WO2014024659A1 - Electromagnetic solenoid - Google Patents
Electromagnetic solenoid Download PDFInfo
- Publication number
- WO2014024659A1 WO2014024659A1 PCT/JP2013/069594 JP2013069594W WO2014024659A1 WO 2014024659 A1 WO2014024659 A1 WO 2014024659A1 JP 2013069594 W JP2013069594 W JP 2013069594W WO 2014024659 A1 WO2014024659 A1 WO 2014024659A1
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- WO
- WIPO (PCT)
- Prior art keywords
- receiving member
- plunger
- shock absorbing
- absorbing material
- impact
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/088—Electromagnets; Actuators including electromagnets with armatures provided with means for absorbing shocks
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
- H01F7/1607—Armatures entering the winding
- H01F7/1615—Armatures or stationary parts of magnetic circuit having permanent magnet
Definitions
- the present invention relates to an electromagnetic solenoid in which a plunger moves by excitation of an excitation coil.
- the plunger In the electromagnetic solenoid, generally, the plunger is protruded by the excitation of the exciting coil, and when the exciting coil is demagnetized, the plunger is pushed to the original position by biasing means such as a spring or an external load.
- biasing means such as a spring or an external load.
- the fixing member stopper
- the plunger and the fixing member are generally made of metal, so when the plunger collides with the fixing member, a metallic noise is generated.
- an elastomeric buffer member is provided at both opposing collision portions of the plunger and the fixing member (stopper), and the shock absorbing member absorbs the impact due to the collision and the collision sound is generated. It is reduced. Further, in this electromagnetic solenoid, the shock absorbing member absorbs the impact by elastically deforming the plunger which is pushed in, thereby absorbing the impact, and after the elastic deformation of the shock absorbing member is elastically restored, the plunger is returned to the original position. It will be returned to the predetermined position.
- the fixing member is movably provided with a receiving member that receives the collision of the plunger, and the receiving member is biased by a biasing means such as a spring to absorb the impact caused by the collision of the plunger by the biasing member.
- a biasing means such as a spring to absorb the impact caused by the collision of the plunger by the biasing member.
- the receiving member may hit part of the fixing member and a collision noise may occur.
- the present invention has been made in view of the above circumstances, and provides an electromagnetic solenoid capable of reducing the collision noise generated due to the collision of the plunger and stopping the plunger at a predetermined position with high accuracy.
- the purpose is that.
- a movable yoke provided with a fixed portion in a fixed state inside a cylindrical coil portion and to which a plunger extending in the axial direction of the coil portion is attached is The movable yoke is moved forward along the axial direction of the coil portion, and the excitation of the coil portion advances the movable yoke together with the plunger away from the fixed portion, and the movable yoke is moved together with the plunger by demagnetization of the coil portion.
- the fixed portion includes impact absorbing means for absorbing an impact when the plunger retracts with the movable yoke and collides with the fixed portion
- the impact absorbing means is provided movably in the axial direction in an accommodating portion provided in the inside of the fixed portion, and a receiving member which recedes with the plunger upon receiving a collision of the plunger, and the accommodating portion.
- a shock absorbing material is provided between the receiving member and an opposing surface formed in the housing portion and facing in a direction in which the receiving member retracts.
- the impact is absorbed by retracting the plunger against the biasing force of the biasing member together with the receiving member. Collision noise is reduced. Further, since the buffer material is provided between the receiving member and the opposing surface formed in the housing portion and facing in the direction in which the receiving member retracts, the retracted receiving member does not collide with the opposing surface. The shock absorbing material reduces the collision noise. Therefore, the collision sound generated due to the collision of the plunger can be reduced.
- the biasing member advances the plunger together with the plunger, but the restricting portion regulates its advancement, so that the plunger returns to a predetermined position and can be accurately positioned and stopped.
- the stroke amount can be maintained constant.
- the shock absorbing material is attached to the receiving member, and a gap is provided between the shock absorbing material and an inner wall surface along the moving direction of the receiving member of the accommodating portion. desirable.
- the shock absorbing material since the shock absorbing material is attached to the receiving member, the shock absorbing material can be easily incorporated by accommodating the receiving member in the receiving portion of the fixed portion.
- a gap is provided between the shock absorbing material and the inner wall surface along the moving direction of the receiving member of the accommodating portion, even if the shock absorbing material moves with the receiving member, the shock absorbing material interferes with the inner wall surface. There is no Therefore, the movement of the receiving member is smooth and the shock absorbing material is not damaged by the friction with the inner wall surface.
- the shock absorbing material may be provided in the opposite side.
- the cushioning material is not in contact with the biasing member.
- the shock absorbing material since the shock absorbing material is in contact with the biasing member, the shock absorbing material and the biasing member do not interfere with each other. Therefore, the spring is not affected by the shock absorbing material, and the movement of the receiving member becomes smooth.
- the impact is absorbed by the plunger retreating against the biasing force of the biasing member together with the receiving member, and the receding receiving member has the opposite surface.
- the shock absorbing material reduces the collision noise without causing the collision.
- the receiving member, which has once retreated is advanced together with the plunger by the biasing member, the advancing portion is restricted by the restricting portion, so that the plunger can return to a predetermined position and be accurately positioned and stopped. Therefore, the collision noise generated due to the collision of the plunger can be reduced, and the plunger can be always stopped at the predetermined position with high accuracy.
