WO2014047761A1 - Method for producing high-purity nanometer zinc oxide from low-grade zinc oxide ore by ammonia process - Google Patents

Method for producing high-purity nanometer zinc oxide from low-grade zinc oxide ore by ammonia process Download PDF

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WO2014047761A1
WO2014047761A1 PCT/CN2012/081874 CN2012081874W WO2014047761A1 WO 2014047761 A1 WO2014047761 A1 WO 2014047761A1 CN 2012081874 W CN2012081874 W CN 2012081874W WO 2014047761 A1 WO2014047761 A1 WO 2014047761A1
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zinc oxide
ammonia
low
leaching
oxide ore
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PCT/CN2012/081874
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French (fr)
Chinese (zh)
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陈尚全
李时春
李晓红
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陈尚全
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Priority to PCT/CN2012/081874 priority Critical patent/WO2014047761A1/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B82NANOTECHNOLOGY
    • B82YSPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
    • B82Y40/00Manufacture or treatment of nanostructures
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01GCOMPOUNDS CONTAINING METALS NOT COVERED BY SUBCLASSES C01D OR C01F
    • C01G9/00Compounds of zinc
    • C01G9/02Oxides; Hydroxides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/02Preliminary treatment of ores; Preliminary refining of zinc oxide
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/20Obtaining zinc otherwise than by distilling
    • C22B19/24Obtaining zinc otherwise than by distilling with leaching with alkaline solutions, e.g. ammonia
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B19/00Obtaining zinc or zinc oxide
    • C22B19/34Obtaining zinc oxide
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/60Particles characterised by their size
    • C01P2004/64Nanometer sized, i.e. from 1-100 nanometer
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/12Surface area
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2006/00Physical properties of inorganic compounds
    • C01P2006/80Compositional purity
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the present invention relates to a method for producing zinc oxide, and more particularly to a method for producing high-purity nano zinc oxide.
  • zinc oxide ore usually has a low zinc content (the content of valuable elements is less than 30% Zn; Pb 0.15%; Cu 0. 008%; Mn 0. 06%), and the composition is complex, mostly in the zinc ore, zinc Iron spinel and heteropolar ore, the content of iron oxide, silicon oxide, calcium oxide and magnesium oxide in the ore of the ore is high (about Fe 2 0 :!
  • zinc iron spinel and heteropolar mines decompose slowly under low acid conditions, and problems such as low leaching efficiency, high cost, and environmental pollution still exist.
  • Many metallurgical workers at home and abroad believe that zinc oxide ore containing less than 20% zinc should not be treated by a wet leaching process alone.
  • the most ideal method is to carry out selective leaching of zinc to allow zinc to enter the solution, and zinc is valuable for recycling.
  • high-purity zinc oxide generally means that the mass fraction of zinc oxide is above 99.7%.
  • High-purity zinc oxide is an indispensable high-tech raw material for modern industry. It is widely used, mainly for glass, feed and ceramics. Dozens of industries, such as dyes, paints, paper, rubber, pesticides, oil refining, galvanizing, special steel, alloys, defense technology, etc., whether it is glass, paper, rubber, oil refining, etc., have a large demand for zinc oxide. And the purity requirements are very high.
  • the method for producing high-purity zinc oxide is mainly indirect method.
  • Indirect method generally uses zinc ingot as raw material, through electrolytic reduction, or high-temperature gasification, air oxidation and condensation to obtain zinc oxide, different zinc ingots.
  • Nano-ZnO is a new type of high-performance fine inorganic product with a particle size between 100 nm and facing the 21st century. It exhibits many special properties such as non-migration, fluorescence, piezoelectricity, absorption. And the ability to scatter ultraviolet light, etc., using its wonderful properties in light, electricity, magnetism, sensitivity, etc., can manufacture gas sensors, phosphors, varistors, ultraviolet shielding materials, image recording materials, piezoelectric materials, varistor, high-efficiency catalysts. , magnetic materials and plastic films.
  • methods for producing nano zinc oxide include chemical precipitation method, sol-gel method, microemulsion method, and hydrothermal synthesis method.
  • the raw materials used are zinc calcine or pure zinc salts containing more than 50% zinc.
  • the ammonia method is a common method for preparing zinc oxide.
  • the general steps of the ammonia method include: preparing a zinc-ammonium solution by using ammonia-carbon ammonium combined leaching for a zinc-containing material.
  • the liquid mixture purified, evaporated ammonia, dried and calcined to obtain zinc oxide products, generally having a zinc oxide content of 95-98%.
  • Nano-ZnO is a new type of high-performance fine inorganic product with a particle size between 1-100 nm and facing the 21st century. It exhibits many special properties such as non-migration, fluorescence, and piezoelectricity. Absorbing and scattering ultraviolet light, etc., using its wonderful properties in light, electricity, magnetism, sensitivity, etc., it can manufacture gas sensors, phosphors, varistors, UV shielding materials, image recording materials, piezoelectric materials, varistors, and high efficiency. Catalysts, magnetic materials and plastic films.
  • methods for producing nano zinc oxide include chemical precipitation method, sol-gel method, microemulsion method, and hydrothermal synthesis method.
  • all the raw materials used are zinc calcine or pure zinc salts containing more than 50% of zinc.
  • the open ammonia leaching method for the production of nano zinc oxide technology is a low temperature hydrolysis method such as: Chinese Patent Application No. 92103230. 7 Reveals a modification to the traditional ammonia system for the production of zinc oxide.
  • the purified zinc-ammonium complex solution is diluted with water to hydrolyze part of the zinc-ammonium complex solution to obtain basic zinc carbonate (the ratio of zinc hydroxide to zinc carbonate is 2:1), and then heating is continued until the zinc ammonia
  • the complex solution is decomposed and calcined at a high temperature to obtain 30- ⁇ nano zinc oxide.
  • the undissociated zinc-ammonium complex solution will continue to grow on the surface of the original nucleus during the thermal decomposition process, which will promote the growth of the original hydrolyzed crystal, which will easily cause the size of the basic zinc carbonate crystal. Uneven, making the final product particle size difficult to control.
  • Chinese Patent Application No. 200610130477. 7 discloses an improved technique for the production of zinc oxide by conventional ammonia complexation.
  • the zinc-ammonium complex solution is continuously mixed with 1: 2-20 hot water or hot mother liquor, and the mother liquor is heated. After the heat preservation, the solution is used for the hydrolysis of the zinc-ammonium complex liquid to obtain 10-50 rm of nano zinc oxide.
  • the ammonia is crystallized out after the precipitation of ammonia, and the decomposition temperature is high (the initial decomposition of zinc hydroxide is about 125 ⁇ , and the zinc carbonate is about 300 ° C), in order to obtain high For pure products, a sufficiently high decomposition temperature must be ensured.
  • the temperature of 500 ° C or higher is controlled to completely decompose the basic zinc carbonate.
  • the Chinese patent application with the application number 200610130477. 7 has a calcination temperature of up to 550 'C. High temperature calcination seriously affects the specific surface area, dispersibility and fluidity of zinc oxide, which in turn affects its application.
  • One of the objects of the present invention is to provide a method for efficiently recovering zinc in low-grade zinc oxide ore and preparing high-purity nano zinc oxide in view of the above problems.
  • a method for producing high-purity nano zinc oxide by low-grade zinc oxide ore leaching method comprising the following steps:
  • the amount of slaked lime added is low-grade zinc oxide by weight ratio. 3-5% of the ore, the mass percentage of water in the mixture is controlled at 8-10%;
  • the refining treatment is carried out by: adding ammonium phosphate and a surfactant to the liquid after purifying and removing the impurities, and adding the amount of l-3 kg of phosphoric acid hinge in the liquid after purification and impurity removal treatment per cubic meter, 10- 50g surfactant;
  • the invention firstly applies the existing ammonia method for preparing zinc oxide to the treatment of low-grade zinc oxide ore, and at the same time, on the basis of the existing ammonia method, pretreatment is added before the ammonia leaching step. That is, the slaked lime is added to the low-grade zinc oxide ore for mixing and activation, and an appropriate amount of sodium fluorosilicate is added to the leaching solution. In addition, after purification and impurity removal, the liquid refining treatment step is increased.
  • the gangue component of the low-grade zinc oxide ore has a high content of calcium oxide and magnesium, it cannot be leached by an acid method, and not only the acid consumption is large, but also a large amount of calcium and magnesium are eluted, and purification is difficult. Therefore, the present invention is leached by ammonia method, and the ash powder of the shale plays a loose and puffing effect on the mineral, and the ultrafine particles of the gangue in the ore also play a certain role in the leaching agent.
  • the chemical reaction equation for the leaching step is:
  • ⁇ 03.10kg ⁇ surfactant such as SDS is added to each of the cubic meters of ammonia-carbon ammonium chloride leaching agent.
  • the surfactant reduces the surface energy and cooperates with sodium fluorosilicate to break the coating effect of the ultrafine particles to improve the penetration ability of the leaching agent and further improve the recovery rate of zinc.
  • 0.5-lkg of dicyandiamide is further added per cubic meter of ammonia-carbon mash.
  • bis-diamine can reduce the evaporation of ammonia during the leaching process, improve the leaching working environment, and reduce the loss of ammonia.
  • leaching with a wet ball mill while leaching the low grade zinc oxide ore to be treated is preferably: leaching with a wet ball mill while leaching the low grade zinc oxide ore to be treated.
  • the original lattice structure can be destroyed and leached while being activated, thereby improving the leaching efficiency.
  • the leaching time in the ball mill is 50 to 60 minutes, and the ball mill outlet material is all passed through a 140 mesh sieve.
  • the ball leaching wet leaching destroys the ore lattice structure (mechanical activation) in combination with the chemical activation of the surfactant and the ash powder to achieve higher leaching speed and leaching rate.
  • a higher leaching rate is obtained by pre-activation of the raw materials and mechanical activation of the ball milling and the addition of the active agent (sodium fluorosilicate, SDS, etc.).
  • the leaching solution obtained after leaching is heated to 95-105 Torr for ammonia precipitation (pre-vaporized ammonia), straight To the leachate c (NH : i ) 3ra 0 l / L (to achieve a near-saturated solution of zinc-ammonium complex, but not to precipitate zinc), then add ammonium persulfate at 2-4kg / m : i and stir for oxidation complete.
  • the heating method uses indirect heating. When C (NH 3 ) 3. 5mol/L, the zinc-ammonium complex liquid is close to saturation, and zinc is not precipitated. When the ammonia is crystallized, the temperature is controlled within 105, and the speed of the ammonia-gas container is 600-900r/min.
  • the pre-steaming step removing excess free ammonia, reducing the complexing ability of ammonia, and at the same time, because the temperature is raised, the silicate colloid and its impurities are suspected to be precipitated, so that the impurity ions can be removed, which is beneficial to the removal of the impurity ions.
