固定在反 光杯杯体与反光杯基座之间, 优化后的方案具有结构简单、 固定牢固、 安装维 护方便的优点, 而且能够保证多个聚光准直光学结构安装在基板上后, 照射的 足够远。 Compared with the prior art, the invention combines the reflector and the lens into one, so that the invention has the advantages of each of the reflector and the lens in collimating the light, which can improve the reflection efficiency, the maintenance factor and the starting efficiency. The problem of spilling light around the spot is solved, and the material is saved and the production cost is reduced. In addition, the applicant also optimized the specific assembly of the reflector and lens, that is, the lens is fixed in the opposite Between the cup cup and the reflector base, the optimized solution has the advantages of simple structure, firm fixation, convenient installation and maintenance, and can ensure that a plurality of concentrating collimating optical structures are mounted on the substrate, and the illumination is far enough .
附图说明  DRAWINGS
下面结合附图对本发明做进一歩的说明:  The present invention will be further described below with reference to the accompanying drawings:
图 1为本发明实施例 1的结构示意图;  1 is a schematic structural view of Embodiment 1 of the present invention;
图 2为图 1的立体示意图;  Figure 2 is a perspective view of Figure 1;
图 3为本发明实施例 2的结构示意图;  3 is a schematic structural view of Embodiment 2 of the present invention;
图 4为图 3的半剖示意图, 为了显示清楚, 图纸中去除了透镜;  Figure 4 is a half cross-sectional view of Figure 3, in order to show clarity, the lens is removed from the drawing;
图 5为图 3的分解示意图;  Figure 5 is an exploded perspective view of Figure 3;
图 6为图 3中反光杯基座的结构示意图;  Figure 6 is a schematic structural view of the reflector base of Figure 3;
图 7为图 3中反光杯基座的立体结构示意图;  Figure 7 is a perspective view showing the structure of the reflector base of Figure 3;
图 8为本发明实施例 3的结构示意图;  Figure 8 is a schematic structural view of Embodiment 3 of the present invention;
图 9为第一下定位安装口、 第一上定位安装口与第一支撑板配合示意图; 图 10 为第二下定位安装口与第二上定位安装口、 第一卡齿与第一卡齿配 合示意图;  9 is a schematic view showing a first lower positioning mounting port, a first upper positioning mounting port and a first supporting plate; FIG. 10 is a second lower positioning mounting opening and a second upper positioning mounting opening, a first latching tooth and a first latching tooth; Matching diagram
图 11为第二卡齿和第二卡槽配合示意图。  Figure 11 is a schematic view of the cooperation of the second latching teeth and the second latching slot.
图中:  In the picture:
1-反光杯基座, 101-下反光腔, 102-环空腔;  1-reflector base, 101-lower reflective cavity, 102-ring cavity;
2-反光杯杯体;  2-reflective cup body;
3-透镜;  3-lens;
4- 固定架, 401-第一支撑板, 402-第二支撑板;  4-fixing frame, 401-first support plate, 402-second support plate;
5-第二连接定位装置, 501-第一下定位安装口, 502-第二下定位安装口, 503-第一上定位安装口, 504-第二上定位安装口; 6-竖直定位连接结构, 601-底面定位销, 602-定位部, 60201-定位面, 60202-胶水面, 60203-溢胶通孔, 60204-弧状开孔; 5-second connection positioning device, 501-first lower positioning mounting port, 502-second lower positioning mounting port, 503-first upper positioning mounting port, 504-second upper positioning mounting port; 6-vertical positioning connection structure, 601- bottom positioning pin, 602-positioning part, 60201-positioning surface, 60202-glue surface, 60203-overflow through hole, 60204-arc opening;
7-第一连接定位装置, 701-定位孔, 702-定位销, 70201-根部围挡板, 70202-销头, 70203-上第一收容腔, 703-定位卡口, 704-定位卡齿, 70401-围 挡板, 70402-弹性板, 70403-倒齿, 70404-侧间隙。  7-First connection positioning device, 701-positioning hole, 702-positioning pin, 70201-root fence, 70202-pin head, 70203-upper housing cavity, 703-positioning bayonet, 704-positioning tab, 70401-Baffle, 70402-elastic plate, 70403-reverse, 70404-side clearance.
具体实施方式  detailed description
以下所述仅为本发明的较佳实施例, 并非对本发明的范围进行限定。  The following description is only a preferred embodiment of the invention and is not intended to limit the scope of the invention.
