WO2014036008A1

WO2014036008A1 - Laser etching system and method thereof

Info

Publication number: WO2014036008A1
Application number: PCT/US2013/056861
Authority: WO
Inventors: Steven Chiman HAHN
Original assignee: Nariya, Llc
Priority date: 2012-08-27
Filing date: 2013-08-27
Publication date: 2014-03-06

Abstract

A laser etching system includes a laser marker head for etching and/or engraving an object, a frame for holding the laser marker head, a light-blocking enclosure encasing the laser marker head and the frame, a tray for moving the object from outside of the enclosure to within the enclosure, holding means for securing the object when the object is within the enclosure, positioning means for positioning the object with respect to the laser marker head when the object is within the enclosure, and a controller for controlling the laser etching system to etch and/or engrave the object when the object is within the enclosure.

Description

LASER ETCHING SYSTEM AND METHOD THEREOF

CROSS-REFERENCE TO RELATED APPLICATIONS

[0001] This application claims the benefit of priority of U.S. Provisional Application No. 61/693,648 filed August 27, 2012 which is incorporated herein by reference in its entirety.

BACKGROUND

[0002] Personalization, customization, and creative/self-expression are all fast growing trends in today' s consumer market. Among other recent names providing such services to consumers in this segment are Facebook®, CafePress®, Red Envelope®, Etsy®, Gemvara®, and Pandora®. When it comes to retail engraving solutions, however, there are several key issues that result in a limited number of options available to consumers, in addition to other poor experiences for the customer.

[0003] For example, conventional retail engraving systems are typically large and bulky, and require a retailer to sacrifice potentially valuable floor space in order to provide such a system at the retailer's location. Alternatively, conventional off-site retail engraving systems typically require a lengthy period of time to order, engrave, and return to a customer simple objects, such as jewelry, fobs, etc. Whether on-site or off-site, however, conventional retail engraving systems are known to be so complex that a specially trained operator is needed to operate such systems, thereby further increasing the cost of engraving even simple objects that may themselves be low cost. A person of ordinary skill in the field of retail merchandising is not capable of operating such conventional engraving systems that require special training.

[0004] In many cases, conventional engraving systems are often limited to only simple engraving, for example, monograms and text generated with simple and/or limited fonts. Furthermore, the "etching" process of many conventional systems consists of no more than mechanically scratching, scribing, or stamping onto the surface of, for example, a piece of jewelry meant as a gift, thereby potentially marring the surface of an otherwise attractive gift.

[0005] In one conventional engraving system, a laser marking head is capable of performing detailed engravings on objects of varying sizes. This conventional laser marking head, however, requires a separate mounting stand to hold the laser marking head, which typically requires a person of special skill to correctly mount the precision laser marking head on the structure of the stand. This conventional system further requires an external stand-alone power supply, computer, and a table to hold the object to be engraved. The table requires manual height adjustment and manual positioning of the object with respect to the laser marking head, both of which make precision engraving on smaller, three-dimensional surfaces significantly prone to error. Additionally, because laser engraving methods present significant risk to the operator from stray laser light, an additional light-blocking enclosure is required to contain the object while the laser is operated. Such conventional enclosures are typically very large and separate from the laser marking head, and also make up the majority of the volume required by the entire conventional system.

SUMMARY OF THE INVENTION

[0006] The problems described above are resolved according to the present systems and methods. According to the embodiments described and illustrated herein, a person of ordinary skill in the retail merchandising field is capable of operating complex engraving operations on both simple and intricate objects, with an engraving system that requires approximately the same amount of space as a desktop computer. For retailers, the present embodiments provide a simpler, and more affordable solution for engraving and personalization in a retail establishment.

[0007] In addition, the present system can be matched to a retail

establishment's particular product line and store image, for example, a compact, integrated laser marking system according to the present embodiments may

advantageously include a database of the retailer' s products that may be easily engraved or etched by the present system, such that the set-up process may be greatly simplified even for a person of less than ordinary skill in the art.

[0008] For consumers, the present embodiments offer new and advantageous capability to personal items that are not presently realized by conventional retail systems. For example, stylish charms, pendants, and jewelry can be quickly and easily adorned with a handwritten message utilizing a large range of fonts and even custom artwork. Conventionally, such personalization requires the work of a jeweler.

[0009] In an embodiment, a laser etching system includes a laser marker head for etching and/or engraving an object, a frame for holding the laser marker head, a light- blocking enclosure encasing the laser marker head and the frame, a tray for moving the object from outside of the enclosure to within the enclosure, holding means for securing the object when the object is within the enclosure, positioning means for positioning the object with respect to the laser marker head when the object is within the enclosure, and a controller for controlling the laser etching system to etch and/or engrave the object when the object is within the enclosure.

[0010] In an embodiment, a method of laser-etching or engraving an object contained within a light-blocking enclosure includes the steps of securing the object to a drawer assembly extending outside of the enclosure, moving the drawer assembly to position the object entirely within the light-blocking enclosure, transmitting to a controller within the enclosure design data to be etched onto the object, converting, by the controller, the design data into a format usable by a laser marking head located within the enclosure, controlling the laser marking head to etch the converted design data onto a surface of the object, and after etching is completed, moving the drawer assembly to move the etched object outside of the enclosure.

