WO2014069718A1 - Composition for resist underlayer film, and method for forming pattern using said composition for resist underlayer film - Google Patents

Composition for resist underlayer film, and method for forming pattern using said composition for resist underlayer film Download PDF

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Publication number
WO2014069718A1
WO2014069718A1 PCT/KR2013/000179 KR2013000179W WO2014069718A1 WO 2014069718 A1 WO2014069718 A1 WO 2014069718A1 KR 2013000179 W KR2013000179 W KR 2013000179W WO 2014069718 A1 WO2014069718 A1 WO 2014069718A1
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group
substituted
unsubstituted
resist underlayer
underlayer film
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PCT/KR2013/000179
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French (fr)
Korean (ko)
Inventor
박유정
권효영
신승욱
이성재
조연진
윤용운
이철호
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제일모직 주식회사
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Publication of WO2014069718A1 publication Critical patent/WO2014069718A1/en

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/11Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0045Photosensitive materials with organic non-macromolecular light-sensitive compounds not otherwise provided for, e.g. dissolution inhibitors
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/092Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers characterised by backside coating or layers, by lubricating-slip layers or means, by oxygen barrier layers or by stripping-release layers or means
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/09Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
    • G03F7/094Multilayer resist systems, e.g. planarising layers
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/26Processing photosensitive materials; Apparatus therefor

Definitions

  • a pattern forming method using the composition for resist underlayer films and the composition for resist underlayer films is a pattern forming method using the composition for resist underlayer films and the composition for resist underlayer films.
  • a typical lithographic technique involves forming a material layer on a semiconductor substrate, coating a photoresist layer thereon, exposing and developing a photoresist pattern, and then etching the material layer using the photoresist pattern as a mask. do.
  • a fine pattern may be formed by forming an underlayer called a resist underlayer between the material layer and the photoresist layer to be etched.
  • the resist underlayer film can be formed using a composition for resist underlayer films having high etching selectivity and sufficient resistance to multiple etching.
  • the resist underlayer film composition is important for determining exposure characteristics such as resolution, lithography speed and residue of the photoresist layer.
  • the composition for the resist underlayer film also requires adhesion with the photoresist layer in order to prevent collapse of the micronized photoresist pattern positioned thereon.
  • One embodiment provides a composition for a resist underlayer film capable of improving adhesion with a photoresist layer.
  • Another embodiment provides a pattern forming method using the resist underlayer film composition.
  • composition for a resist underlayer film comprising a polymer having a moiety represented by the following Chemical Formula 1, and a solvent.
  • R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C3 to C30 cycloalkenyl group, substituted or unsubstituted C7 to C20 arylalkyl group, substituted or unsubstituted C1 to C20 heteroalkyl group, substituted or unsubstituted C2 to C30 heterocycloalkyl group, substituted or unsubstituted C2 to C30 heteroaryl group , Substituted or unsubstituted C2 to C30 alkenyl group, substituted or unsubstituted C2 to C30 alkynyl group, substituted or unsubstituted C1 to C20 aldehyde group, substituted or un
  • the polymer may be represented by the following formula (2).
  • R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
  • R 3 to R 5 are each independently hydrogen or a methyl group
  • R 6 to R 8 are different from each other, hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
  • At least one of a, c and d is not 0,
  • At least one of R 6 to R 8 is a C1 to C30 alkyl group substituted with a hydroxy group, a C3 to C30 cycloalkyl group substituted with a hydroxy group, a C6 to C30 aryl group substituted with a hydroxy group, a C7 to C20 arylalkyl group substituted with a hydroxy group, a hydroxyl group A C1 to C20 heteroalkyl group substituted with a C2 to C30 heterocycloalkyl group substituted with a hydroxy group, a C2 to C30 heteroaryl group substituted with a hydroxy group, or a combination thereof,
  • At least one of R 6 to R 8 is a halogen substituted C1 to C30 alkyl group, halogen substituted C3 to C30 cycloalkyl group, halogen substituted C6 to C30 aryl group, halogen substituted C7 to C20 arylalkyl group, halogen substituted C1 to C20 heteroalkyl group, halogen substituted C2 to C30 heterocycloalkyl group, halogen substituted C2 to C30 heteroaryl group, halogen group or a combination thereof.
  • B may satisfy 0.05 ⁇ b ⁇ 0.95.
  • the polymer may have a weight average molecular weight of about 1,000 to 100,000 g / mol.
  • the polymer may have a weight average molecular weight of about 3,000 to 30,000 g / mol.
  • the polymer may be included in an amount of about 0.3 kPa to 20 kPa with respect to 100 parts by weight of the solvent.
  • the polymer may be included in an amount of about 0.3 kPa to 10 kPa with respect to 100 parts by weight of the solvent.
  • the resist underlayer film coating composition may further include at least one of a surfactant, an acid catalyst, and a crosslinking agent.
  • the surfactant, the acid catalyst and the crosslinking agent may be included in an amount of 0.001 to 3 parts by weight, respectively, based on 100 parts by weight of the composition for resist underlayer film.
  • the step of providing a material layer on a substrate applying the above-described composition for a resist underlayer film on the material layer, heat-treating the composition for the resist underlayer film to form a resist underlayer film, on the resist underlayer film Forming a photoresist layer, exposing and developing the photoresist layer to form a photoresist pattern, selectively removing the resist underlayer film using the photoresist pattern and exposing a portion of the material layer, And etching the exposed portion of the material layer.
  • Forming the resist underlayer film may be performed by a spin-on-coating method.
  • the resist underlayer film may have a thickness variation within about ⁇ 5%.
  • Adhesion with the photoresist layer may be improved to prevent collapse of the photoresist pattern during the patterning process.
  • substituted means that the hydrogen atom in the compound is a halogen atom (F, Br, Cl or I), hydroxy group, alkoxy group, nitro group, cyano group, amino group, azido group, amidino Group, hydrazino group, hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, carboxyl group or salt thereof, sulfonic acid group or salt thereof, phosphoric acid or salt thereof, C1 to C20 alkyl group, C2 to C20 alkenyl group, C2 to C2 C20 alkynyl group, C6 to C30 aryl group, C7 to C30 arylalkyl group, C1 to C4 alkoxy group, C1 to C20 heteroalkyl group, C3 to C20 heteroarylalkyl group, C3 to C30 cycloalkyl group, C3 to C15 cycloalkenyl group, C6 to
  • hetero means containing one to three hetero atoms selected from N, O, S and P.
  • the resist underlayer film composition according to the embodiment includes a polymer having a moiety represented by the following Chemical Formula 1, and a solvent.
  • R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C3 to C30 cycloalkenyl group, substituted or unsubstituted C7 to C20 arylalkyl group, substituted or unsubstituted C1 to C20 heteroalkyl group, substituted or unsubstituted C2 to C30 heterocycloalkyl group, substituted or unsubstituted C2 to C30 heteroaryl group , Substituted or unsubstituted C2 to C30 alkenyl group, substituted or unsubstituted C2 to C30 alkynyl group, substituted or unsubstituted C1 to C20 aldehyde group, substituted or un
  • the moiety represented by Chemical Formula 1 is a structure in which carbon of ⁇ -butyrolactone is directly bonded to the main chain portion of the polymer, thereby increasing the density of the polymer and providing structural stability.
  • the part represented by Chemical Formula 1 may be formed by polymerizing a monomer represented by Chemical Formula 1a.
  • R 1 and R 2 are as described above.
  • the polymer may be prepared by copolymerization of the monomer represented by Formula 1a with at least one photosensitive monomer.
  • the polymer may have a portion obtained from the monomer represented by Formula 1a and a photosensitive portion obtained from the photosensitive monomer.
  • the polymer when synthesizing a polymer from the monomer represented by Formula 1a and at least one selected from the first photosensitive monomer, the second photosensitive monomer, and the third photosensitive monomer, the polymer may be represented by the following Formula 2.
  • R 1 and R 2 are as described above.
  • R 3 to R 5 are each independently hydrogen or a methyl group
  • R 6 to R 8 are different from each other, hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof .
  • R 6 to R 8 is a C1 to C30 alkyl group substituted with a hydroxy group, a C3 to C30 cycloalkyl group substituted with a hydroxy group, a C6 to C30 aryl group substituted with a hydroxy group, a C7 to C20 arylalkyl group substituted with a hydroxy group, Or a C1 to C20 heteroalkyl group substituted with a hydroxy group, a C2 to C30 heterocycloalkyl group substituted with a hydroxy group, a C2 to C30 heteroaryl group substituted with a hydroxy group, or a combination thereof.
  • the crosslinking force can be improved at the time of forming a resist underlayer film.
  • At least one of R 6 to R 8 is a halogen substituted C1 to C30 alkyl group, halogen substituted C3 to C30 cycloalkyl group, halogen substituted C6 to C30 aryl group, halogen substituted C7 to C20 arylalkyl group, halogen substituted C1 to C20 heteroalkyl group, halogen substituted C2 to C30 heterocycloalkyl group, halogen substituted C2 to C30 heteroaryl group, halogen group or a combination thereof.
  • the mole fraction (b) of the part represented by Chemical Formula 1 may be about 0.05 kPa to 0.95 kPa.
  • the polymer may have a weight average molecular weight of about 1,000 to 100,000 g / mol. Within this range, the polymer may have a weight average molecular weight of about 3,000 to 30,000 g / mol. By having the weight average molecular weight of the said range, the solubility and coating property of the composition for resist underlayer films can be ensured.
  • the solvent is not particularly limited as long as it has sufficient solubility or dispersibility in the polymer, for example, propylene glycol, propylene glycol diacetate, methoxy propanediol, diethylene glycol, diethylene glycol butyl ether, tri (ethylene glycol) mono At least one selected from methyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, cyclohexanone (or 'anone'), ethyl lactate, gamma-butyrolactone, and acetyl acetone. have.
  • the polymer may be included in an amount of about 0.3 kPa to 20 kPa with respect to 100 parts by weight of the solvent. Within this range, the polymer may be included in an amount of about 0.3 kPa to 10 parts by weight based on 100 parts by weight of the solvent. Since the polymer is included in the above range, the solubility of the polymer and the coatability at the time of forming the resist underlayer film may be improved.
  • the resist underlayer film composition may further include at least one of a surfactant, an acid catalyst, and a crosslinking agent.
  • the surfactant may be, for example, alkylbenzenesulfonic acid salt, alkylpyridinium salt, polyethylene glycol, quaternary ammonium salt and the like, but is not limited thereto.
  • the acid catalyst is preferably a heat activated acid catalyst.
  • an organic acid such as p-toluene sulfonic acid monohydrate
  • a thermal acid generator TAG having storage stability
  • the thermal acid generator is an acid generator that releases acid upon heat treatment, for example pyridinium p-toluene sulfonate, 2,4,4,6-tetrabromocyclohexadienone, benzointosylate, 2-nitro Benzyl tosylate, alkyl esters of euphonic acid, and the like.
  • the crosslinking agent may crosslink the repeating unit of the polymer by heating, and may include an amino resin such as an etherified amino resin; Glycoluril compounds such as compounds represented by the following formula (A); Bisepoxy compounds, such as a compound represented by following formula (B); Melamine or derivatives thereof such as N-methoxymethyl melamine, N-butoxymethyl melamine or melamine derivatives represented by the following general formula (C); Or mixtures thereof.
  • an amino resin such as an etherified amino resin
  • Glycoluril compounds such as compounds represented by the following formula (A)
  • Bisepoxy compounds such as a compound represented by following formula (B)
  • Melamine or derivatives thereof such as N-methoxymethyl melamine, N-butoxymethyl melamine or melamine derivatives represented by the following general formula (C); Or mixtures thereof.
  • the surfactant, the acid catalyst and the crosslinking agent may be included in an amount of about 0.001 to 3 parts by weight based on 100 parts by weight of the resist underlayer film composition. By including in the said range, solubility and crosslinkability can be ensured without affecting the optical characteristic of the composition for resist underlayer films.
  • the resist underlayer film composition includes a polymer having a structure in which carbon of ⁇ -butyrolactone is directly bonded to a portion represented by Chemical Formula 1, that is, a main chain portion of the polymer. Accordingly, the resist underlayer film formed from the composition for resist underlayer film may be a high density thin film having a high uniformity in thickness, and thus adhesion with a photoresist layer positioned on the resist underlayer film may be improved.
  • a method of forming a material layer on a substrate applying a composition for forming a resist underlayer film including the polymer and a solvent on the material layer, and heat treating the composition for forming a resist underlayer film to form a resist underlayer film.
  • Forming a photoresist layer on the resist underlayer film exposing and developing the photoresist layer to form a photoresist pattern, selectively removing the resist underlayer film using the photoresist pattern, and Exposing a portion of the material layer, and etching the exposed portion of the material layer.
  • the substrate may be, for example, a silicon wafer, a glass substrate or a polymer substrate.
  • the material layer is a material to be finally patterned, and may be, for example, a metal layer such as aluminum or copper, a semiconductor layer such as silicon, or an insulating layer such as silicon oxide, silicon nitride, or the like.
  • the material layer can be formed, for example, by chemical vapor deposition.
  • the resist underlayer film composition may be prepared in a solution form and applied by a spin-on-coating method.
  • the coating thickness of the resist underlayer film composition is not particularly limited, but may be applied, for example, to about 80 kPa to 10,000 kPa thickness.
  • the heat treatment of the resist underlayer film composition may be performed at, for example, about 150 kPa to 500 ° C.
  • the polymer may be crosslinked.
  • Exposing the photoresist layer may be performed using, for example, ArF, KrF or EUV. After exposure, the process may be performed at about " 100 " to 500 < 0 > C.
  • the resist underlayer film has a high thickness uniformity over the entire surface, and a thickness variation is within ⁇ 5%.
  • the thickness deviation refers to the rate of change of the surface thickness to the total thickness.
  • Etching the exposed portion of the material layer may be performed by dry etching using an etching gas, which may use, for example, CHF 3 , CF 4 , Cl 2 , BCl 3 and mixtures thereof.
  • an etching gas which may use, for example, CHF 3 , CF 4 , Cl 2 , BCl 3 and mixtures thereof.
  • the etched material layer may be formed in a plurality of patterns, and the plurality of patterns may be a metal pattern, a semiconductor pattern, an insulation pattern, or the like, and may be applied in various patterns in a semiconductor integrated circuit device.
  • the yield was 89%, the weight average molecular weight (Mw) of the obtained polymer was 7,300, and dispersion degree (Mw / Mn) was # 1.90 GPa.
  • 1,1,1,1,3,3,3-hexafluoro isopropyl methacrylate (1,1,1 instead of 2-methyl-acrylic acid 2,3,5,6-tetrafluoro-4-hydroxybenzyl ester
  • a polymer represented by the following Chemical Formula 2B was obtained in the same manner as in Synthesis Example 1 except for using 3,3,3-hexafluoro isopropyl methacrylate.
  • the yield was 88%, the weight average molecular weight (Mw) of the obtained polymer was 6,800 and dispersion degree (Mw / Mn) was # 1.88.
  • the yield was 90%, the weight average molecular weight (Mw) of the obtained polymer was 7,100 and dispersion degree (Mw / Mn) was # 1.92.
  • the yield was 90%, the weight average molecular weight (Mw) of the obtained polymer was 6,900 and dispersion degree (Mw / Mn) was # 1.83.
  • a crosslinking agent having a structure of Formula A as follows: PD1174, manufactured by TCI, and pyridinium p-toluenesulfonate having the following structure as an acid catalyst (pyridinium p-toluenesulfonate, pPTS) 0.0125g) was dissolved in 100g of propylene glycol monomethyl ether acetate (PGMEA) and filtered to prepare a composition for resist underlayer film.
  • PGMEA propylene glycol monomethyl ether acetate
  • a composition for a resist underlayer film was prepared in the same manner as in Example 1 except that the polymer obtained in Synthesis Example 2 was used instead of the polymer obtained in Synthesis Example 1.
  • a composition for a resist underlayer film was prepared in the same manner as in Example 1 except that the polymer obtained in Synthesis Example 3 was used instead of the polymer obtained in Synthesis Example 1.
  • composition for resist underlayer films according to Examples 1 to 3 and Comparative Example After applying the composition for resist underlayer films according to Examples 1 to 3 and Comparative Example on a silicon substrate by spin-on coating method, and heat treatment at 205 °C for 60 seconds on a hot plate to form a resist underlayer film of about 100 GPa thick.
  • the contact angle was measured using a contact angle measuring instrument, and the thickness uniformity was measured three times using K-MAC Co., Ltd., a thin film thickness measuring instrument, and the thickness deviation was calculated from the results.
  • the resist underlayer film formed using the resist underlayer film composition according to Examples 1 to 3 had a higher thickness uniformity than the resist underlayer film formed using the resist underlayer film composition according to the comparative example, and about ⁇ 5. It can be seen that there is a thickness deviation within%.
  • the contact angle is a factor capable of confirming the affinity between the resist underlayer film and the photoresist applied to the upper layer, and the resist underlayer film formed by using the resist underlayer film composition according to Examples 1 to 3 and Comparative Examples are all It can be seen that the contact angles are similar to each other at about 70 °. It can be seen from Examples 1 to 3 that the affinity with the photoresist is similar to that of the comparative example and the thickness uniformity of the resist underlayer film is excellent.
  • the resist underlayer film formed using the resist underlayer film composition according to Examples 1 to 3 can be improved in adhesion with the photoresist layer located thereon.
  • composition for resist underlayer films according to Examples 1 to 3 and Comparative Example After applying the composition for resist underlayer films according to Examples 1 to 3 and Comparative Example on a silicon substrate by spin-on coating method, and heat treatment at 205 °C for 60 seconds on a hot plate to form a resist underlayer film of about 100 GPa thick.
  • a photoresist solution was applied on the resist underlayer by spin-on coating, and then heat-treated at 110 ° C. for 1 minute on a hot plate to form a photoresist layer having a thickness of about 60 nm.
  • the photoresist layer was exposed to an acceleration voltage of 100 keV using an e-beam exposure machine (manufactured by Elionix, Inc.), and then heat-treated at 110 ° C. for 60 seconds.
  • the photoresist layer was then developed with a 2.38wt% aqueous tetramethylammonium hydroxide (TMAH) solution and then rinsed in pure water for 15 seconds to form a photoresist pattern, i.e. a line & space pattern with 40 nm resolution. .
  • TMAH aqueous tetramethylammonium hydroxide
  • the resolution was measured using an electron scanning microscope (SEM) S-9260 (manufactured by Hitachi, Inc.), and the collapse of the photoresist pattern was observed by an electron scanning microscope (SEM) in case of good X and in case of poor (pattern collapse). It is marked with ⁇ .
  • SEM electron scanning microscope

