WO2014069218A1 - Heat-resistant chocolate, and method for producing heat-resistant chocolate - Google Patents

Heat-resistant chocolate, and method for producing heat-resistant chocolate Download PDF

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Publication number
WO2014069218A1
WO2014069218A1 PCT/JP2013/077778 JP2013077778W WO2014069218A1 WO 2014069218 A1 WO2014069218 A1 WO 2014069218A1 JP 2013077778 W JP2013077778 W JP 2013077778W WO 2014069218 A1 WO2014069218 A1 WO 2014069218A1
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WIPO (PCT)
Prior art keywords
chocolate
mass
stost
oil
heat
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PCT/JP2013/077778
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French (fr)
Japanese (ja)
Inventor
智巳 菅沼
マンイー 鍾
秀隆 上原
喜之 將野
淳志 小原
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日清オイリオグループ株式会社
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Application filed by 日清オイリオグループ株式会社 filed Critical 日清オイリオグループ株式会社
Priority to KR1020157005998A priority Critical patent/KR102093389B1/en
Publication of WO2014069218A1 publication Critical patent/WO2014069218A1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G1/00Cocoa; Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/30Cocoa products, e.g. chocolate; Substitutes therefor
    • A23G1/32Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds
    • A23G1/36Cocoa products, e.g. chocolate; Substitutes therefor characterised by the composition containing organic or inorganic compounds characterised by the fats used

Definitions

  • the present invention relates to a heat-resistant chocolate and a method for producing the heat-resistant chocolate.
  • Temper type chocolate known as general chocolate (chocolate containing only cocoa butter contained in cacao beans as fat and oil) is usually after tempering a chocolate dough in a melt state obtained from a chocolate raw material.
  • the chocolate dough is obtained by cooling and solidifying.
  • the tempering operation is an operation for generating crystal nuclei of stable crystals in the chocolate dough in a melt state in order to solidify fats and oils in chocolate that can take various crystal structures as V-type stable crystals. Specifically, for example, it is known as an operation in which a chocolate dough melted at 40 to 50 ° C. is heated again to about 29 to 31 ° C. after the product temperature is lowered to about 27 to 28 ° C.
  • the solidification speed when the chocolate dough is cooled increases, and sufficient body contraction occurs when the chocolate dough solidifies.
  • the solidified chocolate peels off from the mold well (that is, the mold is well removed), and the occurrence of fat bloom (a phenomenon in which white fat crystals form on the chocolate surface, hereinafter referred to as “bloom”) occurs.
  • a chocolate with excellent gloss is obtained.
  • save of the obtained chocolate is also good.
  • the tempering operation is very complicated and requires skill and experience.
  • seeding method in which chocolate powder or the like is added to and mixed with chocolate dough as a seeding agent is known. Since the seeding agent functions as a crystal nucleus of a stable crystal, it promotes tempering.
  • a seeding agent for example, a method of adding crystals of 1,3-dibehenyl-2-oleoylglycerol (BOB crystals) or the like has been developed (Patent Document 1, etc.).
  • An object of the present invention is to provide a heat-resistant chocolate having a good mouthfeel and bloom resistance and a method for producing the same.
  • a heat-resistant chocolate containing 35 to 70% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils.
  • StOSt represents 1,3-distearoyl-2-oleoylglycerol
  • XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound
  • a method for producing heat-resistant chocolate (However, StOSt represents 1,3-distearoyl-2-oleoylglycerol, and XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound)
  • a heat-resistant chocolate having good mouth-feel and bloom resistance and a method for producing the same.
  • the heat-resistant chocolate of the present invention contains a predetermined amount of a predetermined fat or oil.
  • a predetermined fat or oil a predetermined fat or oil.
  • the “chocolate” in the present invention is not limited by the “Fair Competition Rules for the Display of Chocolates” (National Chocolate Fair Trade Council) or the provisions of laws and regulations, but mainly includes edible fats and sugars.
  • cacao ingredients cacao mass, cocoa powder, etc.
  • dairy products e.g., dairy products, fragrances, emulsifiers, etc.
  • chocolate manufacturing process mixing process, atomization process, scouring process, temperature adjustment process, molding process, cooling process, etc.
  • the chocolate in this invention contains white chocolate, color chocolate, etc. other than dark chocolate and milk chocolate.
  • the “fat” contained in the heat-resistant chocolate of the present invention includes not only fats and oils such as cocoa butter and cocoa butter substitute fat, but also components contained in chocolate raw materials such as cacao mass, cocoa powder, and whole fat powdered milk.
  • the cocoa mass generally has an oil (cocoa butter) content of 55% by mass in cocoa mass
  • the cocoa powder has an oil / fat (cocoa butter) content of 11% by mass in the cocoa powder
  • the milk fat content is 25% by mass in the whole powdered milk
  • the fats and oils in the chocolate are the sum of the product amount (% by mass) in the chocolate of each raw material multiplied by the oil content.
  • the StOSt content in the fats and oils of the heat-resistant chocolate of the present invention is 35 to 70% by mass, and the XXX content is 1 to 10% by mass.
  • the StOSt content in the fat and oil of the heat-resistant chocolate of the present invention is preferably 35 to 65% by mass, more preferably 35 to 55% by mass.
  • the XXX content in the fat and oil of the heat-resistant chocolate of the present invention is preferably 2 to 9% by mass, and more preferably 2 to 8.5% by mass.
  • StOSt content and XXX content in fats and oils contained in heat-resistant chocolate can be specified by the following method, for example.
  • the total amount of triacylglycerol for example, StStO, StOSt, OSStSt in the measurement of StOSt content
  • the symmetry of the triacylglycerol that is, the composition ratio of the asymmetric form (StStO and OStSt) to the symmetric form (StOSt)
  • the composition ratio of the asymmetric form (StStO and OStSt) to the symmetric form (StOSt) can be determined by measuring by silver ion column chromatography.
  • the heat-resistant chocolate of the present invention may use any raw material as long as the StOSt content and the XXX content of the fats and oils in the chocolate are within the above ranges. Since it is easy to adjust the content of fats and oils in heat-resistant chocolate, fats and oils with high StOSt content (hereinafter also referred to as “StOSt fats and oils”) and 85% by mass or more of all fatty acids constituting the fats and oils are fatty acids having 16 or more carbon atoms. It is preferable to use an extremely hardened oil (hereinafter also referred to as “XXX fat”) of a certain fat as a raw material.
  • StOSt fats and oils include raw fats and oils for cocoa butter substitute fats, such as monkey fats, shea fats, muller fats, mango kernel oils, alan bracchia fats, pentadesma fats, and high melting point parts obtained by separating them. An intermediate melting point is mentioned.
  • a mixture of high oleic sunflower oil and stearic acid ethyl ester was subjected to a transesterification reaction using a 1,3-position selective lipase preparation based on a known method, and then the fatty acid ethyl ester was removed by distillation. You may use fats and oils and the high melting point part or middle melting point part which fractionated this fats and oils.
  • the StOSt content in the StOSt fat is preferably 40% by mass or more, more preferably 50% by mass or more, and most preferably 60 to 90% by mass. It becomes easy to adjust the StOSt content of the fats and oils in heat resistant chocolate as StOSt content is in the said range.
  • Examples of the XXX oil and fat include an oil and fat composition having a XXX content of 80% by mass or more and containing no short chain fatty acid and / or medium chain fatty acid.
  • Examples of such fats and oils include soybean oil, rapeseed oil, high erucic acid rapeseed oil, corn oil, cottonseed oil, safflower oil, sesame oil, sunflower oil, grape seed oil, palm oil, beef tallow, pork fat, fish oil, and the like
  • Examples include fractionated oils, transesterified oils, and extremely hardened oils such as fractionated oils and transesterified oils.
  • extremely hardened oil refers to the fats and oils hydrogenated until the iodine value became 5 or less, preferably 2 or less.
  • XXX oil / fat is preferably an extremely hardened oil of fractionated oil using palm oil and palm oil as raw material oil because the XXX content of the oil / fat in heat-resistant chocolate is easy to adjust.
  • extremely hardened oils it is particularly preferable to be an extremely hardened oil of palm oil, palm olein, and palm middle melting point fraction.
  • the XXX contained in the fat and oil of the heat-resistant chocolate of the present invention may contain 20% by mass or more of P2St with respect to the XXX content.
  • the P2St content in XXX is preferably 30% by mass or more, and more preferably 40% by mass or more with respect to the XXX content.
  • P2St may be contained in an amount of 0.1 to 5% by mass in terms of the content of oil and fat in heat-resistant chocolate.
  • P2St represents triacylglycerol in which two palmitic acids and one stearic acid are bound.
  • XU2 + UUU may be contained in the fats and oils.
  • XU2 is a triacylglycerol in which one saturated fatty acid (X) having 16 or more carbon atoms and two unsaturated fatty acids (U) having 16 or more carbon atoms are bonded.
  • UUU is an unsaturated having 16 or more carbon atoms. Triacylglycerol to which three fatty acids (U) are bound is shown.
  • the total amount of fats and oils XU2 and UUU in chocolate may be 6 to 26 mass%.
  • XU2 + UUU is within the above range, the mouthfeel and bloom resistance of the resulting heat-resistant chocolate can be further improved.
  • XU2 + UUU of fats and oils in chocolate is preferably 7 to 23% by mass, and most preferably 8 to 20% by mass.
  • the XU2 content of the fats and oils in chocolate is larger than the UUU content (XU2 content> UUU content) because the bloom resistance is increased.
  • XU2 + UUU fats and oils an oil and fat composition
  • XU2 + UUU fats and oils fats and oils that are liquid at normal temperature (25 ° C.) can be used.
  • examples of such fats include soybean oil, rapeseed oil, high oleic rapeseed oil, corn oil, cottonseed oil, safflower oil, high oleic safflower oil, sesame oil, sunflower oil, high oleic sunflower oil, grape seed oil and the like.
  • XU2 + UUU oil and fat preferably, a low-melting-point part generated as a by-product in the stage of obtaining the StOSt oil and fat as a high-melting-point part or a medium-melting-point part when fractionating the raw-material fat or oil of cocoa butter substitute fat can be used.
  • palm olein and super olein which are low melting point parts (liquid parts) obtained by fractionating palm oil, can also be preferably used.
  • XU2 + UUU fats and oils having an iodine value of 60 to 90 are preferable because the XU2 content and UUU content are well balanced.
  • the heat-resistant chocolate of the present invention is preferably a temper type because the seeding effect can be obtained efficiently.
  • the temper type chocolate include those containing 40 to 90% by mass of XOX type triacylglycerol (hereinafter also referred to as “XOX”) with respect to fats and oils in the chocolate.
  • XOX XOX type triacylglycerol
  • the XOX content in the fat and oil of the heat-resistant chocolate of the present invention is more preferably 50 to 90% by mass, and most preferably 60 to 90% by mass with respect to the fat and oil in the chocolate.
  • the XOX type triacylglycerol is a triacylglycerol in which a saturated fatty acid (X) having 16 or more carbon atoms is bonded to the 1,3-position of the glycerol skeleton and oleic acid (O) is bonded to the 2-position.
  • the saturated fatty acid (X) in the present invention is preferably a saturated fatty acid having 16 to 22 carbon atoms, and more preferably a saturated fatty acid having 16 to 18 carbon atoms.
  • the content of fats and oils in the heat-resistant chocolate of the present invention is preferably 25 to 70% by mass, more preferably 30 to 60% by mass, and more preferably 30 to 50% by mass. Most preferred is mass%.
  • the heat-resistant chocolate of the present invention has good heat resistance even if BOB (1,3-dibehenyl-2-oleoylglycerol) is not contained, but BOB may also be contained.
  • BOB is contained in the heat-resistant chocolate of the present invention, the content thereof is preferably 2% by mass or less, more preferably 0 to 1% by mass, and more preferably 0 to 0.5% with respect to fats and oils in the chocolate. Most preferably, it is mass%.
  • the heat-resistant chocolate of the present invention includes cocoa mass, cocoa powder, sugars, dairy products (milk solids, etc.), emulsifiers, fragrances, pigments, food modifiers (starch, Gums, thermocoagulable proteins, various powders, etc.) may be included.
