WO2013170534A1 - Method for preparing homopolymer k90 aqueous solution of n-vinyl butyrolactam with low residual monomer - Google Patents

Method for preparing homopolymer k90 aqueous solution of n-vinyl butyrolactam with low residual monomer Download PDF

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WO2013170534A1
WO2013170534A1 PCT/CN2012/079061 CN2012079061W WO2013170534A1 WO 2013170534 A1 WO2013170534 A1 WO 2013170534A1 CN 2012079061 W CN2012079061 W CN 2012079061W WO 2013170534 A1 WO2013170534 A1 WO 2013170534A1
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acid
initiator
aqueous solution
vinyl butyrolactam
homopolymer
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PCT/CN2012/079061
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French (fr)
Chinese (zh)
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王宇
吴美玲
陈占
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上海宇昂化工科技发展有限公司
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Priority to GB1420099.2A priority Critical patent/GB2517604B/en
Publication of WO2013170534A1 publication Critical patent/WO2013170534A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F6/00Post-polymerisation treatments
    • C08F6/001Removal of residual monomers by physical means
    • C08F6/003Removal of residual monomers by physical means from polymer solutions, suspensions, dispersions or emulsions without recovery of the polymer therefrom
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F126/00Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F126/06Homopolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
    • C08F126/10N-Vinyl-pyrrolidone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/04Polymerisation in solution
    • C08F2/10Aqueous solvent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F26/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F26/06Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a heterocyclic ring containing nitrogen
    • C08F26/10N-Vinyl-pyrrolidone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F4/00Polymerisation catalysts
    • C08F4/04Azo-compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F6/00Post-polymerisation treatments
    • C08F6/06Treatment of polymer solutions
    • C08F6/10Removal of volatile materials, e.g. solvents

Definitions

  • the invention relates to the technical field of compound preparation, in particular to the technical field of preparation of N-vinyl butyrolactam homopolymer, and specifically relates to a method for preparing a low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution. Background technique
  • Homo-N-vinyl butyrolactam is a non-ionic water-soluble polymer compound.
  • the homopolymer N-vinyl butyrolactam is easily soluble in water, alcohols, amines and hydrocarbons, and can be almost all other cations.
  • anionic and nonionic cosmetic polymers are compounded. It has excellent solubility, biocompatibility, physiological inertness, film formation and membrane protection.
  • Homopolymerized N-vinyl butyrolactam K90 is the most distinctive and widely used fine chemical variety of N-vinyl amide homopolymers and therefore has a wide range of uses.
  • homopolymeric N-vinyl butyrolactam K90 in the daily chemical industry: In daily cosmetics, homopolymerized N-vinyl butyrolactam K90 has good dispersibility and film formability, and can be used as a setting liquid, Hair styling and mousse styling agents, hair conditioner sunscreens, shampoo foam stabilizers, wave styling agents and dispersing agents and affinity agents in hair dyes. Adding homopolymerized N-vinyl butyrolactam to creams, sunscreens, and depilatory agents enhances moisturizing and lubricating effects.
  • homopolymerized N-vinyl butyrolactam can be used as surface coating agent in pigments, printing inks, textiles, printing and dyeing, color picture tubes, dispersion Agent, thickener, binder.
  • homopolymerized N-vinyl butyrolactam improves the adhesion of binders to metals, glass, plastics, etc.
  • homopolymerized N-vinyl butyrolactam in separation membranes, paints and coatings, optical fibers, lasers Applications in emerging high-tech fields such as video discs are also growing.
  • N-vinyl butyrolactam has a wide range of applications in medicine and is one of the three major medicinal excipients advocated internationally. The most widely used are tablets, granules of adhesives. Homopolymerized N-vinylbutyrolactam can also be used as a glidant for gums, as an antidote and lubricant for eye drops, as a cosolvent for injections, as a dispersant for liquid preparations, as a stabilizer for enzymes and thermosensitive drugs. There are hundreds of drugs that use PVP products as excipients.
  • the object of the present invention is to overcome the above disadvantages of the prior art, and to provide a method for preparing a low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution, the low residual single N-vinyl butyrolactam homopolymer Design of preparation method of K90 aqueous solution
  • the preparation of the single-sheet, the residual residue of the low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution is below 10 ppm, colorless and stable in K value, and is suitable for large-scale popularization and application.
  • the preparation method of the low residual single N-vinyl butyrolactam homopolymer K90 7j solution of the present invention is characterized by 10 to 35% by weight of N-vinyl in the presence of an inert gas.
  • the aqueous solution of butyramide monomer is used as raw material, and the initiator is added in batches at a polymerization temperature of 55 ° C to 90 ° C for 2.5 h to 4.5 h.
  • the initiators are azobisisobutyronitrile and azo
  • the total amount of initiator added is 0.01% ⁇ 3% of the mass of N-vinyl butyrolactam monomer, and the K value of the system is 90 ⁇ 102, and the temperature is eliminated at 95 °C overnight.
  • the pH is adjusted to 2.0 to 7.0 by batch and mixed acid, wherein the mixed acid is mixed with two acids selected from the group consisting of malonic acid, sulfuric acid and hydrochloric acid, thereby obtaining a residue of 10 to 35% by weight at 10 ppm.
  • the following is a colorless transparent low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution having a K value of 90 to 102.
  • the step of adding the hair to the batch can be carried out by any suitable step.
  • the batch is added to the hair emulsion, and the following steps are specifically used: first adding 40 to 60% of the total weight of the initiator, Start the polymerization. After 1 h, add 20-30% of the total weight of the initiator. After 0.5 h of reaction, add 10 ⁇ 20% of the total weight of the initiator. After 0.5 h, add 10% of the total weight of the initiator. 30%, continue to react 0.5-2.0 h.
  • the ratio of the azobisisobutyronitrile and the azobisisoheptanenitrile in the initiator may be arbitrary, preferably, the azobisisobutyronitrile and the azodiamine in the initiator
  • the ratio of isoheptonitrile is 3:7 ⁇ 7:3.
  • the time interval of adding the mixed acid to the mixed acid and adjusting the pH to 2.0 ⁇ 7.0 may be arbitrary.
  • the time interval of adding the mixed acid to the mixed acid and adjusting the pH to 2.0 ⁇ 7.0 is l ⁇ 5h.
  • the mixed acid adjusted pH is 2.0 ⁇ 7.0, and the mixed acid added may be the same or different.
  • the batch is mixed with acid to adjust the pH to 2.0 ⁇ 7.0.
  • the mixed acid added is different.
  • the pH of the batch and the mixed acid adjusted to pH 2.0 to 7.0 may be the same or different, and preferably, the batch is mixed with the acid to adjust the pH to 2.0 to 7.0.
  • the pH of the adjustment is different.
  • the mixed acid may be mixed in any ratio of any two of malonic acid, sulfuric acid and hydrochloric acid.
  • the mixed acid is a mixed acid of malonic acid and citric acid, or a mixture of citric acid and hydrochloric acid.
  • the beneficial effects of the present invention are specifically as follows: the low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution of the present invention is prepared by using 10 to 35% by weight of N-vinylbutylene in the presence of an inert gas.
  • the amide monomer aqueous solution is used as a raw material, and the initiator is added in batches at a polymerization temperature of 55 ° C to 90 ° C for 2.5 h to 4.5 h.
  • the initiators are azobisisobutyronitrile and azobisglyoxime.
  • the mixture of nitriles, the total amount of initiator added is 0.01% ⁇ 3% of the mass of N-vinyl butyrolactam monomer, and the K value of the system is 90 ⁇ 102, and the process of eliminating the residual residue is carried out at 95 °C overnight.
  • Batch in batch The mixed acid is adjusted to have a pH of 2.0 to 7.0, wherein the mixed acid is prepared by mixing two acids selected from the group consisting of malonic acid, sulfuric acid and hydrochloric acid, thereby obtaining a residue of 10 to 35% by weight below 10 ppm and a K value of 90.
  • Fig. 1 shows the change of residual monomer N-vinyl butyrolactam content in different polymerization time.
  • the air in the reaction system is removed by an inert gas such as N 2 , and the reaction of the experiment is carried out by using 10 to 35% of an aqueous solution of N-vinyl butyrolactam monomer, and then adding distilled water and N-vinyl butyrolactam monomer.
  • an inert gas such as N 2
  • the initiator is a mixture of azobisisobutyronitrile and azobisisoheptanonitrile, first adding 40 ⁇ 60% of the total weight of the initiator, starting polymerization, after lh, adding 20% of the total weight of the initiator 30%, after 0.5 h of continuous reaction, add 10 ⁇ 20% of the total weight of the initiator.
  • Fikentscher first developed an aqueous solution polymerization method for N-vinylpyrrolidone. When it was initiated with an azo initiator, the polymerization mechanism was as follows:
  • RN ⁇ NR represents an azo initiator
  • R represents an organic group
  • N is a nitrogen atom
  • Initiator name initiator starts to initiate decomposition activation energy / product residue /% temperature rc ( KJ.mol” 1 ) single /% azobisisoheptanenitrile 0.1 54 122 1.09 azobisisobutyronitrile 0.025 71 129 0.02 azo Mixture of diisoheptanenitrile and azobisisobutyronitrile 0.068 54 - 0.00087 It can be seen from Table 6 that only azobisisoheptanenitrile has low activation energy relative to azobisisobutyronitrile due to its low activation energy.
