WO2013138745A1 - Inhibition of spontaneous combustion in low-rank coals - Google Patents

Inhibition of spontaneous combustion in low-rank coals Download PDF

Info

Publication number
WO2013138745A1
WO2013138745A1 PCT/US2013/032227 US2013032227W WO2013138745A1 WO 2013138745 A1 WO2013138745 A1 WO 2013138745A1 US 2013032227 W US2013032227 W US 2013032227W WO 2013138745 A1 WO2013138745 A1 WO 2013138745A1
Authority
WO
WIPO (PCT)
Prior art keywords
coal
hydrocarbon
mined
freshly
diluted
Prior art date
Application number
PCT/US2013/032227
Other languages
French (fr)
Inventor
Andrew R. Wolff
Christopher F. Blazek
Michael T. SUCH
Original Assignee
Benetech, Inc.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Benetech, Inc. filed Critical Benetech, Inc.
Priority to DE112013001465.3T priority Critical patent/DE112013001465T5/en
Priority to CN201380020099.5A priority patent/CN104220568A/en
Priority to US14/384,570 priority patent/US20150033619A1/en
Publication of WO2013138745A1 publication Critical patent/WO2013138745A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L5/00Solid fuels
    • C10L5/02Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
    • C10L5/04Raw material of mineral origin to be used; Pretreatment thereof
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L10/00Use of additives to fuels or fires for particular purposes
    • C10L10/02Use of additives to fuels or fires for particular purposes for reducing smoke development
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/10Treating solid fuels to improve their combustion by using additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/02Inorganic or organic compounds containing atoms other than C, H or O, e.g. organic compounds containing heteroatoms or metal organic complexes
    • C10L2200/0272Silicon containing compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0407Specifically defined hydrocarbon fractions as obtained from, e.g. a distillation column
    • C10L2200/0438Middle or heavy distillates, heating oil, gasoil, marine fuels, residua
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/08Inhibitors
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2230/00Function and purpose of a components of a fuel or the composition as a whole
    • C10L2230/14Function and purpose of a components of a fuel or the composition as a whole for improving storage or transport of the fuel
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2250/00Structural features of fuel components or fuel compositions, either in solid, liquid or gaseous state
    • C10L2250/08Emulsion details
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/18Spraying or sprinkling
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/20Coating of a fuel as a whole or of a fuel component

Abstract

A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water is described. A source of a fluid pressure of a diluted hydrocarbon mixture is provided. A hydrocarbon in the mixture is a hydrocarbon emulsion of mineral oil, fuel oil, asphalt, or coal tar emulsions. A volume of the diluted hydrocarbon mixture is applied to a stream of freshly-mined and undried coal to provide a waterproofing of the coal to prevent water uptake after exposure to precipitation or flooding during transport and storage of the coal. The treated coal is loaded into a bulk pile. A temperature change trend in the bulk pile is reversed wherein a temperature of the bulk pile trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature.

