WO2013185333A1 - Gluing-free floor split block - Google Patents

Gluing-free floor split block Download PDF

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Publication number
WO2013185333A1
WO2013185333A1 PCT/CN2012/076952 CN2012076952W WO2013185333A1 WO 2013185333 A1 WO2013185333 A1 WO 2013185333A1 CN 2012076952 W CN2012076952 W CN 2012076952W WO 2013185333 A1 WO2013185333 A1 WO 2013185333A1
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WO
WIPO (PCT)
Prior art keywords
layer
floor
glue
floor panel
panel according
Prior art date
Application number
PCT/CN2012/076952
Other languages
French (fr)
Chinese (zh)
Inventor
孙立
蓝伟光
黄志华
Original Assignee
惠州市耐宝塑胶制品有限公司
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Application filed by 惠州市耐宝塑胶制品有限公司 filed Critical 惠州市耐宝塑胶制品有限公司
Priority to PCT/CN2012/076952 priority Critical patent/WO2013185333A1/en
Publication of WO2013185333A1 publication Critical patent/WO2013185333A1/en

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/09Puzzle-type connections for interlocking male and female panel edge-parts
    • E04F2201/095Puzzle-type connections for interlocking male and female panel edge-parts with both connection parts, i.e. male and female connection parts alternating on one edge
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/09Puzzle-type connections for interlocking male and female panel edge-parts
    • E04F2201/098Puzzle-type connections for interlocking male and female panel edge-parts wherein the interlocking male and female edge-parts have a dovetail, mushroom or similar shape

Definitions

  • the invention relates to the field of floor technology, in particular to a glue-free floor block for splicing into a floor.
  • plastic flooring Compared with wooden floors, tiled floors and laminate flooring, plastic flooring has the advantages of strong decoration, easy handling and construction, softness, comfort, wear resistance and easy replacement. Therefore, it is widely used as a high-end floor decoration material and has gradually replaced wood.
  • Floors, tile floors and laminate flooring have become the trend of mainstream floor decoration materials, especially in developed regions such as Europe, America, Japan and South Korea.
  • Plastic flooring is increasingly favored by consumers due to its many advantages.
  • Plastic flooring varies according to the construction form It is usually made of plastic floor tiles or rolled plastic floor. During construction, the plastic floor tiles are assembled on the ground into a plastic floor or the rolled plastic floor is directly laid on the ground. Plastic floor tiles are lighter and more convenient than roll-shaped plastic floors For handling, construction and replacement, plastic floor tiles are more popular on the market.
  • the plastic floor tiles on the market are mostly single-piece structures. It is often necessary to bond the blocks and the blocks to the ground by means of glue. This increases the time and labor costs of construction, and on the other hand Glue often contains environmentally unfriendly ingredients, which is not conducive to The environmental protection of the plastic floor, and the adhesive is prone to degumming after prolonged aging, affecting the use of the plastic floor.
  • the plastic floor block in the form of a single piece of structure is easy to be displaced relative to the structure due to its structural factors, and the gap is opened on the floor. After long-term thermal expansion and contraction, it is prone to deformation or warping and arching. Therefore, the actual use effect of the plastic floor panel which needs to be adhered by means of adhesive bonding is not satisfactory.
  • the insiders including the applicant started from the structure and materials of the plastic floor block, and carried out more research and improvement to try to solve the plastic floor of the single-piece structure.
  • spell Various defects in the block For example, some people in the industry make glue-free plastic floor blocks by setting various structural forms of locks on the plastic floor blocks, using the locks to achieve the splicing between the blocks, and setting the rubber-free plastic floor with the locks.
  • Piece Although the tiles can be relatively stably spliced without using glue, the construction difficulty and the production cost are increased, and the warpage or arching problem is not well solved.
  • ZL200820117527.2 proposes a thermoplastic elastomer
  • the plastic floor is assembled, including a substrate and a panel which is overmolded on the surface of the substrate, and correspondingly disposed trapezoidal ridges and tongues are arranged on opposite sides of the substrate, and mesh ribs are arranged on the back surface of the substrate.
  • ZL200920156496.6 proposes a plastic
  • the floorboard is composed of three layers of upper, middle and lower plastic floorboards. The middle layer and the upper and lower floorboards are dislocated in the same direction, forming protrusions and grooves at the intermediate layer, and the middle layer and the upper and lower layers.
  • the plate is L-shaped.
  • the technical problem to be solved by the present invention is to provide a glue-free floor panel which can completely solve the problems of deformation, strain, warpage and displacement without increasing the manufacturing cost and the construction difficulty.
  • a glue-free floor panel comprising a plurality of floor strips, the floor strips comprising at least a bottom layer and a surface layer, and the bottom layer of each floor strip is connected and surfaced.
  • a tongue-and-groove groove is formed between the tenons, and the lower bottom edge of the tenon is provided with a sloped surface, and the lower bottom edge of the tongue-and-groove is provided with a beveled surface which can be matched with the inclined surface.
  • One of the main innovations of the present invention is to creatively adopt a plurality of floor strip block forms instead of the conventional one-piece structure form, and overcome the structurally isolated and unconnectable defects of the single-piece floor block.
  • the joint between the plurality of floor strips makes the glue-free floor block a stable whole and is not easy to slide relative to the ground to generate displacement. At the same time, it is ensured that the slits are generated without relative displacement between the floor strips.
  • the number of floor strips included in the plurality of floor strips may be determined according to actual needs.
  • a piece of glue-free floor block may be composed of two floor strips, or may be composed of three or more floor strips.
  • a rubber-free floor contains a small number of floor strips, it is relatively more convenient for handling and construction.
  • each piece of glue-free floor is more suitable to be made to contain an even number of floor strips.
  • the floor strips are joined by a bottom layer with a seam between the facing layers of the floor strip.
  • the connection of the bottom layer keeps the floor strips flat. Stable, the seam between the surface layers can eliminate the volume difference caused by thermal expansion and contraction, so as to avoid the deformation, strain and warpage of the floor tiles.
  • the inventor has found through a lot of experimental research that the width control of the slit has a great influence on the actual use effect of the floor panel.
  • the excessively wide slit will leave too much slit on the surface of the floor panel, and it is easy to hide the sundries or Water marks, and is not conducive to the finishing of the beautiful, too narrow slits can not better eliminate the volume deviation caused by thermal expansion and contraction, there are hidden dangers of deformation or warpage of the floor tiles.
  • the inventors have experimentally proved that the width of the slit should be controlled to 0.1-2 mm, and 0.1-0.5mm is the best, and the slits in the width range can better eliminate the volume difference caused by the thermal expansion and contraction of the floor strips, and do not cause a large slit between the surface layers. Conducive to the overall aesthetic and use of the floor.
  • the slit can be formed by cutting with a die. When cutting, it is necessary to strictly control the cutting depth of the die and the thickness of the die. The depth of the cut should correspond to the depth of the slit, and the thickness of the blade should be predetermined. The slot widths match. If necessary, the slits can also be replaced by strip indentations, which mainly serve to optimize the aesthetic effect.
  • Another main innovation of the present invention is that the same side end portion of the inter-floor floor strip is provided with a right-angled trapezoid or an isosceles trapezoid, and a tongue-and-groove joint is formed between the tenons, and the tenon is formed.
  • the lower bottom edge of the gutter is provided with a sloped surface, and the lower bottom edge of the gutter is provided with a beveled surface which can be matched with the inclined surface.
  • the structural features of the right-angled trapezoid or the isosceles trapezoid can be used to securely fasten the floor tiles to prevent the floor tiles from being spliced together. Relative displacement.
  • the inventor has learned through research that the horizontal striking limit that can be withstood by the buckle after the buckle is buckled is 15 kg, and the present invention adopts a plurality of floor strips and a floor strip.
  • the block is provided with a right-angled trapezoidal or isosceles trapezoidal ridge and a groove to realize the fastening, and the buckle structure formed after the buckle can withstand the horizontal tensile force corresponding to the tensile strength of the floor block, which is far beyond 15 kg. Horizontal pull.
  • the bevel of the beak can be inserted into the underside of the bevel of the gutter when the floor is spliced, thereby
  • the bevel is hidden, on the one hand, it can eliminate the joints and gaps caused by the joint of the tongue and the groove, so that the floor after the splicing is smoother and more consistent, preventing the edge of the floor block from arching, or the warpage and protrusion of the floor block itself.
  • the phenomenon is beneficial to enhance the overall aesthetic effect; on the other hand, the arrangement of the inclined surface and the inverted inclined surface increases the friction surface between the convex and the tongue groove, which can further strengthen the joint stability between the two, thereby ensuring the between the floor blocks. Do not slide relative to each other.
  • the glue-free floor tile can be made into at least two forms: the first is that the adjacent floor strips are of different widths, and the two adjacent floor strips are the tenons on the first floor strip. The same size as the tenon on the second floor strip, and the tenon on the first floor strip and the tenon on the first floor strip and the floor strip on the first floor strip. The groove formed by the tenon is matched; the second is that the adjacent floor strips have the same width, and the tenons on the adjacent floor strips are different in size, but the tenons formed on the inter-floor strips The slots match the tenons on the inter-floor strips.
  • the length, width and thickness of the floor strips are determined according to actual conditions, but the thickness is generally controlled to be 2 mm to 5 mm, and the length is generally 50 cm to 200 cm, and the width is preferably 5 cm to 30 cm.
  • the bottom layer and the top layer of the present invention are closely pressed, laminated or composited, that is, the bottom layer and the top layer should not be easily torn.
  • the bottom layer and the top layer are preferably plastic layers, but not limited to plastic layers, and may also be wood layers. , composite layer.
  • the bottom layer and the top layer may respectively comprise a multi-layer structure, and other functional layers may be disposed above or below the bottom layer or the top layer, and between the bottom layer and the surface layer.
  • a soft layer and/or glass may be disposed under the bottom layer.
  • the fiber cloth layer, or the bottom layer contains a soft layer and/or a fiberglass cloth layer.
  • the soft layer can make the floor strips have fatigue resistance and elasticity, and the glass fiber cloth layer can improve the tear resistance and the folding resistance of the floor strips, thereby improving the durability of the floor blocks and prolonging the service life.
  • a pattern layer may be disposed on the surface layer to enhance the aesthetic effect, or an iron powder layer may be added between the bottom layer and the surface layer, or the bottom layer may include an iron powder layer to increase the self-weight of the floor strip itself, thereby Enhance the adsorption to the ground.
  • the number of layers of the floor strips is not limited according to actual needs.
  • the floor strips may be two, three, four, five, six or even more layers.
  • the inclination angle of the inclined surface and the inclined inclined surface is also emphasized.
  • the inclined angle of the inclined surface is preferably set to be at an angle of 5-85 degrees from the bottom surface of the bottom layer to connect the end of the convex portion to the underside of the groove. It can solve the problem that the end of the block is easy to be erected and arched when the traditional floor splicing is spliced, and the compact and flat splicing of the corresponding floor strips on different floor slabs is realized, thereby facilitating the optimization of the use effect of the spliced floor and Overall aesthetic effect.
  • the inverted inclined surface corresponds to an angle of 5-85 degrees with the ground, so that the end portion formed by the tenon can be formed with the groove.
  • the ⁇ shaped empty groove matches.
  • the angle of inclination of the slope is more preferably set at an angle of 15-45 degrees from the bottom surface of the bottom layer, and the slope of the angle of 15-45 degrees is better hidden under the slope.
