WO2014041658A1 - Method for producing solidified sulfur, and apparatus for producing solidified sulfur - Google Patents

Method for producing solidified sulfur, and apparatus for producing solidified sulfur Download PDF

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Publication number
WO2014041658A1
WO2014041658A1 PCT/JP2012/073461 JP2012073461W WO2014041658A1 WO 2014041658 A1 WO2014041658 A1 WO 2014041658A1 JP 2012073461 W JP2012073461 W JP 2012073461W WO 2014041658 A1 WO2014041658 A1 WO 2014041658A1
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WO
WIPO (PCT)
Prior art keywords
sulfur
mold
solidified body
containing material
producing
Prior art date
Application number
PCT/JP2012/073461
Other languages
French (fr)
Japanese (ja)
Inventor
義文 富永
山口 泰範
真仁 福島
善久 山下
山▲崎▼ 浩一
伸悦 阿曽
Original Assignee
不二コンクリート工業株式会社
日本ゼニスパイプ株式会社
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Application filed by 不二コンクリート工業株式会社, 日本ゼニスパイプ株式会社 filed Critical 不二コンクリート工業株式会社
Priority to RU2013157945A priority Critical patent/RU2013157945A/en
Priority to PCT/JP2012/073461 priority patent/WO2014041658A1/en
Priority to KR1020137033015A priority patent/KR101528322B1/en
Priority to JP2013558855A priority patent/JP5536290B1/en
Publication of WO2014041658A1 publication Critical patent/WO2014041658A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/20Producing shaped prefabricated articles from the material by centrifugal or rotational casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/76Moulds
    • B28B21/78Moulds with heating or cooling means, e.g. steam jackets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/02Methods or machines specially adapted for the production of tubular articles by casting into moulds
    • B28B21/10Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means
    • B28B21/22Methods or machines specially adapted for the production of tubular articles by casting into moulds using compacting means using rotatable mould or core parts
    • B28B21/30Centrifugal moulding
    • B28B21/32Feeding the material into the moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B21/00Methods or machines specially adapted for the production of tubular articles
    • B28B21/76Moulds
    • B28B21/80Moulds adapted to centrifugal or rotational moulding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/40Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material
    • B28B7/42Moulds; Cores; Mandrels characterised by means for modifying the properties of the moulding material for heating or cooling, e.g. steam jackets, by means of treating agents acting directly on the moulding material

Definitions

  • the present invention relates to a method for producing a sulfur solidified body and a sulfur solidified body producing apparatus. Specifically, the present invention relates to a method for producing a sulfur solidified body and a sulfur solidified body producing apparatus used for various structures.
  • Sulfur solidified body (sulfur material) obtained by cooling and solidifying molten sulfur-containing material containing molten sulfur and aggregates is called “sulfur concrete”, which has higher strength, acid resistance, Since it is excellent in terms of corrosion resistance, it tends to be used in various structures for harbor civil engineering, fisheries, and sewerage.
  • Patent Document 1 discloses that a material containing coarse aggregate preheated to 120 to 200 ° C., 100 parts by mass of fine aggregate having a particle size of 5 mm or less, sulfur and / or modified. There is a method for producing a sulfur material that contains 30 to 400 parts by mass of a sulfur material composed of carbonaceous sulfur, is charged with a melt of an intermediate sulfur material having a maximum dimension of 101.6 mm or less with a JIS standard sieve, and is mixed and then solidified.
  • Patent Document 1 describes a method of solidifying by cooling into a mold as a specific method of solidification, and describes that vibration is appropriately applied to the molding at the time of solidification. .
  • the present invention was devised in view of the above points, and is capable of producing a sulfur solidified body with high surface accuracy with reduced defects and a sulfur solidified body production method and sulfur solidified body production apparatus.
  • the purpose is to provide.
  • the method for producing a sulfur solidified body according to the present invention is such that at least the inner part of a mold having a substantially circular cross section and a predetermined space formed therein has a melting point of sulfur or higher.
  • a heating process for heating, and a molten sulfur-containing material in which a molten sulfur-containing material, which is a material containing molten sulfur, is introduced into the mold while rotating the mold heated in the heating process. And a charging process.
  • the inner part of the mold that contacts the molten sulfur-containing material is heated above the melting point of sulfur. It is possible to suppress solidification by being rapidly cooled and solidify gradually.
  • the molten sulfur-containing material is introduced into the mold while rotating the mold, so the molten sulfur-containing material is solidified while being uniformly pressed against the inner surface of the mold by centrifugal force, and the surface is solidified with sulfur.
  • the body can be manufactured.
  • the temperature of the inner surface opposite to the outer surface which is the surface in contact with the semi-solidified formwork in which the molten sulfur-containing material is partially solidified is 110 to 115.
  • it can be provided with a finishing step of smoothing the inner surface with a spatula.
  • the temperature of the inner surface of the semi-solidified body is 110 to 115 ° C, it is not completely solidified, so the inner surface can be smoothed by pressing with a spatula, and finishing after removing the sulfur solidified body from the formwork Work can be greatly reduced.
  • the finishing step is again performed by reheating. It can be softened to smooth the inner surface.
  • a finishing process is rotating with the centrifugal force of 5G or more, when pressing and smoothing an inner surface with a spatula while rotating a formwork with a centrifugal force of 5G or more. Therefore, a sufficient centrifugal force can be applied to the semi-solidified body, and the non-solidified portion of the semi-solidified body can be made uniform.
  • a spatula without a heating function is used by using the spatula with a heating function.
  • the solidified molten sulfur-containing material is less likely to adhere to the spatula, and it is possible to suppress a decrease in the surface accuracy of the sulfur solidified body.
  • the heating step when the heating step is heated while rotating the mold, a uniform heating temperature is obtained, and at least the inner part of the mold is equal to or higher than the melting point of sulfur. Time until heating can be shortened.
  • the heating step when the heating step is to be 120 to 150 ° C., the temperature of the mold is suppressed to 150 ° C. or lower. It is possible to suppress loss of fluidity due to deterioration.
  • the sulfur solidified body production apparatus of the present invention has a sulfur melting point at least an inner part of a mold having a substantially circular cross section and a predetermined space formed therein.
  • a heating unit that heats the above, a rotating unit that rotates the mold, and a molten sulfur-containing material that is a material containing molten sulfur are placed inside the mold that is rotated by the rotating unit.
  • the inner part of the mold that is in contact with the molten sulfur-containing material is heated above the melting point of sulfur by the heating part that heats at least the inner part of the mold above the melting point of sulfur, It is possible to suppress the material from being rapidly cooled and solidify to be gradually solidified.
  • the molten sulfur-containing material charging unit for charging the molten sulfur-containing material into the rotated formwork solidifies the molten sulfur-containing material while being uniformly pressed against the inner surface of the formwork by centrifugal force. A uniform sulfur solidified body can be produced.
  • the method for producing a sulfur solidified body according to the present invention can produce a sulfur solidified body with high surface accuracy with reduced defects.
  • the apparatus for producing a sulfur solidified body according to the present invention can produce a sulfur solidified body with reduced surface portions and high surface accuracy.
  • FIG. 1 is a schematic flow diagram of a method for producing a sulfur solidified body to which the present invention is applied.
  • At least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein is heated to a melting point (119 ° C.) or higher of sulfur.
  • step S2 The temperature of the inner surface opposite to the outer surface, which is the surface in contact with the mold of the semi-solidified body in which the molten sulfur-containing material is partially solidified, and the molten sulfur-containing material charging step (step S2) And a finishing step (step S3) for smoothing the inner surface with a spatula at 115 ° C.
  • FIG. 2 is a schematic diagram for explaining an example of a heating process of a mold in the method for producing a sulfur solidified body to which the present invention is applied.
  • the heating process of the mold in the method for producing a sulfur solidified body to which the present invention is applied includes the mold 2 having a substantially circular cross section and a predetermined space formed therein.
  • the mold is heated to 120 to 150 ° C. by heating with the gas burner 3 while being rotated by the rotating unit 4.
  • the rotating unit 4 includes a shaft rod 4C, a first rotating wheel 4A attached to one end side of the shaft rod 4C, a second rotating wheel 4B attached to the other end side of the shaft rod 4C,
  • the shaft rod 4C is rotated via the rotation belt 4E hooked on the rod 4C, and as a result, the first rotation wheel 4A and the second rotation wheel 4B are rotated in the rotation direction 2A.
  • two shaft rods 4C to which the first rotating wheel 4A and the second rotating wheel 4B are respectively attached are arranged substantially in parallel with each other, and both ends are fixed to the wheel base 5 so as to be rotatable.
