WO2014034610A1 - Ground sheet metal for ac inlet, grounding structure of ac inlet and grounding method for ac inlet - Google Patents

Ground sheet metal for ac inlet, grounding structure of ac inlet and grounding method for ac inlet Download PDF

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Publication number
WO2014034610A1
WO2014034610A1 PCT/JP2013/072745 JP2013072745W WO2014034610A1 WO 2014034610 A1 WO2014034610 A1 WO 2014034610A1 JP 2013072745 W JP2013072745 W JP 2013072745W WO 2014034610 A1 WO2014034610 A1 WO 2014034610A1
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WIPO (PCT)
Prior art keywords
ground
inlet
grounding
ground terminal
hole
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PCT/JP2013/072745
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French (fr)
Japanese (ja)
Inventor
信之 向野
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Eizo株式会社
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Publication date
Application filed by Eizo株式会社 filed Critical Eizo株式会社
Priority to JP2013539078A priority Critical patent/JP5723992B2/en
Publication of WO2014034610A1 publication Critical patent/WO2014034610A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/02Soldered or welded connections
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/58Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation characterised by the form or material of the contacting members
    • H01R4/64Connections between or with conductive parts having primarily a non-electric function, e.g. frame, casing, rail
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections

Definitions

  • the present invention relates to an AC inlet ground sheet metal, an AC inlet grounding structure, and an AC inlet grounding method.
  • electrical and electronic devices such as electric appliances such as microwave ovens and water heaters generally have an AC-DC power supply circuit built therein.
  • These electric / electronic devices are provided with a three-pole AC inlet.
  • An AC cord with a three-terminal plug is inserted into the AC inlet, and a DC power source obtained by converting DC power from the AC power source is used.
  • Various electronic circuits and electric circuits are configured to operate. In this specification, these electric / electronic devices are simply referred to as electronic devices.
  • FIG. 37 is a perspective view illustrating a conventional grounding structure of an AC inlet in an electronic device.
  • the AC inlet 200 includes a main body portion 201 and three terminals 202, 203, and 204 fitted and fixed to the main body portion 201.
  • the ground terminal 203 is arranged at a position between the AC power terminals 202 and 204 (see FIG. 37).
  • the AC inlet 200 is designed to conform to various safety standards such as the IEC standard.
  • the safety standard examples include IEC standard, UL standard, EN standard, CCC standard, PSE standard, KOSHA standard, and the like.
  • the IEC standard is an international standard for electrical and electronic equipment by the International Electrotechnical Commission of the International Organization for Standardization.
  • UL Underwriters Laboratories Inc.
  • EN European Standard
  • CCC China Compulsory Certification
  • PSE Product Safety, Electrical, Appliances, and Materials
  • KOSHA Korean Industrial Health Law
  • the AC inlet 200 is attached to the chassis 100 which is a part of the casing, and the ground terminal 203 and the chassis 100 are grounded by a predetermined ground lead 300 (FIG. 37).
  • the chassis 100 has conductivity for ground connection. Examples of the chassis 100 include a ground metal plate made of a conductive metal, and a metal plate plated on a ground metal plate or a resin. In some cases, the conductive chassis 100 is simply referred to as the chassis 100.
  • a substantially square mounting hole 101 for mounting the AC inlet 200 is formed, and a female screw hole 102 for M4 screw is formed on the side surface side of the chassis 100.
  • a circuit board 91 constituting a predetermined power supply circuit is disposed on the lower side of the chassis 100 (FIG. 37).
  • the AC inlet 200 is fitted and fixed to the chassis 100 by inserting the main body 201 from the chassis mounting hole 101 with the left and right engaging portions 211 and 211 closed, and opening the left and right engaging portions 211 and 211.
  • the In the AC inlet 200 AC power terminals 202 and 204 are attached to the mounting holes of the circuit board 91, fixed, soldered, and connected to a predetermined power circuit (see FIG. 37).
  • the ground connection is a ground potential so as not to get an electric shock when a person touches the chassis 100.
  • the electronic device since an electronic device may malfunction when electromagnetic waves or static electricity enter from the outside, the electronic device is shielded (shielded) by the ground connection.
  • the ground terminal 203 of the AC inlet 200 is grounded to the chassis 100 by a predetermined ground lead 300. More specifically, they are connected as follows.
  • FIG. 39 is a diagram showing a connection structure between the chassis 100 and the ground lead wire 300.
  • a female screw hole 102 for an M4 screw is formed on the side surface side of the chassis 100 (FIG. 38), and the ground lead wire 300 is formed by using a UL-AWM 1015- # 18 covered electric wire 301.
  • the stranded wire 313 on one end side is fixed by caulking to the spectacle terminal 302, and the spectacle terminal 302 and the chassis 100 are coupled by the M4 screw 500 (FIG. 39).
  • the M4 screw 500 uses a screw with a spring washer. In this configuration, the chassis 100 and the glasses terminal 302 are fastened so as not to be loosened by the M4 screw 500 with a spring washer so that the ground connection may not be disconnected. Therefore, it can be said to be a safety ground connection.
  • the connection between the ground terminal 203 of the AC inlet 200 and the ground lead wire 300 can be performed by using a plurality of types of connection methods so that the ground lead wire 300 may not be disconnected. It is essential to make a “double connection”. In particular, as shown in FIG. 40, it is difficult to increase the terminal size of the ground terminal 203 because of its structure, and soldering is required to reduce the connection resistance value. The mechanical strength cannot be secured. Therefore, it is necessary to provide another fixing means in addition to soldering.
  • the ground terminal 203 of the commercially available AC inlet 200 has a so-called lug plate shape and protrudes from the main body 201, and an elliptical long hole 213 is opened at the center thereof.
  • the size of the ground terminal 203 is about 3.5 mm in width and about 7 mm in length, and the size of the long hole 213 is about 2 mm in width and about 4 mm in length.
  • 41 and 42 are diagrams illustrating a conventional connection structure between the ground terminal 203 of the AC inlet 200 and the lead wire 300 for grounding.
  • the twisted wire 313 on the other end side of the covered electric wire 301 of the ground lead wire 300 is bent and passed through the long hole 213 of the ground terminal twice to be fixed by winding 1.5 times or more ( After that, in order to reduce the conduction resistance, the stranded wire 313 and the ground terminal 203 are soldered (FIG. 42).
  • This method is intended to prevent the ground lead wire 300 from coming off.
  • the stranded wire 313 may be frayed by heating, and the stranded wire 313 may be frayed and behaved.
  • heat shrinkage may be performed so that the stranded wire 313 is not frayed due to heat, vibration, or the like and the safety distance from the AC power terminals 202 and 204 is not insufficient. Covering the boundary portion between the soldering portion 303, the ground terminal 203, and the ground lead wire 300 with a tube (not shown).
  • FIG. 43 is a view showing another example of a conventional connection structure between the ground terminal 203 of the AC inlet 200 and the ground lead wire 300.
  • the ground terminal 203 is a Faston terminal # 250 MALE.
  • Reference numeral 323 in FIG. 43 denotes a faston terminal # 250 FEMALE.
  • the grounding lead wire 300 uses a wire 313 on the other end side of the covered electric wire 301 and a faston terminal 323 that are fastened by caulking.
  • the grounding terminal 203 is inserted into the faston terminal 323 and fastened.
  • an insulation tube (not shown) may be used to fasten the safety distance from the AC power terminals 202 and 204 due to vibration or the like.
  • Covering terminal # 250 FEMALE is performed.
  • Patent documents 1-4 have been published as AC inlet grounding structures.
  • Patent Document 1 describes a structure in which an AC inlet ground terminal is inserted into a hole having a predetermined shape formed in a tongue portion of a frame, and a tip portion thereof is twisted and fixed with a dedicated tool.
  • the structure described in Patent Document 1 is a plate-like custom specification in which no hole is formed in the AC inlet ground terminal, and a dedicated tool for twisting and fixing is required.
  • Patent Document 2-3 describes a structure in which a mounting bracket and an AC inlet ground terminal are connected by soldering.
  • the structure described in Patent Document 2-3 is intended to be connected and fixed by soldering, but mechanical strength cannot be ensured only by soldering, and it is not a safe earth connection.
  • Patent Document 4 describes a structure in which a mounting bracket and an AC inlet ground terminal are connected by screw fixing.
  • a mounting bracket and an AC inlet ground terminal are connected by screw fixing.
  • the AC inlet grounding terminal has a plate-like shape with a large hole into which the M4 screw is inserted. It becomes a custom specification, and screwing on the ground terminal side is not workable because there is no work space.
  • JP 2001-332318 A Japanese Utility Model Publication No. 06-013081 Japanese Utility Model Publication No. 01-158678 Japanese Patent Laid-Open No. 06-243932
  • the connection between the AC inlet ground terminal and the ground connection member is made so that the ground connection member does not loosen and come off.
  • "Double connection" there is a demand for a structure that allows a double connection operation to be performed stably and relatively easily even if it is not a skilled worker.
  • the AC inlet ground terminal it is preferable to use a ground terminal having a so-called lug plate shape and provided with an elliptical oblong hole, which increases versatility. And the structure which can do a double connection without using a special tool is preferable.
  • Patent Documents 1-4 the AC inlet ground terminal is a custom specification, and a tool is required.
  • connection is fixed by soldering.
  • mechanical strength cannot be ensured only by soldering, and it is not safe ground connection.
  • the structure in which the twisted wire of the ground lead wire wound around the AC inlet grounding terminal, which has been performed for a long time, is complicated and requires learning, and there is a problem that the quality becomes unstable due to work variations.
  • the structure in which the faston terminal of the ground lead wire is attached to the AC inlet ground terminal has a problem that a dedicated tool is required and the number of work steps increases.
  • an object of the present invention is a structure that enables stable ground connection work in an electronic device, without requiring work proficiency, while providing at least a double connection as a safety ground.
  • Another object of the present invention is to provide a grounding sheet metal for AC inlet, a grounding structure for AC inlet, and a grounding method for AC inlet which can be applied to a commercially available AC inlet.
  • the grounding sheet metal for AC inlet is a grounding sheet metal for AC inlet for grounding the grounding terminal of the AC inlet and the chassis, and is inserted into the hole of the grounding terminal at one end side of the grounding sheet metal.
  • the joining piece is formed with a step or constriction for fitting with the ground terminal, and the joining piece is inserted into the hole of the ground terminal and joined. It is characterized by making it.
  • the safety ground becomes a double connection of fitting and joining by inserting and joining the joining piece into the hole of the ground terminal.
  • a joining piece to be inserted into the hole of the grounding terminal is formed on one end side of the ground metal plate, and the joining piece has a step or constriction for fitting with the grounding terminal.
  • Double connection work can be performed stably without the need for work learning and without the use of tools. That is, the ground sheet metal of the present invention has a novel structure different from either the ground lead wire or the faston terminal, and the ground sheet metal joint piece of the present invention is simply inserted into the hole of the ground terminal and joined. In this simple operation, the safety ground becomes a double connection of fitting and joining, and the work quality is also stable.
  • the earth sheet metal is made of a metal material.
  • the ground metal plate is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press processing or sheet metal processing.
  • a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper
  • Examples of the bonding include brazing, thermocompression bonding, and adhesion using a conductive adhesive.
  • the joining piece of the ground metal plate and the ground terminal of the AC inlet are electrically connected and mechanically joined.
  • the step When the step is formed in the joining piece, there are a configuration in which the step is fitted at a narrow width portion and a configuration in which the step is fitted at a wide portion beyond the step position.
  • the constriction position is used.
  • the constriction is formed by forming notches on both sides of the joining piece.
  • the constriction is formed by forming steps on both sides of the joining piece.
  • the joint piece is formed with a constriction for fitting with the ground terminal, and a head portion is formed on the distal end side of the joint piece.
  • the width of the long hole of the ground terminal is larger than the width of the long hole of the ground terminal and smaller than the width of the long hole of the ground terminal.
  • the AC inlet Since the hole of the ground terminal is a long hole, the AC inlet does not have to be a custom specification, and a commercially available AC inlet can be applied.
  • the joint can be fitted in the short direction of the long hole of the ground terminal, and the head of the joint piece can be prevented from coming off, and then joined. Therefore, the safety ground can be a triple connection of fitting, retaining and joining.
  • the present invention is characterized in that one end side where the joining piece is formed is bent into an L shape in a direction intersecting with the ground terminal when extending from the chassis side.
  • the routing of the ground from the ground terminal to the electronic device side is a compact and wasteful routing.
  • the other end side of the ground sheet metal is bent into an L shape in a direction overlapping the chassis, and A through hole for screwing to the chassis is formed on the other end side of the ground metal plate.
  • An AC inlet grounding structure is an AC inlet grounding structure in which a grounding terminal of an AC inlet and a chassis are grounded.
  • a grounding metal plate having a predetermined shape is used, and one end side of the grounding metal plate is connected to the grounding metal.
  • a joining piece to be inserted into the hole of the ground terminal is formed, and the joining piece is formed with a step or a constriction for fitting the joining piece with the ground terminal, and the joining piece is formed in the hole of the ground terminal. It is inserted, fitted and joined.
  • the safety ground becomes a double connection of fitting and joining.
  • a joining piece to be inserted into the hole of the grounding terminal is formed on one end side of the ground metal plate, and the joining piece has a step or constriction for fitting with the grounding terminal.
  • the structure is such that double connection work can be stably performed without using work learning and without using a tool.
  • neither a ground lead wire nor a faston terminal is used, and the joining piece is inserted into the hole of the ground terminal and is simply fitted and joined. Work quality is also stable.
  • Examples of the bonding include brazing, thermocompression bonding, and adhesion using a conductive adhesive.
  • the joining piece of the ground metal plate and the ground terminal of the AC inlet are electrically connected and mechanically joined.
  • the step When the step is formed in the joining piece, there are a configuration in which the step is fitted at a narrow width portion and a configuration in which the step is fitted at a wide portion beyond the step position.
  • the constriction position is used.
  • the constriction is formed by forming notches on both sides of the joining piece.
  • the constriction is formed by forming steps on both sides of the joining piece.
  • the joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into a hole of the ground terminal and is placed in the constricted position. It is characterized by being fitted and brazed.
  • the molten alloy spreads over the place where the joining piece is fixed to the hole of the ground terminal, and is soldered to form a strong bond.
  • the brazing include soldering and brazing. In either case, an alloy having a melting point lower than that of the ground metal plate and the ground terminal is melted and joined.
  • the hole shape of the ground terminal is round, oval, elliptical, triangular, quadrangular, rounded square, trapezoid, pentagon, hexagon, octagon, slit, or any other shape. It is possible.
  • the width dimension of the head formed on the tip side of the joint piece is larger than the width dimension of the constricted portion of the joint piece, and the ground terminal Smaller than the inner diameter of the round hole.
  • the width dimension of the base part of the said joining piece is made the same or slightly larger than the internal diameter dimension of the round hole of the said grounding terminal, and the base part of the said joining piece and the round hole of the said grounding terminal are fitted.
  • the hole of the ground terminal is a long hole
  • the joining piece is formed to protrude in the width direction on one end side of the ground metal plate, and the joining piece is short of the long hole of the ground terminal. It is fitted in the hand direction.
  • the AC inlet since the hole of the ground terminal is a long hole, the AC inlet does not have to be a custom specification, and a commercially available AC inlet can be applied.
  • the joining piece is formed so as to protrude in the width direction on one end side of the ground metal plate, and the constricted portion of the joining piece is fitted in the short direction of the long hole of the ground terminal, so that the joining is performed. It becomes easy to achieve a more stable fitting state, for example, by setting the base portion of the piece larger than the width dimension in the longitudinal direction of the long hole of the ground terminal.
  • the ground terminal can be sandwiched and fixed between the root portion and the head portion of the joining piece.
  • the long hole include a long round shape, an elliptical shape, a rounded square shape, a trapezoidal shape, and a slit shape.
  • a head is formed on the distal end side of the joining piece, and the width dimension of the head is larger than the width dimension in the short direction of the long hole of the ground terminal and the ground terminal It is characterized by being smaller than the width dimension in the longitudinal direction of the long hole.
  • the joint is fitted in the short direction of the long hole of the ground terminal, the head of the joint piece is prevented from coming off, and the joint is further joined. Therefore, the safety ground is a triple connection of fitting, retaining and joining.
  • the present invention is characterized in that one end side of the ground sheet metal extending from the chassis side is bent into an L shape so as to intersect the ground terminal, and the joining is soldering.
  • the present invention since one end side of the ground metal plate extending from the chassis side is bent into an L shape so as to intersect the ground terminal, grounding from the ground terminal to the electronic device side is achieved.
  • the routing is compact and lean. Moreover, work becomes easy because the said joining is soldering.
  • the ground sheet metal and the chassis can be integrally processed.
  • the number of parts can be reduced and the space can be saved.
  • the ground sheet metal and the chassis can be combined and connected and fixed as separate constituent members. According to the present invention, an existing chassis can be applied as it is, and versatility is enhanced.
  • the ground metal plate and the chassis are electrically connected and mechanically coupled by screwing, welding, fitting and brazing, and other known coupling and fixing methods.
  • the other end side of the ground sheet metal is bent into an L shape so as to overlap the chassis, and a through hole for screwing to the chassis is formed. The side and the chassis are screwed together.
  • a safety ground of an existing electronic device can be made a double connection or a triple connection by using the ground metal plate without using a ground lead wire or a faston terminal. Easy to do.
  • An AC inlet grounding method is a grounding method of an AC inlet for grounding an AC inlet grounding terminal and a chassis, and a ground metal plate having a predetermined shape is used, and the grounding metal plate is connected to one end side of the ground metal plate.
  • a joining piece to be inserted into the hole of the terminal is formed, and a step or constriction is formed on the joining piece for fitting the joining piece with the ground terminal, and the joining piece is inserted into the hole of the ground terminal. And fitting and joining.
  • the safety ground is a double connection of fitting and joining by inserting and fitting and joining the joining piece into the hole of the ground terminal.
  • a joining piece to be inserted into the hole of the ground terminal is formed on one end side of the ground metal plate, and a step or constriction for fitting the joining piece with the ground terminal is formed on the joining piece.
  • the joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into the hole of the ground terminal and fitted at the constricted position. It is characterized by being in contact with soldering.
  • the present invention by fitting at the constricted position, it is easy to pour the molten alloy into a place where the joining piece is fixed to the hole of the ground terminal, and a strong bond is achieved by brazing.
  • the hole of the ground terminal is a long hole
  • the joining piece formed to protrude in the width direction on one end side of the ground metal plate is inserted into the elongated hole of the ground terminal, and the joining piece is rotated. It moves, It fits in the constriction position of the said joining piece in the transversal direction of the said long hole, It is characterized by the above-mentioned.
  • the grounding plate is simply operated by simply inserting the joining piece projecting in the width direction on one end side of the ground metal plate into the long hole of the grounding terminal and rotating the joining piece.
  • the joint piece can be fitted at the constricted position in the short direction of the long hole of the terminal.
  • a head is formed on the distal end side of the joining piece, and the width dimension of the head is larger than the width dimension in the short direction of the long hole of the ground terminal and the ground terminal It is set smaller than the width dimension of the long hole in the longitudinal direction, the head of the joint piece is inserted into the long hole of the ground terminal, and the joint piece rotates at the constricted position of the joint piece.
  • the ground terminal is sandwiched and fixed between the head portion and the root portion of the joint piece, the head portion of the joint piece is prevented from coming off, and further, a safety ground is obtained by joining.
  • This is a triple connection of fitting, retaining and joining.
  • one end side of the ground sheet metal is bent into an L shape, the joining piece is inserted into a long hole of the ground terminal, and the joining piece and the grounding terminal intersect with each other. It rotates until it fits in the constricted position of a piece, It is characterized by the above-mentioned.
  • the joining piece is inserted into the long hole of the grounding terminal, and is rotated until the joining piece and the grounding terminal intersect with each other at the constricted position of the joining piece.
