WO2013159630A1 - Deep-hole cutter lifting lathe for automatically clamping workpiece without shutdown - Google Patents

Deep-hole cutter lifting lathe for automatically clamping workpiece without shutdown Download PDF

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Publication number
WO2013159630A1
WO2013159630A1 PCT/CN2013/073415 CN2013073415W WO2013159630A1 WO 2013159630 A1 WO2013159630 A1 WO 2013159630A1 CN 2013073415 W CN2013073415 W CN 2013073415W WO 2013159630 A1 WO2013159630 A1 WO 2013159630A1
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WO
WIPO (PCT)
Prior art keywords
spindle
cutter
hole
sleeve
driving
Prior art date
Application number
PCT/CN2013/073415
Other languages
French (fr)
Chinese (zh)
Inventor
帅家园
陈名乔
Original Assignee
Shuai Jiayuan
Chen Mingqiao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shuai Jiayuan, Chen Mingqiao filed Critical Shuai Jiayuan
Publication of WO2013159630A1 publication Critical patent/WO2013159630A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23BTURNING; BORING
    • B23B31/00Chucks; Expansion mandrels; Adaptations thereof for remote control
    • B23B31/02Chucks
    • B23B31/10Chucks characterised by the retaining or gripping devices or their immediate operating means
    • B23B31/12Chucks with simultaneously-acting jaws, whether or not also individually adjustable
    • B23B31/16Chucks with simultaneously-acting jaws, whether or not also individually adjustable moving radially
    • B23B31/16233Jaws movement actuated by oblique surfaces of a coaxial control rod
    • B23B31/16254Jaws movement actuated by oblique surfaces of a coaxial control rod using fluid-pressure means to actuate the gripping means
    • B23B31/16258Jaws movement actuated by oblique surfaces of a coaxial control rod using fluid-pressure means to actuate the gripping means using mechanical transmission through the spindle

Definitions

  • the present invention relates to the field of lathe technology, and more particularly to a deep hole lift lathe that automatically mounts workpieces without stopping the machine, which can automatically feed and discharge and automatically clamp and loosen When the workpiece is opened, the tool is supported by both ends, and the workpiece with deep holes can be processed. Background technique
  • the cantilever beam structure will inevitably bend the tool bar when the tool tip is stressed, causing the tool to vibrate and the precision is seriously degraded.
  • the small amount of cutting repeatedly cuts the workpiece, making the machining efficiency of the workpiece extremely low.
  • the structure supported by the two ends of the tool has appeared, and good results have been obtained, but the solution of the two ends of the tool has never been effectively supported on the lathe structure.
  • the reason is that the workpiece of the lathe needs to be rotated, usually a tool.
  • synchronous feeding is a difficulty when the two ends are supported.
  • the rotating mechanism makes the spindle of the lathe usually longer, and the supporting mechanism is difficult to install.
  • the automatic clamping of the workpiece, the fixture of the lathe spindle and the spindle are realized.
  • the object of the present invention is to provide a deep hole lift lathe that automatically mounts a workpiece without stopping the machine, which can effectively solve the problem that the existing lathe tool can not obtain the support at both ends and the inner hole of the workpiece The problem of low processing efficiency.
  • a deep hole lift lathe for automatically clamping a workpiece without stopping the machine, comprising a frame, a tool feeding mechanism and a spindle mechanism arranged on the frame to cooperate with each other for processing the workpiece, wherein
  • the tool feeding mechanism includes a movable seat, a arbor disposed on the movable seat, and a first driving mechanism for driving the movable seat to move axially along the arbor.
  • the arbor is provided with a cutter, and the cutter is disposed on the movable seat a movable plate for protecting the tool and axially positioning the rear end of the workpiece, the movable plate being located at the periphery of the arbor and movable axially along the arbor;
  • the spindle mechanism comprises a spindle rotor, a clamp disposed on the spindle rotor for synchronous rotation, a jacket sleeved on the spindle rotor, a spindle motor for driving the spindle rotor to rotate, and a driving jacket for driving the spindle rotor to move up and down radially.
  • the spindle rotor and the clamping body respectively have a spindle hole and a central space for the cutter rod to carry in and out of the workpiece
  • the lifting shaft extends forwardly into the spindle hole of the spindle rotor, and the front end of the lifting shaft is provided with a receiving knife hole for inserting the front end of the cutter rod, and the receiving knife hole extends along the length direction of the lifting cutter shaft, and the lifting knife sleeve is sleeved in the lifting
  • the lift sleeve has a lift hole matched with the diameter of the cutter rod and a front end surface for axially positioning the front end of the workpiece, the lift cutter hole is provided with a notch for the cutter to pass, and the lift cutter is provided The hole is connected backward with the hole of the blade of the lifting blade, and
  • the spindle mechanism further includes a spindle housing mounted on the frame, the front portion of the spindle housing is provided with a track in the up and down direction, and the spindle body is mounted on the rail, and the outer sleeve is fixed on the rail
  • the spindle body base can be driven up and down with the spindle body base under the driving of the second driving mechanism Exercise.
  • a central portion of the spindle housing has a mounting hole, and the driving cylinder is mounted in the mounting hole, and the driving cylinder has a hollow piston that transmits a driving force to the clamp, and the hollow piston is provided with One or more linear bearings, the lifting shaft extends through the hollow piston of the driving cylinder into the spindle hole of the spindle rotor, and the linear shaft 7
  • a fixing sleeve is fixedly connected to the rear end of the spindle housing, and the lifting shaft is fixed in the fixing sleeve, and the fixing sleeve is provided with one or more supporting sleeves for supporting the lifting shaft .
  • the main shaft rotor is sleeved with a toothed wheel, and the toothed wheel is connected to the main shaft motor through a matching toothed chain.
  • the main shaft rotor is provided with a rotation stop bearing, and the inner end of the anti-rotation bearing A front ferrule is connected, and the hollow piston head of the driving cylinder is provided with a corresponding rear ferrule, and the front ferrule is engaged with the rear ferrule.
  • the front ferrule is further provided with a rotation preventing sleeve and a rotation preventing sleeve lock for preventing the rotation force from being transmitted to the rear ferrule.
  • the clamp is located at the front end of the spindle rotor, and the clamp has a plurality of self-centering jaws that enclose the central space.
  • the lifting shaft is provided with a blowing hole for the high-pressure fluid to flow through the material to be blown out while cooling the tool.
  • the frame is provided outside the spindle mechanism for receiving and blowing.
  • the collecting groove of the material to be cut, the blowing hole is extended from the rear end of the lifting shaft to the front end and communicates with the main shaft hole of the main shaft rotor and the central space of the jig.
  • the movable base is provided with a tool base, a broaching sleeve, a broaching rod and a broach cylinder, and the arbor is detachably connected to the broach sleeve through the tool base, and the broaching rod One end is connected to the broach sleeve, and the other end is connected to the broach cylinder, and the zipper cylinder applies a tensioning force of the tensioning arbor and a detaching force of the ejector lever to the broach sleeve through the broaching rod.
  • the movable seat is provided with a positioning cylinder for driving the movable plate to move axially along the tool bar, and the positioning cylinder is connected to the movable plate by an adjustment.
  • the utility model relates to a deep hole lifting tool lathe which automatically sets the workpiece without stopping the machine, and the beneficial effects thereof are as follows:
  • the tool bar is greatly supported by the double support
  • Increased rigidity can greatly improve the cutting amount of the tool each time, and then improve the processing efficiency of the workpiece; and, the feeding, discharging, clamping and loosening of the workpiece are performed while the spindle rotor and the clamp are kept at high speed. There is no start-up, stop, etc. of the spindle rotor, and the total efficiency is very high; in addition, the invention has low cost, low energy consumption, easy manufacture, and stable workpiece processing quality.
  • FIG. 1 is an assembled perspective view of an embodiment of the present invention
  • Figure 2 is a plan view of an embodiment of the present invention.
  • Figure 3 is a front elevational view of an embodiment of the present invention.
  • Figure 4 is a structural view showing main components of a spindle mechanism in an embodiment of the present invention.
  • Figure 5 is a cross-sectional view taken along line A-A of Figure 4.
  • spindle mechanism 301, spindle shaft 7; 31, spindle rotor; 311, toothed wheel; 312, anti-rotation bearing; 313, front ferrule; 314, anti-rotation sleeve; 315, anti-rotation sleeve lock; Fixture; 321; jaw; 33, outer casing; 34, second drive mechanism; 35, drive cylinder; 351, hollow piston; 352, seal assembly; 353, linear shaft 7; 354, rear ferrule; 36, lift shaft 361, boring hole; 362, blowing hole; 37, lifting knife sleeve; 371, lifting knife hole; 38, spindle housing; 381, spindle body base; 382, slider; 383, track; 384, installation Hole; 39, fixed sleeve; 391, support sleeve;
  • FIG. 1 to FIG. 5 shows a specific structure of a preferred embodiment of the present invention, a deep hole lift lathe that automatically mounts a workpiece without stopping the machine, including a frame 10, which is disposed on the frame 10.
