WO2014044005A1 - Six-phase dc square-wave permanent magnet brushless motor - Google Patents

Six-phase dc square-wave permanent magnet brushless motor Download PDF

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Publication number
WO2014044005A1
WO2014044005A1 PCT/CN2012/087117 CN2012087117W WO2014044005A1 WO 2014044005 A1 WO2014044005 A1 WO 2014044005A1 CN 2012087117 W CN2012087117 W CN 2012087117W WO 2014044005 A1 WO2014044005 A1 WO 2014044005A1
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WO
WIPO (PCT)
Prior art keywords
resistor
permanent magnet
brushless motor
square wave
phase
Prior art date
Application number
PCT/CN2012/087117
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French (fr)
Chinese (zh)
Inventor
马泽希
丁杰
薛卫波
Original Assignee
西安磁林电气有限公司
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Application filed by 西安磁林电气有限公司 filed Critical 西安磁林电气有限公司
Publication of WO2014044005A1 publication Critical patent/WO2014044005A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P6/00Arrangements for controlling synchronous motors or other dynamo-electric motors using electronic commutation dependent on the rotor position; Electronic commutators therefor
    • H02P6/14Electronic commutators
    • H02P6/16Circuit arrangements for detecting position
    • H02P6/18Circuit arrangements for detecting position without separate position detecting elements
    • H02P6/186Circuit arrangements for detecting position without separate position detecting elements using difference of inductance or reluctance between the phases
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02PCONTROL OR REGULATION OF ELECTRIC MOTORS, ELECTRIC GENERATORS OR DYNAMO-ELECTRIC CONVERTERS; CONTROLLING TRANSFORMERS, REACTORS OR CHOKE COILS
    • H02P25/00Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details
    • H02P25/16Arrangements or methods for the control of AC motors characterised by the kind of AC motor or by structural details characterised by the circuit arrangement or by the kind of wiring
    • H02P25/22Multiple windings; Windings for more than three phases

Definitions

  • the invention belongs to the field of electromechanical technology, and relates to a six-phase DC square wave permanent magnet brushless motor, in particular to a DC square wave slotless permanent magnet brushless motor with a six-phase position sensorless.
  • the delay time is often calculated according to the magnitude of the rotational speed, and the commutation is implemented. If the speed caused by the load changes irregularly, the calculated delay time is not accurate, especially in the case of low speed or even locked, the accuracy of commutation is more difficult to guarantee.
  • the present invention provides a six-phase direct current method capable of providing a commutation effect of a brushless motor equivalent to a position sensor, six-phase complete elimination of torque ripple, simple structure, and ease of processing.
  • Wave permanent magnet brushless motor capable of providing a commutation effect of a brushless motor equivalent to a position sensor, six-phase complete elimination of torque ripple, simple structure, and ease of processing.
  • the technical solution of the present invention is:
  • the present invention provides a six-phase DC square wave permanent magnet brushless motor, which is special in that: the six-phase DC square wave permanent magnet brushless motor comprises a controller and a bootstrap winding a driving circuit, a non-energized winding inductance value detecting circuit group under the excitation pulse, and a brushless motor body; wherein the controller is connected to the brushless motor through the bootstrap winding driving circuit and the non-energized winding inductance value detecting circuit group under the excitation pulse body.
  • the non-energized winding inductance value detecting circuit group under the excitation pulse includes six sets of non-energized winding inductance value detecting circuits under the same excitation pulse; the non-energized winding inductance value detecting circuits under each set of excitation pulses respectively correspond to the access no Brush the motor body.
  • the non-energized winding inductance value detecting circuit under the excitation pulse comprises a centering power source, an optocoupler isolation excitation pulse source, a first motor phase voltage clamping circuit, a second motor phase voltage clamping circuit and an armature inductance measuring symmetric comparison circuit;
  • the centering power source, the optocoupler isolation excitation pulse source, the first motor phase voltage clamping circuit, the second motor phase voltage clamping circuit, and the armature inductance measurement symmetric comparison circuit are sequentially connected in parallel;
  • the controller is connected to the optocoupler isolation Excitation pulse source; the first motor phase voltage clamped The circuit and the second motor phase voltage clamping circuit are connected in parallel and connected to the brushless motor body.
  • the centering power supply includes a power input end, a ground end, a first resistor, a second resistor, a Zener tube, and a capacitor; the power input end is respectively connected to the Zener tube and the capacitor through the first resistor; After the capacitors are connected in parallel, they are connected to the ground through the second resistor;
  • the optocoupler isolation excitation pulse source includes a first photocoupler, a third resistor, a fourth resistor, a first triode, and a second triode; the third resistor is connected to the controller through the first optocoupler
  • the first resistor is sequentially connected to the second resistor through the fourth resistor and the first photocoupler; the first resistor is sequentially connected to the second resistor through the first transistor and the second transistor; a triode is connected in parallel with the fourth resistor; the second triode is connected in parallel with the first photocoupler;
  • the first motor phase voltage clamping circuit includes a second diode, a third diode, and a fifth resistor; the fifth resistor is connected to the first resistor through the second diode; The third diode is connected to the second resistor; the fifth resistor is respectively connected to the first triode and the second triode; and the second motor phase voltage clamping circuit comprises a sixth resistor and a fourth diode And a fifth diode; one end of the sixth resistor is connected to the fifth resistor, and the other end is respectively connected to the first resistor and the second resistor through the fourth diode and the fifth diode;
  • the armature inductance measuring symmetric comparison circuit includes a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, and a first operational amplifier a second operational amplifier and a second photocoupler;
  • the sixth resistor is coupled to the forward input terminal of the first operational amplifier through the seventh resistor;
  • the first resistor is coupled to the negative of the first operational amplifier through the ninth resistor
  • An output terminal of the first operational amplifier is connected to a forward input terminal of the first operational amplifier through an eighth resistor; an output end of the first operational amplifier sequentially passes through the fourteenth resistor and the second photocoupler Accessing an output of the second operational amplifier;
  • the sixth resistor is coupled to the forward input terminal of the second operational amplifier through the twelfth resistor; and the second resistor is coupled to the negative of the second operational amplifier through the eleventh resistor
  • An output terminal of the second operational amplifier is
  • the brushless motor body comprises a slotless stator, a square wave permanent magnet rotor and a stator winding; the slotless stator is sleeved outside the square wave permanent magnet rotor; the stator winding is arranged in the slotless stator and the square wave permanent magnet
  • the stator is fixed to the inner wall of the slotless stator; a gap is formed between the stator winding and the square wave permanent magnet rotor.
  • the stator winding includes an insulating bobbin and an armature conductor; the armature conductor is mounted on the insulating skeleton; and the insulating bobbin is fixed on the inner wall of the slotless stator.
  • the armature conductor is a wire having a rectangular cross section; the wire having the rectangular cross section is alternately embedded in the insulating frame.
  • the square wave permanent magnet rotor includes a spline tube shaft, a spline pole skeleton, a magnetic shoe and a permanent magnet; the spline pole skeleton is disposed outside the spline shaft by a spline; the permanent magnet is fixed by the magnetic shoe On the spline pole skeleton.
  • the permanent magnets are arranged on the magnetic shoe by a stepped trapezoidal permanent magnet in a radially inner large outer circumference, and are fixed by a magnetic shoe and a spline magnetic pole skeleton.
  • the brushless motor body further includes an air cooling device disposed on the square wave permanent magnet rotor; the air cooling device includes an external air cooling device and an internal air cooling device; the external air cooling device is disposed inside the spline shaft a venting tube parallel to the axial direction of the spline tube shaft; the internal air cooling device includes a slit disposed on the square wave permanent magnet rotor, and a thin portion disposed on the spline pole skeleton and penetrating the slit The slit is penetrated by a slit formed between the stator winding and the square wave permanent magnet rotor through the slit.
  • the working principle and control method of the DC square wave slotless permanent magnet brushless motor of the six-phase position sensor without the position sensor provided by the invention mainly comprises that the controller controls the on and off of the stator windings of each phase according to the rotor position, thereby realizing the entry into the magnetic induction intensity reduction region.
  • the winding phase is de-energized.
  • the adjacent adjacent phase is energized, and the incoming adjacent phase is de-energized, so that the six phases can completely eliminate the torque ripple problem.
  • the invention solves the problem that the existing three-phase brushless motor without a position sensor reaches the positive center of the magnetic pole boundary from the non-energized winding, and that the commutation is delayed by 30° electrical angle, and it is difficult to accurately realize the commutation, and the brushless motor equivalent to the position sensor can be provided.
  • the commutation effect; and the six phases completely eliminate the torque ripple; the integrated stator winding of the double-layer rectangular conductor reduces the air gap and has a simple structure; the stepped trapezoidal permanent magnet square wave permanent magnet rotor better realizes the square wave magnetic field, Better force effect, easy processing and material saving.
  • the width of the magnetic induction intensity reduction region in the DC square wave permanent magnet brushless motor of the six-phase position sensorless sensor of the present invention is smaller than the phase winding width of the six-phase winding, the width of the permanent magnet N and S poles is larger than
  • the air gap between the rotor and the stator is twice, and in the control mode of the present invention, the phase of the region where the magnetic induction is reduced and the phase close to or entering the region are not energized, and the phase completely leaving the region is turned on, thereby making the commutation
  • the winding of the magnetic induction reduction area (the junction of the magnetic poles) is not energized, which avoids the influence of the area of the magnetic induction reduction on the torque stress, so that the relative rotational speed of the armature (stator winding) is a stable value, effectively avoiding the torque ripple.
