WO2013158547A1 - Loader with improved funnel - Google Patents
Loader with improved funnel Download PDFInfo
- Publication number
- WO2013158547A1 WO2013158547A1 PCT/US2013/036591 US2013036591W WO2013158547A1 WO 2013158547 A1 WO2013158547 A1 WO 2013158547A1 US 2013036591 W US2013036591 W US 2013036591W WO 2013158547 A1 WO2013158547 A1 WO 2013158547A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- horn
- thermoplastic polymer
- friction
- automated loader
- loader
- Prior art date
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/06—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products
- B65B25/064—Packaging slices or specially-shaped pieces of meat, cheese, or other plastic or tacky products of poultry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B17/00—Other machines, apparatus, or methods for packaging articles or materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/007—Guides or funnels for introducing articles into containers or wrappers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
- B65B43/34—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure
- B65B43/36—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by internal pressure applied pneumatically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/04—Packaging single articles
- B65B5/045—Packaging single articles in bags
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/04—Applying separate sealing or securing members, e.g. clips
- B65B51/043—Applying springy clips around bag necks
Definitions
- the present invention relates generally to a device for loading material into a bag.
- the invention relates more specifically to a device for moving material into a bag where there is a high coefficient of friction between the material to be loaded and the material of the bag.
- the invention relates even more specifically to packaging dressed poultry in a plastic bag.
- a funnel horn 20 is -a generally conicaily- shaped hollow tube having a wide mouth at a first end 22 and a narrow stem at a second end 24.
- the material to be packaged such as a whole dressed chicken 26, is placed at first end 22.
- a plastic bag 28 is opened and covers second end 24, Chicken 26 is pushed through funnel horn 20, As chicken 26 exits second end 24, it encounters the bottom of plastic bag 28, As chicken 26 continues through funnel horn 20, plastic bag 28 is pulled off funnel horn 20 and chicken 26 is completely enclosed within plastic bag 28. The bagged chicken then goes for further processing, such as clipping bag 28 and weighing and labeling the package.
- poultry such as chickens are slaughtered, defeathered, a d eviscerated, and the heads and feet are removed.
- the carcass then is placed in a cool bath of chlorinated water to chill the bird and kill any bacteria.
- the bird is ready for packaging, as described above, it is wet from the bath.
- the bird slides relatively easily over and through sheet metal horns and funnels, as the wet skin and the polished sheet metal have a relatively low coefficient of friction.
- some degree of sliding over the plastic of the bag is achieved, as the coefficient of friction between the wet bird and the plastic is also relatively low.
- the present invention addresses some of the deficiencies of the prior art and. presents an apparatus thai can be used with both wet and dry material,
- a horn for an automated loader has an interior surface, at least a portion of which comprises a reduced-friction surface.
- the reduced-friction surface comprises textures or dimples, as from textured metal, preferably textured steel
- the reduced-friction surface comprises a coating of a slippery substance such as a thermoplastic polymer, for example polytetrafluoroethylene
- the reduced-friction surface is textured metal, preferably textured steel, coated with a slippery substance such as a thermoplastic polymer, for example polytetrafluoroethylene.
- FIG. 1 is a schematic view of a funnel loader as used in the prior art.
- FIG. 2 is a side elevation schematic view of the preferred embodiment of the automated loader of the present invention.
- FIG. 3 through 5 are side elevation schematic views of the loader of FIG. 2 shown in various stage of use.
- FIG. 6 is a drawing of one type of textured steel as used in the preferred embodiment of the present invention.
- FIG. 7 and 8 are drawings of other types of textured steel that can be used in the present invention.
- FIG, 9 is an elevation view of a plastic bag as known in the prior art.
- FIG. 10 is a perspective view of a stack of plastic bags of FIG, 9.
- FIG. 11 is a side schemaiic view of a funnel horn of another embodiment of the present invention.
- FIG, 12 is a rear elevation view of the funnel horn of FIG. 1 1.
- the present invention can also be used on other applications in which a material is enclosed in a casing, bag, or netting, including such materials as sealants, adhesives, and explosives, or for any other application in which a lower coefficient of friction between the material to be packaged and the funnel horn or horn system is desired.
