WO2014029256A1 - Refractive concentrating flat plate solar thermal collector - Google Patents
Refractive concentrating flat plate solar thermal collector Download PDFInfo
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- WO2014029256A1 WO2014029256A1 PCT/CN2013/080247 CN2013080247W WO2014029256A1 WO 2014029256 A1 WO2014029256 A1 WO 2014029256A1 CN 2013080247 W CN2013080247 W CN 2013080247W WO 2014029256 A1 WO2014029256 A1 WO 2014029256A1
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- WIPO (PCT)
- Prior art keywords
- focal
- concentrating
- heat
- fresnel
- plate solar
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S23/00—Arrangements for concentrating solar-rays for solar heat collectors
- F24S23/30—Arrangements for concentrating solar-rays for solar heat collectors with lenses
- F24S23/31—Arrangements for concentrating solar-rays for solar heat collectors with lenses having discontinuous faces, e.g. Fresnel lenses
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24S—SOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
- F24S10/00—Solar heat collectors using working fluids
- F24S10/40—Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors
- F24S10/45—Solar heat collectors using working fluids in absorbing elements surrounded by transparent enclosures, e.g. evacuated solar collectors the enclosure being cylindrical
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A20/00—Water conservation; Efficient water supply; Efficient water use
- Y02A20/124—Water desalination
- Y02A20/138—Water desalination using renewable energy
- Y02A20/142—Solar thermal; Photovoltaics
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/20—Solar thermal
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/40—Solar thermal energy, e.g. solar towers
- Y02E10/44—Heat exchange systems
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/20—Climate change mitigation technologies for sector-wide applications using renewable energy
Definitions
- the invention relates to a refracting concentrating plate solar collector, belonging to the middle and high temperature application fields of solar energy, concentrating sunlight to increase its energy flow density, generating high temperature on the focal line, and passing the existing vacuum heat collecting tube.
- the heat is efficiently collected, exchanged and exported to provide a green high-temperature heat source for living and industrial fields such as heating, air conditioning, textile, printing and dyeing, paper making, rubber, seawater desalination, and sewage purification. Background technique
- Reflective concentrating equipment can obtain high temperature above 300 °C, can be used in more than 95% of industrial fields, and can be used for solar thermal power generation. Therefore, it has been applied very early.
- the reflective concentrator is a "front focus" type optical convergence system, and its focus or focal line is between the device and the light source (the focus is at the front end of the concentrator), so that the collector needs to be “hanged”.
- Make set The structural difficulty of the heat exchanger is increased, and the heat collector is inconvenient to keep warm. Therefore, the cost and volume of the reflective concentrator are difficult to maintain, and the cost performance is not high. For a long time, its application has only stayed in large-scale demonstration projects of various governments, and the use of small areas is not worth the loss.
- Fresnel lens is a light and thin flat lens lens, which belongs to the field of microstructured optical film technology. According to the type of focal spot, it can be divided into two types: point focus and line focus, but they all belong to the "back focus" type concentrator.
- point focus and line focus it can be divided into two types: point focus and line focus, but they all belong to the "back focus” type concentrator.
- the advantage is that the focus or focal line is behind the light source and the lens, which gives the collector
- the implementation of the setup and insulation measures is very convenient.
- the object of the present invention is to provide an efficient, durable, economical and convenient flat-type refractive concentrating plate solar collector for solar high-temperature applications based on the technology of a giant Fresnel line concentrating lens for high temperature and high energy flow.
- the new energy of density is provided to the subsequent living facilities and industrial equipment, so that solar energy can be effectively applied.
- the refracting concentrating plate solar collector of the present invention is composed of a concentrator, a heat collector, a heat exchanger and an outer frame.
- the concentrator is a giant Fresnel line focal concentrating lens sheet, single The area of the sheet is in square meters, and there are a plurality of independent optical converging units.
- Each optical converging unit is composed of a plurality of "microprism elements", which can converge the parallel light on a focal line and are separated by a plurality of independent optical beams.
- the unit forms a plurality of such high-temperature focal lines; a solar vacuum tube is installed on each focal line, and the excellent thermodynamic characteristics of the "high absorption ratio, low emission ratio" of the internal coating and the good thermal insulation effect of the vacuum layer are utilized.
- the heat on the high-temperature coke line is efficiently collected; the heat collected by the solar vacuum tube is transferred to the water or other type of heat-conducting fluid through the heat-conducting aluminum wing and the "U"-shaped metal tube heat exchanger attached to the inner wall;
- the liquid is exported to various types of heat equipment to achieve the purpose of converting low-temperature, low-energy solar energy into a high-temperature heat source.
- the high energy flow density generated by the wire is introduced into the traditional "high absorption ratio, low emission ratio, good thermal insulation characteristics” glass vacuum tube, and then energy
- the "U”-type metal tube heat exchanger that withstands high temperature and high pressure derives all the heat; it has formed an unprecedented “high temperature, high efficiency, pressure, non-explosive, easy to clean” characteristics.
- Figure 4 to Figure 10 is a cross-sectional view of the solar vacuum tube
- Figure 4 is the thermal conductive aluminum wing 10 and "U""Sectional view of the metal tube 12; in the figure, parallel light (sunlight) 1, line focal Fresnel lens 2, transparent outer tube 7, vacuum chamber 8, coated inner tube 9, thermally conductive aluminum wing 10, converging light (refracted light) 11.
- the solar vacuum tube can be placed behind the line focal length lens 2, collecting heat energy on its focal line, sunlight 1 is not obscured before convergence, and the sunlight 1 on the same width as the Fresnel condenser lens is aggregated into a "narrow focal zone" and all projected onto the absorption surface of the coated inner tube 9 of the solar vacuum tube.
- Fig. 6 is an optical path diagram of the incident ray R1 perpendicularly incident along the center position Q1 of the solar vacuum tube and pointing to the center 01, as can be seen from Fig.
- R1 is perpendicular to the tangent q1 at point Q1. It is known by geometric optics that R1 has only a very small amount of reflection at point Q1, and no refraction occurs. Almost all light can be projected through the transparent outer tube 7 into the coating. On the absorbing surface of the tube 9, this incident ray has the highest projection efficiency perpendicular to the tangent line q1.
- Fig. 7 is an optical path diagram of the incident light ray R2 incident on the outer wall of the solar vacuum tube (not pointing to the center 02) along the center position of the solar vacuum tube slightly offset from the left side Q2 of the central axis.
- the tangent q2 at the points R2 and Q2 The perpendicular line (normal) P2 has an angle of intersection ⁇ 2, which is known by geometric optics.
- ⁇ 2 is the angle of incidence, and R2 will produce a certain amount at point Q2.
- the light incident on the outer wall of the solar vacuum tube at a position other than the point Q3 will also be totally reflected and cannot enter the absorption surface of the inner tube 9 of the solar vacuum tube coating.
- Figure 9 is a light path diagram of the uniform projection of sunlight onto the solar vacuum tube.
- Figure 10 is an equivalent optical path diagram of a portion of the sunlight projected onto the solar vacuum tube and effective to enter the absorption surface of the inner tube 9 of the solar vacuum tube coating.
- the outer diameter of the solar vacuum tube is D
- the solar vacuum tube has a low heat collecting efficiency (the national standard is set at 45%) .
- each of the refracted rays 11 is perpendicular to and perpendicular to the tangent q on the outer surface of the solar vacuum tube.
- the device of the present invention is extremely efficient in obtaining solar heat from a solar vacuum tube.
- the vacuum heat collecting tube is provided with a flexible aluminum foil 9 with elasticity, the inner wall of the heat conducting aluminum wing 9 is covered with a "U" type metal tube 12 with a through hole, and the heat conducting liquid is only from the "U” type.
- the metal tube 12 flows through, the glass bulb is not pressurized, all the pressure is carried by the "U” type metal tube 12, and the "U” type metal tube 12 is a small diameter tube, which has a great pressure bearing capacity, for example, ⁇
- the copper management theory of 8 ⁇ 1 is 225 kg/cm 2 , so this device is suitable as a high-temperature heater such as thermal power generation.