  • Sugars include glucose, lactose, fructose, sucrose, maltose, oligosaccharides, fructooligosaccharides, soybean oligosaccharides, galactooligosaccharides, whey oligosaccharides, palatinose oligosaccharides, enzymatic saccharified starch syrup, reduced starch saccharified products, and isomerized liquid sugars.
  • the heat-resistant chocolate of the present invention may contain 1 to 70% by mass, preferably 10 to 65% by mass, more preferably 25 to 60% by mass of saccharides in the chocolate.
  • the heat-resistant chocolate of the present invention may contain water, fruit juice, various liquors, milk, concentrated milk, fresh cream and the like.
  • the emulsion type of the heat-resistant chocolate of the present invention may be either an O / W emulsion type or a W / O emulsion type.
  • the heat-resistant chocolate of the present invention can be eaten as it is as a die-cut chocolate. Further, the heat-resistant chocolate of the present invention can be used in various chocolate complex foods, for example, a coating material in a confectionery product and a bakery product (for example, bread, cake, confectionery, baked confectionery, donut, shoe confectionery, etc.) It can be used as a filling material, a chip-like material (for example, used by mixing into doughs for confectionery products and bread products).
  • a coating material in a confectionery product and a bakery product for example, bread, cake, confectionery, baked confectionery, donut, shoe confectionery, etc.
  • a chip-like material for example, used by mixing into doughs for confectionery products and bread products.
  • the heat-resistant chocolate production method of the present invention comprises 35 to 65% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils, and a seeding containing at least ⁇ -type StOSt crystals in a melted chocolate dough An addition step of adding the agent.
  • the addition step in the present invention corresponds to a so-called seeding step.
  • the “chocolate dough” in the present invention refers to liquid chocolate obtained by crushing and conching chocolate raw materials, and refers to liquid chocolate in a previous stage that is solidified by cooling to become solid chocolate.
  • the chocolate dough in the “melt state” in the present invention refers to a chocolate dough in which fats and oils in the chocolate dough are melted. Whether or not the chocolate dough is in a melted state can be determined by confirming the release of the chocolate dough after the chocolate dough is cooled and solidified. When the cooled and solidified chocolate dough does not escape from the mold (specifically, when the mold release rate of the chocolate dough from the mold is less than 70%), it is determined that the chocolate dough is in a molten state. .
  • the “fat and fat in chocolate dough” in the present invention is the same as the definition of “fat and fat” contained in the heat-resistant chocolate of the present invention, as well as raw materials for chocolate dough (cocoa mass, cocoa powder, It means all fats and oils contained in milk powder).
  • the ⁇ -type StOSt crystal contained in the seeding agent in the present invention has 1,3-distearoyl-2-oleoylglycerol having a chain length structure of 3 chains and a sublattice of ⁇ -type triclinic system. It is a stable crystal of (StOSt). It is judged from the diffraction peak obtained by the measurement of X-ray diffraction (powder method) that the crystal type is the three chain length ⁇ type. That is, X-ray diffraction was measured in the range of the short face spacing of 2 ⁇ of 17 to 26 degrees, and a strong diffraction peak corresponding to a face spacing of 4.5 to 4.7 mm was detected.
  • the oil crystal is a ⁇ -type crystal Is done. Further, when a long diffraction distance corresponding to 60 to 65 mm is detected when the long face spacing of oil crystal is measured in the range of 2 ⁇ of 0 to 8 degrees, the oil crystal has a three chain length structure. To be judged.
  • the ⁇ -type StOSt crystal used in the production method of the present invention has an intensity G ′ of a diffraction peak corresponding to a surface spacing of 4.1 to 4.3 mm obtained by X-ray diffraction at 20 ° C.
  • the intensity ratio (G ′ / G) of the diffraction peak corresponding to the plane spacing of 0.7 mm is preferably 0 to 0.3, more preferably 0 to 0.2, and more preferably 0 to 0.2. Most preferably, it is 0.1.
  • the intensity ratio of the X-ray diffraction peak is in the above range, the ⁇ -type StOSt crystal functions effectively as a seeding agent.
  • StOSt oils and fats As the ⁇ -type StOSt crystals used in the production method of the present invention, those obtained from the above-mentioned StOSt oils and fats can be used. Whether or not StOSt oils and fats can be used as ⁇ -type StOSt crystals can be determined by measuring the X-ray diffraction of StOSt oils and fats based on the same criteria as described above. It can be handled.
  • the StOSt content of the StOSt oil used as the ⁇ -type StOSt crystal is preferably 40% by mass or more, more preferably 50% by mass or more, and most preferably 60 to 90% by mass. When the StOSt content of the StOSt fat is in the above range, it functions efficiently as a seeding agent.
  • the StOSt content in the StOSt fats is low (for example, when the StOSt content in the StOSt fats is less than 40% by mass), the fats and fats in the StOSt fats by heating are used. After melting the crystal, it is quenched and crystallized by a rapid kneading device such as an onlator, a combinator, a botter, etc., and the temperature is adjusted at about 27 ° C. for about 1 day to obtain a paste-like or plastic ⁇ -type StOSt crystal. Can be prepared.
  • a rapid kneading device such as an onlator, a combinator, a botter, etc.
  • the StOSt content in the StOSt fat is high (for example, when the StOSt content in the StOSt fat is 40% by mass or more), the fat crystal is melted by heating, and then cooled to about 30 ° C.
  • partial crystallization is performed until the whole becomes a slurry while maintaining about 30 ° C., and then filled into a resin mold or the like, and further 28 to 30 ° C.
  • a solid ⁇ -type StOSt crystal can be prepared by solidifying with aging and appropriately performing aging to stabilize the crystal.
  • the massive ⁇ -type StOSt crystals prepared in this way can be used as powdered ⁇ -type StOSt crystals by appropriately pulverizing them so that the fat and oil crystals do not dissolve (for example, in an environment of ⁇ 20 ° C. or lower).
  • StOSt oils and fats into ⁇ -type StOSt crystals are mixed with solid powders such as sugar, starch and milk solids, and the particle size is adjusted with a roll refiner as necessary. Then, by adjusting the temperature after that, an oil and fat composition containing ⁇ -type StOSt crystals can be obtained, and this can be used as ⁇ -type StOSt crystals.
  • the ⁇ -type StOSt crystal used in the production method of the present invention is preferably in a powder state.
  • the average particle size of the powder is preferably 20 to 200 ⁇ m, more preferably 40 to 160 ⁇ m, and most preferably 60 to 140 ⁇ m.
  • the ⁇ -type StOSt crystal used in the production method of the present invention is mixed with a solid powder (preferably an average particle size of 20 to 140 ⁇ m) such as sugar, starch or milk solids in order to improve dispersibility. And may be used as an oil and fat composition containing ⁇ -type StOSt crystals.
  • the ⁇ -type StOSt crystals in a powder state may be dispersed in cocoa butter or cacao substitute fat in a molten state at about 30 ° C. and used as a slurry.
  • the seeding agent in the present invention may be composed of ⁇ -type StOSt crystals, and contains other fats and oils, solids (sugars, powdered milk, etc.), etc. as a dispersion medium in addition to ⁇ -type StOSt crystals. Also good.
  • the ⁇ -type StOSt crystal in the seeding agent is preferably 10% by mass or more, and more preferably 30% by mass or more.
  • the amount of ⁇ -type StOSt crystals added in the addition step in the production method of the present invention is preferably 0.05 to 5% by mass of the fats and oils in the chocolate that has been cooled and solidified after seeding, and is preferably 0.1 to 4.5%.
  • the content is more preferably mass%, and most preferably 0.2 to 4 mass%.
  • the adding step is performed at 40 ° C. or lower which is lower than the melting point of ⁇ -type StOSt crystal, and is performed at 32 to 40 ° C. higher than 30 ° C. which is a normal application temperature of the seeding method.
  • the viscosity of the chocolate dough becomes low, and the low-melting point fat and oil components other than ⁇ -type StOSt crystals contained in the seeding agent melt, so ⁇ -type StOSt crystals Is likely to be uniformly dispersed in the chocolate dough, and a stable seeding effect can be obtained.
  • the temperature of the chocolate dough in the melted state at the time of seeding is more preferably 34 to 39 ° C, and most preferably 35 to 38 ° C.
  • the production method of the present invention is not particularly limited except that the addition step is included.
  • the addition step is included.
  • a conventional method of chocolate production mixing raw materials, atomization by roll refining, etc., performing a conching treatment as necessary, preparing a chocolate dough in a melt state, and after undergoing an addition step in the present invention, It can be produced by cooling and solidifying the dough.
  • the ⁇ -type StOSt crystals are uniformly dispersed in the chocolate dough by stirring or the like.
  • the chocolate dough after seeding is kept in a melted state until it is cooled and solidified, it is preferably kept at 32 to 40 ° C., which is a dough temperature higher than 30 ° C., which is a normal application temperature of the seeding method.
  • the dough temperature after seeding is preferably maintained at 34 to 39 ° C, more preferably 35 to 38 ° C.
  • the time for holding the seeded chocolate dough in the melt state at 32 to 40 ° C. is not particularly defined, but considering the work efficiency etc., it is preferably 5 minutes to 12 hours, more preferably 10 minutes to 10 hours. 30 minutes to 8 hours is most preferable.
  • the chocolate dough is kept at 32 to 40 ° C. after the addition step, the increase in dough viscosity over time is suppressed, so that workability is improved, and the production of chocolate-coated foods such as chocolate-coated confectionery is produced.
  • Heat-resistant chocolate suitable for the above can be obtained.
  • One preferred embodiment of the preferred embodiment of the production method of the present invention includes the following method. (1) Fats and oils, cacao mass, sugar, dairy products (milk solids, etc.), emulsifiers, etc. were mixed so that the StOSt content in the fats and oils of chocolate was 35 to 65% by mass and the XXX content was 1 to 10% by mass. Thereafter, refinement by roll refining and conching are performed to prepare a chocolate dough in a melt state at 32 to 40 ° C.
  • a fat powder containing ⁇ -type StOSt crystals is added as a net amount of ⁇ -type StOSt crystals in an amount of 0.05 to 5% by mass with respect to the fats and oils in the melted chocolate dough (that is, The addition step in the present invention is performed), and the ⁇ -type StOSt crystals are sufficiently stirred so that they are dispersed in the chocolate dough.
  • the obtained chocolate dough is poured into a mold, or thinly coated with baked confectionery or the like, and cooled and solidified. What is necessary is just to adjust the conditions of cooling solidification suitably according to the form of the chocolate to manufacture. Further, the chocolate dough may be aerated as necessary in the cooling and solidification step.
  • each triacylglycerol content in fats and oils was measured by the gas chromatography method.
  • the symmetry of each triacylglycerol in the fat was measured by silver ion column chromatography.
  • Palm extremely hardened oil (XXX oil and fat), rapeseed extremely hardened oil (XXX oil and fat), super olein (XU2 + UUU oil and fat), rapeseed oil (XU2 + UUU oil and fat) and cocoa butter were used as follows.
  • Palm extremely hardened oil (Palm extremely hardened oil (XXX oil)) An extremely hardened oil of palm oil (trade name: Palm extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd., iodine value 2 or less, XXX content 94.8% by mass, P2S content 38.0% by mass) was used.
  • rapeseed extremely hardened oil (Rapeseed extremely hardened oil (XXX oil))
  • rapeseed extremely hardened oil (trade name: rapeseed extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd., iodine value of 2 or less, XXX content of 100% by mass, P2St content of 0% by mass) was used.
  • Rapeseed oil (trade name: rapeseed salad oil, manufactured by Nisshin Oillio Group, iodine value 113, XU2 content 17.0 mass%, UUU content 78.3 mass%) was used.
  • Cocoa butter Cocoa butter (trade name: TC Cocoa Butter, manufactured by Daito Cacao Corporation) was used.
  • Mold release rate 15 minutes after solidification by cooling at 10 ° C ratio of chocolate coming out of the mold
  • Very good (90% release rate) ⁇ Good (release rate 70% or more and less than 90%) ⁇
  • Some parts are not peeled off (release rate exceeds 0% and less than 70%) ⁇ Impossible (release rate 0%)
  • the chocolate having the StOSt content and the XXX content within the range of the present invention has good mouthfeel, heat resistance and bloom resistance.