  • Two rotary motors 4D are also arranged, but only one of them is shown in the figure.
  • the mold 2 is placed on two first rotating wheels 4A arranged in parallel to each other and two second rotating wheels 4B arranged in substantially parallel to each other. Has been.
  • the mold frame 2 Since the mold frame 2 is placed on the pair of first rotating wheels 4A and the pair of second rotating wheels 4B in this way, the first rotating wheel 4A and the second rotating wheel 4B are rotated. By doing so, the mold 2 can be rotated in the rotation direction 2A, for example. At this time, the rotation speed of the mold 2 can be, for example, 50 to 60 times / minute.
  • FIG. 3 is a schematic view showing an example of a molten sulfur-containing material charging machine used in the molten sulfur-containing material charging process of the method for producing a sulfur solidified body to which the present invention is applied.
  • FIG. 4 is a schematic cross-sectional view of the main part of the molten sulfur-containing material charging machine shown in FIG.
  • the molten sulfur-containing material charging machine 6 is connected to the hopper 7 into which the molten sulfur-containing material is put, the hopper support frame 8 that supports the hopper 7, and the lower part of the hopper 7, and the inside of the hopper 7 is connected to the inside. And a sending unit 9.
  • two front wheels 8A and two rear wheels 8B are attached to the lower four corners of the hopper support frame 8.
  • the molten sulfur-containing material charging machine 6 is mounted on a movable table 10 on which a first hopper support frame rail 10C and a second hopper support frame rail 10D are provided.
  • one front wheel 8A and one rear wheel 8B are placed on the first hopper support frame rail 10C, and the other front wheel 8A and the other rear wheel 8B are placed on the second hopper support frame rail 10D. Put it on.
  • the molten sulfur-containing material charging machine 6 can move in the horizontal direction 8C on the moving table 10.
  • two front wheels 10A and two rear wheels 10B are attached to the lower part of the movable table 10.
  • a first moving table rail 11 and a second moving table rail 12 are provided substantially parallel to each other on the floor surface, and the front wheel 10A of the moving table 10 is placed on the first moving table rail 11.
  • the rear wheel 10 ⁇ / b> B of the moving table 10 is mounted on the second moving table rail 12.
  • the movable table 10 on which the molten sulfur-containing material charging machine 6 is placed can move in the vertical direction 10E.
  • a material input port 7B for supplying molten sulfur-containing material into the hopper 7 is formed, and a lid 7A covering the material input port 7B is attached along the material input port 7B. ing.
  • FIG. 4 is a schematic cross-sectional view of the hopper 7 and the delivery unit 9 that are the main parts of the molten sulfur-containing material charging machine 6. As shown in FIG. 4, the inside of the hopper 7 and the inside of the delivery part 9 are connected, and the delivery part 9 is connected to the lower part of the hopper 7, so that the molten sulfur containing inside the hopper 7 is contained. The material can be moved into the delivery unit 9 by gravity or the like.
  • a heater 13 is attached to the innermost side of the hopper 7, and a heat insulating material 14 is attached to the outside of the heater 13, that is, between the heater 13 and the wall surface of the hopper 7. It has been.
  • the delivery unit 9 is disposed inside the screw case 9 ⁇ / b> A provided with the discharge port 9 ⁇ / b> C through which the molten sulfur-containing material is discharged, and is moved by the drive motor 15. And a screw 9B for feeding the molten sulfur-containing material to the discharge port 9C.
  • a heater 13 is also attached to the innermost side of the screw case 9A, and a heat insulating material 14 is also attached to the outside of the heater 13, that is, between the heater 13 and the screw case 9A. ing.
  • the heater 13 and the heat insulating material 14 are attached to the inside of the hopper 7 and the screw case 9A of the delivery unit 9, the inside of the hopper 7 and the delivery unit 9 is heated to 120 to 150 ° C., for example.
  • the molten sulfur-containing material can be put into the mold while maintaining fluidity without causing solidification due to a rapid temperature drop. As a result, the molten sulfur-containing material becomes uniform, and a high-quality sulfur solidified body can be produced.
  • a valve 16 for adjusting the amount of the molten sulfur-containing material transferred from the hopper 7 to the delivery unit 9 is disposed at the communication port between the hopper 7 and the delivery unit 9.
  • FIG. 5 is a schematic view for explaining an example of a molten sulfur-containing material charging step in the method for producing a sulfur solidified body to which the present invention is applied.
  • the sending unit 9 of the molten sulfur-containing material charging machine 6 is inserted into the mold 2 to melt the sulfur. Input the contained materials.
  • the discharge port 9C of the delivery unit 9 is moved to a desired position in the longitudinal direction of the mold 2.
  • the molten sulfur-containing material can be introduced into the mold 2.
  • the sulfur solidified body manufacturing apparatus 1 to which the present invention is applied has at least an inner portion of a mold 2 having a substantially circular cross section and a predetermined space formed therein.
  • a gas burner (heating unit) 3 for heating above the melting point is provided.
  • the manufacturing apparatus 1 of the sulfur solidified body to which this invention is applied is provided with the rotation part 4 which rotates the formwork 2.
  • the rotating unit 4 includes a shaft rod 4C, a first rotating wheel 4A attached to one end side of the shaft rod 4C, a second rotating wheel 4B attached to the other end side of the shaft rod 4C, The rotating shaft 4C is rotated via the rotating belt 4E hooked on the rod 4C, and as a result, the rotating motor 4D that rotates the first rotating wheel 4A and the second rotating wheel 4B in the rotation direction 2A is provided. .
  • the sulfur solidified body manufacturing apparatus 1 to which the present invention is applied includes a molten sulfur-containing material charging machine (a molten sulfur-containing material input device) that inputs a molten sulfur-containing material into a mold 2 rotated by a rotating unit 4. Part) 6.
  • FIG. 6 is a schematic diagram for explaining an example of a finishing step in the method for producing a sulfur solidified body to which the present invention is applied.
  • FIG. 7 is a schematic view showing an example of a spatula with a heater used in the finishing process.
  • the molten sulfur-containing material Before the molten sulfur-containing material is introduced, at least the inner part of the mold 2 is heated to the melting point of sulfur (119 ° C.) or more, but the mold 2 and the molten sulfur-containing material gradually decrease in temperature. As a result, the molten sulfur-containing material begins to solidify as the temperature decreases.
  • the heating step and the molten sulfur-containing material input step of the method for producing a sulfur solidified body to which the present invention is applied it is possible to produce a sulfur solidified body with high surface accuracy with reduced defects, but the solidification process Therefore, since the shrinkage phenomenon of sulfur occurs on the inner surface of the semi-solidified body in which the molten sulfur-containing material is partially solidified, the inner surface of the semi-solidified body is required to produce a sulfur solidified body with higher surface accuracy. It is preferable to perform a finishing process of smoothing by pressing with a spatula.
  • the temperature of the inner surface opposite to the outer surface, which is the surface in contact with the semi-solidified formwork in which the molten sulfur-containing material is partially solidified is 110. At ⁇ 115 ° C, it has a finishing process to smooth the inner surface with a spatula.
  • the spatula with heater 18 includes a rod-shaped main body 18A, a steel plate-like spatula portion 18D attached to one end of the main body 18A, and a heat insulating material attached to the other end of the main body 18A. And a transformer 18F connected to the main body 18A.
  • the main body 18A is obtained by winding a heat-resistant rod 18B with a heat insulating material.
  • an electric heater 18C is attached to the heat-resistant rod 18B at a position close to the spatula portion 18D, and the spatula portion 18D can be heated.
  • the spatula portion 18D of the spatula 18 with a heater is inserted into the mold 2 that is rotated by a pair of first rotating wheels 4A or the like with a centrifugal force of 5G or more, preferably a centrifugal force of 5G or more and 15G or less,
  • the inner surface of the semi-solidified body 17 of the molten sulfur-containing material is pressed and smoothed by the spatula portion 18D, and the finishing process is performed.
  • the inner surface of the semi-solidified body when the temperature of the inner surface of the semi-solidified body is 110 to 115 ° C, the inner surface may be smoothed by pressing with a spatula, so that even if the temperature of the inner surface of the semi-solidified body falls below 110 ° C, the gas
  • the inner surface of the semi-solidified body can be reheated with a burner or the like to raise the temperature of the inner surface of the semi-solidified body to 110 to 115 ° C., and the inner surface of the semi-solidified body can be smoothed by pressing with a spatula.
  • heating is performed by heating at least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein to a temperature equal to or higher than the melting point of sulfur.