Description

INHIBITION OF SPONTANEOUS COMBUSTION IN LOW-RANK COALS
DESCRIPTION
TECHNICAL FIELD
[0001] The invention relates to coal mining as well as transport and storage of coal, and more particularly, the invention relates to a method for treating coal to reduce or prevent spontaneous combustion by reducing the exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to liquid water.
BACKGROUND OF THE INVENTION
[0002] The spontaneous combustion of coal is a serious problem for utilities, both during transport and on-site handling. In addition to the loss of fuel, attempting to handle ignited coal can initiate combustion events that lead to the detonation of coal dust, forcing utilities to shut down for weeks to months with losses from electricity generating revenue and additional costs from construction to replace the destroyed infrastructure.
[0003] The problem of spontaneous combustion has been recognized for many decades. U.S. Patent No. 2,184,621 (Marmaduke, 1938) cites coal's ability to spontaneously ignite and proposes a remedy of encapsulating the coal in a plasticized wax treatment. More recently, the issue has been addressed by encapsulating the coal in layers of silicon dioxide (Kindig et al., U.S. Patent No. 3,961,914), high molecular weight polyethylene glycol (Burns, U.S. Patent No. 4,331,445), latex (Matthews, U.S. Patent No. 4,421,520), pre-oxidizing the coal with a chemical oxidizer (Rogers et al., U.S. Patent No. 4,759,772), or, more recently, treating the coal with a polymeric cationic surfactant (Roe, U.S. Patent No. 5,576,056).
[0004] In addition to attempting to treat the coal surface, the problem of spontaneous combustion has been approached by attempting to inert the coal surface with carbon dioxide (Smith, U.S. Patent No. 4,199,325), by drying and partially oxidizing then hydrating the coal (Seitzer, U.S. Patent No. 3,723,079), by drying the coal and briquetting it (Kubota et al., U.S. Patent No. 4,645,513), by drying and then sealing the coal with a hydrocarbon oil or wax (Johnson, U.S. Patent No. 3,985,517; Bixel et al., U.S. Patent No. 4,783,199 and 4,828,576), by pulverizing and drying the coal while removing the ash and then binding the particles with coal tar (Knudson et al., U.S. Patent No. 5,162,050), and by pulverizing, drying, and sealing the coal particles with mineral oil (Dunlop et al., U.S. Patent No. 6,162,265) or a mixture of oil and molasses (Rahm et al., U.S. Patent No. 6,086,647). [0005] Finally, two patents have taught that management of the coal pile itself to decrease air penetration reduce the likelihood of spontaneous combustion (Behringer, U.S. Patent No. 4,472,102 and Reeves et al., U.S. Patent No. 6,231,627).
[0006] The conventional wisdom is that spontaneous combustion of low-rank coal is an oxidation process. Indeed, at higher temperatures it is exactly that. However, at or near room temperature the rate of oxidation of coal is very slow. Interestingly, spontaneous combustion of coal piles occurs most frequently during wet weather, especially wet weather following a dry spell. In the 1990's, significant research was carried out on the role water played in the initial heating of coal. A thorough review was published in 2001: "The Influence of Moisture on the Spontaneous Combustion of Coal" Christopher Blazek, Benetech Report. The report highlighted several additional sources of heat that can occur in a coal pile. Among them, the heat of condensation and the heat of adsorption provide significant thermal energy to the coal particle. Of course, the reverse of these processes would provide an equal amount of thermal cooling, provided the particle remains unchanged. In the case of sub-bituminous and lignite coals this is not the case. Sub-bituminous coal can contain up to 30% moisture incorporated into the coal body. As such, it is an integral structural component of the coal particle.
Drying the coal, whether through natural or artificial processes, causes the coal's structure to break down. It is this phenomena that accounts for the notorious dustiness of Powder River Basin (PRB) and other sub-bituminous coals. In the process of breaking down, an
irreversible change occurs to the coal. It fragments. As it fragments, its surface area increases.
[0007] To illustrate this consider a cube of freshly-mined sub-bituminous coal. Its initial surface area is 6 units, that is, it is a cube of unit length, width, and depth. As it dries it loses water and eventually fragments. Let us say that it has now split evenly into eight pieces, that is, it is now eight cubes of half unit length, width, and depth, and each will now have a surface area of 1.5 units, for a total surface area of 12 units. Its water content has dropped to 15%. Its mass is now 0.85 kg. Suppose now that the 150 grams of water is returned to the coal. The endothermic heat of evaporation and the exothermic heat of condensation will offset each other. However, the heat of desorption and the heat of adsorption are proportional to the surface area of the coal and that has changed. The heat of adsorption will now be approximately twice as great as the heat of desorption. The net effect will be heating of the coal particles. This low-temperature heating of the coal via the heat of adsorption, also called the heat of wetting or the heat of immersion, can heat the coal from a temperature where the rate of oxidation is too low to support a self-sustaining reaction to a temperature where oxidation can become self-sustaining. In other words, this heat of adsorption can act as the match to light a coal pile fire.
