WO2013161800A1 - Laminate - Google Patents

Laminate Download PDF

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Publication number
WO2013161800A1
WO2013161800A1 PCT/JP2013/061879 JP2013061879W WO2013161800A1 WO 2013161800 A1 WO2013161800 A1 WO 2013161800A1 JP 2013061879 W JP2013061879 W JP 2013061879W WO 2013161800 A1 WO2013161800 A1 WO 2013161800A1
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WO
WIPO (PCT)
Prior art keywords
fluororubber
layer
vulcanized
rubber
laminate
Prior art date
Application number
PCT/JP2013/061879
Other languages
French (fr)
Japanese (ja)
Inventor
祐己 桑嶋
充宏 大谷
利昭 増井
剛志 稲葉
Original Assignee
ダイキン工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ダイキン工業株式会社 filed Critical ダイキン工業株式会社
Priority to CN201380021741.1A priority Critical patent/CN104245308A/en
Priority to KR1020147032002A priority patent/KR20150003328A/en
Publication of WO2013161800A1 publication Critical patent/WO2013161800A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/16Layered products comprising a layer of natural or synthetic rubber comprising polydienes homopolymers or poly-halodienes homopolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B25/08Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/14Layered products comprising a layer of natural or synthetic rubber comprising synthetic rubber copolymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/022 layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/24All layers being polymeric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2327/00Polyvinylhalogenides
    • B32B2327/12Polyvinylhalogenides containing fluorine

Definitions

  • the present invention relates to a laminate.
  • Fluorororubber is widely used in various fields such as the automobile industry, semiconductor industry, chemical industry, etc. because it exhibits excellent chemical resistance, solvent resistance and heat resistance. It is used as hoses, sealing materials, etc. for devices, AT devices, fuel systems and peripheral devices.
  • fluororubber exhibits the above-mentioned excellent characteristics, its price is very expensive compared to ordinary rubber materials, and it is a problem in terms of cost to make materials such as hoses using only fluororubber. was there.
  • acrylonitrile-butadiene copolymer rubber which has been conventionally used as a fuel transportation hose, is inferior to fluororubber in terms of various properties such as heat resistance, oil resistance, and aging resistance, and its improvement is It was requested.
  • Patent Document 1 discloses hoses made of non-fluorinated rubber such as epichlorohydrin rubber as an outer layer using a thin fluororubber as an inner layer.
  • the adhesiveness between the fluororubber layer and the non-fluororubber layer such as epichlorohydrin rubber is poor, causing a problem in practical use.
  • 1,8-diazabicyclo (5.4.0) -7-undecene salt is blended in the non-fluororubber layer as an adhesive compounding agent.
  • DBU salt 1,8-diazabicyclo (5.4.0) -7-undecene salt
  • Patent Document 2 discloses a method for producing a fluoropolymer laminate having a step of laminating a fluoropolymer layer (A) and a non-fluororubber layer (B),
  • the fluoropolymer layer (A) is formed of a fluoropolymer composition containing a fluoropolymer and a vulcanizing agent
  • the non-fluororubber layer (B) is a non-fluorine rubber and an adhesive compounding agent.
  • the adhesive compounding agent is formed from an orthophthalate, octylate, toluenesulfonate and phenol of 1,8-diazabicyclo (5.4.0) -7-undecene.
  • Patent Document 3 discloses that a rubber layer (A) and a rubber layer (A) are laminated on each other.
  • the fluororesin layer (B) is a layer formed from a fluoropolymer composition, and the fluoropolymer composition is added to chlorotrifluoroethylene.
  • a laminate comprising a fluoropolymer (b1) having a copolymerized unit derived therefrom is described.
  • the present invention provides a laminate capable of firmly bonding a non-fluororubber layer and a fluororubber layer without using an adhesive and without subjecting the non-fluororubber layer and the fluororubber layer to surface treatment.
  • the purpose is to provide.
  • the present invention is a laminate comprising a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B), wherein the non-fluororubber layer (A) A non-fluorinated rubber composition comprising an unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1, Containing at least one compound (a2) selected from the group consisting of 8-diazabicyclo (5.4.0) undecene-7, magnesium oxide (a3), and silica (a4), and containing a fluororubber layer (B ) Relates to a laminate characterized by being a layer formed from a fluororubber composition containing fluororubber (b1).
  • the unvulcanized non-fluorinated rubber (a1) is preferably acrylonitrile-butadiene rubber (NBR) or a hydride thereof.
  • the fluororubber (b1) is at least one fluororubber selected from the group consisting of vinylidene fluoride-hexafluoropropylene fluororubber and vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene fluororubber. Is preferred.
  • the compounding amount of the compound (a2) is preferably 0.7 to 5.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluororubber (a1).
  • the non-fluororubber composition further contains at least one vulcanizing agent (a5) selected from the group consisting of a sulfur vulcanizing vulcanizing agent and a peroxide vulcanizing vulcanizing agent.
  • a5 selected from the group consisting of a sulfur vulcanizing vulcanizing agent and a peroxide vulcanizing vulcanizing agent.
  • the non-fluororubber composition preferably further contains at least one metal salt (a6) selected from the group consisting of a carbamic acid metal salt and a thiazole metal salt.
  • the compound (a2) is preferably 8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride.
  • the present invention is also a vulcanized laminate obtained by heat-treating the above laminate, wherein the vulcanized non-fluororubber layer (A1) and the vulcanized fluororubber layer (B1) are vulcanized and bonded. It is also a body.
  • the vulcanized laminate of the present invention is a hose or tube, and the vulcanized fluoro rubber layer (B1) is preferably laminated inside the vulcanized non-fluoro rubber layer (A1).
  • the laminate of the present invention can firmly bond the non-fluororubber layer and the fluororubber layer without using an adhesive, and without subjecting the non-fluororubber layer and the fluororubber layer to surface treatment. it can.
  • the laminate of the present invention comprises a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B).
  • Non-fluorinated rubber layer (A) is a layer formed from a non-fluorinated rubber composition.
  • the non-fluorinated rubber composition contains, as essential components, an unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1,8-diazabicyclo (5.4.0). ) It contains at least one compound (a2) selected from the group consisting of undecene-7, magnesium oxide (a3), and silica (a4).
  • the compound (a2), magnesium oxide (a3) and silica (a4) in combination with the non-fluorine rubber composition an adhesive can be used, or the non-fluorine rubber layer (A) and the fluororubber layer (B) Even if each layer is not subjected to surface treatment, the vulcanized laminate obtained from the laminate of the present invention is obtained by firmly bonding the vulcanized non-fluororubber layer and the vulcanized fluororubber layer. Accordingly, when the non-fluororubber layer (A) and the fluororubber layer (B) are laminated, it is not necessary to use a particularly complicated process and can be easily molded at low cost. Furthermore, since it can be formed by an ordinary method such as extrusion, a thin film can be formed, and the flexibility is improved.
  • the non-fluororubber composition may further contain at least one of a vulcanizing agent (a5) and a metal salt (a6) as an optional component.
  • a vulcanizing agent a5
  • a metal salt a6
  • the vulcanized laminate obtained from the laminate of the present invention has a vulcanized non-fluorinated rubber layer and a vulcanized fluorine. The rubber layer is more firmly bonded.
  • the vulcanizing agent (a5) and the metal salt (a6) will be described later.
  • the unvulcanized non-fluorinated rubber (a1) include, for example, acrylonitrile-butadiene rubber (NBR) or a hydride thereof (HNBR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), and butadiene rubber (BR). And diene rubbers such as natural rubber (NR) and isoprene rubber (IR), ethylene-propylene-termonomer copolymer rubber, silicone rubber, butyl rubber, epichlorohydrin rubber, and acrylic rubber.
  • NBR acrylonitrile-butadiene rubber
  • HNBR hydride thereof
  • SBR styrene-butadiene rubber
  • CR chloroprene rubber
  • BR butadiene rubber
  • diene rubbers such as natural rubber (NR) and isoprene rubber (IR), ethylene-propylene-termonomer copolymer rubber, silicone rubber, butyl rubber, epichlorohydr
  • the unvulcanized non-fluorinated rubber (a1) is preferably a diene rubber, more preferably NBR or HNBR, from the viewpoint of good heat resistance, oil resistance, weather resistance and extrusion moldability.
  • the non-fluorine rubber composition comprises 1,8-diazabicyclo (5.4.0) undecene-7 salt (hereinafter also referred to as “DBU salt”) and 1,8-diazabicyclo (5.4.0) undecene- And at least one compound (a2) selected from the group consisting of 7 (hereinafter also referred to as “DBU”).
  • the compound (a2) is preferably 0.7 to 5.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1).
  • the compound (a2) is more preferably 1.0 part by mass or more with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). If the amount of the compound (a2) is too small, sufficient adhesive strength may not be obtained.
  • the compound (a2) is more preferably 4.0 parts by mass or less, still more preferably 3.5 parts by mass or less, relative to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1).
  • the amount is particularly preferably 3.0 parts by mass or less.
  • Compound (a2) is at least one compound selected from the group consisting of a DBU salt and DBU.
  • DBU salts include DBU carbonate, long chain aliphatic carboxylate, aromatic carboxylate, orthophthalate, p-toluenesulfonate, phenol salt, phenol resin salt, naphthoate, octylate, Oleate, formate, phenol novolac resin salt, chloride salt (preferably 8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride (DBU-B)) It is done.
  • DBU-B 8-benzyl-1,8-diazabicyclo
  • the compound (a2) is selected from the group consisting of DBU, DBU-B, DBU naphthoate, DBU phenol salt, DBU orthophthalate, and DBU formate. Preferably it is at least one compound.
  • the compound (a2) is more preferably at least one compound selected from the group consisting of DBU, DBU-B, and orthophthalate of DBU, and DBU-B is more preferable.
  • the non-fluororubber composition may contain a quaternary ammonium salt other than the compound (a2).
  • Quaternary ammonium salts other than the compound (a2) include 1,5-diazabicyclo (4.3.0) -nonene-5 salt (DBN salt), 1,5-diazabicyclo (4.3.0) -nonene. -5 (DBN) and the like.
  • DBN salts include DBN carbonate, long chain aliphatic carboxylate, aromatic carboxylate, orthophthalate, p-toluenesulfonate, phenol salt, phenol resin salt, naphthoate, octylate, Examples include oleate, formate, phenol novolac resin salt, and chloride salt.
  • the non-fluororubber composition contains magnesium oxide (a3).
  • the blending amount of magnesium oxide (a3) is preferably 3 to 20 parts by mass, particularly preferably 5 to 15 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1) from the viewpoints of adhesion and rubber properties. It is. Since the laminate having a specific structure of the present invention requires magnesium oxide (a3) as an essential component, the vulcanized laminate obtained from the laminate of the present invention comprises a vulcanized non-fluororubber layer, a vulcanized fluororubber layer, Is firmly bonded.
  • the non-fluororubber composition contains silica (a4).
  • silica (a4) basic silica and acidic silica can be used, and from the viewpoint of adhesiveness, it is preferable to use basic silica.
  • Examples of basic silica include Carplex 1120 (manufactured by DSL Japan Co., Ltd.).
  • the blending amount of silica (a4) is preferably 10 to 40 parts by weight, particularly preferably 15 to 25 parts by weight, based on 100 parts by weight of the unvulcanized non-fluorinated rubber (a1), from the viewpoints of adhesiveness and rubber properties. Part.
  • the vulcanized laminate obtained from the laminate of the present invention comprises a vulcanized non-fluororubber layer and a vulcanized fluororubber layer by making the laminate having a specific structure of the present invention essential silica (a4). It will be firmly bonded.
  • a conventionally well-known thing can be used for a vulcanizing agent (a5) according to the vulcanization system of a non-fluororubber composition.
  • a vulcanizing agent (a5) By vulcanizing the unvulcanized non-fluorinated rubber (a1), mechanical strength such as tensile strength of the obtained vulcanized non-fluorinated rubber layer is improved, and good elasticity can be obtained.
  • the vulcanization systems that can be used in the present invention include sulfur vulcanization systems, polyamine vulcanization systems, polyol vulcanization systems, peroxide vulcanization systems, imidazole vulcanization systems, triazine vulcanization systems, oxazole vulcanization systems, thiazole vulcanization systems. Any of the vulcanization systems can be used, but when the vulcanized rubber contains vulcanizable groups (cure sites), it can be selected as appropriate depending on the type of cure sites or the properties and applications to be applied to the vulcanized laminate. That's fine.
  • vulcanizing agent (a5) sulfur vulcanizing vulcanizing agent, polyamine vulcanizing vulcanizing agent, polyol vulcanizing vulcanizing agent, peroxide vulcanizing vulcanizing agent, imidazole vulcanizing agent can be used. Any of a vulcanizing vulcanizing agent, a triazine vulcanizing vulcanizing agent, an oxazole vulcanizing vulcanizing agent, and a thiazole vulcanizing vulcanizing agent may be employed, or they may be used alone or in combination.
  • the unvulcanized non-fluorinated rubber (a1) is a diene-based non-fluorinated rubber (NBR, SBR, BR, etc.)
  • a sulfur vulcanized system and a peroxide vulcanized system are usually employed.
  • the addition amount of the vulcanizing agent (a5) is preferably 0.5 to 15.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1).
  • the addition amount is more preferably 10.0 parts by mass or less, still more preferably 5.0 parts by mass or less, particularly preferably 3.0 parts by mass or less, and 1.0 part by mass. More preferably.
  • sulfur vulcanizing agents include powdered sulfur, precipitated sulfur, colloidal sulfur, surface-treated sulfur, insoluble sulfur, sulfur chloride, sulfur dichloride, disulfide compounds, polysulfide compounds, and the like.
  • the compounding amount of the sulfur vulcanizing agent is preferably 1.0 to 10.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). If the amount is too small, the adhesiveness is insufficient, and if the amount is too large, it tends to be too hard.
  • the peroxide vulcanizing agent an organic peroxide that easily generates a peroxy radical in the presence of heat or a redox system is preferable.
  • organic peroxides examples include 1,1-bis (t-butylperoxy) -3,5,5-trimethylcyclohexane, 2,5-dimethylhexane-2,5-dihydroxyperoxide, and di-t-butyl.
  • dialkyl compounds preferred are dialkyl compounds.
  • the type and blending amount are selected from the amount of active —O—O—, decomposition temperature and the like.
  • the amount is usually 0.1 to 15.0 parts by weight, preferably 0.3 to 5.0 parts by weight, based on 100 parts by weight of the unvulcanized non-fluorinated rubber (a1).
  • the metal salt (a6) is preferably at least one selected from the group consisting of carbamic acid metal salts and thiazole metal salts.
  • Examples of the carbamic acid metal salt include zinc salt of dimethyldithiocarbamate (ZnMDC), zinc salt of diethyldithiocarbamate (ZnEDC), zinc salt of dibutyldithiocarbamate (ZnBDC), iron salt of dimethyldithiocarbamate (FeMDC), Zinc salt of ethylphenyldithiocarbamate (ZnEPDC), zinc salt of N-pentamethylenedithiocarbamate, zinc salt of dibenzyldithiocarbamate, sodium salt of dimethyldithiocarbamate (NaMDC), sodium salt of diethyldithiocarbamate (NaEDC), dibutyl Examples include sodium salt of dithiocarbamate (NaBDC), copper salt of dimethyldithiocarbamate (CuMDC), tellurium salt of diethyldithiocarbamate (TeEDC), and the like. These may be used alone or in combination of
  • thiazole-based metal salt a zinc salt of mercaptobenzothiazole (ZnMBT) is preferably used.
  • the compounding amount of the metal salt (a6) is preferably 0.01 to 3.0 parts by mass, more preferably 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). Particularly preferred is 0.05 to 0.3 parts by mass.
  • the blending amount of the metal salt (a6) is too small, the physical properties of the vulcanized rubber tend to deteriorate, and when it is too large, the unvulcanized physical properties tend to deteriorate.
  • the non-fluorinated rubber composition may contain a resin in order to give the non-fluorinated rubber layer (A) different properties from the unvulcanized non-fluorinated rubber (a1).
  • a resin examples include PVC, chlorinated polystyrene, chlorosulfonated polystyrene ethylene, ethylene-vinyl acetate copolymer and the like.
  • the compounding amount of PVC is preferably 10 to 70 parts by mass with respect to 100 parts by mass of NBR.
  • additives blended in a general non-fluorinated rubber composition for example, fillers, processing aids, plasticizers, softeners, anti-aging agents, colorants, stability agents Agent, adhesion aid, mold release agent, conductivity imparting agent, thermal conductivity imparting agent, surface non-adhesive agent, tackifier, flexibility imparting agent, heat resistance improver, flame retardant, ultraviolet absorber, oil resistance improvement
  • additives such as an agent, a foaming agent, a scorch inhibitor, a lubricant, and an epoxy resin can be blended.
  • these additives are blended in amounts that do not impair the interlayer adhesion of the vulcanized laminate obtained from the laminate of the present invention, which is the object of the present invention.
  • Fillers include metal oxides such as calcium oxide, titanium oxide, and aluminum oxide; metal hydroxides such as magnesium hydroxide, aluminum hydroxide, and calcium hydroxide; magnesium carbonate, aluminum carbonate, calcium carbonate, barium carbonate, etc. Carbonates; silicates such as magnesium silicate, calcium silicate, sodium silicate, and aluminum silicate; sulfates such as aluminum sulfate, calcium sulfate, and barium sulfate; synthetic hydrotalcite, molybdenum disulfide, iron sulfide, sulfide Metal sulfides such as copper; diatomaceous earth, asbestos, lithopone (zinc sulfide / barium sulfide), graphite, carbon black, carbon fluoride, calcium fluoride, coke, quartz fine powder, zinc white, talc, mica powder, wax Lastite, carbon fiber, aramid fiber Various whiskers, glass fiber, organic reinforcing agents, organic fillers and the like.
  • metal oxides such
  • higher fatty acids such as stearic acid, oleic acid, palmitic acid and lauric acid; higher fatty acid salts such as sodium stearate and zinc stearate; higher fatty acid amides such as stearic acid amide and oleic acid amide; oleic acid Higher fatty acid esters such as ethyl, higher aliphatic amines such as stearylamine and oleylamine; petroleum waxes such as carnauba wax and ceresin wax; polyglycols such as ethylene glycol, glycerin and diethylene glycol; aliphatic hydrocarbons such as petroleum jelly and paraffin; Silicone oil, silicone polymer, low molecular weight polyethylene, phthalates, phosphates, rosin, (halogenated) dialkylamine, (halogenated) dialkylsulfone, surfactant And the like.