- Loader 40 comprises in pertinent part a frame 42, a cylinder system 44, a bag carriage assembly 46, and a horn 48.
- Horn 48 is mounted to frame 42 and is a hollow tube having an interior surface and an exterior surface.
- the interior surface of horn 48 defines a generally funnel shape or conical shape.
- both the interior and exterior surfaces are generally funnel-shaped or conical.
- Horn 48 need not be in the shape of a regular horn or regular cone, but can be irregularly shaped instead.
- Horn 48 has a stuffing section 50 and a stem section 54.
- Stuffing section 50 Is at first inlet opening at first end 52, This opening is preferably large enough at first end 52 to accommodate insertion of the material to be packaged, such as a chicken 58, Stuffing section gradually decreases in at least of inside diameter, inside width, and inside height from first end 52 to stem section 54.
- Stem section 54 preferably has a relatively constant inside diameter, inside height, or inside width throughout the entire length of stem section 54 or a portion of the entire length of stem section 54, from stuffing section 50 to second end 56, that diameter, width, or height being smaller than the diameter or width of stuffing section 50 at the inlet opening at first end 52.
- Stem section 54 has a discharge opening at second end 56.
- stem section 54 has its outside diameter, outside height, and outside width sized to accommodate the diameter of the bag 60 into which the material to be packaged, such as a chicken 58, will be stuffed, as at. least a portion of stem section 54 will be inside the bag during the stuffing operation.
- Stem section 54 also must also have an inside diameter, inside height, and inside width configured to accommodate insertion of the material to be packaged, such as a chicken 58. It will be recognized that material to be packaged, such as a chicken 58, will fit easily into stuffing section 50 and tightly into stem section 54.
- horn 48 has dimples or textures
- horn 48 is formed entirely of textured or dimpled stainless steel
- the textured stainless steel is diamond-shaped textured stainless steel, such as HS Item Number R813000041, available from McNichols Co., Tampa, Florida, or type 4.WL, available from Mechanical Metals, Newtown, Pennsylvania, A representative diamond-shaped texture is shown schematically in FIG. 6.
- Other textures can be used as well, such as the ones shown, by way of example and not by way of limitation, in FIGS, 7 and 8.
- horn 48 is formed from metal having a constant wall thickness, which would provide for the stamping of textures or dimples into all of or a portion of the interior surface of the steel
- At least a portion of the interior surface of horn 48 is coated with a slippery synthetic substance, meaning a substance that has a lower coefficient of friction with the material being loaded than does smooth stainless steel and the material being loaded.
- a slippery synthetic substance meaning a substance that has a lower coefficient of friction with the material being loaded than does smooth stainless steel and the material being loaded.
- the substance is a thermoplastic polymer, preferably
- poiytetrafluoroethylene most preferably one of the materials sold under the brand name Teflon® by E. I. du Pont de Nemours and Company or its affiliates. Any other slippery substance can be used as well. The use of a slippery synthetic substance will ease bagging of dry poultry,
- the apparatus can. also be used with wet poultry and therefore will be more useful to users than an apparatus that can only be used with one or the other,
- the interior surface of horn 48 is made of textured or dimpled stainless steel as described above and is also coated with a slippery substance, most preferably a thermoplastic polymer, preferably polytetrafluoroethylene. most preferably one of the materials sold under the brand name Teflon® by E. I. du Pont de Nemours and Company or its affiliates, or with another slippery substance, as described above.
- a slippery substance most preferably a thermoplastic polymer, preferably polytetrafluoroethylene. most preferably one of the materials sold under the brand name Teflon® by E. I. du Pont de Nemours and Company or its affiliates, or with another slippery substance, as described above.
- Plastic bag 60 as shown in elevation view in FIG. 9, has a bottom panel 62 and a top panel 64, joined at three edges by heat, ultrasonic welding, or other means, Bottom panel 62 extends slightly farther than top sheet 64 due to extended portion 66.
