WO2014055050A1 - Bearing element having an outer bearing ring consisting of a ring of metal and formed by injecting plastic material therein - Google Patents

Bearing element having an outer bearing ring consisting of a ring of metal and formed by injecting plastic material therein Download PDF

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Publication number
WO2014055050A1
WO2014055050A1 PCT/TR2013/000304 TR2013000304W WO2014055050A1 WO 2014055050 A1 WO2014055050 A1 WO 2014055050A1 TR 2013000304 W TR2013000304 W TR 2013000304W WO 2014055050 A1 WO2014055050 A1 WO 2014055050A1
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WO
WIPO (PCT)
Prior art keywords
metal
bearing element
bearing
ring
plastic material
Prior art date
Application number
PCT/TR2013/000304
Other languages
French (fr)
Inventor
Selim TURAL
Original Assignee
OZTEKNIK MOTORLU TAŞITLAR VE MAKINA SANAYl TICARET A.Ş
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by OZTEKNIK MOTORLU TAŞITLAR VE MAKINA SANAYl TICARET A.Ş filed Critical OZTEKNIK MOTORLU TAŞITLAR VE MAKINA SANAYl TICARET A.Ş
Publication of WO2014055050A1 publication Critical patent/WO2014055050A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C23/00Bearings for exclusively rotary movement adjustable for aligning or positioning
    • F16C23/02Sliding-contact bearings
    • F16C23/04Sliding-contact bearings self-adjusting
    • F16C23/043Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings
    • F16C23/045Sliding-contact bearings self-adjusting with spherical surfaces, e.g. spherical plain bearings for radial load mainly, e.g. radial spherical plain bearings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/203Multilayer structures, e.g. sleeves comprising a plastic lining
    • F16C33/205Multilayer structures, e.g. sleeves comprising a plastic lining with two layers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/04Shaping by casting by injection-moulding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C2220/00Shaping
    • F16C2220/02Shaping by casting
    • F16C2220/06Shaping by casting in situ casting or moulding

Definitions

  • the invention relates to a bearing element comprising a metal bush intended for being used in suspension systems in vehicles and for providing operating torque (i.e. moment) applied thereto.
  • the invention in particular, relates to a bearing element having an outer bearing produced by injecting metal layer and plastic material together for absorbing vibrations.
  • suspension system located between the vehicle body and wheels is intended for absorbing vibrations resulting from road structure.
  • Suspension system is needed for driving comfort and safety.
  • the suspension system operates in cooperation with steering system, front geometry, and wheels.
  • Road handling capability of the vehicles is the most significant factor in providing driving safety.
  • the connection of vehicles with the ground, as well as road handling, is ensured by various components operating together.
  • Spaceframe, steering system, suspension system, brake system and the wheels are connected to the vehicle body in a certain order.
  • the suspension system not only carries vehicle weight, but it also helps the tires to grip the road. Active safety, balance, and comfort of the vehicle are dependent on the fact that this system functions properly.
  • Torque rods and V-stays are connecting pieces used in heavy and light commercial vehicles. They have a crucial role in next generation vehicles with suspension and load carrying properties thereof. They are effectively used in independent suspension in buses. Torque rods are the connecting pieces between the chassis and the axle and they limit lateral movement; moreover, they are designed for taking the forces resulting from braking, acceleration, and sudden impacts. Track control arm and ball joints connected thereto are integrated with axle carrier, steering system components, anti roll bar, spring and shock absorbers in front suspension systems. Since the outer part of the bearing element provided in rod end within the prior art is made of plastic, it corrodes in a short time; thereby causing the tires to make an uncontrolled angle with respect to the ground. This, in turn, causes fatal accidents by affecting driver control negatively, for example pulling the vehicle right/left.
  • torque (i.e. moment of rotation) values of the bearing element vary during operating time of the part.
  • the present invention relates to a bearing element to be used in suspension systems which meets the needs stated above, reduces product costs, and provides some other advantages.
  • the object of the invention is to form a plastic layer between the metal bush and metal layer.
  • the outermost layer is made of plastic material, which is subjected to corrosion; in the present configuration, however, the outer part of the plastic layer is made of metal material.
  • An object of the invention is to inject plastic material into the inner surface of the outermost metal layer during production.
  • an outer bearing the inner surface of which has a plastic layer and the outer surface of which comprises metal material, is obtained.
  • Another object of the invention is to minimize the cost of parts by using injection method while forming the outer bearing.
  • Another object of the invention is to increase the duration in which the parts need to be replaced by preventing corrosion to occur in the outer bearing by utilizing injection method in outer bearing formation.
  • Yet another object of the invention is to reduce the damage to the other components of the vehicle due to the problems resulting from corrosion.
  • a further object of the invention is to minimize torque difference of the bearing element of the vehicle during operation.
  • the invention relates to a bearing element comprising a metal bush and used in suspension systems; wherein it comprises a metal layer having an inner surface with plastic layer where said metal bush is centered.
  • Fig. 1 is the schematic view of the bearing element used within the state of the art.
  • Fig. 2 is the perspective view of the plastic layer injected into the inner surface of the bearing element according to the invention, together with the mounting process.
  • Fig. 3 is the overall perspective view of the bearing element according to the invention when the metal bush is mounted in the bearing element.
  • the invention relates to a bearing element (A) comprising a metal bush (10) and used in suspension systems; wherein it comprises a metal layer (31) having an inner surface with plastic layer (32) where said metal bush (10) is centered.
  • FIG. 1 the perspective view of the bearing element used within the state of the art is shown.
  • an outer bearing (20) made of plastic material is placed in the outer part of the metal bush (10).
  • the metal layer (31) and the plastic material are integrally produced, i.e. by injecting the plastic layer (32) into the metal layer (31).
  • Fig. 3 the top view of the bearing element according to the invention is given in mounted state.
  • the plastic layer (32) is injected into the metal layer (31) and the outer bearing (30) in which the metal bush (10) will be embedded is produced.
  • the metal bush (10) is positioned in the outer bearing and the bearing element according to the invention is made ready to be used in the suspension system.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention relates to a bearing element (A) comprising a metal bush (10) and used in suspension systems; wherein it comprises a metal layer (31 ) having an inner surface with plastic layer (32) where said metal bush (10) is centered.

