MODULAR CHILLER SYSTEM
FIELD OF TECHNOLOGY
Embodiments disclosed herein relate generally to a
heating, ventilating, or air conditioning (HVAC) system. More specifically, the
embodiments disclosed herein relate to a modular chiller system.
BACKGROUND
A HVAC system is typically used to regulate the
temperature of an interior space of a building. Various HVAC systems have been
developed. Depending on the size of the interior space, the HVAC systems may be
configured to have different capacities, i.e. loads. One example of an HVAC
system is a modular chiller system that is generally a self-contained air
conditioning unit that can be installed alone or in combination with other
modules. The capability of combining multiple modular chiller systems may
enable a user to expand or decrease the capacity of the combined chiller
system.
SUMMARY
Embodiments of a modular chiller system are described.
In some embodiments, a housing of the modular chiller system may generally have
a 'Y' shaped end profile with a lower housing compartment (a stem section of
the 'Y' shaped profile) and an upper housing compartment with diverging
branches. In some embodiments, components of the modular chiller system are in
a vertical arrangement in the lower housing compartment, which may facilitate
access to the components in the lower housing compartment from multiple sides
of the modular chiller system. When a plurality of the modular chiller systems
with the 'Y' shaped end profile is installed in series, the neighboring modular
chiller systems may form a space that facilitates an air flow and/or access to
components of the modular chiller system between the neighboring modular
chiller systems. The vertical arrangement of the componentswithin the lower
housing compartment allows the components in the lower housing compartment to
be accessed from a space between the neighboring modular chiller systems.
In some embodiments, the stem section of the 'Y'
shaped end profile may be defined by a lower housing compartment of the housing
that has a generallyrectangular shape. In some embodiments, the upper housing
compartment may be configured to support two coils diagonally positioned to
each other.
In some embodiment, a compressor (and/or other
components such as receiver, separator, etc.) may be positioned above an
evaporator (i.e. a heat exchanger) in a vertical arrangement in the lower
housing compartment.
In some embodiments, the lower housing compartment may
be configured to have two portionsalong a longitudinal direction defined by a
length of the lower housing compartment, each of which has components such as a
compressor, a receiver and/or a separator. The configuration of the components
in one portion is generally rotational symmetric to the configuration of the
components in the other portion. The vertical and/or longitudinal
configurations may allow components of the chiller system that are configured
to be used in one portion of the lower housing compartment to be replaceable
with components that are configured to be used in the other portion of the
lower housing compartments.Further, in some embodiments, configurations of two
coils situated in the upper compartment may be also rotational symmetric.
Therefore, the two coils situated in the upper compartment may be
interchangeable too.
In some embodiments, the lower housing compartment may
be configured to have a panel with a hole. A center of the hole may be
configured to be at about half height of the lower housing compartment.
BRIEF DESCRIPTION OF THE DRAWINGS
FigS. 1A to 1C illustrate a housing of a modular
chiller system. FIG. 1A is an end view. FIG. 1B is a side view. FIG. 1C is a
top view.
FIGS. 2A to 2C illustrate schematic views of the
inside of a modular chiller system. FIG. 2A is an end view. FIG. 2B is a top
view. FIG. 2C is a side view.
FIG. 3 illustrates an elevated view of an embodiment
with a plurality of modular chiller systems connected together in series.
FIG. 4 illustrates a side view of two modular chiller
systems positioned side by side and connected together in series.
DETAILED DESCRIPTION
A modular chiller system is generally a
self-contained air conditioning system. The modular chiller system can be
installed alone or in combination with one or more modular chiller systems. By
changing the number of the modular chiller systems in combination, the total
capacity (or load) of the combined system may be changed. The modular chiller
system is generally installed outside of a building. When multiple modular
chiller systems are installed side by side in series, the space between the
neighboring modular chiller systems may be limited. The space limitation may
hinder an air flow to flow through coilsof the modular chiller systems, causing
inefficiency in the modular chiller system. The space limitationmay also
restrict access to components of the modular chiller system from the space
between two neighboring systems.