  • azobisisoheptanenitrile will be thermally decomposed to generate free radicals and nitrogen, but because of its rapid initiation rate, it becomes faster and more viscous than azobisisobutyronitrile, but the initiation speed is fast, resulting in residue.
  • the raw material is very high, which is its fatal shortcoming.
  • the raw materials used only by it are very high; but with azobisisobutyronitrile, the speed is slower, but the starting temperature is higher, the advantage is that the residual single is better than only The azobisisoheptanenitrile is low; the two are mixed, and the hydrazine is added in portions to prepare a colorless, almost no raw material taste, and the residual raw material is 10 ppm or less.
  • Residual NVP content (%) 100 35.02 10.03 0.07 0.01 0.0007
  • the K value is a parameter that is only related to molecular weight and does not change with the concentration of homopolymeric N-vinyl butyrolactam.
  • a commonly used method for determining the K value is the viscosity method.
  • the Ubbel viscometer measures the relative viscosity r)r of the solution against water at a water bath temperature of 25 ⁇ 0.2.
  • the K value is calculated according to the Fikentscher formula as follows (Li Xinming. A method for eliminating residual monomer N-vinylpyrrolidone in polymers [P]. CN 1712432, 2005-12-28 ):
  • K is the Fikentscher constant
  • C is the number of grams of homopolymerized N-vinyl butyrolactam dissolved in 0.1 L solution
  • ⁇ ⁇ is the relative viscosity (the ratio of the solution effluent time to the pure solvent effluent time ⁇ / ⁇ )
  • the determination of the residual monomer content in the homopolymerized N-vinyl butyrolactam is based on the method specified in the 26th edition of the United States Pharmacopoeia. Take 10 g of homopolymerized N-vinyl butyrolactam (accurate to 0.002 g, based on anhydrous matter), dissolve in 80 ml of distilled water, add lg sodium acetate, and titrate with 0.1 mol/L iodine solution until the solution no longer fades. Add 3 ml of 0.1 mol/L iodine solution for 10 minutes, then titrate excess iodine with 0.1 mol/L sodium thiosulfate. Add 3 ml of starch indicator to the end point and continue titration to the solution. The color disappeared and was compared to the blank experiment.
  • the concentration of sodium N-gram gram sodium solution (mol / L);
  • the experimental reaction concentration was 18% by weight of an aqueous solution of N-vinyl butyrolactam monomer, and the total weight of the initiator added was 0.32% (relative to the monomer N-vinyl butyrolactam mass ratio).
  • 287 parts of water was added as a reaction solvent to a reaction vessel equipped with a gas inlet, a condenser, and a thermometer, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Then, after heating in an oil bath to bring the internal temperature of the reaction vessel to 70 ° C, 63 parts of N-vinyl butyrolactam and 0.08 parts of an initiator produced by Shanghai Yuang Chemical Technology Development Co., Ltd.
  • the concentration of N-vinyl butyrolactam in the reaction solution is 8 ppm, thereby obtaining a colorless transparent PVPK90 polymer with a concentration of 18%.
  • the aqueous solution, the K value of the obtained polymer solution was 98.01.
  • Example 1 Except that the residual raw materials were eliminated after the reaction, the mixed acid in Example 1 was changed to only sulfuric acid, and the rest of the experimental procedures were identical to those in Example 1, and an aqueous solution having a PVPK90 concentration of 18% was prepared by polymerization, and residual N- The vinyl butyrolactam concentration was 51 ppm, and the K value of the obtained polymer solution (measured as a 1% by weight aqueous solution) was 97.84.
  • Example 1 The experiment procedure in Example 1 was changed to azobisisoheptanenitrile, and the rest of the experimental procedure was identical to that in Example 1.
  • the concentration of N-vinylbutyrolactam in the reaction solution for preparing PVPK90 polymer was 102 ppm.
  • a colorless transparent PVPK90 polymer aqueous solution having a concentration of 18% was 110.11.
  • the diacid/sulfuric acid 1/9 mixed acid was adjusted to pH 2, and the acid addition time was 5 h.
  • the concentration of the reaction in this experiment was 10%, and the total weight of the initiator added was 0.32% (relative to the mass ratio of the monomer N-vinyl butyrolactam).
  • 567 parts of water was added as a reaction solvent to a reaction vessel equipped with a gas inlet, a condenser, and a thermometer, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere.
  • the concentration of N-vinyl butyrolactam in the reaction solution was 1 ppm, thereby obtaining a colorless transparent PVPK90 polymer aqueous solution having a concentration of 10%, and the K value of the obtained polymer solution (at a weight concentration of 1)
  • the % aqueous solution was determined to be 93.35.
  • the concentration of the reaction in this experiment was 35%, and the total weight of the initiator added was 0.32% (relative to the mass ratio of the monomer N-vinyl butyrolactam).
  • a reaction vessel equipped with a gas inlet, a condenser, and a thermometer 117 parts of water was added as a reaction solvent, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere.
  • 117 parts of water was added as a reaction solvent, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere.
  • 63 parts of N-vinyl butyrolactam and 0.08 parts of an initiator produced by Shanghai Yuang Chemical Technology Development Co., Ltd.
  • the concentration of N-vinyl butyrolactam in the reaction solution was 2 ppm, thereby obtaining a colorless transparent PVPK90 polymer aqueous solution having a concentration of 35%, and the K value of the obtained polymer solution (at a weight concentration of 1%)
  • the aqueous solution was determined to be 95.5.
  • the purpose of introducing nitrogen into the system of the present invention is to remove oxygen in the reaction system, to carry out the reaction under an inert gas, to have oxygen inhibition, to accelerate the chain termination reaction, and to lower the molecular weight of the polymer.
  • the present invention has studied various factors affecting the product from the aspects of acid, initiator, pH, polymerization time, etc., and prepared the mixed acid and composite initiating system specially prepared by the present invention, and adjusting the initiator and the acid addition sequence to prepare
  • the product has a high stability product with a residual value of less than 10 ppm and a K value, and its product conforms to the latest national Pharmacopoeia requirements of USP32, BP2006, EP6 and other European and American countries to homopolymerize N-vinyl butyrolactam K90.
  • the preparation method of the low-residue monoterpene-vinyl butyrolactam homopolymer ⁇ 90 aqueous solution of the invention is ingeniously designed, and the preparation of the low residual single N-vinyl butyrolactam homopolymer ⁇ 90 aqueous solution is prepared.
  • the residual order is below lOppm, colorless and stable in K value, suitable for large-scale popularization and application.

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Abstract

Disclosed in the present invention is a method for preparing a homopolymer K90 aqueous solution of N-vinyl butyrolactam with low residual monomer, comprising: using 10-35% weight of an aqueous solution of N-vinyl butyrolactam monomer as a raw material in the presence of an inert gas, at a polymerization temperature of 55°C—90°C, carrying out a reaction under stirring for 2.5-4.5 h and during the reaction adding an initiator in batches, the initiator being a mixture of azodiisobutyronitrile and azobisisoheptonitrile and having a total amount of 0.01%-3% of the mass of N-vinyl butyrolactam monomer; after the K value of this system reaches 90-102, maintaining the temperature overnight at 95°C, adding a mixed acid in batches to adjust the pH to be at 2.0-7.0; during the removal of the residual monomer, the mixed acid being formed by mixing two acids selected from propane diacid, sulphuric acid and hydrochloric acid, so as to obtain 10-35% by weight of a colourless and transparent product residual monomer below 10 ppm and a stable K value of 90-102. The present invention is ingenious in design and simple in preparation. The prepared homopolymer K90 aqueous solution of N-vinyl butyrolactam has low residual monomer below 10 ppm, is colourless and stable in K value, and suitable for a large scale of popularization and application.

