WO2014043850A1 - Large-size display screen and manufacturing method thereof - Google Patents

Large-size display screen and manufacturing method thereof Download PDF

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Publication number
WO2014043850A1
WO2014043850A1 PCT/CN2012/081540 CN2012081540W WO2014043850A1 WO 2014043850 A1 WO2014043850 A1 WO 2014043850A1 CN 2012081540 W CN2012081540 W CN 2012081540W WO 2014043850 A1 WO2014043850 A1 WO 2014043850A1
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WO
WIPO (PCT)
Prior art keywords
thin film
film transistor
scan lines
row
column
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Application number
PCT/CN2012/081540
Other languages
French (fr)
Chinese (zh)
Inventor
余晓军
魏鹏
刘自鸿
Original Assignee
深圳市柔宇科技有限公司
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Publication date
Application filed by 深圳市柔宇科技有限公司 filed Critical 深圳市柔宇科技有限公司
Priority to PCT/CN2012/081540 priority Critical patent/WO2014043850A1/en
Priority to CN201280001475.1A priority patent/CN103918021B/en
Publication of WO2014043850A1 publication Critical patent/WO2014043850A1/en

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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/33Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements being semiconductor devices, e.g. diodes
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/13336Combining plural substrates to produce large-area displays, e.g. tiled displays
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2300/00Aspects of the constitution of display devices
    • G09G2300/02Composition of display devices
    • G09G2300/026Video wall, i.e. juxtaposition of a plurality of screens to create a display screen of bigger dimensions
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09GARRANGEMENTS OR CIRCUITS FOR CONTROL OF INDICATING DEVICES USING STATIC MEANS TO PRESENT VARIABLE INFORMATION
    • G09G2300/00Aspects of the constitution of display devices
    • G09G2300/04Structural and physical details of display devices
    • G09G2300/0421Structural details of the set of electrodes
    • G09G2300/0426Layout of electrodes and connections

Definitions

  • the invention belongs to the technical field of display, and in particular relates to a large-sized display screen and a manufacturing method thereof.
  • the prior art mostly adopts a splicing technique to directly splicing a plurality of display screens of an ultra-narrow bezel, but due to the existence of the row/column scanning driving circuit at the edge of the display screen, the "seamless" cannot be truly realized. splice.
  • An object of the present invention is to provide a large-sized display screen which aims to solve the problem of a large splicing gap of a conventional large-sized display screen, and to control manufacturing cost and improve yield.
  • a large-sized display screen includes a display front panel and a thin film transistor backplane, and the thin film transistor backplane is provided with a row scan line, a column scan line, and a thin film for driving the display front panel.
  • a transistor array wherein the thin film transistor backplane is formed by splicing a plurality of thin film transistor backplane units, and each of the thin film transistor backplane units is provided with a via hole corresponding to the row scan line and the column scan line.
  • the row scan lines and the column scan lines on each of the thin film transistor backplane units spliced to each other are respectively led to the back of the thin film transistor backplane through the corresponding via holes and electrically connected.
  • Another object of the present invention is to provide a method of manufacturing a large-sized display screen comprising the following steps:
  • a display front panel of a single structure is obtained, and the display front panel and the thin film transistor back panel are assembled to form a large-sized display screen.
  • the row scan lines and the column scan lines of the pre-stitched display unit body are electrically connected to the back of the thin film transistor back panel unit, respectively, to form a large-sized display screen.
  • the invention provides a via hole on the thin film transistor back plate of the display screen, and leads the row scan line and the column scan line to the back of the thin film transistor back plate through the via hole, and electrically connects on the back thereof to avoid occupying the thin film transistor.
  • the space on the front side of the backplane eliminates the splicing gap caused by the row and column scanning circuits, thereby achieving seamless splicing of large-size displays.
  • the complexity and cost of the manufacturing method are effectively controlled, and the manufacturing process is simplified, the cost is reduced, and the influence of the lens alignment accuracy is avoided, compared with the conventional method of eliminating the splicing gap by using the optical lens system. This improves the yield of the product, which in turn increases production efficiency and is suitable for mass production.
  • FIG. 1 is a cross-sectional view showing a first structure of a large-sized display screen according to a first embodiment of the present invention
  • FIG. 2 is a perspective view of a thin film transistor back plate in a large-sized display screen according to a first embodiment of the present invention
  • FIG. 3 is a front view of a thin film transistor backplane and a pixel in a large-sized display screen according to a first embodiment of the present invention
  • FIG. 4 is a front elevational view of a thin film transistor backplane in a large-sized display screen according to a first embodiment of the present invention
  • FIG. 5 is a rear view of a thin film transistor back plate in a large-sized display screen according to a first embodiment of the present invention
  • Figure 6 is a cross-sectional view showing a second structure of a large-sized display screen according to a first embodiment of the present invention
  • Figure 7 is a cross-sectional view showing a third structure of the large-sized display screen according to the first embodiment of the present invention.
  • Figure 8 is a cross-sectional view showing a first structure of a large-sized display screen according to a second embodiment of the present invention.
  • FIG. 9 is a perspective view of a support substrate and a thin film transistor backplane in a large-sized display screen according to a second embodiment of the present invention.
  • FIG. 10 is a perspective view of a support substrate in a large-sized display screen according to a second embodiment of the present invention.
  • FIG. 11 is a partial structural schematic view of a support substrate of the area A in FIG. 10;
  • Figure 12 is a cross-sectional view showing a second structure of a large-sized display screen according to a second embodiment of the present invention.
  • FIG. 13 is a flow chart of a method for manufacturing a large-sized display screen according to a third embodiment of the present invention.
  • FIG. 14 is a flow chart of a method of manufacturing a large-sized display screen according to a fourth embodiment of the present invention.
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • FIG. 1 is a cross-sectional view showing a large-sized display screen according to a first embodiment of the present invention
  • FIG. 2 is a perspective view showing a thin film transistor back plate in the large-sized display screen
  • FIG. 3 is a view showing the large-sized display screen.
  • the large-sized display panel includes a front panel 1 and a thin film transistor backplane 2, and the thin film transistor backplane 2 is provided with a row scan line 21 and a column scan line 22 for driving the display front panel 1, and
  • the array-type thin film transistor 23 shows that the front plate 1 includes the pixel 11 and the package substrate 12.
  • the thin film transistor 23 is in one-to-one correspondence with the pixels 11 in the display front panel 1.
  • the thin film transistor backplane 2 is formed by splicing a plurality of thin film transistor backplane units 20.
  • the present embodiment opens a plurality of vias 24 on each of the thin film transistor backplane units 20 (preferably near the splicing edges).
  • the via hole 24 is in one-to-one correspondence with the row scanning line 21 and the column scanning line 22 on the thin film transistor back panel unit 20 on which it is located.
  • the conductive vias are filled in the via holes 24, such as highly conductive metals, and each of the row scan lines 21 and the column scan lines 22 are connected to the conductive medium in the corresponding via holes 24, thereby conducting electricity.
  • the medium extends to the back of the thin film transistor backplane unit 20 and is electrically connected at the back.
  • the first row of scan lines 211 on one thin film transistor backplane unit and the second row of scan lines 212 on the other thin film transistor backplane unit are respectively The corresponding first via hole 241 and the second via hole 242 are led out.
  • the conductive medium in the first via hole 241 and the second via hole 242 passes through the flexible wire 3 (row The wires are connected, and the anisotropic conductive adhesive 4 may be coated on the back of the two via holes, and then the two ends of the wire 3 are respectively connected to the two via holes by a flexible tape automatic connection (TAB).
  • TAB flexible tape automatic connection
  • first row of scan lines 211 and the second row of scan lines 212 are electrically connected, and in the same manner, all of the row scan lines 21 that need to be electrically connected to each other can be connected, and the column scan lines 22 are connected. the same. Further, seamless splicing is achieved between each of the thin film transistor backplane units 20.
  • the display front panel 1 may be a large-size display front panel of a single piece, as shown in FIG. 7; or may be formed by splicing a plurality of display front panel units 10 like the thin film transistor backplane 2, and each display front panel The units each have a number of pixels and a package substrate, as shown in Figures 1, 6. No matter what type of display front panel is used, the width of the splicing slot is not significantly affected.
  • the present invention can select the type of the front panel according to actual needs, and the embodiment does not need to be strictly limited.
  • each of the display front panel units 10 and the thin film transistor back panel unit 20 aligned therewith form a display unit body, and the large-sized display screen is considered to be formed by splicing a plurality of display unit bodies.
  • the large-size display screen provided in this embodiment guides the row scanning line 21 and the column scanning line 22 to the back of the back sheet of the thin film transistor through the via hole 24, and is connected at the back thereof through the flexible wire 3, so that the front side of the thin film transistor backplane is not required.
  • the space truly realizes the seamless splicing of large-size displays.
  • the large-sized display screen only increases the through-holes, which does not complicate the manufacturing process; and can be compared with the conventional display screen which uses the lens to cover the splicing gaps. To the extent that the cost is reduced, in addition, since the influence of the lens alignment accuracy is avoided, the yield can be effectively improved.
  • the package substrate 12 of the front panel 1 can be bonded by the encapsulant 5 and the thin film transistor backplane 2, and the vias 24 can be located inside the encapsulant 5, as shown in FIG.
  • the outer side of the encapsulant 5, as shown in Fig. 6, is not necessarily limited in this embodiment.
  • a support plate 6 can also be covered on the outer side of the spliced display screen, and the support plate 6 is mainly used for carrying a plurality of display unit bodies to ensure the stability of the large-size display screen.
  • the splicing makes the overall size of the large-sized display more beautiful and can be used as a package substrate at the same time.
  • the support plate 6 can be located on the front side (image output side) of the display screen or on the back side of the display screen.
  • the front panel 1 is shown as a single-piece structure, the support panel 6 can also be omitted, on the one hand, the thickness of the display screen is reduced, and on the other hand, the process and manufacturing cost are saved.
  • the row scan line 21 and the column scan line 22 need to be connected to the driving module to control the operating state of the thin film transistor 23.
  • the driving module for any one of the first row of scan lines 211 and the second row of scan lines 212 (FIG. 4) that are electrically connected, only one row scan driver module may be provided, and no spliced thin film transistor backplane is required.
  • a separate line scan driving module is provided on the unit 20.