  • higher fatty acids such as stearic acid, oleic acid, palmitic acid and la
  • plasticizers include phthalic acid derivatives, adipic acid derivatives and sebacic acid derivatives, softeners such as lubricating oil, process oil, coal tar, castor oil, calcium stearate, and antiaging agents such as phenylenediamines, Examples thereof include phosphates, quinolines, cresols, phenols, and dithiocarbamate metal salts.
  • the non-fluorinated rubber composition comprises unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1,8-diazabicyclo (5.4.0) undecene- At least one compound (a2) selected from the group consisting of 7, magnesium oxide (a3), and silica (a4), and if necessary, a vulcanizing agent (a5), a metal salt (a6), and other additions It is prepared by kneading the agent.
  • the kneading can be performed using, for example, an open roll, a Banbury mixer, a pressure kneader, or the like at a temperature of 100 ° C. or lower.
  • the non-fluorororubber composition preferably has an optimal vulcanization time (T 90 ) of 18 minutes or less. More preferably, it is 15 minutes or less, More preferably, it is 13 minutes or less.
  • the lower limit of T 90 is not particularly limited, for example, 1 minute.
  • the said non-fluororubber composition can shorten vulcanization time and can improve productivity by being the said structure.
  • T 90 is a value obtained by measuring the maximum torque value (M H ) and the minimum torque value (M L ) at 160 ° C., and ⁇ (M H ) ⁇ (M L ) ⁇ ⁇ 0.9 + M L This is the value obtained by.
  • M H and M L is the value measured according to JIS K 6300-2.
  • the fluoro rubber layer (B) is a layer formed from a fluoro rubber composition.
  • the fluororubber composition contains fluororubber (b1).
  • the fluororubber (b1) may be unvulcanized fluororubber or vulcanized fluororubber.
  • Examples of the fluororubber (b1) include peroxide vulcanizable fluororubber, polyol vulcanizable fluororubber, polyamine vulcanizable fluororubber, and the like.
  • the peroxide vulcanizable fluoro rubber is not particularly limited as long as it is a fluoro rubber having a peroxide vulcanizable site.
  • the peroxide vulcanizable site is not particularly limited, and examples thereof include an iodine atom and a bromine atom.
  • the polyol vulcanizable fluoro rubber is not particularly limited as long as it is a fluoro rubber having a polyol vulcanizable part.
  • the polyol vulcanizable part is not particularly limited, and examples thereof include a part having a vinylidene fluoride (VdF) unit.
  • Examples of the method for introducing the vulcanization site include a method of copolymerizing a monomer that gives a vulcanization site during the polymerization of the fluororubber.
  • fluorine rubber (b1) examples include vinylidene fluoride (VdF) / hexafluoropropylene (HFP) fluorine rubber, VdF / HFP / tetrafluoroethylene (TFE) fluorine rubber, TFE / propylene fluorine rubber, and TFE / propylene.
  • VdF fluoro rubber, ethylene / HFP fluoro rubber, ethylene / HFP / VdF fluoro rubber, ethylene / HFP / TFE fluoro rubber, VdF / TFE / perfluoroalkyl vinyl ether (PAVE) fluoro rubber, VdF / CTFE Fluorine rubber and the like can be mentioned.
  • the fluororubber (b1) is more preferably a fluororubber containing a VdF unit (VdF fluoropolymer) from the viewpoints of heat resistance, compression set, workability, and cost.
  • VdF-HFP fluororubber and VdF- More preferred is at least one fluororubber selected from the group consisting of HFP-TFE fluororubbers.
  • said fluororubber (b1) what was demonstrated above is not restricted to 1 type, You may use 2 or more types, You may vulcanize these.
  • the fluorororubber (b1) used in the present invention is preferably a fluororubber having a fluorine content of 64% by mass or more, and more preferably a fluororubber having a fluorine content of 66% by mass or more.
  • the upper limit of the fluorine content is not particularly limited, but is preferably 74% by mass or less. When the fluorine content is less than 64% by mass, chemical resistance, fuel oil resistance and fuel permeability tend to be inferior.
  • the fluororubber composition may contain a fluororubber (b1) and a fluororesin, and the fluororubber (b1) melts an unvulcanized fluororubber in the presence of a fluororesin and a vulcanizing agent. It may be a vulcanized fluoro rubber that is dynamically vulcanized under conditions. As described above, it is preferable to dynamically vulcanize the unvulcanized fluororubber because flexibility of the fluororubber layer formed from the fluororubber composition is improved.
  • dynamically vulcanizing means to vulcanize dynamically unvulcanized fluoro rubber simultaneously with melt kneading using a Banbury mixer, a pressure kneader, an extruder or the like.
  • an extruder such as a twin screw extruder is preferable because a high shear force can be applied.
  • the melting condition means that the temperature is equal to or higher than the temperature at which the fluororesin melts.
  • the suitable temperature range varies depending on the melting point of the fluororesin and the glass transition temperature of the unvulcanized fluororubber, but is preferably 120 to 330 ° C, more preferably 130 to 320 ° C.
  • the temperature is less than 120 ° C., the dispersion between the fluororesin and the fluoro rubber tends to be coarsened, and when it exceeds 330 ° C., the fluoro rubber tends to be thermally deteriorated.
  • the obtained fluororubber composition has a structure in which the fluororesin forms a continuous phase and the vulcanized fluororubber forms a dispersed phase, or the fluororesin and the vulcanized fluororubber form a co-continuity.
  • the fluororesin has a structure in which a continuous phase is formed and the vulcanized fluoro rubber forms a dispersed phase.
  • the fluororubber composition includes a co-continuous structure of the fluororesin and the vulcanized fluororubber in a part of the structure in which the fluororesin forms a continuous phase and the vulcanized fluororubber forms a dispersed phase. Also good.
  • the vulcanized laminate obtained from the laminate of the present invention exhibits more excellent fuel barrier properties, heat resistance, chemical resistance and oil resistance.
  • the average dispersed particle size of the vulcanized fluoro rubber is preferably 0.01 to 30 ⁇ m, more preferably 0.1 to 20 ⁇ m, and still more preferably 0.1 to 10 ⁇ m. If the average dispersed particle size is less than 0.01 ⁇ m, the fluidity tends to decrease, and if it exceeds 30 ⁇ m, the strength of the molded product tends to decrease.
  • the mass ratio of the fluororubber (b1) to the fluororesin in the fluororubber composition is preferably 3/97 to 80/20 (fluororubber (b1) / fluororesin).
  • the mass ratio of the fluororesin is smaller than 80/20 (fluororubber (b1) / fluororesin)
  • the effect of improving the low fuel permeability and low temperature embrittlement resistance is reduced, while the mass ratio of the fluororesin is 3 If it exceeds / 97, the original rubber elasticity is remarkably impaired, the compression set is significantly deteriorated, and the hardness is remarkably increased.
  • the mass ratio (fluorororubber (b1) / fluororesin) is more preferably 5/95 to 70/30. More preferred is ⁇ 50 / 50.
  • the fluororesin is not particularly limited, but a fluororesin containing at least one fluorine-containing ethylenic polymer is preferable from the viewpoint of good compatibility with the VdF-based fluororubber.
  • the fluorine-containing ethylenic polymer is not particularly limited, and for example, a polymer having a structural unit derived from at least one fluorine-containing ethylenic monomer is preferable.
  • TFE tetrafluoroethylene
  • the fluorine-containing ethylenic polymer may have a structural unit derived from a monomer copolymerizable with the fluorine-containing ethylenic monomer. Mention may be made of non-fluorine ethylenic monomers other than fluoroolefins.
  • the non-fluorine ethylenic monomer is not particularly limited, and examples thereof include ethylene, propylene, and alkyl vinyl ethers.
  • the alkyl vinyl ether refers to an alkyl vinyl ether having an alkyl group having 1 to 5 carbon atoms.
  • Ethylene / TFE copolymer consisting of TFE and ethylene
  • TFE-perfluoro (alkyl vinyl ether) copolymer (PFA) or TFE / HFP copolymer (FEP) composed of TFE and a perfluoroethylenically unsaturated compound represented by formula (2)
  • TFE / VdF / perfluoro (alkyl vinyl ether) copolymer comprising TFE, VdF and a perfluoroethylenically unsaturated compound represented by formula (2)
  • TFE / HFP / VdF copolymer 4
  • Polyvinylidene fluoride (PVdF) (5) CTFE-TFE copolymer, or CTFE / TFE / perfluoro
  • ETFE fluorine-containing ethylenic polymers
  • the molar ratio of the TFE unit to the ethylene unit is preferably 20:80 to 90:10, more preferably 37:63 to 85:15, and particularly preferably 38:62 to 80:20.
  • the 3rd component may be contained and the kind will not be limited if it can copolymerize with TFE and ethylene as a 3rd component.
  • a fluorine-containing vinyl monomer represented by CH 2 ⁇ CX 5 Rf 4 is more preferred, and the carbon number of Rf 4 is 1 to The monomer of 8 is particularly preferred.
  • fluorine-containing vinyl monomer represented by the above formula examples include 1,1-dihydroperfluoropropene-1, 1,1-dihydroperfluorobutene-1, 1,1,5-trihydroperfluoropentene-1.
  • 1,1,7-trihydroperfluoroheptene-1,1,1,2-trihydroperfluorohexene-1,1,1,2-trihydroperfluorooctene-1,2,2,3 3,4,4,5,5-octafluoropentyl vinyl ether, perfluoro (methyl vinyl ether), perfluoro (propyl vinyl ether), hexafluoropropene, perfluorobutene-1, 3,3,3-trifluoro-2- (trifluoromethyl) propene -1,2,3,3,4,4,5,5- heptafluoro-1-pentene (CH 2 CFC 2 CF 2 CF 2 H), and the like.
  • the content of the third component is preferably from 0.1 to 10 mol%, more preferably from 0.1 to 5 mol%, particularly preferably from 0.2 to 4 mol%, based on the fluorine-containing ethylenic polymer.
  • PFA or FEP In the case of PFA or FEP, heat resistance is particularly excellent, and it is preferable in that excellent low fuel permeability is exhibited.
  • PFA or FEP is not particularly limited, but is preferably a copolymer comprising 70 to 99 mol% of TFE units and 1 to 30 mol% of a perfluoroethylenically unsaturated compound unit represented by the formula (2). More preferred is a copolymer comprising 80 to 97 mol% of TFE units and 3 to 20 mol% of a perfluoroethylenically unsaturated compound unit represented by the formula (2).
  • the fluorine-containing ethylenic polymer which consists of a perfluoroethylenically unsaturated compound represented by TFE and Formula (2) may contain the 3rd component, and TFE and Formula (2) are contained as a 3rd component.
  • the kind is not limited as long as it can be copolymerized with the perfluoroethylenically unsaturated compound represented by ().
  • the perfluoroethylenically unsaturated compound unit is 0.1 to 10 mol% based on the total of the CTFE unit and the TFE unit, and the CTFE unit and The total of TFE units is preferably 90 to 99.9 mol%. If the perfluoroethylenically unsaturated compound unit is less than 0.1 mol%, the moldability, environmental stress crack resistance and stress crack resistance tend to be inferior, and if it exceeds 10 mol%, fuel low permeability, heat resistance, It tends to be inferior in mechanical properties and productivity.
  • CTFE / TFE / perfluoroethylenically unsaturated compound copolymer CTFE / TFE / perfluoro, where the perfluoroethylenically unsaturated compound is a perfluoroethylenically unsaturated compound represented by the formula (2), A (alkyl vinyl ether) copolymer is more preferred.
  • ETFE is preferred because it is particularly excellent in compatibility with the VdF-based fluororubber preferably used as the fluororubber.
  • the melting point of the fluorine-containing ethylenic polymer is preferably 120 to 340 ° C., more preferably 150 to 330 ° C., and still more preferably 170 to 320 ° C. If the melting point of the fluorine-containing ethylenic polymer is less than 120 ° C, the fluororubber layer (B) tends to bleed out during vulcanization, and if it exceeds 340 ° C, mixing with the VdF fluororubber becomes difficult. Tend to be.
  • the vulcanized non-fluororubber layer and the vulcanized fluororubber layer are more firmly bonded, and therefore the fluororubber composition contains at least one kind.
  • a polyfunctional compound may be added.
  • the polyfunctional compound is a compound having two or more functional groups having the same or different structures in one molecule.
  • the functional group possessed by the polyfunctional compound is generally known to have reactivity such as a carbonyl group, a carboxyl group, a haloformyl group, an amide group, an olefin group, an amino group, an isocyanate group, a hydroxy group, and an epoxy group. Any functional group can be used.
  • These functional group-containing compounds are expected not only to have high affinity with fluororubber, but also to react with the functional group of the fluororesin to further improve the adhesion.
  • the fluororubber composition preferably further contains a vulcanizing agent.
  • the vulcanizing agent can be appropriately selected depending on the vulcanization system of the fluororubber to be blended. Specifically, a peroxide vulcanizing agent, a polyol vulcanizing agent and the like can be selected according to the purpose. It does not specifically limit as said peroxide type
  • the organic peroxide is preferably one that easily generates a peroxy radical in the presence of heat or a redox system.
  • 1,1-bis (t-butylperoxy) -3,5,5-trimethyl Cyclohexane, 2,5-dimethylhexane-2,5-dihydroxy peroxide, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, ⁇ , ⁇ '-bis (t-butylperoxy) -P-diisopropylbenzene, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, benzoylper Oxide, t-butylperoxybenzene, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, t-butylperoxymaleic acid, t -Butyl peroxyisopropyl carbonate and the like can be exempl
  • dialkyl compounds are preferred.
  • the amount used is appropriately selected from the amount of active —O—O—, the decomposition temperature, and the like.
  • the amount used is usually from 0.1 to 15 parts by weight, preferably from 0.3 to 5 parts by weight, based on 100 parts by weight of the fluororubber.
  • a vulcanization aid or a co-vulcanizing agent may be used in combination.
  • the vulcanization aid or co-vulcanization agent is not particularly limited, and examples thereof include the above-described vulcanization aid and co-vulcanization agent.
  • triallyl isocyanurate (TAIC) is preferable from the viewpoint of vulcanizability and physical properties of the vulcanizate.
  • the blending amount of the vulcanizing aid and co-vulcanizing agent is preferably 0.2 to 10 parts by weight, more preferably 0.5 to 6 parts by weight, and more preferably 1 to 5 parts by weight with respect to 100 parts by weight of fluororubber. Part is more preferred. If the vulcanizing agent is less than 0.2 parts by mass, the vulcanization density tends to be low and the compression set tends to be large. If the vulcanizing agent exceeds 10 parts by mass, the vulcanization density becomes too high and cracks occur during compression. It tends to be easier.
  • the polyol vulcanizing agent is not particularly limited, and for example, a polyhydroxy compound, particularly a polyhydroxy aromatic compound is preferably used from the viewpoint of excellent heat resistance.
  • the polyhydroxy aromatic compound is not particularly limited.
  • 2,2-bis (4-hydroxyphenyl) propane hereinafter referred to as bisphenol A
  • 2,2-bis (4-hydroxyphenyl) perfluoropropane (Hereinafter referred to as bisphenol AF)
  • resorcin 1,3-dihydroxybenzene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 4,4'-dihydroxydiphenyl, 4,4'- Dihydroxystilbene, 2,6-dihydroxyanthracene, hydroquinone, catechol, 2,2-bis (4-hydroxyphenyl) butane (hereinafter referred to as bisphenol B), 4,4-bis (4-hydroxyphenyl) valeric acid, 2, 2-bis (4-hydroxypheny
  • a polyhydroxy compound is preferable because the compression set of the fluorinated rubber after vulcanization is small and the moldability is excellent, and a polyhydroxy aromatic compound is preferable because of excellent heat resistance. More preferred is bisphenol AF.
  • the polyol vulcanizing agent is preferably added in an amount of 0.2 to 10 parts by weight, more preferably 0.5 to 6 parts by weight, based on 100 parts by weight of fluororubber. More preferably, it is part by mass. If the blending amount is less than 0.2 parts by mass, the vulcanization density tends to be low and the compression set tends to be large, and if it exceeds 10 parts by mass, the vulcanization density becomes too high and cracks during compression. It tends to be easier.
  • a vulcanization accelerator may be used in combination with a polyol vulcanizing agent.
  • the vulcanization reaction can be promoted by promoting the formation of an intramolecular double bond in the dehydrofluorination reaction of the fluororubber main chain.
  • the fluororubber composition is prepared by adding usual additives, for example, fillers, processing aids, plasticizers, colorants, stabilizers, adhesion aids, acid acceptors, release agents, as necessary.
  • additives for example, fillers, processing aids, plasticizers, colorants, stabilizers, adhesion aids, acid acceptors, release agents, as necessary.
  • Various additives such as molds, conductivity-imparting agents, thermal conductivity-imparting agents, surface non-adhesives, flexibility-imparting agents, heat resistance improvers, flame retardants, etc. can be blended, and are different from those mentioned above
  • One or more of these vulcanizing agents and vulcanization accelerators may be blended.
  • the fluororubber composition is a rubber that is generally used with fluororubbers and, if necessary, other additives such as vulcanizing agents, vulcanizing aids, co-vulcanizing agents, vulcanization accelerators, and fillers. It can be obtained by kneading using a kneading apparatus.
  • a kneading apparatus As the rubber kneading apparatus, a roll, a kneader, a Banbury mixer, an internal mixer, a twin screw extruder, or the like can be used.
  • the laminate of the present invention has a simple structure and can be provided with low temperature, chemical resistance, and flexibility despite its low cost, and therefore only from the fluororubber layer (B) and the non-fluororubber layer (A). It is preferable that it is the laminated body of 2 layers which becomes.
  • the non-fluororubber layer (A) and the fluororubber layer (B) are provided on one side of the fluororubber layer (B) (the side on which the non-fluorine rubber layer (A) is not laminated).
  • It may be a laminate of three or more layers in which different polymer layers (C) are laminated, or non-fluorine rubber layer (A) on one side (the side on which no fluororubber layer (B) is laminated). It may be a laminate of three or more layers in which polymer layers (C) different from the fluororubber layer (A) and the fluororubber layer (B) are laminated. Moreover, the laminated body of 3 or more layers by which the non-fluororubber layer (A) is laminated
  • the vulcanized laminate of the present invention is obtained by heat-treating a laminate comprising a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B), The vulcanized non-fluororubber layer (A1) and the vulcanized fluororubber layer (B1) are bonded by vulcanization.
  • the laminate of the present invention comprising the fluororubber layer (B) and the non-fluororubber layer (A) laminated on the fluororubber layer (B), the vulcanized non-fluororubber layer (A1) ) And a vulcanized fluoro rubber layer (B1) can be obtained.
  • the vulcanized non-fluorinated rubber layer (A1) is obtained by vulcanizing the non-fluorinated rubber layer (A) by the heat treatment.