Description

低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法 技术领域  Low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution preparation method
本发明涉及化合物制备技术领域, 特别涉及 N-乙烯基丁内酰胺均聚物制备技术领域, 具 体是指一种低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法。 背景技术  The invention relates to the technical field of compound preparation, in particular to the technical field of preparation of N-vinyl butyrolactam homopolymer, and specifically relates to a method for preparing a low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution. Background technique
均聚 N-乙烯基丁内酰胺是一种非离子型水溶性高分子化合物,均聚 N-乙烯基丁内酰胺易 溶解于水、 醇、 胺以及 代烃中, 并且几乎可以和其他所有阳离子、 阴离子和非离子化妆品 聚合物复配。 具有优良的溶解性、 生物相溶性、 生理惰性、 成膜性、 膜体保护能力。 均聚 N- 乙烯基丁内酰胺 K90是 N-乙烯基酰胺均聚合物中最具特色, 应用最广泛的精细化学品品种, 因此有着广泛的用途。 均聚 N-乙烯基丁内酰胺 K90在日用化学工业中的应用: 在日用化妆品 中, 均聚 N-乙烯基丁内酰胺 K90的良好分散性及成膜性, 可以用作定型液、 喷发胶及摩丝的 定型剂、 护发剂的遮光剂、 香波的泡沫稳定剂、 波浪定型剂及染发剂中的分散剂和亲合剂。 在雪花膏、 防晒霜、 脱毛剂中添加均聚 N-乙烯基丁内酰胺, 可增强湿润和润滑效果。 均聚 N-乙烯基丁内酰胺在工业及高技术领域中的应用:均聚 N-乙烯基丁内酰胺在颜料、印刷墨水、 纺织、 印染、 彩色显像管中可用作表面包覆剂、 分散剂、 增稠剂、 粘合剂。 均聚 N-乙烯基丁 内酰胺可改进粘结剂对金属、 玻璃、 塑料等材料的粘结性能, 另外, 均聚 N-乙烯基丁内酰胺 在分离膜、 油漆及涂料、 光导纤维、 激光视盘等新兴高科技领域的应用也日益广泛。 药用级 均聚 N-乙烯基丁内酰胺的应用: 均聚 N-乙烯基丁内酰胺在医药上有广泛的应用, 为国际倡导 的三大药用新辅料之一。 应用最广的是片剂, 颗粒剂的粘合剂。 均聚 N-乙烯基丁内酰胺还可 用作胶嚢的助流剂, 眼药的去毒剂及润滑剂, 注射剂的助溶剂, 液体制剂的分散剂, 酶及热 敏药物的稳定剂。 釆用 PVP产品作辅料的药物已有上百种。  Homo-N-vinyl butyrolactam is a non-ionic water-soluble polymer compound. The homopolymer N-vinyl butyrolactam is easily soluble in water, alcohols, amines and hydrocarbons, and can be almost all other cations. , anionic and nonionic cosmetic polymers are compounded. It has excellent solubility, biocompatibility, physiological inertness, film formation and membrane protection. Homopolymerized N-vinyl butyrolactam K90 is the most distinctive and widely used fine chemical variety of N-vinyl amide homopolymers and therefore has a wide range of uses. Application of homopolymeric N-vinyl butyrolactam K90 in the daily chemical industry: In daily cosmetics, homopolymerized N-vinyl butyrolactam K90 has good dispersibility and film formability, and can be used as a setting liquid, Hair styling and mousse styling agents, hair conditioner sunscreens, shampoo foam stabilizers, wave styling agents and dispersing agents and affinity agents in hair dyes. Adding homopolymerized N-vinyl butyrolactam to creams, sunscreens, and depilatory agents enhances moisturizing and lubricating effects. Application of homopolymeric N-vinyl butyrolactam in industrial and high-tech fields: homopolymerized N-vinyl butyrolactam can be used as surface coating agent in pigments, printing inks, textiles, printing and dyeing, color picture tubes, dispersion Agent, thickener, binder. Homopolymerized N-vinyl butyrolactam improves the adhesion of binders to metals, glass, plastics, etc. In addition, homopolymerized N-vinyl butyrolactam in separation membranes, paints and coatings, optical fibers, lasers Applications in emerging high-tech fields such as video discs are also growing. Pharmaceutical grade homopolymerization of N-vinyl butyrolactam: homopolymerization N-vinyl butyrolactam has a wide range of applications in medicine and is one of the three major medicinal excipients advocated internationally. The most widely used are tablets, granules of adhesives. Homopolymerized N-vinylbutyrolactam can also be used as a glidant for gums, as an antidote and lubricant for eye drops, as a cosolvent for injections, as a dispersant for liquid preparations, as a stabilizer for enzymes and thermosensitive drugs. There are hundreds of drugs that use PVP products as excipients.
由于均聚 N-乙烯基丁内酰胺 K90粘度比其他低分子量的均聚 N-乙烯基丁内酰胺粘度都 大, 反应残留原料较高, 残留原料的消除对于目前来说是个瓶颈, 以及 K值很容易降解。 因 此, 如果能够生产出反应残留原料在 lOppm以下, 无色且 K值稳定的均聚 N-乙烯基丁内酰 胺 K90, 对于医药行业辅料来说, 将具有划时代意义。 发明内容  Since the viscosity of homopolymerized N-vinyl butyrolactam K90 is higher than that of other low molecular weight homopolymerized N-vinyl butyrolactam, the reaction residual raw materials are higher, and the elimination of residual raw materials is a bottleneck and K value at present. Very easy to degrade. Therefore, if it is possible to produce a homopolymerized N-vinyl butyrolamide K90 with a colorless and K-stabilized reaction residual material below 10 ppm, it will be of epoch-making significance for pharmaceutical industry accessories. Summary of the invention
本发明的目的是克服了上述现有技术中的缺点, 提供一种低残单 N-乙烯基丁内酰胺均聚 物 K90水溶液的制备方法, 该低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法设计 巧妙, 制备筒单, 制备出的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的残单在 lOppm以 下、 无色且 K值稳定, 适于大规模推广应用。 The object of the present invention is to overcome the above disadvantages of the prior art, and to provide a method for preparing a low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution, the low residual single N-vinyl butyrolactam homopolymer Design of preparation method of K90 aqueous solution Ingeniously, the preparation of the single-sheet, the residual residue of the low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution is below 10 ppm, colorless and stable in K value, and is suitable for large-scale popularization and application.
为了实现上述目的, 本发明的低残单 N-乙烯基丁内酰胺均聚物 K90 7j溶液的制备方法, 其特点是, 在惰性气体存在条件下, 以 10~35%重量的 N-乙烯基丁内酰胺单体水溶液为原料, 在聚合温度 55 °C~90°C条件下, 搅拌反应 2.5h-4.5h期间分批次加入引发剂, 引发剂为偶氮二 异丁腈和偶氮二异庚腈的混合物, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01%~3%, 待体系 K值达到 90~102, 在 95 °C温度条件下保温过夜消除残单过程中分批次加 混合酸调 pH为 2.0~7.0, 其中混合酸由选自丙二酸、 硫酸和盐酸中的两种酸混合而成, 从而 得到 10~35%重量的残单在 lOppm以下且 K值稳定为 90~102的无色透明的低残单 N-乙烯基 丁内酰胺均聚物 K90水溶液。  In order to achieve the above object, the preparation method of the low residual single N-vinyl butyrolactam homopolymer K90 7j solution of the present invention is characterized by 10 to 35% by weight of N-vinyl in the presence of an inert gas. The aqueous solution of butyramide monomer is used as raw material, and the initiator is added in batches at a polymerization temperature of 55 ° C to 90 ° C for 2.5 h to 4.5 h. The initiators are azobisisobutyronitrile and azo For the mixture of isoheptonitrile, the total amount of initiator added is 0.01%~3% of the mass of N-vinyl butyrolactam monomer, and the K value of the system is 90~102, and the temperature is eliminated at 95 °C overnight. In a single process, the pH is adjusted to 2.0 to 7.0 by batch and mixed acid, wherein the mixed acid is mixed with two acids selected from the group consisting of malonic acid, sulfuric acid and hydrochloric acid, thereby obtaining a residue of 10 to 35% by weight at 10 ppm. The following is a colorless transparent low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution having a K value of 90 to 102.
所述分批次加入弓 I发剂可以釆用任何合适的步骤, 较佳地, 所述分批次加入弓 I发剂具体 釆用下列步骤: 先加入引发剂总重量的 40~60%, 开始聚合, 1 h后, 补加引发剂总重量的 20-30%, 继续反应 0.5 h后, 补加引发剂总重量的 10~20%, 0.5 h后 , 补加引发剂总重量的 10-30%, 继续反应 0.5-2.0 h。  The step of adding the hair to the batch can be carried out by any suitable step. Preferably, the batch is added to the hair emulsion, and the following steps are specifically used: first adding 40 to 60% of the total weight of the initiator, Start the polymerization. After 1 h, add 20-30% of the total weight of the initiator. After 0.5 h of reaction, add 10~20% of the total weight of the initiator. After 0.5 h, add 10% of the total weight of the initiator. 30%, continue to react 0.5-2.0 h.
所述引发剂中所述偶氮二异丁腈和所述偶氮二异庚腈的比例可以任意, 较佳地, 所述引 发剂中所述偶氮二异丁腈和所述偶氮二异庚腈的比例为 3:7~7:3。  The ratio of the azobisisobutyronitrile and the azobisisoheptanenitrile in the initiator may be arbitrary, preferably, the azobisisobutyronitrile and the azodiamine in the initiator The ratio of isoheptonitrile is 3:7~7:3.
所述分批次加混合酸调 pH为 2.0~7.0中混合酸加入的时间间隔可以任意, 较佳地, 所述分 批次加混合酸调 pH为 2.0~7.0中混合酸加入的时间间隔为 l~5h。  The time interval of adding the mixed acid to the mixed acid and adjusting the pH to 2.0~7.0 may be arbitrary. Preferably, the time interval of adding the mixed acid to the mixed acid and adjusting the pH to 2.0~7.0 is l~5h.
所述分批次加混合酸调 pH为 2.0~7.0中每次所加的混合酸可以相同,也可以不同,较佳地, 所述分批次加混合酸调 pH为 2.0~7.0中每次所加的混合酸不同。  The mixed acid adjusted pH is 2.0~7.0, and the mixed acid added may be the same or different. Preferably, the batch is mixed with acid to adjust the pH to 2.0~7.0. The mixed acid added is different.
所述分批次加混合酸调 pH为 2.0~7.0中每次所调的 pH可以相同, 也可以不同, 较佳地, 所 述分批次加混合酸调 pH为 2.0~7.0中每次所调的 pH不同。  The pH of the batch and the mixed acid adjusted to pH 2.0 to 7.0 may be the same or different, and preferably, the batch is mixed with the acid to adjust the pH to 2.0 to 7.0. The pH of the adjustment is different.