  • only one column scan drive module can be provided, and there is no need to provide a separate column scan drive module on each of the spliced thin film transistor backplane units 20. This can reduce the number of row scan driver modules and column scan driver modules, greatly simplify the circuit structure and driving method, and reduce the cost.
  • the front panel 1 may be a liquid crystal panel or an OLED panel. Regardless of which panel is used, it usually includes a light-emitting component, and a color filter (which is not shown in the figure, when the OLED panel is used, whether or not the color filter is disposed according to the type of light-emitting of the OLED) may be disposed.
  • the light emitting component is a liquid crystal layer
  • the OLED panel the light emitting component is an OLED layer.
  • the color filter may include an array of red, green, and blue color filter units, and each of the red, green, and blue color filter cells and a region of the alignment light-emitting component form a pixel 11 whose light-emitting state is corresponding to the thin film transistor. 23 control.
  • the through-holes 24 are opened on the thin film transistor backplane unit 20, and the row and column scan lines are led from the vias 24 to the back of the thin film transistor backplane, and are electrically connected through the flexible wires 3 at the back thereof.
  • the connection eliminates the need for space on the front of the display, enabling seamless splicing of large displays.
  • the manufacturing process and yield of the display screen have been improved and optimized, and the manufacturing cost is saved, which is suitable for mass production.
  • Embodiment 2 is a diagrammatic representation of Embodiment 1:
  • Fig. 8 is a cross-sectional view showing a first structure of a large-sized display screen according to a second embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
  • each includes a front panel 1 and a thin film transistor backplane 2 spliced by the thin film transistor backplane unit 20.
  • the thin film transistor backplane 2 is provided with a row scanning line 21 and a column scanning line 22, and a thin film transistor 23 distributed in an array, and the thin film transistor 23 is in one-to-one correspondence with the pixels 11 in the display front panel 1.
  • Each of the thin film transistor backplane units 20 is provided with a plurality of via holes 24, and the via holes 24 are in one-to-one correspondence with the row scan lines 21 and the column scan lines 22 on the thin film transistor back panel unit 20 on which they are located.
  • each of the row scan lines 21 and the column scan lines 22 are connected to the conductive medium in the corresponding via holes 24, and further extend to the back of the thin film transistor backplane 2 through the conductive medium.
  • the connection manners of the row scanning line 21 and the column scanning line 22 are different.
  • the large-sized display screen of the present embodiment further includes a large-sized support substrate 7 having a lead structure, and the surface of the support substrate 7 with the lead structure is in contact with the back of the thin film transistor backplane 2.
  • the lead structure includes a row scan lead 71 and a column scan lead 72.
  • the row scan lead 71 is correspondingly disposed with the via hole 24 corresponding to the common scan line 21, and the column scan lead 72 has a via hole corresponding to the same scan line 22. 24 corresponding settings.
  • a terminal for facilitating electrical connection with the via hole 24, that is, the row scanning lead terminal 711 and the column scanning lead terminal 721 can be formed on the row scanning lead 71 and the column scanning lead 72, as shown in FIG.
  • the conductive medium in the via hole 24 may be in in-situ contact with the row scan lead terminal 711 and the column scan lead terminal 721.
  • the corresponding row scan lines 21 on the plurality of display screens can be connected in series by a row scan lead 71, according to the same connection method.
  • the corresponding column scan lines 22 on the plurality of display screens are connected in series by a column scan lead 72. Further, all the row and column scan lines are connected by all of the row scan leads 71 and the column scan leads 72, thereby achieving seamless splicing of the thin film transistor backplane 2.
  • the front panel 1 can be displayed in a large size display of the front panel, as shown in FIG. 12; or the plurality of display front panel units 10 can be spliced, as shown in FIG. limit.
  • the row scanning lead 71 and the column scanning lead 72 may be distributed in various forms, and may be a regular vertical and horizontal arrangement as shown in FIG. 10, which is a preferred distribution mode, which is convenient for manufacturing and display list. Body stitching.
  • the shape and arrangement of the leads may be irregular, as long as the vias 24 corresponding to the row scanning lines 21 are aligned with the row scanning leads 71, and the vias 24 corresponding to the column scanning lines 22 are By aligning the column scan leads 72, an effective connection of the row and column scan lines can be realized, and the shape and distribution form of the leads are not strictly limited.
  • any set of electrically connected first row scan lines 211 and second row scan lines 212 (FIG. 4) only one row scan driving module may be provided, and no corresponding splicing unit is required.
  • Set up a separate line scan driver module For any set of electrically connected column scan lines, only one column scan drive module can be provided, and there is no need to provide a separate column scan drive module for each splicing unit.
  • the row scan driving module and the column scan driving module may be disposed on the support substrate 7 or may be disposed on the display screen. In this way, the spliced large-size display screen is greatly simplified in circuit structure and driving mode, and the cost is correspondingly reduced.
  • the structure of the display front panel 1 of the display panel in this embodiment may be the same as that of the first embodiment, that is, it may be a liquid crystal display or an OLED display, etc., and the driving principle of the front panel 1 is also the same.
  • the foregoing embodiment 1 is the same, and details are not described herein again.
  • the support substrate 7 with the lead wire can also have the same function as the support plate 6 in the first embodiment, that is, for carrying a plurality of display unit bodies, and ensuring a large size. Stable splicing of the display.
  • another support plate can also be placed above the display front panel 1 to further protect the display screen.
  • the row and column scan lines are led to the back of the thin film transistor backplane through the via holes 24, and the support substrate 7 with the row and column scan leads is butted on the back, and the row and column scan leads are The row and column scan lines are connected in series to achieve seamless splicing of the display screen.
  • the large-size display also controls the manufacturing cost and the complexity of the manufacturing process, and improves the yield, which is suitable for mass production.
  • Embodiment 3 is a diagrammatic representation of Embodiment 3
  • Fig. 13 is a flow chart showing a method of manufacturing a large-sized display screen according to a third embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
  • the method mainly includes the following steps:
  • step S301 a thin film transistor backplane unit with row scan lines and column scan lines to be spliced is prepared, and via holes corresponding to the row scan lines and the column scan lines are formed at the splicing edges of the thin film transistor back panel unit. ;
  • step S302 the row scan line and the column scan line are led to the back of the thin film transistor backplane unit through the corresponding via holes;
  • step S303 the row scan lines and the column scan lines of the pre-spliced thin film transistor backplane unit are electrically connected to the back of the thin film transistor backplane unit, respectively, to obtain a spliced thin film transistor backplane;
  • step S304 a display front panel of a single structure is obtained, and the display front panel and the thin film transistor backplane are assembled to form a large-sized display screen.
  • the display front panel 1 can be directly prepared on the thin film transistor backplane 2.
  • steps S301-303 and step S304 are not strictly limited, and other preparation processes (such as preparing a row scan line, a column scan line on a thin film transistor backplane unit, preparing a display front panel, etc.) can be used.
  • the technical process is carried out, and this embodiment is not strictly limited.
  • a conductive medium may be filled in the via hole, and the row scan line and the column scan line are connected to the conductive medium in the corresponding via hole, and the conductive medium is used.
  • the scan lines and column scan lines are directed to the back of the thin film transistor backplane.
  • step S303 it can be implemented as follows:
  • a substrate is selected, and the thin film transistor back plate unit is placed on the substrate with the back facing up;
  • the row scan lines and the column scan lines to be connected are respectively connected by wires on the back to realize splicing of the thin film transistor back panel unit.
  • connection of the row scan lines or the column scan lines can be realized by connecting the conductive medium in the via holes corresponding to the row scan lines and the column scan lines to be connected by using flexible wires.
  • another large-size support plate can be assembled on the front or the back for further supporting and protecting the spliced large-sized display.
  • a set of row scan driving modules and a set of column scan driving modules can be set, and then all the flexible wires connected to the row scanning lines are connected to the row scanning driving module, and all the columns are arranged.
  • the flexible wires connected to the scan lines are connected to the column scan drive module. This can avoid the provision of a scan driving module on each of the thin film transistor backplane units, which simplifies the circuit structure and the driving method, and can reduce the cost.
  • step S303 it can be implemented as follows:
  • a support substrate having a plurality of row scan leads and column scan leads is prepared such that the row scan leads correspond to the via holes corresponding to the row scan lines, so that the column scan leads are aligned with the via holes corresponding to the column scan lines. correspond;
  • the thin film transistor backplane unit is aligned and assembled on the support substrate, and the conductive medium in the via hole is connected with the row scan lead and the column scan lead in a pair position to realize splicing of the thin film transistor backplane unit.
  • the structure of the support substrate may be as shown in FIG. 10, but is not limited to the structure shown in FIG. 10.
  • the shape of the row scan lead and the column scan lead does not have to have a regular shape as shown in FIG. 10, as long as the line scan line can be ensured.
  • the via hole is aligned with the row scan lead, and the via hole corresponding to the column scan line is aligned with the column scan lead.
  • a row scan driving module and a set of column scan driving modules may be disposed on the support substrate, and the row scan lead and the column scan lead are respectively connected to the row scan driving module and the column scan driving module.
  • the row scan driver module and the column scan driver module can also be disposed on the thin film transistor backplane. Regardless of where the row scan driver module and the column scan driver module are placed, only a single set needs to be provided, which simplifies the circuit structure and the driving method, and can reduce the cost.
  • the large-size display screen of the display front panel of the spliced structure of the thin film transistor back plate and the single structure can be obtained by the method of the embodiment, and the preparation method is performed by opening a via hole on the thin film transistor back plate unit, and scanning the line and The column scan lines are led to the back of the back sheet of the thin film transistor through the via holes, and are electrically connected through the flexible wires or the support substrate, thereby avoiding occupying the space on the front side of the display screen, and realizing the seamless splicing of the display screen.
  • the method saves cost compared with the conventional method of eliminating stitching gaps by using a lens, simplifies the manufacturing process, and improves the yield rate, thereby greatly improving the production efficiency, and is suitable for batches of large-size displays. produce.
