WO2013123622A1 - Ion treatment method for preventing carbon deposition on gasoline engine valve, fuel injection nozzle and spark plug - Google Patents

Ion treatment method for preventing carbon deposition on gasoline engine valve, fuel injection nozzle and spark plug Download PDF

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Publication number
WO2013123622A1
WO2013123622A1 PCT/CN2012/000238 CN2012000238W WO2013123622A1 WO 2013123622 A1 WO2013123622 A1 WO 2013123622A1 CN 2012000238 W CN2012000238 W CN 2012000238W WO 2013123622 A1 WO2013123622 A1 WO 2013123622A1
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WIPO (PCT)
Prior art keywords
carbon
engine
catalyst
ion
spark plug
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PCT/CN2012/000238
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French (fr)
Chinese (zh)
Inventor
丁云涛
丁晓纪
Original Assignee
Ding Yuntao
Ding Xiaoji
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Application filed by Ding Yuntao, Ding Xiaoji filed Critical Ding Yuntao
Priority to PCT/CN2012/000238 priority Critical patent/WO2013123622A1/en
Priority to CN201280043824.6A priority patent/CN103890347A/en
Publication of WO2013123622A1 publication Critical patent/WO2013123622A1/en

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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/16Metallic material, boron or silicon on metallic substrates or on substrates of boron or silicon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/04Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines

