WO2013137053A1 - Vacuum pump - Google Patents

Vacuum pump Download PDF

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Publication number
WO2013137053A1
WO2013137053A1 PCT/JP2013/055929 JP2013055929W WO2013137053A1 WO 2013137053 A1 WO2013137053 A1 WO 2013137053A1 JP 2013055929 W JP2013055929 W JP 2013055929W WO 2013137053 A1 WO2013137053 A1 WO 2013137053A1
Authority
WO
WIPO (PCT)
Prior art keywords
rotor
output shaft
vacuum pump
nut
male screw
Prior art date
Application number
PCT/JP2013/055929
Other languages
French (fr)
Japanese (ja)
Inventor
田中 克典
Original Assignee
ナブテスコオートモーティブ株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ナブテスコオートモーティブ株式会社 filed Critical ナブテスコオートモーティブ株式会社
Publication of WO2013137053A1 publication Critical patent/WO2013137053A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C25/00Adaptations of pumps for special use of pumps for elastic fluids
    • F04C25/02Adaptations of pumps for special use of pumps for elastic fluids for producing high vacuum
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/344Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member
    • F04C18/3441Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the inner member the inner and outer member being in contact along one line or continuous surface substantially parallel to the axis of rotation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/005Means for transmitting movement from the prime mover to driven parts of the pump, e.g. clutches, couplings, transmissions
    • F04C29/0071Couplings between rotors and input or output shafts acting by interengaging or mating parts, i.e. positive coupling of rotor and shaft
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/60Shafts

Definitions

  • the present invention relates to a vacuum pump having a rotor attached to a rotating shaft of a driving machine.
  • a casing main body attached to a driving machine, a hollow cylinder chamber formed in the casing main body and having openings at both ends of the casing main body, and provided on a rotating shaft of the driving machine to be rotationally driven in the cylinder chamber.
  • a vacuum pump including a rotor and a pair of side plates that close an opening of a cylinder chamber. This type of vacuum pump is used, for example, to generate a vacuum for operating a brake booster of an automobile, and obtains a vacuum by driving a rotor with a drive unit such as an electric motor in a cylinder chamber of a casing.
  • a drive unit such as an electric motor in a cylinder chamber of a casing.
  • the rotor is not fixed to the rotating shaft, and the axial direction of the rotating shaft is not fixed. It was movably provided. Furthermore, since the rotor is provided at the tip of the rotating shaft, when the rotor is rotated by driving a drive machine, the rotor is likely to move to the tip of the rotating shaft as it rotates and protrude. . For this reason, during operation of the vacuum pump, the rotor comes into contact with the side plate on the front side (the tip side of the rotating shaft), so that the rotor and the side plate are damaged by wear and the durability of the vacuum pump is reduced. Was assumed.
  • the present invention has been made in view of the above-described circumstances, and an object of the present invention is to prevent damage to the rotor and the side plate with a simple configuration and prevent deterioration of the durability of the vacuum pump.
  • the present invention provides a casing body attached to a driving machine, a hollow cylinder chamber formed in the casing body and having openings at both ends of the casing body, and a rotating shaft of the driving machine.
  • a vacuum pump comprising a rotor that is provided to be rotated and driven in the cylinder chamber, and a pair of side plates that close the opening of the cylinder chamber
  • the rotating shaft includes a male screw at a distal end portion.
  • a female screw formed in the shaft hole of the rotor is engaged, and a nut that fixes the rotor in close contact with the front end surface of the rotor is provided.
  • the rotor is fastened to the male screw of the rotating shaft until it abuts on the side plate located on the drive machine side, and in this state, the nut is moved until a predetermined reference value is exceeded.
  • the rotor is fixed to the rotating shaft in close contact with the front end surface. According to this configuration, the rotor can be easily positioned with respect to the rotating shaft, and the assembly work of the pump can be performed in a short time without being an expert.
  • the present invention is characterized in that a concave portion is formed around the shaft hole in the front end surface of the rotor, and the nut is engaged with the male screw of the rotating shaft in the concave portion. According to this configuration, the nut can be engaged with the rotation shaft without projecting the tip end portion of the rotation shaft from the front end surface of the rotor, and the configuration of the vacuum pump can be simplified.
  • the rotating shaft includes a male screw at a tip, and a female screw formed in the shaft hole of the rotor is engaged with the male screw, and the rotating shaft is in close contact with the front end surface of the rotor. Since the nut for fixing the rotor is provided, the rotor is restricted from moving in the radial direction and the thrust direction of the rotating shaft. Therefore, the contact between the rotor and the side plate is prevented with a simple configuration, so that wear of the rotor and the side plate is suppressed, and the durability of the vacuum pump can be improved.
  • FIG. 1 It is a schematic diagram of a brake device using the vacuum pump concerning this embodiment. It is side part fragmentary sectional drawing of a vacuum pump. It is the figure which looked at the vacuum pump from the front side. It is a disassembled side view which shows the connection structure of a rotor and an output shaft.
  • FIG. 1 is a schematic diagram of a brake device 100 using a vacuum pump 1 according to an embodiment of the present invention as a negative pressure source.
  • the brake device 100 includes, for example, front brakes 2a and 2b attached to left and right front wheels of a vehicle such as an automobile, and rear brakes 3a and 3b attached to left and right rear wheels. These brakes are connected to each other by a master cylinder 4 and a brake pipe 9, and each brake is operated by hydraulic pressure sent from the master cylinder 4 through the brake pipe 9.
  • the brake device 100 includes a brake booster (brake booster) 6 connected to the brake pedal 5, and the vacuum tank 7 and the vacuum pump 1 are connected in series to the brake booster 6 through an air pipe 8.
  • the brake booster 6 uses the negative pressure in the vacuum tank 7 to boost the pedaling force of the brake pedal 5, and it is sufficient to move the piston (not shown) of the master cylinder 4 with a small pedaling force.
  • the brake force can be pulled out.
  • the vacuum pump 1 is disposed in the engine room of the vehicle, discharges the air in the vacuum tank 7 to the outside of the vehicle, and puts the vacuum tank 7 in a vacuum state. Note that the range of use of the vacuum pump 1 used in an automobile or the like is, for example, ⁇ 60 kPa to ⁇ 80 kPa.
  • FIG. 2 is a side partial sectional view of the vacuum pump 1
  • FIG. 3 is a view of the vacuum pump 1 of FIG. 2 as viewed from the front side (right side in the figure).
  • FIG. 3 illustrates a state in which members such as the pump cover 24 and the side plate 26 are removed in order to show the configuration of the cylinder chamber S.
  • the front-rear direction is also referred to as the axial direction
  • the left-right direction is also referred to as the width direction.
  • the vacuum pump 1 includes an electric motor (driving machine) 10 and a pump main body 20 that operates using the electric motor 10 as a driving source.
  • the electric motor 10 and the pump main body 20 are integrated with each other. In a connected state, it is fixedly supported on a vehicle body such as an automobile.
  • the electric motor 10 has an output shaft (rotary shaft) 12 that extends from the approximate center of one end (front end) of the case 11 formed in a substantially cylindrical shape toward the pump body 20 side (front side).
  • the output shaft 12 functions as a drive shaft that drives the pump main body 20, and rotates with reference to a rotation center X1 extending in the front-rear direction.
  • a rotor 27 of the pump body 20 is connected to the tip end portion 12A of the output shaft 12 so as to be integrally rotatable.
  • the output shaft 12 rotates in the direction indicated by the arrow R (counterclockwise) in FIG. 3, thereby rotating the rotor 27 in the same direction around the rotation center X1 ( It is designed to rotate in the direction of arrow R).
  • the case 11 includes a case main body 60 formed in a bottomed cylindrical shape, and a cover body 61 that closes the opening of the case main body 60.
  • the case main body 60 is formed by bending the peripheral edge portion 60A of the opening outward.
  • the cover body 61 has a disc portion (wall surface) 61A formed to have substantially the same diameter as the opening of the case body 60, and extends in an axial direction from the periphery of the disc portion 61A. And a bent portion 61C formed by bending the outer periphery of the cylindrical portion 61B outward.
  • one end part (front end) of the case 11 is recessed inward in the electric motor 10, and the fitting hole part 63 to which the pump main body 20 is attached by spigot fitting is formed.
  • the outer ring of the bearing 62 that supports the output shaft 12 is held on the inner peripheral surface 61F of the bearing holding portion 61E.
  • the pump main body 20 is integrally cast in the casing main body 22 and the casing main body 22 fitted in the fitting hole 63 formed on the front side of the case 11 of the electric motor 10.
  • the cylinder portion 23 that forms the cylinder chamber S and the pump cover 24 that covers the casing body 22 from the front side are provided.
  • the casing body 22, the cylinder portion 23, and the pump cover 24 are provided to constitute a casing 31 of the vacuum pump 1.
  • the casing body 22 is made of, for example, a metal material having high thermal conductivity such as aluminum, and the shape seen from the front side is a substantially rectangular shape that is long in the vertical direction with the rotation center X1 as the center. Is formed.
  • a communication hole 22A communicating with the cylinder chamber S provided in the casing main body 22 is formed in the upper portion of the casing main body 22, and a vacuum suction nipple 30 is press-fitted into the communication hole 22A.
  • the vacuum suction nipple 30 is a straight pipe extending upward, and a negative pressure is applied to one end 30A of the vacuum suction nipple 30 from an external device (for example, the vacuum tank 7 (see FIG. 1)).
  • a tube or tube for supplying air is connected.
  • the casing body 22 is formed with a hole 22B with respect to the axial center X2 extending in the front-rear direction, and a cylindrical cylinder 23 is integrally cast into the hole 22B.
  • a casing body 22 (casing 31) in which the cylinder part 23 is integrally cast is cast by pouring water into the mold.
  • the cylinder portion 23 is integrally cast into the casing main body 22.
  • the present invention is not limited to this, and the cylinder portion 23 is press-fitted into the hole 22 ⁇ / b> B of the cylinder main body 22 that has been cast in advance. It is also good.
  • the shaft center X2 is parallel to the rotation center X1 of the output shaft 12 of the electric motor 10 described above and, as shown in FIG. In this configuration, the shaft center X2 is eccentric so that the outer peripheral surface 27B of the rotor 27 centered on the rotation center X1 is in contact with the inner peripheral surface 23A of the cylinder portion 23 formed with reference to the shaft center X2.
  • the cylinder part 23 is made of the same metal material as the rotor 27 (in this embodiment, iron). In this configuration, the cylinder portion 23 and the rotor 27 have the same thermal expansion coefficient. Therefore, regardless of the temperature changes of the cylinder portion 23 and the rotor 27, the outer peripheral surface 27B of the rotor 27 and the cylinder portion 23 when the rotor 27 rotates. The contact with the inner peripheral surface 23A can be prevented.
  • the cylinder part 23 and the rotor 27 may be made of different materials as long as they are metal materials having substantially the same thermal expansion coefficient.
  • the cylinder part 23 can be accommodated within the longitudinal range of the casing body 22 by casting the cylinder part 23 integrally in the hole 22B formed in the casing body 22, the cylinder part 23 is prevented from protruding from the casing main body 22, and the casing main body 22 can be downsized.