  • the grounding from the ground terminal to the electronic device is a compact and wasteful ground wiring configuration.
  • the rotation angle for rotating the joining piece to fit the constricted portion of the joining piece in the short direction of the long hole of the ground terminal is preferably 45 degrees or more and 135 degrees or less. When the rotation angle is less than 45 degrees or exceeds 135 degrees, the fitting force becomes weak.
  • the intersection angle between the joining piece and the ground terminal is preferably 70 degrees or more and 110 degrees or less, and more preferably 80 degrees or more and 100 degrees or less. When the crossing angle is approximately 90 degrees, the fitting force is maximized, which is particularly preferable.
  • the other end side of the ground metal plate is bent into an L shape and a through hole for screwing to the chassis is formed, and the joining piece is fitted in the constricted position.
  • the other end side of the ground metal plate and the chassis are overlapped and screwed.
  • the ground sheet metal without using a ground lead wire or a faston terminal, it is possible to make a safety ground of an existing electronic device a double connection or a triple connection. Easy to do.
  • the joining is soldering, the joining piece is fitted at a constricted position, the other end side of the ground metal plate and the chassis are screwed, and then soldered at the constricted position. It is preferable. According to the present invention, since the soldering is performed, the joining operation becomes relatively easy, and after the screwing, the soldering is performed, so that there is no possibility that an external force is applied at the time of soldering, and stable and high quality joining is achieved.
  • the ground sheet metal of the present invention has a novel structure different from either the ground lead wire or the faston terminal, and it is easy to insert the ground sheet metal joint piece of the present invention into the hole of the ground terminal and join them together. In a simple operation, the safety ground becomes a double connection of fitting and joining, and the work quality is also stable.
  • the joining piece is inserted into the hole of the grounding terminal and fitted and joined, so that the safety ground becomes a double connection of fitting and joining.
  • neither a grounding lead wire nor a faston terminal is used, and the joining piece is inserted into the hole of the grounding terminal and is simply fitted and joined. Is also stable.
  • the joint piece since the joint piece is fitted at the constricted position of the joining piece, the molten alloy spreads over the place where the joining piece is fixed to the hole of the grounding terminal, and is joined by brazing. Become.
  • a commercially available AC inlet can be applied.
  • the joining piece formed to protrude in the width direction on one end side of the ground metal plate is simply inserted into the long hole of the grounding terminal, and the joining piece is simply rotated.
  • the joint piece can be fitted at the constricted position in the short direction of the long hole of the ground terminal. Then, by fixing the grounding terminal so as to be sandwiched between the head portion and the root portion of the joining piece, the head portion of the joining piece is prevented from coming off, and further, by joining, a safety ground is fitted. This is a triple connection between the stopper and the junction.
  • the joint piece is inserted into the long hole of the ground terminal, and rotated until the joint piece and the ground terminal intersect so that the joint piece is fitted at the constricted position of the joint piece. It is easy to make the fitting force sufficient. Then, the grounding from the grounding terminal to the electronic device side becomes a compact and wasteful grounding wiring form, the other end side of the grounding sheet metal and the chassis are screwed, and then soldered at the constricted position. By attaching, there is no fear that an external force is applied during soldering, and stable and high quality bonding is achieved.
  • FIG. 1 is a perspective view showing a grounding structure of an AC inlet according to a first embodiment to which the present invention is applied.
  • the AC inlet grounding structure 1 of this embodiment is applied to an electronic device.
  • an AC inlet 200 is attached to a chassis 100 which is a part of the casing, and the ground terminal 203 and the chassis 100 are grounded by a predetermined ground metal plate 10A (FIG. 1).
  • the ground metal plate 10A and the chassis 100 have conductivity.
  • the ground metal plate 10A is made of a known metal material.
  • a ground metal plate 10A is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press working or ground metal plate processing.
  • the ground metal plate 10A is subjected to known surface treatments such as plating, vapor deposition, sputtering, surface modification treatment, etc., but any metal material with good solderability may be used. If the surface treatment is not required, there is no problem.
  • the ground metal plate 10A is bent into an L shape (FIG. 1 and the like), thereby improving the shape stability and functioning as a leaf spring.
  • the ground metal plate 10A also has a function of protecting an electronic component mounted on the substrate 91 of the electronic device from static electricity by using a shielding effect that suppresses external noise (electrical noise) of the metal material.
  • the chassis 100 is made of a known metal material.
  • the chassis 100 is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press processing or ground sheet metal processing.
  • a known surface treatment such as plating or a surface modification treatment, but there is no particular problem even if the surface treatment is not performed.
  • a substantially square mounting hole 101 for mounting the AC inlet 200 is formed on the rear side (or front side) of the chassis 100, and a female screw hole 102 for M4 screw is formed on the side surface side of the chassis 100.
  • the circuit board 91 that constitutes a predetermined power circuit is disposed on the lower side of the chassis 100 (FIG. 1).
  • the AC inlet 200 is a commercially available product, and the main body 201 is inserted from the chassis mounting hole 101 with the left and right engaging portions 211 and 211 closed, and the left and right engaging portions 211 and 211 are opened to the chassis 100. The fitting is fixed.
  • AC power terminals 202 and 204 are attached to the mounting holes of the circuit board 91, fixed, soldered, and connected to a predetermined power circuit (FIG. 1).
  • the ground terminal 203 of the commercially available AC inlet 200 has a so-called lug plate shape and protrudes from the main body 201, and an elliptical long hole 213 is opened at the center thereof.
  • the commercially available ground terminal 203 has a width of 3.5 mm and a length of about 7 mm, and the long hole 213 has a width of 2 mm and a length of about 4 mm.
  • FIG. 2-5 is a diagram showing the ground metal plate 10A of the present embodiment. 2 is a front view showing the ground metal plate 10A, FIG. 3 is a rear view thereof, FIG. 4 is a side view thereof, and FIG. 5 is a plan view thereof.
  • the ground metal plate 10A of the present embodiment is obtained by punching a plate material having a thickness of about 0.2 mm to 2.0 mm and bending it into an L shape (FIG. 2-5).
  • the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above. (Fig. 2-5).
  • a joining piece 16 is formed to project in the width direction (FIG. 2-3).
  • the joining piece 16 is formed so as to be inserted into the elongated hole 213 of the ground terminal 203, and here, is formed in a direction away from the other end portion 12 of the ground metal plate 10 ⁇ / b> A.
  • the joint piece 16 has an arm shape, and notches 15 are formed on both sides of the middle of the arm-shaped joint piece 16 to form constrictions 15 and 15 (FIG. 2-3).
  • the constricted portion 15 shown in FIGS. 2 and 3 has a trapezoidal shape at the recessed portion. Examples of the shape of the recessed portion of the constricted portion 15 include a trapezoidal shape, a semicircular shape, a triangular shape, a quadrangular shape, and a pentagonal shape.
  • the constricted portion 15 is formed to fit the joining piece 16 in the short direction of the long hole 213 of the ground terminal 203.
  • a head portion 14 is formed on the distal end side of the joining piece 16 and is formed so that the joining piece 16 does not come out of the ground terminal 203 after the fitting.
  • an existing chassis 100 is used, and as shown in FIG. 38, a female screw hole 102 for an M4 screw is formed on the side surface side of the chassis 100.
  • a through hole 19 for an M4 screw is formed near the center of the other end 12 of the ground metal plate 10A (FIG. 4).
  • the main body 11 of the ground sheet metal 10 ⁇ / b> A is bent into an L shape with one end side in front view and bent into an L shape, and is in an L shape with the other end side facing in plan view.
  • the other end 12 is bent.
  • ground metal plate 10A has the above L shape is that one end side of the ground metal plate 10A extending from the chassis 100 side intersects the ground terminal 203, and the other end side of the ground metal plate 10A is the chassis 100. This is because it overlaps with.
  • FIG. 6-8 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment.
  • FIG. 9-10 is a side view showing the procedure for assembling the AC inlet grounding structure of the present embodiment.
  • FIGS. 11-14 are diagrams schematically showing a procedure for assembling the AC inlet grounding structure of the present embodiment, in which (a) is a side view and (b) is a front view.
  • the joining piece 16 of the ground sheet metal 10A is designated by reference numeral A1. It is moved in the insertion direction and inserted into the elongated hole 213 of the ground terminal 203 (FIGS. 7 and 9).
  • the joining piece 16 has a width dimension W1 of the head portion 14 larger than a width dimension W2 of the constricted portions 15 and 15 (W1> W2), and in the longitudinal direction of the long hole 213 of the ground terminal 203. It is set smaller than the width dimension L1 (W1 ⁇ L1) (FIGS. 6, 9, and 11A).
  • the other end of the ground metal plate 10 ⁇ / b> A is viewed when the chassis 100 is viewed from above so that the constricted portion 15 of the joining piece 16 extends over the long hole 213.
  • the ground metal plate 10A is rotated in the rotation direction of C1 so that the portion 12 is on the near side (FIGS. 7, 9, and 12A). Then, the ground metal plate 10A is rotated about 90 degrees in the rotation direction of the reference symbol C1, and the constricted portions 15 and 15 of the joining piece 16 and the long hole 213 of the ground terminal 203 in the short direction of the long hole 213 (FIGS.
  • the joint piece 16 is set such that the width dimension W2 of the constricted portions 15 and 15 is equal to or slightly larger than the width dimension L2 in the short direction of the long hole 213 of the ground terminal 203 (W2 ⁇ L2) ( FIG. 11 (a), FIG. 13 (a)).
  • the width dimension W ⁇ b> 2 of the constricted portions 15 and 15 is the minimum distance between the constricted portions 15 and 15.
  • the constricted portions 15 and 15 of the joining piece 16 are fitted to the long hole 213 of the ground terminal 203, the constricted portions 15 and 15 and the long hole 213 are slightly deformed depending on the size of both when fitting.
  • the improvement of the fitting force can be expected depending on the deformation method. Since direct electrical connection is obtained by this fitting, connection with low resistance is possible, and a low resistance test that is an essential condition for safety grounding can be satisfied.
  • the internal thread hole 102 can be used as a through hole
  • the through hole 19 can be used as an internal thread hole, and both can be screwed together, or the chassis 100 and the ground metal plate 10A can be fastened using bolts and nuts.
  • the chassis 100 and the ground metal plate 10A need only be connected and fixed and electrically connected so as not to loosen.
  • it since it should just be the fastening structure which satisfy
  • soldering is performed (FIGS. 14A and 14B). In the present embodiment, soldering between the joining piece 16 and the ground terminal 203 is performed after the screwing. However, if there is no fear that an external force is applied during soldering, the joining piece 16 and the grounding terminal 203 are secured before the screwing. In some cases, soldering is performed.
  • the short side of the long hole 213 of the ground terminal 203 can be obtained by simply inserting the joint piece 16 of the ground metal plate 10A into the long hole 213 of the ground terminal 203 and rotating the joint piece 16.
  • the constricted portions 15 and 15 of the joining piece 16 are fitted in the direction.
  • the head 14 of the joining piece 16 is prevented from coming off and soldered, so that the safety ground becomes a triple connection of fitting, retaining and soldering.
  • the ground wiring from the ground terminal 203 to the electronic device side has a compact and useless structure.
  • the ground metal plate 10A when the plug of the power cord is inserted into and removed from the AC inlet 200, the ground metal plate 10A functions as a plate spring, so that the stress applied to the joint portion between the ground terminal 203 and the ground metal plate 10A is It is possible to escape.
  • a locking portion 11A extending vertically from the central portion of the main body 11 and a locking portion 11B extending vertically from the one end portion 13 of the main body 11 are provided.
  • the ground sheet metal 10F may be provided.
  • the back surface 201A of the AC inlet 200 comes into contact with the engaging portions 11A and 11B of the ground metal plate 10F during assembly, and the ground terminal 203 of the AC inlet 200 and the head 14 of the ground metal plate 10F The positional relationship is regulated. Thereby, the edge surface distance on the safety standard of the earth sheet metal 10F and the terminal 202 of AC inlet 200 is securable.
  • the two locking portions 11A and 11B of the ground metal plate 10F are provided, only one of them may be provided.
  • FIG. 15 is a perspective view showing a grounding structure of an AC inlet according to the second embodiment to which the present invention is applied.
  • the same reference numerals represent the same functions, and description thereof will be omitted as appropriate.
  • the direction of the arm-shaped joining piece 16 of the ground metal plate 10A in the first embodiment is opposite to the left and right when viewed from the front side (FIGS. 2 and 16).
  • the ground terminal 203 of the AC inlet 200 is formed by a ground metal plate 10B (ground metal plate 10) having a predetermined shape.
  • the chassis 100 is grounded.
  • FIG. 16-19 is a view showing the ground metal plate 10B of the present embodiment. 16 is a front view showing the ground metal plate 10B, FIG. 17 is a rear view thereof, FIG. 18 is a side view thereof, and FIG. 19 is a plan view thereof.
  • the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above.
  • the other end 12 is formed (FIGS. 16-19).
  • a joining piece 16 is formed protruding in the width direction, and here, it is formed in a direction approaching the other end portion 12 of the ground metal plate 10B.
  • the joint piece 16 has an arm shape, and constrictions 15 and 15 are formed on both sides in the middle of the arm-shaped joint piece 16 (FIGS. 16-19).
  • one end 13 of the ground metal plate 10B is extended so as to face the arm-shaped joining piece 16 to form a narrow portion 132, and a slit is formed by the joining piece 16 and the narrow portion 132 (FIG. 16). -17).
  • the slit shape formed of the joining piece 16 and the narrow width portion 132 is to prevent the joining piece 16 from coming off from the slot 213 once inserted into the elongated hole 213 of the ground terminal 203. It is devised so that does not fall.
  • soldering not only the joining piece 16 but also the narrow width portion 132 is soldered to increase the soldering strength.
  • FIG. 20-22 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment.
  • the ground sheet metal 10 ⁇ / b> B is inverted so that when the chassis 100 is viewed from above, the back side of the ground sheet metal 10 ⁇ / b> B is facing upward, B1 is moved in the insertion direction, and the elongated hole 213 of the ground terminal 203 is passed through the slit formed by the joining piece 16 and the narrow width portion 132, and then moved in the insertion direction of the symbol A2, and the joining piece 16 is grounded. It inserts in the long hole 213 of the terminal 203 (FIG. 20, FIG. 21).
  • the other end of the ground metal plate 10 ⁇ / b> B is seen when the chassis 100 is viewed from the top so that the constricted portion 15 of the joining piece 16 is related to the long hole 213.
  • the ground metal plate 10B is rotated about 90 degrees in the rotation direction of the reference C1 so that the portion 12 is on the near side, and the constricted portions 15 and 15 of the joining piece 16 in the short direction of the long hole 213
  • the long hole 213 is fitted (FIGS. 21 and 22), and the other end portion 12 of the ground metal plate 10B and the side surface side of the chassis 100 are overlapped with each other, and an M4 screw 500 with a spring washer is used.
  • the chassis 100 and the ground metal plate 10B are fastened so as not to loosen (FIG. 22).
  • the molten solder 33 is poured into a place including the fitting place, and the joining piece 16 and the ground are grounded.
  • the terminal 203 is soldered (FIG. 15).
  • the short side of the long hole 213 of the ground terminal 203 can be obtained simply by inserting the joint piece 16 of the ground metal plate 10B into the long hole 213 of the ground terminal 203 and rotating the joint piece 16.
  • the constricted portions 15 and 15 of the joining piece 16 are fitted in the direction.
  • the head 14 of the joining piece 16 is prevented from coming off and soldered, so that the safety ground becomes a triple connection of fitting, retaining and soldering.
  • the slit shape composed of the joining piece 16 and the narrow width portion 132 is difficult to be detached from the joining piece 16 once it is inserted into the long hole 213 of the ground terminal 203. Since not only the piece 16 but also the narrow portion 132 is soldered, the soldering strength can be further increased, and high-quality soldering work can be stably and easily performed.
  • FIG. 23 is a perspective view showing a grounding structure of an AC inlet according to a third embodiment to which the present invention is applied.
  • the same reference numerals represent the same functions, and description thereof will be omitted as appropriate.
  • the ground terminal 203 of the AC inlet 200 is connected to the chassis 100 by the ground metal plate 10C having a predetermined shape.
  • the ground metal plate 10C having a predetermined shape.
  • 24-27 is a diagram showing the ground metal plate 10C of the present embodiment. 24 is a front view showing the ground metal plate 10C, FIG. 25 is a rear view thereof, FIG. 26 is a side view thereof, and FIG. 27 is a plan view thereof.
  • the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above.
  • the other end 12 is formed (FIGS. 24-27).
  • a joining piece 16 is formed projecting in the width direction.
  • the joining piece 16 is surrounded by one end 13 of the ground metal plate 10C.
  • the current resistance value of the ground metal plate 10C is increased while protecting the joining piece 16.
  • the joining piece 16 since the joining piece 16 is surrounded by the one end portion 13 of the ground metal plate 10C, there is also an effect that the ground terminal 203 of the AC inlet 200 is not displaced outside from the enclosed range.
  • the joining piece 16 has an arm shape, and narrow portions 17 and 17 (narrow portions 171 and 172) are formed on both sides in the middle of the arm-shaped joining piece 16 (FIGS. 24-27).
  • a head 141 is formed on the distal end side of the joining piece 16. In the present embodiment, the head 141 and the narrow portions 171 and 172 are formed so as to be shifted upward in the front view of FIG. 24 and the rear view of FIG.
  • the portion 171 is not constricted and is connected straight to the root (reference 18), and the constriction becomes large at the portion 172, resulting in a step 173 leading to the root (reference 18) (FIG. 24). -25).
  • the rising from the portion indicated by reference numeral 171 to the head portion 141 is steep, and the corner portion indicated by reference numeral 142 is sharp and easily hooked.
  • the joining piece 16 has a claw shape near the corner portion 142 of the head 141, and this claw shape makes it difficult to come off after the joining piece 16 is inserted into the elongated hole 213 of the ground terminal 203.
  • the main body 11 of the ground metal plate 10C is bent into an L-shape with one end side in the front view and bent into an L-shaped portion 13 and is formed in an L-shape with the other end side facing in the plan view.
  • the other end 12 is bent.
  • the reason why the ground sheet metal 10C has the L shape is that one end side of the ground sheet metal 10C extending from the chassis 100 side intersects the ground terminal 203 and the other end side of the ground sheet metal 10C is the chassis 100. This is because it overlaps with.
  • the joining piece 16 is not surrounded by the one end portion 13 of the ground metal plate 10E as shown in FIGS.
  • the ground metal plate 10E having a narrow width may be used.
  • FIG. 28-30 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment.
  • FIGS. 31-32 are rear views showing the procedure for assembling the AC inlet grounding structure in an enlarged manner according to the present embodiment.
  • the AC inlet 201 is partly assembled in the chassis 100, and as shown in FIG. 31, the head 141 of the joining piece 16 of the ground metal plate 10C is inserted into the long hole 213 of the ground terminal 203. To do. Then, the chassis 100 and the ground metal plate 10C are fastened using an M4 screw 500 with a spring washer so as not to loosen.
  • the main body 201 of the AC inlet 200 is fitted and fitted to the chassis 100 on the side close to the ground metal plate 10C among the left and right engaging portions 211 and 211 of the main body. The side away from the sheet metal 10C is not incorporated in the chassis 100 (see FIGS. 1 and 28).
  • the chassis 100 and the ground metal plate 10C are fastened, and the AC inlet 201 is incorporated into the chassis 100 halfway.
  • the head 141 of the joining piece 16 of the ground metal plate 10 ⁇ / b> C may be inserted into the long hole 213 of the ground terminal 203.
  • the structure fastened with the M4 screw 500 with the spring washer is a connection of safety ground.
  • it is not limited to an M4 screw.
  • the head 141 of the joint piece 16 is inserted into the elongated hole 213 of the ground terminal 203, and then in the main body 201 of the AC inlet 200, the main body 201 left and right of the main body left and right engaging portions 211 and 211 are separated from the ground metal plate 10C.