BRIEF DESCRIPTION OF THE FIGURES

[0011] FIG. 1 shows a perspective view of one exemplary laser etching system, according to an embodiment.

[0012] FIG. 2 shows a perspective view of the laser etching system of FIG. 1 with one side removed to show internal components, according to an embodiment.

[0013] FIG. 3 shows an exploded view of exemplary internal components of a laser etching system, in an embodiment.

[0014] FIG. 4 shows an exploded view of an exemplary drawer assembly, in an embodiment.

[0015] FIG. 5 is a flowchart illustrating one exemplary method for etching an object using a laser etching system, according to an embodiment.

[0016] FIG. 6 is a flowchart illustrating one exemplary method of using a Graphic User Interface (GUI) for initializing the laser etching system, in an embodiment.

[0017] FIG. 7 is a flow chart illustrating one exemplary method for converting design data to a format usable by the laser etching system, in an embodiment.

[0018] FIG. 8 shows a perspective view of one exemplary laser etching system. DETAILED DESCRIPTION OF THE FIGURES

[0019] A laser etching system for the customization and personalization of, for example, pendants, charms, jewelry and other accessories or objects is disclosed. The system includes a marking laser for marking or etching objects, a specialized tray and one or more holding jigs, or inserts, for holding the object(s) to be marked, one or more computational components for controlling the etching system based on instructions, and one or more input devices. The laser etching system is contained within a specially designed, light weight enclosure having a small foot print. The electrical components used within the system are selected to minimize power requirements, such that the system is compatible with any home or commercially available electrical supply. The light weight, small foot print and low power requirements allow the system to be portable for use anywhere.

[0020] In an embodiment, the present system is advantageously utilizing a space saving and energy saving configuration. In an embodiment, the overall structure of the complete, integrated system may require no more than one square foot of counter or desktop space, while weighing less than 30 pounds total. Such a system may therefore be easily placed in even the most space conscious retail environments. In addition, a system according to the present embodiments may utilize a standard power outlet without requiring a separate, stand-alone power supply like those required by conventional laser etching systems.

[0021] There are several conventional laser marking components that may be compatible with the disclosed laser etching system, such that the selection of the laser marking component may depend on, for example, size and/or weight requirements and the material of the objects the laser etching system will etch. Two possible categories of laser marking components usable with the laser etching system include C0₂ laser marking components and YAG/YV0₄/Fiber laser marking components. C0₂ laser marking components produce a 10.64 micron laser beam that is for example ideal for engraving wood, leather or organics, or removing anodized coatings. YAG/YV0₄/Fiber laser marking components produce a 1.064 micron laser beam that is ideal for direct laser etching on bare metals. One example of a compatible YAG laser marking component is the UM-1 micro laser marker from RMI. The UM-1 micro laser is a YAG-based laser marker has a combination of unique features that make it particularly suitable for use in the laser etching system (see table 2, below). These features make the UM- 1 micro laser marker useful for marking or etching small metal objects, for example, pendants, charms, jewelry, etc. The embodiments of the laser etching system described herein may be utilized with other laser marking components without departing from the scope hereof.

TABLE 1: COMBINATION OF LASER MARKING FEATURES:

[0022] The laser etching systems described herein are fore marking/etching pendants, charms, jewelry and other accessories. However, by exchanging the laser marking component for a different laser marking component, other material may be etched, such as wood, leather, plastic, paint, and glass, for example. In addition, the present laser etching system may be configured for marking/etching curved surfaces and 3-D objects. Table 2, below, includes some, but not all, exemplary laser marking components that are usable in the present laser etching system and exemplary materials that may be etched or marked by each respective laser marking component. TABLE 2 - OTHER LASER MARKING SYSTEMS AND MATERIALS:

[0023] One of the benefits of the integrated micro laser disclosed herein is its small size. Using advanced optics, the integrated micro laser is able to generate a highly focused beam from a very small power source, which enables a precision, direct metal marking system in a small package. The efficiency of the integrated micro laser eliminates the need for a bulky power supply and cooling components.

[0024] The enclosure of the present laser etching system, in an embodiment, is a box that houses the integrated micro laser marker, computational components, power supply, etc. The dimensions of the enclosure may be about 12"(1) x 12"(w) x 16"(h). The box includes a small "drawer" in front that pulls out, manually or automatically, to receive an object for marking, then pushes back (or is retracted) into the box, positioning the object under the laser. The drawer includes one or more jigs for positioning and securing the object (or multiple objects). The drawer may also include a removable front panel that is, for example, held in position by magnets. This removable panel provides quick and easy access to an emergency stop button which immediately shuts off the machine.

[0025] The enclosure serves several primary functions: a) protecting the user from potentially harmful laser light, that is, the enclosure is opaque to the frequency of the laser light; b) standardizing the process of automatically positioning the object for marking/etching; c) providing a consumer friendly appearance; and d) packaging all of the components into a single, integrated unit for easy transportation and setup by a person of ordinary skill in the art.

[0026] In an embodiment, the top of the enclosure features a recess for accepting a tablet computer, or other interactive display that is operable by a user to control the system. The tablet computer may execute or otherwise support the system's GUI. In addition, the tablet computer may execute the functions of the system's computation component, for example, controlling the laser marking component (see FIG. 8). Alternatively, an on-board computational component, for example, a mini PC (see FIG. 3), may be incorporated into the system such that the tablet computer executes the GUI and the mini PC controls the laser marking component.