所述混合酸可以是丙二酸、 硫酸和盐酸中任意两种酸以任意比例混合, 较佳地, 所述混 合酸为丙二酸和柠檬酸的混合酸, 或者为柠檬酸和盐酸的混合酸, 或者为丙二酸和盐酸的混 合酸。  The mixed acid may be mixed in any ratio of any two of malonic acid, sulfuric acid and hydrochloric acid. Preferably, the mixed acid is a mixed acid of malonic acid and citric acid, or a mixture of citric acid and hydrochloric acid. Acid, or a mixed acid of malonic acid and hydrochloric acid.
本发明的有益效果具体在于:本发明的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制 备方法是在惰性气体存在条件下, 以 10~35%重量的 N-乙烯基丁内酰胺单体水溶液为原料, 在聚合温度 55 °C~90°C条件下, 搅拌反应 2.5h-4.5h期间分批次加入引发剂, 引发剂为偶氮二 异丁腈和偶氮二异庚腈的混合物, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01%~3%, 待体系 K值达到 90~102, 在 95 °C温度条件下保温过夜消除残单过程中分批次加 混合酸调 pH为 2.0~7.0, 其中混合酸由选自丙二酸、 硫酸和盐酸中的两种酸混合而成, 从而 得到 10~35%重量的残单在 lOppm以下且 K值稳定为 90~102的无色透明的低残单 N-乙烯基 丁内酰胺均聚物 K90水溶液, 设计巧妙, 制备筒单, 制备出的低残单 N-乙烯基丁内酰胺均聚 物 K90水溶液的残单在 lOppm以下、 无色且 K值稳定, 适于大规模推广应用。 附图说明 The beneficial effects of the present invention are specifically as follows: the low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution of the present invention is prepared by using 10 to 35% by weight of N-vinylbutylene in the presence of an inert gas. The amide monomer aqueous solution is used as a raw material, and the initiator is added in batches at a polymerization temperature of 55 ° C to 90 ° C for 2.5 h to 4.5 h. The initiators are azobisisobutyronitrile and azobisglyoxime. The mixture of nitriles, the total amount of initiator added is 0.01%~3% of the mass of N-vinyl butyrolactam monomer, and the K value of the system is 90~102, and the process of eliminating the residual residue is carried out at 95 °C overnight. Batch in batch The mixed acid is adjusted to have a pH of 2.0 to 7.0, wherein the mixed acid is prepared by mixing two acids selected from the group consisting of malonic acid, sulfuric acid and hydrochloric acid, thereby obtaining a residue of 10 to 35% by weight below 10 ppm and a K value of 90. ~102 colorless transparent low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution, ingeniously designed, prepared a single, low residual single N-vinyl butyrolactam homopolymer K90 aqueous solution residue It is only below lOppm, colorless and stable in K value, suitable for large-scale popularization and application. DRAWINGS
图 1不同聚合时间残余单体 N-乙烯基丁内酰胺含量变化图。 具体实施方式  Fig. 1 shows the change of residual monomer N-vinyl butyrolactam content in different polymerization time. detailed description
为了能够更清楚地理解本发明的技术内容, 特举以下实施例详细说明 ,  In order to more clearly understand the technical content of the present invention, the following embodiments are specifically described.
( - )原料与试剂:  (-) Raw materials and reagents:
表 1 原料与试剂  Table 1 Raw materials and reagents
名称 规格 生产厂家 Name Specifications Manufacturer
N-乙烯基丁内酰胺 工业级(减压蒸馏) 上海宇昂化工科技发展有限公司 偶氮二异丁腈 (AIBN) 化学纯 青岛润兴光电材料有限公司 偶氮二异庚腈 (AVBN) 化学纯 青岛润兴光电材料有限公司 柠檬酸 化学纯 国药集团药业股份有限公司 丙二酸 分析纯 国药集团药业股份有限公司 盐酸 化学纯 国药集团药业股份有限公司 氮气 99% 上海沪康气体  N-vinyl butyrolactam industrial grade (reduced pressure distillation) Shanghai Yuang Chemical Technology Development Co., Ltd. Azobisisobutyronitrile (AIBN) Chemically pure Qingdao Runxing Photoelectric Material Co., Ltd. Azobisisoheptanenitrile (AVBN) Chemistry Pure Qingdao Runxing Photoelectric Material Co., Ltd. Citric Acid Chemical Pure Chinese Medicine Group Pharmaceutical Co., Ltd. Malonate Analysis Pure Sinopharm Group Pharmaceutical Co., Ltd. Hydrochloric Acid Pure Chinese Medicine Group Pharmaceutical Co., Ltd. Nitrogen 99% Shanghai Hukang Gas
(二)仪器与设备: (2) Instruments and equipment:
表 2仪器与设备  Table 2 Instruments and equipment
名称 规格 生产厂家  Name Specifications Manufacturer
旋片式真空油泵 2XZ-2 浙江黄岩仪器厂  Rotary vane vacuum oil pump 2XZ-2 Zhejiang Huangyan Instrument Factory
旋转蒸发器 RE52CS 上海亚荣生化仪器厂  Rotary evaporator RE52CS Shanghai Yarong Biochemical Instrument Factory
三口烧瓶 250 ml 上海禾汽玻璃仪器有 限公司 恒温油浴锅 HH-WO 上海禾汽玻璃仪器有限公司 乌式粘度计 Φ0.5 上海禾汽玻璃仪器有限公司 电动搅拌器 S312 上海梅颖浦仪器仪表制造有限公司 分析天平一台 FA2004 上海良平仪器厂 Three-necked flask 250 ml Shanghai Heshang Glass Instrument Co., Ltd. Constant temperature oil bath HH-WO Shanghai Heshang Glass Instrument Co., Ltd. U-shaped viscometer Φ0.5 Shanghai Heshang Glass Instrument Co., Ltd. Electric mixer S312 Shanghai Meiyingpu instrument manufacturing Limited Analytical balance one FA2004 Shanghai Liangping Instrument Factory
恒压滴液漏斗 100 ml 上海禾汽玻璃仪器有限公司 移液管一支 10 ml 上海禾汽玻璃仪器有限公司 碱式滴定管 50 ml 上海禾汽玻璃仪器有限公司  Constant Pressure Dropping Funnel 100 ml Shanghai Heshang Glass Instrument Co., Ltd. Pipette 10 ml Shanghai Heshang Glass Instrument Co., Ltd. Alkaline Burette 50 ml Shanghai Heshang Glass Instrument Co., Ltd.
(三)聚合物均聚 N-乙烯基丁内酰胺 K90制备 (III) Polymer homopolymerization N-vinyl butyrolactam K90 preparation
通惰性气体例如 N2将反应体系内空气排净, 本实验反应进行, 使用 10~35%的 N-乙烯基 丁内酰胺单体水溶液, 先将蒸馏水以及 N-乙烯基丁内酰胺单体加入到三口烧瓶中, 置于恒温 油浴锅中, 升温至 55 °C~90°C , 搅拌的同时通入氮气, 总共加入引发剂 0.01%~3% (相对于单 体 N-乙烯基丁内酰胺质量比), 引发剂为偶氮二异丁腈和偶氮二异庚腈混合物, 先加入引发 剂总重量的 40~60%, 开始聚合, l h后, 补加引发剂总重量的 20~30%, 继续反应 0.5 h后, 补加引发剂总重量的 10~20%, 0.5 h后, 补加引发剂总重量的 10~30%, 继续反应 0.5-2.0 h, 待体系 K值达到 90~102, 加混合酸(由选自丙二酸、 硫酸和盐酸中的两种酸混合而成)调 pH为 2.0~7.0, 终止反应, 升温到 95 °C温度, 保温过夜消除残留原料, 期间混合酸分批次加 入。 通过本实验, 从而得到浓度为 10~35%的无色透明的 PVPK90聚合物水液, 残留 N-乙烯 基丁内酰胺含量 lOppm以下, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测定) 为 90- 1020 The air in the reaction system is removed by an inert gas such as N 2 , and the reaction of the experiment is carried out by using 10 to 35% of an aqueous solution of N-vinyl butyrolactam monomer, and then adding distilled water and N-vinyl butyrolactam monomer. In a three-necked flask, place in a constant temperature oil bath, raise the temperature to 55 °C ~ 90 °C, and add nitrogen gas while stirring, adding a total of 0.01% ~ 3% of the initiator (relative to the monomer N-vinyl butyl Amide mass ratio), the initiator is a mixture of azobisisobutyronitrile and azobisisoheptanonitrile, first adding 40~60% of the total weight of the initiator, starting polymerization, after lh, adding 20% of the total weight of the initiator 30%, after 0.5 h of continuous reaction, add 10~20% of the total weight of the initiator. After 0.5 h, add 10~30% of the total weight of the initiator, continue to react for 0.5-2.0 h, and wait for the K value of the system to reach 90. ~102, adding mixed acid (mixed from two acids selected from malonic acid, sulfuric acid and hydrochloric acid) to adjust the pH to 2.0~7.0, terminate the reaction, heat up to 95 °C, and keep the residual raw materials overnight. The mixed acid is added in batches. Through this experiment, a colorless transparent PVPK90 polymer aqueous solution having a concentration of 10 to 35% is obtained, and the residual N-vinyl butyrolactam content is 10 ppm or less, and the K value of the obtained polymer solution (at a weight concentration of 1%) Aqueous solution determination) is 90-102 0
(四 )机理探讨 (4) Mechanism discussion
Fikentscher最先发展 N-乙烯基吡咯烷酮的水溶液聚合方法, 釆用偶氮类引发剂引发时 , 聚合机理如下:  Fikentscher first developed an aqueous solution polymerization method for N-vinylpyrrolidone. When it was initiated with an azo initiator, the polymerization mechanism was as follows:
链的引发:  Chain trigger:
Figure imgf000005_0001
Figure imgf000005_0001
链的传递:
Figure imgf000006_0001
Chain delivery:
Figure imgf000006_0001
止:  Stop:
Figure imgf000006_0002
Figure imgf000006_0002
其中 RN≡NR代表偶氮类引发剂, R代表有机基团, N为氮原子  Wherein RN≡NR represents an azo initiator, R represents an organic group, and N is a nitrogen atom.