In the following description of the illustrated
embodiments, embodiments of a modular chiller system are described. A housing
of the modular chiller system may generally have a 'Y' shaped end profile such
as when viewed from its longitudinal end. The stem section of the 'Y' shaped
profile may bedefined by a lower housing compartment that has a
generallyrectangular shape. The housing of the modular chiller system may also
have an upper housing compartment that is configured to support two coils
diagonally positioned to each other so that the two coils form a tapered shaped
toward a top of the lower housing compartment. A compressor (and/or other
components such as a receiver, a separator, etc.) and an evaporator (i.e.,a
heat exchanger) may be positioned in the lower housing compartment, and may be
configured in a vertical arrangement. When a plurality of the modular chiller
systems with the 'Y' shaped end profile are installed in series, the
neighboring modular chiller systems may form a space that allows an air flow
and/or access to components of the modular chiller system within the space
between the neighboring modular chiller systems. The vertical arrangement of
the components allows the components to be accessed from multiple sides of the
modular chiller system. In some embodiments, the lower housing compartment is
configured to have two portionsfor example arranged in a longitudinal direction
defined by a length of the lower housing compartment, each of which has
components such as a compressor, an evaporator, a receiver and/or a separator.
The configuration of the components in one portion may begenerallyrotational
symmetric to the configuration of the components in the other portion. The
vertical arrangement and/or the longitudinal configurations of the components
in the lower housing compartment may allow for rotational symmetry in the
chiller system, where components that are configured to be used in one portion
of the lower housing compartment can be replaceable with the components that
are configured to be used in the other portion of the lower housing. This
vertical arrangement and/or rotational symmetry can allow for flexibility in
manufacturing and assembly, as error in assembly can be reduced.
References are made to the accompanying drawings that
form a part hereof, and in which is shown by way of illustration of the
embodiments in which the embodiments may be practiced. It is to be understood
that the terms used herein are for the purpose of describing the figures and
embodiments and should not be regarding as limiting the scope of the present
application. It is further to be understood that the dimensions mentioned in
the description herein are exemplary.
Figs. 1A to 1C illustrate an embodiment of a housing
100 of a modular chiller system. Fig. 1A is an end view of the housing 100. The
housing 100 generally has a 'Y' shaped end profile. A stem of the 'Y' shaped
end profile is generally defined by a lower housing compartment 110 of the
housing 100. Two branches of the 'Y' shaped end profile are generally defined
by an upper housing compartment 120.
A lower housing compartmentendpanel 112
removablyattaches to the lower housing compartment 110 to cover an internal
space (e.g. as shown in Fig. 2A) of the lower housing compartment 110.It is
noted that another endpanel that is similar to the lower housing compartment
endpanel 112 may be attached to an endof the lower housing compartment that is
opposite to the end asshown in Fig. 1A.
Each side 115a or 115b of the lower housing
compartment 110 has an exit hole(s)(117c and/or 117d as shown later in Fig. 1B)
respectively. The exit holes are configured to allow a pipe 130 to extend from
the internal space of the lower housing compartment through the sides 115a and
115b. The lower housing compartment110 has a height h1. The pipe 130 has a
center axis C that has a height h2. The height h2 is about half of the height
h1. In one embodiment, the h1 is about 1160 cm, and the h2 is about 580cm.
The lower housing compartment110 in the embodiment as
shown in Fig. 1A has a generally rectangular shape and has a width w1. The
width w1 is generally less than the height h1. In one embodiment, the width w1
is about 410cm. The sides 115a and 115b of the lower housing compartment are
also equipped with rails (or feet) 119. In the end view as shown in Fig. 1A,
the rails 119 are shown to be attached to the sides 115a and 115b respectively.
As it will be clear in the description below, another two rails 119 are
attached to the sides 115a and 115b at a position that isclose to the end that
is opposite to the endas shown in Fig. 1A. The rails 119 are configured to
support and stabilize the housing 100 or the modular chiller system when the
modular chiller system is installed. The rails 119 have a footprint of a width
w2. In one embodiment, the width w2 is about 950cm.