  • the generation of the position sensor and the reliability of the position sensor are avoided.
  • FIG. 1 is a circuit schematic diagram of a six-phase DC square wave permanent magnet brushless motor provided by the present invention
  • FIG. 2 is a timing diagram of a magnetic field and an excitation pulse, an armature voltage, and a signal feedback generated based on the present invention; Commutation timing diagram of the present invention
  • Figure 4.1 is a schematic view showing the structure of a square wave permanent magnet rotor and a slotless stator used in the present invention
  • Fig. 4.2 is a partially enlarged schematic view showing the structure shown in A of Fig. 4.1;
  • Figure 5.1 is a cross-sectional structural view of a brushless motor provided by the present invention.
  • Figure 5.2 is a B-B phase view of Figure 5.1;
  • FIG. 6 is a schematic view showing the overall structure of a brushless motor provided by the present invention.
  • 1-no-slot stator 2-magnet; 3-magnetic shoe; 4-spline magnetic pole skeleton; 5-insulating skeleton; 6-armature conductor; 7-slit; 8-slitary slit; 9-slit; 10-flower Key tube shaft; 11-square wave permanent magnet rotor.
  • the present invention provides a six-phase DC square wave permanent magnet brushless motor, which comprises a controller, a bootstrap winding drive circuit, and a non-energized winding inductance under an excitation pulse.
  • the value detecting circuit group and the brushless motor body; the controller is respectively connected to the brushless motor body through the bootstrap winding driving circuit and the non-energized winding inductance value detecting circuit group under the excitation pulse.
  • the non-energized winding inductance value detecting circuit group under the excitation pulse comprises six sets of non-energized winding inductance value detecting circuits under the same excitation pulse; the non-energized winding inductance value detecting circuits under each group of excitation pulses respectively correspond to the brushless motor body .
  • the non-energized winding inductance value detecting circuit under the excitation pulse comprises a centering power source, an optocoupler isolation excitation pulse source, a first motor phase voltage clamping circuit, a second motor phase voltage clamping circuit and an armature inductance measuring symmetric comparison circuit; Medium power supply, optocoupler isolated excitation pulse source, first motor phase voltage clamp The circuit, the second motor phase voltage clamping circuit and the armature inductance measuring symmetric comparison circuit are sequentially connected in parallel; the controller is connected to the optocoupler to isolate the excitation pulse source; the first motor phase voltage clamping circuit and the second motor phase voltage clamping circuit are connected in parallel After the brushless motor body is connected.
  • Rl, R2, Dl, CI provide the centering power supply, Rl, R2 resistance values are equal;
  • R3, Gl, R4, Tl, ⁇ 2 are optocoupler isolated excitation pulse sources;
  • D2, D3, R5 are motor phases Voltage clamp circuit, protection excitation pulse source circuit, R5 has inductance value measurement resistance function;
  • R6, D4, D5 are motor phase voltage clamp circuit, protection armature inductor current symmetrical comparison circuit;
  • armature inductance measurement symmetrical comparison circuit by R7, R8, R9, RIO, R11, R12, R13, R14, Al, A2, G2, R9, RIO, Rll provide the positive and negative comparison reference for the op amps A1 and A2, and the R9 and Rll resistors have equal resistance values.
  • the optocoupler When the characterized voltage enters the central potential region, the optocoupler conducts a zero-crossing signal to the controller.
  • the difference between the positive and negative excitation pulse end times and the time interval of the rising or falling edge of the zero-crossing signal reflects the non-energization.
  • the distance from the winding to the centerline of the magnetic pole boundary is confirmed by the controller and an armature drive or commutation signal is issued.
  • the centering power source includes a power input end, a grounding end, a first resistor, a second resistor, a Zener diode, and a capacitor; the power input end is respectively connected to the Zener diode and the capacitor through the first resistor; the Zener diode and the capacitor are connected in parallel and pass through the first
  • the second resistor is connected to the ground terminal;
  • the optocoupler isolation excitation pulse source comprises a first photocoupler, a third resistor, a fourth resistor, a first triode and a second triode; the third resistor is connected to the controller through the first optocoupler; the first resistor And sequentially connecting the second resistor through the fourth resistor and the first photocoupler; the first resistor sequentially passes through the first triode and the second triode to the second resistor; the first triode is connected in parallel with the fourth resistor; The second transistor is connected in parallel with the first photocoupler;
  • the first motor phase voltage clamping circuit includes a second diode, a third diode, and a fifth resistor; the fifth resistor is coupled to the first resistor through the second diode; and the fifth resistor is coupled to the third resistor
  • the second resistors are connected; the fifth resistors are respectively connected to the first triodes and the second triodes;
  • the second motor phase voltage clamping circuit includes a sixth resistor, a fourth diode, and a fifth diode; one end of the sixth resistor is connected to the fifth resistor, and the other end is respectively connected to the fourth diode and the fifth diode
  • the tube correspondingly connects the first resistor and the second resistor
  • the armature inductance measuring symmetric comparison circuit includes a seventh resistor, an eighth resistor, a ninth resistor, and a tenth a resistor, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, a first operational amplifier, a second operational amplifier, and a second photocoupler;
  • the sixth resistor is connected to the first operation through the seventh resistor a positive input terminal of the amplifier;
  • the first resistor is connected to the negative input terminal of the first operational amplifier through the ninth resistor;
  • the output terminal of the first operational amplifier is connected to the forward input terminal of the first operational amplifier through the eighth resistor;
  • An output of the operational amplifier is sequentially connected to the output of the second operational amplifier through the fourteenth resistor and the second photocoupler;
  • the sixth resistor is connected to the positive input terminal of the second operational amplifier through the twelfth resistor;
  • the resistor is connected to the negative input terminal of the second operational amplifier through the eleventh resistor;
  • the stator winding adopts inner and outer double-layer rectangular wires, and is integrally fixed with the insulating skeleton to improve the armature wire cross section.
  • the radial wave thickness is reduced;
  • the square wave permanent magnet rotor adopts a stepped trapezoidal permanent magnet with a large outer circumference and a small outer circumference, so that the permanent magnet width at the outer diameter of the rotor is larger than the double air gap size, and the shortest path of the magnetic field line is worn.
  • the stator winding the magnetic flux leakage is reduced, and a more ideal square wave magnetic field is realized.
  • the trapezoidal step of the permanent magnet is advantageously embedded, avoiding the wedge force, and the structure is simple.
  • the positions of the plurality of permanent magnets are arranged side by side, the steps are completely coincident, the size head The edges are flush, and the rectangular magnetic steel can be used to save the material.
  • the trapezoidal structure of the permanent magnets makes the permanent magnet pole intermediate magnetic circuit path length correspond to the thickness of the magnetic pole, which can improve the uniformity of the magnetic field.
  • the stepped structure does not substantially damage the uniform magnetic field strength of the trapezoidal structure, and does not increase the processing workload excessively, but improves Arts and practicality.
  • the brushless motor body includes a slotless stator 1, a square wave permanent magnet rotor 11 and a stator winding; the slotless stator 1 is sleeved outside the square wave permanent magnet rotor 11; the stator winding is disposed in the slotless stator 1 and the square wave
  • the permanent magnet rotors 11 are fixed to the inner wall of the slotless stator 1; a gap 7 is provided between the stator windings and the square wave permanent magnet rotor 11.
  • the stator winding includes an insulating bobbin 5 and an armature conductor 6; the armature conductor 6 is mounted on the insulating bobbin 5; and the insulating bobbin 5 is fixed to the inner wall of the slotless stator 1.
  • the armature conductor 6 is a wire having a rectangular cross section; a double-layered wire having a rectangular cross section is staggered and embedded on the insulating bobbin 5.
  • the square wave permanent magnet rotor 11 includes a spline tube shaft 10, a spline pole skeleton 4, a magnetic shoe 3, and a permanent magnet 2; the spline pole skeleton 4 is disposed around the spline tube shaft 10 by splines; the permanent magnet 2 passes The magnetic shoe 3 is fixed to the spline pole skeleton 4. Permanent magnet 2 The stepped trapezoidal permanent magnet 2 is uniformly distributed on the magnetic shoe 3 in a radially inner large outer circumference, and is fixed to the spline magnetic pole skeleton 4 by the magnetic shoe 3.
  • the permanent magnet rotor is designed with a two-way air cooling mode, one is a centrifugal inner circulation, and the other is an axial outer circulation.
  • the inner circulation is when the rotor rotates, the wind is blown toward the stator winding by the centrifugal force of the narrow slit of the rotor, flows to the two end caps along the gap between the stator and the rotor, and is then sucked into the circulation hole of the rotor.
  • the belt end cap and the spline tube shaft; the axial outer circulation is the external air circulation, which can reduce the temperature of the spline shaft, and independently circulate inside and outside, avoiding water, impurities and corrosive gases to the stator winding and the rotor forever. Destruction of magnets and insulators.
  • the spline magnetic pole skeleton and the spline tube shaft are spline-connected, so that the narrow slit processing of the spline magnetic pole skeleton can be simplified, and it is convenient to separately select a more suitable material. .
