WO2013138949A1 - Stamped heat dissipation assembly and manufacturing method thereof - Google Patents

Stamped heat dissipation assembly and manufacturing method thereof Download PDF

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Publication number
WO2013138949A1
WO2013138949A1 PCT/CN2012/000336 CN2012000336W WO2013138949A1 WO 2013138949 A1 WO2013138949 A1 WO 2013138949A1 CN 2012000336 W CN2012000336 W CN 2012000336W WO 2013138949 A1 WO2013138949 A1 WO 2013138949A1
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WO
WIPO (PCT)
Prior art keywords
heat sink
heat
stamped
stamping
manufacturing
Prior art date
Application number
PCT/CN2012/000336
Other languages
French (fr)
Chinese (zh)
Inventor
陈镒明
Original Assignee
Chen I-Ming
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chen I-Ming filed Critical Chen I-Ming
Priority to PCT/CN2012/000336 priority Critical patent/WO2013138949A1/en
Publication of WO2013138949A1 publication Critical patent/WO2013138949A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V29/00Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
    • F21V29/50Cooling arrangements
    • F21V29/70Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
    • F21V29/74Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V3/00Globes; Bowls; Cover glasses
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations

Definitions

  • the invention relates to a stamping heat sink and a manufacturing method thereof, in particular to a heat dissipating structure suitable for use in an LED bulb and a lamp, thereby accelerating the heat dissipation process.
  • Modern tungsten incandescent lamps were successfully developed during the handover period of the 19th and 20th centuries.
  • the illuminators used were filaments made of tungsten wire. This material is characterized by its high melting point and its ability to remain solid at high temperatures. In this way, the bulb has a certain life span, and the filament does not burn out in a short time and cannot be used.
  • the filament temperature of a lit incandescent lamp is as high as 3000 ° C, and it is because of the glow of the glowing filament that the light is shining brightly. Since then, the coming of the night is no longer a hindrance to people's lives.
  • incandescent light bulbs With the bright light of incandescent light bulbs, all kinds of activities at night, whether at work or in life, can be easily carried out and carried out more. Many possibilities, the invention of incandescent light bulbs can be said to greatly change people's life styles, and extend the period of activities to more aspects, and thus have more different developments.
  • the lifespan is short and hot, and the LEDs have low power consumption and no mercury.
  • the enemy design is more flexible, and it can make a light source that disperses the light source without glare. It can also be used to concentrate a certain area or a specific area of the light, and the color produced can be more Bright and bright, white LEDs have a luminous efficiency of 70 lm/W, which has exceeded 15 lm/W of incandescent bulbs. However, at present, only 35% of the input power of the LED is converted into light, and the remaining 65% is converted into heat. The above-mentioned heat is the culprit of the reduction of the luminous efficiency of the LED.
  • the thermal energy generated by the LED If the heat dissipation mechanism of the whole device is not good, the accumulation of thermal energy in the LED cannot be immediately released, which will shorten the life of the LED. Generally, the life of the LED lamp is more than 100,000 hours, but if Operating temperatures above 85 °C will greatly reduce life.
  • the heat dissipation is a means to solve this problem, and the related technology focuses on how to improve the heat dissipation efficiency of each part and accelerate the heat dissipation.
  • the service life has been improved.
  • the LED lamp there are two heat sources, namely the light source and the power driver. The heat dissipation of both needs to be processed.
  • the heat dissipation mechanism is not good, the heat generated by the light source is transmitted to the center by heat conduction, and the power driver The generated thermal energy has a common heat effect, and the internal temperature is too high under this effect, so that the electronic components in the power driver are damaged, except that the life of the power driver is seriously affected, and the temperature of the light source cannot be lowered due to the common heat effect.
  • which causes the luminous efficiency to decrease, which is often caused by damage inside the power driver, and the luminous efficiency of the non-luminous source itself is problematic, and the temperature rises up due to the common heat effect, in addition to the lifetime of the bulb.
  • the indoor temperature is raised and the user is uncomfortable. Therefore, the heat dissipation mechanism is a very important issue here.
  • the present invention provides a stamping heat sink and a manufacturing method thereof.
  • the stamped heat sink is mainly used for heat dissipation of the bulb.
  • the manufacturing method is made by stamping a metal piece, and is integrally formed, and then obtained by folding to obtain a required heat dissipating component, which is placed in the LED lamp cup, and can effectively heat the heat source in the lamp, such as a light source!
  • the main object of the present invention is to provide a embossed heat sink for providing a preferred heat dissipation mechanism for a light source.
  • heat is generated by the light source, heat is transferred to the heat sink by heat conduction or heat convection, and then the heat energy is transferred. Cool the heat to the lamp cup to enhance the overall heat dissipation mechanism and performance to increase the service life of the lamp and the lamp.
  • a secondary object of the present invention is to provide a ram-type heat sink for providing a heat dissipation mode of a power driver.
  • the heat energy generated by the power driver is transmitted to the heat sink after the heat radiation is first transmitted to the lamp cup for heat dissipation.
  • This structure provides a better way to dissipate heat, making the entire heat dissipation process more efficient.
  • Another object of the present invention is to provide a stamped heat sink for providing a simpler manufacturing method for the manufacturer.
  • the manufacturer can press various stamping dies to make heat dissipation of various sizes and structures. For use with a variety of lamp cups and luminaires, this eliminates unnecessary steps and reduces manufacturing-related costs and time.
  • Another object of the present invention is to provide a stamped heat sink, which is punched out by the same stamping die
  • the thin plate can be made into different heat sinks by different folding methods, so it is possible to plan a general stamping die shape for use in a variety of heat sinks, thus saving mold development costs and related procedures and time. .
  • the present invention provides a stamping heat sink and a manufacturing method thereof, pre-designing the shape of a stamping die, stamping a metal sheet to obtain a stamping, and cutting a plurality of isolations around the stamping member.
  • _h i isolation slits can be cut into equidistantly arranged notches according to requirements, and then the above-mentioned heat-dissipating leg members are folded into the center to obtain a stamped heat sink, and the stamped heat sink is formed
  • the utility model comprises: a base plate, a plurality of heat dissipating foot members and a plurality of screw holes, the base plate is not limited in shape according to requirements during installation, and the center of the base plate is solid or can be punched with an opening of any shape, such as a circle.
  • the heat-dissipating leg member is radially disposed on the outer periphery of the base plate, and the screw-shaped hole is distributed on the base plate, wherein the heat-dissipating leg member is punched with a plurality of first leg pieces when punched Traces, according to the requirements of the formation of the corresponding heat sink, according to the different ways of folding, can form a variety of external heat sinks, the heat sink can be simply placed in the lamp cup, if For tightly fixed requirements, the _hii screw hole provides a way to fix the heat sink with screws, and the heat generated by the original reverse can be quickly guided to the stamped heat sink by the screw connection, and then the heat is dissipated and lifted. The heat dissipation efficiency.
  • the heat dissipating leg member of the heat dissipating member may be punched out of a structure of equal length or unequal length as needed.
  • a plurality of lengths are interposed, and the edge of the heat dissipating leg member is not only a straight line. It can be a special shape such as a curved shape or a zigzag shape.
  • the surface area of the above-mentioned serrated heat-dissipating leg member is much larger than that of the heat-dissipating leg member at the straight edge, and the contact area with air is increased to accelerate the heat energy and the surrounding air. The efficiency of the exchange, so the design can improve the effect of heat dissipation.
  • the shape of the stamping die can be planned in advance according to the lamp cup or the lamp to be matched, such as the size of the base plate, the length and shape of the heat dissipating leg member, and the screw hole.
  • the configuration and quantity, etc. when you change the design in the future, you only need to replace the stamping die. You can save too many steps and related manufacturing in the production. It is quite flexible and practical for the manufacturer.
  • the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for the volume of the internal power connection portion.
  • the smaller luminaire, ⁇ moves the power connection to the luminaire structure elsewhere, and the folding mode is also freely adjusted with the corresponding luminaire.
  • the invention can also add a cut mark and a second leg piece crease to the heat dissipating leg piece, so that the left and right wings can be folded inward after the vertical heat dissipating leg piece is vertically folded, and a column having a U-shaped cross section is formed.
  • the three-dimensional structure helps to dissipate heat and can guide the heat flow to the outside.
  • FIG. 1 is a flow chart of a preferred embodiment of a stamped heat sink of the present invention
  • FIG. 2A is a schematic view of the same length of heat radiating leg of the stamping heat sink of the present invention
  • FIG. 2B is a schematic view showing the staggered arrangement of the unequal length heat radiating legs of the stamping heat sink of the present invention
  • FIG. 3 is a top view of a first embodiment of a stamping member of a stamped heat sink of the present invention
  • FIG. 4 is a perspective view showing a folded state of a stamped heat sink of the present invention
  • Figure 5B is a second schematic view showing the folded state of the first embodiment of the stamping member of the stamped heat sink of the present invention.
  • 6A is an exploded view of the stamped heat sink of the present invention mounted on an LED lamp
  • FIG. 6B is a cross-sectional view showing the assembled portion of the stamped heat sink of the present invention mounted on the LED lamp;
  • FIG. 7 is a top view of the second embodiment of the stamped heat sink of the present invention;
  • FIG. 8A is a view of the stamped heat sink of the present invention; First schematic view of the folded state of the second embodiment of the stamping member;
  • Figure 8B is a second schematic view showing the folded state of the second embodiment of the stamping member of the stamped heat sink of the present invention.
  • FIG. 9 is a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention.
  • FIG. 10A is a perspective view of a third embodiment of a stamping member of a stamped heat sink according to the present invention.
  • Fig. 10B is a perspective view of the third embodiment of the stamping member of the stamped heat sink of the present invention.
  • the invention relates to a “stamped heat sink and a manufacturing method thereof”, and provides a method for manufacturing a heat dissipation structure, which solves the problem that no heat dissipation mechanism is generated in the lamp cup structure of the prior art.