  • Embodiment 4 is a diagrammatic representation of Embodiment 4:
  • Fig. 14 is a flow chart showing a method of manufacturing a large-sized display screen according to a fourth embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
  • the method mainly includes the following steps:
  • step S401 a thin film transistor backplane unit having a row scan line and a column scan line is prepared, and a via hole corresponding to the row scan line and the column scan line is formed at a splice edge of the thin film transistor back panel unit;
  • step S402 the row scan lines and the column scan lines are led to the back of the thin film transistor backplane unit through the corresponding via holes;
  • step S403 the display front panel unit is obtained, and the display front panel unit and the thin film transistor back panel unit are assembled into a display unit body;
  • the manner of displaying the front panel unit is not strictly limited.
  • the display front panel unit can be directly fabricated on the thin film transistor backplane unit.
  • step S404 the row scan lines and the column scan lines of the pre-spliced display unit body are electrically connected to the back of the thin film transistor backplane unit, respectively, to form a large-sized display screen.
  • a conductive medium may be filled in the via hole, and the row scan line and the column scan line are connected to the conductive medium in the corresponding via hole, and the conductive medium is used.
  • the scan lines and column scan lines are directed to the back of the thin film transistor backplane.
  • step S404 it can be implemented as follows:
  • the row scan lines and the column scan lines to be connected are respectively connected by wires to form a large-sized display screen.
  • step S404 it can be implemented as follows:
  • a support substrate having a plurality of row scan leads and column scan leads is prepared such that the row scan leads correspond to the via holes corresponding to the row scan lines, so that the column scan leads are aligned with the via holes corresponding to the column scan lines. correspond;
  • the display unit body is aligned and assembled on the support substrate, and the conductive medium in the via hole is connected with the row scan lead and the column scan lead in a one-to-one position to form a large-sized display screen.
  • the setting positions of the line scan driving module and the column scanning driving module may be the same as those in the foregoing embodiment 3, and details are not described herein again.
  • the large-size display screen spliced by the display unit body can be obtained by the method of the embodiment.
  • the preparation method also guides the row scan line and the column scan line through the via hole to the back of the thin film transistor back plate through the via hole. And through the flexible wire or the support substrate for electrical connection, the seamless integration of the display screen is realized.
  • the method saves cost and improves production efficiency compared with the conventional method of eliminating stitching gaps by using a lens, and is suitable for mass production.

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Abstract

Disclosed are a large-size display screen and a manufacturing method thereof, wherein the large-size display screen comprises a front display plate (1) and a thin film transistor backplate (2). The thin film transistor backplate (2) is provided with row scanning lines (21, 71), column scanning lines (22, 72) and a thin film transistor array for driving the front display plate (1). The thin film transistor backplate (2) is formed by splicing together a plurality of thin film transistor backplate units (20), each of the thin film transistor backplate units (20) being provided with via holes (24) in one-to-one correspondence with the row scanning lines (21, 71) and the column scanning lines (22, 72). Both of the row scanning lines (21, 71) and the column scanning lines (22, 72) on each of the thin film transistor backplate units (20) spliced to one another lead to the back of the thin film transistor backplate (2) through the corresponding via holes (24) for electrical connection. The large-size display screen and the manufacturing method thereof avoid the occupation of the space at the front side of the display screen, realize seamless splicing of display screen units, reduce costs, increase the yield of good products and are suitable for mass production.

Description

一种大尺寸显示屏及其制造方法  Large-size display screen and manufacturing method thereof 技术领域Technical field
本发明属于显示技术领域,特别涉及一种大尺寸显示屏及其制造方法。The invention belongs to the technical field of display, and in particular relates to a large-sized display screen and a manufacturing method thereof.
背景技术Background technique
目前,在显示技术领域,对于大屏幕显示的需求与日俱增,在各种显示技术如PDP、LCD、OLED技术中,显示器件自身的尺寸都难以做大,使得同时得到低成本、高良品率的大屏幕显示器非常困难,从而影响了高性能、大屏幕显示技术的发展,限制了显示技术在会议室、家庭影院、室外广告等领域的应用。At present, in the field of display technology, the demand for large-screen display is increasing day by day. In various display technologies such as PDP, LCD, and OLED technologies, the size of the display device itself is difficult to be large, so that at the same time, low cost and high yield are large. Screen displays are very difficult, which affects the development of high-performance, large-screen display technology, and limits the application of display technology in conference rooms, home theater, outdoor advertising and other fields.
为了获得大尺寸的显示屏,现有技术多采用拼接技术,直接将超窄边框的多块显示屏拼接,但是由于显示屏边缘的行/列扫描驱动电路的存在,无法真正实现“无缝”拼接。In order to obtain a large-sized display screen, the prior art mostly adopts a splicing technique to directly splicing a plurality of display screens of an ultra-narrow bezel, but due to the existence of the row/column scanning driving circuit at the edge of the display screen, the "seamless" cannot be truly realized. splice.
为了消除拼接缝隙,现有的另一种方法是使用光学透镜阵列将图像放大到拼接屏边框区域,以实现无缝显示,而光学透镜的大量使用及精确对位增大了显示屏的制造成本,并且,光学透镜的对位必然存在误差,不可避免的降低了良品率,使大尺寸显示器件的制备工艺更加复杂。In order to eliminate the splicing gap, another existing method is to use an optical lens array to enlarge the image to the framing screen frame area for seamless display, and the large use and precise alignment of the optical lens increases the manufacturing cost of the display. Moreover, the alignment of the optical lens necessarily has an error, which inevitably reduces the yield and makes the preparation process of the large-sized display device more complicated.
技术问题technical problem
本发明的目的在于提供一种大尺寸显示屏,旨在解决传统大尺寸显示屏的拼接缝隙较大的问题,并且使制造成本得到控制并提高良品率。SUMMARY OF THE INVENTION An object of the present invention is to provide a large-sized display screen which aims to solve the problem of a large splicing gap of a conventional large-sized display screen, and to control manufacturing cost and improve yield.
技术解决方案Technical solution
本发明是这样实现的,一种大尺寸显示屏,包括显示前板和薄膜晶体管背板,所述薄膜晶体管背板上设有用于驱动所述显示前板的行扫描线、列扫描线和薄膜晶体管阵列,所述薄膜晶体管背板由多个薄膜晶体管背板单元拼接而成,每个所述薄膜晶体管背板单元均开设有与所述行扫描线和列扫描线一一对应的导通孔; The present invention is achieved in that a large-sized display screen includes a display front panel and a thin film transistor backplane, and the thin film transistor backplane is provided with a row scan line, a column scan line, and a thin film for driving the display front panel. a transistor array, wherein the thin film transistor backplane is formed by splicing a plurality of thin film transistor backplane units, and each of the thin film transistor backplane units is provided with a via hole corresponding to the row scan line and the column scan line. ;
相互拼接的各所述薄膜晶体管背板单元上的行扫描线和列扫描线均通过对应的导通孔引向所述薄膜晶体管背板的背部并进行电连接。The row scan lines and the column scan lines on each of the thin film transistor backplane units spliced to each other are respectively led to the back of the thin film transistor backplane through the corresponding via holes and electrically connected.
本发明的另一目的在于提供一种制造大尺寸显示屏的方法,包括下述步骤:Another object of the present invention is to provide a method of manufacturing a large-sized display screen comprising the following steps:
制备待拼接的带有行扫描线和列扫描线的薄膜晶体管背板单元,在所述薄膜晶体管背板单元的拼接边处开设与所述行扫描线和列扫描线相对应的导通孔;Preparing a thin film transistor backplane unit with row scan lines and column scan lines to be spliced, and opening via holes corresponding to the row scan lines and the column scan lines at the splicing edges of the thin film transistor back panel unit;
将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部;Leading the row scan line and the column scan line to the back of the thin film transistor backplane unit through corresponding via holes;
将预拼接的薄膜晶体管背板单元的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,获得拼接的薄膜晶体管背板;And electrically connecting the row scan lines and the column scan lines of the pre-stitched thin film transistor backplane unit to the back of the thin film transistor backplane unit to obtain a spliced thin film transistor backplane;
获取单体结构的显示前板,将所述显示前板和薄膜晶体管背板组装起来,形成大尺寸显示屏。A display front panel of a single structure is obtained, and the display front panel and the thin film transistor back panel are assembled to form a large-sized display screen.
本发明的再一目的在于提供另一种制造大尺寸显示屏的方法,包括下述步骤:It is still another object of the present invention to provide another method of manufacturing a large size display screen comprising the steps of:
制备带有行扫描线和列扫描线的薄膜晶体管背板单元,在所述薄膜晶体管背板单元的拼接边处开设与所述行扫描线和列扫描线相对应的导通孔;Forming a thin film transistor backplane unit with a row scan line and a column scan line, and forming a via hole corresponding to the row scan line and the column scan line at a splice edge of the thin film transistor back panel unit;
将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部;Leading the row scan line and the column scan line to the back of the thin film transistor backplane unit through corresponding via holes;
获取显示前板单元,并将所述显示前板单元和薄膜晶体管背板单元组装成显示单元体;Obtaining a display front panel unit, and assembling the display front panel unit and the thin film transistor back panel unit into a display unit body;
将预拼接的所述显示单元体的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,形成大尺寸显示屏。The row scan lines and the column scan lines of the pre-stitched display unit body are electrically connected to the back of the thin film transistor back panel unit, respectively, to form a large-sized display screen.
有益效果Beneficial effect
本发明通过在显示屏的薄膜晶体管背板上开设导通孔,将行扫描线和列扫描线通过导通孔引向薄膜晶体管背板的背部,并在其背部进行电连接,避免占用薄膜晶体管背板正面的空间,消除了由行、列扫描电路导致的拼接缝隙,进而实现了大尺寸显示屏的无缝拼接。并且,其制造方法的复杂程度和成本得到了有效的控制,与传统的采用光学透镜系统消除拼接缝隙的方法相比,简化了制造工艺,降低了成本,并且由于避免了透镜对位精度的影响,使得产品的良品率得以提高,进而提高了生产效率,适合批量生产。 The invention provides a via hole on the thin film transistor back plate of the display screen, and leads the row scan line and the column scan line to the back of the thin film transistor back plate through the via hole, and electrically connects on the back thereof to avoid occupying the thin film transistor. The space on the front side of the backplane eliminates the splicing gap caused by the row and column scanning circuits, thereby achieving seamless splicing of large-size displays. Moreover, the complexity and cost of the manufacturing method are effectively controlled, and the manufacturing process is simplified, the cost is reduced, and the influence of the lens alignment accuracy is avoided, compared with the conventional method of eliminating the splicing gap by using the optical lens system. This improves the yield of the product, which in turn increases production efficiency and is suitable for mass production.