- a perforation line 68 defines the border between bottom panel 62 and extended portion 66
- Plastic bag 60 is typically made of polyethy lene film and may have three to ten percent ethylene vinyl acetate (EVA) as a stretch agent, Two apertures 70 are punched in extended portion 66.
- EVA ethylene vinyl acetate
- a stack 72 of bags 60a, 60b, 60c, etc., is connected by a wicket 74, as shown in FIG. 10.
- Bag carriage assembly 46 is located at a front end of frame 42. Bag carriage assembly 46 has lifting and moving mechanisms, such as air cylinders, to raise it and lower it, as is known in the art. Bag carriage assembly 46 moves from a first position, as shown in FIG, 1, to a second, raised position, as shown in FIG, 3, to a third, inner position, as shown in FIG. 4,
- An air nozzle 80 is located at the front of frame 46, just below stem section 54.
- Cylinder system 44 is mounted to frame 42 opposite stuffing section 50. Cylinder system 44, as well as all other air-operated components, are comiected to a pressurized air supply 82, such as a plant air system,
- material such as chicken 58 is placed adjacent stuffing section 50, as shown in FIG. 2.
- Bag carriage assembly 46 rises until top bag 60a is adjacent stem section 54, Air nozzle 80 emits a puff of air, causing top bag 60a to open at least partially, as shown in FIG. 3, Bag carriage assembly 46 then moves inside frame 42, causing top bag 60a to be pulled over stem section 54, as shown in FIG, 4.
- Bag carriage assembly 46 moves a sufficient space that lop bag 60a is pulled completely over stem section 54 and may extend to or even partial into stuffing section 50, preferably until the bottom of top bag 60a, encountering second end 56, prevents further movement, [0033] Cylinder system 44 then operates io push chicken 58 through the inlet opening of stuffing section 50, and into stuffing section 50, As cylinder system 44 continues to actuate, chicken 58 continues to move through stuffing section 50 and into stem section 52. When chicken 58 encounters top bag 60a, top bag 60a begins to puM off horn 48 as cylinder system continues to push chicken 58 through the discharge opening of horn 48. Eventually, chicken 58 is pushed all the way through horn 48, as shown in FIG. 5, and the now-bagged chicken 58 is ready for further operations,
- a con ventional roller conveyor 90 is mounted inside horn 48. As shown in FIGS. 1 1 and 12, horn 48 in this situation has the shape of an irregular cone so that the bottom is relatively flat, to accommodate roller conveyor 90.
- Chicken 58 will slide even more easily through horn 48 if one side of chicken 58 is resting on rollers.
- a horn made of plaint steel, a horn made of textured steel, a horn coated with a slippery substance, or a horn made of textured steel and coated with a slippery substance can ail be used with roller conveyor 90.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Package Closures (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
- Chain Conveyers (AREA)
Abstract
Description
Claims
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2014145834A RU2014145834A (en) | 2012-04-16 | 2013-04-15 | UPGRADED LOAD LOADER |
EP13777666.2A EP2838801A4 (en) | 2012-04-16 | 2013-04-15 | Loader with improved funnel |
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US201261624720P | 2012-04-16 | 2012-04-16 | |
US61/624,720 | 2012-04-16 | ||
US13/792,700 | 2013-03-11 | ||
US13/792,700 US20130269834A1 (en) | 2012-04-16 | 2013-03-11 | Loader with improved funnel |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2013158547A1 true WO2013158547A1 (en) | 2013-10-24 |
Family
ID=49323822
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/US2013/036591 WO2013158547A1 (en) | 2012-04-16 | 2013-04-15 | Loader with improved funnel |
Country Status (4)
Country | Link |
---|---|