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Abstract

The present invention relates to a polymer having a moiety expressed by the following Formula I, a composition for a resist underlayer film including a solvent, and a method for forming a pattern using the composition for a resist underlayer film.

Description

레지스트 하층막용 조성물 및 상기 레지스트 하층막용 조성물을 사용한 패턴 형성 방법The pattern formation method using the composition for resist underlayer films and the said composition for resist underlayer films
레지스트 하층막용 조성물 및 상기 레지스트 하층막용 조성물을 사용한 패턴 형성 방법에 관한 것이다.A pattern forming method using the composition for resist underlayer films and the composition for resist underlayer films.
최근 반도체 산업은 수백 나노미터 크기의 패턴에서 수 내지 수십 나노미터 크기의 패턴을 가지는 초미세 기술로 발전하고 있다.  이러한 초미세 기술을 실현하기 위해서는 효과적인 리쏘그래픽 기법이 필수적이다. Recently, the semiconductor industry has been developed from ultra-fine technology having a pattern of several hundred nanometers to several tens of nanometers. Effective lithographic techniques are essential to realizing this ultrafine technology.
전형적인 리쏘그래픽 기법은 반도체 기판 위에 재료층을 형성하고 그 위에 포토레지스트 층을 코팅하고 노광 및 현상을 하여 포토레지스트 패턴을 형성한 후, 상기 포토레지스트 패턴을 마스크로 하여 재료층을 식각하는 과정을 포함한다.A typical lithographic technique involves forming a material layer on a semiconductor substrate, coating a photoresist layer thereon, exposing and developing a photoresist pattern, and then etching the material layer using the photoresist pattern as a mask. do.
근래, 248nm, 193nm 및 13.5nm와 같이 단파장을 가진 노광 광원이 사용되면서 상술한 전형적인 리쏘그래픽 기법만으로는 양호한 프로파일을 가진 미세 패턴을 형성하기 어렵다.  이에 따라 식각하고자 하는 재료층과 포토레지스트 층 사이에 일명 레지스트 하층막(resist underlayer)이라고 불리는 하부층을 형성하여 미세 패턴을 형성할 수 있다.Recently, exposure light sources with short wavelengths, such as 248 nm, 193 nm and 13.5 nm, have been used, and it is difficult to form fine patterns with good profiles only with the typical lithographic techniques described above. Accordingly, a fine pattern may be formed by forming an underlayer called a resist underlayer between the material layer and the photoresist layer to be etched.
레지스트 하층막은 식각 선택성이 높고 다중 식각에 대한 내성이 충분한 레지스트 하층막용 조성물을 사용하여 형성할 수 있다.   The resist underlayer film can be formed using a composition for resist underlayer films having high etching selectivity and sufficient resistance to multiple etching.  
레지스트 하층막용 조성물은 포토레지스트 층의 해상도, 리쏘그래피 속도 및 잔사와 같은 노광 특성을 결정하는데 중요하다.  특히, 레지스트 하층막용 조성물은 그 위에 위치하는 미세화된 포토레지스트 패턴이 붕괴되는 것을 방지하기 위하여 포토레지스트 층과의 접착성 또한 요구된다. The resist underlayer film composition is important for determining exposure characteristics such as resolution, lithography speed and residue of the photoresist layer. In particular, the composition for the resist underlayer film also requires adhesion with the photoresist layer in order to prevent collapse of the micronized photoresist pattern positioned thereon.
일 구현예는 포토레지스트 층과의 접착성을 개선할 수 있는 레지스트 하층막용 조성물을 제공한다.One embodiment provides a composition for a resist underlayer film capable of improving adhesion with a photoresist layer.
다른 구현예는 상기 레지스트 하층막용 조성물을 사용한 패턴 형성 방법을 제공한다.Another embodiment provides a pattern forming method using the resist underlayer film composition.
일 구현예에 따르면, 하기 화학식 1로 표현되는 부분을 가지는 중합체, 그리고 용매를 포함하는 레지스트 하층막용 조성물을 제공한다.According to one embodiment, there is provided a composition for a resist underlayer film comprising a polymer having a moiety represented by the following Chemical Formula 1, and a solvent.
[화학식 1] [Formula 1]
Figure PCTKR2013000179-appb-I000001
Figure PCTKR2013000179-appb-I000001
상기 화학식 1에서,In Chemical Formula 1,
R1 및 R2는 각각 독립적으로 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C3 내지 C30 사이클로알케닐기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 치환 또는 비치환된 C2 내지 C30 알케닐기, 치환 또는 비치환된 C2 내지 C30 알키닐기, 치환 또는 비치환된 C1 내지 C20 알데히드기, 치환 또는 비치환된 아미노기, 할로겐기, 할로겐 함유기 또는 이들의 조합이고,R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C3 to C30 cycloalkenyl group, substituted or unsubstituted C7 to C20 arylalkyl group, substituted or unsubstituted C1 to C20 heteroalkyl group, substituted or unsubstituted C2 to C30 heterocycloalkyl group, substituted or unsubstituted C2 to C30 heteroaryl group , Substituted or unsubstituted C2 to C30 alkenyl group, substituted or unsubstituted C2 to C30 alkynyl group, substituted or unsubstituted C1 to C20 aldehyde group, substituted or unsubstituted amino group, halogen group, halogen-containing group or a combination thereof ego,
*는 중합체에 연결된 부분을 가리킨다.* Indicates the part linked to the polymer.
상기 중합체는 하기 화학식 2로 표현될 수 있다.The polymer may be represented by the following formula (2).
[화학식 2] [Formula 2]
Figure PCTKR2013000179-appb-I000002
Figure PCTKR2013000179-appb-I000002
상기 화학식 2에서,In Chemical Formula 2,
R1 및 R2 는 각각 독립적으로 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 할로겐 기, 할로겐 함유기 또는 이들의 조합이고,R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
R3 내지 R5는 각각 독립적으로 수소 또는 메틸기이며,R 3 to R 5 are each independently hydrogen or a methyl group,
R6 내지 R8은 서로 다르며, 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 할로겐 기, 할로겐 함유기 또는 이들의 조합이고,R 6 to R 8 are different from each other, hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
a≥0, b>0, c≥0, d≥0, a≥0, b> 0, c≥0, d≥0,
a, c 및 d 중 적어도 하나는 0이 아니며,at least one of a, c and d is not 0,
a+b+c+d=1이다.a + b + c + d = 1.
상기 R6 내지 R8 중 적어도 하나는 히드록시기로 치환된 C1 내지 C30 알킬기, 히드록시기로 치환된 C3 내지 C30 사이클로알킬기, 히드록시기로 치환된 C6 내지 C30 아릴기, 히드록시기로 치환된 C7 내지 C20 아릴알킬기, 히드록시기로 치환된 C1 내지 C20 헤테로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로사이클로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로아릴기 또는 이들의 조합이고,At least one of R 6 to R 8 is a C1 to C30 alkyl group substituted with a hydroxy group, a C3 to C30 cycloalkyl group substituted with a hydroxy group, a C6 to C30 aryl group substituted with a hydroxy group, a C7 to C20 arylalkyl group substituted with a hydroxy group, a hydroxyl group A C1 to C20 heteroalkyl group substituted with a C2 to C30 heterocycloalkyl group substituted with a hydroxy group, a C2 to C30 heteroaryl group substituted with a hydroxy group, or a combination thereof,
상기 R6 내지 R8 중 적어도 하나는 할로겐 치환된 C1 내지 C30 알킬기, 할로겐 치환된 C3 내지 C30 사이클로알킬기, 할로겐 치환된 C6 내지 C30 아릴기, 할로겐 치환된 C7 내지 C20 아릴알킬기, 할로겐 치환된 C1 내지 C20 헤테로알킬기, 할로겐 치환된 C2 내지 C30 헤테로사이클로알킬기, 할로겐 치환된 C2 내지 C30 헤테로아릴기, 할로겐 기 또는 이들의 조합일 수 있다.At least one of R 6 to R 8 is a halogen substituted C1 to C30 alkyl group, halogen substituted C3 to C30 cycloalkyl group, halogen substituted C6 to C30 aryl group, halogen substituted C7 to C20 arylalkyl group, halogen substituted C1 to C20 heteroalkyl group, halogen substituted C2 to C30 heterocycloalkyl group, halogen substituted C2 to C30 heteroaryl group, halogen group or a combination thereof.
상기 b는 0.05≤b≤0.95를 만족할 수 있다.B may satisfy 0.05 ≦ b ≦ 0.95.
상기 중합체는 중량평균분자량이 약 1,000 내지 100,000g/mol일 수 있다.The polymer may have a weight average molecular weight of about 1,000 to 100,000 g / mol.
상기 중합체는 중량평균분자량이 약 3,000 내지 30,000g/mol일 수 있다.The polymer may have a weight average molecular weight of about 3,000 to 30,000 g / mol.
상기 중합체는 상기 용매 100 중량부에 대하여 약 0.3 내지 20 중량부로 포함될 수 있다.The polymer may be included in an amount of about 0.3 kPa to 20 kPa with respect to 100 parts by weight of the solvent.
상기 중합체는 상기 용매 100 중량부에 대하여 약 0.3 내지 10 중량부로 포함될 수 있다.The polymer may be included in an amount of about 0.3 kPa to 10 kPa with respect to 100 parts by weight of the solvent.
상기 레지스트 하층막용 조성물은 계면활성제, 산 촉매 및 가교제 중 적어도 하나를 더 포함할 수 있다.The resist underlayer film coating composition may further include at least one of a surfactant, an acid catalyst, and a crosslinking agent.
상기 계면활성제, 산 촉매 및 가교제는 상기 레지스트 하층막용 조성물 100 중량부에 대하여 각각 0.001 내지 3 중량부로 포함될 수 있다.The surfactant, the acid catalyst and the crosslinking agent may be included in an amount of 0.001 to 3 parts by weight, respectively, based on 100 parts by weight of the composition for resist underlayer film.
다른 구현예에 따르면, 기판 위에 재료 층을 제공하는 단계, 상기 재료 층 위에 상술한 레지스트 하층막용 조성물을 적용하는 단계, 상기 레지스트 하층막용 조성물을 열처리하여 레지스트 하층막을 형성하는 단계, 상기 레지스트 하층막 위에 포토레지스트 층을 형성하는 단계, 상기 포토레지스트 층을 노광 및 현상하여 포토레지스트 패턴을 형성하는 단계, 상기 포토레지스트 패턴을 이용하여 상기 레지스트 하층막을 선택적으로 제거하고 상기 재료 층의 일부를 노출하는 단계, 그리고 상기 재료 층의 노출된 부분을 식각하는 단계를 포함하는 패턴 형성 방법을 제공한다.According to another embodiment, the step of providing a material layer on a substrate, applying the above-described composition for a resist underlayer film on the material layer, heat-treating the composition for the resist underlayer film to form a resist underlayer film, on the resist underlayer film Forming a photoresist layer, exposing and developing the photoresist layer to form a photoresist pattern, selectively removing the resist underlayer film using the photoresist pattern and exposing a portion of the material layer, And etching the exposed portion of the material layer.
상기 레지스트 하층막을 형성하는 단계는 스핀-온-코팅 방법으로 수행할 수 있다.Forming the resist underlayer film may be performed by a spin-on-coating method.
상기 레지스트 하층막은 두께 편차가 약 ±5% 이내일 수 있다.The resist underlayer film may have a thickness variation within about ± 5%.
포토레지스트 층과의 접착성을 개선하여 패터닝 과정에서 포토레지스트 패턴의 붕괴를 방지할 수 있다.Adhesion with the photoresist layer may be improved to prevent collapse of the photoresist pattern during the patterning process.
이하, 본 발명의 구현예에 대하여 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자가 용이하게 실시할 수 있도록 상세히 설명한다.  그러나 본 발명은 여러 가지 상이한 형태로 구현될 수 있으며 여기에서 설명하는 구현예에 한정되지 않는다.Hereinafter, embodiments of the present invention will be described in detail so that those skilled in the art can easily practice. As those skilled in the art would realize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention.