- No squib Generally, there are three reasons for the solar tube squib, one of which: mechanical impact, such as hail and other hard objects; second: thermal shock, such as sudden exposure to cold water after being exposed to a long time Cold, causing a high temperature difference between the inner tube and the outer tube, thereby causing a stress difference and bursting the tube; third: the residual water in the tube is expanded and expanded after being frozen.
- the solar vacuum tube of the present invention Since the solar vacuum tube of the present invention is placed in a box, the upper part is covered and protected by a Fresnel lens, and the mechanical hard object usually encountered does not damage the glass bulb, so that the tube can be effectively avoided.
- the inner tube 9 and the "U" type metal tube 12 are also separated by a layer of heat conductive aluminum wings 10, if the solar vacuum tube is exposed to a long time and is in the "U" type metal tube 12 After passing through the cold water, due to the thermal buffering of the thermally conductive aluminum wing 10 Use, so that the heat transfer rate has a hysteresis (the thinner the aluminum wing, the greater the hysteresis), so that the inner tube 9 of the coating is not subjected to chilling, thus alleviating the tube caused by the temperature difference stress;
- third, in winter, due to the coating There is no water in the inner tube 9, and only a small amount of heat transfer oil is introduced into the "U" type metal tube 12, so that the tube will not
- the conventional solar vacuum tube water heater has a large arc-shaped tube surface due to its sunny surface, and the thermal efficiency will be greatly affected by the dust pollution for a long time. If it is used in a large area, it is difficult to mechanize and clean, and the refracting concentrating flat solar energy of the present invention is The collector is a continuous plane due to the sunny side, which facilitates the use of mechanical cleaning such as automatic brushing to maintain an efficient photothermal conversion rate.
- the refracting concentrating plate solar collector of the present invention combines Fresnel focal length lens, glass vacuum tube and "U" type metal tube heat exchanger organically, so that the overall performance is large.
- the scope of application has been greatly expanded, and the application of solar energy will be popularized. Solar energy is expected to become the main source of energy for human beings; this will save energy, reduce carbon emissions, reduce the content of PM2.5 in the air, and optimize humans.
- the living environment, the continuation of human energy needs and the improvement of people’s quality of life are extremely important.
- Figure 1 is a front elevational view of a refracting concentrating plate solar collector
- Figure 2 is a plan view of Figure 1;
- Figure 3 is a side view of Figure 2;
- Figure 3 is a side view of Figure 2;
- Figure 4 is a cross-sectional enlarged view of the solar vacuum tube and its internal parts
- Figure 5 is a condensing optical path diagram of the present invention.
- Figure 6 is a schematic view showing the vertical incidence of the light beam from the axis of the solar vacuum tube
- Figure 7 is a schematic view showing the vertical incidence of the light beam from the left side of the solar vacuum tube axis
- Figure 8 is a schematic illustration of the vertical incidence of the beam from the critical point on the left side of the axis of the solar vacuum tube
- Figure 9 is a schematic diagram of the optical path of the natural vacuuming of the solar vacuum tube (in the absence of light collection);
- Figure 10 is an equivalent optical path diagram of Figure 9.
- Figure 11 is an assembled view of a thermally conductive aluminum wing and a "U" shaped metal tube.
- Figure 12 is a cross-sectional view taken along line A-A of Figure 11;
- Figure 13 is a cross-sectional view of the tensioned aluminum frame.
- Figure 14 is a partial enlarged view of Figure 1.
- Figure 15 is a cross-sectional view of an aluminum alloy heat collecting groove.
- the structural principle of the present invention is shown in FIG.
- the refracting concentrating plate solar collector of the present invention is composed of two upper and lower components, wherein the Fresnel wire focal concentrating lens sheet 2, the tensioned aluminum frame 3, the tensioning rivet 4, and the outer frame upper portion 5 constitute an upper assembly.
- the upper component is also called optical convergence component; the lower part of the outer frame 6, the solar vacuum tube (including the vacuum tube outer bulb 7, the vacuum chamber of the vacuum tube 8, the vacuum tube inner bulb 9, the vacuum tube coating layer 20), the heat conductive aluminum wing 10, "U” Metal tube 12, upper outer box 13, heat-resistant rubber sleeve 14, connecting metal tube 15, insulation material 16, lower outer box 17, solar vacuum tube rear bracket 18, solar vacuum tube tail protection sleeve 19, aluminum alloy heat collection
- the groove 21 and the solar vacuum tube front bracket 22 constitute a lower assembly, and the lower assembly is also called a high temperature heat collecting assembly; the upper and lower components are integrated by welding (spot welding) or riveting.
- the tensioning aluminum frame 3 plays a key role. effect.
- the tensioned aluminum frame 3 has the same section along the length direction, and the upper part of the section is a hook groove, and the groove and the rib of the Fresnel line focal condensing lens sheet 2 are four sides.
- the abdomen is a lateral elastic zone
- the lower side is perpendicular to the abdomen;
- the inner side of the lower side has a downward rib, the rib acts as a mechanical "fulcrum”;
- the outer side of the lower side also has a longer downward
- the vertical flange which acts as an outer limit and acts as a stress equalizer.
- the above-mentioned Fresnel line focal condensing lens sheet 2 is a rectangular sheet on which one or more focal lines are formed according to the different heat collecting temperature of the collector, and the higher the temperature, the smaller the number of focal lines.
- the tensioned aluminum frame 3 is tensioned by the tensioning nail 4 to form a separate component for easy assembly, storage and subsequent maintenance and replacement. .
- the lower part of the outer frame 6, the heat resistant rubber sleeve 14, the solar vacuum tube rear bracket 18, the solar vacuum tube tail protection sleeve 19, the solar vacuum tube front bracket 22 and the like The solar vacuum tube is fixedly mounted in the assembly, wherein the spacing between the solar vacuum tubes is the same as the distance between the focal lines of the Fresnel line focal concentrating lens sheet 2; the solar vacuum tube center line and the Fresnel line focal concentrating lens sheet 2 The distance between them is the same as the focal length of the Fresnel line focal condensing lens sheet 2.
- a lower outer box 17 is disposed on the outer side of the solar vacuum tube rear bracket 18 for protecting the solar vacuum tube tail portion to avoid damage; an upper outer box 13 is disposed on the outer side of the solar vacuum tube front bracket 22 for Protecting the open end of the solar vacuum tube and loading the insulating material 16 to The high temperature medium in the joint metal pipe 15 is insulated to avoid heat loss.
- the solar vacuum tube is equipped with a heat-conducting aluminum wing and a "U"-shaped metal tube with a through hole, as shown in Fig. 4, Fig. 11, and Fig. 12; "U" type metal tube in a plurality of solar vacuum tubes
- the through holes are connected in series or in parallel or partially in parallel and then connected in series.
- the refracting concentrating plate solar collector of this structure has the characteristics of good heat collecting effect, heat loss and small heat radiation, and is extremely suitable for use as a solar heating and solar steam boiler in high latitude and high cold regions. If a heat-insulated thermal pillow is separately arranged on the upper part of the heat collector, a refraction concentrating flat-plate solar collector which can be used independently can be constructed.
- the aluminum alloy heat collecting groove of the section shown in Fig. 15 can be replaced with a solar vacuum tube to reduce cost and reduce weight.
- the refracting concentrating plate solar collector of the invention has a heat-conducting medium which only circulates in the metal tube and does not enter the glass inner tube of the solar vacuum tube, and therefore is a pressure-tight closed container, and introduces a flowing heat-conducting medium, which can collect the collected High-temperature heat is taken out; if water is introduced for heat exchange, high-temperature water or saturated steam or superheated steam can be directly output. At the same time, the cracking of the solar vacuum tube is avoided.
- An array is constructed using a plurality of such refracting concentrating plate solar collectors to form a solar boiler or desalination or sewage purifier or as a city heating device or as a heating device for other industrial equipment.
- the present invention is widely used, and such a refracting concentrating plate solar collector can be used for a variety of purposes, and thus, it is not limited to the contents described in the embodiments.
