WO2013147168A1 - Coloring pigment dispersion liquid for toner particles and toner for electrostatic charge image development - Google Patents

Coloring pigment dispersion liquid for toner particles and toner for electrostatic charge image development Download PDF

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Publication number
WO2013147168A1
WO2013147168A1 PCT/JP2013/059548 JP2013059548W WO2013147168A1 WO 2013147168 A1 WO2013147168 A1 WO 2013147168A1 JP 2013059548 W JP2013059548 W JP 2013059548W WO 2013147168 A1 WO2013147168 A1 WO 2013147168A1
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Prior art keywords
toner particles
toner
pigment dispersion
pigment
group
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PCT/JP2013/059548
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French (fr)
Japanese (ja)
Inventor
幸恵 河津
克 大河原
ノリ子 永松
俊介 篠崎
はるな 山口
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株式会社Dnpファインケミカル
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Publication of WO2013147168A1 publication Critical patent/WO2013147168A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/65Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
    • C08G18/66Compounds of groups C08G18/42, C08G18/48, or C08G18/52
    • C08G18/6633Compounds of group C08G18/42
    • C08G18/6637Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
    • C08G18/664Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4266Polycondensates having carboxylic or carbonic ester groups in the main chain prepared from hydroxycarboxylic acids and/or lactones
    • C08G18/4269Lactones
    • C08G18/4277Caprolactone and/or substituted caprolactone
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/70Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
    • C08G18/72Polyisocyanates or polyisothiocyanates
    • C08G18/77Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
    • C08G18/78Nitrogen
    • C08G18/79Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
    • C08G18/791Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • G03G9/0804Preparation methods whereby the components are brought together in a liquid dispersing medium
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/0802Preparation methods
    • G03G9/0804Preparation methods whereby the components are brought together in a liquid dispersing medium
    • G03G9/0806Preparation methods whereby the components are brought together in a liquid dispersing medium whereby chemical synthesis of at least one of the toner components takes place
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G9/00Developers
    • G03G9/08Developers with toner particles
    • G03G9/087Binders for toner particles
    • G03G9/08702Binders for toner particles comprising macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds

Definitions

  • the present invention relates to a color pigment dispersion for toner particles, and more specifically, by using a specific dispersant, the dispersibility of the color pigment in the vinyl group-containing monomer is improved, and the vinyl group-containing monomer is dispersed in an aqueous medium.
  • the present invention relates to a color pigment dispersion for toner particles having improved particle stability.
  • the present invention also relates to a toner for developing an electrostatic image. More specifically, by using a color pigment dispersion for toner particles, the color pigment is uniformly distributed in the toner particles, thereby providing a static color having a good color density.
  • the present invention relates to a charge image developing toner.
  • the toner used in the electrophotographic system is colored particles containing a coloring pigment and other additives in a binder resin, and is used for developing and visualizing an electrostatic image in a printer, copying machine, etc. It is done.
  • the production methods are roughly classified into (a) a kneading and pulverizing method; (b) a polymerization method such as a suspension polymerization method and an emulsion aggregation method; and (c) a dissolution granulation method.
  • the kneading and pulverization method is a method in which a binder resin, a color pigment, and the like are dry-mixed, melt-kneaded with a kneader or the like, and then pulverized and classified to produce toner particles.
  • the suspension polymerization method is a method of producing toner particles by suspending and dispersing a polymerizable vinyl group-containing monomer, a polymerization initiator, a color pigment, and the like in an aqueous medium and then polymerizing.
  • the “polymerizable vinyl group-containing monomer” is emulsified and dispersed in an aqueous medium containing a polymerization initiator, an emulsifier, etc., and then polymerized to obtain primary particles, which are then colored. In this method, after adding a pigment or the like, the primary particles are aggregated to produce toner particles.
  • Dissolution granulation method involves dissolving and dispersing a binder resin, a color pigment, and the like in an organic solvent, dispersing the obtained liquid in an aqueous medium to form droplets, and removing the organic solvent from the droplets. This is a method for producing toner particles by removing the toner particles.
  • the dispersion of the colored pigment is important, and the dispersibility is constantly improved.
  • the colored pigment is dispersed in the molten resin having a high viscosity. Once the colored pigment is dispersed in the molten resin, the toner is crushed after cooling and the colored pigment is dispersed as it is. Particles can be produced.
  • the dispersion of the color pigment is reduced to a “low-viscosity raw material for the binder resin such as a polymerizable monomer”, “a binder resin solvent”, etc.
  • toner particles such as agglomeration and granulation
  • the dispersibility of the color pigment itself deteriorates, or it is suspended, polymerized and agglomerated in an aqueous medium due to the influence of the color pigment and the dispersant for the color pigment.
  • toner particle formation such as granulation may be inhibited.
  • the toner particles in which the color pigment is well dispersed cannot be produced, but also the toner particles having a good shape, particle size, particle size distribution and the like cannot be produced.
  • the pigment is not uniformly dispersed in the toner particles, and as a result, when an image is formed on paper or the like with a printer, a copying machine, etc., a sufficient color density can be obtained when the toner adhesion amount is viewed at a constant level. There was no case.
  • Patent Documents 1 to 3 describe (b-1) a dispersant for coloring pigments in the suspension polymerization method, and Patent Document 4 describes (b-1) A surface treatment agent for improving the dispersibility of the colored pigment in the turbid polymerization method is described.
  • Patent Documents 5 to 8 describe (c) a dispersing agent for a colored pigment in the dissolution granulation method, and Patent Document 9 improves the dispersibility of the colored pigment in the (c) dissolution granulation method.
  • a surface treatment agent is described.
  • the subsequent color pigment Dispersibility of the colored pigment into the polymerizable monomer deteriorates in the preparation of the polymerizable monomer droplets by suspending the dispersion in an aqueous medium, polymerization of the polymerizable monomer, and the like.
  • the suspension of the polymerizable monomer in the aqueous medium may be deteriorated due to the influence of the dispersant for the coloring pigment or the like, or the toner particle formation may be inhibited.
  • toner particles due to the formation mechanism of droplets that become suspension polymerization toner particles (hereinafter, sometimes simply referred to as “toner particles”), in the reaction system of the polymerizable monomer, there is a drawback that insoluble substances such as colored pigments can be easily removed out of the system, and there is a problem that the colored pigments do not stay normally in the polymerization monomer droplets during polymerization.
  • the state in which the color pigment is completely taken into the polymerizable monomer cannot be maintained in the toner particle forming process such as droplet formation or polymerization.
  • the incorporation efficiency of the colored pigment into the polymerizable monomer is poor at the initial stage of the polymerization reaction, the resulting colored pigment tends to adhere to the vicinity of the surface of the toner particles.
  • the influence of the surface of the toner particles may appear, and the environmental characteristics in the toner image formation may be deteriorated, or the charge control may be difficult to control.
  • the toner when the color pigment is dispersed in the polymerizable monomer, the toner may not be sufficiently concentrated because it is easily aggregated or difficult to be miniaturized. Even when fine dispersion in the polymerizable monomer is possible, if the affinity of the dispersant or the coloring pigment for the aqueous medium is not appropriate, the toner particles may aggregate or the shape of the toner particles may be In some cases, the color density of the resulting toner may decrease.
  • the present invention has been made in view of the above, and the problem is that a color pigment is well dispersed in a polymerizable monomer, and a droplet forming step is performed by suspending the polymerizable monomer in an aqueous medium, followed by polymerization. Even during the polymerization process of the polymerizable monomer, good dispersibility and incorporation of the color pigment into the polymerizable monomer are maintained, the droplet formation process in the aqueous medium is stabilized, the shape of the toner particles after polymerization, A toner capable of producing toner particles having a good shape, suitable particle size and particle size distribution, etc. by finding a dispersant that maintains a good particle size, particle size distribution, etc.
  • the object is to provide a colored pigment dispersion for particles.
  • the problem is that electrostatic image development that contains toner particles in which pigments are uniformly distributed inside, and can obtain a high color density when an image is formed on a medium such as paper with a constant adhesion amount. It is to provide a toner.
  • the present inventor has found that the above problems can be improved by using a dispersant having a specific chemical structure, and the above problems can be solved.
  • the present invention has been completed. Further, it has been found that the above-mentioned problems can be improved and the above-mentioned problems can be solved by subjecting a toner raw material liquid containing a specific color pigment dispersion to thermal dispersion after being suspended and dispersed in an inorganic colloidal aqueous solution. Thus, the present invention has been completed.
  • the present invention relates to a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer, wherein the dispersant is formed by trimerization of diisocyanate and isocyanurate.
  • An object of the present invention is to provide a colored pigment dispersion for toner particles, which is formed by bonding an organic group having a repeating unit to an isocyanate group of an isocyanurate ring-containing compound that forms a ring.
  • the present invention also provides a method for producing toner particles, characterized in that the color pigment dispersion for toner particles is suspended in an aqueous medium and polymerized.
  • the present invention also relates to an electrostatic charge image developing toner obtained by using the above-described color pigment dispersion for toner particles, wherein the color pigment has a polymerizable double bond in the presence of a dispersant.
  • the pigment dispersion and the toner raw material liquid containing at least a thermal polymerization initiator are suspended in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) is 2 ⁇ m or more and 10 ⁇ m or less.
  • An electrostatic image developing toner containing suspension-polymerized toner particles that are dispersed and then thermally polymerized, and an average pigment in which the abundance of pigments in the cross section of one particle of the electrostatic image developing toner is averaged
  • the present invention provides a toner for developing an electrostatic image, wherein the abundance ratio is 0.6 or more.
  • the present invention also relates to a method for producing the above-described toner for developing an electrostatic image, wherein the color pigment is polymerized using beads having a diameter of 0.01 mm or more and 5 mm or less as a dispersion medium in the presence of a dispersant.
  • a colored pigment dispersion is prepared by dispersing in a vinyl group-containing monomer having a double bond, and a toner raw material liquid is prepared by blending at least a thermal polymerization initiator in the colored pigment dispersion.
  • An average comprising a step of suspending and dispersing in an inorganic colloidal aqueous solution so that the volume average particle size (Dv) is 2 ⁇ m or more and 10 ⁇ m or less, and then thermally polymerizing to produce suspension-polymerized toner particles.
  • the present invention provides a method for producing a toner for developing an electrostatic image having a pigment abundance ratio of 0.6 or more.
  • the above-mentioned problems are solved, the above-mentioned problems are solved, the color pigment is well dispersed in the polymerizable monomer, the polymerizable monomer is suspended in the aqueous medium, and the polymerizable monomer is subsequently dispersed. Even during polymerization, it is possible to provide a color pigment dispersion for toner particles that maintains good dispersibility and incorporation of the color pigment into the polymerizable monomer and suppresses the color pigment from appearing on the surface of the toner particles. .
  • the color pigment is well dispersed inside the toner, and the state is maintained during suspension and polymerization, so that the shape, particle size, particle size distribution, etc. of the toner particles are suitably controlled.
  • the toner particles can be produced and the affinity with the aqueous medium is appropriate, the shape of the toner particles can be made spherical. As a result, a toner having a small amount of coarse powder and fine powder, a sharp particle size distribution, excellent circularity, and a good charge amount can be obtained. A toner image having a high reflection density of the portion can be obtained.
  • the toner when the above-mentioned problems are solved, the toner contains toner particles in which the color pigment is uniformly distributed, and a solid image is formed on a substrate such as paper, a high color density with a constant adhesion amount is obtained.
  • An electrostatic charge image developing toner that can be obtained can be provided.
  • the color density when the color density is fixed, the smaller the content of the color pigment in the toner particles, the higher the transparency, so that a clear image is formed.
  • the amount of the color pigment used is small and the cost can be reduced.
  • toner particles such as “droplet forming step of polymerizable monomer (suspension step)” and “polymerization monomer polymerization step” in which the color pigment dispersion is suspended in an aqueous medium
  • the dispersibility in the polymerizable monomer is good and the physical properties and compatibility of the color pigment and the dispersant for the color pigment are good
  • the suspension state of the polymerizable monomer in the aqueous medium does not deteriorate, and the toner particles
  • the above-described effects are exhibited because the conversion is performed well.
  • toner particles such as droplet formation and polymerization
  • the toner particles are unlikely to exist, the environmental characteristics are good, and the chargeability with which the surface is particularly involved can be easily controlled.
  • the color pigment is uniformly dispersed throughout the toner particles, a toner with good color development can be produced.
  • the affinity of the pigment dispersion for the aqueous medium is moderate, the toner particles do not aggregate and the shape of the toner particles does not deteriorate. Further, since the affinity of the colored pigment to the aqueous medium is moderate, the colored pigment is uniformly dispersed inside the toner particles, and the color density of the resulting toner is improved.
  • the “electrostatic image developing toner characterized in that the average pigment abundance ratio is 0.6 or more” produced using the colored pigment dispersion for toner particles of the present invention has not existed in the past. It is new.
  • Color pigment dispersion in yellow toner particles produced using the color pigment dispersions Y1 and Y2 for toner particles of the present invention and conventional dispersions y1, y2 and y3, and toner particles (SEM photograph, upper magnification of 10000 times, lower magnification of 1000 times, except for Experimental Example A5, upper magnification of 3000 times, lower magnification of 400 times).
  • Color pigment dispersions in cyan toner particles and black toner particles produced using the color pigment dispersions C1 and K1 for toner particles of the present invention and the conventional dispersions c1, k1 and k2.
  • 2 is a photograph showing the shape of toner particles (SEM photograph, upper magnification of 10000 times, lower magnification of 1000 times) (where k1 is a lump and there is no photograph).
  • SEM photograph upper magnification of 10000 times, lower magnification of 1000 times
  • k1 is a lump and there is no photograph.
  • An example of the toner particles of the toner for developing an electrostatic charge image in the present invention is shown, and is a diagram of one of TEM photographs (magnification of 2100 times) used for calculating the pigment abundance ratio (Experimental Example F04).
  • 2 is a TEM photograph of a cross section of toner particles of an electrostatic charge image developing toner obtained in an experimental example.
  • the present invention relates to a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a “polymerizable vinyl group-containing monomer”.
  • the “polymerizable vinyl group-containing monomer” may be one type or a mixture of two or more types, but in the case of one type itself, in the case of two or more types, it is a mixture.
  • the liquid in the state is a liquid at normal temperature (20 ° C.), and the color pigment dispersion for toner particles of the present invention is obtained by dispersing a color pigment in the liquid with a dispersant.
  • the dispersant has a chemical structure in which an organic group having a repeating unit is bonded to the isocyanate group of “an isocyanurate ring-containing compound formed by diisocyanating trimerization to form an isocyanurate ring”.
  • an isocyanurate ring-containing compound formed by diisocyanating trimerization to form an isocyanurate ring.
  • the parentheses may be simply abbreviated as “ring-containing compound”.
  • a structure in which the isocyanate group of the ring-containing compound is modified by the reaction of an “organic group having a repeating unit” described later or a linking group thereof may be abbreviated as “ring-containing compound”.
  • electrostatic image developing toner may be simply abbreviated as “toner”.
  • Such a ring-containing compound is obtained by trimerizing diisocyanate to form an isocyanurate ring, and the number of isocyanurate rings in the ring-containing compound may be one or two or more. However, it is preferable that the number is 2 or more, the dispersibility of the color pigment in the polymerizable monomer, the ability to maintain the dispersibility during suspension or polymerization of the polymerizable monomer, the polymerizable monomer droplets and the toner particles This is preferable in that the shape, particle size, particle size distribution and the like are suitable. Particularly preferred is 2-4.
  • the ring-containing compound may be one kind or a mixture of two or more kinds. In the case of a mixture, the number of isocyanurate rings in the ring-containing compound is 1.2 to 2.2. 5 is preferable.
  • the diisocyanate forming the isocyanurate ring may be one type or two or more types.
  • diisocyanate examples include p-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, naphthalene-1,5-diisocyanate and the like; hexamethylene diisocyanate Aliphatic diisocyanates such as lysine methyl ester diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, dimer acid diisocyanate; alicyclic diisocyanates such as isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate); xylylene diisocyanate, etc. And aliphatic diisocyanates having an aromatic ring.
  • diisocyanates having an aromatic ring Preferred are diisocyanates having an aromatic ring, hexamethylene diisocyanate, isophorone diisocyanate and the like, and particularly preferred are diisocyanates having an aromatic ring because the dispersibility is improved by interaction with the pigment structure.
  • the ring-containing compound has at least one isocyanurate ring formed by trimerization of diisocyanate having an aromatic ring, dispersibility of polymerizable pigment in the polymerizable monomer, polymerizable monomer This is preferable in terms of maintaining the dispersibility during suspension and polymerization, the shape of the polymerizable monomer droplets and toner particles, the particle size, the particle size distribution, and the like.
  • the isocyanurate ring-containing compound is represented by the following formula (1).
  • R 2 represents hydrogen or a branched or unbranched substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, and m represents an integer of 0 or more.
  • R 2 represents hydrogen or a branched or unbranched substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms.
  • the hydrocarbon group may be a saturated hydrocarbon group or an unsaturated hydrocarbon group.
  • an unsubstituted heteroaryl group, a substituted or unsubstituted alkaryl group, a substituted or unsubstituted aralkyl group, and the like can be given.
  • R 2 is preferably hydrogen or an unbranched hydrocarbon group having 1 to 12 carbon atoms, particularly preferably a methyl group.
  • M represents an integer of 0 or more, more preferably 0 to 3, and particularly preferably 1.
  • the isocyanurate ring-containing compound represented by the formula (1) is a mixture, the average number of isocyanurate rings in the ring-containing compound in the formula (1) is more preferably 1 to 4. It is particularly preferably 2 to 2.5.
  • R 2 is more preferably a methyl group, and R 2 is more preferably bonded to the ortho or para position of the isocyanate group substituted on the benzene ring. That is, the isocyanurate ring-containing compound possessed by the dispersant in the present invention preferably has an isocyanurate ring formed by trimerization of tolylene diisocyanate. Among these, 2,4-tolylene diisocyanate is preferable. It is particularly preferable to have an isocyanurate ring formed by trimerization.
  • the ring-containing compound (one obtained by dimerizing diisocyanate to form an isocyanurate ring) is specifically represented by the following formula (2) or represented by formula (2). Most preferably, two or more are bonded. The preferred number (m + 1) of bonded isocyanurate rings is the same as described above for m.
  • the ring-containing compound has an isocyanate group that has not been used for isocyanurate ring formation, but the dispersant in the present invention has a chemical structure in which an “organic group having a repeating unit” is bonded to the remaining isocyanate group. Is. Although an isocyanate group exists in the ring-containing compound, in order to eliminate the extremely high reactivity of the isocyanate group, it is preferable that all the isocyanate groups are finally modified by being reacted with an organic group.
  • the organic groups reacting with the isocyanate groups need not all be “organic groups having repeating units”, and at least one of them may be “organic groups having repeating units”.
  • organic groups reacting with isocyanate groups more than half of the organic groups reacting with the isocyanate groups are preferably “organic groups having a repeating unit” from the viewpoint of the property, the shape stability of the polymerizable monomer droplets and toner particles, etc.
  • a “organic group having a repeating unit” is preferable.
  • organic groups that react with isocyanate groups compounds that react with isocyanate groups to give organic groups that are not the above “organic groups having repeating units” include primary or secondary amino groups, hydroxyl groups, carboxyl groups, and the like.
  • a compound having an active hydrogen-containing group is particularly preferable, and a compound having one active hydrogen-containing group in the molecule is particularly preferable.
  • a compound having one active hydrogen-containing group in the molecule and reacting with an isocyanate group of the ring-containing compound to give an amine value to the dispersant is particularly preferable.
  • compounds that give an "organic group” by reacting with an isocyanate group of a ring-containing compound include an active hydrogen-containing group and a tertiary amino group.
  • Compounds hereinafter abbreviated as “amine value-imparting compounds”) are particularly preferred.
  • the above-mentioned colored pigment dispersion for toner particles which is obtained by further combining “the compound having an active hydrogen-containing group and a tertiary amino group” with the isocyanate group of the ring-containing compound,
  • the tertiary amino group of the amine value-imparting compound includes a tertiary amino group in a nitrogen-containing ring such as a pyridine ring, a quinoline ring, an imidazole ring or a triazole ring; a trialkylamino group such as a trimethylamino group or a triethylamino group; N -N-aryl-N-dialkylamino groups such as phenyl-N-dimethylamino group; tertiary amino groups in N-alkyl nitrogen-containing rings such as N-alkylpyrrole rings and N-alkylimidazole rings; .
  • a nitrogen-containing ring such as a pyridine ring, a quinoline ring, an imidazole ring or a triazole ring
  • a trialkylamino group such as a trimethylamino group or a triethylamino group
  • Examples of the active hydrogen-containing group possessed by the “amine value-imparting compound” include those described above, and a primary amino group or a hydroxyl group is particularly preferred.
  • the “amine value-imparting compound” is not limited to those described below, but specifically, N, N-dimethyl-1,2-ethanediamine, N, N-diethyl-1,2-ethane Diamine, N, N-dimethyl-1,3-propanediamine, N, N-diethyl-1,3-propanediamine, N, N-dipropyl-1,3-propanediamine, N, N-dibutyl-1,3 Chain compounds such as propanediamine, N, N-dimethyl-1,4-butanediamine, N, N-diethyl-1,4-butanediamine; 4- (2-aminoethyl) pyridine, 4- (3- Pyridine compounds such as aminopropyl) pyridine; imidazole compounds such as 1- (3-aminopropyl) imidazole, 2-aminoimidazole, 1- (2-aminoethyl) imidazole; 3-amino 1,2,4-triazole, triazole compounds such as
  • the amine value of the dispersant in the present invention is preferably 0 to 100 mgKOH / g, more preferably 3 to 40 mgKOH / g, particularly preferably 6 to 30 mgKOH / g, and 10 to 20 mgKOH / g. More preferably.
  • the amine value is in the above range, the effect of the present invention can be exhibited.
  • the amine value is absent or too small, the adsorptivity to the pigment is insufficient and the colored pigment is dispersed in the polymerizable monomer. If the amine value is too large, it is difficult for the color pigment to be taken into the polymerizable monomer, and the color pigment comes out on the surface of the toner particle.
  • the shape, particle size, and particle size distribution of the toner particle Etc. may not be suitably controlled.
  • the “organic group having a repeating unit” only needs to have a repeating unit somewhere in the organic group, and the repeating unit may react with the isocyanate group of the ring-containing compound via the linking group Y, although it may react directly with the isocyanate group of the ring-containing compound, it is preferably reacted directly with the isocyanate group.
  • the linking group Y include a simple single bond (no linking group), an alkylene group, an arylene group, and an alkenylene group.
  • the “organic group having a repeating unit” that reacts with the isocyanate group of the ring-containing compound.
  • the group of the “organic group having a repeating unit” that reacts with the isocyanate group of the ring-containing compound is not particularly limited, but a group having active hydrogen such as a hydroxyl group or an amino group is preferable.
  • the repeating unit is a polyester chain and / or a polyalkylene glycol chain
  • the “group reactive to an isocyanate group” is a hydroxyl group.
  • an organic group having no repeating unit R 1 (hereinafter sometimes abbreviated as “terminal group R 1 ”) is provided on the side of the “repeating unit” opposite to the side reacting with the isocyanate group. May be present.
  • the terminal group R 1 is preferably an alkyl group, more preferably an alkyl group having 1 to 26 carbon atoms, particularly preferably an alkyl group having 2 to 22 carbon atoms, and still more preferably an alkyl group having 2 to 18 carbon atoms.
  • the terminal group may be a ring-containing compound. In that case, in the dispersant of the present invention, two or more ring-containing compounds are bonded through “an organic group having a repeating unit”.
  • the ring-containing compound may be bonded via an “organic group having a repeating unit” bonded to the isocyanate group of the ring-containing compound. That is, the said terminal group is another ring containing compound, and the isocyanate group of this another ring containing compound may couple
  • the ring-containing compound is represented by the above formula (1)
  • two ring-containing compounds are bonded via an “organic group having a repeating unit” to thereby form 4 It becomes a dispersant having an isocyanurate ring.
  • the number of ring-containing compounds in the dispersant of the present invention is preferably 1 to 3, particularly preferably 1 to 2. These may be one kind or a mixture of two or more kinds. For example, if one and two ring-containing compounds are mixed at a molar ratio of 1: 1, the average number of ring-containing compounds in the dispersant is 1.5.
  • the average number of ring-containing compounds in the dispersant is preferably 1 to 2, particularly preferably 1.2 to 1.8. Therefore, in the case where the ring-containing compound is represented by the above formula (1), the average number of isocyanurate rings in the dispersant is preferably 2 to 4, particularly preferably 2.4 to 3.6.
  • the “repeating unit” in the “organic group having a repeating unit” is not particularly limited, but is preferably one having “—O—” in the chemical structure in order to control hydrophilicity.
  • An alkylene glycol chain is particularly preferred.
  • the repeating unit is a polyester chain and / or a polyalkylene glycol chain, hydrophilicity is imparted to the dispersant, and the dispersibility of the color pigment in the polymerizable monomer is improved by stabilization due to steric hindrance. This is preferable. Further, it is preferable from the viewpoint of stabilizing the droplets by providing a hydrophilic balance during polymerization in an aqueous medium, and stabilizing the shape and particle size distribution during polymerization.
  • the polyester chain may be formed by a reaction between a diol and a dicarboxylic acid, or may be formed by a ring-opening reaction of a cyclic ester compound. Further, the polyester chain may be formed by the ring opening of a cyclic ester compound and reaction with a diol and / or dicarboxylic acid.
  • the diol is preferably an aliphatic diol having 1 to 8 carbon atoms, particularly preferably an alkane diol having 1 to 8 carbon atoms.
  • a dicarboxylic acid having 1 to 8 carbon atoms is preferable, and an aliphatic dicarboxylic acid having 1 to 8 carbon atoms is particularly preferable.
  • repeating unit which is a polyester chain
  • those represented by the following formula (S1) are particularly preferable.
  • Z 1 and Z 2 each represent an alkylene group having 1 to 8 carbon atoms which may be different from each other, r is preferably 2 to 20, more preferably 3 to 10, and particularly preferably 4 to 8.
  • the repeating unit is an isocyanate group of the ring-containing compound, —NH—CO—O— (Z 1 —O—CO—Z 2 —CO—O) r — (S2) Join in the form of
  • the cyclic ester compound is preferably a cyclic ester compound having 2 to 9 carbon atoms, and specifically, ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone and the like are particularly preferable.
  • repeating unit which is a polyester chain
  • those represented by the following formula (S3) in which ⁇ -caprolactone is ring-opened and polymerized are particularly preferable.
  • n is preferably 2 to 20, more preferably 3 to 15, and particularly preferably 4 to 10.
  • the repeating unit is an isocyanate group of the ring-containing compound, —NH—CO—O— (CH 2 CH 2 CH 2 CH 2 CH 2 CH 2 —CO—O) n — (S4) Join in the form of
  • a polyester chain obtained by reacting the diol while the cyclic ester compound is opened is also particularly preferable.
  • the number average molecular weight of the polyester chain is not particularly limited, and it may be 100 to 100, regardless of whether the diol and the dicarboxylic acid are reacted with each other, or the cyclic ester compound is opened and reacted. 10,000 is preferable, 150 to 6000 is more preferable, 250 to 4000 is particularly preferable, and 300 to 2000 is still more preferable.
  • the polyalkylene glycol chain which is a “repeating unit” is preferably a polyethylene glycol chain, a polypropylene glycol chain or the like.
  • the polyalkylene glycol chain imparts hydrophilicity to the dispersant, and improves the dispersibility of the color pigment in the polymerizable monomer by stabilization due to steric hindrance.
  • particularly the polypropylene glycol chain can make the hydrophilicity of the dispersant to which it is bound within a particularly preferable range, and in the droplet forming process, the droplet is stabilized, and the shape, particle size, etc. of the toner particle are particularly preferable. Can be.
  • the number average molecular weight of the polyalkylene glycol chain is not particularly limited, but is preferably 100 to 10,000, more preferably 150 to 6000, particularly preferably 250 to 4000, and further preferably 300 to 2000.
  • p and q are preferably 5 to 200, more preferably 8 to 150, particularly preferably 10 to 100, and still more preferably 12 to 80.
  • the repeating unit is an isocyanate group of the ring-containing compound, —NH—CO—O— (CH 2 CH 2 O) p — (S7) Or —NH—CO—O— (CH (CH 3 ) CH 2 O) q ⁇ (S8) Join in the form of
  • the dispersant in the present invention may have both a polyester chain and a polyalkylene glycol chain as “repeating unit”.
  • the acid value of the dispersant in the present invention is preferably 0 to 30 mgKOH / g, more preferably 0 to 20 mgKOH / g, and particularly preferably 0 to 10 mgKOH / g. If the acid value is too large, the hydrophilicity becomes strong, and when forming droplets in an aqueous medium, it becomes difficult for the color pigment to be taken into the polymerizable monomer, and the color pigment may come out on the surface of the toner particles. In addition, since the droplets are deformed or aggregated without being stabilized, the shape, particle size, particle size distribution, etc. of the toner particles may not be suitably controlled.
  • the dispersant in the present invention has the chemical structure as described above, but the production method is not particularly limited, and at least diisocyanate, an organic group having a repeating unit, an active hydrogen-containing group and a tertiary amino acid. What is necessary is just to be obtained by the reaction of a compound having a group. Further, the dispersant in the present invention may have a chemical structure as described above, but may be modified within the range where the above-described effects are exhibited. That is, the present invention provides a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer, wherein the dispersant is at least a diisocyanate and an organic group having a repeating unit. And a coloring pigment dispersion for toner particles obtained by reacting a compound having an active hydrogen-containing group and a tertiary amino group.
  • Z represents “an organic group having a repeating unit”, preferably a polyester chain or a polyalkylene glycol chain.
