WO2014059784A1

WO2014059784A1 - Butt joint truncated cone type floating production storage and offloading system

Info

Publication number: WO2014059784A1
Application number: PCT/CN2013/075136
Authority: WO
Inventors: 黄一; 王文华; 姚宇鑫; 刘刚; 张琦; 李红霞; 陈景杰; 翟刚军
Original assignee: 大连理工大学
Priority date: 2012-10-15
Filing date: 2013-05-03
Publication date: 2014-04-24

Abstract

A butt joint truncated cone type floating production storage and offloading (FPSO) system, wherein a floating body is provided with an upper structural body (2) in a truncated cone shape and a lower structural body (3) in a truncated cone shape; in a combined state, a smaller bottom surface of the upper structural body (2) is fixedly connected with a smaller bottom surface of the lower structural body (3), to form a connecting surface; and the connecting surface is a full load water plane (1) of a floating structure. On this basis, functional modules for mooring positioning, oil and gas production, storage and offloading, and the like are arranged, to form a novel FPSO system. The floating body has the characteristic of being similar to a sandglass in appearance, and can overcome defects of a conventional FPSO system in seakeeping capacity, strength fatigue, pipeline layout and the like and expand functions thereof. The system is favorable for the integration of multiple functions of large-scale oil and gas drilling, exploitation, storage, production, processing, offloading and the like in various sea areas.

Description

Description Book docking round table floating production oil storage system

The present invention relates to vessel classification B63 for ships or other watercraft; ship-related equipment B63B for ships or other watercraft; marine equipment B63B35/00 for special purpose ships or similar floating structures B63B35/44 floating structures, on water A tankhouse, a water rig or an on-water workshop, such as a water-and-water separation plant.

Background technique

In the field of marine engineering, the Floating Production Storage and Offloading System (FPSO) is an offshore oil and gas processing system that integrates oil and gas processing, oil storage and unloading, heat supply, power generation, control and life functions. Due to its strong oil storage capacity and wide applicability, it has gradually become the mainstream way of offshore oilfield development in the world.

Generally, the FPSO system mainly includes various modules such as floating main body, mooring positioning, oil storage and external transportation, oil and gas processing, and life. It is a key facility for technical and capital-intensive development of offshore oil. Among them, the shape of the floating body determines the FPSO's performance characteristics, structural strength, oil storage efficiency, construction cost, operating cost and safety.

Traditional FPSOs have been retrofitted with old tankers or designed and built to barge FPSOs in accordance with standard ship concepts. However, the shape of this type of floating body has the following limitations and deficiencies:

1. Traditional ship type The natural cycle of the FPSO is difficult to move away from the concentrated area of wave energy, and the amplitude of the heave motion is large. In addition, the ship type FPSO is very sensitive to the direction of action of the waves, and the lateral wave-facing area is too large, so the roll motion performance is poor. These will seriously affect the normal operation of the FPSO equipment and instruments, as well as the quality of the crude oil produced and the comfort of personnel.

2. Although the single point mooring system with internal turret and fluid joint can make the traditional ship type FPSO have 360 omnidirectional free-rotating wind vane effect, the severe first rocking motion will not only affect the normal operation of many operations, but also Severe wear on the inner turret and fluid fittings, requiring frequent maintenance. As a result, the expensive price of the inner turret and fluid coupling itself, as well as the potential downtime, can significantly increase production costs.

3. The longitudinal dimension of the traditional ship type FPSO is large, and the corresponding longitudinal arch and mid-sag bending load are large, which makes the floating body susceptible to bending and fatigue damage. Especially for the FPSO modified by the old ship, the fatigue phenomenon is particularly strict. Heavy. Therefore, in order to meet the requirements of strength and fatigue load, local reinforcement is generally performed, thereby increasing the cost of the FPSO.

4. Traditional Ship Type The FPSO's slender floats and decks increase the length and layout of the connecting piping between numerous functional modules, potentially increasing construction and maintenance costs.