实施例 1 : 一种聚光准直光学结构, 如附图 1 和附图 2 所示, 包括反光杯 基座 1, 反光杯基座 1 上方设有反光杯杯体 2, 所述的反光杯基座 1 和反光杯 杯体 2 的中间设有一透镜 3 ; 所述的透镜 3 为菲涅尔透镜。 所述的透镜 3 的 侧面固定有一固定架 4, 固定架可以是一字形, 三叉形或者十字形, 固定架 4 的端部架设在反光杯基座 1 上; 反光杯杯体 2 扣设在反光杯基座 1 上, 并将 固定架 4 卡设在反光杯基座 1 与反光杯杯体 2 之间; 优选地, 所述的固定架 4 为十字形固定架, 安装时十字形固定架的四个架端分别对称卡固在反光杯基 座上, 再将反光杯杯体罩住反光杯基座, 从而实现反光杯与透镜的合二为一。  Embodiment 1: A concentrating collimating optical structure, as shown in FIG. 1 and FIG. 2, includes a reflector base 1, and a reflector cup 2 is disposed above the reflector base 1, the reflector A lens 3 is disposed between the base 1 and the reflector cup 2; the lens 3 is a Fresnel lens. A fixing frame 4 is fixed to the side of the lens 3. The fixing frame can be a flat shape, a trigeminal shape or a cross shape. The end of the fixing frame 4 is mounted on the reflector base 1; the reflector cup 2 is buckled on the reflective surface. On the cup base 1, and the fixing frame 4 is clamped between the reflector base 1 and the reflector cup 2; preferably, the fixing frame 4 is a cross-shaped fixing frame, and the cross-shaped fixing frame is installed The four rack ends are symmetrically clamped on the base of the reflector, and the reflector cup is placed on the base of the reflector to realize the combination of the reflector and the lens.
实施例 2, 见附图 3、 4、 5、 6、 7, 一种聚光准直光学结构, 包括具有下 反光腔 101的反光杯基座 1、 反光杯杯体 2及透镜 3, 下反光腔 101和反光杯 杯体 2构成完整的反光杯, 对 LED灯发射出来的光线进行准直, 下反光腔 101 和反光杯杯体 2的上反光腔构成完整的反射面, 透镜 3就设置在反光杯基座和 反光杯杯体上, 反光杯杯体 2底面设有通孔, 透镜 3上固定有固定架 4, 固定 架 4用来和反光杯基座、 反光杯杯体连接, 下反光腔 101的高度小于上反光腔 的高度, 以取得比较好的准直效果, 一般的, 下反光腔 101 的高度是上反光腔 的高度的 1/6-1/4, 其中, 以 1/5为佳; 在反光杯基座 1和所述反光杯杯体 2 上设有使得所述反光杯基座 1与所述反光杯杯体 2相连接、 定位并使得所述反 光杯杯体 2轴线和所述反光杯基座 1轴线重合的第一连接定位装置 7, 同时, 所述反光杯基座 1和所述反光杯杯体 2上设有用于安装所述透镜 3并使得所述 反光杯基座 1及所述反光杯杯体 2的轴线和所述透镜 3的轴线重合的第二连接 定位装置 5, 在反光杯基座 1远离所述反光杯杯体 2的底面设有和基板相连接 且使得所述反光杯基座 1 轴线和所述基板相垂直的竖直定位连接结构 6; 该底 面就是很基板相接触的表面, 其和与反光杯杯体 2 相接触的上端面相对应, 相 互平行。 Embodiment 2, see FIGS. 3, 4, 5, 6, and 7, a concentrating collimating optical structure, including a reflector base 1, a reflector cup 2, and a lens 3 having a lower reflecting cavity 101, and a reflective The cavity 101 and the reflector cup 2 constitute a complete reflector, and the light emitted by the LED lamp is collimated, and the lower reflective cavity 101 and the upper reflective cavity of the reflector cup 2 form a complete reflecting surface, and the lens 3 is disposed at On the reflector base and the reflector cup body, the bottom surface of the reflector cup body 2 is provided with a through hole, and the lens 3 is fixed with a fixing frame 4 for connecting with the reflector cup base and the reflector cup body, and the lower reflective The height of the cavity 101 is smaller than the height of the upper reflecting cavity to obtain a better collimating effect. Generally, the height of the lower reflecting cavity 101 is 1/6-1/4 of the height of the upper reflecting cavity, wherein, 1/5 Preferably, the reflector base 1 and the reflector cup 2 are disposed such that the reflector base 1 is coupled to the reflector cup 2, positioned and the axis of the reflector cup 2 a first connecting positioning device 7 that coincides with the axis of the reflector base 1 at the same time, The reflector base 1 and the reflector cup 2 are provided with an axis for mounting the lens 3 such that the reflector base 1 and the reflector cup 2 and the axis of the lens 3 The coincident second connection positioning device 5 is provided with a vertical connection with the substrate on the bottom surface of the reflector base 1 away from the reflector cup 2 such that the axis of the reflector base 1 is perpendicular to the substrate Positioning the connecting structure 6; the bottom surface is a surface in contact with the substrate, which corresponds to the upper end surface in contact with the reflector cup 2, and is parallel to each other.