  • Purification is one of the reasons for the production of high-purity products; on the other hand, a large amount of carbonate ions in the solution can be removed, and the next step of the dehydration crystallization process of the complex liquid is favorable for hydrolysis to obtain zinc hydroxide crystal nuclei and reduce zinc carbonate.
  • the composition can be one of the reasons for producing a large specific surface area; after pre-steaming, ammonium persulfate is added as an oxidizing agent to remove impurities such as iron and manganese.
  • the zinc concentration of the solution in the ammoniated container is detected at any time.
  • the zinc content is 1-1.5%
  • the sodium hydroxide solution is added to the container, and the amount of the solution is added per cubic meter of the solution.
  • 30% sodium hydroxide solution 35 liters, when the zinc content in the solution is less than 0.3%, the end of the ammonia distillation (the end of the ammonia distillation, the mountain contains a portion of the sulfate in the solution, forming a stable ammonium salt, continue Steaming ammonia has no meaning, and it will produce zinc sulfate bismuth double salt precipitation, which affects the quality of nano zinc oxide products).
  • the ammoniated solution is added to a 5% by mass sodium stearate solution of 3-5 L per cubic meter.
  • Sodium stearate is added during the process of steaming, so that the resulting nanocrystals are encapsulated and no longer grow.
  • the low-grade zinc oxide ore is a mixed ore of one or more of a zinc-zinc ore, a zinc-iron-tip stone or a heteropolar ore having a zinc content of 8% to 30%.
  • the method of the invention can be applied to various low-grade zinc oxide ore, and has wide application range.
  • a second object of the present invention is to provide a high-purity and highly active nano zinc oxide by using a technique of drying calcination at a temperature of 150 to 300 °C.
  • the main result is zinc hydroxide, and the decomposition temperature of the zinc hydroxide is lower than that of the basic zinc carbonate, and the purity is obtained by calcining at a temperature of 150 to 300 ° C. Zinc oxide at 99.7% or more, because the crystal nucleus of zinc hydroxide is smaller than basic zinc carbonate, so the final
  • a high-quality nano zinc oxide powder having a uniform particle diameter of 10 to 30 nm and a specific surface area of 100 m 7 g or more can be obtained.
  • the ammonia method is applied to the treatment of low-grade zinc oxide ore, and the existing ammonia method is technically improved, the activation step is added before the leaching and added during the leaching.
  • Sodium fluorosilicate, surfactant and dicyandiamide on the one hand, high-grade leaching of low-grade zinc oxide ore, addition of pre-steamed ammonia in the subsequent process, and addition of a resisting agent in the process of ammonia evaporation to inhibit crystal growth, obtaining particles
  • the nano-zinc oxide precursor having a small diameter and a narrow distribution; on the other hand, the present invention preferably uses a lower calcination temperature to obtain a high-purity nano-zinc oxide having a large specific surface area (purity can reach 99.7%), High practical value and economic price;
  • the treatment method of the invention has low energy consumption and high efficiency.
  • the valuable and harmful heavy gold in the low-grade zinc oxide ore is leached and used, and washed with water to achieve
  • the innovations of the present invention mainly include: U) increasing the pre-steaming treatment, first removing too much free ammonia, and achieving the purpose of rapid product formation when steaming ammonia; (2) during the process of steaming ammonia, when the zinc-ammonia complex solution When the ammonia concentration is low, the liquid enthalpy is increased by adding sodium hydroxide to achieve the purpose of rapid ammonia evolution; (3) adding a surfactant (such as SDS), strontium phosphate, and the solution in the zinc ammonia complex solution.
  • a surfactant such as SDS
  • strontium phosphate strontium phosphate
  • the ammonium phosphate and the surfactant are added to the liquid after the decontamination treatment, and 1 kg of ammonium phosphate and 50 g of the surfactant SDS are added to the liquid after the cubic cleaning and impurity removal treatment, to the binding liquid;
  • the raw material of the chemical is: Zn9.67%. Fel9.33%. Si026. 63%, Ca028.34%
  • the zinc phase composition is 12.28% zinc carbonate, zinc silicate 2.37%. 0. 8 2%, iron-zinc spinel 3. 2U%o
  • Raw material zinc oxide ore 3 # , its composition is: Znl3.6%. Fel8.67%. Si027.83%, Ca029.92% Its zinc phase composition is zinc carbonate 7.%%, zinc silicate 2. 21 %. Zinc sulfide 0.76%, iron-zinc spinel 2.67%

Abstract

Disclosed is a method for producing a high-purity nanometer zinc oxide from low-grade zinc oxide ore by an ammonia process. The method comprises: taking slaked lime of 3-5% mass of the low-grade zinc oxide ore for activation before leaching, then taking ammonia water-ammonium bicarbonate solution as a leaching agent, adding 0.3-0.5kg of sodium fluorosilicate to per cubic meter of the leaching agent for leaching, purifying for impurity removal, and refining. On one hand, efficient leaching of the low-grade zinc oxide ore is achieved, and the high-purity nanometer zinc oxide with a large specific surface area can be obtained at a low calcination temperature; and on the other hand, the treatment method is low in energy consumption, valuable and harmful heavy metals in the low-grade zinc oxide ore can be all leached out for use and cleaned with water, and accordingly economy, environment friendliness and reasonable utilization of renewable resources are achieved.

Description

说明书:  Instructions:
一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方法 技术领域  Method for producing high-purity nano zinc oxide by using low-grade zinc oxide ore ammonia method
本发明涉及一种氧化锌的生产方法,特别涉及一种高纯纳米氧化锌的生产方 法。  The present invention relates to a method for producing zinc oxide, and more particularly to a method for producing high-purity nano zinc oxide.
背景技术 Background technique
目前氧化锌产品的生产一般用含锌量高的矿进行焙烧成锌焙砂作原料,因为 其含锌率较高, 浸提相对容易。 随着长年的开采, 高品位矿源己越来越少, 品位 也逐渐降低,人们现己开始注意氧化锌矿的利用。但氧化锌矿通常含锌率较低 (有 价元素含量 Zn 30%以下; Pb 0. 15%; Cu 0. 008%; Mn 0. 06% ), 且成分复杂, 多 以菱锌矿、锌铁尖晶石和异极矿存在,矿石中脉石成分氧化铁、氧化硅、氧化钙、 氧化镁含量高 (分别约 Fe20:!4- 7%; Si0,3-5%; Ca030- 32%; Mg0 7- 8%)。 综合回收 利用价值不大, 而对锌的选矿、 酸浸都较困难, 选矿成本高, 是国内外选矿长期 存在的重大技术难题。近年来国内外对氧化锌矿的浸提的方法大多是,用含强酸 的硫酸锌溶液对氧化锌矿浸出, 虽然锌浸出率有所提高, 但进入溶液的铁、硅量 也高, 除铁困难, 消耗试剂量大,洗涤液带走锌多。中国公开专利如 CN1477217 A对上述方法做了改进, 先采用含硫酸锌 pH=3- 4的溶液进行中性浸出, 再进行 低酸浸出工艺 。 但锌铁尖晶石、 异极矿在低酸情况下分解缓慢, 浸出效率低 、 成本高 、 环境污染等问题仍然存在。 国内外的许多冶金工作者都认为, 含锌量 低于 20%的氧化锌矿不宜单独用湿法浸出工艺来处理。 At present, the production of zinc oxide products is generally calcined into zinc calcine as a raw material with a high zinc content, because the zinc content is high and the leaching is relatively easy. With years of mining, the number of high-grade ore sources has become less and less, and the grade has gradually decreased. People have begun to pay attention to the utilization of zinc oxide ore. However, zinc oxide ore usually has a low zinc content (the content of valuable elements is less than 30% Zn; Pb 0.15%; Cu 0. 008%; Mn 0. 06%), and the composition is complex, mostly in the zinc ore, zinc Iron spinel and heteropolar ore, the content of iron oxide, silicon oxide, calcium oxide and magnesium oxide in the ore of the ore is high (about Fe 2 0 :! 4- 7%; Si0, 3-5%; Ca030- 32% ; Mg0 7- 8%). The comprehensive recycling value is not large, but the zinc ore dressing and acid leaching are difficult, and the high dressing cost is a major technical problem for long-term domestic and international mineral processing. In recent years, most of the methods for extracting zinc oxide ore at home and abroad are to leaching zinc oxide ore with a zinc sulfate solution containing a strong acid. Although the zinc leaching rate is improved, the amount of iron and silicon entering the solution is also high. Difficulties, the amount of reagents consumed is large, and the washing liquid takes away more zinc. Chinese public patents such as CN1477217 A have improved the above method by first performing a neutral leaching process using a solution containing zinc sulfate pH=3, followed by a low acid leaching process. However, zinc iron spinel and heteropolar mines decompose slowly under low acid conditions, and problems such as low leaching efficiency, high cost, and environmental pollution still exist. Many metallurgical workers at home and abroad believe that zinc oxide ore containing less than 20% zinc should not be treated by a wet leaching process alone.
最理想的方法是进行锌的选择性浸出,使锌进入溶液中,锌得到有价值的回 收利用。  The most ideal method is to carry out selective leaching of zinc to allow zinc to enter the solution, and zinc is valuable for recycling.
另一方面, 高纯度氧化锌一般是指氧化锌的质量分数在 99. 7%以上, 高纯氧 化锌是现代工业不可缺少的一种高科技原料, 用途广泛, 主要用于玻璃、 饲料、 陶瓷、 染料、 油漆、 造纸、 橡胶、 农药、 炼油、 镀锌、 特种钢材、 合金、 国防科 技等数十种行业企业, 无论是玻璃、造纸, 还是橡胶、炼油等都对氧化锌需求量 很大, 并且纯度要求非常高。  On the other hand, high-purity zinc oxide generally means that the mass fraction of zinc oxide is above 99.7%. High-purity zinc oxide is an indispensable high-tech raw material for modern industry. It is widely used, mainly for glass, feed and ceramics. Dozens of industries, such as dyes, paints, paper, rubber, pesticides, oil refining, galvanizing, special steel, alloys, defense technology, etc., whether it is glass, paper, rubber, oil refining, etc., have a large demand for zinc oxide. And the purity requirements are very high.
目前生产高纯氧化锌的方法, 主要是间接法, 间接法一般以锌锭为原料, 通过电解还原,或高温气化, 空气氧化再冷凝收集制得氧化锌,不同的锌锭原  At present, the method for producing high-purity zinc oxide is mainly indirect method. Indirect method generally uses zinc ingot as raw material, through electrolytic reduction, or high-temperature gasification, air oxidation and condensation to obtain zinc oxide, different zinc ingots.