Definitions

  • Automobiles produce PM2.5 organic suspended pollutants, oil problems, and engine problems, improve oil quality ⁇
  • the role of the carbon removal agent is to increase the combustion temperature of the cylinder, which has an effect on carbon removal, but the problem is Some components of the engine are easily burned under the continuous high temperature generated by the carbon removal agent, reducing the working life of the engine.
  • a catalyst element is ion-implanted into the valve end face of an automobile engine, and the catalyst reduces the oxidative combustion temperature threshold of free carbon and organic matter that collides with the valve end face, so that free carbon and organic matter are fully burned, and the engine valve no longer accumulates carbon. Ensure that the car engine output power is stable.
  • spark plug electrodes made of precious metals such as platinum, rhodium and palladium, which consume a large amount of precious metals.
  • noble metal electrodes are not used. After using a common metal electrode for a period of time, the carbon deposit will affect its ignition function. Even if the carbon deposit will short the electrode, the electrode will lose its ignition function. When this happens, the oil and gas mixture in the cylinder is not ignited by the spark plug, and the combustion works. It is discharged, and the concentration of combustible organic matter in the exhaust gas is increased.
  • the catalyst element is ion-implanted into the surface of the metal electrode of the automobile engine spark plug to reduce the amount of precious metal used, and has the same long service life and use effect as the noble metal electrode, which can prevent carbon deposit of the spark plug and make the engine work stably and reliably.
  • the injector of the direct injection engine is installed in the cylinder of the engine.
  • the gasoline changes from liquid to gas, and the phase of the object changes.
  • the liquid is converted into a gaseous state to absorb heat.
  • the injector is installed on the cylinder wall of the engine, and there is cooling at any time.
  • the temperature of the injector is low, so that the oil and gas mixture will condense when it is collected on the injector.
  • the oil and gas mixture burns.
  • the oil mist and free carbon on the fuel injector do not reach the reaction threshold for the oxidation reaction with oxygen due to the low temperature, so that the combustion cannot be oxidized, so that the injector is easy to deposit carbon.
  • the carbon deposit of the injector reaches a certain level.
  • the oil passage will affect the atomization effect of the fuel injection.
  • the gasoline cannot be fully mixed with the air. Therefore, the gasoline is not fully burned, the engine power is reduced, and the PM2.5 emissions are increased.
  • the catalyst element is ion-implanted into the nozzle end surface of the automobile engine and the injector nozzle, and the catalyst reduces the oxidative combustion temperature threshold of free carbon and organic matter that collides with the end face of the injector, so that the free carbon and the combustible organic matter are fully oxidized and burned.
  • the engine injectors no longer deposit carbon.
  • China's car ownership is at least 168 million, and it is increasing at an annual rate of about 18 million.
  • China is the world's largest car producer and the largest car seller.
  • the number of cars in Beijing exceeded 4.7 million, which was limited to 250,000 due to the increase in the number of years. Even if some cities adopt car purchase restrictions, just 5 - 6 In the years to come, China’s cars will double.
  • measures are not taken to reduce the emission of PM2.5 organic pollutants from automobiles.
  • the sensing component such as the oxygen sensor feeds back the exhaust situation to the ECU, so that the combustion condition can be judged according to the exhaust gas, and then the fuel supply amount can be further adjusted to achieve macroscopic rich oxygen-containing combustion;
  • the engine is in cold start when running coldly or at a low speed, the engine oil is injected, the oil and gas mixture hits the low temperature valve, the spark plug, the nozzle surface, the valve, the spark plug
  • the surface temperature of the injector is lower than the ignition point of the gasoline and free carbon particles, that is, lower than the oxidation reaction threshold of the carbon particles.
  • the starting point of the carbon particles is: 550 degrees Celsius, at this time, adhered to the valve, the spark plug, and the surface of the injector. Carbon particles and organic matter cannot be surrounded by oxygen, oxidative combustion, when Motivation into the exhaust stroke, combustion air mixture not fully, i.e., a large number of PM2. 5 suspension of organic pollutants are discharged. This situation is especially noticeable when the car jamming engine is running at low speed and the engine is cold.
  • the carbon particle and organic catalytic combustion device of the automobile engine before the invention are all placed in the exhaust pipe of the engine without exception, since the thermal oxidation temperature of the soot particles is as high as 550 to 600 ⁇ , and the exhaust temperature of the gasoline engine is 175 to 400 °. C.
  • a three-way catalyst for a gasoline engine catalyzes oxidative combustion of a combustible gas. At this time, the thermal energy of oxidative combustion is not used for mechanical work, but causes thermal pollution to the environment and causes urban thermal effects, which is particularly evident in summer. The increase in ambient temperature has the consequence of premature air conditioning in urban buildings, which in turn increases overall energy consumption in the region.