在本实施方式中, 所述第一连接定位装置 7包括相互配合的定位孔 701和 定位销 702和相互配合的定位卡口 703及定位卡齿 704; 定位孔和定位销相配 合, 定位卡口和定位卡齿相配合, 所述定位孔 701 包括设置在所述反光杯基座 1上表面的圆孔, 而所述定位销 702包括设置在所述反光杯杯体 2上的圆柱销 或圆锥销或菱形销, 其中, 以圆锥销为佳; 所述定位孔 701 也设置在反光杯基 座 1 上; 定位销 702 设置在反光杯杯体 2 上, 所述定位卡口 703、 定位卡齿 704 为至少两个, 而定位销和定位孔也为至少两个, 且定位卡齿和定位销相间 隔设置, 定位孔和定位卡口相间隔设置; 通过定位销和定位孔的配合, 使得反 光杯基座和反光杯杯体进行定位, 通过定位卡口和定位卡齿, 使得反光杯基座 和反光杯杯体连接固定起来, 即实现了反光杯基座和反光杯杯体的连接, 也实 现了两者的定位, 保证两者能够快速、 便捷的安装, 也能够保证两者的轴线相 重合, 实现 LED光源产生光线的高效准直, 以及尽可能小的光束角; 之所以将 定位销、 定位卡口设置在反光杯杯体上, 将定位孔、 定位卡口设置在反光杯基 座上, 除了便于加工及安装, 还因为反光杯基座的上表面是平面, 且相对于反 光杯杯体的底面更加宽, 所以更加适合加工孔和定位卡口, 能够使得反光杯基 座和反光杯杯体快速、 准确及牢固的连接在一起, 能够保证反光杯基座和反光 杯杯体的轴线相重合, 实现 LED光源产生光线的高效准直, 以及尽可能小的光 束角。  In this embodiment, the first connection positioning device 7 includes a positioning hole 701 and a positioning pin 702 and a matching positioning bayonet 703 and a positioning latch 704; the positioning hole and the positioning pin cooperate with each other to locate the bayonet Cooperating with the positioning pin, the positioning hole 701 includes a circular hole disposed on the upper surface of the reflector base 1, and the positioning pin 702 includes a cylindrical pin or a cone disposed on the reflector cup 2. a pin or a diamond pin, wherein a tapered pin is preferred; the positioning hole 701 is also disposed on the reflector base 1; the positioning pin 702 is disposed on the reflector cup 2, the positioning tab 703, the positioning pin 704 is at least two, and the positioning pin and the positioning hole are also at least two, and the positioning pin and the positioning pin are spaced apart, and the positioning hole and the positioning bayonet are spaced apart; and the positioning pin and the positioning hole cooperate to make the reflection The cup base and the reflector cup are positioned, and the reflector base and the reflector cup are fixedly connected by positioning the bayonet and the positioning tooth, thereby realizing the reflector base and the reflector cup. The connection also realizes the positioning of the two, ensuring that the two can be installed quickly and conveniently, and also ensures that the axes of the two are coincident, achieving efficient collimation of the light generated by the LED light source, and the beam angle as small as possible; The positioning pin and the positioning bayonet are arranged on the reflector cup body, and the positioning hole and the positioning bayonet are arranged on the reflector base, in addition to being convenient for processing and installation, because the upper surface of the reflector base is flat and relatively The bottom surface of the reflector cup is wider, so it is more suitable for the processing hole and the positioning bayonet, which enables the reflector base and the reflector cup to be connected quickly, accurately and firmly, and the reflector base and the reflector can be ensured. The axes of the cups coincide to achieve efficient collimation of the light produced by the LED source and as small a beam angle as possible.
定位卡齿 704 为弹性的, 其包括和所述反光杯杯体 2 相连接的围挡板 70401、 和所述围挡板 70401相连接的弹性板 70402及固定在所述弹性板 70402 上的倒齿 70403, 倒齿 70403设置在弹性板 70402下端的外侧面上, 而所述围 挡板 70401设置在反光杯杯体 2的外表面, 其和所述反光杯杯体 2围成上第二 收容腔, 用来放置胶水, 在弹性板 70402 和围挡板 70401 之间设有侧间隙 70404, 侧间隙 70404为两个, 设置在弹性板的两侧, 宽度为 0. 2-0. 5mm、 深度 为 0. 5-3mm, 其中, 以宽度为 0. 25mm、 深度为 1. 8mm为佳, 侧间隙的存在, 不 但进一歩的增加了弹性板 70402 的弹性, 而且, 还可以起到溢胶的作用, 防止 胶水过多对反光杯基座和反光杯杯体的定位有影响; 所述定位销 702包括厚度 和所述围挡板 70401相等的根部围挡板 70201及固定在所述根部围挡板 70201 上的销头 70202, 销头为圆柱形, 所述根部围挡板 70201 和所述反光杯杯体 2 围成上第一收容腔 70203, 上第一收容腔及上第二收容腔, 可以作为胶水容纳 腔, 在需要的时候, 设置胶水, 将反光杯基座和反光杯杯体粘结起来, 起到固 定的作用, 保证反光杯基座和反光杯杯体轴线的重合; 同时; 上第一收容腔及 上第二收容腔还可以起到加强反光杯杯体结构强度的作用, 防止其变形, 而且 两者厚度相等, 能够保证制造的时候及制造好之后, 尽可能小的产生变形, 以 免影响定位的准确; 弹性板和围挡板两侧之间存在间隙, 间隙的存在, 进一歩 的增加弹性板的弹性, 而且还可以起到溢胶的作用, 将多余的胶水溢出, 防止 其影响反光杯基座和反光杯杯体的轴线重合。 The positioning tab 704 is elastic and includes a baffle connected to the reflector cup 2 70401, an elastic plate 70402 connected to the surrounding baffle 70401, and an inverted tooth 70403 fixed on the elastic plate 70402. The inverted tooth 70403 is disposed on an outer side surface of the lower end of the elastic plate 70402, and the surrounding baffle 70401 An outer surface of the reflector cup 2 is disposed, and the reflector cup 2 encloses a second receiving cavity for placing glue, and a side gap 70404 is disposed between the elastic plate 70402 and the fence 70401. The singularity is 1. 8mm, preferably, the width is 0. 