[0008] It is therefore important to understand the previous work on waterproofing treatments for coal. Notably, in addition to the teachings in the Johnson, Bixel, Knudson, and Dunlop patents that were used to waterproof dried, pulverized coal, sodium silicate and sugar were used to produce hard waterproof briquettes of bituminous coal powder as taught by Miller (Miller, U.S. Patent No. 1,670,865), a mixture of residual fuel oil (decant oil) and asphalt was applied to lignite, and specifically dried lignite (Anderson, U.S. Patent No.
4,201,657), in a two-step process as-mined coal is treated with a pile-sealing coating of wetting agent and asphalt (Shaw et al., U.S. Patent No. 4,264,333), dried coal was treated with petroleum resin cut with a variety of oils for use as a dust control formula (Wajer et al., U.S. Patent No. 5,192,337), and finally a pulverized coal slurry was treated with mineral oil emulsions to agglomerate and reduce dusting (Roe, U.S. Patent No. 5,256,169).
[0009] To summarize the prior art, spontaneous combustion inhibition for un-dried coal was claimed for treatments composed of a variety of oil, coal tar, latex, high molecular weight polyethylene glycols, and asphalt compositions applied neat at a minimum rate of 0.5 gallons (about 4 pounds) per ton. The literature draws a sharp distinction between fresh- mined coal and the more reactive dried low-grade coal. Comparatively little attention has been given to preventing spontaneous combustion during handling and transport of fresh- mined coal. In addition, coal producers are sensitive to the price of coal treatments and even half a gallon of pure mineral oil, fuel oil, or coal tar per ton would represent a significant economic consideration to a mine that produces millions of tons of coal per year.
[0010] The present invention is provided to solve the problems discussed above and other problems, and to provide advantages and aspects not provided by prior methods of inhibiting the spontaneous combustion of low-rank coals. A full discussion of the features and advantages of the present invention is deferred to the following detailed description, which proceeds with reference to the accompanying drawings.
SUMMARY OF THE INVENTION
[0011] A first aspect of the present invention is directed to a method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water. The method comprises the steps of: providing a source of a fluid pressure of a hydrocarbon; and applying the hydrocarbon to a stream of coal.
[0012] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. The hydrocarbon may be a hydrocarbon emulsion. A low-level amount of the hydrocarbon emulsion may be applied to the coal as a percentage of a weight of the coal. The hydrocarbon emulsion may be selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions. The coal may be fresh-mined and un-dried. The hydrocarbon emulsion may reduce self -heating of the coal caused by exothermic heat of absorption.
[0013] A second aspect of the present invention is directed to a method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water. The method comprises the steps of: providing a source of a fluid pressure of a silicone; and applying the silicone to a stream of coal.
[0014] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. The silicone may be a silicone emulsion. A low-level amount of the silicone emulsion may be applied to the coal as a percentage of a weight of the coal.
[0015] A third aspect of the present invention is directed to a method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water. The method comprises the steps of: providing a source of a fluid pressure of a silane; and applying the silane to a stream of coal.
[0016] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. A low-level amount of the silane may be applied to the coal as a percentage of a weight of the coal.
[0017] A fourth aspect of the present invention is directed to a method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the step of waterproofing a freshly-mined coal to prevent water uptake after exposure to precipitation or flooding during transport and storage of the freshly-mined coal.