  • the casing body 22 is formed of a material having higher thermal conductivity than the rotor 27. According to this, heat generated when the rotor 27 and the vane 28 are rotationally driven can be quickly transmitted to the casing body 22, so that the casing body 22 can sufficiently dissipate heat.
  • an opening 23B that connects the communication hole 22A of the casing body 22 and the inside of the cylinder chamber S is formed in the cylinder portion 23, and the air that has passed through the vacuum suction nipple 30 passes through the communication hole 22A and the opening 23B. Supplied in.
  • the suction path 32 is formed by including the vacuum suction nipple 30, the communication hole 22 ⁇ / b> A of the casing body 22, and the opening 23 ⁇ / b> B of the cylinder portion 23.
  • Discharge ports 22 ⁇ / b> C and 23 ⁇ / b> C that pass through the casing body 22 and the cylinder part 23 and discharge air compressed in the cylinder chamber S are provided below the casing body 22 and the cylinder part 23.
  • the side plates 25 and 26 for closing the opening of the cylinder chamber S are disposed at the rear end and the front end of the cylinder part 23, respectively.
  • the side plates 25 and 26 are set to have a diameter larger than the inner diameter of the inner peripheral surface 23A of the cylinder portion 23, and are urged by the seal rings 25A and 26A, respectively. It is pressed.
  • a sealed cylinder chamber S is formed inside the cylinder portion 23 except for the opening 23B and the discharge ports 23C and 22C connected to the vacuum suction nipple 30.
  • the rotor 27 is disposed in the cylinder chamber S.
  • the rotor 27 has a columnar shape extending along the rotation center X1 of the electric motor 10, and has a shaft hole 27A through which the output shaft 12 that is a drive shaft of the pump body 20 is inserted, and radial direction from the shaft hole 27A.
  • a plurality of guide grooves 27C are provided at equidistant intervals around the shaft hole 27A at intervals in the circumferential direction.
  • the length of the rotor 27 in the front-rear direction is set to be approximately equal to the length of the cylinder chamber S of the cylinder portion 23, that is, the distance between the mutually facing inner surfaces of the two side plates 25, 26. And the side plates 25 and 26 are substantially closed. Further, as shown in FIG. 3, the outer diameter of the rotor 27 is such that the outer peripheral surface 27B of the rotor 27 maintains a minute clearance with the portion of the inner peripheral surface 23A of the cylinder portion 23 that is located obliquely downward to the right. Is set. Thereby, as shown in FIG. 3, a crescent-shaped space is formed between the outer peripheral surface 27 ⁇ / b> B of the rotor 27 and the inner peripheral surface 23 ⁇ / b> A of the cylinder portion 23.
  • the rotor 27 is provided with a plurality (five in this example) of vanes 28 that divide a crescent-shaped space.
  • the vane 28 is formed in a plate shape, and its length in the front-rear direction is set to be approximately equal to the distance between the mutually facing inner surfaces of the two side plates 25, 26, similar to the rotor 27. ing.
  • These vanes 28 are arranged so as to be able to protrude and retract from guide grooves 27 ⁇ / b> C provided in the rotor 27.
  • each vane 28 protrudes outward along the guide groove 27 ⁇ / b> C by centrifugal force, and the tip of the vane 28 comes into contact with the inner peripheral surface 23 ⁇ / b> A of the cylinder portion 23.
  • the crescent-shaped space described above is divided into five compression chambers P surrounded by the two vanes 28 and 28 adjacent to each other, the outer peripheral surface 27B of the rotor 27, and the inner peripheral surface 23A of the cylinder portion 23. Partitioned.
  • the cylinder portion 23 is formed in the casing body 22 such that the axial center X2 of the cylinder portion 23 is eccentrically inclined leftward and upward with respect to the rotation center X1. For this reason, a large space can be secured in the casing main body 22 in the direction opposite to the eccentricity of the cylinder portion 23, and the discharge ports 23 ⁇ / b> C and 22 ⁇ / b> C are provided in this space along the peripheral edge of the cylinder portion 23.
  • An expansion chamber 33 communicated with is formed.
  • the expansion chamber 33 is formed as a large closed space along the peripheral edge of the cylinder portion 23 from below the cylinder portion 23 to above the output shaft 12, and communicates with an exhaust port 24 ⁇ / b> A formed in the pump cover 24.
  • the exhaust passage 37 is configured by including discharge ports 22 ⁇ / b> C and 23 ⁇ / b> C, an expansion chamber 33, and an exhaust port 24 ⁇ / b> A formed in the casing body 22 and the cylinder part 23, respectively.
  • the expansion chamber 33 can be formed integrally with the casing body 22 by forming the large expansion chamber 33 in this space, there is no need to provide the expansion chamber 33 outside the casing body 22.
  • the main body 22 can be downsized, and the vacuum pump 1 can be downsized.
  • the pump cover 24 is disposed on the front side plate 26 via a seal ring 26A, and is fixed to the casing body 22 with bolts 66. As shown in FIG. 2, a seal groove 22D is formed on the front surface of the casing body 22 so as to surround the cylinder portion 23 and the expansion chamber 33, and an annular seal material 67 is disposed in the seal groove 22D.
  • the pump cover 24 is provided with an exhaust port 24 ⁇ / b> A at a position corresponding to the expansion chamber 33. This exhaust port 24A is for exhausting the air that has flowed into the expansion chamber 33 to the outside of the machine (outside the vacuum pump 1), and this exhaust port 24A prevents the backflow of air from the outside of the machine into the pump.
  • a check valve 29 is attached.
  • the vacuum pump 1 is configured by connecting the electric motor 10 and the pump main body 20, and the rotor 27 and the vane 28 connected to the output shaft 12 of the electric motor 10 are the cylinder portion of the pump main body 20. 23 slides in.
  • the electric motor 10 has a fitting hole 63 formed around the rotation center X1 of the output shaft 12 on one end side of the case 11.
  • a cylindrical fitting portion 22 ⁇ / b> F projecting rearward around the cylinder chamber S is integrally formed on the back surface of the casing body 22.
  • the fitting portion 22 ⁇ / b> F is formed concentrically with the rotation center X ⁇ b> 1 of the output shaft 12 of the electric motor 10, and has an outer diameter that fits in the fitting hole portion 63 of the electric motor 10. For this reason, in this configuration, the center position can be easily adjusted by simply fitting the fitting portion 22F of the casing body 22 into the fitting hole portion 63 of the electric motor 10, and the electric motor 10 and the pump body 20 can be aligned. Assembly work can be performed easily. Further, a seal groove 22E is formed around the fitting portion 22F on the back surface of the casing body 22, and an annular seal material 35 is disposed in the seal groove 22E.
  • a small and light rotor is generally used in a small vacuum pump used for a brake device of an automobile. Further, in order to improve the efficiency of the assembly work of the pump, the rotor is connected to the output shaft. It is not fixed and is provided so as to be movable in the axial direction of the output shaft. In addition, since the rotor is so-called cantilevered at the tip of the output shaft of the electric motor, when the rotor is rotated, the rotor tends to protrude toward the tip of the output shaft as it rotates. It was. For this reason, in the conventional configuration, it is assumed that the rotor and the side plate are damaged by wear due to the contact of the rotor with the front side plate during operation of the vacuum pump, and the durability of the vacuum pump is lowered. Is done.
  • the rotor and output shaft are connected by a spline, the rotor is fixed in the radial direction, a push nut is attached to the tip of the output shaft, and the rotor moves in the axial (thrust) direction.
  • the structure which regulates to do is considered.
  • the push nut can easily prevent the rotor from protruding toward the tip end side of the output shaft with rotation.
  • the rigidity of the push nut itself is low, the push nut elastically changes due to the stress of the rotor, so that the rotor moves in the axial direction by the elastic change. According to this, it was assumed that the performance of the vacuum pump may vary due to the rotor moving slightly in the cylinder chamber. For this reason, this structure has a feature in the connection structure between the rotor 27 and the output shaft 12.
  • FIG. 4 is an exploded side view showing a connection structure between the rotor 27 and the output shaft 12.
  • a male screw 12B is formed at the distal end portion 12A of the output shaft 12, and this male screw 12B engages with a female screw 27D provided in a part of a shaft hole 27A penetrating the rotor 27 in the axial direction.
  • the rotor 27 is connected to the rotor 27 so as to be integrally rotatable. Further, the male screw 12 ⁇ / b> B of the output shaft 12 is engaged with a nut 70 on the distal end side of the rotor 27, so that the movement of the rotor 27 toward the distal end side of the output shaft 12 is restricted.
  • the output shaft 12 is formed such that the distal end portion 12A has a smaller diameter than the base portion 12C, and a male screw 12B is formed on the outer peripheral surface of the reduced diameter distal end portion 12A.
  • the shaft hole 27A of the rotor 27 includes a shaft holding portion 27E into which the base portion 12C of the output shaft 12 is fitted, and a hole portion 27F having a diameter smaller than that of the shaft holding portion 27E, and the inner peripheral surface of the hole portion 27F.
  • the female screw 27D described above is formed.
  • the shaft holding portion 27E is longer in the axial direction than the hole portion 27F in which the female screw 27D is formed. Specifically, the shaft holding portion 27E is longer than half of the entire length of the rotor 27.
  • the shaft holding portion 27E is formed to have substantially the same diameter as the base portion 12C of the output shaft 12.
  • a cylindrical recess 27H having a diameter larger than that of the hole 27F (and the shaft holding part 27E) is formed around the hole 27F on the front end surface 27G of the rotor 27.
  • the tip end portion of the male screw 12B of the output shaft 12 screwed into the female screw 27D of the shaft hole 27A extends, and the nut 70 is screwed into the male screw 12B in the recess 27H.
  • the length of the shaft end of the output shaft 12 extending into the recess 27H and the thickness of the nut 70 are set to be substantially the same as or slightly smaller than the depth of the recess 27H.
  • the output shaft 12 and the nut 70 do not protrude from the surface 27G.
  • the inner diameter of the recess 27H is set to a size that allows the nut 70 disposed in the recess 27H to be tightened with a jig (for example, a socket wrench).
  • the nut 70 is provided with a through hole 70A in the approximate center and a female screw 70B formed on the inner surface of the through hole 70A.
  • a female screw 70B By tightening the female screw 70B to the male screw 12B of the output shaft 12, the end surface 70C of the nut 70
  • the concave portion 27H is in close contact with the bottom surface 27H1.
  • the rotor 27 and the nut 70 exhibit a so-called double nut effect.
  • the rotor 27 is restricted from moving in the radial direction and the thrust direction with respect to the output shaft 12, thereby preventing contact between the rotor 27 and the side plates 25, 26 with a simple configuration. 27 and the side plates 25 and 26 are prevented from being worn, and the durability of the vacuum pump 1 can be improved. Further, in this configuration, since the rotor 27 is prevented from moving in the axial direction in the cylinder chamber, variations in the performance of the vacuum pump based on this movement can be suppressed.