  • the squeezing heat sink of the present invention enables the heat energy generated by the light source and the power driver to be guided more quickly, thereby improving the overall heat dissipation performance, and improving the luminous efficiency and service life of the bulb.
  • FIG. 1 is a flow chart of a preferred embodiment of a method for fabricating a stamped heat sink according to the present invention.
  • the heat sink manufacturing method of the present invention mainly processes a metal sheet by stamping, and includes:
  • Step S10 stamping a metal sheet to obtain a stamped part
  • Step S20 punching the stamping part to obtain an opening
  • Step S30 punching the stamping part to obtain a heat sinking foot
  • Step S40 puncturing the heat-dissipating leg member to obtain a crease of the foot member
  • Step S50 obtaining a screw hole in the stamping stamping part
  • Step S60 folding the heat dissipation leg to the center
  • Step S70 Complete.
  • step S10 the shape of the stamping die is planned in advance, and the metal sheet is first punched out of a rough stamping member; in step S20, an opening is punched in the center of the stamping member; in step S30 a plurality of isolating slits are punched out from the stamping member, wherein the separating slits may be serrated or straight, and the separating slits are equidistantly arranged to obtain a plurality of heat radiating legs; in step S40, on the heat radiating legs Stamping a plurality of first leg creases to facilitate a subsequent folding step; in step S50, a plurality of screw holes are uniformly punched in place at a suitable position in the base plate of the stamping member for subsequent and other components The screw is fixed; in step S60, after the step of stamping is completed, the heat-dissipating leg member is folded toward the center along the fold of the foot member, and the folding direction can be any direction according to requirements, and is folded in a
  • FIG. 2A and FIG. 2B are schematic diagrams of the same length of heat dissipation legs of the stamped heat sink of the present invention and a staggered arrangement of the unequal heat dissipation legs.
  • the stamping heat sink 10 of the present invention first designs a stamping die In a desired shape, a metal sheet is stamped into a stamping member 100, and the stamping member 100 can have any shape, not limited to a circular shape, and then the outer edge of the stamping member 100 is cut into a plurality of first separating slits.
  • the first heat dissipation foot member Located on the outside of the stamping member 100, if it is necessary to provide a heat dissipating leg member inside, an opening 111 is first punched in the center of the stamping member 100. To increase the heat dissipating effect, the opening 111 is a small hole, and then along the opening 111. The plurality of second isolating slits 102 are cut to obtain a plurality of second heat radiating leg members 15.
  • the opening 111 is circular or The other pre-planned geometric shapes are combined with the second isolation slits 102 to obtain the second heat-dissipating leg members 15 of the same length or unequal length.
  • FIG. 3 is a top view of a first embodiment of a stamping member of a stamped heat sink of the present invention
  • a stamped heat sink 10 of the present invention by which the first spacer 101 has been previously cut
  • the stamping member 100, the upper insulating slit 101 may be serrated or straight line according to requirements, and finally the first heat radiating leg member 12 is folded to complete the stamping heat dissipating member 10, and the stamping heat dissipating body is prepared in this manner.
  • the piece 10 may be of any shape, such as a circle, a triangle or a square. The figure is only a preferred embodiment.
  • the stamping 100 comprises: a base 11, a plurality of a heat dissipating leg member 12 and a plurality of screw holes 13 , wherein the base plate 11 can be stamped with an opening 111 in the center thereof according to the installation requirement.
  • the shape and size of the opening 111 can be set according to the components to be installed, and can be any a first end of the first heat dissipating leg member 12 is disposed on the outer periphery of the base plate 11 and distributed in a radial manner, and a plurality of first leg member folds 121 are inscribed on the first heat dissipating leg member 12 in advance when punching, The first foot above The crease 121 is used for folding the embossed heat sink 10 in the folding step.
  • the crease 121 has three types of creases 121, B and C, so that the creases are folded.
  • the punching heat dissipating member 10 is fixed by a plurality of copper screws 231.
  • the heat member 10 is loosened in the bulb, and the JL is connected to the iih copper screw 231.
  • the light source substrate 23, the light receiving portion 21 and the punctured heat sink 10 of the LED are closely adhered to each other, and the substrate 23 is heated. Ken ⁇ 3 ⁇ 4 amount is guided down to the punching type 3 ⁇ 4 [Niu 10, and then radiated outward, detailed heat dissipation will be described later.
  • _h i "- the hot foot 12 is h3 ⁇ 4!, which is limited by the first isolation slit 101 of _hi, forming a shape such as a straight line or a zigzag shape, and a special shape such as a zigzag shape makes the above
  • the surface area of the first heat-dissipating leg member 12 is much larger than the surface area of the straight-line shape.
  • the increase in the surface area means that the contact area with the air is increased, and the heat-exchange efficiency of the heat-dissipating member and the surrounding air can be improved, so that the heat dissipation is improved.
  • the efficiency and the shape of the first heat-dissipating member 12 can be changed according to the shape of the light bulb.
  • the edge of the first heat-dissipating member 12 is saw-toothed.
  • FIG. 4 is a perspective view showing the folded state of the stamping part of the stamped heat sink of the present invention.
  • the stamping part 100 folds the first leg piece fold 121
  • the first heat sinking part 12 according to the previous settings, stand in the same direction with different lengths, and complete the rush
  • the pressure-type heat sink 10 wherein the folding manner of the first heat-dissipating leg member 12 is set according to the matched light bulb, can be changed by adjusting the first foot piece fold 121.
  • FIG. 5A and FIG. 5 are first and second schematic views of the folded state of the first embodiment of the stamping heat sink of the present invention.
  • the ⁇ , ⁇ and C heat sinks correspond to the figure.
  • Fig. 1 when the embossed heat sink 10 is folded, it does not have to be folded in the same direction, and may be in the opposite direction, or in any direction, as long as it is not a zero degree folding method, it is determined by the structure of the bulb.
  • Folding method the folding method in the figure is merely an illustrative property, and is not based on the illustrated embodiment.
  • FIG. 6A and FIG. 6 are an exploded view and an assembled sectional view of the illuminating heat sink mounted on the LED lamp of the present invention.
  • the LED lamp includes a light receiving portion 21 and a light cup lang 22 .
  • a light source substrate 23 a power connection portion 24, a cover plate 25, and a lamp cover 26.
  • the embossed heat sink 10 is disposed between the light receiving portion 21 and the lamp cup portion 22, and has a plurality of copper screws 231 from the light source.
  • the substrate 23 is downwardly attached to the screw hole 13 of the embossed heat sink 10, and the light source substrate 23, the light receiving portion 21 and the embossed heat sink 10 are closely contacted and fixed in sequence.
  • the heat generated by the light source substrate 23 in the heat source is quickly guided downward by the copper screw 231 to the stamped heat sink 10 by heat conduction, and the above-mentioned first portion of the stamped heat sink 10
  • a heat-dissipating member 12 has a special zigzag shape, and the surface area in contact with the air is increased to increase the heat exchange efficiency between the heat energy and the outside, and then dissipate heat through the plurality of heat dissipation holes 221 of the lamp cup portion 22, and
  • the heat generated by the power connection portion 24 in the source is first transferred to the lamp cup portion 22 by heat convection, and is transmitted to the embossed heat sink 10 after being radiated as a whole by the lamp cup portion 22, and then
  • the heat dissipation hole 221 of the lamp cup portion 22 is radiated to the outside, and the assembly manner of the LED lamp and the embossed heat sink 10 shown in this embodiment can be performed according to the structure of the LED lamp. Collocations, this embodiment is not intended
  • FIG. 7 is a top view of a second embodiment of a stamping member of a stamped heat sink according to the present invention
  • the second embodiment is different from the first embodiment in order to provide a plurality of portions in the stamping member 100.
  • the second heat-dissipating leg member 15 firstly defines an opening 111 in the center of the stamping member 100.
  • the opening 111 is an aperture, and the shape of the opening 111 can be circular or any other geometric shape, and then A plurality of second isolation slits 102 are cut at the edge of the opening 111.
  • the second isolation slits 102 may be serrated or straight according to a predetermined plan, and the second heat dissipation leg member 15 is given a special shape.
  • the second isolation slit 15 is finally provided.
  • the heat dissipating leg member 15 is folded.
  • the second heat dissipating leg member 15 is provided with a plurality of leg creases 151, which can be applied to a lamp having a small volume of the power connection portion and not occupying the internal space, or
  • the embossed heat sink 10 in which the power supply connecting portion is transferred to the other is disposed on the base 11 and the embossed heat sink 10 is provided with the first heat radiating leg member 12 and the second heat radiating leg member 15.
  • FIG. 8A and FIG. 8B are a first schematic view and a second schematic view of a folded state of a second embodiment of a stamping heat sink of the present invention, as shown in the figure, A, B, C, D and E in the figure. Scatter The hot leg corresponds to FIG. 6.
  • the folding direction is not fixed. According to the actual matching lamp cup structure, the folding method shown here is only for demonstration, and It is not intended to limit the implementation structure of this case.
  • FIG. 9 is a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention
  • the third embodiment differs from the second embodiment in the first heat sink member 12 and the above
  • the second heat-dissipating leg member 15 is further provided with a plurality of slits 14 and a plurality of second leg member folds 122 in the vertical direction, so that the first heat-dissipating leg member 12 and the second heat-dissipating leg member 15 are vertically folded.
  • the left and right wings can be folded again to form a body structure with a U-shaped cross section.
  • the first heat-dissipating leg member 12 of the third embodiment is folded in the manner of: stamping a stamping member 100 having a base plate 11, a plurality of first heat-dissipating leg members 12, and a first leg member crease 121, the second leg crease 122 and the incision 14, after the two wings of the upper piece 12 are folded by the second leg piece fold 122, the first heat dissipating leg piece 12 is passed through the first leg piece crease 121 and the base plate 11 are folded in a manner of more than zero degrees, and the first heat radiating leg member 12 having a U-shaped cross section of the present embodiment is completed.
  • FIGS. 10A and 10B are a perspective view and a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention.