  • the vulcanized fluoro rubber layer (B1) is obtained by heat-treating the fluoro rubber layer (B).
  • the vulcanized fluororubber layer (B1) is the same as the fluororubber (b1) in the fluororubber layer (B). It is vulcanized by.
  • a vulcanized laminate in which the non-fluorinated rubber layer (A) is vulcanized and the vulcanized non-fluorinated rubber layer (A1) and the vulcanized fluororubber layer (B1) are vulcanized and bonded is obtained.
  • the heat treatment can be carried out by stacking the unvulcanized non-fluorinated rubber layer (A) and the vulcanized or unvulcanized fluororubber layer (B) and heat-treating them. By performing the heat treatment, the non-fluorinated rubber layer (A) can be vulcanized. Moreover, when the fluororubber layer (B) is unvulcanized, the fluororubber layer (B) can also be vulcanized.
  • the non-fluorinated rubber layer (A) is vulcanized.
  • the fluororubber layer (B) is uncrosslinked, it is carried out under conditions for vulcanizing the non-fluororubber layer (A) and the fluororubber layer (B).
  • the specific conditions for the heat treatment may be appropriately determined depending on the type of the vulcanizing agent to be used, but it is usually performed by heating at a temperature of 150 to 300 ° C. for 1 minute to 24 hours.
  • a heat treatment method at least a method capable of vulcanizing the non-fluorinated rubber layer (A) is used.
  • a method capable of vulcanizing the non-fluororubber layer (A) and the fluororubber layer (B) is used.
  • a heat treatment method a vulcanization method for heating can be adopted, and not only a method usually used such as steam vulcanization but also a vulcanization method under normal pressure, pressure, and reduced pressure, Moreover, the vulcanization method in the air may be used.
  • the vulcanized laminate of the present invention is prepared by, for example, extruding a fluororubber composition and a non-fluororubber composition with an extruder to produce an unvulcanized non-fluororubber sheet and an unvulcanized fluororubber sheet, respectively.
  • the unvulcanized non-fluorinated rubber sheet and the unvulcanized fluororubber sheet can be overlapped and inserted into a heated mold for vulcanization and adhesion.
  • the vulcanized laminate of the present invention comprises a fluororubber composition and a non-fluororubber composition that are co-extruded in two layers or two or more layers with an extruder, or inside with two or two or more extruders. It is also possible to obtain an unvulcanized laminate composed of an inner layer and an outer layer by extruding the outer layer on the layer and extruding them with an extruder and then vulcanizing and bonding them by heating.
  • the vulcanized laminate of the present invention comprises, for example, a laminate of a vulcanized fluororubber and a fluororesin obtained by the above-described dynamic vulcanization treatment and an unvulcanized non-fluororubber sheet.
  • a laminate of a vulcanized fluororubber and a fluororesin obtained by the above-described dynamic vulcanization treatment and an unvulcanized non-fluororubber sheet.
  • it can be obtained by vulcanization adhesion by inserting it into a heated mold.
  • the vulcanized laminate of the present invention is a laminate having low fuel permeability, low temperature embrittlement resistance, chemical resistance, oil resistance, and heat resistance, and is useful as a hose, tube, container, sealing material, etc. around the fuel.
  • it is useful as a fuel transport hose or tube for automobile engines and peripheral devices, AT devices, fuel systems and peripheral devices.
  • the vulcanized laminate of the present invention is a hose or tube, and it is preferable that the vulcanized fluoro rubber layer (B1) is laminated inside the vulcanized non-fluoro rubber layer (A1).
  • a fuel transport hose or tube has a laminated structure in which a vulcanized fluororubber layer (A1) is disposed in the innermost layer of the hose or tube, and a vulcanized non-fluororubber layer (B1) is disposed in the outer layer thereof. It is preferable.
  • the obtained laminate was cut into strips each having a width of 10 mm, a length of 40 mm, and a set of 3 pieces, and a release film was peeled off to prepare a test piece that was grasped.
  • a test piece was grasped.
  • About this test piece using an autograph (AGS-J 5 kN, manufactured by Shimadzu Corporation), in accordance with the method described in JIS K 6256 (adhesion test method for cross-linked rubber), at 25 ° C., 50 mm / min.
  • a peel test was performed at a tensile speed.
  • the adhesiveness was evaluated according to the following criteria by observing the peeling mode. The obtained results are shown in Table 2.
  • Example 1 (Preparation of fluororubber composition and production of fluororubber sheet) The materials shown in Table 1 below were kneaded using an 8 inch open roll adjusted to 25 ° C. to obtain a sheet-like fluororubber composition (fluororubber sheet) having a thickness of about 3 mm.
  • the fluoro rubber composition (fluoro rubber sheet) having a thickness of about 3 mm and the non-fluoro rubber composition (non-fluoro rubber sheet) having a thickness of about 3 mm are overlapped, and a width of about 10 to 15 mm is provided at one end.
  • a resin film (10 ⁇ m thick release film) is sandwiched between both sheets, the resulting sheet is inserted into a mold with a metal spacer so that the thickness is 2 mm, and pressed at 160 ° C. for 45 minutes.
  • a sheet-like laminate was obtained.
  • Example 2 to 9 and Comparative Examples 1 to 3 A non-fluorinated rubber composition was prepared and vulcanized in the same manner as in Example 1 except that the type and addition amount of the non-fluorinated rubber composition (non-fluorinated rubber sheet) were changed as shown in Table 2. Characteristics were evaluated. Moreover, the laminated body was produced like Example 1 and the adhesiveness of the laminated body was evaluated. The results are shown in Table 2.
  • the laminate of the present invention is useful as a hose, a tube, a container, a sealing material and the like around a fuel, and in particular, a hose or a tube for transporting a fuel such as an automobile engine and a peripheral device, an AT device, a fuel system and a peripheral device. As useful as.

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  • Laminated Bodies (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Cooling, Air Intake And Gas Exhaust, And Fuel Tank Arrangements In Propulsion Units (AREA)

Abstract

The purpose of the present invention is to provide a laminate wherein a non-fluorine rubber layer and a fluorine rubber layer are able to be firmly adhered to each other without using an adhesive and without subjecting the non-fluorine rubber layer and the fluorine rubber layer to a surface treatment. The present invention is a laminate which is provided with a fluorine rubber layer (B) and a non-fluorine rubber layer (A) that is laminated on the fluorine rubber layer (B). This laminate is characterized in that: the non-fluorine rubber layer (A) is formed from a non-fluorine rubber composition, and the non-fluorine rubber composition contains (a1) an unvulcanized non-fluorine rubber, (a2) at least one compound that is selected from the group consisting of 1,8-diazabicyclo(5.4.0)undecene-7 salts and 1,8-diazabicyclo(5.4.0)undecene-7, (a3) magnesium oxide and (a4) silica; and the fluorine rubber layer (B) is formed from a fluorine rubber composition that contains (b1) a fluorine rubber.

Description

積層体Laminated body
本発明は、積層体に関する。 The present invention relates to a laminate.
フッ素ゴムは、優れた耐薬品性、耐溶剤性及び耐熱性を示すことから、自動車工業、半導体工業、化学工業等の各種分野において広く使用されており、例えば、自動車産業においては、エンジンならびに周辺装置、AT装置、燃料系統ならびに周辺装置等のホース、シール材等として使用されている。 Fluororubber is widely used in various fields such as the automobile industry, semiconductor industry, chemical industry, etc. because it exhibits excellent chemical resistance, solvent resistance and heat resistance. It is used as hoses, sealing materials, etc. for devices, AT devices, fuel systems and peripheral devices.
フッ素ゴムは、前述のような優れた諸特性を示すものの、その価格が通常のゴム材料と比較して非常に高価であり、フッ素ゴムのみでホース等の材料を作ることはコストの点で問題があった。また、従来、燃料輸送用ホースとして用いられていた、アクリロニトリル-ブタジエン共重合体ゴムは、耐熱性、耐油性、耐老化性等の諸特性の点でフッ素ゴムに劣るものであり、その改善が要求されていた。 Although fluororubber exhibits the above-mentioned excellent characteristics, its price is very expensive compared to ordinary rubber materials, and it is a problem in terms of cost to make materials such as hoses using only fluororubber. was there. In addition, acrylonitrile-butadiene copolymer rubber, which has been conventionally used as a fuel transportation hose, is inferior to fluororubber in terms of various properties such as heat resistance, oil resistance, and aging resistance, and its improvement is It was requested.
上記のような背景のもと、フッ素ゴムと非フッ素ゴムとを併用することが提案されている。例えば、特許文献1には、フッ素ゴムを内層として薄く使用し、外層としてはエピクロロヒドリンゴム等の非フッ素ゴムからなるホース類が記載されている。しかしながら、フッ素ゴム層とエピクロロヒドリンゴム等の非フッ素ゴム層との接着性は乏しく、実用上問題があった。 Under the background as described above, it has been proposed to use fluororubber and non-fluororubber together. For example, Patent Document 1 discloses hoses made of non-fluorinated rubber such as epichlorohydrin rubber as an outer layer using a thin fluororubber as an inner layer. However, the adhesiveness between the fluororubber layer and the non-fluororubber layer such as epichlorohydrin rubber is poor, causing a problem in practical use.
フッ素ゴム層と非フッ素ゴム層との接着性を改善するため、非フッ素ゴム層に接着用配合剤として1,8-ジアザビシクロ(5.4.0)-7-ウンデセン塩(DBU塩)を配合する方法や、非フッ素ゴム層にエポキシ樹脂を配合する方法等も検討されてきた。しかしながら、これらの方法を用いても、充分な接着性を付与することはできていなかった。 In order to improve the adhesion between the fluororubber layer and the non-fluororubber layer, 1,8-diazabicyclo (5.4.0) -7-undecene salt (DBU salt) is blended in the non-fluororubber layer as an adhesive compounding agent. A method of blending an epoxy resin with a non-fluororubber layer has also been studied. However, even if these methods are used, sufficient adhesion cannot be imparted.
上記のような問題を解決するため、例えば、特許文献2には、フッ素ポリマー層(A)と非フッ素ゴム層(B)とを積層する工程を有するフッ素ポリマー積層体の製造方法であって、前記フッ素ポリマー層(A)は、フッ素ポリマー及び加硫剤を含むフッ素ポリマー組成物により形成されるものであり、前記非フッ素ゴム層(B)は、非フッ素ゴム及び接着用配合剤を含む非フッ素ゴム組成物により形成されるものであり、前記接着用配合剤は、1,8-ジアザビシクロ(5.4.0)-7-ウンデセンのオルトフタル酸塩、オクチル酸塩、トルエンスルホン酸塩及びフェノール塩、並びに、置換基を有する又は置換基を有さないイミダゾールからなる群より選択される少なくとも一種であることを特徴とするフッ素ポリマー積層体の製造方法が記載されている。 In order to solve the above problems, for example, Patent Document 2 discloses a method for producing a fluoropolymer laminate having a step of laminating a fluoropolymer layer (A) and a non-fluororubber layer (B), The fluoropolymer layer (A) is formed of a fluoropolymer composition containing a fluoropolymer and a vulcanizing agent, and the non-fluororubber layer (B) is a non-fluorine rubber and an adhesive compounding agent. The adhesive compounding agent is formed from an orthophthalate, octylate, toluenesulfonate and phenol of 1,8-diazabicyclo (5.4.0) -7-undecene. A method for producing a fluoropolymer laminate, which is at least one selected from the group consisting of a salt and an imidazole having or not having a substituent There has been described.
ところで、ゴム層とフッ素樹脂層が強固に接着されている加硫積層体を提供することを目的として、特許文献3には、ゴム層(A)と、ゴム層(A)上に積層されたフッ素樹脂層(B)と、を備える積層体であって、ゴム層(A)は、加硫用ゴム組成物から形成される層であり、加硫用ゴム組成物は、未加硫ゴム(a1)、1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩、1,5-ジアザビシクロ(4.3.0)-ノネン-5塩、1,8-ジアザビシクロ(5.4.0)ウンデセン-7、及び、1,5-ジアザビシクロ(4.3.0)-ノネン-5からなる群より選択される少なくとも1種の化合物(a2)、酸化マグネシウム(a3)、並びに、シリカ(a4)を含有し、化合物(a2)は、未加硫ゴム(a1)100質量部に対して1.0質量部を超え、5.0質量部以下であり、フッ素樹脂層(B)は、フッ素ポリマー組成物から形成される層であり、フッ素ポリマー組成物は、クロロトリフルオロエチレンに由来する共重合単位を有するフッ素ポリマー(b1)を含有することを特徴とする積層体が記載されている。 By the way, for the purpose of providing a vulcanized laminate in which a rubber layer and a fluororesin layer are firmly bonded, Patent Document 3 discloses that a rubber layer (A) and a rubber layer (A) are laminated on each other. A fluororesin layer (B), wherein the rubber layer (A) is a layer formed from a rubber composition for vulcanization, and the rubber composition for vulcanization comprises unvulcanized rubber ( a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, 1,5-diazabicyclo (4.3.0) -nonene-5 salt, 1,8-diazabicyclo (5.4.0) At least one compound (a2) selected from the group consisting of undecene-7 and 1,5-diazabicyclo (4.3.0) -nonene-5, magnesium oxide (a3), and silica (a4) The compound (a2) is contained in 100 parts by mass of the unvulcanized rubber (a1). The fluororesin layer (B) is a layer formed from a fluoropolymer composition, and the fluoropolymer composition is added to chlorotrifluoroethylene. A laminate comprising a fluoropolymer (b1) having a copolymerized unit derived therefrom is described.
国際公開第2006/082843号パンフレットInternational Publication No. 2006/082843 Pamphlet 特開2011-116004号公報JP 2011-116004 A 国際公開第2011/001756号パンフレットInternational Publication No. 2011/001756 Pamphlet
本発明は、接着剤を使用せず、また非フッ素ゴム層とフッ素ゴム層の各層に表面処理を施すこともなく、非フッ素ゴム層とフッ素ゴム層とを強固に接着させることができる積層体を提供することを目的とする。 The present invention provides a laminate capable of firmly bonding a non-fluororubber layer and a fluororubber layer without using an adhesive and without subjecting the non-fluororubber layer and the fluororubber layer to surface treatment. The purpose is to provide.
本発明は、フッ素ゴム層(B)と、フッ素ゴム層(B)上に積層された非フッ素ゴム層(A)と、を備える積層体であって、非フッ素ゴム層(A)は、非フッ素ゴム組成物から形成される層であり、非フッ素ゴム組成物は、未加硫非フッ素ゴム(a1)、1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩、及び、1,8-ジアザビシクロ(5.4.0)ウンデセン-7からなる群より選択される少なくとも1種の化合物(a2)、酸化マグネシウム(a3)、及び、シリカ(a4)を含有し、フッ素ゴム層(B)は、フッ素ゴム(b1)を含有するフッ素ゴム組成物から形成される層であることを特徴とする積層体に関する。 The present invention is a laminate comprising a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B), wherein the non-fluororubber layer (A) A non-fluorinated rubber composition comprising an unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1, Containing at least one compound (a2) selected from the group consisting of 8-diazabicyclo (5.4.0) undecene-7, magnesium oxide (a3), and silica (a4), and containing a fluororubber layer (B ) Relates to a laminate characterized by being a layer formed from a fluororubber composition containing fluororubber (b1).
未加硫非フッ素ゴム(a1)は、アクリロニトリル-ブタジエンゴム(NBR)又はその水素化物であることが好ましい。 The unvulcanized non-fluorinated rubber (a1) is preferably acrylonitrile-butadiene rubber (NBR) or a hydride thereof.
フッ素ゴム(b1)は、フッ化ビニリデン-ヘキサフルオロプロピレン系フッ素ゴム、及び、フッ化ビニリデン-ヘキサフルオロプロピレン-テトラフルオロエチレン系フッ素ゴムからなる群より選択される少なくとも1種のフッ素ゴムであることが好ましい。 The fluororubber (b1) is at least one fluororubber selected from the group consisting of vinylidene fluoride-hexafluoropropylene fluororubber and vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene fluororubber. Is preferred.
非フッ素ゴム組成物は、化合物(a2)の配合量が、未加硫非フッ素ゴム(a1)100質量部に対して0.7~5.0質量部であることが好ましい。 In the non-fluororubber composition, the compounding amount of the compound (a2) is preferably 0.7 to 5.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluororubber (a1).
非フッ素ゴム組成物は、更に、硫黄加硫系加硫剤及びパーオキサイド加硫系加硫剤からなる群より選択される少なくとも1種の加硫剤(a5)を含有することが好ましい。 It is preferable that the non-fluororubber composition further contains at least one vulcanizing agent (a5) selected from the group consisting of a sulfur vulcanizing vulcanizing agent and a peroxide vulcanizing vulcanizing agent.
非フッ素ゴム組成物は、更に、カルバミン酸金属塩及びチアゾール系金属塩からなる群より選択される少なくとも1種の金属塩(a6)を含有することが好ましい。 The non-fluororubber composition preferably further contains at least one metal salt (a6) selected from the group consisting of a carbamic acid metal salt and a thiazole metal salt.
化合物(a2)は、8-ベンジル-1,8-ジアザビシクロ(5.4.0)-7-ウンデセニウムクロライドであることが好ましい。 The compound (a2) is preferably 8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride.
本発明はまた、上記積層体を加熱処理して得られ、加硫非フッ素ゴム層(A1)と加硫フッ素ゴム層(B1)とが加硫接着されていることを特徴とする加硫積層体でもある。 The present invention is also a vulcanized laminate obtained by heat-treating the above laminate, wherein the vulcanized non-fluororubber layer (A1) and the vulcanized fluororubber layer (B1) are vulcanized and bonded. It is also a body.
本発明の加硫積層体は、ホース又はチューブであり、加硫非フッ素ゴム層(A1)の内側に加硫フッ素ゴム層(B1)が積層されていることが好ましい。 The vulcanized laminate of the present invention is a hose or tube, and the vulcanized fluoro rubber layer (B1) is preferably laminated inside the vulcanized non-fluoro rubber layer (A1).
本発明の積層体は、接着剤を使用せず、また非フッ素ゴム層とフッ素ゴム層の各層に表面処理を施すこともなく、非フッ素ゴム層とフッ素ゴム層とを強固に接着させることができる。 The laminate of the present invention can firmly bond the non-fluororubber layer and the fluororubber layer without using an adhesive, and without subjecting the non-fluororubber layer and the fluororubber layer to surface treatment. it can.
本発明の積層体は、フッ素ゴム層(B)と、フッ素ゴム層(B)上に積層された非フッ素ゴム層(A)と、を備えることを特徴とする。 The laminate of the present invention comprises a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B).
以下、各層について説明する。 Hereinafter, each layer will be described.