  • a molten sulfur-containing material charging step for charging molten sulfur-containing material, which is a material containing molten sulfur, into the inside of the mold while rotating the mold heated in the heating process. If necessary, the finishing step is not necessarily required.
  • finishing step because a sulfur solidified body with higher surface accuracy can be produced and the finishing work after the sulfur solidified body is taken out from the mold can be greatly reduced.
  • the finishing process does not necessarily have to be performed using a spatula with a heating function, but by using a spatula with a heating function, solidified molten sulfur-containing material than when a spatula without a heating function is used. Is preferable because it is difficult to adhere to the spatula and the surface accuracy of the sulfur solidified body can be prevented from being lowered.
  • the finishing step does not necessarily have to be performed while rotating the mold with a centrifugal force of 5 G or more.
  • the inner surface is pressed with a spatula and smoothed while the mold is rotated with a centrifugal force of 5 G or more, the finishing process is 5 G or more. Therefore, a sufficient centrifugal force can be applied to the semi-solidified body, and the non-solidified portion of the semi-solidified body can be made uniform, which is preferable.
  • the heating step does not necessarily have to be performed while rotating the mold, but if the heating is performed while rotating the mold, a uniform heating temperature can be obtained, and at least the inner part of the mold can be obtained. It is preferable because the time required for heating to the melting point of sulfur or higher can be shortened.
  • the method for producing a sulfur solidified body to which the present invention is applied is a heating method in which at least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein is heated above the melting point of sulfur. And a molten sulfur-containing material charging step for charging molten sulfur-containing material, which is a material containing molten sulfur, into the mold while rotating the mold heated in the heating process.
  • molten sulfur-containing material which is a material containing molten sulfur
  • the method for producing a sulfur solidified body of the present invention heats at least the inner part of a mold having a substantially circular cross section and a predetermined space formed therein to a temperature equal to or higher than the melting point of sulfur.
  • the inner part of the mold that is in contact with the molten sulfur-containing material is heated to a temperature higher than the melting point of sulfur, and the molten sulfur-containing material is prevented from being rapidly cooled and solidified to be gradually solidified.
  • the molten sulfur-containing material which is a material containing molten sulfur
  • the molten sulfur-containing material is introduced into the mold while rotating the mold heated in the heating step.
  • the molten sulfur-containing material is solidified while being uniformly pressed to the inner surface of the mold by centrifugal force, and a sulfur solidified body having a uniform surface can be produced.
  • the method for producing a sulfur solidified body of the present invention can produce a sulfur solidified body with a reduced surface area and high surface accuracy (smooth surface).
  • the sulfur solidified body manufacturing apparatus of the present invention includes a heating unit that heats at least an inner part of a mold having a substantially circular cross section and a predetermined space formed therein to a melting point of sulfur or higher. Since it is provided, the inner part of the mold that is in contact with the molten sulfur-containing material is heated above the melting point of sulfur, the molten sulfur-containing material is rapidly cooled and solidification starts, and solidification can be performed gradually.
  • the sulfur solidified body production apparatus of the present invention includes a molten sulfur-containing material input unit that inputs molten sulfur-containing material, which is a material containing molten sulfur, into the mold that is rotated by the rotating unit. Therefore, the molten sulfur-containing material is solidified while being uniformly pressed to the inner surface of the mold by centrifugal force, and a sulfur solidified body having a uniform surface can be produced.
  • the sulfur solidified body production apparatus of the present invention can produce a sulfur solidified body having a reduced surface area and high surface accuracy (smooth surface).

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A method for producing solidified sulfur, comprising: a warming step of warming at least the inside part of a mold form having an approximately circular cross-section and having a given space formed therein to a temperature equal to or higher than the melting point of sulfur; and a molten-sulfur-containing material introduction step of introducing a molten-sulfur-containing material, which is a material containing molten sulfur, into the inside of the mold form while rotating the mold form that has been warmed in the warming step.

Description

硫黄固化体の製造方法および硫黄固化体の製造装置Method for producing sulfur solidified body and apparatus for producing sulfur solidified body
 本発明は硫黄固化体の製造方法および硫黄固化体の製造装置に関する。詳しくは、各種構造物に利用される硫黄固化体の製造方法および硫黄固化体の製造装置に係るものである。 The present invention relates to a method for producing a sulfur solidified body and a sulfur solidified body producing apparatus. Specifically, the present invention relates to a method for producing a sulfur solidified body and a sulfur solidified body producing apparatus used for various structures.
 溶融した硫黄と骨材などを含有した溶融硫黄含有資材を冷却固化して得られる硫黄固化体(硫黄資材)は、「硫黄コンクリート」と呼ばれており、セメントコンクリートに比べて強度、耐酸性、耐腐食性などの点で優れていることから、港湾土木用、水産用、下水道用の各種構造物に利用される傾向にある。 Sulfur solidified body (sulfur material) obtained by cooling and solidifying molten sulfur-containing material containing molten sulfur and aggregates is called “sulfur concrete”, which has higher strength, acid resistance, Since it is excellent in terms of corrosion resistance, it tends to be used in various structures for harbor civil engineering, fisheries, and sewerage.
 また、硫黄固化体の製造方法として、例えば特許文献1には、120~200℃に予熱した粗骨材を含む材料に、粒径5mm以下の細骨材100質量部と、硫黄および/または改質硫黄からなる硫黄材料30~400質量部とを含み、JIS標準ふるいで最大寸法が101.6mm以下である硫黄中間資材の溶融物を投入し、混合した後、固化する硫黄資材の製造方法が記載されている。
 また、特許文献1には、具体的な固化の方法として、型枠に流し込んで冷却固化する方法が記載されており、また、固化時の成型には、適宜振動を加える旨が記載されている。
As a method for producing a sulfur solidified body, for example, Patent Document 1 discloses that a material containing coarse aggregate preheated to 120 to 200 ° C., 100 parts by mass of fine aggregate having a particle size of 5 mm or less, sulfur and / or modified. There is a method for producing a sulfur material that contains 30 to 400 parts by mass of a sulfur material composed of carbonaceous sulfur, is charged with a melt of an intermediate sulfur material having a maximum dimension of 101.6 mm or less with a JIS standard sieve, and is mixed and then solidified. Are listed.
Patent Document 1 describes a method of solidifying by cooling into a mold as a specific method of solidification, and describes that vibration is appropriately applied to the molding at the time of solidification. .
特開2005-82475号公報JP 2005-82475 A
 しかしながら、特許文献1に記載されているような、型枠に単に流し込んで振動を与える方法では、硫黄中間資材の溶融物が型枠によって急激に冷やされて硬化する際に、硫黄の収縮により、型枠に接している面に空隙が残るため、得られる硫黄固化体に欠損部分が生じ、この欠損部分を補修するための仕上げ作業に大きな労力を必要としていた。 However, as described in Patent Document 1, in the method of simply pouring into the mold and applying vibration, when the melt of the sulfur intermediate material is rapidly cooled and cured by the mold, due to the contraction of sulfur, Since voids remain on the surface in contact with the formwork, a defective portion is generated in the obtained sulfur solidified body, and a large amount of labor is required for finishing work for repairing the defective portion.
 本発明は、以上の点に鑑みて創案されたものであり、欠損部分が低減した、表面精度の高い硫黄固化体を製造することができる、硫黄固化体の製造方法および硫黄固化体の製造装置を提供することを目的とする。 The present invention was devised in view of the above points, and is capable of producing a sulfur solidified body with high surface accuracy with reduced defects and a sulfur solidified body production method and sulfur solidified body production apparatus. The purpose is to provide.
 上記の目的を達成するために、本発明の硫黄固化体の製造方法は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温工程と、該加温工程において加温された前記型枠を回転させながら同型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入工程とを備える。 In order to achieve the above object, the method for producing a sulfur solidified body according to the present invention is such that at least the inner part of a mold having a substantially circular cross section and a predetermined space formed therein has a melting point of sulfur or higher. A heating process for heating, and a molten sulfur-containing material in which a molten sulfur-containing material, which is a material containing molten sulfur, is introduced into the mold while rotating the mold heated in the heating process. And a charging process.
 ここで、型枠の少なくとも内側部分を硫黄の融点以上に加温することによって、溶融硫黄含有資材が接する型枠の内側部分が硫黄の融点以上に加温されているので、溶融硫黄含有資材が急激に冷やされて固化が始まることを抑制し、徐々に固化を行なうことができる。 Here, by heating at least the inner part of the mold above the melting point of sulfur, the inner part of the mold that contacts the molten sulfur-containing material is heated above the melting point of sulfur. It is possible to suppress solidification by being rapidly cooled and solidify gradually.