替换页 (细则第 26条) 料,生产出的氧化锌纯度也不一样,此工艺主要生产 99. 5%- -99. 7%的氧化锌。 纳米氧化锌 (ZnO)是一种粒径介于卜 lOO nm之间、面向 21世纪的新型高功 能精细无机产品, 表现出许多特殊的性质, 如非迁移性、 荧光性、 压电性、 吸收 和散射紫外线能力等, 利用其在光、 电、磁、 敏感等方面的奇妙性能, 可制造气 体传感器、 荧光体、 变阻器、 紫外线遮蔽材料、 图像记录材料、 压电材料、 压敏 电阻、 高效催化剂、 磁性材料和塑料薄膜等。 Replacement page (Article 26) The zinc oxide produced by the process is not the same. The process mainly produces 99.5% - 99.7% of zinc oxide. Nano-ZnO (ZnO) is a new type of high-performance fine inorganic product with a particle size between 100 nm and facing the 21st century. It exhibits many special properties such as non-migration, fluorescence, piezoelectricity, absorption. And the ability to scatter ultraviolet light, etc., using its wonderful properties in light, electricity, magnetism, sensitivity, etc., can manufacture gas sensors, phosphors, varistors, ultraviolet shielding materials, image recording materials, piezoelectric materials, varistor, high-efficiency catalysts. , magnetic materials and plastic films.
目前生产纳米氧化锌的方法, 主要有化学沉淀法、 溶胶-凝胶法、 微乳液法 以及水热合成法等。但是所采用的原料都是含锌量在 50%以上的锌焙砂或纯锌盐 等。  At present, methods for producing nano zinc oxide include chemical precipitation method, sol-gel method, microemulsion method, and hydrothermal synthesis method. However, the raw materials used are zinc calcine or pure zinc salts containing more than 50% zinc.
氨法是制备氧化锌的一种常用方法, 目前氨法 (氨 -碳铵联合浸出法生产氧 化锌) 的一般歩骤包括: 对含锌物料使用氨-碳铵联合浸取制得锌氨络合液, 经 净化、 蒸氨结晶、 干燥煅烧制得氧化锌产品, 一般氧化锌含量 95-98%。  The ammonia method is a common method for preparing zinc oxide. At present, the general steps of the ammonia method (ammonia-carbon ammonium combined leaching method for producing zinc oxide) include: preparing a zinc-ammonium solution by using ammonia-carbon ammonium combined leaching for a zinc-containing material. The liquid mixture, purified, evaporated ammonia, dried and calcined to obtain zinc oxide products, generally having a zinc oxide content of 95-98%.
这种传统的氨法制备氧化锌一直没有应用于低品位氧化锌矿的处理,主要原 因在于:  This conventional ammonia method for the preparation of zinc oxide has not been applied to the treatment of low-grade zinc oxide ore, mainly because:
1.因为矿物含锌率低, 含泥量高, 浸出液含锌浓度低, 浸取剂消耗量大, 成 本高, 企业无法承受。  1. Because the mineral zinc content is low, the mud content is high, the zinc concentration of the leachate is low, the consumption of the leachant is large, and the cost is high, which the enterprise cannot bear.
2.因为杂质成分复杂, 生产的产品合格率低, 产品价格低经济效益差。 2. Because of the complexity of the impurity components, the qualified rate of the products produced is low, and the product price is low and the economic benefits are poor.
3.常规手段浸取时, 锌矿的浸出率低, 浪费大, 锌矿的价值得不到利用和体 现。 3. When leaching by conventional means, the leaching rate of zinc ore is low and the waste is large, and the value of zinc ore is not utilized and manifested.
纳米氧化锌 (ZnO)是一种粒径介于 1- lOO nm之间、面向 21世纪的新型高功 能精细无机产品, 表现出许多特殊的性质, 如非迁移性、 荧光性、 压电性、 吸收 和散射紫外线能力等, 利用其在光、 电、 磁、 敏感等方面的奇妙性能, 可制造气 体传感器、 荧光体、 变阻器、 紫外线遮蔽材料、 图像记录材料、 压电材料、 压敏 电阻、 高效催化剂、 磁性材料和塑料薄膜等。  Nano-ZnO (ZnO) is a new type of high-performance fine inorganic product with a particle size between 1-100 nm and facing the 21st century. It exhibits many special properties such as non-migration, fluorescence, and piezoelectricity. Absorbing and scattering ultraviolet light, etc., using its wonderful properties in light, electricity, magnetism, sensitivity, etc., it can manufacture gas sensors, phosphors, varistors, UV shielding materials, image recording materials, piezoelectric materials, varistors, and high efficiency. Catalysts, magnetic materials and plastic films.
目前生产纳米氧化锌的方法, 主要有化学沉淀法、 溶胶-凝胶法、 微乳液法 以及水热合成法等。但是所釆用的原料都是含锌量在 50%以上的锌焙砂或纯锌盐 等。  At present, methods for producing nano zinc oxide include chemical precipitation method, sol-gel method, microemulsion method, and hydrothermal synthesis method. However, all the raw materials used are zinc calcine or pure zinc salts containing more than 50% of zinc.
目前巳公开的氨浸法生产纳米氧化锌技术, 都是低温水解法如: 中国专利申请号 92103230. 7公布了一种针对传统氨络合法生产氧化锌的改  At present, the open ammonia leaching method for the production of nano zinc oxide technology is a low temperature hydrolysis method such as: Chinese Patent Application No. 92103230. 7 Reveals a modification to the traditional ammonia system for the production of zinc oxide.
替换页 (细则第 26条) 进技术, 将净化后的锌氨络合液加水稀释, 使部分锌氨络合液水解, 得到碱式碳 酸锌(氢氧化锌与碳酸锌之比为 2 : 1 ), 然后继续加热直至锌氨络合液分解完毕, 经高温煅烧得到 30- ΙΟΟηη的纳米氧化锌。 Replacement page (Article 26) In the advancement technique, the purified zinc-ammonium complex solution is diluted with water to hydrolyze part of the zinc-ammonium complex solution to obtain basic zinc carbonate (the ratio of zinc hydroxide to zinc carbonate is 2:1), and then heating is continued until the zinc ammonia The complex solution is decomposed and calcined at a high temperature to obtain 30-ΙΟΟηη nano zinc oxide.
该技术专利以下问题需要解决:  The following issues need to be addressed in this technology patent:
水解后,未离解的锌氨络合液在加热分解过程中,新产生的碱式碳酸锌会在 原有晶核表面继续生长,促使原水解的晶体长大,容易造成碱式碳酸锌结晶体粒 径不均匀, 使最终产品粒径不易控制。  After hydrolysis, the undissociated zinc-ammonium complex solution will continue to grow on the surface of the original nucleus during the thermal decomposition process, which will promote the growth of the original hydrolyzed crystal, which will easily cause the size of the basic zinc carbonate crystal. Uneven, making the final product particle size difficult to control.
增加 4- 10倍的水量, 降低了制取过程中的效率, 增加能耗, 增加后端水处 理成本。  Increasing the amount of water by 4-10 times reduces the efficiency in the process of production, increases energy consumption, and increases the cost of back-end water treatment.
中国专利申请号 200610130477. 7公布了一种针对传统氨络合法生产氧化锌 的改进技术, 将锌氨络合液, 连续与 1 : 2- 20的热水或热的母液混合, 母液经加 热保温后循环用于锌氨络合液的水解, 制得 10- 50rm的纳米氧化锌。  Chinese Patent Application No. 200610130477. 7 discloses an improved technique for the production of zinc oxide by conventional ammonia complexation. The zinc-ammonium complex solution is continuously mixed with 1: 2-20 hot water or hot mother liquor, and the mother liquor is heated. After the heat preservation, the solution is used for the hydrolysis of the zinc-ammonium complex liquid to obtain 10-50 rm of nano zinc oxide.
该技术专利以下问题需要解决- 母液水解后氨不能完全分离出去,重复叠加达不到水解的效果,最终将是锌 氨络合液与锌氨络合液的混合。  The following problems need to be solved in the technical patent - the ammonia cannot be completely separated after the mother liquor is hydrolyzed, and the repeated superposition does not achieve the hydrolysis effect, and finally the mixture of the zinc ammonia complex solution and the zinc ammonia complex solution.
以上两种专利实质上都是设法在低温下, 利用水的大量稀释使溶液的 pH值 发生轻微改变而水解结晶获得部分纳米结晶体, 实际上仅仅依靠 pH值轻微的改 变只能获得在锌浓度较高时情况下极少一部分水解(从氧化锌在氨水溶解度曲线 图中可以查到)。 其实高浓度的锌氨液析出的效率高、 能耗低, 低浓度的锌氨液 析出的效率低、能耗高,人为加大水的比例量生产纳米氧化锌在技术上是可行的, 但在经济效益方面未必可行。  The above two patents are essentially trying to obtain a part of the nanocrystals by hydrolyzing and crystallization by using a large amount of dilution of water at a low temperature to slightly change the pH of the solution. In fact, only a slight change in pH can only be obtained in the zinc concentration. Very little hydrolysis at high temperatures (as can be seen from zinc oxide in the ammonia solubility curve). In fact, the high concentration of zinc ammonia solution has high efficiency and low energy consumption. The low concentration of zinc and ammonia liquid is low in efficiency and high in energy consumption. It is technically feasible to artificially increase the proportion of water to produce nanometer zinc oxide. It may not be feasible in terms of economic benefits.
另外, 目前氨浸法生产氧化锌过程中, 析氨后均以碱式碳酸锌结晶出来, 分 解温度高(氢氧化锌理论分解初使温度约 125Ό, 碳酸锌约 300°C ), 为得到高纯 产品, 必须保证足够高的分解温度, 一般控制温度 500°C以上, 才能使碱式碳酸 锌分解完全。 如申请号为 200610130477. 7的中国专利申请, 煅烧温度高达 550 'C。高温煅烧严重影响氧化锌的比表面积及分散性、流动性, 继而影响其应用领 域。  In addition, in the process of producing zinc oxide by ammonia leaching, the ammonia is crystallized out after the precipitation of ammonia, and the decomposition temperature is high (the initial decomposition of zinc hydroxide is about 125 温度, and the zinc carbonate is about 300 ° C), in order to obtain high For pure products, a sufficiently high decomposition temperature must be ensured. Generally, the temperature of 500 ° C or higher is controlled to completely decompose the basic zinc carbonate. For example, the Chinese patent application with the application number 200610130477. 7 has a calcination temperature of up to 550 'C. High temperature calcination seriously affects the specific surface area, dispersibility and fluidity of zinc oxide, which in turn affects its application.