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Abstract
A refractive concentrating flat plate solar thermal collector belongs to the field of medium and high temperature solar applications. Sunlight (1) is connected by a huge line-focus Fresnel lens (2), so as to improve the energy flux density of the sunlight and generate a high temperature at a focal line; heat is collected efficiently by evacuated solar collector tubes (7, 8, 9), and high-temperature heat energy is exchanged and led out by feeding a heat-conducting medium into a U-shaped metal tube (12), so as to provide a high-temperature heat source for domestic and industrial fields such as heating, air conditioning, textile, printing and dyeing, papermaking, rubber, sea water desalination, and sewage purification. An array of a plurality of the refractive concentrating flat plate solar thermal collectors can form a high-power solar steam boiler, which can be used for power generating of a heat generator set.
Description
折射聚光平板太阳能集热器 Refractive concentrating plate solar collector
技术领域 Technical field
本发明为一种折射聚光平板太阳能集热器, 属于太阳能的中、高 温应用领域, 将太阳光汇聚以提高其能流密度, 在焦线上产生高温, 并通过现有的真空集热管将热量进行高效收集、交换并导出, 以便为 采暖、 空调、 纺织、 印染、 造纸、 橡胶、 海水淡化、 污水净化等生活 和工业领域提供绿色环保的高温热源。 背景技术 The invention relates to a refracting concentrating plate solar collector, belonging to the middle and high temperature application fields of solar energy, concentrating sunlight to increase its energy flow density, generating high temperature on the focal line, and passing the existing vacuum heat collecting tube. The heat is efficiently collected, exchanged and exported to provide a green high-temperature heat source for living and industrial fields such as heating, air conditioning, textile, printing and dyeing, paper making, rubber, seawater desalination, and sewage purification. Background technique
长期以来, 人类在太阳能应用的实践中, 囿于 1 : 1的原始采集模 式, 难以突破太阳能自然能流密度的限制, 单位面积所得到的能量有 限, 因此, 各类型太阳能采集器的工作效率不高、 适用范围不广,装 备的投入产出比低下, 光热应用的产品扎堆在 80 °C以下的低温领域 艰难跋涉, 难以突破。 因此, 高倍率采集比的聚光太阳能应用技术越 来越引起人们的重视。 目前, 人们比较看好的聚光技术可分为 "反射 聚光"和 "折射聚光"两大类, 前者已有许多工程实践, 而后者正在 实践中, 本发明的折射聚光平板太阳能集热器就是后者的应用。 For a long time, in the practice of solar energy application, human beings immersed in the original acquisition mode of 1:1, it is difficult to break through the limitation of solar natural energy flow density, and the energy per unit area is limited. Therefore, the efficiency of various types of solar collectors is not High, the scope of application is not wide, the input-output ratio of equipment is low, and the products of light and heat applications are piled up in the low temperature field below 80 °C, which is difficult to break through. Therefore, the high-magnification acquisition ratio of concentrating solar energy application technology has attracted more and more attention. At present, people's optimistic concentrating technology can be divided into two categories: "reflecting concentrating" and "refracting concentrating". The former has many engineering practices, while the latter is in practice, the refracting concentrating flat solar collector of the present invention The latter is the application of the latter.
反射聚光设备能获得 300°C以上的高温,可用于 95 %以上的工业 领域, 更可用于太阳能热发电, 因此, 很早就得到应用。 但是, 反射 式聚光器属 "前焦" 型光学会聚系统, 其焦点或焦线在设备与光源 之间 (焦点在聚光器前端), 使得其集热器需 "悬空而置", 这使得集
热器的结构难度增加、 集热器不便保温。 因此, 反射式聚光器的成本 和体积居高难下, 性价比不高, 长期以来, 其应用仅停留在各国政府 的大型示范工程中, 小面积使用则得不偿失。 Reflective concentrating equipment can obtain high temperature above 300 °C, can be used in more than 95% of industrial fields, and can be used for solar thermal power generation. Therefore, it has been applied very early. However, the reflective concentrator is a "front focus" type optical convergence system, and its focus or focal line is between the device and the light source (the focus is at the front end of the concentrator), so that the collector needs to be "hanged". Make set The structural difficulty of the heat exchanger is increased, and the heat collector is inconvenient to keep warm. Therefore, the cost and volume of the reflective concentrator are difficult to maintain, and the cost performance is not high. For a long time, its application has only stayed in large-scale demonstration projects of various governments, and the use of small areas is not worth the loss.
折射聚光技术的研究方向, 主要集中在菲涅尔透镜之上。菲涅尔 透镜是一种轻而薄的平板式透镜, 属微结构光学薄膜技术领域。按焦 斑的类型可分为点焦与线焦两大类,但它们都属于 "后焦 "型聚光器, 其优点是焦点或焦线在光源与透镜之后方,这给集热器的设置和保温 措施的实施带来很大方便。 The research direction of refracting concentrating technology is mainly concentrated on the Fresnel lens. Fresnel lens is a light and thin flat lens lens, which belongs to the field of microstructured optical film technology. According to the type of focal spot, it can be divided into two types: point focus and line focus, but they all belong to the "back focus" type concentrator. The advantage is that the focus or focal line is behind the light source and the lens, which gives the collector The implementation of the setup and insulation measures is very convenient.
由于轻、 薄的优势, 其支撑结构和跟踪系统就能做得简单、 轻巧、易 于实现, 并能做到物美价廉。 同时, 也便于设备的小型化、 轻型化, 即能组合成大规模的阵列, 用于大型工业用途或集中供热、 供电,又 能做成较小系统, 便于家庭或分散的用户就近供热、 供电, 有望作为 一种理想的太阳能聚光采集器。 发明内容 Thanks to its light and thin advantages, its support structure and tracking system can be made simple, lightweight, easy to implement, and cost-effective. At the same time, it is also convenient to miniaturize and lighten the equipment, that is, it can be combined into a large-scale array for large-scale industrial use or centralized heating and power supply, and can be made into a smaller system, which is convenient for household or dispersed users to heat nearby. , power supply, is expected to be an ideal solar collector. Summary of the invention
本发明目的: 基于巨幅菲涅尔线焦聚光透镜之技术, 为太阳能的 中高温应用提供一种高效、 耐用、 经济、 方便的平板式折射聚光平板 太阳能集热器, 以便获得高温、 高能流密度的新能源, 提供给后续的 生活设施、 工业设备使用, 使太阳能得到高效应用。 The object of the present invention is to provide an efficient, durable, economical and convenient flat-type refractive concentrating plate solar collector for solar high-temperature applications based on the technology of a giant Fresnel line concentrating lens for high temperature and high energy flow. The new energy of density is provided to the subsequent living facilities and industrial equipment, so that solar energy can be effectively applied.