  • the male screw 12B of the output shaft 12 described above is formed as a left-hand screw (reverse screw), and when the pump is viewed from the front side, the rotor 27 is positioned in the same direction as the output shaft 12 ( The rotor 27 is connected to the output shaft 12 by being rotated counterclockwise. In this configuration, every time the vacuum pump 1 is stopped, the rotor 27 is subjected to a force that is screwed into the output shaft 12. Therefore, even in a device that repeatedly starts and stops like the vacuum pump 1, the rotor 27 and the nut The loosening of 70 can be prevented.
  • the output shaft 12 is inserted into the shaft hole 27 ⁇ / b> A of the rotor 27.
  • the rotor 27 is turned counterclockwise while holding the output shaft 12 so as not to rotate using a jig (not shown), Screw into the output shaft 12.
  • the rotor 27 is tightened until the rear end surface 27I of the rotor 27 contacts the rear side plate 25.
  • the front end surface 27G of the rotor 27 and the opening of the cylinder chamber S are substantially flush with each other.
  • the nut 70 is locked to the output shaft 12.
  • the tip of the male screw 12B of the output shaft 12 extends into a recess 27H formed in the rotor 27.
  • the output shaft 12 and the rotor 27 are held so as not to rotate using a jig, and in this state, the nut 70 is screwed in until the nut 70 contacts the bottom surface 27H1 of the recess 27H of the rotor 27. 70 is locked to the external thread 12B of the output shaft 12.
  • the nut 70 is attached to the output shaft 12 using a dedicated jig (not shown) that can measure the tightening torque.
  • a dedicated jig (not shown) that can measure the tightening torque.
  • the pump can be assembled in a short time even if it is not an expert.
  • the casing body 22 attached to the electric motor 10 and the hollow cylinder chamber S formed in the casing body 22 and having openings at both ends of the casing body 22 are provided.
  • the output shaft 12 of the electric motor 10 includes a rotor 27 that is rotationally driven in the cylinder chamber S together with the output shaft 12, and a pair of side plates 25 and 26 that close the opening of the cylinder chamber S.
  • the front end portion 12A is provided with a male screw 12B.
  • the male screw 12B is engaged with a female screw 27D formed in the shaft hole 27A of the rotor 27, and is fixed in close contact with the front end surface 27G of the rotor 27.
  • the rotor 27 and the nut 70 engaged with the male screw 12B of the output shaft 12 are so-called double nuts.
  • Can do Furthermore, in this embodiment, since the rotor 27 is prevented from moving in the axial direction in the cylinder chamber S, variations in the performance of the vacuum pump 1 based on this movement can be suppressed.
  • the rotor 27 is fastened to the male screw 12B of the output shaft 12 until it contacts the rear side plate 25 located on the electric motor side, and in this state, the nut 70 is set to a predetermined reference value. Since the nut 70 is tightened and locked to the output shaft 12 while being in close contact with the end face of the rotor 27 until exceeding the output shaft 12, the rotor 27 is tightened to the output shaft 12 until it contacts the side plate 25. Thus, positioning of the rotor 27 with respect to 12 can be performed easily.
  • the front end surface 27G of the rotor 27 is formed with the recess 27H around the shaft hole 27A into which the output shaft 12 is tightened, and the nut 70 is inserted into the male screw of the output shaft 12 in the recess 27H. 12B, the nut 70 can be locked to the output shaft 12 without protruding the front end portion 12A of the output shaft 12 from the front end surface 27G of the rotor 27, and the configuration of the vacuum pump 1 is simplified. Can be achieved.
  • the present invention is not limited to the above-described embodiment, and various modifications and changes can be made based on the technical idea of the present invention. It is.
  • the rotor 27 is brought into contact with the side plate 25 to position the rotor 27 with respect to the output shaft 12.
  • the front end surface 27G of the rotor 27 is a cylinder. It is desirable that it does not protrude beyond the front end surface of the portion 23. For this reason, it is also possible to position the rotor 27 with respect to the output shaft 12 by confirming the positions of the front end surfaces of the cylinder portion 23 and the rotor 27.
  • Vacuum pump 6 Brake booster (brake booster) 7 Vacuum tank 9 Brake piping 10 Electric motor (driving machine) 11 Case 12 Output shaft (Rotating shaft) 12A Front end portion 12B Male screw 20 Pump body 22 Casing body 23 Cylinder portion 25 Side plate 26 Side plate 27 Rotor 27A Shaft hole 27D Female screw 27F Shaft holding portion 27G Front end surface 27H Recessed portion 27H1 Bottom surface (end surface) 27I Rear end face 28 Vane 70 Nut 70B Female thread 100 Brake device

Abstract

The present invention prevents a decline in the durability of a vacuum pump by suppressing damage to a rotor and a side plate by using a simple configuration. A vacuum pump is provided with a casing body (22) attached to an electric motor (10), and a hollow cylinder chamber (S) formed in the casing body (22) and having openings on both ends of the casing body (22). The output shaft (12) of the electric motor (10) is provided with a rotor (27) that is rotatably driven inside the cylinder chamber (S) along with the output shaft (12), and a pair of side plates (25, 26) for blocking the openings of the cylinder chamber (S). The tip part (12A) of the output shaft (12) is provided with a male screw (12B). A female screw (27D) formed in a shaft hole (27A) of the rotor (27) engages with the male screw (12B). The male screw (12B) is provided with a nut (70) for fixing the rotor (27) by tightly abutting the front-end surface (27G) of the rotor (27).

Description

真空ポンプVacuum pump
 本発明は、駆動機の回転軸に取付けられるロータを有する真空ポンプに関する。 The present invention relates to a vacuum pump having a rotor attached to a rotating shaft of a driving machine.
 一般に、駆動機に取り付けられるケーシング本体と、このケーシング本体に形成されて当該ケーシング本体の両端に開口を有する中空形状のシリンダ室と、駆動機の回転軸に設けられて当該シリンダ室内を回転駆動されるロータと、シリンダ室の開口を塞ぐ一対のサイドプレートとを備える真空ポンプが知られている。この種の真空ポンプは、例えば、自動車のブレーキ倍力装置を作動させるための真空を発生させるために使用され、ケーシングのシリンダ室内でロータを電動モータ等の駆動機で駆動することによって真空を得ることができる(例えば、特許文献1参照)。 In general, a casing main body attached to a driving machine, a hollow cylinder chamber formed in the casing main body and having openings at both ends of the casing main body, and provided on a rotating shaft of the driving machine to be rotationally driven in the cylinder chamber. There is known a vacuum pump including a rotor and a pair of side plates that close an opening of a cylinder chamber. This type of vacuum pump is used, for example, to generate a vacuum for operating a brake booster of an automobile, and obtains a vacuum by driving a rotor with a drive unit such as an electric motor in a cylinder chamber of a casing. (For example, refer to Patent Document 1).
米国特許第6491501号明細書US Pat. No. 6,491,501
 ところで、自動車のブレーキ倍力装置を作動させるような小型の真空ポンプでは、小型で軽量のロータが使用されているため、ロータは回転軸に対して固定されておらず、回転軸の軸方向に移動自在に設けられていた。さらに、ロータは回転軸の先端部に設けられているため、駆動機を駆動させてロータを回転させた場合、このロータが回転に伴い回転軸の先端側に移動して突出しやすい状況にあった。このため、真空ポンプの運転中に、ロータが前側(回転軸の先端側)のサイドプレートと接触することにより、これらロータ及びサイドプレートが摩耗で損傷し、真空ポンプの耐久性が低下するといった問題が想定された。
 本発明は、上述した事情に鑑みてなされたものであり、簡単な構成でロータ及びサイドプレートの損傷を抑制して真空ポンプの耐久性の低下を防止することを目的とする。
By the way, in a small vacuum pump that operates a brake booster of an automobile, a small and lightweight rotor is used. Therefore, the rotor is not fixed to the rotating shaft, and the axial direction of the rotating shaft is not fixed. It was movably provided. Furthermore, since the rotor is provided at the tip of the rotating shaft, when the rotor is rotated by driving a drive machine, the rotor is likely to move to the tip of the rotating shaft as it rotates and protrude. . For this reason, during operation of the vacuum pump, the rotor comes into contact with the side plate on the front side (the tip side of the rotating shaft), so that the rotor and the side plate are damaged by wear and the durability of the vacuum pump is reduced. Was assumed.
The present invention has been made in view of the above-described circumstances, and an object of the present invention is to prevent damage to the rotor and the side plate with a simple configuration and prevent deterioration of the durability of the vacuum pump.
 上記目的を達成するため、本発明は、駆動機に取り付けられるケーシング本体と、このケーシング本体に形成されて当該ケーシング本体の両端に開口を有する中空形状のシリンダ室と、前記駆動機の回転軸に設けられて前記シリンダ室内を回転駆動されるロータと、前記シリンダ室の前記開口を塞ぐ一対のサイドプレートとを備える真空ポンプにおいて、前記回転軸は、先端部に雄ねじを備え、この雄ねじには、前記ロータの軸孔に形成された雌ねじが係合されるとともに、前記ロータの前端面に密接して当該ロータを固定するナットが設けられていることを特徴とする。 In order to achieve the above object, the present invention provides a casing body attached to a driving machine, a hollow cylinder chamber formed in the casing body and having openings at both ends of the casing body, and a rotating shaft of the driving machine. In a vacuum pump comprising a rotor that is provided to be rotated and driven in the cylinder chamber, and a pair of side plates that close the opening of the cylinder chamber, the rotating shaft includes a male screw at a distal end portion. A female screw formed in the shaft hole of the rotor is engaged, and a nut that fixes the rotor in close contact with the front end surface of the rotor is provided.
 この構成によれば、回転軸の雄ねじにロータ及びナットが設けられるため、いわゆるダブルナットの効果により、ロータが回転軸のラジアル方向及びスラスト方向に移動することが規制される。このため、ロータとサイドプレートとの接触が簡単な構成で防止されることにより、当該ロータ及びサイドプレートの摩耗が抑制され、真空ポンプの耐久性を向上させることができる。 According to this configuration, since the rotor and the nut are provided on the male screw of the rotating shaft, the movement of the rotor in the radial direction and the thrust direction of the rotating shaft is restricted by the effect of a so-called double nut. For this reason, the contact between the rotor and the side plate is prevented with a simple configuration, whereby wear of the rotor and the side plate is suppressed, and the durability of the vacuum pump can be improved.
 この構成において、本発明は、駆動機側に位置する前記サイドプレートに当接するまで前記ロータを前記回転軸の前記雄ねじに締め込み、この状態で前記ナットを所定の基準値を超えるまで前記ロータの前端面に密接させて当該ロータを前記回転軸に固定させたことを特徴とする。この構成によれば、回転軸に対するロータの位置決めを容易に行うことができ、熟練者でなくてもポンプの組み付け作業を短時間で行うことができる。 In this configuration, according to the present invention, the rotor is fastened to the male screw of the rotating shaft until it abuts on the side plate located on the drive machine side, and in this state, the nut is moved until a predetermined reference value is exceeded. The rotor is fixed to the rotating shaft in close contact with the front end surface. According to this configuration, the rotor can be easily positioned with respect to the rotating shaft, and the assembly work of the pump can be performed in a short time without being an expert.