  • Preferred ranges of the “polyester chain” and the “polyalkylene glycol chain” are the same as those described above, and particularly preferable are those represented by the formula (S1), formula (S3), formula (S5) or formula (S6). Is.
  • the left-right orientation of “-Z-” is determined with chemical common sense from among those represented by the formula (S1), the formula (S3), the formula (S5) or the formula (S6) and the left-right flip.
  • Several Z represented by Formula (3) may mutually be same or different, However, It is preferable that it is the same.
  • the number of repeating units in the plurality of Z may be the same or different from each other, but is preferably the same.
  • several R ⁇ 4 > in Formula (3) is the same as that of above-described R ⁇ 1 >.
  • Several R ⁇ 4 > may mutually be same or different, However, It is preferable that it is the same.
  • R ⁇ 3 > in Formula (3) is the same as that of R ⁇ 2 > in above-described Formula (1) also including a preferable substitution position.
  • R ⁇ 3 > may mutually be same or different, However, It is preferable that it is the same.
  • M ′ in the formula (3) is the same as m in the above-described formula (1).
  • the number of isocyanurate rings in the ring-containing compound in formula (3) is more preferably 1 to 4 on average, and 1.2 It is particularly preferred that the number is 2.5.
  • R 3 is more preferably a methyl group, and R 3 is more preferably bonded to the ortho or para position of the isocyanate group substituted on the benzene ring. That is, the isocyanurate ring-containing compound possessed by the dispersant represented by formula (3) preferably has an isocyanurate ring formed by trimerization of tolylene diisocyanate. It is particularly preferred that the tolylene diisocyanate has an isocyanurate ring formed by trimerization.
  • an “amine value-imparting compound” is bonded to an isocyanate group or the like of the ring-containing compound.
  • Specific examples of the “amine value-imparting compound” include the following. —NH—CO—NH—C 2 H 4 —N (CH 3 ) 2 —NH—CO—NH—C 3 H 6 —N (CH 3 ) 2 —NH—CO—NH—C 2 H 4 —C 5 H 4 N (—C 5 H 4 N represents a pyridine residue) —NH—CO—NH—C 3 H 6 —C 3 H 3 N 2 (—C 3 H 3 N 2 represents an imidazole residue)
  • X represents “an organic group having a repeating unit”, and preferably represents a polyester chain or a polyalkylene glycol chain.
  • Preferred ranges of the “polyester chain” and the “polyalkylene glycol chain” are the same as those described above, and particularly preferable are those represented by the formula (S1), formula (S3), formula (S5) or formula (S6). Is. Furthermore, among them, those represented by formula (S5) or (S6) are more preferred, and most preferred are those represented by formula (S6).
  • the left-right orientation of “—X—” is determined with chemical common sense from among those represented by formula (S1), formula (S3), formula (S5), or formula (S6) and the left-right flip.
  • X represented by Formula (4) may mutually be same or different, However, It is preferable that it is the same.
  • R ⁇ 1 > in Formula (4) is as above-mentioned.
  • R ⁇ 1 > may mutually be same or different, However, It is preferable that it is the same.
  • the number of repeating units in the plurality of X may be the same or different from each other, but is preferably the same.
  • linking group Y is the same as described above, and specific examples include a simple bond (no linking group), an alkylene group, an arylene group, and an alkenylene group.
  • T is preferably 0, 1 or 2.
  • the dispersant represented by formula (4) may be a mixture or a mixture having different t.
  • the average value of t is preferably 0.15 to 1, and preferably 0.18 to 0.00. 9 is more preferable, and 0.2 to 0.8 is particularly preferable. Within this range, the pigment adsorbing power and hydrophilicity balance of the dispersant are excellent.
  • an “amine value-imparting compound” is bonded to an isocyanate group or the like of the ring-containing compound.
  • Specific examples of the “amine value-imparting compound” include the following. —NH—CO—NH—C 2 H 4 —N (CH 3 ) 2 —NH—CO—NH—C 3 H 6 —N (CH 3 ) 2 —NH—CO—NH—C 2 H 4 —C 5 H 4 N (—C 5 H 4 N represents a pyridine residue) —NH—CO—NH—C 3 H 6 —C 3 H 3 N 2 (—C 3 H 3 N 2 represents an imidazole residue)
  • the preferred dispersant in the present invention has the chemical structure as described above, but the production method is not particularly limited.
  • the color pigment dispersion for toner particles of the present invention is a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer.
  • the color pigment is not particularly limited.
  • the colored pigment includes black pigments such as carbon black.
  • the color pigment include carbon black, nigrosine dye, iron black, naphthol yellow S, Hansa yellow (10G, 5G, G), cadmium yellow, yellow iron oxide, ocher, yellow lead, titanium yellow, Polyazo yellow such as disazo yellow, oil yellow, Hansa yellow (GR, A, RN, R), pigment yellow L, benzidine yellow (G, GR), permanent yellow (NCG), Vulcan fast yellow (5G, R), Tartrazine lake, quinoline yellow lake, anthrazan yellow BGL, isoindolinone yellow, bengara, red lead, lead vermilion, cadmium red, cadmium mercurial red, antimon vermilion, permanent red 4R, para red, fise red, parachlor ortho nitro Ani Red, Resol Fast Scarlet G, Brilliant Fast Scarlet, Brilliant Carmine B, Permanent Red (F2R, F4R, FRL, FRLL, F4RH), Fast Scarlet VD, Belkan Fast Rubin B, Brilliant Scarlet G, Hans
  • C.I. I As a number, specifically, C.I. I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48, 48: 2, 48: 3, 48: 4, 49, 50, 51, 52, 53, 54, 55, 57, 57: 1, 58, 60, 63, 64, 68, 81, 81: 1, 83, 87, 88, 89, 90, 112, 114, 122, 123, 144, 146, 147, 150, 163, 166, 169, 177, 184, 185 186, 202, 206, 207, 209, 220, 221, 238, 254, 269; I.
  • the color pigment dispersion for toner particles of the present invention is a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer.
  • the “containing monomer” (polymerizable monomer) is not particularly limited, and those used for toner particle production are used.
  • polymerizable monomer examples include styrenes such as styrene, p-chlorostyrene, and ⁇ -methylstyrene; methyl (meth) acrylate, ethyl (meth) acrylate, and n- (meth) acrylate.
  • styrene and / or (meth) acrylate compounds are used from the viewpoint of glass transition point (Tg), softening point, copolymerizability, viscosity, etc., and because they are frequently used in the production of toner particles. It is more preferable that Furthermore, n-butyl acrylate is particularly preferred as the (meth) acrylate compound.
  • the polymerizable monomer may be one kind or a mixture of two or more kinds, but in the case of one kind, it is itself, and in the case of two or more kinds, the mixed state is liquid at normal temperature (20 ° C.). It is preferable that it is easy to disperse.
  • the polymerizable monomer contained in the color pigment dispersion for toner particles of the present invention is not limited to the polymerizable monomer used as a dispersion medium when the color pigment is dispersed together with the dispersant.
  • the polymerizable monomer includes a polymerizable monomer blended in the production of toner particles. That is, the color pigment dispersion for toner particles of the present invention may be polymerized without adding a polymerizable monomer thereto, or may be polymerized by further blending with another or the same type of polymerizable monomer. It may be.
  • the ratio of the color pigment, the dispersant and the polymerizable monomer in the color pigment dispersion for the toner particles of the present invention is not particularly limited as long as a good dispersion state of the color pigment can be obtained and the dispersion state can be maintained.
  • the dispersant is preferably 5 to 80 parts by weight, more preferably 10 to 60 parts by weight, and particularly preferably 20 to 50 parts by weight with respect to 100 parts by weight of the pigment. Within this range, the effects of the present invention described above can be easily achieved. Further, 2 to 30 parts by weight of the color pigment is preferable, more preferably 2.5 to 20 parts by weight, and particularly preferably 3 to 15 parts by weight with respect to 100 parts by weight of the polymerizable monomer. Within this range, the effects of the present invention described above can be easily achieved. Since the color pigment dispersion for toner particles of the present invention may be a “color pigment master batch”, it may have a concentration higher than the concentration of the color pigment in the toner particles.
  • the method for dispersing the colored pigment in the vinyl group-containing monomer having a polymerizable double bond is not particularly limited, but a bead mill using zirconia beads, alumina beads, stainless beads, quartz beads, glass beads, etc. ; Paint shaker using beads of the same material; Ball mill using beads of the same material; Homo mixer, homogenizer, colloid mill, dissolver, attritor, sand mill, high speed mill, two rolls, three rolls, high pressure
  • the dispersion method include a disperser and an ultrasonic disperser. It should be noted that there may be overlap in the above distribution methods.
  • toner particles that can be finely dispersed and have good dispersibility and dispersion stability.
  • toner particles having an average pigment abundance ratio of 0.6 or more can be easily obtained, and a color pigment having a sharp particle size distribution can be obtained. Therefore, a bead mill is particularly preferable.
  • the beads used in the bead mill are not particularly limited, but zirconia beads or alumina beads are preferred because of their large specific gravity and good durability.
  • the diameter of the beads is preferably from 0.01 mm to 5 mm, more preferably from 0.03 mm to 3 mm, and particularly preferably from 0.1 mm to 2 mm from the viewpoint that fine dispersion is possible.
  • the first half is dispersed using beads having a diameter of 0.3 to 5 mm (particularly preferably 1 to 3 mm), and the latter half is using beads having a smaller diameter. And dispersing. Specifically, the latter half is preferably dispersed using beads having a diameter of 0.03 to 0.7 mm.
  • the present invention relates to a toner for developing an electrostatic charge image obtained by using the color pigment dispersion for toner particles, wherein the color pigment is dispersed in a vinyl group-containing monomer having a polymerizable double bond in the presence of a dispersant.
  • the volume average particle diameter (Dv) of the suspension polymerized toner particles obtained in the inorganic colloid aqueous solution is 2 ⁇ m or more and 10 ⁇ m or less in the colored pigment dispersion and the toner raw material liquid containing at least the thermal polymerization initiator.
  • An electrostatic charge image developing toner containing suspension polymerized toner particles that are suspended and dispersed to form a thermal polymerization, and the presence of pigment in the cross section of one particle of the electrostatic charge image developing toner
  • the toner for developing an electrostatic charge image is preferably characterized in that the average pigment abundance ratio obtained by averaging the ratios is 0.6 or more.
  • the number average particle diameter of the colored pigment after dispersion is preferably 5 nm to 100 nm, and particularly preferably 10 nm to 80 nm.
  • the “toner raw material liquid” preferably contains a thermal polymerization initiator.
  • the thermal polymerization initiator is not particularly limited and known ones can be used.
  • a thermal polymerization initiator may be used individually by 1 type, and may use 2 or more types together.
  • ⁇ Combination agent> In the toner raw material liquid in the present invention, in addition to the color pigment dispersion liquid and the thermal polymerization initiator which are essential components, an additional polymerizable monomer and monomer other than the polymerizable monomer used as a dispersion medium in the color pigment dispersion liquid Wax, polymer wax, lubricant, dispersion aid, dispersibility improving polymer, polymerizable polymer, polymerizable oligomer, polyfunctional polymerizable monomer, thermal polymerization inhibitor, chain transfer agent, dye, inorganic fine particles (internally added particles), polymerization
  • a compounding agent such as an organic solvent having no property, a positive charge control agent, a negative charge control agent, and magnetic powder can be appropriately contained.
  • the kind of the “additional polymerizable monomer other than the polymerizable monomer used as the dispersion medium for the color pigment dispersion” may be the same as the polymerizable monomer used as the dispersion medium for the color pigment dispersion. . That is, the same type of dispersion medium may be added.
  • the “organic solvent having no polymerizability” includes a reaction solvent that has not been removed by use when the dispersant is synthesized.
  • the above-mentioned color pigment dispersion for toner particles is preferably suspended or emulsified in an aqueous medium and polymerized to produce toner particles. That is, the color pigment dispersion for toner particles of the present invention can be suitably used in the above (b-1) suspension polymerization method. However, it can also be used in polymerization methods other than suspension polymerization methods such as (b-2) emulsion aggregation methods, and can also be used in (c) dissolution granulation methods and the like.
  • the above-described “compound other than the color pigment, the dispersant and the polymerizable monomer” is added to the color pigment dispersion for toner particles of the present invention, and a predetermined amount is added to the aqueous phase. Suspend to a particle size and polymerize by heating or the like.
  • the main component of the aqueous phase is water, but a dispersion stabilizer may be added if necessary.
  • the dispersion stabilizer stabilizes the droplets by forming a hydrophilic colloid.
  • examples of the dispersion stabilizer include calcium carbonate, magnesium carbonate, barium carbonate, tricalcium phosphate, hydroxyapatite, silicate diatomaceous earth, and clay.
  • the color pigment dispersion for toner particles of the present invention is used in (b-2) the emulsion aggregation method, the color pigment dispersion for toner particles of the present invention and an emulsion dispersion of a binder resin of toner particles in an aqueous medium. And, if necessary, the toner particles are obtained by mixing and co-aggregating the above dispersion of the compounding material.
  • the color pigment dispersion for toner particles of the present invention is used in (c) the dissolution granulation method or the like, toner particles can be obtained by using it as a master batch of color pigments.
  • the toner raw material liquid is suspended in an aqueous medium and polymerized to produce toner particles. That is, the toner raw material liquid can be suitably used in the above-described (b-1) suspension polymerization method.
  • a suspension polymerization method is used, and the toner raw material liquid is suspended and dispersed in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) of the obtained suspension polymerization toner particles is 2 ⁇ m or more and 10 ⁇ m or less. It is preferable to make it.
  • the “inorganic colloid” functions as a dispersion stabilizer that stably suspends and disperses the toner raw material liquid in the aqueous medium. Compared to organic colloids, dissolved organic dispersion stabilizers, etc., inorganic colloids stabilize suspension droplets and stabilize the shape and particle size distribution during polymerization in aqueous media.
  • the colored pigment is uniformly dispersed in the suspension droplets and toner particles, which contributes to the suppression of the aggregation of the suspension droplets and toner particles on the surface.
  • the inorganic colloid as a dispersion stabilizer that stably suspends and disperses the toner raw material liquid in the aqueous medium is surprisingly well-balanced by the above-described color pigment dispersant as compared with the organic dispersion stabilizer. Improves the dispersibility of the colored pigment imparted with hydrophilicity in the polymerizable monomer.
  • Dispersibility is improved by the synergistic effect of the dispersant for dispersing the color pigment in the polymerizable monomer, the type of the color pigment, and the dispersion method for dispersing the color pigment in the polymerizable monomer, and in particular, the average pigment abundance ratio
  • a novel suspension polymerized toner particle having a N value of 0.6 or more and a novel toner for developing an electrostatic image can be obtained.
  • inorganic colloid examples include, but are not limited to, calcium carbonate, magnesium carbonate, barium carbonate, tricalcium phosphate, magnesium hydroxide, hydroxyapatite, diatomaceous earth silicate, clay, and the like. Is mentioned. Particularly preferred is tricalcium phosphate or magnesium hydroxide from the above points.
  • the particle diameter of the colloidal particles is not particularly limited, but is preferably 0.02 ⁇ m to 1 ⁇ m, particularly preferably 0.1 ⁇ m to 0.5 ⁇ m.
  • the “inorganic colloidal aqueous solution” refers to those in which the inorganic colloidal particles are not literally dissolved in water but exist as colloidal particles.
  • the above-described inorganic colloid and, if necessary, a polymer dispersion stabilizer may be used in combination.
  • Toner particles are obtained by filtering and drying after polymerization.
  • the toner particles are externally added with flame retardant silica, alumina, titania and other external additives to obtain the toner (toner) for developing an electrostatic image of the present invention.
  • the toner particles and the external additive are agitated and mixed with a high-speed agitator or the like.
  • the “pigment abundance ratio” in the present invention is a scale representing the uniformity of the distribution of the colored pigment in the toner particles or in the toner, and is calculated as follows.
  • TEM transmission electron microscope
  • This square can be 20 ⁇ 20 when the TEM image of the toner particles is a perfect circle, but when the short side is shorter than the long side, 20 ⁇ (20 ⁇ n) [n is 1 or more and 19 or less. Integer].
  • each of the squares is referred to as a “mesh”.
  • a cell including toner particles a cell including even a small amount of toner particles
  • a cell including any pigment is referred to as “a cell including pigment”.
  • a value obtained by dividing the number of “cells containing toner particles” by the number of “cells containing pigment” is defined as “pigment abundance ratio” in the present invention.
  • the cross-sectional view of the toner particles in FIG. 3 is a TEM image of “suspension polymerization toner particles FKT3” produced in Experimental Example F04 at a magnification of 2100.
  • a grid having a portion darker than the background portion (toner particle portion) is “a grid containing toner particles”, and a grid having a dark portion (pigment) is “ It is a "mesh that contains a pigment”.
  • the cell containing the pigment has a relatively dark background compared to “the cell containing no pigment”, and which cell is counted as “the cell containing the pigment”. It is.
  • the “average pigment abundance ratio” means that any four toner particles or toner for developing an electrostatic image is selected, the pigment abundance ratio in a cross section of one toner particle is measured and calculated, and these four additions are added. Say the average value.
  • the average pigment abundance ratio of the toner can be 0.6 or more. If such a toner is used, the color pigment is uniformly dispersed inside the toner particles, and the color density of the obtained toner is improved.
  • the average pigment abundance ratio obtained by averaging the pigment abundance ratios in the cross section of one particle is preferably 0.6 or more.
  • the average circularity of the suspension-polymerized toner particles (that is, the average circularity of the electrostatic image developing toner) is preferably 0.95 or more, particularly preferably 0.96 or more. If the degree of circularity is low, the charge amount is not stable, which causes unevenness and background stains during printing.
  • the present invention is a method for producing a toner using the above-described color pigment dispersion for toner particles, wherein the color pigment is used in the presence of a dispersant as beads having a diameter of 0.01 mm or more and 5 mm or less.
  • a colored pigment dispersion is prepared by dispersing in a vinyl group-containing monomer having a polymerizable double bond, and at least a thermal polymerization initiator is blended in the colored pigment dispersion to prepare a toner raw material liquid.
  • the suspension is dispersed in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) of the resulting suspension polymerization toner particles is 2 ⁇ m or more and 10 ⁇ m or less, and then thermally polymerized to obtain suspension polymerization toner particles. It is also a method for producing a toner for developing an electrostatic image having an average pigment abundance ratio of 0.6 or more, which comprises a production step.
  • the electrostatic image developing toner of the present invention is used for the production of full color toners such as cyan toner, magenta toner, yellow toner and black toner; and other color toners.
  • the electrostatic image developing toner of the present invention can be used as a one-component toner such as a magnetic one-component toner or a non-magnetic one-component toner, or can be mixed with a magnetic carrier and used as a two-component developer.
  • a known magnetic substance such as magnetite is used as the magnetic one-component toner.
  • the magnetic carrier of the two-component developer known ones such as iron powder, magnetite powder, ferrite powder, magnetic resin powder having an average diameter of about 50 to about 150 ⁇ m can be used. Also, a magnetic carrier whose surface is coated with a resin such as a silicone resin, an acrylic resin, or a fluorine resin can be used.
  • the mixing ratio of the magnetic carrier and the toner is preferably 10 to 100 parts by weight with respect to 1 part by weight of the toner.
  • the dispersant in the present invention provides excellent dispersibility of the color pigment in the polymerizable monomer, and the suspension of the polymerizable monomer in the aqueous medium and the polymerization pigment are excellent in the polymerizable monomer.
  • the action and principle that can maintain the dispersibility and the uptake and can suitably control the shape, particle size, particle size distribution, etc. of the toner particles are not clear, the following may be considered.
  • the present invention is not limited to the range of the following effects. That is, if the dispersing agent is too hydrophilic, the coloring pigment can be dispersed in the polymerizable monomer, but such a dispersing agent has a stronger affinity for water than the adsorptivity to the coloring pigment. It is considered that the suspension stability is lost in the aqueous medium of the polymerizable monomer containing the dispersant.
  • the dispersant in the present invention is excellent in the hydrophobic / hydrophilic balance, excellent in dispersion stabilization in the polymerizable monomer, and in suspension stability in the aqueous medium. It is considered that a toner having a uniform shape could be obtained.
  • the type and amount of the dispersant provide excellent dispersibility of the color pigment in the polymerizable monomer, and it is combined with the inorganic colloidal aqueous solution during the suspension and polymerization of the polymerizable monomer in the aqueous medium.
  • the action and principle that can suitably control the shape, particle size, particle size distribution, etc. of the toner particles are not clear. The following can be considered. However, the present invention is not limited to the range of the following effects.
  • the coloring pigment can be dispersed in the polymerizable monomer, but such a dispersing agent has a stronger affinity for water than the adsorptivity to the coloring pigment. It is considered that the suspension stability is lost in the aqueous medium of the polymerizable monomer containing the dispersant. Further, it is considered that the uniform dispersion inside the toner particles is hindered and the average pigment abundance ratio is lowered, in particular, less than 0.6.
  • the dispersant is too hydrophobic and too polar, it is difficult for the dispersant to be adsorbed to the colored pigment in the first place, so that the colored pigment is difficult to disperse in the polymerizable monomer, resulting in a toner with poor color development.
  • the coloring pigment itself is too hydrophilic, the dispersant is easily adsorbed, but the suspension stability is likely to collapse, and if the coloring pigment itself is too hydrophobic, the dispersant is difficult to adsorb, The dispersibility is poor, the average pigment abundance ratio is low, and the toner has poor color development.
  • the dispersant is excellent in hydrophobic / hydrophilic balance and contributes to the dispersion stabilization in the polymerizable monomer and the suspension stabilization in the aqueous medium.
  • a suitable dispersant and a suitable color pigment It is considered that a toner having an average pigment abundance ratio of 0.6 or more, excellent dispersibility, and a uniform particle shape and particle diameter could be obtained.
  • the average pigment abundance ratio may not increase, and in particular, it may not exceed 0.6. Even if the dispersant is excellent in pigment dispersibility, the average pigment abundance ratio may not be increased if the properties of the color pigment itself and the combination suitability (matching property) with the surface treatment of the color pigment are poor.
  • a pigment whose acid treatment is not too strong is preferable because it is less likely to be attracted to the aqueous medium side, the shape during polymerization is less likely to collapse, and the particle size distribution is easily stabilized. Conceivable.
  • polyester chain a > 7.2 parts by mass of n-octanol, 92.8 parts by mass of ⁇ -caprolactone and 0.003 parts by mass of dibutyltin dilaurate were homogenized under a protective atmosphere and heated to 160 ° C. within 1 hour. The addition reaction was immediately terminated when a solids content of 99% by weight was obtained. At this temperature, the solids content was achieved in 10-12 hours. The product was obtained as a colorless solid at room temperature. The solid is abbreviated as “polyester chain a”.
  • the number average molecular weight of the polyester chain a was 1800, and the melting point was 50 to 60 ° C.
  • Production Example 2 ⁇ Synthesis of polyester chain b> 9 parts by mass of 1,4-butanediol, 91 parts by mass of ⁇ -caprolactone and 0.002 parts by mass of dibutyltin dilaurate were homogenized under a protective atmosphere and heated to 160 ° C. within 1 hour. The addition reaction was completed immediately when the solid content reached 99% by mass or more.
  • the number average molecular weight of the polyester chain b which is the produced polyester diol was 1000.
  • Production Example 3 ⁇ Synthesis of Dispersant A> In 16.1 parts by mass of a solution obtained by dissolving “a ring-containing compound having four isocyanate groups in one molecule represented by the formula (1)” in 51% by mass in butyl acetate, and 20 parts by mass of xylene 11 parts by mass of the dissolved “polyester chain a obtained in Production Example 1” is added to 20 parts by mass of ethyl cellosolve / xylene (volume ratio 1/1) in a protective atmosphere, and 0.002 parts by mass of dibutyltin dilaurate as a catalyst. Then, addition reaction was performed at room temperature.
  • the dispersant A is one in which X is represented by the formula (S3), t is 0.7, and R 1 is an alkyl group having 10 carbon atoms. Similar to a structure with —NH—CO—NH—C 2 H 4 —C 5 H 4 N (where —C 5 H 4 N represents a pyridine residue).
  • Production Example 4 ⁇ Synthesis of Dispersant B>
  • Production Example 3 except that polypropylene glycol having a number average molecular weight of 810 was used instead of “polyester chain a obtained in Production Example 1” and “polyester chain b obtained in Production Example 2”.
  • the dispersant contained in this product is abbreviated as “dispersant B”.
  • the dispersant B is one in which X is represented by the formula (S6), t is 0.4, and R 1 is an alkyl group having 4 carbon atoms. Similar to a structure with —NH—CO—NH—C 2 H 4 —C 5 H 4 N (where —C 5 H 4 N represents a pyridine residue).
  • Production Example 5 ⁇ Synthesis of Dispersant C>
  • a colorless, slightly yellow and low-viscosity product was obtained in the same manner as in Production Example 4 except that polypropylene glycol having a number average molecular weight of 860 was used instead of polypropylene glycol having a number average molecular weight of 810.
  • the dispersant contained in this product is abbreviated as “dispersant C”.
  • Dispersant C is the one in formula (4), wherein X is represented by formula (S6), t is 0.4, and R 1 is an alkyl group having 4 carbon atoms.
  • Experimental Example A3 ⁇ Preparation of Colored Pigment Dispersion C1 for Toner Particles>
  • the pigment “CI Pigment Blue 15: 3 (CI PB15: 3)” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)”
  • “Colored Pigment Dispersion Liquid 3 for Toner Particles” was obtained.
  • Experimental Example A4 ⁇ Preparation of Colored Pigment Dispersion Liquid K1 for Toner Particles> Experimental example A2 except that the pigment “carbon black, NIPex 150: manufactured by Orion Engineered Carbons Co., Ltd.” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)”. In the same manner as A2, “color pigment dispersion liquid K1 for toner particles” was obtained.
  • Example A5 ⁇ Preparation of Colored Pigment Dispersion y1 for Toner Particles>
  • Dispersant “Azisper PB821”, which is a polyallylamine derivative manufactured by Ajinomoto Fine Techno Co., Ltd., was used instead of the dispersant A.
  • Dispersion liquid y1 was obtained.
  • Experimental Example A6 ⁇ Preparation of Colored Pigment Dispersion Liquid y2 for Toner Particles>
  • a dispersing agent “BYK-LPN6919” which is a linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd. was used in place of the dispersing agent A, and the same procedure as in Experimental Example A1 was performed.
  • a “color pigment dispersion y2 for toner particles” was obtained.
  • Experimental Example A7 ⁇ Preparation of Colored Pigment Dispersion y3 for Toner Particles>
  • “Toner” was used in the same manner as in Experimental Example A1, except that the dispersing agent “DISPERBYK2001”, which is a linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd., was used instead of dispersing agent A.
  • a colored pigment dispersion y3 for particles ” was obtained.
  • Experimental Example A8 ⁇ Preparation of colored pigment dispersion c1 for toner particles>
  • the pigment “CI Pigment Blue 15: 3 (CI PB15: 3)” was used in place of the pigment “CI Pigment Yellow 155 (CI PY155)”.
  • CI Pigment Yellow 155 CI PY155
  • Experimental Example A9 ⁇ Preparation of Colored Pigment Dispersion Liquid k1 for Toner Particles> Experimental Example A5 except that the pigment “Carbon Black, NIPex150: manufactured by Orion Engineered Carbons Co., Ltd.” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)”. In the same manner as A5, “color pigment dispersion liquid k1 for toner particles” was obtained.
  • Experimental Example A10 ⁇ Preparation of Colored Pigment Dispersion Liquid k2 for Toner Particles>
  • Experimental Example A5 except that Pigment “Carbon Black, # 25: manufactured by Mitsubishi Chemical Corporation” was used instead of Pigment “CI Pigment Yellow 155 (CI PY155)”, Experimental Example A5 and Similarly, “color pigment dispersion liquid k2 for toner particles” was obtained.
  • Viscosity is 10 mPa ⁇ s or less
  • Viscosity is larger than 10 mPa ⁇ s and smaller than 100 mPa ⁇ s
  • Viscosity is 100 mPa ⁇ s or more
  • FIGS. 1 and 2 show the case of a yellow coloring pigment (yellow toner), and FIG. 2 shows the case of a cyan or black coloring pigment (cyan toner or black toner).
  • a lump ND was a lump, did not have the shape of toner particles, and was not worth putting on a photograph.
  • the toner particles produced using the color pigment dispersion for toner particles of the present invention have good results for all the measured items (Experimental Examples A1 to A4).
  • the dispersant (Experimental Example A2) having a polypropylene glycol chain was good.
  • the toner particles produced using a dispersant different from the dispersant in the present invention did not give a good overall result (Experimental Examples A5 to A10).
  • Coloring pigment Carbon black (manufactured by Orion Engineered Carbons Co., Ltd., NIPex 150) 5 parts by weight
  • Dispersant Dispersant A 2 parts by weight as a solid content
  • Vinyl group-containing monomer 80 parts by weight of styrene and 20 parts by weight of butyl acrylate Part
  • Production Example 7 Preparation of colored pigment dispersion other than colored pigment dispersion FK1> Colored pigment dispersions FK2-1 to Fk17 shown in Table 3 were obtained in the same manner as in Production Example 6 except that the color pigment and the dispersant were changed to those shown in Table 3 in Production Example 6. The numerical values in Table 3 are “parts by mass” as in Production Example 6.
  • C.I. I. PB15: 3 is a cyan coloring pigment.
  • I. PY155 is a yellow coloring pigment.
  • Dispersant A Obtained in Production Example 3
  • Dispersant B Obtained in Production Example 4
  • Dispersant C Obtained in Production Example 5
  • PB821 Trade name “Azisper PB821”, Ajinomoto Fine Polyallylamine derivative manufactured by Techno Co., Ltd., amine value is 8 mg / KOH / g, acid value is 17 mg / KOH / g
  • BYK-LPN6919 a linear acrylic block copolymer manufactured by Big Chemie Japan, Inc.