[0018] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. The method may further comprise the steps of: providing a source of a fluid pressure of a hydrocarbon; and applying the hydrocarbon to a stream of freshly-mined and undried coal. The applying step may include application of a low-level amount of the hydrocarbon as a percentage of the weight of the coal. The hydrocarbon may be a hydrocarbon emulsion. The low-level amount of the hydrocarbon emulsion may be not more than 2 lb (0.9 kg) per ton of the coal prior to dilution with water. The hydrocarbon emulsion may be diluted in liquid water prior to the applying step. A diluted mixture of the hydrocarbon emulsion and the liquid water may contain less than 80 parts liquid water. The mixture may contain up to 100 parts water. The diluted mixture may contain between 19 and 79 parts liquid water. An application rate of the diluted mixture may be 2.5 to 10 gallons of diluted mixture per ton of freshly-mined and undried coal. An application rate of the diluted mixture may be as low as 0.5 gallons of diluted mixture per ton of freshly-mined and undried coal. The applying step may be accomplished using a pump and spray manifold on either side of the stream of freshly-mined and undried coal. The hydrocarbon emulsion may be selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions. The method may further comprise the step of: developing a water repellency of the freshly-mined and undried coal by allowing the coal to dry under ambient conditions. The method may further comprise the steps of: loading the freshly- mined and undried coal into a bulk pile subsequent to the applying step; and reversing a temperature change trend in the bulk pile wherein a temperature of the bulk pile trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature.
[0019] A fifth aspect of the present invention is directed to a method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water. The method comprises the steps of: providing a source of a fluid pressure of a diluted hydrocarbon mixture wherein a hydrocarbon in the diluted hydrocarbon mixture is a hydrocarbon emulsion chosen from the group consisting of mineral oil, fuel oil, asphalt, and coal tar emulsions, and the hydrocarbon emulsion; applying a volume of the diluted hydrocarbon mixture to a stream of freshly-mined and undried coal to provide a waterproofing of the freshly-mined and undried coal to prevent water uptake after exposure to precipitation or flooding during transport and storage of the freshly-mined coal; loading the freshly-mined and undried coal into a bulk pile subsequent to the applying step; and reversing a temperature change trend in the bulk pile wherein a temperature of the bulk pile trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature.
[0020] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. The hydrocarbon may be diluted with water such that the diluted hydrocarbon mixture contains between 19 and 79 parts liquid water by volume prior to the applying step. An application rate of the diluted hydrocarbon mixture may be 2.5 to 10 gallons of diluted hydrocarbon mixture per ton of freshly-mined and undried coal. A low-level amount of the hydrocarbon may be applied to the freshly- mined and undried coal in an amount no greater than 1 lb (0.45 kg) per ton of the freshly- mined and undried coal.
[0021] A sixth aspect of the present invention is directed to a method of improving the net energy content of a fuel exposed to rain or flooding. This method comprises the step of: waterproofing a fuel to prevent water uptake after exposure to precipitation or flooding during transport and storage of the fuel.
[0022] This aspect of the present invention may include one or more of the following features, alone or in any reasonable combination. The method may further comprise the steps of: providing a source of a fluid of a waterproofing agent, wherein the waterproofing agent is selected from the group consisting of a hydrocarbon, a hydrocarbon emulsion, a silicone, and a silane; and applying the waterproofing agent to the fuel. A low-level amount of the waterproofing agent may be applied to the fuel as a percentage of a weight of the fuel. The hydrocarbon emulsion may be selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions. The hydrocarbon emulsion may reduce self-heating of the coal caused by exothermic heat of absorption. The fuel may be a coal. The coal may be freshly-mined. The coal may be undried. The fuel may be low-rank, sub-bituminous or lignite coal.
[0023] Other features and advantages of the invention will be apparent from the following specification taken in conjunction with the following drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] To understand the present invention, it will now be described by way of example, with reference to the accompanying drawings in which:
[0025] FIG. 1 is a flowchart of an aspect of the present invention;
[0026] FIG. 2 is a flowchart of an aspect of the present invention; [0027] FIG. 3 is a flowchart of an aspect of the present invention; and
[0028] FIG. 4 is a flowchart of an aspect of the present invention.
DETAILED DESCRIPTION
[0029] While this invention is susceptible of embodiments in many different forms, there is shown in the drawings and will herein be described in detail preferred embodiments of the invention with the understanding that the present disclosure is to be considered as an exemplification of the principles of the invention and is not intended to limit the broad aspect of the invention to the embodiments illustrated.