[0027] The GUI guides (e.g., by providing tutorials and instructional functions) the user through steps to properly use the present laser etching system. In addition, the GUI provides image editing and design functionality for designing an image that will be etched onto an object. Once the image is designed, the tablet computer sends the completed design data (e.g., an image file) from the tablet computer to the on-board mini PC, or uses the image to control the laser directly from the tablet computer.

Sending the design data may be, for example, transmitting via Wi-Fi, Bluetooth, another wireless system or a physical connection.

[0028] In the present laser etching system embodiment that includes the mini PC, the tablet computer does not have direct control over the laser marking component. Instead, the laser marking component communicates with the mini PC, for example, via a USB connection. In one example of operation, the tablet computer is utilized as a user interface for designing the text and images to be marked on the pendant via the GUI. The tablet computer then sends data to the on-board mini PC that generates marking instructions for the laser marking component. In another embodiment, the tablet computer is secured into the recess that includes a physical communication connection that connects the tablet computer with the on-board mini PC and optionally provides power for charging the tablet computer. A proprietary design data conversion software package may be implemented on the on-board mini PC. The design data conversion software package converts the design data (e.g., a PDF file) transmitted from the tablet computer to into a format (e.g., jpeg, .bmp, etc.) usable by the laser marking component (e.g., the present integrated micro laser marker).

[0029] The drawer of the present laser etching system may include a removable adaptor tray. The adaptor tray is formed of, or supports, interchangeable pieces that fit into or are otherwise configured with the enclosure's drawer. For example, the adaptor tray may be designed to have multiple regions (e.g., four "quadrants"), where each region includes a cutout that accepts a different pendant shape; a pendant fitting into the cutouts in a manner similar to that of a jigsaw puzzle (for example, heart shaped pendants fitting in to heart shaped cut-outs, etc.). The adaptor tray thereby functions to position (e.g., lateral position and height) a pendant for etching by the laser marking component. Where the disclosed laser etching system includes the present integrated micro laser, the marking area of the laser is for example 2"x 2", thus it would be possible to mark multiple objects (e.g., pieces of jewelry) positioned within that marking area. For example, four pieces of jewelry that are each held within a l"x 1" shaped quadrant of the adaptor tray. For additional jewelry shapes and sizes, a user may swap out the adaptor tray for one that is formed with the desired shape or shapes.

[0030] In addition, for improved holding and positioning, jigs may be used within the tray. Jigs may be generic, item specific, or somewhere in between. Jigs may be formed to hold, for example, specific classes of jewelry, such as rings of certain sizes or commonly purchased and inscribed pendants. In one variation of the present embodiment, the system cooperates with a customizable jig molding system. This jig molding system may be used by, for example, a store employee to easily fabricate holding jigs for their unique selection of purchasable accessories. Alternatively, the holding jigs may be formed with pneumatic, mechanical or adhesive holding means.

[0031] FIG. 1 shows a perspective view of one exemplary laser etching system. Laser etching system 100 includes an enclosure 110 having a drawer 112, vents 116/118, a handle or handles 120 (one shown), and a tablet recess 132. Drawer 112 is formed with a removable front panel 122 configured to be removed to quickly allow access to an emergency stop button (not shown) which immediately shuts off the machine. Drawer 112 also includes a tray adapter 114 for holding and positioning one or more objects to be marked (not shown), as described above. Vents 116/118 allow air flow for cooling electrical components (see FIG. 2) within enclosure 110. Tablet recess 132 is formed to accept a tablet computer 130. Optionally, recess 132 may be sized to fit a larger or smaller device or portion thereof. For example, recess 132 may be sized to support a portion of a notebook computer, or may be sized to fit a hand-held device such as a mobile phone, an iPod or other media player, or a PDA. Tablet computer may include a camera 133, which may be used to photograph images or as a scanner. Other input devices may also be used, for example, touch screens monitors, key boards, data ports (e.g., USB port), etc. [0032] In an embodiment, laser etching system 100 also includes an optional set of indicator lights 140 where tablet computer 130 does not receive feedback from mini PC 330, FIG. 3. Set of indicator lights 140 may include a power light 142, a marking in progress light 144, and a marking completed light 146. Lights 142-146 are controlled by mini PC 330, FIG. 3. For example, light emitting from light 142 indicates laser etching system 100 is powered on and light emitting from light 146 indicates marking is complete. Marking in progress light 144 emits light when system 100 is marking or laser etching an object. Other indicators may also be incorporated into system 100. For example, system 100 may include a timer showing elapsed and/or remaining time left, a maintenance indicator for indicating maintenance and or clean of system 100 is required, etc. Other indicators or indicator lights may be included in system 100 without departing from the scope hereof.

[0033] In an embodiment where system 100 utilizes a wireless communication between tablet computer 130 and an on-board computational component (e.g., a mini PC 330, FIG. 3), tablet recess may not provide electrical power to the tablet computer and may not provide a wired communication connection. Alternatively, tablet recess 132 may include a wired connection to provide power for charging tablet computer 130 and/or for providing communication between tablet computer 130 and mini PC 330, FIG. 3.