  • the main body 201 moves in the direction of reference D1
  • the ground terminal 203 moves in the direction of reference D1 (FIG. 29).
  • reference numeral D1 rotates clockwise. This is because the main body 201 of the AC inlet 200 is tilted as shown in FIG. This corresponds to the amount of movement until it is assembled into the chassis 100, and is a slight amount of movement (rotation amount).
  • the ground terminal 203 moves (rotates) in the direction of reference D1 shown in FIG. 29 will be described in detail.
  • the ground terminal 203 moves in the direction of reference A3, and the joined piece of the ground metal plate 10C.
  • the ground terminal 203 is moved in the direction of reference B2 while moving in the direction of reference A3 beyond the step 173 of FIG. 16 (FIG. 32), and the base portions 18 and 18 of the joining piece 16 and the ground terminal 203 are moved.
  • the long hole 213 is fitted (FIGS. 30 and 32).
  • the joint piece 16 is set such that the width dimension W5 of the base portions 18 and 18 is equal to or slightly larger than the width dimension L2 in the short direction of the long hole 213 of the ground terminal 203 (W5 ⁇ L2) (FIG. 31, FIG. 31). FIG. 32).
  • the root portions 18 and 18 are intervals between positions that are wide beyond the lines of the upper sides 171 and 172 of the steps.
  • the joint piece 16 has a width dimension W4 of the head portion 14 smaller than a width dimension W5 of the root portions 18 and 18 (W4 ⁇ W5), and the short direction of the long hole 213 of the ground terminal 203 Is set smaller than the width dimension L2 (W4 ⁇ L2) (FIGS. 31, 32, and 25). And the width dimension W4 of the head 14 of the joining piece 16 is set larger than the width dimension W3 of the narrow width parts 17 and 17 of the joining piece 16 (W4> W3) (FIG. 31, FIG. 32, FIG. 25). .
  • the joint piece 16 has a claw shape near the corner portion 142 of the head 141. With this claw shape, when the joint piece 16 is inserted into the long hole 213 of the ground terminal 203, it is difficult to be detached ( FIG. 32).
  • the AC inlet 200 is partially assembled into the chassis 100, and the joining piece 16 of the ground metal plate 10C (or the ground metal plate 10E) is inserted into the hole 213 of the ground terminal 203, and the AC inlet 200 is installed in the chassis.
  • the base portions 18 and 18 of the joining piece 16 are fitted in the short direction of the long hole 213 of the ground terminal 203 by a simple operation that is simply incorporated into the ground terminal 203.
  • the head 141 of the joining piece 16 is hooked in the vicinity of the claw-shaped corner 142 to prevent it from coming off, and by soldering, the safety ground becomes a triple connection of fitting, retaining and soldering.
  • the ground wiring from the ground terminal 203 to the electronic device side has a compact and useless structure.
  • FIG. 33 is a perspective view showing a grounding structure of an AC inlet according to a fourth embodiment to which the present invention is applied.
  • the same reference numerals represent the same functions, and description thereof will be omitted as appropriate.
  • the ground metal plate 10C (or the ground metal plate 10E) in the third embodiment and the chassis 100 are integrally processed, so that screwing by the screw 500 is eliminated.
  • the ground terminal 203 of the AC inlet 200 is grounded to the chassis 110 including the ground metal plate 10D having a predetermined shape.
  • the hole shape of the ground terminal 203 of the AC inlet 200 is set such that the width dimension L1 is larger than the width dimension L2, as shown in FIGS. As long as the shape is not limited to the long hole 213, the shape can be appropriately set by setting the shape and size of the joining piece 16. Further, in the third embodiment and the fourth embodiment described above, the hole shape of the ground terminal 203 of the AC inlet 200 is not limited to the long hole 213, but is a round hole, a triangular hole, a square hole, a pentagonal hole, a hexagonal hole. It can be a hole or any other shape.
  • the present invention is not limited to the embodiment described above.
  • the joining is described as soldering 33, but the joining is not limited to soldering, but brazing, thermocompression bonding, and electrical conduction. Adhesion with an adhesive is possible.
  • the joining piece 16 of the ground metal plate 10A, 10B, 10C, 10D or 10E and the ground terminal 203 of the AC inlet 200 are electrically connected and mechanically joined.
  • the earth sheet metal 10A, 10B, 10C or 10E has been described as having two L-shaped bends.
  • the bending is not limited to two L-shaped bendings, but may be one L-shaped bending or a plurality of bendings.
  • the present invention can be modified as appropriate without departing from the spirit of the present invention.
  • the locking portions 11A and 11B of the ground metal plate 10F are also applicable to the second to fourth embodiments.

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  • Engineering & Computer Science (AREA)
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  • Manufacturing Of Electrical Connectors (AREA)

Abstract

The purpose of the present invention is to provide a grounding structure of an AC inlet, the grounding structure being a structure which enables stable ground connection work without requiring familiarization of the work although at least double connection is used for safe grounding in an electronic device, and being also applicable to AC inlets on the market. The present invention is a grounding structure of an AC inlet (200), wherein a grounding terminal (203) of the AC inlet (200) and a chassis (100) are ground-connected, and bent ground sheet metal (10A) is used. A joint piece (16) which is inserted in a hole (213) of the grounding terminal (203) is formed at one end side of the ground sheet metal (10A), and a constriction (15) for inserting and fitting the joint piece (16) in the hole (213) of the grounding terminal (203) and soldering the joint piece and the hole to each other is formed in the joint piece (16). The joint piece (16) is inserted and fitted into the hole (213) of the grounding terminal (203), and the joint piece and the hole are soldered to each other by solder (33).

Description

ACインレット用のアース板金、ACインレットの接地構造及びACインレットの接地方法Earth plate for AC inlet, AC inlet grounding structure, and AC inlet grounding method
 本発明は、ACインレット用のアース板金、ACインレットの接地構造及びACインレットの接地方法に関する。 The present invention relates to an AC inlet ground sheet metal, an AC inlet grounding structure, and an AC inlet grounding method.
 画像表示装置やパーソナルコンピュータ等の電子機器はもとより、電子レンジや給湯器等の電化製品などの電気・電子機器類には、一般に、AC-DC電源回路が内蔵されている。これら電気・電子機器類には三極のACインレットが配設されており、このACインレットに三端子プラグ付きACコードを差し込んで、交流電源からの電力を直流変換して得られた直流電源によって各種電子回路や電気回路が動作する構成となっている。本明細書では、これら電気・電子機器類を、単に電子機器と表記する。 In addition to electronic devices such as image display devices and personal computers, electrical and electronic devices such as electric appliances such as microwave ovens and water heaters generally have an AC-DC power supply circuit built therein. These electric / electronic devices are provided with a three-pole AC inlet. An AC cord with a three-terminal plug is inserted into the AC inlet, and a DC power source obtained by converting DC power from the AC power source is used. Various electronic circuits and electric circuits are configured to operate. In this specification, these electric / electronic devices are simply referred to as electronic devices.
 図37は、電子機器におけるACインレットの従来の接地構造を例示する斜視図である。ACインレット200は、本体部201と、本体部201に嵌合固定された3つの端子202,203,204から構成される。一般的なACインレット200では、接地端子203は、AC電源端子202,204の間の位置に配されている(図37を参照)。ここで、ACインレット200は、IEC規格などの各種安全規格に適合するように設計されている。 FIG. 37 is a perspective view illustrating a conventional grounding structure of an AC inlet in an electronic device. The AC inlet 200 includes a main body portion 201 and three terminals 202, 203, and 204 fitted and fixed to the main body portion 201. In a general AC inlet 200, the ground terminal 203 is arranged at a position between the AC power terminals 202 and 204 (see FIG. 37). Here, the AC inlet 200 is designed to conform to various safety standards such as the IEC standard.
 前記安全規格としては、例えば、IEC規格、UL規格、EN規格、CCC規格、PSE規格、KOSHA規格等がある。IEC規格は、国際標準化機関の国際電気標準会議(International Electrotechnical Commission)による電気・電子機器に関する国際標準規格である。UL(Underwriters Laboratories Inc.)は、北米の電気・電子機器に関する安全規格である。EN(European Standard)は、欧州の電気・電子機器に関する安全規格である。CCC(China Compulsory Certification)は、中国の電気・電子機器に関する安全規格である。PSE(Product Safety Electrical appliance & materials)は、日本の電気用品安全法を満たしていることを示している。KOSHA(Korea Occupational Safety and Health Agency)は、韓国産業保健法を満たしていることを示している。 Examples of the safety standard include IEC standard, UL standard, EN standard, CCC standard, PSE standard, KOSHA standard, and the like. The IEC standard is an international standard for electrical and electronic equipment by the International Electrotechnical Commission of the International Organization for Standardization. UL (Underwriters Laboratories Inc.) is a safety standard for electrical and electronic equipment in North America. EN (European Standard) is a safety standard for electrical and electronic equipment in Europe. CCC (China Compulsory Certification) is a safety standard for electrical and electronic equipment in China. PSE (Product Safety, Electrical, Appliances, and Materials) shows that it meets the Japanese Electrical Appliances Safety Law. KOSHA (Korea Occupational Safety and Health Agency) shows that it satisfies the Korean Industrial Health Law.
 これら電子機器は、その筐体の一部となるシャーシ100にACインレット200が取付けられて、接地端子203とシャーシ100とが所定のアース用リード線300によってアース接続される(図37)。アース接続するためにシャーシ100は導電性を有している。シャーシ100としては、導電性金属からなるアース板金や、アース板金や樹脂等に金属めっきを施したものがある。これら導電性を有するシャーシ100を単にシャーシ100と表記する場合もある。前記シャーシ100の背面側(又は正面側)には、例えば、ACインレット200を取付けるための略四角形状の取付け穴101が形成されており、シャーシ100の側面側にはM4ねじ用の雌ねじ孔102が形成されており、シャーシ100の下側には所定の電源回路を構成する回路基板91が配されている(図37)。前記ACインレット200は、本体左右の係止部211,211を閉じた状態で本体201をシャーシ取付け穴101から挿入し、本体左右の係止部211,211を開いてシャーシ100に嵌合固定される。ACインレット200は、AC電源端子202,204がそれぞれ回路基板91の取付け孔に取付けられ嵌合固定され半田付けされて所定の電源回路と接続される(図37を参照)。 In these electronic devices, the AC inlet 200 is attached to the chassis 100 which is a part of the casing, and the ground terminal 203 and the chassis 100 are grounded by a predetermined ground lead 300 (FIG. 37). The chassis 100 has conductivity for ground connection. Examples of the chassis 100 include a ground metal plate made of a conductive metal, and a metal plate plated on a ground metal plate or a resin. In some cases, the conductive chassis 100 is simply referred to as the chassis 100. On the back side (or front side) of the chassis 100, for example, a substantially square mounting hole 101 for mounting the AC inlet 200 is formed, and a female screw hole 102 for M4 screw is formed on the side surface side of the chassis 100. A circuit board 91 constituting a predetermined power supply circuit is disposed on the lower side of the chassis 100 (FIG. 37). The AC inlet 200 is fitted and fixed to the chassis 100 by inserting the main body 201 from the chassis mounting hole 101 with the left and right engaging portions 211 and 211 closed, and opening the left and right engaging portions 211 and 211. The In the AC inlet 200, AC power terminals 202 and 204 are attached to the mounting holes of the circuit board 91, fixed, soldered, and connected to a predetermined power circuit (see FIG. 37).
 前記アース接続は、人がシャーシ100に触ったときに感電することがないようにアース電位とするものである。また、電子機器は、電磁波や静電気などが外部から侵入すると誤動作を起こすことがあるため、前記アース接続によって、電子機器をシールド(遮蔽)している。 The ground connection is a ground potential so as not to get an electric shock when a person touches the chassis 100. In addition, since an electronic device may malfunction when electromagnetic waves or static electricity enter from the outside, the electronic device is shielded (shielded) by the ground connection.
 前記アース接続を安全規格上の安全アースとみなされる接続とするために、図37に示す構成例では、ACインレット200の接地端子203は、所定のアース用リード線300によってシャーシ100とアース接続されており、より具体的には次のように接続されている。 In order to make the ground connection a connection that is regarded as a safety ground according to safety standards, in the configuration example shown in FIG. 37, the ground terminal 203 of the AC inlet 200 is grounded to the chassis 100 by a predetermined ground lead 300. More specifically, they are connected as follows.
 図39は、シャーシ100とアース用リード線300との接続構造を示す図である。シャーシ100の側面側には、例えば、M4ねじ用の雌ねじ孔102が形成されており(図38)、アース用リード線300は、UL-AWM1015-#18被覆電線301を用いて、被覆電線301の一端側の撚り線313をメガネ端子302とカシメ固定し、メガネ端子302とシャーシ100とをM4ねじ500で結合している(図39)。M4ねじ500はスプリングワッシャ付きのねじを使用する。この構成は、前記アース接続が外れる虞がないように、スプリングワッシャ付きのM4ねじ500によってシャーシ100とメガネ端子302とが緩まないように締結している。よって、安全アースの接続といえる。 FIG. 39 is a diagram showing a connection structure between the chassis 100 and the ground lead wire 300. For example, a female screw hole 102 for an M4 screw is formed on the side surface side of the chassis 100 (FIG. 38), and the ground lead wire 300 is formed by using a UL-AWM 1015- # 18 covered electric wire 301. The stranded wire 313 on one end side is fixed by caulking to the spectacle terminal 302, and the spectacle terminal 302 and the chassis 100 are coupled by the M4 screw 500 (FIG. 39). The M4 screw 500 uses a screw with a spring washer. In this configuration, the chassis 100 and the glasses terminal 302 are fastened so as not to be loosened by the M4 screw 500 with a spring washer so that the ground connection may not be disconnected. Therefore, it can be said to be a safety ground connection.
 安全アースの接続とするためには、ACインレット200の接地端子203とアース用リード線300との接続についても、アース用リード線300が外れる虞がないように、複数種類の接続方法によって「二重の接続」を行うことが必須である。特に、図40に示すように、前記接地端子203は、その構造上、端子サイズを大きくすることが難しく、接続抵抗値を小さくするためには、半田付けすることとなるが、半田付けのみでは機械的強度の確保が出来ない。そこで、半田付けに加えて別の固定手段を設ける必要がある。 In order to establish a safety ground connection, the connection between the ground terminal 203 of the AC inlet 200 and the ground lead wire 300 can be performed by using a plurality of types of connection methods so that the ground lead wire 300 may not be disconnected. It is essential to make a “double connection”. In particular, as shown in FIG. 40, it is difficult to increase the terminal size of the ground terminal 203 because of its structure, and soldering is required to reduce the connection resistance value. The mechanical strength cannot be secured. Therefore, it is necessary to provide another fixing means in addition to soldering.
 図40に示すように、市販のACインレット200の接地端子203は、いわゆるラグ板形状で、本体201から突き出ており、その中央に楕円形状の長孔213が開いている。前記接地端子203のサイズは、幅3.5mmで長さ7mm程度となっており、長孔213のサイズは、幅2mmで長さ4mm程度となっている。 As shown in FIG. 40, the ground terminal 203 of the commercially available AC inlet 200 has a so-called lug plate shape and protrudes from the main body 201, and an elliptical long hole 213 is opened at the center thereof. The size of the ground terminal 203 is about 3.5 mm in width and about 7 mm in length, and the size of the long hole 213 is about 2 mm in width and about 4 mm in length.
 図41と図42は、ACインレット200の接地端子203とアース用リード線300との従来の接続構造を例示する図である。この構成は、例えば、前記アース用リード線300の被覆電線301の他端側の撚り線313を、曲げて接地端子の長孔213に2回通すことで1.5回転以上巻き付けて固定し(図41)、その後、導通抵抗を小さくするために、撚り線313と接地端子203とを半田付けする(図42)。この方法は、アース用リード線300が外れる虞がないようにするためのものであるが、半田付けする際に、加熱によって撚り線313がほつれることがあり、撚り線313がほつれてヒゲ状となっていないかの確認が必要である。また、機器内の配置構成や使用条件等によっては、その後、熱や振動等によって、撚り線313がほつれて、AC電源端子202,204との安全距離が不足することがないように、熱収縮チューブ(図示せず)にて、半田付け部303と接地端子203及びアース用リード線300の境界部分を覆うことが行われる。 41 and 42 are diagrams illustrating a conventional connection structure between the ground terminal 203 of the AC inlet 200 and the lead wire 300 for grounding. In this configuration, for example, the twisted wire 313 on the other end side of the covered electric wire 301 of the ground lead wire 300 is bent and passed through the long hole 213 of the ground terminal twice to be fixed by winding 1.5 times or more ( After that, in order to reduce the conduction resistance, the stranded wire 313 and the ground terminal 203 are soldered (FIG. 42). This method is intended to prevent the ground lead wire 300 from coming off. However, when soldering, the stranded wire 313 may be frayed by heating, and the stranded wire 313 may be frayed and behaved. It is necessary to confirm whether or not Further, depending on the arrangement configuration in the equipment, usage conditions, and the like, heat shrinkage may be performed so that the stranded wire 313 is not frayed due to heat, vibration, or the like and the safety distance from the AC power terminals 202 and 204 is not insufficient. Covering the boundary portion between the soldering portion 303, the ground terminal 203, and the ground lead wire 300 with a tube (not shown).
 図41と図42に示すように、従来の構造は、アース用リード線300の撚り線313をACインレット200の接地端子203に巻き付ける作業が煩雑で習熟が必要であり、作業ばらつきによる品質の不安定化という問題がある。また、サイズの大きなアース用リード線300を取付けることでACインレット200周辺のスペースを占有することとなる。 As shown in FIGS. 41 and 42, in the conventional structure, the work of winding the stranded wire 313 of the grounding lead wire 300 around the ground terminal 203 of the AC inlet 200 is complicated and requires learning. There is a problem of stabilization. Further, by attaching a large earth lead 300, the space around the AC inlet 200 is occupied.
 図43は、ACインレット200の接地端子203とアース用リード線300との従来の接続構造の他の例を示す図である。この構成は、例えば、前記接地端子203は、ファストン端子#250 MALEとなっている。図43の符号323は、ファストン端子#250FEMALEである。前記アース用リード線300は、その被覆電線301の他端側の撚り線313とファストン端子323とがカシメによって締結されているものを用いており、接地端子203をファストン端子323に挿入し締結する。また、機器内の配置構成や使用条件等によっては、その後、振動等によって、AC電源端子202,204との安全距離が不足することがないように、絶縁チューブ(図示せず)にて、ファストン端子#250 FEMALEを覆うことが行われる。 43 is a view showing another example of a conventional connection structure between the ground terminal 203 of the AC inlet 200 and the ground lead wire 300. FIG. In this configuration, for example, the ground terminal 203 is a Faston terminal # 250 MALE. Reference numeral 323 in FIG. 43 denotes a faston terminal # 250 FEMALE. The grounding lead wire 300 uses a wire 313 on the other end side of the covered electric wire 301 and a faston terminal 323 that are fastened by caulking. The grounding terminal 203 is inserted into the faston terminal 323 and fastened. . Further, depending on the arrangement configuration in the device, usage conditions, and the like, an insulation tube (not shown) may be used to fasten the safety distance from the AC power terminals 202 and 204 due to vibration or the like. Covering terminal # 250 FEMALE is performed.
 図43に示すように、従来の構造は、ファストン端子323が必要であるから、専用工具が必要となり作業工程も多くなる。また、サイズの大きなファストン端子#250とアース用リード線300を取付けることでACインレット200周辺のスペースを占有することとなる。 As shown in FIG. 43, since the conventional structure requires the Faston terminal 323, a dedicated tool is required and the number of work processes increases. Further, by attaching the large Faston terminal # 250 and the ground lead wire 300, the space around the AC inlet 200 is occupied.
 ACインレットの接地構造としては、特許文献1-4が出願公開されている。 Patent documents 1-4 have been published as AC inlet grounding structures.