- FIG. 1 is a cross-sectional view of a first embodiment of an electromagnetic solenoid according to an embodiment of the present invention. It is an expanded sectional view of a fixed part equally. It is a flowchart for explaining the operation of the electromagnetic solenoid according to the first embodiment.
- fixed part which comprises the electromagnetic solenoid which concerns on the other embodiment of this invention is shown, (a) is sectional drawing of the fixing
- FIG. 16F is a cross-sectional view of the fixing portion, FIG. 27F is a cross-sectional view of the fixing portion in the seventh embodiment, and FIG.
- FIG. 1 is a cross-sectional view showing an electromagnetic solenoid according to a first embodiment of the present invention
- FIG. 2 is an enlarged cross-sectional view of a fixing portion of the electromagnetic solenoid.
- This electromagnetic solenoid is used, for example, to operate a fuel lever of a diesel internal combustion engine in a stopping direction to automatically shut down the engine, or to automatically perform reverse select locking in a four-wheeled manual transmission vehicle. It is.
- the electromagnetic solenoid includes a plunger guide portion 11 and a fixed portion 12 which also serve as a yoke, a movable yoke 15 and a coil portion 16.
- the plunger guide portion 11 and the fixed portion 12 are disposed to face each other in the direction of the axis O, and the movable yoke 15 having the cylindrical portion 15a is movable along the axial direction on the outer periphery of the fixed portion 12 It is provided.
- a cylindrical coil portion 16 is provided on the outer peripheral side of the cylindrical portion 15 a and on the outer peripheral side of the plunger guide portion 11.
- the fixed portion 12 and the plunger guide portion 11 are provided in a fixed state inside the cylindrical coil portion 16, and the movable yoke 15 is provided movably along the axial direction of the coil portion 16. .
- the coil portion 16 moves the movable yoke 15 along the axis O, and includes a bobbin 16a and a coil 16b wound around the bobbin 16a.
- Each of these members (the plunger guide portion 11, the fixed portion 12, the movable yoke 15, and the coil portion 16) is basically formed in rotational symmetry, that is, the cross section is formed in a circular shape and accommodated in the cylindrical housing 30 There is.
- the movable yoke 15 advances so as to leave the fixed part 12 by excitation (ON state) of the coil part 16 by energization to the coil 16b, and retracts so as to approach the fixed part 12 by demagnetization (OFF state) of the coil part 16. It is supposed to In FIG. 1, the movable yoke 15 is moved to the plunger guide 11 side on the left side of the axis line O (ON state), and the movable yoke 15 is positioned on the fixed part 12 side on the right side of the axis line O OFF state is shown.
- the movable yoke 15 is formed in a cup shape (a cylindrical shape with a bottom) by a cylindrical portion 15a extending along the direction of the axis O and a bottom portion 15b formed at the lower end of the cylindrical portion 15a. At the central portion, a convex portion 15c protruding upward is formed. A through hole penetrating to the lower surface of the bottom portion 15b is formed in the convex portion 15c. The tip of the plunger 20 is inserted into and fixed to the through hole. Further, the tip end portion of the plunger 20 protrudes upward from the convex portion 15 c.
- the plunger 20 moves along the axis O together with the movable yoke 15. Further, a through hole 11a is formed in the plunger guide portion 11 along the axis O, and the plunger 20 is movably inserted into the through hole 11a via the two bearings 17 and 17. The tip of the plunger 20 is movable It is fixed to the yoke 15.
- a ring-shaped bowl-shaped portion 21 is provided on the outer peripheral portion of the plunger guide portion 11, and the lower end portion of the housing 30 is engaged with the outer peripheral portion of the bowl-shaped portion 21.
- the fixing portion 12 is formed by integrally forming the collar-like portion 22 at the upper end portion thereof, and the shock absorbing means 31 is provided inside the fixing portion 12. .
- the impact absorbing means 31 absorbs an impact when the plunger 20 retracts with the movable yoke 15 and collides with the fixed portion 12 and is configured as follows. That is, first, the housing portion 32 is formed inside the fixed portion 12.
- the housing portion 32 is formed in a substantially cylindrical shape, and the lower end is opened and the upper end is closed.
- the housing portion 32 includes a cylindrical first housing portion 32a, and a second housing portion 32b coaxially formed with the first housing portion 32a at the upper end of the first housing portion 32a.
- the diameter 32 b is smaller than that of the first accommodation portion 32 a.
- a cylindrical large diameter portion 33 is formed coaxially with the first accommodation portion 32a on the lower end side of the first accommodation portion 32a.
- the convex portion 15 c of the movable yoke 15 is accommodated in the large diameter portion 33 when the movable yoke 15 is retracted.
- a receiving member 35 is provided movably in the direction of the axis (O) in the first accommodating portion 32a.
- the receiving member 35 receives the collision of the plunger 20 which is retracted with the movable yoke 15, and retracts with the plunger 20, and is formed in a substantially cylindrical shape.
- the receiving member 35 has a main body portion 35a axially slidable on the inner wall surface of the first housing portion 32a, a small diameter portion 35b formed on the upper end surface of the main body portion 35a with a smaller diameter than the main body portion 35a, and the small diameter portion A shaft 35c formed on the upper end face of the part 35b at a smaller diameter than the small diameter part 35b, and a receiving part 35d formed on the lower end face of the main body 35a at a smaller diameter than the main body 35a and receiving the collision of the plunger 20 Have.
- the shaft portion 35c is accommodated in the second accommodation portion 32b, and a spring 36 as an urging member for urging the receiving member 35 in the forward direction (downward in FIG. 1) to the second accommodation portion 32b is the shaft. It accommodates so that the outer peripheral side of the part 35c may be enclosed.