[0034] In an embodiment, drawer 112 and adapter tray 114 are shaped to accept an object for marking/etching while that object remains in its retail packaging. For example, where a pendent is secured in a metal "tin", the metal "tin" may be opened and inserted into system 100, wherein the pendent remains secured within the metal "tin". The pendent may be secured face-up or face-down with a pendent chain held out of the way, such as in a space under the pendent securing fixture. By securing the pendent faceup or face-down, a user of the present embodiment of system 100 may select which face of the pendent will be marked or etched. Thus, advantageously, an objected may be etched while remaining in its retail packaging, such that the packaging may be resealed and given as a gift. Additionally, the retail packaging may be formed to cooperate with laser etching system 100 to position the object for marking while holding obstructions, such as a pendent chain, out of the way. Laser etching system 100 reduces the level of skill required to mark/etch an object. For example, by including objects within suitable retail packaging, system 100 may eliminate any need for a user to find and configure the system with different tray adapters for different objects, such as needed where the object (e.g., a heart pendant) is not within suitable packaging. In an embodiment, system 100 may include a data reader (not show) within drawer 112 or tray adapter 114 that reads information included within the retail packing. This information may be included on or in the retail packaging and may provide system 100 with dimension of the object held in the retail packaging (e.g., heart shaped having certain dimensions, etc.) and/or define limitations and other parameters (e.g., material type, maximum number of letters relative to font size, etc.) used to mark/etch the object. This information may be included on or in the retail packaging and represented as one or more of: an optical machine-readable representation (e.g., bar codes, 2D bar code), a magnetic representation (e.g., magnetic strips), and a wireless representations (e.g., passive or active RFID), etc. The information may be represented in other formats without departing from the scope hereof. Other shapes and materials may be used to form the retail packaging without departing from the scope herein.

[0035] FIG. 2 is a perspective view of etching system 100 of FIG. 1 with one side panel removed to show some, but not all, functional components. Components shown in FIG. 2 include a laser marking component or laser etcher 230, drawer assembly 400, and power supply 210.

[0036] Laser etcher 230 includes a lens system 234 (see also FIG. 3) and vents 232. In an embodiment, laser etcher 230 is an integrated micro laser marker head according to the several components described above. Other laser marking components may be used depending on the material to be etched, power requirements, size

requirements, etc.

[0037] Drawer assembly 400 (shown in greater detail in FIG. 4) includes rails 220, stops 224, 225, magnetic interlocks 222A, 222B, and drawer mounted securing magnet 223 and enclosure mounted securing magnet 227. Rail system 220 supports drawer 112 on roller bearings 442, FIG. 4, which provides smooth opening of drawer 112 while eliminating side to side movement. Stops 224, 225 stop drawer 112 from opening too far. Drawer 112 is shown supporting tray adapter 114, magnetic interlocks 222A, 222B (also shown in more detail as magnetic interlocks 430, FIG. 4) and drawer securing magnets 223, 227 (also shown in more detail as drawer securing magnets 432, 456, FIG. 4). Tray adapter 114 positions an object to be etched under lens system 234 of laser etcher 230. Securing magnets 223, 227 cooperate to help secure drawer 112 in place when closed. Magnetic interlocks 222A, 222B, may be formed to serve two purposes. First, magnetic interlocks 222A, 222B, may cooperate with drawer securing magnets 223, 227 to secure drawer 112 in a closed position. Second, magnetic interlocks 222A, 222B, may form a magnetic shut-off switch in the event drawer 112 is opened prematurely, resulting in the magnetic connection between magnetic interlocks 222A, 222B and cooperating magnetic interlocks (not shown due to an obstructed view by laser etcher 230) is broken. For more detail concerning the magnetic shut-off switch aspect of magnetic interlocks 222A and 222B, see the description for magnetic interlocks 430, 454 at FIG. 4.

[0038] In an embodiment, an optional etching camera 250 is incorporated into system 100. Etching camera 250 may be located above drawer assembly 400 for recording and/or cooperating with a display to display an object secured to drawer assembly 400 during etching. Etching camera 250 may be any type of camera suitable for use in a laser etching environment of system 100. Alternatively, etching camera 250 may be altered and/or modified to facilitate its use in the laser etching environment of system 100. In addition, etching camera may be a camera selected for its small size as required by space limitations of system 100. One example of etching camera 250 is a CCD camera. Other cameras may be used without departing from the scope herein. Etching camera 250 may be secured to the lower surface of base 318 (described with respect to FIG. 3, below). Alternatively, etching camera 250 may be secured to the upper surface of base 318 with a viewing port/opening (not shown) through base 318 in a manner similar to opening 319, shown in more detail in FIG. 3. Other configurations may be used without departing from the scope hereof with the only requirement being that the etching camera has a substantially un-obstructed view of an object secured to drawer assembly 400 during an etching process. In an embodiment, etching camera 250 communicates, via a physical or wireless connection, to a viewing system that includes a display. In a separate embodiment, etching system 250 communicates wirelessly with tablet computer 130.