본 명세서에서 별도의 정의가 없는 한, '치환된'이란, 화합물 중의 수소 원자가 할로겐 원자(F, Br, Cl 또는 I), 히드록시기, 알콕시기, 니트로기, 시아노기, 아미노기, 아지도기, 아미디노기, 히드라지노기, 히드라조노기, 카르보닐기, 카르바밀기, 티올기, 에스테르기, 카르복실기나 그의 염, 술폰산기나 그의 염, 인산이나 그의 염, C1 내지 C20 알킬기, C2 내지 C20 알케닐기, C2 내지 C20 알키닐기, C6 내지 C30 아릴기, C7 내지 C30 아릴알킬기, C1 내지 C4 알콕시기, C1 내지 C20 헤테로알킬기, C3 내지 C20 헤테로아릴알킬기, C3 내지 C30 사이클로알킬기, C3 내지 C15 사이클로알케닐기, C6 내지 C15 사이클로알키닐기, C2 내지 C20 헤테로사이클로알킬기 및 이들의 조합에서 선택된 치환기로 치환된 것을 의미한다.Unless otherwise defined herein, "substituted" means that the hydrogen atom in the compound is a halogen atom (F, Br, Cl or I), hydroxy group, alkoxy group, nitro group, cyano group, amino group, azido group, amidino Group, hydrazino group, hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, carboxyl group or salt thereof, sulfonic acid group or salt thereof, phosphoric acid or salt thereof, C1 to C20 alkyl group, C2 to C20 alkenyl group, C2 to C2 C20 alkynyl group, C6 to C30 aryl group, C7 to C30 arylalkyl group, C1 to C4 alkoxy group, C1 to C20 heteroalkyl group, C3 to C20 heteroarylalkyl group, C3 to C30 cycloalkyl group, C3 to C15 cycloalkenyl group, C6 to Substituted with a substituent selected from C15 cycloalkynyl group, C2 to C20 heterocycloalkyl group and combinations thereof.
또한, 본 명세서에서 별도의 정의가 없는 한, '헤테로'란, N, O, S 및 P에서 선택된 헤테로 원자를 1개 내지 3개 함유한 것을 의미한다.In addition, unless otherwise defined herein, "hetero" means containing one to three hetero atoms selected from N, O, S and P.
이하 일 구현예에 따른 레지스트 하층막용 조성물을 설명한다.Hereinafter, a composition for resist underlayer films according to one embodiment is described.
일 구현예에 따른 레지스트 하층막용 조성물은 하기 화학식 1로 표현되는 부분을 가지는 중합체, 그리고 용매를 포함한다.The resist underlayer film composition according to the embodiment includes a polymer having a moiety represented by the following Chemical Formula 1, and a solvent.
[화학식 1] [Formula 1]
Figure PCTKR2013000179-appb-I000003
Figure PCTKR2013000179-appb-I000003
상기 화학식 1에서,In Chemical Formula 1,
R1 및 R2는 각각 독립적으로 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C3 내지 C30 사이클로알케닐기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 치환 또는 비치환된 C2 내지 C30 알케닐기, 치환 또는 비치환된 C2 내지 C30 알키닐기, 치환 또는 비치환된 C1 내지 C20 알데히드기, 치환 또는 비치환된 아미노기, 할로겐기, 할로겐 함유기 또는 이들의 조합이고,R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C3 to C30 cycloalkenyl group, substituted or unsubstituted C7 to C20 arylalkyl group, substituted or unsubstituted C1 to C20 heteroalkyl group, substituted or unsubstituted C2 to C30 heterocycloalkyl group, substituted or unsubstituted C2 to C30 heteroaryl group , Substituted or unsubstituted C2 to C30 alkenyl group, substituted or unsubstituted C2 to C30 alkynyl group, substituted or unsubstituted C1 to C20 aldehyde group, substituted or unsubstituted amino group, halogen group, halogen-containing group or a combination thereof ego,
*는 중합체에 연결된 부분을 가리킨다.* Indicates the part linked to the polymer.
상기 화학식 1로 표현되는 부분은 중합체의 주쇄 부분에 γ-부티로락톤의 탄소가 직접 결합되어 있는 구조로, 중합체의 밀도를 높이고 구조적 안정성을 제공할 수 있다.The moiety represented by Chemical Formula 1 is a structure in which carbon of γ-butyrolactone is directly bonded to the main chain portion of the polymer, thereby increasing the density of the polymer and providing structural stability.
상기 화학식 1로 표현되는 부분은 하기 화학식 1a로 표현되는 모노머를 중합하여 형성할 수 있다.The part represented by Chemical Formula 1 may be formed by polymerizing a monomer represented by Chemical Formula 1a.
[화학식 1a][Formula 1a]
Figure PCTKR2013000179-appb-I000004
Figure PCTKR2013000179-appb-I000004
상기 화학식 1a에서, R1 및 R2는 전술한 바와 같다.In Formula 1a, R 1 and R 2 are as described above.
상기 중합체는 상기 화학식 1a로 표현되는 모노머와 1종 이상의 감광성 모노머를 함께 공중합하여 제조될 수 있다.  이 때 중합체는 상기 화학식 1a로 표현되는 모노머로부터 얻어진 부분과 상기 감광성 모노머로부터 얻어진 감광성 부분을 가질 수 있다.The polymer may be prepared by copolymerization of the monomer represented by Formula 1a with at least one photosensitive monomer. In this case, the polymer may have a portion obtained from the monomer represented by Formula 1a and a photosensitive portion obtained from the photosensitive monomer.
예컨대 상기 화학식 1a로 표현되는 모노머와 제1 감광성 모노머, 제2 감광성 모노머 및 제3 감광성 모노머에서 선택된 적어도 1종으로부터 중합체를 합성하는 경우, 상기 중합체는 하기 화학식 2로 표현될 수 있다.For example, when synthesizing a polymer from the monomer represented by Formula 1a and at least one selected from the first photosensitive monomer, the second photosensitive monomer, and the third photosensitive monomer, the polymer may be represented by the following Formula 2.
[화학식 2][Formula 2]
Figure PCTKR2013000179-appb-I000005
Figure PCTKR2013000179-appb-I000005
상기 화학식 2에서,In Chemical Formula 2,
R1 및 R2 는 전술한 바와 같다.R 1 and R 2 are as described above.
R3 내지 R5는 각각 독립적으로 수소 또는 메틸기이며,R 3 to R 5 are each independently hydrogen or a methyl group,
R6 내지 R8은 서로 다르며, 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 할로겐 기, 할로겐 함유기 또는 이들의 조합이다.R 6 to R 8 are different from each other, hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof .
여기서 상기 R6 내지 R8 중 적어도 하나는 히드록시기로 치환된 C1 내지 C30 알킬기, 히드록시기로 치환된 C3 내지 C30 사이클로알킬기, 히드록시기로 치환된 C6 내지 C30 아릴기, 히드록시기로 치환된 C7 내지 C20 아릴알킬기, 히드록시기로 치환된 C1 내지 C20 헤테로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로사이클로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로아릴기 또는 이들의 조합일 수 있다.  상기와 같이 히드록시기로 치환된 기를 가짐으로써 레지스트 하층막 형성시 가교력을 향상시킬 수 있다. Wherein at least one of R 6 to R 8 is a C1 to C30 alkyl group substituted with a hydroxy group, a C3 to C30 cycloalkyl group substituted with a hydroxy group, a C6 to C30 aryl group substituted with a hydroxy group, a C7 to C20 arylalkyl group substituted with a hydroxy group, Or a C1 to C20 heteroalkyl group substituted with a hydroxy group, a C2 to C30 heterocycloalkyl group substituted with a hydroxy group, a C2 to C30 heteroaryl group substituted with a hydroxy group, or a combination thereof. By having a group substituted with the hydroxyl group as mentioned above, the crosslinking force can be improved at the time of forming a resist underlayer film.
상기 R6 내지 R8 중 적어도 하나는 할로겐 치환된 C1 내지 C30 알킬기, 할로겐 치환된 C3 내지 C30 사이클로알킬기, 할로겐 치환된 C6 내지 C30 아릴기, 할로겐 치환된 C7 내지 C20 아릴알킬기, 할로겐 치환된 C1 내지 C20 헤테로알킬기, 할로겐 치환된 C2 내지 C30 헤테로사이클로알킬기, 할로겐 치환된 C2 내지 C30 헤테로아릴기, 할로겐 기 또는 이들의 조합일 수 있다.  상기와 같이 할로겐 치환된 기를 가짐으로써 레지스트 하층막의 막 밀도를 향상시킬 수 있다.At least one of R 6 to R 8 is a halogen substituted C1 to C30 alkyl group, halogen substituted C3 to C30 cycloalkyl group, halogen substituted C6 to C30 aryl group, halogen substituted C7 to C20 arylalkyl group, halogen substituted C1 to C20 heteroalkyl group, halogen substituted C2 to C30 heterocycloalkyl group, halogen substituted C2 to C30 heteroaryl group, halogen group or a combination thereof. By having a halogen-substituted group as mentioned above, the film density of a resist underlayer film can be improved.
상기 a, b, c 및 d는 각 반복단위의 몰 분율이다.  여기서 a≥0, b>0, c≥0, d≥0 및 a+b+c+d=1을 만족하며, a, c 및 d 중 적어도 하나는 0이 아니다.A, b, c and d are the mole fractions of each repeating unit. Where a ≧ 0, b> 0, c ≧ 0, d ≧ 0 and a + b + c + d = 1, and at least one of a, c and d is not zero.
이 때 상기 화학식 1로 표현되는 부분의 몰 분율(b)는 약 0.05 내지 0.95 일 수 있다.At this time, the mole fraction (b) of the part represented by Chemical Formula 1 may be about 0.05 kPa to 0.95 kPa.
상기 범위를 가짐으로써 상기 레지스트 하층막용 조성물로부터 형성된 레지스트 하층막의 감광성을 확보하면서도 포토레지스트 층과의 접착성을 개선할 수 있다. By having the said range, adhesiveness with a photoresist layer can be improved, ensuring the photosensitivity of the resist underlayer film formed from the said composition for resist underlayer films.
상기 중합체는 약 1,000 내지 100,000g/mol의 중량평균분자량을 가질 수 있다. 상기 범위 내에서 상기 중합체는 약 3,000 내지 30,000g/mol의 중량평균분자량을 가질 수 있다.  상기 범위의 중량평균 분자량을 가짐으로써 레지스트 하층막용 조성물의 용해성 및 코팅성을 확보할 수 있다.The polymer may have a weight average molecular weight of about 1,000 to 100,000 g / mol. Within this range, the polymer may have a weight average molecular weight of about 3,000 to 30,000 g / mol. By having the weight average molecular weight of the said range, the solubility and coating property of the composition for resist underlayer films can be ensured.
상기 용매는 상기 중합체에 대한 충분한 용해성 또는 분산성을 가지는 것이라면 특별히 한정되지 않으나, 예컨대 프로필렌글리콜, 프로필렌글리콜 디아세테이트, 메톡시 프로판디올, 디에틸렌글리콜, 디에틸렌글리콜 부틸에테르, 트리(에틸렌글리콜)모노메틸에테르, 프로필렌글리콜 모노메틸에테르, 프로필렌글리콜 모노메틸에테르 아세테이트, 사이클로헥사논(혹은 '아논'이라고 지칭함.), 에틸락테이트, 감마-부티로락톤 및 아세틸 아세톤에서 선택되는 적어도 하나를 포함할 수 있다.The solvent is not particularly limited as long as it has sufficient solubility or dispersibility in the polymer, for example, propylene glycol, propylene glycol diacetate, methoxy propanediol, diethylene glycol, diethylene glycol butyl ether, tri (ethylene glycol) mono At least one selected from methyl ether, propylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, cyclohexanone (or 'anone'), ethyl lactate, gamma-butyrolactone, and acetyl acetone. have.
상기 중합체는 상기 용매 100 중량부에 대하여 약 0.3 내지 20 중량부로 포함될 수 있다.  상기 범위 내에서 상기 중합체는 상기 용매 100 중량부에 대하여 약 0.3 내지 10 중량부로 포함될 수 있다.  상기 중합체가 상기 범위로 포함됨으로써 중합체의 용해도 및 레지스트 하층막 형성시 코팅성이 좋아질 수 있다.The polymer may be included in an amount of about 0.3 kPa to 20 kPa with respect to 100 parts by weight of the solvent. Within this range, the polymer may be included in an amount of about 0.3 kPa to 10 parts by weight based on 100 parts by weight of the solvent. Since the polymer is included in the above range, the solubility of the polymer and the coatability at the time of forming the resist underlayer film may be improved.
상기 레지스트 하층막용 조성물은 추가적으로 계면 활성제, 산 촉매 및 가교제 중 적어도 하나를 더 포함할 수 있다.The resist underlayer film composition may further include at least one of a surfactant, an acid catalyst, and a crosslinking agent.