  • the above-mentioned inclined surface and the inverted inclined surface can be formed by cutting by a die.
  • the upper bottom edge of the tenon is integrally connected to the end of the floor strip. So that the longer lower bottom edge faces outward, the width of the tenon is gradually narrowed from the inside to the outside, and the width of the gutter is gradually widened from the inside to the outside, which is more advantageous when the tenon is combined with the gutter. The two are tightly joined to enhance the secure splicing between the floor tiles.
  • the base angle of the right angle trapezoid or the isosceles trapezoid may be any acute angle less than 90 degrees, but preferably 60-89.9 degrees, in the range of 60-89.9 degrees, when the angle of the bottom angle is larger, on the one hand, it is more advantageous for splicing.
  • the structure of the floor block is spliced, and the structure is stable, durable, comfortable, and beautiful.
  • the problems of the conventional floor tiles are overcome in one fell swoop, so that the cost of retrofitting for overcoming the problems of the conventional floor tiles can be greatly reduced, for example, no locks need to be provided;
  • the upper and lower floor panels are dislocated in the same direction, and the protrusions and grooves are formed at the intermediate layer position, and the middle layer and the upper and lower floor panels are L-shaped dislocation; no reinforcing ribs need to be provided; the amount of iron powder can be reduced; It can create conditions for reducing the manufacturing cost of floor tiles, and at the same time simplify the production and construction process of floor tiles and reduce the difficulty.
  • the bottom surface of the bottom layer is provided with a non-slip pattern, or the bottom layer is a anti-slip film provided with a non-slip pattern, or the bottom surface of the bottom layer is bonded with a anti-slip film with a non-slip pattern to further secure the floor.
  • the anti-slip film is preferably a plastic anti-slip film, and the PVC anti-slip film is preferred. This is because the PVC anti-slip film has better toughness and elasticity, which can further improve the tear resistance, folding resistance and resilience of the bottom layer, thereby enhancing the foldability of the floor tile and prolonging its service life.
  • the anti-slip pattern may be any regular or irregular pattern, for example, the anti-slip pattern is a mixture of one or more of a stripe, a wave pattern, a ring pattern or a polygon pattern pattern. Or the anti-slip pattern is a mesh anti-slip pattern, wherein a mesh stop-slip pattern is preferred, and the grid of the grid anti-slip pattern is a regular polygon grid with a groove at the center.
  • the groove may be a groove having a circular, prismatic, regular polygonal or elliptical cross section, but is preferably a groove having a circular cross section.
  • the regular polygon grid is an equilateral triangle lattice, a square lattice or a regular hexagon lattice.
  • Each side of the grid of the grid stop-slip pattern is provided with a through-port, so that the grid-stop-slip pattern is an open grid stop-slip pattern in which the grids are connected to each other and communicate with the outside.
  • the use of the open mesh stop-slip pattern is based on the permeability and water permeability required in actual use.
  • the grids of the mesh stop-slip are connected to each other and communicate with the outside, so that when there is moisture or air under the floor, Moisture or air circulates between the grids and can eventually be discharged outside the floor, thereby avoiding moisture or air stagnation caused by moisture or air stagnation, causing the floor to erect and slide, and enhancing the adsorption force of the floor tiles on the ground.
  • the present invention has the following advantages:
  • the invention adopts a plurality of pieces of a plurality of floor strips to replace the traditional single-piece structure form, and overcomes the structurally isolated and unconnected defects of the single-piece floor panel, and the plurality of floor strips
  • the joint between the two makes the glue-free floor block a stable whole, and it is not easy to slide relative to the ground to generate displacement. At the same time, it is ensured that the slits are generated without relative displacement between the floor strips.
  • the floor strips of the present invention are connected by the bottom layer, and the surface layers of the floor strips are provided with slits, so that the floor strips can be tightly connected and integrated, and can be reserved between the surface layers.
  • the connection of the bottom layer keeps the floor strips flat and stable, and the gap between the surface layers can eliminate the volume difference caused by thermal expansion and contraction, thereby avoiding The floor tiles are deformed, pulled, and warped.
  • the invention adopts the structural features of a right-angled trapezoid or an isosceles trapezoid by using a tenon with a right-angled trapezoid or an isosceles trapezoid and a tongue-and-groove trapezoid, and the floor panel can be firmly fastened to eliminate the floor fights.
  • the relative displacement between the blocks is not limited to a right-angled trapezoid or an isosceles trapezoid by using a tenon with a right-angled trapezoid or an isosceles trapezoid and a tongue-and-groove trapezoid
  • the bevel of the tenon can be inserted into the underside of the bevel of the gutter when the floor is spliced, thereby Concealing the bevel, on the one hand, eliminates the seams and gaps created by the engagement of the tongue and the tongue and groove, making the floor after the splicing smoother and more consistent, preventing the edge of the floor panel from arching, or the floor panel itself being warped and protruding.
  • FIG. 1 is a schematic structural view of a rubber-free floor block of the first embodiment
  • Figure 2 is an enlarged view of a portion A of Figure 1;
  • FIG. 3 is a structural diagram of the two pieces of the rubber-free floor block after the splicing of the embodiment 1.
  • the glue-free floor panel disclosed in this embodiment includes four floor strips 1, and each floor strip includes a bottom layer and a surface layer, and the bottom layer of each floor strip is connected and surfaced.
  • a slit 11 is formed between the layers, and the same side end portion of the floor strip is provided with a tenon 12 having an isosceles trapezoidal shape.
  • a tongue and groove 13 matching the tenon is formed between the tenons, and the lower bottom edge of the tenon is provided with a sloped surface 14, and the lower bottom edge of the tongue and groove is provided with a beveled surface which can be matched with the inclined surface.
  • the adjacent floor strips have different widths, and among the two adjacent floor strips, the tenons on the first floor strip and the second floor strips The tenons of the same size, and the tongues on the first floor strip and the tongues on the first floor strip and the tongues on the floor strips between the first floor strips match.
  • the slit 11 has a width of 0.5 mm, and the slit of the width can better eliminate the volume difference caused by the thermal expansion and contraction of the floor strip, and does not cause a larger gap between the surface layers.
  • the slitting is conducive to the overall aesthetics and use of the floor.
  • the bottom layer and the surface layer are closely combined to make the bottom layer and the surface layer difficult to be torn, the bottom layer and the surface layer are both plastic layers, and the floor strips are composed of a bottom layer and a surface layer.
  • the inclined angle of the inclined surface 14 is set at an angle of 15 degrees with the bottom surface of the bottom layer to connect the end of the tenon to the underside of the gutter, so as to better solve the problem that the end portions of the block are easily padded and arched when the traditional floor block is spliced.
  • the problem is that the compact and flat splicing of the corresponding floor strips on different floor tiles is realized, thereby facilitating the optimization of the use effect and overall aesthetic effect of the spliced floor.
  • the inverted inclined surface corresponds to an angle of 15 degrees with the ground so that the meandering end formed by the tenon can match the circular shaped groove formed by the groove. .
  • the upper bottom edge of the tenon 12 is integrally connected with the end of the floor strip so that the longer lower bottom edge faces outward, so that the width of the tenon is gradually narrowed from the inside to the outside, and the groove is The width is gradually widened from the inside to the outside.
  • the base angle of the above-described isosceles trapezoid is set to 75 degrees in this embodiment.
  • the bottom surface of the bottom layer is provided with a non-slip pattern to further ensure the relative displacement between the floor panels and prevent the displacement of the floor panel relative to the ground.
  • the anti-slip pattern is a grid stop-slip pattern in the embodiment, and the grid of the grid-stop-slip pattern is a square grid with a groove at the center, and the groove can be a groove having a circular cross section, and the net
  • the grids on the sides of the grids are provided with openings, so that the grid-stops are in the form of open grid-stops in which the grids are connected to each other and communicate with the outside.
  • the use of the open mesh stop-slip pattern is based on the permeability and water permeability required in actual use.
  • the grids of the mesh stop-slip are connected to each other and communicate with the outside, so that when there is moisture or air under the floor, Moisture or air between the grids It can be circulated and can be finally discharged outside the floor, so as to avoid moisture or air stagnation caused by moisture or air stagnation, the floor is arched and slid, and the adsorption force of the floor block on the ground is enhanced.
  • the glue-free floor block of the embodiment can improve the above structural improvement of the traditional floor block, and can completely solve the deformation and the slit produced by the traditional floor block without increasing the manufacturing cost and the construction difficulty. Problems such as warping and shifting, and the remarkable effect of the structure of the floor block after splicing is stable, durable, comfortable and beautiful.
  • the problems of the conventional floor tiles are overcome in one fell swoop, so that the cost of retrofitting for overcoming the problems of the conventional floor tiles can be greatly reduced, for example, no locks need to be provided;
  • the upper and lower floor panels are dislocated in the same direction, and the protrusions and grooves are formed at the intermediate layer position, and the middle layer and the upper and lower floor panels are L-shaped dislocation; no reinforcing ribs need to be provided; the amount of iron powder can be reduced; It can create conditions for reducing the manufacturing cost of floor tiles, and at the same time simplify the production and construction process of floor tiles and reduce the difficulty.
  • the glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes two floor strips, and each floor strip includes, in addition to the bottom layer and the surface layer, A soft layer and a fiberglass cloth layer disposed on the bottom layer, and a pattern layer disposed on the top layer.
  • the floor strip consists of a bottom layer, a top layer and a soft layer, a fiberglass cloth layer and a pattern layer.
  • the bottom layer and the top layer are tightly combined in a pressed form.
  • the bottom layer is a plastic layer
  • the surface layer is a wood layer.
  • the anti-slip pattern is a grid stop-slip pattern
  • the grid of the grid-stop-slip pattern is a regular hexagonal lattice with a groove at the center, and the groove is a groove having a regular polygonal cross section, and the grid is stopped.
  • the sliding lattice has a through-mouth on each side, so that the grid-stop sliding pattern is an open mesh stop-slip pattern in which the respective lattices communicate with each other and communicate with the outside.
  • the adjacent floor strips have the same width, and the size of the tenons on the adjacent floor strips are different, but the tongues formed by the tenons on the inter-floor strips are The tenons on the interphase floor strips match.
  • the length, width and thickness of the floor strips are 3 mm, 15 cm and 100 cm, respectively.
  • the slit has a width of 2 mm
  • the inclined angle of the inclined surface is set at an angle of 5 degrees with the bottom surface of the bottom layer
  • the inverted inclined surface corresponds to an angle of 5 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter.
  • the bottom corner of the isosceles trapezoid is set to 60 degrees in this embodiment.
  • the glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes six floor strips, and each floor strip includes, in addition to the bottom layer and the surface layer, A pattern layer disposed above the top layer.
  • the bottom layer and the surface layer are closely combined in a composite form, and the bottom layer in the embodiment comprises a soft layer, a glass fiber cloth layer and an iron powder layer, and the floor strip is composed of a bottom layer, a surface layer and a pattern layer to form a three-layer structure.
  • the tenon on the floor strip is a right-angled trapezoid.
  • a tongue-and-groove groove is formed between the tenons.
  • the anti-slip pattern provided on the bottom surface of the bottom layer is a stripe.
  • the width of the slit is 0.1 mm
  • the inclined angle of the inclined surface is set at an angle of 45 degrees with the bottom surface of the bottom layer
  • the inverted inclined surface is at an angle of 45 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter.
  • the base angle of the right-angled trapezoid is set to 89.9 degrees in this embodiment.