  • the brushless motor body used in the present invention further includes an air cooling device disposed on the square wave permanent magnet rotor 11;
  • the air cooling device includes an external air cooling device and an internal air cooling device; and the external air cooling device is disposed at a ventilating tube inside the spline tube shaft 10 in parallel with the axial direction of the spline tube shaft 10;
  • the internal air cooling device includes a slit 8 disposed on the square wave permanent magnet rotor 11 and disposed on the spline pole skeleton 4 The slit 9 which penetrates the narrow slit 8; the slit 9 penetrates through the slit 7 and the slit 7 formed between the stator winding and the square wave permanent magnet rotor 11.
  • the present invention refers to the positive center of the magnetic pole junction of the permanent magnet rotor as the zero point, and the commutation timing of the six-phase stator winding is the same as the zero-crossing moment of the non-energized winding, and the exact control of the direct commutation without delaying the electrical angle of 30 degrees, and the motor speed None.
  • the working principle and control method of the six-phase position sensorless DC square wave slotless permanent magnet brushless motor of the invention mainly comprises the controller controlling the on and off of the stator windings of each phase according to the rotor position, and realizing the winding entering the magnetic induction intensity reduction region.
  • the controller determines the rotor position by aligning the armature inductances under positive and negative excitation pulses and provides armature drive control.
  • the present invention provides a six-phase bridge type control circuit, which is suitable for The control of the six-phase winding permanent magnet brushless DC motor, the circuit mainly comprises a controller, a bootstrap winding drive circuit, and a non-energized winding inductance value detecting circuit under the excitation pulse.
  • the width of the magnetic induction intensity reduction region in the DC square wave permanent magnet brushless motor of the six-phase position sensorless sensor of the present invention is smaller than the phase winding width of the six-phase winding, the width of the permanent magnet N and S poles is larger than the air gap between the rotor and the stator.
  • the phase of the magnetic induction reduction region and the phase close to or entering the region are not energized, and the phase completely leaving the region is turned on, thereby causing the commutation magnetic induction reduction region (magnetic pole junction)
  • the winding of the electric power is not energized, which avoids the influence of the area of the magnetic induction reduction on the torque, so that the relative rotational speed of the armature (stator winding) is stable, effectively avoiding the generation of torque ripple and avoiding the position. Sensor reliability issues.
  • the magnetic field, the excitation pulse, the armature voltage, and the signal feedback timing diagram are as shown in FIG.
  • the zero return time of the rising or falling edge of the received A2 is the distance of the rotor commutation time, and the time is equal.
  • the commutation moment of zero is equal.
  • the frequency and width of the excitation pulse can be flexibly adjusted by the controller software, and the determination of the rotor position is given by the control software in terms of time consistency.
  • the rotor position is measured one by one by measuring the six-phase inductance, and the two phases that are completely at the zero point or the two phases that are not completely at the zero point and the two-phase quantitative position are obtained.
  • This method is simple, precise, and flexible, and it is more accurate than the position sensor to measure the position of the rotor. This can be seen when the position of the rotor is measured before the start. This measurement method is similar to the rotor position measurement of the rotary transformer.

Abstract

A six-phase DC square-wave permanent magnet brushless motor is provided. The motor comprises a controller, a driving circuit of a bootstrap winding, an inductance value detection circuit group of no energized windings under excitation pulses and a brushless motor body. The controller is connected to the brushless motor body through the driving circuit of the bootstrap winding and the inductance value detection circuit group of the no energized windings under the excitation pulses respectively. The motor can achieve commutation effect of a brushless motor with position sensors, and can eliminate the torque ripple, and has advantages of simple structure and processing convenience.

Description

六相直流方波永磁无刷电机 技术领域  Six-phase DC square wave permanent magnet brushless motor
本发明属于机电技术领域, 涉及一种六相直流方波永磁无刷电机, 尤其 涉及一种六相无位置传感器的直流方波无槽永磁无刷电机。  The invention belongs to the field of electromechanical technology, and relates to a six-phase DC square wave permanent magnet brushless motor, in particular to a DC square wave slotless permanent magnet brushless motor with a six-phase position sensorless.
背景技术 Background technique
在现有三相无刷电机的无位置传感器转子位置检测中, 通过测量不通电 绕组的磁极交界的正中心时刻,然后延时 30°电角度进行换相, 而 30°电角度与 电机转速相关, 往往根据转速大小计算延时时间, 实施换相。 如因负载引起 的速度不规律变化, 计算的延时时间就不准确, 特别是低速甚至堵转情况下, 换相精确更是难以保证。  In the position sensorless rotor position detection of the existing three-phase brushless motor, by measuring the positive center moment of the magnetic pole junction of the non-energized winding, and then delaying the 30° electrical angle for commutation, and the 30° electrical angle is related to the motor speed, The delay time is often calculated according to the magnitude of the rotational speed, and the commutation is implemented. If the speed caused by the load changes irregularly, the calculated delay time is not accurate, especially in the case of low speed or even locked, the accuracy of commutation is more difficult to guarantee.
发明内容 Summary of the invention
为了解决背景技术中存在的上述技术问题, 本发明提供了一种能够提供 等同有位置传感器的无刷电机的换相效果、 六相完全消除转矩脉动、 结构简 单以及便于加工的六相直流方波永磁无刷电机。  In order to solve the above-mentioned technical problems existing in the background art, the present invention provides a six-phase direct current method capable of providing a commutation effect of a brushless motor equivalent to a position sensor, six-phase complete elimination of torque ripple, simple structure, and ease of processing. Wave permanent magnet brushless motor.
本发明的技术解决方案是: 本发明提供了一种六相直流方波永磁无刷电 机, 其特殊之处在于: 所述六相直流方波永磁无刷电机包括控制器、 自举绕 组驱动电路、 激励脉冲下的不通电绕组电感值检测电路组以及无刷电机体; 所述控制器分别通过自举绕组驱动电路以及激励脉冲下的不通电绕组电感值 检测电路组接入无刷电机体。  The technical solution of the present invention is: The present invention provides a six-phase DC square wave permanent magnet brushless motor, which is special in that: the six-phase DC square wave permanent magnet brushless motor comprises a controller and a bootstrap winding a driving circuit, a non-energized winding inductance value detecting circuit group under the excitation pulse, and a brushless motor body; wherein the controller is connected to the brushless motor through the bootstrap winding driving circuit and the non-energized winding inductance value detecting circuit group under the excitation pulse body.
上述激励脉冲下的不通电绕组电感值检测电路组包括六组相同的激励脉 冲下的不通电绕组电感值检测电路; 所述每组激励脉冲下的不通电绕组电感 值检测电路分别对应接入无刷电机体。  The non-energized winding inductance value detecting circuit group under the excitation pulse includes six sets of non-energized winding inductance value detecting circuits under the same excitation pulse; the non-energized winding inductance value detecting circuits under each set of excitation pulses respectively correspond to the access no Brush the motor body.
上述激励脉冲下的不通电绕组电感值检测电路包括对中电源、 光耦隔离 激励脉冲源、 第一电机相电压钳位电路、 第二电机相电压钳位电路以及电枢 电感测量对称比较电路; 所述对中电源、 光耦隔离激励脉冲源、 第一电机相 电压钳位电路、 第二电机相电压钳位电路以及电枢电感测量对称比较电路依 次并联; 所述控制器接入光耦隔离激励脉冲源; 所述第一电机相电压钳位电 路以及第二电机相电压钳位电路并联后接入无刷电机体。 The non-energized winding inductance value detecting circuit under the excitation pulse comprises a centering power source, an optocoupler isolation excitation pulse source, a first motor phase voltage clamping circuit, a second motor phase voltage clamping circuit and an armature inductance measuring symmetric comparison circuit; The centering power source, the optocoupler isolation excitation pulse source, the first motor phase voltage clamping circuit, the second motor phase voltage clamping circuit, and the armature inductance measurement symmetric comparison circuit are sequentially connected in parallel; the controller is connected to the optocoupler isolation Excitation pulse source; the first motor phase voltage clamped The circuit and the second motor phase voltage clamping circuit are connected in parallel and connected to the brushless motor body.