상기 계면 활성제는 예컨대 알킬벤젠설폰산 염, 알킬피리디늄 염, 폴리에틸렌글리콜, 제4 암모늄 염 등을 사용할 수 있으나, 이에 한정되는 것은 아니다.The surfactant may be, for example, alkylbenzenesulfonic acid salt, alkylpyridinium salt, polyethylene glycol, quaternary ammonium salt and the like, but is not limited thereto.
상기 산 촉매는 열 활성화된 산 촉매인 것이 바람직하다.The acid catalyst is preferably a heat activated acid catalyst.
상기 산 촉매로는 p-톨루엔 술폰산모노하이드레이트와 같은 유기 산이 사용될 수 있고, 보관안정성을 도모한 열산 발생제(thermal acid generator, TAG)가 사용될 수 있다.  상기 열산 발생제는 열 처리시 산을 방출하는 산 생성제로서, 예컨대 피리디늄 p-톨루엔 술포네이트, 2,4,4,6-테트라브로모시클로헥사디엔온, 벤조인토실레이트, 2-니트로벤질토실레이트, 유기술폰산의 알킬에스테르 등을 들 수 있다.As the acid catalyst, an organic acid such as p-toluene sulfonic acid monohydrate may be used, and a thermal acid generator (TAG) having storage stability may be used. The thermal acid generator is an acid generator that releases acid upon heat treatment, for example pyridinium p-toluene sulfonate, 2,4,4,6-tetrabromocyclohexadienone, benzointosylate, 2-nitro Benzyl tosylate, alkyl esters of euphonic acid, and the like.
상기 가교제는 가열에 의해 중합체의 반복단위를 가교할 수 있는 것으로, 에테르화된 아미노 수지와 같은 아미노 수지; 하기 화학식 A로 표시되는 화합물과 같은 글리콜루릴 화합물; 하기 화학식 B로 표현되는 화합물과 같은 비스에폭시 화합물; 예컨대 N-메톡시메틸 멜라민, N-부톡시메틸 멜라민 또는 하기 화학식 C로 표현되는 멜라민 유도체와 같은 멜라민 또는 그 유도체; 또는 이들의 혼합물을 사용할 수 있다.The crosslinking agent may crosslink the repeating unit of the polymer by heating, and may include an amino resin such as an etherified amino resin; Glycoluril compounds such as compounds represented by the following formula (A); Bisepoxy compounds, such as a compound represented by following formula (B); Melamine or derivatives thereof such as N-methoxymethyl melamine, N-butoxymethyl melamine or melamine derivatives represented by the following general formula (C); Or mixtures thereof.
[화학식 A][Formula A]
Figure PCTKR2013000179-appb-I000006
Figure PCTKR2013000179-appb-I000006
[화학식 B][Formula B]
Figure PCTKR2013000179-appb-I000007
Figure PCTKR2013000179-appb-I000007
[화학식 C][Formula C]
Figure PCTKR2013000179-appb-I000008
Figure PCTKR2013000179-appb-I000008
상기 계면 활성제, 산 촉매 및 가교제는 상기 레지스트 하층막용 조성물 100 중량부에 대하여 각각 약 0.001 내지 3 중량부로 포함될 수 있다.  상기 범위로 포함함으로써 레지스트 하층막용 조성물의 광학적 특성에 영향을 미치지 않으면서 용해도 및 가교성을 확보할 수 있다. The surfactant, the acid catalyst and the crosslinking agent may be included in an amount of about 0.001 to 3 parts by weight based on 100 parts by weight of the resist underlayer film composition. By including in the said range, solubility and crosslinkability can be ensured without affecting the optical characteristic of the composition for resist underlayer films.
전술한 바와 같이, 상기 레지스트 하층막용 조성물은 상기 화학식 1로 표현되는 부분, 즉 중합체의 주쇄 부분에 γ-부티로락톤의 탄소가 직접 결합되어 있는 구조를 가지는 중합체를 포함한다.  따라서 상기 레지스트 하층막용 조성물로부터 형성된 레지스트 하층막은 두께 균일도가 높은 고밀도 박막일 수 있으며, 이에 따라 상기 레지스트 하층막의 상부에 위치하는 포토레지스트 층과의 접착성이 개선될 수 있다.As described above, the resist underlayer film composition includes a polymer having a structure in which carbon of γ-butyrolactone is directly bonded to a portion represented by Chemical Formula 1, that is, a main chain portion of the polymer. Accordingly, the resist underlayer film formed from the composition for resist underlayer film may be a high density thin film having a high uniformity in thickness, and thus adhesion with a photoresist layer positioned on the resist underlayer film may be improved.
이하 상술한 레지스트 하층막용 조성물을 사용하여 패턴을 형성하는 방법에 대하여 설명한다.Hereinafter, the method of forming a pattern using the composition for resist underlayer films mentioned above is demonstrated.
일 구현예에 따른 패턴 형성 방법은 기판 위에 재료 층을 제공하는 단계, 상기 재료 층 위에 상술한 중합체 및 용매를 포함하는 레지스트 하층막용 조성물을 적용하는 단계, 상기 레지스트 하층막용 조성물을 열처리하여 레지스트 하층막을 형성하는 단계, 상기 레지스트 하층막 위에 포토레지스트 층을 형성하는 단계, 상기 포토레지스트 층을 노광 및 현상하여 포토레지스트 패턴을 형성하는 단계, 상기 포토레지스트 패턴을 이용하여 상기 레지스트 하층막을 선택적으로 제거하고 상기 재료 층의 일부를 노출하는 단계, 그리고 상기 재료 층의 노출된 부분을 식각하는 단계를 포함한다.According to one or more exemplary embodiments, there is provided a method of forming a material layer on a substrate, applying a composition for forming a resist underlayer film including the polymer and a solvent on the material layer, and heat treating the composition for forming a resist underlayer film to form a resist underlayer film. Forming a photoresist layer on the resist underlayer film, exposing and developing the photoresist layer to form a photoresist pattern, selectively removing the resist underlayer film using the photoresist pattern, and Exposing a portion of the material layer, and etching the exposed portion of the material layer.
상기 기판은 예컨대 실리콘웨이퍼, 유리 기판 또는 고분자 기판일 수 있다.The substrate may be, for example, a silicon wafer, a glass substrate or a polymer substrate.
상기 재료 층은 최종적으로 패턴하고자 하는 재료이며, 예컨대 알루미늄, 구리 등과 같은 금속층, 실리콘과 같은 반도체 층 또는 산화규소, 질화규소 등과 같은 절연층일 수 있다. 상기 재료 층은 예컨대 화학기상증착 방법으로 형성될 수 있다.The material layer is a material to be finally patterned, and may be, for example, a metal layer such as aluminum or copper, a semiconductor layer such as silicon, or an insulating layer such as silicon oxide, silicon nitride, or the like. The material layer can be formed, for example, by chemical vapor deposition.
상기 레지스트 하층막용 조성물은 용액 형태로 제조되어 스핀-온-코팅(spin-on-coating) 방법으로 도포될 수 있다.  이 때 상기 레지스트 하층막용 조성물의 도포 두께는 특별히 한정되지 않으나, 예컨대 약 80Å 내지 10,000Å 두께로 도포될 수 있다.The resist underlayer film composition may be prepared in a solution form and applied by a spin-on-coating method. At this time, the coating thickness of the resist underlayer film composition is not particularly limited, but may be applied, for example, to about 80 kPa to 10,000 kPa thickness.
상기 레지스트 하층막용 조성물을 열처리하는 단계는 예컨대 약 150 내지 500℃에서 수행할 수 있다.  상기 열처리 단계에서, 상기 중합체는 가교 결합될 수 있다.The heat treatment of the resist underlayer film composition may be performed at, for example, about 150 kPa to 500 ° C. In the heat treatment step, the polymer may be crosslinked.
상기 포토레지스트 층을 노광하는 단계는 예컨대 ArF, KrF 또는 EUV 등을 사용하여 수행할 수 있다.  또한 노광 후 약 100 내지 500℃에서 열처리 공정을 수행할 수 있다.Exposing the photoresist layer may be performed using, for example, ArF, KrF or EUV. After exposure, the process may be performed at about " 100 " to 500 < 0 > C.
상기 레지스트 하층막은 전면에 걸쳐 두께 균일도가 높으며, 두께 편차가 ±5% 이내이다.  여기서 두께 편차는 전체 두께 대비 표면 두께 변화율을 가리킨다.  이와 같이 전면에 걸쳐 레지스트 하층막의 두께 균일도가 높음으로써 그 위에 형성되는 포토레지스트 층과의 접착성이 개선될 수 있다.The resist underlayer film has a high thickness uniformity over the entire surface, and a thickness variation is within ± 5%. Here, the thickness deviation refers to the rate of change of the surface thickness to the total thickness. As such, the uniformity of the thickness of the resist underlayer film over the entire surface can improve the adhesion with the photoresist layer formed thereon.
상기 재료 층의 노출된 부분을 식각하는 단계는 식각 가스를 사용한 건식 식각으로 수행할 수 있으며, 식각 가스는 예컨대 CHF3, CF4, Cl2, BCl3 및 이들의 혼합 가스를 사용할 수 있다.Etching the exposed portion of the material layer may be performed by dry etching using an etching gas, which may use, for example, CHF 3 , CF 4 , Cl 2 , BCl 3 and mixtures thereof.
상기 식각된 재료 층은 복수의 패턴으로 형성될 수 있으며, 상기 복수의 패턴은 금속 패턴, 반도체 패턴, 절연 패턴 등 다양할 수 있으며, 예컨대 반도체 집적 회로 디바이스 내의 다양한 패턴으로 적용될 수 있다.The etched material layer may be formed in a plurality of patterns, and the plurality of patterns may be a metal pattern, a semiconductor pattern, an insulation pattern, or the like, and may be applied in various patterns in a semiconductor integrated circuit device.
이하 실시예를 통하여 상술한 본 발명의 구현예를 보다 상세하게 설명한다. 다만 하기의 실시예는 단지 설명의 목적을 위한 것이며 본 발명의 범위를 제한하는 것은 아니다.Through the following examples will be described in more detail the embodiment of the present invention. However, the following examples are merely for illustrative purposes and do not limit the scope of the present invention.
고분자의 합성Synthesis of Polymer
합성예 1Synthesis Example 1
질소 분위기하의 플라스크에 α-메틸렌-γ-부티로락톤(α-methylene-γ-butyrolactone) 27mmol, 4-하이드록시페닐 에스테르 메타크릴산(4-hydroxyphenyl ester methacrylic acid) 27mmol, 하이드록시이소프로필 메타크릴레이트(hydroxyisopropyl methacrylate) 36mmol 및 2-메틸-아크릴산 2,3,5,6-테트라플루오로-4-하이드록시벤질 에스테르(2-methyl acrylic acid 2,3,5,6-tetrafluoro-4-hydroxybenzyl ester) 10mmol 을 넣고 상기 모노머들 총량의 2배의 메틸에틸케톤(methyl ethyl ketone)에서 혼합하였다. 이어서 상기 혼합물에 중합개시제로서 디메틸-2,2'-아조비스(2-메틸프로피오네이트)(V601, Wako Chemicals社 제조) 10 mmol을 넣고 80℃의 온도에서 약 4시간 동안 중합하였다. 27 mmol of α-methylene-γ-butyrolactone, 27 mmol of 4-hydroxyphenyl ester methacrylic acid, and hydroxyisopropyl methacryl in a flask under nitrogen atmosphere Hydroxyisopropyl methacrylate 36mmol and 2-methyl acrylic acid 2,3,5,6-tetrafluoro-4-hydroxybenzyl ester 10 mmol) was added and mixed in methyl ethyl ketone twice the total amount of the monomers. Subsequently, 10 mmol of dimethyl-2,2'-azobis (2-methylpropionate) (V601, manufactured by Wako Chemicals) was added to the mixture and polymerized at a temperature of 80 ° C. for about 4 hours.
중합이 완료된 후, 얻어진 중합체를 과량의 헥산 용매에서 천천히 침전시키고, 얻어진 침전물을 진공 오븐 내에서 건조하여 하기 화학식 2A로 표현되는 중합체를 얻었다.After the polymerization was completed, the obtained polymer was slowly precipitated in an excess of hexane solvent, and the obtained precipitate was dried in a vacuum oven to obtain a polymer represented by the following Chemical Formula 2A.
[화학식 2A] [Formula 2A]
Figure PCTKR2013000179-appb-I000009
Figure PCTKR2013000179-appb-I000009
 (a=0.27, b=0.27, c=0.36, d=0.10)(a = 0.27, b = 0.27, c = 0.36, d = 0.10)
수율은 89%이고, 얻어진 중합체의 중량평균 분자량(Mw)은 7,300이고, 분산도(Mw/Mn)는 1.90 이었다.The yield was 89%, the weight average molecular weight (Mw) of the obtained polymer was 7,300, and dispersion degree (Mw / Mn) was # 1.90 GPa.
 