 また、型枠を回転させながら型枠の内部に、溶融硫黄含有資材を投入するので、遠心力で溶融硫黄含有資材が型枠の内面に均一に圧着しながら固化し、表面が均一な硫黄固化体を製造することができる。 In addition, the molten sulfur-containing material is introduced into the mold while rotating the mold, so the molten sulfur-containing material is solidified while being uniformly pressed against the inner surface of the mold by centrifugal force, and the surface is solidified with sulfur. The body can be manufactured.
 また、本発明の硫黄固化体の製造方法は、溶融硫黄含有資材が部分的に固化した半固化体の型枠に接触した表面である外側表面とは反対側の内側表面の温度が110~115℃のときに、内側表面をヘラで押さえて滑らかにする仕上げ工程を備えるものとすることができる。 Further, in the method for producing a sulfur solidified body of the present invention, the temperature of the inner surface opposite to the outer surface which is the surface in contact with the semi-solidified formwork in which the molten sulfur-containing material is partially solidified is 110 to 115. When it is at 0 ° C., it can be provided with a finishing step of smoothing the inner surface with a spatula.
 この場合、半固化体の内側表面の温度が110~115℃のときは完全に固化していないので、内側表面をヘラで押さえて滑らかにでき、硫黄固化体を型枠から取り出した後の仕上げ作業を大幅に軽減することができる。 In this case, when the temperature of the inner surface of the semi-solidified body is 110 to 115 ° C, it is not completely solidified, so the inner surface can be smoothed by pressing with a spatula, and finishing after removing the sulfur solidified body from the formwork Work can be greatly reduced.
 また、本発明の硫黄固化体の製造方法において、仕上げ工程は、内側表面を再加熱して内側表面をヘラで押さえて滑らかにする場合、内側表面が完全に固化した後でも、再加熱で再び軟らかくして内側表面を滑らかにすることができる。 In the method for producing a sulfur solidified body of the present invention, when the inner surface is reheated and smoothed by pressing the inner surface with a spatula, even after the inner surface is completely solidified, the finishing step is again performed by reheating. It can be softened to smooth the inner surface.
 また、本発明の硫黄固化体の製造方法において、仕上げ工程は、型枠を遠心力5G以上で回転させながら内側表面をヘラで押さえて滑らかにする場合、5G以上の遠心力で回転させているので、充分な遠心力を半固化体に与えることができ、半固化体の固化していない部分を均一な状態にすることができる。 Moreover, in the manufacturing method of the sulfur solidified body of this invention, a finishing process is rotating with the centrifugal force of 5G or more, when pressing and smoothing an inner surface with a spatula while rotating a formwork with a centrifugal force of 5G or more. Therefore, a sufficient centrifugal force can be applied to the semi-solidified body, and the non-solidified portion of the semi-solidified body can be made uniform.
 また、本発明の硫黄固化体の製造方法において、仕上げ工程は、加熱機能付きヘラで内側表面を押さえて滑らかにする場合、加熱機能付きヘラを用いることによって、加熱機能が付いていないヘラを用いた場合よりも、固化した溶融硫黄含有資材がヘラに付着し難く、硫黄固化体の表面精度低下を抑制できる。 In the method for producing a sulfur solidified body of the present invention, when the finishing step is smooth by pressing the inner surface with a spatula with a heating function, a spatula without a heating function is used by using the spatula with a heating function. Compared to the case, the solidified molten sulfur-containing material is less likely to adhere to the spatula, and it is possible to suppress a decrease in the surface accuracy of the sulfur solidified body.
 また、本発明の硫黄固化体の製造方法において、加温工程は、型枠を回転させながら加温する場合、均一な加温温度が得られ、型枠の少なくとも内側部分を硫黄の融点以上に加温するまでの時間を短縮することができる。 Further, in the method for producing a sulfur solidified body of the present invention, when the heating step is heated while rotating the mold, a uniform heating temperature is obtained, and at least the inner part of the mold is equal to or higher than the melting point of sulfur. Time until heating can be shortened.
 また、本発明の硫黄固化体の製造方法において、加温工程は、型枠を120~150℃にするものとする場合、型枠の温度を150℃以下に抑えているので、硫黄分がゲル状に変質して流動性を失ってしまうことを抑制できる。 Further, in the method for producing a sulfur solidified body of the present invention, when the heating step is to be 120 to 150 ° C., the temperature of the mold is suppressed to 150 ° C. or lower. It is possible to suppress loss of fluidity due to deterioration.
 また、上記の目的を達成するために、本発明の硫黄固化体の製造装置は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温部と、前記型枠を回転させる回転部と、該回転部で回転させられた前記型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入部とを備える。 In order to achieve the above-mentioned object, the sulfur solidified body production apparatus of the present invention has a sulfur melting point at least an inner part of a mold having a substantially circular cross section and a predetermined space formed therein. A heating unit that heats the above, a rotating unit that rotates the mold, and a molten sulfur-containing material that is a material containing molten sulfur are placed inside the mold that is rotated by the rotating unit. A molten sulfur-containing material input section.
 ここで、型枠の少なくとも内側部分を硫黄の融点以上に加温する加温部によって、溶融硫黄含有資材が接する型枠の内側部分が硫黄の融点以上に加温されているので、溶融硫黄含有資材が急激に冷やされて固化が始まることを抑制し、徐々に固化を行なうことができる。 Here, since the inner part of the mold that is in contact with the molten sulfur-containing material is heated above the melting point of sulfur by the heating part that heats at least the inner part of the mold above the melting point of sulfur, It is possible to suppress the material from being rapidly cooled and solidify to be gradually solidified.
 また、回転させられた型枠の内部に、溶融硫黄含有資材を投入する溶融硫黄含有資材投入部によって、遠心力で溶融硫黄含有資材が型枠の内面に均一に圧着しながら固化し、表面が均一な硫黄固化体を製造することができる。 In addition, the molten sulfur-containing material charging unit for charging the molten sulfur-containing material into the rotated formwork solidifies the molten sulfur-containing material while being uniformly pressed against the inner surface of the formwork by centrifugal force. A uniform sulfur solidified body can be produced.
 本発明に係る硫黄固化体の製造方法は、欠損部分が低減した、表面精度の高い硫黄固化体を製造することができる。
 本発明に係る硫黄固化体の製造装置は、欠損部分が低減した、表面精度の高い硫黄固化体を製造することができる。
The method for producing a sulfur solidified body according to the present invention can produce a sulfur solidified body with high surface accuracy with reduced defects.
The apparatus for producing a sulfur solidified body according to the present invention can produce a sulfur solidified body with reduced surface portions and high surface accuracy.
本発明を適用した硫黄固化体の製造方法の概略フロー図である。It is a schematic flowchart of the manufacturing method of the sulfur solidified body to which this invention is applied. 本発明を適用した硫黄固化体の製造方法における型枠の加温工程の一例を説明するための概略図である。It is the schematic for demonstrating an example of the heating process of the formwork in the manufacturing method of the sulfur solidified body to which this invention is applied. 本発明を適用した硫黄固化体の製造方法の溶融硫黄含有資材投入工程において使用する溶融硫黄含有資材投入機の一例を示す概略図である。It is the schematic which shows an example of the molten sulfur containing material injection machine used in the molten sulfur containing material injection | throwing-in process of the manufacturing method of the sulfur solidified body to which this invention is applied. 図3に示した溶融硫黄含有資材投入機の主要部の概略断面図である。It is a schematic sectional drawing of the principal part of the molten sulfur containing material injection machine shown in FIG. 本発明を適用した硫黄固化体の製造方法における溶融硫黄含有資材投入工程の一例を説明するための概略図である。It is the schematic for demonstrating an example of the molten sulfur containing material injection | throwing-in process in the manufacturing method of the sulfur solidified body to which this invention is applied. 本発明を適用した硫黄固化体の製造方法における仕上げ工程の一例を説明するための概略図である。It is the schematic for demonstrating an example of the finishing process in the manufacturing method of the sulfur solidified body to which this invention is applied. 仕上げ工程において使用するヒーター付きヘラの一例を示す概略図である。It is the schematic which shows an example of the spatula with a heater used in a finishing process.
 以下、本発明の実施の形態について図面を参照しながら説明し、本発明の理解に供する。
 図1は、本発明を適用した硫黄固化体の製造方法の概略フロー図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings to facilitate understanding of the present invention.
FIG. 1 is a schematic flow diagram of a method for producing a sulfur solidified body to which the present invention is applied.