上述对中电源包括电源输入端、 接地端、 第一电阻、 第二电阻、 稳压管 以及电容; 所述电源输入端通过第一电阻分别接入稳压管以及电容; 所述稳 压管以及电容并联后通过第二电阻接入接地端;  The centering power supply includes a power input end, a ground end, a first resistor, a second resistor, a Zener tube, and a capacitor; the power input end is respectively connected to the Zener tube and the capacitor through the first resistor; After the capacitors are connected in parallel, they are connected to the ground through the second resistor;
所述光耦隔离激励脉冲源包括第一光电耦合器、 第三电阻、 第四电阻、 第一三极管以及第二三极管;所述第三电阻通过第一光电耦合器接入控制器; 所述第一电阻依次通过第四电阻以及第一光电耦合器接入第二电阻; 所述第 一电阻依次通过第一三极管以及第二三极管接入第二电阻; 所述第一三极管 与第四电阻并联; 所述第二三极管与第一光电耦合器并联;  The optocoupler isolation excitation pulse source includes a first photocoupler, a third resistor, a fourth resistor, a first triode, and a second triode; the third resistor is connected to the controller through the first optocoupler The first resistor is sequentially connected to the second resistor through the fourth resistor and the first photocoupler; the first resistor is sequentially connected to the second resistor through the first transistor and the second transistor; a triode is connected in parallel with the fourth resistor; the second triode is connected in parallel with the first photocoupler;
所述第一电机相电压钳位电路包括第二二极管、 第三二极管以及第五电 阻; 所述第五电阻通过第二二极管与第一电阻相连; 所述第五电阻通过第三 二极管与第二电阻相连;所述第五电阻分别接入第一三极管以及第二三极管; 所述第二电机相电压钳位电路包括第六电阻、 第四二极管以及第五二极 管; 所述第六电阻的一端接入第五电阻, 另一端分别通过第四二极管以及第 五二极管对应接入第一电阻以及第二电阻;  The first motor phase voltage clamping circuit includes a second diode, a third diode, and a fifth resistor; the fifth resistor is connected to the first resistor through the second diode; The third diode is connected to the second resistor; the fifth resistor is respectively connected to the first triode and the second triode; and the second motor phase voltage clamping circuit comprises a sixth resistor and a fourth diode And a fifth diode; one end of the sixth resistor is connected to the fifth resistor, and the other end is respectively connected to the first resistor and the second resistor through the fourth diode and the fifth diode;
所述电枢电感测量对称比较电路包括第七电阻、 第八电阻、 第九电阻、 第十电阻、 第十一电阻、 第十二电阻、 第十三电阻、 第十四电阻、 第一运算 放大器、 第二运算放大器以及第二光电耦合器; 所述第六电阻通过第七电阻 接入第一运算放大器的正向输入端; 所述第一电阻通过第九电阻接入第一运 算放大器的负向输入端; 所述第一运算放大器的输出端通过第八电阻接入第 一运算放大器的正向输入端; 所述第一运算放大器的输出端依次通过第十四 电阻以及第二光电耦合器接入第二运算放大器的输出端; 所述第六电阻通过 第十二电阻接入第二运算放大器的正向输入端; 所述第二电阻通过第十一电 阻接入第二运算放大器的负向输入端; 所述第二运算放大器的输出端通过第 十三电阻接入第二运算放大器的正向输入端; 所述第就电阻通过第十电阻与 第十一电阻相连。  The armature inductance measuring symmetric comparison circuit includes a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, and a first operational amplifier a second operational amplifier and a second photocoupler; the sixth resistor is coupled to the forward input terminal of the first operational amplifier through the seventh resistor; the first resistor is coupled to the negative of the first operational amplifier through the ninth resistor An output terminal of the first operational amplifier is connected to a forward input terminal of the first operational amplifier through an eighth resistor; an output end of the first operational amplifier sequentially passes through the fourteenth resistor and the second photocoupler Accessing an output of the second operational amplifier; the sixth resistor is coupled to the forward input terminal of the second operational amplifier through the twelfth resistor; and the second resistor is coupled to the negative of the second operational amplifier through the eleventh resistor An output terminal of the second operational amplifier is connected to a forward input terminal of the second operational amplifier through a thirteenth resistor; the first resistor is passed through a tenth The resistor is connected to the eleventh resistor.
上述无刷电机体包括无槽定子、 方波永磁转子以及定子绕组; 所述无槽 定子套接在方波永磁转子外部; 所述定子绕组设置在无槽定子与方波永磁转 子之间并固定在无槽定子的内壁上; 所述定子绕组与方波永磁转子之间设置 有缝隙。 The brushless motor body comprises a slotless stator, a square wave permanent magnet rotor and a stator winding; the slotless stator is sleeved outside the square wave permanent magnet rotor; the stator winding is arranged in the slotless stator and the square wave permanent magnet The stator is fixed to the inner wall of the slotless stator; a gap is formed between the stator winding and the square wave permanent magnet rotor.
上述定子绕组包括绝缘骨架以及电枢导体; 所述电枢导体镶嵌在绝缘骨 架上; 所述绝缘骨架固定在无槽定子的内壁上。  The stator winding includes an insulating bobbin and an armature conductor; the armature conductor is mounted on the insulating skeleton; and the insulating bobbin is fixed on the inner wall of the slotless stator.
上述电枢导体是截面为矩形的导线; 所述截面为矩形的导线双层交错镶 嵌在绝缘骨架上。  The armature conductor is a wire having a rectangular cross section; the wire having the rectangular cross section is alternately embedded in the insulating frame.
上述方波永磁转子包括花键管轴、 花键磁极骨架、 磁靴以及永磁体; 所 述花键磁极骨架通过花键环绕设置在花键管轴的外部; 所述永磁体通过磁靴 固定在花键磁极骨架上。  The square wave permanent magnet rotor includes a spline tube shaft, a spline pole skeleton, a magnetic shoe and a permanent magnet; the spline pole skeleton is disposed outside the spline shaft by a spline; the permanent magnet is fixed by the magnetic shoe On the spline pole skeleton.
上述永磁体采用阶梯式梯形永磁体径向内大外小圆周均布在磁靴上, 通 过磁靴与花键磁极骨架固定。  The permanent magnets are arranged on the magnetic shoe by a stepped trapezoidal permanent magnet in a radially inner large outer circumference, and are fixed by a magnetic shoe and a spline magnetic pole skeleton.
上述无刷电机体还包括设置在方波永磁转子上的风冷装置; 所述风冷装 置包括外部风冷装置以及内部风冷装置; 所述外部风冷装置是设置在花键管 轴内部与花键管轴的轴向方向相并行的通风管; 所述内部风冷装置包括设置 在方波永磁转子上的窄缝、 设置在花键磁极骨架上的并与窄缝相贯通的细缝; 所述细缝通过窄缝与定子绕组和方波永磁转子之间所形成的缝隙相贯通。  The brushless motor body further includes an air cooling device disposed on the square wave permanent magnet rotor; the air cooling device includes an external air cooling device and an internal air cooling device; the external air cooling device is disposed inside the spline shaft a venting tube parallel to the axial direction of the spline tube shaft; the internal air cooling device includes a slit disposed on the square wave permanent magnet rotor, and a thin portion disposed on the spline pole skeleton and penetrating the slit The slit is penetrated by a slit formed between the stator winding and the square wave permanent magnet rotor through the slit.
本发明的优点是:  The advantages of the invention are:
本发明所提供的六相无位置传感器的直流方波无槽永磁无刷电机的工作 原理及控制方法, 主要在于控制器根据转子位置控制各相定子绕组的通断, 实现进入磁感应强度降低区域的绕组相断电, 当断电的绕组相处于磁极交界 的正中心时, 离开的相邻相通电, 进入的相邻相断电, 这样六相可以完全消 除转矩脉动问题。 本发明为了消除现有无位置传感器三相无刷电机从不通电 绕组到达磁极交界的正中心, 延时 30°电角度进行换相难以精确实现的问题, 能够提供等同有位置传感器的无刷电机的换相效果; 并且六相完全消除转矩 脉动; 双层矩形导线的一体式定子绕组使气隙减小, 结构简单; 阶梯式梯形 永磁体方波永磁转子更好实现了方波磁场、 更好的受力效果、 便于加工、 节 约材料。 由于本发明的六相无位置传感器的直流方波永磁无刷电机中磁感应 强度降低区域的宽度小于六相绕组的相绕组宽度, 永磁体 N、 S极的宽度大于 转子与定子之间气隙的二倍, 并且本发明的控制方式中使磁感应强度降低区 域的相以及接近或进入该区域的相不通电, 而完全离开该区域的相导通, 从 而使得换向磁感应强度降低区域 (磁极交接处) 的绕组不通电, 避免了磁感 应强度降低区域对转矩受力的影响, 使电枢 (定子绕组) 反电势相对转速为 稳定值, 有效的避免了转矩脉动的产生, 且避免了位置传感器的可靠性问题。 附图说明 The working principle and control method of the DC square wave slotless permanent magnet brushless motor of the six-phase position sensor without the position sensor provided by the invention mainly comprises that the controller controls the on and off of the stator windings of each phase according to the rotor position, thereby realizing the entry into the magnetic induction intensity reduction region. The winding phase is de-energized. When the de-energized winding phase is at the center of the magnetic pole junction, the adjacent adjacent phase is energized, and the incoming adjacent phase is de-energized, so that the six phases can completely eliminate the torque ripple problem. The invention solves the problem that the existing three-phase brushless motor without a position sensor reaches the positive center of the magnetic pole boundary from the non-energized winding, and that the commutation is delayed by 30° electrical angle, and it is difficult to accurately realize the commutation, and the brushless motor equivalent to the position sensor can be provided. The commutation effect; and the six phases completely eliminate the torque ripple; the integrated stator winding of the double-layer rectangular conductor reduces the air gap and has a simple structure; the stepped trapezoidal permanent magnet square wave permanent magnet rotor better realizes the square wave magnetic field, Better force effect, easy processing and material saving. Since the width of the magnetic induction intensity reduction region in the DC square wave permanent magnet brushless motor of the six-phase position sensorless sensor of the present invention is smaller than the phase winding width of the six-phase winding, the width of the permanent magnet N and S poles is larger than The air gap between the rotor and the stator is twice, and in the control mode of the present invention, the phase of the region where the magnetic induction is reduced and the phase close to or entering the region are not energized, and the phase completely leaving the region is turned on, thereby making the commutation The winding of the magnetic induction reduction area (the junction of the magnetic poles) is not energized, which avoids the influence of the area of the magnetic induction reduction on the torque stress, so that the relative rotational speed of the armature (stator winding) is a stable value, effectively avoiding the torque ripple. The generation of the position sensor and the reliability of the position sensor are avoided. DRAWINGS
图 1是本发明所提供的六相直流方波永磁无刷电机的电路原理图; 图 2是基于本发明所产生的磁场与激励脉冲、电枢电压、信号反馈时序图; 图 3是基于本发明的换相时序图;  1 is a circuit schematic diagram of a six-phase DC square wave permanent magnet brushless motor provided by the present invention; FIG. 2 is a timing diagram of a magnetic field and an excitation pulse, an armature voltage, and a signal feedback generated based on the present invention; Commutation timing diagram of the present invention;
图 4.1是本发明所采用的方波永磁转子以及无槽定子结构示意图; 图 4.2是图 4.1中 A所示结构的局部放大示意图;  Figure 4.1 is a schematic view showing the structure of a square wave permanent magnet rotor and a slotless stator used in the present invention; Fig. 4.2 is a partially enlarged schematic view showing the structure shown in A of Fig. 4.1;
图 5.1是本发明所提供的无刷电机剖视结构示意图;  Figure 5.1 is a cross-sectional structural view of a brushless motor provided by the present invention;
图 5.2是图 5.1的 B-B相视图;  Figure 5.2 is a B-B phase view of Figure 5.1;
图 6是本发明所提供的无刷电机整体结构示意图;  6 is a schematic view showing the overall structure of a brushless motor provided by the present invention;
其中:  among them:
1-无槽定子; 2-磁体; 3-磁靴; 4-花键磁极骨架; 5-绝缘骨架; 6-电枢导 体; 7-缝隙; 8-窄缝; 9-细缝; 10-花键管轴; 11-方波永磁转子。  1-no-slot stator; 2-magnet; 3-magnetic shoe; 4-spline magnetic pole skeleton; 5-insulating skeleton; 6-armature conductor; 7-slit; 8-slitary slit; 9-slit; 10-flower Key tube shaft; 11-square wave permanent magnet rotor.