 また、本発明は、前記ロータの前端面には、前記軸孔の周囲に凹部が形成され、この凹部内で前記ナットを前記回転軸の前記雄ねじに係合したことを特徴とする。この構成によれば、回転軸の先端部をロータの前端面よりも突出させることなく、ナットを回転軸に係合させることができ、真空ポンプの構成の簡素化を図ることができる。 Further, the present invention is characterized in that a concave portion is formed around the shaft hole in the front end surface of the rotor, and the nut is engaged with the male screw of the rotating shaft in the concave portion. According to this configuration, the nut can be engaged with the rotation shaft without projecting the tip end portion of the rotation shaft from the front end surface of the rotor, and the configuration of the vacuum pump can be simplified.
 本発明によれば、前記回転軸は、先端部に雄ねじを備え、この雄ねじには、前記ロータの軸孔に形成された雌ねじが係合されるとともに、前記ロータの前端面に密接して当該ロータを固定するナットが設けられているため、ロータが回転軸のラジアル方向及びスラスト方向に移動することが規制される。従って、ロータとサイドプレートとの接触が簡単な構成で防止されることにより、当該ロータ及びサイドプレートの摩耗が抑制され、真空ポンプの耐久性を向上させることができる。 According to the present invention, the rotating shaft includes a male screw at a tip, and a female screw formed in the shaft hole of the rotor is engaged with the male screw, and the rotating shaft is in close contact with the front end surface of the rotor. Since the nut for fixing the rotor is provided, the rotor is restricted from moving in the radial direction and the thrust direction of the rotating shaft. Therefore, the contact between the rotor and the side plate is prevented with a simple configuration, so that wear of the rotor and the side plate is suppressed, and the durability of the vacuum pump can be improved.
本実施形態に係る真空ポンプを使用したブレーキ装置の概要図である。It is a schematic diagram of a brake device using the vacuum pump concerning this embodiment. 真空ポンプの側部部分断面図である。It is side part fragmentary sectional drawing of a vacuum pump. 真空ポンプをその前側から見た図である。It is the figure which looked at the vacuum pump from the front side. ロータと出力軸との連結構造を示す分解側面図である。It is a disassembled side view which shows the connection structure of a rotor and an output shaft.
 以下、図面を参照して、本発明に係る好適な実施の形態について説明する。
 図1は、本発明の実施の形態に係る真空ポンプ1を負圧源として使用したブレーキ装置100の概要図である。ブレーキ装置100は、例えば、自動車等の車両の左右の前輪に取り付けられたフロントブレーキ2a,2b、及び左右の後輪に取り付けられたリアブレーキ3a,3bを備えている。これらの各ブレーキは、マスターシリンダ4とブレーキ配管9によりそれぞれ接続されており、マスターシリンダ4からブレーキ配管9を介して送られる油圧によって各ブレーキが作動する。
 また、ブレーキ装置100は、ブレーキペダル5と連結されたブレーキブースター(ブレーキ倍力装置)6を備え、このブレーキブースター6には、空気配管8を介して、真空タンク7及び真空ポンプ1が直列に接続されている。ブレーキブースター6は、真空タンク7内の負圧を利用してブレーキペダル5の踏力を倍力するものであり、小さな踏力でマスターシリンダ4のピストン(図示せず)を移動させることにより、十分なブレーキ力を引き出せるようになっている。
 真空ポンプ1は、車両のエンジンルーム内に配置され、真空タンク7内の空気を車両外部へ排出し、当該真空タンク7内を真空状態とする。なお、自動車等に用いる真空ポンプ1の使用範囲は、例えば、-60kPa~-80kPaである。
Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a schematic diagram of a brake device 100 using a vacuum pump 1 according to an embodiment of the present invention as a negative pressure source. The brake device 100 includes, for example, front brakes 2a and 2b attached to left and right front wheels of a vehicle such as an automobile, and rear brakes 3a and 3b attached to left and right rear wheels. These brakes are connected to each other by a master cylinder 4 and a brake pipe 9, and each brake is operated by hydraulic pressure sent from the master cylinder 4 through the brake pipe 9.
The brake device 100 includes a brake booster (brake booster) 6 connected to the brake pedal 5, and the vacuum tank 7 and the vacuum pump 1 are connected in series to the brake booster 6 through an air pipe 8. It is connected. The brake booster 6 uses the negative pressure in the vacuum tank 7 to boost the pedaling force of the brake pedal 5, and it is sufficient to move the piston (not shown) of the master cylinder 4 with a small pedaling force. The brake force can be pulled out.
The vacuum pump 1 is disposed in the engine room of the vehicle, discharges the air in the vacuum tank 7 to the outside of the vehicle, and puts the vacuum tank 7 in a vacuum state. Note that the range of use of the vacuum pump 1 used in an automobile or the like is, for example, −60 kPa to −80 kPa.
 図2は、真空ポンプ1の側部部分断面図であり、図3は、図2の真空ポンプ1をその前側(同図中の右側)から見た図である。ただし、図3は、シリンダ室Sの構成を示すべく、ポンプカバー24、サイドプレート26等の部材を取り外した状態を図示している。なお、以下では、説明の便宜上、図2および図3の上部にそれぞれ矢印で示す方向が、真空ポンプ1の上下前後左右を示すものとして説明する。また、前後方向については軸方向、左右方向については幅方向ともいう。 2 is a side partial sectional view of the vacuum pump 1, and FIG. 3 is a view of the vacuum pump 1 of FIG. 2 as viewed from the front side (right side in the figure). However, FIG. 3 illustrates a state in which members such as the pump cover 24 and the side plate 26 are removed in order to show the configuration of the cylinder chamber S. In the following description, for convenience of explanation, it is assumed that the directions indicated by the arrows at the top of FIGS. The front-rear direction is also referred to as the axial direction, and the left-right direction is also referred to as the width direction.
 図2に示すように、真空ポンプ1は電動モータ(駆動機)10と、この電動モータ10を駆動源として作動するポンプ本体20とを備えており、これら電動モータ10及びポンプ本体20が一体に連結された状態で自動車等の車体に固定支持されている。 As shown in FIG. 2, the vacuum pump 1 includes an electric motor (driving machine) 10 and a pump main body 20 that operates using the electric motor 10 as a driving source. The electric motor 10 and the pump main body 20 are integrated with each other. In a connected state, it is fixedly supported on a vehicle body such as an automobile.
 電動モータ10は、略円筒形状に形成されたケース11の一方の端部(前端)の略中心からポンプ本体20側(前側)に向かって延びる出力軸(回転軸)12を有している。出力軸12は、ポンプ本体20を駆動する駆動軸として機能するものであり、前後方向に延びる回転中心X1を基準として回転する。出力軸12の先端部12Aには、ポンプ本体20のロータ27が一体に回転可能に連結される。
 電動モータ10は、電源(図示略)の投入により、出力軸12が、図3中の矢印R方向(反時計回り)に回転し、これによりロータ27を、回転中心X1を中心として同方向(矢印R方向)に回転させるようになっている。
The electric motor 10 has an output shaft (rotary shaft) 12 that extends from the approximate center of one end (front end) of the case 11 formed in a substantially cylindrical shape toward the pump body 20 side (front side). The output shaft 12 functions as a drive shaft that drives the pump main body 20, and rotates with reference to a rotation center X1 extending in the front-rear direction. A rotor 27 of the pump body 20 is connected to the tip end portion 12A of the output shaft 12 so as to be integrally rotatable.
In the electric motor 10, when the power source (not shown) is turned on, the output shaft 12 rotates in the direction indicated by the arrow R (counterclockwise) in FIG. 3, thereby rotating the rotor 27 in the same direction around the rotation center X1 ( It is designed to rotate in the direction of arrow R).
 ケース11は、有底円筒形状に形成されたケース本体60と、このケース本体60の開口を塞ぐカバー体61とを備え、ケース本体60は、開口の周縁部60Aが外方に折り曲げて形成されている。カバー体61は、ケース本体60の開口と略同径に形成された円板部(壁面)61Aと、この円板部61Aの周縁から軸方向に環状に延出し、ケース本体60の内周面に嵌まる円筒部61Bと、この円筒部61Bの周縁を外方に折り曲げて形成した屈曲部61Cとを備えて一体に形成される。円板部61A及び円筒部61Bは、ケース本体60内に進入し、屈曲部61Cがケース本体60の周縁部60Aに当接して固定されている。これにより、電動モータ10には、ケース11の一方の端部(前端)が内側に窪み、ポンプ本体20がインロー嵌合により取り付けられる嵌合穴部63が形成される。
 また、円板部61Aの略中央には、出力軸12が貫通する貫通孔61Dと、この貫通孔61Dの周囲にケース本体60の内側に延びる円環状のベアリング保持部61Eとが形成され、このベアリング保持部61Eの内周面61Fに、上記出力軸12を軸支するベアリング62の外輪が保持される。
The case 11 includes a case main body 60 formed in a bottomed cylindrical shape, and a cover body 61 that closes the opening of the case main body 60. The case main body 60 is formed by bending the peripheral edge portion 60A of the opening outward. ing. The cover body 61 has a disc portion (wall surface) 61A formed to have substantially the same diameter as the opening of the case body 60, and extends in an axial direction from the periphery of the disc portion 61A. And a bent portion 61C formed by bending the outer periphery of the cylindrical portion 61B outward. The disc part 61 </ b> A and the cylindrical part 61 </ b> B enter the case body 60, and the bent part 61 </ b> C is fixed in contact with the peripheral part 60 </ b> A of the case body 60. Thereby, one end part (front end) of the case 11 is recessed inward in the electric motor 10, and the fitting hole part 63 to which the pump main body 20 is attached by spigot fitting is formed.
Further, a through hole 61D through which the output shaft 12 passes and an annular bearing holding portion 61E extending inward of the case main body 60 are formed around the through hole 61D at the approximate center of the disc part 61A. The outer ring of the bearing 62 that supports the output shaft 12 is held on the inner peripheral surface 61F of the bearing holding portion 61E.
 ポンプ本体20は、図2に示すように、電動モータ10のケース11の前側に形成された嵌合穴部63に嵌合されるケーシング本体22と、このケーシング本体22内に一体に鋳込まれてシリンダ室Sを形成するシリンダ部23と、当該ケーシング本体22を前側から覆うポンプカバー24とを備えている。本実施形態ではケーシング本体22、シリンダ部23及びポンプカバー24を備えて、真空ポンプ1のケーシング31を構成している。 As shown in FIG. 2, the pump main body 20 is integrally cast in the casing main body 22 and the casing main body 22 fitted in the fitting hole 63 formed on the front side of the case 11 of the electric motor 10. The cylinder portion 23 that forms the cylinder chamber S and the pump cover 24 that covers the casing body 22 from the front side are provided. In this embodiment, the casing body 22, the cylinder portion 23, and the pump cover 24 are provided to constitute a casing 31 of the vacuum pump 1.