  • amine value is 120 mg / KOH / g
  • acid value is 0 mg / KOH / g
  • DISPERBYK 2001 Linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd., amine value is 29 mg / KOH / g, acid value is 19 mg / KOH / g
  • Suspension polymerization toner particles other than the suspension polymerization toner particles FKT1 were obtained in the same manner as in the above ⁇ Production of suspension polymerization toner particles FKT1>, except that the color pigment dispersion was changed to that shown in Table 3. .
  • “Volume average particle diameter (Dv)” shown in Table 4 is that of suspension-polymerized toner particles after drying, and the volume average particle diameter (Dv) of suspension-dispersed suspension droplets is almost the same as that. The same. Therefore, after the toner raw material liquid is added, the mixture is stirred with a homomixer at 12,000 rpm for 10 minutes so that the volume average particle diameter (Dv) becomes “volume average particle diameter (Dv)” shown in Table 4. Distributed.
  • ⁇ Calculation of “average pigment abundance ratio”> The suspension-polymerized toner particles are cut into a thin piece so as to pass through the center of the suspension-polymerized toner particles, and observed using a transmission electron microscope (TEM) (device name: Tecnai 12 spirit (manufactured by FEI)). The pigment abundance ratio was calculated for each of the four toner particles by the above method. The pigment abundance ratio of the four toner particles was averaged to obtain an “average pigment abundance ratio”. The value of the “average pigment abundance ratio” is the same even when an external additive is externally added to the suspension polymerization toner particles to obtain an electrostatic image developing toner.
  • TEM transmission electron microscope
  • this “reflection density” is the result of a printing test using a toner for developing electrostatic images obtained by externally adding toner particles with a printer, a copier, etc. If they are the same, we have confirmed separately that the trends are in perfect agreement.
  • Table 3 shows the composition of the color pigment dispersion of the experimental example.
  • Evaluation results Table 4 shows the evaluation results.
  • the toner particles of F09 to F14 have a volume average particle diameter (Dv) larger than 10 ⁇ m, but they were not enlarged so that the dispersion state of the color pigment in the color pigment dispersion (toner raw material liquid) was poor. It was found that those having an average pigment abundance ratio of less than 0.6 are inferior in controlling the particle size and shape of the suspended particles.
  • Dv volume average particle diameter
  • the reflection density at 0.3 mg / cm 2 is large, whereas for toner particles having an average pigment abundance of less than 0.6, the “reflection density” (0.3 mg / cm The reflection density at cm 2 was small.
  • the “reflection density” (reflection density at 0.3 mg / cm 2 ) was increased. Moreover, it has been found that both have a certain correlation. Therefore, when the electrostatic image developing toner of the present invention is used, when a solid image is printed by a printer, a copying machine or the like, a solid image having a high “color density” can be obtained even if the color pigment used for the production is small. I understood that. Generally, when the same coloring density is obtained by reducing the amount of the color pigment used, the image becomes bright.
  • Toner particles using the color pigment dispersion for toner particles of the present invention are excellent in dispersibility of the color pigment, shape of the toner particles, particle size distribution, etc., and the pigment can be uniformly distributed in the toner particles.
  • the toner obtained by externally adding an external additive to the toner particles of the invention can be used for a copying machine, a printer, a printing machine, and the like because an excellent color density can be obtained.

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Abstract

The problems addressed by the present invention are: to discover a dispersing agent that favorably disperses a coloring pigment in a polymerizable monomer and that maintains favorable dispersion properties and incorporation properties of the coloring pigment in the polymerizable monomer, even in a liquid droplet formation step resulting from the suspension of the polymerizable monomer in an aqueous solvent and an immediately subsequent polymerization step for the polymerizable monomer; to provide a coloring pigment dispersion liquid that is for toner particles and that can produce toner particles having a favorable particle size, particle size distribution, and the like, having a favorable shape, and having the coloring pigment favorably dispersed within the toner; and to provide a toner for electrostatic charge image development using the coloring pigment dispersion liquid for toner particles. The problems are solved by means of a coloring pigment dispersion liquid that is for toner particles, contains a coloring pigment, a dispersing agent, and a polymerizable vinyl-group-containing monomer, and is characterized by the dispersing agent resulting from bonding an organic group having a repeating unit to an isocyanate group of an isocyanurate-ring-containing compound resulting from a diisocyanate trimerizing to form an isocyanurate ring. The problems are further solved by means of a toner that is for electrostatic charge image development, contains suspension polymerized toner particles resulting from the suspension/dispersion in an inorganic colloid aqueous solution of a toner starting material liquid containing at least a thermal polymerization initiator and a coloring pigment dispersion liquid, which results from the dispersion of a coloring pigment in a vinyl-group-containing monomer having a polymerizable double bond in the presence of a dispersing agent, in a manner so that the volume average particle size (Dv) is 2-10 μm inclusive, and then performing thermal polymerization, and that is characterized by the average pigment prevalence, resulting from averaging the pigment prevalence in a cross-section of one particle of the toner for electrostatic charge image development, being at least 0.6.

Description

トナー粒子用着色顔料分散液及び静電荷像現像用トナーColored pigment dispersion for toner particles and toner for developing electrostatic image
 本発明は、トナー粒子用着色顔料分散液に関し、更に詳しくは、特定の分散剤を用いることによって、着色顔料のビニル基含有モノマーへの分散性が改良され、ビニル基含有モノマーの水系媒体中での粒子安定性も改良されたトナー粒子用着色顔料分散液に関する。
 また、本発明は、静電荷像現像用トナーに関し、更に詳しくは、トナー粒子用着色顔料分散液を使用することにより、トナー粒子に着色顔料を均一に分布させたことにより着色濃度が良好な静電荷像現像用トナーに関する。
The present invention relates to a color pigment dispersion for toner particles, and more specifically, by using a specific dispersant, the dispersibility of the color pigment in the vinyl group-containing monomer is improved, and the vinyl group-containing monomer is dispersed in an aqueous medium. The present invention relates to a color pigment dispersion for toner particles having improved particle stability.
The present invention also relates to a toner for developing an electrostatic image. More specifically, by using a color pigment dispersion for toner particles, the color pigment is uniformly distributed in the toner particles, thereby providing a static color having a good color density. The present invention relates to a charge image developing toner.
 電子写真方式に使用されるトナーは、結着樹脂中に、着色顔料やその他の添加剤を含有させた着色粒子であり、プリンター、複写機等において静電荷像を現像して可視化するために用いられる。その製造方法には、大別して、(a)混練粉砕法;(b)懸濁重合法、乳化凝集法等の重合法;(c)溶解造粒法等がある。 The toner used in the electrophotographic system is colored particles containing a coloring pigment and other additives in a binder resin, and is used for developing and visualizing an electrostatic image in a printer, copying machine, etc. It is done. The production methods are roughly classified into (a) a kneading and pulverizing method; (b) a polymerization method such as a suspension polymerization method and an emulsion aggregation method; and (c) a dissolution granulation method.
 (a)混練粉砕法は、結着樹脂、着色顔料等を乾式混合し、ニーダー等で溶融混練し、その後、粉砕、分級してトナー粒子を製造する方法である。
 (b-1)懸濁重合法は、重合性を有するビニル基含有モノマー、重合開始剤、着色顔料等を水系媒体中に懸濁分散した後に重合してトナー粒子を製造する方法である。
 (b-2)乳化凝集法は、重合開始剤、乳化剤等を含有する水系媒体中に「重合性を有するビニル基含有モノマー」を乳化分散した後に重合して一次粒子を得て、これと着色顔料等を添加した後、該一次粒子を凝集させてトナー粒子を製造する方法である。
 (c)溶解造粒法は、結着樹脂、着色顔料等を有機溶剤に溶解・分散し、得られた液を水系媒体中に分散させて液滴を形成し、該液滴から有機溶剤を除去してトナー粒子を製造する方法である。
(A) The kneading and pulverization method is a method in which a binder resin, a color pigment, and the like are dry-mixed, melt-kneaded with a kneader or the like, and then pulverized and classified to produce toner particles.
(B-1) The suspension polymerization method is a method of producing toner particles by suspending and dispersing a polymerizable vinyl group-containing monomer, a polymerization initiator, a color pigment, and the like in an aqueous medium and then polymerizing.
(B-2) In the emulsion aggregation method, the “polymerizable vinyl group-containing monomer” is emulsified and dispersed in an aqueous medium containing a polymerization initiator, an emulsifier, etc., and then polymerized to obtain primary particles, which are then colored. In this method, after adding a pigment or the like, the primary particles are aggregated to produce toner particles.
(C) Dissolution granulation method involves dissolving and dispersing a binder resin, a color pigment, and the like in an organic solvent, dispersing the obtained liquid in an aqueous medium to form droplets, and removing the organic solvent from the droplets. This is a method for producing toner particles by removing the toner particles.
 何れの製造方法でも着色顔料の分散は重要であり、常に分散性の改良が行われている。(a)混練粉砕法では、着色顔料の分散は粘度が高い溶融樹脂に対して行ない、一旦、着色顔料が溶融樹脂中に分散されれば、冷却後に粉砕して着色顔料がそのまま分散されたトナー粒子が製造できる。 In any production method, the dispersion of the colored pigment is important, and the dispersibility is constantly improved. (A) In the kneading and pulverization method, the colored pigment is dispersed in the molten resin having a high viscosity. Once the colored pigment is dispersed in the molten resin, the toner is crushed after cooling and the colored pigment is dispersed as it is. Particles can be produced.
 しかしながら、(b)重合法と(c)溶解造粒法では、着色顔料の分散は、粘度が比較的低い「重合性モノマー等の結着樹脂の原料」、「結着樹脂の溶媒」等に対して行なわなければならず、また、一旦、着色顔料が分散されても、その後の、着色顔料分散液の水系媒体中への懸濁による液滴の調製、重合性モノマー等の重合、一次粒子の凝集・造粒等のトナー粒子化の工程で、着色顔料の分散性自体が悪化したり、着色顔料や該着色顔料の分散剤等の影響で、水系媒体中への懸濁、重合、凝集、造粒等のトナー粒子化が阻害されたりする場合があった。 However, in (b) the polymerization method and (c) the dissolution granulation method, the dispersion of the color pigment is reduced to a “low-viscosity raw material for the binder resin such as a polymerizable monomer”, “a binder resin solvent”, etc. In addition, once the colored pigment is dispersed, preparation of droplets by suspending the colored pigment dispersion in an aqueous medium, polymerization of polymerizable monomers, etc., primary particles In the process of forming toner particles such as agglomeration and granulation, the dispersibility of the color pigment itself deteriorates, or it is suspended, polymerized and agglomerated in an aqueous medium due to the influence of the color pigment and the dispersant for the color pigment. In some cases, toner particle formation such as granulation may be inhibited.
 その結果、着色顔料が良好に分散されたトナー粒子ができない場合があるだけではなく、良好な形状、粒径、粒径分布等を有するトナー粒子自体ができない場合もあった。
 また、トナー粒子に顔料が均一に分散されず、その結果、プリンター、複写機等で紙等の上に画像形成をした場合、トナー付着量を一定で見たとき、十分な着色濃度が得られない場合があった。
As a result, not only the toner particles in which the color pigment is well dispersed cannot be produced, but also the toner particles having a good shape, particle size, particle size distribution and the like cannot be produced.
In addition, the pigment is not uniformly dispersed in the toner particles, and as a result, when an image is formed on paper or the like with a printer, a copying machine, etc., a sufficient color density can be obtained when the toner adhesion amount is viewed at a constant level. There was no case.
 そこで、分散性を改良させるため、特許文献1~3には、(b-1)懸濁重合法における着色顔料の分散剤が記載されており、特許文献4には、(b-1)懸濁重合法における着色顔料の分散性を向上させるための表面処理剤が記載されている。
 また、特許文献5~8には、(c)溶解造粒法における着色顔料の分散剤が記載されており、特許文献9には、(c)溶解造粒法における着色顔料の分散性を向上させるための表面処理剤が記載されている。
Therefore, in order to improve the dispersibility, Patent Documents 1 to 3 describe (b-1) a dispersant for coloring pigments in the suspension polymerization method, and Patent Document 4 describes (b-1) A surface treatment agent for improving the dispersibility of the colored pigment in the turbid polymerization method is described.
Patent Documents 5 to 8 describe (c) a dispersing agent for a colored pigment in the dissolution granulation method, and Patent Document 9 improves the dispersibility of the colored pigment in the (c) dissolution granulation method. A surface treatment agent is described.
 しかしながら、電子写真方式による画像の品質への要求は、ますます高くなってきており、かかる公知技術では不十分であった。 However, the demand for the quality of images by the electrophotographic method has been increasing, and such a known technique has been insufficient.
特開平03-200976号公報Japanese Patent Laid-Open No. 03-200976 特開2002-226727号公報JP 2002-226727 A 特開2007-094352号公報JP 2007-094352 A 特開2004-341084号公報Japanese Patent Laid-Open No. 2004-341084 特開2005-181835号公報JP 2005-181835 A 特開2006-293204号公報JP 2006-293204 A 特開2009-244871号公報JP 2009-244871 A 特開2010-061040号公報JP 2010-061040 A 特開平11-231572号公報Japanese Patent Laid-Open No. 11-231572
 前記した通り、特に懸濁重合法では、着色顔料が「重合性を有するビニル基含有モノマー」(以下、「重合性モノマー」と略記する場合がある)に分散されても、その後の、着色顔料分散液の水系媒体中への懸濁による重合性モノマー液滴の調製、重合性モノマーの重合等のトナー粒子化の工程で、着色顔料の重合性モノマーへの分散性が悪化したり、着色顔料や該着色顔料の分散剤等の影響で、重合性モノマーの水系媒体中への懸濁状態が悪化したりして、トナー粒子化が阻害されたりする場合があった。 As described above, particularly in the suspension polymerization method, even when the color pigment is dispersed in the “polymerizable vinyl group-containing monomer” (hereinafter sometimes abbreviated as “polymerizable monomer”), the subsequent color pigment Dispersibility of the colored pigment into the polymerizable monomer deteriorates in the preparation of the polymerizable monomer droplets by suspending the dispersion in an aqueous medium, polymerization of the polymerizable monomer, and the like. In addition, the suspension of the polymerizable monomer in the aqueous medium may be deteriorated due to the influence of the dispersant for the coloring pigment or the like, or the toner particle formation may be inhibited.
 更に、懸濁重合法では、その懸濁重合トナー粒子(以下、単に「トナー粒子」と略記する場合がある)となる液滴の形成機構に起因して、重合性モノマーの反応系内において、着色顔料のような不溶物を系外に排除し易いという欠点をもっており、重合性モノマーの液滴内部に着色顔料が重合の過程で正常に留まり難いという問題点があった。 Further, in the suspension polymerization method, due to the formation mechanism of droplets that become suspension polymerization toner particles (hereinafter, sometimes simply referred to as “toner particles”), in the reaction system of the polymerizable monomer, There is a drawback that insoluble substances such as colored pigments can be easily removed out of the system, and there is a problem that the colored pigments do not stay normally in the polymerization monomer droplets during polymerization.
 前記した特許文献に記載の分散剤では、液滴形成、重合等のトナー粒子の形成工程において、着色顔料が重合性モノマー内に完全に取り込まれた状態を維持できていなかった。
 また、特に、重合反応の初期において、着色顔料の重合性モノマー内への取り込み効率が悪いため、結果的に着色顔料がトナー粒子の表面近傍に多く付着したようなものとなり易く、着色顔料の種類によっては、トナー粒子表面の影響が出て、トナー画像形成における環境特性が悪くなったり、帯電制御がし難くなったりする場合があった。
In the dispersant described in the above-described patent document, the state in which the color pigment is completely taken into the polymerizable monomer cannot be maintained in the toner particle forming process such as droplet formation or polymerization.
In particular, since the incorporation efficiency of the colored pigment into the polymerizable monomer is poor at the initial stage of the polymerization reaction, the resulting colored pigment tends to adhere to the vicinity of the surface of the toner particles. Depending on the case, the influence of the surface of the toner particles may appear, and the environmental characteristics in the toner image formation may be deteriorated, or the charge control may be difficult to control.
 また、着色顔料を重合性モノマーに分散する際に、凝集し易かったり、微細化し難かったりするため、トナーの着色濃度が十分でない場合があった。また、重合性モノマーへの微細な分散が可能な場合であっても、該分散剤や該着色顔料の水系媒体への親和性が適当でないと、トナー粒子が凝集したり、トナー粒子の形状が悪くなったりして、得られるトナーの着色濃度が低下する場合があった。 In addition, when the color pigment is dispersed in the polymerizable monomer, the toner may not be sufficiently concentrated because it is easily aggregated or difficult to be miniaturized. Even when fine dispersion in the polymerizable monomer is possible, if the affinity of the dispersant or the coloring pigment for the aqueous medium is not appropriate, the toner particles may aggregate or the shape of the toner particles may be In some cases, the color density of the resulting toner may decrease.
 本発明は上記に鑑みてなされたものであり、その課題は、着色顔料を重合性モノマー中に良好に分散させ、水系媒体中への重合性モノマーの懸濁による液滴形成工程、それに続く重合性モノマーの重合工程中においても、重合性モノマーへの着色顔料の良好な分散性と取り込み性を維持し、水系媒体中への液滴形成工程を安定化させ、重合後のトナー粒子の形状、粒径、粒径分布等を良好に維持する分散剤を見出し、着色顔料がトナー粒子内部に良好に分散され、良好な形状、好適な粒径と粒径分布等を有するトナー粒子を製造できるトナー粒子用着色顔料分散液を提供することにある。
 また、その課題は、顔料が内部に均一に分布したトナー粒子を含有し、紙等の媒体の上に一定の付着量で画像形成したときに、高い着色濃度を得ることのできる静電荷像現像用トナーを提供することにある。
The present invention has been made in view of the above, and the problem is that a color pigment is well dispersed in a polymerizable monomer, and a droplet forming step is performed by suspending the polymerizable monomer in an aqueous medium, followed by polymerization. Even during the polymerization process of the polymerizable monomer, good dispersibility and incorporation of the color pigment into the polymerizable monomer are maintained, the droplet formation process in the aqueous medium is stabilized, the shape of the toner particles after polymerization, A toner capable of producing toner particles having a good shape, suitable particle size and particle size distribution, etc. by finding a dispersant that maintains a good particle size, particle size distribution, etc. The object is to provide a colored pigment dispersion for particles.
In addition, the problem is that electrostatic image development that contains toner particles in which pigments are uniformly distributed inside, and can obtain a high color density when an image is formed on a medium such as paper with a constant adhesion amount. It is to provide a toner.
 本発明者は、上記の課題を解決すべく鋭意検討を重ねた結果、特定の化学構造を有する分散剤を用いることによって、上記した問題点が改善され、上記した課題が解決できることを見出して、本発明を完成するに至った。
 また、特定の着色顔料分散液を含有するトナー原料液を、無機系コロイド水溶液中で懸濁分散させた後に熱重合させることによって、上記した問題点が改善され、上記した課題が解決できることを見出して、本発明を完成するに至った。
As a result of intensive studies to solve the above problems, the present inventor has found that the above problems can be improved by using a dispersant having a specific chemical structure, and the above problems can be solved. The present invention has been completed.
Further, it has been found that the above-mentioned problems can be improved and the above-mentioned problems can be solved by subjecting a toner raw material liquid containing a specific color pigment dispersion to thermal dispersion after being suspended and dispersed in an inorganic colloidal aqueous solution. Thus, the present invention has been completed.
 すなわち、本発明は、着色顔料、分散剤、及び、重合性を有するビニル基含有モノマーを含有するトナー粒子用着色顔料分散液であって、該分散剤が、ジイソシアネートが三量体化してイソシアヌレート環を形成してなるイソシアヌレート環含有化合物のイソシアネート基に、繰り返し単位を有する有機基が結合してなるものであることを特徴とするトナー粒子用着色顔料分散液を提供するものである。 That is, the present invention relates to a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer, wherein the dispersant is formed by trimerization of diisocyanate and isocyanurate. An object of the present invention is to provide a colored pigment dispersion for toner particles, which is formed by bonding an organic group having a repeating unit to an isocyanate group of an isocyanurate ring-containing compound that forms a ring.
 また、本発明は、上記のトナー粒子用着色顔料分散液を水系媒体中に懸濁させて重合させることを特徴とするトナー粒子の製造方法を提供するものである。 The present invention also provides a method for producing toner particles, characterized in that the color pigment dispersion for toner particles is suspended in an aqueous medium and polymerized.
 また、本発明は、上記のトナー粒子用着色顔料分散液を用いて得られる静電荷像現像用トナーであって、着色顔料が分散剤の存在下で重合性二重結合を有するビニル基含有モノマーに分散されてなる着色顔料分散液、及び、熱重合開始剤を少なくとも含有するトナー原料液を、無機系コロイド水溶液中に、体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合してなる懸濁重合トナー粒子を含有する静電荷像現像用トナーであって、該静電荷像現像用トナーの1個の粒子の断面における顔料存在率を平均した平均顔料存在率が0.6以上であることを特徴とする静電荷像現像用トナーを提供するものである。 The present invention also relates to an electrostatic charge image developing toner obtained by using the above-described color pigment dispersion for toner particles, wherein the color pigment has a polymerizable double bond in the presence of a dispersant. The pigment dispersion and the toner raw material liquid containing at least a thermal polymerization initiator are suspended in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) is 2 μm or more and 10 μm or less. An electrostatic image developing toner containing suspension-polymerized toner particles that are dispersed and then thermally polymerized, and an average pigment in which the abundance of pigments in the cross section of one particle of the electrostatic image developing toner is averaged The present invention provides a toner for developing an electrostatic image, wherein the abundance ratio is 0.6 or more.
 また、本発明は、上記の静電荷像現像用トナーの製造方法であって、着色顔料を、分散剤の存在下で、分散メディアとして直径0.01mm以上5mm以下のビーズを用いて、重合性二重結合を有するビニル基含有モノマーに分散して着色顔料分散液を調製し、該着色顔料分散液に、少なくとも熱重合開始剤を配合してトナー原料液を調製し、該トナー原料液を、無機系コロイド水溶液中に、体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合させて懸濁重合トナー粒子を製造する工程を含むことを特徴とする平均顔料存在率が0.6以上の静電荷像現像用トナーの製造方法を提供するものである。 The present invention also relates to a method for producing the above-described toner for developing an electrostatic image, wherein the color pigment is polymerized using beads having a diameter of 0.01 mm or more and 5 mm or less as a dispersion medium in the presence of a dispersant. A colored pigment dispersion is prepared by dispersing in a vinyl group-containing monomer having a double bond, and a toner raw material liquid is prepared by blending at least a thermal polymerization initiator in the colored pigment dispersion. An average comprising a step of suspending and dispersing in an inorganic colloidal aqueous solution so that the volume average particle size (Dv) is 2 μm or more and 10 μm or less, and then thermally polymerizing to produce suspension-polymerized toner particles. The present invention provides a method for producing a toner for developing an electrostatic image having a pigment abundance ratio of 0.6 or more.
 本発明によれば、前記問題点を解消し、上記課題を解決し、着色顔料が重合性モノマー中に良好に分散され、重合性モノマーの水系媒体中への懸濁、それに続く重合性モノマーの重合の際においても、着色顔料の重合性モノマー内部への良好な分散性と取り込みが維持され、着色顔料がトナー粒子の表面に出てくることを抑制するトナー粒子用着色顔料分散液を提供できる。 According to the present invention, the above-mentioned problems are solved, the above-mentioned problems are solved, the color pigment is well dispersed in the polymerizable monomer, the polymerizable monomer is suspended in the aqueous medium, and the polymerizable monomer is subsequently dispersed. Even during polymerization, it is possible to provide a color pigment dispersion for toner particles that maintains good dispersibility and incorporation of the color pigment into the polymerizable monomer and suppresses the color pigment from appearing on the surface of the toner particles. .
 また、本発明によれば、着色顔料がトナー内部に良好に分散され、懸濁中・重合中もその状態が維持されるので、トナー粒子の形状、粒径、粒径分布等を好適に制御しつつトナー粒子を製造することができ、更に、水系媒体との親和性が適当なのでトナー粒子の形状を球形の良好なものとすることができる。
 その結果、粗粉と微粉が少なく、粒径分布がシャープで、円形度が優れ、帯電量が良好なトナーを得ることができ、ベタ部の付着量を一定にして比較した場合に、該ベタ部の反射濃度が大きいトナー画像を得ることができる。
In addition, according to the present invention, the color pigment is well dispersed inside the toner, and the state is maintained during suspension and polymerization, so that the shape, particle size, particle size distribution, etc. of the toner particles are suitably controlled. However, since the toner particles can be produced and the affinity with the aqueous medium is appropriate, the shape of the toner particles can be made spherical.
As a result, a toner having a small amount of coarse powder and fine powder, a sharp particle size distribution, excellent circularity, and a good charge amount can be obtained. A toner image having a high reflection density of the portion can be obtained.
 特に、本発明によれば、上記課題を解決し、着色顔料が均一に分布したトナー粒子を含有し、紙等の基材にベタ画像を形成したときに、一定の付着量で高い着色濃度を得ることのできる静電荷像現像用トナーを提供できる。
 また、トナー粒子中の着色顔料の含有量が少なくても一定の付着量で十分な着色濃度を得ることのできる静電荷像現像用トナーを提供できる。
 カラートナーの場合、一定の着色濃度に固定した場合、トナー粒子中の着色顔料の含有量が少ない程、透明性が上がるので綺麗な画像が形成される。また、着色顔料の使用量が少なくコストダウンが可能である。
In particular, according to the present invention, when the above-mentioned problems are solved, the toner contains toner particles in which the color pigment is uniformly distributed, and a solid image is formed on a substrate such as paper, a high color density with a constant adhesion amount is obtained. An electrostatic charge image developing toner that can be obtained can be provided.
Further, it is possible to provide a toner for developing an electrostatic charge image that can obtain a sufficient color density with a constant adhesion amount even if the content of the color pigment in the toner particles is small.
In the case of a color toner, when the color density is fixed, the smaller the content of the color pigment in the toner particles, the higher the transparency, so that a clear image is formed. In addition, the amount of the color pigment used is small and the cost can be reduced.
 特に、着色顔料分散液を水系媒体中に懸濁させる「重合性モノマーの液滴形成工程(懸濁工程)」、「重合性モノマーの重合工程」等のトナー粒子の製造工程で、着色顔料の重合性モノマーへの分散性が良好であり、着色顔料や該着色顔料の分散剤等の物性や相性が良いために、重合性モノマーの水系媒体中への懸濁状態が悪化せず、トナー粒子化が良好に行われるために、上記効果が発揮される。
 重合性モノマーの重合反応系内において、不溶物である着色顔料でも系外に排除され難く、重合性モノマーの液滴の内部に着色顔料が重合の過程で正常に留まるために、上記効果が発揮される。
In particular, in the production process of toner particles such as “droplet forming step of polymerizable monomer (suspension step)” and “polymerization monomer polymerization step” in which the color pigment dispersion is suspended in an aqueous medium, Since the dispersibility in the polymerizable monomer is good and the physical properties and compatibility of the color pigment and the dispersant for the color pigment are good, the suspension state of the polymerizable monomer in the aqueous medium does not deteriorate, and the toner particles The above-described effects are exhibited because the conversion is performed well.
In the polymerization reaction system of the polymerizable monomer, even the insoluble coloring pigment is difficult to be excluded from the system, and the above effect is exhibited because the coloring pigment stays normal in the polymerization monomer droplets during the polymerization process. Is done.
 従来法と異なり、液滴形成、重合等のトナー粒子の形成工程において、着色顔料が重合性モノマー内に均一に分散された状態を維持でき、その結果、着色顔料がトナー粒子の表面近傍に多く存在したようなトナー粒子とはなり難く、環境特性が良好で、また、表面が特に関与する帯電性の制御がし易くなる。また、着色顔料がトナー粒子全体に均一に分散されていることにより、発色がよいトナーを作製することができる。 Unlike conventional methods, in the process of forming toner particles such as droplet formation and polymerization, it is possible to maintain a state in which the color pigment is uniformly dispersed in the polymerizable monomer, and as a result, a large amount of color pigment is present near the surface of the toner particle. The toner particles are unlikely to exist, the environmental characteristics are good, and the chargeability with which the surface is particularly involved can be easily controlled. In addition, since the color pigment is uniformly dispersed throughout the toner particles, a toner with good color development can be produced.
 また、顔料分散液の水系媒体への親和性が適度であるため、トナー粒子同士が凝集したり、トナー粒子の形状が悪くなったりすることがない。また、着色顔料の水系媒体への親和性が適度であるため、着色顔料が均一にトナー粒子の内部に分散され、得られるトナーの着色濃度が向上する。
 特に、本発明のトナー粒子用着色顔料分散液を用いて製造した「平均顔料存在率が0.6以上であることを特徴とする静電荷像現像用トナー」は、従来には存在しておらず新規なものである。
Further, since the affinity of the pigment dispersion for the aqueous medium is moderate, the toner particles do not aggregate and the shape of the toner particles does not deteriorate. Further, since the affinity of the colored pigment to the aqueous medium is moderate, the colored pigment is uniformly dispersed inside the toner particles, and the color density of the resulting toner is improved.
In particular, the “electrostatic image developing toner characterized in that the average pigment abundance ratio is 0.6 or more” produced using the colored pigment dispersion for toner particles of the present invention has not existed in the past. It is new.