2mm, and the depth is 1. 8mm, preferably, the depth is 0. The presence of the side gap not only increases the elasticity of the elastic plate 70402, but also acts as a glue to prevent excessive glue from affecting the positioning of the reflector base and the reflector cup; The pin 702 includes a root baffle 70201 having a thickness equal to the baffle 70401 and a pin head 70202 fixed to the root baffle 70201. The pin head is cylindrical, the root baffle 70201 and the The reflector cup 2 encloses the upper first receiving cavity 70203, and the first receiving The cavity and the upper second receiving cavity can be used as a glue accommodating cavity. When necessary, glue is provided, and the reflector base and the reflector cup are bonded together to fix the function, and the reflector base and the reflector are ensured. The cup body axis coincides; at the same time; the upper first receiving cavity and the upper second receiving cavity can also strengthen the structure of the reflector cup body to prevent deformation thereof, and the thickness of the two is equal, which can ensure the manufacturing time and manufacture After the good, the deformation is as small as possible, so as not to affect the positioning accuracy; there is a gap between the elastic plate and the two sides of the surrounding baffle, the existence of the gap, the elasticity of the elastic plate is increased, and the glue can also be overflowed. The effect is to overflow the excess glue to prevent it from affecting the axis of the reflector base and the reflector cup.
在本实施方式中, 所述透镜 3设有用于和所述第二连接定位装置 5相配合 的固定架 4, 所述固定架 4包括一对第一支撑板 401及一对第二支撑板 402 ; 一对第一支撑板 401及一对第二支撑板 402呈十字形排列, 横截面为矩形; 所 述第二连接定位装置 5包括设置在所述反光杯基座 1上表面的一对第一下定位 安装口 501及一对第二下定位安装口 502 ; 以及设在所述上反光杯 2下表面的 一对第一上定位安装口 503 及一对第二上定位安装口 504, 第一下定位安装口 501、 二下定位安装口 502、 第一上定位安装口 503及第二上定位安装口 504横 截面为矩形。 In the embodiment, the lens 3 is provided with a fixing frame 4 for cooperating with the second connecting positioning device 5, and the fixing frame 4 includes a pair of first supporting plates 401 and a pair of second supporting plates 402. A pair of first support plates 401 and a pair of second support plates 402 are arranged in a cross shape and have a rectangular cross section; the second connection positioning device 5 includes a pair of first surfaces disposed on the upper surface of the reflector base 1 a positioning mounting opening 501 and a pair of second lower positioning mounting openings 502; and a pair of first upper positioning mounting openings 503 and a pair of second upper positioning mounting openings 504 disposed on the lower surface of the upper reflector 2, The positioning mounting port 501, the second positioning mounting opening 502, the first upper positioning mounting opening 503, and the second upper positioning mounting opening 504 are horizontally positioned. The section is rectangular.
当反光杯基座和基板完成定位后, 需要固定在一起, 传统的固定方式为螺 钉固定, 而螺钉固定, 螺钉之间的扭矩值很难做到完全相同, 而基板相对来说 材质比较软, 结构强度不够高, 螺钉间扭矩值不同就会造成反光杯基座和基板 不垂直, 而为了保证照射的足够远, 基板上的多个反光杯基座之间是需要相互 平行的, 也就是说每一个反光杯基座都要保证和基板相垂直, 以免影响 LED灯 珠发出的光线经过反光杯基座后的聚集, 为此, 我们改变了传统的螺钉固定连 接方式, 采用胶水固定, 为了使得整个准直光学结构和基板相垂直, 使得光线 投射的更远、 更聚光; 所述竖直定位连接结构 6包括设置在所述反光杯基座 1 底面上的至少两个底面定位销 601和至少两个定位部 602 ; 所述定位部 602包 括凸出所述反光杯基座 1底面的定位面 60201、 和所述反光杯基座 1底面相平 齐的用于涂覆胶水的胶水面 60202 以及设在所述胶水面 60202 上的溢胶通孔 60203, 定位面 60201 为圆弧面, 其直接设置在反光杯基座的底面上, 凸出反 光杯基座 1底面 0. 05-0. lmm , 而胶水面 60202和定位面之间存在高度差, 其用 来涂覆胶水, 不会影响定位面的定位, 又能够将反光杯基座和基板粘结固定起 来, 而溢胶通孔 60203 —般为两个, 对称的设置, 直径 l-2mm, 可以设置成开 口槽的形式; 所述底面定位销 601设置在所述胶水面 60202上且位置靠近所述 定位面 60201, 一般的, 底面定位销 601紧贴定位面 60201设置, 这样的结构 有利于定位及连接固定。  When the reflector base and the substrate are positioned, they need to be fixed together. The traditional fixing method is screw fixing, and the screws are fixed. The torque values between the screws are difficult to be completely the same, and the substrate is relatively soft. The structural strength is not high enough, and the torque value between the screws will cause the reflector base and the substrate not to be perpendicular, and in order to ensure that the illumination is far enough, the plurality of reflector bases on the substrate need to be parallel to each other, that is, Each reflector base should be perpendicular to the substrate so as not to affect the light from the LED bead after it passes through the reflector base. For this reason, we have changed the traditional screw connection