 特許文献1には、フレームの舌部に形成された所定形状の穴に、ACインレット接地端子を挿入し、その先端部分を専用工具で捻って固定する構造が記載されている。特許文献1記載の構造は、ACインレット接地端子が穴が形成されていない板状のカスタム仕様となり、また、捻って固定するための専用工具が必要となる。 Patent Document 1 describes a structure in which an AC inlet ground terminal is inserted into a hole having a predetermined shape formed in a tongue portion of a frame, and a tip portion thereof is twisted and fixed with a dedicated tool. The structure described in Patent Document 1 is a plate-like custom specification in which no hole is formed in the AC inlet ground terminal, and a dedicated tool for twisting and fixing is required.
 特許文献2-3には、取付金具とACインレット接地端子とが半田付けによって接続された構造が記載されている。特許文献2-3記載の構造は、半田付けによって接続固定しようとするものであるが、半田付けのみでは機械的強度の確保が出来ず、安全アースの接続ではない。 Patent Document 2-3 describes a structure in which a mounting bracket and an AC inlet ground terminal are connected by soldering. The structure described in Patent Document 2-3 is intended to be connected and fixed by soldering, but mechanical strength cannot be ensured only by soldering, and it is not a safe earth connection.
 特許文献4には、取付金具とACインレット接地端子とがねじ固定によって接続された構造が記載されている。特許文献4記載の構造にて安全アースの接続とするためには、スプリングワッシャ付きのM4ねじによって締結させる必要があるから、ACインレット接地端子がM4ねじが入る大きな穴が形成された板状のカスタム仕様となり、また、接地端子側でのネジ止めは作業スペースがないから作業性も悪い。 Patent Document 4 describes a structure in which a mounting bracket and an AC inlet ground terminal are connected by screw fixing. In order to establish a safety ground connection in the structure described in Patent Document 4, it is necessary to fasten with an M4 screw with a spring washer. Therefore, the AC inlet grounding terminal has a plate-like shape with a large hole into which the M4 screw is inserted. It becomes a custom specification, and screwing on the ground terminal side is not workable because there is no work space.
特開2001-332318号公報JP 2001-332318 A 実開平06-013081号公報Japanese Utility Model Publication No. 06-013081 実開平01-158678号公報Japanese Utility Model Publication No. 01-158678 特開平06-243932号公報Japanese Patent Laid-Open No. 06-243932
 上述のように、安全アースの接続とするためには、ACインレット接地端子とアース接続部材(アース板金又はリード線)との接続は、前記アース接続部材が緩んで外れることがないように、「二重の接続」としなければならない。そして、習熟した作業者でなくとも、二重の接続作業が安定して比較的容易に出来る構造が求められている。また、ACインレット接地端子としては、いわゆるラグ板形状で、楕円形状の長丸穴が設けられた接地端子を用いることで、汎用性が高くなり、好ましい。そして、特殊な工具を使用しなくても二重の接続が出来る構造が好ましい。 As described above, in order to establish a safety ground connection, the connection between the AC inlet ground terminal and the ground connection member (ground metal plate or lead wire) is made so that the ground connection member does not loosen and come off. "Double connection". Further, there is a demand for a structure that allows a double connection operation to be performed stably and relatively easily even if it is not a skilled worker. Further, as the AC inlet ground terminal, it is preferable to use a ground terminal having a so-called lug plate shape and provided with an elliptical oblong hole, which increases versatility. And the structure which can do a double connection without using a special tool is preferable.
 しかしながら、特許文献1-4では、ACインレット接地端子がカスタム仕様となっており、また、工具が必要となる。特許文献2-3では、半田付けによって接続固定しようとするものであるが、半田付けのみでは機械的強度の確保が出来ず、安全アースの接続ではない。そして、かなり以前から行われているアース用リード線の撚り線をACインレット接地端子に巻き付ける構造は、作業が煩雑で習熟が必要であり、作業ばらつきによる品質の不安定化という問題がある。また、アース用リード線のファストン端子をACインレット接地端子に取付ける構造は、専用工具が必要となり作業工数も増えるという問題がある。 However, in Patent Documents 1-4, the AC inlet ground terminal is a custom specification, and a tool is required. In Patent Document 2-3, connection is fixed by soldering. However, mechanical strength cannot be ensured only by soldering, and it is not safe ground connection. The structure in which the twisted wire of the ground lead wire wound around the AC inlet grounding terminal, which has been performed for a long time, is complicated and requires learning, and there is a problem that the quality becomes unstable due to work variations. In addition, the structure in which the faston terminal of the ground lead wire is attached to the AC inlet ground terminal has a problem that a dedicated tool is required and the number of work steps increases.
 そこで、上述した問題点に鑑みて、本発明の目的は、電子機器において、安全アースを少なくとも二重の接続としつつ、作業習熟を要せずに、アース接続作業が安定して出来る構造であり、市販のACインレットにも適用できるACインレット用のアース板金、ACインレットの接地構造並びにACインレットの接地方法を提供することにある。 Accordingly, in view of the above-described problems, an object of the present invention is a structure that enables stable ground connection work in an electronic device, without requiring work proficiency, while providing at least a double connection as a safety ground. Another object of the present invention is to provide a grounding sheet metal for AC inlet, a grounding structure for AC inlet, and a grounding method for AC inlet which can be applied to a commercially available AC inlet.
 本発明のACインレット用のアース板金は、ACインレットの接地端子とシャーシとをアース接続するためのACインレット用のアース板金であって、当該アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成されているとともに、前記接合片には前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片を前記接地端子の孔に挿入し嵌合させて接合させることを特徴とする。 The grounding sheet metal for AC inlet according to the present invention is a grounding sheet metal for AC inlet for grounding the grounding terminal of the AC inlet and the chassis, and is inserted into the hole of the grounding terminal at one end side of the grounding sheet metal. The joining piece is formed with a step or constriction for fitting with the ground terminal, and the joining piece is inserted into the hole of the ground terminal and joined. It is characterized by making it.
 本発明によれば、前記接合片を前記接地端子の孔に挿入し嵌合させて接合させることで、安全アースが嵌合及び接合の二重の接続となる。また、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には、前記接地端子と嵌合させるための段差又は括れが形成されている構成によって、作業習熟を要せずに、工具を用いることなく、二重の接続作業が安定して出来る。つまり、本発明のアース板金は、アース用リード線やファストン端子のいずれとも異なる新規な構造であり、本発明のアース板金の接合片を前記接地端子の孔に挿入し嵌合して接合するだけの簡単な作業で、安全アースが嵌合及び接合の二重の接続となり、作業品質も安定する。 According to the present invention, the safety ground becomes a double connection of fitting and joining by inserting and joining the joining piece into the hole of the ground terminal. Further, a joining piece to be inserted into the hole of the grounding terminal is formed on one end side of the ground metal plate, and the joining piece has a step or constriction for fitting with the grounding terminal. Double connection work can be performed stably without the need for work learning and without the use of tools. That is, the ground sheet metal of the present invention has a novel structure different from either the ground lead wire or the faston terminal, and the ground sheet metal joint piece of the present invention is simply inserted into the hole of the ground terminal and joined. In this simple operation, the safety ground becomes a double connection of fitting and joining, and the work quality is also stable.
 前記アース板金は、金属材料からなる。例えば、鉄、ステンレス、アルミ、真鍮、銅等の導電性金属の板材にプレス加工や板金加工などを施して前記アース板金とする。導電性及び半田付け性を向上させるためには、前記アース板金に、めっき、蒸着、スパッタリング、表面改質処理等、既知の表面処理を施すことが好ましい。前記アース板金をL字形状に折り曲げ加工することで、形状安定性が向上し、板ばねとしても機能する。つまり、前記アース板金の板ばねとしての復元力を利用して前記接地端子との嵌合力を高めることができる。また、前記アース板金は、その金属材料が持つ、外来ノイズ(電気的ノイズ)を抑制するシールド効果を利用して前記電子機器の基板上に実装された電子部品を静電気から保護する機能も併せ持つ。 The earth sheet metal is made of a metal material. For example, the ground metal plate is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press processing or sheet metal processing. In order to improve conductivity and solderability, it is preferable to perform known surface treatments such as plating, vapor deposition, sputtering, and surface modification treatment on the ground metal plate. By bending the ground metal plate into an L shape, the shape stability is improved and the plate also functions as a leaf spring. That is, it is possible to increase the fitting force with the ground terminal by using the restoring force of the ground metal plate as a plate spring. The earth sheet metal also has a function of protecting an electronic component mounted on the substrate of the electronic device from static electricity by utilizing a shielding effect that suppresses external noise (electrical noise) of the metal material.
 前記接合としては、ロウ接、熱圧着、導電接着剤による接着等が挙げられる。前記接合によって、前記アース板金の接合片と前記ACインレットの接地端子とが、電気的に接続されるとともに、機械的に結合される。 Examples of the bonding include brazing, thermocompression bonding, and adhesion using a conductive adhesive. As a result of the joining, the joining piece of the ground metal plate and the ground terminal of the AC inlet are electrically connected and mechanically joined.
 前記段差が前記接合片に形成されている場合には、前記段差位置となる細幅部で嵌合される構成と、前記段差位置を越えた幅広部で嵌合される構成がある。前記括れが前記接合片に形成されている場合には、前記括れ位置にて嵌合される構成となる。前記括れは、例えば前記接合片の両側に切り欠きを形成することで前記括れが形成される。また、例えば前記接合片の両側に段差を形成することで前記括れが形成される。 When the step is formed in the joining piece, there are a configuration in which the step is fitted at a narrow width portion and a configuration in which the step is fitted at a wide portion beyond the step position. When the constriction is formed in the joining piece, the constriction position is used. For example, the constriction is formed by forming notches on both sides of the joining piece. For example, the constriction is formed by forming steps on both sides of the joining piece.
 本発明は、前記接合片には前記接地端子と嵌合させるための括れが形成されているとともに、前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さいことを特徴とする。 In the present invention, the joint piece is formed with a constriction for fitting with the ground terminal, and a head portion is formed on the distal end side of the joint piece. The width of the long hole of the ground terminal is larger than the width of the long hole of the ground terminal and smaller than the width of the long hole of the ground terminal.
 前記接地端子の孔が長孔となっていることで、ACインレットをカスタム仕様としなくて済み、市販のACインレットが適用できる。本発明によれば、前記接地端子の長孔の短手方向にて前記接合を嵌合させるとともに、前記接合片の頭部を抜け止めとすることができ、そのうえで、接合させる構成となる。よって、安全アースを嵌合と抜け止めと接合の三重の接続とすることができる。 Since the hole of the ground terminal is a long hole, the AC inlet does not have to be a custom specification, and a commercially available AC inlet can be applied. According to the present invention, the joint can be fitted in the short direction of the long hole of the ground terminal, and the head of the joint piece can be prevented from coming off, and then joined. Therefore, the safety ground can be a triple connection of fitting, retaining and joining.
 本発明は、前記接合片が形成されている一端側が、前記シャーシ側から延設されたときに前記接地端子と交差する方向でL字形状に折り曲げ加工されていることを特徴とする。 The present invention is characterized in that one end side where the joining piece is formed is bent into an L shape in a direction intersecting with the ground terminal when extending from the chassis side.
 本発明によれば、前記接地端子から電子機器側へのアースの引き回しが、コンパクトで無駄がない引き回しとなる。 According to the present invention, the routing of the ground from the ground terminal to the electronic device side is a compact and wasteful routing.
 本発明は、前記接合片が形成されている一端側が前記シャーシ側から延設されたときに前記アース板金の他端側が前記シャーシと重なる方向でL字形状に折り曲げ加工されており、かつ、前記アース板金の他端側には前記シャーシとネジ止めするための貫通穴が形成されていることを特徴とする。 In the present invention, when the one end side on which the joining piece is formed is extended from the chassis side, the other end side of the ground sheet metal is bent into an L shape in a direction overlapping the chassis, and A through hole for screwing to the chassis is formed on the other end side of the ground metal plate.
 本発明によれば、既存の電子機器の安全アースを二重の接続とすることや三重の接続とすることが容易に出来る。 According to the present invention, it is possible to easily make a safety ground of an existing electronic device a double connection or a triple connection.
 本発明のACインレットの接地構造は、ACインレットの接地端子とシャーシとがアース接続されるACインレットの接地構造であって、所定形状のアース板金が用いられ、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には前記接合片を前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片が前記接地端子の孔に挿入され嵌合されて接合されていることを特徴とする。 An AC inlet grounding structure according to the present invention is an AC inlet grounding structure in which a grounding terminal of an AC inlet and a chassis are grounded. A grounding metal plate having a predetermined shape is used, and one end side of the grounding metal plate is connected to the grounding metal. A joining piece to be inserted into the hole of the ground terminal is formed, and the joining piece is formed with a step or a constriction for fitting the joining piece with the ground terminal, and the joining piece is formed in the hole of the ground terminal. It is inserted, fitted and joined.
 本発明によれば、前記接合片が前記接地端子の孔に挿入され嵌合されて接合されていることで、安全アースが嵌合及び接合の二重の接続となる。また、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には、前記接地端子と嵌合させるための段差又は括れが形成されている構成によって、作業習熟を要せずに、工具を用いることなく、二重の接続作業が安定して出来る構造となる。つまり、本発明によれば、アース用リード線とファストン端子のいずれも使用しておらず、前記接合片を前記接地端子の孔に挿入し嵌合して接合するだけの簡単な作業で済み、作業品質も安定する。 According to the present invention, since the joining piece is inserted into the hole of the ground terminal and fitted and joined, the safety ground becomes a double connection of fitting and joining. Further, a joining piece to be inserted into the hole of the grounding terminal is formed on one end side of the ground metal plate, and the joining piece has a step or constriction for fitting with the grounding terminal. The structure is such that double connection work can be stably performed without using work learning and without using a tool. In other words, according to the present invention, neither a ground lead wire nor a faston terminal is used, and the joining piece is inserted into the hole of the ground terminal and is simply fitted and joined. Work quality is also stable.
 前記接合としては、ロウ接、熱圧着、導電接着剤による接着等が挙げられる。前記接合によって、前記アース板金の接合片と前記ACインレットの接地端子とが、電気的に接続されるとともに、機械的に結合される。 Examples of the bonding include brazing, thermocompression bonding, and adhesion using a conductive adhesive. As a result of the joining, the joining piece of the ground metal plate and the ground terminal of the AC inlet are electrically connected and mechanically joined.
 前記段差が前記接合片に形成されている場合には、前記段差位置となる細幅部で嵌合される構成と、前記段差位置を越えた幅広部で嵌合される構成がある。前記括れが前記接合片に形成されている場合には、前記括れ位置にて嵌合される構成となる。前記括れは、例えば前記接合片の両側に切り欠きを形成することで前記括れが形成される。また、例えば前記接合片の両側に段差を形成することで前記括れが形成される。 When the step is formed in the joining piece, there are a configuration in which the step is fitted at a narrow width portion and a configuration in which the step is fitted at a wide portion beyond the step position. When the constriction is formed in the joining piece, the constriction position is used. For example, the constriction is formed by forming notches on both sides of the joining piece. For example, the constriction is formed by forming steps on both sides of the joining piece.
 本発明は、前記接合片には前記接合片を嵌合させるための括れが形成されているとともに、前記接合がロウ接であり、前記接合片が前記接地端子の孔に挿入され前記括れ位置にて嵌合されてロウ接されていることを特徴とする。 According to the present invention, the joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into a hole of the ground terminal and is placed in the constricted position. It is characterized by being fitted and brazed.
 本発明によれば、前記括れ位置にて嵌合されていることで、前記接合片が前記接地端子の孔に固定された箇所に溶融合金が行き渡り、ロウ接されて強固な結合となる。前記ロウ接としては、半田付け、ロウ付けが挙げられ、いずれの場合も前記アース板金及び前記接地端子の融点よりも低い融点を有する合金を溶かして接合する。 According to the present invention, by being fitted at the constricted position, the molten alloy spreads over the place where the joining piece is fixed to the hole of the ground terminal, and is soldered to form a strong bond. Examples of the brazing include soldering and brazing. In either case, an alloy having a melting point lower than that of the ground metal plate and the ground terminal is melted and joined.
 前記接地端子の孔形状は、丸形状、長丸形状、楕円形状、三角形状、四角形状、角丸四角形状、台形状、五角形状、六角形状、八角形状、スリット形状、その他任意の形状とすることが可能である。例えば、前記接地端子の孔が丸孔の場合は、前記接合片の先端側に形成されている頭部の幅寸法を、前記接合片の括れ部の幅寸法よりも大きく、かつ、前記接地端子の丸孔の内径寸法よりも小さくする。そして、前記接合片の根元部の幅寸法を前記接地端子の丸孔の内径寸法と同じか若干大きくして、前記接合片の根元部と前記接地端子の丸孔とを嵌合する。 The hole shape of the ground terminal is round, oval, elliptical, triangular, quadrangular, rounded square, trapezoid, pentagon, hexagon, octagon, slit, or any other shape. It is possible. For example, when the hole of the ground terminal is a round hole, the width dimension of the head formed on the tip side of the joint piece is larger than the width dimension of the constricted portion of the joint piece, and the ground terminal Smaller than the inner diameter of the round hole. And the width dimension of the base part of the said joining piece is made the same or slightly larger than the internal diameter dimension of the round hole of the said grounding terminal, and the base part of the said joining piece and the round hole of the said grounding terminal are fitted.
 本発明は、前記接地端子の孔が長孔となっているとともに、前記接合片が前記アース板金の一端側の幅方向に突出形成されており、前記接合片が前記接地端子の長孔の短手方向にて嵌合されていることを特徴とする。 According to the present invention, the hole of the ground terminal is a long hole, the joining piece is formed to protrude in the width direction on one end side of the ground metal plate, and the joining piece is short of the long hole of the ground terminal. It is fitted in the hand direction.
 本発明によれば、前記接地端子の孔が長孔となっていることで、ACインレットをカスタム仕様としなくて済み、市販のACインレットが適用できる。また、前記接合片が前記アース板金の一端側の幅方向に突出形成され、前記接地端子の長孔の短手方向にて、前記接合片の括れ部が嵌合されていることで、前記接合片の根元部を前記接地端子の長孔の長手方向の幅寸法よりも大きく設定するなど、より安定な嵌合状態とすることが容易となる。例えば、前記接合片の根元部と頭部とで前記接地端子を挟み込んで固定することが可能となる。ここで、前記長孔としては、長丸形状、楕円形状、角丸四角形状、台形状、スリット形状が挙げられる。 According to the present invention, since the hole of the ground terminal is a long hole, the AC inlet does not have to be a custom specification, and a commercially available AC inlet can be applied. Further, the joining piece is formed so as to protrude in the width direction on one end side of the ground metal plate, and the constricted portion of the joining piece is fitted in the short direction of the long hole of the ground terminal, so that the joining is performed. It becomes easy to achieve a more stable fitting state, for example, by setting the base portion of the piece larger than the width dimension in the longitudinal direction of the long hole of the ground terminal. For example, the ground terminal can be sandwiched and fixed between the root portion and the head portion of the joining piece. Here, examples of the long hole include a long round shape, an elliptical shape, a rounded square shape, a trapezoidal shape, and a slit shape.
 本発明は、前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さいことを特徴とする。 In the present invention, a head is formed on the distal end side of the joining piece, and the width dimension of the head is larger than the width dimension in the short direction of the long hole of the ground terminal and the ground terminal It is characterized by being smaller than the width dimension in the longitudinal direction of the long hole.
 本発明によれば、前記接地端子の長孔の短手方向にて前記接合が嵌合されているとともに、前記接合片の頭部が抜け止めとなり、さらに、接合されている構成となる。よって、安全アースが嵌合と抜け止めと接合の三重の接続となる。 According to the present invention, the joint is fitted in the short direction of the long hole of the ground terminal, the head of the joint piece is prevented from coming off, and the joint is further joined. Therefore, the safety ground is a triple connection of fitting, retaining and joining.