综上所述,对于低品位氧化锌矿的处理,如何在含锌量低的矿物中有效浸出 其中的锌, 并得到高纯纳米氧化锌, 同时克服传统的方法的缺点, 成为本行业亟  In summary, for the treatment of low-grade zinc oxide ore, how to effectively extract zinc from minerals with low zinc content, and obtain high-purity nano zinc oxide, while overcoming the shortcomings of traditional methods, become the industry.
替换页 (细则第 26条) 待解决的技术难题。 发明内容 Replacement page (Article 26) Technical problems to be solved. Summary of the invention
本发明的发明目的之一在于:针对上述存在的问题,提供一种有效回收低品 位氧化锌矿中的锌并制备高纯纳米氧化锌的方法。  One of the objects of the present invention is to provide a method for efficiently recovering zinc in low-grade zinc oxide ore and preparing high-purity nano zinc oxide in view of the above problems.
本发明采用的技术方案是这样的: 一种利用低品位氧化锌矿氨浸法生产高 纯纳米氧化锌的方法, 包括以下步骤:  The technical solution adopted by the present invention is as follows: A method for producing high-purity nano zinc oxide by low-grade zinc oxide ore leaching method, comprising the following steps:
浸取低品位氧化锌矿制得浸取母液、 预蒸氨、 净化除杂、 精制处理、 蒸氨 结晶和干燥煅烧, 其中  Leaching low-grade zinc oxide ore to obtain leaching mother liquor, pre-steaming ammonia, purification and impurity removal, refining treatment, vaporized ammonia crystallization and dry calcination, wherein
在浸取低品位氧化锌矿歩骤之前, 向待处理的低品位氧化锌矿中加入熟石 灰得到混合料, 并进行混合活化, 所加入的熟石灰的量, 按重量比计, 为低品位 氧化锌矿的 3-5%,所述混合料中水的质量百分含量控制在 8-10%;  Before leaching the low-grade zinc oxide ore, adding slaked lime to the low-grade zinc oxide ore to be treated to obtain a mixture, and mixing and activating, the amount of slaked lime added is low-grade zinc oxide by weight ratio. 3-5% of the ore, the mass percentage of water in the mixture is controlled at 8-10%;
将混合活化后的低品位氧化锌矿用氨水-碳铵液作为浸取剂进行浸取; 其 中, 所述浸取剂, 其中 c (NH3) =5. 5- 7mol/L, c (CO:,2—) = 0. 95- 1. 2 mol/L, 在每 立方米浸取剂中添加 0. 3-0. 5kg氟硅酸钠; The mixed activated low-grade zinc oxide ore is leached with the ammonia-carbon ammonium solution as a leaching agent; wherein, the leaching agent, wherein c (NH 3 ) = 5. 5 - 7 mol / L, c (CO :, 2 -) = 0. 95- 1. 2 mol / L, sodium fluoride was added at 0. 3-0 5kg per cubic meter leaching agent;.
在净化除杂后, 进行精制处理, 方法为: 净化除杂处理后的液体中, 加入 磷酸铵和表面活性剂,加入量为每立方米净化除杂处理后的液体中 l-3kg磷酸 铰、 10- 50g表面活性剂;  After purifying and removing impurities, the refining treatment is carried out by: adding ammonium phosphate and a surfactant to the liquid after purifying and removing the impurities, and adding the amount of l-3 kg of phosphoric acid hinge in the liquid after purification and impurity removal treatment per cubic meter, 10- 50g surfactant;
净化除杂、蒸氨结晶和干燥煅烧步骤均采用目前普通氨法制备氧化锌的工艺 参数。  The purification and impurity removal, the steaming ammonia crystallization and the drying and calcining steps all adopt the current process parameters of preparing zinc oxide by the common ammonia method.
本发明首先将现有的氨法制备氧化锌的技术应用于对低品位氧化锌矿的处 理, 同时, 在现有的氨法的工艺基础上, 在氨浸歩骤之前, 增加了预处理, 即低 品位氧化锌矿中加入熟石灰进行混合活化的歩骤, 同时在浸取液中,加入适量的 氟硅酸钠, 另外, 在净化除杂后, 增加了液体精制处理的歩骤。  The invention firstly applies the existing ammonia method for preparing zinc oxide to the treatment of low-grade zinc oxide ore, and at the same time, on the basis of the existing ammonia method, pretreatment is added before the ammonia leaching step. That is, the slaked lime is added to the low-grade zinc oxide ore for mixing and activation, and an appropriate amount of sodium fluorosilicate is added to the leaching solution. In addition, after purification and impurity removal, the liquid refining treatment step is increased.
首先,要得到高纯度的氧化锌,首先需要保证低品位氧化锌矿中的锌能尽可 能地浸出,这样一方面可以提髙锌的回收率,另一方面,在浸出液中锌浓度越大, 杂质浓度相对比例就越小, 能保证在同等工艺条件下制得更高纯度的氧化锌。  First of all, in order to obtain high-purity zinc oxide, it is first necessary to ensure that the zinc in the low-grade zinc oxide ore can be leached as much as possible, so that on the one hand, the recovery rate of zinc can be improved, and on the other hand, the zinc concentration in the leachate is larger. The smaller the relative proportion of impurity concentration, the higher the purity of zinc oxide can be obtained under the same process conditions.
由于低品位氧化锌矿的脉石成分氧化钙、镁含量高, 不能用酸法浸出, 不仅 酸消耗大, 还使大量的钙、 镁溶出, 净化困难。 所以本发明采用氨法浸出, 熟石 灰粉对矿物起到疏松、蓬化作用,矿石中脉石的超细微粒对浸取剂也起到一定的  Since the gangue component of the low-grade zinc oxide ore has a high content of calcium oxide and magnesium, it cannot be leached by an acid method, and not only the acid consumption is large, but also a large amount of calcium and magnesium are eluted, and purification is difficult. Therefore, the present invention is leached by ammonia method, and the ash powder of the shale plays a loose and puffing effect on the mineral, and the ultrafine particles of the gangue in the ore also play a certain role in the leaching agent.
替换页 (细则第 26条) 隔离作用, 为了解决这个问题, 本申请的发明人通过大量实验得出: 适量的氟硅 酸纳能破除超细微粒对含锌颗粒包裹作用, 实现超细微粒分层上浮, 从而将锌暴 露, 使其较完全地浸泡在浸出液中。 Replacement page (Article 26) In order to solve this problem, the inventors of the present application have obtained through a large number of experiments: Appropriate amount of sodium fluorosilicate can break the effect of ultrafine particles on the inclusion of zinc particles, and realize the stratification of ultrafine particles to expose zinc. Allow it to be completely immersed in the leachate.
其次, 要得到纳米级的氧化锌, 需要抑制晶体颗粒的长大, 现有氨法生产得 到的纳米氧化锌之所以粒径大小和粒径分布范围不尽人意,最重要的原因是在处 理过程中晶体的不断长大, 尤其对于低品位氧化锌矿这种低锌含量的原料处理。 为了解决上述问题, 本申请的发明人通过大量实验, 在净化除杂后, 增加液体精 制处理歩骤, 精制液中加入适量的磷酸铵和表面活性剂, 结合高速搅拌下能有 效抑制结晶体的生长。  Secondly, in order to obtain nano-scale zinc oxide, it is necessary to suppress the growth of crystal particles. The size and size distribution of nano-zinc oxide produced by the existing ammonia method are not satisfactory, and the most important reason is in the process. The crystals continue to grow, especially for low-grade zinc oxide ore, which is a low-zinc raw material. In order to solve the above problems, the inventors of the present application have increased the liquid refining treatment step after purifying and removing impurities by a large number of experiments, adding an appropriate amount of ammonium phosphate and a surfactant to the refining liquid, and effectively inhibiting the growth of crystals under high-speed stirring. .
其中:  among them:
混合活化过程中的化学反应为:  The chemical reaction during the mixed activation process is:
Ca(OH) 2+ZnC0,+ →CaC0, \ + Zn(0H) Ca(OH) 2 +ZnC0,+ →CaC0, \ + Zn(0H)
Feft +30H— →Fe (OH), i Fe ft +30H— →Fe (OH), i
浸取歩骤的化学反应方程式为:  The chemical reaction equation for the leaching step is:
ZnO+nNH:, +H20→ [Zn(NH3)n] 2++201f ZnO+nNH:, +H 2 0→ [Zn(NH 3 )n] 2+ +201f
ZnFe.O,, +nNH3+4H20→ [Zn(NH.,)n] 2++2Fe(0H), \ +20H" ZnFe.O,, +nNH 3 +4H 2 0→ [Zn(NH.,)n] 2+ +2Fe(0H), \ +20H"
ZnFe.O,, +nNH,+Hz0→ [Zn(NH:))n] 2'+F 031 +20H— ZnFe.O,, +nNH, +H z 0→ [Zn(NH :) )n] 2 '+F 0 3 1 +20H—
Zn2SiO,l +2nNH,→ 2 [Zn(N¾)n] 2+ + SiO Zn 2 SiO, l +2nNH, → 2 [Zn(N3⁄4)n] 2+ + SiO
ZnSiO:,+ nNH:1 +2NH4HC0:,→ [Zn(N )n] C0:,+ Si02 · 0+(N )2C03 ZnSiO :, + nNH : 1 + 2NH 4 HC0:, → [Zn(N )n] C0:, + Si0 2 · 0+(N ) 2 C0 3
ΖηίΟΙΟ,+ηΝΗ, ― [Zn(NH;,)n] 2++20H" ΖηίΟΙΟ, +ηΝΗ, ― [Zn(NH ; ,)n] 2+ +20H"
ZnC03+ nN ― [Zn (NH,)n] CO:, ZnC0 3 + nN ― [Zn (NH,)n] CO:,
其中 n=l〜4;  Where n=l~4;
预蒸氨发生的反应式:  The reaction formula of pre-steamed ammonia:
NH3 · H20 + NHHC0:,— 2NH3† +C0, t +2H20 NH 3 · H 2 0 + NHHC0:, - 2NH 3 † +C0, t +2H 2 0
(NH4) ,'Si04 - Si02 I + 2N t + 2H20 (NH 4 ) , 'Si0 4 - Si0 2 I + 2N t + 2H 2 0
净化除杂过程中发生的反应:  Purify the reaction that occurs during the impurity removal process:
S.A 24- Mn2++ 2NH:1 · 0 + 0— Mn 0 (OH) 2 i + 2NH/+2S0 + 2H+ SA 24 - Mn 2+ + 2NH :1 · 0 + 0— Mn 0 (OH) 2 i + 2NH/+2S0 + 2H +
S208 2'+2Fe' +6IW -2S0 + 2Fe (OH):, I + 6H+ S 2 0 8 2 '+2Fe' +6IW -2S0 + 2Fe (OH):, I + 6H +
AsO,广 +Fe:i—— FeAsO,, I AsO, wide + Fe :i —— FeAsO,, I
替换页 (细则第 26条) AsO— +SA 2'+H20 — 2S 04 2— +AsO— +2H+ Replacement page (Article 26) AsO— +SA 2 '+H 2 0 — 2S 0 4 2 — +AsO— +2H +
2H:,As03+8Fe (OH) 3→ (Fe20;!) 4AsA · 5H20 i +10H20 2H : , As0 3 +8Fe (OH) 3 → (Fe 2 0 ;! ) 4 AsA · 5H 2 0 i +10H 2 0
M2+ + S2— MS I M代表 Cu2+、 Pb2t 、 Ccf 、 Ni + Hg2+等离子 M 2+ + S 2 — MS IM stands for Cu 2+ , Pb 2t , Ccf , Ni + Hg 2+ plasma
As3+ + S 2"→As2S:1 1 As 3+ + S 2 "→As 2 S :1 1
+ Zn→Zn2+ + Y其中 Y 代表 : Cu2+、 Pb + 、 Ccf 、 Ni2+ 等离子; 精制液处理的反应式: + Zn→Zn 2+ + Y where Y represents: Cu 2+ , Pb + , Ccf , Ni 2+ plasma; Reactive liquid treatment:
3 [Zn (NH:!) n] 2++ 2 (N¾ ) 3P04+ 60H—— [Zn (NH:t) n] :, (P04) 2+ 6N · H20 3 [Zn (NH :! ) n] 2+ + 2 (N3⁄4 ) 3 P0 4 + 60H—— [Zn (NH : t ) n] :, (P0 4 ) 2 + 6N · H 2 0
蒸氨步骤的反应方程式:  The reaction equation for the ammonia distillation step:
[Ζη (ΝΗ:,) 2++20H— = Zn (OH) 2 I + iNH:! t i =1〜4 [Ζη (ΝΗ : ,) 2+ +20H— = Zn (OH) 2 I + iNH :! ti =1~4
[Zn (NH3) ,] C0:!+ 0— ZnC03 · 2Zn (0H) 2 · ¾0 I +16NH, t [Zn (NH 3 ) ,] C0 :! + 0— ZnC0 3 · 2Zn (0H) 2 · 3⁄40 I +16NH, t
干燥煅烧的化学反应方程式: Dry calcination chemical reaction equation:
Zn (0H) 2→Zn0 + H20† Zn (0H) 2 →Zn0 + H 2 0†
ZnC03 * 2Zn (0H) · H20 → 3Zn0 +3 0† +C¾† ZnC0 3 * 2Zn (0H) · H 2 0 → 3Zn0 +3 0† +C3⁄4†
作为优选: 在每立方米的氨水-碳铵液浸取剂中还添加有 0. 03-0. 05kg的表 面活性剂 (如 SDS ) 。  约为03.10kg的 surfactant (such as SDS) is added to each of the cubic meters of ammonia-carbon ammonium chloride leaching agent.