附图说明DRAWINGS
图1是本发明第一实施例提供的大尺寸显示屏的第一种结构的截面图;1 is a cross-sectional view showing a first structure of a large-sized display screen according to a first embodiment of the present invention;
图2是本发明第一实施例提供的大尺寸显示屏中薄膜晶体管背板的立体图;2 is a perspective view of a thin film transistor back plate in a large-sized display screen according to a first embodiment of the present invention;
图3是本发明第一实施例提供的大尺寸显示屏中薄膜晶体管背板及像素的正面视图;3 is a front view of a thin film transistor backplane and a pixel in a large-sized display screen according to a first embodiment of the present invention;
图4是本发明第一实施例提供的大尺寸显示屏中薄膜晶体管背板的正面视图;4 is a front elevational view of a thin film transistor backplane in a large-sized display screen according to a first embodiment of the present invention;
图5是本发明第一实施例提供的大尺寸显示屏中薄膜晶体管背板的背面视图;5 is a rear view of a thin film transistor back plate in a large-sized display screen according to a first embodiment of the present invention;
图6是本发明第一实施例提供的大尺寸显示屏的第二种结构的截面图;Figure 6 is a cross-sectional view showing a second structure of a large-sized display screen according to a first embodiment of the present invention;
图7是本发明第一实施例提供的大尺寸显示屏的第三种结构的截面图;Figure 7 is a cross-sectional view showing a third structure of the large-sized display screen according to the first embodiment of the present invention;
图8是本发明第二实施例提供的大尺寸显示屏的第一种结构的截面图;Figure 8 is a cross-sectional view showing a first structure of a large-sized display screen according to a second embodiment of the present invention;
图9是本发明第二实施例提供的大尺寸显示屏中支撑基板和薄膜晶体管背板的立体图;9 is a perspective view of a support substrate and a thin film transistor backplane in a large-sized display screen according to a second embodiment of the present invention;
图10是本发明第二实施例提供的大尺寸显示屏中支撑基板的立体图;10 is a perspective view of a support substrate in a large-sized display screen according to a second embodiment of the present invention;
图11是图10中A区域的支撑基板的局部结构示意图;11 is a partial structural schematic view of a support substrate of the area A in FIG. 10;
图12是本发明第二实施例提供的大尺寸显示屏的第二种结构的截面图;Figure 12 is a cross-sectional view showing a second structure of a large-sized display screen according to a second embodiment of the present invention;
图13是本发明第三实施例提供的制造大尺寸显示屏的方法流程图;13 is a flow chart of a method for manufacturing a large-sized display screen according to a third embodiment of the present invention;
图14是本发明第四实施例提供的制造大尺寸显示屏的方法流程图。14 is a flow chart of a method of manufacturing a large-sized display screen according to a fourth embodiment of the present invention.
本发明的实施方式Embodiments of the invention
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
以下结合具体实施例对本发明的具体实现进行更加详细的描述:The specific implementation of the present invention will be described in more detail below with reference to specific embodiments:
实施例一:Embodiment 1:
图1示出了本发明第一实施例提供的大尺寸显示屏的截面图,图2示出了该大尺寸显示屏中薄膜晶体管背板的立体图,图3示出了该大尺寸显示屏中薄膜晶体管背板及像素的俯视图,为了便于说明,仅示出了与本实施例相关的部分。1 is a cross-sectional view showing a large-sized display screen according to a first embodiment of the present invention, and FIG. 2 is a perspective view showing a thin film transistor back plate in the large-sized display screen, and FIG. 3 is a view showing the large-sized display screen. The top view of the thin film transistor backplane and the pixels, for convenience of explanation, only the parts related to the present embodiment are shown.
如图1、3,该大尺寸显示屏包括显示前板1和薄膜晶体管背板2,薄膜晶体管背板2上设有用于驱动显示前板1的行扫描线21和列扫描线22,以及呈阵列式分布的薄膜晶体管23,显示前板1包括像素11和封装基板12。薄膜晶体管23与显示前板1中的像素11一一对应。并且,薄膜晶体管背板2由多个薄膜晶体管背板单元20拼接而成。As shown in FIGS. 1 and 3, the large-sized display panel includes a front panel 1 and a thin film transistor backplane 2, and the thin film transistor backplane 2 is provided with a row scan line 21 and a column scan line 22 for driving the display front panel 1, and The array-type thin film transistor 23 shows that the front plate 1 includes the pixel 11 and the package substrate 12. The thin film transistor 23 is in one-to-one correspondence with the pixels 11 in the display front panel 1. Further, the thin film transistor backplane 2 is formed by splicing a plurality of thin film transistor backplane units 20.
进一步结合图2、3,为了实现无缝拼接,本实施例在每个薄膜晶体管背板单元20上(优选靠近拼接边处)开设了多个导通孔24。导通孔24与其所在的薄膜晶体管背板单元20上的行扫描线21和列扫描线22一一对应。并且,在导通孔24中填充有导电介质,如高导电性的金属,每条行扫描线21和列扫描线22均与相对应的导通孔24中的导电介质相连接,进而通过导电介质延伸至薄膜晶体管背板单元20的背部,在背部进行电连接。Further in conjunction with FIGS. 2 and 3, in order to achieve seamless splicing, the present embodiment opens a plurality of vias 24 on each of the thin film transistor backplane units 20 (preferably near the splicing edges). The via hole 24 is in one-to-one correspondence with the row scanning line 21 and the column scanning line 22 on the thin film transistor back panel unit 20 on which it is located. Moreover, the conductive vias are filled in the via holes 24, such as highly conductive metals, and each of the row scan lines 21 and the column scan lines 22 are connected to the conductive medium in the corresponding via holes 24, thereby conducting electricity. The medium extends to the back of the thin film transistor backplane unit 20 and is electrically connected at the back.
结合图4、5,当拼接薄膜晶体管背板单元时,位于一个薄膜晶体管背板单元上的第一行扫描线211和位于另一个薄膜晶体管背板单元上的第二行扫描线212分别由各自对应的第一导通孔241和第二导通孔242引出,在薄膜晶体管背板单元20的背部,第一导通孔241和第二导通孔242中的导电介质通过柔性导线3(排线)相连,具体可以在这两个导通孔的背部涂各向异性导电胶4,然后通过柔性带自动连接(TAB)的方式将排线3的两端分别连接到两个导通孔处的各向异性导电胶4上。通过这种方式,使第一行扫描线211和第二行扫描线212实现了电连接,按照同样的方式可将全部需要相互电连接的行扫描线21连接起来,列扫描线22的连接方式相同。进而,各薄膜晶体管背板单元20之间实现了无缝拼接。4, 5, when the thin film transistor backplane unit is spliced, the first row of scan lines 211 on one thin film transistor backplane unit and the second row of scan lines 212 on the other thin film transistor backplane unit are respectively The corresponding first via hole 241 and the second via hole 242 are led out. At the back of the thin film transistor backplane unit 20, the conductive medium in the first via hole 241 and the second via hole 242 passes through the flexible wire 3 (row The wires are connected, and the anisotropic conductive adhesive 4 may be coated on the back of the two via holes, and then the two ends of the wire 3 are respectively connected to the two via holes by a flexible tape automatic connection (TAB). Anisotropic conductive adhesive 4 on it. In this way, the first row of scan lines 211 and the second row of scan lines 212 are electrically connected, and in the same manner, all of the row scan lines 21 that need to be electrically connected to each other can be connected, and the column scan lines 22 are connected. the same. Further, seamless splicing is achieved between each of the thin film transistor backplane units 20.
需要说明的是,显示前板1可以采用单片的大尺寸显示前板,如图7;也可以同薄膜晶体管背板2一样由多片显示前板单元10拼接而成,每个显示前板单元均具有若干像素和一封装基板,如图1、6。无论采用何种类型的显示前板,均不会对拼接缝隙的宽度产生明显的影响,本发明可以根据实际需要选择显示前板的类型,本实施例不必严格限制。当采用拼接结构的显示前板时,各显示前板单元10同与其对位的薄膜晶体管背板单元20组成一个显示单元体,该大尺寸显示屏视为由多个显示单元体拼接而成。It should be noted that the display front panel 1 may be a large-size display front panel of a single piece, as shown in FIG. 7; or may be formed by splicing a plurality of display front panel units 10 like the thin film transistor backplane 2, and each display front panel The units each have a number of pixels and a package substrate, as shown in Figures 1, 6. No matter what type of display front panel is used, the width of the splicing slot is not significantly affected. The present invention can select the type of the front panel according to actual needs, and the embodiment does not need to be strictly limited. When the front panel of the splicing structure is used, each of the display front panel units 10 and the thin film transistor back panel unit 20 aligned therewith form a display unit body, and the large-sized display screen is considered to be formed by splicing a plurality of display unit bodies.
本实施例提供的大尺寸显示屏通过导通孔24将行扫描线21和列扫描线22引向薄膜晶体管背板的背部,在其背部通过柔性导线3连接,因此不必占用薄膜晶体管背板正面的空间,真正实现了大尺寸显示屏的无缝拼接。并且,该大尺寸显示屏与传统的拼接屏相比,仅增加了导通孔,不会造成制造工艺的复杂化;并且与传统的采用透镜掩盖拼接缝隙的显示屏相比,还可以在一定程度上降低成本,另外,由于避免了透镜对位精度的影响,还可以有效提高良品率。The large-size display screen provided in this embodiment guides the row scanning line 21 and the column scanning line 22 to the back of the back sheet of the thin film transistor through the via hole 24, and is connected at the back thereof through the flexible wire 3, so that the front side of the thin film transistor backplane is not required. The space truly realizes the seamless splicing of large-size displays. Moreover, compared with the conventional splicing screen, the large-sized display screen only increases the through-holes, which does not complicate the manufacturing process; and can be compared with the conventional display screen which uses the lens to cover the splicing gaps. To the extent that the cost is reduced, in addition, since the influence of the lens alignment accuracy is avoided, the yield can be effectively improved.