  • the glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes six floor strips, each of which includes a bottom layer and a surface layer, and includes a setting.
  • the bottom layer in this embodiment comprises an iron powder layer, and the bottom surface of the bottom layer is bonded with a anti-slip film provided with a non-slip pattern.
  • the floor strip consists of a top layer, a bottom layer, a soft layer, a fiberglass cloth layer, a pattern layer and a slip-stop film.
  • the tenons on the floor strips are trapezoidal at right angles, and the tongues are formed between the tenons.
  • the slit has a width of 1 mm
  • the inclined angle of the inclined surface is set at an angle of 60 degrees with the bottom surface of the bottom layer
  • the inverted inclined surface corresponds to an angle of 60 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter.
  • the base angle of the right-angled trapezoid is set to 30 degrees in this embodiment.
  • the anti-slip film is a PVC anti-slip film
  • the anti-slip pattern on the PVC anti-slip film is a mesh anti-slip pattern in the embodiment
  • the lattice of the mesh anti-slip pattern is an equilateral triangle with a groove at the center.
  • a lattice the groove is a groove having an elliptical cross section
  • each side of the lattice of the mesh stop-slip pattern is provided with a through opening, so that the grid stop-slip pattern is an open mesh in which the respective lattices communicate with each other and communicate with the outside. Sliding.
  • each floor strip includes a bottom layer and a surface layer, and is disposed on the bottom layer. a soft layer, a layer of pattern placed over the top layer.
  • the bottom layer in this embodiment comprises an iron powder layer and a glass fiber cloth layer, and the bottom layer is a anti-slip film provided with a non-slip pattern.
  • the floor strip consists of a top layer, a bottom layer, a soft layer and a pattern layer.
  • the tenons on the floor strips are trapezoidal at right angles, and the tongues are formed between the tenons.
  • the slit has a width of 0.3 mm
  • the inclined angle of the inclined surface is set at an angle of 85 degrees with the bottom surface of the bottom layer
  • the inverted inclined surface corresponds to an angle of 85 degrees with the ground so that the beak end formed by the tenon It can be matched with the hollow groove formed by the gutter.
  • the base angle of the right-angled trapezoid is set to 85 degrees in this embodiment.
  • the anti-slip film is a PVC anti-slip film, and the anti-slip film on the PVC anti-slip film is a wave pattern in this embodiment.
  • each floor strip includes, in addition to the bottom layer and the surface layer, a bottom layer and a bottom layer.
  • the iron powder layer between the surface layers, and the bottom layer is a anti-slip film provided with a non-slip pattern.
  • the floor strip consists of a surface layer, an iron powder layer and a bottom layer.
  • the tenon on the floor strip is an isosceles trapezoid.
  • a tongue groove matching the tenon is formed between the tenons, and the bottom angle of the isosceles trapezoid is set to 88 degrees in this embodiment.
  • the slit has a width of 1.5 mm
  • the inclined angle of the inclined surface is set at an angle of 30 degrees with the bottom surface of the bottom layer
  • the inverted inclined surface corresponds to an angle of 30 degrees with the ground so that the dove end formed by the tenon It can be matched with the hollow groove formed by the gutter.
  • the anti-slip film is a PVC anti-slip film
  • the anti-slip film on the PVC anti-slip film is a mixture of the ring pattern and the polygonal body pattern pattern in this embodiment.
  • the glue-free floor block of the above embodiment only the floor strips are laid flat, the tongues between the different glue-free floor blocks are fastened to the tongue and groove, and the bevel of the tongue is inserted into the tongue and groove. Under the inverted bevel, it can be assembled into a non-deformable, non-slit, non-warped, non-displaceable and durable, aesthetically pleasing floor, while achieving low cost and low difficulty construction.

Abstract

A gluing-free floor split block comprises a plurality of floor strips (1). The floor strips at least comprise bottom layers and surface layers; the bottom layers of the floor strips are connected, and slots (11) are formed between the surface layers of the floor strips; cogs (12) in the shape of a right trapezoid or an isosceles trapezoid are formed at the end parts of the same sides of the alternating floor strips; mortices (13) matched with the cogs are formed between the cogs; inclined planes (14) are formed on the lower bottom edges of the cogs; inverted inclined planes that can fit into and be in butt joint with the inclined planes are formed on the lower bottom edges of the mortices; the width of each slot ranges from 0.1 mm to 2 mm; the inclined angle formed between each inclined plane and the bottom surface of each bottom layer is set to be 5 to 85 degrees; upper bottom edges of the cogs and the end parts of the floor strips are connected integrally; and the basic angle of the right trapezoid or the isosceles trapezoid is any acute angle less than 90 degrees. The gluing-free floor split block can thoroughly solve the problems of deformation, groove milling, warping, displacement and the like on the premise of not increasing manufacture cost and construction difficulty.

Description

一种免胶地板拼块  Rubber-free floor block 技术领域  Technical field
本发明涉及地板技术领域,具体涉及一种用于拼接成地板的免胶地板拼块。  The invention relates to the field of floor technology, in particular to a glue-free floor block for splicing into a floor.
背景技术  Background technique
塑料地板与木质地板、瓷砖地板及强化地板相比,具有装饰性强、便于搬运和施工、柔软舒适、耐磨且便于更换等优点,因此作为高端地面装饰材料被广泛使用,且具有逐渐代替木质地板、瓷砖地板及强化地板、成为主流地面装饰材料的趋势,尤其在欧美、日韩等发达地区,塑胶地板凭借诸多优势,越来越受到消费者的青睐。塑胶地板根据施工形式不同 ,通常制成塑胶地板拼块或卷状塑胶地板,施工时将塑胶地板拼块在地面上组装成塑胶地板或将卷状塑胶地板直接展开铺设在地面。塑胶地板拼块因较卷状塑胶地板轻便、且更便 于搬运、施工和更换,因此塑胶地板拼块在市面上更为普及。Compared with wooden floors, tiled floors and laminate flooring, plastic flooring has the advantages of strong decoration, easy handling and construction, softness, comfort, wear resistance and easy replacement. Therefore, it is widely used as a high-end floor decoration material and has gradually replaced wood. Floors, tile floors and laminate flooring have become the trend of mainstream floor decoration materials, especially in developed regions such as Europe, America, Japan and South Korea. Plastic flooring is increasingly favored by consumers due to its many advantages. Plastic flooring varies according to the construction form It is usually made of plastic floor tiles or rolled plastic floor. During construction, the plastic floor tiles are assembled on the ground into a plastic floor or the rolled plastic floor is directly laid on the ground. Plastic floor tiles are lighter and more convenient than roll-shaped plastic floors For handling, construction and replacement, plastic floor tiles are more popular on the market.
但市面上的塑胶地板拼块多为单片结构,施工时常需借助黏胶将拼块之间以及拼块与地面粘接,这一方面增加了施工耗时和人工成本,另一方面因黏胶常含有不环保成分,不利于 塑胶地板的环保性,且黏胶经长时间老化后易产生脱胶,影响塑胶地板的使用效果。另外,单片结构形式的塑胶地板拼块因自身结构因素易相对位移而在地板上拉开缝隙,且经过 长期的热胀冷缩之后易产生形变或发生翘曲、拱起现象。因此,需借助黏胶粘接的单片结构形式塑胶地板拼块的实际使用效果并不尽人意。However, the plastic floor tiles on the market are mostly single-piece structures. It is often necessary to bond the blocks and the blocks to the ground by means of glue. This increases the time and labor costs of construction, and on the other hand Glue often contains environmentally unfriendly ingredients, which is not conducive to The environmental protection of the plastic floor, and the adhesive is prone to degumming after prolonged aging, affecting the use of the plastic floor. In addition, the plastic floor block in the form of a single piece of structure is easy to be displaced relative to the structure due to its structural factors, and the gap is opened on the floor. After long-term thermal expansion and contraction, it is prone to deformation or warping and arching. Therefore, the actual use effect of the plastic floor panel which needs to be adhered by means of adhesive bonding is not satisfactory.
为了优化单片结构形式塑胶地板拼块的使用效果,包括本申请人在内的业内人士从塑胶地板拼块的结构和制作材料入手,进行较多研究和改进,力图解决单片结构形式塑胶地板拼 块所存在的各种缺陷。例如,有业内人士通过在塑胶地板拼块上设置各种结构形式的锁扣制成免胶塑胶地板拼块,利用锁扣实现拼块之间的拼接,设置有锁扣的免胶塑胶地板拼块 虽能在不使用黏胶的情况下将拼块相对稳固地拼接,但却增加了施工难度和制作成本,同时并未能很好地解决翘曲或拱起问题。再如,ZL200820117527.2提出一种热塑性弹性材料 拼装塑胶地板,包括基板和二次注塑于基板表面的面板,在基板对应两边分别设置有相互配合的梯形凸榫和榫槽,在基板背面设有网状加强筋。ZL200920156496.6则提出一种塑料 地板块,由上、中、下三层塑料地板块复合而成,中间层与上、下两层地板块同向错位,在中间层位置形成凸起和凹槽,中间层与上、下层地板块呈L形错位。以上两项专利的结 构改进均能使地板的拼接无需使用胶水粘贴,且均声称能够解决形变、拉缝、翘曲和移位等问题。但实际上,该两项专利还是在单片式结构形式的塑胶地板拼块上结构改进,由于 单片结构形式的塑胶地板拼块因自身结构因素,该两项专利的技术方案并未能使形变、拉缝、翘曲和移位等问题得到彻底杜绝,并且因设置相互配合的梯形凸榫和榫槽或将中间层 与上、下层地板块呈L形错位设置,均增加了生产成本。In order to optimize the use effect of the plastic floor panel in the form of single-piece structure, the insiders including the applicant started from the structure and materials of the plastic floor block, and carried out more research and improvement to try to solve the plastic floor of the single-piece structure. spell Various defects in the block. For example, some people in the industry make glue-free plastic floor blocks by setting various structural forms of locks on the plastic floor blocks, using the locks to achieve the splicing between the blocks, and setting the rubber-free plastic floor with the locks. Piece Although the tiles can be relatively stably spliced without using glue, the construction difficulty and the production cost are increased, and the warpage or arching problem is not well solved. For another example, ZL200820117527.2 proposes a thermoplastic elastomer The plastic floor is assembled, including a substrate and a panel which is overmolded on the surface of the substrate, and correspondingly disposed trapezoidal ridges and tongues are arranged on opposite sides of the substrate, and mesh ribs are arranged on the back surface of the substrate. ZL200920156496.6 proposes a plastic The floorboard is composed of three layers of upper, middle and lower plastic floorboards. The middle layer and the upper and lower floorboards are dislocated in the same direction, forming protrusions and grooves at the intermediate layer, and the middle layer and the upper and lower layers. The plate is L-shaped. The knot of the above two patents The structural improvements enable the splicing of the floor without the use of glue, and all claim to solve the problems of deformation, strain, warpage and displacement. But in fact, the two patents are still structurally improved on the plastic floor tiles in a monolithic structure, due to Due to its structural factors, the technical solutions of the two patents in the form of single-piece structure have not completely eliminated the problems of deformation, strain, warpage and displacement, and because of the matching trapezoidal tenons And the gutter or the middle layer The L-shaped dislocation setting with the upper and lower floor panels increases the production cost.