  • the quality of the chocolates of Examples 6 and 7 produced above was evaluated according to the evaluation criteria in [Preparation of chocolate dough and production of chocolate-I] except for the bloom resistance evaluation.
  • the bloom resistance evaluation was performed according to the following criteria. The evaluation results are shown in Table 6.
  • the chocolate having the StOSt content and the XXX content within the range of the present invention was excellent in mouthfeel, heat resistance and bloom resistance. Moreover, the chocolate prepared without using the seeding agent BOB was excellent in mouthfeel without sacrificing heat resistance and bloom resistance.

Abstract

The present invention addresses the problem of providing: a heat-resistant chocolate having a good melt-in-the-mouth property and good bloom resistance; and a method for producing the heat-resistant chocolate. The present invention provides a heat-resistant chocolate containing 35 to 70 mass% of StOSt and 1 to 10 mass% of XXX in an oil or fat (wherein StOSt represents 1,3-distearoyl-2-oleoylglycerol; and XXX represents a triacyl glycerol to which three saturated fatty acids (X) each having 16 or more carbon atoms are bound). The present invention also provides a method for producing a heat-resistant chocolate, comprising an addition step of adding a seeding agent comprising at least β-form StOSt crystals to a chocolate base that contains 35 to 65 mass% of StOSt and 1 to 10 mass% of XXX in an oil or fat and is in a melted state (wherein StOSt represents 1,3-distearoyl-2-oleoylglycerol; and XXX represents a triacyl glycerol to which three saturated fatty acids (X) each having 16 or more carbon atoms are bound).

Description

耐熱性チョコレート及び耐熱性チョコレートの製造方法Heat-resistant chocolate and method for producing heat-resistant chocolate
 本発明は、耐熱性チョコレート及び耐熱性チョコレートの製造方法に関する。 The present invention relates to a heat-resistant chocolate and a method for producing the heat-resistant chocolate.
 チョコレートは、カカオ豆を主原料とし、優れた香味や口どけを有する嗜好性の高い食品である。一般的なチョコレートとして知られるテンパー型チョコレート(カカオ豆に含まれるココアバターのみを油脂分として含むチョコレート等)は、通常、チョコレート原料から得られた融液状態にあるチョコレート生地を、テンパリング操作した後、該チョコレート生地を冷却固化することで得られる。テンパリング操作とは、様々な結晶構造をとり得るチョコレート中の油脂をV型の安定結晶として固化させるために、融液状態にあるチョコレート生地中に安定結晶の結晶核を生じさせる操作である。具体的には、例えば、40~50℃で融解しているチョコレート生地を、品温を27~28℃程度まで下げた後に、再度29~31℃程度まで加温する操作として知られる。 Chocolate is a highly-preference food that uses cocoa beans as its main ingredient and has excellent flavor and mouthfeel. Temper type chocolate known as general chocolate (chocolate containing only cocoa butter contained in cacao beans as fat and oil) is usually after tempering a chocolate dough in a melt state obtained from a chocolate raw material. The chocolate dough is obtained by cooling and solidifying. The tempering operation is an operation for generating crystal nuclei of stable crystals in the chocolate dough in a melt state in order to solidify fats and oils in chocolate that can take various crystal structures as V-type stable crystals. Specifically, for example, it is known as an operation in which a chocolate dough melted at 40 to 50 ° C. is heated again to about 29 to 31 ° C. after the product temperature is lowered to about 27 to 28 ° C.
 テンパリング操作で生じるV型の安定結晶の量が適正であれば、チョコレート生地の冷却時における固化速度が速くなり、チョコレート生地が固化する際に十分な体収縮が生じる。また、固化後のチョコレートが成形型から良好に剥離し(つまり、型抜けが良く)、ファットブルーム(チョコレート表面に白い油脂結晶が生成する現象を指し、以下、「ブルーム」と言う)の発生がなく、優れた光沢を有するチョコレートが得られる。また、得られたチョコレートの保存中におけるブルーム耐性もよい。しかし、テンパリング操作は非常に煩雑であり、熟練した技術と経験が必要とされる。 If the amount of the V-shaped stable crystal generated by the tempering operation is appropriate, the solidification speed when the chocolate dough is cooled increases, and sufficient body contraction occurs when the chocolate dough solidifies. In addition, the solidified chocolate peels off from the mold well (that is, the mold is well removed), and the occurrence of fat bloom (a phenomenon in which white fat crystals form on the chocolate surface, hereinafter referred to as “bloom”) occurs. And a chocolate with excellent gloss is obtained. Moreover, the bloom tolerance during preservation | save of the obtained chocolate is also good. However, the tempering operation is very complicated and requires skill and experience.
 一方で、複雑なテンパリング操作を簡略化等したチョコレートの成形法として、「シーディング法」と呼ばれる、チョコレートの粉末等をシーディング剤としてチョコレート生地に添加混合する方法が知られる。シーディング剤は、安定結晶の結晶核として機能するため、テンパリングを促進させる。シーディング剤としては、例えば、1,3-ジベヘニル-2-オレオイルグリセロールの結晶(BOB結晶)等を添加する方法が開発されている(特許文献1等)。 On the other hand, as a chocolate molding method that simplifies complicated tempering operations, a method called “seeding method” in which chocolate powder or the like is added to and mixed with chocolate dough as a seeding agent is known. Since the seeding agent functions as a crystal nucleus of a stable crystal, it promotes tempering. As a seeding agent, for example, a method of adding crystals of 1,3-dibehenyl-2-oleoylglycerol (BOB crystals) or the like has been developed (Patent Document 1, etc.).
 ところで、チョコレートを食する文化は、冷涼な気候のヨーロッパにおいて発展し、今や世界中のあらゆる国及び地域に広がっている。しかし、一般的なチョコレートである、カカオ豆に含まれるココアバターのみを油脂分として含むチョコレートは、ココアバターの耐熱温度が31℃程度であるため、暑熱環境下では溶けてしまい、チョコレートの品質を損なう。従って、赤道付近等の暑い地域においては、暑熱環境下でも溶けにくい、耐熱性を備えるチョコレート(以下、「耐熱性チョコレート」と言う)に対するニーズがある。 By the way, the culture of eating chocolate has developed in a cool climate in Europe and is now spreading to all countries and regions around the world. However, chocolate that contains only cocoa butter contained in cacao beans as a fat and oil, which is a general chocolate, melts in a hot environment because the heat-resistant temperature of cocoa butter is about 31 ° C. To lose. Therefore, in a hot area such as the vicinity of the equator, there is a need for a chocolate having heat resistance (hereinafter referred to as “heat-resistant chocolate”) that does not melt even in a hot environment.
 耐熱性チョコレートの製造におけるシーディング法において、シーディング剤としてBOB結晶を使用すると、シーディング時のチョコレート生地の温度を高く設定することが可能であるため、チョコレート生地の粘度上昇を抑制でき、生地のハンドリング性を向上できる。 When using BOB crystals as a seeding agent in the seeding method in the production of heat-resistant chocolate, it is possible to set the temperature of the chocolate dough at the time of seeding high, so the increase in the viscosity of the chocolate dough can be suppressed, and the dough Can be improved.
特開2005-192467号公報JP 2005-192467 A
 しかし、高温下で、シーディング剤としてBOB結晶を生地に添加する際に、少量の添加量ではBOB結晶が融解し、シーディング剤としての機能を失う。そのため、多量(例えば、チョコレート生地中の油脂に対して5質量%程度)のBOB結晶を使用する必要がある。しかし、多量のBOB結晶を使用すると、コストが高くなるだけではなく、得られるチョコレートの口どけ等が悪くなり、嗜好性に劣るチョコレートしか得られないという問題が生じうる。 However, when a BOB crystal is added to the dough as a seeding agent at a high temperature, the BOB crystal melts with a small addition amount and loses its function as a seeding agent. Therefore, it is necessary to use a large amount of BOB crystals (for example, about 5% by mass with respect to the fats and oils in the chocolate dough). However, when a large amount of BOB crystal is used, not only the cost is increased, but also the problem is that the resulting chocolate has a poor mouthfeel and only chocolate having poor palatability can be obtained.
 従って、簡便なシーディング法を利用していながら、良好な口どけ及びブルーム耐性を有する耐熱性チョコレートが得られる製造方法が求められていた。 Therefore, there has been a demand for a production method capable of obtaining a heat-resistant chocolate having a good mouthfeel and bloom resistance while utilizing a simple seeding method.
 本発明の課題は、良好な口どけ及びブルーム耐性を有する耐熱性チョコレート及びその製造方法を提供することである。 An object of the present invention is to provide a heat-resistant chocolate having a good mouthfeel and bloom resistance and a method for producing the same.
 本発明者らは上記課題を解決すべく鋭意検討を行った結果、意外にも、油脂中に1,3-ジステアロイル-2-オレオイルグリセロール(以下、「StOSt」とも言う)と、炭素数16以上の飽和脂肪酸(X)が3個結合したトリアシルグリセロール(以下、「XXX」とも言う)とを特定量含むチョコレートが、BOB結晶の使用の有無に関わらず、良好な口どけ及びブルーム耐性及び耐熱性を有することを見出し、本発明を解決するに至った。具体的に、本発明は、以下のようなものを提供する。 As a result of intensive studies to solve the above problems, the present inventors have unexpectedly found that 1,3-distearoyl-2-oleoylglycerol (hereinafter also referred to as “StOSt”) in the fat and oil, Chocolate containing a specific amount of triacylglycerol (hereinafter also referred to as “XXX”) to which 3 or more of 16 or more saturated fatty acids (X) are bonded has good mouthfeel and bloom resistance regardless of the use of BOB crystals. And it discovered having heat resistance, and came to solve this invention. Specifically, the present invention provides the following.
 (1) 油脂中に35~70質量%のStOSt及び1~10質量%のXXXを含む耐熱性チョコレート。
(ただし、StOStは1,3-ジステアロイル-2-オレオイルグリセロールを示し、XXXは、炭素数16以上の飽和脂肪酸(X)が3個結合したトリアシルグリセロールを示す)
(1) A heat-resistant chocolate containing 35 to 70% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils.
(However, StOSt represents 1,3-distearoyl-2-oleoylglycerol, and XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound)
 (2) 油脂中に6~26質量%のXU2+UUUを含む(1)に記載の耐熱性チョコレート。
(ただし、XU2は炭素数16以上の飽和脂肪酸(X)1個と炭素数16以上の不飽和脂肪酸(U)2個とが結合したトリアシルグリセロールを示し、UUUは炭素数16以上の不飽和脂肪酸(U)が3個結合したトリアシルグリセロールを示し、XU2+UUUはXU2及びUUUの合計量を示す)
(2) The heat-resistant chocolate according to (1), wherein 6 to 26% by mass of XU2 + UUU is contained in the fats and oils.
(However, XU2 represents triacylglycerol in which one saturated fatty acid (X) having 16 or more carbon atoms and two unsaturated fatty acids (U) having 16 or more carbon atoms are bonded, and UUU is unsaturated having 16 or more carbon atoms. Triacylglycerol to which three fatty acids (U) are bonded is shown, and XU2 + UUU shows the total amount of XU2 and UUU)
 (3) 油脂中に0.1~5質量%のP2Stを含む(1)又は(2)に記載の耐熱性チョコレート。
(ただし、P2Stはパルミチン酸2個とステアリン酸1個とが結合したトリアシルグリセロールを示す)
(3) The heat-resistant chocolate according to (1) or (2), wherein the fat / oil contains 0.1 to 5% by mass of P2St.
(However, P2St indicates triacylglycerol in which two palmitic acids and one stearic acid are bound)
 (4) 油脂中に35~65質量%のStOSt及び1~10質量%のXXXを含み、融液状態にあるチョコレート生地に、β型StOSt結晶を少なくとも含むシーディング剤を添加する添加工程を含む耐熱性チョコレートの製造方法。
(ただし、StOStは1,3-ジステアロイル-2-オレオイルグリセロールを示し、XXXは、炭素数16以上の飽和脂肪酸(X)が3個結合したトリアシルグリセロールを示す)
(4) An addition step of adding a seeding agent containing at least β-type StOSt crystals to a chocolate dough containing 35 to 65% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils. A method for producing heat-resistant chocolate.