本发明的目的是通过以下技术方案实现的: The object of the invention is achieved by the following technical solutions:
本发明的折射聚光平板太阳能集热器, 由聚光器、 热量收集器、 热交换器及外框架构成。 聚光器是一巨幅菲涅尔线焦聚光透镜片,单
张面积以平方米计, 其中有多个独立的光学会聚单元, 每个光学会聚 单元由许多 "微棱镜元"组成, 可将平行光汇聚于一条焦线之上,由 多个独立的光学会聚单元形成多条这样的高温焦线;在每条焦线上安 装一支太阳能真空管, 利用其内部涂层的 "高吸收比、 低发射比"的 优异热力学特性, 以及真空层良好的保温作用, 将高温焦线上的热量 进行高效收集;太阳能真空管收集的热量再通过与其内壁贴合的导热 铝翼以及 "U"型金属管热交换器传递给水或其它类型的导热流体; 再将导高温导热液体导出, 提供给各类用热设备, 达到将低温、低能 流的太阳能转变成高温热源的目的。 本发明的优点: The refracting concentrating plate solar collector of the present invention is composed of a concentrator, a heat collector, a heat exchanger and an outer frame. The concentrator is a giant Fresnel line focal concentrating lens sheet, single The area of the sheet is in square meters, and there are a plurality of independent optical converging units. Each optical converging unit is composed of a plurality of "microprism elements", which can converge the parallel light on a focal line and are separated by a plurality of independent optical beams. The unit forms a plurality of such high-temperature focal lines; a solar vacuum tube is installed on each focal line, and the excellent thermodynamic characteristics of the "high absorption ratio, low emission ratio" of the internal coating and the good thermal insulation effect of the vacuum layer are utilized. The heat on the high-temperature coke line is efficiently collected; the heat collected by the solar vacuum tube is transferred to the water or other type of heat-conducting fluid through the heat-conducting aluminum wing and the "U"-shaped metal tube heat exchanger attached to the inner wall; The liquid is exported to various types of heat equipment to achieve the purpose of converting low-temperature, low-energy solar energy into a high-temperature heat source. Advantages of the invention:
充分利用了线焦菲涅尔聚光透镜光学会聚的特点,将其产生的高 能流密度的热量导入传统的 "高吸收比、 低发射比、 良好保温特性" 的玻璃真空管之中, 再由能承受高温高压的 "U"型金属管热交换器 导出全部热量; 形成了空前的 "高温、 高效、承压、不爆管、 易清洁" 的优异特点。若将以上各部件分开进行独立分析, "菲涅尔透镜"、 "太 阳能真空管"、 1 型金属管热交换器"等部件都是现成的、 极其平 常的产品, 但将其组合在一起之后, 其合力就产生质的飞跃, 形成了 分整合技术的良好典例; 下面接合原理图加以说明之: 图 4〜图 10 是太阳能真空管的断面图, 图 4是装入导热铝翼 10和 "U"型金属管 12后的断面图; 图中, 平行光 (太阳光) 1、 线焦菲涅尔透镜 2、 透 明外管 7、 真空腔 8、 镀膜内管 9、 导热铝翼 10、 会聚光 (折射光)
11、 "U"型金属管 12。 高温: 由图 5知, 由于采用了线焦菲涅尔聚光透镜"后焦"的优 势, 使得太阳能真空管能置于线焦菲涅透镜 2之后, 在其焦线上进行 采集热能, 太阳光 1在会聚之前不被遮蔽, 与菲涅尔聚光透镜镜面等 宽面积上的太阳光 1全部被汇聚成一条 "窄焦带"并全部投射到太阳 能真空管的镀膜内管 9的吸收面上, 因此, 能产生与其聚光比等比例 的高温热能; 图 5所示聚光比为 a/b, 显然 a> >b, 因此, 得到的温 度远大于自然光的投射温度; 此前, 普通太阳能真空管热水器的供热 温度始终在 80 ° C以下的生活洗浴之用,而本发明的折射聚光平板太 阳能集热器能提供 80〜250 ° C的热能, 有广阔的工业应用前景。 高效: 这个问题需通过图 4〜图 10来进行原理分析, 加以说明; 图 6是入射光线 R1沿太阳能真空管的中心位置 Q1点上垂直入射 并指向园心 01的光路图, 由图 6可知, R1垂直于 Q1点上的切线 ql, 由几何光学原理知, R1在 Q1点上仅有极小量的反射, 不产生折射, 几乎所有的光线都能穿过透明外管 7而投射到镀膜内管 9的吸收面 上, 这种入射光线垂直于切线 ql的投射效率最高。 Taking full advantage of the optical convergence of the line focal Fresnel concentrating lens, the high energy flow density generated by the wire is introduced into the traditional "high absorption ratio, low emission ratio, good thermal insulation characteristics" glass vacuum tube, and then energy The "U"-type metal tube heat exchanger that withstands high temperature and high pressure derives all the heat; it has formed an unprecedented "high temperature, high efficiency, pressure, non-explosive, easy to clean" characteristics. If the above components are separated and analyzed independently, the components such as "Fresnel lens", "solar vacuum tube", and type 1 metal tube heat exchanger are all ready-made and extremely common products, but after they are combined, The resultant force produces a qualitative leap, forming a good example of sub-integration technology; the following joint schematic diagram is illustrated: Figure 4 to Figure 10 is a cross-sectional view of the solar vacuum tube, Figure 4 is the thermal conductive aluminum wing 10 and "U""Sectional view of the metal tube 12; in the figure, parallel light (sunlight) 1, line focal Fresnel lens 2, transparent outer tube 7, vacuum chamber 8, coated inner tube 9, thermally conductive aluminum wing 10, converging light (refracted light) 11. "U" type metal tube 12. High temperature: As shown in Fig. 5, due to the advantage of the "back focus" of the line focus Fresnel condenser lens, the solar vacuum tube can be placed behind the line focal length lens 2, collecting heat energy on its focal line, sunlight 1 is not obscured before convergence, and the sunlight 1 on the same width as the Fresnel condenser lens is aggregated into a "narrow focal zone" and all projected onto the absorption surface of the coated inner tube 9 of the solar vacuum tube. Therefore, it can produce high-temperature heat energy proportional to its concentration ratio; the concentration ratio shown in Figure 5 is a/b, obviously a>>b, therefore, the obtained temperature is much larger than the projection temperature of natural light; Previously, ordinary solar vacuum tube water heater The heating temperature is always used for living baths below 80 ° C, and the refracting concentrating flat solar collector of the present invention can provide heat energy of 80 to 250 ° C, and has broad industrial application prospects. Efficient: This problem needs to be analyzed by the principle analysis in Fig. 4 to Fig. 10; Fig. 6 is an optical path diagram of the incident ray R1 perpendicularly incident along the center position Q1 of the solar vacuum tube and pointing to the center 01, as can be seen from Fig. 6, R1 is perpendicular to the tangent q1 at point Q1. It is known by geometric optics that R1 has only a very small amount of reflection at point Q1, and no refraction occurs. Almost all light can be projected through the transparent outer tube 7 into the coating. On the absorbing surface of the tube 9, this incident ray has the highest projection efficiency perpendicular to the tangent line q1.
图 7是入射光线 R2沿太阳能真空管的中心位置稍偏离中轴线左 侧 Q2点上入射到太阳能真空管外壁 (不指向园心 02 ) 的光路图, 由 图 7可知, R2与 Q2点上的切线 q2之垂线 (法线) P2之间有一交角 η 2, 由几何光学原理知, η 2为入射角, R2在 Q2点将产生一定量的
反射 F2, 入射角等于反射角, 即 η2=ρ2; 此外, 其余的光线 Ζ2通 过折射进入太阳能真空管到达镀膜内管 9的吸收面上,这种状态的效 率次之。 Fig. 7 is an optical path diagram of the incident light ray R2 incident on the outer wall of the solar vacuum tube (not pointing to the center 02) along the center position of the solar vacuum tube slightly offset from the left side Q2 of the central axis. As can be seen from Fig. 7, the tangent q2 at the points R2 and Q2 The perpendicular line (normal) P2 has an angle of intersection η 2, which is known by geometric optics. η 2 is the angle of incidence, and R2 will produce a certain amount at point Q2. The reflection F2, the incident angle is equal to the reflection angle, that is, η2=ρ2; in addition, the remaining light Ζ2 is refracted into the solar vacuum tube to reach the absorption surface of the inner tube 9 of the coating, and the efficiency of this state is second.
由几何光学知, 当光线的入射角大于或等于全反射角时, 入射光 将产生全反射 (此时, 入射角等于反射角), 而光学玻璃的折射率 η = 1.64, 光学玻璃的全反射角 η 3 = 37.34° ; 图 8就是入射光线 R3 沿太阳能真空管的全反射角位置 Q3点上投射到太阳能真空管外壁的 光路图, 由图 8可知, R3在 Q3点上产生全反射, 所有光线均无法进 入太阳能真空管镀膜内管 9的吸收面上,这种状态入射光线对太阳能 真空管内壁的投射效率为零。 According to geometric optics, when the incident angle of the light is greater than or equal to the total reflection angle, the incident light will produce total reflection (in this case, the incident angle is equal to the reflection angle), and the refractive index of the optical glass is η = 1.64, the total reflection of the optical glass. Angle η 3 = 37.34° ; Figure 8 is the optical path of incident light ray R3 projected onto the outer wall of the solar vacuum tube along the total reflection angle position Q3 of the solar vacuum tube. As can be seen from Figure 8, R3 produces total reflection at point Q3, all light is It is impossible to enter the absorption surface of the inner tube 9 of the solar vacuum tube coating, and the projection efficiency of the incident light to the inner wall of the solar vacuum tube is zero.