method, using glue to fix, in order to make The entire collimating optical structure is perpendicular to the substrate such that the light is projected farther and more concentrated; the vertical positioning connection structure 6 includes at least two bottom positioning pins 601 disposed on the bottom surface of the reflector base 1 and At least two positioning portions 602; the positioning portion 602 includes a positioning surface 60201 protruding from a bottom surface of the reflector base 1, and a glue surface 60202 for coating the glue on the bottom surface of the light cup base 1 and a glue through hole 60203 disposed on the glue surface 60202. The positioning surface 60201 is a circular arc surface, which is directly disposed on the reflector base. On the bottom surface of the seat, the bottom surface of the reflector base 1 protrudes from 0. 05-0. lmm, and there is a height difference between the glue surface 60202 and the positioning surface, which is used for coating the glue without affecting the positioning of the positioning surface, The reflector base and the substrate can be bonded and fixed, and the overflow through holes 60203 are generally two, symmetrically arranged, and the diameter is 1-2 mm, which can be set in the form of an open slot; the bottom positioning pin 601 is disposed at The glue surface 60202 is located close to the positioning surface 60201. Generally, the bottom surface positioning pin 601 is disposed close to the positioning surface 60201. Such a structure is advantageous for positioning and connection fixing.
在所述反光杯基座 1 上设有具有内侧面、 外侧面及上顶面的环空腔 102 ; 所述定位卡口 703和所述环空腔 102相通, 所述反光杯基座 1上表面设有和所 述环空腔 102相通且和所述胶水面 60202位置相应的弧状开孔 60204; 所述环 空腔 102的外侧面设有向内延伸的涂胶板, 所述溢胶通孔 60203及所述胶水面 60202 均设在所述涂胶板的底面上; 进一歩的, 为了取得更好的效果, 所述涂 胶板为倾斜的, 即其从外侧面向内侧面方向延伸过程中逐渐向上倾斜, 和定位 面 60201成 0. 02-0. 05 ° 夹角, 其中, 以 0. 05 ° 为佳; 所述下反光腔 101底面 为和所述反光杯基座 1底面相平齐; 且当所述反光杯基座 1和所述反光杯杯体 2 连接后所述弧状开孔 60204全部露出, 这样的结构, 和环空腔配合, 能够将 环空腔 102 内的热量及时的散发出去, 防止因为温度的问题对反光杯基座和基 板的连接造成影响, 进而影响两者的垂直度, 以及相邻反光杯基座之间的平 行, 此外, 在反光杯基座 1 上还设有两个座 103, 两个座上设有安装孔 104, 用来安装螺钉, 在需要的时候对反光杯基座和基板进行固定; 座的底面设有两 个凹孔 105, 凹孔为圆孔, 直径 l-1. 2mm, 深度为 0. 2_0. 3mm, 凹孔的存在能够 进一歩的保证反光杯基座和基板相垂直; 而且, 两个座和两个底面定位销相垂 直, 定位孔和定位卡口相垂直, 定位卡口和底面定位销成 45 ° 夹角, 定位孔和 底面定位销也成 45 ° 夹角。 An annular cavity 102 having an inner side surface, an outer side surface and an upper top surface is disposed on the reflector base 1; the positioning bayonet 703 is in communication with the ring cavity 102, and the reflector base 1 is The surface is provided with an arcuate opening 60204 communicating with the annular cavity 102 and corresponding to the position of the glue surface 60202; the outer side of the ring cavity 102 is provided with an inwardly extending rubberized plate, The hole 60203 and the glue surface 60202 are both disposed on the bottom surface of the rubberized plate; further, in order to obtain a better effect, the rubberized plate is inclined, that is, the process of extending from the outer side toward the inner side Tilting upwards, and positioning The surface 60201 is 0. 02-0. 05 ° angle, wherein 0. 05 ° is preferred; the bottom surface of the lower reflecting cavity 101 is flush with the bottom surface of the reflector base 1; and when the reflective After the cup base 1 and the reflector cup 2 are connected, the arcuate opening 60204 is completely exposed. Such a structure cooperates with the ring cavity to dissipate heat in the ring cavity 102 in time to prevent temperature. The problem affects the connection between the reflector base and the substrate, thereby affecting the verticality of the two, and the parallel between the adjacent reflector bases. In addition, two seats 103 are provided on the reflector base 1 Mounting holes 104 are provided in the two seats for mounting screws, and the reflector base and the substrate are fixed when needed; the bottom surface of the seat is provided with two recessed holes 105, the recessed holes are round holes, and the diameter l- 1. 2mm, depth is 0. 2_0. 3mm, the presence of the recessed hole can ensure that the reflector base is perpendicular to the substrate; and the two seats and the two bottom positioning pins are perpendicular, the positioning hole and the positioning bayonet Vertically, the positioning tab and the bottom positioning pin are at an angle of 45 °. And also the bottom surface of the positioning pin holes angle of 45 °.