(五) 结果和讨论 (v) Results and discussion
5.1 消除残留原料过程中  5.1 Elimination of residual raw materials
5.1.1不同酸消除残留原料的结果  5.1.1 Results of elimination of residual raw materials by different acids
表 3 不同酸对残单结果影响  Table 3 Effect of different acids on residual results
酸名称 初始残单 (%) 12h后残单 (%) 残单降低量 ( % ) 丙二酸 /硫酸 /盐酸 1.25 0.00089 92.88  Acid name Initial residue (%) After 12h residue (%) Residual reduction (%) Malonic acid / sulfuric acid / hydrochloric acid 1.25 0.00089 92.88
柠檬酸 1.248 0.0051 99.59  Citric acid 1.248 0.0051 99.59
醋酸 1.2469 0.096 92.30  Acetic acid 1.2469 0.096 92.30
在单独选用醋酸和柠檬酸消除残留原料的时候, 不仅出现 K值降解的问题, 而且在消除 残留原料的过程中, 出现溶液发黄, 而且残留原料的含量都在 0.01%以上, 而选用丙二酸 /硫 酸 /盐酸复配酸时, 先用其中两种酸, 消除残留原料 3h, 再选择上述三种中的其它两种酸, 消 除残留原料 5h,可以将上述几个问题得以解决。根据表 3 ,残留原料的含量降至 lO ppm以下。  When acetic acid and citric acid are used alone to eliminate residual raw materials, not only the problem of K-degradation occurs, but also in the process of eliminating residual raw materials, yellowing of the solution occurs, and the content of residual raw materials is above 0.01%, and When the acid/sulfuric acid/hydrochloric acid complex acid is used, the above two problems can be solved by first using two kinds of acids, eliminating the residual raw materials for 3 hours, and then selecting the other two kinds of the above three acids to eliminate the residual raw materials for 5 hours. According to Table 3, the content of residual raw materials is reduced to below 10 ppm.
5.1.2加入酸消除残留原料过程中, pH对 K值影响  5.1.2 Effect of pH on K value during the process of adding acid to eliminate residual raw materials
表 4 pH对 K值影响  Table 4 Effect of pH on K value
pH 加入酸前 K值 加入酸 12h后 K值  pH before adding acid K value after adding acid for 12h
<2.0 96 86.2  <2.0 96 86.2
2-5 96.2 95.86 >5 96.2 105 2-5 96.2 95.86 >5 96.2 105
从表 4看出, 如果 pH低于 2.0的话, 酸性太强, 均聚 N-乙烯基丁内酰胺 K90不稳定, 容易分解, 导致 K值降低; pH如果高于 7.0的话, 在不断搅拌和加热的条件下, 反应会接着 聚合, 导致产品的粘度增大, K值升高; pH在 2.0~7.0之间的时候, 产品比较稳定, 即使过 夜, K值也不降解。 综上所述, 在消除残留原料的过程中, 最佳的 pH为 2.0~7.0。  It can be seen from Table 4 that if the pH is lower than 2.0, the acidity is too strong, and the homopolymerized N-vinyl butyrolactam K90 is unstable and easily decomposes, resulting in a decrease in the K value; if the pH is higher than 7.0, it is continuously stirred and heated. Under the conditions, the reaction will be polymerized, resulting in an increase in the viscosity of the product and an increase in the K value. When the pH is between 2.0 and 7.0, the product is relatively stable, and even if it is overnight, the K value does not degrade. In summary, the optimum pH is 2.0 to 7.0 in the process of eliminating residual raw materials.
5.1.3加入酸消除残留原料过程中, pH对溶液颜色的影响  5.1.3 Effect of pH on the color of the solution during the addition of acid to remove residual raw materials
表 5 pH对溶液颜色的影响  Table 5 Effect of pH on the color of the solution
pH 力口入酸前, 溶液颜色 加入酸 12h后溶液颜色 pH before the acid is introduced into the acid, the color of the solution is 12 hours after the acid is added.
2.5以下 无色 黄色 2.5 or less colorless yellow
2.5以上 无色 无色  2.5 or more colorless, colorless
由表 5中可以看出, 溶液在 pH以下时, 不稳定, 溶液变黄。 根据表 3、 表 4以及表 5所 述, 我们在调节 pH时, 最好选择 pH为 2.0~7.0之间, 这样制备的均聚 N-乙烯基丁内酰胺 K90溶液无色, 残留原料在 10 ppm以下, K值稳定性好。  As can be seen from Table 5, when the solution is below pH, it is unstable and the solution turns yellow. According to Table 3, Table 4 and Table 5, when adjusting pH, we should choose pH between 2.0 and 7.0. The prepared homo-N-vinyl butyrolactam K90 solution is colorless and the residual raw materials are 10 Below the ppm, the K value is stable.
5.2 偶氮类引发剂  5.2 Azo initiator
表 6 不同引发剂反应情况  Table 6 Reactions of different initiators
引发剂名称 引 发剂 开始引发 分解活化能 / 产品残 量 /% 温度 rc ( KJ.mol"1 ) 单 /% 偶氮二异庚腈 0.1 54 122 1.09 偶氮二异丁腈 0.025 71 129 0.02 偶氮二异庚腈、 偶氮二异丁腈混合 0.068 54 - 0.00087 由表 6可以看出, 只用偶氮二异庚腈, 由于它的活化能低, 相对于偶氮二异丁腈引发温 度低, 54°C时偶氮二异庚腈就会发生热分解产生自由基和氮气, 但由于它的引发速度快, 比 用偶氮二异丁腈较快变粘, 但引发速度快, 导致残留原料很高, 这是它致命的缺点, 只用它 做出的产品残留原料很高; 但用偶氮二异丁腈, 速度较慢, 但引发开始温度较高, 优点是残 单比只用偶氮二异庚腈低; 将二者混合, 釆用分批加进去, 可以制备出无色、 几乎没有原料 的味道, 残留原料在 10 ppm以下的产品。 Initiator name initiator starts to initiate decomposition activation energy / product residue /% temperature rc ( KJ.mol" 1 ) single /% azobisisoheptanenitrile 0.1 54 122 1.09 azobisisobutyronitrile 0.025 71 129 0.02 azo Mixture of diisoheptanenitrile and azobisisobutyronitrile 0.068 54 - 0.00087 It can be seen from Table 6 that only azobisisoheptanenitrile has low activation energy relative to azobisisobutyronitrile due to its low activation energy. At 54 °C, azobisisoheptanenitrile will be thermally decomposed to generate free radicals and nitrogen, but because of its rapid initiation rate, it becomes faster and more viscous than azobisisobutyronitrile, but the initiation speed is fast, resulting in residue. The raw material is very high, which is its fatal shortcoming. The raw materials used only by it are very high; but with azobisisobutyronitrile, the speed is slower, but the starting temperature is higher, the advantage is that the residual single is better than only The azobisisoheptanenitrile is low; the two are mixed, and the hydrazine is added in portions to prepare a colorless, almost no raw material taste, and the residual raw material is 10 ppm or less.
5.3 聚合时间对残留原料影响  5.3 Effect of polymerization time on residual raw materials
制备均聚 N-乙烯基丁内酰胺 K90时, 在其它条件不变的情况下, 考察聚合时间对残留单 体含量的影响。  When the homopolymerized N-vinyl butyrolactam K90 was prepared, the influence of the polymerization time on the residual monomer content was examined under the same conditions.
表 7 聚合时间对残留原料影响 聚合时间 (h ) 0 1 2 3 4 Table 7 Effect of polymerization time on residual raw materials Polymerization time (h) 0 1 2 3 4
残留 NVP含量(%) 100 35.02 10.03 0.07 0.01 0.0007  Residual NVP content (%) 100 35.02 10.03 0.07 0.01 0.0007
根据表 7 ,做出相应的残留单体 N-乙烯基丁内酰胺的含量随着聚合时间的变化图, 见图 1。 由表 7以及图 1可知, 随着聚合时间的进行, 残留单体 N-乙烯基丁内酰胺的含量逐渐减 少, 但减少的速率在逐渐减慢, 反应至 3h左右时, 残留单体 N-乙烯基丁内酰胺的含量将趋 于稳定,不再减少。所以在进行均聚 N-乙烯基丁内酰胺 K90的实验时,时间宜选择在 2.51!〜 4.5h 比较合适。  According to Table 7, the corresponding residual monomer N-vinyl butyrolactam content as a function of polymerization time is shown in Figure 1. It can be seen from Table 7 and Figure 1. As the polymerization time progresses, the content of residual monomer N-vinyl butyrolactam gradually decreases, but the rate of decrease is gradually slowed down. When the reaction reaches about 3 hours, the residual monomer N- The content of vinyl butyrolactam will tend to be stable and will not decrease. Therefore, when conducting experiments on homopolymerization of N-vinyl butyrolactam K90, the time should be chosen at 2.51! ~ 4.5h is more appropriate.