同理, 在 Q3点以外位置入射到太阳能真空管外壁上的光线也将 全部产生全反射而无法进入太阳能真空管镀膜内管 9的吸收面上。 Similarly, the light incident on the outer wall of the solar vacuum tube at a position other than the point Q3 will also be totally reflected and cannot enter the absorption surface of the inner tube 9 of the solar vacuum tube coating.
图 9是太阳光均匀投射到太阳能真空管上的光路图。 Figure 9 is a light path diagram of the uniform projection of sunlight onto the solar vacuum tube.
图 10是投射到太阳能真空管上并能有效进入太阳能真空管镀膜 内管 9的吸收面上的部份太阳光的等效光路图。 由图 10知, 假设太 阳能真空管外径为 D, 则其有效采光面宽仅为 2Χ (D/2Xsin37.34 。 ) =0.606 Do 可见, 太阳能真空管的集热效率很低 (国家标准定 为 45%)。 Figure 10 is an equivalent optical path diagram of a portion of the sunlight projected onto the solar vacuum tube and effective to enter the absorption surface of the inner tube 9 of the solar vacuum tube coating. As can be seen from Fig. 10, assuming that the outer diameter of the solar vacuum tube is D, the effective illuminating surface width is only 2 Χ (D/2Xsin37.34.) =0.606 Do It can be seen that the solar vacuum tube has a low heat collecting efficiency (the national standard is set at 45%) .
再从图 5知,宽度为 a的集光面上的太阳光 1经线焦菲涅尔聚光 透镜 2折射后, 每条折射光线 11均与各自在太阳能真空管外园上的 切线 q垂直并直指园心 0, 等效于图 6的效果; 因此, 宽度为 a的集 光面上的所有太阳光 1, 均能高效穿过透明外管 7而投射到镀膜内管
9的吸收面上; 假设 a= 150、 D=47, 则在聚光状态下 (图 5 ), 将比 太阳能真空管自然采光 (图 10 )状态多吸收 150/ ( 0. 606 X 47 ) =5. 26 倍的太阳光。 It is further seen from FIG. 5 that after the sunlight 1 on the concentrating surface of the width a is refracted by the line focal Fresnel condenser lens 2, each of the refracted rays 11 is perpendicular to and perpendicular to the tangent q on the outer surface of the solar vacuum tube. Refers to the center 0, which is equivalent to the effect of Figure 6; therefore, all sunlight 1 on the concentrating surface of width a can efficiently pass through the transparent outer tube 7 and project into the inner tube of the coating. On the absorption surface of 9; assuming a = 150, D = 47, in the concentrating state (Fig. 5), it will absorb 150/ (0. 606 X 47 ) more than the state of natural light (Fig. 10) of the solar vacuum tube. . 26 times the sun.
因此,本发明的装置从太阳能真空管获取太阳光热量是极其高效 Therefore, the device of the present invention is extremely efficient in obtaining solar heat from a solar vacuum tube.
承压: 由于真空集热管内装有一支带弹性的导热铝翼 9, 导热铝 翼 9的内壁上又套了一支带通孔的 "U"型金属管 12, 导热液体仅从 "U"型金属管 12内流过, 玻壳不承压, 所有压力均由 "U"型金属 管 12承担, 而 "U"型金属管 12是小通径的管子, 承压能力极大, 例如, Φ 8 Χ 1的铜管理论承压是 225kg/cm2, 因此, 本装置适宜作为 热发电等高温供热器。 不爆管: 通常, 太阳能真空管爆管的原因有三, 其一: 受到机械 冲击, 如冰雹等硬物冲击; 其二: 热冲击, 如在受到较长时间空晒后 突然通入冷水而受到激冷, 引起内管与外管之间的高温差, 从而导致 应力差而爆管; 其三: 管内残余水结冰后体积膨胀而胀爆。 Pressure bearing: Since the vacuum heat collecting tube is provided with a flexible aluminum foil 9 with elasticity, the inner wall of the heat conducting aluminum wing 9 is covered with a "U" type metal tube 12 with a through hole, and the heat conducting liquid is only from the "U" type. The metal tube 12 flows through, the glass bulb is not pressurized, all the pressure is carried by the "U" type metal tube 12, and the "U" type metal tube 12 is a small diameter tube, which has a great pressure bearing capacity, for example, Φ The copper management theory of 8 Χ 1 is 225 kg/cm 2 , so this device is suitable as a high-temperature heater such as thermal power generation. No squib: Generally, there are three reasons for the solar tube squib, one of which: mechanical impact, such as hail and other hard objects; second: thermal shock, such as sudden exposure to cold water after being exposed to a long time Cold, causing a high temperature difference between the inner tube and the outer tube, thereby causing a stress difference and bursting the tube; third: the residual water in the tube is expanded and expanded after being frozen.
由于本发明的太阳能真空管被置于一个箱体之内,上部有菲涅尔 透镜的遮挡和保护, 通常所遇到的机械硬物伤不到其玻壳, 因此,可 有效避免爆管, 此其一; 其二, 由于镀膜内管 9与 " U"型金属管 12 之间还隔着一层导热铝翼 10, 若当太阳能真空管受到较长时间空晒 并在 "U"型金属管 12通入冷水后, 由于有导热铝翼 10的热缓冲作
用, 使得传热速度有一滞后量 (铝翼越薄其滞后量越大), 不致让镀 膜内管 9突受激冷,因此缓解了温差应力引起的爆管;其三,在冬季, 由于镀膜内管 9内不通水,仅在" U"型金属管 12内通入少量导热油, 因此, 即使在零下 30 ° C的极端低温下也不会爆管。 易清洁: 常规的太阳能真空管热水器由于其向阳面是园弧形管 面, 长期受飘尘污染后热效率将产生极大影响, 若大面积使用时不易 进行机械化清洁,而本发明的折射聚光平板太阳能集热器由于向阳面 是一连续的平面, 便于使用自动刷等机械化清洁, 使之保持高效的光 热转化率。 综上所述,由于本发明的折射聚光平板太阳能集热器将菲涅尔线 焦透镜、 玻璃真空管和 "U"型金属管热交换器尽行了有机的组合, 使其整体性能得到大幅度的提升, 应用范围得到大幅度的扩展, 太阳 能的高温应用将得以普及, 太阳能有望成为人类的主要能源; 这对于 节能减排、 降低碳排量、 降低空气中 PM2. 5的含量、 优化人类的生活 环境、延续人类的能源需求和提升人们的生活质量, 都具有极其重大 Since the solar vacuum tube of the present invention is placed in a box, the upper part is covered and protected by a Fresnel lens, and the mechanical hard object usually encountered does not damage the glass bulb, so that the tube can be effectively avoided. Secondly, because the inner tube 9 and the "U" type metal tube 12 are also separated by a layer of heat conductive aluminum wings 10, if the solar vacuum tube is exposed to a long time and is in the "U" type metal tube 12 After passing through the cold water, due to the thermal buffering of the thermally conductive aluminum wing 10 Use, so that the heat transfer rate has a hysteresis (the thinner the aluminum wing, the greater the hysteresis), so that the inner tube 9 of the coating is not subjected to chilling, thus alleviating the tube caused by the temperature difference stress; third, in winter, due to the coating There is no water in the inner tube 9, and only a small amount of heat transfer oil is introduced into the "U" type metal tube 12, so that the tube will not burst even at an extremely low temperature of minus 30 ° C. Easy to clean: The conventional solar vacuum tube water heater has a large arc-shaped tube surface due to its sunny surface, and the thermal efficiency will be greatly affected by the dust pollution for a long time. If it is used in a large area, it is difficult to mechanize and clean, and the refracting concentrating flat solar energy of the present invention is The collector is a continuous plane due to the sunny side, which facilitates the use of mechanical cleaning such as automatic brushing to maintain an efficient photothermal conversion rate. In summary, the refracting concentrating plate solar collector of the present invention combines Fresnel focal length lens, glass vacuum tube and "U" type metal tube heat exchanger organically, so that the overall performance is large. The scope of application has been greatly expanded, and the application of solar energy will be popularized. Solar energy is expected to become the main source of energy for human beings; this will save energy, reduce carbon emissions, reduce the content of PM2.5 in the air, and optimize humans. The living environment, the continuation of human energy needs and the improvement of people’s quality of life are extremely important.