进一步结合附图1,显示前板1的封装基板12可以通过封装胶5和薄膜晶体管背板2进行粘接,而导通孔24则可以位于封装胶5的内侧,如图1,也可以位于封装胶5的外侧,如图6,本实施例不必严格限制。Further, in conjunction with FIG. 1, the package substrate 12 of the front panel 1 can be bonded by the encapsulant 5 and the thin film transistor backplane 2, and the vias 24 can be located inside the encapsulant 5, as shown in FIG. The outer side of the encapsulant 5, as shown in Fig. 6, is not necessarily limited in this embodiment.
进一步的,当显示前板1采用拼接结构时,还可以在拼接好的显示屏的外侧覆盖一支撑板6,该支撑板6主要用于承载多个显示单元体,保证大尺寸显示屏的稳定拼接,同时使大尺寸显示屏的整体更加美观,并可以同时作为封装基板。该支撑板6可以位于显示屏的正面(图像输出面),也可以位于显示屏的背面。而当显示前板1采用单片结构时,也可省略支撑板6,一方面减小了显示屏的厚度,另一方面节约了工艺制程和制造成本。Further, when the display front panel 1 adopts a splicing structure, a support plate 6 can also be covered on the outer side of the spliced display screen, and the support plate 6 is mainly used for carrying a plurality of display unit bodies to ensure the stability of the large-size display screen. The splicing makes the overall size of the large-sized display more beautiful and can be used as a package substrate at the same time. The support plate 6 can be located on the front side (image output side) of the display screen or on the back side of the display screen. When the front panel 1 is shown as a single-piece structure, the support panel 6 can also be omitted, on the one hand, the thickness of the display screen is reduced, and on the other hand, the process and manufacturing cost are saved.
可以理解,行扫描线21和列扫描线22需与驱动模块相连,以控制薄膜晶体管23的工作状态。作为一种实现方式,对于任意一组电连接的第一行扫描线211和第二行扫描线212(图4),可以仅设一个行扫描驱动模块,无需在每一个拼接的薄膜晶体管背板单元20上均设单独的行扫描驱动模块。对于任意一组电连接的列扫描线,可以仅设一个列扫描驱动模块,无需在每一个拼接的薄膜晶体管背板单元20上均设单独的列扫描驱动模块。这样可以减少行扫描驱动模块和列扫描驱动模块的数量,在电路结构及驱动方式上得到极大简化,并且降低了成本。It can be understood that the row scan line 21 and the column scan line 22 need to be connected to the driving module to control the operating state of the thin film transistor 23. As an implementation manner, for any one of the first row of scan lines 211 and the second row of scan lines 212 (FIG. 4) that are electrically connected, only one row scan driver module may be provided, and no spliced thin film transistor backplane is required. A separate line scan driving module is provided on the unit 20. For any set of electrically connected column scan lines, only one column scan drive module can be provided, and there is no need to provide a separate column scan drive module on each of the spliced thin film transistor backplane units 20. This can reduce the number of row scan driver modules and column scan driver modules, greatly simplify the circuit structure and driving method, and reduce the cost.
可以理解,显示前板1的显示方式对实现无缝拼接没有制约作用,显示前板1具体可以是液晶面板,也可以是OLED面板等。无论采用何种面板,其通常包括一发光部件,还可配置一彩色滤膜(图中未示出,当采用OLED面板时,可根据OLED的发光类型确定是否配置彩色滤膜)。对于液晶面板,发光部件为液晶层,对于OLED面板,发光部件则为OLED层。彩色滤膜可以包括阵列式的红、绿、蓝滤色单元,每组红、绿、蓝滤色单元与其对位的发光部件的一个区域构成了一个像素11,其发光状态由对应的薄膜晶体管23控制。It can be understood that the display manner of the front panel 1 does not restrict the seamless splicing. The front panel 1 may be a liquid crystal panel or an OLED panel. Regardless of which panel is used, it usually includes a light-emitting component, and a color filter (which is not shown in the figure, when the OLED panel is used, whether or not the color filter is disposed according to the type of light-emitting of the OLED) may be disposed. For a liquid crystal panel, the light emitting component is a liquid crystal layer, and for the OLED panel, the light emitting component is an OLED layer. The color filter may include an array of red, green, and blue color filter units, and each of the red, green, and blue color filter cells and a region of the alignment light-emitting component form a pixel 11 whose light-emitting state is corresponding to the thin film transistor. 23 control.
综上,本实施例通过在薄膜晶体管背板单元20上开导通孔24,将行、列扫描线自导通孔24引向薄膜晶体管背板的背部,在其背部通过柔性导线3进行电连接,无需占用显示屏正面的空间,实现了大尺寸显示屏的无缝拼接。同时,在显示屏的制造工艺及良品率上均得到了改善和优化,并且节约了制造成本,适合批量生产。In summary, in the embodiment, the through-holes 24 are opened on the thin film transistor backplane unit 20, and the row and column scan lines are led from the vias 24 to the back of the thin film transistor backplane, and are electrically connected through the flexible wires 3 at the back thereof. The connection eliminates the need for space on the front of the display, enabling seamless splicing of large displays. At the same time, the manufacturing process and yield of the display screen have been improved and optimized, and the manufacturing cost is saved, which is suitable for mass production.
实施例二:Embodiment 2:
图8示出了本发明第二实施例提供的大尺寸显示屏的第一种结构的截面图,为了便于说明,仅示出了与本实施例相关的部分。Fig. 8 is a cross-sectional view showing a first structure of a large-sized display screen according to a second embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
本实施例提供的大尺寸显示屏的基本结构同上述实施例一所述的相似,如图3、8,均包括显示前板1和由薄膜晶体管背板单元20拼接的薄膜晶体管背板2,在薄膜晶体管背板2上设有行扫描线21和列扫描线22,以及呈阵列分布的薄膜晶体管23,薄膜晶体管23与显示前板1中的像素11一一对应。在每个薄膜晶体管背板单元20上均设有多个导通孔24,导通孔24与其所在的薄膜晶体管背板单元20上的行扫描线21和列扫描线22一一对应。每条行扫描线21和列扫描线22均与相对应的导通孔24中的导电介质相连接,进而通过导电介质延伸至薄膜晶体管背板2的背部。与上述实施例一不同的是:本实施例中,行扫描线21、列扫描线22的连接方式不同。具体参考图9、10,本实施例中的大尺寸显示屏还包括一带有引线结构的大尺寸支撑基板7,支撑基板7带有引线结构的面与薄膜晶体管背板2的背部相对接。The basic structure of the large-size display screen provided in this embodiment is similar to that described in the first embodiment. As shown in FIGS. 3 and 8, each includes a front panel 1 and a thin film transistor backplane 2 spliced by the thin film transistor backplane unit 20. The thin film transistor backplane 2 is provided with a row scanning line 21 and a column scanning line 22, and a thin film transistor 23 distributed in an array, and the thin film transistor 23 is in one-to-one correspondence with the pixels 11 in the display front panel 1. Each of the thin film transistor backplane units 20 is provided with a plurality of via holes 24, and the via holes 24 are in one-to-one correspondence with the row scan lines 21 and the column scan lines 22 on the thin film transistor back panel unit 20 on which they are located. Each of the row scan lines 21 and the column scan lines 22 are connected to the conductive medium in the corresponding via holes 24, and further extend to the back of the thin film transistor backplane 2 through the conductive medium. Different from the above-mentioned first embodiment, in the present embodiment, the connection manners of the row scanning line 21 and the column scanning line 22 are different. Referring specifically to FIGS. 9 and 10, the large-sized display screen of the present embodiment further includes a large-sized support substrate 7 having a lead structure, and the surface of the support substrate 7 with the lead structure is in contact with the back of the thin film transistor backplane 2.
具体的,引线结构包括行扫描引线71和列扫描引线72,行扫描引线71与同行扫描线21相对应的导通孔24对应设置,列扫描引线72与同列扫描线22相对应的导通孔24对应设置。优选的,可以在行扫描引线71和列扫描引线72上制作与导通孔24一一对位的便于电连接的端子,即行扫描引线端子711和列扫描引线端子721,如图11。导通孔24中的导电介质可以与行扫描引线端子711和列扫描引线端子721对位接触。这样,只要将支撑基板7和显示屏单体对好位组装起来,就可以通过一条行扫描引线71将多个显示屏单体上的对应行扫描线21一一串联起来,按照同样的连接方式,通过一条列扫描引线72将多个显示屏单体上的对应列扫描线22一一串联起来。进而,通过全部的行扫描引线71和列扫描引线72实现了所有行、列扫描线的连接,从而实现了薄膜晶体管背板2的无缝拼接。Specifically, the lead structure includes a row scan lead 71 and a column scan lead 72. The row scan lead 71 is correspondingly disposed with the via hole 24 corresponding to the common scan line 21, and the column scan lead 72 has a via hole corresponding to the same scan line 22. 24 corresponding settings. Preferably, a terminal for facilitating electrical connection with the via hole 24, that is, the row scanning lead terminal 711 and the column scanning lead terminal 721 can be formed on the row scanning lead 71 and the column scanning lead 72, as shown in FIG. The conductive medium in the via hole 24 may be in in-situ contact with the row scan lead terminal 711 and the column scan lead terminal 721. In this way, as long as the support substrate 7 and the display panel are assembled in a good position, the corresponding row scan lines 21 on the plurality of display screens can be connected in series by a row scan lead 71, according to the same connection method. The corresponding column scan lines 22 on the plurality of display screens are connected in series by a column scan lead 72. Further, all the row and column scan lines are connected by all of the row scan leads 71 and the column scan leads 72, thereby achieving seamless splicing of the thin film transistor backplane 2.
同实施例一相同的,显示前板1可以采用单片结构的大尺寸显示前板,如图12;也可以由多个显示前板单元10拼接而成,如图8,本实施例不必严格限制。The same as the first embodiment, the front panel 1 can be displayed in a large size display of the front panel, as shown in FIG. 12; or the plurality of display front panel units 10 can be spliced, as shown in FIG. limit.