  • a and B of the first heat sink member 12 correspond to Figure 8, when the left and right wings of A and B are folded inward, and then vertically folded upwards to form a column having a U-shaped cross section.
  • the D and E of the second heat-dissipating leg member 15 can also be folded into this manner.
  • the U-shaped cross-section can be changed, for example, adding the second leg crease 122 to form a two-stage U-shaped cross section, the shape is approximately hexagonal, such a three-dimensional structure It helps to dissipate heat, as shown in the hot gas escape path 103 in the figure, the U-shaped three-dimensional structure has a dislocation interval between each other, and has a ventilation effect, and can guide the heat generated from the power connection portion to the outside.
  • the present invention is a stamping type heat sink and a manufacturing method thereof.
  • the shape of a stamping die is set in advance, and a metal sheet is punched to obtain a stamping part, and the stamping part is folded and completed.
  • the embossed heat sink has a structure comprising: a base plate, a plurality of heat dissipating leg members and a plurality of screw holes, wherein one end of the heat dissipating leg member is annularly disposed on a periphery of the base plate, and is radially distributed, and the screw hole is arranged And distributed on the base plate, wherein the heat-dissipating foot member is smashed with a plurality of foot creases when punching, and corresponding heat-dissipating members are formed according to requirements during the folding, which can be formed by different folding manners.
  • the heat dissipating parts can be simply placed in the lamp cup or the lamp, but if there is a close fixing requirement, the screw holes provide a way to fix the heat dissipating parts by screws, and the connection of the screws, the light source
  • the heat generated by the substrate can be quickly guided to the bulk, and the heat dissipation efficiency is improved.
  • the heat-dissipating leg member of the heating element has a special shape such as a zigzag shape, which can increase the surface area to improve the heat dissipation speed.
  • the stamping die can be replaced during manufacture. Starting production, it can save unnecessary steps and phase manufacturing costs in production, so it is flexible and practical.
  • the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for internal electricity.
  • the luminaire with a small volume of the source connection or the luminaire structure that moves the power connection to another is also freely adjustable with the corresponding luminaire.
  • the present invention can also add a cut mark and a vertical fold to the heat dissipating leg member, so that the left and right wings can be folded inward after the heat dissipating leg member is vertically folded, and a column having a U-shaped cross section is formed.
  • the three-dimensional structure helps to dissipate heat and direct the heat flow to the outside.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Non-Portable Lighting Devices Or Systems Thereof (AREA)

Abstract

A stamped heat dissipation assembly and manufacturing method thereof: presetting the shape of a stamping mould, stamping a metal sheet to obtain a stamped component (100), then bending the stamped component (100) into a stamped heat dissipation assembly (10); the stamped heat dissipation assembly (10) comprises a base disk (11), a plurality of heat dissipation pins (12, 15) and a plurality of screw holes (13); one end of the heat dissipation pins (12, 15) is annularly disposed around the base disk (11) in a radiating distribution; the screw holes (13) are distributed on the base disk (11); and the heat dissipation pins (12, 15) are stamped with a plurality of pin creases (121, 122) during the stamping. The stamped heat dissipation assembly improves heat dissipation efficiency and speed, and eliminates redundant manufacturing steps, thus saving cost.

Description

冲压式散热件及其制作方法  Stamping heat sink and manufacturing method thereof
技术领域  Technical field
本发明涉及一种冲压式散热件及其制作方法, 特别是涉及一种适用于 发光二极管灯泡及灯具中的的散热结构, 借以加速散热过程。 背景技术  The invention relates to a stamping heat sink and a manufacturing method thereof, in particular to a heat dissipating structure suitable for use in an LED bulb and a lamp, thereby accelerating the heat dissipation process. Background technique
现代的钨丝白炽灯约于十九、 二十世纪交接时期研制成功, 里面的发 光体采用了钨丝制成的灯丝, 这种材料特点是其熔点很高, 在高温下仍能 保持固态, 如此才能使得灯泡有一定的寿命, 灯丝不会在短时间就烧断而 无法使用。 实际上, 一只点亮的白炽灯的灯丝温度高达 3000°C , 而正是由 于炽热的灯丝产生了光辐射, 才使电灯发出了明亮的光芒。 而自此, 夜晚 的降临对于人们的生活不再是种阻碍, 有了白炽灯泡的大放光明, 在夜间 的种种活动, 无论是工作或生活上, 都能很便利的继续下去, 开展了更多 可能性, 白炽灯泡的发明可说大大的改变人们的生活型态, 将活动的时段 往更多面向延伸出去, 进而有更不一样的种种发展。  Modern tungsten incandescent lamps were successfully developed during the handover period of the 19th and 20th centuries. The illuminators used were filaments made of tungsten wire. This material is characterized by its high melting point and its ability to remain solid at high temperatures. In this way, the bulb has a certain life span, and the filament does not burn out in a short time and cannot be used. In fact, the filament temperature of a lit incandescent lamp is as high as 3000 ° C, and it is because of the glow of the glowing filament that the light is shining brightly. Since then, the coming of the night is no longer a hindrance to people's lives. With the bright light of incandescent light bulbs, all kinds of activities at night, whether at work or in life, can be easily carried out and carried out more. Many possibilities, the invention of incandescent light bulbs can be said to greatly change people's life styles, and extend the period of activities to more aspects, and thus have more different developments.
而随着照明科技的进展, 各式照明灯具——被开发出来, 而在所有用 电的照明灯具中, 白炽灯泡的效率是最低的, 所消耗的电能转成光能的部 份只有 12% - 18%, 能源转换相当的差, 其余部分都以热能的形式散失, 而 浪费掉了大部分的能量。 是故, 随着科技的日益进展, 发光二极管(Light Emi t t ing Diode, LED)的技术, 与相关周边积体电路控制元件及散热技术 的日渐成熟, 使其应用更加多元化, 诸如低功率的电源指示灯及手机键盘 光源, 到 LED背光模块与一般照明产品, 是以遂渐取代传统常用的发光源, 较 于白炽灯泡的寿命短及发烫, 发光二极管有着耗电低、 不含汞、 不含卤化 物及二氧化碳排放量低等优势, 为了日渐为人重视的环保议题, 节能; 减 少汞及 1¾化物使用的多方考量下, 各国政府已明令限期禁用白炽灯并全面 推广发光二极管。  With the development of lighting technology, all kinds of lighting fixtures have been developed, and among all the lighting fixtures, the efficiency of incandescent bulbs is the lowest, and only 12% of the energy consumed is converted into light energy. - 18%, the energy conversion is quite poor, and the rest is lost in the form of heat, and most of the energy is wasted. Therefore, with the advancement of technology, the technology of light-emitting diodes (LEDs), and related peripheral integrated circuit control components and heat-dissipation technologies are becoming more and more mature, making them more diversified, such as low-power. The power indicator light and the mobile phone keyboard light source, to the LED backlight module and general lighting products, are gradually replacing the traditional commonly used illumination sources. Compared with the incandescent bulbs, the lifespan is short and hot, and the LEDs have low power consumption and no mercury. Halogen-free and low carbon dioxide emissions, for the increasingly important environmental issues, energy conservation; Reduce the use of mercury and the use of 13⁄4 compounds, governments have banned incandescent lamps and extended the promotion of LEDs.
且由于发光二极管的发光特 f生, 是 原点的模式, 敌设计上更有弹性, 可 以做出分散光源而不刺眼的灯具, 也能做集中一点或特定区域的灯具, 所 产生的颜色能够更鲜艳明亮, 白光 LED发光效率目前已达 70 lm/W, 已超 过白炽灯泡的 15 lm/W。 但是, 目前发光二极管的输入功率仅有 35 %会转 换成光, 其余 65%则转变成为热, 产生的上述热量, 是造成发光二极管其发 光效率降低的元凶, 再者, 发光二极管所产生的热能, 若其整个装置的散 热机制不佳, 导致了热能累积于发光二极管无法即时导出, 则会使得发光 二极管的寿命缩短, 一般来说, LED灯的寿命在 100000小时以上, 但如果 工作温度高于 85 °C, 就会大大减低寿命。 And because the light-emitting diode's light-emitting characteristics are the origin mode, the enemy design is more flexible, and it can make a light source that disperses the light source without glare. It can also be used to concentrate a certain area or a specific area of the light, and the color produced can be more Bright and bright, white LEDs have a luminous efficiency of 70 lm/W, which has exceeded 15 lm/W of incandescent bulbs. However, at present, only 35% of the input power of the LED is converted into light, and the remaining 65% is converted into heat. The above-mentioned heat is the culprit of the reduction of the luminous efficiency of the LED. Furthermore, the thermal energy generated by the LED If the heat dissipation mechanism of the whole device is not good, the accumulation of thermal energy in the LED cannot be immediately released, which will shorten the life of the LED. Generally, the life of the LED lamp is more than 100,000 hours, but if Operating temperatures above 85 °C will greatly reduce life.
所以包含 LED灯泡在内, 灯泡在使用时, 热量上升是必然的结果, 散 热是解决此问题的手段, 而相关技术的着眼点, 会放在如何提升各部的散 热效率, 使热量加速散去而使用寿命获得提升。 LED灯中, 发热源有二, 分 别为发光源与电源驱动器, 两者的散热都需要加以处理, 倘若散热机制不 佳, 发光源产生的热能以热传导方式传到正中央时, 会与电源驱动器产生 的热能发生共热效应, 在此效应的下造成了内部温度过高, 使得电源驱动 器内的电子零件受损, 除了严重影响电源驱动器的寿命, 且发光源的温度 也因共热效应而降不下来, 使得发光效率降低, 这往往是因为电源驱动器 内部发生损坏所致, 而非发光源本身发光效能有问题, 且, 温度因为共热 效应而向上飙升, 除了会 ^氐灯泡使用寿命之外, 也会有提高室内温度, 造 成使用者不适的困扰, 是故散热机制在此是相当重要的一个课题。  Therefore, when the bulb is used, the heat rise is an inevitable result. The heat dissipation is a means to solve this problem, and the related technology focuses on how to improve the heat dissipation efficiency of each part and accelerate the heat dissipation. The service life has been improved. In the LED lamp, there are two heat sources, namely the light source and the power driver. The heat dissipation of both needs to be processed. If the heat dissipation mechanism is not good, the heat generated by the light source is transmitted to the center by heat conduction, and the power driver The generated thermal energy has a common heat effect, and the internal temperature is too high under this effect, so that the electronic components in the power driver are damaged, except that the life of the power driver is seriously affected, and the temperature of the light source cannot be lowered due to the common heat effect. , which causes the luminous efficiency to decrease, which is often caused by damage inside the power driver, and the luminous efficiency of the non-luminous source itself is problematic, and the temperature rises up due to the common heat effect, in addition to the lifetime of the bulb. There is a problem that the indoor temperature is raised and the user is uncomfortable. Therefore, the heat dissipation mechanism is a very important issue here.