  • the tool feeding mechanism 20 and the spindle mechanism 30 which cooperate with each other to machine the workpiece 101, wherein:
  • a slide rail 11 is laterally disposed on the frame 10.
  • the tool feeding mechanism 20 includes a movable seat 21, a cutter bar 22 disposed on the movable seat 21 for synchronous movement with the movable seat 21, and a first driving mechanism 23 for driving the movable seat 21 to move axially along the cutter bar 22, the activity
  • the seat 21 is disposed on the slide rail 11 of the frame 10.
  • the axial direction of the cutter bar 22 is parallel to the longitudinal direction of the slide rail 11.
  • the first drive mechanism 23 is connected to the movable base 21 via a drive screw 231. It can be moved back and forth along the shank 22 on the slide rail 11 under the transmission of the drive screw 231; the cutter bar 22 is provided with a detachable cutter (not shown), and can be placed on the arbor 22 as needed.
  • the tool is replaced, and the tool is provided on the movable seat 21 for protecting the tool And a movable plate 24 for axially positioning the rear end of the workpiece 101.
  • the movable plate 24 is located at the periphery of the shank 22 and is axially movable along the shank 22, and the movable plate 24 is pressed against the rear end surface of the workpiece 101 to the workpiece 101.
  • the rear end is axially positioned, and the tool bar 22 can be adapted to the workpiece 101 of different lengths by adjusting the end point of the movement of the movable plate 24.
  • the movable seat 21 is provided with a mechanism for driving the movable plate 24 along the arbor 22
  • the positioning cylinder 25 is connected to the movable plate 24 via an adjusting rod 26, and the positioning rod 25 drives the movable plate 24 to advance or retreat by the adjusting rod 26; and, in order to achieve the locking of the knife bar 22
  • the movable base 21 is further provided with a tool base 27, a broach bushing 28, a broaching rod 29 and a broach cylinder 210.
  • the shank 22 is detachably passed through the tool base 27 and the broach sleeve 28. Connected, one end of the broaching rod 29 is connected to the broach sleeve 28, One end of the cylinder 210 is connected with the broach, a broach cylinder 210 by pulling the knife bar 2928 tensile tension to the pull-tight holder shank 22 and the shank 22 Release detachment force.
  • the spindle mechanism 30 includes a spindle rotor 31, a clamp 32 disposed on the spindle rotor 31 for synchronous rotation thereof, a jacket 33 sleeved on the spindle rotor 31 through the spindle bearing 301, and a spindle motor for driving the spindle rotor 31 to rotate (not Marked), a second drive mechanism 34 for driving the outer casing 33 to drive the spindle rotor 31 to move up and down, a drive cylinder 35 for driving the clamp 32 to radially clamp or loosen the workpiece 101, a lift shaft 36, and a lift knife
  • the spindle rotor 31 and the clamp 32 respectively have a spindle hole (not shown) and a central space (not shown) for the cutter bar 22 to enter and exit with the workpiece 101, and the spindle rotor 31 is sleeved with a tooth.
  • the gear wheel 311 is connected to the spindle motor through a matching toothed chain (not shown). Since the spindle rotor 31 needs to move up and down, the cooperation of the toothed chain and the toothed wheel 311 can make the spindle motor
  • the toothed wheel 311 is allowed to have a certain amplitude of movement while remaining stationary;
  • the clamp 32 is a wedge type jaw clamp located at the front end of the spindle rotor 31 and having a plurality of self-centering jaws 321 Claw 321 encloses the formation
  • the driving cylinder 35 can be a hydraulic driving cylinder or air pressure
  • the hydraulic medium is preferred.
  • the pneumatic is used; the lift shaft 36 is extended into the spindle hole of the spindle rotor 31, and the lift shaft 36 is lifted.
  • the front end of the cutter head 22 is provided with a cutter hole 361 for inserting the front end of the cutter bar 22 to support the front end of the cutter bar 22.
  • the cutter hole 361 extends along the longitudinal direction of the lifter shaft 36, and the lifter shaft 36 is also provided with a high pressure fluid flow.
  • the venting hole 362 of the tool is blown out while the material to be cut is blown out, and correspondingly, the frame 10 is provided with a collecting groove 12 for receiving the blown material to be cut out outside the spindle mechanism 30, and the blowing hole 362 is provided.
  • the front end of the lift shaft 36 extends to the front end to communicate with the spindle hole of the spindle rotor 31 and the central space of the clamp 32. During operation, the compressed fluid can be introduced from the rear end of the lift shaft 36 to the front end through the blow hole 362.
  • the lifting knife sleeve 37 is sleeved on the front end of the lifting knife shaft 36.
  • the center of the lifting knife sleeve 37 has a lifting knife hole 371 matched with the diameter of the knife bar 22, and the lifting knife hole 371 is provided with a tool for the knife bar 22.
  • a gas flow or other fluid can also flow from the gap to cool and chip the cutter, and the lift hole 371 is connected backward with the pocket 361 of the lift shaft 36, and the lift hole 371 is forward and the spindle
  • the hole and the central space are connected, and the receiving hole 361, the lifting hole 371, the spindle hole and the central space are connected to form a passage for the shank 22 to enter and exit.
  • the front end surface of the lifting shank 37 can block the workpiece 101 from entering the lifting hole. 371, thereby achieving axial positioning of the front end of the workpiece 101.
  • the spindle mechanism 30 further includes a spindle housing 38 mounted on the frame 10, the front portion of the spindle housing 38 is provided with a rail 383 in the up and down direction, and the rail 383 is also used as a part of the bearing structure of the spindle housing 38.
  • a spindle body base 381 is mounted on the rail 383.
  • the outer sleeve 33 is fixed on the spindle body base 381 and can be moved up and down along the rail 383 with the spindle body base 381 under the driving of the second driving mechanism 34.
  • the moving frictional force of the spindle body base 381 and the direction of motion of the spindle body base 381 are provided on the rail 383 with a slider 382 that connects the spindle body base 381; the middle of the spindle housing 38
  • the driving cylinder 35 is provided with two sealing components.
  • the hollow piston 351 is provided with one or more cylindrical linear bearings 353, the linear bearing 353 can reduce the hollow piston 351 in the driving fixture 32
  • the frictional force of the linear movement made during clamping or loosening, on the other hand, can be applied to the lifting shaft 36 by means of a hollow piston 351 of the drive cylinder 35, which passes through the drive cylinder 35.
  • the hollow piston 351 extends forwardly into the spindle hole of the spindle rotor 31, and the linear shaft 7
  • the fixing sleeve 39 Fixed in the fixing sleeve 39, in order to support the lifting shaft 36, the fixing sleeve 39 is provided with one or more supporting sleeves 391; the spindle rotor 31 is provided with a rotation preventing shaft 7312, and the inner shaft of the rotation preventing shaft 7312 is connected Front ferrule 313, empty of the driving cylinder 35
  • the head of the piston 351 is provided with a corresponding rear ferrule 354, and the front ferrule 313 is engaged with the rear ferrule 354, and the front ferrule 313 is further provided with a rotation preventing sleeve for preventing the rotation force from being transmitted to the rear ferrule 354.
  • the hollow piston 351 which does not affect the drive cylinder 35, is applied to the spindle rotor 31 in an immovable manner to drive the clamp 32 on the spindle rotor 31 to operate.
  • the present invention also includes a control panel 40 that is disposed on the frame 10 for controlling the operation of the aforementioned tool feed mechanism 20 and spindle mechanism 30.
  • the lathe When the workpiece 101 is processed, the lathe is started, and the spindle rotor 31 drives the clamp 32 thereon to be continuously rotated by the spindle motor.
  • the tubular workpiece 101 to be processed is placed on the head of the cutter 22 without being positioned.
  • the workpiece 101 can be attached or picked up by the robot to attach or detach the workpiece 101 to realize the unmanned operation.
  • the movable mechanism 21 is moved forward by the first driving mechanism 23,
  • the cutter bar 22 moves the workpiece 101 into the spindle rotor 31 in accordance with the axial movement of the movable seat 21.
  • the front end of the cutter bar 22 sequentially passes through the center space of the clamp 32 in the open state on the spindle rotor 31, and the lifter of the lift sleeve 37 is lifted.
  • the hole 371 extends into the pocket 361 of the lifter shaft 36 to obtain support.
  • the front end is axially positioned, and as the shank 22 continues to advance, the movable plate 24 will axially abut the rear end of the workpiece 101 to axially position the rear end of the workpiece 101, thus utilizing the movable plate 24 and the lift sleeve 37 achieves axial clamping positioning of the ends of the workpiece 101, after which the jaws 321 of the clamp 32 clamp the workpiece 101 under the driving of the driving cylinder 35, thereby realizing the radial positioning of the workpiece 101, after the workpiece 101 is radially clamped and positioned Rotating synchronously with the clamp 32; then, the positioning cylinder 25 drives the movable plate 24 to retreat by the adjustment lever 26, so that the cutter bar 22 can continue to advance axially for tool feeding, while the clamp 32 sandwiches the workpiece 101 at the second drive mechanism 34.