 ケーシング本体22は、例えば、アルミニウム等の熱伝導性の高い金属材料を用いて、図3に示すように、前側から見た形状が上記した回転中心X1を略中心とした上下方向に長い略矩形に形成されている。ケーシング本体22の上部には、このケーシング本体22に設けられたシリンダ室S内に連通する連通孔22Aが形成され、この連通孔22Aには真空吸込ニップル30が圧入されている。この真空吸込ニップル30は、図2に示すように、上向きに延びる直管であり、当該真空吸込ニップル30の一端30Aには、外部機器(例えば、真空タンク7(図1参照))から負圧空気を供給するための管またはチューブが接続される。 As shown in FIG. 3, the casing body 22 is made of, for example, a metal material having high thermal conductivity such as aluminum, and the shape seen from the front side is a substantially rectangular shape that is long in the vertical direction with the rotation center X1 as the center. Is formed. A communication hole 22A communicating with the cylinder chamber S provided in the casing main body 22 is formed in the upper portion of the casing main body 22, and a vacuum suction nipple 30 is press-fitted into the communication hole 22A. As shown in FIG. 2, the vacuum suction nipple 30 is a straight pipe extending upward, and a negative pressure is applied to one end 30A of the vacuum suction nipple 30 from an external device (for example, the vacuum tank 7 (see FIG. 1)). A tube or tube for supplying air is connected.
 ケーシング本体22には、前後方向に延びる軸心X2を基準とした孔部22Bが形成され、この孔部22Bに円筒状に形成されたシリンダ部23が一体に鋳込まれている。具体的には、シリンダ部(シリンダライナ)23を金型にセットした状態で、この金型に注湯することにより当該シリンダ部23を一体に鋳込んだケーシング本体22(ケーシング31)が鋳造される。なお、本実施形態では、シリンダ部23をケーシング本体22に一体に鋳込む構成としているが、これに限るものではなく、シリンダ部23を予め鋳造されたシリンダ本体22の孔部22Bに圧入する構成としても良い。
 軸心X2は、上述の電動モータ10の出力軸12の回転中心X1に対して平行で、かつ、図2に示すように、回転中心X1に対して左側斜め上方に偏心している。本構成では、回転中心X1を中心とするロータ27の外周面27Bが、軸心X2を基準に形成されているシリンダ部23の内周面23Aに接するように軸心X2が偏心されている。
The casing body 22 is formed with a hole 22B with respect to the axial center X2 extending in the front-rear direction, and a cylindrical cylinder 23 is integrally cast into the hole 22B. Specifically, in a state where the cylinder part (cylinder liner) 23 is set in a mold, a casing body 22 (casing 31) in which the cylinder part 23 is integrally cast is cast by pouring water into the mold. The In the present embodiment, the cylinder portion 23 is integrally cast into the casing main body 22. However, the present invention is not limited to this, and the cylinder portion 23 is press-fitted into the hole 22 </ b> B of the cylinder main body 22 that has been cast in advance. It is also good.
The shaft center X2 is parallel to the rotation center X1 of the output shaft 12 of the electric motor 10 described above and, as shown in FIG. In this configuration, the shaft center X2 is eccentric so that the outer peripheral surface 27B of the rotor 27 centered on the rotation center X1 is in contact with the inner peripheral surface 23A of the cylinder portion 23 formed with reference to the shaft center X2.
 シリンダ部23は、ロータ27と同一の金属材料(本実施形態では、鉄)で形成されている。この構成では、シリンダ部23とロータ27とは熱膨張係数が同じなので、シリンダ部23及びロータ27の温度変化にかかわらず、ロータ27が回転した際の当該ロータ27の外周面27Bとシリンダ部23の内周面23Aとの接触を防止できる。なお、シリンダ部23及びロータ27は、略同じ程度の熱膨張係数を有する金属材料であれば、異なる材料を用いても構わない。
 また、ケーシング本体22に形成された孔部22Bにシリンダ部23を一体に鋳込むことにより、ケーシング本体22の前後方向の長さ範囲内でシリンダ部23を収容することができるため、このシリンダ部23がケーシング本体22から突出することが防止され、ケーシング本体22の小型化を図ることができる。
 更に、ケーシング本体22はロータ27よりも熱伝導性の高い材料で形成されている。これによれば、ロータ27及びベーン28が回転駆動した際に発生した熱がケーシング本体22に速やかに伝達できることにより、ケーシング本体22から十分に放熱することができる。
The cylinder part 23 is made of the same metal material as the rotor 27 (in this embodiment, iron). In this configuration, the cylinder portion 23 and the rotor 27 have the same thermal expansion coefficient. Therefore, regardless of the temperature changes of the cylinder portion 23 and the rotor 27, the outer peripheral surface 27B of the rotor 27 and the cylinder portion 23 when the rotor 27 rotates. The contact with the inner peripheral surface 23A can be prevented. The cylinder part 23 and the rotor 27 may be made of different materials as long as they are metal materials having substantially the same thermal expansion coefficient.
Moreover, since the cylinder part 23 can be accommodated within the longitudinal range of the casing body 22 by casting the cylinder part 23 integrally in the hole 22B formed in the casing body 22, the cylinder part 23 is prevented from protruding from the casing main body 22, and the casing main body 22 can be downsized.
Further, the casing body 22 is formed of a material having higher thermal conductivity than the rotor 27. According to this, heat generated when the rotor 27 and the vane 28 are rotationally driven can be quickly transmitted to the casing body 22, so that the casing body 22 can sufficiently dissipate heat.
 シリンダ部23には、上記したケーシング本体22の連通孔22Aとシリンダ室S内とを繋ぐ開口23Bが形成されており、真空吸込ニップル30を通じた空気は、連通孔22A,開口23Bを通じてシリンダ室S内に供給される。このため、本実施形態では、真空吸込ニップル30、ケーシング本体22の連通孔22A及びシリンダ部23の開口23Bを備えて吸気経路32が形成される。また、ケーシング本体22及びシリンダ部23の下部には、これらケーシング本体22及びシリンダ部23を貫通し、シリンダ室Sで圧縮された空気が吐出される吐出口22C,23Cが設けられている。 An opening 23B that connects the communication hole 22A of the casing body 22 and the inside of the cylinder chamber S is formed in the cylinder portion 23, and the air that has passed through the vacuum suction nipple 30 passes through the communication hole 22A and the opening 23B. Supplied in. For this reason, in this embodiment, the suction path 32 is formed by including the vacuum suction nipple 30, the communication hole 22 </ b> A of the casing body 22, and the opening 23 </ b> B of the cylinder portion 23. Discharge ports 22 </ b> C and 23 </ b> C that pass through the casing body 22 and the cylinder part 23 and discharge air compressed in the cylinder chamber S are provided below the casing body 22 and the cylinder part 23.
 シリンダ部23の後端および前端には、それぞれシリンダ室Sの開口を塞ぐサイドプレート25,26が配設されている。これらサイドプレート25,26は、その直径がシリンダ部23の内周面23Aの内径よりも大きく設定されており、シールリング25A,26Aにより付勢されて、シリンダ部23の前端及び後端にそれぞれ押し付けられている。これにより、シリンダ部23の内側は、真空吸込ニップル30に連なる開口23B及び吐出口23C,22Cを除いて、密閉されたシリンダ室Sが形成される。 The side plates 25 and 26 for closing the opening of the cylinder chamber S are disposed at the rear end and the front end of the cylinder part 23, respectively. The side plates 25 and 26 are set to have a diameter larger than the inner diameter of the inner peripheral surface 23A of the cylinder portion 23, and are urged by the seal rings 25A and 26A, respectively. It is pressed. Thus, a sealed cylinder chamber S is formed inside the cylinder portion 23 except for the opening 23B and the discharge ports 23C and 22C connected to the vacuum suction nipple 30.
 シリンダ室Sには、ロータ27が配設されている。ロータ27は、電動モータ10の回転中心X1に沿って延びる円柱形状を有し、ポンプ本体20の駆動軸である出力軸12が挿通される軸孔27Aを有すると共に、この軸孔27Aから径方向に離れた位置に、複数のガイド溝27Cが軸孔27Aを中心とする等角度間隔で周方向に間隔を空けて設けられる。 The rotor 27 is disposed in the cylinder chamber S. The rotor 27 has a columnar shape extending along the rotation center X1 of the electric motor 10, and has a shaft hole 27A through which the output shaft 12 that is a drive shaft of the pump body 20 is inserted, and radial direction from the shaft hole 27A. A plurality of guide grooves 27C are provided at equidistant intervals around the shaft hole 27A at intervals in the circumferential direction.
 ロータ27の前後方向の長さは、シリンダ部23のシリンダ室Sの長さ、すなわち、上述の2枚にサイドプレート25,26の相互に対向する内面間の距離と略等しく設定され、ロータ27とサイドプレート25,26との間は略閉塞されている。
 また、ロータ27の外径は、図3に示すように、ロータ27の外周面27Bが、シリンダ部23の内周面23Aのうちの右斜め下方に位置する部分と微小なクリアランスを保つように設定されている。これにより、図3に示すように、ロータ27の外周面27Bと、シリンダ部23の内周面23Aとの間には、三日月形状の空間が構成される。
The length of the rotor 27 in the front-rear direction is set to be approximately equal to the length of the cylinder chamber S of the cylinder portion 23, that is, the distance between the mutually facing inner surfaces of the two side plates 25, 26. And the side plates 25 and 26 are substantially closed.
Further, as shown in FIG. 3, the outer diameter of the rotor 27 is such that the outer peripheral surface 27B of the rotor 27 maintains a minute clearance with the portion of the inner peripheral surface 23A of the cylinder portion 23 that is located obliquely downward to the right. Is set. Thereby, as shown in FIG. 3, a crescent-shaped space is formed between the outer peripheral surface 27 </ b> B of the rotor 27 and the inner peripheral surface 23 </ b> A of the cylinder portion 23.
 ロータ27には、三日月形状の空間を区画する複数(本例では5枚)のベーン28が設けられている。ベーン28は、板状に形成されていて、その前後方向の長さは、ロータ27と同様、2枚のサイドプレート25,26の相互に対向する内面間の距離と略等しくなるように設定されている。これらベーン28は、ロータ27に設けられたガイド溝27Cから出没自在に配設されている。各ベーン28は、ロータ27の回転に伴い、遠心力によってガイド溝27Cに沿って外側へ突出し、その先端をシリンダ部23の内周面23Aに当接させる。これにより、上述の三日月形状の空間は、相互に隣接する2枚のベーン28,28と、ロータ27の外周面27Bと、シリンダ部23の内周面23Aとによって囲まれる5つの圧縮室Pに区画される。これら圧縮室Pは、出力軸12の回転に伴うロータ27の矢印R方向の回転に伴い、同方向に回転し、その容積が、開口23B近傍で大きく、一方、吐出口23Cで小さくなる。つまり、ロータ27,ベーン28の回転により、開口23Bから1つの圧縮室Pに吸入された空気は、ロータ27の回転に伴って回転しつつ圧縮されて、吐出口23Cから吐出される。 The rotor 27 is provided with a plurality (five in this example) of vanes 28 that divide a crescent-shaped space. The vane 28 is formed in a plate shape, and its length in the front-rear direction is set to be approximately equal to the distance between the mutually facing inner surfaces of the two side plates 25, 26, similar to the rotor 27. ing. These vanes 28 are arranged so as to be able to protrude and retract from guide grooves 27 </ b> C provided in the rotor 27. As the rotor 27 rotates, each vane 28 protrudes outward along the guide groove 27 </ b> C by centrifugal force, and the tip of the vane 28 comes into contact with the inner peripheral surface 23 </ b> A of the cylinder portion 23. As a result, the crescent-shaped space described above is divided into five compression chambers P surrounded by the two vanes 28 and 28 adjacent to each other, the outer peripheral surface 27B of the rotor 27, and the inner peripheral surface 23A of the cylinder portion 23. Partitioned. These compression chambers P rotate in the same direction as the rotor 27 rotates in the direction of arrow R accompanying the rotation of the output shaft 12, and the volume of the compression chamber P increases near the opening 23B, and decreases at the discharge port 23C. That is, the air sucked into one compression chamber P from the opening 23B by the rotation of the rotor 27 and the vane 28 is compressed while being rotated with the rotation of the rotor 27, and is discharged from the discharge port 23C.