本発明のトナー粒子用着色顔料分散液Y1、Y2、及び、従来の分散液y1、y2、y3を用いて製造された、イエロートナー粒子の中の着色顔料分散性(TEM写真)と、トナー粒子の形状(SEM写真、上段の倍率10000倍、下段の倍率1000倍、ただし実験例A5のみ、上段の倍率3000倍、下段の倍率400倍)を示す写真である。Color pigment dispersion (TEM photograph) in yellow toner particles produced using the color pigment dispersions Y1 and Y2 for toner particles of the present invention and conventional dispersions y1, y2 and y3, and toner particles (SEM photograph, upper magnification of 10000 times, lower magnification of 1000 times, except for Experimental Example A5, upper magnification of 3000 times, lower magnification of 400 times). 本発明のトナー粒子用着色顔料分散液C1、K1、及び、従来の分散液c1、k1、k2を用いて製造されたシアントナー粒子、ブラックトナー粒子の中の着色顔料分散性(TEM写真)と、トナー粒子の形状(SEM写真、上段の倍率10000倍、下段の倍率1000倍)を示す写真(ただしk1は一塊のため写真なし)である。Color pigment dispersions (TEM photographs) in cyan toner particles and black toner particles produced using the color pigment dispersions C1 and K1 for toner particles of the present invention and the conventional dispersions c1, k1 and k2. 2 is a photograph showing the shape of toner particles (SEM photograph, upper magnification of 10000 times, lower magnification of 1000 times) (where k1 is a lump and there is no photograph). 本発明における静電荷像現像用トナーのトナー粒子の一例を示し、顔料存在率の算出に用いたTEM写真(倍率2100倍)のうちの1つの図である(実験例F04)。An example of the toner particles of the toner for developing an electrostatic charge image in the present invention is shown, and is a diagram of one of TEM photographs (magnification of 2100 times) used for calculating the pigment abundance ratio (Experimental Example F04). 実験例で得られた静電荷像現像用トナーのトナー粒子の断面のTEM写真である。2 is a TEM photograph of a cross section of toner particles of an electrostatic charge image developing toner obtained in an experimental example.
 以下、本発明について説明するが、本発明は、以下の具体的形態に限定されるものではなく、技術的思想の範囲内で任意に変形することができる。 Hereinafter, the present invention will be described, but the present invention is not limited to the following specific embodiments, and can be arbitrarily modified within the scope of the technical idea.
<トナー粒子用着色顔料分散液>
 本発明は、着色顔料、分散剤及び「重合性を有するビニル基含有モノマー」を含有するトナー粒子用着色顔料分散液に係る発明である。
 ここで、「重合性を有するビニル基含有モノマー」(重合性モノマー)は、1種でも2種以上の混合でもよいが、1種の場合はそれ自体が、また、2種以上の場合は混合された状態のものが、常温(20℃)で液体であることが好ましく、本発明のトナー粒子用着色顔料分散液は、該液体に、分散剤によって着色顔料が分散されてなるものである。
<Colored pigment dispersion for toner particles>
The present invention relates to a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a “polymerizable vinyl group-containing monomer”.
Here, the “polymerizable vinyl group-containing monomer” (polymerizable monomer) may be one type or a mixture of two or more types, but in the case of one type itself, in the case of two or more types, it is a mixture. It is preferable that the liquid in the state is a liquid at normal temperature (20 ° C.), and the color pigment dispersion for toner particles of the present invention is obtained by dispersing a color pigment in the liquid with a dispersant.
 そして、該分散剤は、「ジイソシアネートが三量体化してイソシアヌレート環を形成してなるイソシアヌレート環含有化合物」のイソシアネート基に、繰り返し単位を有する有機基が結合した化学構造を有するものである。
 以下、括弧内を単に、「環含有化合物」と略記することがある。また、環含有化合物のイソシアネート基が、後記する「繰り返し単位を有する有機基」やその連結基が反応することによって変性された構造のものも「環含有化合物」と略記することもある。
 また、「静電荷像現像用トナー」を、単に「トナー」と略記する場合がある。
The dispersant has a chemical structure in which an organic group having a repeating unit is bonded to the isocyanate group of “an isocyanurate ring-containing compound formed by diisocyanating trimerization to form an isocyanurate ring”. .
Hereinafter, the parentheses may be simply abbreviated as “ring-containing compound”. In addition, a structure in which the isocyanate group of the ring-containing compound is modified by the reaction of an “organic group having a repeating unit” described later or a linking group thereof may be abbreviated as “ring-containing compound”.
Further, “electrostatic image developing toner” may be simply abbreviated as “toner”.
 かかる環含有化合物は、ジイソシアネートが三量体化してイソシアヌレート環を形成してなるものであって、環含有化合物中のイソシアヌレート環は1個であってもよく、2個以上であってもよいが、2個以上であることが、着色顔料の重合性モノマー内部への分散性、重合性モノマーの懸濁中や重合中の該分散性の維持性能、重合性モノマー液滴やトナー粒子の形状、粒径、粒径分布等を好適にする点で好ましい。特に好ましくは2~4個である。
 該環含有化合物は1種であっても2種以上の混合物であってもよいが、混合物である場合は、環含有化合物中のイソシアヌレート環の個数は、平均値で1.2~2.5個であることが好ましい。
Such a ring-containing compound is obtained by trimerizing diisocyanate to form an isocyanurate ring, and the number of isocyanurate rings in the ring-containing compound may be one or two or more. However, it is preferable that the number is 2 or more, the dispersibility of the color pigment in the polymerizable monomer, the ability to maintain the dispersibility during suspension or polymerization of the polymerizable monomer, the polymerizable monomer droplets and the toner particles This is preferable in that the shape, particle size, particle size distribution and the like are suitable. Particularly preferred is 2-4.
The ring-containing compound may be one kind or a mixture of two or more kinds. In the case of a mixture, the number of isocyanurate rings in the ring-containing compound is 1.2 to 2.2. 5 is preferable.
 分散剤中にイソシアヌレート環が2個以上ある場合、該イソシアヌレート環を形成するジイソシアネートは1種であっても2種以上であってもよい。 When there are two or more isocyanurate rings in the dispersant, the diisocyanate forming the isocyanurate ring may be one type or two or more types.
 上記ジイソシアネートとしては、p-フェニレンジイソシアネート、2,4-トリレンジイソシアネート、2,6-トリレンジイソシアネート、4,4’-ジフェニルメタンジイソシアネート、ナフタレン-1,5-ジイソシアネート等の芳香族ジイソシアネート;ヘキサメチレンジイソシアネート、リジンメチルエステルジイソシアネート、2,4,4-トリメチルヘキサメチレンジイソシアネート、ダイマー酸ジイソシアネート等の脂肪族ジイソシアネート;イソホロンジイソシアネート、4,4’-メチレンビス(シクロヘキシルイソシアネート)等の脂環族ジイソシアネート;キシリレンジイソシアネート等の芳香環を有する脂肪族ジイソシアネート;等が挙げられる。 Examples of the diisocyanate include p-phenylene diisocyanate, 2,4-tolylene diisocyanate, 2,6-tolylene diisocyanate, 4,4′-diphenylmethane diisocyanate, naphthalene-1,5-diisocyanate and the like; hexamethylene diisocyanate Aliphatic diisocyanates such as lysine methyl ester diisocyanate, 2,4,4-trimethylhexamethylene diisocyanate, dimer acid diisocyanate; alicyclic diisocyanates such as isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate); xylylene diisocyanate, etc. And aliphatic diisocyanates having an aromatic ring.
 好ましくは、芳香環を有するジイソシアネート、ヘキサメチレンジイソシアネート、イソホロンジイソシアネート等であり、特に好ましくは、顔料構造との相互作用により、分散性が向上するという理由から、芳香環を有するジイソシアネートである。 Preferred are diisocyanates having an aromatic ring, hexamethylene diisocyanate, isophorone diisocyanate and the like, and particularly preferred are diisocyanates having an aromatic ring because the dispersibility is improved by interaction with the pigment structure.
 すなわち、環含有化合物は、芳香環を有するジイソシアネートが三量体化して形成されたイソシアヌレート環を1個以上有するものであることが、着色顔料の重合性モノマー内部への分散性、重合性モノマーの懸濁中や重合中の該分散性の維持性能、重合性モノマー液滴やトナー粒子の形状、粒径、粒径分布等を好適にする点で好ましい。 That is, the ring-containing compound has at least one isocyanurate ring formed by trimerization of diisocyanate having an aromatic ring, dispersibility of polymerizable pigment in the polymerizable monomer, polymerizable monomer This is preferable in terms of maintaining the dispersibility during suspension and polymerization, the shape of the polymerizable monomer droplets and toner particles, the particle size, the particle size distribution, and the like.
 更に、該イソシアヌレート環含有化合物が、下記式(1)で表されるものであることが、上記した点から好適である。 Furthermore, it is preferable from the above point that the isocyanurate ring-containing compound is represented by the following formula (1).
Figure JPOXMLDOC01-appb-C000002
[式(1)中、Rは、水素、又は、分枝若しくは非分枝の炭素数1~20の置換若しくは非置換の炭化水素基を示し、mは0以上の整数を示す。]
Figure JPOXMLDOC01-appb-C000002
[In the formula (1), R 2 represents hydrogen or a branched or unbranched substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, and m represents an integer of 0 or more. ]
 式(1)中、Rは、水素、又は、分枝若しくは非分枝の炭素数1~20の置換若しくは非置換の炭化水素基を示す。該炭化水素基は、飽和炭化水素基であっても不飽和炭化水素基であってもよく、具体的には、例えば、アルキル基、アルケニル基、アルキニル基、置換若しくは非置換のアリール基、置換若しくは非置換のヘテロアリール基、置換若しくは非置換のアルカリール基、置換若しくは非置換のアラルキル基等が挙げられる。
 Rは、好ましくは、水素又は非分枝の炭素数1~12の炭化水素基であり、特に好ましくはメチル基である。
 また、mは0以上の整数を示すが、より好ましくは0~3であり、特に好ましくは1である。
 式(1)で表されるイソシアヌレート環含有化合物が混合物である場合は、式(1)における環含有化合物中のイソシアヌレート環の個数は、平均値で1~4個がより好ましく、1.2~2.5個であることが特に好ましい。
In formula (1), R 2 represents hydrogen or a branched or unbranched substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms. The hydrocarbon group may be a saturated hydrocarbon group or an unsaturated hydrocarbon group. Specifically, for example, an alkyl group, an alkenyl group, an alkynyl group, a substituted or unsubstituted aryl group, a substituted Alternatively, an unsubstituted heteroaryl group, a substituted or unsubstituted alkaryl group, a substituted or unsubstituted aralkyl group, and the like can be given.
R 2 is preferably hydrogen or an unbranched hydrocarbon group having 1 to 12 carbon atoms, particularly preferably a methyl group.
M represents an integer of 0 or more, more preferably 0 to 3, and particularly preferably 1.
When the isocyanurate ring-containing compound represented by the formula (1) is a mixture, the average number of isocyanurate rings in the ring-containing compound in the formula (1) is more preferably 1 to 4. It is particularly preferably 2 to 2.5.
 中でも、式(1)において、Rがメチル基であることが更に好ましく、Rはベンゼン環に置換しているイソシアネート基のオルト位又はパラ位に結合していることが更に好ましい。
 すなわち、本発明おける分散剤が有するイソシアヌレート環含有化合物は、トリレンジイソシアネートが三量体化して形成されたイソシアヌレート環を有するものであることが好ましく、中でも、2,4-トリレンジイソシアネートが三量体化して形成されたイソシアヌレート環を有するものであることが特に好ましい。
Among them, in Formula (1), R 2 is more preferably a methyl group, and R 2 is more preferably bonded to the ortho or para position of the isocyanate group substituted on the benzene ring.
That is, the isocyanurate ring-containing compound possessed by the dispersant in the present invention preferably has an isocyanurate ring formed by trimerization of tolylene diisocyanate. Among these, 2,4-tolylene diisocyanate is preferable. It is particularly preferable to have an isocyanurate ring formed by trimerization.
 すなわち、環含有化合物(ジイソシアネートが三量体化してイソシアヌレート環を形成してなるもの)は、具体的には、以下の式(2)で表わされるもの、又は、式(2)で表わされるものが2個以上結合したものであることが最も好ましい。結合したイソシアヌレート環の好ましい個数(m+1)については、前記したmの記載と同様である。 That is, the ring-containing compound (one obtained by dimerizing diisocyanate to form an isocyanurate ring) is specifically represented by the following formula (2) or represented by formula (2). Most preferably, two or more are bonded. The preferred number (m + 1) of bonded isocyanurate rings is the same as described above for m.
Figure JPOXMLDOC01-appb-C000003
Figure JPOXMLDOC01-appb-C000003
 環含有化合物には、イソシアヌレート環形成に用いられなかったイソシアネート基が存在するが、本発明における分散剤は、かかる残存するイソシアネート基に「繰り返し単位を有する有機基」が結合した化学構造を有するものである。
 環含有化合物にはイソシアネート基が存在するが、イソシアネート基の極めて高い反応性をなくすために、最終的には全てのイソシアネート基が有機基によって反応されて変性されていることが好ましい。イソシアネート基に反応している有機基は、全てが「繰り返し単位を有する有機基」である必要はなく、そのうちの少なくとも1つが「繰り返し単位を有する有機基」であればよいが、着色顔料の分散性、重合性モノマー液滴やトナー粒子の形状安定性等の点から、イソシアネート基に反応している有機基のうち、半分以上が「繰り返し単位を有する有機基」であることが好ましく、全部が「繰り返し単位を有する有機基」であることが好ましい。
The ring-containing compound has an isocyanate group that has not been used for isocyanurate ring formation, but the dispersant in the present invention has a chemical structure in which an “organic group having a repeating unit” is bonded to the remaining isocyanate group. Is.
Although an isocyanate group exists in the ring-containing compound, in order to eliminate the extremely high reactivity of the isocyanate group, it is preferable that all the isocyanate groups are finally modified by being reacted with an organic group. The organic groups reacting with the isocyanate groups need not all be “organic groups having repeating units”, and at least one of them may be “organic groups having repeating units”. Of the organic groups reacting with isocyanate groups, more than half of the organic groups reacting with the isocyanate groups are preferably “organic groups having a repeating unit” from the viewpoint of the property, the shape stability of the polymerizable monomer droplets and toner particles, etc. A “organic group having a repeating unit” is preferable.
 イソシアネート基に反応している有機基のうち、イソシアネート基に反応して上記「繰り返し単位を有する有機基」ではない有機基を与える化合物としては、1級又は2級アミノ基、水酸基、カルボキシル基等の活性水素含有基を有する化合物が好ましいものとして挙げられ、活性水素含有基を分子中に1個有する化合物が特に好ましいものとして挙げられる。
 また、分子中に活性水素含有基を1個有し、環含有化合物のイソシアネート基に反応して分散剤にアミン価を与える化合物が特に好ましいものとして挙げられる。
Among organic groups that react with isocyanate groups, compounds that react with isocyanate groups to give organic groups that are not the above “organic groups having repeating units” include primary or secondary amino groups, hydroxyl groups, carboxyl groups, and the like. A compound having an active hydrogen-containing group is particularly preferable, and a compound having one active hydrogen-containing group in the molecule is particularly preferable.
A compound having one active hydrogen-containing group in the molecule and reacting with an isocyanate group of the ring-containing compound to give an amine value to the dispersant is particularly preferable.
 また、環含有化合物のイソシアネート基に反応して「有機基」を与える化合物のうち、「繰り返し単位を有する有機基」ではない有機基を与える化合物としては、活性水素含有基と3級アミノ基を有する化合物(以下、「アミン価付与化合物」と略記する)が特に好ましいものとして挙げられる。
 すなわち、上記環含有化合物のイソシアネート基に、更に、「活性水素含有基と3級アミノ基を有する化合物」が結合してなるものである上記のトナー粒子用着色顔料分散液が、前記本発明の効果を発揮させるために、特に、着色顔料を重合性モノマーに好適に分散させ、トナー粒子の小粒径化、粒度分布や形状の安定化のために好ましい。
Further, among compounds that give an "organic group" by reacting with an isocyanate group of a ring-containing compound, compounds that give an organic group that is not "an organic group having a repeating unit" include an active hydrogen-containing group and a tertiary amino group. Compounds (hereinafter abbreviated as “amine value-imparting compounds”) are particularly preferred.
That is, the above-mentioned colored pigment dispersion for toner particles, which is obtained by further combining “the compound having an active hydrogen-containing group and a tertiary amino group” with the isocyanate group of the ring-containing compound, In order to exhibit the effect, it is particularly preferable to disperse the color pigment suitably in the polymerizable monomer and to reduce the particle size of the toner particles and stabilize the particle size distribution and shape.
 アミン価付与化合物の3級アミノ基としては、ピリジン環、キノリン環、イミダゾール環、トリアゾール環等の窒素含有環内の3級アミノ基;トリメチルアミノ基、トリエチルアミノ基等のトリアルキルアミノ基;N-フェニル-N-ジメチルアミノ基等のN-アリール-N-ジアルキルアミノ基;N-アルキルピロール環、N-アルキルイミダゾール環等のN-アルキル窒素含有環内の3級アミノ基;等が挙げられる。 The tertiary amino group of the amine value-imparting compound includes a tertiary amino group in a nitrogen-containing ring such as a pyridine ring, a quinoline ring, an imidazole ring or a triazole ring; a trialkylamino group such as a trimethylamino group or a triethylamino group; N -N-aryl-N-dialkylamino groups such as phenyl-N-dimethylamino group; tertiary amino groups in N-alkyl nitrogen-containing rings such as N-alkylpyrrole rings and N-alkylimidazole rings; .
 「アミン価付与化合物」が有する活性水素含有基としては、前記したものが挙げられるが、1級アミノ基又は水酸基が特に好ましい。 Examples of the active hydrogen-containing group possessed by the “amine value-imparting compound” include those described above, and a primary amino group or a hydroxyl group is particularly preferred.
 「アミン価付与化合物」としては、下記するものに限定される訳ではないが、具体的には、N,N-ジメチル-1,2-エタンジアミン、N,N-ジエチル-1,2-エタンジアミン、N,N-ジメチル-1,3-プロパンジアミン、N,N-ジエチル-1,3-プロパンジアミン、N,N-ジプロピル-1,3-プロパンジアミン、N,N-ジブチル-1,3-プロパンジアミン、N,N-ジメチル-1,4-ブタンジアミン、N,N-ジエチル-1,4-ブタンジアミン等の鎖状化合物;4-(2-アミノエチル)ピリジン、4-(3-アミノプロピル)ピリジン等のピリジン化合物;1-(3-アミノプロピル)イミダゾール、2-アミノイミダゾール、1-(2-アミノエチル)イミダゾール等のイミダゾール化合物;3-アミノ-1,2,4-トリアゾール、5-アミノ-1,4-ジフェニル-1,2,3-トリアゾール等のトリアゾール化合物;等が挙げられる。 The “amine value-imparting compound” is not limited to those described below, but specifically, N, N-dimethyl-1,2-ethanediamine, N, N-diethyl-1,2-ethane Diamine, N, N-dimethyl-1,3-propanediamine, N, N-diethyl-1,3-propanediamine, N, N-dipropyl-1,3-propanediamine, N, N-dibutyl-1,3 Chain compounds such as propanediamine, N, N-dimethyl-1,4-butanediamine, N, N-diethyl-1,4-butanediamine; 4- (2-aminoethyl) pyridine, 4- (3- Pyridine compounds such as aminopropyl) pyridine; imidazole compounds such as 1- (3-aminopropyl) imidazole, 2-aminoimidazole, 1- (2-aminoethyl) imidazole; 3-amino 1,2,4-triazole, triazole compounds such as 5-amino-1,4-diphenyl-1,2,3-triazole; and the like.
 本発明における分散剤のアミン価は、0~100mgKOH/gであることが好ましく、3~40mgKOH/gであることがより好ましく、6~30mgKOH/gであることが特に好ましく、10~20mgKOH/gであることが更に好ましい。
 アミン価が上記範囲であると、前記本発明の効果を発揮させることができ、特に、アミン価がなし又は小さ過ぎると、顔料への吸着性が不足して着色顔料が重合性モノマーに分散し難い等の場合があり、アミン価が大き過ぎると、着色顔料が重合性モノマー内部に取り込まれ難くなり、着色顔料がトナー粒子の表面に出てくる、トナー粒子の形状、粒径、粒径分布等を好適に制御できない等の場合がある。
The amine value of the dispersant in the present invention is preferably 0 to 100 mgKOH / g, more preferably 3 to 40 mgKOH / g, particularly preferably 6 to 30 mgKOH / g, and 10 to 20 mgKOH / g. More preferably.
When the amine value is in the above range, the effect of the present invention can be exhibited. In particular, when the amine value is absent or too small, the adsorptivity to the pigment is insufficient and the colored pigment is dispersed in the polymerizable monomer. If the amine value is too large, it is difficult for the color pigment to be taken into the polymerizable monomer, and the color pigment comes out on the surface of the toner particle. The shape, particle size, and particle size distribution of the toner particle Etc. may not be suitably controlled.
 「繰り返し単位を有する有機基」は、該有機基のどこかに繰り返し単位を有すればよく、該繰り返し単位は、連結基Yを介して環含有化合物のイソシアネート基に反応していてもよく、直接、環含有化合物のイソシアネート基に反応していてもよいが、直接イソシアネート基に反応していることが好ましい。
 連結基Yとしては、単なる単結合(連結基なし)、アルキレン基、アリーレン基、アルケニレン基等が挙げられる。
The “organic group having a repeating unit” only needs to have a repeating unit somewhere in the organic group, and the repeating unit may react with the isocyanate group of the ring-containing compound via the linking group Y, Although it may react directly with the isocyanate group of the ring-containing compound, it is preferably reacted directly with the isocyanate group.
Examples of the linking group Y include a simple single bond (no linking group), an alkylene group, an arylene group, and an alkenylene group.
 「繰り返し単位を有する有機基」を与える化合物の末端や、上記連結基の末端には、環含有化合物のイソシアネート基に反応する基を有している。
 環含有化合物のイソシアネート基に反応する「繰り返し単位を有する有機基」の基は、特に限定はないが、水酸基、アミノ基等の活性水素を有する基が好ましい。
 後述するが、繰り返し単位がポリエステル鎖及び/又はポリアルキレングリコール鎖の場合は、上記「イソシアネート基に反応する基」は水酸基である。
At the terminal of the compound that gives the “organic group having a repeating unit” or at the terminal of the linking group, there is a group that reacts with the isocyanate group of the ring-containing compound.
The group of the “organic group having a repeating unit” that reacts with the isocyanate group of the ring-containing compound is not particularly limited, but a group having active hydrogen such as a hydroxyl group or an amino group is preferable.
As will be described later, when the repeating unit is a polyester chain and / or a polyalkylene glycol chain, the “group reactive to an isocyanate group” is a hydroxyl group.
 また、「繰り返し単位」のイソシアネート基に反応している側とは反対側に、「繰り返し単位を有さない有機基」R(以下、「末端基R」と略記することがある)が存在していてもよい。
 末端基Rとしては、アルキル基等が好ましく、炭素数1~26のアルキル基がより好ましく、炭素数2~22のアルキル基が特に好ましく、炭素数2~18のアルキル基が更に好ましい。
 また、下記するように、該末端基が環含有化合物であってもよい。その場合は、本発明の分散剤は、環含有化合物が「繰り返し単位を有する有機基」を介して2個以上結合したものとなる。
In addition, “an organic group having no repeating unit” R 1 (hereinafter sometimes abbreviated as “terminal group R 1 ”) is provided on the side of the “repeating unit” opposite to the side reacting with the isocyanate group. May be present.
The terminal group R 1 is preferably an alkyl group, more preferably an alkyl group having 1 to 26 carbon atoms, particularly preferably an alkyl group having 2 to 22 carbon atoms, and still more preferably an alkyl group having 2 to 18 carbon atoms.
Further, as described below, the terminal group may be a ring-containing compound. In that case, in the dispersant of the present invention, two or more ring-containing compounds are bonded through “an organic group having a repeating unit”.
 環含有化合物のイソシアネート基に結合した「繰り返し単位を有する有機基」を介して、環含有化合物が結合していてもよい。すなわち、上記末端基が別の環含有化合物であり、かかる別の環含有化合物のイソシアネート基が、「繰り返し単位を有する有機基」に結合していてもよい。
 例えば、環含有化合物が前記式(1)で表わされるものである場合では、2個の環含有化合物が「繰り返し単位を有する有機基」を介して結合することによって、1分子中に4個のイソシアヌレート環が存在する分散剤となる。
The ring-containing compound may be bonded via an “organic group having a repeating unit” bonded to the isocyanate group of the ring-containing compound. That is, the said terminal group is another ring containing compound, and the isocyanate group of this another ring containing compound may couple | bond with the "organic group which has a repeating unit."
For example, in the case where the ring-containing compound is represented by the above formula (1), two ring-containing compounds are bonded via an “organic group having a repeating unit” to thereby form 4 It becomes a dispersant having an isocyanurate ring.
 本発明の分散剤中の環含有化合物の個数は、好ましくは1~3個であり、特に好ましくは1~2個である。これらは1種であっても、2種以上の混合物であってもよい。例えば、環含有化合物の個数が1個のものと2個のものとがモル比で1:1に混合されていれば、分散剤中の環含有化合物の平均個数は1.5個となる。
 分散剤中の環含有化合物の平均個数は1~2個が好ましく、1.2~1.8個が特に好ましい。従って、環含有化合物が前記式(1)で表わされるものの場合、分散剤中のイソシアヌレート環の平均個数は2~4個が好ましく、2.4~3.6個が特に好ましい。
The number of ring-containing compounds in the dispersant of the present invention is preferably 1 to 3, particularly preferably 1 to 2. These may be one kind or a mixture of two or more kinds. For example, if one and two ring-containing compounds are mixed at a molar ratio of 1: 1, the average number of ring-containing compounds in the dispersant is 1.5.
The average number of ring-containing compounds in the dispersant is preferably 1 to 2, particularly preferably 1.2 to 1.8. Therefore, in the case where the ring-containing compound is represented by the above formula (1), the average number of isocyanurate rings in the dispersant is preferably 2 to 4, particularly preferably 2.4 to 3.6.
 「繰り返し単位を有する有機基」における「繰り返し単位」は、特に限定はないが、親水性をコントロールするため、化学構造中に「-O-」を有するものが好ましく、その中でも、ポリエステル鎖、ポリアルキレングリコール鎖等が特に好ましい。
 該繰り返し単位が、ポリエステル鎖、及び/又は、ポリアルキレングリコール鎖であることは、分散剤に親水性与え、また、立体障害による安定化により、着色顔料の重合性モノマー中への分散性を向上させる点で好ましい。また、水系媒体中で重合する際に、親水性のバランスを与えることにより、液滴の安定化に寄与し、また、重合時の形状、粒径分布を安定化させる点で好ましい。
The “repeating unit” in the “organic group having a repeating unit” is not particularly limited, but is preferably one having “—O—” in the chemical structure in order to control hydrophilicity. An alkylene glycol chain is particularly preferred.
When the repeating unit is a polyester chain and / or a polyalkylene glycol chain, hydrophilicity is imparted to the dispersant, and the dispersibility of the color pigment in the polymerizable monomer is improved by stabilization due to steric hindrance. This is preferable. Further, it is preferable from the viewpoint of stabilizing the droplets by providing a hydrophilic balance during polymerization in an aqueous medium, and stabilizing the shape and particle size distribution during polymerization.
 ポリエステル鎖は、ジオールとジカルボン酸とが反応してなるものであっても、環状エステル化合物が開環して反応してなるものであってもよい。
 また、ポリエステル鎖は、環状エステル化合物が開環し、ジオール及び/又はジカルボン酸と反応してなるものであってもよい。
The polyester chain may be formed by a reaction between a diol and a dicarboxylic acid, or may be formed by a ring-opening reaction of a cyclic ester compound.
Further, the polyester chain may be formed by the ring opening of a cyclic ester compound and reaction with a diol and / or dicarboxylic acid.
 該ジオールとしては、脂肪族の炭素数が1~8のジオールが好ましく、炭素数1~8のアルカンジオールが特に好ましい。
 また、該ジカルボン酸としては、炭素数が1~8のジカルボン酸が好ましく、炭素数1~8の脂肪族ジカルボン酸が特に好ましい。
The diol is preferably an aliphatic diol having 1 to 8 carbon atoms, particularly preferably an alkane diol having 1 to 8 carbon atoms.
As the dicarboxylic acid, a dicarboxylic acid having 1 to 8 carbon atoms is preferable, and an aliphatic dicarboxylic acid having 1 to 8 carbon atoms is particularly preferable.
 すなわち、ポリエステル鎖である繰り返し単位としては、下記式(S1)で表わされるもの等が特に好ましいものとして挙げられる。
  -(Z-O-CO-Z-CO-O)-  (S1)
 式(S1)中、Z及びZは互いに異なってもよい炭素数1~8のアルキレン基を示し、rは2~20が好ましく、3~10がより好ましく、4~8が特に好ましい。
 上記繰り返し単位は、環含有化合物のイソシアネート基に、
  -NH-CO-O-(Z-O-CO-Z-CO-O)-  (S2)
の形で結合する。
That is, as the repeating unit which is a polyester chain, those represented by the following formula (S1) are particularly preferable.
— (Z 1 —O—CO—Z 2 —CO—O) r — (S1)
In the formula (S1), Z 1 and Z 2 each represent an alkylene group having 1 to 8 carbon atoms which may be different from each other, r is preferably 2 to 20, more preferably 3 to 10, and particularly preferably 4 to 8.
The repeating unit is an isocyanate group of the ring-containing compound,
—NH—CO—O— (Z 1 —O—CO—Z 2 —CO—O) r — (S2)
Join in the form of
 また、環状エステル化合物としては、炭素数2~9個の環状エステル化合物が好ましく、具体的には、β-プロピオラクトン、γ-ブチロラクトン、δ-バレロラクトン、ε-カプロラクトン等が特に好ましい。 The cyclic ester compound is preferably a cyclic ester compound having 2 to 9 carbon atoms, and specifically, β-propiolactone, γ-butyrolactone, δ-valerolactone, ε-caprolactone and the like are particularly preferable.