(A)非フッ素ゴム層
非フッ素ゴム層(A)は、非フッ素ゴム組成物から形成される層である。
(A) Non-fluorinated rubber layer The non-fluorinated rubber layer (A) is a layer formed from a non-fluorinated rubber composition.
非フッ素ゴム組成物は、必須成分として未加硫非フッ素ゴム(a1)、1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩、及び、1,8-ジアザビシクロ(5.4.0)ウンデセン-7からなる群より選択される少なくとも1種の化合物(a2)、酸化マグネシウム(a3)、及び、シリカ(a4)を含有する。
非フッ素ゴム組成物に化合物(a2)と酸化マグネシウム(a3)とシリカ(a4)とを併用することにより、接着剤を使用したり、非フッ素ゴム層(A)とフッ素ゴム層(B)の各層に表面処理を施したりしなくても、本発明の積層体から得られる加硫積層体は、加硫非フッ素ゴム層と加硫フッ素ゴム層が強固に接着したものとなる。
従って、非フッ素ゴム層(A)とフッ素ゴム層(B)とを積層するにあたり、特に複雑な工程を組む必要もなく、低コストで、容易に成形することが可能である。更に、押出成形のような普通の方法で成形することができるため、薄膜化も可能であり、柔軟性の点でも改善される。
The non-fluorinated rubber composition contains, as essential components, an unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1,8-diazabicyclo (5.4.0). ) It contains at least one compound (a2) selected from the group consisting of undecene-7, magnesium oxide (a3), and silica (a4).
By using the compound (a2), magnesium oxide (a3) and silica (a4) in combination with the non-fluorine rubber composition, an adhesive can be used, or the non-fluorine rubber layer (A) and the fluororubber layer (B) Even if each layer is not subjected to surface treatment, the vulcanized laminate obtained from the laminate of the present invention is obtained by firmly bonding the vulcanized non-fluororubber layer and the vulcanized fluororubber layer.
Accordingly, when the non-fluororubber layer (A) and the fluororubber layer (B) are laminated, it is not necessary to use a particularly complicated process and can be easily molded at low cost. Furthermore, since it can be formed by an ordinary method such as extrusion, a thin film can be formed, and the flexibility is improved.
非フッ素ゴム組成物は、更に、任意成分として加硫剤(a5)及び金属塩(a6)の少なくともいずれかを含んでもよい。特に、非フッ素ゴム組成物が、加硫剤(a5)及び金属塩(a6)を含むものであると、本発明の積層体から得られる加硫積層体は、加硫非フッ素ゴム層と加硫フッ素ゴム層とがより強固に接着したものとなる。加硫剤(a5)及び金属塩(a6)については、後述する。 The non-fluororubber composition may further contain at least one of a vulcanizing agent (a5) and a metal salt (a6) as an optional component. In particular, when the non-fluorinated rubber composition contains the vulcanizing agent (a5) and the metal salt (a6), the vulcanized laminate obtained from the laminate of the present invention has a vulcanized non-fluorinated rubber layer and a vulcanized fluorine. The rubber layer is more firmly bonded. The vulcanizing agent (a5) and the metal salt (a6) will be described later.
未加硫非フッ素ゴム(a1)の具体例としては、例えばアクリロニトリル-ブタジエンゴム(NBR)又はその水素化物(HNBR)、スチレン-ブタジエンゴム(SBR)、クロロプレンゴム(CR)、ブタジエンゴム(BR)、天然ゴム(NR)、イソプレンゴム(IR)などのジエン系ゴム、エチレン-プロピレン-ターモノマー共重合体ゴム、シリコーンゴム、ブチルゴム、エピクロルヒドリンゴム、アクリル系ゴムなどがあげられる。 Specific examples of the unvulcanized non-fluorinated rubber (a1) include, for example, acrylonitrile-butadiene rubber (NBR) or a hydride thereof (HNBR), styrene-butadiene rubber (SBR), chloroprene rubber (CR), and butadiene rubber (BR). And diene rubbers such as natural rubber (NR) and isoprene rubber (IR), ethylene-propylene-termonomer copolymer rubber, silicone rubber, butyl rubber, epichlorohydrin rubber, and acrylic rubber.
未加硫非フッ素ゴム(a1)としては、耐熱性、耐油性、耐候性、押出成形性が良好な点から、ジエン系のゴムであることが好ましく、NBR又はHNBRであることがより好ましい。 The unvulcanized non-fluorinated rubber (a1) is preferably a diene rubber, more preferably NBR or HNBR, from the viewpoint of good heat resistance, oil resistance, weather resistance and extrusion moldability.
非フッ素ゴム組成物は、1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩(以下「DBU塩」ともいう。)、及び、1,8-ジアザビシクロ(5.4.0)ウンデセン-7(以下「DBU」ともいう。)からなる群より選択される少なくとも1種の化合物(a2)を含む。化合物(a2)は、未加硫非フッ素ゴム(a1)100質量部に対して0.7~5.0質量部であることが好ましい。化合物(a2)は、未加硫非フッ素ゴム(a1)100質量部に対して、1.0質量部以上であることがより好ましい。化合物(a2)が少なすぎると充分な接着力が得られないおそれがある。また、化合物(a2)は、未加硫非フッ素ゴム(a1)100質量部に対して、4.0質量部以下であることがより好ましく、3.5質量部以下であることが更に好ましく、3.0質量部以下であることが特に好ましい。化合物(a2)が多すぎると加硫が阻害されるおそれがある。 The non-fluorine rubber composition comprises 1,8-diazabicyclo (5.4.0) undecene-7 salt (hereinafter also referred to as “DBU salt”) and 1,8-diazabicyclo (5.4.0) undecene- And at least one compound (a2) selected from the group consisting of 7 (hereinafter also referred to as “DBU”). The compound (a2) is preferably 0.7 to 5.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). The compound (a2) is more preferably 1.0 part by mass or more with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). If the amount of the compound (a2) is too small, sufficient adhesive strength may not be obtained. Further, the compound (a2) is more preferably 4.0 parts by mass or less, still more preferably 3.5 parts by mass or less, relative to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). The amount is particularly preferably 3.0 parts by mass or less. When there is too much compound (a2), there exists a possibility that vulcanization | cure may be inhibited.
化合物(a2)は、DBU塩、及び、DBUからなる群より選択される少なくとも1種の化合物である。 Compound (a2) is at least one compound selected from the group consisting of a DBU salt and DBU.
DBU塩としては、DBUの炭酸塩、長鎖脂肪族カルボン酸塩、芳香族カルボン酸塩、オルトフタル酸塩、p-トルエンスルホン酸塩、フェノール塩、フェノール樹脂塩、ナフトエ酸塩、オクチル酸塩、オレイン酸塩、ギ酸塩、フェノールノボラック樹脂塩、クロライド塩(好ましくは、8-ベンジル-1,8-ジアザビシクロ(5.4.0)-7-ウンデセニウムクロライド(DBU-B))などがあげられる。 DBU salts include DBU carbonate, long chain aliphatic carboxylate, aromatic carboxylate, orthophthalate, p-toluenesulfonate, phenol salt, phenol resin salt, naphthoate, octylate, Oleate, formate, phenol novolac resin salt, chloride salt (preferably 8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride (DBU-B)) It is done.
接着強度向上の観点からは、化合物(a2)は、DBU、DBU-B、DBUのナフトエ酸塩、DBUのフェノール塩、DBUのオルトフタル酸塩、及び、DBUのギ酸塩からなる群より選択される少なくとも1種の化合物であることが好ましい。化合物(a2)は、DBU、DBU-B、及び、DBUのオルトフタル酸塩からなる群より選択される少なくとも1種の化合物がより好ましく、DBU-Bが更に好ましい。 From the viewpoint of improving adhesive strength, the compound (a2) is selected from the group consisting of DBU, DBU-B, DBU naphthoate, DBU phenol salt, DBU orthophthalate, and DBU formate. Preferably it is at least one compound. The compound (a2) is more preferably at least one compound selected from the group consisting of DBU, DBU-B, and orthophthalate of DBU, and DBU-B is more preferable.
非フッ素ゴム組成物は、化合物(a2)以外の第4級アンモニウム塩を含んでもよい。化合物(a2)以外の第4級アンモニウム塩としては、1,5-ジアザビシクロ(4.3.0)-ノネン-5塩(DBN塩)、1,5-ジアザビシクロ(4.3.0)-ノネン-5(DBN)等が挙げられる。 The non-fluororubber composition may contain a quaternary ammonium salt other than the compound (a2). Quaternary ammonium salts other than the compound (a2) include 1,5-diazabicyclo (4.3.0) -nonene-5 salt (DBN salt), 1,5-diazabicyclo (4.3.0) -nonene. -5 (DBN) and the like.
DBN塩としては、DBNの炭酸塩、長鎖脂肪族カルボン酸塩、芳香族カルボン酸塩、オルトフタル酸塩、p-トルエンスルホン酸塩、フェノール塩、フェノール樹脂塩、ナフトエ酸塩、オクチル酸塩、オレイン酸塩、ギ酸塩、フェノールノボラック樹脂塩、クロライド塩などがあげられる。 DBN salts include DBN carbonate, long chain aliphatic carboxylate, aromatic carboxylate, orthophthalate, p-toluenesulfonate, phenol salt, phenol resin salt, naphthoate, octylate, Examples include oleate, formate, phenol novolac resin salt, and chloride salt.
非フッ素ゴム組成物は、酸化マグネシウム(a3)を含む。酸化マグネシウム(a3)の配合量は、接着性、ゴム物性の点から、未加硫非フッ素ゴム(a1)100質量部に対して3~20質量部が好ましく、特に好ましくは5~15質量部である。本発明の特定の構造を有する積層体が酸化マグネシウム(a3)を必須とすることによって、本発明の積層体から得られる加硫積層体は、加硫非フッ素ゴム層と加硫フッ素ゴム層とが強固に接着したものとなる。 The non-fluororubber composition contains magnesium oxide (a3). The blending amount of magnesium oxide (a3) is preferably 3 to 20 parts by mass, particularly preferably 5 to 15 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1) from the viewpoints of adhesion and rubber properties. It is. Since the laminate having a specific structure of the present invention requires magnesium oxide (a3) as an essential component, the vulcanized laminate obtained from the laminate of the present invention comprises a vulcanized non-fluororubber layer, a vulcanized fluororubber layer, Is firmly bonded.
非フッ素ゴム組成物は、シリカ(a4)を含む。シリカ(a4)としては、塩基性シリカ、酸性シリカを用いることができ、接着性の観点から、塩基性シリカを用いる方が好ましい。塩基性シリカとしては、カープレックス1120(DSLジャパン(株)製)が挙げられる。また、シリカ(a4)の配合量は、接着性、ゴム物性の観点から、未加硫非フッ素ゴム(a1)100質量部に対して10~40質量部が好ましく、特に好ましくは15~25質量部である。本発明の特定の構造を有する積層体がシリカ(a4)を必須とすることによって、本発明の積層体から得られる加硫積層体は、加硫非フッ素ゴム層と加硫フッ素ゴム層とが強固に接着したものとなる。 The non-fluororubber composition contains silica (a4). As silica (a4), basic silica and acidic silica can be used, and from the viewpoint of adhesiveness, it is preferable to use basic silica. Examples of basic silica include Carplex 1120 (manufactured by DSL Japan Co., Ltd.). In addition, the blending amount of silica (a4) is preferably 10 to 40 parts by weight, particularly preferably 15 to 25 parts by weight, based on 100 parts by weight of the unvulcanized non-fluorinated rubber (a1), from the viewpoints of adhesiveness and rubber properties. Part. The vulcanized laminate obtained from the laminate of the present invention comprises a vulcanized non-fluororubber layer and a vulcanized fluororubber layer by making the laminate having a specific structure of the present invention essential silica (a4). It will be firmly bonded.
加硫剤(a5)は、非フッ素ゴム組成物の加硫系に合わせて、従来公知のものが使用できる。未加硫非フッ素ゴム(a1)を加硫することにより、得られる加硫非フッ素ゴム層の引張強度などの機械的強度が向上し、良好な弾性も獲得できる。 A conventionally well-known thing can be used for a vulcanizing agent (a5) according to the vulcanization system of a non-fluororubber composition. By vulcanizing the unvulcanized non-fluorinated rubber (a1), mechanical strength such as tensile strength of the obtained vulcanized non-fluorinated rubber layer is improved, and good elasticity can be obtained.
本発明で用いられ得る加硫系としては、硫黄加硫系、ポリアミン加硫系、ポリオール加硫系、パーオキサイド加硫系、イミダゾール加硫系、トリアジン加硫系、オキサゾール加硫系、チアゾール加硫系のいずれも採用できるが、未加硫ゴムに加硫性基(キュアサイト)が含まれる場合はキュアサイトの種類によって、又は加硫された積層体に付与する特性や用途により適宜選択すればよい。 The vulcanization systems that can be used in the present invention include sulfur vulcanization systems, polyamine vulcanization systems, polyol vulcanization systems, peroxide vulcanization systems, imidazole vulcanization systems, triazine vulcanization systems, oxazole vulcanization systems, thiazole vulcanization systems. Any of the vulcanization systems can be used, but when the vulcanized rubber contains vulcanizable groups (cure sites), it can be selected as appropriate depending on the type of cure sites or the properties and applications to be applied to the vulcanized laminate. That's fine.
加硫剤(a5)としては、加硫系に合わせて硫黄加硫系加硫剤、ポリアミン加硫系加硫剤、ポリオール加硫系加硫剤、パーオキサイド加硫系加硫剤、イミダゾール加硫系加硫剤、トリアジン加硫系加硫剤、オキサゾール加硫系加硫剤、チアゾール加硫系加硫剤のいずれも採用でき、単独で使用又は併用してもよい。 As the vulcanizing agent (a5), sulfur vulcanizing vulcanizing agent, polyamine vulcanizing vulcanizing agent, polyol vulcanizing vulcanizing agent, peroxide vulcanizing vulcanizing agent, imidazole vulcanizing agent can be used. Any of a vulcanizing vulcanizing agent, a triazine vulcanizing vulcanizing agent, an oxazole vulcanizing vulcanizing agent, and a thiazole vulcanizing vulcanizing agent may be employed, or they may be used alone or in combination.
例えば、未加硫非フッ素ゴム(a1)がジエン系の非フッ素ゴム(NBR、SBR、BRなど)の場合は硫黄加硫系及びパーオキサイド加硫系が通常採用されるので、加硫剤としても、硫黄加硫系加硫剤及びパーオキサイド加硫系加硫剤からなる群より選択される少なくとも1種の加硫剤であることが好ましい。より好ましくは、硫黄加硫系加硫剤である。 For example, when the unvulcanized non-fluorinated rubber (a1) is a diene-based non-fluorinated rubber (NBR, SBR, BR, etc.), a sulfur vulcanized system and a peroxide vulcanized system are usually employed. Is preferably at least one vulcanizing agent selected from the group consisting of a sulfur vulcanizing agent and a peroxide vulcanizing agent. More preferred is a sulfur vulcanizing agent.
加硫剤(a5)の添加量は未加硫非フッ素ゴム(a1)100質量部に対して0.5~15.0質量部であることが好ましい。添加量は、10.0質量部以下であることがより好ましく、5.0質量部以下であることが更に好ましく、3.0質量部以下であることが特に好ましく、また、1.0質量部以上であることがより好ましい。 The addition amount of the vulcanizing agent (a5) is preferably 0.5 to 15.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). The addition amount is more preferably 10.0 parts by mass or less, still more preferably 5.0 parts by mass or less, particularly preferably 3.0 parts by mass or less, and 1.0 part by mass. More preferably.
硫黄加硫系加硫剤としては、粉末硫黄、沈降硫黄、コロイド硫黄、表面処理硫黄、不溶性硫黄、塩化硫黄、二塩化硫黄、ジスルフィド化合物、ポリスルフィド化合物などが例示できる。 Examples of sulfur vulcanizing agents include powdered sulfur, precipitated sulfur, colloidal sulfur, surface-treated sulfur, insoluble sulfur, sulfur chloride, sulfur dichloride, disulfide compounds, polysulfide compounds, and the like.
硫黄加硫系加硫剤の配合量は、未加硫非フッ素ゴム(a1)100質量部に対して、1.0~10.0質量部が好ましい。少なすぎると接着性が不充分となり、多すぎると硬くなりすぎる傾向にある。 The compounding amount of the sulfur vulcanizing agent is preferably 1.0 to 10.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). If the amount is too small, the adhesiveness is insufficient, and if the amount is too large, it tends to be too hard.
パーオキサイド加硫系加硫剤としては、熱や酸化還元系の存在下で容易にパーオキシラジカルを発生する有機過酸化物が好ましいものとしてあげられる。 As the peroxide vulcanizing agent, an organic peroxide that easily generates a peroxy radical in the presence of heat or a redox system is preferable.
有機過酸化物としては、例えば1,1-ビス(t-ブチルパーオキシ)-3,5,5-トリメチルシクロヘキサン、2,5-ジメチルヘキサン-2,5-ジヒドロキシパーオキシド、ジ-t-ブチルパーオキシド、t-ブチルクミルパーオキシド、ジクミルパーオキシド、α,α’-ビス(t-ブチルパーオキシ)-p-ジイソプロピルベンゼン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、ベンゾイルパーオキシド、t-ブチルパーオキシベンゼン、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシマレイン酸、t-ブチルパーオキシイソプロピルカーボネートなどを例示することができる。そのなかでも好ましいものはジアルキル化合物である。一般に活性-O-O-の量、分解温度などから種類ならびに配合量が選ばれる。配合量は通常、未加硫非フッ素ゴム(a1)100質量部に対して0.1~15.0質量部、好ましくは0.3~5.0質量部である。 Examples of organic peroxides include 1,1-bis (t-butylperoxy) -3,5,5-trimethylcyclohexane, 2,5-dimethylhexane-2,5-dihydroxyperoxide, and di-t-butyl. Peroxide, t-butyl cumyl peroxide, dicumyl peroxide, α, α'-bis (t-butylperoxy) -p-diisopropylbenzene, 2,5-dimethyl-2,5-di (t-butylperoxide Oxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, benzoyl peroxide, t-butylperoxybenzene, 2,5-dimethyl-2,5-di (benzoyl) Peroxy) hexane, t-butylperoxymaleic acid, t-butylperoxyisopropyl carbonate, and the like. Of these, preferred are dialkyl compounds. In general, the type and blending amount are selected from the amount of active —O—O—, decomposition temperature and the like. The amount is usually 0.1 to 15.0 parts by weight, preferably 0.3 to 5.0 parts by weight, based on 100 parts by weight of the unvulcanized non-fluorinated rubber (a1).