(However, StOSt represents 1,3-distearoyl-2-oleoylglycerol, and XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound)
 本発明によれば、良好な口どけ及びブルーム耐性を有する耐熱性チョコレート及びその製造方法が提供される。 According to the present invention, there is provided a heat-resistant chocolate having good mouth-feel and bloom resistance and a method for producing the same.
 以下、本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
[耐熱性チョコレート]
 本発明の耐熱性チョコレートは、所定の油脂等を所定量含む。以下、各成分について説明する。
[Heat-resistant chocolate]
The heat-resistant chocolate of the present invention contains a predetermined amount of a predetermined fat or oil. Hereinafter, each component will be described.
 なお、本発明における「チョコレート」とは、「チョコレート類の表示に関する公正競争規約」(全国チョコレート業公正取引協議会)又は法規上の規定等により限定されるものではなく、食用油脂、糖類を主原料とし、必要によりカカオ成分(カカオマス、ココアパウダー等)、乳製品、香料、乳化剤等を加え、チョコレート製造の工程(混合工程、微粒化工程、精練工程、調温工程、成形工程、冷却工程等)の一部又は全部を経て製造されたものを指す。また、本発明におけるチョコレートは、ダークチョコレート、ミルクチョコレートのほか、ホワイトチョコレート、カラーチョコレート等も含む。 The “chocolate” in the present invention is not limited by the “Fair Competition Rules for the Display of Chocolates” (National Chocolate Fair Trade Council) or the provisions of laws and regulations, but mainly includes edible fats and sugars. As raw materials, add cacao ingredients (cacao mass, cocoa powder, etc.), dairy products, fragrances, emulsifiers, etc. if necessary, chocolate manufacturing process (mixing process, atomization process, scouring process, temperature adjustment process, molding process, cooling process, etc.) ) Refers to those produced through part or all of the above. Moreover, the chocolate in this invention contains white chocolate, color chocolate, etc. other than dark chocolate and milk chocolate.
 また、本発明の耐熱性チョコレートに含まれる「油脂」とは、ココアバター、ココアバター代用脂等の油脂単体のみならず、カカオマス、ココアパウダー、全脂粉乳等のチョコレートの原料中に含まれる成分中の油脂全てを指す。例えば、一般的に、カカオマスの油脂(ココアバター)含量はカカオマス中に55質量%であり、ココアパウダーの油脂(ココアバター)含量はココアパウダー中に11質量%であり、全脂粉乳の油脂(乳脂)含量は全脂粉乳中に25質量%であるから、チョコレート中の油脂は、各原料のチョコレート中の配合量(質量%)に含油率を掛け合わせたものを合計した値となる。 In addition, the “fat” contained in the heat-resistant chocolate of the present invention includes not only fats and oils such as cocoa butter and cocoa butter substitute fat, but also components contained in chocolate raw materials such as cacao mass, cocoa powder, and whole fat powdered milk. Refers to all fats and oils inside. For example, the cocoa mass generally has an oil (cocoa butter) content of 55% by mass in cocoa mass, the cocoa powder has an oil / fat (cocoa butter) content of 11% by mass in the cocoa powder, Since the milk fat content is 25% by mass in the whole powdered milk, the fats and oils in the chocolate are the sum of the product amount (% by mass) in the chocolate of each raw material multiplied by the oil content.
(StOSt及びXXX)
 本発明の耐熱性チョコレートの油脂中のStOSt含量は、35~70質量%であり、かつ、XXX含量は1~10質量%である。チョコレートの油脂中のStOSt含量及びXXX含量を上記範囲内に調整することにより、BOB結晶の使用の有無に関わらず、良好な口どけ、ブルーム耐性及び耐熱性を有する耐熱性チョコレートが得られる。本発明の耐熱性チョコレートの油脂中のStOSt含量は、35~65質量%であることが好ましく、35~55質量%であることがより好ましい。本発明の耐熱性チョコレートの油脂中のXXX含量は、2~9質量%であることが好ましく、2~8.5質量%であることがより好ましい。
(StOSt and XXX)
The StOSt content in the fats and oils of the heat-resistant chocolate of the present invention is 35 to 70% by mass, and the XXX content is 1 to 10% by mass. By adjusting the StOSt content and the XXX content in the fats and oils of the chocolate within the above ranges, a heat-resistant chocolate having good mouth-feel, bloom resistance and heat resistance can be obtained regardless of the use of BOB crystals. The StOSt content in the fat and oil of the heat-resistant chocolate of the present invention is preferably 35 to 65% by mass, more preferably 35 to 55% by mass. The XXX content in the fat and oil of the heat-resistant chocolate of the present invention is preferably 2 to 9% by mass, and more preferably 2 to 8.5% by mass.
 耐熱性チョコレートに含まれる油脂中のStOSt含量及びXXX含量は、例えば、下記の方法で特定できる。まず、グリセロールに結合する脂肪酸の種類が、測定しようとする対象と同じであるトリアシルグリセロール(例えば、StOSt含量の測定においては、StStO、StOSt、OStSt)の合計量をガスクロマトグラフィー法によって測定する。次いで、トリアシルグリセロールの対称性(すなわち、非対称形(StStO及びOStSt)と対称形(StOSt)との組成比)を、銀イオンカラムクロマトグラフィー法により測定することで特定できる。 StOSt content and XXX content in fats and oils contained in heat-resistant chocolate can be specified by the following method, for example. First, the total amount of triacylglycerol (for example, StStO, StOSt, OSStSt in the measurement of StOSt content) whose fatty acid binding to glycerol is the same as the target to be measured is measured by gas chromatography. . Next, the symmetry of the triacylglycerol (that is, the composition ratio of the asymmetric form (StStO and OStSt) to the symmetric form (StOSt)) can be determined by measuring by silver ion column chromatography.
 本発明の耐熱性チョコレートは、チョコレート中の油脂のStOSt含量及びXXX含量が上記の範囲内となる限り、どのような原材料を使用してもよい。耐熱性チョコレート中の油脂の含量を調整しやすいため、StOSt含量が高い油脂(以下、「StOSt油脂」とも言う)及び、油脂を構成する全脂肪酸の85質量%以上が炭素数16以上の脂肪酸である油脂の極度硬化油(以下、「XXX油脂」とも言う)を原材料として使用することが好ましい。 The heat-resistant chocolate of the present invention may use any raw material as long as the StOSt content and the XXX content of the fats and oils in the chocolate are within the above ranges. Since it is easy to adjust the content of fats and oils in heat-resistant chocolate, fats and oils with high StOSt content (hereinafter also referred to as “StOSt fats and oils”) and 85% by mass or more of all fatty acids constituting the fats and oils are fatty acids having 16 or more carbon atoms. It is preferable to use an extremely hardened oil (hereinafter also referred to as “XXX fat”) of a certain fat as a raw material.
 StOSt油脂としては、例えば、ココアバター代用脂の原料油脂である、サル脂、シア脂、モーラー脂、マンゴー核油、アランブラッキア脂、ペンタデスマ脂等の油脂、及びこれらを分別した高融点部又は中融点部が挙げられる。また、ハイオレイックヒマワリ油及びステアリン酸エチルエステルの混合物を、既知の方法に基づいて、1,3位選択性リパーゼ製剤を用いてエステル交換反応を行った後に、脂肪酸エチルエステルを蒸留により除去した油脂、及び、該油脂を分別した高融点部又は中融点部を使用してもよい。 Examples of StOSt fats and oils include raw fats and oils for cocoa butter substitute fats, such as monkey fats, shea fats, muller fats, mango kernel oils, alan bracchia fats, pentadesma fats, and high melting point parts obtained by separating them. An intermediate melting point is mentioned. In addition, a mixture of high oleic sunflower oil and stearic acid ethyl ester was subjected to a transesterification reaction using a 1,3-position selective lipase preparation based on a known method, and then the fatty acid ethyl ester was removed by distillation. You may use fats and oils and the high melting point part or middle melting point part which fractionated this fats and oils.
 StOSt油脂中のStOSt含量は、40質量%以上であることが好ましく、50質量%以上であることがより好ましく、60~90質量%であることが最も好ましい。StOSt含量が上記範囲内であると、耐熱性チョコレート中の油脂のStOSt含量を調整しやすくなる。 The StOSt content in the StOSt fat is preferably 40% by mass or more, more preferably 50% by mass or more, and most preferably 60 to 90% by mass. It becomes easy to adjust the StOSt content of the fats and oils in heat resistant chocolate as StOSt content is in the said range.
 XXX油脂としては、XXX含量が80質量%以上であり、短鎖脂肪酸及び/又は中鎖脂肪酸を含まない油脂組成物が挙げられる。このような油脂としては、例えば、大豆油、菜種油、高エルシン酸菜種油、コーン油、綿実油、紅花油、胡麻油、向日葵油、ブドウ種子油、パーム油、牛脂、豚脂、魚油等、並びにこれらの分別油、エステル交換油等、分別油及びエステル交換油等の極度硬化油が挙げられる。なお、極度硬化油とは、ヨウ素価が5以下、好ましくは2以下となるまで水素添加された油脂を指す。 Examples of the XXX oil and fat include an oil and fat composition having a XXX content of 80% by mass or more and containing no short chain fatty acid and / or medium chain fatty acid. Examples of such fats and oils include soybean oil, rapeseed oil, high erucic acid rapeseed oil, corn oil, cottonseed oil, safflower oil, sesame oil, sunflower oil, grape seed oil, palm oil, beef tallow, pork fat, fish oil, and the like Examples include fractionated oils, transesterified oils, and extremely hardened oils such as fractionated oils and transesterified oils. In addition, extremely hardened oil refers to the fats and oils hydrogenated until the iodine value became 5 or less, preferably 2 or less.
 XXX油脂としては、耐熱性チョコレート中の油脂のXXX含量を調整しやすいため、パーム油及びパーム油を原料油とした分別油の極度硬化油であることが好ましい。このような極度硬化油のうち、特にパーム油、パームオレイン、パーム中融点画分の極度硬化油であることが好ましい。 XXX oil / fat is preferably an extremely hardened oil of fractionated oil using palm oil and palm oil as raw material oil because the XXX content of the oil / fat in heat-resistant chocolate is easy to adjust. Among such extremely hardened oils, it is particularly preferable to be an extremely hardened oil of palm oil, palm olein, and palm middle melting point fraction.
 XXXは融点が高いため、耐熱性チョコレート中のXXX含量が高いと口どけが好ましくなくなる可能性がある。そのため、耐熱性チョコレートの口どけに対する好ましくない影響を抑えるために、本発明の耐熱性チョコレートの油脂に含まれるXXX中には、XXX含量に対して20質量%以上のP2Stが含まれていてもよい。XXX中のP2St含量は、XXX含量に対して30質量%以上であることが好ましく、40質量%以上であることがより好ましい。P2Stは、耐熱性チョコレート中の油脂中の含量として換算して、油脂中に0.1~5質量%含まれていてもよい。なお、P2Stはパルミチン酸2個とステアリン酸1個とが結合したトリアシルグリセロールを示す。 Since XXX has a high melting point, if the content of XXX in the heat-resistant chocolate is high, there is a possibility that the mouthfeel is not preferable. Therefore, in order to suppress an unfavorable influence on the mouth of the heat-resistant chocolate, the XXX contained in the fat and oil of the heat-resistant chocolate of the present invention may contain 20% by mass or more of P2St with respect to the XXX content. Good. The P2St content in XXX is preferably 30% by mass or more, and more preferably 40% by mass or more with respect to the XXX content. P2St may be contained in an amount of 0.1 to 5% by mass in terms of the content of oil and fat in heat-resistant chocolate. P2St represents triacylglycerol in which two palmitic acids and one stearic acid are bound.