 ポリエステル鎖である繰り返し単位としては、ε-カプロラクトンが開環して重合した下記式(S3)で表わされるもの等が特に好ましいものとして挙げられる。
  -(CHCHCHCHCH-CO-O)-  (S3)
 式(S3)中、nは2~20が好ましく、3~15がより好ましく、4~10が特に好ましい。
 上記繰り返し単位は、環含有化合物のイソシアネート基に、
  -NH-CO-O-(CHCHCHCHCH-CO-O)-  (S4)
の形で結合する。
As the repeating unit which is a polyester chain, those represented by the following formula (S3) in which ε-caprolactone is ring-opened and polymerized are particularly preferable.
— (CH 2 CH 2 CH 2 CH 2 CH 2 —CO—O) n — (S3)
In the formula (S3), n is preferably 2 to 20, more preferably 3 to 15, and particularly preferably 4 to 10.
The repeating unit is an isocyanate group of the ring-containing compound,
—NH—CO—O— (CH 2 CH 2 CH 2 CH 2 CH 2 —CO—O) n — (S4)
Join in the form of
 また、上記環状エステル化合物が開環しつつ、そこに前記ジオールが反応して得られたポリエステル鎖も特に好ましい。 Further, a polyester chain obtained by reacting the diol while the cyclic ester compound is opened is also particularly preferable.
 ポリエステル鎖の数平均分子量は、特に限定はないが、ジオールとジカルボン酸とが反応してなるものであっても、環状エステル化合物が開環して反応してなるものであっても、100~10000が好ましく、150~6000がより好ましく、250~4000が特に好ましく、300~2000が更に好ましい。 The number average molecular weight of the polyester chain is not particularly limited, and it may be 100 to 100, regardless of whether the diol and the dicarboxylic acid are reacted with each other, or the cyclic ester compound is opened and reacted. 10,000 is preferable, 150 to 6000 is more preferable, 250 to 4000 is particularly preferable, and 300 to 2000 is still more preferable.
 「繰り返し単位」であるポリアルキレングリコール鎖としては、ポリエチレングリコール鎖、ポリプロピレングリコール鎖等が好ましい。ポリアルキレングリコール鎖は、分散剤に親水性与え、また、立体障害による安定化により、着色顔料の重合性モノマー中への分散性を向上させる。
 中でも、特にポリプロピレングリコール鎖は、それが結合した分散剤の親水性を特に好ましい範囲とすることができ、液滴形成過程において、液滴が安定化し、トナー粒子の形状、粒径等を特に好ましいものとすることができる。
The polyalkylene glycol chain which is a “repeating unit” is preferably a polyethylene glycol chain, a polypropylene glycol chain or the like. The polyalkylene glycol chain imparts hydrophilicity to the dispersant, and improves the dispersibility of the color pigment in the polymerizable monomer by stabilization due to steric hindrance.
Among these, particularly the polypropylene glycol chain can make the hydrophilicity of the dispersant to which it is bound within a particularly preferable range, and in the droplet forming process, the droplet is stabilized, and the shape, particle size, etc. of the toner particle are particularly preferable. Can be.
 ポリアルキレングリコール鎖の数平均分子量は、特に限定はないが、100~10000が好ましく、150~6000がより好ましく、250~4000が特に好ましく、300~2000が更に好ましい。 The number average molecular weight of the polyalkylene glycol chain is not particularly limited, but is preferably 100 to 10,000, more preferably 150 to 6000, particularly preferably 250 to 4000, and further preferably 300 to 2000.
 具体的には、下記式(S5)又は(S6)で表わされるもの等が特に好ましいものとして挙げられる。
  -(CHCHO)-  (S5)
  -(CH(CH)CHO)-  (S6)
 式(S5)及び(S6)中、p及びqは、5~200が好ましく、8~150がより好ましく、10~100が特に好ましく、12~80が更に好ましい。
 上記繰り返し単位は、環含有化合物のイソシアネート基に、
  -NH-CO-O-(CHCHO)-  (S7)
 又は、
  -NH-CO-O-(CH(CH)CHO)-  (S8)
の形で結合する。
Specifically, those represented by the following formula (S5) or (S6) are particularly preferable.
-(CH 2 CH 2 O) p- (S5)
-(CH (CH 3 ) CH 2 O) q- (S6)
In the formulas (S5) and (S6), p and q are preferably 5 to 200, more preferably 8 to 150, particularly preferably 10 to 100, and still more preferably 12 to 80.
The repeating unit is an isocyanate group of the ring-containing compound,
—NH—CO—O— (CH 2 CH 2 O) p — (S7)
Or
—NH—CO—O— (CH (CH 3 ) CH 2 O) q − (S8)
Join in the form of
 本発明における分散剤は、「繰り返し単位」として、ポリエステル鎖とポリアルキレングリコール鎖の両方を有していてもよい。 The dispersant in the present invention may have both a polyester chain and a polyalkylene glycol chain as “repeating unit”.
 本発明における分散剤の酸価は、0~30mgKOH/gであることが好ましく、0~20mgKOH/gであることがより好ましく、0~10mgKOH/gであることが特に好ましい。
 酸価が大き過ぎると、親水性が強くなり、水系媒体中で液滴形成時に、着色顔料が重合性モノマー内部に取り込まれ難くなり、着色顔料がトナー粒子の表面に出てくる場合があり、また、液滴が安定せずに変形したり、凝集したりするため、トナー粒子の形状、粒径、粒径分布等を好適に制御できない等の場合がある。
The acid value of the dispersant in the present invention is preferably 0 to 30 mgKOH / g, more preferably 0 to 20 mgKOH / g, and particularly preferably 0 to 10 mgKOH / g.
If the acid value is too large, the hydrophilicity becomes strong, and when forming droplets in an aqueous medium, it becomes difficult for the color pigment to be taken into the polymerizable monomer, and the color pigment may come out on the surface of the toner particles. In addition, since the droplets are deformed or aggregated without being stabilized, the shape, particle size, particle size distribution, etc. of the toner particles may not be suitably controlled.
 本発明における分散剤は、前記したような化学構造を有するものであるが、その製造方法は特に限定はなく、少なくとも、ジイソシアネート、繰り返し単位を有する有機基、及び、活性水素含有基と3級アミノ基を有する化合物が反応して得られるものであればよい。
 また、本発明における分散剤は、前記したような化学構造を有するものが、前記効果を奏する範囲で変形したものであってもよい。すなわち、本発明は、着色顔料、分散剤、及び、重合性を有するビニル基含有モノマーを含有するトナー粒子用着色顔料分散液であって、分散剤が、少なくとも、ジイソシアネート、繰り返し単位を有する有機基、及び、活性水素含有基と3級アミノ基を有する化合物が反応して得られるものであることを特徴とするトナー粒子用着色顔料分散液でもある。
The dispersant in the present invention has the chemical structure as described above, but the production method is not particularly limited, and at least diisocyanate, an organic group having a repeating unit, an active hydrogen-containing group and a tertiary amino acid. What is necessary is just to be obtained by the reaction of a compound having a group.
Further, the dispersant in the present invention may have a chemical structure as described above, but may be modified within the range where the above-described effects are exhibited. That is, the present invention provides a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer, wherein the dispersant is at least a diisocyanate and an organic group having a repeating unit. And a coloring pigment dispersion for toner particles obtained by reacting a compound having an active hydrogen-containing group and a tertiary amino group.
 本発明における分散剤の特に好ましい具体例を以下に挙げる。 Particularly preferred specific examples of the dispersant in the present invention are listed below.
Figure JPOXMLDOC01-appb-C000004
Figure JPOXMLDOC01-appb-C000004
 式(3)中、Zは「繰り返し単位を有する有機基」を示し、好ましくは、ポリエステル鎖又はポリアルキレングリコール鎖を示す。「ポリエステル鎖」及び「ポリアルキレングリコール鎖」の好ましい範囲は前記したものと同様であり、特に好ましくは、前記式(S1)、式(S3)、式(S5)又は式(S6)で示したものである。「-Z-」の左右の向きは、式(S1)、式(S3)、式(S5)又は式(S6)で示したものと、その左右裏返しの中から、化学常識をもって決められる。 In the formula (3), Z represents “an organic group having a repeating unit”, preferably a polyester chain or a polyalkylene glycol chain. Preferred ranges of the “polyester chain” and the “polyalkylene glycol chain” are the same as those described above, and particularly preferable are those represented by the formula (S1), formula (S3), formula (S5) or formula (S6). Is. The left-right orientation of “-Z-” is determined with chemical common sense from among those represented by the formula (S1), the formula (S3), the formula (S5) or the formula (S6) and the left-right flip.
 式(3)に表わされた複数のZは互いに同一であっても異なっていてもよいが、同一であることが好ましい。また、複数のZの中の繰り返し単位数は、互いに同一であっても異なっていてもよいが、同一であることが好ましい。
 また、式(3)における複数のRは、前記したRと同様である。複数のRは互いに同一であっても異なっていてもよいが、同一であることが好ましい。
 また、式(3)における複数のRは、好ましい置換位置も含め、前記した式(1)におけるRと同様である。複数のRは互いに同一であっても異なっていてもよいが、同一であることが好ましい。
 式(3)におけるm’は、前記した式(1)におけるmと同様である。
Several Z represented by Formula (3) may mutually be same or different, However, It is preferable that it is the same. The number of repeating units in the plurality of Z may be the same or different from each other, but is preferably the same.
Moreover, several R < 4 > in Formula (3) is the same as that of above-described R < 1 >. Several R < 4 > may mutually be same or different, However, It is preferable that it is the same.
Moreover, several R < 3 > in Formula (3) is the same as that of R < 2 > in above-described Formula (1) also including a preferable substitution position. Several R < 3 > may mutually be same or different, However, It is preferable that it is the same.
M ′ in the formula (3) is the same as m in the above-described formula (1).
 式(3)で表されるイソシアヌレート環含有化合物が混合物である場合は、式(3)における環含有化合物中のイソシアヌレート環の個数は、平均値で1~4がより好ましく、1.2~2.5個であることが特に好ましい。 When the isocyanurate ring-containing compound represented by formula (3) is a mixture, the number of isocyanurate rings in the ring-containing compound in formula (3) is more preferably 1 to 4 on average, and 1.2 It is particularly preferred that the number is 2.5.
 中でも、式(3)において、Rがメチル基であることが更に好ましく、Rはベンゼン環に置換しているイソシアネート基のオルト位又はパラ位に結合していることが更に好ましい。
 すなわち、式(3)で表される分散剤が有するイソシアヌレート環含有化合物は、トリレンジイソシアネートが三量体化して形成されたイソシアヌレート環を有するものであることが好ましく、中でも、2,4-トリレンジイソシアネートが三量体化して形成されたイソシアヌレート環を有するものであることが特に好ましい。
Among these, in Formula (3), R 3 is more preferably a methyl group, and R 3 is more preferably bonded to the ortho or para position of the isocyanate group substituted on the benzene ring.
That is, the isocyanurate ring-containing compound possessed by the dispersant represented by formula (3) preferably has an isocyanurate ring formed by trimerization of tolylene diisocyanate. It is particularly preferred that the tolylene diisocyanate has an isocyanurate ring formed by trimerization.
 式(3)では省略されているが、環含有化合物のイソシアネート基等には、「アミン価付与化合物」が結合していることも好ましい。
 「アミン価付与化合物」としては、具体的には、例えば、以下である。
 -NH-CO-NH-C-N(CH
 -NH-CO-NH-C-N(CH
 -NH-CO-NH-C-C
  (-CNは、ピリジン残基を示す)
 -NH-CO-NH-C-C
  (-Cは、イミダゾール残基を示す)
Although omitted in Formula (3), it is also preferable that an “amine value-imparting compound” is bonded to an isocyanate group or the like of the ring-containing compound.
Specific examples of the “amine value-imparting compound” include the following.
—NH—CO—NH—C 2 H 4 —N (CH 3 ) 2
—NH—CO—NH—C 3 H 6 —N (CH 3 ) 2
—NH—CO—NH—C 2 H 4 —C 5 H 4 N
(—C 5 H 4 N represents a pyridine residue)
—NH—CO—NH—C 3 H 6 —C 3 H 3 N 2
(—C 3 H 3 N 2 represents an imidazole residue)
 本発明における分散剤の更に好ましい具体例を以下に挙げる。 Further preferred specific examples of the dispersant in the present invention are listed below.
Figure JPOXMLDOC01-appb-C000005
Figure JPOXMLDOC01-appb-C000005
 式(4)中、Xは「繰り返し単位を有する有機基」を示し、好ましくは、ポリエステル鎖又はポリアルキレングリコール鎖を示す。「ポリエステル鎖」及び「ポリアルキレングリコール鎖」の好ましい範囲は前記したものと同様であり、特に好ましくは、前記式(S1)、式(S3)、式(S5)又は式(S6)で示したものである。更に、その中でも式(S5)又は(S6)で示したものが更に好ましく、最も好ましくは式(S6)で示したものである。
 「-X-」の左右の向きは、式(S1)、式(S3)、式(S5)又は式(S6)で示したものと、その左右裏返しの中から、化学常識をもって決められる。
In the formula (4), X represents “an organic group having a repeating unit”, and preferably represents a polyester chain or a polyalkylene glycol chain. Preferred ranges of the “polyester chain” and the “polyalkylene glycol chain” are the same as those described above, and particularly preferable are those represented by the formula (S1), formula (S3), formula (S5) or formula (S6). Is. Furthermore, among them, those represented by formula (S5) or (S6) are more preferred, and most preferred are those represented by formula (S6).
The left-right orientation of “—X—” is determined with chemical common sense from among those represented by formula (S1), formula (S3), formula (S5), or formula (S6) and the left-right flip.
 式(4)に表わされた複数のXは互いに同一であっても異なっていてもよいが、同一であることが好ましい。
 また、式(4)における複数のRは前記したものである。複数のRは互いに同一であっても異なっていてもよいが、同一であることが好ましい。
 また、複数のXの中の繰り返し単位数は、互いに同一であっても異なっていてもよいが、同一であることが好ましい。
Several X represented by Formula (4) may mutually be same or different, However, It is preferable that it is the same.
Moreover, several R < 1 > in Formula (4) is as above-mentioned. Several R < 1 > may mutually be same or different, However, It is preferable that it is the same.
The number of repeating units in the plurality of X may be the same or different from each other, but is preferably the same.
 連結基Yの好ましい範囲は前記したものと同様であり、具体的には、単なる単結合(連結基なし)、アルキレン基、アリーレン基、アルケニレン基等が挙げられる。 The preferred range of the linking group Y is the same as described above, and specific examples include a simple bond (no linking group), an alkylene group, an arylene group, and an alkenylene group.
 tは、0、1又は2が好ましい。式(4)で表わされる分散剤は混合物であってもよく、tの異なる混合物であってもよく、その場合、tの平均値は、0.15~1が好ましく、0.18~0.9がより好ましく、0.2~0.8が特に好ましい。かかる範囲であると、分散剤の顔料吸着力や親水性のバランスが優れたものとなる。 T is preferably 0, 1 or 2. The dispersant represented by formula (4) may be a mixture or a mixture having different t. In this case, the average value of t is preferably 0.15 to 1, and preferably 0.18 to 0.00. 9 is more preferable, and 0.2 to 0.8 is particularly preferable. Within this range, the pigment adsorbing power and hydrophilicity balance of the dispersant are excellent.
 式(4)では省略されているが、環含有化合物のイソシアネート基等には、「アミン価付与化合物」が結合していることも好ましい。
 「アミン価付与化合物」としては、具体的には、例えば、以下である。
 -NH-CO-NH-C-N(CH
 -NH-CO-NH-C-N(CH
 -NH-CO-NH-C-C
  (-CNは、ピリジン残基を示す)
 -NH-CO-NH-C-C
  (-Cは、イミダゾール残基を示す)
Although omitted in Formula (4), it is also preferable that an “amine value-imparting compound” is bonded to an isocyanate group or the like of the ring-containing compound.
Specific examples of the “amine value-imparting compound” include the following.
—NH—CO—NH—C 2 H 4 —N (CH 3 ) 2
—NH—CO—NH—C 3 H 6 —N (CH 3 ) 2
—NH—CO—NH—C 2 H 4 —C 5 H 4 N
(—C 5 H 4 N represents a pyridine residue)
—NH—CO—NH—C 3 H 6 —C 3 H 3 N 2
(—C 3 H 3 N 2 represents an imidazole residue)
 本発明における好ましい分散剤は、前記したような化学構造を有するものであるが、その製造方法に特に限定はない。 The preferred dispersant in the present invention has the chemical structure as described above, but the production method is not particularly limited.
<着色顔料>
 本発明のトナー粒子用着色顔料分散液は、着色顔料、分散剤、及び、重合性を有するビニル基含有モノマーを含有するトナー粒子用着色顔料分散液であるが、該着色顔料は、特に限定はなく、トナー粒子製造に用いられる着色顔料が挙げられる。該着色顔料には、カーボンブラック等の黒色顔料も含まれる。
<Coloring pigment>
The color pigment dispersion for toner particles of the present invention is a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer. The color pigment is not particularly limited. And a coloring pigment used for toner particle production. The colored pigment includes black pigments such as carbon black.
 着色顔料としては、具体的には、例えば、カーボンブラック、ニグロシン染料、鉄黒、ナフトールイエローS、ハンザイエロー(10G、5G、G)、カドミウムイエロー、黄色酸化鉄、黄土、黄鉛、チタン黄、ジスアゾイエロー等のポリアゾイエロー、オイルイエロー、ハンザイエロー(GR、A、RN、R)、ピグメントイエローL、ベンジジンイエロー(G、GR)、パーマネントイエロー(NCG)、バルカンファストイエロー(5G、R)、タートラジンレーキ、キノリンイエローレーキ、アンスラザンイエローBGL、イソインドリノンイエロー、ベンガラ、鉛丹、鉛朱、カドミウムレッド、カドミウムマーキュリレッド、アンチモン朱、パーマネントレッド4R、パラレッド、ファイセーレッド、パラクロルオルトニトロアニリンレッド、リソールファストスカーレットG、ブリリアントファストスカーレット、ブリリアントカーンミンBS、パーマネントレッド(F2R、F4R、FRL、FRLL、F4RH)、ファストスカーレットVD、ベルカンファストルビンB、ブリリアントスカーレットG、リソールルビンGX、パーマネントレッドF5R、ブリリアントカーミン6B、ピグメントスカーレット3B、ボルドー5B、トルイジンマルーン、パーマネントボルドーF2K、ヘリオボルドーBL、ボルドー10B、ボンマルーンライト、ボンマルーンメジアム、エオシンレーキ、ローダミンレーキB、ローダミンレーキY、アリザリンレーキ、チオインジゴレッドB、チオインジゴマルーン、オイルレッド、キナクリドンレッド、ピラゾロンレッド、ジスアゾレッド等のポリアゾレッド、クロームバーミリオン、ベンジジンオレンジ、ペリノンオレンジ、オイルオレンジ、コバルトブルー、セルリアンブルー、アルカリブルーレーキ、ピーコックブルーレーキ、ビクトリアブルーレーキ、無金属フタロシアニンブルー、フタロシアニンブルー、ファストスカイブルー、インダンスレンブルー(RS、BC)、インジゴ、群青、紺青、アントラキノンブルー、ファストバイオレットB、メチルバイオレットレーキ、コバルト紫、マンガン紫、ジオキサンバイオレット、アントラキノンバイオレット、クロムグリーン、ジンクグリーン、酸化クロム、ピリジアン、エメラルドグリーン、ピグメントグリーンB、ナフトールグリーンB、グリーンゴールド、アシッドグリーンレーキ、マラカイトグリーンレーキ、フタロシアニングリーン、アントラキノングリーン、酸化チタン、亜鉛華、リトボン等が挙げられる。
 なお、前記顔料と共に公知の染料を併用しても構わない。これらは、1種単独で使用してもよいし、2種以上を併用してもよい。
Specific examples of the color pigment include carbon black, nigrosine dye, iron black, naphthol yellow S, Hansa yellow (10G, 5G, G), cadmium yellow, yellow iron oxide, ocher, yellow lead, titanium yellow, Polyazo yellow such as disazo yellow, oil yellow, Hansa yellow (GR, A, RN, R), pigment yellow L, benzidine yellow (G, GR), permanent yellow (NCG), Vulcan fast yellow (5G, R), Tartrazine lake, quinoline yellow lake, anthrazan yellow BGL, isoindolinone yellow, bengara, red lead, lead vermilion, cadmium red, cadmium mercurial red, antimon vermilion, permanent red 4R, para red, fise red, parachlor ortho nitro Ani Red, Resol Fast Scarlet G, Brilliant Fast Scarlet, Brilliant Carmine B, Permanent Red (F2R, F4R, FRL, FRLL, F4RH), Fast Scarlet VD, Belkan Fast Rubin B, Brilliant Scarlet G, Resol Rubin GX, Permanent Red F5R, Brilliant Carmine 6B, Pigment Scarlet 3B, Bordeaux 5B, Toulouse Maroon, Permanent Bordeaux F2K, Helio Bordeaux BL, Bordeaux 10B, Bon Maroon Light, Bon Maroon Medium, Eosin Lake, Rhodamine Lake B, Rhodamine Lake Y, Alizarin Lake, Thioindigo Red B, thioindigo maroon, oil red, quinacridone red, pyrazolone red, dys Polyazo red such as zored, chrome vermilion, benzidine orange, perinone orange, oil orange, cobalt blue, cerulean blue, alkali blue rake, peacock blue rake, Victoria blue rake, metal free phthalocyanine blue, phthalocyanine blue, fast sky blue, in Dunslen Blue (RS, BC), Indigo, Ultramarine Blue, Bitumen, Anthraquinone Blue, Fast Violet B, Methyl Violet Lake, Cobalt Purple, Manganese Purple, Dioxane Violet, Anthraquinone Violet, Chrome Green, Zinc Green, Chrome Oxide, Pyridian, Emerald Green, Pigment Green B, Naphthol Green B, Green Gold, Acid Green Lake, Malachite Green Examples include lake, phthalocyanine green, anthraquinone green, titanium oxide, zinc white, and lithobon.
In addition, you may use together well-known dye with the said pigment. These may be used individually by 1 type and may use 2 or more types together.
 上記着色顔料のC.I.番号として、具体的には、C.I.ピグメントレッド1,2,3,4,5,6,7,8,9,10,11,12,13,14,15,16,17,18,19,21,22,23,30,31,32,37,38,39,40,41,48,48:2,48:3,48:4,49,50,51,52,53,54,55,57,57:1,58,60,63,64,68,81,81:1,83,87,88,89,90,112,114,122,123,144,146,147,150,163,166,169,177,184,185,186,202,206,207,209,220,221,238,254,269;C.I.ピグメントバイオレット19,32;C.I.バットレッド1,2,10,13,15,23,29,35、C.I.ピグメントブルー1,2,3,7,15,15:1,15:2,15:3,15:4,16,17,60,62,66;C.I.バットブルー6;C.I.アシッドブルー45、C.I.ピグメントイエロー1,2,3,4,5,6,7,10,11,12,13,14,15,16,17,23,62,65,73,74,81,83,93,94,95,97,98,109,110,111,117,120,127,128,129,137,138,139,147,150,151,154,155,167,168,173,174,175,176,180,181,183,185,191,194, 213;C.I.バットイエロー1,3,20等が挙げられる。
 なお、前記顔料と共に公知の染料を併用しても構わない。これらは、1種単独で使用してもよいし、2種以上を併用してもよい。
C.I. I. As a number, specifically, C.I. I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31, 32, 37, 38, 39, 40, 41, 48, 48: 2, 48: 3, 48: 4, 49, 50, 51, 52, 53, 54, 55, 57, 57: 1, 58, 60, 63, 64, 68, 81, 81: 1, 83, 87, 88, 89, 90, 112, 114, 122, 123, 144, 146, 147, 150, 163, 166, 169, 177, 184, 185 186, 202, 206, 207, 209, 220, 221, 238, 254, 269; I. Pigment violet 19, 32; I. Vat Red 1, 2, 10, 13, 15, 23, 29, 35, C.I. I. Pigment Blue 1, 2, 3, 7, 15, 15: 1, 15: 2, 15: 3, 15: 4, 16, 17, 60, 62, 66; I. Bat Blue 6; C.I. I. Acid Blue 45, C.I. I. Pigment Yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 62, 65, 73, 74, 81, 83, 93, 94, 95, 97, 98, 109, 110, 111, 117, 120, 127, 128, 129, 137, 138, 139, 147, 150, 151, 154, 155, 167, 168, 173, 174, 175, 176 180, 181, 183, 185, 191, 194, 213; C.I. I. Vat yellow 1, 3, 20 etc. are mentioned.
In addition, you may use together well-known dye with the said pigment. These may be used individually by 1 type and may use 2 or more types together.
<重合性モノマー>
 本発明のトナー粒子用着色顔料分散液は、着色顔料、分散剤、及び、重合性を有するビニル基含有モノマーを含有するトナー粒子用着色顔料分散液であるが、該「重合性を有するビニル基含有モノマー」(重合性モノマー)は、特に限定はなく、トナー粒子製造に用いられるものが用いられる。
<Polymerizable monomer>
The color pigment dispersion for toner particles of the present invention is a color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer. The “containing monomer” (polymerizable monomer) is not particularly limited, and those used for toner particle production are used.
 重合性モノマーとしては、具体的には、例えば、スチレン、p-クロロスチレン、α-メチルスチレン等のスチレン類;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸n-プロピル、(メタ)アクリル酸iso-プロピル、(メタ)アクリル酸n-ブチル、(メタ)アクリル酸iso-ブチル、(メタ)アクリル酸tert-ブチル、(メタ)アクリル酸-n-オクチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ラウリル、(メタ)アクリル酸ステアリル、(メタ)アクリル酸フェニル等の(メタ)アクリレート化合物;酢酸ビニル、プロピオン酸ビニル等のビニルエスエル類;アクリロニトリル、メタクリロニトリル等のビニル基含有ニトリル類;(メタ)アクリルアミド等のビニル基含有アミド類;ビニルメチルエーテル、ビニルイソブチルエーテル等のビニル基含有エーテル類;ビニルメチルケトン、ビニルエチルケトン、ビニルイソプロペニルケトン等のビニル基含有ケトン類;エチレン、プロピレン、ブタジエン等のオレフィン類;ブタジエン、イソプレン等の不飽和ポリエン類;等が挙げられる。 Specific examples of the polymerizable monomer include styrenes such as styrene, p-chlorostyrene, and α-methylstyrene; methyl (meth) acrylate, ethyl (meth) acrylate, and n- (meth) acrylate. Propyl, iso-propyl (meth) acrylate, n-butyl (meth) acrylate, iso-butyl (meth) acrylate, tert-butyl (meth) acrylate, (meth) acrylic acid-n-octyl, (meth ) (Meth) acrylate compounds such as 2-ethylhexyl acrylate, lauryl (meth) acrylate, stearyl (meth) acrylate, phenyl (meth) acrylate; vinyl esters such as vinyl acetate and vinyl propionate; acrylonitrile, methacrylate Vinyl group-containing nitriles such as rhonitrile; vinyl such as (meth) acrylamide -Containing amides; vinyl group-containing ethers such as vinyl methyl ether and vinyl isobutyl ether; vinyl group-containing ketones such as vinyl methyl ketone, vinyl ethyl ketone and vinyl isopropenyl ketone; olefins such as ethylene, propylene and butadiene; And unsaturated polyenes such as isoprene;
 重合性モノマーとしては、ガラス転移点(Tg)、軟化点、共重合性、粘度等の点から、また、トナー粒子製造に多く使用されていること等から、スチレン及び/又は(メタ)アクリレート化合物であることがより好ましい。更に、(メタ)アクリレート化合物としては、アクリル酸n-ブチルが特に好ましい。 As the polymerizable monomer, styrene and / or (meth) acrylate compounds are used from the viewpoint of glass transition point (Tg), softening point, copolymerizability, viscosity, etc., and because they are frequently used in the production of toner particles. It is more preferable that Furthermore, n-butyl acrylate is particularly preferred as the (meth) acrylate compound.
 上記重合性モノマーは、1種でも2種以上の混合でもよいが、1種の場合はそれ自体が、また、2種以上の場合は混合された状態のものが、常温(20℃)で液体であることが、分散させ易い点から好ましい。 The polymerizable monomer may be one kind or a mixture of two or more kinds, but in the case of one kind, it is itself, and in the case of two or more kinds, the mixed state is liquid at normal temperature (20 ° C.). It is preferable that it is easy to disperse.
 本発明のトナー粒子用着色顔料分散液に含有される重合性モノマーは、着色顔料を分散剤と共に分散させる際に分散媒として用いられる重合性モノマーには限定されず、分散させる際に用いた該重合性モノマーに、トナー粒子製造に際して配合した重合性モノマーも含まれる。すなわち、本発明のトナー粒子用着色顔料分散液は、それに重合性モノマーを加えずに重合するものであってもよいし、それに他種の又は同種の重合性モノマーを更に配合して重合するものであってもよい。 The polymerizable monomer contained in the color pigment dispersion for toner particles of the present invention is not limited to the polymerizable monomer used as a dispersion medium when the color pigment is dispersed together with the dispersant. The polymerizable monomer includes a polymerizable monomer blended in the production of toner particles. That is, the color pigment dispersion for toner particles of the present invention may be polymerized without adding a polymerizable monomer thereto, or may be polymerized by further blending with another or the same type of polymerizable monomer. It may be.