金属塩(a6)は、カルバミン酸金属塩及びチアゾール系金属塩からなる群より選択される少なくとも1種であることが好ましい。 The metal salt (a6) is preferably at least one selected from the group consisting of carbamic acid metal salts and thiazole metal salts.
上記カルバミン酸金属塩としては、例えば、ジメチルジチオカルバメートの亜鉛塩(ZnMDC)、ジエチルジチオカルバメートの亜鉛塩(ZnEDC)、ジブチルジチオカルバメートの亜鉛塩(ZnBDC)、ジメチルジチオカルバメートの鉄塩(FeMDC)、エチルフェニルジチオカルバメートの亜鉛塩(ZnEPDC)、N-ペンタメチレンジチオカルバメートの亜鉛塩、ジベンジルジチオカルバメートの亜鉛塩、ジメチルジチオカルバメートのナトリウム塩(NaMDC)、ジエチルジチオカルバメートのナトリウム塩(NaEDC)、ジブチルジチオカルバメートのナトリウム塩(NaBDC)、ジメチルジチオカルバメートの銅塩(CuMDC)、ジエチルジチオカルバメートのテルリウム塩(TeEDC)等があげられる。これらは単独でもしくは2種以上併用して用いられる。これらのなかでも、接着性、ゴム物性の点で、ZnMDC、ZnEDC、又は、ZnBDCが好適に用いられる。 Examples of the carbamic acid metal salt include zinc salt of dimethyldithiocarbamate (ZnMDC), zinc salt of diethyldithiocarbamate (ZnEDC), zinc salt of dibutyldithiocarbamate (ZnBDC), iron salt of dimethyldithiocarbamate (FeMDC), Zinc salt of ethylphenyldithiocarbamate (ZnEPDC), zinc salt of N-pentamethylenedithiocarbamate, zinc salt of dibenzyldithiocarbamate, sodium salt of dimethyldithiocarbamate (NaMDC), sodium salt of diethyldithiocarbamate (NaEDC), dibutyl Examples include sodium salt of dithiocarbamate (NaBDC), copper salt of dimethyldithiocarbamate (CuMDC), tellurium salt of diethyldithiocarbamate (TeEDC), and the like. These may be used alone or in combination of two or more. Among these, ZnMDC, ZnEDC, or ZnBDC is preferably used in terms of adhesion and rubber properties.
上記チアゾール系金属塩としては、メルカプトベンゾチアゾールの亜鉛塩(ZnMBT)が好適に用いられる。 As the thiazole-based metal salt, a zinc salt of mercaptobenzothiazole (ZnMBT) is preferably used.
金属塩(a6)の配合量は、未加硫非フッ素ゴム(a1)100質量部に対して0.01~3.0質量部が好ましく、0.01~0.5質量部がより好ましく、特に好ましくは0.05~0.3質量部である。金属塩(a6)の配合量が少なすぎると加硫ゴム物性が悪くなる傾向がみられ、多すぎると未加硫物性が悪くなる傾向がみられる。 The compounding amount of the metal salt (a6) is preferably 0.01 to 3.0 parts by mass, more preferably 0.01 to 0.5 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorinated rubber (a1). Particularly preferred is 0.05 to 0.3 parts by mass. When the blending amount of the metal salt (a6) is too small, the physical properties of the vulcanized rubber tend to deteriorate, and when it is too large, the unvulcanized physical properties tend to deteriorate.
非フッ素ゴム組成物は、非フッ素ゴム層(A)に未加硫非フッ素ゴム(a1)とは別の特性を付与するために、樹脂を含有してもよい。樹脂としては、例えばPVC、塩素化ポリスチレン、クロロスルホン化ポリスチレンエチレン、エチレン-酢酸ビニル共重合体などがあげられる。例えば、非フッ素ゴム組成物がNBRとPVCとを含有する場合、耐オゾン性を向上させることができる。この場合、PVCの配合量は、NBR100質量部に対し10~70質量部が好ましい。 The non-fluorinated rubber composition may contain a resin in order to give the non-fluorinated rubber layer (A) different properties from the unvulcanized non-fluorinated rubber (a1). Examples of the resin include PVC, chlorinated polystyrene, chlorosulfonated polystyrene ethylene, ethylene-vinyl acetate copolymer and the like. For example, when the non-fluorine rubber composition contains NBR and PVC, ozone resistance can be improved. In this case, the compounding amount of PVC is preferably 10 to 70 parts by mass with respect to 100 parts by mass of NBR.
また本発明においては、目的又は必要に応じて、一般の非フッ素ゴム組成物に配合する通常の添加物、例えば充填剤、加工助剤、可塑剤、軟化剤、老化防止剤、着色剤、安定剤、接着助剤、離型剤、導電性付与剤、熱伝導性付与剤、表面非粘着剤、粘着付与剤、柔軟性付与剤、耐熱性改善剤、難燃剤、紫外線吸収剤、耐油性向上剤、発泡剤、スコーチ防止剤、滑剤、エポキシ樹脂などの各種添加剤を配合することができる。また、前記のものとは異なる常用の加硫剤や加硫促進剤を1種又は2種以上配合してもよい。ただし、これらの添加剤は、本発明の目的である、本発明の積層体から得られる加硫積層体の層間接着力を損なわない範囲の量で配合する。 Further, in the present invention, as necessary or necessary, conventional additives blended in a general non-fluorinated rubber composition, for example, fillers, processing aids, plasticizers, softeners, anti-aging agents, colorants, stability agents Agent, adhesion aid, mold release agent, conductivity imparting agent, thermal conductivity imparting agent, surface non-adhesive agent, tackifier, flexibility imparting agent, heat resistance improver, flame retardant, ultraviolet absorber, oil resistance improvement Various additives such as an agent, a foaming agent, a scorch inhibitor, a lubricant, and an epoxy resin can be blended. Moreover, you may mix | blend 1 type (s) or 2 or more types of the usual vulcanizing agent and vulcanization accelerator different from the above-mentioned thing. However, these additives are blended in amounts that do not impair the interlayer adhesion of the vulcanized laminate obtained from the laminate of the present invention, which is the object of the present invention.
充填剤としては、酸化カルシウム、酸化チタン、酸化アルミニウムなどの金属酸化物;水酸化マグネシウム、水酸化アルミニウム、水酸化カルシウムなどの金属水酸化物;炭酸マグネシウム、炭酸アルミニウム、炭酸カルシウム、炭酸バリウムなどの炭酸塩;ケイ酸マグネシウム、ケイ酸カルシウム、ケイ酸ナトリウム、ケイ酸アルミニウムなどのケイ酸塩;硫酸アルミニウム、硫酸カルシウム、硫酸バリウムなどの硫酸塩;合成ハイドロタルサイト、二硫化モリブデン、硫化鉄、硫化銅などの金属硫化物;ケイ藻土、アスベスト、リトポン(硫化亜鉛/硫化バリウム)、グラファイト、カーボンブラック、フッ化カーボン、フッ化カルシウム、コークス、石英微粉末、亜鉛華、タルク、雲母粉末、ワラストナイト、炭素繊維、アラミド繊維、各種ウィスカー、ガラス繊維、有機補強剤、有機充填剤などがあげられる。 Fillers include metal oxides such as calcium oxide, titanium oxide, and aluminum oxide; metal hydroxides such as magnesium hydroxide, aluminum hydroxide, and calcium hydroxide; magnesium carbonate, aluminum carbonate, calcium carbonate, barium carbonate, etc. Carbonates; silicates such as magnesium silicate, calcium silicate, sodium silicate, and aluminum silicate; sulfates such as aluminum sulfate, calcium sulfate, and barium sulfate; synthetic hydrotalcite, molybdenum disulfide, iron sulfide, sulfide Metal sulfides such as copper; diatomaceous earth, asbestos, lithopone (zinc sulfide / barium sulfide), graphite, carbon black, carbon fluoride, calcium fluoride, coke, quartz fine powder, zinc white, talc, mica powder, wax Lastite, carbon fiber, aramid fiber Various whiskers, glass fiber, organic reinforcing agents, organic fillers and the like.
加工助剤としては、ステアリン酸、オレイン酸、パルミチン酸、ラウリン酸などの高級脂肪酸;ステアリン酸ナトリウム、ステアリン酸亜鉛などの高級脂肪酸塩;ステアリン酸アミド、オレイン酸アミドなどの高級脂肪酸アミド;オレイン酸エチルなどの高級脂肪酸エステル、ステアリルアミン、オレイルアミンなどの高級脂肪族アミン;カルナバワックス、セレシンワックスなどの石油系ワックス;エチレングリコール、グリセリン、ジエチレングリコールなどのポリグリコール;ワセリン、パラフィンなどの脂肪族炭化水素;シリコーン系オイル、シリコーン系ポリマー、低分子量ポリエチレン、フタル酸エステル類、リン酸エステル類、ロジン、(ハロゲン化)ジアルキルアミン、(ハロゲン化)ジアルキルスルフォン、界面活性剤などがあげられる。 As processing aids, higher fatty acids such as stearic acid, oleic acid, palmitic acid and lauric acid; higher fatty acid salts such as sodium stearate and zinc stearate; higher fatty acid amides such as stearic acid amide and oleic acid amide; oleic acid Higher fatty acid esters such as ethyl, higher aliphatic amines such as stearylamine and oleylamine; petroleum waxes such as carnauba wax and ceresin wax; polyglycols such as ethylene glycol, glycerin and diethylene glycol; aliphatic hydrocarbons such as petroleum jelly and paraffin; Silicone oil, silicone polymer, low molecular weight polyethylene, phthalates, phosphates, rosin, (halogenated) dialkylamine, (halogenated) dialkylsulfone, surfactant And the like.
可塑剤としては、例えばフタル酸誘導体、アジピン酸誘導体やセバシン酸誘導体、軟化剤としては、例えば潤滑油、プロセスオイル、コールタール、ヒマシ油、ステアリン酸カルシウム、老化防止剤としては、例えばフェニレンジアミン類、フォスフェート類、キノリン類、クレゾール類、フェノール類、ジチオカルバメート金属塩などがあげられる。 Examples of plasticizers include phthalic acid derivatives, adipic acid derivatives and sebacic acid derivatives, softeners such as lubricating oil, process oil, coal tar, castor oil, calcium stearate, and antiaging agents such as phenylenediamines, Examples thereof include phosphates, quinolines, cresols, phenols, and dithiocarbamate metal salts.
非フッ素ゴム組成物は、未加硫非フッ素ゴム(a1)、1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩、及び、1,8-ジアザビシクロ(5.4.0)ウンデセン-7からなる群より選択される少なくとも1種の化合物(a2)、酸化マグネシウム(a3)、及び、シリカ(a4)、更に要すれば加硫剤(a5)、金属塩(a6)並びにその他の添加剤を混練することにより調製される。 The non-fluorinated rubber composition comprises unvulcanized non-fluorinated rubber (a1), 1,8-diazabicyclo (5.4.0) undecene-7 salt, and 1,8-diazabicyclo (5.4.0) undecene- At least one compound (a2) selected from the group consisting of 7, magnesium oxide (a3), and silica (a4), and if necessary, a vulcanizing agent (a5), a metal salt (a6), and other additions It is prepared by kneading the agent.
混練は、例えば100℃以下の温度でオープンロール、バンバリーミキサー、加圧ニーダーなどを用いて行うことができる。 The kneading can be performed using, for example, an open roll, a Banbury mixer, a pressure kneader, or the like at a temperature of 100 ° C. or lower.
非フッ素ゴム組成物は、最適加硫時間(T90)が18分以下であることが好ましい。より好ましくは15分以下であり、更に好ましくは13分以下である。T90の下限は特に限定されないが、例えば、1分である。上記非フッ素ゴム組成物は、上記構成であることによって、加硫時間を短くし、生産性を向上させることができる。T90は、160℃にて最大トルク値(M)と最小トルク値(M)を測定することにより得られる値であり、{(M)-(M)}×0.9+Mで求める値である。M及びMは、JIS K 6300-2に準じて測定した値である。 The non-fluororubber composition preferably has an optimal vulcanization time (T 90 ) of 18 minutes or less. More preferably, it is 15 minutes or less, More preferably, it is 13 minutes or less. The lower limit of T 90 is not particularly limited, for example, 1 minute. The said non-fluororubber composition can shorten vulcanization time and can improve productivity by being the said structure. T 90 is a value obtained by measuring the maximum torque value (M H ) and the minimum torque value (M L ) at 160 ° C., and {(M H ) − (M L )} × 0.9 + M L This is the value obtained by. M H and M L is the value measured according to JIS K 6300-2.
つぎに、本発明の積層体におけるフッ素ゴム層(B)について説明する。 Next, the fluororubber layer (B) in the laminate of the present invention will be described.
(B)フッ素ゴム層
フッ素ゴム層(B)は、フッ素ゴム組成物から形成される層である。フッ素ゴム組成物は、フッ素ゴム(b1)を含有する。
(B) Fluoro rubber layer The fluoro rubber layer (B) is a layer formed from a fluoro rubber composition. The fluororubber composition contains fluororubber (b1).
上記フッ素ゴム(b1)は、未加硫のフッ素ゴムでもよいし、加硫フッ素ゴムでもよい。 The fluororubber (b1) may be unvulcanized fluororubber or vulcanized fluororubber.
フッ素ゴム(b1)としては、例えば、パーオキサイド加硫可能なフッ素ゴム、ポリオール加硫可能なフッ素ゴム、ポリアミン加硫可能なフッ素ゴム等を挙げることができる。上記パーオキサイド加硫可能なフッ素ゴムとしては特に限定されず、パーオキサイド加硫可能な部位を有するフッ素ゴムであればよい。上記パーオキサイド加硫可能な部位としては特に限定されず、例えば、ヨウ素原子、臭素原子等を挙げることができる。
上記ポリオール加硫可能なフッ素ゴムとしては特に限定されず、ポリオール加硫可能な部位を有するフッ素ゴムであればよい。上記ポリオール加硫可能な部位としては特に限定されず、例えば、フッ化ビニリデン(VdF)単位を有する部位等を挙げることができる。上記加硫部位を導入する方法としては、フッ素ゴムの重合時に加硫部位を与える単量体を共重合する方法等が挙げられる。
Examples of the fluororubber (b1) include peroxide vulcanizable fluororubber, polyol vulcanizable fluororubber, polyamine vulcanizable fluororubber, and the like. The peroxide vulcanizable fluoro rubber is not particularly limited as long as it is a fluoro rubber having a peroxide vulcanizable site. The peroxide vulcanizable site is not particularly limited, and examples thereof include an iodine atom and a bromine atom.
The polyol vulcanizable fluoro rubber is not particularly limited as long as it is a fluoro rubber having a polyol vulcanizable part. The polyol vulcanizable part is not particularly limited, and examples thereof include a part having a vinylidene fluoride (VdF) unit. Examples of the method for introducing the vulcanization site include a method of copolymerizing a monomer that gives a vulcanization site during the polymerization of the fluororubber.
上記フッ素ゴム(b1)としては、ビニリデンフルオライド(VdF)/ヘキサフルオロプロピレン(HFP)系フッ素ゴム、VdF/HFP/テトラフルオロエチレン(TFE)系フッ素ゴム、TFE/プロピレン系フッ素ゴム、TFE/プロピレン/VdF系フッ素ゴム、エチレン/HFP系フッ素ゴム、エチレン/HFP/VdF系フッ素ゴム、エチレン/HFP/TFE系フッ素ゴム、VdF/TFE/パーフルオロアルキルビニルエーテル(PAVE)系フッ素ゴム、VdF/CTFE系フッ素ゴム等を挙げることができる。 Examples of the fluorine rubber (b1) include vinylidene fluoride (VdF) / hexafluoropropylene (HFP) fluorine rubber, VdF / HFP / tetrafluoroethylene (TFE) fluorine rubber, TFE / propylene fluorine rubber, and TFE / propylene. / VdF fluoro rubber, ethylene / HFP fluoro rubber, ethylene / HFP / VdF fluoro rubber, ethylene / HFP / TFE fluoro rubber, VdF / TFE / perfluoroalkyl vinyl ether (PAVE) fluoro rubber, VdF / CTFE Fluorine rubber and the like can be mentioned.
上記フッ素ゴム(b1)は、耐熱性、圧縮永久ひずみ、加工性、コストの点から、VdF単位を含むフッ素ゴム(VdF系フッ素ゴム)がより好ましく、VdF-HFP系フッ素ゴム、及び、VdF-HFP-TFE系フッ素ゴムからなる群より選択される少なくとも1種のフッ素ゴムが更に好ましい。
上記フッ素ゴム(b1)としては、以上説明したものを1種に限らず2種以上用いてもよく、これらを加硫したものであってもよい。
The fluororubber (b1) is more preferably a fluororubber containing a VdF unit (VdF fluoropolymer) from the viewpoints of heat resistance, compression set, workability, and cost. VdF-HFP fluororubber and VdF- More preferred is at least one fluororubber selected from the group consisting of HFP-TFE fluororubbers.
As said fluororubber (b1), what was demonstrated above is not restricted to 1 type, You may use 2 or more types, You may vulcanize these.
また、本発明に使用されるフッ素ゴム(b1)は、フッ素含有率64質量%以上のフッ素ゴムであることが好ましく、フッ素含有率66質量%以上のフッ素ゴムであることがより好ましい。フッ素含有率の上限値は特に限定されないが、74質量%以下であることが好ましい。フッ素含有率が、64質量%未満であると耐薬品性、耐燃料油性、燃料透過性が劣る傾向がある。 The fluororubber (b1) used in the present invention is preferably a fluororubber having a fluorine content of 64% by mass or more, and more preferably a fluororubber having a fluorine content of 66% by mass or more. The upper limit of the fluorine content is not particularly limited, but is preferably 74% by mass or less. When the fluorine content is less than 64% by mass, chemical resistance, fuel oil resistance and fuel permeability tend to be inferior.
上記フッ素ゴム組成物は、フッ素ゴム(b1)及びフッ素樹脂を含むものであってもよく、上記フッ素ゴム(b1)は、フッ素樹脂及び加硫剤の存在下、未加硫のフッ素ゴムを溶融条件下にて動的に加硫処理した加硫フッ素ゴムであってもよい。このように、未加硫のフッ素ゴムを動的に加硫処理することにより、上記フッ素ゴム組成物から形成されるフッ素ゴム層の柔軟性が向上することから好ましい。 The fluororubber composition may contain a fluororubber (b1) and a fluororesin, and the fluororubber (b1) melts an unvulcanized fluororubber in the presence of a fluororesin and a vulcanizing agent. It may be a vulcanized fluoro rubber that is dynamically vulcanized under conditions. As described above, it is preferable to dynamically vulcanize the unvulcanized fluororubber because flexibility of the fluororubber layer formed from the fluororubber composition is improved.