 本構成では、シリンダ部23は、図2に示すように、このシリンダ部23の軸心X2が回転中心X1に対して左側斜め上方に偏心してケーシング本体22に形成されている。このため、ケーシング本体22内には、シリンダ部23が偏心したのと反対の方向に大きなスペースを確保することができ、このスペースにはシリンダ部23の周縁部に沿って、吐出口23C、22Cに連通する膨張室33が形成されている。
 膨張室33は、シリンダ部23の下方から出力軸12の上方に至るまで、当該シリンダ部23の周縁部に沿った大きな閉空間として形成され、ポンプカバー24に形成された排気口24Aに連通している。この膨張室33に流入した圧縮空気は、当該膨張室33内で膨張、分散して当該膨張室33の隔壁にぶつかって乱反射する。これにより、圧縮空気の音エネルギが減衰されるため、排気する際の騒音及び振動の低減を図ることができる。本実施形態では、ケーシング本体22及びシリンダ部23にそれぞれ形成された吐出口22C,23C、膨張室33及び排気口24Aを備えて排気経路37を構成する。
In this configuration, as shown in FIG. 2, the cylinder portion 23 is formed in the casing body 22 such that the axial center X2 of the cylinder portion 23 is eccentrically inclined leftward and upward with respect to the rotation center X1. For this reason, a large space can be secured in the casing main body 22 in the direction opposite to the eccentricity of the cylinder portion 23, and the discharge ports 23 </ b> C and 22 </ b> C are provided in this space along the peripheral edge of the cylinder portion 23. An expansion chamber 33 communicated with is formed.
The expansion chamber 33 is formed as a large closed space along the peripheral edge of the cylinder portion 23 from below the cylinder portion 23 to above the output shaft 12, and communicates with an exhaust port 24 </ b> A formed in the pump cover 24. ing. The compressed air that has flowed into the expansion chamber 33 expands and disperses in the expansion chamber 33, collides with the partition walls of the expansion chamber 33, and is irregularly reflected. Thereby, since the sound energy of compressed air is attenuated, noise and vibration during exhaust can be reduced. In the present embodiment, the exhaust passage 37 is configured by including discharge ports 22 </ b> C and 23 </ b> C, an expansion chamber 33, and an exhaust port 24 </ b> A formed in the casing body 22 and the cylinder part 23, respectively.
 本実施形態では、シリンダ部23をロータ27の回転中心X1から偏心して配置することにより、ケーシング本体22にはシリンダ部23の上記回転中心X1側の周縁部に大きなスペースを確保することができる。このため、このスペースに大きな膨張室33を形成することにより、ケーシング本体22に膨張室33を一体に形成することができるため、当該膨張室33をケーシング本体22の外部に設ける必要がなく、ケーシング本体22の小型化を図ることができ、ひいては真空ポンプ1の小型化を図ることができる。 In the present embodiment, by disposing the cylinder portion 23 eccentrically from the rotation center X1 of the rotor 27, a large space can be secured in the peripheral portion on the rotation center X1 side of the cylinder portion 23 in the casing body 22. For this reason, since the expansion chamber 33 can be formed integrally with the casing body 22 by forming the large expansion chamber 33 in this space, there is no need to provide the expansion chamber 33 outside the casing body 22. The main body 22 can be downsized, and the vacuum pump 1 can be downsized.
 ポンプカバー24は、前側のサイドプレート26にシールリング26Aを介して配置され、ケーシング本体22にボルト66で固定されている。ケーシング本体22の前面には、図2に示すように、シリンダ部23や膨張室33を囲んでシール溝22Dが形成され、このシール溝22Dには環状のシール材67が配置されている。ポンプカバー24には、膨張室33に対応する位置に排気口24Aが設けてある。この排気口24Aは、膨張室33に流入した空気を機外(真空ポンプ1の外部)に排出するためのものであり、この排気口24Aは、機外からポンプ内への空気の逆流を防止するためのチェックバルブ29が取り付けられている。 The pump cover 24 is disposed on the front side plate 26 via a seal ring 26A, and is fixed to the casing body 22 with bolts 66. As shown in FIG. 2, a seal groove 22D is formed on the front surface of the casing body 22 so as to surround the cylinder portion 23 and the expansion chamber 33, and an annular seal material 67 is disposed in the seal groove 22D. The pump cover 24 is provided with an exhaust port 24 </ b> A at a position corresponding to the expansion chamber 33. This exhaust port 24A is for exhausting the air that has flowed into the expansion chamber 33 to the outside of the machine (outside the vacuum pump 1), and this exhaust port 24A prevents the backflow of air from the outside of the machine into the pump. A check valve 29 is attached.
 上記したように、真空ポンプ1は、電動モータ10とポンプ本体20とを連結して構成されており、電動モータ10の出力軸12に連結されたロータ27及びベーン28がポンプ本体20のシリンダ部23内で摺動する。このため、ポンプ本体20を電動モータ10の出力軸12の回転中心X1に合わせて組み付けることが重要である。
 このため、本実施形態では、電動モータ10は、ケース11の一端側に出力軸12の回転中心X1を中心とした嵌合穴部63が形成されている。一方、ケーシング本体22の背面には、図2に示すように、シリンダ室Sの周囲に後方へ突出した円筒状の嵌合部22Fが一体に形成されている。この嵌合部22Fは、電動モータ10の出力軸12の回転中心X1と同心に形成されており、電動モータ10の嵌合穴部63にインロー嵌合する外径に形成されている。
 このため、本構成では、電動モータ10の嵌合穴部63にケーシング本体22の嵌合部22Fを嵌め込むだけで、簡単に中心位置を合わせることができ、電動モータ10とポンプ本体20との組み付け作業を容易に行うことができる。また、ケーシング本体22の背面には、嵌合部22Fの周囲にシール溝22Eが形成され、このシール溝22Eには環状のシール材35が配置されている。
As described above, the vacuum pump 1 is configured by connecting the electric motor 10 and the pump main body 20, and the rotor 27 and the vane 28 connected to the output shaft 12 of the electric motor 10 are the cylinder portion of the pump main body 20. 23 slides in. For this reason, it is important to assemble the pump body 20 in accordance with the rotation center X1 of the output shaft 12 of the electric motor 10.
For this reason, in this embodiment, the electric motor 10 has a fitting hole 63 formed around the rotation center X1 of the output shaft 12 on one end side of the case 11. On the other hand, as shown in FIG. 2, a cylindrical fitting portion 22 </ b> F projecting rearward around the cylinder chamber S is integrally formed on the back surface of the casing body 22. The fitting portion 22 </ b> F is formed concentrically with the rotation center X <b> 1 of the output shaft 12 of the electric motor 10, and has an outer diameter that fits in the fitting hole portion 63 of the electric motor 10.
For this reason, in this configuration, the center position can be easily adjusted by simply fitting the fitting portion 22F of the casing body 22 into the fitting hole portion 63 of the electric motor 10, and the electric motor 10 and the pump body 20 can be aligned. Assembly work can be performed easily. Further, a seal groove 22E is formed around the fitting portion 22F on the back surface of the casing body 22, and an annular seal material 35 is disposed in the seal groove 22E.
 ところで、自動車のブレーキ装置に使用されるような小型の真空ポンプでは、一般に、小型で軽量のロータが使用されており、さらに、ポンプの組み付け作業の効率化を図るためにロータは出力軸に対して固定されておらず、出力軸の軸方向に移動自在に設けられていた。これに加えて、ロータは、電動モータの出力軸の先端に、いわゆる片持支持されているため、ロータを回転させた場合、このロータが回転に伴い出力軸の先端側に突出しやすい状況にあった。このため、従来の構成では、真空ポンプの運転中に、ロータが前側のサイドプレートと接触することにより、これらロータ及びサイドプレートが摩耗で損傷し、真空ポンプの耐久性が低下するといった問題が想定される。 By the way, in a small vacuum pump used for a brake device of an automobile, a small and light rotor is generally used. Further, in order to improve the efficiency of the assembly work of the pump, the rotor is connected to the output shaft. It is not fixed and is provided so as to be movable in the axial direction of the output shaft. In addition, since the rotor is so-called cantilevered at the tip of the output shaft of the electric motor, when the rotor is rotated, the rotor tends to protrude toward the tip of the output shaft as it rotates. It was. For this reason, in the conventional configuration, it is assumed that the rotor and the side plate are damaged by wear due to the contact of the rotor with the front side plate during operation of the vacuum pump, and the durability of the vacuum pump is lowered. Is done.
 この問題を解消するために、ロータと出力軸とをスプラインにより連結し、このロータをラジアル方向に固定するとともに、出力軸の先端部にプッシュナットを取り付け、当該ロータが軸(スラスト)方向に移動することを規制する構成が考えられる。
 この構成では、プッシュナットにより、ロータが回転に伴い出力軸の先端側に突出することを簡単に防止することができる利点がある。
 しかし、プッシュナット自体の剛性が低いため、ロータの応力によってプッシュナットが弾性変化することにより、弾性変化分だけロータが軸方向に移動する。これによれば、ロータがシリンダ室内でわずかに移動することにより、真空ポンプの性能にバラつきが生じうるという問題が想定された。このため、本構成では、ロータ27と出力軸12との連結構造に特徴を有する。
To solve this problem, the rotor and output shaft are connected by a spline, the rotor is fixed in the radial direction, a push nut is attached to the tip of the output shaft, and the rotor moves in the axial (thrust) direction. The structure which regulates to do is considered.
In this configuration, there is an advantage that the push nut can easily prevent the rotor from protruding toward the tip end side of the output shaft with rotation.
However, since the rigidity of the push nut itself is low, the push nut elastically changes due to the stress of the rotor, so that the rotor moves in the axial direction by the elastic change. According to this, it was assumed that the performance of the vacuum pump may vary due to the rotor moving slightly in the cylinder chamber. For this reason, this structure has a feature in the connection structure between the rotor 27 and the output shaft 12.