  • the first drive mechanism 23 drives the movable seat 21 to move axially, and the cutter bar 22 moves axially with the movable seat 21 to perform axial feed of the cutter.
  • the second driving mechanism 34 drives the jig 32 to carry out the radial feeding of the tool with the workpiece 101 moving up and down radially on the rail 383 with the spindle body base 381, and simultaneously processing the workpiece 101 by using the rotation of the workpiece 101, the workpiece
  • the cutter bar 22 moves backward with the movable seat 21 under the driving of the first drive mechanism 23 until the tool exits from the machining position, and then the movable plate 24 moves forward to the front of the cutter.
  • the clamp 32 releases the claw 321 while maintaining the high speed rotation, and the workpiece 101 falls back to the cutter bar 22; finally, the first drive mechanism 23 drives the movable seat 21 to move axially backward with the cutter bar 22.
  • the clamp 32 can also be a spinning mode clamp.
  • the cutter 22 can be mounted with a spinning internal mold (not shown).
  • the use of the lifting force of the lifting shaft 36 can complete the spinning process of the pipe. Due to the high rigidity of the lifting knife, a larger spinning pressure can be used, and the forming efficiency is extremely high.
  • the invention can also be An end face cutting tool is mounted on the lift sleeve 37, and a further end face cutting tool is attached to the movable plate 24, so that the inner hole and the both end faces of the workpiece 101 can be simultaneously processed.
  • first driving mechanism 23 and the second driving mechanism 34 in this embodiment are servo motors controlled by a numerical control system, and the movement mode and speed thereof can be arbitrarily adjusted, the driving cylinder 35, the positioning cylinder 25 and the broach
  • the cylinder 210 is driven by a fluid such as hydraulic pressure or pneumatic pressure, which can conveniently throttle and adjust the working pressure.
  • these mechanisms can also be numerically controlled servo or electronically controlled.

Abstract

A deep-hole cutter lifting lathe for automatically clamping a workpiece without shutdown comprises a rack (10), a cutter feeding mechanism (20), and a main shaft mechanism (30). The cutter feeding mechanism (20) comprises a movable seat (21), a cutter bar (22), and a first driving mechanism (23). The main shaft mechanism (30) comprises a main shaft rotor (31), a clamper (32), an outer case (33), a main shaft motor, a second driving mechanism (34), a driving cylinder (35), a cutter lifting shaft (36), and a cutter lifting sleeve (37). The cutter lifting shaft (36) extends forwards to a main shaft hole of the main shaft rotor (31), and a front end of the cutter lifting shaft (36) is disposed with a cutter accommodation hole (361). The cutter lifting sleeve (37) is sleeved at the front end of the cutter lifting shaft (36) and is disposed with a cutter lifting hole (371) fitting a diameter of the cutter bar (22). Therefore, during work, the lathe performs double support for two ends of the cutter bar (22) in coordination with the movable seat (21) and the cutter lifting sleeve (37), so as to improve rigidity of the cutter bar (22) to a great extend, and greatly increase the cutting amount of a cutter for each time, thereby improving the processing efficiency of the workpiece. In addition, feeding, discharging, clamping, and loosening of the workpiece are performed at the same time during high speed operation of the main shaft rotor (31) and the clamper (32) without procedures of starting and stopping of the main shaft rotor (31), so that the overall efficiency is high.

Description

自动不停机装夹工件的深孔抬刀车床 技术领域 本发明涉及车床领域技术, 尤其是指一种自动不停机装夹工件的深孔抬刀 车床, 其可自动进出料并自动夹紧和松开工件, 刀具受到两端支撑, 可加工有 深孔的工件。 背景技术  BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to the field of lathe technology, and more particularly to a deep hole lift lathe that automatically mounts workpieces without stopping the machine, which can automatically feed and discharge and automatically clamp and loosen When the workpiece is opened, the tool is supported by both ends, and the workpiece with deep holes can be processed. Background technique
对多种材料的回转体的高效深孔加工, 一直是基础工业中的难题, 其原因 在于: 通常所谓深孔是指长度与直径的比在 2 ~ 3倍以上, 导致刀具进入孔中直 径受限, 必须比被加工工件的孔更小, 还要考虑刀具进给的高度以及安全退刀 的高度, 其刀具直径就更小。 因为一般具有一定强度及韧性的可用于制造刀具 的材料, 其刚度的决定参数为它的有效直径的横截面积, 而与它的组织结构以 及热处理状态相关度不高。 因此, 当直径受限的时候, 加上刀具深入孔中为悬 臂梁结构, 刀尖受力时不可避免地使刀杆弯曲, 导致刀具震动, 精度严重下降, 以上因素都会导致刀具只能用极小的切削量对工件反复切削, 从而使得对工件 加工效率极低。  Efficient deep hole machining of rotary materials of various materials has always been a problem in the basic industry. The reason is that the so-called deep hole generally means that the ratio of length to diameter is 2 to 3 times, resulting in the diameter of the tool entering the hole. The limit must be smaller than the hole of the workpiece being machined, and the height of the tool feed and the height of the safe retraction must be considered, and the tool diameter is smaller. Because of the material that can be used to make a tool with a certain strength and toughness, the stiffness is determined by the cross-sectional area of its effective diameter, and its correlation with its microstructure and heat treatment state is not high. Therefore, when the diameter is limited, and the tool is deep into the hole, the cantilever beam structure will inevitably bend the tool bar when the tool tip is stressed, causing the tool to vibrate and the precision is seriously degraded. The small amount of cutting repeatedly cuts the workpiece, making the machining efficiency of the workpiece extremely low.
在镗床、 铣床等加工机床上, 都出现过刀具两端支撑的结构, 取得良好效 果, 但是车床结构上从未过有效的刀具两端支撑的方案, 其原因在于车床工件 需要旋转, 通常是刀具完成进给动作, 当两端支撑时, 同步进给是一个困难, 加上旋转机构使车床主轴通常较长, 支撑机构也难以安装, 再者要实现自动装 夹工件, 车床主轴的夹具以及主轴的旋转驱动机构也需要占用主轴周边或后方 的空间, 因此车床的两端刀具支撑机构一直难以实现。 发明内容 针对现有技术的不足, 本发明的目的旨在于提供一种自动不停机装夹工件 的深孔抬刀车床, 其能有效解决现有之车床刀具不能获得两端支撑导致对工件 内孔加工效率低的问题。 On the processing machines such as the boring machine and the milling machine, the structure supported by the two ends of the tool has appeared, and good results have been obtained, but the solution of the two ends of the tool has never been effectively supported on the lathe structure. The reason is that the workpiece of the lathe needs to be rotated, usually a tool. When the feeding operation is completed, synchronous feeding is a difficulty when the two ends are supported. In addition, the rotating mechanism makes the spindle of the lathe usually longer, and the supporting mechanism is difficult to install. Furthermore, the automatic clamping of the workpiece, the fixture of the lathe spindle and the spindle are realized. The rotary drive mechanism also needs to occupy the space around the front or the rear of the spindle, so the tool support mechanism at both ends of the lathe has been difficult to achieve. SUMMARY OF THE INVENTION In view of the deficiencies of the prior art, the object of the present invention is to provide a deep hole lift lathe that automatically mounts a workpiece without stopping the machine, which can effectively solve the problem that the existing lathe tool can not obtain the support at both ends and the inner hole of the workpiece The problem of low processing efficiency.
为实现上述目的本发明采用如下技术方案:  In order to achieve the above object, the present invention adopts the following technical solutions:
一种自动不停机装夹工件的深孔抬刀车床, 包括机架, 设置于机架上彼此 配合对工件进行加工的刀具进给机构、 主轴机构, 其中,  A deep hole lift lathe for automatically clamping a workpiece without stopping the machine, comprising a frame, a tool feeding mechanism and a spindle mechanism arranged on the frame to cooperate with each other for processing the workpiece, wherein
所述刀具进给机构包括活动座、 设置于活动座上的刀杆、 带动活动座沿刀 杆轴向运动的第一驱动机构, 该刀杆上设置有刀具, 针对该刀具于活动座上设 置有用于保护刀具及对工件后端进行轴向定位的活动板, 该活动板位于刀杆外 围并可沿刀杆轴向运动;  The tool feeding mechanism includes a movable seat, a arbor disposed on the movable seat, and a first driving mechanism for driving the movable seat to move axially along the arbor. The arbor is provided with a cutter, and the cutter is disposed on the movable seat a movable plate for protecting the tool and axially positioning the rear end of the workpiece, the movable plate being located at the periphery of the arbor and movable axially along the arbor;
所述主轴机构包括主轴转子、 设置于主轴转子上随其同步转动的夹具、 套 在主轴转子上的外套、 用于驱动主轴转子转动的主轴电机、 用于驱动外套带动 主轴转子径向上下运动的第二驱动机构、 用于驱动夹具径向夹紧或松开工件的 驱动缸、 抬刀轴、 抬刀套, 该主轴转子与夹具分别具有可供刀杆带着工件进出 的主轴孔与中心空间, 该抬刀轴前伸至主轴转子的主轴孔中, 抬刀轴的前端设 置有供刀杆前端插入的容刀孔, 容刀孔沿抬刀轴的长度方向延伸, 抬刀套套接 在抬刀轴的前端上, 该抬刀套具有与刀杆直径相配合的抬刀孔以及用于对工件 前端进行轴向定位的前端面, 该抬刀孔设置有可供刀具通过的缺口, 抬刀孔向 后与抬刀轴的容刀孔连通, 抬刀孔向前与主轴孔、 中心空间连通。  The spindle mechanism comprises a spindle rotor, a clamp disposed on the spindle rotor for synchronous rotation, a jacket sleeved on the spindle rotor, a spindle motor for driving the spindle rotor to rotate, and a driving jacket for driving the spindle rotor to move up and down radially. a second driving mechanism, a driving cylinder for driving the clamp to radially clamp or loosen the workpiece, a lifting shaft, and a lifting sleeve, the spindle rotor and the clamping body respectively have a spindle hole and a central space for the cutter rod to carry in and out of the workpiece The lifting shaft extends forwardly into the spindle hole of the spindle rotor, and the front end of the lifting shaft is provided with a receiving knife hole for inserting the front end of the cutter rod, and the receiving knife hole extends along the length direction of the lifting cutter shaft, and the lifting knife sleeve is sleeved in the lifting On the front end of the cutter shaft, the lift sleeve has a lift hole matched with the diameter of the cutter rod and a front end surface for axially positioning the front end of the workpiece, the lift cutter hole is provided with a notch for the cutter to pass, and the lift cutter is provided The hole is connected backward with the hole of the blade of the lifting blade, and the blade hole is connected to the hole of the spindle and the center space forward.
