WO2014078205A1 - Bras de support de réflecteur formé - Google Patents

Bras de support de réflecteur formé Download PDF

Info

Publication number
WO2014078205A1
WO2014078205A1 PCT/US2013/069302 US2013069302W WO2014078205A1 WO 2014078205 A1 WO2014078205 A1 WO 2014078205A1 US 2013069302 W US2013069302 W US 2013069302W WO 2014078205 A1 WO2014078205 A1 WO 2014078205A1
Authority
WO
WIPO (PCT)
Prior art keywords
section
outer section
inner section
support
reflective
Prior art date
Application number
PCT/US2013/069302
Other languages
English (en)
Inventor
Kerry Manning
Patrick Marcotte
Joseph EISINGER
Cory HODGKINS
Nathan STEGALL
Original Assignee
Abengoa Solar, Llc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Abengoa Solar, Llc filed Critical Abengoa Solar, Llc
Priority to US14/441,362 priority Critical patent/US20150276270A1/en
Priority to MX2015005999A priority patent/MX2015005999A/es
Priority to CN201380059133.XA priority patent/CN104838216A/zh
Priority to ES201550001A priority patent/ES2542733B1/es
Priority to EP13854403.6A priority patent/EP2920523A4/fr
Publication of WO2014078205A1 publication Critical patent/WO2014078205A1/fr
Priority to ZA2015/03076A priority patent/ZA201503076B/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S23/00Arrangements for concentrating solar-rays for solar heat collectors
    • F24S23/70Arrangements for concentrating solar-rays for solar heat collectors with reflectors
    • F24S23/82Arrangements for concentrating solar-rays for solar heat collectors with reflectors characterised by the material or the construction of the reflector
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S23/00Arrangements for concentrating solar-rays for solar heat collectors
    • F24S23/70Arrangements for concentrating solar-rays for solar heat collectors with reflectors
    • F24S23/74Arrangements for concentrating solar-rays for solar heat collectors with reflectors with trough-shaped or cylindro-parabolic reflective surfaces
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S25/00Arrangement of stationary mountings or supports for solar heat collector modules
    • F24S25/10Arrangement of stationary mountings or supports for solar heat collector modules extending in directions away from a supporting surface
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S30/00Arrangements for moving or orienting solar heat collector modules
    • F24S30/40Arrangements for moving or orienting solar heat collector modules for rotary movement
    • F24S30/42Arrangements for moving or orienting solar heat collector modules for rotary movement with only one rotation axis
    • F24S30/425Horizontal axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S50/00Arrangements for controlling solar heat collectors
    • F24S50/20Arrangements for controlling solar heat collectors for tracking
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • Y02E10/47Mountings or tracking