(XU2+UUU)
 本発明の耐熱性チョコレートには、油脂中に、XU2及びUUUが含まれていてもよい。なお、XU2とは炭素数16以上の飽和脂肪酸(X)1個と炭素数16以上の不飽和脂肪酸(U)2個とが結合したトリアシルグリセロールを示し、UUUは炭素数16以上の不飽和脂肪酸(U)が3個結合したトリアシルグリセロールを示す。
(XU2 + UUU)
In the heat-resistant chocolate of the present invention, XU2 and UUU may be contained in the fats and oils. XU2 is a triacylglycerol in which one saturated fatty acid (X) having 16 or more carbon atoms and two unsaturated fatty acids (U) having 16 or more carbon atoms are bonded. UUU is an unsaturated having 16 or more carbon atoms. Triacylglycerol to which three fatty acids (U) are bound is shown.
 チョコレート中の油脂のXU2及びUUUの合計量(以下、「XU2+UUU」とも言う)は、6~26質量%であってもよい。XU2+UUUが上記範囲内であると、得られる耐熱性チョコレートの口当たりやブルーム耐性をより向上させることができる。チョコレート中の油脂のXU2+UUUは、7~23質量%であることが好ましく、8~20質量%であることが最も好ましい。また、ブルーム耐性を高めるという理由で、チョコレート中の油脂のXU2含量は、UUU含量よりも多い(XU2含量>UUU含量)ことが好ましい。 The total amount of fats and oils XU2 and UUU in chocolate (hereinafter also referred to as “XU2 + UUU”) may be 6 to 26 mass%. When the XU2 + UUU is within the above range, the mouthfeel and bloom resistance of the resulting heat-resistant chocolate can be further improved. XU2 + UUU of fats and oils in chocolate is preferably 7 to 23% by mass, and most preferably 8 to 20% by mass. Moreover, it is preferable that the XU2 content of the fats and oils in chocolate is larger than the UUU content (XU2 content> UUU content) because the bloom resistance is increased.
 チョコレート中の油脂のXU2+UUUを上記範囲とするために、XU2+UUUが60質量%以上の油脂組成物(以下、「XU2+UUU油脂」とも言う)を使用することが好ましい。X2U+UUU油脂としては、常温(25℃)で液状である油脂を使用できる。このような油脂としては、例えば、大豆油、菜種油、高オレイン酸菜種油、コーン油、綿実油、紅花油、高オレイン酸紅花油、胡麻油、向日葵油、高オレイン酸向日葵油、ブドウ種子油等が挙げられる。XU2+UUU油脂としては、好ましくは、ココアバター代用脂の原料油脂を分別する際に、上記StOSt油脂を高融点部又は中融点部として得る段階において副産物として生じる低融点部を使用することができる。また、パーム油を分別して得られる低融点部(液体部)である、パームオレイン、スーパーオレインも好ましく使用できる。XU2+UUU油脂はヨウ素価が60~90であると、XU2含量とUUU含量とのバランスがよいので好ましい。 In order to make the XU2 + UUU of the fats and oils in the chocolate within the above range, it is preferable to use an oil and fat composition (hereinafter also referred to as “XU2 + UUU fats and oils”) with XU2 + UUU of 60% by mass or more. As X2U + UUU fats and oils, fats and oils that are liquid at normal temperature (25 ° C.) can be used. Examples of such fats include soybean oil, rapeseed oil, high oleic rapeseed oil, corn oil, cottonseed oil, safflower oil, high oleic safflower oil, sesame oil, sunflower oil, high oleic sunflower oil, grape seed oil and the like. It is done. As the XU2 + UUU oil and fat, preferably, a low-melting-point part generated as a by-product in the stage of obtaining the StOSt oil and fat as a high-melting-point part or a medium-melting-point part when fractionating the raw-material fat or oil of cocoa butter substitute fat can be used. Moreover, palm olein and super olein, which are low melting point parts (liquid parts) obtained by fractionating palm oil, can also be preferably used. XU2 + UUU fats and oils having an iodine value of 60 to 90 are preferable because the XU2 content and UUU content are well balanced.
(その他)
 本発明の耐熱性チョコレートは、シーディングの効果を効率良く得られるため、テンパー型であることが好ましい。テンパー型のチョコレートとしては、XOX型トリアシルグリセロール(以下、「XOX」とも言う)を、チョコレート中の油脂に対して40~90質量%含むものが挙げられる。本発明の耐熱性チョコレートの油脂中のXOX含量は、チョコレート中の油脂に対して50~90質量%であることがより好ましく、60~90質量%であることが最も好ましい。なお、XOX型トリアシルグリセロールとは、グリセロール骨格の1,3位に炭素数16以上の飽和脂肪酸(X)が、2位にオレイン酸(O)が結合したトリアシルグリセロールである。本発明における飽和脂肪酸(X)は、炭素数16~22の飽和脂肪酸であることが好ましく、炭素数16~18の飽和脂肪酸であることがより好ましい。
(Other)
The heat-resistant chocolate of the present invention is preferably a temper type because the seeding effect can be obtained efficiently. Examples of the temper type chocolate include those containing 40 to 90% by mass of XOX type triacylglycerol (hereinafter also referred to as “XOX”) with respect to fats and oils in the chocolate. The XOX content in the fat and oil of the heat-resistant chocolate of the present invention is more preferably 50 to 90% by mass, and most preferably 60 to 90% by mass with respect to the fat and oil in the chocolate. The XOX type triacylglycerol is a triacylglycerol in which a saturated fatty acid (X) having 16 or more carbon atoms is bonded to the 1,3-position of the glycerol skeleton and oleic acid (O) is bonded to the 2-position. The saturated fatty acid (X) in the present invention is preferably a saturated fatty acid having 16 to 22 carbon atoms, and more preferably a saturated fatty acid having 16 to 18 carbon atoms.
 本発明の耐熱性チョコレート中の油脂の含量は、作業性や風味の点から、チョコレート中に25~70質量%であることが好ましく、30~60質量%であることがより好ましく、30~50質量%であること最も好ましい。また、本発明の耐熱性チョコレートは、BOB(1,3-ジベヘニル-2-オレオイルグリセロール)が含まれなくとも良好な耐熱性を有するが、BOBが含まれていてもよい。本発明の耐熱性チョコレートにBOBが含まれる場合、その含量はチョコレート中の油脂に対して2質量%以下であることが好ましく、0~1質量%であることがより好ましく、0~0.5質量%であることが最も好ましい。 From the viewpoint of workability and flavor, the content of fats and oils in the heat-resistant chocolate of the present invention is preferably 25 to 70% by mass, more preferably 30 to 60% by mass, and more preferably 30 to 50% by mass. Most preferred is mass%. Further, the heat-resistant chocolate of the present invention has good heat resistance even if BOB (1,3-dibehenyl-2-oleoylglycerol) is not contained, but BOB may also be contained. When BOB is contained in the heat-resistant chocolate of the present invention, the content thereof is preferably 2% by mass or less, more preferably 0 to 1% by mass, and more preferably 0 to 0.5% with respect to fats and oils in the chocolate. Most preferably, it is mass%.
 本発明の耐熱性チョコレートには、油脂のほかに、通常チョコレートに使用されるカカオマス、ココアパウダー、糖類、乳製品(乳固形類等)、乳化剤、香料、色素、食品改質材(澱粉類、ガム類、熱凝固性蛋白、各種粉末類等)等が含まれていてもよい。 In addition to fats and oils, the heat-resistant chocolate of the present invention includes cocoa mass, cocoa powder, sugars, dairy products (milk solids, etc.), emulsifiers, fragrances, pigments, food modifiers (starch, Gums, thermocoagulable proteins, various powders, etc.) may be included.
 糖類としては、ブドウ糖、乳糖、果糖、ショ糖、麦芽糖、オリゴ糖、フラクトオリゴ糖、大豆オリゴ糖、ガラクトオリゴ糖、乳果オリゴ糖、パラチノースオリゴ糖、酵素糖化水飴、還元澱粉糖化物、異性化液糖、ショ糖結合水飴、はちみつ、還元糖ポリデキストロース、ラフィノース、ラクチュロース、還元乳糖、ソルビトール、キシロース、キシリトール、マルチトール、エリスリトール、マンニトール、トレハロース等が挙げられ、糖アルコールも使用できる。本発明の耐熱性チョコレートは、糖類を、チョコレート中に1~70質量%、好ましくは10~65質量%、より好ましくは25~60質量%含んでいてもよい。 Sugars include glucose, lactose, fructose, sucrose, maltose, oligosaccharides, fructooligosaccharides, soybean oligosaccharides, galactooligosaccharides, whey oligosaccharides, palatinose oligosaccharides, enzymatic saccharified starch syrup, reduced starch saccharified products, and isomerized liquid sugars. Sucrose-bound starch syrup, honey, reducing sugar polydextrose, raffinose, lactulose, reducing lactose, sorbitol, xylose, xylitol, maltitol, erythritol, mannitol, trehalose, etc., and sugar alcohols can also be used. The heat-resistant chocolate of the present invention may contain 1 to 70% by mass, preferably 10 to 65% by mass, more preferably 25 to 60% by mass of saccharides in the chocolate.
 本発明の耐熱性チョコレートには、水、果汁、各種洋酒、牛乳、濃縮乳、生クリーム等が含まれていてもよい。また、本発明の耐熱性チョコレートの乳化型はO/W乳化型、W/O乳化型の何れであってもよい。 The heat-resistant chocolate of the present invention may contain water, fruit juice, various liquors, milk, concentrated milk, fresh cream and the like. Moreover, the emulsion type of the heat-resistant chocolate of the present invention may be either an O / W emulsion type or a W / O emulsion type.
 本発明の耐熱性チョコレートは、型抜きされたチョコレートとしてそのまま食することができる。また、本発明の耐熱性チョコレートは、多彩なチョコレート複合食品において使用でき、例えば、製菓製品及び製パン製品(例えば、パン、ケーキ、洋菓子、焼き菓子、ドーナツ、シュー菓子等)における、コーティング材料、フィリング材料、チップ状材料(例えば、製菓製品及び製パン製品の生地へ混ぜ込んで使用するもの)等として使用することができる。 The heat-resistant chocolate of the present invention can be eaten as it is as a die-cut chocolate. Further, the heat-resistant chocolate of the present invention can be used in various chocolate complex foods, for example, a coating material in a confectionery product and a bakery product (for example, bread, cake, confectionery, baked confectionery, donut, shoe confectionery, etc.) It can be used as a filling material, a chip-like material (for example, used by mixing into doughs for confectionery products and bread products).
[耐熱性チョコレートの製造方法]
 本発明の耐熱性チョコレートの製造方法は、油脂中に35~65質量%のStOSt及び1~10質量%のXXXを含み、融液状態にあるチョコレート生地に、β型StOSt結晶を少なくとも含むシーディング剤を添加する添加工程を含む。本発明における添加工程は、いわゆるシーディング工程に相当する。
[Method for producing heat-resistant chocolate]
The heat-resistant chocolate production method of the present invention comprises 35 to 65% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils, and a seeding containing at least β-type StOSt crystals in a melted chocolate dough An addition step of adding the agent. The addition step in the present invention corresponds to a so-called seeding step.
 なお、本発明における「チョコレート生地」とは、チョコレートの原材料を粉砕、コンチングすることで得られた液状のチョコレートであって、冷却固化されて固形のチョコレートとなる前段階の液状のチョコレートを指す。 In addition, the “chocolate dough” in the present invention refers to liquid chocolate obtained by crushing and conching chocolate raw materials, and refers to liquid chocolate in a previous stage that is solidified by cooling to become solid chocolate.
 本発明における「融液状態」にあるチョコレート生地とは、チョコレート生地中の油脂が融解されたチョコレート生地を指す。チョコレート生地が融液状態であるかどうかは、該チョコレート生地を冷却固化した後の、チョコレート生地の型抜けを確認することで判断できる。冷却固化されたチョコレート生地が成形型から型抜けしない場合(具体的には、成形型からのチョコレート生地の離型率が70%未満である場合)、チョコレート生地が融液状態であると判断する。 The chocolate dough in the “melt state” in the present invention refers to a chocolate dough in which fats and oils in the chocolate dough are melted. Whether or not the chocolate dough is in a melted state can be determined by confirming the release of the chocolate dough after the chocolate dough is cooled and solidified. When the cooled and solidified chocolate dough does not escape from the mold (specifically, when the mold release rate of the chocolate dough from the mold is less than 70%), it is determined that the chocolate dough is in a molten state. .