 本発明を適用した硫黄固化体の製造方法は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点(119℃)以上に加温する加温工程(ステップS1)と、加温工程において加温された型枠を回転させながら型枠の内部に、溶融した硫黄を含有する資材(骨材も含む。)である溶融硫黄含有資材を投入する溶融硫黄含有資材投入工程(ステップS2)と、溶融硫黄含有資材が部分的に固化した半固化体の型枠に接触した表面である外側表面とは反対側の内側表面の温度が110~115℃のときに、内側表面をヘラで押さえて滑らかにする仕上げ工程(ステップS3)とを備える。 In the method for producing a sulfur solidified body to which the present invention is applied, at least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein is heated to a melting point (119 ° C.) or higher of sulfur. A molten sulfur-containing material that is a material (including aggregates) containing molten sulfur inside the mold while rotating the mold heated in the heating process (step S1) and the heating process. The temperature of the inner surface opposite to the outer surface, which is the surface in contact with the mold of the semi-solidified body in which the molten sulfur-containing material is partially solidified, and the molten sulfur-containing material charging step (step S2) And a finishing step (step S3) for smoothing the inner surface with a spatula at 115 ° C.
 図2は、本発明を適用した硫黄固化体の製造方法における型枠の加温工程の一例を説明するための概略図である。
 図2に示すように、本発明を適用した硫黄固化体の製造方法における型枠の加温工程は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠2を、回転部4で回転させながらガスバーナー3で加温して、型枠を120~150℃にする。
FIG. 2 is a schematic diagram for explaining an example of a heating process of a mold in the method for producing a sulfur solidified body to which the present invention is applied.
As shown in FIG. 2, the heating process of the mold in the method for producing a sulfur solidified body to which the present invention is applied includes the mold 2 having a substantially circular cross section and a predetermined space formed therein. The mold is heated to 120 to 150 ° C. by heating with the gas burner 3 while being rotated by the rotating unit 4.
 このとき、型枠2の少なくとも内側部分(溶融硫黄含有資材が接触する部分)を硫黄の融点(119℃)以上に加温する。
 また、型枠を加温することができれば、必ずしもガスバーナーを用いなくてもよく、例えば電熱ヒーターを用いることもできる。
At this time, at least the inner part of the mold 2 (the part where the molten sulfur-containing material comes into contact) is heated to the melting point of sulfur (119 ° C.) or higher.
Further, as long as the mold can be heated, the gas burner is not necessarily used. For example, an electric heater can be used.
 また、回転部4は、軸棒4Cと、軸棒4Cの一端側に取付けられた第1の回転ホイール4Aと、軸棒4Cの他端側に取付けられた第2の回転ホイール4Bと、軸棒4Cに引っ掛けられた回転ベルト4Eを介して軸棒4Cを回転させ、その結果、第1の回転ホイール4Aおよび第2の回転ホイール4Bを回転方向2Aに回転させる回転モータ4Dを有する。 The rotating unit 4 includes a shaft rod 4C, a first rotating wheel 4A attached to one end side of the shaft rod 4C, a second rotating wheel 4B attached to the other end side of the shaft rod 4C, The shaft rod 4C is rotated via the rotation belt 4E hooked on the rod 4C, and as a result, the first rotation wheel 4A and the second rotation wheel 4B are rotated in the rotation direction 2A.
 また、第1の回転ホイール4Aと第2の回転ホイール4Bがそれぞれ取付けられた2つの軸棒4Cが、互いに略平行に並べられ、ホイール用台5に両端が回転可能に固定されている。
 なお、回転モータ4Dも2つ配置されるが、図では一方のみを示す。
Further, two shaft rods 4C to which the first rotating wheel 4A and the second rotating wheel 4B are respectively attached are arranged substantially in parallel with each other, and both ends are fixed to the wheel base 5 so as to be rotatable.
Two rotary motors 4D are also arranged, but only one of them is shown in the figure.
 また、型枠2は、図2に示すように、互いに平行に並べられた2つの第1の回転ホイール4A、および互いに略平行に並べられた2つの第2の回転ホイール4Bの上に載置されている。 Further, as shown in FIG. 2, the mold 2 is placed on two first rotating wheels 4A arranged in parallel to each other and two second rotating wheels 4B arranged in substantially parallel to each other. Has been.
 このように一対の第1の回転ホイール4A、および一対の第2の回転ホイール4Bの上に型枠2が載置されているので、第1の回転ホイール4Aおよび第2の回転ホイール4Bを回転させることで、型枠2を例えば回転方向2Aに回転させることができる。
 このとき、型枠2の回転速度は、例えば50~60回/分であるものとすることができる。
Since the mold frame 2 is placed on the pair of first rotating wheels 4A and the pair of second rotating wheels 4B in this way, the first rotating wheel 4A and the second rotating wheel 4B are rotated. By doing so, the mold 2 can be rotated in the rotation direction 2A, for example.
At this time, the rotation speed of the mold 2 can be, for example, 50 to 60 times / minute.
 図3は、本発明を適用した硫黄固化体の製造方法の溶融硫黄含有資材投入工程において使用する溶融硫黄含有資材投入機の一例を示す概略図である。また、図4は、図3に示した溶融硫黄含有資材投入機の主要部の概略断面図である。 FIG. 3 is a schematic view showing an example of a molten sulfur-containing material charging machine used in the molten sulfur-containing material charging process of the method for producing a sulfur solidified body to which the present invention is applied. FIG. 4 is a schematic cross-sectional view of the main part of the molten sulfur-containing material charging machine shown in FIG.
 溶融硫黄含有資材投入機6は、溶融硫黄含有資材が入れられるホッパー7と、ホッパー7を支持するホッパー支持フレーム8と、ホッパー7の下部に接続していると共にホッパー7の内部と内部がつながった送出部9とを有する。 The molten sulfur-containing material charging machine 6 is connected to the hopper 7 into which the molten sulfur-containing material is put, the hopper support frame 8 that supports the hopper 7, and the lower part of the hopper 7, and the inside of the hopper 7 is connected to the inside. And a sending unit 9.
 また、ホッパー支持フレーム8の下部の四隅には、2つの前輪8Aと、2つの後輪8Bが取付けられている。 Also, two front wheels 8A and two rear wheels 8B are attached to the lower four corners of the hopper support frame 8.
 また、溶融硫黄含有資材投入機6は、第1のホッパー支持フレーム用レール10Cと第2のホッパー支持フレーム用レール10Dとが上面に設けられた移動台10に載せられている。 Further, the molten sulfur-containing material charging machine 6 is mounted on a movable table 10 on which a first hopper support frame rail 10C and a second hopper support frame rail 10D are provided.
 ここで、一方の前輪8Aと一方の後輪8Bを、第1のホッパー支持フレーム用レール10C上に載せ、他方の前輪8Aと他方の後輪8Bを、第2のホッパー支持フレーム用レール10D上に載せる。 Here, one front wheel 8A and one rear wheel 8B are placed on the first hopper support frame rail 10C, and the other front wheel 8A and the other rear wheel 8B are placed on the second hopper support frame rail 10D. Put it on.
 これにより、溶融硫黄含有資材投入機6は、移動台10上を横方向8Cに移動することができる。 Thereby, the molten sulfur-containing material charging machine 6 can move in the horizontal direction 8C on the moving table 10.
 また、移動台10の下部には、2つの前輪10Aと、2つの後輪10Bが取付けられている。また、例えば床面に、第1の移動台用レール11と第2の移動台用レール12が互いに略平行に設けられており、移動台10の前輪10Aを第1の移動台用レール11上に載せ、移動台10の後輪10Bを第2の移動台用レール12上に載せる。 Further, two front wheels 10A and two rear wheels 10B are attached to the lower part of the movable table 10. Further, for example, a first moving table rail 11 and a second moving table rail 12 are provided substantially parallel to each other on the floor surface, and the front wheel 10A of the moving table 10 is placed on the first moving table rail 11. The rear wheel 10 </ b> B of the moving table 10 is mounted on the second moving table rail 12.
 これにより、溶融硫黄含有資材投入機6を載せた移動台10は、縦方向10Eに移動することができる。 Thereby, the movable table 10 on which the molten sulfur-containing material charging machine 6 is placed can move in the vertical direction 10E.
 また、ホッパー7の上面には、溶融硫黄含有資材をホッパー7内に投入するための資材投入口7Bが形成されており、資材投入口7Bを覆う蓋7Aが資材投入口7Bに沿って取付けられている。 Further, on the upper surface of the hopper 7, a material input port 7B for supplying molten sulfur-containing material into the hopper 7 is formed, and a lid 7A covering the material input port 7B is attached along the material input port 7B. ing.