ここで、動的に加硫処理するとは、バンバリーミキサー、加圧ニーダー、押出機等を使用して、未加硫のフッ素ゴムを溶融混練と同時に動的に加硫させることをいう。これらの中でも、高剪断力を加えることができる点で、二軸押出機等の押出機であることが好ましい。動的に加硫処理することで、フッ素樹脂と加硫フッ素ゴムの相構造を制御することができる。 Here, dynamically vulcanizing means to vulcanize dynamically unvulcanized fluoro rubber simultaneously with melt kneading using a Banbury mixer, a pressure kneader, an extruder or the like. Among these, an extruder such as a twin screw extruder is preferable because a high shear force can be applied. By dynamically vulcanizing, the phase structure of the fluororesin and the vulcanized fluoro rubber can be controlled.
また、溶融条件下とは、フッ素樹脂が溶融する温度以上であることを意味する。好適な温度範囲はフッ素樹脂の融点や未加硫のフッ素ゴムのガラス転移温度により異なるが、120~330℃であることが好ましく、130~320℃であることがより好ましい。温度が、120℃未満であると、フッ素樹脂とフッ素ゴムの間の分散が粗大化する傾向があり、330℃を超えると、フッ素ゴムが熱劣化する傾向がある。 In addition, the melting condition means that the temperature is equal to or higher than the temperature at which the fluororesin melts. The suitable temperature range varies depending on the melting point of the fluororesin and the glass transition temperature of the unvulcanized fluororubber, but is preferably 120 to 330 ° C, more preferably 130 to 320 ° C. When the temperature is less than 120 ° C., the dispersion between the fluororesin and the fluoro rubber tends to be coarsened, and when it exceeds 330 ° C., the fluoro rubber tends to be thermally deteriorated.
得られたフッ素ゴム組成物は、フッ素樹脂が連続相を形成し、かつ加硫フッ素ゴムが分散相を形成する構造、又はフッ素樹脂と加硫フッ素ゴムが共連続を形成する構造を有することができるが、その中でも、フッ素樹脂が連続相を形成し、かつ加硫フッ素ゴムが分散相を形成する構造を有することが好ましい。 The obtained fluororubber composition has a structure in which the fluororesin forms a continuous phase and the vulcanized fluororubber forms a dispersed phase, or the fluororesin and the vulcanized fluororubber form a co-continuity. Among them, it is preferable that the fluororesin has a structure in which a continuous phase is formed and the vulcanized fluoro rubber forms a dispersed phase.
未加硫のフッ素ゴムが、分散当初マトリックスを形成していた場合でも、加硫反応の進行に伴い、未加硫のフッ素ゴムが加硫フッ素ゴムとなることで溶融粘度が上昇し、加硫フッ素ゴムが分散相になるか、又はフッ素樹脂との共連続構造を形成する。 Even when unvulcanized fluororubber initially forms a matrix, as the vulcanization reaction proceeds, the unvulcanized fluororubber becomes vulcanized fluororubber, which increases the melt viscosity and vulcanizes. The fluororubber becomes a dispersed phase or forms a co-continuous structure with the fluororesin.
また、フッ素ゴム組成物は、フッ素樹脂が連続相を形成し、かつ加硫フッ素ゴムが分散相を形成する構造の一部に、フッ素樹脂と加硫フッ素ゴムとの共連続構造を含んでいてもよい。 Further, the fluororubber composition includes a co-continuous structure of the fluororesin and the vulcanized fluororubber in a part of the structure in which the fluororesin forms a continuous phase and the vulcanized fluororubber forms a dispersed phase. Also good.
このような構造を形成すると、本発明の積層体から得られる加硫積層体が、より優れた燃料バリア性、耐熱性、耐薬品性及び耐油性を示す。上記加硫フッ素ゴムの平均分散粒子径は、0.01~30μmであることが好ましく、0.1~20μmであることがより好ましく、0.1~10μmであることが更に好ましい。平均分散粒子径が、0.01μm未満であると、流動性が低下する傾向があり、30μmをこえると、成形品の強度が低下する傾向がある。 When such a structure is formed, the vulcanized laminate obtained from the laminate of the present invention exhibits more excellent fuel barrier properties, heat resistance, chemical resistance and oil resistance. The average dispersed particle size of the vulcanized fluoro rubber is preferably 0.01 to 30 μm, more preferably 0.1 to 20 μm, and still more preferably 0.1 to 10 μm. If the average dispersed particle size is less than 0.01 μm, the fluidity tends to decrease, and if it exceeds 30 μm, the strength of the molded product tends to decrease.
上記フッ素ゴム組成物におけるフッ素ゴム(b1)とフッ素樹脂の質量割合は、3/97~80/20(フッ素ゴム(b1)/フッ素樹脂)であることが好ましい。フッ素樹脂の質量割合が80/20(フッ素ゴム(b1)/フッ素樹脂)よりも小さくなると、燃料低透過性や耐低温脆化性の改善効果が小さくなり、一方、フッ素樹脂の質量割合が3/97よりも大きくなると、本来のゴム弾性が著しく損なわれ、圧縮永久歪みが著しく悪化したり、硬度が著しく高くなり、好ましくない。燃料低透過性、耐低温脆化性とゴム弾性をバランスよく向上させる点から、上記質量割合(フッ素ゴム(b1)/フッ素樹脂)は、5/95~70/30がより好ましく、10/90~50/50が更に好ましい。 The mass ratio of the fluororubber (b1) to the fluororesin in the fluororubber composition is preferably 3/97 to 80/20 (fluororubber (b1) / fluororesin). When the mass ratio of the fluororesin is smaller than 80/20 (fluororubber (b1) / fluororesin), the effect of improving the low fuel permeability and low temperature embrittlement resistance is reduced, while the mass ratio of the fluororesin is 3 If it exceeds / 97, the original rubber elasticity is remarkably impaired, the compression set is significantly deteriorated, and the hardness is remarkably increased. From the viewpoint of improving the low fuel permeability, low temperature embrittlement resistance and rubber elasticity in a well-balanced manner, the mass ratio (fluororubber (b1) / fluororesin) is more preferably 5/95 to 70/30. More preferred is ˜50 / 50.
上記フッ素樹脂としては特に限定されないが、少なくとも1種の含フッ素エチレン性重合体を含むフッ素樹脂であることが、VdF系フッ素ゴムとの相溶性が良好な点から好ましい。上記含フッ素エチレン性重合体としては特に限定されず、例えば、少なくとも1種の含フッ素エチレン性単量体由来の構造単位を有するものが好ましい。上記含フッ素エチレン性単量体としては、テトラフルオロエチレン(TFE)、式(2):
CF=CF-Rf                (2)
(式中、Rfは、-CF又は-ORf(Rfは炭素原子数1~5のパーフルオロアルキル基)を表す。)で示されるパーフルオロエチレン性不飽和化合物等のパーフルオロオレフィン、クロロトリフルオロエチレン(CTFE)、トリフルオロエチレン、ヘキサフルオロイソブテン、フッ化ビニリデン(VdF)、フッ化ビニル、式(3):
CH=CX(CF           (3)
(式中、Xは水素原子又はフッ素原子を表し、Xは水素原子、フッ素原子又は塩素原子を表し、nは1~10の整数を表す。)等のフルオロオレフィン等をあげることができる。
The fluororesin is not particularly limited, but a fluororesin containing at least one fluorine-containing ethylenic polymer is preferable from the viewpoint of good compatibility with the VdF-based fluororubber. The fluorine-containing ethylenic polymer is not particularly limited, and for example, a polymer having a structural unit derived from at least one fluorine-containing ethylenic monomer is preferable. Examples of the fluorine-containing ethylenic monomer include tetrafluoroethylene (TFE) and formula (2):
CF 2 = CF-Rf 2 (2)
(Wherein Rf 2 represents —CF 3 or —ORf 3 (Rf 3 represents a perfluoroalkyl group having 1 to 5 carbon atoms)) and a perfluoroolefin such as a perfluoroethylenically unsaturated compound , Chlorotrifluoroethylene (CTFE), trifluoroethylene, hexafluoroisobutene, vinylidene fluoride (VdF), vinyl fluoride, formula (3):
CH 2 = CX 3 (CF 2 ) n X 4 (3)
(Wherein X 3 represents a hydrogen atom or a fluorine atom, X 4 represents a hydrogen atom, a fluorine atom or a chlorine atom, and n represents an integer of 1 to 10). .
上記含フッ素エチレン性重合体は、上記含フッ素エチレン性単量体と共重合可能な単量体由来の構造単位を有してもよく、このような単量体としては、上記フルオロオレフィン、パーフルオロオレフィン以外の非フッ素エチレン性単量体を挙げることができる。上記非フッ素エチレン性単量体としては特に限定されず、例えば、エチレン、プロピレン、アルキルビニルエーテル類等を挙げることができる。ここで、アルキルビニルエーテルは、炭素数1~5のアルキル基を有するアルキルビニルエーテルをいう。 The fluorine-containing ethylenic polymer may have a structural unit derived from a monomer copolymerizable with the fluorine-containing ethylenic monomer. Mention may be made of non-fluorine ethylenic monomers other than fluoroolefins. The non-fluorine ethylenic monomer is not particularly limited, and examples thereof include ethylene, propylene, and alkyl vinyl ethers. Here, the alkyl vinyl ether refers to an alkyl vinyl ether having an alkyl group having 1 to 5 carbon atoms.
これらの中でも、本発明の積層体から得られる加硫積層体の燃料低透過性と耐寒性が良好な点から、つぎの含フッ素エチレン性重合体が好ましい。
(1)TFEとエチレンとからなるエチレン/TFE系共重合体(ETFE)
(2)TFEと式(2)で示されるパーフルオロエチレン性不飽和化合物とからなるTFE-パーフルオロ(アルキルビニルエーテル)共重合体(PFA)、又は、TFE/HFP系共重合体(FEP)
(3)TFE、VdF及び式(2)で表されるパーフルオロエチレン性不飽和化合物からなるTFE/VdF/パーフルオロ(アルキルビニルエーテル)共重合体、又は、TFE/HFP/VdF共重合体
(4)ポリビニリデンフルオライド(PVdF)
(5)CTFE-TFE共重合体、又は、CTFE、TFE及び式(2)で示されるパーフルオロエチレン性不飽和化合物からなるCTFE/TFE/パーフルオロエチレン性不飽和化合物系共重合体
なかでも、(1)、(2)、(5)で表される含フッ素エチレン性重合体であることがより好ましい。
Among these, the following fluorine-containing ethylenic polymer is preferable from the viewpoint of good fuel low permeability and cold resistance of the vulcanized laminate obtained from the laminate of the present invention.
(1) Ethylene / TFE copolymer (ETFE) consisting of TFE and ethylene
(2) TFE-perfluoro (alkyl vinyl ether) copolymer (PFA) or TFE / HFP copolymer (FEP) composed of TFE and a perfluoroethylenically unsaturated compound represented by formula (2)
(3) TFE / VdF / perfluoro (alkyl vinyl ether) copolymer comprising TFE, VdF and a perfluoroethylenically unsaturated compound represented by formula (2), or TFE / HFP / VdF copolymer (4 ) Polyvinylidene fluoride (PVdF)
(5) CTFE-TFE copolymer, or CTFE / TFE / perfluoroethylenically unsaturated compound copolymer composed of CTFE, TFE and a perfluoroethylenically unsaturated compound represented by formula (2), The fluorine-containing ethylenic polymer represented by (1), (2), or (5) is more preferable.
次に(1)、(2)、(5)の好ましい含フッ素エチレン性重合体について説明する。
(1)ETFE
ETFEの場合、優れた燃料低透過性が発現する点で好ましい。TFE単位とエチレン単位との含有モル比は20:80~90:10が好ましく、37:63~85:15がより好ましく、38:62~80:20が特に好ましい。また、第3成分を含有していてもよく、第3成分としてはTFE及びエチレンと共重合可能なものであればその種類は限定されない。第3成分としては、通常、下記式:
CH=CXRf、CF=CFRf、CF=CFORf、CH=C(Rf(式中、Xは水素原子又はフッ素原子、Rfはエーテル結合性酸素原子を含んでいてもよいフルオロアルキル基を表す)で示されるモノマーが用いられ、これらの中でも、CH=CXRfで示される含フッ素ビニルモノマーがより好ましく、Rfの炭素数が1~8のモノマーが特に好ましい。
Next, preferred fluorine-containing ethylenic polymers (1), (2) and (5) will be described.
(1) ETFE
In the case of ETFE, it is preferable in that excellent low fuel permeability is exhibited. The molar ratio of the TFE unit to the ethylene unit is preferably 20:80 to 90:10, more preferably 37:63 to 85:15, and particularly preferably 38:62 to 80:20. Moreover, the 3rd component may be contained and the kind will not be limited if it can copolymerize with TFE and ethylene as a 3rd component. As the third component, usually the following formula:
CH 2 = CX 5 Rf 4 , CF 2 = CFRf 4 , CF 2 = CFORf 4 , CH 2 = C (Rf 4 ) 2 (wherein X 5 is a hydrogen atom or a fluorine atom, Rf 4 is an etheric oxygen atom) Among these, a fluorine-containing vinyl monomer represented by CH 2 ═CX 5 Rf 4 is more preferred, and the carbon number of Rf 4 is 1 to The monomer of 8 is particularly preferred.
上記式で示される含フッ素ビニルモノマーの具体例としては、1,1-ジヒドロパーフルオロプロペン-1、1,1-ジヒドロパーフルオロブテン-1、1,1,5-トリヒドロパーフルオロペンテン-1、1,1,7-トリヒドロパーフルオロへプテン-1、1,1,2-トリヒドロパーフルオロヘキセン-1、1,1,2-トリヒドロパーフルオロオクテン-1、2,2,3,3,4,4,5,5-オクタフルオロペンチルビニルエーテル、パーフルオロ(メチルビニルエーテル)、パーフルオロ(プロピルビニルエーテル)、ヘキサフルオロプロペン、パーフルオロブテン-1、3,3,3-トリフルオロ-2-(トリフルオロメチル)プロペン-1、2,3,3,4,4,5,5-ヘプタフルオロ-1-ペンテン(CH=CFCFCFCFH)等を挙げることができる。 Specific examples of the fluorine-containing vinyl monomer represented by the above formula include 1,1-dihydroperfluoropropene-1, 1,1-dihydroperfluorobutene-1, 1,1,5-trihydroperfluoropentene-1. 1,1,7-trihydroperfluoroheptene-1,1,1,2-trihydroperfluorohexene-1,1,1,2-trihydroperfluorooctene-1,2,2,3 3,4,4,5,5-octafluoropentyl vinyl ether, perfluoro (methyl vinyl ether), perfluoro (propyl vinyl ether), hexafluoropropene, perfluorobutene-1, 3,3,3-trifluoro-2- (trifluoromethyl) propene -1,2,3,3,4,4,5,5- heptafluoro-1-pentene (CH 2 = CFC 2 CF 2 CF 2 H), and the like.
上記第3成分の含有量は、含フッ素エチレン性重合体に対して0.1~10モル%が好ましく、0.1~5モル%がより好ましく、0.2~4モル%が特に好ましい。 The content of the third component is preferably from 0.1 to 10 mol%, more preferably from 0.1 to 5 mol%, particularly preferably from 0.2 to 4 mol%, based on the fluorine-containing ethylenic polymer.
(2)PFA又はFEP
PFA又はFEPの場合、とりわけ耐熱性が優れたものとなり、また優れた燃料低透過性が発現する点で好ましい。PFA又はFEPとしては特に限定されないが、TFE単位70~99モル%と式(2)で表されるパーフルオロエチレン性不飽和化合物単位1~30モル%からなる共重合体であることが好ましく、TFE単位80~97モル%と式(2)で表されるパーフルオロエチレン性不飽和化合物単位3~20モル%からなる共重合体であることがより好ましい。TFE単位が70モル%未満では機械物性が低下する傾向があり、99モル%をこえると融点が高くなりすぎ成形性が低下する傾向がある。また、TFE及び式(2)で表されるパーフルオロエチレン性不飽和化合物からなる含フッ素エチレン性重合体は、第3成分を含有していてもよく、第3成分としてはTFE及び式(2)で表されるパーフルオロエチレン性不飽和化合物と共重合可能なものであればその種類は限定されない。
(2) PFA or FEP
In the case of PFA or FEP, heat resistance is particularly excellent, and it is preferable in that excellent low fuel permeability is exhibited. PFA or FEP is not particularly limited, but is preferably a copolymer comprising 70 to 99 mol% of TFE units and 1 to 30 mol% of a perfluoroethylenically unsaturated compound unit represented by the formula (2). More preferred is a copolymer comprising 80 to 97 mol% of TFE units and 3 to 20 mol% of a perfluoroethylenically unsaturated compound unit represented by the formula (2). If the TFE unit is less than 70 mol%, the mechanical properties tend to decrease, and if it exceeds 99 mol%, the melting point becomes too high and the moldability tends to decrease. Moreover, the fluorine-containing ethylenic polymer which consists of a perfluoroethylenically unsaturated compound represented by TFE and Formula (2) may contain the 3rd component, and TFE and Formula (2) are contained as a 3rd component. The kind is not limited as long as it can be copolymerized with the perfluoroethylenically unsaturated compound represented by ().
(5)CTFE-TFE共重合体、又は、CTFE/TFE/パーフルオロエチレン性不飽和化合物系共重合体
CTFE-TFE共重合体の場合、CTFE単位とTFE単位の含有モル比は、CTFE:TFE=2:98~98:2であることが好ましく、5:95~90:10であることがより好ましい。CTFE単位が2モル%未満であると燃料低透過性が悪化しまた溶融加工が困難になる傾向があり、98モル%をこえると成形時の耐熱性、耐薬品性が悪化する場合がある。また、パーフルオロエチレン性不飽和化合物を共重合することが好ましく、CTFE単位とTFE単位の合計に対して、パーフルオロエチレン性不飽和化合物単位は0.1~10モル%であり、CTFE単位及びTFE単位は合計で90~99.9モル%であることが好ましい。パーフルオロエチレン性不飽和化合物単位が0.1モル%未満であると成形性、耐環境応力割れ性及び耐ストレスクラック性に劣りやすく、10モル%をこえると、燃料低透過性、耐熱性、機械特性、生産性等に劣る傾向にある。また、CTFE/TFE/パーフルオロエチレン性不飽和化合物系共重合体としては、パーフルオロエチレン性不飽和化合物が式(2)で示されるパーフルオロエチレン性不飽和化合物であるCTFE/TFE/パーフルオロ(アルキルビニルエーテル)共重合体がより好ましい。
(5) In the case of CTFE-TFE copolymer or CTFE / TFE / perfluoroethylenically unsaturated compound copolymer CTFE-TFE copolymer, the molar ratio of CTFE units to TFE units is CTFE: TFE. = 2: 98 to 98: 2 is preferable, and 5:95 to 90:10 is more preferable. If the CTFE unit is less than 2 mol%, the low fuel permeability tends to deteriorate and the melt processing tends to be difficult, and if it exceeds 98 mol%, the heat resistance and chemical resistance during molding may deteriorate. Further, it is preferable to copolymerize a perfluoroethylenically unsaturated compound, and the perfluoroethylenically unsaturated compound unit is 0.1 to 10 mol% based on the total of the CTFE unit and the TFE unit, and the CTFE unit and The total of TFE units is preferably 90 to 99.9 mol%. If the perfluoroethylenically unsaturated compound unit is less than 0.1 mol%, the moldability, environmental stress crack resistance and stress crack resistance tend to be inferior, and if it exceeds 10 mol%, fuel low permeability, heat resistance, It tends to be inferior in mechanical properties and productivity. Further, as the CTFE / TFE / perfluoroethylenically unsaturated compound copolymer, CTFE / TFE / perfluoro, where the perfluoroethylenically unsaturated compound is a perfluoroethylenically unsaturated compound represented by the formula (2), A (alkyl vinyl ether) copolymer is more preferred.