[0039] Power supply 210 takes in, for example, a standard 120v or 220v single phase electrical signal, and converts that signal to one or more electrical power signals usable by, for example, laser etcher 230, drawer assembly 400, mini PC 330 (FIG. 3), etching camera 250, etc. [0040] FIG. 3 shows mounting hardware for laser etcher 230, power supply 210, and mini PC 330. Mounting hardware 310 secures power supply 210 to base plate 312. In an embodiment, base plate 312 is formed as the base of system 100.

[0041] Mounting hardware 314, which includes stage 316 and base 318, secures both laser etcher 230 and mini PC 330. Mini PC 330 is secured at least to stage 316. Laser etcher 230 is secured at least to base 318 of mounting hardware 314 such that lens system 234 protrudes through base 318 at opening 319.

[0042] FIG. 4 shows a prospective view of a drawer assembly 400. Drawer assembly 400 includes a drawer 412, slider 440, and mounting hardware 450.

[0043] Drawer 412 is similar to drawer 112 of FIG. 1. Front panel 422 is similar to front panel 122, FIG. 1. Tray adapter 414 is similar to tray adapter 114, FIG. 1. Magnetic interlocks 430 are similar to magnetic interlocks 222A and 222B, FIG. 2.

Drawer securing magnets 432, 456 are similar to drawer securing magnets 223, 227 of FIG. 2, respectively.

[0044] Mounting hardware 450 supports slider rail 452, magnetic interlocks 454, drawer securing magnet 456, and drawer stop 458. Drawer stop 458 is secured with securing devices 459, one example of which are bolts. Mounting Hardware 450 is secured inside an enclosure, for example, inside enclosure 110.

[0045] Slider 440 includes mounting elements 441 and roller bearings 442. Mounting elements 441 secure drawer 412 to slider 440. Roller bearings 440 are configured with a slider rail 452 to provide linear movement of slider 440 along slider rail 452. Drawer securing magnets 432, 456 cooperate to help secure drawer 412 in a closed position. Drawer stop 425, 458 cooperates to create an open stop for drawer 412.

Magnetic interlocks 430, 454. As described above for magnetic interlocks 222A, 222B (FIG. 2), magnetic interlocks 430, 454 may be formed to cooperate with drawer securing magnets 432, 456 to secure drawer 412 in a closed position. Second, magnetic interlocks 430, 454 may form a magnetic shut-off switch in the event drawer 412 is opened prematurely, resulting in the magnetic connection between magnetic interlocks 430 and magnetic interlocks 454 is broken.

[0046] FIG. 5 shows one exemplary laser etching method for etching an image onto an object, such as a pendent.

[0047] In one example of operation, a user picks out the pendant they would like to have personalized and puts it into the laser etching system's enclosure by matching the pendant shape to a cutout on the adaptor tray which is on the drawer. Using a custom touch screen GUI/App executed on a smart phone or tablet computer, the user can design and input the information they would like to have etched on their pendant (text, pictures, handwriting, etc.). The signal is sent via Wi-Fi to the enclosure, which has an onboard mini PC that converts the image file to a format usable by the laser marking component and controls the laser marking component to mark the image onto the pendant. The user takes their finished pendant out of the enclosure.

[0048] In the first step of the method 500 shown in FIG. 5, step 502, an object is secured into a securing aspect of the laser etching systems drawer and the drawer is closed. In an example of step 502, an object, such as a pendent, is held in drawer 112 by tray adaptor 114 and drawer 112 is closed. In step 504 one or more input devices accept design data. Examples of the input devices are a touch screen computer or table supporting a design GUI, a camera, a scanner, a camera implemented as a scanner, a keyboard, etc. One example of step 504 is camera 133 of tablet computer 130 imaging a face, or drawing on the touch screen surface of tablet computer 130 using a design GUI.

[0049] In step 506 design data generated in step 504 is transmitted to an onboard computational element. In one example of step 506 tablet computer 130 transmits design data to mini PC 330.

[0050] In step 508 the on-board computational component converts the transmitted design data into a format usable by the laser marking component. In one example of step 508 mini PC 330 converts the design data into a format usable by or usable to control laser etcher 230.

[0051] In step 510 converted design data is used to control the laser marking component. In one example of step 510, mini PC 330 utilizes converted design data to control laser etcher 230 to etch a design onto an object to be etched, for example a pendent.

[0052] In step 512, the etching process is completed and the drawer holding the object to be etched is opened such that the object can be removed. One example of step 512 is mini PC 330 finalizing the etching process and sending a command to drawer 112 to open. Locking components (i.e., magnets) in drawer 112 may simply be disabled, i.e., where electromagnets are used, to allow a user to open the drawer, or the drawer may spring or otherwise bias open when locking components are disabled. Method 500 then ends. [0053] The steps performed in method 500 may not necessarily be performed in the order shown. Other step orders may occur without departing from the scope herein, for example, design data entered in step 504 may occur prior to securing an object into the drawer as described in step 502.

[0054] FIG. 6 shows one exemplary method 600 detailing the steps related to a Graphic User Interface (GUI) for preparing design data for controlling a laser etching system to mark or etch an object such as a piece of jewelry, in an embodiment. In a preferred embodiment, the GUI of method 600 is supported by tablet computer 130 of system 100, FIG. 1, which may include a touch screen and a camera. In a separate embodiment, the GUI of method 600 is supported by a personal computer operated by one or more input devices, such as a mouse, roller ball and/or keyboard (not shown). It will be appreciated that method 600 may be configured to process one or more pieces of jewelry in one etching event.