Further, the cylindrical FPSO body is a floating cylindrical structure moored to the sea floor. Such structures have the ability to store and produce oil and gas on a large scale, are insensitive to the directionality of wind and waves, and have a small amplitude of the first shake motion. However, at the same time, its performance has many shortcomings: The floating body has a large amplitude of heave motion, which is easy to cause vortex-induced vibration, the deck area is small, and the living and working space are too close, which is not conducive to the separation of dangerous areas and non-hazardous areas. Summary of the invention

In view of the above problems, the present invention proposes a docking circular table floating production and storage system, the floating body having an upper structure body which is a round table and a lower structure body which is a round table; in the combined state, the upper structure The bottom surface having a small body area is fixedly connected to the bottom surface having a small area of the lower structure body to form a joint surface; the upper structure body and the axis of the lower structure body are located on the same straight line, and the bottom portion of the upper structure body is large The upper deck of the structure, the bottom of the lower structure is the lower bottom of the floating structure; the connecting surface is the waterline of the floating structure.

The outer surface of the lower structure is connected with an annular side plate which increases the longitudinal/crossing and heave damping of the floating body. The interior of the upper structure has a central compartment I having a height corresponding thereto, and a plurality of watertight compartments surrounding the central compartment are provided around the central compartment I, and the plurality of watertight compartments are respectively fixedly connected to the inner wall of the upper structural body casing and The outer wall of the central cabin I;

The interior of the lower structure has a central compartment π corresponding to its height, and a plurality of watertight compartments surrounding the central compartment are disposed around the central compartment II, and the plurality of watertight compartments are respectively fixedly connected to the inner wall and the central compartment of the lower structural body casing The outer wall of the cockroach.

The communicating central cabin I and the central cabin form a moon pool that communicates with the seawater, supporting flexible, tower and steel catenary risers.

A plurality of support columns disposed outside the body of the structure, the two ends of the support column being fixedly connected to the upper structure and the lower structure respectively; each of the support columns and the axis of the structure are in the same plane.

Each of the support columns has the same length, and the plurality of support columns are located on the same plane at the fixed end of the upper structure body, and are located on the same plane with the support column at the fixed end of the lower structure body; two adjacent supports The columns form an isosceles triangle.

The floating structure is a double-shell structure.

The deck is provided with a production module and a living module which are independently arranged, and the living module is located One side of the deck, including the living office building and the helicopter deck above the living office building; the production module includes a main generator module and a heat station module located near the living module in the middle of the deck; on the other side of the deck, with water a processing module and an oil and gas processing module; a torch tower is disposed between the water treatment module and the oil and gas processing module; and a crane is disposed beside the living module.

The watertight compartment includes an inner compartment that is connected to the central compartment, and an outer compartment that connects the inner compartment to the outer casing of the structure.

A multi-point mooring system is arranged around the floating body for anchoring positioning of the FPSO under various sea conditions. A mooring cable and an outer hose are disposed on one side of the floating body for connecting the shuttle tanker for crude oil transportation. Due to the adoption of the above technical solution, the docking rotary floating production and storage system provided by the invention is realized by a simple structure, and has a larger oil storage space than the conventional drilling platform, and the traditional oil storage ship type Compared with FPSO, it has better motion performance. Therefore, the docking rotary floating production and storage system proposed by the invention is beneficial to realize multi-functional integration of drilling, mining, storage, production, processing and external transportation of large-scale oil and gas in various sea areas, and has good economic benefits.

DRAWINGS

In order to more clearly illustrate the embodiments of the present invention or the prior art, a brief description of the drawings used in the embodiments or the prior art description will be briefly made. Obviously, the drawings in the following description It is merely some embodiments of the present invention, and those skilled in the art can obtain other drawings according to the drawings without any creative work.

1 is a schematic view of the docking round table floating production and storage system according to the present invention;

Figure 2 is a schematic view of the production and living module of the upper deck of the present invention

Figure 3 is a schematic view showing the distribution of the interior compartment of the floating body of the present invention;

FIG. 3A is a side view of the floating body of the present invention.