 本発明における「チョコレート生地中の油脂」とは、本発明の耐熱性チョコレートに含まれる「油脂」の定義同様、ココアバター等の油脂単体のみならず、チョコレート生地の原料(カカオマス、ココアパウダー、全脂粉乳等)中に含まれる油脂全てを指す。 The “fat and fat in chocolate dough” in the present invention is the same as the definition of “fat and fat” contained in the heat-resistant chocolate of the present invention, as well as raw materials for chocolate dough (cocoa mass, cocoa powder, It means all fats and oils contained in milk powder).
(添加工程)
 本発明におけるシーディング剤に含まれるβ型StOSt結晶は、鎖長構造が3鎖であり、かつ、副格子がβ型の三斜晶系を示す1,3-ジステアロイル-2-オレオイルグリセロール(StOSt)の安定型結晶である。結晶型が3鎖長β型であることは、X線回折(粉末法)の測定により得られる回折ピークから判断される。すなわち、油脂結晶について、その短面間隔を2θが17~26度である範囲でX線回折を測定し、4.5~4.7Åの面間隔に対応する強い回折ピークを検出し、4.1~4.3Å及び3.8~3.9Åの面間隔に対応する回折ピークを検出しない場合、又は、微小な回折ピークを検出した場合に、該油脂結晶は、β型結晶であると判断される。また、油脂結晶について、その長面間隔を2θが0~8度の範囲で測定したとき、60~65Åに相当する強い回折ピークを検出した場合に、該油脂結晶は3鎖長構造であると判断される。
(Addition process)
The β-type StOSt crystal contained in the seeding agent in the present invention has 1,3-distearoyl-2-oleoylglycerol having a chain length structure of 3 chains and a sublattice of β-type triclinic system. It is a stable crystal of (StOSt). It is judged from the diffraction peak obtained by the measurement of X-ray diffraction (powder method) that the crystal type is the three chain length β type. That is, X-ray diffraction was measured in the range of the short face spacing of 2θ of 17 to 26 degrees, and a strong diffraction peak corresponding to a face spacing of 4.5 to 4.7 mm was detected. When the diffraction peaks corresponding to the interplanar spacings of 1 to 4.3 mm and 3.8 to 3.9 mm are not detected, or when minute diffraction peaks are detected, it is determined that the oil crystal is a β-type crystal Is done. Further, when a long diffraction distance corresponding to 60 to 65 mm is detected when the long face spacing of oil crystal is measured in the range of 2θ of 0 to 8 degrees, the oil crystal has a three chain length structure. To be judged.
 本発明の製造方法において使用されるβ型StOSt結晶は、20℃でのX線回折によって得られる4.1~4.3Åの面間隔に対応する回折ピークの強度G’と4.5~4.7Åの面間隔に対応する回折ピークの強度Gとの強度比(G’/G)が、0~0.3であることが好ましく、0~0.2であることがより好ましく、0~0.1であることが最も好ましい。X線回折ピークの強度比が上記範囲にあると、β型StOSt結晶がシーディング剤として有効に機能する。 The β-type StOSt crystal used in the production method of the present invention has an intensity G ′ of a diffraction peak corresponding to a surface spacing of 4.1 to 4.3 mm obtained by X-ray diffraction at 20 ° C. The intensity ratio (G ′ / G) of the diffraction peak corresponding to the plane spacing of 0.7 mm is preferably 0 to 0.3, more preferably 0 to 0.2, and more preferably 0 to 0.2. Most preferably, it is 0.1. When the intensity ratio of the X-ray diffraction peak is in the above range, the β-type StOSt crystal functions effectively as a seeding agent.
 本発明の製造方法において使用されるβ型StOSt結晶としては、上述のStOSt油脂から得られたものを使用することができる。StOSt油脂がβ型StOSt結晶として使用できるかは、上記と同様の基準で、StOSt油脂についてX線回折を測定することにより判断でき、該油脂のStOSt含量を、該油脂のβ型StOSt結晶含量として取り扱うことができる。β型StOSt結晶として使用するStOSt油脂のStOSt含量は、40質量%以上であることが好ましく、50質量%以上であることがより好ましく、60~90質量%であることが最も好ましい。StOSt油脂のStOSt含量が上記範囲にあると、シーディング剤として効率良く機能する。 As the β-type StOSt crystals used in the production method of the present invention, those obtained from the above-mentioned StOSt oils and fats can be used. Whether or not StOSt oils and fats can be used as β-type StOSt crystals can be determined by measuring the X-ray diffraction of StOSt oils and fats based on the same criteria as described above. It can be handled. The StOSt content of the StOSt oil used as the β-type StOSt crystal is preferably 40% by mass or more, more preferably 50% by mass or more, and most preferably 60 to 90% by mass. When the StOSt content of the StOSt fat is in the above range, it functions efficiently as a seeding agent.
 StOSt油脂をβ型StOSt結晶に調製する方法としては、StOSt油脂中のStOSt含量が低い場合(例えば、StOSt油脂中のStOSt含量が40質量%未満である場合)は、加熱によりStOSt油脂中の油脂結晶を融解させた後、オンレーター、コンビネーター、ボテーター等の急冷混捏装置により急冷結晶化を行い、27℃程度で1日程度調温することにより、ペースト状又は可塑性状のβ型StOSt結晶を調製できる。 As a method of preparing StOSt fats and oils in β-type StOSt crystals, when the StOSt content in the StOSt fats is low (for example, when the StOSt content in the StOSt fats is less than 40% by mass), the fats and fats in the StOSt fats by heating are used. After melting the crystal, it is quenched and crystallized by a rapid kneading device such as an onlator, a combinator, a botter, etc., and the temperature is adjusted at about 27 ° C. for about 1 day to obtain a paste-like or plastic β-type StOSt crystal. Can be prepared.
 また、StOSt油脂中のStOSt含量が高い場合(例えば、StOSt油脂中のStOSt含量が40質量%以上である場合)は、加熱により油脂結晶を融解させた後、その後30℃程度に冷却して、例えば、上述のペースト状のβ型StOSt結晶でシーディングした後、30℃程度を保持しつつ全体がスラリー状となるまで部分結晶化を行い、次いで樹脂型等に充填し、更に28~30℃で固化し、結晶を安定化させるエージングを適宜行うことで塊状のβ型StOSt結晶を調製できる。このように調製された塊状のβ型StOSt結晶は、油脂結晶が溶けないように(例えば、-20℃以下の環境で)適宜粉砕することで、粉末状態のβ型StOSt結晶として使用できる。 Moreover, when the StOSt content in the StOSt fat is high (for example, when the StOSt content in the StOSt fat is 40% by mass or more), the fat crystal is melted by heating, and then cooled to about 30 ° C. For example, after seeding with the paste-like β-type StOSt crystal described above, partial crystallization is performed until the whole becomes a slurry while maintaining about 30 ° C., and then filled into a resin mold or the like, and further 28 to 30 ° C. A solid β-type StOSt crystal can be prepared by solidifying with aging and appropriately performing aging to stabilize the crystal. The massive β-type StOSt crystals prepared in this way can be used as powdered β-type StOSt crystals by appropriately pulverizing them so that the fat and oil crystals do not dissolve (for example, in an environment of −20 ° C. or lower).
 StOSt油脂をβ型StOSt結晶に調製する別の態様としては、例えば、StOSt油脂を糖、澱粉、乳固形類等の固形状の粉末と混合し、必要に応じてロールリファイナー等で粒度を調製して、然る後調温することにより、β型StOSt結晶を含む油脂組成物が得られ、これをβ型StOSt結晶として使用できる。 As another aspect of preparing StOSt oils and fats into β-type StOSt crystals, for example, StOSt oils and fats are mixed with solid powders such as sugar, starch and milk solids, and the particle size is adjusted with a roll refiner as necessary. Then, by adjusting the temperature after that, an oil and fat composition containing β-type StOSt crystals can be obtained, and this can be used as β-type StOSt crystals.
 本発明の製造方法において使用されるβ型StOSt結晶は、粉末状態であることが好ましい。該粉末はその平均粒径が、20~200μmであることが好ましく、40~160μmであることがより好ましく、60~140μmであることが最も好ましい。 The β-type StOSt crystal used in the production method of the present invention is preferably in a powder state. The average particle size of the powder is preferably 20 to 200 μm, more preferably 40 to 160 μm, and most preferably 60 to 140 μm.
 また、本発明の製造方法において使用されるβ型StOSt結晶は、分散性を向上させるために、糖、澱粉、乳固形類等の固形物の粉末(好ましくは平均粒径20~140μm)と混合し、β型StOSt結晶を含む油脂組成物として使用してもよい。 In addition, the β-type StOSt crystal used in the production method of the present invention is mixed with a solid powder (preferably an average particle size of 20 to 140 μm) such as sugar, starch or milk solids in order to improve dispersibility. And may be used as an oil and fat composition containing β-type StOSt crystals.
 また、粉末状態のβ型StOSt結晶は、チョコレート中における分散性を向上させるために、30℃程度で融液状態にあるココアバターもしくはカカオ代用脂肪に分散させ、スラリー状として使用してもよい。 Moreover, in order to improve the dispersibility in chocolate, the β-type StOSt crystals in a powder state may be dispersed in cocoa butter or cacao substitute fat in a molten state at about 30 ° C. and used as a slurry.
 なお、本発明におけるシーディング剤は、β型StOSt結晶からなるものでもよく、β型StOSt結晶のほか、その他の油脂や、固形分(糖類、粉乳等)等を分散媒体として含むものであってもよい。シーディング剤中のβ型StOSt結晶は、10質量%以上であることが好ましく、30質量%以上であることがより好ましい。 The seeding agent in the present invention may be composed of β-type StOSt crystals, and contains other fats and oils, solids (sugars, powdered milk, etc.), etc. as a dispersion medium in addition to β-type StOSt crystals. Also good. The β-type StOSt crystal in the seeding agent is preferably 10% by mass or more, and more preferably 30% by mass or more.
 本発明の製造方法における添加工程で添加するβ型StOSt結晶の量は、シーディング後冷却固化したチョコレート中の油脂の0.05~5質量%であることが好ましく、0.1~4.5質量%であることがより好ましく、0.2~4質量%あることが最も好ましい。β型StOSt結晶を上記範囲で添加することにより、シーディング前のチョコレート生地の温度が比較的高い温度(例えば、32~40℃)であっても安定したシーディング効果が期待できる。 The amount of β-type StOSt crystals added in the addition step in the production method of the present invention is preferably 0.05 to 5% by mass of the fats and oils in the chocolate that has been cooled and solidified after seeding, and is preferably 0.1 to 4.5%. The content is more preferably mass%, and most preferably 0.2 to 4 mass%. By adding β-type StOSt crystals in the above range, a stable seeding effect can be expected even when the temperature of the chocolate dough before seeding is relatively high (for example, 32 to 40 ° C.).
 本発明の製造方法の好ましい態様において、添加工程は、β型StOSt結晶の融点以下である40℃以下で行われ、シーディング法の通常の適用温度である30℃より高い32~40℃で行われることが好ましい。通常の適用温度よりも高い温度でシーディングすることにより、チョコレート生地の粘度は低い状態となり、シーディング剤に含まれるβ型StOSt結晶以外の低融点の油脂成分が融解するため、β型StOSt結晶がチョコレート生地中に均一に分散されやすくなり、安定したシーディング効果が得られると考えられる。シーディング時の融液状態にあるチョコレート生地の温度は、34~39℃であることがより好ましく、35~38℃であることが最も好ましい。 In a preferred embodiment of the production method of the present invention, the adding step is performed at 40 ° C. or lower which is lower than the melting point of β-type StOSt crystal, and is performed at 32 to 40 ° C. higher than 30 ° C. which is a normal application temperature of the seeding method. Are preferred. By seeding at a temperature higher than the normal application temperature, the viscosity of the chocolate dough becomes low, and the low-melting point fat and oil components other than β-type StOSt crystals contained in the seeding agent melt, so β-type StOSt crystals Is likely to be uniformly dispersed in the chocolate dough, and a stable seeding effect can be obtained. The temperature of the chocolate dough in the melted state at the time of seeding is more preferably 34 to 39 ° C, and most preferably 35 to 38 ° C.