The upper housing compartment 120 has coil supporting
arms 121a and 121b. The coil supporting arms121a and 121b are configured to
receive and support a coil(s) of the modular chiller system. The coil
supporting arms 121a and 121b generally define the two branches of the 'Y'
shaped end profile. The coil supporting arms 121a and 121b are spaced apart by
a width w3 at a bottom 122 of the upper housing compartment 120. The width w3
can be about the same as the width w1. The coil supporting arms 121a and 121b
diverge (i.e. tilt outwardlydivergely) from the bottom 122 of the upper housing
compartment 120 to a top panel 123. The top panel 123 has a top width w4 that
is larger than the width w3, so that the coil supporting arms 121a and 121b
form a tapered shape converging toward a top of the lower housing compartment
110 and diverging toward the top panel 123. In one embodiment, the top width w4
is about 1000cm.
In the embodiment shown, the lower housing
compartment 110 has a generally rectangular shaped longitudinal end view. This
is exemplary. It is to be appreciated that in some embodiments, the lower
housing compartment may not have a generally rectangular shape. For example,
the lower housing compartment may have a tapered shaped toward the upper
compartment. In such a configuration, the lower housing compartment may have a
bottom width and a top width, wherein the bottom width is smaller than the top
width. In addition, the bottom width of the lower housing compartment may be
smaller than the top width of the upper housing compartment (such as the top
width w4 as shown in Fig. 1B). In general, the lower housing compartment may
have a bottom width of the lower housing compartment that is smaller than a
width of a top panel of the upper housing compartment (such as the top width w4
as shown in Fig. 1B).
The divergingcoil supporting arms 121a and 121b can
form angles α1 and α2 respectively with the sides 115a and 115b of the lower
housing compartment110 respectively. The angles α1 and α2 can be in a range of
for example about 90 to 180 degrees, and in some embodiments preferably in a
range of 135 degrees to 170 degrees. In one embodiment, the angles α1 and α2
are about 159 degrees. From the end view as shown in Fig. 1A, an upper
compartment end panel 124 can be seen, which is removablyattached to the upper
housing compartment 120 to cover an internal space of the upper housing
compartment 120. A similar upper compartment panel can be attached to an
opposite side (not shown) of the upper housing compartment 120.
The housing 100, including both the lower housing
compartment 110 and the upper housing compartment 120, also has a height h3. In
one embodiment, the height h3 is about 1987cm.
Referring to Fig. 1B, a side view of the housing 100
of the modular chiller system is shown. The top compartment 120 has coil
supporting arms 121c and 121d that are configured to receive and support coils
(such as coil 227a and/or coil 227b as shown later in Fig. 2A). When installed,
the coil supporting arms 121c and 121d are configured to support two sides of
the coils, while allowingairflow to flow through the coils between the coil
supporting arms 121c and 121d. The coil supporting arms 121c and 121d in Fig.
1B can correspond to either of the coil supporting arms 121a and 121b as shown
in Fig. 1A.
The upper housing compartment 120 is also equipped
with one or more lifting loops 132c and 132d. In some embodiments, the upper
housing compartment 120 can be equipped with four lifting loops. The lifting
loops can be configured to accept cables and withstand a weight of the modular
chiller system when the modular chiller system is lifted by cables tied to the
lifting loops.
The lower housing compartment 110 is configured to
have side panels 133c and 133d, as well as doors 135c and 135d. The side panels
133c and 133d are configured to have holes 117c and 117d respectively. As
illustrated in Fig. 1B, pipes 130 extend from the internal space of the lower
housing compartment 110 through the exit holes 117c and 117d respectively.The
pipes 130 have center axes C1 and C2 respectively. The center axes C1 and C2
are generally both about the height h2, which is about half of the height h1 of
the lower housing compartment 110. Because the pipes 130 exit the lower housing
compartment 110 at about the middle point of the height h1 of the lower housing
compartment 110, in some embodiments, the side panels 133c and 133d can be
configured to be generally identical to each other. That is, the same side
panel can be used either as the panel 133c on a left side of the housing 100 or
as the right panel 133d on a right side of the housing 100 in an orientation as
shown in Fig. 1B.
The lower housing compartment 110 also has doors 135c
and 135d to cover the internal space of the lower housing compartment 110.
Similar to the side panels 133c and 133d, in some embodiments, the doors 135c
and 135d can also be configured to be generally identical to each other. By
using the generally identical side panels 133c and 133d and/or doors 135c and
135d,the need to make two different side panels and/or doors to fit for the
left or right side of the lower housing compartment 110 may be eliminated.