作为解决上述问题的有效方法,本申请人经过长期研究,于2011年4月2日提出名为“一种自沉吸附块状塑料地板”的专利申请(专利号为:ZL201110083685.7),该专利通过对塑 胶地板结构和制作原料的科学设计,使塑料地板可在不使用黏胶层的情况下不易相对地面滑动,且由于省略使用黏胶层杜绝了黏胶层经长时间老化后易产生脱胶的问题,显著提升了塑胶地板的环保性,并进一步地解决了形变、翘曲和移位等问题,改善塑胶地板的使用效果。但本申请人在专利号为:ZL201110083685.7技术基础上,对上述问题的彻底解决方 案做进一步研究发现,对基于单片结构形式的免胶塑胶地板拼块进行结构或制作材料的改进,较难以在不增加制造成本和施工难度的前提下,彻底解决形变、拉缝、翘曲和移位等问题。因此,研究出代替单片结构形式的免胶塑胶地板拼块的其它结构形式的免胶塑胶地板拼块,可为在不增加制造成本和施工难度的前提下,彻底解决形变、拉缝、翘曲和移位等问题的有效之道。As an effective method to solve the above problems, the applicant has made a patent application (patent number: ZL201110083685.7) entitled "A self-sinking adsorption block plastic floor" on April 2, 2011 after long-term research. Through plastic The scientific design of the rubber floor structure and the raw materials for the production makes the plastic floor not easy to slide relative to the ground without using the adhesive layer, and the use of the adhesive layer is omitted to prevent the adhesive layer from being degummed after prolonged aging. It has significantly improved the environmental protection of the plastic floor, and further solved the problems of deformation, warpage and displacement, and improved the use effect of the plastic floor. However, the applicant has completely solved the above problems on the basis of the patent number: ZL201110083685.7. Further research on the case found that it is more difficult to completely solve the deformation, strain and warpage without any increase in manufacturing cost and construction difficulty on the improvement of the structure or the production material of the rubber-free plastic floor block based on the single-piece structure. And shifting issues. Therefore, it has been researched to replace the plastic-free plastic floor block of other structural forms of the rubber-free plastic floor block in the form of a single-piece structure, which can completely solve the deformation, the slit and the warp without increasing the manufacturing cost and the construction difficulty. The effective way to solve problems such as songs and shifts.
发明内容  Summary of the invention
有鉴于此,本发明要解决的技术问题是提供一种在不增加制造成本和施工难度的前提下,可彻底解决形变、拉缝、翘曲和移位等问题的免胶地板拼块。In view of this, the technical problem to be solved by the present invention is to provide a glue-free floor panel which can completely solve the problems of deformation, strain, warpage and displacement without increasing the manufacturing cost and the construction difficulty.
为解决上述技术问题,本发明提供的技术方案是:一种免胶地板拼块,包括多个地板条块,所述地板条块至少包括底层和面层,各地板条块的底层连接、面层之间开有条缝,且相间的地板条块的同一侧端部设有呈直角梯形或等腰梯形的凸榫, 凸榫之间形成与凸榫匹配的榫槽,所述凸榫的下底边设置斜面,榫槽的下底边设有可与斜面吻合对接的倒斜面。In order to solve the above technical problem, the technical solution provided by the present invention is: a glue-free floor panel comprising a plurality of floor strips, the floor strips comprising at least a bottom layer and a surface layer, and the bottom layer of each floor strip is connected and surfaced. There are slits between the layers, and the same side end portions of the floor strips are provided with a right-angled trapezoid or an isosceles trapezoid. A tongue-and-groove groove is formed between the tenons, and the lower bottom edge of the tenon is provided with a sloped surface, and the lower bottom edge of the tongue-and-groove is provided with a beveled surface which can be matched with the inclined surface.
本发明的主要创新点之一是,创造性地采用多个地板条块连体的形式代替传统的单片结构形式,克服单片结构的地板拼块在结构上孤立、无可连固的缺陷,多个地板条块之间的连体使免胶地板拼块成一稳固整体、不易相对地面滑动产生位移, 同时保障地板条块之间不相对移位产生拉缝。One of the main innovations of the present invention is to creatively adopt a plurality of floor strip block forms instead of the conventional one-piece structure form, and overcome the structurally isolated and unconnectable defects of the single-piece floor block. The joint between the plurality of floor strips makes the glue-free floor block a stable whole and is not easy to slide relative to the ground to generate displacement. At the same time, it is ensured that the slits are generated without relative displacement between the floor strips.
上述多个地板条块所包含的地板条块数目可根据实际需要而定,例如,一块免胶地板拼块可由两块地板条块组成,亦可以由三个或更多的地板条块组成,但当一块免胶地板包含较少数量的地板条块时,相对而言更有利于搬运和施工。当然,实际生产中,每块免胶地板拼块比较适合被制成包含偶数个地板条块。The number of floor strips included in the plurality of floor strips may be determined according to actual needs. For example, a piece of glue-free floor block may be composed of two floor strips, or may be composed of three or more floor strips. However, when a rubber-free floor contains a small number of floor strips, it is relatively more convenient for handling and construction. Of course, in actual production, each piece of glue-free floor is more suitable to be made to contain an even number of floor strips.
本发明的另一个主要创新点是,地板条块之间通过底层连接,而地板条块的面层之间开有条缝。这就既能使各地板条块紧固连接成一整体,又能在面层之间预留有适当的缝隙,当地板条块发生热胀冷缩时,底层的连接使地板条块依然保持平整稳固,面层之间的条缝则能消受热胀冷缩导致的体积差异,从而达到避免地板拼块出现形变、拉缝、翘曲现象。Another major innovation of the present invention is that the floor strips are joined by a bottom layer with a seam between the facing layers of the floor strip. This makes it possible to fasten and connect the floor strips in a single unit, and to reserve appropriate gaps between the surface layers. When the local slats are thermally expanded and contracted, the connection of the bottom layer keeps the floor strips flat. Stable, the seam between the surface layers can eliminate the volume difference caused by thermal expansion and contraction, so as to avoid the deformation, strain and warpage of the floor tiles.
发明人经过大量实验研究发现,条缝的宽度控制对地板拼块的实际使用效果有很大影响,过宽的条缝将使地板拼块表面遗留过大的开缝,容易藏纳杂物或水迹,且不利于整理美观,过窄的条缝则不能较好的消除热胀冷缩产生的体积偏差,还存在地板拼块出现形变或翘曲现象的隐患。因此,发明人经过试验对比证明,所述条缝的宽度宜控制在0.1-2mm,且以 0.1-0.5mm为最佳,该宽度范围内的条缝,既能较好地消除地板条块因热胀冷缩导致的体积差异,又不至于在面层之间产生较大的开缝,有利于地板的整体美观和使用效果。The inventor has found through a lot of experimental research that the width control of the slit has a great influence on the actual use effect of the floor panel. The excessively wide slit will leave too much slit on the surface of the floor panel, and it is easy to hide the sundries or Water marks, and is not conducive to the finishing of the beautiful, too narrow slits can not better eliminate the volume deviation caused by thermal expansion and contraction, there are hidden dangers of deformation or warpage of the floor tiles. Therefore, the inventors have experimentally proved that the width of the slit should be controlled to 0.1-2 mm, and 0.1-0.5mm is the best, and the slits in the width range can better eliminate the volume difference caused by the thermal expansion and contraction of the floor strips, and do not cause a large slit between the surface layers. Conducive to the overall aesthetic and use of the floor.
其中条缝可采用刀模切割形成,切割时,需注意对刀模的切入深度和刀模刀片的厚度进行严格控制,其中切入深度应与条缝的深度相对应,刀片的厚度应与预定的条缝宽度相匹配。在有必要的情况下,条缝还可以采用条形压痕代替,条形压痕主要起到优化美观效果的作用。The slit can be formed by cutting with a die. When cutting, it is necessary to strictly control the cutting depth of the die and the thickness of the die. The depth of the cut should correspond to the depth of the slit, and the thickness of the blade should be predetermined. The slot widths match. If necessary, the slits can also be replaced by strip indentations, which mainly serve to optimize the aesthetic effect.
本发明的再一个主要创新点是:相间的地板条块的同一侧端部设有呈直角梯形或等腰梯形的凸榫,凸榫之间形成与凸榫匹配的榫槽,所述凸榫的下底边设置斜面,榫槽的下底边设有可与斜面吻合对接的倒斜面。通过设置呈直角梯形或等腰梯形的凸榫以及与凸榫匹配的榫槽,利用直角梯形或等腰梯形的结构特性,可使地板拼块被稳固扣接,杜绝各地板拼块之间的相对位移。发明人经过研究得知,目前采用锁扣实现拼接的地板,扣接后锁扣所能承受的水平拉力极限为15公斤,而本发明因采用多个地板条块连体结构,且在地板条块设呈直角梯形或等腰梯形的凸榫及榫槽实现扣接,扣接后形成的扣合结构可承受相当于地板拼块自身拉伸强度的水平拉力,这远远超出了15公斤的水平拉力。通过在凸榫周边设置斜面,以及在榫槽周边设有可与斜面吻合对接的倒斜面,可在地板拼块拼接时,使凸榫的斜面插入到榫槽的倒斜面下方吻合对接,从而将斜面隐藏,一方面可消除凸榫与榫槽接合所产生的接痕和缝隙,使拼接后地板更为平整和连贯,防止地板拼块的边缘拱起、或地板拼块本身翘曲和突起等现象,有利于增强整体美观效果;另一方面斜面与倒斜面的设置增加了凸榫与榫槽之间的摩擦面,可进一步加强两者之间的接合稳固性,从而保障地板拼块之间不相对滑动。Another main innovation of the present invention is that the same side end portion of the inter-floor floor strip is provided with a right-angled trapezoid or an isosceles trapezoid, and a tongue-and-groove joint is formed between the tenons, and the tenon is formed. The lower bottom edge of the gutter is provided with a sloped surface, and the lower bottom edge of the gutter is provided with a beveled surface which can be matched with the inclined surface. By providing a right-angled trapezoidal or isosceles trapezoidal ridge and a tongue-and-groove matching groove, the structural features of the right-angled trapezoid or the isosceles trapezoid can be used to securely fasten the floor tiles to prevent the floor tiles from being spliced together. Relative displacement. The inventor has learned through research that the horizontal striking limit that can be withstood by the buckle after the buckle is buckled is 15 kg, and the present invention adopts a plurality of floor strips and a floor strip. The block is provided with a right-angled trapezoidal or isosceles trapezoidal ridge and a groove to realize the fastening, and the buckle structure formed after the buckle can withstand the horizontal tensile force corresponding to the tensile strength of the floor block, which is far beyond 15 kg. Horizontal pull. By providing a bevel on the periphery of the tenon and a beveled surface that can be mated with the bevel on the periphery of the gutter, the bevel of the beak can be inserted into the underside of the bevel of the gutter when the floor is spliced, thereby The bevel is hidden, on the one hand, it can eliminate the joints and gaps caused by the joint of the tongue and the groove, so that the floor after the splicing is smoother and more consistent, preventing the edge of the floor block from arching, or the warpage and protrusion of the floor block itself. The phenomenon is beneficial to enhance the overall aesthetic effect; on the other hand, the arrangement of the inclined surface and the inverted inclined surface increases the friction surface between the convex and the tongue groove, which can further strengthen the joint stability between the two, thereby ensuring the between the floor blocks. Do not slide relative to each other.