합성예 2Synthesis Example 2
2-메틸-아크릴산 2,3,5,6-테트라플루오로-4-하이드록시벤질 에스테르 대신 1,1,1,3,3,3-헥사플루오로 이소프로필 메타크릴레이트(1,1,1,3,3,3-hexafluoro isopropyl methacrylate)를 사용한 것을 제외하고는 합성예 1과 동일한 방법으로 하기 화학식 2B로 표현되는 중합체를 얻었다.1,1,1,1,3,3,3-hexafluoro isopropyl methacrylate (1,1,1 instead of 2-methyl-acrylic acid 2,3,5,6-tetrafluoro-4-hydroxybenzyl ester A polymer represented by the following Chemical Formula 2B was obtained in the same manner as in Synthesis Example 1 except for using 3,3,3-hexafluoro isopropyl methacrylate.
[화학식 2B] [Formula 2B]
Figure PCTKR2013000179-appb-I000010
Figure PCTKR2013000179-appb-I000010
 (a=0.27, b=0.27, c=0.36, d=0.10)(a = 0.27, b = 0.27, c = 0.36, d = 0.10)
수율은 88%이고, 얻어진 중합체의 중량평균 분자량(Mw)은 6,800이고, 분산도(Mw/Mn)는 1.88 이었다.The yield was 88%, the weight average molecular weight (Mw) of the obtained polymer was 6,800 and dispersion degree (Mw / Mn) was # 1.88.
 