Definitions

  • Embodiments of the present invention are generally related to a formed reflector support arm used in parabolic trough solar concentrators.
  • Parabolic trough solar concentrators utilize a fluid-filled receiver tube that is positioned above sun-tracking reflectors that focus solar energy onto the receiver tube.
  • the size of the focusing reflectors and associated installations has increased. More specifically, one way to increase solar energy production is to increase the size of the reflectors, receiving tubes, etc., which necessarily increases the size and weight of the associated support structure.
  • reflector support structure is comprised of a truss made of a number of welded components. Some larger structures are comprised of stamped or otherwise formed support members. As one of skill in the art will appreciate the larger and more complex the support structure becomes, the greater the associated fabrication costs. Accordingly, it is desirable to provide reflector support assemblies that can be produced inexpensively and that can accurately maintain a desired position of relatively large reflectors under various conditions.
  • truss support structures are used as they provide sufficient strength and stiffness, while maintaining an acceptable weight.
  • Typical truss support systems are comprised of individual support members that are formed from multiple pieces of material, such as steel or aluminum that are welded or riveted together. Brackets for connecting the reflectors, i.e., a series of mirrors or other reflecting members to the support arms, and for connecting the support arms to a central support structure, are then added to the truss.
  • truss designs can be used to support reflectors of varying sizes, such designs can suffer from a number of disadvantages.
  • a primary disadvantage is that the truss manufacturing process is relatively labor intensive and complex. Also, such processes often result in a relatively large amount of wasted material.
  • Another disadvantage is that the manufacturing process is typically imprecise. More specifically, many solar collecting assemblies are constructed by first laying down the reflectors on an assembly support with the reflective side down. Next, plurality of truss members are interconnected to the back side of the reflectors, often with brackets or ceramic pads positioned between the reflectors and the truss elements. Then the assembly is lifted and rotated to orient the mirrors facing up. The pads that attach the reflectors to the truss structure can then be modified to ensure that the maximum amount of light gathered by the reflectors is focused on receiving tube.
  • a solar concentrator reflector support assembly that utilizes multiple support members, some of which are formed of a shape that facilitates manufacture of a concentrator reflector assembly.
  • the contemplated support members that are attached to the reflector elements, or mirrors are formed or shaped support members.
  • the reflector support members generally include a support surface or interface that may possess a shape that corresponds with the shape of the reflective element. Accordingly, at least a portion of the support surface is curved.
  • the support members also include a backing surface that is spaced from the support surface. An intermediate member extends between at least a portion of the support surface and a portion of the backing surface.
  • Each support member can also include at least a first pad associated with the mirror support surface, and an interconnection feature for attaching the support member to other members of the structure.
  • a reflector support assembly in accordance with embodiments of the present invention can also include an interconnection member that has a first end that is fixed to the interconnection feature of a first support member. A second end of the interconnection member is fixed to either a central support structure or to a second support member. Similar to the mirror support members, the interconnection members can be formed from a single piece of material. Methods in accordance with embodiments of the present invention include forming support members that are not linear along at least a first surface from an integral piece of material. The first surface, or reflector support surface, can include one or more reflector interface features.
  • the reflective members can directly interconnect to the curved surface.
  • the support surface can be formed with the accuracy required to focus the mirrors or reflectors on the receiver tube or other target.
  • mirror pads may be associated with the first surface.
  • An interconnection feature may be formed on a second surface of the support member.
  • the interface features, the mirror pads, and/or the interconnection features are formed simultaneously with the formation of the associated support member.
  • the interface features, the mirror pads, and/or interconnection features may be integral to the associated mirror support member.
  • Forming the support members can include stamping the members from sheet stock, roll-forming, bending, stretch forming, or by other known mechanical or hydraulic bending and forming processes.
  • a mirror support assembly can include interconnecting first and second support members via the interconnecting member that, like the mirror support members themselves, is curved along at least first, second, and third surfaces.
  • the interconnecting member can include a mirror pad and an interconnection feature.
  • a solar concentrator comprising: a plurality of spaced support assemblies, each comprising a first formed outer section having first end and a second end, and a curved reflective element support surface; a second formed outer section having first end and a second end, and a curved reflective element support surface; a first formed inner section having first end and a second end, and a curved reflective element support surface; a second formed inner section having a first end and a second end, and a curved reflective element support surface; wherein the second end of the first formed outer section is associated with the second end of the second formed outer section; wherein the first end of the first formed inner section is interconnected to the first formed outer section at a point between the first end and the second formed end of the first formed outer section; wherein the first end of the second formed inner section is interconnected to the second formed outer section at a point between the first end and the second end of the second formed second outer section; wherein the second formed end of the first formed inner section is associated with