有鉴于各式灯泡使用时, 若灯座没有规划散热机制时, 使得发光源与 电源驱动器的热量会难以散去, 因此产生不良的影响, 本发明提供一种沖 压式散热件及其制作方法, 该冲压式散热件主要应用于灯泡的散热。. 其制 作方法为冲压一金属片而制成, 并为一体成型, 再经折制得到所需的散热 件, 置于 LED灯杯中, 能够有效的将灯内的发热源, 例如光源!^及电源 连接部, 所产生的热快速导引到灯杯, 再通过灯杯及灯杯上的散热孔散热 出去, 如此的结构除了能提升灯泡的使用寿命之外, 对于生产者来说也更 为简便, 只需调整沖压模具, 直接就能够冲出指定尺寸的散热件, 以直接 搭配各式的灯杯。 发明内容  In view of the use of various types of light bulbs, if the lamp holder does not have a heat dissipation mechanism, the heat of the light source and the power driver may be difficult to dissipate, thereby causing adverse effects. The present invention provides a stamping heat sink and a manufacturing method thereof. The stamped heat sink is mainly used for heat dissipation of the bulb. The manufacturing method is made by stamping a metal piece, and is integrally formed, and then obtained by folding to obtain a required heat dissipating component, which is placed in the LED lamp cup, and can effectively heat the heat source in the lamp, such as a light source! ^ And the power connection, the generated heat is quickly guided to the lamp cup, and then dissipated through the heat sink of the lamp cup and the lamp cup. Such a structure can not only improve the service life of the lamp, but also for the producer. It's even simpler. Just adjust the stamping die and directly punch out the heat sink of the specified size to directly match all kinds of lamp cups. Summary of the invention
本发明的主要目的, 在于提供一种冲压式散热件, 用以提供发光源一 较佳的散热机制, 当发光源产生热能时, 以热传导或热对流传热到散热件 后, 再将热能传递到灯杯来散热, 以此加强整体的散热机制与效能, 以令 灯泡及灯具的使用寿命获得提升。  The main object of the present invention is to provide a embossed heat sink for providing a preferred heat dissipation mechanism for a light source. When heat is generated by the light source, heat is transferred to the heat sink by heat conduction or heat convection, and then the heat energy is transferred. Cool the heat to the lamp cup to enhance the overall heat dissipation mechanism and performance to increase the service life of the lamp and the lamp.
本发明的次要目的, 在于提供一种冲压式散热件, 用以提供电源驱动 器的散热方式, 电源驱动器产生的热能, 以热辐射先传到散热件后, 再传 到灯杯借此进行散热, 此结构提供了一较佳的散热方式, 让整个散热的过 程能更加有效率。  A secondary object of the present invention is to provide a ram-type heat sink for providing a heat dissipation mode of a power driver. The heat energy generated by the power driver is transmitted to the heat sink after the heat radiation is first transmitted to the lamp cup for heat dissipation. This structure provides a better way to dissipate heat, making the entire heat dissipation process more efficient.
本发明的另一目的, 在于提供一种冲压式散热件, 用以提供制造者更 为简便的制造方式, 制造者在制造时只需调整冲压模具, 就可冲压出各种 尺寸与结构的散热件, 以用来搭配各式灯杯及灯具, 如此可省下多余的步 骤, 减少制造相关成本与时间。  Another object of the present invention is to provide a stamped heat sink for providing a simpler manufacturing method for the manufacturer. The manufacturer can press various stamping dies to make heat dissipation of various sizes and structures. For use with a variety of lamp cups and luminaires, this eliminates unnecessary steps and reduces manufacturing-related costs and time.
本发明的又一目的, 在于提供一种冲压式散热件, 同一沖压模具冲出 的薄板, 通过不同的折制方式, 可以制作出不同的散热件, 所以可以先行 规划一通用的沖压模具外型, 以供作多种散热件使用, 如此可节省模具开 发费用以及相关程序与时间。 Another object of the present invention is to provide a stamped heat sink, which is punched out by the same stamping die The thin plate can be made into different heat sinks by different folding methods, so it is possible to plan a general stamping die shape for use in a variety of heat sinks, thus saving mold development costs and related procedures and time. .
为达上述的目的, 本发明提供一种沖压式散热件及其制造方法, 预先 设计好一冲压模具的外形, 将一金属薄板进行沖压而得到一冲压件, 在该 冲压件周围切割多个隔离缝, 以形成多个散热 , _h i隔离缝根据需要, 可 切割成等距排列的缺口, 再将上述散热脚件往中央内折制而得到一冲压式 散热件, 成型的该冲压式散热件其包括: 一基盘、 多个散热脚件及多个螺 设孔, 因应安装时的需求, 该基盘不限制形状, 该基盘中央为实心或可沖 压一任意形状的开口, 例如圆形或方形, 上述散热脚件以放射状环设于该 基盘外围, 而上述螺设孔则分布于该基盘上, 其中上述散热脚件上在冲压 时就沖上了多个第一脚件折痕, 在折制时根据需求形成相应的散热件, 借 由折制方式的不同, 可形成各式外型的散热件, 本散热件可单纯放置于灯 杯中, 若有紧密固定的需求, _hii螺设孔提供了以螺丝固定散热件的方式, 且 通过螺丝的连结, > 原 反所产生的热可以快速导引到该沖压式散热件, 再 将热散发出去, 提升了散热效率。  In order to achieve the above object, the present invention provides a stamping heat sink and a manufacturing method thereof, pre-designing the shape of a stamping die, stamping a metal sheet to obtain a stamping, and cutting a plurality of isolations around the stamping member. Sewing, to form a plurality of heat dissipation, _h i isolation slits can be cut into equidistantly arranged notches according to requirements, and then the above-mentioned heat-dissipating leg members are folded into the center to obtain a stamped heat sink, and the stamped heat sink is formed The utility model comprises: a base plate, a plurality of heat dissipating foot members and a plurality of screw holes, the base plate is not limited in shape according to requirements during installation, and the center of the base plate is solid or can be punched with an opening of any shape, such as a circle. Or a square, the heat-dissipating leg member is radially disposed on the outer periphery of the base plate, and the screw-shaped hole is distributed on the base plate, wherein the heat-dissipating leg member is punched with a plurality of first leg pieces when punched Traces, according to the requirements of the formation of the corresponding heat sink, according to the different ways of folding, can form a variety of external heat sinks, the heat sink can be simply placed in the lamp cup, if For tightly fixed requirements, the _hii screw hole provides a way to fix the heat sink with screws, and the heat generated by the original reverse can be quickly guided to the stamped heat sink by the screw connection, and then the heat is dissipated and lifted. The heat dissipation efficiency.
又, 该散热件的上述散热脚件, 可根据需要沖压出等长或不等长的结 构, 较佳实施例中为多种长度穿插设置, 上述散热脚件的边缘也并非仅为 直线, 亦可为曲型或锯齿状等特殊外型, 如此, 上述锯齿状的散热脚件的 表面积, 远较于直线边缘的散热脚件来得大, 与空气的接触面积增加, 可 加速热能与周围空气的交换效率, 故此设计在散热方面更能提升效果。  Moreover, the heat dissipating leg member of the heat dissipating member may be punched out of a structure of equal length or unequal length as needed. In the preferred embodiment, a plurality of lengths are interposed, and the edge of the heat dissipating leg member is not only a straight line. It can be a special shape such as a curved shape or a zigzag shape. Thus, the surface area of the above-mentioned serrated heat-dissipating leg member is much larger than that of the heat-dissipating leg member at the straight edge, and the contact area with air is increased to accelerate the heat energy and the surrounding air. The efficiency of the exchange, so the design can improve the effect of heat dissipation.
再者, 由于该散热件为冲压之后再行折制, 可根据欲搭配的灯杯或灯 具而事先规划好冲压模具的形状, 例如基盘的尺寸, 散热脚件的长度及形 状, 螺设孔的配置及数量等, 日后更改设计时, 也只需要替换掉沖压模具 即可, 在制作上可省下过多的步骤与相关的制造成^ 对于制造者来说, 相 当具有弹性及实用性。  Furthermore, since the heat dissipating member is folded after stamping, the shape of the stamping die can be planned in advance according to the lamp cup or the lamp to be matched, such as the size of the base plate, the length and shape of the heat dissipating leg member, and the screw hole. The configuration and quantity, etc., when you change the design in the future, you only need to replace the stamping die. You can save too many steps and related manufacturing in the production. It is quite flexible and practical for the manufacturer.