Description

DESCRIPTION
BEARING ELEMENT HAVING AN OUTER BEARING RING CONSISTING OF A RING OF METAL AND FORMED BY INJECTING PLASTIC MATERIAL THEREIN TECHNICAL FIELD
The invention relates to a bearing element comprising a metal bush intended for being used in suspension systems in vehicles and for providing operating torque (i.e. moment) applied thereto.
The invention, in particular, relates to a bearing element having an outer bearing produced by injecting metal layer and plastic material together for absorbing vibrations.
PRIOR ART
In the vehicles used today, developments for a safer travel are being made. The suspension system located between the vehicle body and wheels is intended for absorbing vibrations resulting from road structure. Suspension system is needed for driving comfort and safety.
The suspension system operates in cooperation with steering system, front geometry, and wheels.
Road handling capability of the vehicles is the most significant factor in providing driving safety. The connection of vehicles with the ground, as well as road handling, is ensured by various components operating together. Spaceframe, steering system, suspension system, brake system and the wheels are connected to the vehicle body in a certain order. The suspension system not only carries vehicle weight, but it also helps the tires to grip the road. Active safety, balance, and comfort of the vehicle are dependent on the fact that this system functions properly.
One of the most important parts of said system is torque rod. Torque rods and V-stays are connecting pieces used in heavy and light commercial vehicles. They have a crucial role in next generation vehicles with suspension and load carrying properties thereof. They are effectively used in independent suspension in buses. Torque rods are the connecting pieces between the chassis and the axle and they limit lateral movement; moreover, they are designed for taking the forces resulting from braking, acceleration, and sudden impacts. Track control arm and ball joints connected thereto are integrated with axle carrier, steering system components, anti roll bar, spring and shock absorbers in front suspension systems. Since the outer part of the bearing element provided in rod end within the prior art is made of plastic, it corrodes in a short time; thereby causing the tires to make an uncontrolled angle with respect to the ground. This, in turn, causes fatal accidents by affecting driver control negatively, for example pulling the vehicle right/left.
In the state of the art, cost of assembly and cost of parts regarding the bearing system are high.
Again in the state of the art, mounting of the bearing element takes quite a long time.
Further, in the state of the art, torque (i.e. moment of rotation) values of the bearing element vary during operating time of the part.
It is obvious, inspired by the state of the art, that a novel bearing element is needed to be introduced for bearing elements within suspension systems in order to solve the aforementioned problems. The present invention is for solving the above mentioned problems.
OBJECT OF THE INVENTION
The present invention relates to a bearing element to be used in suspension systems which meets the needs stated above, reduces product costs, and provides some other advantages.
The object of the invention is to form a plastic layer between the metal bush and metal layer. In prior art, the outermost layer is made of plastic material, which is subjected to corrosion; in the present configuration, however, the outer part of the plastic layer is made of metal material.
An object of the invention is to inject plastic material into the inner surface of the outermost metal layer during production. Thus, an outer bearing, the inner surface of which has a plastic layer and the outer surface of which comprises metal material, is obtained. Another object of the invention is to minimize the cost of parts by using injection method while forming the outer bearing.
Another object of the invention is to increase the duration in which the parts need to be replaced by preventing corrosion to occur in the outer bearing by utilizing injection method in outer bearing formation.
Yet another object of the invention is to reduce the damage to the other components of the vehicle due to the problems resulting from corrosion.
A further object of the invention is to minimize torque difference of the bearing element of the vehicle during operation. In order to achieve the above mentioned objects, the invention relates to a bearing element comprising a metal bush and used in suspension systems; wherein it comprises a metal layer having an inner surface with plastic layer where said metal bush is centered.
BRIEF DESCRIPTION OF THE FIGURES ALLOWING A BETTER UNDERSTANDING OF THE INVENTION
Fig. 1 is the schematic view of the bearing element used within the state of the art.
Fig. 2 is the perspective view of the plastic layer injected into the inner surface of the bearing element according to the invention, together with the mounting process. Fig. 3 is the overall perspective view of the bearing element according to the invention when the metal bush is mounted in the bearing element.
REFERENCE NUMERALS
10. Metal bush 20. Plastic outer bearing 30. Outer bearing
31. Metal layer
32. Plastic layer A. Bearing element
DETAILED DESCRIPTION OF AN EXEMPLARY EMBODIMENT OF THE INVENTION
The invention relates to a bearing element (A) comprising a metal bush (10) and used in suspension systems; wherein it comprises a metal layer (31) having an inner surface with plastic layer (32) where said metal bush (10) is centered.
It performs a safety use for preventing the vibrations on the vehicle and taking the loads applied due to operating conditions. Therefore, it is required that torque rods and V-stays are long lasting and resistant against external factors. In Fig. 1 , the perspective view of the bearing element used within the state of the art is shown. In this technique, an outer bearing (20) made of plastic material is placed in the outer part of the metal bush (10). The fact that the outer bearing (20) is made of plastic material, as well as the vibration and forces applied on the element, causes corrosion in a short time. As shown in Fig. 2 of the invention, the metal layer (31) and the plastic material are integrally produced, i.e. by injecting the plastic layer (32) into the metal layer (31).
In Fig. 3, the top view of the bearing element according to the invention is given in mounted state. The plastic layer (32) is injected into the metal layer (31) and the outer bearing (30) in which the metal bush (10) will be embedded is produced. Afterwards, the metal bush (10) is positioned in the outer bearing and the bearing element according to the invention is made ready to be used in the suspension system.
The protection scope of the present application is defined in claims and cannot be limited to the descriptions made for illustrative purposes in any way. It is obvious that the skilled person can apply the novelty of the present invention in other fields serving similar purposes. Therefore, it is also clear that such embodiments will lack the criteria of novelty and in particular exceeding the state of the art.