实施例 3, 见附图 8、 9、 10、 11, 本实施例和实施例 2的不同之处, 在于 固定架 4的结构和第二连接定位装置 5的结构, 第一支撑板 401上表面靠近端 面 40102 处设有从内向外延伸逐渐升高的上倾斜平面 40101, 上倾斜平面沿着 透镜的径向向外延伸, 并逐渐升高; 上倾斜平面 40101和端面 40102之间有距 离, 第一上定位安装口 503设有和上倾斜平面 40101相配合的从外向内延伸逐 渐降低的下倾斜平面 50301, 下倾斜平面沿着透镜的径向向内延伸, 并逐渐降 低, 在装配的时候, 下倾斜平面 50301和上倾斜平面 40101贴合; 同时, 第一 支撑板 401端面 40102不是平面, 而是沿着透镜 3圆周方向延伸的圆弧面, 第 一下定位安装口 501和第一支撑板 401端面相配合的顶面 50101为圆弧面。  Embodiment 3, see FIGS. 8, 9, 10, 11. The difference between this embodiment and the embodiment 2 lies in the structure of the fixing frame 4 and the structure of the second connecting positioning device 5, the upper surface of the first supporting plate 401 An upper inclined plane 40101 gradually rising from the inner side and the outer side is provided near the end surface 40102, and the upper inclined plane extends outward in the radial direction of the lens and gradually rises; there is a distance between the upper inclined plane 40101 and the end surface 40102, An upper positioning mounting opening 503 is provided with a downward inclined plane 50301 which is gradually reduced from the outer inward direction and cooperates with the upper inclined plane 40101. The lower inclined plane extends inward along the radial direction of the lens and gradually decreases, during assembly, The lower inclined plane 50301 and the upper inclined plane 40101 are fitted together; at the same time, the end surface 40102 of the first supporting plate 401 is not a flat surface, but an arc surface extending along the circumferential direction of the lens 3, the first lower positioning mounting opening 501 and the first supporting plate The top surface 50101 of the 401 end face is a circular arc surface.
在第二支撑板 402 端部设有两个侧向固定板 40201, 在两个侧向固定板之 间设有从内向外排列的多个第一倾斜板 40202及和第一倾斜板相交的多个第二 倾斜板 40203, 第一倾斜板和第二倾斜板形成多个第一卡槽 40204, 第一倾斜 板和第二倾斜板相连接形成第一曲折板; 第一卡槽 40204横截面为三角形, 侧 向固定板 40201上设有多个第三倾斜板 40205及和第三倾斜板 40205相交的多 个第四倾斜板 40206, 第三倾斜板 40205和第四倾斜板 40206形成多个和第一 卡槽 40204 垂直的第二卡槽 40207 ; 第二上定位安装口 504 设有和第一卡槽 40204、 第二卡槽 40207相配合的第一" ^齿 50401、 第二卡齿 50402 ; 当第一" ^ 齿卡入第一卡槽的时候, 第一卡槽发生沿着透镜径向方向的微小变形, 因为第 一曲折板一端和第二支撑板 402 固定连接, 所以其只能向外延伸; 当第二卡齿 卡入第二卡槽的时候, 第二卡槽发生微小的变形, 因为第二曲折板一端和侧向 固定板 40201固定连接, 所以其只能向远离侧向固定板 40201的方向延伸, 其 延伸方向和第一曲折板相垂直。 Two lateral fixing plates 40201 are disposed at the end of the second supporting plate 402, and a plurality of first inclined plates 40202 arranged from the inside to the outside and two intersecting with the first inclined plates are disposed between the two lateral fixing plates. a second inclined plate 40203, the first inclined plate and the second inclined plate form a plurality of first card slots 40204, the first inclined plate and the second inclined plate are connected to form a first bent plate; the first card slot 40204 has a cross section of The triangular, lateral fixing plate 40201 is provided with a plurality of third inclined plates 40205 and a plurality of intersecting with the third inclined plate 40205 The fourth inclined plate 40206, the third inclined plate 40205 and the fourth inclined plate 40206 form a plurality of second card slots 40207 perpendicular to the first card slot 40204; the second upper positioning mounting port 504 is provided with the first card slot 40204 The first card slot 40207 is matched with the first "^ tooth 50401, the second latching tooth 50402; when the first "^ tooth is engaged in the first card slot, the first card slot is slightly along the radial direction of the lens Deformation, because one end of the first meandering plate is fixedly connected to the second supporting plate 402, so that it can only extend outward; when the second latching tooth is inserted into the second card slot, the second card slot is slightly deformed because One end of the two curved flaps is fixedly connected to the lateral fixing plate 40201, so that it can only extend away from the lateral fixing plate 40201, and its extending direction is perpendicular to the first meandering plate.
以上说明仅仅是对本发明的解释, 使得本领域普通技术人员能完整的实施 本方案, 但并不是对本发明的限制, 本领域技术人员在阅读完本说明书后可以 根据需要对本实施例做出没有创造性贡献的修改, 这些都是不具有创造性的修 改。 但只要在本发明的权利要求范围内都受到专利法的保护。  The above description is only an explanation of the present invention, so that those skilled in the art can fully implement the present solution, but it is not intended to limit the present invention. Those skilled in the art can make the present embodiment as creative as needed after reading the present specification. Modifications to contributions, these are not creative changes. However, it is protected by patent law as long as it is within the scope of the claims of the present invention.