具体实施方式 detailed description
参见图 1,本发明提供了一种六相直流方波永磁无刷电机,该六相直流方 波永磁无刷电机包括控制器、 自举绕组驱动电路、 激励脉冲下的不通电绕组 电感值检测电路组以及无刷电机体; 控制器分别通过自举绕组驱动电路以及 激励脉冲下的不通电绕组电感值检测电路组接入无刷电机体。  Referring to FIG. 1, the present invention provides a six-phase DC square wave permanent magnet brushless motor, which comprises a controller, a bootstrap winding drive circuit, and a non-energized winding inductance under an excitation pulse. The value detecting circuit group and the brushless motor body; the controller is respectively connected to the brushless motor body through the bootstrap winding driving circuit and the non-energized winding inductance value detecting circuit group under the excitation pulse.
激励脉冲下的不通电绕组电感值检测电路组包括六组相同的激励脉冲下 的不通电绕组电感值检测电路; 每组激励脉冲下的不通电绕组电感值检测电 路分别对应接入无刷电机体。  The non-energized winding inductance value detecting circuit group under the excitation pulse comprises six sets of non-energized winding inductance value detecting circuits under the same excitation pulse; the non-energized winding inductance value detecting circuits under each group of excitation pulses respectively correspond to the brushless motor body .
激励脉冲下的不通电绕组电感值检测电路包括对中电源、 光耦隔离激励 脉冲源、 第一电机相电压钳位电路、 第二电机相电压钳位电路以及电枢电感 测量对称比较电路; 对中电源、 光耦隔离激励脉冲源、 第一电机相电压钳位 电路、 第二电机相电压钳位电路以及电枢电感测量对称比较电路依次并联; 控制器接入光耦隔离激励脉冲源; 第一电机相电压钳位电路以及第二电机相 电压钳位电路并联后接入无刷电机体。 The non-energized winding inductance value detecting circuit under the excitation pulse comprises a centering power source, an optocoupler isolation excitation pulse source, a first motor phase voltage clamping circuit, a second motor phase voltage clamping circuit and an armature inductance measuring symmetric comparison circuit; Medium power supply, optocoupler isolated excitation pulse source, first motor phase voltage clamp The circuit, the second motor phase voltage clamping circuit and the armature inductance measuring symmetric comparison circuit are sequentially connected in parallel; the controller is connected to the optocoupler to isolate the excitation pulse source; the first motor phase voltage clamping circuit and the second motor phase voltage clamping circuit are connected in parallel After the brushless motor body is connected.
如图 1所示, Rl、 R2、 Dl、 CI提供对中电源, Rl、 R2电阻值相等; R3、 Gl、 R4、 Tl、 Τ2为光耦隔离激励脉冲源; D2、 D3、 R5为电机相电压钳位电 路, 保护激励脉冲源电路, R5兼有电感值测量电阻功能; R6、 D4、 D5为电 机相电压钳位电路, 保护电枢电感电流对称比较电路; 电枢电感测量对称比 较电路由 R7、 R8、 R9、 RIO, Rll、 R12、 R13、 R14、 Al、 A2、 G2组成, R9、 RIO, Rll为运放 Al、 A2提供正负比较基准, R9、 Rll电阻值相等, 被 检测电感所表征的电压进入中心电位的区域时, 光耦导通向控制器发出过零 信号, 正、 负激励脉冲结束时刻与这种过零信号上升或下降沿的时间间隔的 差异程度反应了不通电绕组离磁极分界中线的距离, 通过控制器确认并发出 电枢驱动或换相信号。  As shown in Figure 1, Rl, R2, Dl, CI provide the centering power supply, Rl, R2 resistance values are equal; R3, Gl, R4, Tl, Τ2 are optocoupler isolated excitation pulse sources; D2, D3, R5 are motor phases Voltage clamp circuit, protection excitation pulse source circuit, R5 has inductance value measurement resistance function; R6, D4, D5 are motor phase voltage clamp circuit, protection armature inductor current symmetrical comparison circuit; armature inductance measurement symmetrical comparison circuit by R7, R8, R9, RIO, R11, R12, R13, R14, Al, A2, G2, R9, RIO, Rll provide the positive and negative comparison reference for the op amps A1 and A2, and the R9 and Rll resistors have equal resistance values. When the characterized voltage enters the central potential region, the optocoupler conducts a zero-crossing signal to the controller. The difference between the positive and negative excitation pulse end times and the time interval of the rising or falling edge of the zero-crossing signal reflects the non-energization. The distance from the winding to the centerline of the magnetic pole boundary is confirmed by the controller and an armature drive or commutation signal is issued.
对中电源包括电源输入端、 接地端、 第一电阻、 第二电阻、 稳压管以及 电容; 电源输入端通过第一电阻分别接入稳压管以及电容; 稳压管以及电容 并联后通过第二电阻接入接地端;  The centering power source includes a power input end, a grounding end, a first resistor, a second resistor, a Zener diode, and a capacitor; the power input end is respectively connected to the Zener diode and the capacitor through the first resistor; the Zener diode and the capacitor are connected in parallel and pass through the first The second resistor is connected to the ground terminal;
光耦隔离激励脉冲源包括第一光电耦合器、 第三电阻、 第四电阻、 第一 三极管以及第二三极管; 第三电阻通过第一光电耦合器接入控制器; 第一电 阻依次通过第四电阻以及第一光电耦合器接入第二电阻; 第一电阻依次通过 第一三极管以及第二三极管接入第二电阻; 第一三极管与第四电阻并联; 第 二三极管与第一光电耦合器并联;  The optocoupler isolation excitation pulse source comprises a first photocoupler, a third resistor, a fourth resistor, a first triode and a second triode; the third resistor is connected to the controller through the first optocoupler; the first resistor And sequentially connecting the second resistor through the fourth resistor and the first photocoupler; the first resistor sequentially passes through the first triode and the second triode to the second resistor; the first triode is connected in parallel with the fourth resistor; The second transistor is connected in parallel with the first photocoupler;
第一电机相电压钳位电路包括第二二极管、 第三二极管以及第五电阻; 第五电阻通过第二二极管与第一电阻相连; 第五电阻通过第三二极管与第二 电阻相连; 第五电阻分别接入第一三极管以及第二三极管;  The first motor phase voltage clamping circuit includes a second diode, a third diode, and a fifth resistor; the fifth resistor is coupled to the first resistor through the second diode; and the fifth resistor is coupled to the third resistor The second resistors are connected; the fifth resistors are respectively connected to the first triodes and the second triodes;
第二电机相电压钳位电路包括第六电阻、 第四二极管以及第五二极管; 第六电阻的一端接入第五电阻, 另一端分别通过第四二极管以及第五二极管 对应接入第一电阻以及第二电阻;  The second motor phase voltage clamping circuit includes a sixth resistor, a fourth diode, and a fifth diode; one end of the sixth resistor is connected to the fifth resistor, and the other end is respectively connected to the fourth diode and the fifth diode The tube correspondingly connects the first resistor and the second resistor;
电枢电感测量对称比较电路包括第七电阻、 第八电阻、 第九电阻、 第十 电阻、 第十一电阻、 第十二电阻、 第十三电阻、 第十四电阻、 第一运算放大 器、 第二运算放大器以及第二光电耦合器; 第六电阻通过第七电阻接入第一 运算放大器的正向输入端; 第一电阻通过第九电阻接入第一运算放大器的负 向输入端; 第一运算放大器的输出端通过第八电阻接入第一运算放大器的正 向输入端; 第一运算放大器的输出端依次通过第十四电阻以及第二光电耦合 器接入第二运算放大器的输出端; 第六电阻通过第十二电阻接入第二运算放 大器的正向输入端; 第二电阻通过第十一电阻接入第二运算放大器的负向输 入端; 第二运算放大器的输出端通过第十三电阻接入第二运算放大器的正向 输入端; 第就电阻通过第十电阻与第十一电阻相连。 The armature inductance measuring symmetric comparison circuit includes a seventh resistor, an eighth resistor, a ninth resistor, and a tenth a resistor, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, a first operational amplifier, a second operational amplifier, and a second photocoupler; the sixth resistor is connected to the first operation through the seventh resistor a positive input terminal of the amplifier; the first resistor is connected to the negative input terminal of the first operational amplifier through the ninth resistor; the output terminal of the first operational amplifier is connected to the forward input terminal of the first operational amplifier through the eighth resistor; An output of the operational amplifier is sequentially connected to the output of the second operational amplifier through the fourteenth resistor and the second photocoupler; the sixth resistor is connected to the positive input terminal of the second operational amplifier through the twelfth resistor; The resistor is connected to the negative input terminal of the second operational amplifier through the eleventh resistor; the output terminal of the second operational amplifier is connected to the forward input terminal of the second operational amplifier through the thirteenth resistor; The eleventh resistor is connected.