 本発明は、前記シャーシ側から延設された前記アース板金の一端側が前記接地端子と交差するようにL字形状に折り曲げ加工されているとともに、前記接合が半田付けであることを特徴とする。 The present invention is characterized in that one end side of the ground sheet metal extending from the chassis side is bent into an L shape so as to intersect the ground terminal, and the joining is soldering.
 本発明によれば、前記シャーシ側から延設された前記アース板金の一端側が前記接地端子と交差するようにL字形状に折り曲げ加工されていることで、前記接地端子から電子機器側へのアースの引き回しが、コンパクトで無駄のない構造となる。また、前記接合が半田付けであることで、作業容易となる。 According to the present invention, since one end side of the ground metal plate extending from the chassis side is bent into an L shape so as to intersect the ground terminal, grounding from the ground terminal to the electronic device side is achieved. The routing is compact and lean. Moreover, work becomes easy because the said joining is soldering.
 本発明では、前記アース板金と前記シャーシとを一体加工することが可能である。前記アース板金を前記シャーシと一体加工することで、部品点数が削減でき、さらに省スペースとなる。 In the present invention, the ground sheet metal and the chassis can be integrally processed. By processing the earth sheet metal integrally with the chassis, the number of parts can be reduced and the space can be saved.
 本発明では、前記アース板金と前記シャーシとを別々の構成部材として、組み合わせて連結固定する構成とすることができる。本発明によれば、既存のシャーシをそのまま適用することができ、汎用性が高くなる。前記アース板金と前記シャーシとは、ネジ止め、溶接、嵌合及びロウ接、その他既知の連結固定方法によって、電気的に接続されるとともに、機械的に結合される。 In the present invention, the ground sheet metal and the chassis can be combined and connected and fixed as separate constituent members. According to the present invention, an existing chassis can be applied as it is, and versatility is enhanced. The ground metal plate and the chassis are electrically connected and mechanically coupled by screwing, welding, fitting and brazing, and other known coupling and fixing methods.
 本発明は、前記アース板金の他端側が、前記シャーシと重なるようにL字形状に折り曲げ加工されているとともに前記シャーシとネジ止めするための貫通穴が形成されており、前記アース板金の他端側と前記シャーシとがネジ止めされていることを特徴とする。 In the present invention, the other end side of the ground sheet metal is bent into an L shape so as to overlap the chassis, and a through hole for screwing to the chassis is formed. The side and the chassis are screwed together.
 本発明によれば、アース用リード線やファストン端子を使用せずに、前記アース板金を用いる構成によって、既存の電子機器の安全アースを二重の接続とすることや三重の接続とすることが容易に出来る。 According to the present invention, a safety ground of an existing electronic device can be made a double connection or a triple connection by using the ground metal plate without using a ground lead wire or a faston terminal. Easy to do.
 本発明のACインレットの接地方法は、ACインレットの接地端子とシャーシとをアース接続するACインレットの接地方法であって、所定形状のアース板金が用いられ、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には前記接合片を前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片を前記接地端子の孔に挿入し嵌合し接合することを特徴とする。 An AC inlet grounding method according to the present invention is a grounding method of an AC inlet for grounding an AC inlet grounding terminal and a chassis, and a ground metal plate having a predetermined shape is used, and the grounding metal plate is connected to one end side of the ground metal plate. A joining piece to be inserted into the hole of the terminal is formed, and a step or constriction is formed on the joining piece for fitting the joining piece with the ground terminal, and the joining piece is inserted into the hole of the ground terminal. And fitting and joining.
 本発明によれば、前記接合片を前記接地端子の孔に挿入し嵌合し接合することで、安全アースが嵌合及び接合の二重の接続となる。また、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には前記接合片を前記接地端子と嵌合させるための段差又は括れが形成されているので、作業習熟を要せずに、工具を用いることなく、二重の接続とする作業が安定して出来る。つまり、本発明によれば、アース用リード線とファストン端子のいずれも使用することなく、前記接合片を前記接地端子の孔に挿入し嵌合して接合するだけの簡単な作業で済み、作業品質も安定する。 According to the present invention, the safety ground is a double connection of fitting and joining by inserting and fitting and joining the joining piece into the hole of the ground terminal. In addition, a joining piece to be inserted into the hole of the ground terminal is formed on one end side of the ground metal plate, and a step or constriction for fitting the joining piece with the ground terminal is formed on the joining piece. As a result, it is possible to stably perform a double connection without using any skill and without using tools. That is, according to the present invention, without using either a grounding lead wire or a faston terminal, the joining piece can be simply inserted into the hole of the grounding terminal, fitted, and joined. Quality is stable.
 前記接合片には前記接合片を嵌合させるための括れが形成されているとともに、前記接合がロウ接であり、前記接合片を前記接地端子の孔に挿入し前記括れ位置にて嵌合してロウ接することを特徴とする。 The joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into the hole of the ground terminal and fitted at the constricted position. It is characterized by being in contact with soldering.
 本発明によれば、前記括れ位置にて嵌合することで、前記接合片が前記接地端子の孔に固定された箇所に溶融合金を流し込み易くし、ロウ接することで強固な結合とする。 According to the present invention, by fitting at the constricted position, it is easy to pour the molten alloy into a place where the joining piece is fixed to the hole of the ground terminal, and a strong bond is achieved by brazing.
 本発明は、前記接地端子の孔が長孔となっており、前記アース板金の一端側の幅方向に突出形成された前記接合片を前記接地端子の長孔に挿入し、前記接合片を回動して、前記長孔の短手方向にて前記接合片の括れ位置にて嵌合することを特徴とする。 According to the present invention, the hole of the ground terminal is a long hole, and the joining piece formed to protrude in the width direction on one end side of the ground metal plate is inserted into the elongated hole of the ground terminal, and the joining piece is rotated. It moves, It fits in the constriction position of the said joining piece in the transversal direction of the said long hole, It is characterized by the above-mentioned.
 本発明によれば、前記アース板金の一端側の幅方向に突出形成された前記接合片を前記接地端子の長孔に挿入し、前記接合片を回動させるだけの単純な動作で、前記接地端子の長孔の短手方向にて前記接合片の括れ位置で嵌合することができる。 According to the present invention, the grounding plate is simply operated by simply inserting the joining piece projecting in the width direction on one end side of the ground metal plate into the long hole of the grounding terminal and rotating the joining piece. The joint piece can be fitted at the constricted position in the short direction of the long hole of the terminal.
 本発明は、前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さく設定され、前記接合片の頭部を前記接地端子の長孔に挿入し、前記接合片の括れ位置にて回動することを特徴とする。 In the present invention, a head is formed on the distal end side of the joining piece, and the width dimension of the head is larger than the width dimension in the short direction of the long hole of the ground terminal and the ground terminal It is set smaller than the width dimension of the long hole in the longitudinal direction, the head of the joint piece is inserted into the long hole of the ground terminal, and the joint piece rotates at the constricted position of the joint piece.
 本発明によれば、前記接合片の頭部と根元部とで前記接地端子を挟み込むようにして固定するので、前記接合片の頭部が抜け止めとなり、さらに、接合することで、安全アースが嵌合と抜け止めと接合の三重の接続となる。 According to the present invention, since the ground terminal is sandwiched and fixed between the head portion and the root portion of the joint piece, the head portion of the joint piece is prevented from coming off, and further, a safety ground is obtained by joining. This is a triple connection of fitting, retaining and joining.
 本発明は、前記アース板金の一端側がL字形状に折り曲げ加工されており、前記接合片を前記接地端子の長孔に挿入し、前記接合片と前記接地端子とが交差するように、前記接合片の括れ位置にて嵌合するまで回動することを特徴とする。 In the present invention, one end side of the ground sheet metal is bent into an L shape, the joining piece is inserted into a long hole of the ground terminal, and the joining piece and the grounding terminal intersect with each other. It rotates until it fits in the constricted position of a piece, It is characterized by the above-mentioned.
 本発明によれば、前記接合片を前記接地端子の長孔に挿入し、前記接合片と前記接地端子とが交差するように、前記接合片の括れ位置にて嵌合するまで回動することで、両者の嵌合力を十分なものとすることが容易である。そして、前記接地端子から電子機器側へのアースの引き回しが、コンパクトで無駄のないアース配線形態となる。 According to the present invention, the joining piece is inserted into the long hole of the grounding terminal, and is rotated until the joining piece and the grounding terminal intersect with each other at the constricted position of the joining piece. Thus, it is easy to make the fitting force between the two sufficient. The grounding from the ground terminal to the electronic device is a compact and wasteful ground wiring configuration.
 前記接地端子の長孔の短手方向にて前記接合片の括れ部を嵌合するために前記接合片を回動させる回動角度としては、45度以上135度以下が好ましい。前記回動角度が45度未満の場合や135度を超える場合には、嵌合力が弱くなってしまう。前記接合片と前記接地端子との交差角度としては、70度以上110度以内が好ましく、80度以上100度以内がより好ましい。前記交差角度を略90度とすれば、嵌合力が最大となり、特に好ましい。 The rotation angle for rotating the joining piece to fit the constricted portion of the joining piece in the short direction of the long hole of the ground terminal is preferably 45 degrees or more and 135 degrees or less. When the rotation angle is less than 45 degrees or exceeds 135 degrees, the fitting force becomes weak. The intersection angle between the joining piece and the ground terminal is preferably 70 degrees or more and 110 degrees or less, and more preferably 80 degrees or more and 100 degrees or less. When the crossing angle is approximately 90 degrees, the fitting force is maximized, which is particularly preferable.
 本発明は、前記アース板金の他端側がL字形状に折り曲げ加工されているとともに前記シャーシとネジ止めするための貫通穴が形成されており、前記接合片を括れ位置にて嵌合してから、前記アース板金の他端側と前記シャーシとを重ねてネジ止めすることを特徴とする。 In the present invention, the other end side of the ground metal plate is bent into an L shape and a through hole for screwing to the chassis is formed, and the joining piece is fitted in the constricted position. The other end side of the ground metal plate and the chassis are overlapped and screwed.
 本発明によれば、アース用リード線やファストン端子を使用せずに、前記アース板金を用いることによって、既存の電子機器の安全アースを二重の接続とすることや三重の接続とすることが容易に出来る。 According to the present invention, by using the ground sheet metal without using a ground lead wire or a faston terminal, it is possible to make a safety ground of an existing electronic device a double connection or a triple connection. Easy to do.
 本発明は、前記接合が半田付けであり、前記接合片を括れ位置にて嵌合し、前記アース板金の他端側と前記シャーシとをネジ止めしてから、前記括れ位置にて半田付けすることが好ましい。本発明によれば、半田付けであるから接合作業が比較的容易となり、前記ネジ止め後に、半田付けするから半田付けの際に外力が加わる虞がなく、安定して高い品質の接合となる。 According to the present invention, the joining is soldering, the joining piece is fitted at a constricted position, the other end side of the ground metal plate and the chassis are screwed, and then soldered at the constricted position. It is preferable. According to the present invention, since the soldering is performed, the joining operation becomes relatively easy, and after the screwing, the soldering is performed, so that there is no possibility that an external force is applied at the time of soldering, and stable and high quality joining is achieved.
 本発明のアース板金は、アース用リード線やファストン端子のいずれとも異なる新規な構造であり、本発明のアース板金の接合片を前記接地端子の孔に挿入し嵌合して接合するだけの簡単な作業で、安全アースが嵌合及び接合の二重の接続となり、作業品質も安定する。 The ground sheet metal of the present invention has a novel structure different from either the ground lead wire or the faston terminal, and it is easy to insert the ground sheet metal joint piece of the present invention into the hole of the ground terminal and join them together. In a simple operation, the safety ground becomes a double connection of fitting and joining, and the work quality is also stable.
 本発明のACインレットの接地構造によれば、前記接合片が前記接地端子の孔に挿入され嵌合されて接合されていることで、安全アースが嵌合及び接合の二重の接続となる。本発明によれば、アース用リード線とファストン端子のいずれも使用しておらず、前記接合片を前記接地端子の孔に挿入し嵌合して接合するだけの簡単な作業で済み、作業品質も安定する。本発明によれば、前記接合片の括れ位置にて嵌合されていることで、前記接合片が前記接地端子の孔に固定された箇所に溶融合金が行き渡り、ロウ接されて強固な結合となる。本発明によれば、市販のACインレットが適用できる。 According to the AC inlet grounding structure of the present invention, the joining piece is inserted into the hole of the grounding terminal and fitted and joined, so that the safety ground becomes a double connection of fitting and joining. According to the present invention, neither a grounding lead wire nor a faston terminal is used, and the joining piece is inserted into the hole of the grounding terminal and is simply fitted and joined. Is also stable. According to the present invention, since the joint piece is fitted at the constricted position of the joining piece, the molten alloy spreads over the place where the joining piece is fixed to the hole of the grounding terminal, and is joined by brazing. Become. According to the present invention, a commercially available AC inlet can be applied.
 本発明のACインレットの接地方法によれば、前記アース板金の一端側の幅方向に突出形成された前記接合片を前記接地端子の長孔に挿入し、前記接合片を回動させるだけの単純な動作で、前記接地端子の長孔の短手方向にて前記接合片の括れ位置で嵌合することができる。そして、前記接合片の頭部と根元部とで前記接地端子を挟み込むようにして固定することで、前記接合片の頭部が抜け止めとなり、さらに、接合することで、安全アースが嵌合と抜け止めと接合の三重の接続となる。そして、前記接合片を前記接地端子の長孔に挿入し、前記接合片と前記接地端子とが交差するように、前記接合片の括れ位置にて嵌合するまで回動することで、両者の嵌合力を十分なものとすることが容易である。そして、前記接地端子から電子機器側へのアースの引き回しが、コンパクトで無駄のないアース配線形態となり、前記アース板金の他端側と前記シャーシとをネジ止めしてから、前記括れ位置にて半田付けすることで、半田付けの際に外力が加わる虞がなく、安定して高い品質の接合となる。 According to the AC inlet grounding method of the present invention, the joining piece formed to protrude in the width direction on one end side of the ground metal plate is simply inserted into the long hole of the grounding terminal, and the joining piece is simply rotated. With a simple operation, the joint piece can be fitted at the constricted position in the short direction of the long hole of the ground terminal. Then, by fixing the grounding terminal so as to be sandwiched between the head portion and the root portion of the joining piece, the head portion of the joining piece is prevented from coming off, and further, by joining, a safety ground is fitted. This is a triple connection between the stopper and the junction. Then, the joint piece is inserted into the long hole of the ground terminal, and rotated until the joint piece and the ground terminal intersect so that the joint piece is fitted at the constricted position of the joint piece. It is easy to make the fitting force sufficient. Then, the grounding from the grounding terminal to the electronic device side becomes a compact and wasteful grounding wiring form, the other end side of the grounding sheet metal and the chassis are screwed, and then soldered at the constricted position. By attaching, there is no fear that an external force is applied during soldering, and stable and high quality bonding is achieved.
本発明の第1の実施形態のACインレットの接地構造を示す斜視図である。It is a perspective view which shows the earthing | grounding structure of AC inlet of the 1st Embodiment of this invention. 上記第1の実施形態に係るACインレット用のアース板金を示す正面図である。It is a front view which shows the earth sheet metal for AC inlets concerning the said 1st Embodiment. 上記第1の実施形態に係るACインレット用のアース板金を示す背面図である。It is a rear view which shows the earth sheet metal for AC inlets concerning the said 1st Embodiment. 上記第1の実施形態に係るACインレット用のアース板金を示す側面図である。It is a side view which shows the earth sheet metal for AC inlets concerning the said 1st Embodiment. 上記第1の実施形態に係るACインレット用のアース板金を示す平面図である。It is a top view which shows the earth sheet metal for AC inlets concerning the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を示す側面図である。It is a side view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を示す側面図である。It is a side view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment. 上記第1の実施形態のACインレットの接地構造の組み付け手順を模式的に示す図であり、(a)は側面図であり、(b)は正面図である。It is a figure which shows typically the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment, (a) is a side view, (b) is a front view. 上記第1の実施形態のACインレットの接地構造の組み付け手順を模式的に示す図であり、(a)は側面図であり、(b)は正面図である。It is a figure which shows typically the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment, (a) is a side view, (b) is a front view. 上記第1の実施形態のACインレットの接地構造の組み付け手順を模式的に示す図であり、(a)は側面図であり、(b)は正面図である。It is a figure which shows typically the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment, (a) is a side view, (b) is a front view. 上記第1の実施形態のACインレットの接地構造の組み付け手順を模式的に示す図であり、(a)は側面図であり、(b)は正面図である。It is a figure which shows typically the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 1st Embodiment, (a) is a side view, (b) is a front view. 本発明の第2の実施形態のACインレットの接地構造を示す斜視図である。It is a perspective view which shows the earthing | grounding structure of AC inlet of the 2nd Embodiment of this invention. 上記第2の実施形態に係るアース板金を示す正面図である。It is a front view which shows the earth sheet metal which concerns on the said 2nd Embodiment. 上記第2の実施形態に係るアース板金を示す背面図である。It is a rear view which shows the earth sheet metal which concerns on the said 2nd Embodiment. 上記第2の実施形態に係るアース板金を示す側面図である。It is a side view which shows the earth sheet metal which concerns on the said 2nd Embodiment. 上記第2の実施形態に係るアース板金を示す平面図である。It is a top view which shows the earth sheet metal which concerns on the said 2nd Embodiment. 上記第2の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 2nd Embodiment. 上記第2の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 2nd Embodiment. 上記第2の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 2nd Embodiment. 本発明の第3の実施形態のACインレットの接地構造を示す斜視図である。It is a perspective view which shows the earthing | grounding structure of AC inlet of the 3rd Embodiment of this invention. 上記第3の実施形態に係るアース板金を示す正面図である。It is a front view which shows the earth sheet metal which concerns on the said 3rd Embodiment. 上記第3の実施形態に係るアース板金を示す背面図である。It is a rear view which shows the earth sheet metal which concerns on the said 3rd Embodiment. 上記第3の実施形態に係るアース板金を示す側面図である。It is a side view which shows the earth sheet metal which concerns on the said 3rd Embodiment. 上記第3の実施形態に係るアース板金を示す平面図である。It is a top view which shows the earth sheet metal which concerns on the said 3rd Embodiment. 上記第3の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 3rd Embodiment. 上記第3の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 3rd Embodiment. 上記第3の実施形態のACインレットの接地構造の組み付け手順を示す平面図である。It is a top view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 3rd Embodiment. 上記第3の実施形態のACインレットの接地構造の組み付け手順を示す背面図である。It is a rear view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 3rd Embodiment. 上記第3の実施形態のACインレットの接地構造の組み付け手順を示す背面図である。It is a rear view which shows the assembly | attachment procedure of the earthing | grounding structure of AC inlet of the said 3rd Embodiment. 本発明の第4の実施形態のACインレットの接地構造を示す斜視図である。It is a perspective view which shows the earthing | grounding structure of AC inlet of the 4th Embodiment of this invention. 上記第4の実施形態のACインレットの接地構造を示す平面図である。It is a top view which shows the earthing | grounding structure of AC inlet of the said 4th Embodiment. 上記第3の実施形態に係るアース板金の他の例を示す正面図である。It is a front view which shows the other example of the earth sheet metal which concerns on the said 3rd Embodiment. 上記第3の実施形態に係るアース板金の他の例を示す背面図である。It is a rear view which shows the other example of the earth sheet metal which concerns on the said 3rd Embodiment. 従来のACインレットの接地構造を示す斜視図である。It is a perspective view which shows the earthing | grounding structure of the conventional AC inlet. 既知のシャーシの側面側を模式的に示す図である。It is a figure which shows typically the side surface side of a known chassis. シャーシとアース用リード線との従来の接続構造を示す図である。It is a figure which shows the conventional connection structure of a chassis and the lead wire for earth | ground. ACインレットの接地端子を示す斜視図である。It is a perspective view which shows the earthing terminal of AC inlet. ACインレットの接地端子とアース用リード線との従来の接続構造を示す図である。It is a figure which shows the conventional connection structure of the earthing terminal of AC inlet, and the lead wire for earthing. ACインレットの接地端子とアース用リード線との従来の接続構造を示す図である。It is a figure which shows the conventional connection structure of the earthing terminal of AC inlet, and the lead wire for earthing. ACインレットの接地端子とアース用リード線との従来の接続構造の他の例を示す図である。It is a figure which shows the other example of the conventional connection structure of the earthing terminal of AC inlet, and the earth lead wire. 上記第1の実施形態に係るアース板金の他の例を示す斜視図である。It is a perspective view which shows the other example of the earth sheet metal which concerns on the said 1st Embodiment.