(六) 表征 (6) Characterization
6.1 K值的测定  6.1 Determination of K value
通常我们用 Fikentscher公式的 K值来表征均聚 N-乙烯基丁内酰胺的分子量, K值是只与 分子量有关, 不随均聚 N-乙烯基丁内酰胺的浓度而改变的参数。 测定 K值常用的方法是粘度 法, 乌式粘度计在水浴温度 25±0.2 下, 测定该溶液对水的相对粘度 r)r。  Usually we use the K value of the Fikentscher formula to characterize the molecular weight of homopolymeric N-vinyl butyrolactam. The K value is a parameter that is only related to molecular weight and does not change with the concentration of homopolymeric N-vinyl butyrolactam. A commonly used method for determining the K value is the viscosity method. The Ubbel viscometer measures the relative viscosity r)r of the solution against water at a water bath temperature of 25 ± 0.2.
根据 Fikentscher公式计算 K值如下(黎新明. 一种消除聚合物中残留单体 N-乙烯基吡咯 烷酮的方法 [P]. CN 1712432, 2005-12-28 ):  The K value is calculated according to the Fikentscher formula as follows (Li Xinming. A method for eliminating residual monomer N-vinylpyrrolidone in polymers [P]. CN 1712432, 2005-12-28 ):
K = [300Clg^r + (C + 1.51g^)2]1/2 + 1.5C lg^ - C K = [300Clg^ r + (C + 1.51g^) 2 ] 1/2 + 1.5C lg^ - C
~ 0.15C + 0.003C2 ~ 0.15C + 0.003C 2
式中:  In the formula:
K为 Fikentscher常数;  K is the Fikentscher constant;
C为 0.1 L溶液中溶解均聚 N-乙烯基丁内酰胺的克数  C is the number of grams of homopolymerized N-vinyl butyrolactam dissolved in 0.1 L solution
ηΓ为相对黏度 (;溶液流出时间与纯溶剂流出时间的比值 Τ/Το) η Γ is the relative viscosity (the ratio of the solution effluent time to the pure solvent effluent time Τ / Το)
6.2 残留单体的含量  6.2 Residual monomer content
均聚 N-乙烯基丁内酰胺中残留单体含量的测定是参照美国药典第 26版规定的方法。 取 10 g 均聚 N-乙烯基丁内酰胺 (准确至 0.002g, 以无水物计), 溶于 80 ml蒸馏水中, 加入 lg醋 酸钠, 用 0.1 mol/L碘溶液滴定至溶液不再褪色, 再另加入 3 ml 0.1 mol/L的碘溶液, 放置 10 分钟, 然后用 0.1 mol/L的硫代硫酸钠滴定过量的碘, 当接近终点时加 3 ml的淀粉指示剂, 继 续滴定至溶液颜色消失, 同时与空白实验对照。  The determination of the residual monomer content in the homopolymerized N-vinyl butyrolactam is based on the method specified in the 26th edition of the United States Pharmacopoeia. Take 10 g of homopolymerized N-vinyl butyrolactam (accurate to 0.002 g, based on anhydrous matter), dissolve in 80 ml of distilled water, add lg sodium acetate, and titrate with 0.1 mol/L iodine solution until the solution no longer fades. Add 3 ml of 0.1 mol/L iodine solution for 10 minutes, then titrate excess iodine with 0.1 mol/L sodium thiosulfate. Add 3 ml of starch indicator to the end point and continue titration to the solution. The color disappeared and was compared to the blank experiment.
结果计算:
Figure imgf000008_0001
Result calculation:
Figure imgf000008_0001
式中: Vi― 滴定空白样品所消耗的硫代硫酸钠溶液 (mL); In the formula: Vi - titration of the sodium thiosulfate solution (mL) consumed by the blank sample;
V2― 滴定样品所消耗的硫代硫酸钠溶液 (mL); V 2 ― titration of the sodium thiosulfate solution (mL) consumed by the sample;
N一石克代石克酸钠溶液的浓度 (mol/L);  The concentration of sodium N-gram gram sodium solution (mol / L);
0.106― 1 mmol/L N-乙烯基吡咯烷酮的质量 (g);  Quality of 0.106-1 mmol/L N-vinylpyrrolidone (g);
m—样品的质量 (g)。 下面列举几个实施例更具体地说明本发明, 但本发明不受这些实施例的限制。 在下面的 内容中, 除非特殊说明, 将 "重量份" 仅表示为 "份", 将 "重量%" 仅表示为 "%"。  M—the mass of the sample (g). The invention will be more specifically illustrated by the following examples, but the invention is not limited by these examples. In the following, unless otherwise stated, "parts by weight" is only expressed as "parts", and "% by weight" is only expressed as "%".
实施例 1  Example 1
本实验反应浓度为 18%重量的 N-乙烯基丁内酰胺单体水溶液, 添加引发剂总重量为: 0.32% (相对于单体 N-乙烯基丁内酰胺质量比)。 向配有气体进口、 冷凝管、 温度计的反应容 器中添加 287份水作为反应溶剂、 搅拌的同时导入氮气, 将反应容器中的空气排净, 形成氮 气氛围。 接着, 使用油浴进行加热使反应容器的内部温度达到 70°C 以后, 添加上海宇昂化 工科技发展有限公司生产的 63份 N-乙烯基丁内酰胺与 0.08份引发剂, 该引发剂是由偶氮二 异丁腈 /偶氮二异庚腈 =5/5 组成的。 1 h后, 再补加 0.06份引发剂, 继续反应 0.5 h后, 继续 补加 0.04份引发剂, 0.5 h后, 补力。 0.02份引发剂, 继续反应 1.5 h之后, 向容器中添加丙二 酸 /盐酸等比例混合酸, 将 pH值调至 5.5 , 温度升至 95 °C , 消除残留原料 3 h后, 再补加硫 酸 /盐酸等比例混合液, 将 pH调至 4.0, 进行消除残留原料 5 h后, 反应液中 N-乙烯基丁内酰 胺浓度为 8 ppm, 从而得到浓度为 18% 的无色透明的 PVPK90聚合物水液, 所得聚合物溶 液的 K值(以重量浓度为 1% 的水溶液测定) 为 98.01。  The experimental reaction concentration was 18% by weight of an aqueous solution of N-vinyl butyrolactam monomer, and the total weight of the initiator added was 0.32% (relative to the monomer N-vinyl butyrolactam mass ratio). 287 parts of water was added as a reaction solvent to a reaction vessel equipped with a gas inlet, a condenser, and a thermometer, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Then, after heating in an oil bath to bring the internal temperature of the reaction vessel to 70 ° C, 63 parts of N-vinyl butyrolactam and 0.08 parts of an initiator produced by Shanghai Yuang Chemical Technology Development Co., Ltd. were added, and the initiator was Azobisisobutyronitrile/azobisisoheptanenitrile = 5/5 composition. After 1 h, add 0.06 parts of initiator, continue the reaction for 0.5 h, continue to add 0.04 parts of initiator, and after 0.5 h, make up the force. After 0.02 parts of initiator, continue to react for 1.5 h, add malonic acid/hydrochloric acid in a ratio of mixed acid to the vessel, adjust the pH to 5.5, and raise the temperature to 95 °C. After removing the residual raw materials for 3 h, add sulfuric acid. /Nitrate mixture of hydrochloric acid, adjust the pH to 4.0, and remove the residual raw material for 5 h, the concentration of N-vinyl butyrolactam in the reaction solution is 8 ppm, thereby obtaining a colorless transparent PVPK90 polymer with a concentration of 18%. The aqueous solution, the K value of the obtained polymer solution (measured as an aqueous solution having a weight concentration of 1%) was 98.01.
对比例 1 :  Comparative example 1 :
除了将反应后消除残留原料时, 实施例 1 中混合酸改为只用硫酸外, 其余的实验过程均 和实施例 1中的完全一致, 聚合制备出 PVPK90浓度为 18%的水溶液, 残留 N-乙烯基丁内酰 胺浓度为 51 ppm, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测定) 为 97.84。  Except that the residual raw materials were eliminated after the reaction, the mixed acid in Example 1 was changed to only sulfuric acid, and the rest of the experimental procedures were identical to those in Example 1, and an aqueous solution having a PVPK90 concentration of 18% was prepared by polymerization, and residual N- The vinyl butyrolactam concentration was 51 ppm, and the K value of the obtained polymer solution (measured as a 1% by weight aqueous solution) was 97.84.