 本発明のトナー粒子用着色顔料分散液中における、着色顔料、分散剤及び重合性モノマーの比率は、着色顔料の良好な分散状態が得られ、その分散状態が維持できれば特に限定はないが、着色顔料100質量部に対して、分散剤が5~80質量部が好ましく、10~60質量部がより好ましく、20~50質量部が特に好ましい。この範囲内であれば、前記した本発明の効果を奏し易い。
 また、重合性モノマー100質量部に対して、着色顔料2~30質量部が好ましく、2.5~20質量部がより好ましく、3~15質量部が特に好ましい。この範囲内であれば、前記した本発明の効果を奏し易い。本発明のトナー粒子用着色顔料分散液は、「着色顔料のマスターバッチ」であってもよいので、通常トナー粒子中の着色顔料の濃度より高い濃度であってもよい。
The ratio of the color pigment, the dispersant and the polymerizable monomer in the color pigment dispersion for the toner particles of the present invention is not particularly limited as long as a good dispersion state of the color pigment can be obtained and the dispersion state can be maintained. The dispersant is preferably 5 to 80 parts by weight, more preferably 10 to 60 parts by weight, and particularly preferably 20 to 50 parts by weight with respect to 100 parts by weight of the pigment. Within this range, the effects of the present invention described above can be easily achieved.
Further, 2 to 30 parts by weight of the color pigment is preferable, more preferably 2.5 to 20 parts by weight, and particularly preferably 3 to 15 parts by weight with respect to 100 parts by weight of the polymerizable monomer. Within this range, the effects of the present invention described above can be easily achieved. Since the color pigment dispersion for toner particles of the present invention may be a “color pigment master batch”, it may have a concentration higher than the concentration of the color pigment in the toner particles.
<着色顔料の分散方法>
 本発明において、着色顔料を、重合性二重結合を有するビニル基含有モノマーに分散させる方法は、特に限定はないが、ジルコニアビーズ、アルミナビーズ、ステンレスビーズ、石英ビーズ、ガラスビーズ等を用いたビーズミル;同様の素材のビーズを用いたペイントシェーカー;同様の素材のビーズを用いたボールミル;ホモミキサー、ホモジナイザー、コロイドミル、ディゾルバー、アトライター、サンドミル、ハイスピードミル、二本ロール、三本ロール、高圧分散機、超音波分散機等を用いた分散方法が挙げられる。なお、上記の分散方法には重複しているものが存在し得る。
 微分散でき、分散性や分散安定性の良いトナー粒子が得られ易く、特に、平均顔料存在率が0.6以上のトナー粒子が得られ易く、着色顔料の粒径分布がシャープなものが得られることから、特に好ましくはビーズミルである。
<Dispersing method of coloring pigment>
In the present invention, the method for dispersing the colored pigment in the vinyl group-containing monomer having a polymerizable double bond is not particularly limited, but a bead mill using zirconia beads, alumina beads, stainless beads, quartz beads, glass beads, etc. ; Paint shaker using beads of the same material; Ball mill using beads of the same material; Homo mixer, homogenizer, colloid mill, dissolver, attritor, sand mill, high speed mill, two rolls, three rolls, high pressure Examples of the dispersion method include a disperser and an ultrasonic disperser. It should be noted that there may be overlap in the above distribution methods.
It is easy to obtain toner particles that can be finely dispersed and have good dispersibility and dispersion stability. In particular, toner particles having an average pigment abundance ratio of 0.6 or more can be easily obtained, and a color pigment having a sharp particle size distribution can be obtained. Therefore, a bead mill is particularly preferable.
 ビーズミルで使用するビーズは特に限定はないが、比重が大きいことや耐久性が良いこと等から、ジルコニアビーズ又はアルミナビーズが好ましい。ビーズの直径は、微分散ができる点から、0.01mm以上5mm以下が好ましく、0.03mm以上3mm以下がより好ましく、0.1mm以上2mm以下が特に好ましい。 The beads used in the bead mill are not particularly limited, but zirconia beads or alumina beads are preferred because of their large specific gravity and good durability. The diameter of the beads is preferably from 0.01 mm to 5 mm, more preferably from 0.03 mm to 3 mm, and particularly preferably from 0.1 mm to 2 mm from the viewpoint that fine dispersion is possible.
 分散条件を変えて2段階以上で分散させることも、平均顔料存在率が0.6以上のトナー粒子が得られ易いために好ましい。2段階以上で分散させるときは、前半の方は、直径0.3~5mm(特に好ましくは、1~3mm)のビーズを用いて分散させ、後半の方は、それより小さい直径のビーズを用いて分散することが好ましい。後半について具体的には、直径0.03~0.7mmのビーズを用いて分散させることが好ましい。 It is also preferable to disperse in two or more stages by changing the dispersion conditions because toner particles having an average pigment abundance ratio of 0.6 or more can be easily obtained. When dispersing in two or more stages, the first half is dispersed using beads having a diameter of 0.3 to 5 mm (particularly preferably 1 to 3 mm), and the latter half is using beads having a smaller diameter. And dispersing. Specifically, the latter half is preferably dispersed using beads having a diameter of 0.03 to 0.7 mm.
<静電荷像現像用トナー>
 本発明は、前記のトナー粒子用着色顔料分散液を用いて得られる静電荷像現像用トナーであって、着色顔料が分散剤の存在下で重合性二重結合を有するビニル基含有モノマーに分散されてなる着色顔料分散液、及び、熱重合開始剤を少なくとも含有するトナー原料液を、無機系コロイド水溶液中に、得られる懸濁重合トナー粒子の体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合してなる懸濁重合トナー粒子を含有する静電荷像現像用トナーであって、該静電荷像現像用トナーの1個の粒子の断面における顔料存在率を平均した平均顔料存在率が0.6以上であることを特徴とする静電荷像現像用トナーであることが好ましい。
<Toner for electrostatic image development>
The present invention relates to a toner for developing an electrostatic charge image obtained by using the color pigment dispersion for toner particles, wherein the color pigment is dispersed in a vinyl group-containing monomer having a polymerizable double bond in the presence of a dispersant. The volume average particle diameter (Dv) of the suspension polymerized toner particles obtained in the inorganic colloid aqueous solution is 2 μm or more and 10 μm or less in the colored pigment dispersion and the toner raw material liquid containing at least the thermal polymerization initiator. An electrostatic charge image developing toner containing suspension polymerized toner particles that are suspended and dispersed to form a thermal polymerization, and the presence of pigment in the cross section of one particle of the electrostatic charge image developing toner The toner for developing an electrostatic charge image is preferably characterized in that the average pigment abundance ratio obtained by averaging the ratios is 0.6 or more.
 分散後の着色顔料の数平均粒子径は、5nm~100nmが好ましく、10nm~80nmが特に好ましい。前記した着色顔料の分散方法を用いれば、上記範囲の数平均粒子径の着色顔料が得られ易いと共に、トナー粒子の形成工程において、着色顔料が重合性モノマー内に均一に取り込まれた状態を維持でき、着色顔料がトナー粒子の表面近傍に多く存在したようなトナー粒子とはなり難く、その結果、顔料存在率が0.6以上となり易く、環境特性が良好で、また、帯電性の制御がし易くなる。 The number average particle diameter of the colored pigment after dispersion is preferably 5 nm to 100 nm, and particularly preferably 10 nm to 80 nm. By using the above-described color pigment dispersion method, it is easy to obtain a color pigment having a number average particle diameter in the above range, and the state in which the color pigment is uniformly incorporated into the polymerizable monomer in the toner particle forming process is maintained. It is difficult to obtain toner particles in which a large amount of colored pigment is present in the vicinity of the surface of the toner particles. As a result, the pigment abundance ratio tends to be 0.6 or more, the environmental characteristics are good, and the chargeability can be controlled. It becomes easy to do.
<熱重合開始剤>
 前記の「トナー原料液」は、熱重合開始剤を含有することが好ましい。
 熱重合開始剤としては、特に限定はなく公知のものが使用できる。熱重合開始剤は、1種単独で使用してもよいし、2種以上を併用してもよい。
<Thermal polymerization initiator>
The “toner raw material liquid” preferably contains a thermal polymerization initiator.
The thermal polymerization initiator is not particularly limited and known ones can be used. A thermal polymerization initiator may be used individually by 1 type, and may use 2 or more types together.
<配合剤>
 本発明におけるトナー原料液中には、必須成分である着色顔料分散液及び熱重合開始剤以外に、着色顔料分散液に分散媒として用いられている重合性モノマー以外の追加の重合性モノマー、モノマーワックス、ポリマーワックス、滑剤、分散助剤、分散性向上ポリマー、重合性ポリマー、重合性オリゴマー、多官能重合性モノマー、熱重合禁止剤、連鎖移動剤、染料、無機微粒子(内添粒子)、重合性を有さない有機溶剤、正帯電制御剤、負帯電制御剤、磁性粉等の配合剤を適宜含有させることができる。
<Combination agent>
In the toner raw material liquid in the present invention, in addition to the color pigment dispersion liquid and the thermal polymerization initiator which are essential components, an additional polymerizable monomer and monomer other than the polymerizable monomer used as a dispersion medium in the color pigment dispersion liquid Wax, polymer wax, lubricant, dispersion aid, dispersibility improving polymer, polymerizable polymer, polymerizable oligomer, polyfunctional polymerizable monomer, thermal polymerization inhibitor, chain transfer agent, dye, inorganic fine particles (internally added particles), polymerization A compounding agent such as an organic solvent having no property, a positive charge control agent, a negative charge control agent, and magnetic powder can be appropriately contained.
 上記の「着色顔料分散液の分散媒として用いた重合性モノマー以外の追加の重合性モノマー」の種類は、着色顔料分散液の分散媒として用いた重合性モノマーと同種類のものあってもよい。すなわち、同種類の分散媒を追加してもよい。
 また、上記「重合性を有さない有機溶剤」には、分散剤を合成する際に使用して除去されなかった反応溶媒も含まれる。
The kind of the “additional polymerizable monomer other than the polymerizable monomer used as the dispersion medium for the color pigment dispersion” may be the same as the polymerizable monomer used as the dispersion medium for the color pigment dispersion. . That is, the same type of dispersion medium may be added.
In addition, the “organic solvent having no polymerizability” includes a reaction solvent that has not been removed by use when the dispersant is synthesized.
<トナー粒子の製造方法>
 上記のトナー粒子用着色顔料分散液は、水系媒体中に懸濁又は乳化させて重合させてトナー粒子を製造することが好ましい。すなわち、本発明のトナー粒子用着色顔料分散液は、前記した(b-1)懸濁重合法に好適に使用できる。
 ただ、(b-2)乳化凝集法等の懸濁重合法以外の重合法にも使用することができ、また、(c)溶解造粒法等にも使用することができる。
<Method for producing toner particles>
The above-mentioned color pigment dispersion for toner particles is preferably suspended or emulsified in an aqueous medium and polymerized to produce toner particles. That is, the color pigment dispersion for toner particles of the present invention can be suitably used in the above (b-1) suspension polymerization method.
However, it can also be used in polymerization methods other than suspension polymerization methods such as (b-2) emulsion aggregation methods, and can also be used in (c) dissolution granulation methods and the like.
 懸濁重合法に用いる場合は、本発明のトナー粒子用着色顔料分散液に、要すれば、上記した「着色顔料、分散剤及び重合性モノマー以外の化合物」を配合し、水相に所定の粒径になるように懸濁させ、加熱等により重合させる。 When used in the suspension polymerization method, if necessary, the above-described “compound other than the color pigment, the dispersant and the polymerizable monomer” is added to the color pigment dispersion for toner particles of the present invention, and a predetermined amount is added to the aqueous phase. Suspend to a particle size and polymerize by heating or the like.
 上記水相の主成分は水であるが、必要に応じて分散安定剤を添加してもよい。分散安定剤は、親水性コロイドを形成することにより液滴を分散安定化する。分散安定剤としては、例えば、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、リン酸三カルシウム、ヒドロキシアパタイト、珪酸ケイソウ土、粘土等が挙げられる。 The main component of the aqueous phase is water, but a dispersion stabilizer may be added if necessary. The dispersion stabilizer stabilizes the droplets by forming a hydrophilic colloid. Examples of the dispersion stabilizer include calcium carbonate, magnesium carbonate, barium carbonate, tricalcium phosphate, hydroxyapatite, silicate diatomaceous earth, and clay.
 本発明のトナー粒子用着色顔料分散液を(b-2)乳化凝集法に用いる場合には、水系媒体中で、本発明のトナー粒子用着色顔料分散液、トナー粒子のバインダー樹脂の乳化分散液、及び、要すれば前記した配合材の分散液を混合し、共凝集させることによってトナー粒子を得る。
 本発明のトナー粒子用着色顔料分散液を(c)溶解造粒法等に用いる場合には、着色顔料のマスターバッチとして使用してトナー粒子を得ることができる。
When the color pigment dispersion for toner particles of the present invention is used in (b-2) the emulsion aggregation method, the color pigment dispersion for toner particles of the present invention and an emulsion dispersion of a binder resin of toner particles in an aqueous medium. And, if necessary, the toner particles are obtained by mixing and co-aggregating the above dispersion of the compounding material.
When the color pigment dispersion for toner particles of the present invention is used in (c) the dissolution granulation method or the like, toner particles can be obtained by using it as a master batch of color pigments.
 上記のトナー原料液は、水系媒体中に懸濁させて重合させてトナー粒子を製造することが特に好ましい。すなわち、トナー原料液は、前記した(b-1)懸濁重合法に好適に使用できる。 It is particularly preferable that the toner raw material liquid is suspended in an aqueous medium and polymerized to produce toner particles. That is, the toner raw material liquid can be suitably used in the above-described (b-1) suspension polymerization method.
<無機系コロイド水溶液>
 本発明では、懸濁重合法を用い、トナー原料液を、無機系コロイド水溶液中に、得られる懸濁重合トナー粒子の体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させることが好ましい。
 「無機系コロイド」は、トナー原料液を水系媒体中に安定的に懸濁分散させる分散安定剤として機能する。
 無機系コロイドは、有機系のコロイド、溶解型有機系分散安定剤等に比較して、水系媒体中で重合する際に、懸濁液滴を安定化し、重合時の形状、粒径分布を安定化させるのみならず、着色顔料が懸濁液滴やトナー粒子の内部に均一に分散され、懸濁液滴やトナー粒子の表面への集合の抑制にも寄与する。
<Inorganic colloidal aqueous solution>
In the present invention, a suspension polymerization method is used, and the toner raw material liquid is suspended and dispersed in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) of the obtained suspension polymerization toner particles is 2 μm or more and 10 μm or less. It is preferable to make it.
The “inorganic colloid” functions as a dispersion stabilizer that stably suspends and disperses the toner raw material liquid in the aqueous medium.
Compared to organic colloids, dissolved organic dispersion stabilizers, etc., inorganic colloids stabilize suspension droplets and stabilize the shape and particle size distribution during polymerization in aqueous media. In addition, the colored pigment is uniformly dispersed in the suspension droplets and toner particles, which contributes to the suppression of the aggregation of the suspension droplets and toner particles on the surface.
 トナー原料液を水系媒体中に安定的に懸濁分散させる分散安定剤としての上記無機系コロイドは、意外にも、有機系分散安定剤と比較して、前記した着色顔料の分散剤によってバランス良く親水性が付与された着色顔料の重合性モノマー中への分散性を向上させる。
 着色顔料を重合性モノマー中に分散させる前記分散剤と、着色顔料の種類と、着色顔料を重合性モノマー中に分散させる分散方法との相乗効果によって分散性が向上し、特に、平均顔料存在率が0.6以上である新規な懸濁重合トナー粒子や新規な静電荷像現像用トナーが得られる。
The inorganic colloid as a dispersion stabilizer that stably suspends and disperses the toner raw material liquid in the aqueous medium is surprisingly well-balanced by the above-described color pigment dispersant as compared with the organic dispersion stabilizer. Improves the dispersibility of the colored pigment imparted with hydrophilicity in the polymerizable monomer.
Dispersibility is improved by the synergistic effect of the dispersant for dispersing the color pigment in the polymerizable monomer, the type of the color pigment, and the dispersion method for dispersing the color pigment in the polymerizable monomer, and in particular, the average pigment abundance ratio Thus, a novel suspension polymerized toner particle having a N value of 0.6 or more and a novel toner for developing an electrostatic image can be obtained.
 「無機系コロイド」としては、限定される訳ではないが、具体的には、例えば、炭酸カルシウム、炭酸マグネシウム、炭酸バリウム、リン酸三カルシウム、水酸化マグネシウム、ヒドロキシアパタイト、珪酸ケイソウ土、粘土等が挙げられる。
 特に好ましくは、上記の点から、リン酸三カルシウム又は水酸化マグネシウムである。
Examples of the “inorganic colloid” include, but are not limited to, calcium carbonate, magnesium carbonate, barium carbonate, tricalcium phosphate, magnesium hydroxide, hydroxyapatite, diatomaceous earth silicate, clay, and the like. Is mentioned.
Particularly preferred is tricalcium phosphate or magnesium hydroxide from the above points.
 コロイド粒子の粒径は、特に限定はないが、0.02μm~1μmが好ましく、0.1μm~0.5μmが特に好ましい。
 また、「無機系コロイド水溶液」とは、無機系コロイド粒子が水に文字通り溶解しているものではなく、コロイド粒子として存在しているものを指す。
 トナー原料液中は、上記した無機系コロイドと、要すれば高分子分散安定剤とを併用してもよい。
The particle diameter of the colloidal particles is not particularly limited, but is preferably 0.02 μm to 1 μm, particularly preferably 0.1 μm to 0.5 μm.
The “inorganic colloidal aqueous solution” refers to those in which the inorganic colloidal particles are not literally dissolved in water but exist as colloidal particles.
In the toner raw material liquid, the above-described inorganic colloid and, if necessary, a polymer dispersion stabilizer may be used in combination.
<トナー粒子、静電荷像現像用トナー>
 重合後に濾過し乾燥することによりトナー粒子を得る。該トナー粒子に、火焔法シリカ、アルミナ、チタニア等の外添剤を外添して本発明の静電荷像現像用トナー(トナー)を得る。トナー粒子に外添処理をしてトナーを得る場合には、トナー粒子と外添剤を高速攪拌機等で攪拌混合する。
<Toner particles, toner for developing electrostatic images>
Toner particles are obtained by filtering and drying after polymerization. The toner particles are externally added with flame retardant silica, alumina, titania and other external additives to obtain the toner (toner) for developing an electrostatic image of the present invention. When toner is obtained by externally adding toner particles, the toner particles and the external additive are agitated and mixed with a high-speed agitator or the like.
<顔料存在率、平均顔料存在率>
 本発明における「顔料存在率」とは、トナー粒子中又はトナー中の着色顔料の分布の均一さを表す尺度であり、以下のようにして算出される。
<Pigment abundance, average pigment abundance>
The “pigment abundance ratio” in the present invention is a scale representing the uniformity of the distribution of the colored pigment in the toner particles or in the toner, and is calculated as follows.
 任意のトナー粒子又は外添後のトナーを、その中心近傍を通る平面で該トナー粒子を薄く切った断面を、透過型電子顕微鏡(TEM)を用いて観察・撮影することにより得られたTEM画像の背景部分をトリミングすることにより、該トナー粒子にその4辺が内接する長方形を得る。
 この長方形の長辺を20等分割し、その長方形の長辺及び短辺に平行に等間隔となるように平行な直線を引き、互いに直行させて正方形を作成する。この正方形は、トナー粒子のTEM画像が正円の場合には、20×20できることになるが、短辺が長辺より短いときは、20×(20-n)[nは1以上19以下の整数]できることになる。
 以下、この正方形のそれぞれを「升目」という。
A TEM image obtained by observing and photographing an arbitrary toner particle or a toner after external addition using a transmission electron microscope (TEM), a cross-section obtained by thinly cutting the toner particle on a plane passing through the vicinity of the center of the toner particle. By trimming the background portion of the toner particles, a rectangle whose four sides are inscribed in the toner particles is obtained.
The long side of the rectangle is divided into 20 equal parts, and parallel straight lines are drawn parallel to the long and short sides of the rectangle so as to be orthogonal to each other to create a square. This square can be 20 × 20 when the TEM image of the toner particles is a perfect circle, but when the short side is shorter than the long side, 20 × (20−n) [n is 1 or more and 19 or less. Integer].
Hereinafter, each of the squares is referred to as a “mesh”.
 上記升目のうち、トナー粒子が少しでも含まれている升目を「トナー粒子が含まれる升目」、顔料が少しでも含まれている升目を「顔料が含まれる升目」とする。
 「トナー粒子が含まれる升目」の数を、「顔料が含まれる升目」の数で除した値を、本発明における「顔料存在率」と定義する。
Among the above-mentioned cells, a cell containing even a small amount of toner particles is referred to as “a cell including toner particles”, and a cell including any pigment is referred to as “a cell including pigment”.
A value obtained by dividing the number of “cells containing toner particles” by the number of “cells containing pigment” is defined as “pigment abundance ratio” in the present invention.
 例えば、図3のトナー粒子の断面図は、実験例F04で作製した「懸濁重合トナー粒子FKT3」を、倍率2100倍でTEM撮影したものである。
 図3の背景部分より色の濃い部分(トナー粒子部分)が少しでもある升目が、「トナー粒子が含まれる升目」であり、更に、色の濃い部分(顔料)が少しでもある升目が、「顔料が含まれる升目」である。図において、「顔料が含まれる升目」は、「顔料が含まれない升目」より、升目全体の背景を相対的に濃くして、どの升目を、「顔料が含まれる升目」として数えたかが分かるようにしてある。
For example, the cross-sectional view of the toner particles in FIG. 3 is a TEM image of “suspension polymerization toner particles FKT3” produced in Experimental Example F04 at a magnification of 2100.
In FIG. 3, a grid having a portion darker than the background portion (toner particle portion) is “a grid containing toner particles”, and a grid having a dark portion (pigment) is “ It is a "mesh that contains a pigment". In the figure, it is clear that “the cell containing the pigment” has a relatively dark background compared to “the cell containing no pigment”, and which cell is counted as “the cell containing the pigment”. It is.
 「平均顔料存在率」とは、トナー粒子又は静電荷像現像用トナーから、任意に4個選んで、トナー粒子1個の断面における上記顔料存在率を測定・算定し、それら4個の相加平均値を言う。 The “average pigment abundance ratio” means that any four toner particles or toner for developing an electrostatic image is selected, the pigment abundance ratio in a cross section of one toner particle is measured and calculated, and these four additions are added. Say the average value.
 本発明のトナー粒子用着色顔料分散液を用いて、特定の着色顔料と特定の製造方法を用いてトナー粒子を製造すれば、トナーの平均顔料存在率が0.6以上にすることが可能であり、そのようなトナーを用いれば、着色顔料が均一にトナー粒子の内部に分散され、得られるトナーの着色濃度が向上する。
 本発明のトナーでは、1個の粒子の断面における顔料存在率を平均した平均顔料存在率が0.6以上であることが好ましい。このような条件を満たすことにより、十分な着色濃度を得ることのできる静電荷像現像用トナーを得ることができ、前記した優れた効果を奏するようになる。
If toner particles are produced using a specific color pigment and a specific production method using the color pigment dispersion for toner particles of the present invention, the average pigment abundance ratio of the toner can be 0.6 or more. If such a toner is used, the color pigment is uniformly dispersed inside the toner particles, and the color density of the obtained toner is improved.
In the toner of the present invention, the average pigment abundance ratio obtained by averaging the pigment abundance ratios in the cross section of one particle is preferably 0.6 or more. By satisfying such conditions, a toner for developing an electrostatic image capable of obtaining a sufficient color density can be obtained, and the above-described excellent effects can be obtained.
<円形度、平均円形度>
 実施例に記載の方法で測定したものを、本発明における「円形度」、「平均円形度」とする。
 本発明では、懸濁重合トナー粒子の平均円形度(すなわち、静電荷像現像用トナーの平均円形度)が0.95以上であることが好ましく、特に好ましくは0.96以上である。円形度が低いと、帯電量が安定せずに印刷時にムラや地汚れ等の原因となる。
<Circularity, average circularity>
The values measured by the method described in the examples are defined as “circularity” and “average circularity” in the present invention.
In the present invention, the average circularity of the suspension-polymerized toner particles (that is, the average circularity of the electrostatic image developing toner) is preferably 0.95 or more, particularly preferably 0.96 or more. If the degree of circularity is low, the charge amount is not stable, which causes unevenness and background stains during printing.
<トナーの製造方法>
 本発明は、前記のトナー粒子用着色顔料分散液を用いたトナーの製造方法であって、着色顔料を、分散剤の存在下で、分散メディアとして直径0.01mm以上5mm以下のビーズを用いて、重合性二重結合を有するビニル基含有モノマーに分散して着色顔料分散液を調製し、該着色顔料分散液に、少なくとも熱重合開始剤を配合してトナー原料液を調製し、該トナー原料液を、無機系コロイド水溶液中に、得られる懸濁重合トナー粒子の体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合させて懸濁重合トナー粒子を製造する工程を含むことを特徴とする平均顔料存在率が0.6以上の静電荷像現像用トナーの製造方法でもある。
<Toner production method>
The present invention is a method for producing a toner using the above-described color pigment dispersion for toner particles, wherein the color pigment is used in the presence of a dispersant as beads having a diameter of 0.01 mm or more and 5 mm or less. A colored pigment dispersion is prepared by dispersing in a vinyl group-containing monomer having a polymerizable double bond, and at least a thermal polymerization initiator is blended in the colored pigment dispersion to prepare a toner raw material liquid. The suspension is dispersed in an inorganic colloidal aqueous solution so that the volume average particle diameter (Dv) of the resulting suspension polymerization toner particles is 2 μm or more and 10 μm or less, and then thermally polymerized to obtain suspension polymerization toner particles. It is also a method for producing a toner for developing an electrostatic image having an average pigment abundance ratio of 0.6 or more, which comprises a production step.
<トナーの種類と用途>
 本発明の静電荷像現像用トナーは、シアントナー、マゼンタトナー、イエロートナー、黒トナー等のフルカラートナー;その他のカラートナー等の製造に用いられる。
 また、本発明の静電荷像現像用トナーは、磁性一成分トナー、非磁性一成分トナー等の一成分トナーとして用いることもできるし、磁性キャリアと混合して二成分現像剤として用いることもできる。
 磁性一成分トナーに内添される磁性物としては、マグネタイト等の公知の磁性物が用いられる。
<Type and use of toner>
The electrostatic image developing toner of the present invention is used for the production of full color toners such as cyan toner, magenta toner, yellow toner and black toner; and other color toners.
The electrostatic image developing toner of the present invention can be used as a one-component toner such as a magnetic one-component toner or a non-magnetic one-component toner, or can be mixed with a magnetic carrier and used as a two-component developer. .
As the magnetic substance internally added to the magnetic one-component toner, a known magnetic substance such as magnetite is used.
 また、二成分現像剤の磁性キャリアとしては、平均直径約50~約150μmの、鉄粉、マグネタイト粉、フェライト粉、磁性樹脂粉等、公知のものが使用できる。また、磁性キャリアの表面を、シリコーン系樹脂、アクリル系樹脂、フッ素系樹等の樹脂で被覆したものも使用できる。磁性キャリアとトナーの混合比は、トナー1質量部に対して、磁性キャリア10~100重量部とすることが好ましい。 As the magnetic carrier of the two-component developer, known ones such as iron powder, magnetite powder, ferrite powder, magnetic resin powder having an average diameter of about 50 to about 150 μm can be used. Also, a magnetic carrier whose surface is coated with a resin such as a silicone resin, an acrylic resin, or a fluorine resin can be used. The mixing ratio of the magnetic carrier and the toner is preferably 10 to 100 parts by weight with respect to 1 part by weight of the toner.
<作用・原理>
 本発明における分散剤が着色顔料の重合性モノマーへの優れた分散性を与え、重合性モノマーの水系媒体中への懸濁、重合の際においても、着色顔料の重合性モノマー内部への良好な分散性と取り込みが維持され、トナー粒子の形状、粒径、粒径分布等を好適に制御できる作用・原理は明らかではないが、以下のことが考えられる。ただし本発明は、以下の作用効果の範囲に限定されるわけではない。
 すなわち、分散剤の親水性が強過ぎると、着色顔料の重合性モノマーへの分散はできるものの、そのような分散剤では、着色顔料への吸着性より水への親和性が強いため、着色顔料と分散剤が含有された重合性モノマーの水系媒体中で懸濁安定性が崩れてしまうと考えられる。
<Action and principle>
The dispersant in the present invention provides excellent dispersibility of the color pigment in the polymerizable monomer, and the suspension of the polymerizable monomer in the aqueous medium and the polymerization pigment are excellent in the polymerizable monomer. Although the action and principle that can maintain the dispersibility and the uptake and can suitably control the shape, particle size, particle size distribution, etc. of the toner particles are not clear, the following may be considered. However, the present invention is not limited to the range of the following effects.
That is, if the dispersing agent is too hydrophilic, the coloring pigment can be dispersed in the polymerizable monomer, but such a dispersing agent has a stronger affinity for water than the adsorptivity to the coloring pigment. It is considered that the suspension stability is lost in the aqueous medium of the polymerizable monomer containing the dispersant.
 一方、分散剤の疎水性が強く、極性が弱いものでは、そもそも着色顔料に分散剤が吸着し難いため、着色顔料が重合性モノマーに分散し難く、発色が悪いトナーとなってしまう。
 本発明における分散剤は、疎水・親水バランスに優れ、重合性モノマー中の分散安定化、及び、水系媒体中での懸濁安定化に優れ、これを使用することにより、分散性に優れ、粒形のそろったトナーを得ることができたと考えられる。
On the other hand, when the dispersant has a strong hydrophobicity and a weak polarity, it is difficult for the dispersant to be adsorbed to the colored pigment in the first place, so that the colored pigment is difficult to disperse in the polymerizable monomer, resulting in a poorly colored toner.