参见图 4.1、 图 4.2以及图 6, 为了实现本发明的方波永磁转子、 无槽定子 结构, 定子绕组采用内外双层矩形导线, 并与绝缘骨架固连为一体, 以提高 电枢导线截面、 减小径向厚度; 方波永磁转子采用阶梯式梯形永磁体径向内 大外小圆周均布, 使得转子外径处的永磁体宽度大于二倍气隙尺寸, 磁力线 的最短路径为穿过定子绕组, 就减少了漏磁, 实现更理想的方波磁场; 永磁 体的梯形阶梯有利镶嵌, 避免楔形力, 其结构简单, 多个永磁体大小头间隔 并排排列, 阶梯完全重合, 大小头边相齐, 用矩形磁钢便可方便、 节约下料; 永磁体整体的梯形结构使永磁电机的永磁磁极中间磁回路路径长与磁极厚度 厚相对应, 可以改善磁场均匀程度; 而永磁体的阶梯结构没有实质损坏梯形 结构的磁场均匀强度、 没有过多增加加工工作量, 而改善了工艺及实用性。  Referring to FIG. 4.1, FIG. 4.2 and FIG. 6, in order to realize the square wave permanent magnet rotor and the slotless stator structure of the present invention, the stator winding adopts inner and outer double-layer rectangular wires, and is integrally fixed with the insulating skeleton to improve the armature wire cross section. The radial wave thickness is reduced; the square wave permanent magnet rotor adopts a stepped trapezoidal permanent magnet with a large outer circumference and a small outer circumference, so that the permanent magnet width at the outer diameter of the rotor is larger than the double air gap size, and the shortest path of the magnetic field line is worn. Through the stator winding, the magnetic flux leakage is reduced, and a more ideal square wave magnetic field is realized. The trapezoidal step of the permanent magnet is advantageously embedded, avoiding the wedge force, and the structure is simple. The positions of the plurality of permanent magnets are arranged side by side, the steps are completely coincident, the size head The edges are flush, and the rectangular magnetic steel can be used to save the material. The trapezoidal structure of the permanent magnets makes the permanent magnet pole intermediate magnetic circuit path length correspond to the thickness of the magnetic pole, which can improve the uniformity of the magnetic field. The stepped structure does not substantially damage the uniform magnetic field strength of the trapezoidal structure, and does not increase the processing workload excessively, but improves Arts and practicality.
具体而言, 无刷电机体包括无槽定子 1、 方波永磁转子 11以及定子绕组; 无槽定子 1套接在方波永磁转子 11外部; 定子绕组设置在无槽定子 1与方波永 磁转子 11之间并固定在无槽定子 1的内壁上;定子绕组与方波永磁转子 11之间 设置有缝隙 7。  Specifically, the brushless motor body includes a slotless stator 1, a square wave permanent magnet rotor 11 and a stator winding; the slotless stator 1 is sleeved outside the square wave permanent magnet rotor 11; the stator winding is disposed in the slotless stator 1 and the square wave The permanent magnet rotors 11 are fixed to the inner wall of the slotless stator 1; a gap 7 is provided between the stator windings and the square wave permanent magnet rotor 11.
定子绕组包括绝缘骨架 5以及电枢导体 6;电枢导体 6镶嵌在绝缘骨架 5上; 绝缘骨架 5固定在无槽定子 1的内壁上。电枢导体 6是截面为矩形的导线;截面 为矩形的导线双层交错镶嵌在绝缘骨架 5上。 方波永磁转子 11包括花键管轴 10、 花键磁极骨架 4、 磁靴 3以及永磁体 2; 花键磁极骨架 4通过花键环绕设置 在花键管轴 10的外部; 永磁体 2通过磁靴 3固定在花键磁极骨架 4上。 永磁体 2 采用阶梯式梯形永磁体 2径向内大外小圆周均布在磁靴 3上,通过磁靴 3与花键 磁极骨架 4固定。 The stator winding includes an insulating bobbin 5 and an armature conductor 6; the armature conductor 6 is mounted on the insulating bobbin 5; and the insulating bobbin 5 is fixed to the inner wall of the slotless stator 1. The armature conductor 6 is a wire having a rectangular cross section; a double-layered wire having a rectangular cross section is staggered and embedded on the insulating bobbin 5. The square wave permanent magnet rotor 11 includes a spline tube shaft 10, a spline pole skeleton 4, a magnetic shoe 3, and a permanent magnet 2; the spline pole skeleton 4 is disposed around the spline tube shaft 10 by splines; the permanent magnet 2 passes The magnetic shoe 3 is fixed to the spline pole skeleton 4. Permanent magnet 2 The stepped trapezoidal permanent magnet 2 is uniformly distributed on the magnetic shoe 3 in a radially inner large outer circumference, and is fixed to the spline magnetic pole skeleton 4 by the magnetic shoe 3.
参见图 5.1以及图 5.2, 为了实现本发明的风冷, 永磁转子设计了二路风冷 方式, 一路是离心式内循环, 另一路是轴向外循环。 内循环是在转子转动时, 通过转子窄缝靠离心力使风吹向定子绕组上、 在顺着定子与转子间隙分别流 向二个端盖、 再被吸入转子内循环孔…以此循环, 将热量带向端盖、 花键管 轴; 轴向外循环是外部风循环, 它可以将花键管轴温度降低, 内、 外独立各 自循环, 避免水、 杂质、 腐蚀性气体对定子绕组、 转子永磁体、 绝缘体的破 坏。 为了实现本发明的花键磁极骨架, 如图 5所示, 花键磁极骨架与花键管轴 通过花键连接, 可使花键磁极骨架的窄缝加工简单, 并方便分别选择更合适 的材料。  Referring to Fig. 5.1 and Fig. 5.2, in order to realize the air cooling of the present invention, the permanent magnet rotor is designed with a two-way air cooling mode, one is a centrifugal inner circulation, and the other is an axial outer circulation. The inner circulation is when the rotor rotates, the wind is blown toward the stator winding by the centrifugal force of the narrow slit of the rotor, flows to the two end caps along the gap between the stator and the rotor, and is then sucked into the circulation hole of the rotor. The belt end cap and the spline tube shaft; the axial outer circulation is the external air circulation, which can reduce the temperature of the spline shaft, and independently circulate inside and outside, avoiding water, impurities and corrosive gases to the stator winding and the rotor forever. Destruction of magnets and insulators. In order to realize the spline magnetic pole skeleton of the present invention, as shown in FIG. 5, the spline magnetic pole skeleton and the spline tube shaft are spline-connected, so that the narrow slit processing of the spline magnetic pole skeleton can be simplified, and it is convenient to separately select a more suitable material. .
具体而言, 本发明所采用的无刷电机体还包括设置在方波永磁转子 11上 的风冷装置; 风冷装置包括外部风冷装置以及内部风冷装置; 外部风冷装置 是设置在花键管轴 10内部与花键管轴 10的轴向方向相并行的通风管; 内部风 冷装置包括设置在方波永磁转子 11上的窄缝 8、 设置在花键磁极骨架 4上的并 与窄缝 8相贯通的细缝 9; 细缝 9通过窄缝 8与定子绕组和方波永磁转子 11之间 所形成的缝隙 7相贯通。  Specifically, the brushless motor body used in the present invention further includes an air cooling device disposed on the square wave permanent magnet rotor 11; the air cooling device includes an external air cooling device and an internal air cooling device; and the external air cooling device is disposed at a ventilating tube inside the spline tube shaft 10 in parallel with the axial direction of the spline tube shaft 10; the internal air cooling device includes a slit 8 disposed on the square wave permanent magnet rotor 11 and disposed on the spline pole skeleton 4 The slit 9 which penetrates the narrow slit 8; the slit 9 penetrates through the slit 7 and the slit 7 formed between the stator winding and the square wave permanent magnet rotor 11.