합성예 3Synthesis Example 3
2-메틸-아크릴산 2,3,5,6-테트라플루오로-4-하이드록시벤질 에스테르 대신 2-메틸-아크릴산 펜타플루오로페닐 에스테르(2-methyl-acrylic acid pentafluorophenyl ester)를 사용한 것을 제외하고는 합성예 1과 동일한 방법으로 하기 화학식 2C로 표현되는 중합체를 얻었다.Except for using 2-methyl-acrylic acid pentafluorophenyl ester instead of 2-methyl-acrylic acid 2,3,5,6-tetrafluoro-4-hydroxybenzyl ester In the same manner as in Synthesis Example 1, a polymer represented by the following formula (2C) was obtained.
[화학식 2C] [Formula 2C]
Figure PCTKR2013000179-appb-I000011
Figure PCTKR2013000179-appb-I000011
(a=0.27, b=0.27, c=0.36, d=0.10)(a = 0.27, b = 0.27, c = 0.36, d = 0.10)
수율은 90%이고, 얻어진 중합체의 중량평균분자량(Mw)은 7,100이고, 분산도(Mw/Mn)는 1.92 이었다.The yield was 90%, the weight average molecular weight (Mw) of the obtained polymer was 7,100 and dispersion degree (Mw / Mn) was # 1.92.
 
비교합성예Comparative Synthesis Example
α-메틸렌-γ-부티로락톤(α-methylene-γ-butyrolactone) 대신 γ-부티로락토닐 메타크릴레이트(γ-butyrolactonyl methacrylate, GBLMA)를 사용한 것을 제외하고는 합성예 3과 동일한 방법으로 하기 화학식 2D로 표현되는 중합체를 얻었다.In the same manner as in Synthesis Example 3, except that γ-butyrolactonyl methacrylate (GBLMA) was used instead of α-methylene-γ-butyrolactone. A polymer represented by the formula (2D) was obtained.
[화학식 2D] [Formula 2D]
Figure PCTKR2013000179-appb-I000012
Figure PCTKR2013000179-appb-I000012
 (a=0.27, b=0.27, c=0.36, d=0.10)(a = 0.27, b = 0.27, c = 0.36, d = 0.10)
수율은 90%이고, 얻어진 중합체의 중량평균분자량(Mw)은 6,900이고, 분산도(Mw/Mn)는 1.83 이었다.The yield was 90%, the weight average molecular weight (Mw) of the obtained polymer was 6,900 and dispersion degree (Mw / Mn) was # 1.83.
 