Claims

1. A bearing element (A) comprising a metal bush (10) and used in suspension systems; characterized in that it comprises a metal layer (31) having an inner surface with plastic layer (32) where said metal bush (10) is centered.
2. A bearing element according to Claim 1 ; characterized in that it comprises a plastic layer (32) fixed ih the inner surface of said metal layer (31 ) by means of injection method.
PCT/TR2013/000304 2012-10-04 2013-10-04 Bearing element having an outer bearing ring consisting of a ring of metal and formed by injecting plastic material therein WO2014055050A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TR2012/11374 2012-10-04
TR201211374 2012-10-04

Publications (1)

Publication Number Publication Date
WO2014055050A1 true WO2014055050A1 (en) 2014-04-10

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ID=49780298

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/TR2013/000304 WO2014055050A1 (en) 2012-10-04 2013-10-04 Bearing element having an outer bearing ring consisting of a ring of metal and formed by injecting plastic material therein

Country Status (1)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1151129A (en) * 1966-12-10 1969-05-07 Skf Kugellagerfabriken Gmbh Improvements in or relating to Ball-And-Socket Joints.
US4060287A (en) * 1976-06-30 1977-11-29 Kamatics Corporation Bearing seal and method of forming same
DE102010007791A1 (en) * 2010-02-12 2011-09-08 Aktiebolaget Skf Radially universal joint bearing manufacturing method, involves partially loosening and/or removing spacer from space between outer and inner circumference surfaces after hardening material of outer ring
US20110262059A1 (en) * 2010-04-27 2011-10-27 Minebea Co., Ltd. Sliding bearing having self-lubricating liner

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1151129A (en) * 1966-12-10 1969-05-07 Skf Kugellagerfabriken Gmbh Improvements in or relating to Ball-And-Socket Joints.
US4060287A (en) * 1976-06-30 1977-11-29 Kamatics Corporation Bearing seal and method of forming same
DE102010007791A1 (en) * 2010-02-12 2011-09-08 Aktiebolaget Skf Radially universal joint bearing manufacturing method, involves partially loosening and/or removing spacer from space between outer and inner circumference surfaces after hardening material of outer ring
US20110262059A1 (en) * 2010-04-27 2011-10-27 Minebea Co., Ltd. Sliding bearing having self-lubricating liner

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