Claims

O 2014/079236 权 利 要 求 书 PCT/CN2013/081454 O 2014/079236 Claim PCT/CN2013/081454
1. 一种聚光准直光学结构, 其特征在于: 包括反光杯基座 (1), 反光杯基 座 (1) 上方设有反光杯杯体 (2), 所述的反光杯基座 (1) 和反光杯杯体 (2) 的中间设有一透镜 (3)。 A concentrating collimating optical structure, comprising: a reflector base (1), a reflector cup (2) disposed above the reflector base (1), the reflector base ( 1) A lens (3) is provided in the middle of the reflector cup (2).
2.根据权利要求 2 所述的一种聚光准直光学结构, 其特征在于: 所述透镜 (3) 为菲涅尔透镜。  2. A concentrating collimating optical structure according to claim 2, characterized in that said lens (3) is a Fresnel lens.
3.根据权利要求 2 所述的一种聚光准直光学结构, 其特征在于: 所述反光 杯基座 (1) 设有下反光腔 (101), 反光杯杯体 (2) 设有上反光腔;  The concentrating collimating optical structure according to claim 2, wherein: the reflector base (1) is provided with a lower reflecting cavity (101), and the reflector cup (2) is provided with Reflective cavity
所述反光杯基座 (1) 和所述反光杯杯体 (2) 上设有使得所述反光杯基座 (1) 与所述反光杯杯体 (2) 相连接、 定位并使得所述反光杯杯体 (2) 轴线和 所述反光杯基座 (1) 轴线重合的第一连接定位装置 (7);  The reflector base (1) and the reflector cup (2) are provided such that the reflector base (1) is coupled to the reflector cup (2), positioned and caused a first connecting positioning device (7) having an axis of the reflector cup (2) and an axis of the reflector base (1);
所述反光杯基座 (1) 和所述反光杯杯体 (2) 上设有用于安装所述透镜 (3) 并使得所述反光杯基座 (1) 及所述反光杯杯体 (2) 的轴线和所述透镜 (3) 的轴线重合的第二连接定位装置 (5);  The reflector base (1) and the reflector cup (2) are provided with mounting the lens (3) and the reflector base (1) and the reflector cup (2) a second connection positioning device (5) having an axis coincident with an axis of the lens (3);
所述反光杯基座 (1) 的底面设有用于和基板连接并使得所述反光杯基座 (1) 轴线和所述基板垂直的竖直定位连接结构 (6)。  The bottom surface of the reflector base (1) is provided with a vertical positioning connection structure (6) for connection with the substrate such that the axis of the reflector base (1) is perpendicular to the substrate.
4.根据权利要求 3 所述的一种聚光准直光学结构, 其特征在于: 所述竖直 定位连接结构 (6) 包括设置在所述反光杯基座 (1) 底面上的至少两个底面定 位销 (601) 和至少两个定位部 (602); 所述定位部 (602) 包括凸出所述反光 杯基座 (1) 底面的定位面 (60201)、 和所述反光杯基座 (1) 底面相平齐的用 于涂覆胶水的胶水面 (60202) 以及设在所述胶水面 (60202) 上的溢胶通孔 4. A concentrating collimating optical structure according to claim 3, wherein: said vertical positioning connection structure (6) comprises at least two disposed on a bottom surface of said reflector base (1) a bottom positioning pin (601) and at least two positioning portions (602); the positioning portion (602) includes a positioning surface (60201) protruding from a bottom surface of the reflector base (1), and the reflector base (1) A glue surface (60202) for coating the glue with a flush bottom surface and a glue through hole provided on the glue surface (60202)
(60203); 所述底面定位销 (601) 设置在所述胶水面 (60202) 上。 (60203); the bottom positioning pin (601) is disposed on the glue surface (60202).
5.根据权利要求 4 所述的一种聚光准直光学结构, 其特征在于: 所述反光 杯基座 (1) 设有具有内侧面、 外侧面及上顶面的环空腔 (102); 所述反光杯基 座 (1) 上表面设有和所述环空腔 (102) 相通且和所述胶水面 (60202) 位置相 应的弧状开孔 (60204); 所述环空腔 (102) 的外侧面设有向内延伸的涂胶板, 所述溢胶通孔 (60203) 及所述胶水面 (60202) 均设在所述涂胶板的底面上。  The concentrating collimating optical structure according to claim 4, wherein: the reflector base (1) is provided with a ring cavity (102) having an inner side surface, an outer side surface and an upper top surface. The upper surface of the reflector base (1) is provided with an arc-shaped opening (60204) communicating with the ring cavity (102) and corresponding to the position of the glue surface (60202); the ring cavity (102) The outer side surface of the outer cover is provided with an inwardly extending rubberized plate, and the overflow through hole (60203) and the glue surface (60202) are disposed on the bottom surface of the rubberized plate.