[0055] In step 602 of method 600, a welcome screen with a selectable "Start" option is displayed. In an embodiment, the welcome screen provides one or more instructive tutorials for using the present laser etcher and may also displays credits. One example of step 602 is tablet computer 130 displaying a welcome screen with a selectable start button and options for selecting one or more tutorials for using system 100.

[0056] In step 604 of method 600, a selection of "Start" from the welcome screen is registered. One example of step 604 is tablet computer 130 registering a user's selection of "Start" from the welcome screen.

[0057] In step 606 of method 600, a shape selection screen is displayed. One example of step 606 is tablet computer 130 displaying selectable shapes which

approximate the shape of one or more objects markable by present laser marking system 100, FIG. 1. In an embodiment, displayed shapes are approximations of shapes of pendants, for example, generic shapes such as hearts, squares, clovers, etc. In a separate embodiment, the displayed shapes are associated with specific pieces of jewelry, providing a more etching process.

[0058] In step 608, method 600 recognizes the shape of the object to be etched. Recognition of an object to be etched may be accepting, as an input from the shape selection screen of step 606, a user selected generic shape of an object to be etched. Alternatively, recognition of an object to be etched may be accepting, as an input, a user selected specific shape associated with a specific object to be etched. The specific shape may be selected from a visual display of products stored in a database of, for example, a stores specific inventory of etch-able jewelry. Step 608 may also instruct a user to place the object to be etched into the etching device. Alternatively, method 608 includes an automated process for recognizing an object to be etched that is placed into or in proximity thereof the present laser etcher, for example, by RFID. In one example, system 100 accepts a user selected shape or product from a selection screen displayed on tablet computer 130. In a separate example, a reader, incorporated in system 100, for example within drawer 112 or within enclosure 110, reads data from the object to be etched or from the objects packaging. Examples of reading data are reading a bar code, an RFID tag, or the like. Data read in this example may provide or be associated with an object name, shape, etch-able dimensions, material properties, etc.

[0059] In step 610, method 600 displays a design screen which facilitates the formation of design data and/or assists in the acceptance of all or a portion of a design data. Design data may be text that utilizes one or more of a plurality of fonts.

Alternatively, design data may be freeform design data, for example hand drawn or hand written text written onto, for example, a tablet computer. Design data may also include, for example, an image scanned into the system, for example, by a camera associated with a table computer, or an image downloaded from the internet. One example of step 610 is system 100 displaying a design screen (not shown) on tablet computer 130. The design screen may include a plurality of selectable options, for example, Text (e.g., using fonts stored in memory), Write/Draw (e.g., writing or drawing a freeform design), image data, etc., which facilitate the formation of design data.

[0060] In step 612, method 600 registers a selection by the user of one of the plurality of options displayed in step 610, above. In one example of step 612, three selectable options are displayed on tablet computer 130 as tabs. More or fewer tabs may be displayed without departing from the scope herein. In the present example, the three tabs are a "Write/Draw" tab, a "Text" tab, and a "Scan" tab, as described in step 610, above. Selecting the "Write/Draw" tab initiates an input protocol which allows a user to write or draw a design for etching onto an object, such as a piece of jewelry. Selecting the "Text" tab initiates a font based text input process. Selecting the "Scan" tab initiates a camera based "scanning" input process, for example, locating a "camera view," i.e., the view from the tablet computer's camera 133, within the shape selecting in step 608. [0061] In step 614 of method 600, the design is completed and, for example, finalized in a preview process. In one example of step 614, tablet computer 130 displays a competed design on a selected image representing a piece of jewelry. Tablet computer 130 may provide options for modifying the design such that a user may make changes to the design.

[0062] In step 616, method 600 registers a selection of, for example, "Start" for starting the process of etching the created design onto the object. In one example of step 616, tablet computer 130 registers the selection of "Start" from its touch screen. Tablet computer then initiates the etching process, for example by wirelessly transmitting design data to mini PC 330. Alternatively, tablet computer 130 controls the etching process directly. Method 600 then ends.

[0063] FIG. 7 shows one exemplary method 700 for converting design data into a laser etcher usable format, in an embodiment. Method 700 may be implemented by computational elements (e.g., mini PC 330) or a tablet computer (e.g., tablet computer 130). Alternatively, method 700 may be implemented by computational elements and a tablet computer in cooperation such that some steps of method 700 are performed by the computational elements (e.g., mini PC 330) and other steps are performed by a tablet computer (e.g., tablet computer 130). The examples given below detail a mini PC 330 embodiment.

[0064] In optional step 702, method 700 constantly scans for incoming instructions. In one example of step 702, mini PC 330 continuously checks for incoming design data or instructions via a communication connection. Alternatively, step 702 periodically scans for incoming instructions.

[0065] In step 704, method 700 receives design data. In one example of step 704 mini PC 330 receives design data from tablet computer 130.

[0066] In step 706, method 700 converts the design data received in step 704 into a format usable by a laser marker/etcher. In one example of step 704 a Design Data Conversion Software (DDCS), executed by mini PC 330, converts the design data into a laser etcher 230 usable format, for example, JPG or .BMP format.