  • Fig. 1 is a top perspective view of a parabolic trough solar concentrator structure of the prior art
  • Fig. 2 is a bottom perspective view
  • Fig. 3 is a side elevation view of a solar concentrator reflector support assembly in accordance with embodiments of the present invention.
  • Fig. 4 is a side elevation view of a solar concentrator reflector support assembly in accordance with other embodiments of the present invention.
  • Fig. 5 is a side elevation view of a solar concentrator reflector support assembly in accordance with other embodiments of the present invention.
  • Fig. 6 is a side elevation view of a solar concentrator reflector support assembly in accordance with other embodiments of the present invention.
  • Fig. 7 is a side elevation view of a solar concentrator reflector support assembly in accordance with other embodiments of the present invention.
  • Fig. 8 is a side elevation view of a solar concentrator reflector support assembly in accordance with other embodiments of the present invention.
  • Fig. 9 is a flowchart depicting aspects of a method for forming a solar concentrator reflector support assembly in accordance with embodiments of the present invention.
  • Figs 1 and 2 are perspective views of a parabolic trough solar concentrator assembly or structure 2 of the prior art.
  • the solar concentrator assembly 2 includes a parabolic mirror or reflective element 10.
  • the parabolic mirror can be comprised of a plurality of mirror segments 14.
  • the parabolic mirror 10 is supported by a mirror support structure or assembly 18 that includes a plurality of formed support arms 22, and a central support structure 26.
  • the mirror support assembly 18 is interconnected to a fixed support structure (not shown) by a pivot 30. By tilting the mirror 10 about the pivot 30, radiation from the sun is directed towards a solar or receiver tube 34 containing a heat transfer fluid.
  • the formed reflector support arms 22 are located at predefined intervals along the length of the mirror 110.
  • the support arms 22 may also support a number of mirror segments 14.
  • Each formed support arms 22 generally extend to or near outer lateral edges 38 of the mirror 10.
  • Figs. 3-7 are elevation views of support arms employed by embodiments of the present invention.
  • the formed support arm assemblies 122 are generally comprised of one or more mirror support members 142 having a curved mirror support surface 144.
  • the mirror support members 142 of this embodiment are manufactured using a precision forming process that provides the curvature necessary to accommodate reflective elements that are capable of focusing solar energy onto the desired target without the need for post- fabrication modifications. Accordingly, in some embodiments, pads or other interconnection members that are traditionally used to interconnect the mirror to the support surface 144 may be omitted, which reduces fabrication time and cost.
  • one embodiment of the support surface is previously curved to receive a compliant, composite reflective member or reflective members that are concave along their length as discussed in WIPO Publication No.
  • the mirror support member 142 includes an interconnection point 154 or feature that receives a secondary support member 156, which is interconnected to additional support structure associated with the parabolic mirror assembly.
  • the mirror support member 142 includes an end interconnection point 164 or feature for interconnection to a corresponding and oppositely disposed mirror support member.
  • the end interconnection point 160 interfaces with a centralized support member that interconnects corresponding mirror support members.
  • the mirror support member 142 may include a plurality of mirror interface features 162 that may be integrated or attached to the mirror support service 144.
  • the present invention use ceramic pads that are fastened to the mirror support surface 144. The ceramic pads in turn receive a rear surface of the reflective element.
  • the mirror interface features are omitted and the rear surface of the mirror is directly interconnected or bonded to the mirror support surface 144.
  • the mirror support member 142 can be further divided to include an outer section 248 and an inner section 250.
  • the outer section 248 is interconnected to the inner section 250 at point 254. This allows for adjustments between the outer section 248 and inner section 250 which provides the curved necessary to accommodate the curvature of the mirror.
  • the inner section 250 also has an end interconnection point 260 that is adapted to interface with a similar point or interconnection feature on a corresponding inner section 250 of the opposite side of the arm support structure (not shown).
  • the outer section 248 includes a connection point and end interconnection point 264 for interconnection to other support structure associated with the parabolic mirror assembly (not shown).
  • the mirror support member 242 is a formed component. Further, the outer section 248 and/or the inner section 250 may be formed. As used herein, “formed” means that the component is provided with at least some aspects of its final configuration during a forming step, as opposed to an assembly step. Examples of forming include pressing, roll forming, bending, hydro-forming, stamping, and the like. Moreover, the interconnection point or features and the mirror interface features (if applicable) can be formed when the forming of the mirror support members is performed.
  • Fig. 5 is a view in elevation of one half of a formed mirror support arm 342 in accordance with other embodiments of the present disclosure, which is half of a formed reflector support arm assembly.
  • the support arm 342 includes an outer section 348 and an inner section 350.
  • the inner section 350 includes a precision formed mirror support surface 344, an interconnection feature 354, a second interconnection feature 356 and an end interconnection feature 360.
  • the interconnection features of the inner section 350 are coincident with interconnection features of the outer section 248.
  • the outer section 248 also includes a precision-formed mirror support surface 344, and an end interconnection feature 360.
  • the end interconnection features 360 and 362 provide for the interconnection of the half of the formed reflector support arm assembly to a central support structure.