- the spring 36 is accommodated in a compressed state, the upper end of which is in contact with the upper surface of the second accommodation portion 32b, and the lower end of which is in contact with the upper peripheral portion of the small diameter portion 35b.
- a regulation portion 37 is provided at the lower end portion of the first accommodation portion 32a.
- the restricting portion 37 restricts the advancing receiving member 35 at a predetermined position to restrict further advancing.
- the restricting portion 37 is formed of a ring-shaped plate, and is fixed by being fitted into an annular recess formed in the inner wall surface of the lower end portion of the first accommodating portion 32a.
- the receiving portion 35d of the receiving member 35 is inserted into the inside of the restricting portion 37, and the tip (the lower end in FIG. 1) of the receiving portion 35 protrudes downward from the restricting portion 37.
- the plunger 20 can collide with the receiving portion 35d.
- the upper surface of the first accommodating portion 32a of the accommodating portion 32 is an opposing surface 38 which faces in the direction in which the receiving member 35 retreats (upward in FIG. 1).
- the shock absorbing material 40 is provided between the receiving member 35 and the opposing surface 38.
- the shock absorbing material 40 absorbs an impact when the main body 35 a of the receiving member 35 collides with the opposing surface 38, and is made of, for example, a ring-shaped rubber.
- the ring-shaped cushioning material 40 is mounted on the outer peripheral surface of the small diameter portion 35 b of the receiving member 35 and is provided in contact with the upper surface of the main body portion 35 a.
- a predetermined gap S is provided between the shock absorbing material 40 and the inner wall surface of the first housing portion (the inner wall surface along the moving direction of the receiving member).
- the vertical length of the shock absorbing material 40 is determined such that the gap between the shock absorbing material 40 and the opposing surface 38 is the shaft portion of the receiving member 35 in a state where the receiving member 35 advances and contacts the regulating portion 37. It is set to be smaller than the gap between 35 c and the upper surface 38 a of the second accommodation portion 32 b. Therefore, when the receiving member 35 retracts (moves upward in FIG. 2), the shock absorbing material 40 collides with the opposing surface 38 to prevent further retraction of the receiving member 35, so the shaft portion 35c is the second accommodating portion Do not collide with the top of 32b.
- the shock absorbing material 40 is mounted on the outer peripheral surface of the small diameter portion 35b of the receiving member 35, while the lower end of the spring 36 is in contact with the upper end surface of the small diameter portion 35b. Therefore, the cushioning material 40 and the spring 36 are not in contact with each other.
- FIG. 3A shows a state in which the movable yoke 15 is advanced to be separated from the fixed portion 12 by exciting the coil portion 16 (see FIG. 1).
- the plunger 20 fixed to the movable yoke 15 advances with the movable yoke 15 and is separated from the fixed portion 12.
- the receiving member 35 of the shock absorbing means 31 is urged in the forward direction (downward in FIG. 3) by the spring 36 and abuts on the restricting portion 37 so that the further forward movement is restricted.
- the plunger 20 is pushed by an external load (not shown) and retreats toward the fixed portion 12 together with the movable yoke 15
- the plunger 20 collides with the receiving portion 35 d of the receiving member 35.
- the plunger 20 is retracted together with the receiving member 35 against the biasing force of the spring 36, whereby the impact is absorbed and the collision noise is reduced.
- the receiving member 35 is pushed back by the plunger 20, but since the shock absorbing material 40 is provided on the upper surface of the main body portion 35a of the receiving member 35, this buffer The material 40 collides with the facing surface 38. Therefore, the shock absorbing material 40 reduces the collision noise without the receding receiving member 35 colliding with the opposing surface 38.
- the receiving member 35 once retracted is pushed in the forward direction by the biasing force of the spring 36 and advances with the plunger 20, but the main body 35a of the receiving member 35 As the lower surface of the plunger hits and the forward movement thereof is restricted by the restricting portion 37, the plunger 20 returns to the predetermined position and stops.
- the plunger 20 when the coil portion 16 is demagnetized, the plunger 20 is pushed by the external load, and is retracted so as to approach the fixed portion 12 together with the movable yoke 15.
- the plunger 20 When colliding with the receiving portion 35d, the plunger 20 is retracted together with the receiving member 35 against the biasing force of the spring 36, whereby the impact is absorbed and the collision noise is reduced.
- the shock absorbing material 40 is attached to the receiving member 35, that is, the shock absorbing material 40 is provided between the receiving member 35 and the facing surface 38, the receding receiving member 35 has the facing surface 38.
- the shock absorbing material 40 reduces the collision noise without causing a collision. Therefore, the collision noise generated due to the collision of the plunger 20 can be reduced.
- the collision noise of the electromagnetic solenoid without both of the shock absorbing means 31 having the receiving member 35 and the spring 36 and the shock absorbing material 40 is about 74 dB, and the electromagnetic solenoid comprising only the shock absorbing means 31.
- the impact noise of the electromagnetic solenoid having both the impact absorbing means 31 and the shock absorbing material 40 was about 50 dB, and it was confirmed that the impact noise was significantly reduced.
- the receiving member 35 which has once retreated is advanced together with the plunger 20 by the biasing force of the spring 36, but its advancement is restricted by the restricting part 37, so that the plunger 20 returns to a predetermined position and can be accurately positioned and stopped. Therefore, the stroke amount of the plunger 20 can be always maintained constant.