作为一种优选方案, 所述主轴机构进一步包括安装于机架上的主轴箱体, 该主轴箱体的前部设置有上下方向的轨道, 轨道上安装有主轴体基座, 所述外 套固定在主轴体基座上并可在第二驱动机构的驱动下随主轴体基座沿轨道上下 运动。 As a preferred solution, the spindle mechanism further includes a spindle housing mounted on the frame, the front portion of the spindle housing is provided with a track in the up and down direction, and the spindle body is mounted on the rail, and the outer sleeve is fixed on the rail The spindle body base can be driven up and down with the spindle body base under the driving of the second driving mechanism Exercise.
作为一种优选方案, 所述主轴箱体的中部具有一安装孔, 所述驱动缸安装 于该安装孔中, 驱动缸具有将驱动力传递给所述夹具的空心活塞, 该空心活塞 内设置有一个或多个直线轴承, 所述抬刀轴穿过驱动缸的空心活塞前伸至主轴 转子的主轴孔中, 直线轴 7|套接在抬刀轴上。  As a preferred solution, a central portion of the spindle housing has a mounting hole, and the driving cylinder is mounted in the mounting hole, and the driving cylinder has a hollow piston that transmits a driving force to the clamp, and the hollow piston is provided with One or more linear bearings, the lifting shaft extends through the hollow piston of the driving cylinder into the spindle hole of the spindle rotor, and the linear shaft 7| is sleeved on the lifting shaft.
作为一种优选方案, 所述主轴箱体的后端固定连接有一固定套, 所述抬刀 轴固定在该固定套中, 该固定套设置有一个或多个用于支撑抬刀轴的支撑套。  As a preferred solution, a fixing sleeve is fixedly connected to the rear end of the spindle housing, and the lifting shaft is fixed in the fixing sleeve, and the fixing sleeve is provided with one or more supporting sleeves for supporting the lifting shaft .
作为一种优选方案, 所述主轴转子上套接有一齿形轮, 该齿形轮通过相配 合的齿形链条与主轴电机连接, 主轴转子内设置有一止转轴承, 该止转轴承的 内圏连接有一前卡套, 所述驱动缸的空心活塞头部设置有对应的后卡套, 前卡 套与后卡套相卡接。  As a preferred solution, the main shaft rotor is sleeved with a toothed wheel, and the toothed wheel is connected to the main shaft motor through a matching toothed chain. The main shaft rotor is provided with a rotation stop bearing, and the inner end of the anti-rotation bearing A front ferrule is connected, and the hollow piston head of the driving cylinder is provided with a corresponding rear ferrule, and the front ferrule is engaged with the rear ferrule.
作为一种优选方案, 所述前卡套上进一步设置有用于防止其向后卡套传递 转动力的止转套与止转套锁圏。  As a preferred solution, the front ferrule is further provided with a rotation preventing sleeve and a rotation preventing sleeve lock for preventing the rotation force from being transmitted to the rear ferrule.
作为一种优选方案, 所述夹具位于主轴转子的前端, 该夹具具有多个自定 心卡爪, 该些卡爪围合形成所述的中心空间。  As a preferred solution, the clamp is located at the front end of the spindle rotor, and the clamp has a plurality of self-centering jaws that enclose the central space.
作为一种优选方案, 所述抬刀轴上设置有供高压流体流经以将被切除材料 吹出同时冷却刀具的吹料孔, 对应的, 所述机架于主轴机构外设置有用于承接 所吹出的被切除材料的集料槽, 该吹料孔由抬刀轴的后端延伸至前端与主轴转 子的主轴孔、 夹具的中心空间连通。  As a preferred solution, the lifting shaft is provided with a blowing hole for the high-pressure fluid to flow through the material to be blown out while cooling the tool. Correspondingly, the frame is provided outside the spindle mechanism for receiving and blowing. The collecting groove of the material to be cut, the blowing hole is extended from the rear end of the lifting shaft to the front end and communicates with the main shaft hole of the main shaft rotor and the central space of the jig.
作为一种优选方案, 所述活动座上设置有刀具基座、 拉刀套、 拉刀杆与拉 刀缸, 所述刀杆穿过刀具基座与拉刀套可拆卸地连接, 拉刀杆的一端与拉刀套 连接, 另一端与拉刀缸连接, 由拉刀缸通过拉刀杆向拉刀套施加拉紧刀杆的拉 紧力和推出刀杆的拆卸力。 作为一种优选方案, 所述活动座上设置有一用于驱动活动板沿刀杆轴向移 动的定位缸, 该定位缸通过一调节 ^干与活动板连接。 As a preferred solution, the movable base is provided with a tool base, a broaching sleeve, a broaching rod and a broach cylinder, and the arbor is detachably connected to the broach sleeve through the tool base, and the broaching rod One end is connected to the broach sleeve, and the other end is connected to the broach cylinder, and the zipper cylinder applies a tensioning force of the tensioning arbor and a detaching force of the ejector lever to the broach sleeve through the broaching rod. As a preferred solution, the movable seat is provided with a positioning cylinder for driving the movable plate to move axially along the tool bar, and the positioning cylinder is connected to the movable plate by an adjustment.
本发明所阐述的一种自动不停机装夹工件的深孔抬刀车床, 其有益效果在 于:  The utility model relates to a deep hole lifting tool lathe which automatically sets the workpiece without stopping the machine, and the beneficial effects thereof are as follows:
1、 通过设置套在抬刀轴上的抬刀套, 工作时利用抬刀套的抬刀孔对刀杆前 端进行支撑, 配合活动座对刀杆后端的支撑, 刀杆在被双重支撑下大大提高了 刚度, 可极大地提高刀具每次的切削量, 继而提高对工件的加工效率; 并且, 工件的送料、 出料、 夹紧、 松开都是在主轴转子和夹具保持高速运行的同时进 行的, 没有主轴转子的启动、 停止等过程, 总效率非常高; 另外, 本发明成本 低、 能耗低、 容易制造、 工件加工质量稳定。  1. By setting the lifting knife sleeve sleeved on the lifting knife shaft, the front end of the knife bar is supported by the lifting knife hole of the lifting knife sleeve during work, and the support of the movable seat to the rear end of the knife bar, the tool bar is greatly supported by the double support Increased rigidity can greatly improve the cutting amount of the tool each time, and then improve the processing efficiency of the workpiece; and, the feeding, discharging, clamping and loosening of the workpiece are performed while the spindle rotor and the clamp are kept at high speed. There is no start-up, stop, etc. of the spindle rotor, and the total efficiency is very high; in addition, the invention has low cost, low energy consumption, easy manufacture, and stable workpiece processing quality.
2、 通过于抬刀轴上设置可供高压流体流经的吹料孔, 该吹料孔连通主轴转 子的主轴孔和夹具的中心空间, 结构筒单紧凑, 一方面, 便于利用高压流体将 被切除材料吹出, 防止被切除材料影响刀具对工件加工, 保证加工质量, 另一 方面, 高压流体可对刀具起到冷却作用, 利于延长刀具的使用寿命。 附图说明 图 1是本发明实施例的组装立体示图;  2. By providing a blowing hole for the high-pressure fluid to flow through the lifting shaft, the blowing hole communicates with the spindle hole of the spindle rotor and the central space of the clamp, and the structural cylinder is compact, and on the one hand, it is convenient to use the high-pressure fluid to be The cutting material is blown out to prevent the cut material from affecting the machining of the workpiece to ensure the processing quality. On the other hand, the high pressure fluid can cool the tool and prolong the service life of the tool. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an assembled perspective view of an embodiment of the present invention;
图 2是本发明实施例的俯视图;  Figure 2 is a plan view of an embodiment of the present invention;
图 3是本发明实施例的正视图;  Figure 3 is a front elevational view of an embodiment of the present invention;
图 4是本发明实施例中主轴机构的主要部件的结构示图;  Figure 4 is a structural view showing main components of a spindle mechanism in an embodiment of the present invention;
图 5是图 4中 A-A位置处的截面图。  Figure 5 is a cross-sectional view taken along line A-A of Figure 4.