Consequently, this configuration may save the time and costsrequired for
manufacturing the housing 100 and reduce errors in the manufacturing
process.
From a side view as illustrated in Fig. 1B, the lower
housing compartment 110 can be seen to have rails 119. In the orientation as
shown in Fig. 1B, the rails 119 are attached to the lower housing compartment
110 at places that are close to the very left and the very right of the lower
housing compartment 110 respectively. The rails can also be attached to the
lower housing compartment 110.
As shown in Fig. 1B, the housing 100 has a length l1.
In one embodiment, the length l1 is about 2150 cm.
It is to be noted that Fig. 1B only illustrates one
side of the housing 100. It is to be appreciated that the side opposite to the
side shown in Fig. 1B may also have a similar configuration to the
configuration as shown in Fig. 1B.
A top view of the housing 100 is illustrated in Fig.
1C. The top panel 123 can be configured to have one or more openings 136 that
are configured to accept a fan. In the illustrated embodiment, there are two
openings 136. However, it is to be appreciated that the top panel can be
configured to have any number of openings. In some embodiments, the number of
the openings can be 1; in some other embodiments, the top panel can have more
than two openings.
Figs.2A to 2C illustrate an embodiment of a modular
chiller system 260 with a 'Y' shaped housing 200. Some of the end panels are
removed for clearer illustration. Fig.2A is an end view of the modular chiller
system 260. Some connection refrigerant lines including discharge lines,
suction lines, etc., of the modular chiller system 260 are omitted from Fig. 2A
for clearer illustration.
As illustrated, a lower housing compartment 210 is
configured to accommodate a compressor 262, anevaporator264, a receiver 266 and
a separator 268. In the illustrated embodiment, the evaporator264 is a shell
and tube evaporator. It will be clear from the description below that the
embodiment illustrated in Figs. 2A to 2C is configured to have two compressors
(262a and 262b in Figs. 2B and 2C), two receivers (266a and 266bin Figs. 2B and
2C) and two separators (268a and 268bin Figs. 2B and 2C). The compressor 262,
receiver 266 and separator 268 as shown in Fig. 2A can correspond to either of
the two compressors 262a and 262b, receivers 266a and 266b and separators 268a
and 268b respectively.
The compressor 262, evaporator 264, receiver 266 and
separator 268 are in a vertical arrangement. As illustrated in Fig. 2A, in the
vertical arrangement, the compressor 262, the receiver 266 and the separator
268 are generally positioned above the evaporator 264. The lower housing
compartment 210 is further divided into an upper portion 210T and a lower
portion 210B by a partition 270. The compressor 262, the receiver 266 and the
separator 268 are generally positioned in the upper portion 210T, while the
evaporator 264 is generally positioned in the lower portion 210B.
The upper housing compartment 220 has two coil
supporting arms 221a and 221b that are configured to support coils 227a and
227b respectively, such as condenser coils, in a tilted position as shown in
Fig. 2A. The upper housing compartment 220 also has a top panel 223 that is
configured to accept a fan 274. The fan 274 is configured to facilitate an air
flow through the coils 227a and 227b in operation. The coils 227a and 227b are
connected to distributors 276a and 276b respectively.
Fig. 2A shows one end of the modular chiller 260, and
the coil 227a is connected to the distributor 276a at a position that is about
the endas shown in Fig. 2A. The coil 227b and the distributor 276b are
connected at a position that is about an endthat is opposite to the endas shown
in Fig. 2A. The configuration of the coil 227a and the distributor 276a is
generallyrotational symmetric to the configuration of the coil 227b and the
distributor 276b. That is the configuration of the coil 227a and the
distributor 276a in the upper compartment 220 is about the same as the
configuration of the coil 227b and the distributor 276b in the upper housing
compartment 220, if the configuration of the coil 227a and the distributor 276a
is rotated about 180 degrees around a central vertical axis A. In addition, the
distributors 276a and 276b access the lower housing compartment 210 from
opposite sides.