在本实施例中,行扫描引线71和列扫描引线72的分布形态可以有多种,可以是如图10所示的规则的纵横排布,此为优选的分布方式,便于制造及显示屏单体的拼接。另外,引线的形状和排布方式也可以是不规则的,只要能够保证与行扫描线21对应的导通孔24与行扫描引线71对位,与列扫描线22对应的导通孔24与列扫描引线72对位,即可实现行、列扫描线的有效连接,对于引线的形状和分布形式不必严格限制。In this embodiment, the row scanning lead 71 and the column scanning lead 72 may be distributed in various forms, and may be a regular vertical and horizontal arrangement as shown in FIG. 10, which is a preferred distribution mode, which is convenient for manufacturing and display list. Body stitching. In addition, the shape and arrangement of the leads may be irregular, as long as the vias 24 corresponding to the row scanning lines 21 are aligned with the row scanning leads 71, and the vias 24 corresponding to the column scanning lines 22 are By aligning the column scan leads 72, an effective connection of the row and column scan lines can be realized, and the shape and distribution form of the leads are not strictly limited.
作为本实施例的一种改进,对于任意一组电连接的第一行扫描线211和第二行扫描线212(图4),可以仅设一个行扫描驱动模块,无需对应每一个拼接单元均设单独的行扫描驱动模块。对于任意一组电连接的列扫描线,可以仅设一个列扫描驱动模块,无需对应每一个拼接单元均设单独的列扫描驱动模块。该行扫描驱动模块和列扫描驱动模块可以设置于支撑基板7上,也可以设置于显示屏上。这样,拼接后的大尺寸显示屏在电路结构及驱动方式上得到极大简化,并且相应的降低了成本。As an improvement of the embodiment, for any set of electrically connected first row scan lines 211 and second row scan lines 212 (FIG. 4), only one row scan driving module may be provided, and no corresponding splicing unit is required. Set up a separate line scan driver module. For any set of electrically connected column scan lines, only one column scan drive module can be provided, and there is no need to provide a separate column scan drive module for each splicing unit. The row scan driving module and the column scan driving module may be disposed on the support substrate 7 or may be disposed on the display screen. In this way, the spliced large-size display screen is greatly simplified in circuit structure and driving mode, and the cost is correspondingly reduced.
进一步的,本实施例中的显示屏单体的显示前板1的结构可以同上述实施例一相同,即可以是液晶显示,也可以是OLED显示等,其显示前板1的驱动原理也同上述实施例一相同,此处不再赘述。Further, the structure of the display front panel 1 of the display panel in this embodiment may be the same as that of the first embodiment, that is, it may be a liquid crystal display or an OLED display, etc., and the driving principle of the front panel 1 is also the same. The foregoing embodiment 1 is the same, and details are not described herein again.
另外,本实施例由于采用了带有引线的支撑基板7,因此该支撑基板7还可以具有同实施例一中的支撑板6相同的作用,即用于承载多个显示单元体,保证大尺寸显示屏的稳定拼接。当然,也可以在显示前板1之上设置另一支撑板,以进一步保护显示屏。综上,本实施例通过导通孔24将行、列扫描线引向薄膜晶体管背板的背部,同时在该背部对接带有行、列扫描引线的支撑基板7,通过行、列扫描引线将行、列扫描线分别串联起来,实现了显示屏的无缝拼接。另外,该大尺寸显示屏与传统显示屏相比,同样使制造成本和制造工艺的复杂度得到了控制,并提高了良品率,适合批量生产。In addition, in this embodiment, since the support substrate 7 with the lead wire is used, the support substrate 7 can also have the same function as the support plate 6 in the first embodiment, that is, for carrying a plurality of display unit bodies, and ensuring a large size. Stable splicing of the display. Of course, another support plate can also be placed above the display front panel 1 to further protect the display screen. In summary, in this embodiment, the row and column scan lines are led to the back of the thin film transistor backplane through the via holes 24, and the support substrate 7 with the row and column scan leads is butted on the back, and the row and column scan leads are The row and column scan lines are connected in series to achieve seamless splicing of the display screen. In addition, compared with the conventional display, the large-size display also controls the manufacturing cost and the complexity of the manufacturing process, and improves the yield, which is suitable for mass production.
以下通过具体实施例对上述大尺寸显示屏的制造方法进行说明:The manufacturing method of the above large-size display screen will be described below by way of a specific embodiment:
实施例三:Embodiment 3:
图13示出了本发明第三实施例提供的大尺寸显示屏的制造方法流程图,为了便于说明,仅示出了与本实施例相关的部分。Fig. 13 is a flow chart showing a method of manufacturing a large-sized display screen according to a third embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
该方法主要包括下述步骤:The method mainly includes the following steps:
在步骤S301中,制备待拼接的带有行扫描线和列扫描线的薄膜晶体管背板单元,在薄膜晶体管背板单元的拼接边处开设与行扫描线和列扫描线相对应的导通孔;In step S301, a thin film transistor backplane unit with row scan lines and column scan lines to be spliced is prepared, and via holes corresponding to the row scan lines and the column scan lines are formed at the splicing edges of the thin film transistor back panel unit. ;
在步骤S302中,将行扫描线和列扫描线通过对应的导通孔引向薄膜晶体管背板单元的背部;In step S302, the row scan line and the column scan line are led to the back of the thin film transistor backplane unit through the corresponding via holes;
在步骤S303中,将预拼接的薄膜晶体管背板单元的行扫描线和列扫描线分别在薄膜晶体管背板单元的背部进行电连接,获得拼接的薄膜晶体管背板;In step S303, the row scan lines and the column scan lines of the pre-spliced thin film transistor backplane unit are electrically connected to the back of the thin film transistor backplane unit, respectively, to obtain a spliced thin film transistor backplane;
在步骤S304中,获取单体结构的显示前板,将显示前板和薄膜晶体管背板组装起来,形成大尺寸显示屏。In step S304, a display front panel of a single structure is obtained, and the display front panel and the thin film transistor backplane are assembled to form a large-sized display screen.
在本实施例中,当采用OLED显示时,显示前板1可以直接制备于薄膜晶体管背板2上。In the present embodiment, when the OLED display is employed, the display front panel 1 can be directly prepared on the thin film transistor backplane 2.
可以理解,步骤S301~303与步骤S304的进行顺序不必严格限定,并且,其他制备过程(如在薄膜晶体管背板单元上制备行扫描线、列扫描线,制备显示前板等)可以采用现有技术的工艺进行,本实施例不进行严格限定。It can be understood that the order of performing steps S301-303 and step S304 is not strictly limited, and other preparation processes (such as preparing a row scan line, a column scan line on a thin film transistor backplane unit, preparing a display front panel, etc.) can be used. The technical process is carried out, and this embodiment is not strictly limited.
进一步的,作为步骤S302的一种优选的实现方式,可以在导通孔中填充导电介质,将行扫描线和列扫描线与相对应的导通孔中的导电介质相连,通过导电介质将行扫描线和列扫描线引向薄膜晶体管背板的背部。Further, as a preferred implementation manner of step S302, a conductive medium may be filled in the via hole, and the row scan line and the column scan line are connected to the conductive medium in the corresponding via hole, and the conductive medium is used. The scan lines and column scan lines are directed to the back of the thin film transistor backplane.
进一步的,作为步骤S303的一种优选的实现方式,可以这样实现:Further, as a preferred implementation manner of step S303, it can be implemented as follows:
首先,选取一基板,将薄膜晶体管背板单元置于基板之上并使之背部朝上放置;First, a substrate is selected, and the thin film transistor back plate unit is placed on the substrate with the back facing up;
然后,采用导线在背部将待连接的行扫描线和列扫描线分别连接,实现薄膜晶体管背板单元的拼接。Then, the row scan lines and the column scan lines to be connected are respectively connected by wires on the back to realize splicing of the thin film transistor back panel unit.
具体的,可以通过采用柔性导线将与待连接的行扫描线和列扫描线相对应的导通孔中的导电介质相连而实现行扫描线或列扫描线的连接。Specifically, the connection of the row scan lines or the column scan lines can be realized by connecting the conductive medium in the via holes corresponding to the row scan lines and the column scan lines to be connected by using flexible wires.
进一步的,在拼接好显示屏之后,还可以在其正面或背部装配另一大尺寸支撑板,用于进一步支撑和保护拼接好的大尺寸显示屏。Further, after the display screen is spliced, another large-size support plate can be assembled on the front or the back for further supporting and protecting the spliced large-sized display.
进一步的,在拼接好显示屏后,可以设置一组行扫描驱动模块和一组列扫描驱动模块,然后将全部与行扫描线相连的柔性导线均连接至行扫描驱动模块上,将全部与列扫描线相连的柔性导线均连接至列扫描驱动模块上。这样可以避免在每个薄膜晶体管背板单元上设置扫描驱动模块,在电路结构及驱动方式上均得以简化,并且可降低成本。Further, after the display screen is spliced, a set of row scan driving modules and a set of column scan driving modules can be set, and then all the flexible wires connected to the row scanning lines are connected to the row scanning driving module, and all the columns are arranged. The flexible wires connected to the scan lines are connected to the column scan drive module. This can avoid the provision of a scan driving module on each of the thin film transistor backplane units, which simplifies the circuit structure and the driving method, and can reduce the cost.
作为步骤S303的另一种优选的实现方式,可以这样实现:As another preferred implementation of step S303, it can be implemented as follows:
首先,制备带有多条行扫描引线和列扫描引线的支撑基板,使行扫描引线与对应于行扫描线的导通孔相对应,使列扫描引线与对应于列扫描线的导通孔相对应;First, a support substrate having a plurality of row scan leads and column scan leads is prepared such that the row scan leads correspond to the via holes corresponding to the row scan lines, so that the column scan leads are aligned with the via holes corresponding to the column scan lines. correspond;
然后,将薄膜晶体管背板单元对位组装到支撑基板上,使导通孔中的导电介质与行扫描引线和列扫描引线一一对位连接,实现薄膜晶体管背板单元的拼接。Then, the thin film transistor backplane unit is aligned and assembled on the support substrate, and the conductive medium in the via hole is connected with the row scan lead and the column scan lead in a pair position to realize splicing of the thin film transistor backplane unit.
上述支撑基板的结构可参考图10所示,但不仅限于图10所示结构,如:行扫描引线和列扫描引线的形状不必如图10所示的规则形状,只要能够保证与行扫描线对应的导通孔与行扫描引线对位,与列扫描线对应的导通孔与列扫描引线对位即可。The structure of the support substrate may be as shown in FIG. 10, but is not limited to the structure shown in FIG. 10. For example, the shape of the row scan lead and the column scan lead does not have to have a regular shape as shown in FIG. 10, as long as the line scan line can be ensured. The via hole is aligned with the row scan lead, and the via hole corresponding to the column scan line is aligned with the column scan lead.