 図4は、溶融硫黄含有資材投入機6の主要部である、ホッパー7と送出部9の概略断面図である。
 図4に示すように、ホッパー7の内部と送出部9の内部はつながっており、しかもホッパー7の下部に、送出部9が接続しているので、ホッパー7の内部に入れられた溶融硫黄含有資材を、重力などにより、送出部9の内部に移動させることができる。
FIG. 4 is a schematic cross-sectional view of the hopper 7 and the delivery unit 9 that are the main parts of the molten sulfur-containing material charging machine 6.
As shown in FIG. 4, the inside of the hopper 7 and the inside of the delivery part 9 are connected, and the delivery part 9 is connected to the lower part of the hopper 7, so that the molten sulfur containing inside the hopper 7 is contained. The material can be moved into the delivery unit 9 by gravity or the like.
 また、図4に示すように、ホッパー7の最内側には加熱ヒーター13が取付けられており、加熱ヒーター13の外側すなわち加熱ヒーター13とホッパー7の壁面との間には、保温材14が取付けられている。 As shown in FIG. 4, a heater 13 is attached to the innermost side of the hopper 7, and a heat insulating material 14 is attached to the outside of the heater 13, that is, between the heater 13 and the wall surface of the hopper 7. It has been.
 また、図4に示すように、送出部9は、溶融硫黄含有資材が排出される排出口9Cが設けられたスクリューケース9Aと、スクリューケース9Aの内部に配置され、駆動モータ15で動かされて溶融硫黄含有資材を排出口9Cへ送り出すスクリュー9Bとを有する。 Further, as shown in FIG. 4, the delivery unit 9 is disposed inside the screw case 9 </ b> A provided with the discharge port 9 </ b> C through which the molten sulfur-containing material is discharged, and is moved by the drive motor 15. And a screw 9B for feeding the molten sulfur-containing material to the discharge port 9C.
 また、図4に示すように、スクリューケース9Aの最内側にも加熱ヒーター13が取付けられており、加熱ヒーター13の外側すなわち加熱ヒーター13とスクリューケース9Aとの間にも保温材14が取付けられている。 Further, as shown in FIG. 4, a heater 13 is also attached to the innermost side of the screw case 9A, and a heat insulating material 14 is also attached to the outside of the heater 13, that is, between the heater 13 and the screw case 9A. ing.
 このようにホッパー7や、送出部9のスクリューケース9Aの内側には、加熱ヒーター13や保温材14が取付けられているので、ホッパー7や送出部9の内側を例えば120~150℃に加熱して保温し、溶融硫黄含有資材が急激な温度低下による固化を起こすことなく、流動性を保ったまま型枠に投入されることが可能となる。
 その結果、溶融硫黄含有資材は均一となり、高品質の硫黄固化体を製造できる。
Thus, since the heater 13 and the heat insulating material 14 are attached to the inside of the hopper 7 and the screw case 9A of the delivery unit 9, the inside of the hopper 7 and the delivery unit 9 is heated to 120 to 150 ° C., for example. The molten sulfur-containing material can be put into the mold while maintaining fluidity without causing solidification due to a rapid temperature drop.
As a result, the molten sulfur-containing material becomes uniform, and a high-quality sulfur solidified body can be produced.
 また、図4に示すように、ホッパー7と送出部9の連絡口には、ホッパー7から送出部9へ移す溶融硫黄含有資材の量を調節するための弁16が配置されている。 As shown in FIG. 4, a valve 16 for adjusting the amount of the molten sulfur-containing material transferred from the hopper 7 to the delivery unit 9 is disposed at the communication port between the hopper 7 and the delivery unit 9.
 図5は、本発明を適用した硫黄固化体の製造方法における溶融硫黄含有資材投入工程の一例を説明するための概略図である。
 図5に示すように、加温工程において加温された型枠2を回転方向2Aに回転させながら型枠2の内部に、溶融硫黄含有資材投入機6の送出部9を挿入して溶融硫黄含有資材を投入する。
FIG. 5 is a schematic view for explaining an example of a molten sulfur-containing material charging step in the method for producing a sulfur solidified body to which the present invention is applied.
As shown in FIG. 5, while the mold 2 heated in the heating process is rotated in the rotation direction 2 </ b> A, the sending unit 9 of the molten sulfur-containing material charging machine 6 is inserted into the mold 2 to melt the sulfur. Input the contained materials.
 また、溶融硫黄含有資材投入機6は、移動台10上を横方向8Cに移動することができるので、型枠2の長手方向における所望の位置に、送出部9の排出口9Cを移動させて、型枠2の内部に溶融硫黄含有資材を投入することができる。 In addition, since the molten sulfur-containing material charging machine 6 can move in the horizontal direction 8C on the moving table 10, the discharge port 9C of the delivery unit 9 is moved to a desired position in the longitudinal direction of the mold 2. The molten sulfur-containing material can be introduced into the mold 2.
 また、図5に示すように、本発明を適用した硫黄固化体の製造装置1は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠2の少なくとも内側部分を硫黄の融点以上に加温するガスバーナー(加温部)3を備える。 As shown in FIG. 5, the sulfur solidified body manufacturing apparatus 1 to which the present invention is applied has at least an inner portion of a mold 2 having a substantially circular cross section and a predetermined space formed therein. A gas burner (heating unit) 3 for heating above the melting point is provided.
 また、本発明を適用した硫黄固化体の製造装置1は、型枠2を回転させる回転部4を備える。
 ここで回転部4は、軸棒4Cと、軸棒4Cの一端側に取付けられた第1の回転ホイール4Aと、軸棒4Cの他端側に取付けられた第2の回転ホイール4Bと、軸棒4Cに引っ掛けられた回転ベルト4Eを介して軸棒4Cを回転させ、その結果、第1の回転ホイール4Aおよび第2の回転ホイール4Bを回転方向2Aに回転させる回転モータ4Dを有するものである。
Moreover, the manufacturing apparatus 1 of the sulfur solidified body to which this invention is applied is provided with the rotation part 4 which rotates the formwork 2. FIG.
Here, the rotating unit 4 includes a shaft rod 4C, a first rotating wheel 4A attached to one end side of the shaft rod 4C, a second rotating wheel 4B attached to the other end side of the shaft rod 4C, The rotating shaft 4C is rotated via the rotating belt 4E hooked on the rod 4C, and as a result, the rotating motor 4D that rotates the first rotating wheel 4A and the second rotating wheel 4B in the rotation direction 2A is provided. .
 また、本発明を適用した硫黄固化体の製造装置1は、回転部4で回転させられた型枠2の内部に、溶融硫黄含有資材を投入する溶融硫黄含有資材投入機(溶融硫黄含有資材投入部)6を備える。 Moreover, the sulfur solidified body manufacturing apparatus 1 to which the present invention is applied includes a molten sulfur-containing material charging machine (a molten sulfur-containing material input device) that inputs a molten sulfur-containing material into a mold 2 rotated by a rotating unit 4. Part) 6.
 図6は、本発明を適用した硫黄固化体の製造方法における仕上げ工程の一例を説明するための概略図である。また、図7は、仕上げ工程において使用するヒーター付きヘラの一例を示す概略図である。 FIG. 6 is a schematic diagram for explaining an example of a finishing step in the method for producing a sulfur solidified body to which the present invention is applied. FIG. 7 is a schematic view showing an example of a spatula with a heater used in the finishing process.
 溶融硫黄含有資材が投入される前に、型枠2の少なくとも内側部分が硫黄の融点(119℃)以上に加温されているが、型枠2や溶融硫黄含有資材には徐々に温度低下が起こり、溶融硫黄含有資材は温度低下と同時に固化が始まる。 Before the molten sulfur-containing material is introduced, at least the inner part of the mold 2 is heated to the melting point of sulfur (119 ° C.) or more, but the mold 2 and the molten sulfur-containing material gradually decrease in temperature. As a result, the molten sulfur-containing material begins to solidify as the temperature decreases.
 また、本発明を適用した硫黄固化体の製造方法の加温工程と溶融硫黄含有資材投入工程によって、欠損部分が低減した、表面精度の高い硫黄固化体を製造することができるが、固化の過程でどうしても硫黄の収縮現象が、溶融硫黄含有資材が部分的に固化した半固化体の内側表面に起きるので、より表面精度の高い硫黄固化体を製造するためには、半固化体の内側表面をヘラで押さえて滑らかにする仕上げ工程を行なうことが好ましい。 In addition, by the heating step and the molten sulfur-containing material input step of the method for producing a sulfur solidified body to which the present invention is applied, it is possible to produce a sulfur solidified body with high surface accuracy with reduced defects, but the solidification process Therefore, since the shrinkage phenomenon of sulfur occurs on the inner surface of the semi-solidified body in which the molten sulfur-containing material is partially solidified, the inner surface of the semi-solidified body is required to produce a sulfur solidified body with higher surface accuracy. It is preferable to perform a finishing process of smoothing by pressing with a spatula.