发明人通过研究发现,实际实施时, 免胶地板拼块可至少被做成以下两种形式:第一种是相临的地板条块为不同宽度,而两个相邻的地板条块中,第一片地板条块上的凸榫与第二片地板条块上的凸榫尺寸相同,且第一片地板条块上的凸榫与第一片地板条块上的凸榫和与第一片地板条块相间的地板条块上的凸榫所形成的榫槽匹配;第二种是相邻的地板条块宽度相同,而相邻的地板条块上的凸榫尺寸不同,但相间地板条块上的凸榫所形成的榫槽与相间地板条块上的凸榫相匹配。The inventor discovered through research that when actually implemented, The glue-free floor tile can be made into at least two forms: the first is that the adjacent floor strips are of different widths, and the two adjacent floor strips are the tenons on the first floor strip. The same size as the tenon on the second floor strip, and the tenon on the first floor strip and the tenon on the first floor strip and the floor strip on the first floor strip The groove formed by the tenon is matched; the second is that the adjacent floor strips have the same width, and the tenons on the adjacent floor strips are different in size, but the tenons formed on the inter-floor strips The slots match the tenons on the inter-floor strips.
地板条块的长度、宽度和厚度视实际情况而定,但一般将厚度控制在2mm-5mm为宜,而长度一般以50cm-200cm为宜,宽度则优选为5cm-30cm。The length, width and thickness of the floor strips are determined according to actual conditions, but the thickness is generally controlled to be 2 mm to 5 mm, and the length is generally 50 cm to 200 cm, and the width is preferably 5 cm to 30 cm.
本发明的底层与面层紧密压合、贴合或复合为一体,也即底层与面层应不易被撕开,底层和面层优选为塑胶层,但不限于塑胶层,还可以是木质层、复合材料层。且根据实际需要, 底层与面层可分别包括多层结构,亦可以在底层或面层的上面或者下面、以及底层和面层之间设置有其它功能层,例如,可以在底层下面设置柔质层和\或玻璃纤维布层,或在底层包含有柔质层和\或玻璃纤维布层。其中柔质层可使地板条块具有抗疲劳性和弹性,而玻璃纤维布层可提高地板条块抗撕裂性及抗折性,从而提高地板拼块的耐用性能,延长使用寿命。再例如,可以在面层之上设置有图案层,以增强美观效果,亦可以在底层与面层之间增加铁粉层,或底层包含有铁粉层,以增加地板条块本身自重,从而增强起对地面的吸附性。地板条块的层数根据实际需要而定不受限制,例如地板条块可以是两层、三层、四层、五层、六层甚至更多层结构。The bottom layer and the top layer of the present invention are closely pressed, laminated or composited, that is, the bottom layer and the top layer should not be easily torn. The bottom layer and the top layer are preferably plastic layers, but not limited to plastic layers, and may also be wood layers. , composite layer. And according to actual needs, The bottom layer and the top layer may respectively comprise a multi-layer structure, and other functional layers may be disposed above or below the bottom layer or the top layer, and between the bottom layer and the surface layer. For example, a soft layer and/or glass may be disposed under the bottom layer. The fiber cloth layer, or the bottom layer contains a soft layer and/or a fiberglass cloth layer. The soft layer can make the floor strips have fatigue resistance and elasticity, and the glass fiber cloth layer can improve the tear resistance and the folding resistance of the floor strips, thereby improving the durability of the floor blocks and prolonging the service life. For example, a pattern layer may be disposed on the surface layer to enhance the aesthetic effect, or an iron powder layer may be added between the bottom layer and the surface layer, or the bottom layer may include an iron powder layer to increase the self-weight of the floor strip itself, thereby Enhance the adsorption to the ground. The number of layers of the floor strips is not limited according to actual needs. For example, the floor strips may be two, three, four, five, six or even more layers.
实际生产中,斜面与倒斜面的倾斜角度设置亦有讲究,例如斜面的倾斜角度较宜设置为与底层的底面成5-85度角,以将凸榫端部锲接到榫槽下面,更好地解决传统地板拼块拼接时拼块端部易相互垫撑而拱起的问题,实现不同地板拼块上对应地板条块的紧密、平整拼接,从而有利于优化拼接后地板的使用效果和整体美观效果。当斜面的倾斜角度设置为与底层的底面成5-85度角时,倒斜面则对应与地面成5-85度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。斜面的倾斜角度更优选设置为与底层的底面成15-45度角,15-45度角的斜面更能良好隐藏在倒斜面下方。In actual production, the inclination angle of the inclined surface and the inclined inclined surface is also emphasized. For example, the inclined angle of the inclined surface is preferably set to be at an angle of 5-85 degrees from the bottom surface of the bottom layer to connect the end of the convex portion to the underside of the groove. It can solve the problem that the end of the block is easy to be erected and arched when the traditional floor splicing is spliced, and the compact and flat splicing of the corresponding floor strips on different floor slabs is realized, thereby facilitating the optimization of the use effect of the spliced floor and Overall aesthetic effect. When the inclined angle of the inclined surface is set at an angle of 5-85 degrees from the bottom surface of the bottom layer, the inverted inclined surface corresponds to an angle of 5-85 degrees with the ground, so that the end portion formed by the tenon can be formed with the groove. The 空 shaped empty groove matches. The angle of inclination of the slope is more preferably set at an angle of 15-45 degrees from the bottom surface of the bottom layer, and the slope of the angle of 15-45 degrees is better hidden under the slope.
上述斜面与倒斜面的形成同样可以采用刀模切割形成,切割时,需注意对刀模切入角度的控制,即刀模的刀片倾斜角度应与斜面、倒斜面的预设倾斜角度相应。The above-mentioned inclined surface and the inverted inclined surface can be formed by cutting by a die. When cutting, attention should be paid to the control of the cutting angle of the die, that is, the blade inclination angle of the die should correspond to the preset inclination angle of the inclined surface and the inverted inclined surface.
作为进一步的优选,所述凸榫的上底边与地板条块端部一体连接。以使较长的下底边朝外,使凸榫的宽度自内而外逐渐变窄,而榫槽的宽度则自内而外逐渐变宽,当凸榫与榫槽结合时,更有利于二者紧密无间接合,从而增强地板拼块之间的稳固拼接。As a further preference, the upper bottom edge of the tenon is integrally connected to the end of the floor strip. So that the longer lower bottom edge faces outward, the width of the tenon is gradually narrowed from the inside to the outside, and the width of the gutter is gradually widened from the inside to the outside, which is more advantageous when the tenon is combined with the gutter. The two are tightly joined to enhance the secure splicing between the floor tiles.
所述直角梯形或等腰梯形的底角可为小于90度的任何锐角,但优选为60-89.9度,在60-89.9度范围内,当底角角度越大时,一方面更有利于拼接后地板的整体美观,另一方面则可以节省形成底角时所需要切除的材料。The base angle of the right angle trapezoid or the isosceles trapezoid may be any acute angle less than 90 degrees, but preferably 60-89.9 degrees, in the range of 60-89.9 degrees, when the angle of the bottom angle is larger, on the one hand, it is more advantageous for splicing. The overall aesthetics of the rear floor, on the other hand, saves the material that needs to be removed when forming the bottom corner.
通过对地板拼块进行以上结构上的改进,即可在不增加制造成本和施工难度的前提下,彻底解决传统的地板拼块所以产生的形变、拉缝、翘曲和移位等问题,且产生了地板拼块拼接后结构稳固、耐用、舒适、美观等显著效果。由于以上看似简单的结构改进使传统地板拼块所存在的问题一举被克服,因此可大幅节省为克服传统地板拼块所存在问题所花费的改造成本,例如无需设置锁扣;无需使中间层与上、下两层地板块同向错位,在中间层位置形成凸起和凹槽,中间层与上、下层地板块呈L形错位;无需设置加强筋;可以减少铁粉的用量等;这均可为降低地板拼块的制造成本创造条件,同时简化地板拼块的制作和施工流程,降低难度。By performing the above structural improvement on the floor panel, the problems of deformation, strain, warpage and displacement caused by the conventional floor panel can be completely solved without increasing the manufacturing cost and the construction difficulty. The structure of the floor block is spliced, and the structure is stable, durable, comfortable, and beautiful. Due to the seemingly simple structural improvement described above, the problems of the conventional floor tiles are overcome in one fell swoop, so that the cost of retrofitting for overcoming the problems of the conventional floor tiles can be greatly reduced, for example, no locks need to be provided; The upper and lower floor panels are dislocated in the same direction, and the protrusions and grooves are formed at the intermediate layer position, and the middle layer and the upper and lower floor panels are L-shaped dislocation; no reinforcing ribs need to be provided; the amount of iron powder can be reduced; It can create conditions for reducing the manufacturing cost of floor tiles, and at the same time simplify the production and construction process of floor tiles and reduce the difficulty.
作为再进一步的技术改进,所述底层底面设有止滑纹,或底层为设置有止滑纹的止滑膜,或底层底面粘接有设有止滑纹的止滑膜,以进一步保障地板拼块之间不相对位移,同时防止地板拼块相对地面的位移。其中止滑膜优选为塑料止滑膜,以PVC止滑膜为最佳。这是因为选用PVC止滑膜具有较好的韧性和弹性,能进一步提升底层的抗撕裂、抗折性和回弹性,从而增强地板拼块的可折叠性、延长其使用寿命。As a further technical improvement, the bottom surface of the bottom layer is provided with a non-slip pattern, or the bottom layer is a anti-slip film provided with a non-slip pattern, or the bottom surface of the bottom layer is bonded with a anti-slip film with a non-slip pattern to further secure the floor. There is no relative displacement between the blocks, while preventing the displacement of the floor tiles relative to the ground. The anti-slip film is preferably a plastic anti-slip film, and the PVC anti-slip film is preferred. This is because the PVC anti-slip film has better toughness and elasticity, which can further improve the tear resistance, folding resistance and resilience of the bottom layer, thereby enhancing the foldability of the floor tile and prolonging its service life.
其中,止滑纹可以为任意规则或不规则图案,例如所述止滑纹为条纹、波浪纹、圈纹或多边体图案纹中的一种或多种混合。或者所述止滑纹为网格止滑纹,其中网格止滑纹作为优选,且所述网格止滑纹的格子为中心设有凹槽的正多边形格子。The anti-slip pattern may be any regular or irregular pattern, for example, the anti-slip pattern is a mixture of one or more of a stripe, a wave pattern, a ring pattern or a polygon pattern pattern. Or the anti-slip pattern is a mesh anti-slip pattern, wherein a mesh stop-slip pattern is preferred, and the grid of the grid anti-slip pattern is a regular polygon grid with a groove at the center.
所述凹槽可为横截面呈圆形、棱形、正多边形或椭圆形的凹槽,但优选为横截面呈圆形的凹槽。其中所述正多边形格子为等边三角形格子、正方形格子或正六边形格子等。The groove may be a groove having a circular, prismatic, regular polygonal or elliptical cross section, but is preferably a groove having a circular cross section. The regular polygon grid is an equilateral triangle lattice, a square lattice or a regular hexagon lattice.