此时,可以在支撑基板上设置一组行扫描驱动模块和一组列扫描驱动模块,将行扫描引线和列扫描引线分别连接至行扫描驱动模块和列扫描驱动模块。当然,该行扫描驱动模块和列扫描驱动模块也可以设置在薄膜晶体管背板上。无论行扫描驱动模块和列扫描驱动模块设置于何处,均仅需设置单独一组,在电路结构及驱动方式上均得以简化,并且可降低成本。At this time, a row scan driving module and a set of column scan driving modules may be disposed on the support substrate, and the row scan lead and the column scan lead are respectively connected to the row scan driving module and the column scan driving module. Of course, the row scan driver module and the column scan driver module can also be disposed on the thin film transistor backplane. Regardless of where the row scan driver module and the column scan driver module are placed, only a single set needs to be provided, which simplifies the circuit structure and the driving method, and can reduce the cost.
通过本实施例的方法可获得拼接结构的薄膜晶体管背板配合单体结构的显示前板的大尺寸显示屏,该制备方法通过在薄膜晶体管背板单元上开设导通孔,将行扫描线和列扫描线通过导通孔引向薄膜晶体管背板的背部,并通过柔性导线或支撑基板进行电连接,避免占用显示屏正面的空间,真正实现了显示屏的无缝拼接。另外,该方法与传统的采用透镜消除拼接缝隙的方法相比,节约了成本,简化了制造工艺,并且提高了良品率,进而大幅度的提高了生产效率,适合用于大尺寸显示屏的批量生产。The large-size display screen of the display front panel of the spliced structure of the thin film transistor back plate and the single structure can be obtained by the method of the embodiment, and the preparation method is performed by opening a via hole on the thin film transistor back plate unit, and scanning the line and The column scan lines are led to the back of the back sheet of the thin film transistor through the via holes, and are electrically connected through the flexible wires or the support substrate, thereby avoiding occupying the space on the front side of the display screen, and realizing the seamless splicing of the display screen. In addition, the method saves cost compared with the conventional method of eliminating stitching gaps by using a lens, simplifies the manufacturing process, and improves the yield rate, thereby greatly improving the production efficiency, and is suitable for batches of large-size displays. produce.
实施例四:Embodiment 4:
图14示出了本发明第四实施例提供的大尺寸显示屏的制造方法流程图,为了便于说明,仅示出了与本实施例相关的部分。Fig. 14 is a flow chart showing a method of manufacturing a large-sized display screen according to a fourth embodiment of the present invention, and for convenience of explanation, only parts related to the present embodiment are shown.
该方法主要包括下述步骤:The method mainly includes the following steps:
在步骤S401中,制备带有行扫描线和列扫描线的薄膜晶体管背板单元,在薄膜晶体管背板单元的拼接边处开设与行扫描线和列扫描线相对应的导通孔;In step S401, a thin film transistor backplane unit having a row scan line and a column scan line is prepared, and a via hole corresponding to the row scan line and the column scan line is formed at a splice edge of the thin film transistor back panel unit;
在步骤S402中,将行扫描线和列扫描线通过对应的导通孔引向薄膜晶体管背板单元的背部;In step S402, the row scan lines and the column scan lines are led to the back of the thin film transistor backplane unit through the corresponding via holes;
在步骤S403中,获取显示前板单元,并将显示前板单元和薄膜晶体管背板单元组装成显示单元体;In step S403, the display front panel unit is obtained, and the display front panel unit and the thin film transistor back panel unit are assembled into a display unit body;
在本实施例中,显示前板单元的获取方式不必严格限制。另外,当采用OLED显示时,显示前板单元可以直接制备于薄膜晶体管背板单元上。In this embodiment, the manner of displaying the front panel unit is not strictly limited. In addition, when an OLED display is employed, the display front panel unit can be directly fabricated on the thin film transistor backplane unit.
在步骤S404中,将预拼接的显示单元体的行扫描线和列扫描线分别在薄膜晶体管背板单元的背部进行电连接,形成大尺寸显示屏。In step S404, the row scan lines and the column scan lines of the pre-spliced display unit body are electrically connected to the back of the thin film transistor backplane unit, respectively, to form a large-sized display screen.
进一步的,作为步骤S402的一种优选的实现方式,可以在导通孔中填充导电介质,将行扫描线和列扫描线与相对应的导通孔中的导电介质相连,通过导电介质将行扫描线和列扫描线引向薄膜晶体管背板的背部。进一步的,作为步骤S404的一种优选的实现方式,可以这样实现:Further, as a preferred implementation manner of step S402, a conductive medium may be filled in the via hole, and the row scan line and the column scan line are connected to the conductive medium in the corresponding via hole, and the conductive medium is used. The scan lines and column scan lines are directed to the back of the thin film transistor backplane. Further, as a preferred implementation manner of step S404, it can be implemented as follows:
首先,选取一基板,将预拼接的显示单元体置于基板之上并使之背部朝上放置;First, selecting a substrate, placing the pre-spliced display unit body on the substrate and placing the back side upward;
然后,采用导线将待连接的行扫描线和列扫描线分别连接,形成大尺寸显示屏。Then, the row scan lines and the column scan lines to be connected are respectively connected by wires to form a large-sized display screen.
作为步骤S404的另一种优选的实现方式,可以这样实现:As another preferred implementation of step S404, it can be implemented as follows:
首先,制备带有多条行扫描引线和列扫描引线的支撑基板,使行扫描引线与对应于行扫描线的导通孔相对应,使列扫描引线与对应于列扫描线的导通孔相对应;First, a support substrate having a plurality of row scan leads and column scan leads is prepared such that the row scan leads correspond to the via holes corresponding to the row scan lines, so that the column scan leads are aligned with the via holes corresponding to the column scan lines. correspond;
然后,将显示单元体对位组装到支撑基板上,使导通孔中的导电介质与行扫描引线和列扫描引线一一对位连接,形成大尺寸显示屏。Then, the display unit body is aligned and assembled on the support substrate, and the conductive medium in the via hole is connected with the row scan lead and the column scan lead in a one-to-one position to form a large-sized display screen.
在本实施例中,行扫描驱动模块和列扫描驱动模块的设置位置可同上述实施例三所述,不再赘述。In this embodiment, the setting positions of the line scan driving module and the column scanning driving module may be the same as those in the foregoing embodiment 3, and details are not described herein again.
通过本实施例的方法可获得由显示单元体拼接而成的大尺寸显示屏,该制备方法同样通过导通孔将行扫描线和列扫描线通过导通孔引向薄膜晶体管背板的背部,并通过柔性导线或支撑基板进行电连接,真正实现了显示屏的无缝拼接。另外,该方法与传统的采用透镜消除拼接缝隙的方法相比,节约了成本,提高了生产效率,适合批量生产。The large-size display screen spliced by the display unit body can be obtained by the method of the embodiment. The preparation method also guides the row scan line and the column scan line through the via hole to the back of the thin film transistor back plate through the via hole. And through the flexible wire or the support substrate for electrical connection, the seamless integration of the display screen is realized. In addition, the method saves cost and improves production efficiency compared with the conventional method of eliminating stitching gaps by using a lens, and is suitable for mass production.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection of the present invention. Within the scope.

Claims (19)

  1. 一种大尺寸显示屏,包括显示前板和薄膜晶体管背板,所述薄膜晶体管背板上设有用于驱动所述显示前板的行扫描线、列扫描线和薄膜晶体管阵列,其特征在于,所述薄膜晶体管背板由多个薄膜晶体管背板单元拼接而成,每个所述薄膜晶体管背板单元均开设有与所述行扫描线和列扫描线一一对应的导通孔;A large-sized display screen comprising a display front panel and a thin film transistor backplane, wherein the thin film transistor backplane is provided with a row scan line, a column scan line and a thin film transistor array for driving the display front panel, wherein The thin film transistor backplane is formed by splicing a plurality of thin film transistor backplane units, and each of the thin film transistor backplane units is provided with a via hole corresponding to the row scan line and the column scan line;
    相互拼接的各所述薄膜晶体管背板单元上的行扫描线和列扫描线均通过对应的导通孔引向所述薄膜晶体管背板的背部并进行电连接。The row scan lines and the column scan lines on each of the thin film transistor backplane units spliced to each other are respectively led to the back of the thin film transistor backplane through the corresponding via holes and electrically connected.
  2. 如权利要求1所述的大尺寸显示屏,其特征在于,所述导通孔中填充有导电介质,所述行扫描线和列扫描线均与相对应的导通孔中的导电介质相连;The large-size display screen according to claim 1, wherein the via hole is filled with a conductive medium, and the row scan line and the column scan line are both connected to a conductive medium in a corresponding via hole;
    相互电连接的行扫描线或列扫描线对应的导通孔中的导电介质在所述薄膜晶体管背板的背部进行电连接。The conductive medium in the via holes corresponding to the row scan lines or the column scan lines electrically connected to each other is electrically connected at the back of the thin film transistor back sheet.
  3. 如权利要求2所述的大尺寸显示屏,其特征在于,所述相互电连接的行扫描线或列扫描线对应的导通孔中的导电介质在所述薄膜晶体管背板的背部通过导线进行电连接。The large-size display screen according to claim 2, wherein the conductive medium in the via holes corresponding to the mutually connected row scan lines or the column scan lines is conducted by wires on the back of the thin film transistor backplane. Electrical connection.
  4. 如权利要求3所述的大尺寸显示屏,其特征在于,所有同所述行扫描线实现电连接的导线连接至同一行扫描驱动模块;The large-size display screen according to claim 3, wherein all the wires electrically connected to the row scanning lines are connected to the same row scanning driving module;
    所有同所述列扫描线实现电连接的导线连接至同一列扫描驱动模块。All of the wires electrically connected to the column scan lines are connected to the same column of scan drive modules.