Figure 3B is a schematic cross-sectional view of A-A

Figure 3C is a schematic view of the B-B section

Figure 4A and Figure 4B are schematic diagrams showing the comparison of hydrodynamic performance of various types of FPSOs.

Figure 1. Full load waterline surface, 2. Upper structure, 3. Lower structure, 4. Upper deck, 5. Lower bottom, 6. Support column, 7. Ring side plate, 8. Production and living modules, 9 Helicopter Deck, 10. Living Office Building, 11. Main Generator Module, 12. Heat Station Module, 13. Water Treatment Module, 14. Oil and Gas Processing Module, 15. Crane, 16. Torch Tower, 17. Upper Main Deck, 18. Moon pool, 19. riser, 20. watertight compartment, 21. oil storage compartment, 22. multi-purpose compartment, 23. multi-point mooring system, 24. mooring line, 25. external hose, 26. Shuttle tanker.

detailed description The technical solutions in the embodiments of the present invention are clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

As shown in Fig. 1: A docking circular floating production and storage system is mainly divided into two parts, one is the upper structure 2 of the round table and the lower structure 3 is a round table. In the combined state, the upper structure 2 is an inverted circular table, that is, the upper bottom area is larger than the lower bottom area; on the contrary, the lower structural body 3 is an upright circular round table, that is, the upper bottom area is smaller than the lower bottom area. . The lower base of the upper structure 2 and the upper base of the lower structure 3 are butted to each other to form a joint surface which is parallel to the deck and the lower base. When the structure is in the water, the joint surface is the water line surface of the structure body or the full water line surface 1 .

Due to the relatively small waterline surface, the outwardly inclined underwater side and the large surface of the opposite waterline. Therefore, it is possible to effectively reduce the natural period of the floating body of the floating body away from the high energy band of the spectrum, and to increase the damping and additional mass of the longitudinal/rolling and heaving motion of the floating structure in the wind wave frequency segment. Excellent motion stability compared to conventional floating structures.

In the actual production process, it is not necessary to be limited to the above-described method of forming the upper and lower structures, or may be integrally formed according to actual conditions.

In order to further enhance the stability of the movement of the docking table-top floating production and storage system in water, as a preferred embodiment, an annular side plate 7 is provided on the outer surface of the lower structure, usually the annular side plate 7 In the horizontal setting, in the state of use, the annular side plate 7 is located below the water surface, that is, parallel to the other planes of the structure, and the adjustment of the pitch angle can also be made according to the actual sea conditions of different sea areas. The annular side plate structure has the function of a heave plate and a bilge keel on the hull, which can more effectively suppress the motion response of the floating body in the low frequency surge frequency segment. Combined with the shape of the body of the structure, the present invention has excellent resistance to pitch and roll, heave motion, strong extreme marine environment adaptability, and high operational effectiveness and safety.

Further, in order to increase the strength of the floating structure itself, preferably, the present invention has a plurality of support columns 6 disposed outside the structure body. Generally, the plurality of support columns 6 are symmetrically disposed, that is, relative to the floating structure. The central axis of the object body is symmetrically arranged. Both ends of each of the support columns 6 are fixedly coupled to the upper structural body 2 and the lower structural body 3, respectively, and each of the support columns 6 is located in the same plane as the central axis of the structure. It can effectively enhance the load carrying capacity of the deck and improve the bending strength of the floating body.