[0030] Our invention is directed to a method for treating to reduce or eliminate the likelihood spontaneous combustion. Treatment can occur any time before the coal is subjected to spontaneous combustion; however, in a preferred method fresh-mined and specifically un-dried coal is treated to reduce or prevent spontaneous combustion by reducing or preventing the exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to liquid water. This is accomplished by treating the coal with a waterproofing agent such that when exposed to water the water runs off and fails to adsorb onto or into the coal particles, thus waterproofing the coal. Freshly-mined in this context is coal that has not substantially lost its initial water content.
[0031] The composition generally requires a water-proofing material selected from polysiloxanes, silazanes, mineral oil, fuel oil, coal tar, asphalt, petrolatum, vegetable-derived oils, animal-derived oils, creosotes, tall oil pitch, petroleum pitch, petroleum resins, and emulsions thereof. Other water-proofing compositions will be apparent to those skilled in the art. The effective application rate of these materials is considerably below the levels reported in previous patents. For example, in one embodiment a mineral oil emulsion was applied at 0.425 lbs (0.05 gallons) of mineral oil per ton of coal and gave near-complete water-proofing of the coal. In another case, a coal tar emulsion was applied at about 0.8 pounds per ton of coal and gave coal that shed water and showed no tendency to self-heat. The inventors contemplate that less than 2 lbs of an emulsion per ton of coal as described herein can be used to treat a bulk load or pile of coal to arrive at suitable reduction in spontaneous combustion of the coal under the circumstances or chemical processes described herein. And, in an example described herein, less than 1 lb per ton of the coal tar itself can be used to treat the coal.
[0032] The waterproofing compositions of interest are, where possible, aqueous emulsions of the above-mentioned water-proofing materials. This is not to say that application of the pure waterproofing product will not work. It is simply that emulsions have several advantages over the pure material. First, being able to be diluted in water allows effective coating of the coal surface at a much lower application rate. Second, aqueous emulsions are not combustible. Combustibility is an important consideration at any mine of coal-handling facility as coal fires are a hazard and storing a combustible material on site is not desirable.
[0033] It should be noted that water reduction in fuel subjected to rain or flooding can also have significant benefits. Every kilogram of water that goes into a boiler on the fuel costs about 2.3 megajoules in unrecoverable thermal energy. Thus, a 3% reduction in moisture on a 19.5 MJ/kg (8400 BTU/lb) fuel will result in a thermal energy gain of about 138 MJ/MT. Assuming a total plant thermal to electrical energy conversion efficiency of about 35%, that would be about another 13 kWh/MT of fuel. Thus, the teaching of this invention may be applied to a method of improving the net energy content of a fuel exposed to rain or flooding. The fuel is preferably a low-rank, sub-bituminous or lignite coal.
[0034] These emulsions 10 are diluted with water and applied as a spray 12 to a coal stream 14, usually at a transfer point where both sides of the coal stream can be treated for thorough coverage. Typically the emulsion is diluted 1 part emulsion to 19 parts water to 1 part emulsion to 79 parts moisture and a diluted mixture is then applied at a rate of twenty to eighty pounds (2.5 to 10 gallons) per ton of coal. The application is generally accomplished using a pump and spray manifolds on either side of the coal stream. The application of the waterproofing agents disclosed herein can also be applied as a foam.
[0035] The coal is then allowed to dry, usually on a coal pile, barge, or in a railcar, developing water repellency as it does so. Generally, depending on ambient temperature, solar insolation, and relative humidity, this can take as little as an hour or as long as several hours.
[0036] The effect of waterproofing is long-lasting. In experiments designed to determine the longevity of the treatment, water- shedding was undiminished after twenty-eight days.
Example 1: Heat of Wetting:
[0037] To examine the heat of water adsorption and determine whether a surface treatment could affect this, freshly-produced coal particles were sieved, and a fraction between 18 and 60 mesh was isolated. The coal was treated with a variety of agents and then dried at 40°C overnight, or, in some cases, for several days. A one liter vacuum dewar flask calorimeter containing a magnetic stir bar, thermocouple, and 100 grams of deionized water was assembled and allowed to come to equilibrium. The thermocouple was attached to a data recorder sampling at one data point per second. Twenty grams of the treated coal was then added to the calorimeter with stirring and the thermocouple was used to vigorously mix the coal into the water insuring complete wetting over a period of five to ten seconds. The temperature of the water and coal mixture was monitored and after between five and twenty minutes the temperature was extrapolated back to the point at which the coal was added. The heat of adsorption was then calculated and Table 1 was generated.