[0067] In step 708, method 700 optimizes and scales the converted design data to facilitate etching onto a selected object, such as a pendent. In one example, DDCS processes the design data, for example, by applying filters, image sharpening, error correction, scaling design to fit onto the object to be etched, etc. [0068] In step 710 of method 700 the DDCS optimized and scaled design data is sent to a laser etching application, which provides the optimized and scaled design data as instructions to a laser etching component for etching a design onto an object. In one example, mini PC 330 sends the optimized and scaled design data to a laser etching application (not shown) within mini PC 330. The laser etching application processes the optimized design data and forms instruction for controlling laser etcher 230. Mini PC 330 utilizes the instructions to control laser etcher 230 to etch a design onto an object. In a separate embodiment, the DDCS forms instructions from the optimized design data and utilizes the formed instructions to control laser etcher 230.

[0069] In optional step 712, method 700 provides one or more signals to convey process information to a user. In one example of step 712, method 700 illuminates one or more lights 142-146 of indicator lights 140 to signal the start and end of an etching process. Method 700 then ends.

[0070] FIG. 8 is a perspective view of one exemplary etching system 800 with one side panel removed to show some, but not all, functional components. Similar to etching system 100, etching system 800 has an enclosure 110 supporting or otherwise including a tablet computer 130, a power supply 210, a laser etcher 230, and drawer assembly 400. Etching system 800 differs from etching system 100 in that etching system 800 is configured without mini PC 330. Instead, all processing and control (e.g., control over laser etcher 230, control lights 142-146) within etching system 800, is performed by a computation unit 831. Computational unit 831 may be a tablet computer similar to tablet computer 130, either fixed to or removable from, etching system 800. Alternatively, computational unit 831 may be a combination of a display, for example a touch screen display, in communication with a computer, for example, similar to mini PC 330. Other types of computational units may be used without departing form the scope herein.

[0071] Laser etcher 830, which is similar to laser etcher 230, includes a lens system 834 and vents 832. In the embodiment of FIG. 8, laser etcher 830 is an integrated micro laser marker head according to the several components described above. Other laser etchers may be used depending on the material to be etched, power requirements, size requirements, etc.

[0072] Drawer assembly 400 includes rails 220, stops 224, 225, magnetic interlocks 222A, 222B, and drawer mounted securing magnet 223 and enclosure mounted securing magnet 227. Rail system 220 supports drawer 112 on roller bearings 442, FIG. 4, which provides smooth opening of drawer 112 while eliminating side to side movement. Stops 224, 225 prevent drawer 112 from opening too far. Drawer 112 is shown supporting tray adapter 814, magnetic interlocks 222A, 222B (also shown in more detail as magnetic interlocks 430, FIG. 4) and drawer securing magnets 223, 227 (also shown in more detail as drawer securing magnets 432, 456, FIG. 4).

[0073] Tray adapter 814 differs from tray adapter 114 in that tray adapter 814 does not support a jig to hold the object to be etched. Instead, tray adapter 814 cooperates with all or a portion of the retail packaging to hold and position the object to be etched under lens system 234 of laser etcher 230, described in more detail above. Securing magnets 223, 227 cooperate to help secure drawer 112 in place when closed. Magnetic interlocks 222A, 222B, may be included to serve two purposes. First, magnetic interlocks 222A, 222B, may cooperate with drawer securing magnets 223, 227 to secure drawer 112 in a closed position. Second, magnetic interlocks 222A, 222B, may form a magnetic shut-off switch in the event drawer 112 is opened prematurely, resulting in the magnetic connection between magnetic interlocks 222A, 222B and cooperating magnetic interlocks (not shown due to an obstructed view by laser etcher 230) is broken. For more detail concerning the magnetic shut- off switch aspect of magnetic interlocks 222 A and 222B, see the description for magnetic interlocks 430, 454 at FIG. 4.

[0074] Similar to etching system 100, etching system 800 may optionally include an etching camera 250. Etching camera 250 may be located above drawer assembly 400 for recording and/or cooperating with a display system to display an object secured to drawer assembly 400 during etching. Etching camera 250 may be any type of camera suitable for use in a laser etching environment of system 800. Alternatively, etching camera 250 may be altered and/or modified to facilitate its use in the laser etching environment of system 800. In addition, etching camera may be a camera selected for its small size as required by space limitations of system 800. One example of etching camera 250 is a CCD camera. Other cameras may be used without departing from the scope herein. Etching camera 250 may be secured to the lower surface of base 318. Alternatively, etching camera 250 may be secured to the upper surface of base 318 with a viewing port/opening (not shown) piercing base 318 in a manner similar to opening 319, shown in more detail in FIG. 3. Other configurations may be used without departing from the scope herein with the only requirement being that the etching camera has a substantially un-obstructed view of an object secured to drawer assembly 400 during an etching process. In an embodiment, etching camera 250 communicates, via a physical or wireless connection, to a viewing system that includes a display. In a separate

embodiment, etching system 250 communicates wirelessly with tablet computer 130.

[0075] Similar to etching system 100, etching system 800 includes a power supply 210. Power supply 210 takes in, for example, a standard 120v or 220v single phase electrical signal, and converts that signal to one or more electrical power signals usable by, for example, laser etcher 230, drawer assembly 400, mini PC 330 (FIG. 3), etching camera 250, etc.