US (1) | US20130269834A1 (en) |
EP (1) | EP2838801A4 (en) |
RU (1) | RU2014145834A (en) |
WO (1) | WO2013158547A1 (en) |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US9944422B2 (en) * | 2014-04-04 | 2018-04-17 | Brady Worldwide, Inc. | Sleeve applicator machine and related method of operation |
US9177431B1 (en) * | 2014-04-18 | 2015-11-03 | Gccm, Llc | Coin processing machine |
CA171347S (en) * | 2015-09-21 | 2017-01-06 | Brita Gmbh | Top reservoir for pitcher |
BR102016000581B1 (en) * | 2016-01-11 | 2020-06-16 | Camilo Pedro Abati | BIRD PACKING MACHINE |
USD811832S1 (en) * | 2016-03-18 | 2018-03-06 | Brita Gmbh | Funnel |
US10569399B1 (en) | 2017-11-03 | 2020-02-25 | Brady Worldwide, Inc. | Wire sleeve hand application tool |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4133164A (en) * | 1977-09-28 | 1979-01-09 | Industrial Knitting, Inc. | Split horn arrangement |
US6230432B1 (en) * | 1999-09-17 | 2001-05-15 | Arthur Blank | Enhanced fishing line flow mechanism |
US6976346B2 (en) * | 2003-06-12 | 2005-12-20 | Delaware Capital Formation, Inc. | Automatic netting packaging machine |
US8096097B2 (en) * | 2009-10-23 | 2012-01-17 | Precitec Corporation | Method for enclosing products in a package having a handle |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3945171A (en) * | 1975-01-20 | 1976-03-23 | James W. Marietta, Jr. | Food packaging apparatus |
US5048266A (en) * | 1990-01-30 | 1991-09-17 | Jerome Foods, Inc. | Bag filling apparatus |
JP3394327B2 (en) * | 1994-07-11 | 2003-04-07 | テルモ株式会社 | Tube inner surface treatment method |
US6843183B2 (en) * | 2001-04-13 | 2005-01-18 | Lifetime Products, Inc. | System and method for enhanced telescoping engagement |
US7021026B2 (en) * | 2002-01-11 | 2006-04-04 | Delaware Capital Formation, Inc. | Netting chutes for manual and/or automated clipping packaging apparatus |
US20050015030A1 (en) * | 2003-01-14 | 2005-01-20 | Patrick Bousfield | Apparatus for combined application of massage, accupressure and biomagnetic therapy with improved steel ball supports |
WO2006001991A1 (en) * | 2004-06-15 | 2006-01-05 | Tipper Tie, Inc. | Modular clipping packaging apparatus and associated devices, methods and systems |
US7430839B2 (en) * | 2004-10-04 | 2008-10-07 | Tipper Tie, Inc. | Embossed netting chutes for manual and/or automated clipping packaging apparatus |
US7833203B2 (en) * | 2005-03-31 | 2010-11-16 | Cordis Neurovascular, Inc. | Catheter shaft with undulating surface for reduced friction |
US8938935B2 (en) * | 2006-07-28 | 2015-01-27 | Poly-Clip System Corp. | Two-in-one bagger |
US7441386B2 (en) * | 2006-10-27 | 2008-10-28 | Poly-Clip System Corp. | Apparatus for forming tubes in nets |
-
2013
- 2013-03-11 US US13/792,700 patent/US20130269834A1/en not_active Abandoned
- 2013-04-15 EP EP13777666.2A patent/EP2838801A4/en not_active Withdrawn
- 2013-04-15 RU RU2014145834A patent/RU2014145834A/en not_active Application Discontinuation
- 2013-04-15 WO PCT/US2013/036591 patent/WO2013158547A1/en active Application Filing
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4133164A (en) * | 1977-09-28 | 1979-01-09 | Industrial Knitting, Inc. | Split horn arrangement |
US6230432B1 (en) * | 1999-09-17 | 2001-05-15 | Arthur Blank | Enhanced fishing line flow mechanism |
US6976346B2 (en) * | 2003-06-12 | 2005-12-20 | Delaware Capital Formation, Inc. | Automatic netting packaging machine |
US8096097B2 (en) * | 2009-10-23 | 2012-01-17 | Precitec Corporation | Method for enclosing products in a package having a handle |
Non-Patent Citations (1)
Title |
---|
See also references of EP2838801A4 * |
Also Published As
Publication number | Publication date |
---|---|
RU2014145834A (en) | 2016-06-10 |
EP2838801A4 (en) | 2015-11-25 |
EP2838801A1 (en) | 2015-02-25 |
US20130269834A1 (en) | 2013-10-17 |
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