表面活性剂降低表面能, 与氟硅酸钠配合作用, 可以破除超细微粒的包覆作 用提高浸取剂渗透能力, 进一步提高锌的回收率。  The surfactant reduces the surface energy and cooperates with sodium fluorosilicate to break the coating effect of the ultrafine particles to improve the penetration ability of the leaching agent and further improve the recovery rate of zinc.
作为优选: 在每立方米的氨水-碳钹液中还添加有 0. 5- lkg的二氰二胺。 二^二胺作为氨稳定剂,可以减少浸取过程中氨的挥发,改善浸取工作环境, 减少氨的损耗。  Preferably, 0.5-lkg of dicyandiamide is further added per cubic meter of ammonia-carbon mash. As an ammonia stabilizer, bis-diamine can reduce the evaporation of ammonia during the leaching process, improve the leaching working environment, and reduce the loss of ammonia.
作为优选: 在浸取待处理的低品位氧化锌矿时, 釆用湿法球磨浸取。  Preferably: leaching with a wet ball mill while leaching the low grade zinc oxide ore to be treated.
利用湿法球磨浸取, 可以破坏原來晶格结构进行边活化边浸出, 从而提高浸 出效率。  By wet ball milling, the original lattice structure can be destroyed and leached while being activated, thereby improving the leaching efficiency.
作为优选: 保证球磨机内浸出时间为 50〜60分钟, 球磨机出口物料全部通 过 140目筛。  Preferably, it is ensured that the leaching time in the ball mill is 50 to 60 minutes, and the ball mill outlet material is all passed through a 140 mesh sieve.
利用球磨湿法浸取, 破坏了矿石晶格结构(机械活化)与表面活性剂和熟石 灰粉的化学活化相结合, 达到较高的浸出速度和浸出率。通过原料的预先活化和 球磨的机械活化以及活性剂(氟硅酸钠、 SDS等)的加入, 获得了较高的浸出率。  The ball leaching wet leaching destroys the ore lattice structure (mechanical activation) in combination with the chemical activation of the surfactant and the ash powder to achieve higher leaching speed and leaching rate. A higher leaching rate is obtained by pre-activation of the raw materials and mechanical activation of the ball milling and the addition of the active agent (sodium fluorosilicate, SDS, etc.).
作为优选: 将浸取后得到的浸取液加热至 95- 105Ό进行析氨 (预蒸氨), 直 至浸取液中 c (NH:i) 3ra0l/L (达到锌氨络合近饱和溶液, 但不使锌析出), 然后 按 2-4kg/m:i加入过硫酸铵并搅拌进行氧化完全。加热方式釆用间接加热。当 C (NH3) 3. 5mol/L时, 锌氨络合液接近饱和, 同时不使锌析出; 蒸氨结晶时, 温度控 制在 105 内, 蒸氨容器搅拌的速度 600- 900r/min。 Preferably, the leaching solution obtained after leaching is heated to 95-105 Torr for ammonia precipitation (pre-vaporized ammonia), straight To the leachate c (NH : i ) 3ra 0 l / L (to achieve a near-saturated solution of zinc-ammonium complex, but not to precipitate zinc), then add ammonium persulfate at 2-4kg / m : i and stir for oxidation complete. The heating method uses indirect heating. When C (NH 3 ) 3. 5mol/L, the zinc-ammonium complex liquid is close to saturation, and zinc is not precipitated. When the ammonia is crystallized, the temperature is controlled within 105, and the speed of the ammonia-gas container is 600-900r/min.
增加预蒸氨步骤, 一方面去除过多的游离氨, 降低了氨的络合能力, 同时因 为升高了温度, 使硅酸盐胶体及其杂质疑聚沉淀, 从而使杂质离子得以除去, 利 于净化, 是能制得高纯产品原因之一; 另一方面可以去除溶液中大量的碳酸根离 子, 下一工序络合液脱氨结晶过程中有利于水解得到氢氧化锌晶核,减少碳酸锌 的组成, 能制得比表面积大的产品原因之一; 预蒸氨后加入过硫酸铵作为氧化 剂, 除去铁、 锰等杂质。  Increasing the pre-steaming step, on the one hand, removing excess free ammonia, reducing the complexing ability of ammonia, and at the same time, because the temperature is raised, the silicate colloid and its impurities are suspected to be precipitated, so that the impurity ions can be removed, which is beneficial to the removal of the impurity ions. Purification is one of the reasons for the production of high-purity products; on the other hand, a large amount of carbonate ions in the solution can be removed, and the next step of the dehydration crystallization process of the complex liquid is favorable for hydrolysis to obtain zinc hydroxide crystal nuclei and reduce zinc carbonate. The composition can be one of the reasons for producing a large specific surface area; after pre-steaming, ammonium persulfate is added as an oxidizing agent to remove impurities such as iron and manganese.
作为优选: 蒸氨结晶过程中, 随时检测蒸氨容器内溶液锌浓度, 当锌含量在 1-1. 5%时, 容器内加入氢氧化纳溶液, 加入量为每立方米溶液加入质量分数为 30%的氢氧化钠溶液 3 5升, 溶液中锌含量低于 0. 3%时, 结束蒸氨(此时结束蒸 氨, 是山于溶液中含有部分硫酸根, 形成稳定的铵盐, 继续蒸氨没有意义 , 而 且会产生硫酸锌钹复盐沉淀 , 影响纳米氧化锌产品质量)。  Preferably, during the crystallization of the ammoniated ammonia, the zinc concentration of the solution in the ammoniated container is detected at any time. When the zinc content is 1-1.5%, the sodium hydroxide solution is added to the container, and the amount of the solution is added per cubic meter of the solution. 30% sodium hydroxide solution 35 liters, when the zinc content in the solution is less than 0.3%, the end of the ammonia distillation (the end of the ammonia distillation, the mountain contains a portion of the sulfate in the solution, forming a stable ammonium salt, continue Steaming ammonia has no meaning, and it will produce zinc sulfate bismuth double salt precipitation, which affects the quality of nano zinc oxide products).
在蒸氨后期, 当络合液中锌浓度较低时, 通过加入氢氧化纳提高液体的 pH 值, 可以使 NH /离子转为 NH3分子达到快速析氨、 快速结晶形成纳米氢氧化锌晶 核的效果。 In the late stage of ammonia distillation, when the concentration of zinc in the complex solution is low, by adding sodium hydroxide to increase the pH value of the liquid, NH / ions can be converted into NH 3 molecules to achieve rapid ammonia evolution and rapid crystallization to form nano zinc hydroxide crystals. Nuclear effect.
作为优选: 蒸氨液每立方米加入质量百分数为 5%的硬酯酸钠溶液 3- 5L。 在蒸氨过程中加入硬酯酸钠, 使产生的纳米结晶体受到封闭包裹, 不再继续 长大。  Preferably, the ammoniated solution is added to a 5% by mass sodium stearate solution of 3-5 L per cubic meter. Sodium stearate is added during the process of steaming, so that the resulting nanocrystals are encapsulated and no longer grow.
作为优选: 所述的低品位氧化锌矿为含锌质量分数为 8%〜30%的菱锌矿、 锌 铁尖品石矿、 异极矿中的其中一种或几种的混合矿。  Preferably, the low-grade zinc oxide ore is a mixed ore of one or more of a zinc-zinc ore, a zinc-iron-tip stone or a heteropolar ore having a zinc content of 8% to 30%.
本发明的方法可以适用于各种低品位的氧化锌矿, 适用范围广。  The method of the invention can be applied to various low-grade zinc oxide ore, and has wide application range.
本发明的目的之二, 是提供一种高纯度且高活性的纳米氧化锌,所采用的技 术方案是干燥煅烧的温度采用 150- 300°C。  A second object of the present invention is to provide a high-purity and highly active nano zinc oxide by using a technique of drying calcination at a temperature of 150 to 300 °C.