- the shock absorbing material 40 is attached to the small diameter portion 35b of the receiving member 35, and a gap is provided between the shock absorbing material 40 and the inner wall surface of the first accommodation portion 32a. Even if it moves with the member 35, the shock absorbing material 40 does not interfere with the inner wall surface. Therefore, the movement of the receiving member 35 is smooth and the shock absorbing material 40 is not damaged by the friction with the inner wall surface.
- the shock absorbing material 40 is attached to the receiving member 35, by accommodating the receiving member 35 in the housing portion 32 of the fixed portion 12, the shock absorbing material 40 can be easily incorporated. Furthermore, the shock absorbing material 40 is mounted on the outer peripheral surface of the small diameter portion 35b of the receiving member 35, the lower end of the spring 36 is in contact with the upper end surface of the small diameter portion 35b, and the shock absorbing material 40 and the spring 36 are in contact. Because the shock absorber 40 and the spring 36 do not interfere with each other. Therefore, the spring 36 is not affected by the shock absorbing material 40, and the movement of the receiving member 35 becomes smooth.
- FIGS. 4 (a) to 4 (g) are cross-sectional views showing other embodiments of the present invention.
- the electromagnetic solenoid in the other embodiment shown in these figures differs from the electromagnetic solenoid in the first embodiment in the receiving member provided inside the fixed portion 12, the spring (biasing member),
- the configuration and the arrangement position of the buffer material and the like, and the other components are the same as those of the first embodiment, and therefore the same components are denoted by the same reference numerals and the description thereof will be omitted.
- the parts other than the fixing part 12 are the same as those of the first embodiment, so only the fixing part 12 is shown in FIGS. 4 (a) to 4 (g).
- the shock absorbing material 41 is provided on the upper surface 38 a of the second accommodation portion 32 b of the fixed portion 12.
- the upper surface 38 a is one of the facing surfaces 38 a facing in the backward direction of the receiving member 35.
- the housing portion 32 is provided with the facing surface 38.
- the buffer material 41 is formed in a substantially cylindrical shape, includes a large diameter portion 41a and a small diameter portion 41b, and a neck portion is formed between the large diameter portion 41a and the small diameter portion 41b.
- a shock absorbing material 41 is provided to face the shaft portion 35 c of the receiving member 35 with the small diameter portion 41 b.
- the diameter of the small diameter portion 41 b is larger than that of the shaft portion 35 c of the receiving member 35.
- the upper end of the spring 36 is locked to the neck portion of the shock absorbing material 41.
- the length of the cushioning material 41 in the vertical direction is determined by the gap between the cushioning material 41 and the shaft portion 35c of the reception member 35 in a state where the reception member 35 advances and abuts on the regulation portion 37. It is set so as to be smaller than the gap between the main body 35 a of 35 and the facing surface 38.
- the shaft portion 35 c collides with the shock absorbing material 41 without the main body 35 a colliding with the opposing surface 38 in the receding receiving member 35, and the shock absorbing material 41 reduces the collision noise. Be done.
- the shock absorbing material 41 is provided on the facing surface 38 a and is not attached to the receiving member 35, the movement of the receiving member 35 is smooth.
- the cushioning material 42 is provided on the upper surface of the second accommodation portion 32b of the fixed portion 12 as in the second embodiment.
- the portion 32 c is formed, and the shock absorbing material 42 is fitted into the convex portion 32 c.
- the cushioning material 42 is formed in a cylindrical shape, and a concave portion is formed on the upper end surface thereof, and the concave portion is fitted to the convex portion 32 c.
- the length of the cushioning material 42 in the vertical direction is determined by the gap between the cushioning material 42 and the shaft portion 35c of the reception member 35 in a state where the reception member 35 advances and abuts on the regulation portion 37. It is set so as to be smaller than the gap between the main body 35 a of 35 and the facing surface 38.
- the shaft member 35 c collides with the shock absorbing material 42 without the main body 35 a colliding with the opposing surface 38 in the retracted receiving member 35.
- the shock absorbing material 42 reduces the collision noise.
- the shock absorbing material 42 is fitted into the convex portion 32 c, the shock absorbing material 42 can be easily positioned and attached.
- the cushioning material 43 is provided on the upper surface 38a of the second accommodation portion 32b of the fixed portion 12 as in the second embodiment.
- the cushioning material 43 is formed in a disk shape thinner than the cushioning material 41.
- the upper end of the spring 36 is in contact with the surface of the shock absorbing material 43.
- the thickness of the shock absorbing material 43 is such that the gap between the shock absorbing material 43 and the shaft portion 35 c of the receiving member 35 is the main body of the receiving member 35 in a state where the receiving member 35 advances and contacts the regulating portion 37. It is set to be smaller than the gap between the portion 35 a and the facing surface 38. According to such a configuration, the same effect as that of the second embodiment can be obtained.
- the shock absorbing material 44 is attached to the shaft 35 c of the receiving member 35.
- the cushioning material 44 is formed in a cylindrical shape, and a concave portion is formed on the lower end surface thereof, and the concave portion is fitted to the shaft portion 35c.
- the upper surface (facing surface) 38 a of the second accommodation portion 32 b is one of the facing surfaces facing in the backward direction of the receiving member 35.
- the length of the cushioning material 44 in the vertical direction is determined by the gap between the cushioning material 44 and the opposing surface 38 a in the main body portion of the cushioning member 35 in a state where the cushioning member 35 advances and contacts the regulating portion 37. It is set to be smaller than the gap between 35 a and the facing surface 38.