此外, 本发明应用于其他灯具结构时, 尚可变更设计, 在该基盘内部 以向心状增设多个散热脚件, 使得基盘内外均有散热脚件, 可使用于内部 电源连接部体积较小的灯具, ^将该电源连接部移到他处的灯具结构, 其 折叠方式也随对应灯具而自由调整。 本发明还可以对于上述散热脚件增加 切痕与第二脚件折痕, 使得上述散热脚件垂直折起后, 还可将左右两翼向 内折入, 而形成截面为 U字型的立柱, 该立体结构有助于散热, 能导引热 流向外传递。  In addition, when the present invention is applied to other lamp structures, the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for the volume of the internal power connection portion. The smaller luminaire, ^ moves the power connection to the luminaire structure elsewhere, and the folding mode is also freely adjusted with the corresponding luminaire. The invention can also add a cut mark and a second leg piece crease to the heat dissipating leg piece, so that the left and right wings can be folded inward after the vertical heat dissipating leg piece is vertically folded, and a column having a U-shaped cross section is formed. The three-dimensional structure helps to dissipate heat and can guide the heat flow to the outside.
上述说明仅是本发明技术方案的概述, 为了能够更清楚了解本发明的 技术手段, 而可依照说明书的内容予以实施, 并且为了让本发明的上述和 其他目的、 特征以及优点能够更明显易懂, 以下特举较佳实施例,并配合附 图,详细说明如下。 附图的简要说明 The above description is only an overview of the technical solutions of the present invention, and the technical means of the present invention can be more clearly understood, and can be implemented in accordance with the contents of the specification, and the above and other objects, features and advantages of the present invention can be more clearly understood. The following is a preferred embodiment and is accompanied by The figure is described in detail below. BRIEF DESCRIPTION OF THE DRAWINGS
图 1为本发明沖压式散热件的一较佳实施例的流程图;  1 is a flow chart of a preferred embodiment of a stamped heat sink of the present invention;
图 2A为本发明沖压式散热件的沖压件的等长散热脚件的示意图; 图 2B 为本发明冲压式散热件的冲压件的不等长散热脚件交错设置的 示意图;  2A is a schematic view of the same length of heat radiating leg of the stamping heat sink of the present invention; FIG. 2B is a schematic view showing the staggered arrangement of the unequal length heat radiating legs of the stamping heat sink of the present invention;
图 3为本发明冲压式散热件的冲压件的第一实施例的上视图; 图 4为本发明冲压式散热件的冲压件折叠状态的立体示意图; 图 5A 为本发明冲压式散热件的冲压件第一实施例的折叠状态第一示 意图;  3 is a top view of a first embodiment of a stamping member of a stamped heat sink of the present invention; FIG. 4 is a perspective view showing a folded state of a stamped heat sink of the present invention; FIG. A first schematic view of the folded state of the first embodiment;
图 5B 为本发明冲压式散热件的冲压件第一实施例的折叠状态第二示 意图;  Figure 5B is a second schematic view showing the folded state of the first embodiment of the stamping member of the stamped heat sink of the present invention;
图 6A为本发明冲压式散热件的安装于 LED灯的爆炸图;  6A is an exploded view of the stamped heat sink of the present invention mounted on an LED lamp;
图 6B为本发明冲压式散热件的安装于 LED灯的组装剖面图; 图 7为本发明冲压式散热件的冲压件的第二实施例的上视图; 图 8A 为本发明冲压式散热件的冲压件第二实施例的折叠状态第一示 意图;  6B is a cross-sectional view showing the assembled portion of the stamped heat sink of the present invention mounted on the LED lamp; FIG. 7 is a top view of the second embodiment of the stamped heat sink of the present invention; FIG. 8A is a view of the stamped heat sink of the present invention; First schematic view of the folded state of the second embodiment of the stamping member;
图 8B 为本发明冲压式散热件的冲压件第二实施例的折叠状态第二示 意图;  Figure 8B is a second schematic view showing the folded state of the second embodiment of the stamping member of the stamped heat sink of the present invention;
图 9为本发明冲压式散热件的冲压件的第三实施例的上视图; 图 10A 为本发明沖压式散热件的冲压件第三实施例的立体折叠示意 图; 及  9 is a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention; FIG. 10A is a perspective view of a third embodiment of a stamping member of a stamped heat sink according to the present invention;
图 10B 为本发明沖压式散热件的冲压件第三实施例的立体折叠上视 图。  Fig. 10B is a perspective view of the third embodiment of the stamping member of the stamped heat sink of the present invention.
【图号对照说明】  [Figure number comparison description]
1 0 冲压式散热件 100 冲压件  1 0 stamped heat sink 100 stamping parts
101 第一隔离缝 102 第二隔离缝  101 first isolation seam 102 second isolation seam
103 热气逸散路径 11 基盘  103 Heat escape path 11 base plate
111 开口 12 第一散热脚件  111 opening 12 first heat sink
121 第一脚件折痕 122 第二脚件折痕  121 first foot crease 122 second foot crease
1 3 螺设孔 14 切痕  1 3 screw hole 14 cut
15 第二散热脚件 151 脚件折痕  15 second heat sink 151 foot crease
21 受光部 22 灯杯部  21 Light Department 22 Light Cup
221 散热孔 23 光源基板  221 heat sink 23 light source substrate
231 铜螺丝 24 电源连接部 25 盖板 26 灯罩 实现发明的最佳方式 231 copper screw 24 power connection 25 cover 26 lampshade to achieve the best way of invention
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功 效,以下结合附图及较佳实施例,对依据本发明提出的冲压式散热件及其制 作方法其具体实施方式、 结构、 特征及其功效, 详细说明如后。  In order to further explain the technical means and functions of the present invention for achieving the intended purpose of the invention, the embossed heat sink according to the present invention and the manufacturing method thereof are described in detail below with reference to the accompanying drawings and preferred embodiments. Features and their effects, as detailed below.
本发明为一种『冲压式散热件及其制作方法』, 提供一种较佳的散热结 构的制作方法, 该冲压式散热件解决了现有习知技术的灯杯结构当中无散 热机制所产生的问题, 通过本发明的沖压式散热件, 让发光源与电源驱动 器产生的热能, 能够更加迅速地向外导引, 提升整体散热效能, 使得灯泡 的发光效率与使用年限均获得改善。  The invention relates to a “stamped heat sink and a manufacturing method thereof”, and provides a method for manufacturing a heat dissipation structure, which solves the problem that no heat dissipation mechanism is generated in the lamp cup structure of the prior art. The squeezing heat sink of the present invention enables the heat energy generated by the light source and the power driver to be guided more quickly, thereby improving the overall heat dissipation performance, and improving the luminous efficiency and service life of the bulb.
请参阅图 1, 其为本发明冲压式散热件制作方法的一较佳实施例的流 程图, 如图所示, 本发明的散热件制作方法主要以沖压方式对金属薄板加 工, 包含:  Please refer to FIG. 1, which is a flow chart of a preferred embodiment of a method for fabricating a stamped heat sink according to the present invention. As shown in the figure, the heat sink manufacturing method of the present invention mainly processes a metal sheet by stamping, and includes:
步骤 S10: 冲压金属薄板得到冲压件;  Step S10: stamping a metal sheet to obtain a stamped part;
步骤 S20: 冲压冲压件得到开口;  Step S20: punching the stamping part to obtain an opening;
步骤 S30: 沖压冲压件得到散热脚件;  Step S30: punching the stamping part to obtain a heat sinking foot;
步骤 S40: 冲压散热脚件得到脚件折痕;  Step S40: puncturing the heat-dissipating leg member to obtain a crease of the foot member;
步驟 S50: 沖压冲压件得到螺设孔;  Step S50: obtaining a screw hole in the stamping stamping part;
步骤 S60: 将散热脚件往中央折制;  Step S60: folding the heat dissipation leg to the center;
步骤 S70: 完成。  Step S70: Complete.
在步骤 S10中, 事先规划好沖压模具的外型, 将金属薄板先冲出一概 略的冲压件; 在步骤 S20 中, 对于该沖压件当中的基盘, 在其中央沖压出 开口; 在步骤 S30 中, 对于该冲压件沖压出多个隔离缝, 上述隔离缝可为 锯齿状或直线, 且上述隔离缝等距排列, 得到多个散热脚件; 在步驟 S40 中, 再在上述散热脚件上冲压出多个第一脚件折痕, 以便于之后的折制步 骤; 在步骤 S50 中, 在该冲压件当中的基盘, 在适当位置均匀沖压出多个 螺设孔, 便于之后与其他部件螺设固定; 在步骤 S60, 待冲压步骤全部完成 后, 将上述散热脚件顺着上述脚件折痕往中央折制, 其折制方向根据需要 可为任意方向, 以非零度的方式折制; 最后在步骤 S70 中, 完成本冲压式 散热件。  In step S10, the shape of the stamping die is planned in advance, and the metal sheet is first punched out of a rough stamping member; in step S20, an opening is punched in the center of the stamping member; in step S30 a plurality of isolating slits are punched out from the stamping member, wherein the separating slits may be serrated or straight, and the separating slits are equidistantly arranged to obtain a plurality of heat radiating legs; in step S40, on the heat radiating legs Stamping a plurality of first leg creases to facilitate a subsequent folding step; in step S50, a plurality of screw holes are uniformly punched in place at a suitable position in the base plate of the stamping member for subsequent and other components The screw is fixed; in step S60, after the step of stamping is completed, the heat-dissipating leg member is folded toward the center along the fold of the foot member, and the folding direction can be any direction according to requirements, and is folded in a non-zero manner. Finally, in step S70, the stamped heat sink is completed.