The dispersant in the present invention is excellent in the hydrophobic / hydrophilic balance, excellent in dispersion stabilization in the polymerizable monomer, and in suspension stability in the aqueous medium. It is considered that a toner having a uniform shape could be obtained.
 分散剤の種類と量等が、着色顔料の重合性モノマーへの優れた分散性を与え、重合性モノマーの水系媒体中への懸濁、重合の際においても、無機系コロイド水溶液と組み合わされて、着色顔料の重合性モノマー内部(液滴内部)への良好な分散性と取り込みが維持され、トナー粒子の形状、粒径、粒径分布等を好適に制御できる作用・原理は明らかではないが、以下のことが考えられる。ただし本発明は、以下の作用効果の範囲に限定されるわけではない。 The type and amount of the dispersant provide excellent dispersibility of the color pigment in the polymerizable monomer, and it is combined with the inorganic colloidal aqueous solution during the suspension and polymerization of the polymerizable monomer in the aqueous medium. Although the good dispersibility and incorporation of the colored pigment into the polymerizable monomer (inside the droplet) is maintained, the action and principle that can suitably control the shape, particle size, particle size distribution, etc. of the toner particles are not clear. The following can be considered. However, the present invention is not limited to the range of the following effects.
 すなわち、分散剤の親水性が強過ぎると、着色顔料の重合性モノマーへの分散はできるものの、そのような分散剤では、着色顔料への吸着性より水への親和性が強いため、着色顔料と分散剤が含有された重合性モノマーの水系媒体中で懸濁安定性が崩れてしまうと考えられる。また、トナー粒子内部への均一分散が妨げられ平均顔料存在率が下がってしまう、特に、0.6未満になってしまうと考えられる。 That is, if the dispersing agent is too hydrophilic, the coloring pigment can be dispersed in the polymerizable monomer, but such a dispersing agent has a stronger affinity for water than the adsorptivity to the coloring pigment. It is considered that the suspension stability is lost in the aqueous medium of the polymerizable monomer containing the dispersant. Further, it is considered that the uniform dispersion inside the toner particles is hindered and the average pigment abundance ratio is lowered, in particular, less than 0.6.
 一方、分散剤の疎水性が強過ぎ、極性が弱過ぎるものでは、そもそも着色顔料に分散剤が吸着し難いため、着色顔料が重合性モノマーに分散し難く、発色が悪いトナーとなってしまう。また、着色顔料自体の親水性が強すぎると、分散剤が吸着しやすいものの、懸濁安定性が崩れてしまいやすく、着色顔料自体の疎水性が強すぎると、分散剤が吸着しにくいため、分散性が悪く、平均顔料存在率が低くなり、発色が悪いトナーとなる。 On the other hand, if the dispersant is too hydrophobic and too polar, it is difficult for the dispersant to be adsorbed to the colored pigment in the first place, so that the colored pigment is difficult to disperse in the polymerizable monomer, resulting in a toner with poor color development. In addition, if the coloring pigment itself is too hydrophilic, the dispersant is easily adsorbed, but the suspension stability is likely to collapse, and if the coloring pigment itself is too hydrophobic, the dispersant is difficult to adsorb, The dispersibility is poor, the average pigment abundance ratio is low, and the toner has poor color development.
 分散剤は、疎水・親水バランスに優れ、重合性モノマー中の分散安定化、及び、水系媒体中での懸濁安定化に寄与しており、好適な分散剤と好適な着色顔料との組み合わせにより、平均顔料存在率が0.6以上であり分散性に優れ、粒形、粒径等のそろったトナーを得ることができたと考えられる。 The dispersant is excellent in hydrophobic / hydrophilic balance and contributes to the dispersion stabilization in the polymerizable monomer and the suspension stabilization in the aqueous medium. By the combination of a suitable dispersant and a suitable color pigment, It is considered that a toner having an average pigment abundance ratio of 0.6 or more, excellent dispersibility, and a uniform particle shape and particle diameter could be obtained.
 一方、着色顔料自体の性状や着色顔料の表面処理が悪いと、平均顔料存在率が大きくならない場合もあり、特に、0.6以上とはならない場合もある。また、顔料分散性に優れた分散剤であっても、着色顔料自体の性状や着色顔料の表面処理との組み合わせ適性(マッチング性)が悪いと、平均顔料存在率が大きくならない場合がある。
 平均顔料存在率をより大きくするためには、酸性処理が強過ぎない顔料の方が、水媒体側に引き寄せられ難いため、重合時の形状が崩れ難く、粒径分布が安定化し易いので好ましいと考えられる。
On the other hand, if the properties of the colored pigment itself or the surface treatment of the colored pigment are poor, the average pigment abundance ratio may not increase, and in particular, it may not exceed 0.6. Even if the dispersant is excellent in pigment dispersibility, the average pigment abundance ratio may not be increased if the properties of the color pigment itself and the combination suitability (matching property) with the surface treatment of the color pigment are poor.
In order to increase the average pigment abundance ratio, a pigment whose acid treatment is not too strong is preferable because it is less likely to be attracted to the aqueous medium side, the shape during polymerization is less likely to collapse, and the particle size distribution is easily stabilized. Conceivable.
 以下に、実施例及び比較例を挙げて本発明を更に具体的に説明するが、本発明は、その要旨を超えない限りこれらの実施例に限定されるものではない。 Hereinafter, the present invention will be described more specifically with reference to examples and comparative examples. However, the present invention is not limited to these examples as long as the gist thereof is not exceeded.
製造例1
<ポリエステル鎖aの合成>
 n-オクタノール7.2質量部、ε-カプロラクトン92.8質量部及びジブチルスズジラウレート0.003質量部を保護雰囲気下で均質化し、1時間以内で160℃に加熱した。99質量%の固体含量が得られたところで直ちに付加反応を終えた。この温度において、上記固体含量は10~12時間で達成された。室温において無色の固体である生成物が得られた。該固体を「ポリエステル鎖a」と略記する。
Production Example 1
<Synthesis of polyester chain a>
7.2 parts by mass of n-octanol, 92.8 parts by mass of ε-caprolactone and 0.003 parts by mass of dibutyltin dilaurate were homogenized under a protective atmosphere and heated to 160 ° C. within 1 hour. The addition reaction was immediately terminated when a solids content of 99% by weight was obtained. At this temperature, the solids content was achieved in 10-12 hours. The product was obtained as a colorless solid at room temperature. The solid is abbreviated as “polyester chain a”.
 ポリエステル鎖aの数平均分子量は1800であり、融点は50~60℃であった。 The number average molecular weight of the polyester chain a was 1800, and the melting point was 50 to 60 ° C.
製造例2
<ポリエステル鎖bの合成>
 1,4-ブタンジオール9質量部、ε-カプロラクトン91質量部及びジブチルスズジラウレート0.002質量部を保護雰囲気下で均質化し、1時間以内で160℃に加熱した。固体含量が99質量%以上になった時点で直ちに付加反応を終えた。
Production Example 2
<Synthesis of polyester chain b>
9 parts by mass of 1,4-butanediol, 91 parts by mass of ε-caprolactone and 0.002 parts by mass of dibutyltin dilaurate were homogenized under a protective atmosphere and heated to 160 ° C. within 1 hour. The addition reaction was completed immediately when the solid content reached 99% by mass or more.
 生成したポリエステルジオールであるポリエステル鎖bの数平均分子量は1000であった。 The number average molecular weight of the polyester chain b which is the produced polyester diol was 1000.
製造例3
<分散剤Aの合成>
 「前記式(1)で表わされる1分子中の4個のイソシアネート基を有する環含有化合物」を、酢酸ブチル中に51質量%で溶解した溶液16.1質量部、及び、キシレン20質量部に溶かした「製造例1で得られたポリエステル鎖a」11質量部を、酢酸エチルセロソルブ/キシレン(容量比1/1)20質量部に保護雰囲気下で加え、触媒としてジブチルスズジラウレート0.002質量部を加えた後、室温で付加反応を行なった。
Production Example 3
<Synthesis of Dispersant A>
In 16.1 parts by mass of a solution obtained by dissolving “a ring-containing compound having four isocyanate groups in one molecule represented by the formula (1)” in 51% by mass in butyl acetate, and 20 parts by mass of xylene 11 parts by mass of the dissolved “polyester chain a obtained in Production Example 1” is added to 20 parts by mass of ethyl cellosolve / xylene (volume ratio 1/1) in a protective atmosphere, and 0.002 parts by mass of dibutyltin dilaurate as a catalyst. Then, addition reaction was performed at room temperature.
 イソシアネート基の20モル%が反応し終ったとき、キシレン17.1質量部に溶かした「製造例2で得られたポリエステル鎖b」3.8質量部を加えた。
 更に、イソシアネート基の55モル%が反応し終ったのち、キシレン10質量部、及び、「ジイソブチルケトン10質量部に溶かした4-(2-アミノエチル)ピリジン2.0質量部」を加えた。
 反応混合物を50℃に加熱しつつ1時間撹拌した。
When 20 mol% of the isocyanate groups had reacted, 3.8 parts by mass of “polyester chain b obtained in Production Example 2” dissolved in 17.1 parts by mass of xylene was added.
Further, after 55 mol% of the isocyanate groups had reacted, 10 parts by mass of xylene and “2.0 parts by mass of 4- (2-aminoethyl) pyridine dissolved in 10 parts by mass of diisobutyl ketone” were added.
The reaction mixture was stirred for 1 hour while heating to 50 ° C.
 無色、やや黄色で低粘性の生成物が得られた。この生成物に含有される分散剤を「分散剤A」と略記する。分散剤Aは、前記式(4)において、Xが式(S3)で表わされるものであり、tが0.7、Rが炭素数10のアルキル基のものであり、更に、
 -NH-CO-NH-C-CN (-CNは、ピリジン残基を示す)を有する構造に類似する。
A colorless, slightly yellow, low viscosity product was obtained. The dispersant contained in this product is abbreviated as “dispersant A”. In the formula (4), the dispersant A is one in which X is represented by the formula (S3), t is 0.7, and R 1 is an alkyl group having 10 carbon atoms.
Similar to a structure with —NH—CO—NH—C 2 H 4 —C 5 H 4 N (where —C 5 H 4 N represents a pyridine residue).
製造例4
<分散剤Bの合成>
 製造例3において、「製造例1で得られたポリエステル鎖a」、「製造例2で得られたポリエステル鎖b」の代わりに、数平均分子量810のポリプロピレングリコールを用いた以外は、製造例3と同様にして、無色、やや黄色で低粘性の生成物を得た。
 この生成物に含有される分散剤を「分散剤B」と略記する。分散剤Bは、前記式(4)において、Xが式(S6)で表わされるものであり、tが0.4、Rが炭素数4のアルキル基のものであり、更に、
 -NH-CO-NH-C-CN (-CNは、ピリジン残基を示す)を有する構造に類似する。
Production Example 4
<Synthesis of Dispersant B>
In Production Example 3, Production Example 3 except that polypropylene glycol having a number average molecular weight of 810 was used instead of “polyester chain a obtained in Production Example 1” and “polyester chain b obtained in Production Example 2”. In the same manner, a colorless, slightly yellow and low-viscosity product was obtained.
The dispersant contained in this product is abbreviated as “dispersant B”. In the formula (4), the dispersant B is one in which X is represented by the formula (S6), t is 0.4, and R 1 is an alkyl group having 4 carbon atoms.
Similar to a structure with —NH—CO—NH—C 2 H 4 —C 5 H 4 N (where —C 5 H 4 N represents a pyridine residue).
製造例5
<分散剤Cの合成>
 製造例4において、数平均分子量810のポリプロピレングリコールに代えて、数平均分子量860のポリプロピレングリコールを用いた以外は、製造例4と同様にして、無色、やや黄色で低粘性の生成物を得た。
 この生成物に含有される分散剤を「分散剤C」と略記する。
 分散剤Cは、前記式(4)において、Xが式(S6)で表わされるものであり、tが0.4、Rが炭素数4のアルキル基のものである。
Production Example 5
<Synthesis of Dispersant C>
In Production Example 4, a colorless, slightly yellow and low-viscosity product was obtained in the same manner as in Production Example 4 except that polypropylene glycol having a number average molecular weight of 860 was used instead of polypropylene glycol having a number average molecular weight of 810. .
The dispersant contained in this product is abbreviated as “dispersant C”.
Dispersant C is the one in formula (4), wherein X is represented by formula (S6), t is 0.4, and R 1 is an alkyl group having 4 carbon atoms.
実験例A1
<トナー粒子用着色顔料分散液Y1の調製>
 以下の組成の液を、ペイントシェーカーで、ジルコニアビーズ(φ=0.5mm)を用いて、5時間分散を行い「トナー粒子用着色顔料分散液Y1」を得た。
 顔料「C.I.ピグメントイエロー155(C.I.PY155)」:5質量部
 分散剤A:固形分として2質量部
 スチレン:80質量部
 アクリル酸ブチル:20質量部
Experimental example A1
<Preparation of Colored Pigment Dispersion Liquid Y1 for Toner Particles>
The liquid having the following composition was dispersed for 5 hours using a zirconia bead (φ = 0.5 mm) with a paint shaker to obtain “colored pigment dispersion Y1 for toner particles”.
Pigment “CI Pigment Yellow 155 (CI PY155)”: 5 parts by weight Dispersant A: 2 parts by weight as solid content Styrene: 80 parts by weight Butyl acrylate: 20 parts by weight
実験例A2
<トナー粒子用着色顔料分散液Y2の調製>
 実験例A1において、分散剤Aに代えて分散剤Bを用いた以外は実験例A1と同様にして「トナー粒子用着色顔料分散液Y2」を得た。
Experimental example A2
<Preparation of Colored Pigment Dispersion Liquid Y2 for Toner Particles>
A “color pigment dispersion Y2 for toner particles” was obtained in the same manner as in Experimental Example A1, except that Dispersant B was used instead of Dispersant A in Experimental Example A1.
実験例A3
<トナー粒子用着色顔料分散液C1の調製>
 実験例A2において、顔料「C.I.ピグメントイエロー155(C.I.PY155)」に代えて顔料「C.I.ピグメントブルー15:3(C.I.PB15:3)」を用いた以外は実験例A2と同様にして「トナー粒子用着色顔料分散液3」を得た。
Experimental Example A3
<Preparation of Colored Pigment Dispersion C1 for Toner Particles>
In Experimental Example A2, the pigment “CI Pigment Blue 15: 3 (CI PB15: 3)” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)” In the same manner as in Experimental Example A2, “Colored Pigment Dispersion Liquid 3 for Toner Particles” was obtained.
実験例A4
<トナー粒子用着色顔料分散液K1の調製>
 実験例A2において、顔料「C.I.ピグメントイエロー155(C.I.PY155)」に代えて顔料「カーボンブラック、NIPex150:オリオンエンジニアドカーボンズ(株)社製」を用いた以外は実験例A2と同様にして「トナー粒子用着色顔料分散液K1」を得た。
Experimental Example A4
<Preparation of Colored Pigment Dispersion Liquid K1 for Toner Particles>
Experimental example A2 except that the pigment “carbon black, NIPex 150: manufactured by Orion Engineered Carbons Co., Ltd.” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)”. In the same manner as A2, “color pigment dispersion liquid K1 for toner particles” was obtained.
実験例A5
<トナー粒子用着色顔料分散液y1の調製>
 実験例A1において、分散剤Aに代えて、味の素ファインテクノ(株)社製のポリアリルアミン誘導体である分散剤「アジスパーPB821」を用いた以外は実験例A1と同様にして「トナー粒子用着色顔料分散液y1」を得た。
Experimental Example A5
<Preparation of Colored Pigment Dispersion y1 for Toner Particles>
In Example A1, “Dispersion pigment for toner particles” was used in the same manner as in Example A1, except that the dispersant “Azisper PB821”, which is a polyallylamine derivative manufactured by Ajinomoto Fine Techno Co., Ltd., was used instead of the dispersant A. Dispersion liquid y1 ”was obtained.
実験例A6
<トナー粒子用着色顔料分散液y2の調製>
 実験例A1において、分散剤Aに代えて、ビックケミー・ジャパン(株)社製の直鎖のアクリルブロック共重合体である分散剤「BYK-LPN6919」を用いた以外は実験例A1と同様にして「トナー粒子用着色顔料分散液y2」を得た。
Experimental Example A6
<Preparation of Colored Pigment Dispersion Liquid y2 for Toner Particles>
In Experimental Example A1, a dispersing agent “BYK-LPN6919” which is a linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd. was used in place of the dispersing agent A, and the same procedure as in Experimental Example A1 was performed. A “color pigment dispersion y2 for toner particles” was obtained.
実験例A7
<トナー粒子用着色顔料分散液y3の調製>
 実験例A1において、分散剤Aに代えて、ビックケミー・ジャパン(株)社製の直鎖のアクリルブロック共重合体である分散剤「DISPERBYK2001」を用いた以外は実験例A1と同様にして「トナー粒子用着色顔料分散液y3」を得た。
Experimental Example A7
<Preparation of Colored Pigment Dispersion y3 for Toner Particles>
As in Experimental Example A1, “Toner” was used in the same manner as in Experimental Example A1, except that the dispersing agent “DISPERBYK2001”, which is a linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd., was used instead of dispersing agent A. A colored pigment dispersion y3 for particles ”was obtained.
実験例A8
<トナー粒子用着色顔料分散液c1の調製>
 実験例A5において、顔料「C.I.ピグメントイエロー155(C.I.PY155)」に代えて顔料「C.I.ピグメントブルー15:3(C.I.PB15:3)」を用いた以外は実験例A5と同様にして「トナー粒子用着色顔料分散液c1」を得た。
Experimental Example A8
<Preparation of colored pigment dispersion c1 for toner particles>
In Experimental Example A5, the pigment “CI Pigment Blue 15: 3 (CI PB15: 3)” was used in place of the pigment “CI Pigment Yellow 155 (CI PY155)”. In the same manner as in Experimental Example A5, a “color pigment dispersion liquid c1 for toner particles” was obtained.
実験例A9
<トナー粒子用着色顔料分散液k1の調製>
 実験例A5において、顔料「C.I.ピグメントイエロー155(C.I.PY155)」に代えて顔料「カーボンブラック、NIPex150:オリオンエンジニアドカーボンズ(株)社製」を用いた以外は実験例A5と同様にして「トナー粒子用着色顔料分散液k1」を得た。
Experimental Example A9
<Preparation of Colored Pigment Dispersion Liquid k1 for Toner Particles>
Experimental Example A5 except that the pigment “Carbon Black, NIPex150: manufactured by Orion Engineered Carbons Co., Ltd.” was used instead of the pigment “CI Pigment Yellow 155 (CI PY155)”. In the same manner as A5, “color pigment dispersion liquid k1 for toner particles” was obtained.
実験例A10
<トナー粒子用着色顔料分散液k2の調製>
 実験例A5において、顔料「C.I.ピグメントイエロー155(C.I.PY155)」に代えて顔料「カーボンブラック、#25:三菱化学(株)社製」を用いた以外は実験例A5と同様にして「トナー粒子用着色顔料分散液k2」を得た。
Experimental Example A10
<Preparation of Colored Pigment Dispersion Liquid k2 for Toner Particles>
In Experimental Example A5, except that Pigment “Carbon Black, # 25: manufactured by Mitsubishi Chemical Corporation” was used instead of Pigment “CI Pigment Yellow 155 (CI PY155)”, Experimental Example A5 and Similarly, “color pigment dispersion liquid k2 for toner particles” was obtained.
評価例1
<トナー粒子の製造>
 500mLフラスコに、塩化マグネシウムとイオン交換水を入れ、溶解後、水酸化ナトリウム水溶液を滴下し、無機コロイド水溶液を作製した。
 ここに、トナー粒子用着色顔料分散液に、重合開始剤t-ブチル-パーオキシ-2-エチルヘキサノエート(日本油脂(株)社製、「パーブチルO」)を配合した液を投入し、ホモミキサーで12000rpm、10分間、攪拌を行った後、窒素雰囲気下で攪拌を行いながら、80℃、4時間加熱して重合を行った。
 硫酸で、pHが4以下になるように酸処理後、イオン交換水で洗浄し、乾燥し、トナー粒子を得た。
Evaluation Example 1
<Manufacture of toner particles>
Magnesium chloride and ion-exchanged water were put into a 500 mL flask, and after dissolution, an aqueous sodium hydroxide solution was added dropwise to prepare an inorganic colloid aqueous solution.
A liquid in which a polymerization initiator t-butyl-peroxy-2-ethylhexanoate (manufactured by Nippon Oil & Fats Co., Ltd., “Perbutyl O”) was added to the color pigment dispersion for toner particles was added. After stirring at 12000 rpm for 10 minutes with a mixer, polymerization was carried out by heating at 80 ° C. for 4 hours while stirring in a nitrogen atmosphere.
After acid treatment with sulfuric acid so that the pH was 4 or less, the particles were washed with ion-exchanged water and dried to obtain toner particles.
評価例2
<(1)トナー粒子用着色顔料分散液の「粘度」の測定方法>
 音叉型振動式粘度計(装置名:SV-10(エー・アンド・デイ製))を用いて、25℃で粘度を測定し、以下の基準で判定した。
[判定基準]
 ○:粘度が10mPa・s以下
 △:粘度が10mPa・sより大きく100mPa・sより小さい
 ×:粘度が100mPa・s以上
Evaluation example 2
<(1) Measuring Method of “Viscosity” of Colored Pigment Dispersion Liquid for Toner Particles>
Using a tuning fork type vibration viscometer (device name: SV-10 (manufactured by A & D)), the viscosity was measured at 25 ° C. and judged according to the following criteria.
[Criteria]
○: Viscosity is 10 mPa · s or less Δ: Viscosity is larger than 10 mPa · s and smaller than 100 mPa · s ×: Viscosity is 100 mPa · s or more
<(2)トナー粒子内部の「着色顔料分散性」の評価方法>
 透過型電子顕微鏡(TEM)(装置名:Tecnai 12 spirit(FEI製))を用いて観察し、以下の基準で判定した。
[判定基準]
 ◎:分散性が特に良好
 ○:分散性良好
 ×:分散性不良
<(2) Evaluation Method of “Colored Pigment Dispersibility” in Toner Particles>
Observation was performed using a transmission electron microscope (TEM) (device name: Tecnai 12 spirit (manufactured by FEI)), and the following criteria were used.
[Criteria]
◎: Dispersibility is particularly good ○: Dispersibility is good ×: Dispersibility is poor
<(3)「トナー粒子の形状」の評価方法>
 走査型電子顕微鏡(SEM)(装置名:S-4800(日立製作所製))を用い、1000倍と10000倍で観察し、以下の基準で判定した。
 ただし、実験例A5だけは、400倍と3000倍で観察した。
[判定基準]
 ○:形状は丸く良好
 ×:形状は歪みがあり不良又は一塊となって不良
<(3) Evaluation Method of “Toner Particle Shape”>
Using a scanning electron microscope (SEM) (device name: S-4800 (manufactured by Hitachi, Ltd.)), observation was performed at 1000 times and 10,000 times, and the determination was made according to the following criteria.
However, only Experimental Example A5 was observed at 400 times and 3000 times.
[Criteria]
○: The shape is round and good. ×: The shape is distorted and is defective or defective.
<(4)「トナー粒子の体積平均粒径(Dv)」の測定方法>
 以下の装置を用いて、以下の設定で体積平均粒径(Dv)を測定し、以下の基準で判定した。
 フロー式粒子像分析装置:FPIA-3000S(シスメックス製)
 アパーチャー系:100μm
 測定粒子個数:30000個
[判定基準]
 ○:Dv=5~10μm
 △:Dv=10~20μm
 ×:Dv=20μm以上
<(4) Method for Measuring “Volume Average Particle Size (Dv) of Toner Particles”>
Using the following apparatus, the volume average particle diameter (Dv) was measured with the following settings, and judged according to the following criteria.
Flow type particle image analyzer: FPIA-3000S (manufactured by Sysmex)
Aperture system: 100 μm
Number of measured particles: 30000 [judgment criteria]
○: Dv = 5 to 10 μm
Δ: Dv = 10 to 20 μm
×: Dv = 20 μm or more
<(5)「トナー粒子のDv/Dp」の測定方法>
 上記の装置を用いて、上記の設定で体積平均粒径(Dv)と個数平均粒径(Dp)を測定し、Dv/Dpを求め、以下の基準で判定した。
[判定基準]
 ○:Dv/Dpが1.5以下
 △:Dv/Dpが1.5~1.6
 ×:Dv/Dpが1.6以上
<(5) Measuring method of “Dv / Dp of toner particles”>
Using the above apparatus, the volume average particle diameter (Dv) and the number average particle diameter (Dp) were measured with the above settings, and Dv / Dp was determined and determined according to the following criteria.
[Criteria]
○: Dv / Dp is 1.5 or less Δ: Dv / Dp is 1.5 to 1.6
X: Dv / Dp is 1.6 or more
<(6)トナー粒子の「平均円形度」の測定方法>
 上記の装置を用いて、上記の設定で、トナー粒子の平均円形度を測定し、以下の基準で判定した
[判定基準]
 ○:平均円形度が0.98以上
 △:平均円形度が0.96より大きく0.98より小さい
 ×:平均円形度が0.96以下
<(6) Method for Measuring “Average Circularity” of Toner Particles>
Using the above apparatus, the average circularity of the toner particles was measured with the above settings, and judged according to the following criteria [Criteria]
○: Average circularity is 0.98 or more Δ: Average circularity is larger than 0.96 and smaller than 0.98 ×: Average circularity is 0.96 or less
<(7)「反射濃度」の測定方法>
 トナー粒子2.0gをトルエン14gに加えて、室温(20℃)で均一に溶解・分散させた。
 得られた液を、コート紙(OKトップコート+(150mm×100mm、王子製紙製)に、バーコーターを用いて、乾燥後のコート量が0.1~0.6mg/cmの範囲になるように塗布した(塗膜面積:100cm)。
 24時間、室温(20℃)で乾燥させ、コート紙の重量変化で乾燥後のコート量(mg/cm)を算出した。
 「反射濃度」の測定は、マクベス反射濃度計を用い、測定モード:Reflectance、フィルター「NO」で、「ベタ部」をそれぞれ5点測定し、相加平均を算出した。
 また、この測定方法がプリンターでの印刷テストの結果とあっていることを確認している。
<(7) Measuring method of “reflection density”>
Toner particles (2.0 g) were added to toluene (14 g) and uniformly dissolved and dispersed at room temperature (20 ° C.).
The obtained liquid is coated on coated paper (OK top coat + (150 mm × 100 mm, manufactured by Oji Paper) using a bar coater, and the coating amount after drying is in the range of 0.1 to 0.6 mg / cm 2. (Coating film area: 100 cm 2 ).
It was dried at room temperature (20 ° C.) for 24 hours, and the coated amount (mg / cm 2 ) after drying was calculated based on the weight change of the coated paper.
For the measurement of “reflection density”, a Macbeth reflection densitometer was used, and the measurement mode: Reflection, filter “NO” was used to measure five “solid portions”, and the arithmetic mean was calculated.
In addition, it has been confirmed that this measurement method matches the result of the print test with the printer.
<(8)「0.3mg/cm反射濃度」の求め方と評価方法>
 上記で測定した「乾燥後のコート量が0.1~0.6mg/cmの範囲の反射濃度」を、横軸「コート量」、縦軸「反射濃度」でプロットし、コート量0.3mg/cmに内挿して「0.3mg/cm反射濃度」を求めて、以下の基準で判定した。
[判定基準]
 ○:「0.3mg/cm反射濃度」が1.40以上
 △:「0.3mg/cm反射濃度」が1.35より大きく1.40より小さい
 ×:「0.3mg/cm反射濃度」が1.35以下
<(8) Determination and evaluation method of "0.3mg / cm 2 reflection density">
The above measured “reflection density when the coating amount after drying is in the range of 0.1 to 0.6 mg / cm 2 ” is plotted with the horizontal axis “coating amount” and the vertical axis “reflection density”. “0.3 mg / cm 2 reflection density” was obtained by interpolating to 3 mg / cm 2 and judged according to the following criteria.
[Criteria]
○: “0.3 mg / cm 2 reflection density” is 1.40 or more Δ: “0.3 mg / cm 2 reflection density” is larger than 1.35 and smaller than 1.40 ×: “0.3 mg / cm 2 reflection” Concentration "is 1.35 or less
<(9)「酸価」と「アミン価」の測定方法>
 酸価は、JIS K2501に従って測定した。
 アミン価は、JIS K7237に従って測定した。
<(9) Measuring method of “acid value” and “amine value”>
The acid value was measured according to JIS K2501.
The amine value was measured according to JIS K7237.
評価結果
 分散剤に関して表1にまとめた。
Figure JPOXMLDOC01-appb-T000006
Evaluation results The dispersants are summarized in Table 1.
Figure JPOXMLDOC01-appb-T000006
 評価結果を表2にまとめた。表2中、「ND」は、数値が測定不能だったことを示す。
Figure JPOXMLDOC01-appb-T000007
The evaluation results are summarized in Table 2. In Table 2, “ND” indicates that the numerical value was not measurable.
Figure JPOXMLDOC01-appb-T000007
 また、着色顔料分散性(TEM観察)及びトナー粒子の形状(SEM観察)を、図1と図2に示す。図1は、イエロー着色顔料(イエロートナー)の場合であり、図2は、シアン又はブラック着色顔料(シアントナー又はブラックトナー)の場合である。
 図2中、「一塊ND」は、一塊になって、トナー粒子の形状をなしておらず、写真を載せるに値しなかった。
Further, the color pigment dispersibility (TEM observation) and the shape of toner particles (SEM observation) are shown in FIGS. FIG. 1 shows the case of a yellow coloring pigment (yellow toner), and FIG. 2 shows the case of a cyan or black coloring pigment (cyan toner or black toner).