 上記の添加工程を含む点以外は、本発明の製造方法は特に制限されるものではない。例えば、チョコレート製造の常法に従い、原材料の混合、ロールリファイニング等による微粒化、必要に応じてコンチング処理を行い、融液状態にあるチョコレート生地を調製し、本発明における添加工程を経た後、該生地を冷却固化することにより製造することができる。 The production method of the present invention is not particularly limited except that the addition step is included. For example, according to a conventional method of chocolate production, mixing raw materials, atomization by roll refining, etc., performing a conching treatment as necessary, preparing a chocolate dough in a melt state, and after undergoing an addition step in the present invention, It can be produced by cooling and solidifying the dough.
 本発明の製造方法の好ましい態様においては、β型StOSt結晶をチョコレート生地へ添加した後、攪拌等によりβ型StOSt結晶をチョコレート生地中に均一に分散させる。シーディング後のチョコレート生地を冷却固化するまで融液状態に保持する場合は、シーディング法の通常の適用温度である30℃より高い生地温度である32~40℃に保持することが好ましい。生地温度を32~40℃に保持することにより、シーディングの効果を維持した状態で、生地粘度の経時的な上昇を抑制することができる。シーディング後の生地温度は、34~39℃に保持されることが好ましく、35~38℃に保持されることがより好ましい。シーディング済みの、融液状態にあるチョコレート生地を32~40℃に保持する時間は特に規定されないが、作業効率等を考慮すると、5分~12時間が好ましく、10分~10時間がより好ましく、30分~8時間が最も好ましい。 In a preferred embodiment of the production method of the present invention, after adding β-type StOSt crystals to the chocolate dough, the β-type StOSt crystals are uniformly dispersed in the chocolate dough by stirring or the like. When the chocolate dough after seeding is kept in a melted state until it is cooled and solidified, it is preferably kept at 32 to 40 ° C., which is a dough temperature higher than 30 ° C., which is a normal application temperature of the seeding method. By maintaining the dough temperature at 32 to 40 ° C., it is possible to suppress an increase in dough viscosity over time while maintaining the seeding effect. The dough temperature after seeding is preferably maintained at 34 to 39 ° C, more preferably 35 to 38 ° C. The time for holding the seeded chocolate dough in the melt state at 32 to 40 ° C. is not particularly defined, but considering the work efficiency etc., it is preferably 5 minutes to 12 hours, more preferably 10 minutes to 10 hours. 30 minutes to 8 hours is most preferable.
 本発明の製造方法において、添加工程の後にチョコレート生地を32~40℃で保持すると、経時的な生地粘度の上昇が抑制されるので作業性がよくなり、チョコレート被覆菓子等のチョコレート被覆食品の製造に適した耐熱性チョコレートが得られる。 In the production method of the present invention, if the chocolate dough is kept at 32 to 40 ° C. after the addition step, the increase in dough viscosity over time is suppressed, so that workability is improved, and the production of chocolate-coated foods such as chocolate-coated confectionery is produced. Heat-resistant chocolate suitable for the above can be obtained.
 本発明の製造方法の好ましい態様における好ましい態様の1つとしては下記の方法が挙げられる。(1)チョコレートの油脂中のStOSt含量が35~65質量%、XXX含量が1~10質量%となるように、油脂、カカオマス、糖類、乳製品(乳固形類等)、乳化剤等を混合した後、ロールリファイニングによる微細化、コンチング処理を行い、32~40℃の融液状態にあるチョコレート生地を調製する。(2)該チョコレート生地に、β型StOSt結晶を含む油脂粉末を、β型StOSt結晶の正味量として融液状態にあるチョコレート生地中の油脂に対して0.05~5質量%添加し(つまり、本発明における添加工程を行い)、β型StOSt結晶がチョコレート生地中に分散するように十分攪拌する。(3)得られたチョコレート生地を成形型へ注入し、又は、焼き菓子等に薄く被覆して、冷却固化する。冷却固化の条件は、製造するチョコレートの形態にあわせて適宜調整すればよい。また、冷却固化の工程において必要に応じてチョコレート生地を含気させてもよい。 One preferred embodiment of the preferred embodiment of the production method of the present invention includes the following method. (1) Fats and oils, cacao mass, sugar, dairy products (milk solids, etc.), emulsifiers, etc. were mixed so that the StOSt content in the fats and oils of chocolate was 35 to 65% by mass and the XXX content was 1 to 10% by mass. Thereafter, refinement by roll refining and conching are performed to prepare a chocolate dough in a melt state at 32 to 40 ° C. (2) To the chocolate dough, a fat powder containing β-type StOSt crystals is added as a net amount of β-type StOSt crystals in an amount of 0.05 to 5% by mass with respect to the fats and oils in the melted chocolate dough (that is, The addition step in the present invention is performed), and the β-type StOSt crystals are sufficiently stirred so that they are dispersed in the chocolate dough. (3) The obtained chocolate dough is poured into a mold, or thinly coated with baked confectionery or the like, and cooled and solidified. What is necessary is just to adjust the conditions of cooling solidification suitably according to the form of the chocolate to manufacture. Further, the chocolate dough may be aerated as necessary in the cooling and solidification step.
 以下に、実施例を提示することにより、本発明を更に具体的に説明する。なお、油脂中の各トリアシルグリセロール含量は、ガスクロマトグラフィー法により測定した。油脂中の各トリアシルグリセロールの対称性は、銀イオンカラムクロマトグラフィー法により測定した。 Hereinafter, the present invention will be described more specifically by presenting examples. In addition, each triacylglycerol content in fats and oils was measured by the gas chromatography method. The symmetry of each triacylglycerol in the fat was measured by silver ion column chromatography.
[StOSt油脂の調製]
 既知の方法に従って、ハイオレイックヒマワリ油40質量部に、ステアリン酸エチルエステル60質量部を混合し、1,3位選択性リパーゼ製剤を添加してエステル交換反応を行った。ろ過処理によりリパーゼ製剤を除去し、得られた反応物を薄膜蒸留し、反応物から脂肪酸エチルを除去して蒸留残渣を得た。得られた蒸留残渣を乾式分別により高融点部を除去し、得られた低融点部からアセトン分別により2段目の低融点部を除去して中融点部を得た。得られた中融点部を常法によりアセトン除去及び脱色、脱臭処理して、StOSt含量が67.3質量%であるStOSt油脂を得た。
[Preparation of StOSt oil]
According to a known method, 40 parts by mass of high oleic sunflower oil was mixed with 60 parts by mass of ethyl stearate, and a 1,3-position selective lipase preparation was added to conduct a transesterification reaction. The lipase preparation was removed by filtration, and the obtained reaction product was subjected to thin-film distillation, and fatty acid ethyl was removed from the reaction product to obtain a distillation residue. A high melting point portion was removed from the obtained distillation residue by dry fractionation, and a second low melting point portion was removed from the obtained low melting point portion by acetone fractionation to obtain an intermediate melting point portion. The obtained middle melting point portion was subjected to acetone removal, decolorization, and deodorization treatment by a conventional method to obtain a StOSt oil having a StOSt content of 67.3 mass%.
[β型StOSt結晶(シーディング剤A)の調製]
 ハイオレイックヒマワリ油75質量部と上記のStOSt油脂(StOSt含量67.3質量%)25部とを混合し、60℃で完全に油脂結晶を融解させた後、オンレーターにて急冷結晶化を行い、27℃で1日調温して、ペースト状のシーディング剤αを得た。更に、StOSt油脂(StOSt含量67.3質量%)を加熱し、油脂結晶を完全に融解させた後冷却し、油温が30℃の時点でシーディング剤αを対油0.5質量%添加して、20℃まで冷却した。冷却後、38℃6時間と30℃6時間の調温サイクルを5サイクル繰り返した後、-20℃で粉砕し、その後篩かけをして、平均粒径が100μmである粉末状のシーディング剤Aを得た。
[Preparation of β-type StOSt crystal (seeding agent A)]
After mixing 75 parts by mass of high oleic sunflower oil and 25 parts of the above StOSt oil (StOSt content: 67.3% by mass) and completely melting the oil crystal at 60 ° C., rapid crystallization with an onlator And the temperature was adjusted at 27 ° C. for 1 day to obtain a paste-like seeding agent α. Furthermore, StOSt oil (StOSt content: 67.3 mass%) is heated, the oil crystal is completely melted and then cooled, and when the oil temperature is 30 ° C, 0.5% by mass of seeding agent α is added to the oil. And it cooled to 20 degreeC. After cooling, a temperature control cycle of 38 ° C. for 6 hours and 30 ° C. for 6 hours was repeated 5 times, and then pulverized at −20 ° C., followed by sieving, and a powdery seeding agent having an average particle size of 100 μm A was obtained.
[BOB油脂の調製]
 既知の方法に従って、ハイオレイックヒマワリ油40質量部に、ベヘン酸エチルエステル60質量部を混合し、1,3位選択性リパーゼ製剤を添加してエステル交換反応を行った。ろ過処理によりリパーゼ製剤を除去し、得られた反応物を薄膜蒸留し、反応物から脂肪酸エチルを除去して蒸留残渣を得た。得られた蒸留残渣を乾式分別により高融点部を除去し、得られた低融点部からアセトン分別により2段目の低融点部を除去して中融点部を得た。得られた中融点部を常法によりアセトン除去及び脱色、脱臭処理して、BOB含量が65.0質量%であるBOB油脂を得た。
[Preparation of BOB oil]
According to a known method, 40 parts by mass of high oleic sunflower oil was mixed with 60 parts by mass of behenic acid ethyl ester, and a 1,3-position selective lipase preparation was added to conduct a transesterification reaction. The lipase preparation was removed by filtration, and the obtained reaction product was subjected to thin-film distillation, and fatty acid ethyl was removed from the reaction product to obtain a distillation residue. A high melting point portion was removed from the obtained distillation residue by dry fractionation, and a second low melting point portion was removed from the obtained low melting point portion by acetone fractionation to obtain an intermediate melting point portion. The obtained middle melting point portion was subjected to acetone removal, decolorization, and deodorization treatment by a conventional method to obtain a BOB fat having a BOB content of 65.0% by mass.
[β型BOB結晶(シーディング剤BOB)の調製]
 上記のBOB油脂を完全に融解させた後、20℃まで冷却結晶化した。その後、調温サイクル(30℃12時間及び50℃12時間)を14サイクル繰り返した後、-20℃で粉砕した後、篩かけをして、平均粒径が100μmである粉末状のシーディング剤BOBを得た。
[Preparation of β-type BOB crystal (seeding agent BOB)]
The BOB oil / fat was completely melted and then cooled to 20 ° C. for crystallization. Thereafter, the temperature control cycle (30 ° C. for 12 hours and 50 ° C. for 12 hours) was repeated for 14 cycles, followed by pulverization at −20 ° C., followed by sieving to obtain a powdery seeding agent having an average particle size of 100 μm. BOB was obtained.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
[その他油脂の調製]
 パーム極度硬化油(XXX油脂)、菜種極度硬化油(XXX油脂)、スーパーオレイン(XU2+UUU油脂)、菜種油(XU2+UUU油脂)及びココアバターは下記のものを使用した。
[Preparation of other fats and oils]
Palm extremely hardened oil (XXX oil and fat), rapeseed extremely hardened oil (XXX oil and fat), super olein (XU2 + UUU oil and fat), rapeseed oil (XU2 + UUU oil and fat) and cocoa butter were used as follows.
(パーム極度硬化油(XXX油脂))
 パーム油の極度硬化油(商品名:パーム極度硬化油、横関油脂工業株式会社製、ヨウ素価2以下、XXX含量94.8質量%、P2S含量38.0質量%)を使用した。
(Palm extremely hardened oil (XXX oil))
An extremely hardened oil of palm oil (trade name: Palm extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd., iodine value 2 or less, XXX content 94.8% by mass, P2S content 38.0% by mass) was used.
(菜種極度硬化油(XXX油脂))
 菜種油の極度硬化油(商品名:菜種極度硬化油、横関油脂工業株式会社製、ヨウ素価2以下、XXX含量100質量%、P2St含量0質量%)を使用した。
(Rapeseed extremely hardened oil (XXX oil))
An extremely hardened oil of rapeseed oil (trade name: rapeseed extremely hardened oil, manufactured by Yokoseki Yushi Kogyo Co., Ltd., iodine value of 2 or less, XXX content of 100% by mass, P2St content of 0% by mass) was used.