 以下、本発明を実施するための具体的な形態について図面を用いて説明する。 Hereinafter, specific modes for carrying out the present invention will be described with reference to the drawings.
(第1の実施形態)
 図1は、本発明を適用した第1の実施形態のACインレットの接地構造を示す斜視図である。
 本実施形態のACインレットの接地構造1は、電子機器に適用される。電子機器は、その筐体の一部となるシャーシ100にACインレット200が取付けられて、接地端子203とシャーシ100とが所定のアース板金10Aによってアース接続されている(図1)。アース接続するためにアース板金10A及びシャーシ100はそれぞれ導電性を有している。
(First embodiment)
FIG. 1 is a perspective view showing a grounding structure of an AC inlet according to a first embodiment to which the present invention is applied.
The AC inlet grounding structure 1 of this embodiment is applied to an electronic device. In the electronic apparatus, an AC inlet 200 is attached to a chassis 100 which is a part of the casing, and the ground terminal 203 and the chassis 100 are grounded by a predetermined ground metal plate 10A (FIG. 1). In order to connect to the ground, the ground metal plate 10A and the chassis 100 have conductivity.
 前記アース板金10Aは、既知の金属材料からなる。例えば、鉄、ステンレス、アルミ、真鍮、銅等の導電性金属の板材にプレス加工やアース板金加工などを施してアース板金10Aとする。導電性及び半田付け性を向上させるために、アース板金10Aには、めっき、蒸着、スパッタリング、表面改質処理等、既知の表面処理が施されているが、半田付け性のよい金属材料であれば前記表面処理がなくても支障ない。前記アース板金10Aは、L字形状に折り曲げ加工されており(図1等)、これによって、形状安定性が向上し、板ばねとしても機能する。前記アース板金10Aは、その金属材料が持つ、外来ノイズ(電気的ノイズ)を抑制するシールド効果を利用して前記電子機器の基板91上に実装された電子部品を静電気から保護する機能も併せ持つ。同様にシャーシ100は、既知の金属材料からなる。例えば、鉄、ステンレス、アルミ、真鍮、銅等の導電性金属の板材にプレス加工やアース板金加工などを施してシャーシ100とする。導電性等を向上させるために、シャーシ100には、めっきや表面改質処理等、既知の表面処理が施されているが、前記表面処理がなくても特には支障ない。 The ground metal plate 10A is made of a known metal material. For example, a ground metal plate 10A is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press working or ground metal plate processing. In order to improve conductivity and solderability, the ground metal plate 10A is subjected to known surface treatments such as plating, vapor deposition, sputtering, surface modification treatment, etc., but any metal material with good solderability may be used. If the surface treatment is not required, there is no problem. The ground metal plate 10A is bent into an L shape (FIG. 1 and the like), thereby improving the shape stability and functioning as a leaf spring. The ground metal plate 10A also has a function of protecting an electronic component mounted on the substrate 91 of the electronic device from static electricity by using a shielding effect that suppresses external noise (electrical noise) of the metal material. Similarly, the chassis 100 is made of a known metal material. For example, the chassis 100 is formed by subjecting a conductive metal plate material such as iron, stainless steel, aluminum, brass, or copper to press processing or ground sheet metal processing. In order to improve the conductivity and the like, the chassis 100 is subjected to a known surface treatment such as plating or a surface modification treatment, but there is no particular problem even if the surface treatment is not performed.
 前記シャーシ100の背面側(又は正面側)には、ACインレット200を取付けるための略四角形状の取付け穴101が形成されており、シャーシ100の側面側にはM4ねじ用の雌ねじ孔102が形成されており(図9)、シャーシ100の下側には所定の電源回路を構成する回路基板91が配されている(図1)。ACインレット200は、市販品であり、本体左右の係止部211,211を閉じた状態で本体201をシャーシ取付け穴101から挿入し、本体左右の係止部211,211を開いてシャーシ100に嵌合固定される。ACインレット200は、AC電源端子202,204がそれぞれ回路基板91の取付け孔に取付けられ嵌合固定され半田付けされて所定の電源回路と接続される(図1)。 A substantially square mounting hole 101 for mounting the AC inlet 200 is formed on the rear side (or front side) of the chassis 100, and a female screw hole 102 for M4 screw is formed on the side surface side of the chassis 100. The circuit board 91 that constitutes a predetermined power circuit is disposed on the lower side of the chassis 100 (FIG. 1). The AC inlet 200 is a commercially available product, and the main body 201 is inserted from the chassis mounting hole 101 with the left and right engaging portions 211 and 211 closed, and the left and right engaging portions 211 and 211 are opened to the chassis 100. The fitting is fixed. In the AC inlet 200, AC power terminals 202 and 204 are attached to the mounting holes of the circuit board 91, fixed, soldered, and connected to a predetermined power circuit (FIG. 1).
 図40に示すように、市販のACインレット200の接地端子203は、いわゆるラグ板形状で、本体201から突き出ており、その中央に楕円形状の長孔213が開いている。市販の接地端子203のサイズは、幅3.5mmで長さ7mm程度となっており、長孔213のサイズは、幅2mmで長さ4mm程度となっている。 As shown in FIG. 40, the ground terminal 203 of the commercially available AC inlet 200 has a so-called lug plate shape and protrudes from the main body 201, and an elliptical long hole 213 is opened at the center thereof. The commercially available ground terminal 203 has a width of 3.5 mm and a length of about 7 mm, and the long hole 213 has a width of 2 mm and a length of about 4 mm.
 前記アース接続を安全アースの接続とするために、図1に示す構成例では、ACインレット200の接地端子203は、所定形状のアース板金10Aによってシャーシ100とアース接続されている。図2-5は、本実施形態のアース板金10Aを示す図である。図2はアース板金10Aを示す正面図であり、図3はその背面図であり、図4はその側面図であり、図5はその平面図である。 In the configuration example shown in FIG. 1, the ground terminal 203 of the AC inlet 200 is grounded to the chassis 100 by a ground metal plate 10 </ b> A having a predetermined shape so that the ground connection is a safety ground connection. FIG. 2-5 is a diagram showing the ground metal plate 10A of the present embodiment. 2 is a front view showing the ground metal plate 10A, FIG. 3 is a rear view thereof, FIG. 4 is a side view thereof, and FIG. 5 is a plan view thereof.
 本実施形態のアース板金10Aは、その板厚が0.2mm~2.0mm程度の板材を打ち抜いてL字形状に折り曲げ加工したものである(図2-5)。アース板金10Aは、本体11が一端側で約90度の角度で折り曲げられて一端部13となり、本体11が他端側で上記と同じ向きに約90度の角度で折り曲げられて他端部12となっている(図2-5)。アース板金10Aの一端部13の先端付近にはその幅方向に接合片16が突出形成されている(図2-3)。接合片16は、接地端子203の長孔213に挿入させるために形成されており、ここでは、アース板金10Aの他端部12から離れる方向に形成されている。接合片16は腕形状を呈しており、腕形状の接合片16の中ほど位置の両側には切り欠き15がそれぞれ形成され、括れ15,15となっている(図2-3)。図2,3に示す括れ部15は、凹んだ箇所の形状が台形状となっている。括れ部15の凹んだ箇所の形状としては、台形状の他に、半円形状、三角形状、四角形状、五角形状等が挙げられる。括れ部15は、接合片16を接地端子203の長孔213の短手方向にて嵌合させるために形成されている。接合片16の先端側には頭部14が形成されており、上記嵌合後に接合片16が接地端子203から抜けないようにするために形成されている。 The ground metal plate 10A of the present embodiment is obtained by punching a plate material having a thickness of about 0.2 mm to 2.0 mm and bending it into an L shape (FIG. 2-5). In the ground metal plate 10A, the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above. (Fig. 2-5). Near the tip of the one end 13 of the ground metal plate 10A, a joining piece 16 is formed to project in the width direction (FIG. 2-3). The joining piece 16 is formed so as to be inserted into the elongated hole 213 of the ground terminal 203, and here, is formed in a direction away from the other end portion 12 of the ground metal plate 10 </ b> A. The joint piece 16 has an arm shape, and notches 15 are formed on both sides of the middle of the arm-shaped joint piece 16 to form constrictions 15 and 15 (FIG. 2-3). The constricted portion 15 shown in FIGS. 2 and 3 has a trapezoidal shape at the recessed portion. Examples of the shape of the recessed portion of the constricted portion 15 include a trapezoidal shape, a semicircular shape, a triangular shape, a quadrangular shape, and a pentagonal shape. The constricted portion 15 is formed to fit the joining piece 16 in the short direction of the long hole 213 of the ground terminal 203. A head portion 14 is formed on the distal end side of the joining piece 16 and is formed so that the joining piece 16 does not come out of the ground terminal 203 after the fitting.
 本実施形態では、既存のシャーシ100を用いており、図38に示すように、シャーシ100の側面側には、M4ねじ用の雌ねじ孔102が形成されている。前記アース板金10Aの他端部12の中央付近には、M4ねじ用の貫通穴19が形成されている(図4)。図5に示すように、アース板金10Aの本体11は、平面視で一端側が手前側となってL字形状に折り曲げられて一端部13となり、平面視で他端側が向う側となってL字形状に折り曲げられて他端部12となっている。アース板金10Aが上記のL字形状となっている理由は、シャーシ100側から延設されたアース板金10Aの一端側が接地端子203と交差するようにするとともに、アース板金10Aの他端側がシャーシ100と重なり合うようにするためである。 In this embodiment, an existing chassis 100 is used, and as shown in FIG. 38, a female screw hole 102 for an M4 screw is formed on the side surface side of the chassis 100. A through hole 19 for an M4 screw is formed near the center of the other end 12 of the ground metal plate 10A (FIG. 4). As shown in FIG. 5, the main body 11 of the ground sheet metal 10 </ b> A is bent into an L shape with one end side in front view and bent into an L shape, and is in an L shape with the other end side facing in plan view. The other end 12 is bent. The reason why the ground metal plate 10A has the above L shape is that one end side of the ground metal plate 10A extending from the chassis 100 side intersects the ground terminal 203, and the other end side of the ground metal plate 10A is the chassis 100. This is because it overlaps with.
 本実施形態のACインレットの接地構造の組み付け手順を、より具体的に、以下に説明する。図6-8は、本実施形態のACインレットの接地構造の組み付け手順を示す平面図である。図9-10は、本実施形態のACインレットの接地構造の組み付け手順を示す側面図である。また、図11-14は、本実施形態のACインレットの接地構造の組み付け手順を模式的に示す図であり、(a)は側面図であり、(b)は正面図である。 The procedure for assembling the AC inlet grounding structure of the present embodiment will be described more specifically below. 6-8 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment. FIG. 9-10 is a side view showing the procedure for assembling the AC inlet grounding structure of the present embodiment. FIGS. 11-14 are diagrams schematically showing a procedure for assembling the AC inlet grounding structure of the present embodiment, in which (a) is a side view and (b) is a front view.
 図6に示すように、アース板金10Aを反転させて、シャーシ100を上から見たときに、アース板金10Aの背面側が上向きとなるようにして、アース板金10Aの接合片16を、符号A1の挿入方向で移動させて、接地端子203の長孔213に挿入する(図7、図9)。ここで、接合片16は、その頭部14の幅寸法W1が、その括れ部15,15の幅寸法W2よりも大きく(W1>W2)、かつ、接地端子203の長孔213の長手方向の幅寸法L1よりも小さく設定される(W1<L1)(図6、図9、図11(a))。 As shown in FIG. 6, when the ground sheet metal 10A is inverted and the chassis 100 is viewed from above, the back side of the ground sheet metal 10A is directed upward, and the joining piece 16 of the ground sheet metal 10A is designated by reference numeral A1. It is moved in the insertion direction and inserted into the elongated hole 213 of the ground terminal 203 (FIGS. 7 and 9). Here, the joining piece 16 has a width dimension W1 of the head portion 14 larger than a width dimension W2 of the constricted portions 15 and 15 (W1> W2), and in the longitudinal direction of the long hole 213 of the ground terminal 203. It is set smaller than the width dimension L1 (W1 <L1) (FIGS. 6, 9, and 11A).
 前記接合片16を接地端子203の長孔213に挿入した後、接合片16の括れ部15が長孔213に架かるようにして、シャーシ100を上から見たときに、アース板金10Aの他端部12が手前側となるように、アース板金10Aを、符号C1の回動方向で回動させる(図7、図9、図12(a))。そして、アース板金10Aを、符号C1の回動方向で約90度回動させて、前記長孔213の短手方向にて接合片16の括れ部15,15と接地端子203の長孔213とを嵌合させ(図8、図13(a)(b))、それとともに、アース板金10Aの他端部12とシャーシ100の側面側とを重ね合わせる(図8、図10)。ここで、接合片16は、その括れ部15,15の幅寸法W2が、接地端子203の長孔213の短手方向の幅寸法L2と同じか僅かに大きく設定される(W2≧L2)(図11(a)、図13(a))。ここで、括れ部15,15の幅寸法W2とは、括れ部15と15との最小間隔である。前記接合片16の括れ部15,15と接地端子203の長孔213とを嵌合させると、嵌合の際、両者のサイズによっては、括れ部15,15や長孔213が僅かに変形することがあるが、その変形の仕方によっても嵌合力の向上が期待できる。この嵌合により直接電気的接続が得られことから、低抵抗での接続が可能となり、安全アースの必須条件となる低抵抗試験を満足することができる。 After the joining piece 16 is inserted into the long hole 213 of the ground terminal 203, the other end of the ground metal plate 10 </ b> A is viewed when the chassis 100 is viewed from above so that the constricted portion 15 of the joining piece 16 extends over the long hole 213. The ground metal plate 10A is rotated in the rotation direction of C1 so that the portion 12 is on the near side (FIGS. 7, 9, and 12A). Then, the ground metal plate 10A is rotated about 90 degrees in the rotation direction of the reference symbol C1, and the constricted portions 15 and 15 of the joining piece 16 and the long hole 213 of the ground terminal 203 in the short direction of the long hole 213 (FIGS. 8, 13 (a) and (b)), and the other end 12 of the ground metal plate 10A and the side surface of the chassis 100 are overlapped with each other (FIGS. 8 and 10). Here, the joint piece 16 is set such that the width dimension W2 of the constricted portions 15 and 15 is equal to or slightly larger than the width dimension L2 in the short direction of the long hole 213 of the ground terminal 203 (W2 ≧ L2) ( FIG. 11 (a), FIG. 13 (a)). Here, the width dimension W <b> 2 of the constricted portions 15 and 15 is the minimum distance between the constricted portions 15 and 15. When the constricted portions 15 and 15 of the joining piece 16 are fitted to the long hole 213 of the ground terminal 203, the constricted portions 15 and 15 and the long hole 213 are slightly deformed depending on the size of both when fitting. However, the improvement of the fitting force can be expected depending on the deformation method. Since direct electrical connection is obtained by this fitting, connection with low resistance is possible, and a low resistance test that is an essential condition for safety grounding can be satisfied.
 前記接合片16の括れ15,15と接地端子203の長孔213とを嵌合させ、その後、スプリングワッシャ付きのM4ねじ500を使用して、シャーシ100とアース板金10Aとが緩まないように締結する(図8、図10)。スプリングワッシャ付きのM4ねじ500で締結する構成は、安全アースの接続といえる。上記構成では、シャーシ100に形成された雌ねじ孔102とアース板金10Aに形成された貫通穴19とに、M4ねじ500を入れてネジ止めする例で説明したが、この構成に限定されるものではなく、雌ねじ孔102を貫通穴として、貫通穴19を雌ねじ孔として両者をネジ止めする構成とすることや、ボルトとナットを用いてシャーシ100とアース板金10Aを締結することが可能である。上記以外にも、シャーシ100とアース板金10Aとが、緩まないように連結固定され電気接続されていればよい。また、所定の安全規格を満たす締結構成となっていればよいことから、M4ねじに限定されるものではない。 The constrictions 15 and 15 of the joint piece 16 and the elongated hole 213 of the ground terminal 203 are fitted, and then, the M100 screw 500 with a spring washer is used to fasten the chassis 100 and the ground metal plate 10A so as not to loosen. (FIGS. 8 and 10). It can be said that the structure fastened with the M4 screw 500 with the spring washer is a safety ground connection. In the above configuration, the example in which the M4 screw 500 is inserted and screwed into the female screw hole 102 formed in the chassis 100 and the through hole 19 formed in the ground metal plate 10A has been described, but the present invention is not limited to this configuration. Instead, the internal thread hole 102 can be used as a through hole, the through hole 19 can be used as an internal thread hole, and both can be screwed together, or the chassis 100 and the ground metal plate 10A can be fastened using bolts and nuts. In addition to the above, the chassis 100 and the ground metal plate 10A need only be connected and fixed and electrically connected so as not to loosen. Moreover, since it should just be the fastening structure which satisfy | fills a predetermined safety standard, it is not limited to an M4 screw.
 そして、前記接合片16の括れ部15,15と接地端子203の長孔213とを嵌合させた後、溶融した半田33を上記嵌合箇所に流し込んで、接合片16と接地端子203とを半田付けする(図14(a)(b))。本実施形態では、接合片16と接地端子203との半田付けは、前記ネジ止め後に行うが、半田付けの際に外力が加わる虞がなければ、前記ネジ止め前に接合片16と接地端子203との半田付けを行う場合もある。 Then, after the constricted portions 15 and 15 of the joining piece 16 and the elongated hole 213 of the ground terminal 203 are fitted, the molten solder 33 is poured into the fitting portion, and the joining piece 16 and the ground terminal 203 are connected. Soldering is performed (FIGS. 14A and 14B). In the present embodiment, soldering between the joining piece 16 and the ground terminal 203 is performed after the screwing. However, if there is no fear that an external force is applied during soldering, the joining piece 16 and the grounding terminal 203 are secured before the screwing. In some cases, soldering is performed.
 本実施形態によれば、アース板金10Aの接合片16を接地端子203の長孔213に挿入し、接合片16を回動させるだけの単純な動作で、接地端子203の長孔213の短手方向にて接合片16の括れ部15,15を嵌合することとなる。そして、接合片16の頭部14が抜け止めとなり、半田付けすることで、安全アースが嵌合と抜け止めと半田付けの三重の接続となる。本実施形態によれば、接地端子203から電子機器側へのアース配線が、コンパクトで無駄のない構造となる。
 また、本実施形態によれば、ACインレット200に電源コードのプラグを抜き差しする際に、アース板金10Aが板ばねとして機能することで、アース端子203とアース板金10Aとの接合部分に加わる応力を逃がすことが可能となる。
 また、上記アース板金10A以外の形状としては、図44に示すように、本体11の中央部から垂直に延びた係止部11Aと、本体11の一端部13から垂直に延びた係止部11Bを設けた形状のアース板金10Fにしてもよい。
 このような形状を採ることにより、組み込みの際、ACインレット200の背面201Aがアース板金10Fの係止部11A、11Bに当接し、ACインレット200の接地端子203とアース板金10Fの頭部14との位置関係が規制される。これにより、アース板金10FとACインレット200の端子202の安全規格上の縁面距離が確保できる。なお、アース板金10Fの係止部11A、11Bは2箇所設けたが、どちらか1箇所だけでもよい。
According to this embodiment, the short side of the long hole 213 of the ground terminal 203 can be obtained by simply inserting the joint piece 16 of the ground metal plate 10A into the long hole 213 of the ground terminal 203 and rotating the joint piece 16. The constricted portions 15 and 15 of the joining piece 16 are fitted in the direction. Then, the head 14 of the joining piece 16 is prevented from coming off and soldered, so that the safety ground becomes a triple connection of fitting, retaining and soldering. According to the present embodiment, the ground wiring from the ground terminal 203 to the electronic device side has a compact and useless structure.