  • the invention adopts the catalytic combustion method in the combustion chamber of the automobile engine, so that the PM2.5 organic matter and the carbon particles are completely burned in the combustion chamber of the engine, and the energy generated by the combustion of the PM2.5 organic matter and the carbon particles is all used for mechanical work, therefore, the technology extracts gasoline.
  • the combustion efficiency of the engine when the fuel quantity is the same, the output power of the gasoline engine is increased; when the car jam engine is running at a low speed, the engine does not deposit carbon, which greatly reduces the emission of PM2.5 organic pollutants.
  • Oil and gas combustibles in automobile engines are fully burned to reduce the amount of gasoline used, save energy and reduce carbon emissions.
  • the gasoline engine valve, the fuel injector and the spark plug prevent the carbon deposition ion treatment method.
  • the method 1 is: using the MEVVA source ion implanter to inject the catalyst ions into the valve surface, the fuel injector and the spark plug metal electrode surface;
  • the oxidation threshold of carbon particles and organic matter that collides with the valve, the injector and the surface of the spark plug is reduced by the catalyst, which promotes the catalytic combustion of carbon particles and organic matter, thereby reducing the carbon content of the valve, the injector and the spark plug surface;
  • the invention can avoid the engine from carbon deposit due to spark plug, ignition failure, resulting in lower output power and environmental pollution, improving combustion efficiency and reducing carbon emissions;
  • the gasoline is not fully burned, the free carbon adheres to the surface of the part, the internal parts of the cylinder are easy to deposit carbon, and the PM2. 5 organic pollutants are not fully burned by the automobile.
  • Air pollution is serious, often
  • the catalyst reaction device of the gasoline engine before the invention is placed outside the cylinder of the engine, and the heat energy generated by the catalytic combustion of carbon particles and organic combustibles in the cylinder exhaust system cannot contribute to the work of the gasoline engine, and the heat energy is discharged.
  • the invention adopts a composite ion implantation method, injecting a solid catalyst into an element to form a cathode shape (generally using one of the most required injection elements), and injecting one or more other elements into the environment. It is made into a thin column shape. According to the atomic ratio of the injection layer and the ionization energy ratio of each participating element, the ratio and arrangement of each element are designed, and the thin columnar metal or non-metal is prepared, and the mosaic combination is arranged in a hexagonal arrangement.
  • GX fleshX, XJ represents the different elements as described above, using this composite cathode to trigger, ionize, and ion implantation with appropriate energy distribution; the total dose of ion implantation is: 1 X 10 S — 2 X 10 ls Ion/com 2 ;
  • the injection energy is: 0.1-300KV, the energy distribution selects the continuous Poisson distribution, and the high, medium and low step distribution can also be selected, in order to promote the high concentration distribution of the catalyst elements on the surface of the ion implantation component; to ensure the uniformity of ion implantation
  • the injected component is placed on a target rotating at a constant speed and maintains good electrical and thermal conductivity; the composite catalyst element is injected into the cylinder wall of the engine combustion chamber, the inner surface of the cylinder head, the piston, the valve, the fuel injector, the spark plug and On the surface of other easy-to-carbon components, when the above components are in the working state of the engine, when the carbon particles and organic combustible
  • the gasoline engine valve, the fuel injector and the spark plug are used to prevent the carbon deposition ion treatment method
  • the method 2 is: the glow discharge ion plating process for forming the anode by the catalyst element selected in the method 1, the glow discharge ion
  • the plating machine, the ion source anode is made of catalyst element, the high voltage pulse triggers the arcing, the catalytic element is ionized, and the workpiece is connected to the power cathode.
  • the vacuum cover shell and the workpiece are connected with 1000 to 500000 volts high voltage direct current, the vacuum cover is inside.
  • the argon gas is ionized by the discharge electric field, and a glow discharge is generated between the vacuum cover shell and the workpiece, thereby forming a plasma region around the cathode workpiece, and the positively charged argon ions are attracted by the negative high voltage of the cathode.
  • the surface of the workpiece is violently bombarded, causing the surface particles and foreign matter of the workpiece to be sputtered, so that the surface to be plated of the workpiece is sufficiently ion bombarded; the high voltage pulse triggers the ion source to arc, and the catalyst element ions are extracted into the glow discharge region.
  • the positively charged catalyst element ions under the attraction of the cathode, are directed toward the surface of the workpiece.
  • a layer of cylinder that adheres firmly to the surface of the workpiece is formed.