本发明将永磁转子的磁极交界的正中心称为零点, 六相定子绕组换相时 刻与不通电绕组过零时刻相同, 无须延时 30度电角度而直接换相的确切控制, 与电机速度无关。  The present invention refers to the positive center of the magnetic pole junction of the permanent magnet rotor as the zero point, and the commutation timing of the six-phase stator winding is the same as the zero-crossing moment of the non-energized winding, and the exact control of the direct commutation without delaying the electrical angle of 30 degrees, and the motor speed Nothing.
本发明的六相无位置传感器的直流方波无槽永磁无刷电机的工作原理及 控制方法, 主要在于控制器根据转子位置控制各相定子绕组的通断, 实现进 入磁感应强度降低区域的绕组相断电, 当断电的绕组相处于磁极交界的正中 心时, 离开的相邻相通电, 进入的相邻相断电, 这样六相可以完全消除转矩 脉动问题。 本发明的关键是通过激励脉冲下的不通电绕组的电感量测量电路, 其实施例, 如图 1所示。 控制器通过对正、 负激励脉冲下电枢电感对称程度 判断转子位置, 并提供电枢驱动控制。  The working principle and control method of the six-phase position sensorless DC square wave slotless permanent magnet brushless motor of the invention mainly comprises the controller controlling the on and off of the stator windings of each phase according to the rotor position, and realizing the winding entering the magnetic induction intensity reduction region. When the power-off winding phase is at the center of the magnetic pole junction, the adjacent adjacent phase is energized, and the incoming adjacent phase is powered off, so that the six phases can completely eliminate the torque ripple problem. The key to the invention is the inductance measurement circuit through the energized windings under the excitation pulse, an embodiment of which is shown in FIG. The controller determines the rotor position by aligning the armature inductances under positive and negative excitation pulses and provides armature drive control.
为了实现本发明的控制, 本发明提供了一种六相桥式控制电路, 适用于 六相绕组永磁无刷直流电动机的控制, 该电路主要包括控制器、 自举绕组驱 动电路、 激励脉冲下的不通电绕组电感值检测电路。 In order to achieve the control of the present invention, the present invention provides a six-phase bridge type control circuit, which is suitable for The control of the six-phase winding permanent magnet brushless DC motor, the circuit mainly comprises a controller, a bootstrap winding drive circuit, and a non-energized winding inductance value detecting circuit under the excitation pulse.
由于本发明的六相无位置传感器的直流方波永磁无刷电机中磁感应强度 降低区域的宽度小于六相绕组的相绕组宽度, 永磁体 N、 S极的宽度大于转子 与定子之间气隙的二倍, 并且本发明的控制方式中使磁感应强度降低区域的 相以及接近或进入该区域的相不通电, 而完全离开该区域的相导通, 从而使 得换向磁感应强度降低区域 (磁极交接处) 的绕组不通电, 避免了磁感应强 度降低区域对转矩受力的影响, 使电枢 (定子绕组) 反电势相对转速为稳定 值, 有效的避免了转矩脉动的产生, 且避免了位置传感器的可靠性问题。  Since the width of the magnetic induction intensity reduction region in the DC square wave permanent magnet brushless motor of the six-phase position sensorless sensor of the present invention is smaller than the phase winding width of the six-phase winding, the width of the permanent magnet N and S poles is larger than the air gap between the rotor and the stator. Double, and in the control mode of the present invention, the phase of the magnetic induction reduction region and the phase close to or entering the region are not energized, and the phase completely leaving the region is turned on, thereby causing the commutation magnetic induction reduction region (magnetic pole junction) The winding of the electric power is not energized, which avoids the influence of the area of the magnetic induction reduction on the torque, so that the relative rotational speed of the armature (stator winding) is stable, effectively avoiding the generation of torque ripple and avoiding the position. Sensor reliability issues.
为了实现本发明的转子位置检测, 磁场、 激励脉冲、 电枢电压、 信号反 馈时序图, 如图 2所示。 从控制器发出的正、 负激励脉冲 A1的结束开始, 接收 的 A2上升或下降沿时刻的回零时刻至, 这二段时间的一致性程度, 就是转子 换相时间的远近, 时间相等即为零点的换相时刻。 这里激励脉冲的频率、 宽 度可灵活通过控制器软件调整, 转子位置的判定是以时间的一致程度通过控 制软件给出。 启动前电机静止时, 转子位置通过对六相电感量逐一测量, 得 出完全处于零点的一相或不完全处在零点的二相及这二相定量位置。 这种方 法简单、 确切、 灵活, 比位置传感器更能细致测得转子的位置, 这在启动前 的静止测量转子位置时就能显现出来其优势, 这种测量方法效果类似旋转变 压器转子位置测量。  In order to realize the rotor position detection of the present invention, the magnetic field, the excitation pulse, the armature voltage, and the signal feedback timing diagram are as shown in FIG. From the end of the positive and negative excitation pulses A1 sent by the controller, the zero return time of the rising or falling edge of the received A2, the degree of consistency of the two periods is the distance of the rotor commutation time, and the time is equal. The commutation moment of zero. Here, the frequency and width of the excitation pulse can be flexibly adjusted by the controller software, and the determination of the rotor position is given by the control software in terms of time consistency. When the motor is stationary before starting, the rotor position is measured one by one by measuring the six-phase inductance, and the two phases that are completely at the zero point or the two phases that are not completely at the zero point and the two-phase quantitative position are obtained. This method is simple, precise, and flexible, and it is more accurate than the position sensor to measure the position of the rotor. This can be seen when the position of the rotor is measured before the start. This measurement method is similar to the rotor position measurement of the rotary transformer.
当电机从静止启动到速度增加, 反电动势随着增加, 不通电绕组的反电 动势离零点位置越远越大, 淹没了激励脉冲信号, 不通电绕组的反电动势靠 近零点位置时反电动势越来越小, 到达零点位置时反电动势为零, 不会影响 转子位置换相时刻的判断。 本发明的换相时序, 如图 3所示。  When the motor starts from stationary to increase in speed, the back electromotive force increases, and the back electromotive force of the non-energized winding is farther away from the zero position, and the excitation pulse signal is flooded. The back electromotive force of the non-energized winding is closer to the zero position. Small, the back electromotive force is zero when it reaches the zero position, and it does not affect the judgment of the rotor position commutation time. The commutation timing of the present invention is shown in FIG.

Claims

权 利 要 求 书 claims
1、一种六相直流方波永磁无刷电机, 其特征在于: 所述六相直流方波永 磁无刷电机包括控制器、 自举绕组驱动电路、 激励脉冲下的不通电绕组电感 值检测电路组以及无刷电机体; 所述控制器分别通过自举绕组驱动电路以及 激励脉冲下的不通电绕组电感值检测电路组接入无刷电机体。 1. A six-phase DC square wave permanent magnet brushless motor, characterized in that: the six-phase DC square wave permanent magnet brushless motor includes a controller, a bootstrap winding drive circuit, and a non-energized winding inductance value under excitation pulses Detection circuit group and brushless motor body; The controller is connected to the brushless motor body through a bootstrap winding drive circuit and a non-energized winding inductance value detection circuit group under excitation pulses.
2、 根据权利要求 1所述的六相直流方波永磁无刷电机, 其特征在于: 所 述激励脉冲下的不通电绕组电感值检测电路组包括六组相同的激励脉冲下的 不通电绕组电感值检测电路; 所述每组激励脉冲下的不通电绕组电感值检测 电路分别对应接入无刷电机体。 2. The six-phase DC square wave permanent magnet brushless motor according to claim 1, characterized in that: the non-energized winding inductance value detection circuit group under the excitation pulse includes six groups of non-energized windings under the same excitation pulse. Inductance value detection circuit; The inductance value detection circuit of the non-energized winding under each group of excitation pulses is respectively connected to the brushless motor body.
3、 根据权利要求 2所述的六相直流方波永磁无刷电机, 其特征在于: 所 述激励脉冲下的不通电绕组电感值检测电路包括对中电源、 光耦隔离激励脉 冲源、 第一电机相电压钳位电路、 第二电机相电压钳位电路以及电枢电感测 量对称比较电路; 所述对中电源、 光耦隔离激励脉冲源、 第一电机相电压钳 位电路、第二电机相电压钳位电路以及电枢电感测量对称比较电路依次并联; 所述控制器接入光耦隔离激励脉冲源; 所述第一电机相电压钳位电路以及第 二电机相电压钳位电路并联后接入无刷电机体。 3. The six-phase DC square wave permanent magnet brushless motor according to claim 2, characterized in that: the non-energized winding inductance value detection circuit under the excitation pulse includes a centering power supply, an optocoupler isolation excitation pulse source, and a third A motor phase voltage clamping circuit, a second motor phase voltage clamping circuit and an armature inductance measurement symmetry comparison circuit; the centering power supply, the optocoupler isolation excitation pulse source, the first motor phase voltage clamping circuit, the second motor The phase voltage clamp circuit and the armature inductance measurement symmetry comparison circuit are connected in parallel in sequence; the controller is connected to the optocoupler isolation excitation pulse source; the first motor phase voltage clamp circuit and the second motor phase voltage clamp circuit are connected in parallel. Connect to the brushless motor body.