  • the mirror support surfaces 344 cooperate to provide support for a corresponding half of the mirror from or near the outer edge of the mirror to the area corresponding to the central trough or area 380.
  • one or both of the mirror support member sections can comprise formed components as described above.
  • the outer section 348 may comprise a structural material in a stock format, while the inner section 360 may comprise a formed component, in which case the mirror support surface 344 provided by the outer section 348 may be straight, while the mirror support surface 344 of the inner section 350 may be curved.
  • the outer section 348 may be provided with a mirror interface feature 362.
  • Fig. 6 is one half of a formed reflector support arm assembly in accordance with other embodiments of the present invention.
  • a mirror support arm 442 with an outer section 448 is provided in combination with an inner section 450.
  • Each of the mirror support member sections may be provided with interconnection features as described above, to provide an interconnection point between the inner and outer sections.
  • the sections may each be provided with end interconnection features as described above, for interconnecting the respective sections to a central support structure.
  • At least some or all of the sections may comprise formed components as described above.
  • the outer section 448 may comprise a formed component with a curved mirror support structure 444, while the inner section 250 may comprise a straight mirror support surface 444.
  • one or both of the sections may include a mirror interface feature 462.
  • Fig. 7 is a view of a mirror support arm assembly 500 in accordance with still other embodiments of the present invention.
  • the reflector support arm assembly 500 includes a mirror support member 542 formed from a plurality of mirror support member sections. More particularly, first and second outer mirror support member sections 548a and 548b and a central mirror support member section 549 are provided.
  • Each of the mirror support member sections includes a precision formed mirror support surface 544. Moreover, the mirror support surfaces 544 can be curved.
  • Each of the included mirror support member sections include various interconnection features as described above. For example, interconnection features provide for the interconnection between the first outer mirror support member 548a and the central mirror support member 549.
  • interconnection features provide for the interconnection of the second outer mirror support member 548b to the central mirror support member 549.
  • Some or all of the mirror support members 542 can also include interconnection features 20 that provide for the interconnection of the reflector support arm assembly 500 to a central support structure.
  • Fig. 8 depicts one half of a formed reflector support arm 600 in accordance with still other embodiments of the present invention.
  • the support arm 600 includes a curved, precision- formed mirror support surface 644.
  • the mirror support surface 644 is supported by a truss 648 formed from multiple interconnected members 650.
  • the interconnected truss members 650 need not be precision formed.
  • at least some of the truss members 650 may be interconnected to interconnection features 654 formed as part of the mirror support surface 644.
  • one or more mirror support member sections and/or interconnection members included in a mirror support arm assembly may be formed from a sheet metal blank.
  • Forming can include pressing, hydro forming, roll forming, bending, stamping, and the like.
  • the mirror support member sections and/or interconnection members may be composite structures formed from laying up and adhering material.
  • forming can include creating curves, ridges, or other three- dimensional features, to increase the rigidity of the component being formed in a selected direction.
  • Forming can also include the creation of mirror support surfaces, interconnection features and/or mirror interface features as described above. Moreover, the forming of rigidity enhancing features, mirror support surfaces, interconnection features, and/or mirror interface features can be performed simultaneously. In accordance with still other embodiments, forming includes creating rigidity enhancing features, interconnection features, and/or mirror interface features simultaneously. In accordance with still other embodiments, forming can include cutting to remove material that extends beyond a desired profile of the component as formed, and/or the removal of areas inside of the periphery of the component being formed. Such removal can be accomplished by, for example, a die cutting step. Moreover, a die cutting step can be performed simultaneously with a formation of rigidity enhancing features, mirror support surfaces, interconnection features, and/or mirror interface features.
  • the mirror support member sections and any included interconnection members of the mirror support arm assembly are joined to one another.
  • the various components can be aligned with one another, such that complimentary interconnection features are positioned adjacent one another.
  • Mechanical fasteners such as bolts and nuts, adhesives, rivets, and/or welding and clinching can then be applied to fix the components of the mirror support arm assembly to one another.
  • the mirror support arm assembly can be interconnected to a central support structure.
  • the components of the two halves can be interconnected to one another, and the assembled half of the reflective support arm assembly can then be joined to a central support structure.
  • mirror support arms are provided that can be manufactured using a forming step or steps. Moreover, such processes allow the mirror support arms to be manufactured with high precision.
  • the mirror support arms can be designed such that mirrors with relatively large areas, and thereby requiring correspondingly large mirror support arms can be assembled using mirror support member sections and/or interconnection members that are smaller than would otherwise be required. Therefore, the construction of relatively large modules can be performed relatively economically.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Thermal Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Combustion & Propulsion (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Telescopes (AREA)
  • Mounting And Adjusting Of Optical Elements (AREA)
  • Support Of Aerials (AREA)
  • Aerials With Secondary Devices (AREA)
  • Photovoltaic Devices (AREA)