In FIG. 2, “a lump ND” was a lump, did not have the shape of toner particles, and was not worth putting on a photograph.
 上記表2の結果から明らかなように、本発明のトナー粒子用着色顔料分散液を用いて製造したトナー粒子は、測定した全ての項目で良好な結果が得られ(実験例A1~A4)、特にポリプロピレングリコール鎖を有する分散剤(実験例A2)が良好だった。
 本発明における分散剤とは異なる分散剤を用いて製造したトナー粒子は、総合的に良好な結果が得られなかった(実験例A5~A10)。
As is apparent from the results in Table 2 above, the toner particles produced using the color pigment dispersion for toner particles of the present invention have good results for all the measured items (Experimental Examples A1 to A4). In particular, the dispersant (Experimental Example A2) having a polypropylene glycol chain was good.
The toner particles produced using a dispersant different from the dispersant in the present invention did not give a good overall result (Experimental Examples A5 to A10).
製造例6
<着色顔料分散液FK1の調製>
 以下の組成の液を、室温で、ペイントシェーカーで、ジルコニアビーズ(φ=2mm)を用いて、1時間分散後、ジルコニアビーズ(φ=0.1mm)を用いて3時間分散を行い、「着色顔料分散液FK1」を得た。
Production Example 6
<Preparation of colored pigment dispersion FK1>
A liquid having the following composition was dispersed at room temperature for 1 hour using a zirconia bead (φ = 2 mm) on a paint shaker, and then dispersed for 3 hours using a zirconia bead (φ = 0.1 mm). Pigment dispersion liquid FK1 "was obtained.
 着色顔料:カーボンブラック(オリオンエンジニアドカーボンズ(株)製、NIPex150) 5質量部
 分散剤 :分散剤A 固形分として2質量部
 ビニル基含有モノマー:スチレン80質量部、及び、アクリル酸ブチル20質量部
Coloring pigment: Carbon black (manufactured by Orion Engineered Carbons Co., Ltd., NIPex 150) 5 parts by weight Dispersant: Dispersant A 2 parts by weight as a solid content Vinyl group-containing monomer: 80 parts by weight of styrene and 20 parts by weight of butyl acrylate Part
製造例7
<着色顔料分散液FK1以外の着色顔料分散液の調製>
 製造例6において、着色顔料と分散剤を表3に記載のものに変更した以外は、製造例6と同様にして、表3に記載の着色顔料分散液FK2-1~Fk17を得た。
 表3中の数値は、製造例6と同様に「質量部」である。
Production Example 7
<Preparation of colored pigment dispersion other than colored pigment dispersion FK1>
Colored pigment dispersions FK2-1 to Fk17 shown in Table 3 were obtained in the same manner as in Production Example 6 except that the color pigment and the dispersant were changed to those shown in Table 3 in Production Example 6.
The numerical values in Table 3 are “parts by mass” as in Production Example 6.
 表3において、着色顔料については、以下に示すものは全てカーボンブラックであり、商品名で記載してある。製造又は販売会社は以下の通りである。
 NIPex150 :オリオンエンジニアドカーボンズ(株)
 Nerox3500:オリオンエンジニアドカーボンズ(株)
 Nerox5600:オリオンエンジニアドカーボンズ(株)
 #25      :三菱化学(株)
In Table 3, all of the color pigments shown below are carbon black and are described by trade names. The manufacturing or sales companies are as follows.
NIPex150: Orion Engineered Carbons Co., Ltd.
Nerox 3500: Orion Engineered Carbons Co., Ltd.
Nerox 5600: Orion Engineered Carbons Co., Ltd.
# 25: Mitsubishi Chemical Corporation
 また、表3において、C.I.PB15:3は、シアンの着色顔料であり、C.I.PY155は、イエローの着色顔料である。 In Table 3, C.I. I. PB15: 3 is a cyan coloring pigment. I. PY155 is a yellow coloring pigment.
 表3において、分散剤については、前記表1にもまとめたが以下の通りである。
 分散剤A:上記製造例3で得られたもの
 分散剤B:上記製造例4で得られたもの
 分散剤C:上記製造例5で得られたもの
 PB821:商品名「アジスパーPB821」、味の素ファインテクノ(株)製のポリアリルアミン誘導体、アミン価は8mg/KOH/g、酸価は17mg/KOH/g
 BYK-LPN6919:ビックケミー・ジャパン(株)社製の直鎖のアクリルブロック共重合体、アミン価は120mg/KOH/g、酸価は0mg/KOH/g
 DISPERBYK2001:ビックケミー・ジャパン(株)社製の直鎖のアクリルブロック共重合体、アミン価は29mg/KOH/g、酸価は19mg/KOH/g
In Table 3, the dispersants are summarized in Table 1 but are as follows.
Dispersant A: Obtained in Production Example 3 Dispersant B: Obtained in Production Example 4 Dispersant C: Obtained in Production Example 5 PB821: Trade name “Azisper PB821”, Ajinomoto Fine Polyallylamine derivative manufactured by Techno Co., Ltd., amine value is 8 mg / KOH / g, acid value is 17 mg / KOH / g
BYK-LPN6919: a linear acrylic block copolymer manufactured by Big Chemie Japan, Inc., amine value is 120 mg / KOH / g, acid value is 0 mg / KOH / g
DISPERBYK 2001: Linear acrylic block copolymer manufactured by Big Chemie Japan Co., Ltd., amine value is 29 mg / KOH / g, acid value is 19 mg / KOH / g
実験例
<懸濁重合トナー粒子FKT1の製造>
 500mLフラスコに、塩化マグネシウム8.0gとイオン交換水205.0gを入れ、溶解後、12.1質量%の水酸化ナトリウム水溶液46.6gを滴下し、無機系コロイド水溶液を作製した。
 ここに、製造例6で得た「着色顔料分散液FK1」を94.9gに、熱重合開始剤t-ブチル-パーオキシ-2-エチルヘキサノエート(日本油脂(株)社製、「パーブチルO」)5.0gを配合したトナー原料液を投入し、ホモミキサーで12000rpm、10分間、攪拌を行って、体積平均粒径(Dv)が6.92μmとなるように分散後、窒素雰囲気下で攪拌を行いながら、80℃、4時間加熱して重合を行った。
 硫酸で、pHが4以下になるように酸処理後、イオン交換水で洗浄し、乾燥し、「懸濁重合トナー粒子FKT1」を得た。
Experimental Example <Production of Suspension Polymerized Toner Particles FKT1>
Into a 500 mL flask, 8.0 g of magnesium chloride and 205.0 g of ion-exchanged water were added, and after dissolution, 46.6 g of a 12.1% by mass aqueous sodium hydroxide solution was added dropwise to prepare an inorganic colloidal aqueous solution.
Here, 94.9 g of the “color pigment dispersion FK1” obtained in Production Example 6 was added to a thermal polymerization initiator t-butyl-peroxy-2-ethylhexanoate (manufactured by NOF Corporation, “Perbutyl O ”) A toner raw material solution containing 5.0 g was added, stirred at 12000 rpm for 10 minutes with a homomixer, dispersed so that the volume average particle diameter (Dv) was 6.92 μm, and then in a nitrogen atmosphere. While stirring, polymerization was carried out by heating at 80 ° C. for 4 hours.
After acid treatment with sulfuric acid so that the pH was 4 or less, washing with ion-exchanged water and drying were performed to obtain “Suspension Polymerized Toner Particles FKT1”.
<懸濁重合トナー粒子FKT1以外の懸濁重合トナー粒子の製造>
 上記<懸濁重合トナー粒子FKT1の製造>において、着色顔料分散液を表3に記載のものに変更した以外は、同様にして、懸濁重合トナー粒子FKT1以外の懸濁重合トナー粒子を得た。
 表4に記載の「体積平均粒径(Dv)」は、乾燥後の懸濁重合トナー粒子のものであるが、懸濁分散された懸濁液滴の体積平均粒径(Dv)もそれとほぼ同じである。
 従って、それぞれ、トナー原料液を投入後、ホモミキサーで12000rpm、10分間、攪拌を行って、体積平均粒径(Dv)が表4に記載の「体積平均粒径(Dv)」となるように分散した。
<Production of Suspension Polymerized Toner Particles Other than Suspension Polymerized Toner Particles FKT1>
Suspension polymerization toner particles other than the suspension polymerization toner particles FKT1 were obtained in the same manner as in the above <Production of suspension polymerization toner particles FKT1>, except that the color pigment dispersion was changed to that shown in Table 3. .
“Volume average particle diameter (Dv)” shown in Table 4 is that of suspension-polymerized toner particles after drying, and the volume average particle diameter (Dv) of suspension-dispersed suspension droplets is almost the same as that. The same.
Therefore, after the toner raw material liquid is added, the mixture is stirred with a homomixer at 12,000 rpm for 10 minutes so that the volume average particle diameter (Dv) becomes “volume average particle diameter (Dv)” shown in Table 4. Distributed.
<「平均顔料存在率」の算出>
 懸濁重合トナー粒子を、該懸濁重合トナー粒子の中心を通るように薄片状に切断して、透過型電子顕微鏡(TEM)(装置名:Tecnai 12 spirit(FEI製))を用いて観察し、前記方法により、4個のトナー粒子のそれぞれについて顔料存在率を算出した。4個のトナー粒子の顔料存在率を平均し、「平均顔料存在率」とした。
 懸濁重合トナー粒子に外添剤を外添して静電荷像現像用トナーとしても、「平均顔料存在率」の値は同一である。
<Calculation of “average pigment abundance ratio”>
The suspension-polymerized toner particles are cut into a thin piece so as to pass through the center of the suspension-polymerized toner particles, and observed using a transmission electron microscope (TEM) (device name: Tecnai 12 spirit (manufactured by FEI)). The pigment abundance ratio was calculated for each of the four toner particles by the above method. The pigment abundance ratio of the four toner particles was averaged to obtain an “average pigment abundance ratio”.
The value of the “average pigment abundance ratio” is the same even when an external additive is externally added to the suspension polymerization toner particles to obtain an electrostatic image developing toner.
<「トナー粒子の体積平均粒径(Dv)」の測定方法>
 以下の装置を用いて、以下の設定で乾燥後の懸濁重合トナー粒子の体積平均粒径(Dv)を測定した。
 フロー式粒子像分析装置:FPIA-3000S(シスメックス製)
 アパーチャー系:100μm
 測定粒子個数:30000個
 懸濁重合トナー粒子に外添剤を外添して静電荷像現像用トナーとしても、「体積平均粒径(Dv)」の値は同一である。
<Method for Measuring “Volume Average Particle Size (Dv) of Toner Particles”>
Using the following apparatus, the volume average particle size (Dv) of the suspension-polymerized toner particles after drying was measured with the following settings.
Flow type particle image analyzer: FPIA-3000S (manufactured by Sysmex)
Aperture system: 100 μm
The number of measured particles: 30000 The volume average particle diameter (Dv) value is the same even when an external additive is externally added to the suspension polymerization toner particles to produce an electrostatic charge image developing toner.
<「トナー粒子のDv/Dp」の測定方法>
 上記の装置を用いて、上記の設定で体積平均粒径(Dv)と個数平均粒径(Dp)を測定し、Dv/Dpを求めた。
 懸濁重合トナー粒子に外添剤を外添して静電荷像現像用トナーとしても、「Dv/Dp」の値は同一である。
<Method for Measuring “Dv / Dp of Toner Particles”>
Using the above apparatus, the volume average particle diameter (Dv) and the number average particle diameter (Dp) were measured with the above settings to obtain Dv / Dp.
The value of “Dv / Dp” is the same even when an external additive is externally added to the suspension polymerization toner particles to form a toner for developing an electrostatic image.
<トナー粒子の「平均円形度」の測定方法>
 上記の装置を用いて、上記の設定で、懸濁重合トナー粒子30000個の円形度を測定し、その相加平均をとって「平均円形度」とした。
 「円形度」は、円相当径(粒子の投影面積と同じ面積を持つ円の直径)から求めた円の周囲長を粒子投影像の周囲長で割った値であり、投影面積をS、粒子投影像の周囲長をLとすると、2×(π×S)1/2/Lで定義される。
 懸濁重合トナー粒子に外添剤を外添して静電荷像現像用トナーとしても、「平均円形度」の値は同一である。
<Measuring method of “average circularity” of toner particles>
Using the above-mentioned apparatus, the circularity of 30000 suspension-polymerized toner particles was measured with the above settings, and the arithmetic average thereof was taken as “average circularity”.
“Circularity” is a value obtained by dividing the circumference of a circle obtained from the equivalent circle diameter (the diameter of a circle having the same area as the projected area of the particle) by the circumferential length of the projected particle image. If the perimeter of the projected image is L, it is defined as 2 × (π × S) 1/2 / L.
The value of “average circularity” is the same even when an external additive is externally added to the suspension polymerization toner particles to produce a toner for developing an electrostatic image.
<「着色濃度」(「反射濃度」)の測定方法>
 ベタ部分のトナー画像の着色濃度は、以下の「反射濃度」で代用評価した。
 トナー粒子2.0gをトルエン14gに加えて、室温(20℃)で均一に溶解・分散させた。
 得られた液を、コート紙(OKトップコート、王子製紙(株)製)の150mm×100mmに、バーコーターを用いて、乾燥後の付着量が0.1~0.6mg/cmの範囲になるように4点変化させて、各3点塗布した(塗膜面積:100cm)。
 24時間、室温(20℃)で乾燥させ、重量変化で乾燥後の付着量(mg/cm)を算出した。
 「反射濃度」の測定は、マクベス反射濃度計を用い、測定モード:Reflectance、フィルター「NO」で、「ベタ部」をそれぞれ5点測定し、相加平均を算出した。
 また、この「反射濃度」が、トナー粒子を外添して得られた静電荷像現像用トナーを用いて、プリンター、複写機等で印刷テストをした結果である「着色濃度」と、付着量が同じならば、傾向が完全に一致していることは、別途確認している。
<Measurement method of “color density” (“reflection density”)>
The color density of the solid toner image was substituted and evaluated by the following “reflection density”.
Toner particles (2.0 g) were added to toluene (14 g) and uniformly dissolved and dispersed at room temperature (20 ° C.).
The obtained liquid was applied to a coated paper (OK top coat, manufactured by Oji Paper Co., Ltd.) 150 mm × 100 mm using a bar coater, and the adhesion amount after drying was in the range of 0.1 to 0.6 mg / cm 2 . 4 points were changed so as to be applied, and 3 points each were applied (coating area: 100 cm 2 ).
It was dried at room temperature (20 ° C.) for 24 hours, and the adhesion amount (mg / cm 2 ) after drying was calculated from the change in weight.
For the measurement of “reflection density”, a Macbeth reflection densitometer was used, and the measurement mode: Reflection, filter “NO” was used to measure five “solid portions”, and the arithmetic mean was calculated.
In addition, this “reflection density” is the result of a printing test using a toner for developing electrostatic images obtained by externally adding toner particles with a printer, a copier, etc. If they are the same, we have confirmed separately that the trends are in perfect agreement.
<「反射濃度」の求め方と評価方法>
 上記で測定した「乾燥後の付着量が0.1~0.6mg/cmの範囲の反射濃度」を、横軸「付着量」、縦軸「反射濃度」でプロットし、付着量0.3mg/cmに内挿して0.3mg/cmでの反射濃度を求め、「反射濃度」とした。
<How to obtain and evaluate "reflection density">
The “reflection density in the range where the adhesion amount after drying is in the range of 0.1 to 0.6 mg / cm 2 ” measured above is plotted on the horizontal axis “adhesion amount” and the vertical axis “reflection density”. determine the reflection density at 0.3 mg / cm 2 by interpolation to 3 mg / cm 2, and the "reflection density".
<「酸価」と「アミン価」の測定方法>
 酸価は、JIS K2501に従って測定した。
 アミン価は、JIS K7237に従って測定した。
<Method of measuring "acid value" and "amine value">
The acid value was measured according to JIS K2501.
The amine value was measured according to JIS K7237.
<着色顔料分散液の「粘度」の測定方法>
 音叉型振動式粘度計(装置名:SV-10(エー・アンド・デイ製))を用いて、25℃で測定した。
<Measuring Method of “Viscosity” of Colored Pigment Dispersion>
It was measured at 25 ° C. using a tuning fork type vibration viscometer (device name: SV-10 (manufactured by A & D)).
 実験例の着色顔料分散液の組成を表3に示す。 Table 3 shows the composition of the color pigment dispersion of the experimental example.
Figure JPOXMLDOC01-appb-T000008
Figure JPOXMLDOC01-appb-T000008
評価結果
 表4に評価結果を示す。
Figure JPOXMLDOC01-appb-T000009
Evaluation results Table 4 shows the evaluation results.
Figure JPOXMLDOC01-appb-T000009
 実験例No.F09~F14のトナー粒子は、体積平均粒径(Dv)が10μmより大きいが、大きくしようとして大きくなったわけではなく、着色顔料の着色顔料分散液中(トナー原料液中)での分散状態が悪いようなもの(平均顔料存在率が0.6未満であるもの)は、懸濁粒子の粒径や形状の制御にも劣っていることが分かった。 Experimental example No. The toner particles of F09 to F14 have a volume average particle diameter (Dv) larger than 10 μm, but they were not enlarged so that the dispersion state of the color pigment in the color pigment dispersion (toner raw material liquid) was poor. It was found that those having an average pigment abundance ratio of less than 0.6 are inferior in controlling the particle size and shape of the suspended particles.
 平均顔料存在率0.6以上のトナー粒子では、0.3mg/cmでの反射濃度が大きく、一方、平均顔料存在率0.6未満のトナー粒子では、「反射濃度」(0.3mg/cmでの反射濃度)が小さかった。 For toner particles having an average pigment abundance of 0.6 or more, the reflection density at 0.3 mg / cm 2 is large, whereas for toner particles having an average pigment abundance of less than 0.6, the “reflection density” (0.3 mg / cm The reflection density at cm 2 was small.
 なお、実験例のトナー粒子に外添剤を外添して得られる静電荷像現像用トナーを用いて、実際にプリンター、コピア等でベタ画像を印刷したときの「着色濃度」と、「反射濃度」は、付着量を0.3mg/cmに統一すれば、傾向が完全に一致していることは勿論、絶対値もほぼ等しいことは別途確認している。 It should be noted that “color density” and “reflection” when a solid image was actually printed with a printer, copier, etc. using the toner for developing an electrostatic image obtained by externally adding an external additive to the toner particles of the experimental example. It has been separately confirmed that the “concentration” has the same tendency as well as the absolute values are almost equal if the adhesion amount is unified to 0.3 mg / cm 2 .
 平均顔料存在率が大きいトナー粒子では、「反射濃度」(0.3mg/cmでの反射濃度)が大きくなった。しかも、両者には、一定の相関関係があることが分かった。
 従って、本願発明の静電荷像現像用トナーを用いれば、プリンター、複写機等でベタ画像を印刷したときに、製造に使用する着色顔料が少なくても「着色濃度」が高いベタ画像が得られることが分かった。一般に、着色顔料の使用量を少なくして同一の着色濃度が得られた場合、その画像は鮮やかになる。
In the toner particles having a large average pigment abundance, the “reflection density” (reflection density at 0.3 mg / cm 2 ) was increased. Moreover, it has been found that both have a certain correlation.
Therefore, when the electrostatic image developing toner of the present invention is used, when a solid image is printed by a printer, a copying machine or the like, a solid image having a high “color density” can be obtained even if the color pigment used for the production is small. I understood that. Generally, when the same coloring density is obtained by reducing the amount of the color pigment used, the image becomes bright.
 なお、上記実験例では、着色顔料としてカーボンブラック(黒着色顔料)、シアン着色顔料、イエロー着色顔料を使用したトナーで評価したが、他の色のカラートナーでも同様である。
 また、懸濁重合トナー粒子で評価したが、それに外添してなる静電荷像現像用トナーでも、体積平均粒径(Dv)、平均円形度、及び、平均顔料存在率は、外添前のトナー粒子の値と同一である。
In the above experimental examples, evaluation was made with toners using carbon black (black color pigment), cyan color pigments, and yellow color pigments as color pigments, but the same applies to color toners of other colors.
In addition, although evaluation was performed using suspension polymerization toner particles, the volume average particle diameter (Dv), the average circularity, and the average pigment abundance ratio of the electrostatic charge image developing toner externally added thereto are the same as those before the external addition. It is the same as the value of toner particles.
 本発明のトナー粒子用着色顔料分散液を用いたトナー粒子は、着色顔料の分散性とトナー粒子の形状、粒径分布等に優れ、トナー粒子に顔料を均一に分布させることができるため、本発明のトナー粒子に外添剤を外添して得られたトナーは、優れた着色濃度を得ることができるので、複写機、プリンター、印刷機等に広く利用されるものである。 Toner particles using the color pigment dispersion for toner particles of the present invention are excellent in dispersibility of the color pigment, shape of the toner particles, particle size distribution, etc., and the pigment can be uniformly distributed in the toner particles. The toner obtained by externally adding an external additive to the toner particles of the invention can be used for a copying machine, a printer, a printing machine, and the like because an excellent color density can be obtained.

Claims (20)

  1.  着色顔料、分散剤、及び、重合性を有するビニル基含有モノマーを含有するトナー粒子用着色顔料分散液であって、該分散剤が、ジイソシアネートが三量体化してイソシアヌレート環を形成してなるイソシアヌレート環含有化合物のイソシアネート基に、繰り返し単位を有する有機基が結合してなるものであることを特徴とするトナー粒子用着色顔料分散液。 A color pigment dispersion for toner particles containing a color pigment, a dispersant, and a polymerizable vinyl group-containing monomer, wherein the dispersant is formed by trimerization of diisocyanate to form an isocyanurate ring. A colored pigment dispersion for toner particles, wherein an organic group having a repeating unit is bonded to an isocyanate group of an isocyanurate ring-containing compound.
  2.  上記イソシアヌレート環含有化合物が、2個以上のイソシアヌレート環を有するものである請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the isocyanurate ring-containing compound has two or more isocyanurate rings.
  3.  上記イソシアヌレート環含有化合物が、芳香環を有するジイソシアネートが三量体化して形成されたイソシアヌレート環を1個以上有するものである請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the isocyanurate ring-containing compound has at least one isocyanurate ring formed by trimerization of diisocyanate having an aromatic ring.
  4.  上記イソシアヌレート環含有化合物が、下記式(1)で表されるものである請求項1に記載のトナー粒子用着色顔料分散液。
    Figure JPOXMLDOC01-appb-C000001
    [式(1)中、Rは、水素、又は、分枝若しくは非分枝の炭素数1~20の置換若しくは非置換の炭化水素基を示し、mは0以上の整数を示す。]
    The colored pigment dispersion for toner particles according to claim 1, wherein the isocyanurate ring-containing compound is represented by the following formula (1).
    Figure JPOXMLDOC01-appb-C000001
    [In the formula (1), R 2 represents hydrogen or a branched or unbranched substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms, and m represents an integer of 0 or more. ]
  5.  上記ジイソシアネートがトリレンジイソシアネートである請求項1に記載のトナー粒子用着色顔料分散液。 The color pigment dispersion for toner particles according to claim 1, wherein the diisocyanate is tolylene diisocyanate.
  6.  上記イソシアヌレート環含有化合物のイソシアネート基に、更に、活性水素含有基と3級アミノ基を有する化合物が結合してなるものである請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the isocyanate group of the isocyanurate ring-containing compound is further bonded with a compound having an active hydrogen-containing group and a tertiary amino group.
  7.  上記繰り返し単位が、ポリエステル鎖、及び/又は、ポリアルキレングリコール鎖である請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the repeating unit is a polyester chain and / or a polyalkylene glycol chain.
  8.  上記ポリエステル鎖がポリカプロラクトン鎖である請求項7に記載のトナー粒子用着色顔料分散液。 The color pigment dispersion for toner particles according to claim 7, wherein the polyester chain is a polycaprolactone chain.
  9.  上記ポリアルキレングリコール鎖がポリプロピレングリコール鎖である請求項7に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 7, wherein the polyalkylene glycol chain is a polypropylene glycol chain.
  10.  上記繰り返し単位の数平均分子量が200~6000である請求項1に記載のトナー粒子用着色顔料分散液。 The color pigment dispersion for toner particles according to claim 1, wherein the number average molecular weight of the repeating unit is 200 to 6000.
  11.  上記分散剤の酸価が0~30mgKOH/gである請求項1に記載のトナー粒子用着色顔料分散液。 2. The color pigment dispersion for toner particles according to claim 1, wherein the acid value of the dispersant is 0 to 30 mg KOH / g.
  12.  上記分散剤のアミン価が0~100mgKOH/gである請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the amine value of the dispersant is 0 to 100 mgKOH / g.
  13.  上記分散剤が、少なくとも、ジイソシアネート、繰り返し単位を有する有機基、及び、活性水素含有基と3級アミノ基を有する化合物が反応して得られるものである請求項1に記載のトナー粒子用着色顔料分散液。 2. The color pigment for toner particles according to claim 1, wherein the dispersant is obtained by reacting at least a diisocyanate, an organic group having a repeating unit, and a compound having an active hydrogen-containing group and a tertiary amino group. Dispersion.
  14.  上記重合性を有するビニル基含有モノマーが、スチレン及び/又は(メタ)アクリレート化合物である請求項1に記載のトナー粒子用着色顔料分散液。 The colored pigment dispersion for toner particles according to claim 1, wherein the polymerizable vinyl group-containing monomer is styrene and / or a (meth) acrylate compound.
  15.  請求項1ないし請求項14の何れかの請求項に記載のトナー粒子用着色顔料分散液を水系媒体中に懸濁又は乳化させて重合させることを特徴とするトナー粒子の製造方法。 A method for producing toner particles, comprising: polymerizing the colored pigment dispersion for toner particles according to any one of claims 1 to 14 by suspending or emulsifying in a water-based medium.
  16.  請求項1ないし請求項14の何れかの請求項に記載のトナー粒子用着色顔料分散液を用いて得られたものであることを特徴とする静電荷像現像用トナー。 A toner for developing an electrostatic image, wherein the toner is obtained using the color pigment dispersion for toner particles according to any one of claims 1 to 14.
  17.  請求項1ないし請求項14の何れかの請求項に記載のトナー粒子用着色顔料分散液を用いて得られる静電荷像現像用トナーであって、着色顔料が分散剤の存在下で重合性二重結合を有するビニル基含有モノマーに分散されてなる着色顔料分散液、及び、熱重合開始剤を少なくとも含有するトナー原料液を、無機系コロイド水溶液中に、体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合してなる懸濁重合トナー粒子を含有する静電荷像現像用トナーであって、該静電荷像現像用トナーの1個の粒子の断面における顔料存在率を平均した平均顔料存在率が0.6以上であることを特徴とする静電荷像現像用トナー。 15. A toner for developing an electrostatic charge image obtained by using the color pigment dispersion for toner particles according to claim 1, wherein the color pigment is polymerizable in the presence of a dispersant. A color pigment dispersion liquid dispersed in a vinyl group-containing monomer having a heavy bond and a toner raw material liquid containing at least a thermal polymerization initiator in an aqueous inorganic colloid solution have a volume average particle diameter (Dv) of 2 μm or more. An electrostatic image developing toner comprising suspension polymerized toner particles suspended and dispersed so as to have a thickness of 10 μm or less, and then thermally polymerized, in a cross section of one particle of the electrostatic image developing toner An electrostatic charge image developing toner, wherein an average pigment abundance ratio obtained by averaging a pigment abundance ratio is 0.6 or more.
  18.  上記着色顔料分散液が、少なくとも、着色顔料、分散剤、及び、重合性二重結合を有するビニル基含有モノマーを混合し、分散メディアとして直径0.01mm以上5mm以下のビーズを用いて分散してなるものである請求項17に記載の静電荷像現像用トナー。 The colored pigment dispersion is mixed with at least a colored pigment, a dispersant, and a vinyl group-containing monomer having a polymerizable double bond, and dispersed using beads having a diameter of 0.01 mm to 5 mm as a dispersion medium. The toner for developing an electrostatic charge image according to claim 17.
  19.  上記懸濁重合トナー粒子の平均円形度が0.95以上である請求項17に記載の静電荷像現像用トナー。 The electrostatic charge image developing toner according to claim 17, wherein the suspension polymerization toner particles have an average circularity of 0.95 or more.
  20.  請求項17に記載の静電荷像現像用トナーの製造方法であって、着色顔料を、分散剤の存在下で、分散メディアとして直径0.01mm以上5mm以下のビーズを用いて、重合性二重結合を有するビニル基含有モノマーに分散して着色顔料分散液を調製し、該着色顔料分散液に、少なくとも熱重合開始剤を配合してトナー原料液を調製し、該トナー原料液を、無機系コロイド水溶液中に、体積平均粒径(Dv)が2μm以上10μm以下になるように懸濁分散させ、次いで熱重合させて懸濁重合トナー粒子を製造する工程を含むことを特徴とする平均顔料存在率が0.6以上の静電荷像現像用トナーの製造方法。 18. The method for producing a toner for developing an electrostatic charge image according to claim 17, wherein the color pigment is used in the presence of a dispersant and beads having a diameter of 0.01 mm or more and 5 mm or less are used as a dispersion medium. A colored pigment dispersion is prepared by dispersing in a vinyl group-containing monomer having a bond, and a toner raw material liquid is prepared by blending at least a thermal polymerization initiator in the colored pigment dispersion. Presence of an average pigment characterized in that it comprises a step of suspending and dispersing in a colloidal aqueous solution so that the volume average particle size (Dv) is 2 μm or more and 10 μm or less and then thermally polymerizing to produce suspension polymerized toner particles A method for producing a toner for developing an electrostatic image having a rate of 0.6 or more.
PCT/JP2013/059548 2012-03-30 2013-03-29 Coloring pigment dispersion liquid for toner particles and toner for electrostatic charge image development WO2013147168A1 (en)

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