 図4は、ロータ27と出力軸12との連結構造を示す分解側面図である。
 出力軸12の先端部12Aには雄ねじ12Bが形成されており、この雄ねじ12Bがロータ27を軸方向に貫通する軸孔27Aの一部に設けられた雌ねじ27Dと係合し、出力軸12とロータ27とが一体に回転可能に連結される。さらに、出力軸12の雄ねじ12Bには、ロータ27の先端側でナット70が係合されることにより、ロータ27の出力軸12の先端側への移動が規制されている。
FIG. 4 is an exploded side view showing a connection structure between the rotor 27 and the output shaft 12.
A male screw 12B is formed at the distal end portion 12A of the output shaft 12, and this male screw 12B engages with a female screw 27D provided in a part of a shaft hole 27A penetrating the rotor 27 in the axial direction. The rotor 27 is connected to the rotor 27 so as to be integrally rotatable. Further, the male screw 12 </ b> B of the output shaft 12 is engaged with a nut 70 on the distal end side of the rotor 27, so that the movement of the rotor 27 toward the distal end side of the output shaft 12 is restricted.
 出力軸12は、先端部12Aが基部12Cよりも縮径して形成され、この縮径した先端部12Aの外周面に雄ねじ12Bが形成されている。
 一方、ロータ27の軸孔27Aは、出力軸12の基部12Cが嵌る軸保持部27Eと、この軸保持部27Eよりも縮径した孔部27Fとを備え、この孔部27Fの内周面に上記した雌ねじ27Dが形成されている。軸保持部27Eは、雌ねじ27Dが形成された孔部27Fよりも軸方向に長く、具体的には、ロータ27の全長の半分よりも長く形成されている。また、軸保持部27Eは、出力軸12の基部12Cと略同一径に形成されている。これにより、ロータ27は、全長の半分以上に亘って出力軸12の基部12Cと嵌合しているため、このロータ27の傾斜が防止される。
The output shaft 12 is formed such that the distal end portion 12A has a smaller diameter than the base portion 12C, and a male screw 12B is formed on the outer peripheral surface of the reduced diameter distal end portion 12A.
On the other hand, the shaft hole 27A of the rotor 27 includes a shaft holding portion 27E into which the base portion 12C of the output shaft 12 is fitted, and a hole portion 27F having a diameter smaller than that of the shaft holding portion 27E, and the inner peripheral surface of the hole portion 27F. The female screw 27D described above is formed. The shaft holding portion 27E is longer in the axial direction than the hole portion 27F in which the female screw 27D is formed. Specifically, the shaft holding portion 27E is longer than half of the entire length of the rotor 27. Further, the shaft holding portion 27E is formed to have substantially the same diameter as the base portion 12C of the output shaft 12. Thereby, since the rotor 27 is fitted to the base portion 12C of the output shaft 12 over more than half of the entire length, the inclination of the rotor 27 is prevented.
 また、ロータ27の前端面27Gには、孔部27Fの周囲に当該孔部27F(及び軸保持部27E)よりも拡径した円柱状の凹部27Hが形成される。この凹部27H内には、軸孔27Aの雌ねじ27Dにねじ込まれた出力軸12の雄ねじ12Bの先端部が延出し、当該凹部27H内にて当該雄ねじ12Bにナット70が螺合される。
 本実施形態では、凹部27H内に延出する出力軸12の軸端の長さ及びナット70の厚みは、それぞれ凹部27Hの深さと略同一もしくは、わずかに小さく設定されており、ロータ27の前端面27Gから出力軸12やナット70が突出しないようになっている。
 また、凹部27Hの内径は、この凹部27H内に配置されるナット70を治具(例えばソケットレンチ等)によって締め込み可能な大きさに設定されている。
Further, a cylindrical recess 27H having a diameter larger than that of the hole 27F (and the shaft holding part 27E) is formed around the hole 27F on the front end surface 27G of the rotor 27. In the recess 27H, the tip end portion of the male screw 12B of the output shaft 12 screwed into the female screw 27D of the shaft hole 27A extends, and the nut 70 is screwed into the male screw 12B in the recess 27H.
In the present embodiment, the length of the shaft end of the output shaft 12 extending into the recess 27H and the thickness of the nut 70 are set to be substantially the same as or slightly smaller than the depth of the recess 27H. The output shaft 12 and the nut 70 do not protrude from the surface 27G.
The inner diameter of the recess 27H is set to a size that allows the nut 70 disposed in the recess 27H to be tightened with a jig (for example, a socket wrench).
 ナット70は、略中央に貫通孔70Aと、この貫通孔70Aの内面に形成された雌ねじ70Bとを備え、この雌ねじ70Bを出力軸12の雄ねじ12Bに締め込むことにより、ナット70の端面70Cが凹部27Hの底面27H1に密着する。この構成では、出力軸12の雄ねじ12Bにロータ27の雌ねじ27D及びナット70の雌ねじ70Bがそれぞれ螺合することにより、これらロータ27及びナット70が、いわゆるダブルナットの効果を発揮する。このため、ロータ27は、出力軸12に対してラジアル方向及びスラスト方向に移動することが規制されることにより、ロータ27とサイドプレート25,26との接触が簡単な構成で防止され、当該ロータ27及びサイドプレート25,26の摩耗が抑制され、真空ポンプ1の耐久性を向上させることができる。
 さらに、本構成では、ロータ27がシリンダ室内で軸方向に移動することが防止されるため、この移動に基づく真空ポンプの性能にバラつきを抑えることができる。
The nut 70 is provided with a through hole 70A in the approximate center and a female screw 70B formed on the inner surface of the through hole 70A. By tightening the female screw 70B to the male screw 12B of the output shaft 12, the end surface 70C of the nut 70 The concave portion 27H is in close contact with the bottom surface 27H1. In this configuration, when the female screw 27D of the rotor 27 and the female screw 70B of the nut 70 are screwed into the male screw 12B of the output shaft 12, respectively, the rotor 27 and the nut 70 exhibit a so-called double nut effect. For this reason, the rotor 27 is restricted from moving in the radial direction and the thrust direction with respect to the output shaft 12, thereby preventing contact between the rotor 27 and the side plates 25, 26 with a simple configuration. 27 and the side plates 25 and 26 are prevented from being worn, and the durability of the vacuum pump 1 can be improved.
Further, in this configuration, since the rotor 27 is prevented from moving in the axial direction in the cylinder chamber, variations in the performance of the vacuum pump based on this movement can be suppressed.
 また、本実施形態では、上記した出力軸12の雄ねじ12Bは、左ねじ(逆ねじ)に形成されており、ポンプを前面側から見た際に、ロータ27を出力軸12と同一の方向(反時計回り)に回転させることで、このロータ27が出力軸12に連結されるようになっている。
 この構成では、真空ポンプ1が停止する度に、ロータ27には、出力軸12にねじ込まれる方向の力が作用するため、真空ポンプ1のように発停を繰り返す機器においても、ロータ27及びナット70の緩みが防止することができる。
In the present embodiment, the male screw 12B of the output shaft 12 described above is formed as a left-hand screw (reverse screw), and when the pump is viewed from the front side, the rotor 27 is positioned in the same direction as the output shaft 12 ( The rotor 27 is connected to the output shaft 12 by being rotated counterclockwise.
In this configuration, every time the vacuum pump 1 is stopped, the rotor 27 is subjected to a force that is screwed into the output shaft 12. Therefore, even in a device that repeatedly starts and stops like the vacuum pump 1, the rotor 27 and the nut The loosening of 70 can be prevented.
 次に、ロータ27の組み付け手順を説明する。
 まず、出力軸12をロータ27の軸孔27Aに挿し込む。そして、出力軸12の軸端が孔部27Fに達すると、治具(不図示)を用いて出力軸12が回転しないように保持した状態で、ロータ27を反時計回りにまわし、ロータ27を出力軸12にねじ込んでいく。
 この場合、ロータ27の長さ寸法は、シリンダ室S(図2)の長さと略同一に設定されているため、ロータ27の後端面27Iが後ろ側のサイドプレート25に当接するまで締め込むことにより、このロータ27の前端面27Gとシリンダ室Sの開口とが略面一となる。
Next, the procedure for assembling the rotor 27 will be described.
First, the output shaft 12 is inserted into the shaft hole 27 </ b> A of the rotor 27. When the shaft end of the output shaft 12 reaches the hole 27F, the rotor 27 is turned counterclockwise while holding the output shaft 12 so as not to rotate using a jig (not shown), Screw into the output shaft 12.
In this case, since the length of the rotor 27 is set to be substantially the same as the length of the cylinder chamber S (FIG. 2), the rotor 27 is tightened until the rear end surface 27I of the rotor 27 contacts the rear side plate 25. Thus, the front end surface 27G of the rotor 27 and the opening of the cylinder chamber S are substantially flush with each other.
 続いて、出力軸12にナット70を係止させる。ロータ27がサイドプレート25に当接するまで、ロータ27を出力軸12に締め込むと、出力軸12の雄ねじ12Bの先端がロータ27に形成された凹部27H内に延出される。
 次に、治具を用いて出力軸12及びロータ27が回転しないように保持し、この状態で、ナット70がロータ27の凹部27Hの底面27H1に当接するまで、このナット70をねじ込んで当該ナット70を出力軸12の雄ねじ12Bに係止させる。
 この場合、ナット70は、締付トルクを計測できる専用の治具(図示略)を用いて出力軸12に取り付けられる。この締付トルクが所定の閾値を超えるまで締め込むことにより、ロータ27は後ろ側のサイドプレート25とナット70とで挟まれることで位置決めされる。このため、ロータ27をサイドプレート25に当接するまで出力軸12に締め込むといった簡単な作業で、出力軸12に対するロータ27の位置決めを容易に行うことができる。さらに、ナット70を所定の基準値を超えるまでロータ27の凹部27Hの底面27H1に締め込むことにより、この基準値を超えたか否かでロータ27の位置決めが完了したことを容易に判断することができ、熟練者でなくてもポンプの組み付け作業を短時間で行うことができる。
Subsequently, the nut 70 is locked to the output shaft 12. When the rotor 27 is fastened to the output shaft 12 until the rotor 27 comes into contact with the side plate 25, the tip of the male screw 12B of the output shaft 12 extends into a recess 27H formed in the rotor 27.
Next, the output shaft 12 and the rotor 27 are held so as not to rotate using a jig, and in this state, the nut 70 is screwed in until the nut 70 contacts the bottom surface 27H1 of the recess 27H of the rotor 27. 70 is locked to the external thread 12B of the output shaft 12.
In this case, the nut 70 is attached to the output shaft 12 using a dedicated jig (not shown) that can measure the tightening torque. By tightening until the tightening torque exceeds a predetermined threshold, the rotor 27 is positioned by being sandwiched between the rear side plate 25 and the nut 70. For this reason, the rotor 27 can be easily positioned with respect to the output shaft 12 by a simple operation of tightening the rotor 27 on the output shaft 12 until it contacts the side plate 25. Further, by tightening the nut 70 to the bottom surface 27H1 of the recess 27H of the rotor 27 until it exceeds a predetermined reference value, it can be easily determined that the positioning of the rotor 27 is completed depending on whether or not this reference value is exceeded. In addition, the pump can be assembled in a short time even if it is not an expert.