6.根据权利要求 5 所述的一种聚光准直光学结构, 其特征在于: 所述涂胶 板为从所述外侧面向所述内侧面方向延伸逐渐向上倾斜的倾斜板, 和所述定位 面 (60201) 成 0.02-0.05° 夹角; 所述下反光腔 (101) 底面和所述反光杯基 第 1页 /共 2页 座 (1) 底面相平齐。 The concentrating collimating optical structure according to claim 5, wherein: the rubberized plate is an inclined plate that gradually inclines upward from the outer side toward the inner side surface, and the positioning The surface (60201) is at an angle of 0.02-0.05°; the bottom surface of the lower reflecting chamber (101) and the reflective cup base are 1 page/total 2 pages The bottom of the seat (1) is flush.
7.根据权利要求 1或 2或 3或 4或 5或 6所述的一种聚光准直光学结构, 其特征在于: 所述透镜 (3) 设有用于和所述第二连接定位装置 (5) 相配合的 固定架 (4), 所述固定架 (4) 包括一对第一支撑板 (401) 及一对第二支撑板 7. A concentrating collimating optical structure according to claim 1 or 2 or 3 or 4 or 5 or 6, characterized in that: said lens (3) is provided for positioning with said second connection means ( 5) a matching fixing bracket (4), the fixing bracket (4) comprising a pair of first supporting plates (401) and a pair of second supporting plates
(402); 所述第二连接定位装置 (5) 包括设置在所述反光杯基座 (1) 上表面 的一对第一下定位安装口 (501) 及一对第二下定位安装口 (502); 以及设在所 述上反光杯 (2) 下表面的一对第一上定位安装口 (503) 及一对第二上定位安 装口 (504)。 (402); the second connection positioning device (5) includes a pair of first lower positioning mounting holes (501) and a pair of second lower positioning mounting holes (on the upper surface of the reflector base (1)) 502); and a pair of first upper positioning mounting openings (503) and a pair of second upper positioning mounting openings (504) disposed on a lower surface of the upper reflector (2).
8.根据权利要求 7 所述的一种聚光准直光学结构, 其特征在于: 所述第一 支撑板 (401) 上表面靠近端面 (40102) 处设有从内向外延伸逐渐升高的上倾 斜平面 (40101), 所述第一上定位安装口 ( 503) 设有和所述上倾斜平面 The concentrating collimating optical structure according to claim 7, wherein: the upper surface of the first supporting plate (401) is disposed near the end surface (40102) and is gradually raised from the inner side to the outer side. An inclined plane (40101), the first upper positioning mounting opening (503) is provided with the upper inclined plane
(40101) 相配合的从外向内延伸逐渐降低的下倾斜平面 (50301)。 (40101) A downwardly inclined plane (50301) that gradually decreases from the outside to the inside.
9.根据权利要求 8 所述的一种聚光准直光学结构, 其特征在于: 所述第一 支撑板 (401) 端面为沿着所述透镜 (3) 圆周方向延伸的圆弧面, 所述第一下 定位安装口 (501) 和所述第一支撑板 (401) 端面相配合的顶面为圆弧面。  The concentrating collimating optical structure according to claim 8, wherein: the end surface of the first supporting plate (401) is a circular arc surface extending along a circumferential direction of the lens (3), The top surface of the first lower positioning mounting opening (501) and the end surface of the first supporting plate (401) is a circular arc surface.
10.根据权利要求 7所述的一种聚光准直光学结构, 其特征在于: 所述第二 支撑板 (402) 端部设有两个侧向固定板 (40201)、 位于两个侧向固定板之间并 从内向外排列的多个第一倾斜板 (40202) 及和所述第一倾斜板相交的多个第二 倾斜板 (40203), 所述第一倾斜板和所述第二倾斜板形成多个第一卡槽 The concentrating collimating optical structure according to claim 7, wherein: the second supporting plate (402) is provided with two lateral fixing plates (40201) at two ends thereof, and is located at two lateral directions. a plurality of first inclined plates (40202) arranged between the fixing plates and arranged from the inside to the outside, and a plurality of second inclined plates (40203) intersecting the first inclined plates, the first inclined plates and the second The inclined plate forms a plurality of first card slots
(40204); 所述侧向固定板 (40201) 上设有多个第三倾斜板 (40205) 及和所 述第三倾斜板 (40205) 相交的多个第四倾斜板 (40206), 所述第三倾斜板(40204); the lateral fixing plate (40201) is provided with a plurality of third inclined plates (40205) and a plurality of fourth inclined plates (40206) intersecting with the third inclined plates (40205), Third sloping plate
(40205) 和所述第四倾斜板 (40206) 形成多个和所述第一卡槽 (40204) 垂直 的第二卡槽 (40207); 所述第二上定位安装口 (504) 设有和所述第一卡槽(40205) and the fourth inclined plate (40206) form a plurality of second card slots (40207) perpendicular to the first card slot (40204); the second upper positioning mounting port (504) is provided with The first card slot
( 40204 )、 第二卡槽 ( 40207 ) 相配合的第一卡齿 ( 50401 )、 第二卡齿 (50402)。 (40204), the second card slot (40207) cooperates with the first latch (50401) and the second latch (50402).
PCT/CN2013/081454 2012-11-23 2013-08-14 Light-condensed collimation optical structure WO2014079236A1 (en)

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