由于本发明的技术方案, 在蒸氨结晶步骤后, 得到的主要是氢氧化锌, 氢氧 化锌的分解温度低于碱式碳酸锌, 采用 150- 300°C的温度进行煅烧, 即可得到纯 度在 99. 7%及其以上的氧化锌, 因为氢氧化锌的晶核小于碱式碳酸锌, 所以最终  According to the technical solution of the present invention, after the crystallization step of the ammonia distillation, the main result is zinc hydroxide, and the decomposition temperature of the zinc hydroxide is lower than that of the basic zinc carbonate, and the purity is obtained by calcining at a temperature of 150 to 300 ° C. Zinc oxide at 99.7% or more, because the crystal nucleus of zinc hydroxide is smaller than basic zinc carbonate, so the final
替换页 (细则第 26条) 可以得到分布均匀粒径为 10-30nm, 而且比表面积 100m7g 以上的优质纳米氧 化锌粉体。 Replacement page (Article 26) A high-quality nano zinc oxide powder having a uniform particle diameter of 10 to 30 nm and a specific surface area of 100 m 7 g or more can be obtained.
综上所述, 釆用上述技术方案, 将氨法应用于对低品位氧化锌矿的处理, 并 对现有氨法进行了技术改进, 在浸取前增加了活化步骤并在浸取时加入氟硅酸 钠、表面活性剂和二氰二胺, 一方面低品位氧化锌矿达到了高效浸出, 后续工序 增加预蒸氨以及在蒸氨过程中加入阻变剂以抑制晶体的生长,得到粒径小且分布 窄的纳米氧化锌前驱体; 另一方面, 本发优选采用较低的煅烧温度, 可以得到较 大比表面积的高纯纳米氧化锌 (纯度可以达到 99. 7%), 具有很高的实用价值和 经济价位; 另外, 本发明的处理方法能耗低、 效率高。低品位氧化锌矿中有价和 有害重金屈都被浸出利用、而且经水洗干净, 达到了经济环保以及再生资源的合 理利用。  In summary, using the above technical solution, the ammonia method is applied to the treatment of low-grade zinc oxide ore, and the existing ammonia method is technically improved, the activation step is added before the leaching and added during the leaching. Sodium fluorosilicate, surfactant and dicyandiamide, on the one hand, high-grade leaching of low-grade zinc oxide ore, addition of pre-steamed ammonia in the subsequent process, and addition of a resisting agent in the process of ammonia evaporation to inhibit crystal growth, obtaining particles The nano-zinc oxide precursor having a small diameter and a narrow distribution; on the other hand, the present invention preferably uses a lower calcination temperature to obtain a high-purity nano-zinc oxide having a large specific surface area (purity can reach 99.7%), High practical value and economic price; In addition, the treatment method of the invention has low energy consumption and high efficiency. The valuable and harmful heavy gold in the low-grade zinc oxide ore is leached and used, and washed with water to achieve economical environmental protection and rational utilization of renewable resources.
本发明的创新点主要有: U)增加预蒸氨处理, 先赶走过多游离氨, 在蒸氨 时达到快速结品的目的; (2)蒸氨过程中, 当锌氨络合液中氨浓度较低时, 通过加 入氢氧化纳提高液体的 ΡΗ值, 达到快速析氨的目的; (3)在锌氨络合液中加入表 面活性剂 (如 SDS )、 磷酸垵, 结合溶液中自有的硫酸铵, 可以有效控制纳米氧 化锌晶核的增长; (4)利用蒸汽的动力实现髙速搅拌, 控制纳米氧化锌结晶; 具体实施方式 下而对本发明作详细的说明。 为了使本发明的目的、 技术方案及优点更加清楚明白, 以下结合实施例, 对 本发明进行进一歩详细说明。应当理解, 此处所描述的具体实施例仅仅用以解释 本发明, 并不用于限定本发明。  The innovations of the present invention mainly include: U) increasing the pre-steaming treatment, first removing too much free ammonia, and achieving the purpose of rapid product formation when steaming ammonia; (2) during the process of steaming ammonia, when the zinc-ammonia complex solution When the ammonia concentration is low, the liquid enthalpy is increased by adding sodium hydroxide to achieve the purpose of rapid ammonia evolution; (3) adding a surfactant (such as SDS), strontium phosphate, and the solution in the zinc ammonia complex solution. Some ammonium sulfate can effectively control the growth of the nano zinc oxide crystal nucleus; (4) The idle stirring is realized by the power of steam to control the crystal of the nano zinc oxide; DETAILED DESCRIPTION OF THE INVENTION The present invention will be described in detail. In order to make the objects, the technical solutions and the advantages of the present invention more comprehensible, the present invention will be described in detail below with reference to the embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
实施例 1 Example 1
原料: 云南某氧化锌矿 1#, 其成分为: Znl5. 48%. Fel8. 20%. Si027. 94%, 锌物相成分为碳酸锌 9. 49%、 硅酸锌 2. 12%.硫化锌 0. 7 3%、 铁 锌尖品石 3. 14 %。 Starting material: zinc oxide in Yunnan Province # 1, having a composition of:..... Znl5 48 % Fel8 20% Si027 94%, zinc carbonate, zinc phase component was 9.49%, 2.12% zinc silicate vulcanization. Zinc 0.73 3%, iron-zinc tip stone 3.14%.
用于制备高纯纳米氧化锌的方法:  Method for preparing high purity nano zinc oxide:
U ) 活化: 取 500g氧化锌矿 , 加入 15g熟石灰得到混合料, 并进行混 合活化, 所述混合料中水的质量百分含量控制在 8%, 混合活化时间为 36小时;  U) activation: taking 500 g of zinc oxide ore, adding 15 g of slaked lime to obtain a mixture, and performing mixed activation, the mass percentage of water in the mixture is controlled at 8%, and the mixing activation time is 36 hours;
替换页 (细则第 26条) (2)浸取: 将混合活化后的低品位氧化锌矿 1#用 1500ml氨水-碳铵液 作为浸取剂进行浸取 ·,其中,所述浸取剂中顯:、的摩尔浓度 c(NH3)=5.5mol/L, CO/—的摩尔浓度 c(C0 — ) = 1.2 raol/L, 按每立方米浸取剂中添加 0.3kg氟硅 酸钠的 :在浸取剂中加入氟硅酸钠; 合计浸取时间为 3小时, 温度为 25-40 。C; 固液分离后, 所得锌氨络合液中锌 69.7 克; 氧化锌矿锌的浸出率为 90.1%;Replacement page (Article 26) (2) Leaching: The mixed activated low-grade zinc oxide ore 1 # is leached with 1500 ml of ammonia-carbon ammonium solution as a leaching agent, wherein the leaching agent exhibits a molar concentration c ( NH 3 )=5.5mol/L, CO/—molar concentration c(C0 — ) = 1.2 raol/L, 0.3kg of sodium fluorosilicate added per cubic meter of leachant: fluorine added to the leachant Sodium silicate; total leaching time is 3 hours, temperature is 25-40. C ; after solid-liquid separation, the obtained zinc ammonia complex solution is 69.7 g of zinc; the zinc oxide zinc zinc leaching rate is 90.1%;
) 化除杂: 向浸取后得到的浸取液中加入 2. lg 高锰酸钾搅拌 0.5h , 加入少量聚丙烯酰胺溶液 (½g/L) 过滤, 滤液按沉淀 Cu、 Cd、 Pb 所需硫化钠的理论 的 1.2倍加入硫化钠, 温度, 70V, 搅拌时间 2h,过滤, 滤液加入 ΚΜηΟ,,用量为 Fe量的 2.7倍, 温度 80°C, 搅拌 lh (检测 Fe、 Mn合 格), 过滤, 滤液按置换 Cu、 Cd、 Pb所需理论锌粉的 2.5倍加入锌粉, 搅拌 30min, 度 60°C, 过滤, 得精制液;  To remove impurities: Add 2. lg potassium permanganate to the leach solution after leaching for 0.5 h, add a small amount of polyacrylamide solution (1⁄2g / L) to filter, the filtrate is required to precipitate Cu, Cd, Pb Sodium sulfide theoretical 1.2 times added sodium sulfide, temperature, 70V, stirring time 2h, filtration, filtrate added ΚΜηΟ, the amount is 2.7 times the amount of Fe, temperature 80 ° C, stirring lh (test Fe, Mn qualified), filtered The filtrate is added to the zinc powder 2.5 times of the theoretical zinc powder required to replace Cu, Cd, Pb, stirred for 30 minutes, and the temperature is 60 ° C, and filtered to obtain a refined liquid;
(d) 制处理, 净化除杂处理后的液体中, 加入磷酸铵和表面活性剂, 加入 为 立方米净化除杂处理后的液体中 1kg 磷酸铵、 50g 表面活性剂 SDS, 到粘制液;  (d) In the liquid treatment, the ammonium phosphate and the surfactant are added to the liquid after the decontamination treatment, and 1 kg of ammonium phosphate and 50 g of the surfactant SDS are added to the liquid after the cubic cleaning and impurity removal treatment, to the binding liquid;
(5) 蒸^结品: 将所得粘制液置入蒸氨器中进行蒸氨, 蒸汽压进口 0.5 Pa/cm,溶液温度 105Γ, 直至 [Zn2+] =1.5g/L时停止蒸氨, 得到的乳 浊液进行 ^液分离, 滤饼按液固比 5: i清水洗涤, 洗涤时间 lh,再过滤分 离, 得到滤饼; (5) Steaming and finishing: The obtained binding liquid is placed in an ammonia evaporator for steaming ammonia, the vapor pressure inlet is 0.5 Pa/cm, and the solution temperature is 105 Torr until the [Zn 2+ ] = 1.5 g/L stops the ammonia distillation. , the obtained emulsion is separated by liquid separation, the filter cake is washed according to liquid-solid ratio 5: i water, washing time lh, and then separated by filtration to obtain a filter cake;
(6)干燥煅烧:滤饼 105Ό干燥,得到粉体,经 300Ό马弗炉煅烧 50min, 取样检测 i 到纯皮 Ζηϋ =99.76%;堆积密度 0.26g/m2, 平均粒径 14.2nm(XRD 线宽法) , 比表面枳 102inVg的高纯纳米氧化锌粉体。 实施例 (6) Dry calcination: The filter cake was dried at 105 Torr to obtain a powder, which was calcined in a 300 Ό muffle furnace for 50 min, and sampled and detected to a pure skin Ζηϋ =99.76%; a bulk density of 0.26 g/m 2 and an average particle diameter of 14.2 nm (XRD line) Wide method), high purity nano zinc oxide powder with a surface area of 102 inVg. Example
原料 化 ^矿 ',其成分为: Zn9.67%. Fel9.33%. Si026. 63%,Ca028.34% 其锌物相成分为碳酸锌 12.28%、 硅酸锌 2. 37%.硫化锌 0. 8 2%、 铁锌尖 晶石 3. 2U%o  The raw material of the chemical, the composition of which is: Zn9.67%. Fel9.33%. Si026. 63%, Ca028.34% The zinc phase composition is 12.28% zinc carbonate, zinc silicate 2.37%. 0. 8 2%, iron-zinc spinel 3. 2U%o
川 f制^高纯¾化锌的方法:  Chuan f system ^ high purity 3⁄4 zinc method:
(ί) 化: 取 500g ¾化锌矿 2#, 加入 25g熟石灰得到混合料, 并进行混 (ί): Take 500g 3⁄4 zinc mine 2 # , add 25g slaked lime to get the mixture, and mix