所述网格止滑纹的格子各边设有通口,使网格止滑纹呈各个格子相互连通并与外部连通的开放式网格止滑纹。采用开放式网格止滑纹是基于实际使用时所需要的透气性和透水性考虑的,网格止滑纹的各个格子相互连通并与外部连通,能够在地板下方存在水分或空气时,使水分或空气在格子之间流通并可最终排出地板外,从而避免因水分或空气不流通产生水分或空气滞层使地板拱起、滑动,增强地板拼块对地面的吸附力。Each side of the grid of the grid stop-slip pattern is provided with a through-port, so that the grid-stop-slip pattern is an open grid stop-slip pattern in which the grids are connected to each other and communicate with the outside. The use of the open mesh stop-slip pattern is based on the permeability and water permeability required in actual use. The grids of the mesh stop-slip are connected to each other and communicate with the outside, so that when there is moisture or air under the floor, Moisture or air circulates between the grids and can eventually be discharged outside the floor, thereby avoiding moisture or air stagnation caused by moisture or air stagnation, causing the floor to erect and slide, and enhancing the adsorption force of the floor tiles on the ground.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
1、本发明采用多个地板条块连体的多片形式代替传统的单片结构形式,克服单片结构的地板拼块在结构上孤立、无可连固的缺陷,多个地板条块之间的连体使免胶地板拼块成一稳固整体、不易相对地面滑动产生位移, 同时保障地板条块之间不相对移位产生拉缝。1. The invention adopts a plurality of pieces of a plurality of floor strips to replace the traditional single-piece structure form, and overcomes the structurally isolated and unconnected defects of the single-piece floor panel, and the plurality of floor strips The joint between the two makes the glue-free floor block a stable whole, and it is not easy to slide relative to the ground to generate displacement. At the same time, it is ensured that the slits are generated without relative displacement between the floor strips.
2、本发明的地板条块之间通过底层连接,而地板条块的面层之间开有条缝,既能使各地板条块紧固连接成一整体,又能在面层之间预留有适当的缝隙,当地板条块发生热胀冷缩时,底层的连接使地板条块依然保持平整稳固,面层之间的条缝则能消受热胀冷缩导致的体积差异,从而达到避免地板拼块出现形变、拉缝、翘曲现象。2. The floor strips of the present invention are connected by the bottom layer, and the surface layers of the floor strips are provided with slits, so that the floor strips can be tightly connected and integrated, and can be reserved between the surface layers. When there is a proper gap, when the local slats are inflated and contracted, the connection of the bottom layer keeps the floor strips flat and stable, and the gap between the surface layers can eliminate the volume difference caused by thermal expansion and contraction, thereby avoiding The floor tiles are deformed, pulled, and warped.
3、本发明通过设置呈直角梯形或等腰梯形的凸榫以及与凸榫匹配的榫槽,利用直角梯形或等腰梯形的结构特性,可使地板拼块被稳固扣接,杜绝各地板拼块之间的相对位移。并且通过在凸榫周边设置斜面,以及在榫槽周边设有可与斜面吻合对接的倒斜面,可在地板拼块拼接时,使凸榫的斜面插入到榫槽的倒斜面下方吻合对接,从而将斜面隐藏,一方面可消除凸榫与榫槽接合所产生的接痕和缝隙,使拼接后地板更为平整和连贯,防止地板拼块的边缘拱起、或地板拼块本身翘曲和突起等现象,有利于增强整体美观效果;另一方面斜面与倒斜面的设置增加了凸榫与榫槽之间的摩擦面,可进一步加强两者之间的接合稳固性,从而保障地板拼块之间不相对滑动。3. The invention adopts the structural features of a right-angled trapezoid or an isosceles trapezoid by using a tenon with a right-angled trapezoid or an isosceles trapezoid and a tongue-and-groove trapezoid, and the floor panel can be firmly fastened to eliminate the floor fights. The relative displacement between the blocks. And by providing a bevel on the periphery of the tenon and a beveled surface which can be matched with the bevel on the periphery of the gutter, the bevel of the tenon can be inserted into the underside of the bevel of the gutter when the floor is spliced, thereby Concealing the bevel, on the one hand, eliminates the seams and gaps created by the engagement of the tongue and the tongue and groove, making the floor after the splicing smoother and more consistent, preventing the edge of the floor panel from arching, or the floor panel itself being warped and protruding. Such phenomena are beneficial to enhance the overall aesthetic effect; on the other hand, the arrangement of the inclined surface and the inverted inclined surface increases the frictional surface between the convex and the groove, which can further strengthen the joint stability between the two, thereby ensuring the floor block. There is no relative sliding between them.
附图说明  DRAWINGS
图1为本实施例1免胶地板拼块结构示意图;1 is a schematic structural view of a rubber-free floor block of the first embodiment;
图2为图1中A部放大图;Figure 2 is an enlarged view of a portion A of Figure 1;
图3为两块实施例1免胶地板拼块拼接后结构图。FIG. 3 is a structural diagram of the two pieces of the rubber-free floor block after the splicing of the embodiment 1.
具体实施方式  detailed description
为了便于本领域技术人员理解,下面将结合附图以及实施例对本发明进行进一步详细描述。The present invention will be further described in detail below with reference to the accompanying drawings and embodiments.
实施例1 Example 1
如图1、2、3所示,本实施例揭示的免胶地板拼块,包括四个地板条块1,且每个地板条块包括底层和面层,各地板条块的底层连接、面层之间开有条缝11,且相间的地板条块的同一侧端部设有呈等腰梯形的凸榫12, 凸榫之间形成与凸榫匹配的榫槽13,凸榫的下底边设置斜面14,榫槽的下底边设有可与斜面吻合对接的倒斜面。As shown in FIG. 1 and FIG. 2 and FIG. 3, the glue-free floor panel disclosed in this embodiment includes four floor strips 1, and each floor strip includes a bottom layer and a surface layer, and the bottom layer of each floor strip is connected and surfaced. A slit 11 is formed between the layers, and the same side end portion of the floor strip is provided with a tenon 12 having an isosceles trapezoidal shape. A tongue and groove 13 matching the tenon is formed between the tenons, and the lower bottom edge of the tenon is provided with a sloped surface 14, and the lower bottom edge of the tongue and groove is provided with a beveled surface which can be matched with the inclined surface.
本实施例的免胶地板拼块中,相临的地板条块为不同宽度,而两个相邻的地板条块中,第一片地板条块上的凸榫与第二片地板条块上的凸榫尺寸相同,且第一片地板条块上的凸榫与第一片地板条块上的凸榫和与第一片地板条块相间的地板条块上的凸榫所形成的榫槽匹配。In the glue-free floor panel of the embodiment, the adjacent floor strips have different widths, and among the two adjacent floor strips, the tenons on the first floor strip and the second floor strips The tenons of the same size, and the tongues on the first floor strip and the tongues on the first floor strip and the tongues on the floor strips between the first floor strips match.
本实施例中,上述条缝11的宽度为0.5mm,该宽度的条缝既能较好地消除地板条块因热胀冷缩导致的体积差异,又不至于在面层之间产生较大的开缝,有利于地板的整体美观和使用效果。In the embodiment, the slit 11 has a width of 0.5 mm, and the slit of the width can better eliminate the volume difference caused by the thermal expansion and contraction of the floor strip, and does not cause a larger gap between the surface layers. The slitting is conducive to the overall aesthetics and use of the floor.
上述底层与面层紧密贴合为一体使底层与面层不易被撕开,底层和面层均为塑胶层,地板条块由底层和面层构成两层结构。The bottom layer and the surface layer are closely combined to make the bottom layer and the surface layer difficult to be torn, the bottom layer and the surface layer are both plastic layers, and the floor strips are composed of a bottom layer and a surface layer.
上述斜面14的倾斜角度设置为与底层的底面成15度角,以将凸榫端部锲接到榫槽下面,更好地解决传统地板拼块拼接时拼块端部易相互垫撑而拱起的问题,实现不同地板拼块上对应地板条块的紧密、平整拼接,从而有利于优化拼接后地板的使用效果和整体美观效果。因斜面的倾斜角度设置为与底层的底面成15度角时,倒斜面对应与地面成15度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。The inclined angle of the inclined surface 14 is set at an angle of 15 degrees with the bottom surface of the bottom layer to connect the end of the tenon to the underside of the gutter, so as to better solve the problem that the end portions of the block are easily padded and arched when the traditional floor block is spliced. The problem is that the compact and flat splicing of the corresponding floor strips on different floor tiles is realized, thereby facilitating the optimization of the use effect and overall aesthetic effect of the spliced floor. When the inclined angle of the inclined surface is set at an angle of 15 degrees to the bottom surface of the bottom layer, the inverted inclined surface corresponds to an angle of 15 degrees with the ground so that the meandering end formed by the tenon can match the circular shaped groove formed by the groove. .
本实施例中,上述凸榫12的上底边与地板条块端部一体连接,以使较长的下底边朝外,使凸榫的宽度自内而外逐渐变窄,而榫槽的宽度则自内而外逐渐变宽,当凸榫与榫槽结合时,更有利于二者紧密无间接合,从而增强地板拼块之间的稳固拼接。In this embodiment, the upper bottom edge of the tenon 12 is integrally connected with the end of the floor strip so that the longer lower bottom edge faces outward, so that the width of the tenon is gradually narrowed from the inside to the outside, and the groove is The width is gradually widened from the inside to the outside. When the tongue is combined with the tongue and groove, it is more advantageous for the two to be tightly joined, thereby enhancing the stable splicing between the floor tiles.
上述等腰梯形的底角在本实施例中被设定为75度。The base angle of the above-described isosceles trapezoid is set to 75 degrees in this embodiment.
本实施例中,底层底面设有止滑纹,以进一步保障地板拼块之间不相对位移,同时防止地板拼块相对地面的位移。其中,止滑纹在本实施例中是网格止滑纹,且网格止滑纹的格子为中心设有凹槽的正方形格子,凹槽可为横截面呈圆形的凹槽,且网格止滑纹的格子各边设有通口,使网格止滑纹呈各个格子相互连通并与外部连通的开放式网格止滑纹。采用开放式网格止滑纹是基于实际使用时所需要的透气性和透水性考虑的,网格止滑纹的各个格子相互连通并与外部连通,能够在地板下方存在水分或空气时,使水分或空气在格子之间 流通并可最终排出地板外,从而避免因水分或空气不流通产生水分或空气滞层使地板拱起、滑动,增强地板拼块对地面的吸附力。In this embodiment, the bottom surface of the bottom layer is provided with a non-slip pattern to further ensure the relative displacement between the floor panels and prevent the displacement of the floor panel relative to the ground. Wherein, the anti-slip pattern is a grid stop-slip pattern in the embodiment, and the grid of the grid-stop-slip pattern is a square grid with a groove at the center, and the groove can be a groove having a circular cross section, and the net The grids on the sides of the grids are provided with openings, so that the grid-stops are in the form of open grid-stops in which the grids are connected to each other and communicate with the outside. The use of the open mesh stop-slip pattern is based on the permeability and water permeability required in actual use. The grids of the mesh stop-slip are connected to each other and communicate with the outside, so that when there is moisture or air under the floor, Moisture or air between the grids It can be circulated and can be finally discharged outside the floor, so as to avoid moisture or air stagnation caused by moisture or air stagnation, the floor is arched and slid, and the adsorption force of the floor block on the ground is enhanced.