附图说明 DRAWINGS
图 1是折射聚光平板太阳能集热器的主视图; Figure 1 is a front elevational view of a refracting concentrating plate solar collector;
图 2是图 1的俯视图;
图 3是图 2的侧视图; Figure 2 is a plan view of Figure 1; Figure 3 is a side view of Figure 2;
图 3是图 2的侧视图; Figure 3 is a side view of Figure 2;
图 4是太阳能真空管及其内部零件的剖视放大图; Figure 4 is a cross-sectional enlarged view of the solar vacuum tube and its internal parts;
图 5是本发明的聚光光路图; Figure 5 is a condensing optical path diagram of the present invention;
图 6是光束从太阳能真空管轴线上垂直入射示意图; Figure 6 is a schematic view showing the vertical incidence of the light beam from the axis of the solar vacuum tube;
图 7是光束从太阳能真空管轴线略偏左侧位置上垂直入射示意 图; Figure 7 is a schematic view showing the vertical incidence of the light beam from the left side of the solar vacuum tube axis;
图 8是光束从太阳能真空管轴线左侧临界点位置上垂直入射示 意图; Figure 8 is a schematic illustration of the vertical incidence of the beam from the critical point on the left side of the axis of the solar vacuum tube;
图 9是太阳能真空管自然采光 (在没聚光情形下) 光路示意图; 图 10是图 9的等效光路图。 Figure 9 is a schematic diagram of the optical path of the natural vacuuming of the solar vacuum tube (in the absence of light collection); Figure 10 is an equivalent optical path diagram of Figure 9.
图 11是导热铝翼与 "U"型金属管的装配图。 Figure 11 is an assembled view of a thermally conductive aluminum wing and a "U" shaped metal tube.
图 12是图 11的 A-A剖视图。 Figure 12 is a cross-sectional view taken along line A-A of Figure 11;
图 13是张紧铝框的断面图。 Figure 13 is a cross-sectional view of the tensioned aluminum frame.
图 14是图 1的局部放大图。 Figure 14 is a partial enlarged view of Figure 1.
图 15是铝合金集热槽的断面图。 Figure 15 is a cross-sectional view of an aluminum alloy heat collecting groove.
图中标号: 1太阳光、 2菲涅尔线焦聚光透镜片、 3张紧铝框、 4 张紧镙钉、 5外框架上部、 6外框架下部、 7太阳能真空管外玻壳、8 太阳能真空管之真空腔、 9太阳能真空管内玻壳、 10导热铝翼、 11 折射后的太阳光 (会聚光)、 12 "U"型金属管、 13上外联箱、 14耐 热胶套、 15联接金属管、 16保温材料、 17下外联箱、 18太阳能真空 管后托架、 19太阳能真空管尾部保护套、 20太阳能真空管镀膜层、
21铝合金集热槽、 22太阳能真空管前托架。 具体实施方式 Numbers in the figure: 1 sunlight, 2 Fresnel line focal concentrating lens, 3 tension aluminum frame, 4 tension rivets, 5 outer frame upper part, 6 outer frame lower part, 7 solar vacuum tube outer glass case, 8 solar vacuum tube Vacuum chamber, 9 solar vacuum tube inner bulb, 10 heat conductive aluminum wings, 11 refracted sunlight (convergence light), 12 "U" type metal tube, 13 upper outer box, 14 heat resistant rubber sleeve, 15 joint metal tube , 16 insulation materials, 17 lower case, 18 solar vacuum tube rear bracket, 19 solar vacuum tube tail protection cover, 20 solar vacuum tube coating layer, 21 aluminum alloy heat collecting tank, 22 solar vacuum tube front bracket. detailed description
下面结合附图和具体实施方式做进一步的说明。 Further description will be made below with reference to the accompanying drawings and specific embodiments.
本发明的结构原理如图 1所示。本发明的折射聚光平板太阳能集 热器由上下两个组件构成, 其中, 由菲涅尔线焦聚光透镜片 2、 张紧 铝框 3、 张紧镙钉 4、 外框架上部 5组成上组件, 上组件也称光学汇 聚组件; 由外框架下部 6、 太阳能真空管 (包含真空管外玻壳 7、 真 空管之真空腔 8、 真空管内玻壳 9、 真空管镀膜层 20)、 导热铝翼 10、 "U"型金属管 12、 上外联箱 13、 耐热胶套 14、 联接金属管 15、 保 温材料 16、 下外联箱 17、 太阳能真空管后托架 18、 太阳能真空管尾 部保护套 19、铝合金集热槽 21、太阳能真空管前托架 22组成下组件, 下组件也称高温集热组件; 上下组件间采用焊接(点焊)或铆接法联 为一体。 The structural principle of the present invention is shown in FIG. The refracting concentrating plate solar collector of the present invention is composed of two upper and lower components, wherein the Fresnel wire focal concentrating lens sheet 2, the tensioned aluminum frame 3, the tensioning rivet 4, and the outer frame upper portion 5 constitute an upper assembly. The upper component is also called optical convergence component; the lower part of the outer frame 6, the solar vacuum tube (including the vacuum tube outer bulb 7, the vacuum chamber of the vacuum tube 8, the vacuum tube inner bulb 9, the vacuum tube coating layer 20), the heat conductive aluminum wing 10, "U" Metal tube 12, upper outer box 13, heat-resistant rubber sleeve 14, connecting metal tube 15, insulation material 16, lower outer box 17, solar vacuum tube rear bracket 18, solar vacuum tube tail protection sleeve 19, aluminum alloy heat collection The groove 21 and the solar vacuum tube front bracket 22 constitute a lower assembly, and the lower assembly is also called a high temperature heat collecting assembly; the upper and lower components are integrated by welding (spot welding) or riveting.
在上组件中, 太阳光 (平行光) 1经菲涅尔线焦聚光透镜片 2, 汇聚成会聚光 11, 投射到下组件进行高温集热; 其中, 张紧铝框 3 起到关键的承上启下的作用。 如图 1、 图 13、 图 14所示, 张紧铝框 3沿长度方向上的断面各处相同, 断面的上部是一勾槽, 勾槽与菲涅 尔线焦聚光透镜片 2四边的凸棱相嵌接, 腹部是一侧向弹性区, 下边 与腹部相互垂直; 下边的内侧有一向下的凸棱, 凸棱的作用是作为一 力学"支点"; 下边的外侧也有一更长的向下的垂直凸边, 此凸边即 作为外限位又作为应力均化器。
当张紧镙钉 4向下旋入外框架上部 5时, 由于 "支点" 的作用, 张紧铝框的上部份必将产生一背向菲涅尔线焦聚光透镜片 2的张紧 力,使其产生绷紧的预应力;由于张紧铝框腹部是一较薄的平板结构, 在以上预应力的作用下势必产生一定的弹性形变,这一形变即等效于 一弹簧的作用; 其作用在于: 当巨幅的菲涅尔线焦聚光透镜片由于温 差变化而产生热胀冷縮时,张紧铝框腹板能在其弹性范围内对其进行 相应补偿, 以保持菲涅尔线焦聚光透镜片 2的平整状态而不变。 In the upper assembly, the sunlight (parallel light) 1 is condensed into a converging light 11 by the Fresnel line focusing condensing lens sheet 2, and is projected to the lower assembly for high-temperature heat collection; wherein, the tensioning aluminum frame 3 plays a key role. effect. As shown in Fig. 1, Fig. 13, and Fig. 14, the tensioned aluminum frame 3 has the same section along the length direction, and the upper part of the section is a hook groove, and the groove and the rib of the Fresnel line focal condensing lens sheet 2 are four sides. In the middle, the abdomen is a lateral elastic zone, the lower side is perpendicular to the abdomen; the inner side of the lower side has a downward rib, the rib acts as a mechanical "fulcrum"; the outer side of the lower side also has a longer downward The vertical flange, which acts as an outer limit and acts as a stress equalizer. When the tensioning nail 4 is screwed down into the upper portion 5 of the outer frame, the upper portion of the aluminum frame is bound to generate a tension against the Fresnel line focusing lens sheet 2 due to the "fulcrum". To produce a tight prestress; since the tensioned aluminum frame abdomen is a thin flat plate structure, under the above prestressing force, a certain elastic deformation is bound, which is equivalent to the action of a spring; The effect is: When the giant Fresnel line focal concentrating lens sheet is thermally expanded and contracted due to the temperature difference, the tensioned aluminum frame web can be compensated correspondingly in its elastic range to maintain the Fresnel line focus concentrating The flat state of the lens sheet 2 does not change.