Further, according to the present embodiment, when the plug of the power cord is inserted into and removed from the AC inlet 200, the ground metal plate 10A functions as a plate spring, so that the stress applied to the joint portion between the ground terminal 203 and the ground metal plate 10A is It is possible to escape.
Further, as shapes other than the ground metal plate 10A, as shown in FIG. 44, a locking portion 11A extending vertically from the central portion of the main body 11 and a locking portion 11B extending vertically from the one end portion 13 of the main body 11 are provided. Alternatively, the ground sheet metal 10F may be provided.
By adopting such a shape, the back surface 201A of the AC inlet 200 comes into contact with the engaging portions 11A and 11B of the ground metal plate 10F during assembly, and the ground terminal 203 of the AC inlet 200 and the head 14 of the ground metal plate 10F The positional relationship is regulated. Thereby, the edge surface distance on the safety standard of the earth sheet metal 10F and the terminal 202 of AC inlet 200 is securable. In addition, although the two locking portions 11A and 11B of the ground metal plate 10F are provided, only one of them may be provided.
(第2の実施形態)
 図15は、本発明を適用した第2の実施形態のACインレットの接地構造を示す斜視図である。ここで、同一の符号は同じ機能を表しており、その説明を適宜省略する。第2の実施形態では、第1の実施形態におけるアース板金10Aの腕形状の接合片16の向きが正面側から見て左右反対向きとなっている(図2、図16)。第2の実施形態では、上述のアース接続を安全アースの接続とするために、図15に示す構成例では、ACインレット200の接地端子203は、所定形状のアース板金10B(アース板金10)によってシャーシ100とアース接続されている。図16-19は、本実施形態のアース板金10Bを示す図である。図16はアース板金10Bを示す正面図であり、図17はその背面図であり、図18はその側面図であり、図19はその平面図である。
(Second Embodiment)
FIG. 15 is a perspective view showing a grounding structure of an AC inlet according to the second embodiment to which the present invention is applied. Here, the same reference numerals represent the same functions, and description thereof will be omitted as appropriate. In the second embodiment, the direction of the arm-shaped joining piece 16 of the ground metal plate 10A in the first embodiment is opposite to the left and right when viewed from the front side (FIGS. 2 and 16). In the second embodiment, in order to make the above ground connection a safety ground connection, in the configuration example shown in FIG. 15, the ground terminal 203 of the AC inlet 200 is formed by a ground metal plate 10B (ground metal plate 10) having a predetermined shape. The chassis 100 is grounded. FIG. 16-19 is a view showing the ground metal plate 10B of the present embodiment. 16 is a front view showing the ground metal plate 10B, FIG. 17 is a rear view thereof, FIG. 18 is a side view thereof, and FIG. 19 is a plan view thereof.
 本実施形態のアース板金10Bは、本体11が一端側で約90度の角度で折り曲げられて一端部13となり、本体11が他端側で上記と同じ向きに約90度の角度で折り曲げられて他端部12となっている(図16-19)。前記アース板金10Bの一端部13の先端付近にはその幅方向に接合片16が突出形成されており、ここでは、アース板金10Bの他端部12に近づく方向に形成されている。接合片16は腕形状を呈しており、腕形状の接合片16の中ほどの両側には括れ15,15が形成されている(図16-19)。そして、腕形状の接合片16と向き合うようにしてアース板金10Bの一端部13が延設されて細幅部132となり、接合片16と細幅部132とでスリットが形成されている(図16-17)。接合片16と細幅部132とからなるスリット形状は、接合片16が接地端子203の長孔213に一旦挿入されると、そこから外れ難くするためであり、作業中に誤ってアース板金10Bが落下しないように工夫されている。また、半田付けする際に、接合片16のみならず、細幅部132とも半田付けすることで半田付け強度をさらに高める狙いもある。 In the ground metal plate 10B of the present embodiment, the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above. The other end 12 is formed (FIGS. 16-19). Near the tip of the one end portion 13 of the ground metal plate 10B, a joining piece 16 is formed protruding in the width direction, and here, it is formed in a direction approaching the other end portion 12 of the ground metal plate 10B. The joint piece 16 has an arm shape, and constrictions 15 and 15 are formed on both sides in the middle of the arm-shaped joint piece 16 (FIGS. 16-19). Then, one end 13 of the ground metal plate 10B is extended so as to face the arm-shaped joining piece 16 to form a narrow portion 132, and a slit is formed by the joining piece 16 and the narrow portion 132 (FIG. 16). -17). The slit shape formed of the joining piece 16 and the narrow width portion 132 is to prevent the joining piece 16 from coming off from the slot 213 once inserted into the elongated hole 213 of the ground terminal 203. It is devised so that does not fall. In addition, when soldering, not only the joining piece 16 but also the narrow width portion 132 is soldered to increase the soldering strength.
 本実施形態のACインレットの接地構造の組み付け手順は、上述した第1の実施形態の組み付け手順と同様である。図20-22は、本実施形態のACインレットの接地構造の組み付け手順を示す平面図である。 The assembly procedure of the AC inlet grounding structure of the present embodiment is the same as the assembly procedure of the first embodiment described above. FIG. 20-22 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment.
 図20から図21に示すように、アース板金10Bを反転させて、シャーシ100を上から見たときに、アース板金10Bの背面側が上向きとなるようにして、アース板金10Bの接合片16を符号B1の挿入方向で移動させて、接合片16と細幅部132とからなるスリットに接地端子203の長孔213を通し、次に、符号A2の挿入方向で移動させて、接合片16を接地端子203の長孔213に挿入する(図20、図21)。 As shown in FIGS. 20 to 21, the ground sheet metal 10 </ b> B is inverted so that when the chassis 100 is viewed from above, the back side of the ground sheet metal 10 </ b> B is facing upward, B1 is moved in the insertion direction, and the elongated hole 213 of the ground terminal 203 is passed through the slit formed by the joining piece 16 and the narrow width portion 132, and then moved in the insertion direction of the symbol A2, and the joining piece 16 is grounded. It inserts in the long hole 213 of the terminal 203 (FIG. 20, FIG. 21).
 前記接合片16を接地端子203の長孔213に挿入した後、接合片16の括れ部15が長孔213に係るようにして、シャーシ100を上から見たときに、アース板金10Bの他端部12が手前側となるように、アース板金10Bを、符号C1の回動方向で約90度回動させて、前記長孔213の短手方向にて接合片16の括れ部15,15と長孔213とを嵌合させ(図21、図22)、それとともに、アース板金10Bの他端部12とシャーシ100の側面側とを重ね合わせて、スプリングワッシャ付きのM4ねじ500を使用して、シャーシ100とアース板金10Bとが緩まないように締結する(図22)。 After the joining piece 16 is inserted into the long hole 213 of the ground terminal 203, the other end of the ground metal plate 10 </ b> B is seen when the chassis 100 is viewed from the top so that the constricted portion 15 of the joining piece 16 is related to the long hole 213. The ground metal plate 10B is rotated about 90 degrees in the rotation direction of the reference C1 so that the portion 12 is on the near side, and the constricted portions 15 and 15 of the joining piece 16 in the short direction of the long hole 213 The long hole 213 is fitted (FIGS. 21 and 22), and the other end portion 12 of the ground metal plate 10B and the side surface side of the chassis 100 are overlapped with each other, and an M4 screw 500 with a spring washer is used. The chassis 100 and the ground metal plate 10B are fastened so as not to loosen (FIG. 22).
 そして、前記接合片16の括れ部15,15と接地端子203の長孔213とを嵌合させた後、溶融した半田33を上記嵌合箇所を含んだ箇所に流し込んで、接合片16と接地端子203とを半田付けする(図15)。 Then, after the constricted portions 15 and 15 of the joining piece 16 and the elongated hole 213 of the ground terminal 203 are fitted, the molten solder 33 is poured into a place including the fitting place, and the joining piece 16 and the ground are grounded. The terminal 203 is soldered (FIG. 15).
 本実施形態によれば、アース板金10Bの接合片16を接地端子203の長孔213に挿入し、接合片16を回動させるだけの単純な動作で、接地端子203の長孔213の短手方向にて接合片16の括れ部15、15を嵌合することとなる。そして、接合片16の頭部14が抜け止めとなり、半田付けすることで、安全アースが嵌合と抜け止めと半田付けの三重の接続となる。そして、接合片16と細幅部132とからなるスリット形状は、接合片16が接地端子203の長孔213に一旦挿入されると、そこから外れ難くなり、また、半田付けする際に、接合片16のみならず、細幅部132とも半田付けすることとなるから、半田付け強度をさらに高めることができ、高品質の半田付け作業が安定して容易にできることとなる。 According to the present embodiment, the short side of the long hole 213 of the ground terminal 203 can be obtained simply by inserting the joint piece 16 of the ground metal plate 10B into the long hole 213 of the ground terminal 203 and rotating the joint piece 16. The constricted portions 15 and 15 of the joining piece 16 are fitted in the direction. Then, the head 14 of the joining piece 16 is prevented from coming off and soldered, so that the safety ground becomes a triple connection of fitting, retaining and soldering. The slit shape composed of the joining piece 16 and the narrow width portion 132 is difficult to be detached from the joining piece 16 once it is inserted into the long hole 213 of the ground terminal 203. Since not only the piece 16 but also the narrow portion 132 is soldered, the soldering strength can be further increased, and high-quality soldering work can be stably and easily performed.
(第3の実施形態)
 図23は、本発明を適用した第3の実施形態のACインレットの接地構造を示す斜視図である。ここで、同一の符号は同じ機能を表しており、その説明を適宜省略する。第3の実施形態では、上述のアース接続を安全アースの接続とするために、図23に示す構成例では、ACインレット200の接地端子203は、所定形状のアース板金10Cによってシャーシ100とアース接続されている。図24-27は、本実施形態のアース板金10Cを示す図である。図24はアース板金10Cを示す正面図であり、図25はその背面図であり、図26はその側面図であり、図27はその平面図である。
(Third embodiment)
FIG. 23 is a perspective view showing a grounding structure of an AC inlet according to a third embodiment to which the present invention is applied. Here, the same reference numerals represent the same functions, and description thereof will be omitted as appropriate. In the third embodiment, in order to use the above-described ground connection as a safety ground connection, in the configuration example shown in FIG. 23, the ground terminal 203 of the AC inlet 200 is connected to the chassis 100 by the ground metal plate 10C having a predetermined shape. Has been. 24-27 is a diagram showing the ground metal plate 10C of the present embodiment. 24 is a front view showing the ground metal plate 10C, FIG. 25 is a rear view thereof, FIG. 26 is a side view thereof, and FIG. 27 is a plan view thereof.
 本実施形態のアース板金10Cは、本体11が一端側で約90度の角度で折り曲げられて一端部13となり、本体11が他端側で上記と同じ向きに約90度の角度で折り曲げられて他端部12となっている(図24-27)。前記アース板金10Cの一端部13の先端付近にはその幅方向に接合片16が突出形成されており、ここでは、アース板金10Cの他端部12から離れる方向に形成されている。接合片16は、アース板金10Cの一端部13で囲まれている。これによって、接合片16を保護しつつ、アース板金10Cの耐電流値を高めている。また、接合片16がアース板金10Cの一端部13で囲まれていることによって、ACインレット200の接地端子203が上記囲まれている範囲から外に位置ずれしない効果もある。接合片16は腕形状を呈しており、腕形状の接合片16の中ほどの両側には細幅部17,17(細幅部171,172)が形成されている(図24-27)。接合片16の先端側には頭部141が形成されている。本実施形態では、図24の正面図と図25の背面図とで、頭部141及び細幅部細幅部171,172は上側にずれて形成されている。そして、符号171の個所では括れておらずストレートに根元(符号18)まで繋がっており、符号172の個所では括れが大きくなり、根元(符号18)へと続く段差173となっている(図24-25)。そして、符号171の個所から頭部141へと続く立ち上がりは急峻になっており、符号142の角部は尖って引っ掛かり易い形状となっている。接合片16は、頭部141の角部142付近が鉤爪形状となっており、この鉤爪形状によって、接合片16を接地端子203の長孔213に挿入した後、外れ難くしている。 In the ground metal plate 10C of this embodiment, the main body 11 is bent at an angle of about 90 degrees on one end side to become one end portion 13, and the main body 11 is bent on the other end side at an angle of about 90 degrees in the same direction as described above. The other end 12 is formed (FIGS. 24-27). Near the tip of one end portion 13 of the ground metal plate 10C, a joining piece 16 is formed projecting in the width direction. The joining piece 16 is surrounded by one end 13 of the ground metal plate 10C. Thus, the current resistance value of the ground metal plate 10C is increased while protecting the joining piece 16. Further, since the joining piece 16 is surrounded by the one end portion 13 of the ground metal plate 10C, there is also an effect that the ground terminal 203 of the AC inlet 200 is not displaced outside from the enclosed range. The joining piece 16 has an arm shape, and narrow portions 17 and 17 (narrow portions 171 and 172) are formed on both sides in the middle of the arm-shaped joining piece 16 (FIGS. 24-27). A head 141 is formed on the distal end side of the joining piece 16. In the present embodiment, the head 141 and the narrow portions 171 and 172 are formed so as to be shifted upward in the front view of FIG. 24 and the rear view of FIG. Then, the portion 171 is not constricted and is connected straight to the root (reference 18), and the constriction becomes large at the portion 172, resulting in a step 173 leading to the root (reference 18) (FIG. 24). -25). The rising from the portion indicated by reference numeral 171 to the head portion 141 is steep, and the corner portion indicated by reference numeral 142 is sharp and easily hooked. The joining piece 16 has a claw shape near the corner portion 142 of the head 141, and this claw shape makes it difficult to come off after the joining piece 16 is inserted into the elongated hole 213 of the ground terminal 203.
 図27に示すように、アース板金10Cの本体11は、平面視で一端側が手前側となってL字形状に折り曲げられて一端部13となり、平面視で他端側が向う側となってL字形状に折り曲げられて他端部12となっている。アース板金10Cが上記のL字形状となっている理由は、シャーシ100側から延設されたアース板金10Cの一端側が接地端子203と交差するようにするとともに、アース板金10Cの他端側がシャーシ100と重なり合うようにするためである。 As shown in FIG. 27, the main body 11 of the ground metal plate 10C is bent into an L-shape with one end side in the front view and bent into an L-shaped portion 13 and is formed in an L-shape with the other end side facing in the plan view. The other end 12 is bent. The reason why the ground sheet metal 10C has the L shape is that one end side of the ground sheet metal 10C extending from the chassis 100 side intersects the ground terminal 203 and the other end side of the ground sheet metal 10C is the chassis 100. This is because it overlaps with.
 上記アース板金10C以外の形状としては、例えば、耐電流値やその他必要な品質規格を満たせば、図35-36に示すように、接合片16が、アース板金10Eの一端部13で囲まずに、細幅としたアース板金10Eとしてもよい。 As shapes other than the above-described ground metal plate 10C, for example, if the current resistance value and other necessary quality standards are satisfied, the joining piece 16 is not surrounded by the one end portion 13 of the ground metal plate 10E as shown in FIGS. The ground metal plate 10E having a narrow width may be used.
 本実施形態のACインレットの接地構造の組み付け手順を、より具体的に、以下に説明する。図28-30は、本実施形態のACインレットの接地構造の組み付け手順を示す平面図である。図31-32は、本実施形態のACインレットの接地構造を拡大しその組み付け手順を示す背面図である。 The procedure for assembling the AC inlet grounding structure of the present embodiment will be described more specifically below. 28-30 is a plan view showing the procedure for assembling the AC inlet grounding structure of the present embodiment. FIG. FIGS. 31-32 are rear views showing the procedure for assembling the AC inlet grounding structure in an enlarged manner according to the present embodiment.
 図28に示すように、ACインレット201をシャーシ100に、途中まで組み込んだ状態とし、図31に示すように、アース板金10Cの接合片16の頭部141を接地端子203の長孔213に挿入する。そして、スプリングワッシャ付きのM4ねじ500を使用して、シャーシ100とアース板金10Cとを緩まないように締結する。シャーシ100を上から見たときに、ACインレット200の本体201が、本体左右の係止部211,211のうち、アース板金10Cに近い側がシャーシ100に組み込まれて嵌合されているが、アース板金10Cから離れている側がシャーシ100に組み込まれていない状態となっている(図1及び図28を参照)。上記以外にも、例えば、ACインレット201をシャーシ100に組み込む前段階で、シャーシ100とアース板金10Cとを締結しておいて、ACインレット201をシャーシ100に、途中まで組み込んだ状態とし、図31に示すように、アース板金10Cの接合片16の頭部141を接地端子203の長孔213に挿入するようにしてもよい。ここで、スプリングワッシャ付きのM4ねじ500で締結する構成は、安全アースの接続といえる。なお、M4ねじに限定されるものではない。 As shown in FIG. 28, the AC inlet 201 is partly assembled in the chassis 100, and as shown in FIG. 31, the head 141 of the joining piece 16 of the ground metal plate 10C is inserted into the long hole 213 of the ground terminal 203. To do. Then, the chassis 100 and the ground metal plate 10C are fastened using an M4 screw 500 with a spring washer so as not to loosen. When the chassis 100 is viewed from above, the main body 201 of the AC inlet 200 is fitted and fitted to the chassis 100 on the side close to the ground metal plate 10C among the left and right engaging portions 211 and 211 of the main body. The side away from the sheet metal 10C is not incorporated in the chassis 100 (see FIGS. 1 and 28). In addition to the above, for example, before the AC inlet 201 is incorporated into the chassis 100, the chassis 100 and the ground metal plate 10C are fastened, and the AC inlet 201 is incorporated into the chassis 100 halfway. As shown, the head 141 of the joining piece 16 of the ground metal plate 10 </ b> C may be inserted into the long hole 213 of the ground terminal 203. Here, it can be said that the structure fastened with the M4 screw 500 with the spring washer is a connection of safety ground. In addition, it is not limited to an M4 screw.
 接合片16の頭部141を接地端子203の長孔213に挿入した状態とし、次に、ACインレット200の本体201において、本体左右の係止部211,211のうち、アース板金10Cから離れている側をシャーシ100に組み込んで嵌合させると、本体201が符号D1の方向に移動しつつ、接地端子203が符号D1の方向に移動する(図29)。平面視では、符号D1は時計回りに回動しており、これは、図28に示すようにACインレット200の本体201が傾いた状態が、図29に示すようにACインレット200の本体201がシャーシ100に組み込まれるまでの移動量に相当し、少しの移動量(回動量)である。 The head 141 of the joint piece 16 is inserted into the elongated hole 213 of the ground terminal 203, and then in the main body 201 of the AC inlet 200, the main body 201 left and right of the main body left and right engaging portions 211 and 211 are separated from the ground metal plate 10C. When the existing side is assembled and fitted into the chassis 100, the main body 201 moves in the direction of reference D1, while the ground terminal 203 moves in the direction of reference D1 (FIG. 29). In plan view, reference numeral D1 rotates clockwise. This is because the main body 201 of the AC inlet 200 is tilted as shown in FIG. This corresponds to the amount of movement until it is assembled into the chassis 100, and is a slight amount of movement (rotation amount).