- the buffer member 44 attached to the shaft portion 35c collides with the opposing surface 38a without the main body portion 35a colliding with the opposing surface 38, and the receding receiving member 35 collides with the opposing surface 38a.
- the shock absorbing material 44 reduces the collision noise.
- the cushioning material 45 is attached to the shaft portion 35c of the receiving member 35 as in the fifth embodiment. It differs from the embodiment. That is, the shock absorbing material 45 has a mounting shaft 45a on its lower surface. On the other hand, a mounting hole is formed in the shaft portion 35c, and the mounting shaft 45a is inserted into the mounting hole. Thereby, the shock absorbing material 45 is attached to the shaft 35 c of the receiving member 35. According to such a configuration, the effect can be obtained as in the fifth embodiment.
- the cushioning material 46 is formed in a ring shape.
- the shaft portion 35c of the receiving member 35 is. It is formed to be shorter than the shaft portion 35c in the first to sixth embodiments, and a shock absorbing material 46 is attached to the outer peripheral surface of the shaft portion 35c.
- a predetermined gap is provided between the cushioning material 46 and the inner wall surface of the second accommodation portion 32b. The vertical length of the shock absorbing material 46 is determined by the gap between the shock absorbing material 46 and the opposing surface 38 a and the main body 35 a of the receiving member 35 in a state where the receiving member 35 advances and abuts against the restricting portion 37.
- a recess is formed in the shaft portion 35c, and a spring 36a as a biasing member is inserted into the recess, and an upper end portion of the spring 36a is in contact with the opposing surface 38a.
- the buffer member 46 attached to the shaft 35c collides with the opposing surface 38a without the main body 35a colliding with the opposing surface 38, and the receding receiving member 35 collides with the opposing surface 38a.
- the shock absorbing material 46 reduces the collision noise.
- the cushioning material 47 is mounted on the outer peripheral portion of the small diameter portion 35b of the receiving member 35 as in the first embodiment.
- an annular outer flange 48a is formed on the outer peripheral portion of the small diameter portion 35b.
- the cushioning material 47 is formed at its lower portion with an inner flange 48 b which protrudes in an annular manner inward.
- the shock absorbing material 47 is mounted on the outer peripheral portion of the small diameter portion 35 b of the receiving member 35 by fitting the inner flange 48 b below the outer flange 48 a.
- the length of the cushioning material 47 in the vertical direction is such that the gap between the cushioning material 47 and the opposing surface 38 is the shaft portion of the reception member 35 in a state where the reception member 35 advances and contacts the restriction portion 37 It is set to be smaller than the gap between 35 c and the upper surface 38 a of the second accommodation portion 32 b.
- the same effect as that of the first embodiment can be obtained, and moreover, the shock absorbing material 47 can be firmly attached to the receiving member 35.
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Abstract
Description
プランジャが押し込まれ元の位置に停止するために、所定位置に固定部材(ストッパ)が固定され、押し込まれたプランジャは固定部材に衝突して元の位置に停止する。
プランジャおよび固定部材は一般的に金属製であり、そのため、プランジャが固定部材に衝突したときに、金属音が発生する。 In the electromagnetic solenoid, generally, the plunger is protruded by the excitation of the exciting coil, and when the exciting coil is demagnetized, the plunger is pushed to the original position by biasing means such as a spring or an external load.
In order for the plunger to be pushed in and stopped at the original position, the fixing member (stopper) is fixed at a predetermined position, and the pushed-in plunger collides with the fixing member and stops at the original position.
The plunger and the fixing member are generally made of metal, so when the plunger collides with the fixing member, a metallic noise is generated.
プランジャが所定位置に停止できないと、プランジャのストローク量が変化して被作動部材を正確に動作させることができない。 Therefore, in the electromagnetic solenoid disclosed in Patent Document 1, when the plunger repeatedly collides with the shock absorbing member over many years, if the shock absorbing member is distorted by slight deformation due to the secular change of the plunger, the plunger It will not be possible to accurately stop at the predetermined position.
If the plunger can not stop at the predetermined position, the stroke amount of the plunger changes and the actuated member can not be operated accurately.
前記固定部は、前記プランジャが前記可動ヨークとともに後退して前記固定部に衝突する際の衝撃を吸収する衝撃吸収手段を有し、
前記衝撃吸収手段は、前記固定部の内部に設けられた収容部に前記軸方向に移動可能に設けられ、かつ後退する前記プランジャの衝突を受けて当該プランジャともに後退する受け部材と、前記収容部に設けられて前記受け部材を前進する方向に付勢する付勢部材と、前進する前記受け部材を所定の位置で規制する規制部とを備え、
前記受け部材と、前記収容部に形成されて前記受け部材の後退する方向に対向する対向面との間に緩衝材が設けられていることを特徴とする。 In order to achieve the above object, according to the present invention, a movable yoke provided with a fixed portion in a fixed state inside a cylindrical coil portion and to which a plunger extending in the axial direction of the coil portion is attached is The movable yoke is moved forward along the axial direction of the coil portion, and the excitation of the coil portion advances the movable yoke together with the plunger away from the fixed portion, and the movable yoke is moved together with the plunger by demagnetization of the coil portion. In an electromagnetic solenoid which retracts to approach the fixed portion,
The fixed portion includes impact absorbing means for absorbing an impact when the plunger retracts with the movable yoke and collides with the fixed portion,
The impact absorbing means is provided movably in the axial direction in an accommodating portion provided in the inside of the fixed portion, and a receiving member which recedes with the plunger upon receiving a collision of the plunger, and the accommodating portion. A biasing member for biasing the receiving member in the forward direction, and a restricting portion for restricting the receiving member to be advanced at a predetermined position,
A shock absorbing material is provided between the receiving member and an opposing surface formed in the housing portion and facing in a direction in which the receiving member retracts.