Fig. 2B illustrates a top view of the lower housing
compartment 210 of the modular chiller system 260. Some of thepanels, coils,
and connection refrigerant lines, etc. are removed for clarification. As
illustrated, the modular chiller system 260 has two compressors 262a and 262b,
two receivers 266a and 266b, and two separators 268a and 268b that are
positioned in the lower housing compartment 210 along a longitudinal direction
that is defined by a length L of the lower housing compartment 210. A middle
line m can divide the lower housing compartment 210 into twoportions210L and
210R along the longitudinal direction. The portion 210L contains the compressor
262a, the receiver 266a and the separator 268a. The portion 210R contains the
compressor 262b, the receiver 266b and the separator 268b. The arrangement of
the compressors 262a and b, receivers 266a and b, and separators 268a and b are
generally rotational symmetric in the lower housing compartment 210. That is,
the arrangement of the compressor 262a, receiver 266a and separator 268a that
are inthe portion 210L is similar to the arrangement of the compressor 262b,
receiver 266b and separator 268bin the portion 210R, if the arrangement of the
compressor 262a, receiver 266a and separator 268a rotates about 180 degrees
around the center vertical axis A.
Referring to Figs. 2A and 2B, and as discussed above,
the configurations of the coils 227a and 227b are also about rotational
symmetric. In the illustrated embodiment, the compressor 262a, the receiver
266a and the separator 268a can form a separate refrigerant circuit from the
compressor 262b, the receiver 266b and the separator 268b. The coil 227a can be
coupled to the compressor 262a, receiver 266aand separator 268a contained in
the portion 210L. The coil 227b can be coupled to the compressor 262b, receiver
266b and separator 266b contained in the portion 210R. Because all the
components are generallyrotational symmetric, refrigerant lines configured to
connect components in the portion 210L (such as the compressor 262a, the
receiver 266a and the separator 268a) and the coil 227a can also be replaceable
with the refrigerant lines configured to connect components in the portion 210R
and the coils 227b. Generally, components that are configured to be used in the
portion 210L including refrigerant lines connecting different components can
also be used in the portion 210R, which makes the components interchangeable in
both portions 210L and 210R. This may save the time and cost required to
assemble the modular chiller system 260, as well as reduce errors in assembling
the components of the chiller system 260. In addition, the coils 227a and 227b
may also be interchangeable.
Fig. 2C illustrates a side view of the modular
chiller system 260. Some of the panels, doors, and connection refrigerant lines
are removed for clearer illustration. In the lower housing compartment 210, the
compressors 262a and b, the receivers 266a and b, and the separators 268a and b
are generally positioned above the evaporator 264. This vertical arrangement of
components in the lower housing compartment 210 can generally facilitate access
toalmost all of the components from a side (or multiple sides) of the modular
chiller system 260.
Referring back to Fig. 2B, as further illustrated by
arrows S1 and S2 in Fig. 2B, the vertical and rotational symmetric arrangement
of components in the lower housing compartment 210 allows almost all angles of
the components in the lower housing compartment 210 to be accessed from one or
both of the two sides to which the arrows S1 and S2 point. For example, at
least a portionof the receiver 266a in the portion 210L and the separator 268b
in the portion 210R can be more easily accessed from the arrow S1, while at
least a portionof the separator 268a in the portion 210L and the receiver 266b
in the portion 210R can be more easily accessed from the arrow S2. Different
portions of the compressors 262a and 262b can be accessed from the arrow S1
and/orthe arrow S2. Generally, the components in both of the portions 210L and
210R can be relatively easily accessed from at least one of the two sides
illustrated by the arrows S1 and S2.
In addition, because the evaporator 264 is positioned
below the components (such as compressors 262a and b, the receivers 266a and b,
and the separators 268a and b) in the lower housing compartment 210, the
evaporator 264 does not generally limit the access to the components in the
lower housing compartment210 from the two sides pointed to by the arrows S1 and
S2.
Referring back to Fig. 2C, the components in the
portion 210L and in the portion 210R form two separated refrigerant circuits.
Generally, the compressor 262a, the receiver 266a and the separator 268a in the
portion 210L can be coupled to the coil (not shown) in the upper compartment
220 through a four way valve 275a,pipe assembly 282a and the distributor 276a.
Likewise, the compressor 262b, the receiver 266b and the separator 268b in the
portion 210R can be coupled to the coil (not shown) in the upper compartment
220 through a four way valve 275b,pipe assembly 282b and the distributor 276b.