 接地端子203が図29に示す符号D1の方向に移動(回動)する動作を詳しく説明すると、図31に示すように、接地端子203が符号A3の方向に移動し、アース板金10Cの接合片16の段差173を越えて、さらに、接地端子203が符号A3の方向に移動しつつ、符号B2の方向に移動して(図32)、接合片16の根元部18,18と接地端子203の長孔213とが嵌合される(図30、図32)。接合片16は、その根元部18,18の幅寸法W5が、接地端子203の長孔213の短手方向の幅寸法L2と同じか僅かに大きく設定される(W5≧L2)(図31、図32)。ここで、根元部18,18とは、段差の上側171,172のラインを超えて幅広となっている位置の間隔である。前記接合片16の根元部18,18と接地端子203の長孔213とを嵌合させると、嵌合の際、両者のサイズによっては、根元部18,18や長孔213が僅かに変形することがあるが、その変形の仕方によっても嵌合力の向上が期待できる。ここでは、接合片16は、その頭部14の幅寸法W4が、その根元部18,18の幅寸法W5よりも小さく(W4<W5)、かつ、接地端子203の長孔213の短手方向の幅寸法L2よりも小さく設定される(W4<L2)(図31、図32、図25)。そして、接合片16の頭部14の幅寸法W4は、接合片16の細幅部17,17の幅寸法W3よりも大きく設定される(W4>W3)(図31、図32、図25)。 The operation in which the ground terminal 203 moves (rotates) in the direction of reference D1 shown in FIG. 29 will be described in detail. As shown in FIG. 31, the ground terminal 203 moves in the direction of reference A3, and the joined piece of the ground metal plate 10C. The ground terminal 203 is moved in the direction of reference B2 while moving in the direction of reference A3 beyond the step 173 of FIG. 16 (FIG. 32), and the base portions 18 and 18 of the joining piece 16 and the ground terminal 203 are moved. The long hole 213 is fitted (FIGS. 30 and 32). The joint piece 16 is set such that the width dimension W5 of the base portions 18 and 18 is equal to or slightly larger than the width dimension L2 in the short direction of the long hole 213 of the ground terminal 203 (W5 ≧ L2) (FIG. 31, FIG. 31). FIG. 32). Here, the root portions 18 and 18 are intervals between positions that are wide beyond the lines of the upper sides 171 and 172 of the steps. When the base portions 18 and 18 of the joint piece 16 and the elongated hole 213 of the ground terminal 203 are fitted, the root portions 18 and 18 and the elongated hole 213 are slightly deformed depending on the size of both when fitting. However, the improvement of the fitting force can be expected depending on the deformation method. Here, the joint piece 16 has a width dimension W4 of the head portion 14 smaller than a width dimension W5 of the root portions 18 and 18 (W4 <W5), and the short direction of the long hole 213 of the ground terminal 203 Is set smaller than the width dimension L2 (W4 <L2) (FIGS. 31, 32, and 25). And the width dimension W4 of the head 14 of the joining piece 16 is set larger than the width dimension W3 of the narrow width parts 17 and 17 of the joining piece 16 (W4> W3) (FIG. 31, FIG. 32, FIG. 25). .
 前記接合片16は、頭部141の角部142付近が鉤爪形状となっており、この鉤爪形状によって、接合片16が接地端子203の長孔213に挿入されると、引っ掛かって外れ難くなる(図32)。 The joint piece 16 has a claw shape near the corner portion 142 of the head 141. With this claw shape, when the joint piece 16 is inserted into the long hole 213 of the ground terminal 203, it is difficult to be detached ( FIG. 32).
 そして、前記接合片16の根元部18,18と接地端子203の長孔213とを嵌合させた後、溶融した半田33を上記嵌合箇所に流し込んで、接合片16と接地端子203とを半田付けする(図23)。 Then, after fitting the base portions 18 and 18 of the joining piece 16 and the elongated hole 213 of the ground terminal 203, the molten solder 33 is poured into the fitting portion to connect the joining piece 16 and the ground terminal 203. Soldering is performed (FIG. 23).
 本実施形態によれば、ACインレット200をシャーシ100に、途中まで組み込んだ状態としてアース板金10C(又はアース板金10E)の接合片16を接地端子203の孔213に挿入し、ACインレット200をシャーシ100に組み込むだけの単純な動作で、接地端子203の長孔213の短手方向にて接合片16の根元部18,18を嵌合することとなる。そして、接合片16の頭部141がその鉤爪形状の角部142付近で引っ掛かって抜け止めとなり、半田付けすることで、安全アースが嵌合と抜け止めと半田付けの三重の接続となる。本実施形態によれば、接地端子203から電子機器側へのアース配線が、コンパクトで無駄のない構造となる。 According to the present embodiment, the AC inlet 200 is partially assembled into the chassis 100, and the joining piece 16 of the ground metal plate 10C (or the ground metal plate 10E) is inserted into the hole 213 of the ground terminal 203, and the AC inlet 200 is installed in the chassis. The base portions 18 and 18 of the joining piece 16 are fitted in the short direction of the long hole 213 of the ground terminal 203 by a simple operation that is simply incorporated into the ground terminal 203. And the head 141 of the joining piece 16 is hooked in the vicinity of the claw-shaped corner 142 to prevent it from coming off, and by soldering, the safety ground becomes a triple connection of fitting, retaining and soldering. According to the present embodiment, the ground wiring from the ground terminal 203 to the electronic device side has a compact and useless structure.
(第4の実施形態)
 図33は、本発明を適用した第4の実施形態のACインレットの接地構造を示す斜視図である。ここで、同一の符号は同じ機能を表しており、その説明を適宜省略する。第4の実施形態では、第3の実施形態におけるアース板金10C(又はアース板金10E)とシャーシ100とが一体加工されることで、ねじ500によるネジ止めをなくした構造となっている。第4の実施形態では、図33と図34に示す構成例では、ACインレット200の接地端子203は、所定形状のアース板金10Dを備えたシャーシ110とアース接続されている。前記アース板金10Dを備えたシャーシ110とすることで、ねじ500が不要となることから部品点数が削減でき、さらに省スペースとなる。
(Fourth embodiment)
FIG. 33 is a perspective view showing a grounding structure of an AC inlet according to a fourth embodiment to which the present invention is applied. Here, the same reference numerals represent the same functions, and description thereof will be omitted as appropriate. In the fourth embodiment, the ground metal plate 10C (or the ground metal plate 10E) in the third embodiment and the chassis 100 are integrally processed, so that screwing by the screw 500 is eliminated. In the fourth embodiment, in the configuration example shown in FIGS. 33 and 34, the ground terminal 203 of the AC inlet 200 is grounded to the chassis 110 including the ground metal plate 10D having a predetermined shape. By using the chassis 110 provided with the ground metal plate 10D, the screw 500 is not necessary, so that the number of parts can be reduced and further space saving is achieved.
 上述した第1の実施形態と第2の実施形態において、ACインレット200の接地端子203の孔形状は、図11-13等に示すように、幅寸法L1が幅寸法L2よりも大きく設定されていれば、長孔213に限定されず、接合片16の形状寸法設定により、適宜対応させることが可能である。また、上述した第3の実施形態と第4の実施形態において、ACインレット200の接地端子203の孔形状は、長孔213に限定されず、丸孔、三角孔、四角孔、五角孔、六角孔、その他任意の形状とすることが可能である。 In the first embodiment and the second embodiment described above, the hole shape of the ground terminal 203 of the AC inlet 200 is set such that the width dimension L1 is larger than the width dimension L2, as shown in FIGS. As long as the shape is not limited to the long hole 213, the shape can be appropriately set by setting the shape and size of the joining piece 16. Further, in the third embodiment and the fourth embodiment described above, the hole shape of the ground terminal 203 of the AC inlet 200 is not limited to the long hole 213, but is a round hole, a triangular hole, a square hole, a pentagonal hole, a hexagonal hole. It can be a hole or any other shape.
 以上、本発明は、上述した実施の形態に限定されるものではない。例えば、上述した第1の実施形態から第4の実施形態においては、前記接合を半田付け33であるとして説明したが、前記接合としては、半田付けに限定されず、ロウ付け、熱圧着、導電接着剤による接着とすることが可能である。前記接合によって、前記アース板金10A、10B、10C、10D又は10Eの接合片16と、前記ACインレット200の接地端子203とが、電気的に接続されるとともに、機械的に結合される。また例えば、上述した第1の実施形態から第3の実施形態において、アース板金10A、10B、10C又は10Eの形状が、2箇所のL状折り曲げを有するものとして説明したが、これら前記アース板金の折り曲げについては、2箇所のL状折り曲げに限定されるものではなく、1箇所のL状折り曲げでも、複数箇所の折り曲げを有するものであってもよい。このように、本発明は、その趣旨を逸脱しない範囲で適宜変更が可能であることはいうまでもない。
 また、アース板金10Fの係止部11A、11Bについては、第2ないし第4の実施形態においても適用可能であることは言うまでもない。
As described above, the present invention is not limited to the embodiment described above. For example, in the first to fourth embodiments described above, the joining is described as soldering 33, but the joining is not limited to soldering, but brazing, thermocompression bonding, and electrical conduction. Adhesion with an adhesive is possible. By the joining, the joining piece 16 of the ground metal plate 10A, 10B, 10C, 10D or 10E and the ground terminal 203 of the AC inlet 200 are electrically connected and mechanically joined. Further, for example, in the first to third embodiments described above, the earth sheet metal 10A, 10B, 10C or 10E has been described as having two L-shaped bends. The bending is not limited to two L-shaped bendings, but may be one L-shaped bending or a plurality of bendings. Thus, it goes without saying that the present invention can be modified as appropriate without departing from the spirit of the present invention.
Needless to say, the locking portions 11A and 11B of the ground metal plate 10F are also applicable to the second to fourth embodiments.
 1           本発明のACインレットの接地構造、
 10A、10B,10C、10D、10E、10F 本発明に係るアース板金、
 11          アース板金本体、
 14、141      接合片の頭部、
 15          括れ(括れ部、切り欠き)、
 16          接合片、
 173         段差、
 33          半田付け(はんだ、ロウ接、接合)
 100         シャーシ、
 200         ACインレット
1 AC inlet grounding structure of the present invention,
10A, 10B, 10C, 10D, 10E, 10F Earth sheet metal according to the present invention,
11 Earth sheet metal body,
14, 141 head of the joint piece,
15 Constriction (constriction part, notch),
16 joint pieces,
173 steps,
33 Soldering (solder, brazing, joining)
100 chassis,
200 AC inlet

Claims (17)

  1.  ACインレットの接地端子とシャーシとをアース接続するためのACインレット用のアース板金であって、当該アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成されているとともに、前記接合片には前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片を前記接地端子の孔に挿入し嵌合させて接合させることを特徴とするACインレット用のアース板金。 A grounding sheet metal for AC inlet for grounding the grounding terminal of the AC inlet and the chassis, and a joining piece to be inserted into the hole of the grounding terminal is formed on one end side of the grounding sheet, The joint piece is formed with a step or constriction for fitting with the ground terminal, and the joint piece is inserted into the hole of the ground terminal and fitted to be joined. sheet metal.
  2.  前記接合片には前記接地端子と嵌合させるための括れが形成されているとともに、前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さいことを特徴とする請求項1記載のACインレット用のアース板金。 The joint piece is formed with a constriction for fitting with the ground terminal, and a head portion is formed on the distal end side of the joint piece. 2. The earth sheet metal for an AC inlet according to claim 1, wherein the width of the long hole is larger than the width of the long hole in the short direction and smaller than the width of the long hole of the ground terminal in the long direction.
  3.  前記接合片が形成されている一端側が、前記シャーシ側から延設されたときに前記接地端子と交差する方向でL字形状に折り曲げ加工されていることを特徴とする請求項1または2記載のACインレット用のアース板金。 The one end side where the said joining piece is formed is bent by the L-shape in the direction which cross | intersects the said grounding terminal when it extends from the said chassis side, The Claim 1 or 2 characterized by the above-mentioned. Earth sheet metal for AC inlet.
  4.  前記接合片が形成されている一端側が前記シャーシ側から延設されたときに前記アース板金の他端側が前記シャーシと重なる方向でL字形状に折り曲げ加工されており、かつ、前記アース板金の他端側には前記シャーシとネジ止めするための貫通穴が形成されていることを特徴とする請求項1から3のいずれか一項記載のACインレット用のアース板金。 When one end side where the joining piece is formed is extended from the chassis side, the other end side of the ground metal plate is bent into an L shape in a direction overlapping the chassis, and other than the ground metal plate 4. The grounding sheet metal for an AC inlet according to claim 1, wherein a through hole for screwing to the chassis is formed on an end side. 5.
  5.  ACインレットの接地端子とシャーシとがアース接続されるACインレットの接地構造であって、所定形状のアース板金が用いられ、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には前記接合片を前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片が前記接地端子の孔に挿入され嵌合されて接合されていることを特徴とするACインレットの接地構造。 A grounding structure of an AC inlet in which a ground terminal of an AC inlet and a chassis are grounded, a ground metal plate having a predetermined shape is used, and a joining piece to be inserted into a hole of the ground terminal is provided on one end side of the ground metal plate. The joint piece is formed with a step or a constriction for fitting the joint piece with the ground terminal, and the joint piece is inserted into the hole of the ground terminal and joined to be joined. An AC inlet grounding structure characterized by the above.
  6.  前記接合片には前記接合片を嵌合させるための括れが形成されているとともに、前記接合がロウ接であり、前記接合片が前記接地端子の孔に挿入され前記括れ位置にて嵌合されてロウ接されていることを特徴とする請求項5記載のACインレットの接地構造。 The joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into the hole of the ground terminal and is fitted at the constricted position. The AC inlet grounding structure according to claim 5, wherein the AC inlet is grounded.
  7.  前記接地端子の孔が長孔となっているとともに、前記接合片が前記アース板金の一端側の幅方向に突出形成されており、前記接合片が前記接地端子の長孔の短手方向にて嵌合されていることを特徴とする請求項5または6記載のACインレットの接地構造。 The hole of the ground terminal is a long hole, and the joining piece is formed to protrude in the width direction on one end side of the ground metal plate, and the joining piece is in the short direction of the long hole of the ground terminal. 7. The AC inlet grounding structure according to claim 5, wherein the AC inlet is grounded.
  8.  前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さいことを特徴とする請求項7記載のACインレットの接地構造。 A head is formed on the distal end side of the joining piece, the width of the head is larger than the width of the long hole of the ground terminal in the short direction, and the length of the long hole of the ground terminal. The AC inlet grounding structure according to claim 7, wherein the grounding structure is smaller than a width dimension in a longitudinal direction.
  9.  前記シャーシ側から延設された前記アース板金の一端側が前記接地端子と交差する方向でL字形状に折り曲げ加工されているとともに、前記接合が半田付けであることを特徴とする請求項5から8のいずれか一項記載のACインレットの接地構造。 9. The ground plate extended from the chassis side is bent into an L shape in a direction crossing the ground terminal, and the joining is soldering. An AC inlet grounding structure according to any one of the preceding claims.
  10.  前記アース板金の他端側が前記シャーシと重なる方向でL字形状に折り曲げ加工されているとともに前記シャーシとネジ止めするための貫通穴が形成されており、前記アース板金の他端側と前記シャーシとがネジ止めされていることを特徴とする請求項5から9のいずれか一項記載のACインレットの接地構造。 The other end side of the ground metal plate is bent into an L shape in a direction overlapping the chassis, and a through hole for screwing to the chassis is formed, and the other end side of the ground metal plate and the chassis The AC inlet grounding structure according to any one of claims 5 to 9, characterized in that is screwed.
  11.  ACインレットの接地端子とシャーシとをアース接続するACインレットの接地方法であって、所定形状のアース板金が用いられ、前記アース板金の一端側には前記接地端子の孔に挿入させる接合片が形成され、前記接合片には前記接合片を前記接地端子と嵌合させるための段差又は括れが形成されており、前記接合片を前記接地端子の孔に挿入し嵌合し接合することを特徴とするACインレットの接地方法。 An AC inlet grounding method for grounding an AC inlet grounding terminal and a chassis, wherein a grounding metal plate having a predetermined shape is used, and a joining piece to be inserted into a hole of the grounding terminal is formed on one end side of the grounding metal plate. The joining piece has a step or constriction for fitting the joining piece with the ground terminal, and the joining piece is inserted into the hole of the ground terminal to be joined and joined. AC inlet grounding method.
  12.  前記接合片には前記接合片を嵌合させるための括れが形成されているとともに、前記接合がロウ接であり、前記接合片を前記接地端子の孔に挿入し前記括れ位置にて嵌合してロウ接することを特徴とする請求項11記載のACインレットの接地方法。 The joint piece is formed with a constriction for fitting the joint piece, and the joint is brazed, and the joint piece is inserted into the hole of the ground terminal and fitted at the constricted position. 12. The method for grounding an AC inlet according to claim 11, wherein the contact is brazed.
  13.  前記接地端子の孔が長孔となっており、前記アース板金の一端側の幅方向に突出形成された前記接合片を前記接地端子の長孔に挿入し、前記接合片を回動して、前記長孔の短手方向にて前記接合片の括れ位置にて嵌合することを特徴とする請求項12記載のACインレットの接地方法。 The hole of the ground terminal is a long hole, the joint piece formed to protrude in the width direction on one end side of the ground metal plate is inserted into the long hole of the ground terminal, the joint piece is rotated, The AC inlet grounding method according to claim 12, wherein fitting is performed at a constricted position of the joining piece in a short direction of the long hole.
  14.  前記接合片の先端側には頭部が形成されており、この頭部の幅寸法が、前記接地端子の長孔の短手方向の幅寸法よりも大きく、かつ、前記接地端子の長孔の長手方向の幅寸法よりも小さく設定され、前記接合片の頭部を前記接地端子の長孔に挿入し、前記接合片の括れ位置にて回動することを特徴とする請求項13記載のACインレットの接地方法。 A head is formed on the distal end side of the joining piece, the width of the head is larger than the width of the long hole of the ground terminal in the short direction, and the length of the long hole of the ground terminal. 14. The AC according to claim 13, wherein the width is set to be smaller than a width dimension in a longitudinal direction, the head of the joint piece is inserted into a long hole of the ground terminal, and the joint piece is rotated at a constricted position of the joint piece. How to ground the inlet.
  15.  前記アース板金の一端側がL字形状に折り曲げ加工されており、前記接合片を前記接地端子の長孔に挿入し、前記接合片と前記接地端子とが交差するように、前記接合片の括れ位置にて嵌合するまで回動することを特徴とする請求項13または14記載のACインレットの接地方法。 One end side of the ground metal plate is bent into an L shape, the joint piece is inserted into a long hole of the ground terminal, and the constriction position of the joint piece is such that the joint piece and the ground terminal intersect each other. The method for grounding an AC inlet according to claim 13, wherein the AC inlet is rotated until it is fitted.
  16.  前記アース板金の他端側がL字形状に折り曲げ加工されているとともに前記シャーシとネジ止めするための貫通穴が形成されており、前記接合片を括れ位置にて嵌合してから、前記アース板金の他端側と前記シャーシとを重ねてネジ止めすることを特徴とする請求項11から15のいずれか一項記載のACインレットの接地方法。 The other end side of the ground metal plate is bent into an L shape, and a through hole for screwing to the chassis is formed. After the joining piece is fitted in a constricted position, the ground metal plate is The method for grounding an AC inlet according to any one of claims 11 to 15, wherein the other end side and the chassis are overlapped and screwed together.
  17.  前記接合が半田付けであり、前記接合片を括れ位置にて嵌合し、前記アース板金の他端側と前記シャーシとをネジ止めしてから、前記括れ位置にて半田付けすることを特徴とする請求項16記載のACインレットの接地方法。 The joining is soldering, the joining piece is fitted in a constricted position, the other end side of the ground metal plate and the chassis are screwed, and then soldered in the constricted position. The method for grounding an AC inlet according to claim 16.
PCT/JP2013/072745 2012-08-29 2013-08-26 Ground sheet metal for ac inlet, grounding structure of ac inlet and grounding method for ac inlet WO2014034610A1 (en)

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