上述的菲涅尔线焦聚光透镜片 2是一矩形薄片,薄片上根据集热 器集热温度的不同需要, 制有一至多条焦线, 要求温度越高焦线数量 越少。 The above-mentioned Fresnel line focal condensing lens sheet 2 is a rectangular sheet on which one or more focal lines are formed according to the different heat collecting temperature of the collector, and the higher the temperature, the smaller the number of focal lines.
由于外框架上部 5是个闭合的刚性框,张紧铝框 3通过张紧镙钉 4将菲涅尔线焦聚光透镜片 2绷紧,形成一个独立的部件,便于装配、 储运及后续的维修更换。 Since the upper frame 5 of the outer frame is a closed rigid frame, the tensioned aluminum frame 3 is tensioned by the tensioning nail 4 to form a separate component for easy assembly, storage and subsequent maintenance and replacement. .
如图 1、 图 2、 图 3所示, 在下组件中, 由外框架下部 6、 耐热 胶套 14、 太阳能真空管后托架 18、 太阳能真空管尾部保护套 19、 太 阳能真空管前托架 22等部件, 将太阳能真空管固定安装在组件中, 其中,太阳能真空管之间的间距与菲涅尔线焦聚光透镜片 2上焦线之 间的间距相同;太阳能真空管中心线与菲涅尔线焦聚光透镜片 2之间 的距离, 与菲涅尔线焦聚光透镜片 2上焦距的尺寸相同。 此外, 在太 阳能真空管后托架 18的外侧装有下外联箱 17, 用于保护太阳能真空 管尾部, 以避免受损; 在太阳能真空管前托架 22的外侧装有上外联 箱 13, 用于保护太阳能真空管的开口端, 并且装入保温材料 16, 以
对联接金属管 15内的高温介质进行保温, 避免热量流失。 As shown in Fig. 1, Fig. 2 and Fig. 3, in the lower assembly, the lower part of the outer frame 6, the heat resistant rubber sleeve 14, the solar vacuum tube rear bracket 18, the solar vacuum tube tail protection sleeve 19, the solar vacuum tube front bracket 22 and the like The solar vacuum tube is fixedly mounted in the assembly, wherein the spacing between the solar vacuum tubes is the same as the distance between the focal lines of the Fresnel line focal concentrating lens sheet 2; the solar vacuum tube center line and the Fresnel line focal concentrating lens sheet 2 The distance between them is the same as the focal length of the Fresnel line focal condensing lens sheet 2. In addition, a lower outer box 17 is disposed on the outer side of the solar vacuum tube rear bracket 18 for protecting the solar vacuum tube tail portion to avoid damage; an upper outer box 13 is disposed on the outer side of the solar vacuum tube front bracket 22 for Protecting the open end of the solar vacuum tube and loading the insulating material 16 to The high temperature medium in the joint metal pipe 15 is insulated to avoid heat loss.
其中, 太阳能真空管内各装有一支导热铝翼和一支带通孔的 "U" 型金属管, 图 4、 图 11、 图 12所示; 多支太阳能真空管中的 " U"型 金属管的通孔间用相互串联或相互并联或部份并联后再串联的方式 连通。 Among them, the solar vacuum tube is equipped with a heat-conducting aluminum wing and a "U"-shaped metal tube with a through hole, as shown in Fig. 4, Fig. 11, and Fig. 12; "U" type metal tube in a plurality of solar vacuum tubes The through holes are connected in series or in parallel or partially in parallel and then connected in series.
这种结构的折射聚光平板太阳能集热器具有集热效果好、热损失 和热幅射小的优异特点, 极其适合于高纬度、高寒地区作为太阳能采 暖、太阳能蒸汽锅炉使用。若将集热器上部独立设置一个保温的热枕, 即可构成一个可独立使用的折射聚光平板太阳能集热器。 The refracting concentrating plate solar collector of this structure has the characteristics of good heat collecting effect, heat loss and small heat radiation, and is extremely suitable for use as a solar heating and solar steam boiler in high latitude and high cold regions. If a heat-insulated thermal pillow is separately arranged on the upper part of the heat collector, a refraction concentrating flat-plate solar collector which can be used independently can be constructed.
此外, 若在低纬度地区使用, 也可将图 15所示断面的铝合金集 热槽替换太阳能真空管使用, 以利于降低成本、 减轻重量。 In addition, if it is used in low latitude areas, the aluminum alloy heat collecting groove of the section shown in Fig. 15 can be replaced with a solar vacuum tube to reduce cost and reduce weight.
本发明的折射聚光平板太阳能集热器,由于导热介质仅在金属管 内循环而不进入太阳能真空管的玻璃内管, 因此, 是一个承压的密闭 容器, 导入流动的导热介质, 能将收集的高温热量带出; 若通入水进 行换热, 则可直接输出高温水或饱和蒸汽或过热蒸汽。 同时, 避免了 太阳能真空管的冻裂现象。 The refracting concentrating plate solar collector of the invention has a heat-conducting medium which only circulates in the metal tube and does not enter the glass inner tube of the solar vacuum tube, and therefore is a pressure-tight closed container, and introduces a flowing heat-conducting medium, which can collect the collected High-temperature heat is taken out; if water is introduced for heat exchange, high-temperature water or saturated steam or superheated steam can be directly output. At the same time, the cracking of the solar vacuum tube is avoided.
用多个这样的折射聚光平板太阳能集热器构成阵列,组成太阳能 锅炉或海水淡化器或污水净化器或作为城市供暖设备或作为其它工 业设备的供热器。 An array is constructed using a plurality of such refracting concentrating plate solar collectors to form a solar boiler or desalination or sewage purifier or as a city heating device or as a heating device for other industrial equipment.
本发明使用领域广泛,用这样的折射聚光平板太阳能集热器可集 合出多种用途, 因此, 不局限于实施例所描述的内容。
The present invention is widely used, and such a refracting concentrating plate solar collector can be used for a variety of purposes, and thus, it is not limited to the contents described in the embodiments.
Claims
权利要求书 Claim
1、 一种折射聚光平板太阳能集热器, 由聚光器、 热量收集器、 热交换器及外框架构成, 其特征在于: 包含一张菲涅尔线焦聚光透镜 片 (2)、 两对张紧铝框(3)、 至少一只太阳能真空集热管、 与太阳能 真空集热管内壁贴合的导热铝翼 (10)、 与导热铝翼 (10) 内壁贴合 的 "U"型金属管 (12)、 将以上部件固接在一起的外框架 (6)。 1. A refracting concentrating plate solar collector comprising a concentrator, a heat collector, a heat exchanger and an outer frame, comprising: a Fresnel line focal concentrating lens sheet (2), two pairs of sheets a tight aluminum frame (3), at least one solar vacuum heat collecting tube, a heat conducting aluminum wing (10) bonded to the inner wall of the solar vacuum heat collecting tube, and a "U" type metal tube attached to the inner wall of the heat conducting aluminum wing (10) (12) ), the outer frame (6) that secures the above components together.