Table 1 : Heat of Adsorption for Treated Coal
Figure imgf000010_0001
[0038] The treatment rate listed was scaled to account for the particle size difference between 18-60 mesh and sub-5.08 cm fresh coal. In other words, because of the difference in surface area the 18-60 mesh, coal was treated at a higher rate to achieve the same treatment per surface area as would be the case for treating sub-5.08 cm coal.
[0039] As can be seen, the treatment of coal in this experiment had no effect (P < 0.05) on the heat of adsorption when it was forced to wet.
Example 2: Perk Tests:
[0040] Approximately 30 kg of <5.08 cm coal was treated with the indicated treatment (see Table 2), divided into three approximately equal portions and allowed to dry for four days. All treatments added a total of approximately 4% by weight of water solution to the coal. The portions were divided in four and each portion in four parts was loaded into a separate tared 15.25 cm diameter translucent schedule 40 PVC tube that was closed at one end with a cotton cloth. The combined sample plus tube was re- weighed and the weight recorded. The coal filled the tube to a depth of 61 to 66 cm. Approximately 8.8 kg of water were poured into the top of the tube and the time it took to run out was recorded. The tube was then re- weighed and the coal was poured out of the tube and examined. In spite of the large amount of water that was poured through the coal sample, the majority of the mineral oil emulsion treated coal was still dry. The experiment was repeated five days later, that is, after the coal had been treated and allowed to stand for four days and then tested and allowed to stand for another five days the same samples were re-tested. The tests were repeated a week later on the sixteen day old coal. The treatment and observations are summarized in Table 2.
Table 2: Perk Tests on <5.08 cm Coal
Figure imgf000011_0001
[0041] As can be seen, small amounts of mineral oil emulsion have a profound impact on the wetting of treated coal, rendering the coal effectively waterproof even after protracted periods and even after exposure to significant quantities of liquid water. Surprisingly, the SBR Latex treated coal was not rendered waterproof.
[0042] It was also noted after 9 and 16 days that the treated aged coal in the test of this example had a much lower water content. In each case the water content was measured on an Ohaus moisture balance before each sample was loaded into the column. Thus the water reported herein was water that was original to the coal plus water that it had picked up during the previous perk tests on days 4 and 9 respectively. Table 3 illustrates these observations: Table 3: Moisture Content of Coal
Figure imgf000012_0002
[0043] We attribute this to the mineral oil inhibiting re-uptake of liquid water, a logical consequence of waterproofing and then adding roughly 8.8 kg (89% by weight) water to the coal during the perk test. Lower water content is desirable in coal as that results in a higher energy content per unit mass.
Example 3: Large-scale test
[0044] Approximately 75,000 short tons of freshly mined Powder River Basin (PRB) coal were treated at an average rate of 0.8 lbs of coal tar per ton (330 grams per metric ton) using a coal tar emulsion. During the application, and subsequent to it, the coal was subjected to 43-63 cm of rain as it was treated then transported via open barge to an ocean freighter. On loading the average coal temperature was 33°C. During transport across the Atlantic Ocean, the ship's captain pumped off 700 short tons of water from the hold, indicating that the treated coal was shedding surface water. This was an unusual occurrence— generally coal will not shed water during transport. Upon unloading the average coal temperature was 31°C. It was clear that in addition to shedding water the coal had not experienced self -heating. The coal was stacked out at the receiving dock and the temperature was monitored for five days:
Table 4: Temperature of Stacked-Out Treated Coal
Figure imgf000012_0001
[0045] In contrast to this, another approximately equal amount of coal with the same transportation history but not treated with the coal tar emulsion experienced significant self- heating after being stacked out.
Table 5: Untreated Coal after Stack-Out
Figure imgf000013_0001
[0046] From the above data it is clear that the addition of a waterproofing agent to freshly mined low-rank coal will interfere with one of the basic mechanisms of low temperature self- heating for that coal. A comparison of the data in Table 4 to the data in Table 5 shows that a temperature change trend in a bulk pile of the coal can be reversed using the treatment of the present invention. A temperature of the bulk pile of treated coal in Table 4 trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature as experienced by the untreated bulk pile of coal data presented in Table 5.
[0047] While the specific embodiments have been illustrated and described, numerous modifications come to mind without significantly departing from the spirit of the invention, and the scope of protection is only limited by the scope of the accompanying Claims.