레지스트 하층막용 조성물의 제조Preparation of resist underlayer film composition
실시예 1Example 1
합성예 1에서 얻은 중합체 0.5g, 하기와 같이 화학식 A의 구조를 가지는 가교제(PD1174, TCI社 제조) 0.125g 및 산 촉매로 하기 구조를 가지는 피리디늄 p-톨루엔설포네이트(pyridinium p-toluenesulfonate, pPTS) 0.0125g을 프로필렌글리콜 모노메틸 에테르 아세테이트(PGMEA) 100g에 녹인 후 여과하여 레지스트 하층막용 조성물을 제조하였다.0.5 g of the polymer obtained in Synthesis Example 1, 0.125 g of a crosslinking agent having a structure of Formula A as follows: PD1174, manufactured by TCI, and pyridinium p-toluenesulfonate having the following structure as an acid catalyst (pyridinium p-toluenesulfonate, pPTS) 0.0125g) was dissolved in 100g of propylene glycol monomethyl ether acetate (PGMEA) and filtered to prepare a composition for resist underlayer film.
 
실시예 2Example 2
합성예 1에서 얻은 중합체 대신 합성예 2에서 얻은 중합체를 사용한 것을 제외하고는 실시예 1과 동일한 방법으로 레지스트 하층막용 조성물을 제조하였다.A composition for a resist underlayer film was prepared in the same manner as in Example 1 except that the polymer obtained in Synthesis Example 2 was used instead of the polymer obtained in Synthesis Example 1.
 
실시예 3Example 3
합성예 1에서 얻은 중합체 대신 합성예 3에서 얻은 중합체를 사용한 것을 제외하고는 실시예 1과 동일한 방법으로 레지스트 하층막용 조성물을 제조하였다.A composition for a resist underlayer film was prepared in the same manner as in Example 1 except that the polymer obtained in Synthesis Example 3 was used instead of the polymer obtained in Synthesis Example 1.
 
비교예 Comparative example
비교합성예에서 얻은 중합체 0.5g, 화학식 A의 구조를 가지는 가교제 (PD1174) 0.125g 및 산 촉매로 피리디늄 p-톨루엔설포네이트(p-toluenesulfonate, pPTS) 0.0125g을 프로필렌글리콜 모노메틸 에테르 아세테이트(PGMEA) 100g에 녹인 후 여과하여 레지스트 하층막용 조성물을 제조하였다.0.5 g of the polymer obtained in the Comparative Synthesis Example, 0.125 g of a crosslinking agent (PD1174) having a structure of Formula A, and 0.0125 g of pyridinium p-toluenesulfonate (pPTS) with an acid catalyst were used as propylene glycol monomethyl ether acetate (PGMEA). ) Dissolved in 100 g and filtered to prepare a composition for a resist underlayer film.
 
평가 - 1Rating-1
실리콘 기판 위에 실시예 1 내지 3과 비교예에 따른 레지스트 하층막용 조성물을 스핀-온 코팅 방법으로 도포한 후, 핫플레이트 위에서 205℃에서 60초간 열처리하여 약 100Å 두께의 레지스트 하층막을 형성하였다.After applying the composition for resist underlayer films according to Examples 1 to 3 and Comparative Example on a silicon substrate by spin-on coating method, and heat treatment at 205 ℃ for 60 seconds on a hot plate to form a resist underlayer film of about 100 GPa thick.
이어서 상기 레지스트 하층막의 접촉각 및 두께 균일도를 측정하였다.Next, the contact angle and thickness uniformity of the resist underlayer film were measured.
접촉각은 contact angle 측정기를 사용하여 측정하였으며, 두께 균일도는 박막두께 측정기인 K-MAC社 장비를 사용하여 3회 측정하였으며 그 결과로부터 두께 편차를 구하였다.The contact angle was measured using a contact angle measuring instrument, and the thickness uniformity was measured three times using K-MAC Co., Ltd., a thin film thickness measuring instrument, and the thickness deviation was calculated from the results.
그 결과는 표 1과 같다.The results are shown in Table 1.
표 1
  접촉각(°) 두께 균일도(Å) 두께 편차(%)
실시예 1 70 103.4±3.3 ±3.19
실시예 2 69 100.7±2.9 ±2.88
실시예 3 73 99.8±4.2 ±4.21
비교예 68 101.9±8.7 ±8.54
Table 1
Contact angle (°) Thickness uniformity Thickness deviation (%)
Example 1 70 103.4 ± 3.3 ± 3.19
Example 2 69 100.7 ± 2.9 ± 2.88
Example 3 73 99.8 ± 4.2 ± 4.21
Comparative example 68 101.9 ± 8.7 ± 8.54
표 1을 참고하면, 실시예 1 내지 3에 따른 레지스트 하층막용 조성물을 사용하여 형성된 레지스트 하층막은 비교예에 따른 레지스트 하층막용 조성물을 사용하여 형성된 레지스트 하층막과 비교하여 두께 균일도가 높으며, 약 ±5% 이내의 두께 편차를 가지는 것을 알 수 있다.Referring to Table 1, the resist underlayer film formed using the resist underlayer film composition according to Examples 1 to 3 had a higher thickness uniformity than the resist underlayer film formed using the resist underlayer film composition according to the comparative example, and about ± 5. It can be seen that there is a thickness deviation within%.
상기 표 1에서 상기 접촉각은 레지스트 하층막과 상부층에 도포되는 포토레지스트와의 친화도를 확인할 수 있는 인자로, 실시예 1 내지 3 및 비교예에 따른 레지스트 하층막용 조성물을 사용하여 형성된 레지스트 하층막은 모두 약 70°수준으로 서로 유사한 접촉각을 나타내는 것을 알 수 있다. 이로부터 실시예 1 내지 3은 비교예에 비하여 포토레지스트와의 친화도는 유사하면서 레지스트 하층막의 두께 균일도는 우수함을 알 수 있다. In Table 1, the contact angle is a factor capable of confirming the affinity between the resist underlayer film and the photoresist applied to the upper layer, and the resist underlayer film formed by using the resist underlayer film composition according to Examples 1 to 3 and Comparative Examples are all It can be seen that the contact angles are similar to each other at about 70 °. It can be seen from Examples 1 to 3 that the affinity with the photoresist is similar to that of the comparative example and the thickness uniformity of the resist underlayer film is excellent.
상기 두께 균일도 및 접촉각 결과로부터, 실시예 1 내지 3에 따른 레지스트 하층막용 조성물을 사용하여 형성된 레지스트 하층막은 그 상부에 위치하는 포토레지스트 층과의 접착성이 개선될 수 있음을 알 수 있다.From the thickness uniformity and the contact angle result, it can be seen that the resist underlayer film formed using the resist underlayer film composition according to Examples 1 to 3 can be improved in adhesion with the photoresist layer located thereon.
평가 - 2Rating-2
실리콘 기판 위에 실시예 1 내지 3과 비교예에 따른 레지스트 하층막용 조성물을 스핀-온 코팅 방법으로 도포한 후, 핫플레이트 위에서 205℃에서 60초간 열처리하여 약 100Å 두께의 레지스트 하층막을 형성하였다.After applying the composition for resist underlayer films according to Examples 1 to 3 and Comparative Example on a silicon substrate by spin-on coating method, and heat treatment at 205 ℃ for 60 seconds on a hot plate to form a resist underlayer film of about 100 GPa thick.
이어서 상기 레지스트 하층막 위에 포토레지스트 용액을 스핀-온 코팅 방법으로 도포한 후, 핫플레이트 위에서 110℃에서 1분간 열처리하여 약 60nm 두께의 포토레지스트 층을 형성하였다. 상기 포토레지스트 층을 e-beam 노광기(Elionix 社 제조)를 사용하여 가속전압 100keV으로 노광한 후, 110℃에서 60초간 열처리하였다. 이어서 상기 포토레지스트 층을 테트라메틸암모늄 하이드록사이드(TMAH) 2.38wt% 수용액으로 현상한 후 순수한 물에 15초간 린스하여 포토레지스트 패턴 즉, 40nm 해상도의 라인 앤드 스페이스(line & space) 패턴을 형성하였다. Subsequently, a photoresist solution was applied on the resist underlayer by spin-on coating, and then heat-treated at 110 ° C. for 1 minute on a hot plate to form a photoresist layer having a thickness of about 60 nm. The photoresist layer was exposed to an acceleration voltage of 100 keV using an e-beam exposure machine (manufactured by Elionix, Inc.), and then heat-treated at 110 ° C. for 60 seconds. The photoresist layer was then developed with a 2.38wt% aqueous tetramethylammonium hydroxide (TMAH) solution and then rinsed in pure water for 15 seconds to form a photoresist pattern, i.e. a line & space pattern with 40 nm resolution. .
상기 포토레지스트 패턴의 해상도 및 패턴 붕괴(collapse) 발생 여부를 확인하였다.The resolution and pattern collapse of the photoresist pattern were confirmed.
해상도는 전자 주사 현미경(SEM) S-9260(Hitachi社 제조)를 사용하여 측정하였으며, 포토레지스트 패턴의 붕괴 여부는 전자 주사 현미경(SEM)으로 관찰하여 양호한 경우 X, 불량(패턴 붕괴 관찰)인 경우 ○로 표시하였다.The resolution was measured using an electron scanning microscope (SEM) S-9260 (manufactured by Hitachi, Inc.), and the collapse of the photoresist pattern was observed by an electron scanning microscope (SEM) in case of good X and in case of poor (pattern collapse). It is marked with ○.
그 결과는 표 2와 같다.The results are shown in Table 2.
표 2
  해상도(nm) 패턴 붕괴 발생
실시예 1 39.8 X
실시예 2 39.2 X
실시예 3 40.5 X
비교예 41.3
TABLE 2
Resolution (nm) Pattern collapse occurs
Example 1 39.8 X
Example 2 39.2 X
Example 3 40.5 X
Comparative example 41.3
표 2를 참고하면, 실시예 1 내지 3에 따른 레지스트 하층막용 조성물을 사용하여 형성된 패턴은 비교예에 따른 레지스트 하층막용 조성물을 사용하여 형성된 패턴과 비교하여 해상도가 개선되고 양호한 패턴으로 형성되는 것을 확인할 수 있다.Referring to Table 2, it was confirmed that the pattern formed using the resist underlayer film composition according to Examples 1 to 3 was improved in resolution and formed in a good pattern compared to the pattern formed using the resist underlayer film composition according to the comparative example. Can be.
 