また、受け部材と、収容部に形成されて受け部材の後退する方向に対向する対向面との間に緩衝材が設けられているので、後退している受け部材は対向面に衝突することなく、緩衝材によって衝突音が低減される。したがって、プランジャが衝突することに起因して発生する衝突音を低減することができる。 In the present invention, when the plunger retracts toward the fixed portion together with the movable yoke and collides with the receiving member, the impact is absorbed by retracting the plunger against the biasing force of the biasing member together with the receiving member. Collision noise is reduced.
Further, since the buffer material is provided between the receiving member and the opposing surface formed in the housing portion and facing in the direction in which the receiving member retracts, the retracted receiving member does not collide with the opposing surface. The shock absorbing material reduces the collision noise. Therefore, the collision sound generated due to the collision of the plunger can be reduced.
また、緩衝材と収容部の受け部材の移動方向に沿う内壁面との間に隙間が設けられているので、緩衝材が受け部材とともに移動しても、この緩衝材が内壁面と干渉することがない。したがって、受け部材の移動がスムーズであるとともに緩衝材が内壁面との摩擦によって損傷することもない。 According to such a configuration, since the shock absorbing material is attached to the receiving member, the shock absorbing material can be easily incorporated by accommodating the receiving member in the receiving portion of the fixed portion.
In addition, since a gap is provided between the shock absorbing material and the inner wall surface along the moving direction of the receiving member of the accommodating portion, even if the shock absorbing material moves with the receiving member, the shock absorbing material interferes with the inner wall surface. There is no Therefore, the movement of the receiving member is smooth and the shock absorbing material is not damaged by the friction with the inner wall surface.
また、一度後退した受け部材は付勢部材によりプランジャとともに前進するが規制部でその前進が規制されるため、プランジャは所定位置に戻り精度良く位置決めされて停止することができる。
したがって、プランジャが衝突することに起因して発生する衝突音を低減し、かつプランジャを常に所定位置に精度良く停止させることができる。 According to the present invention, when the plunger collides with the receiving member, the impact is absorbed by the plunger retreating against the biasing force of the biasing member together with the receiving member, and the receding receiving member has the opposite surface. The shock absorbing material reduces the collision noise without causing the collision.
In addition, since the receiving member, which has once retreated, is advanced together with the plunger by the biasing member, the advancing portion is restricted by the restricting portion, so that the plunger can return to a predetermined position and be accurately positioned and stopped.
Therefore, the collision noise generated due to the collision of the plunger can be reduced, and the plunger can be always stopped at the predetermined position with high accuracy.
(第1の実施の形態)
図1は、本発明の第1の実施形態に係る電磁ソレノイドを示す断面図、図2は当該電磁ソレノイドの固定部の拡大断面図である。
この電磁ソレノイドは、例えば、ディーゼル内燃機関の燃料レバーを停止方向に作動させ、機関を自動停止させるために、または4輪のマニュアルトランスミッション車においてリバースセレクトロックを自動的に行なわせるために用いられるものである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.
First Embodiment
FIG. 1 is a cross-sectional view showing an electromagnetic solenoid according to a first embodiment of the present invention, and FIG. 2 is an enlarged cross-sectional view of a fixing portion of the electromagnetic solenoid.
This electromagnetic solenoid is used, for example, to operate a fuel lever of a diesel internal combustion engine in a stopping direction to automatically shut down the engine, or to automatically perform reverse select locking in a four-wheeled manual transmission vehicle. It is.
プランジャガイド部11と固定部12とは軸線O方向に対向して配置されており、この固定部12の外周外側に、筒状部15aを有する可動ヨーク15がその軸方向に沿って移動可能に設けられている。また、筒状部15aの外周外側とプランジャガイド部11の外周外側に、円筒状のコイル部16が設けられている。言い換えると、円筒状のコイル部16の内側に、固定部12とプランジャガイド部11とが固定状態で設けられるともに、可動ヨーク15がコイル部16の軸方向に沿って移動可能に設けられている。 The electromagnetic solenoid includes a
The
これらの各部材(プランジャガイド部11、固定部12、可動ヨーク15、コイル部16)は基本的に回転対称に、すなわち断面が円形状に形成され、円筒形のハウジング30の中に収容されている。 The
Each of these members (the