Claims

CLAIMS What is claimed is:
1. A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the steps of:
providing a source of a fluid pressure of a hydrocarbon; and
applying the hydrocarbon to a stream of coal.
2. The method of Claim 1 wherein the hydrocarbon is a hydrocarbon emulsion.
3. The method of Claim 2 wherein a low-level amount of the hydrocarbon emulsion is applied to the coal as a percentage of a weight of the coal.
4. The method of Claim 3 wherein the hydrocarbon emulsion is selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions.
5. The method of Claim 4 wherein the coal is freshly- mined and un-dried.
6. The method of Claim 5 wherein the hydrocarbon emulsion reduces self-heating of the coal caused by exothermic heat of absorption.
7. A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the steps of:
providing a source of a fluid pressure of a silicone; and
applying the silicone to a stream of coal.
8. The method of Claim 7 wherein the silicone is a silicone emulsion.
9. The method of Claim 8 wherein a low-level amount of the silicone emulsion is applied to the coal as a percentage of a weight of the coal.
10. A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the steps of:
providing a source of a fluid pressure of a silane; and applying the silane to a stream of coal.
11. The method of Claim 10 wherein a low-level amount of the silane is applied to the coal as a percentage of a weight of the coal.
12. A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the step of waterproofing a freshly-mined coal to prevent water uptake after exposure to precipitation or flooding during transport and storage of the freshly-mined coal.
13. The method of Claim 12 further comprising the steps of:
providing a source of a fluid pressure of a hydrocarbon; and
applying the hydrocarbon to a stream of freshly-mined and undried coal.
14. The method of Claim 13 wherein the applying step includes application of a low-level amount of the hydrocarbon as a percentage of the weight of the coal.
15. The method of Claim 14 wherein the hydrocarbon is a hydrocarbon emulsion.
16. The method of Claim 15 wherein the low-level amount of the hydrocarbon emulsion is not more than 2 lb (0.9 kg) per ton of the coal.
17. The method of Claim 16 wherein the hydrocarbon emulsion is diluted in liquid water prior to the applying step.
18. The method of Claim 17 wherein a diluted mixture of the hydrocarbon emulsion and the liquid water contains less than 80 parts liquid water.
19. The method of Claim 18 wherein the diluted mixture contains between 19 and 79 parts liquid water.
20. The method of Claim 19 wherein an application rate of the diluted mixture is 2.5 to 10 gallons of diluted mixture per ton of freshly-mined and undried coal.
21. The method of Claim 20 wherein the hydrocarbon emulsion is selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions.
22. The method of Claim 21 further comprising the step of:
developing a water repellency of the freshly-mined and undried coal by allowing the coal to dry under ambient conditions.
23. The method of Claim 21 further comprising the steps of:
loading the freshly-mined and undried coal into a bulk pile subsequent to the applying step; and
reversing a temperature change trend in the bulk pile wherein a temperature of the bulk pile trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature.
24. A method for treating coal to reduce spontaneous combustion by reducing an exothermic heat of adsorption after the coal has begun to dry and when the coal is subsequently exposed to a liquid water comprising the steps of:
providing a source of a fluid pressure of a diluted hydrocarbon mixture wherein a hydrocarbon in the diluted hydrocarbon mixture is a hydrocarbon emulsion chosen from the group consisting of mineral oil, fuel oil, asphalt, and coal tar emulsions;
applying a volume of the diluted hydrocarbon mixture a stream of freshly-mined and undried coal to provide a waterproofing of the freshly-mined and undried coal to prevent water uptake after exposure to precipitation or flooding during transport and storage of the freshly-mined coal;
loading the freshly-mined and undried coal into a bulk pile subsequent to the applying step; and
reversing a temperature change trend in the bulk pile wherein a temperature of the bulk pile trends towards an ambient temperature rather than trending to a temperature higher than the ambient temperature.
25. The method of Claim 24 wherein the hydrocarbon is diluted with water such that the diluted hydrocarbon mixture contains between 19 and 79 parts liquid water by volume prior to the applying step.
26. The method of Claim 24 wherein an application rate of the diluted hydrocarbon mixture is 2.5 to 10 gallons of diluted mixture per ton of freshly-mined and undried coal.
27. The method of Claim 24 wherein a low-level amount of the hydrocarbon is applied to the freshly-mined and undried coal in an amount no greater than 1 lb (0.45 kg) per ton of the freshly-mined and undried coal.
28. A method of improving the net energy content of a fuel exposed to rain or flooding comprising the steps of:
waterproofing a fuel to prevent water uptake after exposure to precipitation or flooding during transport and storage of the fuel.
29. The method of Claim 28 further comprising the steps of:
providing a source of a fluid of a waterproofing agent, wherein the waterproofing agent is selected from the group consisting of a hydrocarbon, a hydrocarbon emulsion, a silicone, and a silane; and
applying the waterproofing agent to the fuel.
30. The method of Claim 29 wherein a low-level amount of the waterproofing agent is applied to the coal as a percentage of a weight of the fuel.
31. The method of Claim 29 wherein the hydrocarbon emulsion is selected from the group consisting of: mineral oil, fuel oil, asphalt, and coal tar emulsions.
32. The method of Claim 29 wherein the hydrocarbon emulsion reduces self-heating of the coal caused by exothermic heat of absorption.
33. The method of Claim 29 wherein the fuel is a coal.
34. The method of Claim 30 wherein the coal is freshly-mined.
35. The method of Claim 31 wherein the coal is undried.
36. The method of Claim 29 wherein the fuel is low-rank, sub-bituminous or lignite coal.
PCT/US2013/032227 2012-03-15 2013-03-15 Inhibition of spontaneous combustion in low-rank coals WO2013138745A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
DE112013001465.3T DE112013001465T5 (en) 2012-03-15 2013-03-15 Inhibition of auto-ignition in low-rank coal
CN201380020099.5A CN104220568A (en) 2012-03-15 2013-03-15 Inhibition of spontaneous combustion in low-rank coals
US14/384,570 US20150033619A1 (en) 2012-03-15 2013-03-15 Inhibition of Spontaneous Combustion in Low-Rank Coals

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US201261611213P 2012-03-15 2012-03-15
US61/611,213 2012-03-15

Publications (1)

Publication Number Publication Date
WO2013138745A1 true WO2013138745A1 (en) 2013-09-19

Family

ID=49161861

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2013/032227 WO2013138745A1 (en) 2012-03-15 2013-03-15 Inhibition of spontaneous combustion in low-rank coals

Country Status (4)

Country Link
US (1) US20150033619A1 (en)
CN (1) CN104220568A (en)
DE (1) DE112013001465T5 (en)
WO (1) WO2013138745A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108279283A (en) * 2018-05-03 2018-07-13 华北理工大学 To the measurement device of multicomponent gas adsorption-desorption characteristics in Coal Self-ignition Process