请参阅图 2A及 2B, 其为本发明冲压式散热件的等长散热脚件示意图 及不等长散热脚件交错设置示意图, 本发明的一种沖压式散热件 10, 先将 一沖压模具设计成所需的外型,将一金属薄板冲压成一冲压件 100, 该沖压 件 100的外型可为任意形状, 不限于圓形, 再将该沖压件 100的外部边缘 切割多个第一隔离缝 101, 得到多个第一散热脚件 12, 上述第一散热脚件 位于该冲压件 100外侧, 若需要在内部设置散热脚件亦可, 首先在该沖压 件 100中心冲压一开口 111, 为了增加散热效果, 该开口 111为一小孔, 再 沿着该开口 111周围切割多个第二隔离缝 102,得到多个第二散热脚件 15,此 外, 由于上述第二散热脚件 15可为等长或是不等长交错设置, 所以该开口 111为圆形或是其他事先规划好的几何形状,再搭配上述第二隔离缝 102而 得到上述等长或不等长的第二散热脚件 15。 Please refer to FIG. 2A and FIG. 2B , which are schematic diagrams of the same length of heat dissipation legs of the stamped heat sink of the present invention and a staggered arrangement of the unequal heat dissipation legs. The stamping heat sink 10 of the present invention first designs a stamping die In a desired shape, a metal sheet is stamped into a stamping member 100, and the stamping member 100 can have any shape, not limited to a circular shape, and then the outer edge of the stamping member 100 is cut into a plurality of first separating slits. 101, obtaining a plurality of first heat dissipation legs 12, the first heat dissipation foot member Located on the outside of the stamping member 100, if it is necessary to provide a heat dissipating leg member inside, an opening 111 is first punched in the center of the stamping member 100. To increase the heat dissipating effect, the opening 111 is a small hole, and then along the opening 111. The plurality of second isolating slits 102 are cut to obtain a plurality of second heat radiating leg members 15. Further, since the second heat radiating leg members 15 can be of equal length or unequal length, the opening 111 is circular or The other pre-planned geometric shapes are combined with the second isolation slits 102 to obtain the second heat-dissipating leg members 15 of the same length or unequal length.
请参阅图 3, 其为本发明冲压式散热件的沖压件的第一实施例的上视 图, 本发明的一种冲压式散热件 10, 借由之前已经切割好上述第一隔离缝 101的该沖压件 100, 上 ^一隔离缝 101根据需求, 可为锯齿状或直线, 最 后将上述第一散热脚件 12折制, 完成该冲压式散热件 10, 而以此方式制作 的该冲压式散热件 10, 可为任意的外型, 例如圆形、 三角形或方形, 本图 所示仅为一较佳实施例, 如图所示, 该沖压件 100其包含: 一基盘 11、 多 个第一散热脚件 12及多个螺设孔 13, 其中该基盘 11因应安装需求, 可在 其中央冲压一开口 111, 该开口 111的外型及尺寸依安装各部件来设定, 可 以为任意形状, 而上述第一散热脚件 12的一端环设于该基盘 11外围, 以 放射状方式分布, 且冲压时预先在上述第一散热脚件 12上刻下多个第一脚 件折痕 121,上述第一脚件折痕 121在折制步骤时供作机器折制该冲压式散 热件 10之用, 以本第一实施例来说, 上述笫一脚件折痕 121有 、 B、 C三 种, 故折制出来的上述第一散热脚件 12有三种类型, 又, 上述螺设孔 13 平均设置于该基盘 11上, 提供该冲压式散热件 10以多个铜螺丝 231 固定 的方式, 该冲压式敎热件 10在灯泡中有所松动, JL通 iih 铜螺丝 231 , 将 LED当中的一光源基板 23、一受光部 21及该沖压式散热件 10, 三者密切紧 贴住, 当该基板 23发热 肯^ ¾量 向下导引到该冲压式散 ¾[牛10,再 向外散热, 详细散热状况后续再述。  Referring to FIG. 3, which is a top view of a first embodiment of a stamping member of a stamped heat sink of the present invention, a stamped heat sink 10 of the present invention, by which the first spacer 101 has been previously cut The stamping member 100, the upper insulating slit 101 may be serrated or straight line according to requirements, and finally the first heat radiating leg member 12 is folded to complete the stamping heat dissipating member 10, and the stamping heat dissipating body is prepared in this manner. The piece 10 may be of any shape, such as a circle, a triangle or a square. The figure is only a preferred embodiment. As shown, the stamping 100 comprises: a base 11, a plurality of a heat dissipating leg member 12 and a plurality of screw holes 13 , wherein the base plate 11 can be stamped with an opening 111 in the center thereof according to the installation requirement. The shape and size of the opening 111 can be set according to the components to be installed, and can be any a first end of the first heat dissipating leg member 12 is disposed on the outer periphery of the base plate 11 and distributed in a radial manner, and a plurality of first leg member folds 121 are inscribed on the first heat dissipating leg member 12 in advance when punching, The first foot above The crease 121 is used for folding the embossed heat sink 10 in the folding step. In the first embodiment, the crease 121 has three types of creases 121, B and C, so that the creases are folded. There are three types of the first heat dissipating leg members 12, and the screw holes 13 are evenly disposed on the base plate 11. The punching heat dissipating member 10 is fixed by a plurality of copper screws 231. The heat member 10 is loosened in the bulb, and the JL is connected to the iih copper screw 231. The light source substrate 23, the light receiving portion 21 and the punctured heat sink 10 of the LED are closely adhered to each other, and the substrate 23 is heated. Ken ^ 3⁄4 amount is guided down to the punching type 3⁄4 [Niu 10, and then radiated outward, detailed heat dissipation will be described later.
再者, _h i "- 热脚件 12的夕 h¾!, 受 _h i第一隔离缝 101的限制, 形 成了直线或锯齿状等形状, 而特殊形状的外型, 如锯齿状, 会使得上述第 一散热脚件 12的表面积, 远大于直线外型的表面积, 在散热过程中, 表面 积增加意味着与空气接触面积增加 , 能提升散热件与周围空气的热能交换 效率, 如此的设计为提高散热效率所为, 而上述第一散热脚件 12的外型与 长度, 可根据搭配的灯泡的不同, 而改变其细节的设计, 本实施例中, 上 述第一散热脚件 12的边缘为锯齿状, 沖压时只需更换沖压模具, 即可冲压 出不同设计的该冲压式散热件 10, 对于制造者来说, 相当具有弹性, 也能 省下相关的制造成本与时间。  Furthermore, _h i "- the hot foot 12 is h3⁄4!, which is limited by the first isolation slit 101 of _hi, forming a shape such as a straight line or a zigzag shape, and a special shape such as a zigzag shape makes the above The surface area of the first heat-dissipating leg member 12 is much larger than the surface area of the straight-line shape. During the heat-dissipation process, the increase in the surface area means that the contact area with the air is increased, and the heat-exchange efficiency of the heat-dissipating member and the surrounding air can be improved, so that the heat dissipation is improved. The efficiency and the shape of the first heat-dissipating member 12 can be changed according to the shape of the light bulb. In this embodiment, the edge of the first heat-dissipating member 12 is saw-toothed. When the stamping die is replaced by stamping, the stamped heat sink 10 of different designs can be punched out, which is quite flexible for the manufacturer and can also save the related manufacturing cost and time.
请参阅图 4 , 其为本发明沖压式散热件的冲压件折叠状态的立体示意 图, 如图所示, 该冲压件 100将上述第一脚件折痕 121折制后, 上述第一 散热脚件 12依据先前设定, 以不同长度分别往同一方向立起, 而完成该冲 压式散热件 10, 其中, 上述第一散热脚件 12的折制方式是根据搭配的灯泡 加以设定, 可通: ίί调整上述第一脚件折痕 121来加以变更。 Please refer to FIG. 4 , which is a perspective view showing the folded state of the stamping part of the stamped heat sink of the present invention. As shown in the figure, after the stamping part 100 folds the first leg piece fold 121 , the first heat sinking part 12 according to the previous settings, stand in the same direction with different lengths, and complete the rush The pressure-type heat sink 10, wherein the folding manner of the first heat-dissipating leg member 12 is set according to the matched light bulb, can be changed by adjusting the first foot piece fold 121.
请参阅图 5Α及 5Β, 其为本发明沖压式散热件的冲压件第一实施例的 折叠状态第一示意图及第二示意图, 如图所示, 图中的 Α、 Β及 C散热脚件 对应于图 1, 该冲压式散热件 10折制时, 不一定要往同一方向折, 可为相 反方向, 或为任意方向的搭配, 只要不为零度的折法均可, 以搭配灯泡的 结构决定折制方法, 本图当中的折法仅为例示性质, 并非以所示的实施例 为限制依据。  Please refer to FIG. 5A and FIG. 5, which are first and second schematic views of the folded state of the first embodiment of the stamping heat sink of the present invention. As shown in the figure, the Α, Β and C heat sinks correspond to the figure. In Fig. 1, when the embossed heat sink 10 is folded, it does not have to be folded in the same direction, and may be in the opposite direction, or in any direction, as long as it is not a zero degree folding method, it is determined by the structure of the bulb. Folding method, the folding method in the figure is merely an illustrative property, and is not based on the illustrated embodiment.