이상에서 본 발명의 바람직한 실시예들에 대하여 상세하게 설명하였지만 본 발명의 권리 범위는 이에 한정되는 것은 아니고 다음의 청구 범위에서 정의하고 있는 본 발명의 기본 개념을 이용한 당업자의 여러 변형 및 개량 형태 또한 본 발명의 권리 범위에 속하는 것이다.Although the preferred embodiments of the present invention have been described in detail above, the scope of the present invention is not limited thereto, and various modifications and improvements of those skilled in the art using the basic concepts of the present invention defined in the following claims are also provided. It belongs to the scope of the invention.

Claims (13)

  1. 하기 화학식 1로 표현되는 부분을 가지는 중합체, 그리고A polymer having a moiety represented by the following formula (1), and
    용매menstruum
    를 포함하는 레지스트 하층막용 조성물.A composition for resist underlayer film comprising a.
    [화학식 1] [Formula 1]
    Figure PCTKR2013000179-appb-I000013
    Figure PCTKR2013000179-appb-I000013
    상기 화학식 1에서,In Chemical Formula 1,
    R1 및 R2는 각각 독립적으로 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C3 내지 C30 사이클로알케닐기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 치환 또는 비치환된 C2 내지C30 알케닐기, 치환 또는 비치환된 C2 내지 C30 알키닐기, 치환 또는 비치환된 C1 내지 C20 알데히드기, 치환 또는 비치환된 아미노기, 할로겐기, 할로겐 함유기 또는 이들의 조합이고,R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C3 to C30 cycloalkenyl group, substituted or unsubstituted C7 to C20 arylalkyl group, substituted or unsubstituted C1 to C20 heteroalkyl group, substituted or unsubstituted C2 to C30 heterocycloalkyl group, substituted or unsubstituted C2 to C30 heteroaryl group , Substituted or unsubstituted C2 to C30 alkenyl group, substituted or unsubstituted C2 to C30 alkynyl group, substituted or unsubstituted C1 to C20 aldehyde group, substituted or unsubstituted amino group, halogen group, halogen containing group or a combination thereof ego,
    *는 중합체에 연결된 부분을 가리킨다.* Indicates the part linked to the polymer.
  2. 제1항에서,In claim 1,
    상기 중합체는 하기 화학식 2로 표현되는 레지스트 하층막용 조성물.The polymer is a composition for a resist underlayer film represented by the following formula (2).
    [화학식 2] [Formula 2]
    Figure PCTKR2013000179-appb-I000014
    Figure PCTKR2013000179-appb-I000014
    상기 화학식 2에서,In Chemical Formula 2,
    R1 및 R2 는 각각 독립적으로 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 할로겐 기, 할로겐 함유기 또는 이들의 조합이고,R 1 and R 2 are each independently hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
    R3 내지 R5는 각각 독립적으로 수소 또는 메틸기이며,R 3 to R 5 are each independently hydrogen or a methyl group,
    R6 내지 R8은 서로 다르며, 수소, 치환 또는 비치환된 C1 내지 C30 알킬기, 치환 또는 비치환된 C3 내지 C30 사이클로알킬기, 치환 또는 비치환된 C6 내지 C30 아릴기, 치환 또는 비치환된 C7 내지 C20 아릴알킬기, 치환 또는 비치환된 C1 내지 C20 헤테로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로사이클로알킬기, 치환 또는 비치환된 C2 내지 C30 헤테로아릴기, 할로겐 기, 할로겐 함유기 또는 이들의 조합이고,R 6 to R 8 are different from each other, hydrogen, a substituted or unsubstituted C1 to C30 alkyl group, a substituted or unsubstituted C3 to C30 cycloalkyl group, a substituted or unsubstituted C6 to C30 aryl group, a substituted or unsubstituted C7 to A C20 arylalkyl group, a substituted or unsubstituted C1 to C20 heteroalkyl group, a substituted or unsubstituted C2 to C30 heterocycloalkyl group, a substituted or unsubstituted C2 to C30 heteroaryl group, a halogen group, a halogen containing group or a combination thereof ,
    a≥0, b>0, c≥0, d≥0, a≥0, b> 0, c≥0, d≥0,
    a, c 및 d 중 적어도 하나는 0이 아니며,at least one of a, c and d is not 0,
    a+b+c+d=1이다.a + b + c + d = 1.
  3. 제2항에서,In claim 2,
    상기 R6 내지 R8 중 적어도 하나는 히드록시기로 치환된 C1 내지 C30 알킬기, 히드록시기로 치환된 C3 내지 C30 사이클로알킬기, 히드록시기로 치환된 C6 내지 C30 아릴기, 히드록시기로 치환된 C7 내지 C20 아릴알킬기, 히드록시기로 치환된 C1 내지 C20 헤테로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로사이클로알킬기, 히드록시기로 치환된 C2 내지 C30 헤테로아릴기 또는 이들의 조합이고,At least one of R 6 to R 8 is a C1 to C30 alkyl group substituted with a hydroxy group, a C3 to C30 cycloalkyl group substituted with a hydroxy group, a C6 to C30 aryl group substituted with a hydroxy group, a C7 to C20 arylalkyl group substituted with a hydroxy group, a hydroxyl group A C1 to C20 heteroalkyl group substituted with a C2 to C30 heterocycloalkyl group substituted with a hydroxy group, a C2 to C30 heteroaryl group substituted with a hydroxy group, or a combination thereof,
    상기 R6 내지 R8 중 적어도 하나는 할로겐 치환된 C1 내지 C30 알킬기, 할로겐 치환된 C3 내지 C30 사이클로알킬기, 할로겐 치환된 C6 내지 C30 아릴기, 할로겐 치환된 C7 내지 C20 아릴알킬기, 할로겐 치환된 C1 내지 C20 헤테로알킬기, 할로겐 치환된 C2 내지 C30 헤테로사이클로알킬기, 할로겐 치환된 C2 내지 C30 헤테로아릴기, 할로겐 기 또는 이들의 조합인 At least one of R 6 to R 8 is a halogen substituted C1 to C30 alkyl group, halogen substituted C3 to C30 cycloalkyl group, halogen substituted C6 to C30 aryl group, halogen substituted C7 to C20 arylalkyl group, halogen substituted C1 to C20 heteroalkyl group, halogen substituted C2 to C30 heterocycloalkyl group, halogen substituted C2 to C30 heteroaryl group, halogen group or a combination thereof
    레지스트 하층막용 조성물.A composition for resist underlayer film.
  4. 제2항에서,In claim 2,
    상기 b는 0.05≤b≤0.95를 만족하는 레지스트 하층막용 조성물.B is a composition for a resist underlayer film satisfying 0.05 ≦ b ≦ 0.95.
  5. 제1항에서,In claim 1,
    상기 중합체는 중량평균분자량이 1,000 내지 100,000g/mol인 레지스트 하층막용 조성물.The polymer has a weight average molecular weight of 1,000 to 100,000 g / mol composition for resist underlayer film.
  6. 제5항에서,In claim 5,
    상기 중합체는 중량평균분자량이 3,000 내지 30,000g/mol인 레지스트 하층막용 조성물.The polymer has a weight average molecular weight of 3,000 to 30,000 g / mol composition for resist underlayer film.
  7. 제1항에서,In claim 1,
    상기 중합체는 상기 용매 100 중량부에 대하여 0.3 내지 20 중량부로 포함되어 있는 레지스트 하층막용 조성물.The polymer is a composition for a resist underlayer film contained in 0.3 to 20 parts by weight based on 100 parts by weight of the solvent.
  8. 제7항에서,In claim 7,
    상기 중합체는 상기 용매 100 중량부에 대하여 0.3 내지 10 중량부로 포함되어 있는 레지스트 하층막용 조성물.The polymer is a resist underlayer film composition is contained in 0.3 to 10 Pa by weight based on 100 parts by weight of the solvent.
  9. 제1항에서,In claim 1,
    상기 레지스트 하층막용 조성물은 계면활성제, 산 촉매 및 가교제 중 적어도 하나를 더 포함하는 레지스트 하층막용 조성물.The composition for resist underlayer film is a composition for resist underlayer film further comprising at least one of a surfactant, an acid catalyst and a crosslinking agent.
  10. 제9항에서,In claim 9,
    상기 계면활성제, 산 촉매 및 가교제는 상기 레지스트 하층막용 조성물 100 중량부에 대하여 각각 0.001 내지 3 중량부로 포함되는 레지스트 하층막용 조성물.The surfactant, acid catalyst and crosslinking agent are contained in an amount of 0.001 to 3 parts by weight, respectively, based on 100 parts by weight of the composition for resist underlayer film.
  11. 기판 위에 재료 층을 제공하는 단계,Providing a layer of material over the substrate,
    상기 재료 층 위에 제1항 내지 제10항 중 어느 한 항에 따른 레지스트 하층막용 조성물을 적용하는 단계,Applying a composition for resist underlayer film according to any one of claims 1 to 10 on the material layer;
    상기 레지스트 하층막용 조성물을 열처리하여 레지스트 하층막을 형성하는 단계,Heat-treating the composition for resist underlayer film to form a resist underlayer film,
    상기 레지스트 하층막 위에 포토레지스트 층을 형성하는 단계,Forming a photoresist layer on the resist underlayer film,
    상기 포토레지스트 층을 노광 및 현상하여 포토레지스트 패턴을 형성하는 단계,Exposing and developing the photoresist layer to form a photoresist pattern;
    상기 포토레지스트 패턴을 이용하여 상기 레지스트 하층막을 선택적으로 제거하고 상기 재료 층의 일부를 노출하는 단계, 그리고Selectively removing the resist underlayer film using the photoresist pattern and exposing a portion of the material layer; and
    상기 재료 층의 노출된 부분을 식각하는 단계Etching the exposed portion of the material layer
    를 포함하는 패턴 형성 방법.Pattern forming method comprising a.
  12. 제11항에서,In claim 11,
    상기 레지스트 하층막을 형성하는 단계는 스핀-온-코팅 방법으로 수행하는 패턴 형성 방법.The forming of the resist underlayer film is performed by a spin-on-coating method.
  13. 제11항에서,In claim 11,
    상기 레지스트 하층막은 두께 편차가 ±5% 이내인 패턴 형성 방법.And the resist underlayer film has a thickness variation within ± 5%.
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