对比例 2  Comparative example 2
将实施例 1中的引发剂换为偶氮二异庚腈之外,其余的实验过程和实施例 1中完全一致, 制备出 PVPK90聚合物的反应液中 N-乙烯基丁内酰胺浓度为 102ppm, 浓度为 18%的无色透 明的 PVPK90聚合物水液, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测定) 为 110.11。 实施例 2: 与实施例 1不同的是, 添加引发剂总重量为: 0.01% (相对于单体 NVP质量比); 使用油 浴进行加热使反应容器的内部温度达到 90°C ; 引发剂由偶氮二异丁腈 /偶氮二异庚腈 =7/3 组 成; 第一次加入 0.003份引发剂, l h后, 再补加 0.0012份引发剂, 继续反应 0.5 h后, 继续 补加 0.0006份引发剂, 0.5 h后, 补加 0.0012份引发剂, 加完引发剂后继续聚合反应 0.5h; 第一次混合酸为丙二酸 /盐酸等比例混合酸, 调节 pH为 7, 第二次混合酸为硫酸 /盐酸 =8/2的 混合酸, 调节 pH为 5 , 两次加酸间隔时间 lh。 制备出 PVPK90聚合物的反应液中 N-乙烯基 丁内酰胺浓度为 5ppm,浓度为 18%的无色透明的 PVPK90聚合物水液,所得聚合物溶液的 K 值(以重量浓度为 1% 的水溶液测定) 为 95.01。 实施例 3 The experiment procedure in Example 1 was changed to azobisisoheptanenitrile, and the rest of the experimental procedure was identical to that in Example 1. The concentration of N-vinylbutyrolactam in the reaction solution for preparing PVPK90 polymer was 102 ppm. , a colorless transparent PVPK90 polymer aqueous solution having a concentration of 18%, and the K value (measured by an aqueous solution having a weight concentration of 1%) of the obtained polymer solution was 110.11. Example 2: Different from Example 1, the total weight of the added initiator is: 0.01% (relative to the monomer NVP mass ratio); heating with an oil bath causes the internal temperature of the reaction vessel to reach 90 ° C; the initiator is composed of azo Nitrile / azobisisoheptanenitrile = 7 / 3 composition; the first addition of 0.003 parts of initiator, lh, then add 0.0012 parts of initiator, continue to react for 0.5 h, continue to add 0.0006 parts of initiator, 0.5 After h, 0.0012 parts of initiator is added, and the polymerization reaction is continued for 0.5 hour after the addition of the initiator; the first mixed acid is a mixed acid of malonic acid/hydrochloric acid, the pH is adjusted to 7, and the second mixed acid is sulfuric acid/ Hydrochloric acid = 8/2 mixed acid, adjusted to pH 5, two acid addition time interval lh. Prepare a PVPK90 polymer in a reaction solution with a N-vinyl butyrolactam concentration of 5 ppm and a concentration of 18% of a colorless transparent PVPK90 polymer aqueous solution. The K value of the obtained polymer solution (at a weight concentration of 1%) The aqueous solution was determined to be 95.01. Example 3
与实施例 1不同的是, 添加引发剂总重量为: 3% (相对于单体 NVP质量比); 使用油浴 进行加热使反应容器的内部温度达到 55 °C; 引发剂由偶氮二异丁腈 /偶氮二异庚腈 =3/7组成; 第一次加入 1.134份引发剂, 1 h后, 再补加 0.378份引发剂, 继续反应 0.5 h后, 继续补加 0.189份引发剂, 0.5 h后, 补加 0.378份引发剂, 加完引发剂后继续聚合反应 2h; 第一次混 合酸为硫酸 /盐酸 =3/7的混合酸, 调节 pH为 5 , 第二次混合酸为丙二酸 /硫酸 =1/9的混合酸, 调节 pH为 2, 两次加酸间隔时间 5h。 制备出 PVPK90浓度为 18%的水溶液, 残留 N-乙烯基 丁内酰胺浓度为 7.95 ppm, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测定) 为 99.01。 实施例 4  Different from Example 1, the total weight of the added initiator is: 3% (relative to the monomer NVP mass ratio); heating with an oil bath causes the internal temperature of the reaction vessel to reach 55 ° C; the initiator is composed of azo Nitrile / azobisisoheptanenitrile = 3 / 7 composition; the first addition of 1.134 parts of the initiator, 1 h later, add 0.378 parts of the initiator, continue the reaction for 0.5 h, continue to add 0.189 parts of the initiator, After 0.5 h, 0.378 parts of initiator was added, and the polymerization reaction was continued for 2 hours after the addition of the initiator; the first mixed acid was a mixed acid of sulfuric acid/hydrochloric acid=3/7, the pH was adjusted to 5, and the second mixed acid was C. The diacid/sulfuric acid = 1/9 mixed acid was adjusted to pH 2, and the acid addition time was 5 h. An aqueous solution having a PVPK90 concentration of 18% was prepared, and the residual N-vinyl butyrolactam concentration was 7.95 ppm, and the K value of the obtained polymer solution (measured by an aqueous solution having a weight concentration of 1%) was 99.01. Example 4
本实验反应浓度为 10%, 添加引发剂总重量为: 0.32% (相对于单体 N-乙烯基丁内酰胺 质量比)。 向配有气体进口、 冷凝管、 温度计的反应容器中添加 567份水作为反应溶剂、 搅 拌的同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使 反应容器的内部温度达到 55 °C 以后, 添加上海宇昂化工科技发展有限公司生产的 63份 N- 乙烯基丁内酰胺与 0.08份引发剂,该引发剂是由偶氮二异丁腈 /偶氮二异庚腈 =5/5 组成的。 1 h后,再补加 0.04份引发剂, 继续反应 0.5 h后, 继续补加 0.02份引发剂, 0.5 h后, 补加 0.06 份引发剂,继续反应 1.5 h之后,向容器中添加丙二酸 /硫酸等比例混合酸,将 pH值调至 5.5 , 温度升至 95 °C , 消除残留原料 3 h后, 再补加丙二酸 /盐酸等比例混合液, 将 pH调至 4.0, 进 行消除残留原料 5 h后,反应液中 N-乙烯基丁内酰胺浓度为 l ppm,从而得到浓度为 10% 的 无色透明的 PVPK90聚合物水液, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测 定) 为 93.35。 实施例 5 The concentration of the reaction in this experiment was 10%, and the total weight of the initiator added was 0.32% (relative to the mass ratio of the monomer N-vinyl butyrolactam). 567 parts of water was added as a reaction solvent to a reaction vessel equipped with a gas inlet, a condenser, and a thermometer, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating in an oil bath to bring the internal temperature of the reaction vessel to 55 ° C, 63 parts of N-vinyl butyrolactam and 0.08 parts of an initiator produced by Shanghai Yuang Chemical Technology Development Co., Ltd. were added, and the initiator was Azobisisobutyronitrile/azobisisoheptanenitrile = 5/5 composition. After 1 h, add 0.04 parts of initiator, continue to react for 0.5 h, continue to add 0.02 parts of initiator, 0.5 h, add 0.06 parts of initiator, continue reaction for 1.5 h, then add malonic acid to the container. / Sulfuric acid is mixed with acid in equal proportion, the pH is adjusted to 5.5, the temperature is raised to 95 °C, the residual raw material is removed for 3 h, and then a mixture of malonic acid/hydrochloric acid is added to adjust the pH to 4.0 to eliminate the residue. After 5 h of the raw material, the concentration of N-vinyl butyrolactam in the reaction solution was 1 ppm, thereby obtaining a colorless transparent PVPK90 polymer aqueous solution having a concentration of 10%, and the K value of the obtained polymer solution (at a weight concentration of 1) The % aqueous solution was determined to be 93.35. Example 5
本实验反应浓度为 35%, 添加引发剂总重量为: 0.32% (相对于单体 N-乙烯基丁内酰胺 质量比)。 向配有气体进口、 冷凝管、 温度计的反应容器中添加 117份水作为反应溶剂、 搅 拌的同时导入氮气, 将反应容器中的空气排净, 形成氮气氛围。 接着, 使用油浴进行加热使 反应容器的内部温度达到 95 °C 以后, 添加上海宇昂化工科技发展有限公司生产的 63份 N- 乙烯基丁内酰胺与 0.08份引发剂,该引发剂是由偶氮二异丁腈 /偶氮二异庚腈 =5/5 组成的。 1 h后,再补加 0.04份引发剂, 继续反应 0.5 h后, 继续补加 0.04份引发剂, 0.5 h后, 补加 0.04 份引发剂, 继续反应 1.5 h之后, 向容器中添加盐酸 /硫酸等比例混合酸, 将 pH值调至 5.5 , 温度升至 95 °C , 消除残留原料 3 h后, 再补加丙二酸 /硫酸等比例混合液, 将 pH调至 4.0, 进 行消除残留原料 5 h后,反应液中 N-乙烯基丁内酰胺浓度为 2 ppm,从而得到浓度为 35% 的 无色透明的 PVPK90聚合物水液, 所得聚合物溶液的 K值(以重量浓度为 1% 的水溶液测 定) 为 95.5。 本发明体系中通入氮气的目的是除去反应体系中的氧气, 使反应在惰性气体下进行, 氧 气具有阻聚作用, 加快链终止反应, 低聚合物分子量。 通过尝试不同的酸, 研制过程中发 现, 选用丙二酸 /硫酸 /盐酸复配酸消除残留原料, 并且分批次加入, 不仅能把残留原料降到 lO ppm以内、 消除残留原料的过程中, 而且溶液的颜色不发生变化。 通过实验发现, pH无 论是对溶液颜色还是产品稳定性影响都很大, pH过高或者太低, 会造成 K值降解或升高, 在消除残留原料时, 选择 pH在 2.0~7.0之间比较合适。 在选择引发剂上, 宜选择偶氮二异丁 腈和偶氮二异庚腈混合弓 I发体系, 并且分批次加入。  The concentration of the reaction in this experiment was 35%, and the total weight of the initiator added was 0.32% (relative to the mass ratio of the monomer N-vinyl butyrolactam). To a reaction vessel equipped with a gas inlet, a condenser, and a thermometer, 117 parts of water was added as a reaction solvent, and nitrogen was introduced while stirring, and the air in the reaction vessel was drained to form a nitrogen atmosphere. Next, after heating in an oil bath to bring the internal temperature of the reaction vessel to 95 ° C, 63 parts of N-vinyl butyrolactam and 0.08 parts of an initiator produced by Shanghai Yuang Chemical Technology Development Co., Ltd. were added, and the initiator was Azobisisobutyronitrile/azobisisoheptanenitrile = 5/5 composition. After 1 h, add 0.04 parts of initiator, continue to react for 0.5 h, continue to add 0.04 parts of initiator, 0.5 h, add 0.04 parts of initiator, continue to react for 1.5 h, then add hydrochloric acid / sulfuric acid to the container. Mix the acid in equal proportion, adjust the pH to 5.5, and raise the temperature to 95 °C. After removing the residual raw materials for 3 h, add the ratio of malonic acid/sulfuric acid to adjust the pH to 4.0 to eliminate the residual raw materials. After h, the concentration of N-vinyl butyrolactam in the reaction solution was 2 ppm, thereby obtaining a colorless transparent PVPK90 polymer aqueous solution having a concentration of 35%, and the K value of the obtained polymer solution (at a weight concentration of 1%) The aqueous solution was determined to be 95.5. The purpose of introducing nitrogen into the system of the present invention is to remove oxygen in the reaction system, to carry out the reaction under an inert gas, to have oxygen inhibition, to accelerate the chain termination reaction, and to lower the molecular weight of the polymer. By experimenting with different acids, it was found that the use of malonic acid/sulfuric acid/hydrochloric acid complex acid to eliminate residual raw materials and added in batches can not only reduce the residual raw materials to less than 10 ppm, but also eliminate residual raw materials. Moreover, the color of the solution does not change. It has been found through experiments that pH has a great influence on the color of the solution or the stability of the product. If the pH is too high or too low, the K value will be degraded or increased. When the residual raw materials are eliminated, the pH is selected between 2.0 and 7.0. Suitable. On the selection of the initiator, a mixture of azobisisobutyronitrile and azobisisoheptanonitrile should be selected and added in batches.