本实施例的免胶地板拼块通过对传统地板拼块进行以上结构上的改进,即可在不增加制造成本和施工难度的前提下,彻底解决传统的地板拼块所以产生的形变、拉缝、翘曲和移位等问题,且产生了地板拼块拼接后结构稳固、耐用、舒适、美观等显著效果。由于以上看似简单的结构改进使传统地板拼块所存在的问题一举被克服,因此可大幅节省为克服传统地板拼块所存在问题所花费的改造成本,例如无需设置锁扣;无需使中间层与上、下两层地板块同向错位,在中间层位置形成凸起和凹槽,中间层与上、下层地板块呈L形错位;无需设置加强筋;可以减少铁粉的用量等;这均可为降低地板拼块的制造成本创造条件,同时简化地板拼块的制作和施工流程,降低难度。The glue-free floor block of the embodiment can improve the above structural improvement of the traditional floor block, and can completely solve the deformation and the slit produced by the traditional floor block without increasing the manufacturing cost and the construction difficulty. Problems such as warping and shifting, and the remarkable effect of the structure of the floor block after splicing is stable, durable, comfortable and beautiful. Due to the seemingly simple structural improvement described above, the problems of the conventional floor tiles are overcome in one fell swoop, so that the cost of retrofitting for overcoming the problems of the conventional floor tiles can be greatly reduced, for example, no locks need to be provided; The upper and lower floor panels are dislocated in the same direction, and the protrusions and grooves are formed at the intermediate layer position, and the middle layer and the upper and lower floor panels are L-shaped dislocation; no reinforcing ribs need to be provided; the amount of iron powder can be reduced; It can create conditions for reducing the manufacturing cost of floor tiles, and at the same time simplify the production and construction process of floor tiles and reduce the difficulty.
实施例2 Example 2
本实施例揭示的免胶地板拼块结构与实施例1相似,但与实施例1存在以下不同:包括两个地板条块,且每个地板条块除包括底层和面层之外,还包括设置在底层上面的柔质层和玻璃纤维布层,以及设置在面层之上的图案层。地板条块由底层、面层以及柔质层、玻璃纤维布层、图案层组成五层结构。底层与面层采用压合形式紧密结合为一体。本实施例中,底层为塑胶层,面层为木质层。止滑纹在本实施例中是网格止滑纹,且网格止滑纹的格子为中心设有凹槽的正六边形格子,凹槽为横截面呈正多边形的凹槽,且网格止滑纹的格子各边设有通口,使网格止滑纹呈各个格子相互连通并与外部连通的开放式网格止滑纹。The glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes two floor strips, and each floor strip includes, in addition to the bottom layer and the surface layer, A soft layer and a fiberglass cloth layer disposed on the bottom layer, and a pattern layer disposed on the top layer. The floor strip consists of a bottom layer, a top layer and a soft layer, a fiberglass cloth layer and a pattern layer. The bottom layer and the top layer are tightly combined in a pressed form. In this embodiment, the bottom layer is a plastic layer, and the surface layer is a wood layer. In the embodiment, the anti-slip pattern is a grid stop-slip pattern, and the grid of the grid-stop-slip pattern is a regular hexagonal lattice with a groove at the center, and the groove is a groove having a regular polygonal cross section, and the grid is stopped. The sliding lattice has a through-mouth on each side, so that the grid-stop sliding pattern is an open mesh stop-slip pattern in which the respective lattices communicate with each other and communicate with the outside.
本实施例中的免胶地板拼块中,相邻的地板条块宽度相同,而相邻的地板条块上的凸榫尺寸不同,但相间地板条块上的凸榫所形成的榫槽与相间地板条块上的凸榫相匹配。其中地板条块的长度、宽度和厚度分别是3mm、15cm、100cm。In the glue-free floor block in this embodiment, the adjacent floor strips have the same width, and the size of the tenons on the adjacent floor strips are different, but the tongues formed by the tenons on the inter-floor strips are The tenons on the interphase floor strips match. The length, width and thickness of the floor strips are 3 mm, 15 cm and 100 cm, respectively.
本实施例中,上述条缝的宽度为2mm,斜面的倾斜角度设置为与底层的底面成5度角,倒斜面对应与地面成5度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。 In this embodiment, the slit has a width of 2 mm, and the inclined angle of the inclined surface is set at an angle of 5 degrees with the bottom surface of the bottom layer, and the inverted inclined surface corresponds to an angle of 5 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter.
等腰梯形的底角在本实施例中被设定为60度。The bottom corner of the isosceles trapezoid is set to 60 degrees in this embodiment.
实施例3Example 3
本实施例揭示的免胶地板拼块结构与实施例1相似,但与实施例1存在以下不同:包括六个地板条块,且每个地板条块除包括底层和面层之外,还包括设置在面层之上的图案层。底层与面层采用复合形式紧密结合为一体,且本实施例中的底层包含柔质层、玻璃纤维布层和铁粉层,地板条块由底层、面层以及图案层组成三层结构。且本实施例中,地板条块上的凸榫呈直角梯形, 凸榫之间形成与凸榫匹配的榫槽。 The glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes six floor strips, and each floor strip includes, in addition to the bottom layer and the surface layer, A pattern layer disposed above the top layer. The bottom layer and the surface layer are closely combined in a composite form, and the bottom layer in the embodiment comprises a soft layer, a glass fiber cloth layer and an iron powder layer, and the floor strip is composed of a bottom layer, a surface layer and a pattern layer to form a three-layer structure. In this embodiment, the tenon on the floor strip is a right-angled trapezoid. A tongue-and-groove groove is formed between the tenons.
底层底面设置的止滑纹为条纹。The anti-slip pattern provided on the bottom surface of the bottom layer is a stripe.
本实施例中,条缝的宽度为0.1mm,斜面的倾斜角度设置为与底层的底面成45度角,倒斜面对应与地面成45度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。 In this embodiment, the width of the slit is 0.1 mm, the inclined angle of the inclined surface is set at an angle of 45 degrees with the bottom surface of the bottom layer, and the inverted inclined surface is at an angle of 45 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter.
直角梯形的底角在本实施例中被设定为89.9度。The base angle of the right-angled trapezoid is set to 89.9 degrees in this embodiment.
实施例4Example 4
本实施例揭示的免胶地板拼块结构与实施例1相似,但与实施例1存在以下不同:包括六个地板条块,每个地板条块除包括底层和面层之外,还包括设置在底层上面的柔质层、玻璃纤维布层,设置在面层之上的图案层。本实施例中的底层包含铁粉层,且底层底面粘接有设有止滑纹的止滑膜。地板条块由面层、底层、柔质层、玻璃纤维布层、图案层以及止滑膜组成六层结构。The glue-free floor panel structure disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that it includes six floor strips, each of which includes a bottom layer and a surface layer, and includes a setting. A soft layer, a fiberglass cloth layer on the bottom layer, and a pattern layer on the top layer. The bottom layer in this embodiment comprises an iron powder layer, and the bottom surface of the bottom layer is bonded with a anti-slip film provided with a non-slip pattern. The floor strip consists of a top layer, a bottom layer, a soft layer, a fiberglass cloth layer, a pattern layer and a slip-stop film.
且本实施例中,地板条块上的凸榫呈直角梯形, 凸榫之间形成与凸榫匹配的榫槽。 In this embodiment, the tenons on the floor strips are trapezoidal at right angles, and the tongues are formed between the tenons.
本实施例中,上述条缝的宽度为1mm,斜面的倾斜角度设置为与底层的底面成60度角,倒斜面对应与地面成60度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。直角梯形的底角在本实施例中被设定为30度。In this embodiment, the slit has a width of 1 mm, and the inclined angle of the inclined surface is set at an angle of 60 degrees with the bottom surface of the bottom layer, and the inverted inclined surface corresponds to an angle of 60 degrees with the ground so that the end portion formed by the tenon can Matches the dove-shaped empty groove formed by the gutter. The base angle of the right-angled trapezoid is set to 30 degrees in this embodiment.
其中止滑膜为PVC止滑膜,且PVC止滑膜上的止滑纹在本实施例中是网格止滑纹,且网格止滑纹的格子为中心设有凹槽的等边三角形格子,凹槽为横截面呈椭圆形的凹槽,且网格止滑纹的格子各边设有通口,使网格止滑纹呈各个格子相互连通并与外部连通的开放式网格止滑纹。The anti-slip film is a PVC anti-slip film, and the anti-slip pattern on the PVC anti-slip film is a mesh anti-slip pattern in the embodiment, and the lattice of the mesh anti-slip pattern is an equilateral triangle with a groove at the center. a lattice, the groove is a groove having an elliptical cross section, and each side of the lattice of the mesh stop-slip pattern is provided with a through opening, so that the grid stop-slip pattern is an open mesh in which the respective lattices communicate with each other and communicate with the outside. Sliding.
实施例5Example 5
本实施例揭示的免胶地板拼块结构与实施例1相似,但与实施例1存在以下不同:本实施例中每个地板条块除包括底层和面层之外,还包括设置在底层上面的柔质层,设置在面层之上的图案层。本实施例中的底层包含铁粉层和玻璃纤维布层,且底层为设置有止滑纹的止滑膜。地板条块由面层、底层、柔质层以及图案层组成四层结构。The structure of the glue-free floor panel disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that: in this embodiment, each floor strip includes a bottom layer and a surface layer, and is disposed on the bottom layer. a soft layer, a layer of pattern placed over the top layer. The bottom layer in this embodiment comprises an iron powder layer and a glass fiber cloth layer, and the bottom layer is a anti-slip film provided with a non-slip pattern. The floor strip consists of a top layer, a bottom layer, a soft layer and a pattern layer.
且本实施例中,地板条块上的凸榫呈直角梯形, 凸榫之间形成与凸榫匹配的榫槽。 In this embodiment, the tenons on the floor strips are trapezoidal at right angles, and the tongues are formed between the tenons.
本实施例中,上述条缝的宽度为0.3mm,斜面的倾斜角度设置为与底层的底面成85度角,倒斜面对应与地面成85度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。直角梯形的底角在本实施例中被设定为85度。In this embodiment, the slit has a width of 0.3 mm, and the inclined angle of the inclined surface is set at an angle of 85 degrees with the bottom surface of the bottom layer, and the inverted inclined surface corresponds to an angle of 85 degrees with the ground so that the beak end formed by the tenon It can be matched with the hollow groove formed by the gutter. The base angle of the right-angled trapezoid is set to 85 degrees in this embodiment.
其中止滑膜为PVC止滑膜,且PVC止滑膜上的止滑纹在本实施例中是波浪纹。The anti-slip film is a PVC anti-slip film, and the anti-slip film on the PVC anti-slip film is a wave pattern in this embodiment.
实施例6Example 6
本实施例揭示的免胶地板拼块结构与实施例1相似,但与实施例1存在以下不同:本实施例中每个地板条块除包括底层和面层之外,还包括设置在底层与面层之间的铁粉层,且底层为设置有止滑纹的止滑膜。地板条块由面层、铁粉层、底层组成三层结构。The structure of the glue-free floor panel disclosed in this embodiment is similar to that of Embodiment 1, but differs from Embodiment 1 in that: in this embodiment, each floor strip includes, in addition to the bottom layer and the surface layer, a bottom layer and a bottom layer. The iron powder layer between the surface layers, and the bottom layer is a anti-slip film provided with a non-slip pattern. The floor strip consists of a surface layer, an iron powder layer and a bottom layer.
地板条块上的凸榫呈等腰梯形, 凸榫之间形成与凸榫匹配的榫槽,等腰梯形的底角在本实施例中被设定为88度。The tenon on the floor strip is an isosceles trapezoid. A tongue groove matching the tenon is formed between the tenons, and the bottom angle of the isosceles trapezoid is set to 88 degrees in this embodiment.
本实施例中,上述条缝的宽度为1.5mm,斜面的倾斜角度设置为与底层的底面成30度角,倒斜面对应与地面成30度角,以使凸榫所形成的锲形端部能够与榫槽所形成的锲形空槽匹配。In this embodiment, the slit has a width of 1.5 mm, and the inclined angle of the inclined surface is set at an angle of 30 degrees with the bottom surface of the bottom layer, and the inverted inclined surface corresponds to an angle of 30 degrees with the ground so that the dove end formed by the tenon It can be matched with the hollow groove formed by the gutter.