2、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 菲涅尔线焦聚光透镜片 (2) 是一矩形薄片, 薄片上制有一至 多条焦线; 每条焦线下装有一支与焦线相互平行的真空集热管, 真空 集热管内各装有一支导热铝翼 (10) 和一支带通孔的 "U"型金属管 2. The refracting concentrating plate solar collector according to claim 1, wherein: the Fresnel line focusing concentrating lens sheet (2) is a rectangular sheet, and one or more focal lines are formed on the sheet; each focal line There is a vacuum heat collecting tube parallel to the focal line, and each of the vacuum heat collecting tubes is provided with a heat conducting aluminum wing (10) and a "U" type metal tube with a through hole.
(12); 多支真空集热管中的 "U"型金属管(12) 的通孔间用相互串 联或相互并联或部份并联后再串联的方式连通。 (12); The through holes of the "U" type metal pipe (12) in the multiple vacuum heat collecting tubes are connected in series or in parallel or partially in parallel and then connected in series.
3、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 菲涅尔线焦聚光透镜片 (2) 中的各条 "微棱镜元"是按照中 部等宽、 外部等高的原则分布; 矩形菲涅尔线焦聚光透镜片 (2) 的 四条边缘上各制有连续的长条型凸棱或凹槽。 3. The refracting concentrating plate solar collector according to claim 1, wherein: each of the "microprism elements" in the Fresnel line focusing condensing lens sheet (2) is in accordance with the central width and the outer contour. The principle distribution; the rectangular Fresnel line focal concentrating lens sheet (2) has continuous strip-shaped ribs or grooves on each of its four edges.
4、 根据权利要求 1或 3所述的折射聚光平板太阳能集热器, 其 特征在于: 矩形菲涅尔线焦聚光透镜片 (2) 的四条凸棱或凹槽上各 镶有一条张紧铝框 (3); 张紧铝框 (3) 沿长度方向上的断面各处相 同; 张紧铝框 (3) 断面的上部是一勾槽, 勾槽与矩形菲涅尔线焦聚 光透镜片 (2) 四边的凸棱或凹槽相嵌接, 腹部是一侧向弹性区, 下 边与腹部相互垂直; 下边的内侧有一向下的凸棱, 凸棱的作用是作为
一力学 "支点"; 下边的外侧也有一更长的向下的垂直凸边, 此凸边 即作为外限位又作为应力均化器。 The refracting concentrating plate solar collector according to claim 1 or 3, wherein: the four ribs or grooves of the rectangular Fresnel focal concentrating lens sheet (2) are each provided with a tensioning aluminum Frame (3); tension aluminum frame (3) the same length along the length of the section; tension aluminum frame (3) the upper part of the section is a hook groove, hook groove and rectangular Fresnel line focus condenser lens (2 The ribs or grooves of the four sides are engaged, the abdomen is a lateral elastic region, and the lower side is perpendicular to the abdomen; the inner side of the lower side has a downward rib, and the function of the rib is A mechanical "fulcrum"; the outer side of the lower side also has a longer downward vertical convex edge, which acts as an outer limit and as a stress homogenizer.
5、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 在张紧铝框 (3) 的下部有一矩形刚性框架, 此刚性框架的外 缘略大于矩形菲涅尔线焦聚光透镜片 (2); 张紧铝框 (3) 与外框架 上部 (5)之间通过自攻螺钉(4)相互联接, 通过调整自攻螺钉(4) 的旋入量而达到调整菲涅尔线焦聚光透镜片 (2) 的预紧力; 矩形菲 涅尔线焦聚光透镜片 (2)、 张紧铝框 (3)、 外框架上部 (5) 之间通 过适量的自攻螺钉相联, 构成一个独力的部件。 5. The refracting concentrating plate solar collector according to claim 1, wherein: a rectangular rigid frame is disposed at a lower portion of the tensioned aluminum frame (3), and an outer edge of the rigid frame is slightly larger than a rectangular Fresnel line. The focal concentrating lens sheet (2); the tensioning aluminum frame (3) and the upper part of the outer frame (5) are coupled to each other by a self-tapping screw (4), and the adjustment of the self-tapping screw (4) is adjusted to achieve the adjustment of Fresnel. Pre-tightening force of the concentrating lens (2); the rectangular Fresnel focal concentrating lens (2), the tensioned aluminum frame (3), and the upper part of the outer frame (5) are connected by an appropriate amount of self-tapping screws. Form a separate component.
6、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 在外框架下部 (6), 有一真空集热管安装托架 (18), 真空集 热管固定安装其中;真空集热管的轴线位置位于菲涅尔线焦聚光透镜 片 (2) 的焦线上。 6. The refracting concentrating plate solar collector according to claim 1, wherein: at a lower portion (6) of the outer frame, there is a vacuum heat collecting tube mounting bracket (18), and a vacuum heat collecting tube is fixedly mounted therein; the vacuum collecting tube is installed; The axis position is on the focal line of the Fresnel line focal concentrating lens sheet (2).
7、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 真空集热管托架(17)上部是外框架(6), 矩形菲涅尔线焦聚 光透镜片 (2)、 张紧铝框(3), 通过自攻螺钉相互联接; 通过调整自 攻螺钉(4) 的旋入量而达到调整菲涅尔线焦聚光透镜片(2) 的预紧 力。 7. The refracting concentrating plate solar collector according to claim 1, wherein: the upper part of the vacuum heat collecting tube bracket (17) is an outer frame (6), a rectangular Fresnel line focusing concentrating lens sheet (2), The aluminum frame (3) is tensioned and connected to each other by a self-tapping screw; the pre-tightening force of the Fresnel wire concentrating lens sheet (2) is adjusted by adjusting the screwing amount of the self-tapping screw (4).
8、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 菲涅尔线焦聚光透镜片 (2) 是一矩形薄片, 薄片上制有一至 多条焦线; 每条焦线下装有一支与焦线相互平行的铝合金集热槽 8. The refracting concentrating plate solar collector according to claim 1, wherein: the Fresnel line focusing concentrating lens sheet (2) is a rectangular sheet, and one or more focal lines are formed on the sheet; each focal line Underneath is an aluminum alloy collecting trough parallel to the focal line
(21); 铝合金集热槽 (21) 上部是一段对称向上的弧形翼, 下部中
间是一个可通液体的通孔;每条带孔的铝合金集热槽之间的通孔可通 过相互串联或相互并联或部份并联后再串联的方式连通。 (21); The upper part of the aluminum alloy heat collecting groove (21) is a symmetrical upward curved wing, the lower part The space is a through hole through which the liquid can pass; the through holes between the perforated aluminum alloy heat collecting grooves can be connected in series or in parallel or partially in parallel and then connected in series.
9、 根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 集热器为一承压的密闭容器, 导入流动的水或导热油或其它导 热介质, 将收集的高温热量带出; 集热器上部独立设置一个保温的热 枕, 构成一个可独立使用的太阳能高温集热器。 9. The refracting concentrating plate solar collector according to claim 1, wherein the collector is a pressure-tight container that introduces flowing water or heat transfer oil or other heat transfer medium to collect high temperature heat. Take out; The upper part of the collector is independently provided with a heat-insulated thermal pillow to form a solar high-temperature collector that can be used independently.
10、根据权利要求 1所述的折射聚光平板太阳能集热器, 其特征 在于: 用多个这样的折射聚光平板太阳能集热器构成阵列, 组成太阳 能蒸汽锅炉或海水淡化器或污水净化器或作为城市供暖设备或作为 其它工业设备的供热器。
10. The refracting concentrating plate solar collector according to claim 1, wherein: arranging an array of a plurality of such refracting concentrating plate solar collectors to form a solar steam boiler or a seawater desiccator or a sewage purifier Or as a heating device for urban heating equipment or as other industrial equipment.
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CN201497412U (en) * | 2009-07-14 | 2010-06-02 | 黄永伟 | U-shaped finned tube, solar heat-collecting tube and solar heat collector |
CN101825348A (en) * | 2010-05-22 | 2010-09-08 | 浙江梅地亚新能源科技有限公司 | Focusing flat plate solar heat collector |
CN102022839A (en) * | 2010-12-23 | 2011-04-20 | 东莞市天尚太阳能有限公司 | Light-condensing flat plate solar collector |
CN202166225U (en) * | 2011-07-20 | 2012-03-14 | 高元运 | Flat-plate solar collector internally provided with reinforcing rod |
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