替换页 (细则第 26条) 合活化, 所述混合料中水的质量百分含量控制在 9%, 混合活化时间为 36小时;Replacement page (Article 26) Combined activation, the mass percentage of water in the mixture is controlled at 9%, and the mixing activation time is 36 hours;
(2)浸取: 将混合活化后的氧化锌矿 2#用 1500ml氨水-碳铵液作为浸取剂 进行浸取; 其中, 所述浸取剂中 N 的摩尔浓度 c(NH3)=7mol/L, C03 2—的摩尔浓度 c (CO/") =1.2 raol/L, 分别每立方米浸取剂中添加 0.5kg氟硅酸钠、 0.05kg的表 面活性剂 SilS、 0.5kg的二氰二胺; 在浸取时, 采用球磨, 并保证球磨机内浸出 时间为 60分钟, 球磨机出口物料全部通过 140目筛, 合计浸取时间为 3小时, 温度为 25 0Ό; 所得锌氨络合液中锌 44.28克; 氧化锌矿锌的浸出率 91.58%; (2) Leaching: The mixed activated zinc oxide ore 2 # is leached with 1500 ml of ammonia-carbon ammonium solution as a leaching agent; wherein, the molar concentration of N in the leaching agent is c(NH 3 )=7 mol /L, C0 3 2 - molar concentration c (CO / ") = 1.2 raol / L, respectively, add 0.5 kg of sodium fluorosilicate per 0.05 m of leaching agent, 0.05 kg of surfactant SilS, 0.5 kg of two Cyanide diamine; during leaching, ball milling is used, and the leaching time in the ball mill is 60 minutes. The ball mill outlet material is all passed through a 140 mesh sieve. The total leaching time is 3 hours and the temperature is 25 Ό. The obtained zinc ammonia complex solution Medium zinc 44.28 grams; zinc oxide zinc leaching rate 91.58%;
(3) 预蒸氨: 将浸取后得到的浸取液加热至 95°C迸行析氨, 直至浸取 液中 c.(N )=2.8mol/L, 然后按每立方米的浸取液中加入 4kg过硫酸铰并搅 拌;  (3) Pre-steamed ammonia: The leaching solution obtained after leaching is heated to 95 ° C for ammonia precipitation until c. (N ) = 2.8 mol / L in the leaching solution, and then leached per cubic meter 4 kg of persulfate hinge was added to the liquid and stirred;
; 化除杂: 向¾取后得到的浸取液中加入 1.33g 高锰酸钾搅拌  ; Removal of impurities: Add 1.33g of potassium permanganate to the leachate obtained after 3⁄4
0.5h , 加入少量聚丙烯酰胺溶液 (4mg/L) 过滤, 滤液按沉淀 Cu、 Cd、 Pb 所需硫化钠的理论 S的 1.2倍加入硫化钠, 温度,70°C, 搅拌时间 2h,过滤, 滤液加入1 1(¾用蛩为 1 量的3.5倍, 温度 80°C, 搅拌 lh (检测 Fe、 Mn合 格), 过^, 滤液按 换 Cu、 Cd、 Pb所需理论锌粉的 2.5倍加入锌粉, 搅拌 0.5h, a small amount of polyacrylamide solution (4mg / L) was added to filter, the filtrate was added to the sodium sulfide of 1.2 times of the theoretical S of sodium sulfide required for precipitation of Cu, Cd, Pb, temperature, 70 ° C, stirring time 2h, filtration, The filtrate was added to 1 1 (3⁄4 with 蛩 for 3.5 times of the amount of 1, the temperature of 80 ° C, stirring for 1 h (test Fe, Mn qualified), after ^, the filtrate was added 2.5 times the theoretical zinc powder required for Cu, Cd, Pb Zinc powder, stirring
30min, 60°C, 过滤, ¾ 制液; 30min, 60°C, filtration, 3⁄4 liquid;
制处理, 净化除杂处理后的液体中, 加入磷酸铵和表面活性剂, 加入 £i为^立方米净化除杂处理后的液体中 3kg 磷酸铰、 10g 表面活性剂
Figure imgf000011_0001
Process, purify and remove the mixed liquid, add ammonium phosphate and surfactant, add 3 kg of phosphoric acid hinge and 10 g of surfactant in the liquid after purification of methane
Figure imgf000011_0001
((;) 蒸¾结品: 将所得 ¾制液置入蒸氨器中进行蒸氨, 蒸汽压进口  ((;) steamed 3⁄4 knot: The obtained 3⁄4 liquid is placed in the ammonia machine for steaming ammonia, steam pressure inlet
0.6Μ1¾/(^,溶液温度 i08°C, 蒸氨结晶过程中, 每立方米蒸氨液体中还加入 质量分数为 5%的硬酯酸钠溶液 3L, 随时检测蒸氨设备内液体锌含量, 当锌 含量在 【%ί ', 在蒸氨设备内加入氢氧化纳溶液, 加入量为每立方米蒸氨液 体加入 ^ : 1'」分含 id:为 30%的^ ¾化钠溶液 3升,锌质量百分含量低于 0.3% 时, 结 ; ¾¾, 到的乳浊液进行固液分离, 滤饼按液固比 5: 1清水洗涤, 洗涤时 i'nj Hi,再过滤分离, 到滤饼;  0.6Μ13⁄4/(^, solution temperature i08°C, during the crystallization of distilled ammonia, 3L of sodium stearate solution with a mass fraction of 5% is added to each cubic meter of ammonia liquid, and the liquid zinc content in the ammonia plant is detected at any time. When the zinc content is in [%ί ', the sodium hydroxide solution is added to the ammonia plant, and the amount is added to the ammonia liquid per cubic meter. ^: 1'" contains id: 30% of the sodium solution of 3% sodium solution When the zinc content is less than 0.3%, the knot is 3⁄43⁄4, and the emulsion is subjected to solid-liquid separation. The filter cake is washed with liquid-solid ratio of 5:1 water, washed i'nj Hi, and then separated by filtration. Filter cake
(7 ) 卜燥煅烧:滤饼 ΙϋΟΌ干燥,得到粉体,经 150°C马弗炉煅烧 70min, 取样检 到纯皮 Zn0%=99.89%;堆积密度 0.21g/m2, 平均粒径 12.5nm(XRD 线宽法), '比衷 115in7g的高纯氧化锌粉体。 (7) Bu-baking calcination: the filter cake is dried to obtain a powder, which is calcined in a muffle furnace at 150 ° C for 70 min, and the sample is found to have a pure skin Zn0%=99.89%; a bulk density of 0.21 g/m 2 , an average particle diameter of 12.5 nm (XRD line width method), 'Compared with 115in7g of high-purity zinc oxide powder.
替换页 (细则第 26条) 实施例 3 Replacement page (Article 26) Example 3
原料:氧化锌矿 3#,其成分为: Znl3.6%. Fel8.67%. Si027.83%, Ca029.92% 其锌物相成分为碳酸锌 7.%%、 硅酸锌 2. 21%.硫化锌 0.76%、 铁锌尖晶石 2.67% Raw material: zinc oxide ore 3 # , its composition is: Znl3.6%. Fel8.67%. Si027.83%, Ca029.92% Its zinc phase composition is zinc carbonate 7.%%, zinc silicate 2. 21 %. Zinc sulfide 0.76%, iron-zinc spinel 2.67%
川于制 高纯氧化锌的方法:  Chuan Yu's method of producing high-purity zinc oxide:
(1 ) ¾化: 取 U氧化锌矿 3", 加入 40kg熟石灰得到混合料, 并进行混合 活化, 所述混合料中水的质 百分含量控制在 10%, 混合活化时间为 42小时; (1) 3⁄4: Take U zinc oxide ore 3", add 40kg of slaked lime to obtain a mixture, and carry out mixing and activation, the mass percentage of water in the mixture is controlled at 10%, and the mixing activation time is 42 hours;
(2) 浸取: 将混合活化后的氧化锌矿 3#用 3000L氨水-碳铵液作为浸取剂 进行浸 ; 其中, 所述浸取剂中 Ν 的摩尔浓度 c(NH3)=5.6mol/L, CO 的摩尔浓 度 c (CO ) \ .05 IHOI/L, 分别每立方米浸取剂中添加 0.4kg氟硅酸钠、 0. lkg的 表而活 '!:. SDS、 1kg的二 ^二胺; 在浸取吋, 采用球磨, 并保证球磨机内浸出 时间为 80分钟, 球磨机出口物料全部通过 140目筛,合计浸取时间为 3.5小时, 温度为 25 i(TC; 所 锌¾¾合液中锌 124.86千克, 低品位氧化锌的锌浸出率 91.8%; (2) Leaching: The mixed activated zinc oxide ore 3 # is immersed with 3000 L of ammonia-carbon ammonium solution as a leaching agent; wherein, the molar concentration of cerium in the leaching agent c (NH 3 ) = 5.6 mol /L, CO molar concentration c (CO ) \ .05 IHOI / L, respectively, add 0.4kg of sodium fluorosilicate, 0. lkg of table per cubic meter of leachate and live '!:. SDS, 1kg of two ^Diamine; After leaching, using ball milling, and ensuring that the leaching time in the ball mill is 80 minutes, the ball mill outlet materials all pass through the 140 mesh sieve, the total leaching time is 3.5 hours, the temperature is 25 i (TC; the zinc 3⁄43⁄4 The liquid zinc is 124.86 kg, and the zinc leaching rate of low-grade zinc oxide is 91.8%;
(;n - :将 ¾ί取后得到的 取液加热至 105Γ进行析氨, 直至浸 取液中
Figure imgf000012_0001
! /[„ 然后按每立方米的浸取液中加入 2kg过硫酸铵并 搅拌;
(;n - : The liquid obtained after taking 3⁄4 ί is heated to 105 Γ for ammonia precipitation until it is in the leaching solution
Figure imgf000012_0001
! /[„ Then add 2kg of ammonium persulfate per cubic meter of leachate and stir;
(4) ; 化除杂: 向没収后得到的浸取液中加入 3.75kg 高锰酸钾搅拌 0.8h, : I入少 iiL聚 W烯酰胺溶液 (4mg/L) 过滤, 滤液按沉淀 Cu、 Cd、 Pb 所 ¾硫化讷¾理论 ϋ的】.2倍加入硫化钠, 温度, 70°C, 搅拌时间 2h,过滤, 滤液加入 ^用量为1 量的3.5倍, 温度 80°C, 搅拌 lh (检测 Fe、 Mn合 格), 过滤, 液按 换 Cu、 OJ、 Pb所需理论锌粉的 2.5倍加入锌粉, 搅拌 30min, i30。C, Ηΰίί, 粘制液;  (4) ; Decontamination: Add 3.75kg of potassium permanganate to the leachate obtained after confiscation and stir for 0.8h, : I enter less iiL poly-W enamide solution (4mg / L), the filtrate is precipitated Cu, Cd, Pb 3⁄4 讷 讷 3 ϋ ϋ ϋ . 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化 硫化Detect Fe, Mn qualified), filter, add 2.5 times of the theoretical zinc powder required for Cu, OJ, Pb, add zinc powder, stir for 30min, i30. C, Ηΰίί, sticking solution;
(ο ^制处理, ^化除杂处理后的液体中, 加入磷酸铰和表面活性剂, 加入 方米 化除杂处理后的液体中 lkg 磷酸铵、 50g 表面活性剂 SDS, i'i ϋ^ ύΚ仅;  (ο ^ Processing, adding the phosphoric acid hinge and surfactant to the liquid after the decontamination treatment, adding lkg ammonium phosphate, 50 g of surfactant SDS, i'i ϋ^ in the liquid after the quaternization treatment ύΚ only;
( ; : 将所 ^¾制液置入蒸氨器中进行蒸氨, 蒸汽压进口 ( ; : Put the ^3⁄4 liquid into the ammonia machine for ammonia distillation, steam pressure inlet
0.8MPa/cn; , ¾液 皮 108Ό, 蒸^结品过程中, 每立方米蒸氨液体中还加入 0.8MPa/cn; , 3⁄4 liquid skin 108Ό, in the steaming process, every cubic meter of ammonia liquid is added
替换页 (细则第 26条) 质量分数为 5%的硬酯酸钠溶液 5L, 随时检测蒸氨设备内液体锌含量, 当锌 含量在 1 . 5%时, 在蒸氨设备内加入氢氧化纳溶液, 加入量为每立方米蒸氨 液体加入质 ¾百分含量为 30%的氢氧化钠溶液 5 升, 锌质量百分含量低于 Replacement page (Article 26) 5L of sodium stearate solution with a mass fraction of 5%, the liquid zinc content in the ammonia plant is detected at any time. When the zinc content is 1.5%, sodium hydroxide solution is added to the ammonia plant, and the amount is added per cubic meter. The ammoniated liquid is added to 5 liters of a 30% sodium hydroxide solution, and the zinc content is lower than that.