  5. 如权利要求2所述的大尺寸显示屏,其特征在于,还包括对接于所述薄膜晶体管背板之背部的支撑基板,所述支撑基板上设有:The large-size display screen of claim 2, further comprising a support substrate connected to the back of the thin film transistor backplane, wherein the support substrate is provided with:
    行扫描引线,与所述行扫描线对应的导通孔对应设置;a row scan lead, corresponding to the via hole corresponding to the row scan line;
    列扫描引线,与所述列扫描线对应的导通孔对应设置;a column scan lead corresponding to the via hole corresponding to the column scan line;
    相互电连接的所述行扫描线或列扫描线对应的导通孔中的导电介质在所述薄膜晶体管背板的背部分别通过所述行扫描引线和列扫描引线进行电连接。The conductive medium in the via holes corresponding to the row scan lines or the column scan lines electrically connected to each other is electrically connected to the back of the thin film transistor backplane through the row scan leads and the column scan leads, respectively.
  6. 如权利要求5所述的大尺寸显示屏,其特征在于,所有所述行扫描引线连接至同一行扫描驱动模块;A large-size display screen according to claim 5, wherein all of said row scan leads are connected to the same row of scan driving modules;
    所有所述列扫描引线连接至同一列扫描驱动模块。All of the column scan leads are connected to the same column of scan drive modules.
  7. 如权利要求6所述的大尺寸显示屏,其特征在于,所述行扫描驱动模块和列扫描驱动模块设置于所述支撑基板上。The large-size display screen according to claim 6, wherein the line scan driving module and the column scan driving module are disposed on the support substrate.
  8. 如权利要求6所述的大尺寸显示屏,其特征在于,所述行扫描驱动模块和列扫描驱动模块设置于所述薄膜晶体管背板上。The large-size display screen according to claim 6, wherein the row scan driving module and the column scan driving module are disposed on the thin film transistor backplane.
  9. 如权利要求1至8任一项所述的大尺寸显示屏,其特征在于,所述显示前板为单体结构。The large-sized display screen according to any one of claims 1 to 8, wherein the display front panel has a single structure.
  10. 如权利要求1至8任一项所述的大尺寸显示屏,其特征在于,所述显示前板由多块显示前板单元拼接而成。The large-size display screen according to any one of claims 1 to 8, wherein the display front panel is formed by splicing a plurality of display front panel units.
  11. 如权利要求10所述的大尺寸显示屏,其特征在于,所述显示前板单元与所述薄膜晶体管背板单元一一对位设置,每个所述显示前板单元与对位设置的薄膜晶体管基板单元构成一个显示单元体。The large-size display screen according to claim 10, wherein said display front panel unit is disposed in a pair with said thin film transistor back panel unit, and each of said display front panel unit and alignment film is disposed The transistor substrate unit constitutes one display unit body.
  12. 一种制造大尺寸显示屏的方法,其特征在于,包括下述步骤:A method of manufacturing a large-sized display screen, comprising the steps of:
    制备待拼接的带有行扫描线和列扫描线的薄膜晶体管背板单元,在所述薄膜晶体管背板单元的拼接边处开设与所述行扫描线和列扫描线相对应的导通孔;Preparing a thin film transistor backplane unit with row scan lines and column scan lines to be spliced, and opening via holes corresponding to the row scan lines and the column scan lines at the splicing edges of the thin film transistor back panel unit;
    将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部;Leading the row scan line and the column scan line to the back of the thin film transistor backplane unit through corresponding via holes;
    将预拼接的薄膜晶体管背板单元的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,获得拼接的薄膜晶体管背板;And electrically connecting the row scan lines and the column scan lines of the pre-stitched thin film transistor backplane unit to the back of the thin film transistor backplane unit to obtain a spliced thin film transistor backplane;
    获取单体结构的显示前板,将所述显示前板和薄膜晶体管背板组装起来,形成大尺寸显示屏。A display front panel of a single structure is obtained, and the display front panel and the thin film transistor back panel are assembled to form a large-sized display screen.
  13. 如权利要求12所述的方法,其特征在于,所述的将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部的步骤具体为:The method according to claim 12, wherein the step of guiding the row scan lines and the column scan lines to the back of the thin film transistor backplane unit through corresponding via holes is specifically:
    在所述导通孔中填充导电介质;Filling the via hole with a conductive medium;
    将所述行扫描线和列扫描线与对应的导通孔中的导电介质相连,以将所述行扫描线和列扫描线引向所述薄膜晶体管背板的背部。The row scan lines and the column scan lines are connected to the conductive medium in the corresponding via holes to direct the row scan lines and the column scan lines toward the back of the thin film transistor backplane.
  14. 如权利要求12或13所述的方法,其特征在于,所述将预拼接的薄膜晶体管背板单元的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,获得拼接的薄膜晶体管背板的步骤具体为:The method according to claim 12 or 13, wherein the row scan lines and the column scan lines of the pre-spliced thin film transistor backplane unit are electrically connected to the back of the thin film transistor backplane unit, respectively. The steps of the spliced thin film transistor backplane are specifically as follows:
    选取一基板,将所述薄膜晶体管背板单元置于所述基板之上并使之背部朝上放置;Selecting a substrate, placing the thin film transistor backplane unit on the substrate and placing the back side upward;
    采用导线在所述背部将待连接的行扫描线和列扫描线分别连接,实现薄膜晶体管背板单元的拼接。A row of scan lines and a column scan line to be connected are respectively connected by wires on the back to realize splicing of the thin film transistor backplane unit.
  15. 如权利要求13所述的方法,其特征在于,所述将预拼接的薄膜晶体管背板单元的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,获得拼接的薄膜晶体管背板的步骤具体为:The method according to claim 13, wherein the row scan lines and the column scan lines of the pre-spliced thin film transistor backplane unit are electrically connected to the back of the thin film transistor backplane unit, respectively, to obtain a spliced The steps of the thin film transistor backplane are specifically as follows:
    制备带有多条行扫描引线和列扫描引线的支撑基板,使所述行扫描引线与对应于所述行扫描线的导通孔相对应,使所述列扫描引线与对应于所述列扫描线的导通孔相对应;Preparing a support substrate having a plurality of row scan leads and column scan leads, the row scan leads being corresponding to via holes corresponding to the row scan lines, such that the column scan leads are scanned corresponding to the columns Corresponding vias of the line;
    将所述薄膜晶体管背板单元对位组装到所述支撑基板上,使所述导通孔中的导电介质与所述行扫描引线和列扫描引线一一对位连接,实现薄膜晶体管背板单元的拼接。Aligning the thin film transistor backplane unit to the support substrate, and electrically connecting the conductive medium in the via hole to the row scan lead and the column scan lead to realize a thin film transistor backplane unit Splicing.
  16. 一种制造大尺寸显示屏的方法,其特征在于,包括下述步骤:A method of manufacturing a large-sized display screen, comprising the steps of:
    制备带有行扫描线和列扫描线的薄膜晶体管背板单元,在所述薄膜晶体管背板单元的拼接边处开设与所述行扫描线和列扫描线相对应的导通孔;Forming a thin film transistor backplane unit with a row scan line and a column scan line, and forming a via hole corresponding to the row scan line and the column scan line at a splice edge of the thin film transistor back panel unit;
    将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部;Leading the row scan line and the column scan line to the back of the thin film transistor backplane unit through corresponding via holes;
    获取显示前板单元,并将所述显示前板单元和薄膜晶体管背板单元组装成显示单元体;Obtaining a display front panel unit, and assembling the display front panel unit and the thin film transistor back panel unit into a display unit body;
    将预拼接的所述显示单元体的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,形成大尺寸显示屏。The row scan lines and the column scan lines of the pre-stitched display unit body are electrically connected to the back of the thin film transistor back panel unit, respectively, to form a large-sized display screen.
  17. 如权利要求16所述的方法,其特征在于,所述的将所述行扫描线和列扫描线通过对应的导通孔引向所述薄膜晶体管背板单元的背部的步骤具体为:The method according to claim 16, wherein the step of guiding the row scan lines and the column scan lines to the back of the thin film transistor backplane unit through corresponding via holes is specifically:
    在所述导通孔中填充导电介质;Filling the via hole with a conductive medium;
    将所述行扫描线和列扫描线与对应的导通孔中的导电介质相连,以将所述行扫描线和列扫描线引向所述薄膜晶体管背板的背部。The row scan lines and the column scan lines are connected to the conductive medium in the corresponding via holes to direct the row scan lines and the column scan lines toward the back of the thin film transistor backplane.
  18. 如权利要求17或18所述的方法,其特征在于,所述的将预拼接的所述显示单元体的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,形成大尺寸显示屏的步骤具体为:The method according to claim 17 or 18, wherein the row scan lines and the column scan lines of the pre-spliced display unit body are electrically connected to the back of the thin film transistor backplane unit, respectively. The steps to form a large-size display are as follows:
    选取一基板,将预拼接的所述显示单元体置于所述基板之上并使之背部朝上放置;Selecting a substrate, placing the pre-spliced display unit body on the substrate and placing the back side upward;
    采用导线将待连接的行扫描线和列扫描线分别连接,形成大尺寸显示屏。The row scan lines and the column scan lines to be connected are respectively connected by wires to form a large-sized display screen.
  19. 如权利要求17所述的方法,其特征在于,所述的将预拼接的所述显示单元体的行扫描线和列扫描线分别在所述薄膜晶体管背板单元的背部进行电连接,形成大尺寸显示屏的步骤具体为:The method according to claim 17, wherein said row scan lines and column scan lines of said pre-spliced display unit body are electrically connected to each other at a back of said thin film transistor backplane unit to form a large The steps of the size display are as follows:
    制备带有多条行扫描引线和列扫描引线的支撑基板,使所述行扫描引线与对应于所述行扫描线的导通孔相对应,使所述列扫描引线与对应于所述列扫描线的导通孔相对应;Preparing a support substrate having a plurality of row scan leads and column scan leads, the row scan leads being corresponding to via holes corresponding to the row scan lines, such that the column scan leads are scanned corresponding to the columns Corresponding vias of the line;
    将所述显示单元体对位组装到所述支撑基板上,使所述导通孔中的导电介质与所述行扫描引线和列扫描引线一一对位连接,形成大尺寸显示屏。The display unit body is aligned and assembled on the support substrate, and the conductive medium in the via hole is connected to the row scan lead and the column scan lead in a pair to form a large-sized display screen.
PCT/CN2012/081540 2012-09-18 2012-09-18 Large-size display screen and manufacturing method thereof WO2014043850A1 (en)

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