なお、図1においては、軸線Оより左側は可動ヨーク15がプランジャガイド部11側に移動した状態(ON状態)、軸線Оより右側は可動ヨーク15が固定部12側に位置している状態(OFF状態)を示している。 The
In FIG. 1, the
また、プランジャガイド部11には軸線Oに沿って貫通孔11aが形成され、この貫通孔11aに2つの軸受17,17を介してプランジャ20が移動自在に挿通され、このプランジャ20の先端は可動ヨーク15に固定されている。なお、プランジャガイド部11の外周部にはリング状の鍔状部21が設けられており、この鍔状部21の外周部にハウジング30の下端部が係合している。 The
Further, a through
この衝撃吸収手段31は、前記プランジャ20が可動ヨーク15とともに後退して固定部12に衝突する際の衝撃を吸収するものであり、以下のように構成されている。
すなわちまず、固定部12の内部には収容部32が形成されている。この収容部32は略円筒状に形成されており、その下端は開口され、上端は閉塞されている。
収容部32は円筒状の第1収容部32aと、この第1収容部32aの上端に当該第1収容部32aと同軸に形成された第2収容部32bとを備えており、第2収容部32bは第1収容部32aより小径となっている。また、第1収容部32aの下端側には円筒状の大径部33が第1収容部32aと同軸に形成されている。この大径部33には、可動ヨーク15が後退してきた際に当該可動ヨーク15の凸部15cが収容されるようになっている。 As shown in FIG. 2, the fixing
The
That is, first, the
The
受け部材35は第1収容部32aの内壁面に軸線方向に摺動可能な本体部35aと、この本体部35aの上端面に当該本体部35aより小径に形成された小径部35bと、この小径部35bの上端面に当該小径部35bより小径に形成された軸部35cと、本体部35aの下端面に当該本体部35aより小径に形成されて前記プランジャ20の衝突を受ける受け部35dとを備えている。 In addition, a receiving
The receiving
この緩衝材40は、受け部材35の本体部35aが対向面38に衝突する際の衝撃を吸収するものであり、例えばリング状のゴムで形成されている。このリング状の緩衝材40は、受け部材35の小径部35bの外周面に装着されるとともに、本体部35aの上面に当接して設けられている。また、緩衝材40と第1収容部の内壁面(受け部材の移動方向に沿う内壁面)との間には所定の隙間Sが設けられている。 Further, the upper surface of the first
The
また、緩衝材40は、受け部材35の小径部35bの外周面に装着される一方、スプリング36の下端は小径部35bの上端面に当接されている。したがって、緩衝材40とスプリング36とは接触していない。 Further, the vertical length of the
The
図3(a)は、コイル部16(図1参照)が励磁されることにより、可動ヨーク15が固定部12から離れるように前進している状態を示している。この状態において、可動ヨーク15に固定されているプランジャ20は可動ヨーク15とともに前進して、固定部12から離間している。また、衝撃吸収手段31の受け部材35はスプリング36によって、前進する方向(図3において下方)に付勢され、規制部37に当接してそれ以上の前進が規制された状態となっている。 Next, the operation of the electromagnetic solenoid according to the present embodiment will be described with reference to FIG.
FIG. 3A shows a state in which the
さらに、受け部材35に緩衝材40が取り付けられているので、つまり、受け部材35と対向面38との間に緩衝材40が設けられているので、後退している受け部材35は対向面38に衝突することなく、緩衝材40によって衝突音が低減される。したがって、プランジャ20が衝突することに起因して発生する衝突音を低減することができる。 As described above, according to the present embodiment, when the
Furthermore, since the
加えて、緩衝材40は受け部材35の小径部35bに装着されており、この緩衝材40と第1収容部32aの内壁面との間に隙間が設けられているので、緩衝材40が受け部材35とともに移動しても、この緩衝材40が前記内壁面と干渉することがない。したがって、受け部材35の移動がスムーズであるとともに緩衝材40が内壁面との摩擦によって損傷することがない。 Further, the receiving
In addition, the
さらに、緩衝材40は、受け部材35の小径部35bの外周面に装着され、スプリング36の下端は小径部35bの上端面に当接されており、緩衝材40とスプリング36とは接触していないので、緩衝材40とスプリング36とが干渉しない。したがって、スプリング36が緩衝材40から受ける影響がなく、受け部材35の移動がスムーズとなる。 Moreover, since the
Furthermore, the
これらの図に示す他の実施の形態における電磁ソレノイドが、前記第1の実施の形態における電磁ソレノイドと異なる点は、固定部12の内部に設けられている受け部材、スプリング(付勢部材)、緩衝材等の形状や配置位置であり、他の構成部分は第1の実施の形態と同様であるので、同一構成部分には同一符号を付してその説明を省略する。また、他の実施の形態では、固定部12以外の部分は第1の実施の形態と同様であるので、図4(a)~図4(g)では固定部12のみを図示している。 4 (a) to 4 (g) are cross-sectional views showing other embodiments of the present invention.
The electromagnetic solenoid in the other embodiment shown in these figures differs from the electromagnetic solenoid in the first embodiment in the receiving member provided inside the fixed
また、緩衝材42の上下方向の長さは、受け部材35が前進して規制部37に当接している状態において、緩衝材42と受け部材35の軸部35cとの間の隙間が受け部材35の本体部35aと対向面38との間の隙間より小さくなるように、設定されている。 In the third embodiment shown in FIG. 4 (b), the cushioning
Further, the length of the
また、緩衝材42が凸部32cに嵌め込まれているので、緩衝材42を容易に位置決めして取り付けることができる。 According to such a configuration, as in the second embodiment, the
Moreover, since the
このような構成によれば、前記第2の実施の形態と同様の効果が得られる。 In the fourth embodiment shown in FIG. 4C, the cushioning
According to such a configuration, the same effect as that of the second embodiment can be obtained.
第2収容部32bの上面(対向面)38aは受け部材35の後退する方向に対向する対向面の1つである。
また、緩衝材44の上下方向の長さは、受け部材35が前進して規制部37に当接している状態において、緩衝材44と対向面38aとの間の隙間が受け部材35の本体部35aと対向面38との間の隙間より小さくなるように、設定されている。 In the fifth embodiment shown in FIG. 4 (d), the
The upper surface (facing surface) 38 a of the
Further, the length of the
すなわち、緩衝材45はその下面に取付軸45aを有している。一方、軸部35cには取付孔が形成されており、この取付孔に取付軸45aが挿入されている。これによって、緩衝材45が受け部材35の軸部35cに取り付けられている。
このような構成によれば、第5の実施の形態と同様に効果が得られる。 In the sixth embodiment shown in FIG. 4 (e), the cushioning
That is, the
According to such a configuration, the effect can be obtained as in the fifth embodiment.