其中:  among them:
10、 机架; 11、 滑轨; 1 01、 工件; 12、 集料槽; 20、 刀具进给机构; 21、 活动座; 22、 刀杆; 23、 第一驱动机构; 231、 传 动丝杆; 24、 活动板; 25、 定位缸; 26、 调节杆; 27、 刀具基座; 28、 拉刀套; 29、 拉刀 4干; 210、 拉刀缸; 10, rack; 11, slide rail; 1 01, workpiece; 12, collecting trough; 20, tool feed mechanism; 21, movable seat; 22, arbor; 23, the first drive mechanism; 231, drive screw; 24, movable plate; 25, positioning cylinder; 26, adjustment rod; 27, tool base 28, broach sleeve; 29, broach 4 dry; 210, broach cylinder;
30、 主轴机构; 301、 主轴轴 7 ; 31、 主轴转子; 311、 齿形轮; 312、 止转 轴承; 313、 前卡套; 314、 止转套; 315、 止转套锁圏; 32、 夹具; 321、 卡爪; 33、 外套; 34、 第二驱动机构; 35、 驱动缸; 351、 空心活塞; 352、 密封组件; 353、 直线轴 7 ; 354、 后卡套; 36、 抬刀轴; 361、 容刀孔; 362、 吹料孔; 37、 抬刀套; 371、 抬刀孔; 38、 主轴箱体; 381、 主轴体基座; 382、 滑块; 383、 轨道; 384、 安装孔; 39、 固定套; 391、 支撑套;  30, spindle mechanism; 301, spindle shaft 7; 31, spindle rotor; 311, toothed wheel; 312, anti-rotation bearing; 313, front ferrule; 314, anti-rotation sleeve; 315, anti-rotation sleeve lock; Fixture; 321; jaw; 33, outer casing; 34, second drive mechanism; 35, drive cylinder; 351, hollow piston; 352, seal assembly; 353, linear shaft 7; 354, rear ferrule; 36, lift shaft 361, boring hole; 362, blowing hole; 37, lifting knife sleeve; 371, lifting knife hole; 38, spindle housing; 381, spindle body base; 382, slider; 383, track; 384, installation Hole; 39, fixed sleeve; 391, support sleeve;
40、 控制面板。 具体实施方式 下面结合附图与具体实施例来对本发明作进一步描述。  40, control panel. DETAILED DESCRIPTION OF THE INVENTION The present invention will be further described below in conjunction with the drawings and specific embodiments.
请参照图 1至图 5所示, 其显示出了本发明较佳实施例的具体结构, 一种 自动不停机装夹工件的深孔抬刀车床, 包括机架 10 ,设置于机架 10上彼此配合 对工件 101进行加工的刀具进给机构 20、 主轴机构 30 , 其中:  Please refer to FIG. 1 to FIG. 5, which shows a specific structure of a preferred embodiment of the present invention, a deep hole lift lathe that automatically mounts a workpiece without stopping the machine, including a frame 10, which is disposed on the frame 10. The tool feeding mechanism 20 and the spindle mechanism 30 which cooperate with each other to machine the workpiece 101, wherein:
所述机架 10上横向设置有滑轨 11。 所述刀具进给机构 20包括活动座 21、 设置于活动座 21上可随活动座 21 同步移动的刀杆 22、 带动活动座 21沿刀杆 22轴向运动的第一驱动机构 23 , 该活动座 21设置于机架 10的滑轨 11上, 刀 杆 22的轴向与滑轨 11的长度方向平行, 第一驱动机构 23通过一传动丝杆 231 与活动座 21连接, 工作时活动座 21可在传动丝杆 231的传动下在滑轨 11上沿 刀杆 22轴向来回运动; 刀杆 22上设置有可拆换的刀具(图中未示), 需要时可 对刀杆 22上的刀具进行更换, 针对该刀具于活动座 21上设置有用于保护刀具 及对工件 101后端进行轴向定位的活动板 24 , 该活动板 24位于刀杆 22外围并 可沿刀杆 22轴向运动, 利用活动板 24抵压工件 101的后端面而对工件 101的 后端进行轴向定位, 通过调节活动板 24的运动终点可使刀杆 22适应不同长度 的工件 101 , 当活动板 24位于刀杆 22上的刀具的前方时, 刀具被活动板 24保 护, 套在刀杆 22上的工件 101将由于活动板 24的阻隔而不能伤害到刀具, 为 了实现对活动板 24的运动控制, 所述活动座 21上设置有一用于驱动活动板 24 沿刀杆 22轴向移动的定位缸 25 , 该定位缸 25通过一调节杆 26与活动板 24连 接, 由该定位缸 25通过调节杆 26带动活动板 24前进或后退; 以及, 为了实现 刀杆 22的锁紧与更换, 所述活动座 21上还设置有刀具基座 27、 拉刀套 28、 拉 刀杆 29与拉刀缸 210 ,所述刀杆 22穿过刀具基座 27与拉刀套 28可拆卸地连接, 拉刀杆 29的一端与拉刀套 28连接, 另一端与拉刀缸 210连接, 由拉刀缸 210 通过拉刀杆 29向拉刀套 28施加拉紧刀杆 22的拉紧力和推出刀杆 22的拆卸力。 A slide rail 11 is laterally disposed on the frame 10. The tool feeding mechanism 20 includes a movable seat 21, a cutter bar 22 disposed on the movable seat 21 for synchronous movement with the movable seat 21, and a first driving mechanism 23 for driving the movable seat 21 to move axially along the cutter bar 22, the activity The seat 21 is disposed on the slide rail 11 of the frame 10. The axial direction of the cutter bar 22 is parallel to the longitudinal direction of the slide rail 11. The first drive mechanism 23 is connected to the movable base 21 via a drive screw 231. It can be moved back and forth along the shank 22 on the slide rail 11 under the transmission of the drive screw 231; the cutter bar 22 is provided with a detachable cutter (not shown), and can be placed on the arbor 22 as needed. The tool is replaced, and the tool is provided on the movable seat 21 for protecting the tool And a movable plate 24 for axially positioning the rear end of the workpiece 101. The movable plate 24 is located at the periphery of the shank 22 and is axially movable along the shank 22, and the movable plate 24 is pressed against the rear end surface of the workpiece 101 to the workpiece 101. The rear end is axially positioned, and the tool bar 22 can be adapted to the workpiece 101 of different lengths by adjusting the end point of the movement of the movable plate 24. When the movable plate 24 is located in front of the tool on the tool bar 22, the tool is protected by the movable plate 24, and the sleeve is protected. The workpiece 101 on the arbor 22 will not be able to damage the tool due to the blocking of the movable plate 24. In order to realize the motion control of the movable plate 24, the movable seat 21 is provided with a mechanism for driving the movable plate 24 along the arbor 22 To the moving positioning cylinder 25, the positioning cylinder 25 is connected to the movable plate 24 via an adjusting rod 26, and the positioning rod 25 drives the movable plate 24 to advance or retreat by the adjusting rod 26; and, in order to achieve the locking of the knife bar 22 The movable base 21 is further provided with a tool base 27, a broach bushing 28, a broaching rod 29 and a broach cylinder 210. The shank 22 is detachably passed through the tool base 27 and the broach sleeve 28. Connected, one end of the broaching rod 29 is connected to the broach sleeve 28, One end of the cylinder 210 is connected with the broach, a broach cylinder 210 by pulling the knife bar 2928 tensile tension to the pull-tight holder shank 22 and the shank 22 Release detachment force.