これらのうちETFEが、上記フッ素ゴムとして好ましく用いられるVdF系フッ素ゴムとの相溶性に特に優れる点から好ましい。 Of these, ETFE is preferred because it is particularly excellent in compatibility with the VdF-based fluororubber preferably used as the fluororubber.
上記含フッ素エチレン性重合体の融点は、120~340℃であることが好ましく、150~330℃であることがより好ましく、170~320℃であることが更に好ましい。含フッ素エチレン性重合体の融点が、120℃未満であると、フッ素ゴム層(B)の加硫時にブリードアウトする傾向があり、340℃を超えると、VdF系フッ素ゴムとの混合が困難になる傾向がある。 The melting point of the fluorine-containing ethylenic polymer is preferably 120 to 340 ° C., more preferably 150 to 330 ° C., and still more preferably 170 to 320 ° C. If the melting point of the fluorine-containing ethylenic polymer is less than 120 ° C, the fluororubber layer (B) tends to bleed out during vulcanization, and if it exceeds 340 ° C, mixing with the VdF fluororubber becomes difficult. Tend to be.
本発明の積層体から得られる加硫積層体において、加硫非フッ素ゴム層と加硫フッ素ゴム層とがより強固に接着したものとなることから、上記フッ素ゴム組成物には少なくとも1種の多官能化合物を添加してもよい。上記多官能化合物とは、1つの分子中に同一又は異なる構造の2つ以上の官能基を有する化合物である。 In the vulcanized laminate obtained from the laminate of the present invention, the vulcanized non-fluororubber layer and the vulcanized fluororubber layer are more firmly bonded, and therefore the fluororubber composition contains at least one kind. A polyfunctional compound may be added. The polyfunctional compound is a compound having two or more functional groups having the same or different structures in one molecule.
上記多官能化合物が有する官能基としては、カルボニル基、カルボキシル基、ハロホルミル基、アミド基、オレフィン基、アミノ基、イソシアネート基、ヒドロキシ基、エポキシ基等、一般に反応性を有することが知られている官能基であれば任意に用いることができる。これらの官能基を有する化合物は、フッ素ゴムとの親和性が高いだけではなく、フッ素樹脂の上記官能基とも反応し更に接着性が向上することが期待される。 The functional group possessed by the polyfunctional compound is generally known to have reactivity such as a carbonyl group, a carboxyl group, a haloformyl group, an amide group, an olefin group, an amino group, an isocyanate group, a hydroxy group, and an epoxy group. Any functional group can be used. These functional group-containing compounds are expected not only to have high affinity with fluororubber, but also to react with the functional group of the fluororesin to further improve the adhesion.
上記フッ素ゴム組成物は、更に加硫剤を含むものであることが好ましい。上記加硫剤としては、配合するフッ素ゴムの加硫系により、適宜選択することができる。具体的には、パーオキサイド系加硫剤、ポリオール系加硫剤等を目的に応じて選択することができる。上記パーオキサイド系加硫剤としては特に限定されず、例えば、有機過酸化物を挙げることができる。上記有機過酸化物としては、熱や酸化還元系の存在下で容易にパーオキシラジカルを発生するものが好ましく、例えば1,1-ビス(t-ブチルパーオキシ)-3,5,5-トリメチルシクロヘキサン、2,5-ジメチルヘキサン-2,5-ジヒドロキシパーオキシド、ジ-t-ブチルパーオキシド、t-ブチルクミルパーオキシド、ジクミルパーオキシド、α,α’-ビス(t-ブチルパーオキシ)-p-ジイソプロピルベンゼン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキサン、2,5-ジメチル-2,5-ジ(t-ブチルパーオキシ)ヘキシン-3、ベンゾイルパーオキシド、t-ブチルパーオキシベンゼン、2,5-ジメチル-2,5-ジ(ベンゾイルパーオキシ)ヘキサン、t-ブチルパーオキシマレイン酸、t-ブチルパーオキシイソプロピルカーボネート等を例示することができる。なかでも、ジアルキル化合物が好ましい。一般に、使用量は、活性-O-O-の量、分解温度等から適宜選択される。使用量は通常、フッ素ゴム100質量部に対して0.1~15質量部であり、好ましくは0.3~5質量部である。 The fluororubber composition preferably further contains a vulcanizing agent. The vulcanizing agent can be appropriately selected depending on the vulcanization system of the fluororubber to be blended. Specifically, a peroxide vulcanizing agent, a polyol vulcanizing agent and the like can be selected according to the purpose. It does not specifically limit as said peroxide type | system | group vulcanizing agent, For example, an organic peroxide can be mentioned. The organic peroxide is preferably one that easily generates a peroxy radical in the presence of heat or a redox system. For example, 1,1-bis (t-butylperoxy) -3,5,5-trimethyl Cyclohexane, 2,5-dimethylhexane-2,5-dihydroxy peroxide, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, α, α'-bis (t-butylperoxy) -P-diisopropylbenzene, 2,5-dimethyl-2,5-di (t-butylperoxy) hexane, 2,5-dimethyl-2,5-di (t-butylperoxy) hexyne-3, benzoylper Oxide, t-butylperoxybenzene, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, t-butylperoxymaleic acid, t -Butyl peroxyisopropyl carbonate and the like can be exemplified. Of these, dialkyl compounds are preferred. In general, the amount used is appropriately selected from the amount of active —O—O—, the decomposition temperature, and the like. The amount used is usually from 0.1 to 15 parts by weight, preferably from 0.3 to 5 parts by weight, based on 100 parts by weight of the fluororubber.
有機過酸化物を加硫剤として使用する場合は、加硫助剤や共加硫剤を併用してもよい。上記加硫助剤又は共加硫剤としては特に限定されず、例えば、上述の加硫助剤及び共加硫剤を挙げることができる。これらの中でも、加硫性、加硫物の物性の点から、トリアリルイソシアヌレート(TAIC)が好ましい。 When using an organic peroxide as a vulcanizing agent, a vulcanization aid or a co-vulcanizing agent may be used in combination. The vulcanization aid or co-vulcanization agent is not particularly limited, and examples thereof include the above-described vulcanization aid and co-vulcanization agent. Among these, triallyl isocyanurate (TAIC) is preferable from the viewpoint of vulcanizability and physical properties of the vulcanizate.
上記加硫助剤や共加硫剤の配合量としては、フッ素ゴム100質量部に対して、0.2~10質量部が好ましく、0.5~6質量部がより好ましく、1~5質量部が更に好ましい。加硫剤が、0.2質量部未満であると、加硫密度が低くなり圧縮永久歪みが大きくなる傾向があり、10質量部をこえると、加硫密度が高くなりすぎるため、圧縮時に割れやすくなる傾向がある。 The blending amount of the vulcanizing aid and co-vulcanizing agent is preferably 0.2 to 10 parts by weight, more preferably 0.5 to 6 parts by weight, and more preferably 1 to 5 parts by weight with respect to 100 parts by weight of fluororubber. Part is more preferred. If the vulcanizing agent is less than 0.2 parts by mass, the vulcanization density tends to be low and the compression set tends to be large. If the vulcanizing agent exceeds 10 parts by mass, the vulcanization density becomes too high and cracks occur during compression. It tends to be easier.
上記ポリオール系加硫剤としては特に限定されず、例えば、ポリヒドロキシ化合物、特に、耐熱性に優れる点からポリヒドロキシ芳香族化合物が好適に用いられる。上記ポリヒドロキシ芳香族化合物としては特に限定されず、例えば、2,2-ビス(4-ヒドロキシフェニル)プロパン(以下、ビスフェノールAという)、2,2-ビス(4-ヒドロキシフェニル)パーフルオロプロパン(以下、ビスフェノールAFという)、レゾルシン、1,3-ジヒドロキシベンゼン、1,7-ジヒドロキシナフタレン、2,7-ジヒドロキシナフタレン、1,6-ジヒドロキシナフタレン、4,4’-ジヒドロキシジフェニル、4,4’-ジヒドロキシスチルベン、2,6-ジヒドロキシアントラセン、ヒドロキノン、カテコール、2,2-ビス(4-ヒドロキシフェニル)ブタン(以下、ビスフェノールBという)、4,4-ビス(4-ヒドロキシフェニル)吉草酸、2,2-ビス(4-ヒドロキシフェニル)テトラフルオロジクロロプロパン、4,4’-ジヒドロキシジフェニルスルホン、4,4’-ジヒドロキシジフェニルケトン、トリ(4-ヒドロキシフェニル)メタン、3,3’,5,5’-テトラクロロビスフェノールA、3,3’,5,5’-テトラブロモビスフェノールA等を挙げることができる。これらのポリヒドロキシ芳香族化合物は、アルカリ金属塩、アルカリ土類金属塩等であってもよいが、酸を用いて共重合体を凝析した場合は、上記金属塩は用いないことが好ましい。 The polyol vulcanizing agent is not particularly limited, and for example, a polyhydroxy compound, particularly a polyhydroxy aromatic compound is preferably used from the viewpoint of excellent heat resistance. The polyhydroxy aromatic compound is not particularly limited. For example, 2,2-bis (4-hydroxyphenyl) propane (hereinafter referred to as bisphenol A), 2,2-bis (4-hydroxyphenyl) perfluoropropane ( (Hereinafter referred to as bisphenol AF), resorcin, 1,3-dihydroxybenzene, 1,7-dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6-dihydroxynaphthalene, 4,4'-dihydroxydiphenyl, 4,4'- Dihydroxystilbene, 2,6-dihydroxyanthracene, hydroquinone, catechol, 2,2-bis (4-hydroxyphenyl) butane (hereinafter referred to as bisphenol B), 4,4-bis (4-hydroxyphenyl) valeric acid, 2, 2-bis (4-hydroxyphenyl) te Lafluorodichloropropane, 4,4′-dihydroxydiphenyl sulfone, 4,4′-dihydroxydiphenyl ketone, tri (4-hydroxyphenyl) methane, 3,3 ′, 5,5′-tetrachlorobisphenol A, 3,3 Examples include ', 5,5'-tetrabromobisphenol A. These polyhydroxy aromatic compounds may be an alkali metal salt, an alkaline earth metal salt, or the like, but when the copolymer is coagulated using an acid, it is preferable not to use the metal salt.
上記ポリオール系加硫剤としては、加硫後のフッ素ゴムの圧縮永久歪みが小さく、成形性に優れているという点から、ポリヒドロキシ化合物が好ましく、耐熱性が優れることからポリヒドロキシ芳香族化合物がより好ましく、ビスフェノールAFが更に好ましい。 As the polyol-based vulcanizing agent, a polyhydroxy compound is preferable because the compression set of the fluorinated rubber after vulcanization is small and the moldability is excellent, and a polyhydroxy aromatic compound is preferable because of excellent heat resistance. More preferred is bisphenol AF.
上記ポリオール系加硫剤は、配合量がフッ素ゴム100質量部に対して、0.2~10質量部であることが好ましく、0.5~6質量部であることがより好ましく、1~3質量部であることが更に好ましい。上記配合量が、0.2質量部未満であると、加硫密度が低くなり圧縮永久歪みが大きくなる傾向があり、10質量部をこえると、加硫密度が高くなりすぎるため、圧縮時に割れやすくなる傾向がある。 The polyol vulcanizing agent is preferably added in an amount of 0.2 to 10 parts by weight, more preferably 0.5 to 6 parts by weight, based on 100 parts by weight of fluororubber. More preferably, it is part by mass. If the blending amount is less than 0.2 parts by mass, the vulcanization density tends to be low and the compression set tends to be large, and if it exceeds 10 parts by mass, the vulcanization density becomes too high and cracks during compression. It tends to be easier.
また、ポリオール系加硫剤と併用して、加硫促進剤を用いてもよい。加硫促進剤を用いると、フッ素ゴム主鎖の脱フッ酸反応における分子内二重結合の形成を促進することにより加硫反応を促進することができる。 Further, a vulcanization accelerator may be used in combination with a polyol vulcanizing agent. When a vulcanization accelerator is used, the vulcanization reaction can be promoted by promoting the formation of an intramolecular double bond in the dehydrofluorination reaction of the fluororubber main chain.
フッ素ゴム組成物は、必要に応じてフッ素ゴム組成物中に配合される通常の添加物、例えば充填剤、加工助剤、可塑剤、着色剤、安定剤、接着助剤、受酸剤、離型剤、導電性付与剤、熱伝導性付与剤、表面非粘着剤、柔軟性付与剤、耐熱性改善剤、難燃剤等の各種添加剤を配合することができ、上述のものとは異なる常用の加硫剤や加硫促進剤を1種又はそれ以上配合してもよい。 The fluororubber composition is prepared by adding usual additives, for example, fillers, processing aids, plasticizers, colorants, stabilizers, adhesion aids, acid acceptors, release agents, as necessary. Various additives such as molds, conductivity-imparting agents, thermal conductivity-imparting agents, surface non-adhesives, flexibility-imparting agents, heat resistance improvers, flame retardants, etc. can be blended, and are different from those mentioned above One or more of these vulcanizing agents and vulcanization accelerators may be blended.
フッ素ゴム組成物は、フッ素ゴム、並びに、必要に応じて、加硫剤、加硫助剤、共加硫剤、加硫促進剤、充填材等のその他添加剤を、一般に使用されているゴム混練り装置を用いて混練りすることにより得ることができる。上記ゴム混練り装置としては、ロール、ニーダー、バンバリーミキサー、インターナルミキサー、二軸押し出し機等を用いることができる。 The fluororubber composition is a rubber that is generally used with fluororubbers and, if necessary, other additives such as vulcanizing agents, vulcanizing aids, co-vulcanizing agents, vulcanization accelerators, and fillers. It can be obtained by kneading using a kneading apparatus. As the rubber kneading apparatus, a roll, a kneader, a Banbury mixer, an internal mixer, a twin screw extruder, or the like can be used.
本発明の積層体は、単純構成で低コストにも関わらず低温性、耐薬品性、柔軟性を持たせる事ができる点から、フッ素ゴム層(B)及び非フッ素ゴム層(A)のみからなる2層の積層体であることが好ましい。
また、本発明の積層体は、フッ素ゴム層(B)の片面(非フッ素ゴム層(A)が積層されていない面)に、非フッ素ゴム層(A)及びフッ素ゴム層(B)とは異なるポリマー層(C)が積層されている3層以上の積層体であってもよいし、非フッ素ゴム層(A)の片面(フッ素ゴム層(B)が積層されていない面)に、非フッ素ゴム層(A)及びフッ素ゴム層(B)とは異なるポリマー層(C)が積層されている3層以上の積層体であってもよい。
また、フッ素ゴム層(B)の両側に非フッ素ゴム層(A)が積層されている3層以上の積層体であってもよいし、非フッ素ゴム層(A)の両側にフッ素ゴム層(B)が積層されている3層以上の積層体であってもよい。
上記ポリマー層(C)としては特に限定されず、本発明の積層体から得られる加硫積層体の用途等に応じで適宜決定すればよい。
The laminate of the present invention has a simple structure and can be provided with low temperature, chemical resistance, and flexibility despite its low cost, and therefore only from the fluororubber layer (B) and the non-fluororubber layer (A). It is preferable that it is the laminated body of 2 layers which becomes.
In the laminate of the present invention, the non-fluororubber layer (A) and the fluororubber layer (B) are provided on one side of the fluororubber layer (B) (the side on which the non-fluorine rubber layer (A) is not laminated). It may be a laminate of three or more layers in which different polymer layers (C) are laminated, or non-fluorine rubber layer (A) on one side (the side on which no fluororubber layer (B) is laminated). It may be a laminate of three or more layers in which polymer layers (C) different from the fluororubber layer (A) and the fluororubber layer (B) are laminated.
Moreover, the laminated body of 3 or more layers by which the non-fluororubber layer (A) is laminated | stacked on both sides of the fluororubber layer (B) may be sufficient, and a fluororubber layer ( It may be a laminate of three or more layers in which B) is laminated.
It does not specifically limit as said polymer layer (C), What is necessary is just to determine suitably according to the use etc. of the vulcanized laminated body obtained from the laminated body of this invention.
本発明の加硫積層体は、フッ素ゴム層(B)と、フッ素ゴム層(B)上に積層された非フッ素ゴム層(A)と、を備える積層体を、加熱処理して得られ、加硫非フッ素ゴム層(A1)と加硫フッ素ゴム層(B1)とが加硫接着されているものである。 The vulcanized laminate of the present invention is obtained by heat-treating a laminate comprising a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B), The vulcanized non-fluororubber layer (A1) and the vulcanized fluororubber layer (B1) are bonded by vulcanization.
フッ素ゴム層(B)と、フッ素ゴム層(B)上に積層された非フッ素ゴム層(A)と、を備える本発明の積層体を加熱処理することによって、加硫非フッ素ゴム層(A1)と加硫フッ素ゴム層(B1)とが加硫接着した加硫積層体を得ることができる。 By subjecting the laminate of the present invention comprising the fluororubber layer (B) and the non-fluororubber layer (A) laminated on the fluororubber layer (B), the vulcanized non-fluororubber layer (A1) ) And a vulcanized fluoro rubber layer (B1) can be obtained.