The shape and the fixing manner of the supporting column 6 are not limited thereto, and other mounting and fixing manners may be applied. As another preferred embodiment, each of the supporting columns 6 has the same length, and the plurality of supporting columns are uniform. 6 is located on the same plane on the fixed end of the upper structure, and the support column 6 is located on the lower structure. The fixed ends are on the same plane; the adjacent two support columns 6 form an isosceles triangle. The docking rotary floating production and storage system is mainly embodied in the shape of the outer casing, and a plurality of functional compartments can be arranged therein to meet different requirements of different types of offshore operations. As a preferred embodiment, the interior of the upper structure has a central compartment I corresponding to its height, and a plurality of watertight compartments 20 or multifunctional compartments 22 surrounding the central compartment are provided around the central compartment 1. Preferably, The plurality of watertight compartments 20 are arranged in an axisymmetric manner. A plurality of watertight compartments 20 are respectively fixedly coupled to the inner wall of the upper structural body casing and the outer wall of the central compartment 1; and provide support for the outer casing of the structure.

Further, due to the special structure of the present invention, the upper deck area of the floating structure is larger than that of the conventional columnar FPSO, and the production and living areas can be partitioned on the upper deck of the structure to meet fire prevention, explosion protection, and safety escape. Requirements. As a preferred embodiment:

The deck is provided with production modules and living modules that are independently arranged, and the production modules are located on one side of the deck, including a living office building and a helicopter deck above the living office building. The main generator module and the heat station module with higher safety factor in the production module are disposed near the living module, and the oil and gas processing module and the torch tower with lower safety factor are disposed on the back of the main generator and the heat station module. To the side of the living area, at the same time for the convenience of fire protection, there is a water treatment module near the torch tower, which can provide a large amount of fire water.

Similarly, the inner structure of the lower structure has a central compartment corresponding to its height, and a plurality of watertight compartments surrounding the central compartment are disposed around the central compartment II, and the plurality of watertight compartments are respectively fixedly connected to the inner wall of the outer structure outer casing. With the outer wall of the central compartment, support is provided for the outer casing of the lower structure.

Further, in order to be able to install other production operation equipment such as a drill bit or a riser, preferably, the central tank I and the central cabin are connected in a vertical direction to form a moonpool 18 extending through the entire structure to facilitate installation. device. At the same time, since the moon pool is in communication with seawater, the stability of the structure in water can be further enhanced. In operation, different pipelines and risers 19 may be provided in the moonpool, and the risers include various types of risers, such as flexible risers (FR), tower risers (HTR), and steel catenary risers (SCR). .

Further, the watertight compartment 20 includes an inner compartment and an outer compartment, the inner compartment is located at a periphery of the central compartment, and the outer compartment is located at a periphery of the inner compartment to connect the inner compartment and the structural outer casing. Preferably, since the inner compartment is closer to the central or moonpool 18, it is convenient to connect various petroleum pipelines, so the inner compartment is usually an oil storage tank. The outer compartment is used as a multi-functional compartment. It can be set up as air compressor block, utility air tank, instrument wind tank, domestic sewage treatment equipment, fresh water tank, fire pump room, engine room, heat medium oil storage, diesel tank diesel fuel transmission. Pumps, seawater lift pumps, seawater filters, etc.

In addition, the present invention has the following performance advantages: The underwater portion of the present invention employs a side design with a certain flared angle. On the basis of sufficient oil storage capacity and good wave resistance, compared with SPAR and deep draft semi-submersible, the new float has a relatively shallow draught, is easy to repair, migrate and tow, and can be used for shallow water operations. More adaptable.

The present invention has a relatively small waterline surface, and the longitudinal and lateral feature lengths are relatively small, thereby being capable of reducing longitudinal and lateral mid-arch or sagging bending loads acting on the structure. In addition, since the invention has an hourglass structure with "middle small and large ends", the floating body has a high mid-section modulus in any direction, so the structural strength is further increased, and the structural bending and fatigue stress are at a lower level. s level.

The underwater portion of the present invention employs a side design with a certain flared angle. Compared with the cylinder with the same waterline area and drainage volume, the novel floating body has a smaller underwater flow area. In addition, the flared side surface is advantageous for suppressing the generation of vortex induced vibration. Therefore, in the same current environment, the novel floating body will be subjected to a relatively small flow load.