[0076] In a separate embodiment, power supply 210 may be positioned in an alternate location, resulting in changes to the interior space of the laser etching system 100, 800, while substantially maintain the outer dimensions. By alternately positioning power supply 210, for example, by locating it outside etching system 100, 800 or positioning power supply 210 toward the rear of enclosure 110 and aligned vertically, rather than horizontally as it is shown in FIGs. 2, 3, and 8, the inside space may be better utilized. For example, drawer assembly 400 may be lowered. This in combination with utilizing a longer focal-length lens allows for an increase in the marking area, for example, to 4.5"x4.5", while at the same time maintaining the exterior dimensions. This may expand the marking capabilities of etching system 100, 800, to mark other types of consumer items, for example, smart phone covers and business cards. These are discussed only as examples and are not meant to be limiting in any way. Many other types of objects may be marked without departing from the scope herein.

[0077] Changes may be made in the above methods and systems without departing from the scope hereof. For example, dimensions of the laser etching system may vary from what is specifically described herein. It should thus be noted that the matter contained in the above description or shown in the accompanying drawings should be interpreted as illustrative and not in a limiting sense. The following claims are intended to cover all generic and specific features described herein, as well as all statements of the scope of the present method and system, which, as a matter of language, might be said to fall there between.

Claims

CLAIMS What is claimed is:

1. A laser etching system, comprising:

a laser marker head for etching and/or engraving an object;

a frame for holding the laser marker head;

a light-blocking enclosure encasing the laser marker head and the frame;

a tray for moving the object from outside of the enclosure to within the enclosure; holding means for securing the object when the object is within the enclosure; positioning means for positioning the object with respect to the laser marker head when the object is within the enclosure; and

a controller for controlling the laser etching system to etch and/or engrave the object when the object is within the enclosure.

2. The system of claim 1, wherein the positioning means allows the laser marker head to etch and/or engrave three-dimensional surfaces of the object.

3. The system of claim 1, wherein the holding means directly secures the object in a fixed position.

4. The system of claim 1, wherein the holding means indirectly secures the object in a fixed position by directly securing an outer packaging of the object.

5. The system of claim 1, wherein the tray and positioning means are integrated into a single drawer assembly.

6. The system of claim 1, further comprising a display located on a surface of the enclosure.

7. The system of claim 6, wherein the display includes an interactive touchscreen.

8. The system of claim 6, further comprising a camera located inside the enclosure.

9. The system of claim 6, the camera is capable of transmitting to the display a live image of the object while the object is engraved.

10. The system of claim 6, wherein the display and the controller are integrated into a single tablet computer, smartphone, or personal digital assistant.

11. The system of claim 1, wherein the tray is configured to accept a plurality of interchangeable inserts having one or more shaped cutouts each to respectively accept an object of similar shape.

12. The system of claim 1, wherein the controller supports a data design conversion software for converting design data to a format usable by the laser marker head.

13. The system of claim 12, wherein the data design conversion software further comprises image processing functionality.

14. The system of claim 6, wherein the display is external to the enclosure and includes a wireless communication device for transmitting data to the controller within the enclosure.

15. A method of laser-etching or engraving an object contained within a light- blocking enclosure, the method comprising the steps of:

securing the object to a drawer assembly extending outside of the enclosure; moving the drawer assembly to position the object entirely within the light- blocking enclosure;

transmitting to a controller within the enclosure design data to be etched onto the object;

converting, by the controller, the design data into a format usable by a laser

marking head located within the enclosure;

controlling the laser marking head to etch the converted design data onto a surface of the object; and

after etching is completed, moving the drawer assembly to move the etched object outside of the enclosure.

16. The method of claim 15, wherein the step of transmitting comprises a step of wirelessly transmitting the design data to the controller from a source external to the enclosure.

17. The method of claim 15, further comprising a step of displaying, to a display unit external to the enclosure, a shape of the object to be etched prior to the step of transmitting.

18. The method of claim 17, further comprising a step of presenting, during the step of displaying, a set of selectable design options to a user.

19. The method of claim 18, further comprising a step of previewing, after the step of presenting and prior to the step of transmitting, a shape of the object to be etched with a design based on the design data.

20. The method of claim 15, further comprising a step of scanning, prior to the step of transmitting, an image of the object by a camera internal to the enclosure.

21. The system of claim 1, further comprising a power supply.

22. The system of claim 21, wherein the power supply is encased within the light-blocking enclosure.

23. The system of claim 11, wherein the holding means comprises a passive force capable of securing the object based on an internal shape of the one or more shaped cutouts when the object is located within the one or more shaped cutouts.

24. The system of claim 23, wherein the holding means further comprises pneumatic, mechanical, or adhesive force.

25. The system of claim 11, wherein the one or more shaped cutouts functions as the positioning means.

26. The system of claim 1, wherein the holding means comprises an opening in the tray configured to accept and secure an outer dimension of a retail packaging of the object, and wherein the retail packaging of the object functions as the positioning means when the object is encased within the light-blocking enclosure.

27. The system of claim 1, wherein the tray is capable of automatic retraction and extension.