加硫非フッ素ゴム層(A1)は、非フッ素ゴム層(A)が上記加熱処理によって加硫したものである。
加硫フッ素ゴム層(B1)は、フッ素ゴム層(B)が上記加熱処理されたものである。上記加熱処理が未加硫のフッ素ゴム層(B)に対して行われる場合には、加硫フッ素ゴム層(B1)は、フッ素ゴム層(B)中のフッ素ゴム(b1)が上記加熱処理により加硫されたものである。
上記加熱処理により、非フッ素ゴム層(A)が加硫され、加硫非フッ素ゴム層(A1)と加硫フッ素ゴム層(B1)とが加硫接着した加硫積層体が得られる。
The vulcanized non-fluorinated rubber layer (A1) is obtained by vulcanizing the non-fluorinated rubber layer (A) by the heat treatment.
The vulcanized fluoro rubber layer (B1) is obtained by heat-treating the fluoro rubber layer (B). When the heat treatment is performed on the unvulcanized fluororubber layer (B), the vulcanized fluororubber layer (B1) is the same as the fluororubber (b1) in the fluororubber layer (B). It is vulcanized by.
By the heat treatment, a vulcanized laminate in which the non-fluorinated rubber layer (A) is vulcanized and the vulcanized non-fluorinated rubber layer (A1) and the vulcanized fluororubber layer (B1) are vulcanized and bonded is obtained.
上記加熱処理は、未加硫の非フッ素ゴム層(A)と、加硫又は未加硫のフッ素ゴム層(B)とを重ねて、加熱処理することにより行うことができる。加熱処理することにより、非フッ素ゴム層(A)を加硫させることができる。また、フッ素ゴム層(B)が未加硫である場合には、フッ素ゴム層(B)も加硫させることができる。 The heat treatment can be carried out by stacking the unvulcanized non-fluorinated rubber layer (A) and the vulcanized or unvulcanized fluororubber layer (B) and heat-treating them. By performing the heat treatment, the non-fluorinated rubber layer (A) can be vulcanized. Moreover, when the fluororubber layer (B) is unvulcanized, the fluororubber layer (B) can also be vulcanized.
加熱処理の条件としては、少なくとも非フッ素ゴム層(A)を加硫させる条件で行う。フッ素ゴム層(B)が未架橋である場合には、非フッ素ゴム層(A)及びフッ素ゴム層(B)を加硫させる条件で行う。
加熱処理の具体的な条件は、使用する加硫剤等の種類により適宜決めればよいが、通常、150~300℃の温度で、1分~24時間加熱することで行う。
As the heat treatment conditions, at least the non-fluorinated rubber layer (A) is vulcanized. When the fluororubber layer (B) is uncrosslinked, it is carried out under conditions for vulcanizing the non-fluororubber layer (A) and the fluororubber layer (B).
The specific conditions for the heat treatment may be appropriately determined depending on the type of the vulcanizing agent to be used, but it is usually performed by heating at a temperature of 150 to 300 ° C. for 1 minute to 24 hours.
加熱処理の方法としては、少なくとも非フッ素ゴム層(A)を加硫させることができる方法を用いる。フッ素ゴム層(B)が未架橋である場合には、非フッ素ゴム層(A)及びフッ素ゴム層(B)を加硫させる加硫させることができる方法を用いる。
加熱処理の方法としては、加熱を行う加硫方法を採用することができ、スチーム加硫等の通常用いられている方法はもちろんのこと、常圧、加圧、減圧下における加硫方法でも、また、空気中における加硫方法でもよい。
As a heat treatment method, at least a method capable of vulcanizing the non-fluorinated rubber layer (A) is used. When the fluororubber layer (B) is uncrosslinked, a method capable of vulcanizing the non-fluororubber layer (A) and the fluororubber layer (B) is used.
As a heat treatment method, a vulcanization method for heating can be adopted, and not only a method usually used such as steam vulcanization but also a vulcanization method under normal pressure, pressure, and reduced pressure, Moreover, the vulcanization method in the air may be used.
本発明の加硫積層体は、例えば、フッ素ゴム組成物と非フッ素ゴム組成物とを、それぞれ、押出機により押出して未加硫の非フッ素ゴムシートと未加硫のフッ素ゴムシートを作成し、未加硫の非フッ素ゴムシートと未加硫のフッ素ゴムシートを重ね合わせて、加熱した金型に挿入することにより加硫接着させて得ることができる。 The vulcanized laminate of the present invention is prepared by, for example, extruding a fluororubber composition and a non-fluororubber composition with an extruder to produce an unvulcanized non-fluororubber sheet and an unvulcanized fluororubber sheet, respectively. The unvulcanized non-fluorinated rubber sheet and the unvulcanized fluororubber sheet can be overlapped and inserted into a heated mold for vulcanization and adhesion.
また、本発明の加硫積層体は、フッ素ゴム組成物と、非フッ素ゴム組成物を、押出機により2層又は2層以上で同時押出し、若しくは、2基又は2基以上の押出機により内側層上に外側層を押出しすることにより内側層と外側層からなる未加硫の積層体を押出機により押出して一体化し、ついで加熱することにより加硫接着させて得ることもできる。 In addition, the vulcanized laminate of the present invention comprises a fluororubber composition and a non-fluororubber composition that are co-extruded in two layers or two or more layers with an extruder, or inside with two or two or more extruders. It is also possible to obtain an unvulcanized laminate composed of an inner layer and an outer layer by extruding the outer layer on the layer and extruding them with an extruder and then vulcanizing and bonding them by heating.
更に、本発明の加硫積層体は、例えば、上述した動的に加硫処理されて得られた加硫フッ素ゴムとフッ素樹脂とからなるシートと、未加硫の非フッ素ゴムシートとを重ね合わせて、加熱した金型に挿入することにより加硫接着させて得ることもできる。 Furthermore, the vulcanized laminate of the present invention comprises, for example, a laminate of a vulcanized fluororubber and a fluororesin obtained by the above-described dynamic vulcanization treatment and an unvulcanized non-fluororubber sheet. In addition, it can be obtained by vulcanization adhesion by inserting it into a heated mold.
本発明の加硫積層体は、燃料低透過性、耐低温脆化性、耐薬品性、耐油性、耐熱性を兼ね備える積層体であり、燃料周りのホース、チューブ、容器、シール材等として有用であり、特には自動車のエンジンならびに周辺装置、AT装置、燃料系統ならびに周辺装置等の燃料輸送用ホース又はチューブとして有用なものである。 The vulcanized laminate of the present invention is a laminate having low fuel permeability, low temperature embrittlement resistance, chemical resistance, oil resistance, and heat resistance, and is useful as a hose, tube, container, sealing material, etc. around the fuel. In particular, it is useful as a fuel transport hose or tube for automobile engines and peripheral devices, AT devices, fuel systems and peripheral devices.
本発明の加硫積層体は、ホース又はチューブであり、加硫非フッ素ゴム層(A1)の内側に加硫フッ素ゴム層(B1)が積層されているものであることが好ましい。
例えば、燃料輸送用のホース又はチューブは、ホース又はチューブの最内層に加硫フッ素ゴム層(A1)を、その外層に加硫非フッ素ゴム層(B1)を配置した積層構造を有するものであることが好ましい。
The vulcanized laminate of the present invention is a hose or tube, and it is preferable that the vulcanized fluoro rubber layer (B1) is laminated inside the vulcanized non-fluoro rubber layer (A1).
For example, a fuel transport hose or tube has a laminated structure in which a vulcanized fluororubber layer (A1) is disposed in the innermost layer of the hose or tube, and a vulcanized non-fluororubber layer (B1) is disposed in the outer layer thereof. It is preferable.
つぎに本発明を実施例をあげて説明するが、本発明はかかる実施例のみに限定されるものではない。 Next, the present invention will be described with reference to examples, but the present invention is not limited to such examples.
以下、実施例及び比較例において使用するフッ素樹脂及びその測定方法について記載する。 Hereinafter, it describes about the fluororesin used in an Example and a comparative example, and its measuring method.
(加硫特性)
得られた非フッ素ゴム組成物に対して、キュラストメーターII型(型番:JSRキュラストメーター、JSR社製)を用いて、160℃にて最大トルク値(M)と最小トルク値(M)を測定し、誘導時間(T10)及び最適加硫時間(T90)を求めた。測定結果を表2に示す。なお、T10は、{(M)-(M)}×0.1+Mとなる時間であり、T90は、{(M)-(M)}×0.9+Mとなる時間であり、M及びMは、JIS K 6300-2に準じて測定した値である。
(Vulcanization characteristics)
With respect to the obtained non-fluororubber composition, a maximum torque value (M H ) and a minimum torque value (M) at 160 ° C. using a curast meter type II (model number: JSR Clast Meter, manufactured by JSR). L ) was measured, and the induction time (T 10 ) and the optimum vulcanization time (T 90 ) were determined. The measurement results are shown in Table 2. Incidentally, T 10 is - a {(M H) (M L )} × 0.1 + M L become time, T 90 is - a {(M H) (M L )} × 0.9 + M L is time, M H and M L is the value measured according to JIS K 6300-2.
(接着強度)
得られた積層体を幅10mm×長さ40mm×3セットの短冊状に切断し、離形フィルムを剥がして掴みしろとした試験片を作製した。この試験片について、オートグラフ((株)島津製作所製 AGS-J 5kN)を使用して、JIS K 6256(架橋ゴムの接着試験方法)に記載の方法に準拠し、25℃において50mm/minの引張速度で剥離試験を行った。接着性の評価に関しては、剥離モードを観測する事によって、以下の基準で評価した。得られた結果を表2に示す。
(Adhesive strength)
The obtained laminate was cut into strips each having a width of 10 mm, a length of 40 mm, and a set of 3 pieces, and a release film was peeled off to prepare a test piece that was grasped. About this test piece, using an autograph (AGS-J 5 kN, manufactured by Shimadzu Corporation), in accordance with the method described in JIS K 6256 (adhesion test method for cross-linked rubber), at 25 ° C., 50 mm / min. A peel test was performed at a tensile speed. The adhesiveness was evaluated according to the following criteria by observing the peeling mode. The obtained results are shown in Table 2.
(実施例1)
(フッ素ゴム組成物の調製及びフッ素ゴムシートの作製)
下記表1に示す材料を、25℃に温調した8インチオープンロールを用いて混練することにより、約3mm厚みのシート状のフッ素ゴム組成物(フッ素ゴムシート)を得た。
Example 1
(Preparation of fluororubber composition and production of fluororubber sheet)
The materials shown in Table 1 below were kneaded using an 8 inch open roll adjusted to 25 ° C. to obtain a sheet-like fluororubber composition (fluororubber sheet) having a thickness of about 3 mm.
(非フッ素ゴム組成物の調製及び未加硫非フッ素ゴムシートの作製)
下記表2に示す材料を、25℃に温調した8インチオープンロールを用いて混練することにより、約3mm厚みのシート状の非フッ素ゴム組成物(非フッ素ゴムシート)を得た。
(Preparation of non-fluorinated rubber composition and production of unvulcanized non-fluorinated rubber sheet)
The materials shown in Table 2 below were kneaded using an 8-inch open roll whose temperature was adjusted to 25 ° C. to obtain a sheet-like non-fluororubber composition (non-fluororubber sheet) having a thickness of about 3 mm.
(積層体の作製)
厚さ約3mmの上記フッ素ゴム組成物(フッ素ゴムシート)と、厚さ約3mmの上記非フッ素ゴム組成物(非フッ素ゴムシート)とを重ね合わせ、片方の端部に幅約10~15mmの樹脂フィルム(厚さ10μmの離形フィルム)を両シートの間に挟んだ後、得られるシートが厚み2mmになるよう金属製スペーサーを入れた金型に挿入し、160℃で45分間プレスすることにより、シート状の積層体を得た。
(Production of laminate)
The fluoro rubber composition (fluoro rubber sheet) having a thickness of about 3 mm and the non-fluoro rubber composition (non-fluoro rubber sheet) having a thickness of about 3 mm are overlapped, and a width of about 10 to 15 mm is provided at one end. After a resin film (10 μm thick release film) is sandwiched between both sheets, the resulting sheet is inserted into a mold with a metal spacer so that the thickness is 2 mm, and pressed at 160 ° C. for 45 minutes. Thus, a sheet-like laminate was obtained.
(実施例2~9及び比較例1~3)
非フッ素ゴム組成物(非フッ素ゴムシート)の配合剤の種類及び添加量を表2に示すように変更したこと以外は、実施例1と同様にして非フッ素ゴム組成物を調製し、加硫特性を評価した。また、実施例1と同様にして積層体を作製し、積層体の接着性を評価した。結果を表2に示す。
(Examples 2 to 9 and Comparative Examples 1 to 3)
A non-fluorinated rubber composition was prepared and vulcanized in the same manner as in Example 1 except that the type and addition amount of the non-fluorinated rubber composition (non-fluorinated rubber sheet) were changed as shown in Table 2. Characteristics were evaluated. Moreover, the laminated body was produced like Example 1 and the adhesiveness of the laminated body was evaluated. The results are shown in Table 2.
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000001
Figure JPOXMLDOC01-appb-T000002
Figure JPOXMLDOC01-appb-T000002
(接着評価)
○…積層体の界面で加硫後の非フッ素ゴムシート又はフッ素ゴムシートが材料破壊し、界面で剥離するのが不可能であった。
×…積層体の界面で比較的容易に剥離した。
(Adhesion evaluation)
◯: The non-fluorinated rubber sheet or the fluorinated rubber sheet after vulcanization at the interface of the laminate failed to peel off at the interface.
X: Peeled relatively easily at the interface of the laminate.
本発明の積層体は、燃料周りのホース、チューブ、容器、シール材等として有用であり、特には自動車のエンジンならびに周辺装置、AT装置、燃料系統ならびに周辺装置等の燃料輸送用のホース又はチューブとして有用なものである。 The laminate of the present invention is useful as a hose, a tube, a container, a sealing material and the like around a fuel, and in particular, a hose or a tube for transporting a fuel such as an automobile engine and a peripheral device, an AT device, a fuel system and a peripheral device. As useful as.

Claims (9)

  1. フッ素ゴム層(B)と、フッ素ゴム層(B)上に積層された非フッ素ゴム層(A)と、を備える積層体であって、
    非フッ素ゴム層(A)は、非フッ素ゴム組成物から形成される層であり、
    非フッ素ゴム組成物は、未加硫非フッ素ゴム(a1)、
    1,8-ジアザビシクロ(5.4.0)ウンデセン-7塩、及び、1,8-ジアザビシクロ(5.4.0)ウンデセン-7からなる群より選択される少なくとも1種の化合物(a2)、
    酸化マグネシウム(a3)、及び、
    シリカ(a4)を含有し、
    フッ素ゴム層(B)は、フッ素ゴム(b1)を含有するフッ素ゴム組成物から形成される層である
    ことを特徴とする積層体。
    A laminate comprising a fluororubber layer (B) and a non-fluororubber layer (A) laminated on the fluororubber layer (B),
    The non-fluorine rubber layer (A) is a layer formed from a non-fluorine rubber composition,
    The non-fluorinated rubber composition comprises an unvulcanized non-fluorinated rubber (a1),
    1,8-diazabicyclo (5.4.0) undecene-7 salt and at least one compound (a2) selected from the group consisting of 1,8-diazabicyclo (5.4.0) undecene-7,
    Magnesium oxide (a3), and
    Containing silica (a4),
    The laminate, wherein the fluororubber layer (B) is a layer formed from a fluororubber composition containing the fluororubber (b1).
  2. 未加硫非フッ素ゴム(a1)は、アクリロニトリル-ブタジエンゴム(NBR)又はその水素化物である請求項1記載の積層体。 The laminate according to claim 1, wherein the unvulcanized non-fluorinated rubber (a1) is acrylonitrile-butadiene rubber (NBR) or a hydride thereof.
  3. フッ素ゴム(b1)は、フッ化ビニリデン-ヘキサフルオロプロピレン系フッ素ゴム、及び、フッ化ビニリデン-ヘキサフルオロプロピレン-テトラフルオロエチレン系フッ素ゴムからなる群より選択される少なくとも1種のフッ素ゴムである
    請求項1又は2記載の積層体。
    The fluororubber (b1) is at least one fluororubber selected from the group consisting of vinylidene fluoride-hexafluoropropylene fluororubber and vinylidene fluoride-hexafluoropropylene-tetrafluoroethylene fluororubber. Item 3. A laminate according to item 1 or 2.
  4. 非フッ素ゴム組成物は、化合物(a2)の配合量が、未加硫非フッ素ゴム(a1)100質量部に対して0.7~5.0質量部である請求項1、2又は3記載の積層体。 4. The non-fluorine rubber composition, wherein the compounding amount of the compound (a2) is 0.7 to 5.0 parts by mass with respect to 100 parts by mass of the unvulcanized non-fluorine rubber (a1). Laminated body.
  5. 非フッ素ゴム組成物は、更に、
    硫黄加硫系加硫剤及びパーオキサイド加硫系加硫剤からなる群より選択される少なくとも1種の加硫剤(a5)を含有する請求項1、2、3又は4記載の積層体。
    The non-fluorine rubber composition further includes
    The laminate according to claim 1, 2, 3, or 4, comprising at least one vulcanizing agent (a5) selected from the group consisting of a sulfur vulcanizing agent and a peroxide vulcanizing agent.
  6. 非フッ素ゴム組成物は、更に、
    カルバミン酸金属塩及びチアゾール系金属塩からなる群より選択される少なくとも1種の金属塩(a6)を含有する請求項1、2、3、4又は5記載の積層体。
    The non-fluorine rubber composition further includes
    The laminate according to claim 1, 2, 3, 4, or 5, comprising at least one metal salt (a6) selected from the group consisting of a carbamic acid metal salt and a thiazole metal salt.
  7. 化合物(a2)は、8-ベンジル-1,8-ジアザビシクロ(5.4.0)-7-ウンデセニウムクロライドである請求項1、2、3、4、5又は6記載の積層体。 The laminate according to claim 1, 2, 3, 4, 5 or 6, wherein the compound (a2) is 8-benzyl-1,8-diazabicyclo (5.4.0) -7-undecenium chloride.
  8. 請求項1、2、3、4、5、6又は7記載の積層体を加熱処理して得られ、
    加硫非フッ素ゴム層(A1)と加硫フッ素ゴム層(B1)とが加硫接着されていることを特徴とする加硫積層体。
    Obtained by heat-treating the laminate according to claim 1, 2, 3, 4, 5, 6 or 7,
    A vulcanized laminate in which a vulcanized non-fluorinated rubber layer (A1) and a vulcanized fluororubber layer (B1) are bonded by vulcanization.
  9. ホース又はチューブであり、
    加硫非フッ素ゴム層(A1)の内側に加硫フッ素ゴム層(B1)が積層されている請求項8記載の加硫積層体。
    Hose or tube,
    The vulcanized laminate according to claim 8, wherein the vulcanized fluoro rubber layer (B1) is laminated inside the vulcanized non-fluoro rubber layer (A1).
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