The floating body shape of the invention has a central symmetrical shape, and it is very convenient to set up a central or moon pool at the center of the floating body for laying pipelines and directly leading to all liquid tanks, and no pipeline is needed in the oil and water tanks. , greatly simplifying engineering design, construction and operation, and saving various raw materials such as pipelines and cables. On the other hand, due to the high degree of similarity of the modules of the new floating body, it is suitable for the modular construction process, thus reducing the difficulty of design and construction. In addition, according to the principle of symmetry, the floating body can be symmetrically segmented to reduce the main body's requirements for the construction of the dock, thereby providing the owner with a greater choice of space.

The invention adopts a side design with a certain external expansion angle, which can increase the volume static moment of the water outlet and the water inlet wedge when the floating body is inclined. Therefore, under the condition that the initial stability is ensured, as the inclination angle increases, the side shape can cause the floating body recovery torque to increase rapidly, and is accompanied by a large limit recovery torque and a stability disappearance angle. In addition, the sloping side design with the annular side panel structure can greatly increase the damping and additional mass of the vertical and horizontal sway of the floating body, thereby increasing the natural period and reducing the amplitude of motion. Therefore, when encountering wind and waves at sea, the new floating body structure will not produce severe sway, and it can provide sufficient stability of the large angle of inclination, and has stability characteristics suitable for deep sea environment. On the other hand, with the decrease of draught, the waterline size and moment of inertia of the underwater floating body are increasing, which can make up for the stability loss caused by the decrease of the displacement and the height of the floating center. Therefore, the novel floating body can be effectively effective. Ground to improve the stability of full load, ballast, etc. under different load conditions, to avoid the instability caused by the heave resonance motion of the cylindrical FPSO or SPAR platform.

The invention adopts a double bottom and a double side structure. The structure can enhance the mixing rigidity of the main deck and the central shaft of the novel floating body, and contribute to the overall longitudinal strength of the structure. In addition, the interior of the double bottom and the double side It can be used as a ballast water tank. It can also prevent the floating body from being damaged and oil spilled while it is under ballast, ensuring the safety and environmental protection of production operations.

The invention adopts the outer shape design of the single-turn body. Under the premise of good stability and wave resistance, the disadvantage of the draught caused by the double-body shape is very sensitive to the change of the load, the surface area is too large, and the structure is heavier. The quality of the main body of the new floating body is relatively low, the effective load rate is increased, the amount of steel is reduced, and the cost of the structure is reduced.

The water portion of the present invention employs a side design with a certain flared angle. Under the premise of excellent longitudinal, roll and heave motion performance, this shape with a certain outer float can reduce the wave height of the new floating body and can appropriately reduce the wave on the deck. In addition, the round table float has a smaller windward area and a lower force acting point than a cylinder of the same waterline area and volume. Therefore, under the same sea breeze environment, the new floating body is less subject to wind load and wind tilting moment.

The present invention employs a side design with a certain flared angle. Therefore, when the sea ice acts on the side of the inclined floating body, it will change from the conventional crushing damage to the bending weakening with relatively weak strength, so that the ice load acting on the structure can be greatly reduced, so the novel floating body is superior. Its anti-icing properties can be applied to icy seas.

Here, in order to more intuitively explain the good athletic performance advantages of the docking round-top offshore engineering floating work object of the present invention, the conventional rectangular barge FPSO having the same function (load capacity, floating body volume and upper deck area), The cylindrical cylindrical FPSO and the butt-parallel FPSO (that is, the docking round-top offshore engineering floating work) are compared and analyzed, and the various FPSOs calculated by the currently validated general potential flow boundary element theory will be used. The high-frequency motion performance (longitudinal, roll and heave) is shown in Figure 4A and Figure 4B, with the main focus on the high-frequency wind wave frequency range of 0.209~6.28 (l~30s).

It can be seen from the figure that compared with the barge type FPSO, the heave and roll motion performance of the new FPSO is greatly improved when the horizontal wave meets, and the heave and pitch performance of the barge type FPSO in the longitudinal wave. The basic similarities are not much different. In addition, the vertical, roll and heave motion properties of the new FPSO are significantly superior to cylindrical cylinder FPSO. Therefore, this indicates that the innovative shape design of the present invention can greatly improve the hydrodynamic performance of the FPSO.