所述主轴机构 30包括主轴转子 31、 设置于主轴转子 31上随其同步转动的 夹具 32、 通过主轴轴承 301套在主轴转子 31上的外套 33、 用于驱动主轴转子 31转动的主轴电机(未标出)、用于驱动外套 33带动主轴转子 31径向上下运动 的第二驱动机构 34、 用于驱动夹具 32径向夹紧或松开工件 101的驱动缸 35、 抬刀轴 36、 抬刀套 37 ; 该主轴转子 31与夹具 32分别具有可供刀杆 22带着工 件 101进出且相互连通的主轴孔(未标出)与中心空间(未标出 ), 主轴转子 31 上套接有一齿形轮 311 , 该齿形轮 311通过相配合的齿形链条(未标出 )与主轴 电机连接, 由于主轴转子 31需径向上下运动, 齿形链条与齿形轮 311的配合可 使主轴电机在保持不动的情况下, 允许齿形轮 311 具有一定幅度的移动; 该夹 具 32为斜楔式卡爪夹具,其位于主轴转子 31的前端并具有多个自定心卡爪 321 , 该些卡爪 321围合形成所述的中心空间, 工作时在驱动缸 35的驱动下卡爪 321 向中心空间移动而牢牢地将工件 101 夹紧, 其可对不同直径的圓形工件 101定 心装夹, 从而带动工件 101随主轴转子 31转动; 驱动缸 35可为液压式驱动缸 或气压式驱动缸, 当需强力夹紧时, 优先采用液压介质, 当需要高速夹放轻型 工件 101时, 则采用气动; 该抬刀轴 36前伸至主轴转子 31的主轴孔中, 抬刀 轴 36 的的前端设置有供刀杆 22前端插入而使刀杆 22前端形成支撑的容刀孔 361 , 容刀孔 361沿抬刀轴 36的长度方向延伸, 抬刀轴 36还设置有供高压流体 流经以将被切除材料吹出同时冷却刀具的吹料孔 362 , 对应的, 所述机架 10于 主轴机构 30外设置有用于承接所吹出的被切除材料的集料槽 12 , 该吹料孔 362 由抬刀轴 36的后端延伸至前端而与主轴转子 31的主轴孔、 夹具 32的中心空间 连通, 工作时, 可通过吹料孔 362从抬刀轴 36的后端向前端通入压缩流体, 用 以排屑和冷却刀具; 该抬刀套 37套接在抬刀轴 36的前端上, 抬刀套 37中心具 有与刀杆 22直径相配合的抬刀孔 371 ,抬刀孔 371设置有供刀杆 22上的刀具通 过的缺口, 气流或其他流体也可从此缺口流经以对刀具进行冷却和排屑, 该抬 刀孔 371向后与抬刀轴 36的容刀孔 361连通, 抬刀孔 371向前与主轴孔、 中心 空间连通, 容刀孔 361、 抬刀孔 371、 主轴孔、 中心空间整段连通而形成供刀杆 22进出的通道, 该抬刀套 37的前端面可阻挡工件 101进入抬刀孔 371 , 以此实 现对工件 101前端的轴向定位。 The spindle mechanism 30 includes a spindle rotor 31, a clamp 32 disposed on the spindle rotor 31 for synchronous rotation thereof, a jacket 33 sleeved on the spindle rotor 31 through the spindle bearing 301, and a spindle motor for driving the spindle rotor 31 to rotate (not Marked), a second drive mechanism 34 for driving the outer casing 33 to drive the spindle rotor 31 to move up and down, a drive cylinder 35 for driving the clamp 32 to radially clamp or loosen the workpiece 101, a lift shaft 36, and a lift knife The spindle rotor 31 and the clamp 32 respectively have a spindle hole (not shown) and a central space (not shown) for the cutter bar 22 to enter and exit with the workpiece 101, and the spindle rotor 31 is sleeved with a tooth. The gear wheel 311 is connected to the spindle motor through a matching toothed chain (not shown). Since the spindle rotor 31 needs to move up and down, the cooperation of the toothed chain and the toothed wheel 311 can make the spindle motor The toothed wheel 311 is allowed to have a certain amplitude of movement while remaining stationary; the clamp 32 is a wedge type jaw clamp located at the front end of the spindle rotor 31 and having a plurality of self-centering jaws 321 Claw 321 encloses the formation The central space described, the jaws 321 driven by the driving cylinder 35 during operation Moving to the central space to firmly clamp the workpiece 101, which can center the circular workpiece 101 of different diameters, thereby driving the workpiece 101 to rotate with the spindle rotor 31; the driving cylinder 35 can be a hydraulic driving cylinder or air pressure For the drive cylinder, when strong clamping is required, the hydraulic medium is preferred. When the light workpiece 101 needs to be clamped at a high speed, the pneumatic is used; the lift shaft 36 is extended into the spindle hole of the spindle rotor 31, and the lift shaft 36 is lifted. The front end of the cutter head 22 is provided with a cutter hole 361 for inserting the front end of the cutter bar 22 to support the front end of the cutter bar 22. The cutter hole 361 extends along the longitudinal direction of the lifter shaft 36, and the lifter shaft 36 is also provided with a high pressure fluid flow. The venting hole 362 of the tool is blown out while the material to be cut is blown out, and correspondingly, the frame 10 is provided with a collecting groove 12 for receiving the blown material to be cut out outside the spindle mechanism 30, and the blowing hole 362 is provided. The front end of the lift shaft 36 extends to the front end to communicate with the spindle hole of the spindle rotor 31 and the central space of the clamp 32. During operation, the compressed fluid can be introduced from the rear end of the lift shaft 36 to the front end through the blow hole 362. For chip evacuation and cooling The lifting knife sleeve 37 is sleeved on the front end of the lifting knife shaft 36. The center of the lifting knife sleeve 37 has a lifting knife hole 371 matched with the diameter of the knife bar 22, and the lifting knife hole 371 is provided with a tool for the knife bar 22. Through the gap, a gas flow or other fluid can also flow from the gap to cool and chip the cutter, and the lift hole 371 is connected backward with the pocket 361 of the lift shaft 36, and the lift hole 371 is forward and the spindle The hole and the central space are connected, and the receiving hole 361, the lifting hole 371, the spindle hole and the central space are connected to form a passage for the shank 22 to enter and exit. The front end surface of the lifting shank 37 can block the workpiece 101 from entering the lifting hole. 371, thereby achieving axial positioning of the front end of the workpiece 101.
以及, 所述主轴机构 30进一步包括安装于机架 10上的主轴箱体 38 , 该主 轴箱体 38的前部设置有上下方向的轨道 383 ,轨道 383亦作为主轴箱体 38承力 结构的一部分, 轨道 383上安装有主轴体基座 381 , 所述外套 33固定在主轴体 基座 381上并可在第二驱动机构 34的驱动下随主轴体基座 381沿轨道 383上下 运动, 为减小主轴体基座 381 的运动摩擦力及为主轴体基座 381的运动导引方 向, 轨道 383上设置有连接主轴体基座 381的滑块 382 ; 该主轴箱体 38的中部 具有一安装孔 384 , 所述驱动缸 35安装于该安装孔 384中, 驱动缸 35具有将驱 动力传递给所述夹具 32的空心活塞 351 , 为提高密封性, 驱动缸 35设置有两密 封组件 352 , 两密封组件 352套装于空心活塞 351的前后两端, 该空心活塞 351 内设置有一个或多个圓筒形的直线轴承 353 ,直线轴承 353—方面能减小空心活 塞 351在驱动夹具 32夹紧或松开时所做的直线运动的摩擦力, 另一方面可借助 驱动缸 35的空心活塞 351对抬刀轴 36施以附加的支撑力, 所述抬刀轴 36穿过 驱动缸 35的空心活塞 351前伸至主轴转子 31的主轴孔中, 直线轴 7| 353套接 在抬刀轴 36上; 该主轴箱体 38的后端固定连接有一固定套 39 , 所述抬刀轴 36 固定在该固定套 39中, 为支撑抬刀轴 36 , 该固定套 39设置有一个或多个支撑 套 391 ; 主轴转子 31 内设置有一止转轴 7 312 , 该止转轴 7 312的内圏连接有 一前卡套 313 , 所述驱动缸 35的空心活塞 351头部设置有对应的后卡套 354 , 前卡套 313与后卡套 354相卡接, 且前卡套 313上进一步设置有用于防止其向 后卡套 354传递转动力的止转套 314与止转套锁圏 315 , 以实现在主轴转子 31 转动和径向上下运动时保持驱动缸 35不动,从而使在固定套 39和直线轴承 353 双重支撑下的抬刀轴 36也能固定不动的保持高刚性, 同时不影响驱动缸 35的 空心活塞 351向主轴转子 31施加轴向力,以驱动主轴转子 31上的夹具 32工作。 And, the spindle mechanism 30 further includes a spindle housing 38 mounted on the frame 10, the front portion of the spindle housing 38 is provided with a rail 383 in the up and down direction, and the rail 383 is also used as a part of the bearing structure of the spindle housing 38. A spindle body base 381 is mounted on the rail 383. The outer sleeve 33 is fixed on the spindle body base 381 and can be moved up and down along the rail 383 with the spindle body base 381 under the driving of the second driving mechanism 34. The moving frictional force of the spindle body base 381 and the direction of motion of the spindle body base 381 are provided on the rail 383 with a slider 382 that connects the spindle body base 381; the middle of the spindle housing 38 There is a mounting hole 384 in which the driving cylinder 35 is mounted, and the driving cylinder 35 has a hollow piston 351 that transmits a driving force to the clamp 32. To improve the sealing property, the driving cylinder 35 is provided with two sealing components. 352, two sealing components 352 are set at the front and rear ends of the hollow piston 351, the hollow piston 351 is provided with one or more cylindrical linear bearings 353, the linear bearing 353 can reduce the hollow piston 351 in the driving fixture 32 The frictional force of the linear movement made during clamping or loosening, on the other hand, can be applied to the lifting shaft 36 by means of a hollow piston 351 of the drive cylinder 35, which passes through the drive cylinder 35. The hollow piston 351 extends forwardly into the spindle hole of the spindle rotor 31, and the linear shaft 7 | 353 is sleeved on the lift shaft 36; a fixed sleeve 39 is fixedly coupled to the rear end of the spindle housing 38, and the lift shaft 36 is attached. Fixed in the fixing sleeve 39, in order to support the lifting shaft 36, the fixing sleeve 39 is provided with one or more supporting sleeves 391; the spindle rotor 31 is provided with a rotation preventing shaft 7312, and the inner shaft of the rotation preventing shaft 7312 is connected Front ferrule 313, empty of the driving cylinder 35 The head of the piston 351 is provided with a corresponding rear ferrule 354, and the front ferrule 313 is engaged with the rear ferrule 354, and the front ferrule 313 is further provided with a rotation preventing sleeve for preventing the rotation force from being transmitted to the rear ferrule 354. 314 and the anti-rotation sleeve lock 315, so as to keep the driving cylinder 35 stationary when the spindle rotor 31 rotates and move up and down, so that the lifting shaft 36 can be fixed under the double support of the fixing sleeve 39 and the linear bearing 353. The hollow piston 351, which does not affect the drive cylinder 35, is applied to the spindle rotor 31 in an immovable manner to drive the clamp 32 on the spindle rotor 31 to operate.