因此, 本发明从酸、 引发剂、 pH、 聚合时间等方面研究了各种对产品的影响因素, 釆用 本发明特制的混合酸、 复合引发体系, 以及调整引发剂、 酸加入顺序, 制备出残单在 lO ppm 以内、 K值不会降解的高稳定产品, 其产品符合 USP32 、 BP2006、 EP6等欧美国家最新的 国家药典要求的产品均聚 N-乙烯基丁内酰胺 K90。  Therefore, the present invention has studied various factors affecting the product from the aspects of acid, initiator, pH, polymerization time, etc., and prepared the mixed acid and composite initiating system specially prepared by the present invention, and adjusting the initiator and the acid addition sequence to prepare The product has a high stability product with a residual value of less than 10 ppm and a K value, and its product conforms to the latest national Pharmacopoeia requirements of USP32, BP2006, EP6 and other European and American countries to homopolymerize N-vinyl butyrolactam K90.
综上, 本发明的低残单 Ν-乙烯基丁内酰胺均聚物 Κ90水溶液的制备方法设计巧妙, 制备 筒单,制备出的低残单 N-乙烯基丁内酰胺均聚物 Κ90水溶液的残单在 lOppm以下、无色且 K 值稳定, 适于大规模推广应用。  In summary, the preparation method of the low-residue monoterpene-vinyl butyrolactam homopolymer Κ90 aqueous solution of the invention is ingeniously designed, and the preparation of the low residual single N-vinyl butyrolactam homopolymer Κ90 aqueous solution is prepared. The residual order is below lOppm, colorless and stable in K value, suitable for large-scale popularization and application.
在此说明书中, 本发明已参照其特定的实施例作了描述。 但是, 很显然仍可以作出各种 修改和变换而不背离本发明的精神和范围。 因此, 说明书和附图应被认为是说明性的而非限 制性的。  In this specification, the invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and changes can be made without departing from the spirit and scope of the invention. Accordingly, the specification and figures are to be regarded as illustrative and not limiting.

Claims

权利要求 Rights request
1、 一种低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特征在于, 在惰性气 体存在条件下,以 10~35%重量的 N-乙烯基丁内酰胺单体水溶液为原料,在聚合温度 55 °C~90°C 条件下, 搅拌反应 2.5h-4.5h期间分批次加入引发剂, 引发剂为偶氮二异丁腈和偶氮二异庚腈 的混合物, 总共加入引发剂的量为 N-乙烯基丁内酰胺单体质量的 0.01%~3%, 待体系 K值达到 90-102, 在 95 °C温度条件下保温过夜消除残单过程中分批次加混合酸调 pH为 2.0~7.0, 其中混 合酸由选自丙二酸、 硫酸和盐酸中的两种酸混合而成, 从而得到 10~35%重量的残单在 lOppm 以下 JLK值稳定为 90~ 102的无色透明的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液。 1. A method for preparing a low-residue monomer N-vinyl butyrolactam homopolymer K90 aqueous solution, which is characterized in that, in the presence of inert gas, 10 to 35% by weight of N-vinyl butyrolactam monomer is used. The aqueous solution is used as the raw material. At the polymerization temperature of 55°C~90°C, the initiator is added in batches during the stirring reaction for 2.5h-4.5h. The initiator is a mixture of azobisisobutyronitrile and azobisisoheptanitrile. , the total amount of initiator added is 0.01%~3% of the mass of N-vinylbutyrolactam monomer. When the K value of the system reaches 90-102, incubate it overnight at 95 °C to eliminate residual orders in batches. Add a mixed acid to adjust the pH to 2.0~7.0. The mixed acid is composed of two acids selected from malonic acid, sulfuric acid and hydrochloric acid, so as to obtain a residual monomer of 10~35% by weight. The JLK value is stable below 10 ppm. A colorless and transparent aqueous solution of N-vinyl butyrolactam homopolymer K90 with low residual content of 90~102.
2、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述分批次加入引发剂具体釆用下列步骤: 先加入引发剂总重量的 40~60%, 开始聚 合, l h后, 补加引发剂总重量的 20~30%, 继续反应 0.5 h后, 补加引发剂总重量的 10~20%, 0.5 h后, 补加引发剂总重量的 10~30%, 继续反应 0.5-2.0 h。 2. The preparation method of low-residue N-vinylbutyrolactam homopolymer K90 aqueous solution according to claim 1, characterized in that the step of adding the initiator in batches specifically adopts the following steps: Add the initiator first 40~60% of the total weight, start polymerization. After 1 hour, add 20~30% of the total weight of the initiator. After continuing the reaction for 0.5 h, add 10~20% of the total weight of the initiator. After 0.5 h, add 10~30% of the total weight of the initiator, and continue the reaction for 0.5-2.0 h.
3、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述引发剂中所述偶氮二异丁腈和所述偶氮二异庚腈的比例为 3:7~7:3。 3. The preparation method of low-residue N-vinylbutyrolactam homopolymer K90 aqueous solution according to claim 1, characterized in that, the azobisisobutyronitrile and the azobisisobutyronitrile in the initiator The ratio of diisoheptonitrile is 3:7~7:3.
4、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述分批次加混合酸调 pH为 2.0~7.0中混合酸加入的时间间隔为 l~5h。 4. The preparation method of the low-residue N-vinyl butyrolactam homopolymer K90 aqueous solution according to claim 1, wherein the mixed acid is added in batches to adjust the pH to 2.0~7.0. The time interval is l~5h.
5、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述分批次加混合酸调 pH为 2.0~7.0中每次所加的混合酸不同。 5. The preparation method of the low-residue N-vinyl butyrolactam homopolymer K90 aqueous solution according to claim 1, wherein the mixed acid is added in batches to adjust the pH to 2.0 to 7.0 each time. The mixed acid added is different.
6、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述分批次加混合酸调 pH为 2.0~7.0中每次所调的 pH不同。 6. The preparation method of the low-residue N-vinyl butyrolactam homopolymer K90 aqueous solution according to claim 1, wherein the mixed acid is added in batches to adjust the pH to 2.0 to 7.0 each time. The pH is adjusted differently.
7、 根据权利要求 1所述的低残单 N-乙烯基丁内酰胺均聚物 K90水溶液的制备方法, 其特 征在于, 所述混合酸为丙二酸和柠檬酸的混合酸, 或者为柠檬酸和盐酸的混合酸, 或者为丙 二酸和盐酸的混合酸。 7. The preparation method of low-residue N-vinylbutyrolactam homopolymer K90 aqueous solution according to claim 1, characterized in that the mixed acid is a mixed acid of malonic acid and citric acid, or lemon A mixed acid of acid and hydrochloric acid, or a mixed acid of malonic acid and hydrochloric acid.
PCT/CN2012/079061 2012-05-16 2012-07-23 Method for preparing homopolymer k90 aqueous solution of n-vinyl butyrolactam with low residual monomer WO2013170534A1 (en)

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