緩衝材46の上下方向の長さは、受け部材35が前進して規制部37に当接している状態において、緩衝材46と対向面38aとの間の隙間が受け部材35の本体部35aと対向面38との間の隙間より小さくなるように、設定されている。
また、軸部35cには凹部が形成されており、この凹部に付勢部材としてのスプリング36aが挿入され、このスプリング36aの上端部が対向面38aに当接されている。 In the seventh embodiment shown in FIG. 4 (f), the cushioning
The vertical length of the
Further, a recess is formed in the
本実施の形態では、小径部35bの外周部に環状の外フランジ48aが形成されている。また、緩衝材47はその下部に内側に環状に突出する内フランジ48bが形成されている。そして、この内フランジ48bを外フランジ48aの下側に嵌め込むことによって、緩衝材47が受け部材35の小径部35bの外周部に装着されている。
また、 緩衝材47の上下方向の長さは、受け部材35が前進して規制部37に当接している状態において、緩衝材47と対向面38との間の隙間が受け部材35の軸部35cと第2収容部32bの上面38aとの間の隙間より小さくなるように、設定されている。 In the eighth embodiment shown in FIG. 4 (g), the cushioning
In the present embodiment, an annular
Further, the length of the
15 可動ヨーク
16 コイル部
20 プランジャ
31 衝撃吸収手段
32 収容部
35 受け部材
36 スプリング(付勢部材)
37 規制部
38,38a 対向面
40~46 緩衝材 12 fixed
37 Regulating
Claims (4)
- 円筒状のコイル部の内側に、固定部が固定状態で設けられるとともに、前記コイル部の軸方向に延在するプランジャが取り付けられた可動ヨークが前記コイル部の軸方向に沿って移動可能に設けられ、前記コイル部の励磁によって前記可動ヨークが前記プランジャとともに前記固定部から離れるように前進し、前記コイル部の消磁によって前記可動ヨークが前記プランジャとともに前記固定部に近づくように後退する電磁ソレノイドにおいて、
前記固定部は、前記プランジャが前記可動ヨークとともに後退して前記固定部に衝突する際の衝撃を吸収する衝撃吸収手段を有し、
前記衝撃吸収手段は、前記固定部の内部に設けられた収容部に前記軸方向に移動可能に設けられ、かつ後退する前記プランジャの衝突を受けて当該プランジャともに後退する受け部材と、前記収容部に設けられて前記受け部材を前進する方向に付勢する付勢部材と、前進する前記受け部材を所定の位置で規制する規制部とを備え、
前記受け部材と、前記収容部に形成されて前記受け部材の後退する方向に対向する対向面との間に緩衝材が設けられていることを特徴とする電磁ソレノイド。 A fixed part is provided in a fixed state inside a cylindrical coil part, and a movable yoke to which a plunger extending in the axial direction of the coil part is attached is provided movably along the axial direction of the coil part An electromagnetic solenoid in which the movable yoke advances together with the plunger away from the fixed part by excitation of the coil part, and the movable yoke retracts toward the fixed part together with the plunger by demagnetization of the coil part ,
The fixed portion includes impact absorbing means for absorbing an impact when the plunger retracts with the movable yoke and collides with the fixed portion,
The impact absorbing means is provided movably in the axial direction in an accommodating portion provided in the inside of the fixed portion, and a receiving member which recedes with the plunger upon receiving a collision of the plunger, and the accommodating portion. A biasing member for biasing the receiving member in the forward direction, and a restricting portion for restricting the receiving member to be advanced at a predetermined position,
An electromagnetic solenoid, wherein a shock absorbing material is provided between the receiving member and an opposing surface formed in the housing portion and facing in a direction in which the receiving member retracts. - 前記緩衝材は前記受け部材に取り付けられており、この緩衝材と前記収容部の前記受け部材の移動方向に沿う内壁面との間に隙間が設けられていることを特徴とする請求項1に記載の電磁ソレノイド。 The shock absorbing material is attached to the receiving member, and a gap is provided between the shock absorbing material and an inner wall surface along the moving direction of the receiving member of the accommodating portion. Electromagnetic solenoid described.
- 前記緩衝材は前記対向面に設けられていることを特徴とする請求項1に記載の電磁ソレノイド。 The electromagnetic solenoid according to claim 1, wherein the shock absorbing material is provided on the facing surface.
- 前記緩衝材は、前記付勢部材と接触していないことを特徴とする請求項1から請求項3のいずれか1項に記載の電磁ソレノイド。 The electromagnetic shock absorber according to any one of claims 1 to 3, wherein the shock absorbing material is not in contact with the biasing member.
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BR112015002925-6A BR112015002925B1 (en) | 2012-08-10 | 2013-07-19 | ELECTROMAGNETIC SOLENOID |
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Also Published As
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IN2015DN01239A (en) | 2015-06-26 |
JP5890276B2 (en) | 2016-03-22 |
JP2014036180A (en) | 2014-02-24 |
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BR112015002925B1 (en) | 2021-04-27 |
BR112015002925A2 (en) | 2018-05-22 |
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