本发明还包括有控制面板 40 , 该控制面板 40设置于机架 10上, 控制面板 40用于控制前述刀具进给机构 20和主轴机构 30的工作。  The present invention also includes a control panel 40 that is disposed on the frame 10 for controlling the operation of the aforementioned tool feed mechanism 20 and spindle mechanism 30.
详述本实施例的工作过程如下:  The working process of this embodiment is as follows:
对工件 101进行加工时, 启动车床, 主轴转子 31在主轴电机的驱动下带动 其上的夹具 32不停地转动, 首先, 将待加工的管状工件 101不定位地套装于刀 杆 22的头部, 可使用人工, 亦可附加机械手向该刀杆 22挂装或取放工件 101 , 以实现无人化操作; 接着, 由第一驱动机构 23带动活动座 21轴向向前移动, 刀杆 22随活动座 21轴向移动而将工件 101送入主轴转子 31中, 刀杆 22的前 端依次穿过主轴转子 31上处于打开状态的夹具 32的中心空间、 抬刀套 37的抬 刀孔 371而伸入抬刀轴 36的容刀孔 361中获得支撑, 当工件 101进入打开状态 的夹具 32的中心空间后, 工件 101的前端将被抬刀套 37的前端面阻挡而对工 件 101的前端进行轴向定位, 同时随着刀杆 22的继续前进, 活动板 24将抵触 于工件 101的后端而对工件 101的后端进行轴向定位, 这样配合利用活动板 24 和抬刀套 37实现了对工件 101 两端的轴向夹紧定位, 此后夹具 32的卡爪 321 在驱动缸 35的驱动下夹紧工件 101, 实现对工件 101的径向定位, 工件 101径 向夹紧定位后与夹具 32同步转动; 接着, 定位缸 25通过调节杆 26带动活动板 24后退, 以便使刀杆 22能够继续轴向前移进行刀具进给, 同时夹具 32夹着工 件 101在第二驱动机构 34的驱动下径向向上移动到加工位置, 使刀杆 22和工 件 101脱离接触; 然后, 第一驱动机构 23再带动活动座 21轴向移动, 刀杆 22 随活动座 21轴向移动而进行刀具的轴向进给, 第二驱动机构 34驱动夹具 32带 着工件 101随主轴体基座 381在轨道 383上径向上下移动而进行刀具的径向进 给, 同时配合利用工件 101的转动对工件 101进行加工, 工件 101加工完毕后, 刀杆 22随活动座 21在第一驱动机构 23的驱动下向后轴向移动, 直至刀具离开 加工位置从工件 101中退出, 然后活动板 24向前移动至刀具的前方, 以保护刀 具, 此时夹具 32在保持高速转动的同时松开卡爪 321, 工件 101落回到刀杆 22 上; 最后第一驱动机构 23驱动活动座 21带着刀杆 22向后轴向移动, 直至工件 101与刀杆 22—同退出, 完成一个加工循环。 需指出的是, 所述的夹具 32亦可 为旋压模式夹具, 当该夹具 32为旋压模式夹具时, 对应的, 所述刀杆 22上可 装夹旋压内模(图中未示), 利用抬刀轴 36的抬刀力, 可完成管件的旋压加工, 由于抬刀刚度高, 可使用更大的旋压力, 成型效率极高。 当然, 本发明还可在 抬刀套 37上安装端面切削刀具, 在活动板 24上加装又一端面切削刀具, 如此 可同时加工工件 101的内孔及两端面。 When the workpiece 101 is processed, the lathe is started, and the spindle rotor 31 drives the clamp 32 thereon to be continuously rotated by the spindle motor. First, the tubular workpiece 101 to be processed is placed on the head of the cutter 22 without being positioned. The workpiece 101 can be attached or picked up by the robot to attach or detach the workpiece 101 to realize the unmanned operation. Then, the movable mechanism 21 is moved forward by the first driving mechanism 23, The cutter bar 22 moves the workpiece 101 into the spindle rotor 31 in accordance with the axial movement of the movable seat 21. The front end of the cutter bar 22 sequentially passes through the center space of the clamp 32 in the open state on the spindle rotor 31, and the lifter of the lift sleeve 37 is lifted. The hole 371 extends into the pocket 361 of the lifter shaft 36 to obtain support. When the workpiece 101 enters the central space of the clamp 32 in the open state, the front end of the workpiece 101 is blocked by the front end surface of the lift sleeve 37 to the workpiece 101. The front end is axially positioned, and as the shank 22 continues to advance, the movable plate 24 will axially abut the rear end of the workpiece 101 to axially position the rear end of the workpiece 101, thus utilizing the movable plate 24 and the lift sleeve 37 achieves axial clamping positioning of the ends of the workpiece 101, after which the jaws 321 of the clamp 32 clamp the workpiece 101 under the driving of the driving cylinder 35, thereby realizing the radial positioning of the workpiece 101, after the workpiece 101 is radially clamped and positioned Rotating synchronously with the clamp 32; then, the positioning cylinder 25 drives the movable plate 24 to retreat by the adjustment lever 26, so that the cutter bar 22 can continue to advance axially for tool feeding, while the clamp 32 sandwiches the workpiece 101 at the second drive mechanism 34. Driven radially Moving up to the machining position, the cutter bar 22 and the workpiece 101 are disengaged; then, the first drive mechanism 23 drives the movable seat 21 to move axially, and the cutter bar 22 moves axially with the movable seat 21 to perform axial feed of the cutter. The second driving mechanism 34 drives the jig 32 to carry out the radial feeding of the tool with the workpiece 101 moving up and down radially on the rail 383 with the spindle body base 381, and simultaneously processing the workpiece 101 by using the rotation of the workpiece 101, the workpiece After the processing of 101, the cutter bar 22 moves backward with the movable seat 21 under the driving of the first drive mechanism 23 until the tool exits from the machining position, and then the movable plate 24 moves forward to the front of the cutter. To protect the tool, the clamp 32 releases the claw 321 while maintaining the high speed rotation, and the workpiece 101 falls back to the cutter bar 22; finally, the first drive mechanism 23 drives the movable seat 21 to move axially backward with the cutter bar 22. Until the workpiece 101 and the cutter bar 22 exit together, a machining cycle is completed. It should be noted that the clamp 32 can also be a spinning mode clamp. When the clamp 32 is a spinning mode clamp, correspondingly, the cutter 22 can be mounted with a spinning internal mold (not shown). The use of the lifting force of the lifting shaft 36 can complete the spinning process of the pipe. Due to the high rigidity of the lifting knife, a larger spinning pressure can be used, and the forming efficiency is extremely high. Of course, the invention can also be An end face cutting tool is mounted on the lift sleeve 37, and a further end face cutting tool is attached to the movable plate 24, so that the inner hole and the both end faces of the workpiece 101 can be simultaneously processed.
需指出的是, 本实施例中的第一驱动机构 23和第二驱动机构 34均为采用 数控系统控制的伺服电机, 可任意调节其运动方式和速度, 驱动缸 35、 定位缸 25和拉刀缸 210则采用液压或气压等流体驱动, 可方便的节流调速和调节工作 压力, 当然这些机构也可以是数控伺服的或电控的。  It should be noted that the first driving mechanism 23 and the second driving mechanism 34 in this embodiment are servo motors controlled by a numerical control system, and the movement mode and speed thereof can be arbitrarily adjusted, the driving cylinder 35, the positioning cylinder 25 and the broach The cylinder 210 is driven by a fluid such as hydraulic pressure or pneumatic pressure, which can conveniently throttle and adjust the working pressure. Of course, these mechanisms can also be numerically controlled servo or electronically controlled.
以上所述, 仅是本发明的较佳实施例而已, 并非对本发明的技术范围作任 同变化与修饰, 均仍属于本发明技术方案的范围内。  The above is only the preferred embodiment of the present invention, and it is not within the scope of the technical solution of the present invention to make any changes and modifications to the technical scope of the present invention.