其中止滑膜为PVC止滑膜,且PVC止滑膜上的止滑纹在本实施例中是圈纹与多边体图案纹的混合。The anti-slip film is a PVC anti-slip film, and the anti-slip film on the PVC anti-slip film is a mixture of the ring pattern and the polygonal body pattern pattern in this embodiment.
在实际使用以上实施例的免胶地板拼块,仅需将各地板条块平铺,不同免胶地板拼块之间的凸榫与榫槽扣接,并将凸榫的斜面插入榫槽的倒斜面下面,即可拼成不形变、不拉缝、不翘曲、不移位且耐用、美观平整的地板,同时实现低成本和低难度施工。发明人将上述实施例的免胶地板拼块分别进行铺设,测量结果表明,拼接后的地板水平结合稳固,可承受15公斤以上水平拉力,且不形变、不拉缝、不翘曲、不移位,同时体现出良好的美观效果。In the actual use of the glue-free floor block of the above embodiment, only the floor strips are laid flat, the tongues between the different glue-free floor blocks are fastened to the tongue and groove, and the bevel of the tongue is inserted into the tongue and groove. Under the inverted bevel, it can be assembled into a non-deformable, non-slit, non-warped, non-displaceable and durable, aesthetically pleasing floor, while achieving low cost and low difficulty construction. The inventor laid the rubber-free floor blocks of the above embodiments separately, and the measurement results show that the level of the spliced floor is stable and can withstand the horizontal pulling force of 15 kg or more, and does not deform, sew, warp, or move. Position, while showing good aesthetics.
上述实施例为本发明实现的优选方案,并非限定性穷举,在相同构思下本发明还可以有其他变换形式,需要说明的是,在不脱离本发明构思前提下,任何显而易见的替换和微小变化均在本发明的保护范围之内。The above-described embodiments are the preferred embodiments of the present invention, and are not intended to be exhaustive, and the present invention may be modified in other ways. It should be noted that any obvious substitutions and minors may be made without departing from the inventive concept. Variations are within the scope of the invention.

Claims (21)

  1. 一种免胶地板拼块,包括多个地板条块(1),所述地板条块至少包括底层和面层,其特征在于:各地板条块的底层连接、面层之间开有条缝(11),且相间的地板条块的同一侧端部设有呈直角梯形或等腰梯形的凸榫(12),凸榫之间形成与凸榫匹配的榫槽(13),所述凸榫的下底边设置斜面(14),榫槽的下底边设有可与斜面吻合对接的倒斜面。A glue-free floor panel comprising a plurality of floor strips (1), the floor strips comprising at least a bottom layer and a top layer, characterized in that: the bottom layer of each floor strip is connected with a seam between the top layers (11), and the same side end portion of the intersecting floor strip is provided with a tenon (12) having a right-angled trapezoid or an isosceles trapezoid, and a tongue-and-groove (13) matching the tenon is formed between the tenons, the convex The lower bottom edge of the crucible is provided with a slope (14), and the lower bottom edge of the gutter is provided with a chamfer surface which can be matched with the inclined surface.
  2. 根据权利要求1所述的免胶地板拼块,其特征在于:所述条缝(11)的宽度为0.1-2mm。  The glue-free floor panel according to claim 1, characterized in that the slit (11) has a width of 0.1 to 2 mm.
  3. 根据权利要求1所述的免胶地板拼块,其特征在于:所述斜面(14)的倾斜角度设置为与底层的底面成5-85度角。  The glue-free floor panel according to claim 1, wherein the slope of the slope (14) is set at an angle of 5-85 degrees from the bottom surface of the bottom layer.
  4. 根据权利要求1所述的免胶地板拼块,其特征在于:所述凸榫(12)的上底边与地板条块端部一体连接。  The glue-free floor panel according to claim 1, wherein the upper bottom edge of the tenon (12) is integrally connected to the end of the floor strip.
  5. 根据权利要求1所述的免胶地板拼块,其特征在于:所述直角梯形或等腰梯形的底角为小于90度的任何锐角。  The glue-free floor panel according to claim 1, wherein the base angle of the right-angled trapezoid or the isosceles trapezoid is any acute angle less than 90 degrees.
  6. 根据权利要求1至5任一项所述的免胶地板拼块,其特征在于:所述底层与面层紧密压合、贴合或复合为一体。  The glue-free floor panel according to any one of claims 1 to 5, characterized in that the bottom layer and the surface layer are tightly pressed, bonded or composited.
  7. 根据权利要求6所述的免胶地板拼块,其特征在于:所述底层底面设有止滑纹,或底层为设置有止滑纹的止滑膜,或底层底面粘接有设有止滑纹的止滑膜。 The glue-free floor panel according to claim 6, wherein the bottom surface of the bottom layer is provided with a non-slip pattern, or the bottom layer is a anti-slip film provided with a non-slip pattern, or the bottom surface of the bottom layer is bonded with a non-slip layer. The anti-slip film of the grain.
  8. 根据权利要求7所述的免胶地板拼块,其特征在于:所述底层上面设置有柔质层和\或玻璃纤维布层,或底层包含有柔质层和\或玻璃纤维布层。 The glue-free floor panel according to claim 7, wherein the bottom layer is provided with a soft layer and/or a fiberglass cloth layer, or the bottom layer comprises a soft layer and/or a fiberglass cloth layer.
  9. 根据权利要求8所述的免胶地板拼块,其特征在于:所述面层之上设置有图案层。 The glue-free floor panel according to claim 8, wherein a pattern layer is disposed on the surface layer.
  10. 根据权利要求9所述的免胶地板拼块,其特征在于:所述底层与面层之间设置有铁粉层,或底层包含有铁粉层。  The glue-free floor panel according to claim 9, wherein an iron powder layer is disposed between the bottom layer and the surface layer, or the bottom layer comprises a layer of iron powder.
  11. 根据权利要求10所述的免胶地板拼块,其特征在于:所述底层和面层为塑胶层。 The glue-free floor panel according to claim 10, wherein the bottom layer and the top layer are plastic layers.
  12. 根据权利要求7所述的免胶地板拼块,其特征在于:所述止滑膜为PVC止滑膜。  The glue-free floor panel according to claim 7, wherein the anti-slip film is a PVC anti-slip film.
  13. 根据权利要求12所述的免胶地板拼块,其特征在于:所述止滑纹为条纹、波浪纹、圈纹或多边体图案纹中的一种或多种混合。 The glue-free floor panel according to claim 12, wherein the anti-slip pattern is a mixture of one or more of a stripe, a wave pattern, a loop pattern or a polygonal pattern pattern.
  14. 根据权利要求12所述的免胶地板拼块,其特征在于:所述止滑纹为网格止滑纹。  The glue-free floor panel according to claim 12, wherein the anti-slip pattern is a mesh anti-slip pattern.
  15. 根据权利要求14所述的免胶地板拼块,其特征在于:所述网格止滑纹的格子为中心设有凹槽的正多边形格子 。  The glue-free floor panel according to claim 14, wherein the lattice of the grid stop-slip is a regular polygon lattice provided with a groove at the center.
  16. 根据权利要求15所述的免胶地板拼块,其特征在于:所述凹槽为横截面呈圆形、棱形、正多边形或椭圆形的凹槽。 The glue-free floor panel according to claim 15, wherein the groove is a groove having a circular, prismatic, regular polygonal or elliptical cross section.
  17. 根据权利要求15所述的免胶地板拼块,其特征在于:所述正多边形格子为等边三角形格子、正方形格子或正六边形格子。The glue-free floor tile according to claim 15, wherein the regular polygon lattice is an equilateral triangle lattice, a square lattice or a regular hexagon lattice.
  18. 根据权利要求14所述的免胶地板拼块,其特征在于:所述网格止滑纹的格子各边设有通口,使网格止滑纹呈各个格子相互连通并与外部连通的开放式网格止滑纹。 The glue-free floor panel according to claim 14, wherein each side of the grid of the grid stop-slip pattern is provided with a through-mouth, so that the grid-stop pattern is open to each other and communicate with the outside. Grid stop slip.
  19. 根据权利要求2所述的免胶地板拼块,其特征在于:所述条缝的宽度为0.1-0.5mm。 The glue-free floor panel according to claim 2, wherein the slit has a width of 0.1 to 0.5 mm.
  20. 根据权利要求3所述的免胶地板拼块,其特征在于:所述斜面的倾斜角度设置为与底层的底面成15-45度角。  The glue-free floor panel according to claim 3, wherein the slope of the slope is set at an angle of 15 to 45 degrees from the bottom surface of the bottom layer.
  21. 根据权利要求5所述的免胶地板拼块,其特征在于:所述直角梯形或等腰梯形的底角为60-89.9度。 The glue-free floor panel according to claim 5, wherein the right angle trapezoid or the isosceles trapezoid has a base angle of 60-89.9 degrees.
PCT/CN2012/076952 2012-06-14 2012-06-14 Gluing-free floor split block WO2013185333A1 (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05331997A (en) * 1992-05-28 1993-12-14 Tajima Inc Putting and bedding locking tile and execution method thereof
JP2000064572A (en) * 1998-08-25 2000-02-29 Toyo Exterior Co Ltd Floor surface forming block for randomely laid stone pavement and manufacturing method therefor
FR2815678A1 (en) * 2000-10-25 2002-04-26 Polytech System for joining two panels, for use in boatbuilding, comprises dovetail tenon on one panel and corresponding mortise on other, edges of panels being cut away to form sloping sections which fit against each other when panels are assembled
CN2554266Y (en) * 2002-08-05 2003-06-04 王立 Compound tongue-and-groove anti-leakage floor
JP2003247327A (en) * 2002-02-22 2003-09-05 Toppan Printing Co Ltd Decoration material and building interior finish material
CN2665274Y (en) * 2003-10-20 2004-12-22 许振伟 Composite assembled floors
CN102704651A (en) * 2012-06-14 2012-10-03 惠州市耐宝塑胶制品有限公司 Gluing-free floor split block
CN202596113U (en) * 2012-06-14 2012-12-12 惠州市耐宝塑胶制品有限公司 Gluing-free floor section

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05331997A (en) * 1992-05-28 1993-12-14 Tajima Inc Putting and bedding locking tile and execution method thereof
JP2000064572A (en) * 1998-08-25 2000-02-29 Toyo Exterior Co Ltd Floor surface forming block for randomely laid stone pavement and manufacturing method therefor
FR2815678A1 (en) * 2000-10-25 2002-04-26 Polytech System for joining two panels, for use in boatbuilding, comprises dovetail tenon on one panel and corresponding mortise on other, edges of panels being cut away to form sloping sections which fit against each other when panels are assembled
JP2003247327A (en) * 2002-02-22 2003-09-05 Toppan Printing Co Ltd Decoration material and building interior finish material
CN2554266Y (en) * 2002-08-05 2003-06-04 王立 Compound tongue-and-groove anti-leakage floor
CN2665274Y (en) * 2003-10-20 2004-12-22 许振伟 Composite assembled floors
CN102704651A (en) * 2012-06-14 2012-10-03 惠州市耐宝塑胶制品有限公司 Gluing-free floor split block
CN202596113U (en) * 2012-06-14 2012-12-12 惠州市耐宝塑胶制品有限公司 Gluing-free floor section

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