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107035398B (en) * 2017-06-16 2019-02-12 中国矿业大学 A kind of compound retardant of physical-chemical and its preparation and application for preventing and treating low order coal spontaneous combustion
US11170217B2 (en) * 2019-08-30 2021-11-09 Accenture Global Solutions Limited Method and system for prediction and mitigation of spontaneous combustion in coal stock piles
RU2741001C1 (en) * 2020-04-29 2021-01-22 Общество с ограниченной ответственностью "Инвестиции Строительство Менеджмент" Method of protecting brown coal in open storage against spontaneous ignition and dusting when exposed to atmospheric effects
CN113372973A (en) * 2021-07-26 2021-09-10 重庆四季金标科技有限公司 Waterproof coal powder for coal-fired thermal power plant, utilization system thereof and deep peak regulation method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4244699A (en) * 1979-01-15 1981-01-13 Otisca Industries, Ltd. Treating and cleaning coal methods
US4561905A (en) * 1984-07-20 1985-12-31 Paul A. Kittle Method for suppressing coal dust
US6231627B1 (en) * 1996-07-08 2001-05-15 Hazen Research, Inc. Method to reduce oxidative deterioration of bulk materials
US20100267593A1 (en) * 2007-04-26 2010-10-21 Trican Well Service Ltd. Control of particulate entrainment by fluids

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6018587A (en) * 1983-07-09 1985-01-30 Mitsui Sekitan Ekika Kk Modification of coal with low rank of coalification
AU605302B2 (en) * 1986-12-19 1991-01-10 Ziegler Coal Holding Company Process for inhibiting the spontaneous oxidation of low rank coal

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4244699A (en) * 1979-01-15 1981-01-13 Otisca Industries, Ltd. Treating and cleaning coal methods
US4561905A (en) * 1984-07-20 1985-12-31 Paul A. Kittle Method for suppressing coal dust
US6231627B1 (en) * 1996-07-08 2001-05-15 Hazen Research, Inc. Method to reduce oxidative deterioration of bulk materials
US20100267593A1 (en) * 2007-04-26 2010-10-21 Trican Well Service Ltd. Control of particulate entrainment by fluids

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108279283A (en) * 2018-05-03 2018-07-13 华北理工大学 To the measurement device of multicomponent gas adsorption-desorption characteristics in Coal Self-ignition Process
CN108279283B (en) * 2018-05-03 2023-08-11 华北理工大学 Device for measuring adsorption and desorption characteristics of multi-component gas in coal spontaneous combustion process

Also Published As

Publication number Publication date
US20150033619A1 (en) 2015-02-05
DE112013001465T5 (en) 2014-12-11
CN104220568A (en) 2014-12-17

Similar Documents

Publication Publication Date Title
US20150033619A1 (en) Inhibition of Spontaneous Combustion in Low-Rank Coals
Zhai et al. Production of fuel pellets via hydrothermal carbonization of food waste using molasses as a binder
US10961459B2 (en) System for production of a renewable liquid fuel
Tumuluru et al. A review on biomass classification and composition, co-firing issues and pretreatment methods
Allardice et al. Water in brown coal and its removal
Nelson et al. Survey of experimental work on the self-heating and spontaneous combustion of coal
Artos et al. Tga and drop-tube reactor studies of the combustion of coal blends
WO2010080733A1 (en) System and method for atmospheric carbon sequestration
JPH0747751B2 (en) Utilization of low-grade coal and peat
Chavda et al. Effect of inorganic and organic additives on coal combustion: a review
Anggraeni et al. Effects of particle size and composition of cassava peels and rice husk on the briquette performance
Tang et al. Laboratory investigation on the spontaneous combustion of a lignocellulosic biomass and its suppression by chemical inhibitors
Xiong et al. Calcium oxide as an additive for both conservation and improvement of the combustion properties of energy grass: a preliminary study
HABIB et al. Factors influencing the performance of coal briquettes
KR101925882B1 (en) Method of preventing spontaneous combustion in coal yard
Liu et al. Investigation of the effect of different distilled water, rainwater and seawater mass ratios on coal spontaneous combustion characteristics
Cui et al. Effect of ionic liquids on the pyrolysis of coal
Gupta Energy Technology
CN104119981B (en) Method for preventing spontaneous combustion of coal pile by adopting organic composite flame retardant
Cruceru et al. Study of lignite quality parameters during storage
RU2741001C1 (en) Method of protecting brown coal in open storage against spontaneous ignition and dusting when exposed to atmospheric effects
Chatterjee Uses of energy, minerals and changing techniques
Fosnacht Producing biofuels with torrefaction
RU2091446C1 (en) Combustible briquet
Hossfeld et al. PRB coal degradation: Causes and cures

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 13760856

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 112013001465

Country of ref document: DE

Ref document number: 1120130014653

Country of ref document: DE

WWE Wipo information: entry into national phase

Ref document number: IDP00201405988

Country of ref document: ID

122 Ep: pct application non-entry in european phase

Ref document number: 13760856

Country of ref document: EP

Kind code of ref document: A1