Claims

权 利 要 求 书 Claim
1. 一种自动不停机装夹工件的深孔抬刀车床, 其特征在于: 包括机架, 设 置于机架上彼此配合对工件进行加工的刀具进给机构、 主轴机构, 其中,  A deep hole lift lathe that automatically mounts a workpiece without stopping the machine, comprising: a frame, a tool feed mechanism and a spindle mechanism disposed on the frame to cooperate with each other to process the workpiece, wherein
所述刀具进给机构包括活动座、 设置于活动座上的刀杆、 带动活动座沿刀 杆轴向运动的第一驱动机构, 该刀杆上设置有刀具, 针对该刀具于活动座上设 置有用于保护刀具及对工件后端进行轴向定位的活动板, 该活动板位于刀杆外 围并可沿刀杆轴向运动;  The tool feeding mechanism includes a movable seat, a arbor disposed on the movable seat, and a first driving mechanism for driving the movable seat to move axially along the arbor, the arbor is provided with a cutter, and the cutter is disposed on the movable seat a movable plate for protecting the tool and axially positioning the rear end of the workpiece, the movable plate being located at the periphery of the arbor and movable axially along the arbor;
所述主轴机构包括主轴转子、 设置于主轴转子上随其同步转动的夹具、 套 在主轴转子上的外套、 用于驱动主轴转子转动的主轴电机、 用于驱动外套带动 主轴转子径向上下运动的第二驱动机构、 用于驱动夹具径向夹紧或松开工件的 驱动缸、 抬刀轴、 抬刀套, 该主轴转子与夹具分别具有可供刀杆带着工件进出 的主轴孔与中心空间, 该抬刀轴前伸至主轴转子的主轴孔中, 抬刀轴的前端设 置有供刀杆前端插入的容刀孔, 容刀孔沿抬刀轴的长度方向延伸, 抬刀套套接 在抬刀轴的前端上, 该抬刀套具有与刀 4干直径相配合的抬刀孔以及用于对工件 前端进行轴向定位的前端面, 该抬刀孔设置有可供刀具通过的缺口, 抬刀孔向 后与抬刀轴的容刀孔连通, 抬刀孔向前与主轴孔、 中心空间连通。  The spindle mechanism comprises a spindle rotor, a clamp disposed on the spindle rotor for synchronous rotation, a jacket sleeved on the spindle rotor, a spindle motor for driving the spindle rotor to rotate, and a driving jacket for driving the spindle rotor to move up and down radially. a second driving mechanism, a driving cylinder for driving the clamp to radially clamp or loosen the workpiece, a lifting shaft, and a lifting sleeve, the spindle rotor and the clamping body respectively have a spindle hole and a central space for the cutter rod to carry in and out of the workpiece The lifting shaft extends forwardly into the spindle hole of the spindle rotor, and the front end of the lifting shaft is provided with a receiving knife hole for inserting the front end of the cutter rod, and the receiving knife hole extends along the length direction of the lifting cutter shaft, and the lifting knife sleeve is sleeved in the lifting On the front end of the cutter shaft, the lift sleeve has a lift hole matched with the dry diameter of the cutter 4 and a front end surface for axially positioning the front end of the workpiece, the lift hole is provided with a notch for the cutter to pass, and is lifted The knife hole is connected backward with the tool hole of the lifting shaft, and the lifting hole is communicated with the spindle hole and the center space forward.
2. 根据权利要求 1所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述主轴机构进一步包括安装于机架上的主轴箱体, 该主轴箱体的前部设 置有上下方向的轨道, 轨道上安装有主轴体基座, 所述外套固定在主轴体基座 上并可在第二驱动机构的驱动下随主轴体基座沿轨道上下运动。  2. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 1, wherein: the spindle mechanism further comprises a spindle housing mounted on the frame, the front portion of the spindle housing is disposed There is a track in the up and down direction, and a track body base is mounted on the track. The outer case is fixed on the base of the spindle body and can be moved up and down along the track with the spindle body base under the driving of the second drive mechanism.
3. 根据权利要求 2所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述主轴箱体的中部具有一安装孔, 所述驱动缸安装于该安装孔中, 驱动 缸具有将驱动力传递给所述夹具的空心活塞, 该空心活塞内设置有一个或多个 直线轴承, 所述抬刀轴穿过驱动缸的空心活塞前伸至主轴转子的主轴孔中, 直 线轴承套接在抬刀轴上。 3. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 2, wherein: the middle portion of the spindle housing has a mounting hole, and the driving cylinder is installed in the mounting hole to drive The cylinder has a hollow piston that transmits a driving force to the clamp, and the hollow piston is provided with one or more linear bearings, and the lifting shaft extends through the hollow piston of the driving cylinder to the main shaft hole of the spindle rotor, straight The wire bearing is sleeved on the lifting shaft.
4. 根据权利要求 2或 3所述的自动不停机装夹工件的深孔抬刀车床, 其特 征在于: 所述主轴箱体的后端固定连接有一固定套, 所述抬刀轴固定在该固定 套中, 该固定套设置有一个或多个用于支撑抬刀轴的支撑套。  The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 2 or 3, wherein: a fixing sleeve is fixedly connected to a rear end of the spindle housing, and the lifting shaft is fixed at the In the fixing sleeve, the fixing sleeve is provided with one or more supporting sleeves for supporting the lifting shaft.
5. 根据权利要求 3所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述主轴转子上套接有一齿形轮, 该齿形轮通过相配合的齿形链条与主轴 电机连接, 主轴转子内设置有一止转轴承, 该止转轴承的内圏连接有一前卡套, 所述驱动缸的空心活塞头部设置有对应的后卡套, 前卡套与后卡套相卡接。  5. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 3, wherein: the main shaft rotor is sleeved with a toothed wheel, and the toothed wheel passes through a matching toothed chain and The spindle motor is connected, a rotation-stop bearing is arranged in the spindle rotor, and the inner sleeve of the rotation-stop bearing is connected with a front ferrule, and the hollow piston head of the drive cylinder is provided with a corresponding rear ferrule, a front ferrule and a rear ferrule Phase card connection.
6. 根据权利要求 5所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述前卡套上进一步设置有用于防止其向后卡套传递转动力的止转套与止 转套锁圏。  6. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 5, wherein: the front ferrule is further provided with a rotation preventing sleeve for preventing the rotation force from being transmitted to the rear ferrule. The lock sleeve locks.
7. 根据权利要求 2所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述夹具位于主轴转子的前端, 该夹具具有多个自定心卡爪, 该些卡爪围 合形成所述的中心空间。  7. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 2, wherein: the clamp is located at a front end of the spindle rotor, and the clamp has a plurality of self-centering jaws, the claws Enclosure forms the central space.
8. 根据权利要求 1所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述抬刀轴上设置有供高压流体流经以将被切除材料吹出同时冷却刀具的 吹料孔, 对应的, 所述机架于主轴机构外设置有用于承接所吹出的被切除材料 的集料槽, 该吹料孔由抬刀轴的后端延伸至前端与主轴转子的主轴孔、 夹具的 中心空间连通。  8. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 1, wherein: the lifting shaft is provided with a blowing for supplying a high pressure fluid to blow the material to be cut while cooling the cutter. a material hole, correspondingly, the frame is provided with a collecting groove for receiving the blown material to be cut out outside the spindle mechanism, and the blowing hole extends from the rear end of the lifting shaft to the front end and the spindle hole of the spindle rotor, The center space of the fixture is connected.
9. 根据权利要求 1所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述活动座上设置有刀具基座、 拉刀套、 拉刀杆与拉刀缸, 所述刀杆穿过 刀具基座与拉刀套可拆卸地连接, 拉刀杆的一端与拉刀套连接, 另一端与拉刀 缸连接, 由拉刀缸通过拉刀杆向拉刀套施加拉紧刀杆的拉紧力和推出刀杆的拆 卸力。 9. The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 1, wherein: the movable base is provided with a cutter base, a broach sleeve, a broaching rod and a broach cylinder, The cutter rod is detachably connected to the broach sleeve through the tool base, one end of the broach rod is connected with the broach sleeve, and the other end is connected with the broach cylinder, and the broach cylinder is pulled to the broach sleeve through the broach rod Tightening force of the arbor and the removal of the shank Unloading force.
10.根据权利要求 1所述的自动不停机装夹工件的深孔抬刀车床, 其特征在 于: 所述活动座上设置有一用于驱动活动板沿刀杆轴向移动的定位缸, 该定位 缸通过一调节杆与活动板连接。  10 . The deep hole lift lathe of the automatic non-stop clamping workpiece according to claim 1 , wherein: the movable seat is provided with a positioning cylinder for driving the movable plate to move axially along the tool bar, the positioning. The cylinder is connected to the movable plate through an adjustment rod.
PCT/CN2013/073415 2012-04-28 2013-03-29 Deep-hole cutter lifting lathe for automatically clamping workpiece without shutdown WO2013159630A1 (en)

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