4、 根据权利要求 3所述的六相直流方波永磁无刷电机, 其特征在于: 所述对中电源包括电源输入端、 接地端、 第一电阻、 第二电阻、 稳压管 以及电容; 所述电源输入端通过第一电阻分别接入稳压管以及电容; 所述稳 压管以及电容并联后通过第二电阻接入接地端; 4. The six-phase DC square wave permanent magnet brushless motor according to claim 3, characterized in that: the centering power supply includes a power input terminal, a ground terminal, a first resistor, a second resistor, a voltage regulator tube and a capacitor. ; The power input end is connected to the voltage stabilizing tube and the capacitor respectively through the first resistor; The voltage stabilizing tube and the capacitor are connected in parallel and connected to the ground terminal through the second resistor;
所述光耦隔离激励脉冲源包括第一光电耦合器、 第三电阻、 第四电阻、 第一三极管以及第二三极管;所述第三电阻通过第一光电耦合器接入控制器; 所述第一电阻依次通过第四电阻以及第一光电耦合器接入第二电阻; 所述第 一电阻依次通过第一三极管以及第二三极管接入第二电阻; 所述第一三极管 与第四电阻并联; 所述第二三极管与第一光电耦合器并联; The optocoupler isolation excitation pulse source includes a first optocoupler, a third resistor, a fourth resistor, a first transistor and a second transistor; the third resistor is connected to the controller through the first optocoupler. ; The first resistor is connected to the second resistor through the fourth resistor and the first photocoupler in sequence; The first resistor is connected to the second resistor through the first triode and the second triode in sequence; A triode is connected in parallel with the fourth resistor; the second triode is connected in parallel with the first photocoupler;
所述第一电机相电压钳位电路包括第二二极管、 第三二极管以及第五电 阻; 所述第五电阻通过第二二极管与第一电阻相连; 所述第五电阻通过第三 二极管与第二电阻相连;所述第五电阻分别接入第一三极管以及第二三极管; 所述第二电机相电压钳位电路包括第六电阻、 第四二极管以及第五二极 管; 所述第六电阻的一端接入第五电阻, 另一端分别通过第四二极管以及第 五二极管对应接入第一电阻以及第二电阻; The first motor phase voltage clamping circuit includes a second diode, a third diode and a fifth resistor; the fifth resistor is connected to the first resistor through the second diode; the fifth resistor passes through The third diode is connected to the second resistor; the fifth resistor is connected to the first triode and the second triode respectively; The second motor phase voltage clamping circuit includes a sixth resistor, a fourth diode and a fifth diode; one end of the sixth resistor is connected to the fifth resistor, and the other end is connected to the fourth diode and the fifth diode respectively. The fifth diode is connected to the first resistor and the second resistor;
所述电枢电感测量对称比较电路包括第七电阻、 第八电阻、 第九电阻、 第十电阻、 第十一电阻、 第十二电阻、 第十三电阻、 第十四电阻、 第一运算 放大器、 第二运算放大器以及第二光电耦合器; 所述第六电阻通过第七电阻 接入第一运算放大器的正向输入端; 所述第一电阻通过第九电阻接入第一运 算放大器的负向输入端; 所述第一运算放大器的输出端通过第八电阻接入第 一运算放大器的正向输入端; 所述第一运算放大器的输出端依次通过第十四 电阻以及第二光电耦合器接入第二运算放大器的输出端; 所述第六电阻通过 第十二电阻接入第二运算放大器的正向输入端; 所述第二电阻通过第十一电 阻接入第二运算放大器的负向输入端; 所述第二运算放大器的输出端通过第 十三电阻接入第二运算放大器的正向输入端; 所述第就电阻通过第十电阻与 第十一电阻相连。 The armature inductance measurement symmetry comparison circuit includes a seventh resistor, an eighth resistor, a ninth resistor, a tenth resistor, an eleventh resistor, a twelfth resistor, a thirteenth resistor, a fourteenth resistor, and a first operational amplifier , a second operational amplifier and a second optocoupler; the sixth resistor is connected to the positive input terminal of the first operational amplifier through a seventh resistor; the first resistor is connected to the negative input terminal of the first operational amplifier through a ninth resistor to the input end; the output end of the first operational amplifier is connected to the forward input end of the first operational amplifier through the eighth resistor; the output end of the first operational amplifier passes through the fourteenth resistor and the second photocoupler in sequence Connected to the output terminal of the second operational amplifier; The sixth resistor is connected to the positive input terminal of the second operational amplifier through the twelfth resistor; The second resistor is connected to the negative input terminal of the second operational amplifier through the eleventh resistor. The forward input end; the output end of the second operational amplifier is connected to the forward input end of the second operational amplifier through a thirteenth resistor; the first resistor is connected to the eleventh resistor through a tenth resistor.
5、 根据权利要求 1-4任一权利要求所述的六相直流方波永磁无刷电机, 其特征在于: 所述无刷电机体包括无槽定子、 方波永磁转子以及定子绕组; 所述无槽定子套接在方波永磁转子外部; 所述定子绕组设置在无槽定子与方 波永磁转子之间并固定在无槽定子的内壁上; 所述定子绕组与方波永磁转子 之间设置有缝隙。 5. The six-phase DC square wave permanent magnet brushless motor according to any one of claims 1 to 4, characterized in that: the brushless motor body includes a slotless stator, a square wave permanent magnet rotor and a stator winding; The slotless stator is sleeved on the outside of the square wave permanent magnet rotor; the stator winding is arranged between the slotless stator and the square wave permanent magnet rotor and is fixed on the inner wall of the slotless stator; the stator winding is connected to the square wave permanent magnet rotor. There are gaps between the magnetic rotors.
6、 根据权利要求 5所述的六相直流方波永磁无刷电机, 其特征在于: 所 述定子绕组包括绝缘骨架以及电枢导体; 所述电枢导体镶嵌在绝缘骨架上; 所述绝缘骨架固定在无槽定子的内壁上。 6. The six-phase DC square wave permanent magnet brushless motor according to claim 5, characterized in that: the stator winding includes an insulating skeleton and an armature conductor; the armature conductor is embedded in the insulating skeleton; the insulation The skeleton is fixed to the inner wall of the slotless stator.
7、 根据权利要求 6所述的六相直流方波永磁无刷电机, 其特征在于: 所 述电枢导体是截面为矩形的导线; 所述截面为矩形的导线双层交错镶嵌在绝 缘骨架上。 7. The six-phase DC square wave permanent magnet brushless motor according to claim 6, characterized in that: the armature conductor is a conductor with a rectangular cross-section; the conductors with a rectangular cross-section are double-layered and interlaced in an insulating frame. superior.
8、 根据权利要求 7所述的六相直流方波永磁无刷电机, 其特征在于: 所 述方波永磁转子包括花键管轴、 花键磁极骨架、 磁靴以及永磁体; 所述花键 磁极骨架通过花键环绕设置在花键管轴的外部; 所述永磁体通过磁靴固定在 花键磁极骨架上。 8. The six-phase DC square wave permanent magnet brushless motor according to claim 7, characterized in that: the square wave permanent magnet rotor includes a splined tube shaft, a splined magnetic pole frame, a magnetic shoe and a permanent magnet; The splined magnetic pole frame is arranged on the outside of the splined tube shaft through splines; the permanent magnet is fixed on the splined tube shaft through magnetic shoes. Splined magnetic pole frame.
9、 根据权利要求 8所述的六相直流方波永磁无刷电机, 其特征在于: 所 述永磁体采用阶梯式梯形永磁体径向内大外小圆周均布在磁靴上, 通过磁靴 与花键磁极骨架固定。 9. The six-phase DC square wave permanent magnet brushless motor according to claim 8, characterized in that: the permanent magnet adopts a stepped trapezoidal permanent magnet, and is evenly distributed on the magnetic shoe in the radial direction, with a large diameter on the inside and a small diameter on the outside. The boots are fixed to the splined magnetic pole frame.
10、根据权利要求 9所述的六相直流方波永磁无刷电机, 其特征在于: 所 述无刷电机体还包括设置在方波永磁转子上的风冷装置; 所述风冷装置包括 外部风冷装置以及内部风冷装置; 所述外部风冷装置是设置在花键管轴内部 与花键管轴的轴向方向相并行的通风管; 所述内部风冷装置包括设置在方波 永磁转子上的窄缝、 设置在花键磁极骨架上的并与窄缝相贯通的细缝; 所述 细缝通过窄缝与定子绕组和方波永磁转子之间所形成的缝隙相贯通。 10. The six-phase DC square wave permanent magnet brushless motor according to claim 9, characterized in that: the brushless motor body further includes an air cooling device provided on the square wave permanent magnet rotor; the air cooling device It includes an external air cooling device and an internal air cooling device; the external air cooling device is a ventilation pipe arranged inside the spline tube shaft and parallel to the axial direction of the spline tube axis; the internal air cooling device includes a ventilation pipe arranged in the square The narrow slits on the wave permanent magnet rotor and the narrow slits provided on the splined magnetic pole frame and connected with the narrow slits; the narrow slits communicate with the gaps formed between the stator windings and the square wave permanent magnet rotor through the narrow slits. Through.
PCT/CN2012/087117 2012-09-20 2012-12-21 Six-phase dc square-wave permanent magnet brushless motor WO2014044005A1 (en)

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