 以上、説明したように、本実施形態によれば、電動モータ10に取り付けられるケーシング本体22と、このケーシング本体22に形成されて当該ケーシング本体22の両端に開口を有する中空形状のシリンダ室Sと、電動モータ10の出力軸12に、当該出力軸12とともにシリンダ室S内を回転駆動されるロータ27と、シリンダ室Sの開口を塞ぐ一対のサイドプレート25,26とを備え、出力軸12は、先端部12Aに雄ねじ12Bを備え、この雄ねじ12Bには、ロータ27の軸孔27Aに形成された雌ねじ27Dが係合されるとともに、ロータ27の前端面27Gに密接して当該ロータ27を固定するナット70が設けられているため、出力軸12の雄ねじ12Bに係合するロータ27及びナット70が、いわゆるダブルナットの効果を発揮することにより、ロータ27が出力軸12のラジアル方向及びスラスト方向に移動することが規制される。このため、ロータ27とサイドプレート25,26との接触が簡単な構成で防止されることにより、当該ロータ27及びサイドプレート25,26の摩耗が抑制され、真空ポンプ1の耐久性を向上させることができる。
 さらに、本実施形態では、ロータ27がシリンダ室S内で軸方向に移動することが防止されるため、この移動に基づく真空ポンプ1の性能にバラつきを抑えることができる。
As described above, according to the present embodiment, the casing body 22 attached to the electric motor 10 and the hollow cylinder chamber S formed in the casing body 22 and having openings at both ends of the casing body 22 are provided. The output shaft 12 of the electric motor 10 includes a rotor 27 that is rotationally driven in the cylinder chamber S together with the output shaft 12, and a pair of side plates 25 and 26 that close the opening of the cylinder chamber S. The front end portion 12A is provided with a male screw 12B. The male screw 12B is engaged with a female screw 27D formed in the shaft hole 27A of the rotor 27, and is fixed in close contact with the front end surface 27G of the rotor 27. Since the nut 70 is provided, the rotor 27 and the nut 70 engaged with the male screw 12B of the output shaft 12 are so-called double nuts. By effective, it is regulated that the rotor 27 is moved in the radial direction and the thrust direction of the output shaft 12. For this reason, contact between the rotor 27 and the side plates 25 and 26 is prevented with a simple configuration, so that wear of the rotor 27 and the side plates 25 and 26 is suppressed, and durability of the vacuum pump 1 is improved. Can do.
Furthermore, in this embodiment, since the rotor 27 is prevented from moving in the axial direction in the cylinder chamber S, variations in the performance of the vacuum pump 1 based on this movement can be suppressed.
 また、本実施形態によれば、電動モータ側に位置する後側のサイドプレート25に当接するまでロータ27を出力軸12の雄ねじ12Bに締め込み、この状態で、ナット70を所定の基準値を超えるまでロータ27の端面に密接させて当該ナット70を出力軸12に締め込んで係止させたため、ロータ27をサイドプレート25に当接するまで出力軸12に締め込むといった簡単な作業で、出力軸12に対するロータ27の位置決めを容易に行うことができる。さらに、ナット70を所定の基準値を超えるまでロータ27の端面に密接させて締め込むことにより、この基準値を超えたか否かでロータ27の位置決めが完了したことを容易に判断することができ、熟練者でなくてもポンプの組み付け作業を短時間で行うことができる。 Further, according to the present embodiment, the rotor 27 is fastened to the male screw 12B of the output shaft 12 until it contacts the rear side plate 25 located on the electric motor side, and in this state, the nut 70 is set to a predetermined reference value. Since the nut 70 is tightened and locked to the output shaft 12 while being in close contact with the end face of the rotor 27 until exceeding the output shaft 12, the rotor 27 is tightened to the output shaft 12 until it contacts the side plate 25. Thus, positioning of the rotor 27 with respect to 12 can be performed easily. Further, by tightening the nut 70 in close contact with the end face of the rotor 27 until it exceeds a predetermined reference value, it can be easily determined that the positioning of the rotor 27 has been completed based on whether or not this reference value has been exceeded. Even if it is not an expert, the assembly | attachment operation | work of a pump can be performed in a short time.
 また、本実施形態によれば、ロータ27の前端面27Gには、出力軸12が締め込まれる軸孔27Aの周囲に凹部27Hが形成され、この凹部27H内でナット70を出力軸12の雄ねじ12Bに係止させたため、出力軸12の先端部12Aをロータ27の前端面27Gよりも突出させることなく、ナット70を出力軸12に係止させることができ、真空ポンプ1の構成の簡素化を図ることができる。 Further, according to the present embodiment, the front end surface 27G of the rotor 27 is formed with the recess 27H around the shaft hole 27A into which the output shaft 12 is tightened, and the nut 70 is inserted into the male screw of the output shaft 12 in the recess 27H. 12B, the nut 70 can be locked to the output shaft 12 without protruding the front end portion 12A of the output shaft 12 from the front end surface 27G of the rotor 27, and the configuration of the vacuum pump 1 is simplified. Can be achieved.
 以上、本発明を実施するための最良の実施の形態について述べたが、本発明は既述の実施形態に限定されるものではなく、本発明の技術思想に基づいて各種の変形および変更が可能である。上記した実施形態では、ロータ27をサイドプレート25に当接させることで、出力軸12に対するロータ27の位置決めを行っているが、このロータ27の位置決め方法としては、ロータ27の前端面27Gがシリンダ部23の前端面よりも突出しないことが望ましい。このため、これらシリンダ部23及びロータ27の各前端面の位置を確認することで、出力軸12に対するロータ27の位置決めをすることも可能である。 Although the best embodiment for carrying out the present invention has been described above, the present invention is not limited to the above-described embodiment, and various modifications and changes can be made based on the technical idea of the present invention. It is. In the above-described embodiment, the rotor 27 is brought into contact with the side plate 25 to position the rotor 27 with respect to the output shaft 12. As a positioning method of the rotor 27, the front end surface 27G of the rotor 27 is a cylinder. It is desirable that it does not protrude beyond the front end surface of the portion 23. For this reason, it is also possible to position the rotor 27 with respect to the output shaft 12 by confirming the positions of the front end surfaces of the cylinder portion 23 and the rotor 27.
 1 真空ポンプ
 6 ブレーキブースター(ブレーキ倍力装置)
 7 真空タンク
 9 ブレーキ配管
 10 電動モータ(駆動機)
 11 ケース
 12 出力軸(回転軸)
 12A 先端部
 12B 雄ねじ
 20 ポンプ本体
 22 ケーシング本体
 23 シリンダ部
 25 サイドプレート
 26 サイドプレート
 27 ロータ
 27A 軸孔
 27D 雌ねじ
 27F 軸保持部
 27G 前端面
 27H 凹部
 27H1 底面(端面)
 27I 後端面
 28 ベーン
 70 ナット
 70B 雌ねじ
 100 ブレーキ装置
1 Vacuum pump 6 Brake booster (brake booster)
7 Vacuum tank 9 Brake piping 10 Electric motor (driving machine)
11 Case 12 Output shaft (Rotating shaft)
12A Front end portion 12B Male screw 20 Pump body 22 Casing body 23 Cylinder portion 25 Side plate 26 Side plate 27 Rotor 27A Shaft hole 27D Female screw 27F Shaft holding portion 27G Front end surface 27H Recessed portion 27H1 Bottom surface (end surface)
27I Rear end face 28 Vane 70 Nut 70B Female thread 100 Brake device

Claims (3)

  1.  駆動機に取り付けられるケーシング本体と、このケーシング本体に形成されて当該ケーシング本体の両端に開口を有する中空形状のシリンダ室と、前記駆動機の回転軸に設けられて前記シリンダ室内を回転駆動されるロータと、前記シリンダ室の前記開口を塞ぐ一対のサイドプレートとを備える真空ポンプにおいて、
     前記回転軸は、先端部に雄ねじを備え、この雄ねじには、前記ロータの軸孔に形成された雌ねじが係合されるとともに、前記ロータの前端面に密接して当該ロータを固定するナットが設けられていることを特徴とする真空ポンプ。
    A casing main body attached to the drive machine, a hollow cylinder chamber formed in the casing main body and having openings at both ends of the casing main body, and provided on a rotation shaft of the drive machine to be rotationally driven in the cylinder chamber. In a vacuum pump comprising a rotor and a pair of side plates that close the opening of the cylinder chamber,
    The rotating shaft includes a male screw at a tip portion, and a female screw formed in a shaft hole of the rotor is engaged with the male screw, and a nut that fixes the rotor in close contact with the front end surface of the rotor. A vacuum pump characterized by being provided.
  2.  前記駆動機側に位置する前記サイドプレートに当接するまで前記ロータを前記回転軸の前記雄ねじに締め込み、この状態で前記ナットを所定の基準値を超えるまで前記ロータの前端面に密接させて当該ロータを前記回転軸に固定させたことを特徴とする請求項1に記載の真空ポンプ。 The rotor is fastened to the male screw of the rotating shaft until it abuts on the side plate located on the drive machine side, and in this state, the nut is brought into close contact with the front end surface of the rotor until a predetermined reference value is exceeded. The vacuum pump according to claim 1, wherein a rotor is fixed to the rotating shaft.
  3.  前記ロータの前端面には、前記軸孔の周囲に凹部が形成され、この凹部内で前記ナットを前記回転軸の前記雄ねじに係合したことを特徴とする請求項1または2に記載の真空ポンプ。 The vacuum according to claim 1 or 2, wherein a concave portion is formed around the shaft hole in the front end surface of the rotor, and the nut is engaged with the male screw of the rotating shaft in the concave portion. pump.
PCT/JP2013/055929 2012-03-13 2013-03-05 Vacuum pump WO2013137053A1 (en)

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JP6473618B2 (en) * 2014-12-24 2019-02-20 ナブテスコオートモーティブ株式会社 Vacuum pump
JP6530911B2 (en) * 2014-12-24 2019-06-12 ナブテスコオートモーティブ株式会社 Vacuum pump
WO2016104652A1 (en) * 2014-12-24 2016-06-30 ナブテスコオートモーティブ 株式会社 Vacuum pump
WO2017094639A1 (en) * 2015-11-30 2017-06-08 株式会社ヴァレオジャパン Vane-type compressor

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157295U (en) * 1988-04-19 1989-10-30
JP2010174851A (en) * 2009-02-02 2010-08-12 Calsonic Kansei Corp Shaft-rotor assembly for compressor, vane rotary compressor, and method for manufacturing the shaft-rotor assembly for compressor
WO2011126032A2 (en) * 2010-03-31 2011-10-13 ナブテスコオートモーティブ株式会社 Vacuum pump

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157295U (en) * 1988-04-19 1989-10-30
JP2010174851A (en) * 2009-02-02 2010-08-12 Calsonic Kansei Corp Shaft-rotor assembly for compressor, vane rotary compressor, and method for manufacturing the shaft-rotor assembly for compressor
WO2011126032A2 (en) * 2010-03-31 2011-10-13 ナブテスコオートモーティブ株式会社 Vacuum pump

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