In Fig. 4A and Fig. 4B, cub stands for the rectangular barge FPSO model (head sea represents longitudinal heading, beam sea represents lateral heading), cylinder represents cylindrical cylinder FPSO model, sandglass FPSO stands for sandglass FPSO representative The invention of the docking round table offshore engineering floating structure. In addition, the six degrees of freedom movements are: swaying surge, swaying sway, heave heave, pitching pitch, swaying and yaw. The above is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto, and any technical person skilled in the art within the technical scope disclosed by the present invention, the technical solution according to the present invention Equivalent substitutions or modifications of the inventive concept are intended to be included within the scope of the invention.

Claims

Claim

1. A docking rotary floating production oil storage system, the floating body having an upper structure body which is a round table and a lower structure body which is a round table; in the combined state, the bottom surface of the upper structure body is small and The bottom surface of the lower structure body is fixedly connected to form a joint surface; the upper structure body and the axis of the lower structure body are located on the same straight line, and the bottom portion of the upper structure body is the upper deck of the floating structure, the lower part The bottom of the structure having a larger area is the bottom of the floating structure under water; the connecting surface is the full waterline surface of the floating structure.

The docking rotary floating production storage system according to claim 1, further characterized in that: the outer surface of the lower structure is connected with an annular side plate which increases longitudinal/crossing and heave damping of the floating body.

3. The docking rotary floating production and storage system according to claim 1, further characterized in that: the interior of the upper structure has a central warehouse I having a height corresponding thereto, and a plurality of peripheral compartments 1 are provided at a periphery thereof. Surrounding the watertight compartment of the central compartment, the plurality of watertight compartments are respectively fixedly connected to the inner wall of the upper structural body casing and the outer wall of the central compartment 1;

The inner structure of the lower structure has a central compartment corresponding to its height, and a plurality of watertight compartments surrounding the central compartment are disposed around the central compartment II, and the plurality of watertight compartments are respectively fixedly connected to the inner wall and the central compartment of the outer structural shell The outer wall of the cockroach.

4. The docking rotary floating production and storage system according to claim 3, further characterized in that: said central cabin I and the central cabin are connected to form a moon pool connected to seawater, supporting flexible, tower type And steel catenary risers.

5. The docking rotary floating production and storage system according to claim 1, further comprising: a plurality of support columns disposed outside the floating body, the two ends of the support column and the upper structure respectively The lower structure is fixedly connected; each of the support columns is in the same plane as the axis of the structure.

6 . The docking rotary floating production and storage system according to claim 5 , wherein: each of the support columns has the same length, and the plurality of support columns are located at the same end of the upper structure. Above, the support column is located on the same plane as the fixed end of the lower structure; the adjacent two support columns constitute an isosceles triangle.

The docking rotary floating production and storage system according to any one of claims 1 to 6, wherein: the floating structure is a double-shell structure.

The docking rotary floating production and storage system according to any one of claims 1 to 6, characterized in that: the deck is provided with a production module and a living module which are independently arranged, and the living module Located on one side of the deck, including a living office building and a helicopter deck above the living office building; the production module includes a main generator module and a heat station module located near the living module in the middle of the deck; on the other side of the deck, a water treatment module and an oil and gas processing module; a torch tower is disposed between the water treatment module and the oil and gas processing module; and a crane is disposed beside the living module.

The docking table-top floating production and storage system according to any one of claims 1 to 6, wherein: the multi-point mooring system is disposed outside the floating body.

10. The docking rotary floating production storage system according to claim 3, further characterized by: said watertight compartment comprising a central compartment connected to the inner compartment of the oil storage compartment and the inner casing and the structural outer casing Multi-functional outer cabin; one side of the floating body is provided with a mooring cable and an outer hose for external oil transportation.