请参阅图 6Α及 6Β, 其为本发明沖压式散热件的安装于 LED灯的爆炸 图及组装剖面图, 如图所示, 该 LED灯其包含一受光部 21、 一灯杯郎 22、 一 光源基板 23、 一电源连接部 24、 一盖板 25及一灯罩 26 , 该冲压式散热件 10设置于该受光部 21与该灯杯部 22之间, 并以多个铜螺丝 231 自该光源 基板 23处往下, 栓于该沖压式散热件 10的上述螺设孔 13上, 将该光源基 板 23、 该受光部 21及该冲压式散热件 10此三部份依序紧密接触并予以固 定, 在散热流程中, 发热源中的该光源基板 23产生的热, 通过上述铜螺丝 231以热传导方式快速导引向下到该冲压式散热件 10上, 又该冲压式散热 件 10的上述第一散热脚件 12具有特制的锯齿状, 与空气接触的表面积加 大下, 提升了上述热能与外部的空气交换效率, 再通过该灯杯部 22上的多 个散热孔 221散热出去, 而发热源中的该电源连接部 24产生的热, 先以热 对流及 式传递到该灯杯部 22, 除了通过该灯杯部 22整体加以散热, 也 会传递到该冲压式散热件 10后,再往外传以该灯杯部 22的上述散热孔 221 往外界散热, 而本实施例中所表示的 LED灯与该沖压式散热件 10的组装方 式, 可根据实际上 LED灯的结构来进行各式搭配, 本实施例并非为所有实 施方式, 仅为例示性质。  Please refer to FIG. 6A and FIG. 6 , which are an exploded view and an assembled sectional view of the illuminating heat sink mounted on the LED lamp of the present invention. As shown in the figure, the LED lamp includes a light receiving portion 21 and a light cup lang 22 . a light source substrate 23, a power connection portion 24, a cover plate 25, and a lamp cover 26. The embossed heat sink 10 is disposed between the light receiving portion 21 and the lamp cup portion 22, and has a plurality of copper screws 231 from the light source. The substrate 23 is downwardly attached to the screw hole 13 of the embossed heat sink 10, and the light source substrate 23, the light receiving portion 21 and the embossed heat sink 10 are closely contacted and fixed in sequence. In the heat dissipation process, the heat generated by the light source substrate 23 in the heat source is quickly guided downward by the copper screw 231 to the stamped heat sink 10 by heat conduction, and the above-mentioned first portion of the stamped heat sink 10 A heat-dissipating member 12 has a special zigzag shape, and the surface area in contact with the air is increased to increase the heat exchange efficiency between the heat energy and the outside, and then dissipate heat through the plurality of heat dissipation holes 221 of the lamp cup portion 22, and The heat generated by the power connection portion 24 in the source is first transferred to the lamp cup portion 22 by heat convection, and is transmitted to the embossed heat sink 10 after being radiated as a whole by the lamp cup portion 22, and then The heat dissipation hole 221 of the lamp cup portion 22 is radiated to the outside, and the assembly manner of the LED lamp and the embossed heat sink 10 shown in this embodiment can be performed according to the structure of the LED lamp. Collocations, this embodiment is not intended to be all embodiments, and is merely illustrative.
请参阅图 7, 其为本发明冲压式散热件的冲压件的第二实施例的上视 图, 该第二实施例与第一实施例的不同之处, 为了在该冲压件 100 内设置 多个第二散热脚件 15 , 先在该沖压件 100中心设置一开口 111,该开口 111 为一小孔, 而该开口 111的形状才艮据需要, 可为圓形或其他任意几何形状, 然 后再在该开口 111的边缘切割多个第二隔离缝 102 ,上述第二隔离缝 102依 照事先规划,可为锯齿状或直线, 赋予上述第二散热脚件 15特别的外型, 最 后将上述第二散热脚件 15折制, 为了方便折制, 上述第二散热脚件 15上 设置多个脚件折痕 151 , 如此可应用于电源连接部体积较小, 不占去内部空 间的灯具, 或是电源连接部转移到他处的灯具结构, 可使用在该基盘 11设 置有上述第一散热脚件 12及上述第二散热脚件 15的该冲压式散热件 10。  Referring to FIG. 7, which is a top view of a second embodiment of a stamping member of a stamped heat sink according to the present invention, the second embodiment is different from the first embodiment in order to provide a plurality of portions in the stamping member 100. The second heat-dissipating leg member 15 firstly defines an opening 111 in the center of the stamping member 100. The opening 111 is an aperture, and the shape of the opening 111 can be circular or any other geometric shape, and then A plurality of second isolation slits 102 are cut at the edge of the opening 111. The second isolation slits 102 may be serrated or straight according to a predetermined plan, and the second heat dissipation leg member 15 is given a special shape. Finally, the second isolation slit 15 is finally provided. The heat dissipating leg member 15 is folded. For the convenience of folding, the second heat dissipating leg member 15 is provided with a plurality of leg creases 151, which can be applied to a lamp having a small volume of the power connection portion and not occupying the internal space, or The embossed heat sink 10 in which the power supply connecting portion is transferred to the other is disposed on the base 11 and the embossed heat sink 10 is provided with the first heat radiating leg member 12 and the second heat radiating leg member 15.
请参阅图 8A及 8B, 其为本发明冲压式散热件的冲压件第二实施例的 折叠状态第一示意图及第二示意图, 如图所示, 图中的 A、 B、 C、 D及 E散 热脚件对应于图 6, 该冲压式散热件 10折制时, 折制方向并无固定, 随着 实际搭配的灯杯结构而定, 在此所表现的折法仅为示范之用, 而非用以限 制本案实施结构。 Please refer to FIG. 8A and FIG. 8B , which are a first schematic view and a second schematic view of a folded state of a second embodiment of a stamping heat sink of the present invention, as shown in the figure, A, B, C, D and E in the figure. Scatter The hot leg corresponds to FIG. 6. When the stamped heat sink 10 is folded, the folding direction is not fixed. According to the actual matching lamp cup structure, the folding method shown here is only for demonstration, and It is not intended to limit the implementation structure of this case.
请参阅图 9 , 其为本发明冲压式散热件的冲压件的第三实施例的上视 图, 该第三实施例与第二实施例的不同之处, 在上述第一散热脚件 12及上 述第二散热脚件 15,更 t曾加多条切痕 14及垂直方向的多第二脚件折痕 122,使 得上述第一散热脚件 12及上述第二散热脚件 15垂直折制起来时, 更可将 左右两翼再次折制, 使其成立体结构, 横截面呈现 U字型。 而该第三实施 例的第一散热脚件 12折制方式为: 沖压一沖压件 100, 该沖压件 100上具 有一基盘 11、多个第一散热脚件 12、第一脚件折痕 121、第二脚件折痕 122 及切痕 14,将上 件 12的两翼以上述第二脚件折痕 122折制后, 再 将上述第一散热脚件 12通过上述第一脚件折痕 121与该基盘 11以大于零 度的方式来折制,而完成本实施例的截面为 U字型的上述第一散热脚件 12。  Referring to FIG. 9, which is a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention, the third embodiment differs from the second embodiment in the first heat sink member 12 and the above The second heat-dissipating leg member 15 is further provided with a plurality of slits 14 and a plurality of second leg member folds 122 in the vertical direction, so that the first heat-dissipating leg member 12 and the second heat-dissipating leg member 15 are vertically folded. The left and right wings can be folded again to form a body structure with a U-shaped cross section. The first heat-dissipating leg member 12 of the third embodiment is folded in the manner of: stamping a stamping member 100 having a base plate 11, a plurality of first heat-dissipating leg members 12, and a first leg member crease 121, the second leg crease 122 and the incision 14, after the two wings of the upper piece 12 are folded by the second leg piece fold 122, the first heat dissipating leg piece 12 is passed through the first leg piece crease 121 and the base plate 11 are folded in a manner of more than zero degrees, and the first heat radiating leg member 12 having a U-shaped cross section of the present embodiment is completed.
请参阅图 10A、 10B, 其为本发明冲压式散热件的沖压件第三实施例的 立体折叠示意图及上视图, 如图所示, 图中上述第一散热脚件 12 的 A、 B 对应于图 8, 当 A、 B的左右两翼向内折, 然后再垂直向上折制, 形成截面 为 U字型的立柱, 同理, 上述第二散热脚件 15的 D、 E亦可如此折制成截 面 U字型的立柱, 而该 U字型截面尚可进行变化, 例如增设上述第二脚件 折痕 122, 而形成两段式的 U字型截面, 该形状近似六角形, 如此的立体结 构有助于散热, 如图中的热气逸散路径 103, 上述 U字型立体结构彼此之间 有错位间隔, 具有通风效果, 可将内部来自电源连接部产生的热向外引导。  10A and 10B are a perspective view and a top view of a third embodiment of a stamping member of a stamped heat sink according to the present invention. As shown in the figure, A and B of the first heat sink member 12 correspond to Figure 8, when the left and right wings of A and B are folded inward, and then vertically folded upwards to form a column having a U-shaped cross section. Similarly, the D and E of the second heat-dissipating leg member 15 can also be folded into this manner. a U-shaped cross-section, and the U-shaped cross-section can be changed, for example, adding the second leg crease 122 to form a two-stage U-shaped cross section, the shape is approximately hexagonal, such a three-dimensional structure It helps to dissipate heat, as shown in the hot gas escape path 103 in the figure, the U-shaped three-dimensional structure has a dislocation interval between each other, and has a ventilation effect, and can guide the heat generated from the power connection portion to the outside.
综上所述, 本发明为一种冲压式散热件及其制造方法, 事先设定好一 冲压模具的外形, 将一金属薄板进行冲压而得到一沖压件, 再将该冲压件 折制而完成的该沖压式散热件, 其结构包括: 一基盘、 多个散热脚件及多 个螺设孔, 上述散热脚件的一端环设于该基盘外围, 以放射状分布, 而上 述螺设孔则分布于该基盘上, 其中上述散热脚件上在沖压时就冲上了多个 脚件折痕, 在折制时根据需求形成相应的散热件, 借由折制方式的不同, 可 形成各式外型的散热件, 本散热件可单纯放置于灯杯或灯具中, 但如有密 切固定的需求, 上述螺设孔提供了以螺丝固定散热件的方式, 且通过螺丝 的连结, 光源基板所产生的热可以快速导引到散^ f牛, 出去, 提 升了散热效率。 而该敎热件的上述散热脚件, 其外型为锯齿状等特殊外型, 可 增加表面积, 以提升散热速度, 此外, 该散热件变更设计时, 制造时只需 要替换掉冲压模具即可开始生产, 在制作上可省下多余的步骤与相制造成 本, 故具有弹性及实用性。  In summary, the present invention is a stamping type heat sink and a manufacturing method thereof. The shape of a stamping die is set in advance, and a metal sheet is punched to obtain a stamping part, and the stamping part is folded and completed. The embossed heat sink has a structure comprising: a base plate, a plurality of heat dissipating leg members and a plurality of screw holes, wherein one end of the heat dissipating leg member is annularly disposed on a periphery of the base plate, and is radially distributed, and the screw hole is arranged And distributed on the base plate, wherein the heat-dissipating foot member is smashed with a plurality of foot creases when punching, and corresponding heat-dissipating members are formed according to requirements during the folding, which can be formed by different folding manners. Various types of heat dissipating parts, the heat dissipating parts can be simply placed in the lamp cup or the lamp, but if there is a close fixing requirement, the screw holes provide a way to fix the heat dissipating parts by screws, and the connection of the screws, the light source The heat generated by the substrate can be quickly guided to the bulk, and the heat dissipation efficiency is improved. The heat-dissipating leg member of the heating element has a special shape such as a zigzag shape, which can increase the surface area to improve the heat dissipation speed. In addition, when the heat-dissipating member is changed in design, only the stamping die can be replaced during manufacture. Starting production, it can save unnecessary steps and phase manufacturing costs in production, so it is flexible and practical.