0. 3%时, 结束蒸氨, 得到的乳浊液进行固液分离, 滤饼按液固比 5: 1清水 洗涤, 洗浇吋间 lh,再过滤分离, 得到滤饼; 0. 3%, the ammonia is finished, the obtained emulsion is subjected to solid-liquid separation, the filter cake is washed with a liquid-solid ratio of 5:1 water, and the mixture is washed for 1 hour, and then separated by filtration to obtain a filter cake;
( 7 ) 干燥煅烧: 滤饼 1()5°C干燥, 得到粉体,经 22CTC马弗炉煅烧 70rain,取样 检测 到纯度 Zn0%=9 . 83%;堆积密度 0. 26g/m2, 平均粒径 12. 9nra(XRD线宽法), 比表面枳 ! 06mVg的 纯纳米氧化锌粉体。 (7) Drying calcination: filter cake 1 () 5 ° C drying, the powder is obtained, after calcination in a 22 CTC muffle furnace 70rain, the purity of Zn0% = 9. 83%; bulk density of 0. 26g / m 2 , average Particle size 12. 9nra (XRD line width method), specific surface 枳! 06mVg pure nano zinc oxide powder.
替换页 (细则第 26条) Replacement page (Article 26)

Claims

权利要求书: Claims:
1、 一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方法, 包括以下步骤: 浸取低品位氧化锌矿、 净化除杂、 蒸氨结晶和干燥煅烧, 其特征在于: 在浸取低品位氧化锌矿歩骤之前, 向待处理的低品位氧化锌矿中加入熟石 灰得到混合料, 并进行混合活化, 所加入的熟石灰的量, 按重量比计, 为低品位 氧化锌矿的 3-5%,所述混合料中水的质量百分含量控制在 8-10%; 1. A method for producing high-purity nano-zinc oxide using the ammonia method of low-grade zinc oxide ore, including the following steps: leaching low-grade zinc oxide ore, purifying and removing impurities, evaporating ammonia to crystallize and drying and calcining, which is characterized by: leaching Before the step of extracting low-grade zinc oxide ore, add hydrated lime to the low-grade zinc oxide ore to be processed to obtain a mixture, and perform mixing and activation. The amount of hydrated lime added, in terms of weight ratio, is that of low-grade zinc oxide ore. 3-5%, the mass percentage of water in the mixture is controlled at 8-10%;
将混合活化后的低品位氧化锌矿用氨水-碳铵液作为浸取剂进行浸取; 其 中, 所述浸取剂中 c (NH:,) =5. 5- 7mol/L, c (C0— ) = 0. 95-1. 2 mol/L, 在每立方 米浸取剂中添加 0. 3-0. 5kg氟硅酸钠; The mixed activated low-grade zinc oxide ore is leached using ammonia water-ammonium bicarbonate liquid as the leaching agent; wherein, in the leaching agent, c (NH:,) =5. 5-7mol/L, c (C0 — ) = 0. 95-1. 2 mol/L, add 0. 3-0. 5kg sodium fluorosilicate to each cubic meter of leaching agent;
在净化除杂后, 进行精制处理, 方法为: 净化除杂处理后的液体中, 加入磷 酸钹和表面活性剂, 加入量为每立方米净化除杂处理后的液体中 l-3kg磷酸铵、 10 - 50g表面活性剂。 After purification and impurity removal, refining treatment is carried out. The method is: Add cymbal phosphate and surfactant to the liquid after purification and impurity removal. The amount added is 1-3kg ammonium phosphate, 10 - 50g surfactant.
2、 根据权利要求 1所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 浸取待处理的低品位氧化锌矿时, 在每立方米的氨水-碳铵液 中还添加有 0. 03-0. 05kg的表面活性剂。 2. A method for producing high-purity nano-zinc oxide using ammonia method of low-grade zinc oxide ore according to claim 1, characterized in that: when leaching the low-grade zinc oxide ore to be treated, the ammonia water per cubic meter - 03-0. 05kg surfactant is also added to the ammonium bicarbonate liquid.
3、 根据权利要求 2所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 在每立方米的氨水 -碳铵液中还添加有 0. 5- lkg的二氰二胺。 3. A method for producing high-purity nano-zinc oxide using a low-grade zinc oxide ore ammonia method according to claim 2, characterized in that: 0.5-1kg is added to each cubic meter of ammonia water-ammonium bicarbonate liquid. of dicyandiamine.
4、 根据权利要求 1所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 在浸取待处理的低品位氧化锌矿时, 利用湿法球磨浸取。4. A method for producing high-purity nano-zinc oxide using ammonia method of low-grade zinc oxide ore according to claim 1, characterized in that: when leaching the low-grade zinc oxide ore to be treated, wet ball milling is used for leaching. .
5、 根据权利要求 4所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 保证球磨机内浸出时间为 50〜60分钟, 球磨机出口物料全部 通过 140目筛。 5. A method for producing high-purity nano-zinc oxide using a low-grade zinc oxide ore ammonia method according to claim 4, characterized in that: the leaching time in the ball mill is guaranteed to be 50 to 60 minutes, and all materials at the outlet of the ball mill pass through a 140-mesh sieve. .
6、 根据权利要求 1所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 将浸取后得到的浸取液加热至 95- 105°C进行析氨, 直至浸取 液中 c (N ) 3. 5mol/L,然后按每立方米的浸取液中加入 ^kg过硫酸铵并搅拌 进行氧化完全。 6. A method for producing high-purity nano-zinc oxide by utilizing low-grade zinc oxide ore ammonia method according to claim 1, characterized in that: heating the leach solution obtained after leaching to 95-105°C for ammonia evolution , until c (N) 3.5mol/L in the leaching solution, then add 2 kg of ammonium persulfate per cubic meter of leaching solution and stir to complete the oxidation.
7、 根据权利要求 1所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法, 其特征在于: 蒸氨结晶过程中, 随时检测蒸氨设备内 体锌含量, 当锌含量 在 1-1. 5%时, 在蒸氨设备内加入氢氧化纳溶液, 加入量 每立方米蒸氨液体加 7. A method for producing high-purity nano-zinc oxide using low-grade zinc oxide ore ammonia method according to claim 1, characterized in that: during the ammonia evaporation crystallization process, the zinc content in the ammonia evaporation equipment is detected at any time. When the zinc content At 1-1.5%, add sodium hydroxide solution into the ammonia evaporation equipment, the amount added is per cubic meter of evaporated ammonia liquid.
替换页 (细则第 26条) 入质量百分含量为 30%的氢氧化钠溶液 3-5升,锌质量百 含量低于 0. 3%时,结 束蒸氨。 Replacement Page (Rule 26) Add 3-5 liters of sodium hydroxide solution with a mass percentage of 30%. When the zinc mass content is lower than 0.3%, the ammonia evaporation is completed.
8、 根据权利要求 7所述一种利用低品位氧化锌矿氨法生产高纯纳米氧化锌的方 法,其特征在于:每立方米蒸氨液中还加入质量分数为 5%的硬酯酸钠溶液 3- 5L。 8. A method for producing high-purity nano-zinc oxide using a low-grade zinc oxide ore ammonia method according to claim 7, characterized in that: 5% sodium stearate with a mass fraction of 5% is added to each cubic meter of evaporated ammonia liquid. Solution 3-5L.
9、 根据权利要求 1所述一种利用低品位氧化锌矿氨法生卜高纯纳米氧化锌的方 法, 其特征在于: 所述干燥煅烧的温度为 150-300Ό。 9. A method for producing high-purity nano-zinc oxide using ammonia method of low-grade zinc oxide ore according to claim 1, characterized in that: the temperature of the drying and calcining is 150-300Ό.
替换页 (细则第 26条) Replacement Page (Rule 26)
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CN112323097B (en) * 2020-10-16 2024-04-30 昆明理工大学 Method and system for removing sulfur dioxide in flue gas by zinc ammonia complexation coupling persulfate advanced oxidation technology

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