 そこで、本発明を適用した硫黄固化体の製造方法は、溶融硫黄含有資材が部分的に固化した半固化体の型枠に接触した表面である外側表面とは反対側の内側表面の温度が110~115℃のときに、内側表面をヘラで押さえて滑らかにする仕上げ工程を備える。 Therefore, in the method for producing a sulfur solidified body to which the present invention is applied, the temperature of the inner surface opposite to the outer surface, which is the surface in contact with the semi-solidified formwork in which the molten sulfur-containing material is partially solidified, is 110. At ~ 115 ° C, it has a finishing process to smooth the inner surface with a spatula.
 具体的には、図7に一部が省略されて示されたヒーター付きヘラ18を用いて仕上げ工程を行なう。図7に示すように、ヒーター付きヘラ18は、棒状の本体18Aと、本体18Aの一端に取付けられた鋼鉄製の板状のヘラ部18Dと、本体18Aの他端に取付けられた、断熱材で構成された把持部18Eと、本体18Aに接続された変圧器18Fとを有する。 Specifically, a finishing process is performed using a spatula 18 with a heater, a part of which is omitted in FIG. As shown in FIG. 7, the spatula with heater 18 includes a rod-shaped main body 18A, a steel plate-like spatula portion 18D attached to one end of the main body 18A, and a heat insulating material attached to the other end of the main body 18A. And a transformer 18F connected to the main body 18A.
 また、本体18Aは、耐熱棒18Bを断熱材で巻いて得られたものである。また、ヘラ部18Dに近接する位置の耐熱棒18Bには、電熱ヒーター18Cが取付けられており、ヘラ部18Dを加熱することができる。 The main body 18A is obtained by winding a heat-resistant rod 18B with a heat insulating material. In addition, an electric heater 18C is attached to the heat-resistant rod 18B at a position close to the spatula portion 18D, and the spatula portion 18D can be heated.
 そして、ヒーター付きヘラ18のヘラ部18Dを、遠心力5G以上、好ましくは遠心力5G以上15G以下で一対の第1の回転ホイール4Aなどによって回転している型枠2の内部に挿入して、溶融硫黄含有資材の半固化体17の内側表面を、ヘラ部18Dで押さえて滑らかにして、仕上げ工程を行なう。 Then, the spatula portion 18D of the spatula 18 with a heater is inserted into the mold 2 that is rotated by a pair of first rotating wheels 4A or the like with a centrifugal force of 5G or more, preferably a centrifugal force of 5G or more and 15G or less, The inner surface of the semi-solidified body 17 of the molten sulfur-containing material is pressed and smoothed by the spatula portion 18D, and the finishing process is performed.
 また、半固化体の内側表面の温度が110~115℃のときに内側表面をヘラで押さえて滑らかにすればよいので、半固化体の内側表面の温度が110℃以下に下がっても、ガスバーナーなどで半固化体の内側表面を再加熱して半固化体の内側表面の温度を110~115℃に上げて、半固化体の内側表面をヘラで押さえて滑らかにすることもできる。 Further, when the temperature of the inner surface of the semi-solidified body is 110 to 115 ° C, the inner surface may be smoothed by pressing with a spatula, so that even if the temperature of the inner surface of the semi-solidified body falls below 110 ° C, the gas The inner surface of the semi-solidified body can be reheated with a burner or the like to raise the temperature of the inner surface of the semi-solidified body to 110 to 115 ° C., and the inner surface of the semi-solidified body can be smoothed by pressing with a spatula.
 ここで、本発明を適用した硫黄固化体の製造方法が、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温工程と、加温工程において加温された型枠を回転させながら型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入工程とを備えていれば、必ずしも仕上げ工程を備えていなくてもよい。 Here, in the method for producing a sulfur solidified body to which the present invention is applied, heating is performed by heating at least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein to a temperature equal to or higher than the melting point of sulfur. And a molten sulfur-containing material charging step for charging molten sulfur-containing material, which is a material containing molten sulfur, into the inside of the mold while rotating the mold heated in the heating process. If necessary, the finishing step is not necessarily required.
 しかし、仕上げ工程を行なえば、より表面精度の高い硫黄固化体を製造でき、硫黄固化体を型枠から取り出した後の仕上げ作業を大幅に軽減することができるので好ましい。 However, it is preferable to perform the finishing step because a sulfur solidified body with higher surface accuracy can be produced and the finishing work after the sulfur solidified body is taken out from the mold can be greatly reduced.
 また、仕上げ工程は、必ずしも加熱機能付きヘラを用いて行なわなくてもよいが、加熱機能付きヘラを用いることによって、加熱機能が付いていないヘラを用いた場合よりも、固化した溶融硫黄含有資材がヘラに付着し難く、硫黄固化体の表面精度低下を抑制できるので好ましい。 In addition, the finishing process does not necessarily have to be performed using a spatula with a heating function, but by using a spatula with a heating function, solidified molten sulfur-containing material than when a spatula without a heating function is used. Is preferable because it is difficult to adhere to the spatula and the surface accuracy of the sulfur solidified body can be prevented from being lowered.
 また、仕上げ工程は、必ずしも型枠を遠心力5G以上で回転させながら行なわなくてもよいが、型枠を遠心力5G以上で回転させながら内側表面をヘラで押さえて滑らかにすれば、5G以上の遠心力で回転させているので、充分な遠心力を半固化体に与えることができ、半固化体の固化していない部分を均一な状態にすることができ、好ましい。 Further, the finishing step does not necessarily have to be performed while rotating the mold with a centrifugal force of 5 G or more. However, if the inner surface is pressed with a spatula and smoothed while the mold is rotated with a centrifugal force of 5 G or more, the finishing process is 5 G or more. Therefore, a sufficient centrifugal force can be applied to the semi-solidified body, and the non-solidified portion of the semi-solidified body can be made uniform, which is preferable.
 また、加温工程は、必ずしも型枠を回転させながら加温しなくてもよいが、型枠を回転させながら加温すれば、均一な加温温度が得られ、型枠の少なくとも内側部分を硫黄の融点以上に加温するまでの時間を短縮することができ、好ましい。 Further, the heating step does not necessarily have to be performed while rotating the mold, but if the heating is performed while rotating the mold, a uniform heating temperature can be obtained, and at least the inner part of the mold can be obtained. It is preferable because the time required for heating to the melting point of sulfur or higher can be shortened.
 また、本発明を適用した硫黄固化体の製造方法が、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温工程と、加温工程において加温された型枠を回転させながら型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入工程とを備えていれば、加温工程の前後や、溶融硫黄含有資材投入工程の前後に、別の工程を備えていてもよいことは勿論である。 Further, the method for producing a sulfur solidified body to which the present invention is applied is a heating method in which at least an inner part of a mold having a substantially circular cross section and having a predetermined space formed therein is heated above the melting point of sulfur. And a molten sulfur-containing material charging step for charging molten sulfur-containing material, which is a material containing molten sulfur, into the mold while rotating the mold heated in the heating process. For example, another process may be provided before and after the heating process and before and after the molten sulfur-containing material charging process.
 以上のように、本発明の硫黄固化体の製造方法は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温するので、溶融硫黄含有資材が接する型枠の内側部分が硫黄の融点以上に加温され、溶融硫黄含有資材が急激に冷やされて固化が始まることを抑制し、徐々に固化を行なうことができる。 As described above, the method for producing a sulfur solidified body of the present invention heats at least the inner part of a mold having a substantially circular cross section and a predetermined space formed therein to a temperature equal to or higher than the melting point of sulfur. The inner part of the mold that is in contact with the molten sulfur-containing material is heated to a temperature higher than the melting point of sulfur, and the molten sulfur-containing material is prevented from being rapidly cooled and solidified to be gradually solidified.
 また、本発明の硫黄固化体の製造方法は、加温工程において加温された型枠を回転させながら型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入するので、遠心力で溶融硫黄含有資材が型枠の内面に均一に圧着しながら固化し、表面が均一な硫黄固化体を製造することができる。 Further, in the method for producing a sulfur solidified body of the present invention, the molten sulfur-containing material, which is a material containing molten sulfur, is introduced into the mold while rotating the mold heated in the heating step. The molten sulfur-containing material is solidified while being uniformly pressed to the inner surface of the mold by centrifugal force, and a sulfur solidified body having a uniform surface can be produced.