而, 本发明应用于其他灯具结构时, 尚可变更设计, 在该基盘内部以 向心状增设多个散热脚件, 使得基盘内外均有散热脚件, 可使用于内部电 源连接部体积较小的灯具, 或是将该电源连接部移到他处的灯具结构, 其 折叠方式也随对应灯具而自由调整。 另外, 本发明还可以对于上述散热脚 件增加切痕与垂直折痕, 使得上述散热脚件垂直折起后, 还可将左右两翼 向内折入, 而形成截面为 U字型的立柱, 该立体结构有助于散热, 能导引 热流向外传递。 However, when the present invention is applied to other lamp structures, the design can be changed, and a plurality of heat-dissipating leg members are added to the center of the base plate so that the heat-dissipating leg members are provided inside and outside the base plate, which can be used for internal electricity. The luminaire with a small volume of the source connection or the luminaire structure that moves the power connection to another is also freely adjustable with the corresponding luminaire. In addition, the present invention can also add a cut mark and a vertical fold to the heat dissipating leg member, so that the left and right wings can be folded inward after the heat dissipating leg member is vertically folded, and a column having a U-shaped cross section is formed. The three-dimensional structure helps to dissipate heat and direct the heat flow to the outside.
以上所述, 仅是本发明的较佳实施例而已, 并非对本发明作任何形式 上的限制, 虽然本发明已以较佳实施例揭露如上, 然而并非用以限定本发 明,任何熟悉本专业的技术人员, 在不脱离本发明技术方案范围内,当可利 用上述揭示的技术内容作出些许更动或修饰为等同变化的等效实施例,但 凡是未脱离本发明技术方案的内容, 依据本发明的技术实质对以上实施例 所作的任何简单修改、 等同变化与修饰, 均仍属于本发明技术方案的范围 内。  The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Although the present invention has been disclosed in the above preferred embodiments, it is not intended to limit the present invention. The skilled person can make some modifications or modifications to the equivalent embodiments by using the above-disclosed technical contents without departing from the technical scope of the present invention, but without departing from the technical solution of the present invention, according to the present invention. Technical simplifications Any simple modifications, equivalent changes and modifications made to the above embodiments are still within the scope of the technical solutions of the present invention.

Claims

权 利 要 求 Rights request
1、 一种冲压式散热件的制造方法, 其特征在于包括下列步骤: 沖压一金属薄板, 得到一冲压件; A method of manufacturing a stamped heat sink, comprising the steps of: stamping a thin metal sheet to obtain a stamped part;
在该沖压件的周围切割多个第一隔离缝, 以形成多个第一散热脚件; 及 将上述第一散热脚件与该冲压件呈大于零度折制, 得到一冲压式散热 件。  Cutting a plurality of first isolating slits around the stamping member to form a plurality of first heat dissipating legs; and folding the first heat dissipating leg member and the stamping member to a degree greater than zero to obtain a stamping heat dissipating member.
I、 如权利要求 1所述的沖压式散热件的制造方法, 其特征在于其中上 述第一隔离缝等长, 或以不等长交 殳置。  A method of manufacturing a stamped heat sink according to claim 1, wherein said first isolation slits are of equal length or are disposed at unequal lengths.
3、 如权利要求 1所述的沖压式散热件的制造方法, 其特征在于其中上 述第一隔离缝成等距离排列。  A method of manufacturing a stamped heat sink according to claim 1, wherein said first isolation slits are arranged equidistantly.
4、 如权利要求 1所述的冲压式散热件的制造方法, 其特征在于其中上 述第一隔离缝为锯齿状或直线。  4. The method of manufacturing a stamped heat sink according to claim 1, wherein said first isolation slit is serrated or straight.
5、 如权利要求 1所述的冲压式散热件的制造方法, 其特征在于更进一 步包含一步骤:  A method of manufacturing a stamped heat sink according to claim 1, further comprising the step of:
在该沖压件的中央冲压一开口。  An opening is punched in the center of the stamping.
6、 一种冲压式散热件, 其特征在于其包含:  6. A stamped heat sink, characterized in that it comprises:
一基盘; 及  a base plate; and
多个第一散热脚件, 其一端相连于该基盘外围, 且与该基盘呈大于零 度折制。  A plurality of first heat dissipating leg members are connected at one end to the periphery of the base plate and are folded to a greater than zero degree with the base plate.
7、 如权利要求 6所述的沖压式散热件, 其特征在于其中该基盘于中心 设置一开口。  7. The stamped heat sink of claim 6 wherein the base is centrally provided with an opening.
8、 如权利要求 6所述的沖压式散热件, 其特征在于其中该沖压件更进 一步包括: 多个螺设孔, 分布于该基盘上。  8. The stamped heat sink according to claim 6, wherein the stamping member further comprises: a plurality of screw holes distributed on the base plate.
9、如权利要求 6所述的沖压式散热件, 其特征在于其中该冲压件的上 述第一散热脚件上设置多个脚件折痕。  The embossed heat sink according to claim 6, wherein a plurality of leg creases are disposed on the first heat radiating leg of the stamping member.
10、 如权利要求 6所述的沖压式散热件, 其特征在于其中上述第一散 热脚件的边缘为锯齿状或直线。  10. The stamped heat sink of claim 6, wherein the edge of the first heat sinking member is serrated or straight.
I I、 如权利要求 9所述的冲压式散热件, 其特征在于其中该冲压件的 上述第一散热脚件上再设置多个第二脚件折痕与切痕, 使得上述第一散热 脚件折制成截面为 U字型的立柱。  The stamping heat sink of claim 9 , wherein the first heat sink member of the stamping member is further provided with a plurality of second leg creases and cuts, so that the first heat sink member It is folded into a column with a U-shaped cross section.
12、 一种冲压式散热件的制造方法, 其特征在于包括下列步骤: 冲压一金属薄板, 得到一冲压件;  12. A method of manufacturing a stamped heat sink, comprising the steps of: stamping a sheet of metal to obtain a stamped part;
在该冲压件的中央沖压一开口;  Stamping an opening in the center of the stamping member;
在该冲压件的该开口周围切割多个第二隔离缝, 以形成多个第二散热 脚件; 及 将上述第二散热脚件与该冲压件呈大于零度折制, 得到一冲压式散热 件。 ■Cutting a plurality of second isolation slits around the opening of the stamping member to form a plurality of second heat dissipation legs; The second heat-dissipating leg member and the stamping member are folded at a degree greater than zero to obtain a stamped heat sink. ■
13、 如权利要求 12所述的冲压式散热件的制造方法, 其特征在于上述 第二隔离缝等长, 或以不等长交错设置。 …A method of manufacturing a stamped heat sink according to claim 12, wherein said second slits are equal in length or staggered in unequal lengths. ...
14、如权利要求 12所述的冲压式散热件的制造方法, 其特征在于其中 上述第二隔离缝成等距离排列。 A method of manufacturing a stamped heat sink according to claim 12, wherein said second spacers are arranged equidistantly.
15、如权利要求 12所述的冲压式散热件, 其特征在于其中上述第二隔 离缝为锯齿状或直线。  A stamped heat sink according to claim 12, wherein said second spacer is serrated or straight.
16、 一种沖压式散热件, 其特征在于其包含:  16. A stamped heat sink, characterized in that it comprises:
一基盘, 该基盘中央具有一开口; 及  a base having an opening in the center of the base; and
多个第二散热脚件, 其一端相连于该基盘内部, 与该基盘呈大于零度 折制。  A plurality of second heat dissipating leg members are connected at one end to the inside of the base plate and are folded at a greater than zero degree with the base plate.
17、 如权利要求 16所述的冲压式散热件, 其特征在于其中该冲压件更 进一步包括: 多个螺设孔, 分布于该基盘上。  The stamped heat sink according to claim 16, wherein the stamping member further comprises: a plurality of screw holes distributed on the base plate.
18、 如权利要求 16所述的冲压式散热件, 其特征在于其中该冲压件的 上述第二散热脚件上设置多个脚件折痕。  The embossed heat sink according to claim 16, wherein a plurality of leg creases are disposed on the second heat dissipating leg of the stamping member.
19、 如权利要求 16所述的冲压式散热件, 其特征在于其中上述第二散 热脚件的边缘冲制为锯齿状或直线。  19. A stamped heat sink according to claim 16 wherein the edge of said second heat sinking member is stamped in a zigzag or straight line.
20、 如权利要求 18所述的冲压式散热件, 其特征在于其中该冲压件的 上述第二散热脚件上再设置多个第二脚件折痕与切痕, 使得上述第二散热 脚件折制成截面为 U字型的立柱。  The embossed heat sink of claim 18, wherein the second heat sink member of the stamping member is further provided with a plurality of second leg creases and cuts, so that the second heat sink member It is folded into a column with a U-shaped cross section.
PCT/CN2012/000336 2012-03-19 2012-03-19 Stamped heat dissipation assembly and manufacturing method thereof WO2013138949A1 (en)

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US20100188860A1 (en) * 2009-01-28 2010-07-29 Been-Yu Liaw Lotus blossom heat dissipating device
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100188860A1 (en) * 2009-01-28 2010-07-29 Been-Yu Liaw Lotus blossom heat dissipating device
CN201496916U (en) * 2009-06-22 2010-06-02 普罗斯电器(江苏)有限公司 Radiation device for high-power LED lamp
CN201513738U (en) * 2009-10-14 2010-06-23 苏州力创科技有限公司 LED lamp having ramjet lamp housing
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