The pipe assembly 282a and the distributor 276a can be located close to aside
that is opposite to the pipe assembly 282b and the distributor 276b.
Further, the evaporator 264 can be accessed from
either a first end265a or a second end265b. The components in the portion 210L
are coupled to the evaporator 264 from the first end265a to form a refrigerant
circuit; and the components in the portion 210R are coupled to the evaporator
264 from the second end265b to form another refrigerant circuit. The evaporator
264 is configured to be connected to water pipes 280a and 280b. One of the
water pipes 280a and 280b is configured to direct water to flow into the
evaporator 264; while the other is configured to direct water to flow out of
the evaporator 264.
It is to be noted that the components illustrated in
Figs. 2A to 2C are exemplary. The modular chiller system can have various
configurations. In some embodiments, the modular chiller system may only have
one compressor. In some embodiments, the modular chiller system may not have
the separator, the receiver and/or other components. In some embodiments, the
modular chiller system may have other components, such as an expansion valve, a
driver, a pressure gauge, etc.
It is also to be appreciated that the rotational
symmetric arrangement of components in the lower compartment is exemplary. In
some embodiments, the arrangements of the components in the two portions of the
lower compartment can begenerally mirror imaged so that similar parts of the
components in the two different longitudinal portions of the lower compartment
can be accessed from one side of the modular chiller system.
Referring to Fig. 3, in operation a plurality of
modular chiller systems 360 can be connected in series. The water pipes 380 of
each of the modular chiller systems 360 that are configured to direct water to
flow into evaporators (not shown) can be connected togetherin series. Likewise,
the water pipes 380 that are configured to direct water to flow out of the
evaporator can be connected togetherin series. By connecting the water pipes
380 togetherin series, the plurality of modular chiller systems 360 can work as
one chiller unit to regulate a temperature of a space of a building.
Fig. 4 illustrates an embodiment with two 'Y' shaped
modular chiller systems 460a and 460b that are positioned next to each other. A
water pipe 480a of the modular chiller system 460a is connected in series to
the water pipe 480b of the modular chiller system 460b by a flexible tubing
490.
As illustrated, a width of a top of the upper housing
compartments 420a or 420b (e.g., w4 in Fig. 1A) is larger than a width of rails
419 of one of the modular chiller systems 460a or 460b (i.e. w2 in Fig. 1A).
When the modular chiller systems 460a and 460b are positioned side by side, the
top of the upper housing compartment 420a is positioned close to the top of the
upper housing compartment 420b in area B to minimize gap between the two
modular chiller systems 460a and 460b in area B.
As illustrated in Fig. 4, one side of the modular
chiller systems 460a and one side of the modular chiller system 460b form a
space S between the two modular chiller systems 460a and 460b. The space S
allows an air flow to move between the two modular chiller systems 460a and
460b. In addition, the space S can be configured to be suitable for an operator
to have access to the sides of the modular chiller systems 460a and 460b so
that the user, for example, can perform maintenance work on the components
inside the modular chiller systems 460a and 460b.In some embodiments, the space
S may be configured to allow an operator to walk into the space S. The
rectangular shaped lower housing compartments 410a and 410b have a relatively
small footprint, which allows the user to have relatively good access between
the two lower housing compartments 410a and 410b.
It is to be appreciated that in some embodiments, the
lower housing compartment may not be in a generally rectangular shape. For
example, the lower housing compartment may have a tapered shaped toward the
upper compartment. Generally, the lower housing compartment may have a width of
the lower housing compartment (such as w1 as shown in Fig. 1A) that is smaller
than a width of a top panel of the upper housing compartment (such as w4 as
shown in Fig. 1B). Consequently, when two modular chiller systems are
positioned next to each other, the space between the neighboring modular
chiller systems may be sufficient for an operator to have access to the space
and/or walk into the space.
With regard to the foregoing description, it is to be
understood that changes may be made in detail, especially in matters of the
construction materials employed and the shape, size and arrangement of the
parts without departing from the scope of the present invention. It is intended
that the specification and depicted embodiment to be considered exemplary only,
with a true scope and spirit of the invention being indicated by the broad
meaning of the claims.