 従って、硫黄の収縮現象が大幅に抑制され、本発明の硫黄固化体の製造方法は、欠損部分が低減した、表面精度の高い(表面が滑らかである)硫黄固化体を製造することができる。 Therefore, the shrinkage phenomenon of sulfur is greatly suppressed, and the method for producing a sulfur solidified body of the present invention can produce a sulfur solidified body with a reduced surface area and high surface accuracy (smooth surface).
 また、本発明の硫黄固化体の製造装置は、断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温部を備えるので、溶融硫黄含有資材が接する型枠の内側部分が硫黄の融点以上に加温され、溶融硫黄含有資材が急激に冷やされて固化が始まることを抑制し、徐々に固化を行なうことができる。 In addition, the sulfur solidified body manufacturing apparatus of the present invention includes a heating unit that heats at least an inner part of a mold having a substantially circular cross section and a predetermined space formed therein to a melting point of sulfur or higher. Since it is provided, the inner part of the mold that is in contact with the molten sulfur-containing material is heated above the melting point of sulfur, the molten sulfur-containing material is rapidly cooled and solidification starts, and solidification can be performed gradually. .
 また、本発明の硫黄固化体の製造装置は、回転部で回転させられた型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入部を備えるので、遠心力で溶融硫黄含有資材が型枠の内面に均一に圧着しながら固化し、表面が均一な硫黄固化体を製造することができる。 In addition, the sulfur solidified body production apparatus of the present invention includes a molten sulfur-containing material input unit that inputs molten sulfur-containing material, which is a material containing molten sulfur, into the mold that is rotated by the rotating unit. Therefore, the molten sulfur-containing material is solidified while being uniformly pressed to the inner surface of the mold by centrifugal force, and a sulfur solidified body having a uniform surface can be produced.
 従って、硫黄の収縮現象が大幅に抑制され、本発明の硫黄固化体の製造装置は、欠損部分が低減した、表面精度の高い(表面が滑らかである)硫黄固化体を製造することができる。 Therefore, the shrinkage phenomenon of sulfur is greatly suppressed, and the sulfur solidified body production apparatus of the present invention can produce a sulfur solidified body having a reduced surface area and high surface accuracy (smooth surface).
   1  硫黄固化体の製造装置
   2  型枠
   2A 回転方向
   3  ガスバーナー
   4  回転部
   4A 第1の回転ホイール
   4B 第2の回転ホイール
   4C 軸棒
   4D 回転モータ
   4E 回転ベルト
   5  ホイール用台
   6  溶融硫黄含有資材投入機
   7  ホッパー
   7A 蓋
   7B 資材投入口
   8  ホッパー支持フレーム
   8A 前輪
   8B 後輪
   8C 横方向
   9  送出部
   9A スクリューケース
   9B スクリュー
   9C 排出口
  10  移動台
  10A 前輪
  10B 後輪
  10C 第1のホッパー支持フレーム用レール
  10D 第2のホッパー支持フレーム用レール
  10E 縦方向
  11  第1の移動台用レール
  12  第2の移動台用レール
  13  加熱ヒーター
  14  保温材
  15  駆動モータ
  16  弁
  17  溶融硫黄含有資材の半固化体
  18  ヒーター付きヘラ
  18A 本体
  18B 耐熱棒
  18C 電熱ヒーター
  18D ヘラ部
  18E 把持部
  18F 変圧器
DESCRIPTION OF SYMBOLS 1 Manufacturing apparatus of sulfur solidified body 2 Formwork 2A Rotating direction 3 Gas burner 4 Rotating part 4A 1st rotating wheel 4B 2nd rotating wheel 4C Axle rod 4D Rotating motor 4E Rotating belt 5 Wheel base 6 Molten sulfur containing material input Machine 7 Hopper 7A Lid 7B Material inlet 8 Hopper support frame 8A Front wheel 8B Rear wheel 8C Lateral direction 9 Outlet 9A Screw case 9B Screw 9C Discharge port 10 Moving table 10A Front wheel 10B Rear wheel 10C Rail for first hopper support frame 10D Rail for second hopper support frame 10E Longitudinal direction 11 Rail for first moving table 12 Rail for second moving table 13 Heating heater 14 Heat insulating material 15 Drive motor 16 Valve 17 Semi-solidified body of molten sulfur-containing material 18 Heater Spatula 18A body 18B heat rod 18C electric heater 18D spatula part 18E gripper 18F transformer per

Claims (8)

  1.  断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温工程と、
     該加温工程において加温された前記型枠を回転させながら同型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入工程とを備える
     硫黄固化体の製造方法。
    A heating step of heating at least the inner part of the mold having a substantially circular cross section and having a predetermined space formed therein to a temperature equal to or higher than the melting point of sulfur;
    A molten sulfur-containing material charging step for charging a molten sulfur-containing material, which is a material containing molten sulfur, into the mold frame while rotating the mold frame heated in the heating step. Manufacturing method.
  2.  前記溶融硫黄含有資材が部分的に固化した半固化体の前記型枠に接触した表面である外側表面とは反対側の内側表面の温度が110~115℃のときに、同内側表面をヘラで押さえて滑らかにする仕上げ工程を備える
     請求項1に記載の硫黄固化体の製造方法。
    When the temperature of the inner surface opposite to the outer surface, which is the surface in contact with the mold, of the semi-solidified material in which the molten sulfur-containing material is partially solidified is 110 to 115 ° C., the inner surface is covered with a spatula. The method for producing a sulfur solidified body according to claim 1, further comprising a finishing process for pressing and smoothing.
  3.  前記仕上げ工程は、前記内側表面を再加熱して前記内側表面をヘラで押さえて滑らかにする
     請求項2に記載の硫黄固化体の製造方法。
    The method for producing a sulfur solidified body according to claim 2, wherein in the finishing step, the inner surface is reheated and the inner surface is pressed and smoothed with a spatula.
  4.  前記仕上げ工程は、前記型枠を遠心力5G以上で回転させながら前記内側表面をヘラで押さえて滑らかにする
     請求項2に記載の硫黄固化体の製造方法。
    The method for producing a sulfur solidified body according to claim 2, wherein in the finishing step, the inner surface is pressed with a spatula while the mold is rotated at a centrifugal force of 5 G or more to make it smooth.
  5.  前記仕上げ工程は、加熱機能付きヘラで前記内側表面を押さえて滑らかにする
     請求項2に記載の硫黄固化体の製造方法。
    The method for producing a sulfur solidified body according to claim 2, wherein in the finishing step, the inner surface is smoothed by a spatula with a heating function.
  6.  前記加温工程は、前記型枠を回転させながら加温する
     請求項1に記載の硫黄固化体の製造方法。
    The method for producing a sulfur solidified body according to claim 1, wherein the heating step is performed while heating the mold.
  7.  前記加温工程は、前記型枠を120~150℃にする
     請求項1に記載の硫黄固化体の製造方法。
    The method for producing a solidified sulfur according to claim 1, wherein in the heating step, the mold is set to 120 to 150 ° C.
  8.  断面の形状が略円形であると共に内部に所定の空間が形成された型枠の少なくとも内側部分を硫黄の融点以上に加温する加温部と、
     前記型枠を回転させる回転部と、
     該回転部で回転させられた前記型枠の内部に、溶融した硫黄を含有する資材である溶融硫黄含有資材を投入する溶融硫黄含有資材投入部とを備える
     硫黄固化体の製造装置。
    A heating unit that heats at least an inner part of a mold having a substantially circular cross-sectional shape and a predetermined space formed therein to a melting point of sulfur or higher;
    A rotating part for rotating the formwork;
    An apparatus for producing a sulfur solidified body, comprising: a molten sulfur-containing material input unit that inputs a molten sulfur-containing material, which is a material containing molten sulfur, into the mold frame rotated by the rotating unit.
PCT/JP2012/073461 2012-09-13 2012-09-13 Method for producing solidified sulfur, and apparatus for producing solidified sulfur WO2014041658A1 (en)

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RU2013157945A RU2013157945A (en) 2012-09-13 2012-09-13 METHOD FOR PRODUCING MODIFIED SILVER CONCRETE SUBSTANCE
PCT/JP2012/073461 WO2014041658A1 (en) 2012-09-13 2012-09-13 Method for producing solidified sulfur, and apparatus for producing solidified sulfur
KR1020137033015A KR101528322B1 (en) 2012-09-13 2012-09-13 Manufacturing method and manufacturing device of solidified sulfur
JP2013558855A JP5536290B1 (en) 2012-09-13 2012-09-13 Method for producing sulfur solidified body and apparatus for producing sulfur solidified body

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JP5536290B1 (en) 2014-07-02

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