(スーパーオレイン(XU2+UUU油脂))
 パーム油の低融点分画油(日清オイリオグループ社内製、ヨウ素価67、XU2含量63.2質量%、UUU含量10.0質量%)を使用した。
(Super olein (XU2 + UUU oil)
A low melting point fraction oil of palm oil (manufactured by Nisshin Oillio Group, iodine value 67, XU2 content 63.2% by mass, UUU content 10.0% by mass) was used.
(菜種油(XU2+UUU油脂))
 菜種油(商品名:菜種サラダ油、日清オイリオグループ株式会社製、ヨウ素価113、XU2含量17.0質量%、UUU含量78.3質量%)を使用した。
(Rapeseed oil (XU2 + UUU oil)
Rapeseed oil (trade name: rapeseed salad oil, manufactured by Nisshin Oillio Group, iodine value 113, XU2 content 17.0 mass%, UUU content 78.3 mass%) was used.
(ココアバター)
 ココアバター(商品名:TCココアバター、大東カカオ株式会社製)を使用した。
(Cocoa butter)
Cocoa butter (trade name: TC Cocoa Butter, manufactured by Daito Cacao Corporation) was used.
[チョコレート生地の調製及びチョコレートの製造-I]
 表2及び3の配合に従って、原材料を混合した後、常法に従って、ロールリファイニング、コンチングを行い、生地温度が36℃である融液状態にあるチョコレート生地を調製した。各チョコレート生地にシーディング剤Aをチョコレート生地99質量部に対して1質量部添加し、攪拌しながら10分間保持した。シーディング剤添加10分後に各チョコレート生地を採取し、ポリカーボネート製の型に充填して、10℃の冷蔵庫で冷却固化して比較例1、実施例1~5のチョコレートを得た。
[Preparation of chocolate dough and production of chocolate-I]
After mixing the raw materials according to the formulations shown in Tables 2 and 3, roll refining and conching were performed according to conventional methods to prepare a chocolate dough in a melt state with a dough temperature of 36 ° C. 1 part by mass of seeding agent A was added to 99 parts by mass of chocolate dough to each chocolate dough and held for 10 minutes with stirring. Ten minutes after the addition of the seeding agent, each chocolate dough was collected, filled in a polycarbonate mold, and cooled and solidified in a refrigerator at 10 ° C. to obtain the chocolates of Comparative Example 1 and Examples 1 to 5.
 上記で作製したチョコレートにつき、以下の評価基準に従って、品質評価を行った。評価結果を表4に示す。 The quality of the chocolate produced above was evaluated according to the following evaluation criteria. The evaluation results are shown in Table 4.
(型抜け評価)
 10℃での冷却固化後15分後の離型率(型から抜けるチョコレートの割合)
 ◎  非常に良好      (離型率90%以上)
 ○  良好         (離型率70%以上90%未満)
 △  一部剥がれない部分あり(離型率0%を超え70%未満)
 ×  不可         (離型率0%)
(Evaluation of mold loss)
Mold release rate 15 minutes after solidification by cooling at 10 ° C (ratio of chocolate coming out of the mold)
◎ Very good (90% release rate)
○ Good (release rate 70% or more and less than 90%)
△ Some parts are not peeled off (release rate exceeds 0% and less than 70%)
× Impossible (release rate 0%)
(固化表面の状態評価)
 10℃での冷却固化後15分後に型抜けしたチョコレートの外観
 ◎  非常に良好      (ブルームの発生がなく、優れた光沢を持つ)
 ○  良好         (ブルームの発生はないが、一部光沢に乏しい)
 △  不良         (ブルームの発生はないが、光沢に乏しい)
 ×  不可         (ブルームが発生)
(Evaluation of solidified surface condition)
Appearance of chocolate that was released 15 minutes after cooling and solidification at 10 ° C. ◎ Very good (no blooming and excellent gloss)
○ Good (no bloom, but some gloss is poor)
△ Defective (no blooming but poor gloss)
× Impossible (bloom occurs)
(口どけ評価)
 20℃で1週間熟成したチョコレートの口どけ
 ◎  非常に良好
 ○  良好
 △  許容範囲
 ×  口どけが悪い
(Rate evaluation)
Mouth of chocolate aged at 20 ° C for 1 week ◎ Very good ○ Good △ Tolerable range × Bad mouth
(耐熱性評価)
 20℃で1週間熟成したチョコレートを39℃で1時間保持後、冷却したときの外観変化
 ◎  変形が全く認められない
 ○  変形がほぼ認められない
 △  変形がやや認められる
 ×  変形が著しい
(Heat resistance evaluation)
Appearance change when chocolate ripened for 1 week at 20 ° C for 1 hour at 39 ° C and then cooled ◎ No deformation at all ○ Deformation is almost unnoticeable △ Deformation is slightly recognized × Deformation is remarkable
(ブルーム耐性評価)
 20℃で1週間熟成したチョコレート1個(3g)を、直径3cmに焼成したビスケット上に置き、37℃12時間と20℃12時間を1サイクルとして4サイクル保管した場合の状態
 ◎  ブルームが見られず、艶がよい
 ○  ブルームが見られず、艶がある
 △  ブルームがややあるか、艶がない
 ×  ブルームが著しい
(Blood resistance evaluation)
A state in which one chocolate (1 g) aged for 1 week at 20 ° C is placed on a biscuit baked to a diameter of 3 cm and stored for 4 cycles with 12 hours at 37 ° C and 12 hours at 20 ° C. ◎ Bloom is seen ○ Bloom is not seen and glossy △ Bloom is slightly or not glossy × Bloom is remarkable
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000003
Figure JPOXMLDOC01-appb-T000004
Figure JPOXMLDOC01-appb-T000004
 上記の通り、StOSt含量及びXXX含量が本発明の範囲内であるチョコレートは、良好な口どけ、耐熱性及びブルーム耐性を有する。 As described above, the chocolate having the StOSt content and the XXX content within the range of the present invention has good mouthfeel, heat resistance and bloom resistance.
[チョコレート生地の調製及びチョコレートの製造-II]
 表5の配合に従って、原材料を混合した後、常法に従って、ロールリファイニング、コンチングを行い、生地温度が38℃である融液状態にあるチョコレート生地を調製した。実施例6のチョコレート生地にシーディング剤Aをチョコレート生地95質量部に対して5質量部添加し、また、実施例7のチョコレート生地にシーディング剤BOBをチョコレート生地95質量部に対して5質量部添加し、それぞれ攪拌しながら10分間保持した。シーディング剤添加10分後に各チョコレート生地を採取し、ポリカーボネート製の型に充填して、10℃の冷蔵庫で冷却固化して実施例6及び7のチョコレートを得た。
[Preparation of chocolate dough and production of chocolate-II]
After mixing the raw materials according to the formulation of Table 5, roll refining and conching were performed according to conventional methods to prepare a chocolate dough in a melt state with a dough temperature of 38 ° C. 5 parts by mass of seeding agent A is added to the chocolate dough of Example 6 with respect to 95 parts by mass of chocolate dough, and 5 parts by mass of the seeding agent BOB is added to the chocolate dough of Example 7 with respect to 95 parts by mass of chocolate dough. Partly added and held for 10 minutes with each stirring. Ten minutes after the addition of the seeding agent, each chocolate dough was collected, filled in a polycarbonate mold, and cooled and solidified in a refrigerator at 10 ° C. to obtain the chocolates of Examples 6 and 7.
 上記で作製した実施例6及び7のチョコレートにつき、ブルーム耐性評価以外は、[チョコレート生地の調製及びチョコレートの製造-I]における評価基準に従って、品質評価を行った。ブルーム耐性評価は以下の基準に従って行った。評価結果を表6に示す。 The quality of the chocolates of Examples 6 and 7 produced above was evaluated according to the evaluation criteria in [Preparation of chocolate dough and production of chocolate-I] except for the bloom resistance evaluation. The bloom resistance evaluation was performed according to the following criteria. The evaluation results are shown in Table 6.
(ブルーム耐性評価)
 20℃で1週間熟成したチョコレートを38℃12時間と20℃12時間を1サイクルとして2サイクル保管した場合の状態
 ◎  ブルームが見られず、艶がよい
 ○  ブルームが見られず、艶がある
 △  ブルームがややあるか、艶がない
 ×  ブルームが著しい
(Blood resistance evaluation)
State when chocolate is aged at 20 ° C for 1 week and stored for 2 cycles at 12 hours of 38 ° C and 12 hours of 20 ° C ◎ No bloom is seen and glossy ○ Bloom is not seen and gloss △ Some bloom or no gloss × Bloom is remarkable
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000005
Figure JPOXMLDOC01-appb-T000006
Figure JPOXMLDOC01-appb-T000006
 上記の通り、StOSt含量及びXXX含量が本発明の範囲内であるチョコレートは、口どけ、耐熱性及びブルーム耐性に優れていた。また、シーディング剤BOBを使用せずに調製されたチョコレートは、耐熱性及びブルーム耐性を犠牲にすることなく、口どけにも優れていた。 As described above, the chocolate having the StOSt content and the XXX content within the range of the present invention was excellent in mouthfeel, heat resistance and bloom resistance. Moreover, the chocolate prepared without using the seeding agent BOB was excellent in mouthfeel without sacrificing heat resistance and bloom resistance.

Claims (4)

  1.  油脂中に35~70質量%のStOSt及び1~10質量%のXXXを含む耐熱性チョコレート。
    (ただし、StOStは1,3-ジステアロイル-2-オレオイルグリセロールを示し、XXXは、炭素数16以上の飽和脂肪酸(X)が3個結合したトリアシルグリセロールを示す)
    A heat-resistant chocolate containing 35 to 70% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils.
    (However, StOSt represents 1,3-distearoyl-2-oleoylglycerol, and XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound)
  2.  油脂中に6~26質量%のXU2+UUUを含む請求項1に記載の耐熱性チョコレート。
    (ただし、XU2は炭素数16以上の飽和脂肪酸(X)1個と炭素数16以上の不飽和脂肪酸(U)2個とが結合したトリアシルグリセロールを示し、UUUは炭素数16以上の不飽和脂肪酸(U)が3個結合したトリアシルグリセロールを示し、XU2+UUUはXU2及びUUUの合計量を示す)
    The heat-resistant chocolate according to claim 1, comprising 6 to 26% by mass of XU2 + UUU in the fats and oils.
    (However, XU2 represents triacylglycerol in which one saturated fatty acid (X) having 16 or more carbon atoms and two unsaturated fatty acids (U) having 16 or more carbon atoms are bonded, and UUU is unsaturated having 16 or more carbon atoms. Triacylglycerol to which three fatty acids (U) are bonded is shown, and XU2 + UUU shows the total amount of XU2 and UUU)
  3.  油脂中に0.1~5質量%のP2Stを含む請求項1又は2に記載の耐熱性チョコレート。
    (ただし、P2Stはパルミチン酸2個とステアリン酸1個とが結合したトリアシルグリセロールを示す)
    The heat-resistant chocolate according to claim 1 or 2, wherein the fat contains 0.1 to 5% by mass of P2St.
    (However, P2St indicates triacylglycerol in which two palmitic acids and one stearic acid are bound)
  4.  油脂中に35~65質量%のStOSt及び1~10質量%のXXXを含み、融液状態にあるチョコレート生地に、β型StOSt結晶を少なくとも含むシーディング剤を添加する添加工程を含む耐熱性チョコレートの製造方法。
    (ただし、StOStは1,3-ジステアロイル-2-オレオイルグリセロールを示し、XXXは、炭素数16以上の飽和脂肪酸(X)が3個結合したトリアシルグリセロールを示す)
    A heat-resistant chocolate comprising an addition step of adding a seeding agent containing at least β-type StOSt crystals to a melted chocolate dough containing 35 to 65% by mass of StOSt and 1 to 10% by mass of XXX in fats and oils Manufacturing method.
    (However, StOSt represents 1,3-distearoyl-2-oleoylglycerol, and XXX represents triacylglycerol in which three saturated fatty acids (X) having 16 or more carbon atoms are bound)
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