Abstract

L'invention porte sur des bras de support de réflecteur pour l'utilisation en association avec des concentrateurs solaires en auge parabolique. Les bras de support de réflecteur sont construits à partir de multiples composants formés. L'utilisation de multiples composants formés permet la réalisation d'un bras de support construit avec précision. De plus, par l'utilisation de composants multiples, le bras de support peut être produit à l'aide de machines de formation plus petites que ce qui serait, sinon, nécessaire.
PCT/US2013/069302 2012-11-13 2013-11-08 Bras de support de réflecteur formé WO2014078205A1 (fr)

Priority Applications (6)

Application Number Priority Date Filing Date Title
US14/441,362 US20150276270A1 (en) 2012-11-13 2013-11-08 Formed reflector support arm
MX2015005999A MX2015005999A (es) 2012-11-13 2013-11-08 Brazo de soporte para reflector conformado.
CN201380059133.XA CN104838216A (zh) 2012-11-13 2013-11-08 成形加工而成的反射器支承臂
ES201550001A ES2542733B1 (es) 2012-11-13 2013-11-08 Brazo de Soporte para reflector conformado
EP13854403.6A EP2920523A4 (fr) 2012-11-13 2013-11-08 Bras de support de réflecteur formé
ZA2015/03076A ZA201503076B (en) 2012-11-13 2015-05-05 Formed reflector support arm

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261725719P 2012-11-13 2012-11-13
US61/725,719 2012-11-13

Publications (1)

Publication Number Publication Date
WO2014078205A1 true WO2014078205A1 (fr) 2014-05-22

Family

ID=50731616

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2013/069302 WO2014078205A1 (fr) 2012-11-13 2013-11-08 Bras de support de réflecteur formé

Country Status (8)

Country Link
US (1) US20150276270A1 (fr)
EP (1) EP2920523A4 (fr)
CN (1) CN104838216A (fr)
CL (1) CL2015001290A1 (fr)
ES (1) ES2542733B1 (fr)
MX (1) MX2015005999A (fr)
WO (1) WO2014078205A1 (fr)
ZA (1) ZA201503076B (fr)

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EP3295091A4 (fr) * 2015-06-30 2018-10-03 Glasspoint Solar, Inc. Supports pour concentrateurs et récepteurs solaires suspendus et améliorés de récupération de pétrole, systèmes et procédés associés
US10584900B2 (en) 2010-07-05 2020-03-10 Glasspoint Solar, Inc. Concentrating solar power with glasshouses

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CN105135720B (zh) * 2015-09-14 2017-08-25 深圳市智康新能科技有限公司 塔式光热发电站反射镜用支撑架
USD800648S1 (en) * 2016-11-09 2017-10-24 Xiamen Topunive Technology Co., Ltd. Solar panel
JP1625049S (fr) * 2018-03-28 2019-02-25
CN114704966B (zh) * 2022-04-08 2023-09-22 中国科学院电工研究所 一种太阳能定日镜单元反光镜背支撑

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US7950387B2 (en) * 2006-06-08 2011-05-31 Sopogy, Inc. Use of identical components in solar energy collectors
EP2500670A1 (fr) * 2011-03-14 2012-09-19 Rioglass Solar, S.A. Élément réfléchissant composite et son procédé de fabrication

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
US10584900B2 (en) 2010-07-05 2020-03-10 Glasspoint Solar, Inc. Concentrating solar power with glasshouses
EP3295091A4 (fr) * 2015-06-30 2018-10-03 Glasspoint Solar, Inc. Supports pour concentrateurs et récepteurs solaires suspendus et améliorés de récupération de pétrole, systèmes et procédés associés
EP3683962A1 (fr) * 2015-06-30 2020-07-22 Glasspoint Solar, Inc. Supports pour concentrateurs et récepteurs solaires suspendus et améliorés de récupération de pétrole, systèmes et procédés associés

Also Published As

Publication number Publication date
MX2015005999A (es) 2015-10-29
CN104838216A (zh) 2015-08-12
ES2542733B1 (es) 2016-09-20
EP2920523A1 (fr) 2015-09-23
ZA201503076B (en) 2016-09-28
ES2542733A2 (es) 2015-08-10
US20150276270A1 (en) 2015-10-01
ES2542733R1 (es) 2015-10-21
EP2920523A4 (fr) 2016-11-16
CL2015001290A1 (es) 2016-05-13

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