  • the coating catalyst will reduce the oxidation threshold of carbon and provide oxygen for the adsorption of carbon atoms on the catalyst surface. , in an oxygen-rich atmosphere, promote the full oxidation of carbon and organic matter, Thereby eliminating engine carbon deposits and minimizing carbon emissions and
  • Figure 2 The chemical composition of PM2.5 pollutants in the air of a city.
  • the types and contents of pollutants vary from region to region and from time to time.
  • Gasoline engine valves, injectors and spark plugs prevent carbon deposition by ion implantation, using MEVVA source ion implanter ion implantation, the cathode of which is fabricated by the cathode fabrication method described in the present invention; the acceleration electric field of the injection machine causes the injection beam to generate energy, this energy It is carried by ions into the surface of the workpiece such as the injected engine cylinder, cylinder head, piston, valve, injector and spark plug. According to the ionization energy of the implanted element, the ion implantation element and the binding energy of each element injected into the workpiece material, according to the ion implantation range, ion implantation energy: 0.
  • the energy distribution selects a continuous Poisson distribution, or may be selected High, medium and low step distribution, the purpose is to promote the ion implantation into the surface of the component, the high concentration distribution of the catalyst elements, the high and low variations of the injection voltage, the size of the injected ion beam, and the selection of various ion implantation conditions.
  • the energy received by the surface of the injected sample is controlled to form an amorphous or short-range ordered structure.
  • the ion implantation energy ranges from 0. 1 to 300 KV.
  • the ion implantation dose ranges from 1 X 10 5 to 2 X 10' s Ion/ C m 2 .
  • the density of the ion implantation beam is: 1 X 10 - ''- l X 10 5 mA/mm 2 .
  • the degree of vacuum of the ion implantation target chamber 8 X 10 - 2 MPa - 1 X 10 - s MPa.
  • Gasoline engine valves, injectors and spark plugs prevent carbon deposition. Temperature control is the temperature required to inject metal elements into the amorphous or short-range ordered, long-range disordered structure that is injected into the surface of the workpiece.
  • the measurement point should avoid direct radiation from the ion beam. That is, the measured temperature should be the temperature of the substrate to be injected into the sample, the valve, the injector and the spark plug prevent the carbon ions from being injected into the catalyst, and the ion implantation time is the reference to be injected into the valve and injected into the fuel.
  • the dispersion of the catalytic element on the surface of the nozzle and the spark plug is 0. 2-15. Onm, the required injection time.
  • the injected component is placed on a target rotating at a constant speed.
  • the target speed is 2-5/min, and the target station maintains good electrical and thermal conductivity.
  • the composite catalyst element is injected into the valve and the injector.
  • the composite ion-implanted catalyst will lower the oxidation threshold of carbon and adsorb the oxygen atoms on the catalyst surface. Provides oxidation of carbon particles.
  • Catalyst ion glow plating method The anode of the ion source is made of catalyst element, high voltage pulse triggers arcing, catalytic element is ionized, and ion plating process workpiece, ie gasoline engine piston, valve, injector and spark plug, etc.
  • the vacuum hood is filled with a thin inert gas argon gas, and the vacuum inside the hood: 8 X 10 - 'MPa - 1 X 10 - : i MPa ; the argon gas is ionized under the action of the discharge electric field, and a glow discharge is generated between the vacuum cover shell and the workpiece, thereby forming a plasma region around the cathode workpiece, and the positively charged argon ions are attracted by the negative high voltage of the cathode.
  • the surface of the workpiece is violently bombarded, causing the surface particles and foreign matter of the workpiece to be sputtered, so that the surface to be plated of the workpiece is sufficiently ion bombarded; the high voltage pulse triggers the ion source to arc, and the catalyst element ions are extracted into the glow discharge region.
  • Positively charged catalyst element ions which are attracted to the surface of the workpiece under cathodic attraction, and catalyze on the surface of the workpiece When the ion of the element exceeds the amount of ions lost by sputtering, a layer of catalyst element is adhered to the surface of the workpiece, that is, the surface of the engine piston, valve, injector and spark plug, etc.
  • the oxidation reaction threshold of carbon will be lowered, and the oxygen atoms adsorbed on the surface of the catalyst will provide oxidation of carbon particles, and in the oxygen-rich atmosphere, the carbon element will be fully oxidized and burned, thereby eliminating engine carbon deposition and greatly reducing carbon particle emissions. .

Abstract

An ion treatment method for preventing carbon deposition on gasoline engine valves, fuel injection nozzles and spark plugs, comprising: injecting or ion plating the composite catalyst ions on the surfaces of the valve, the fuel injection nozzle and the metal electrode of the spark plug; when the gasoline engine is working, the oxidation reaction threshold of carbon particles and organic substances striking the surfaces of the valve, the fuel injection nozzle and the spark plug is lowered by the catalyst, causing the catalytic combustion of said carbon particles and organic substances. The method reduces carbon deposition on valve, fuel injection nozzle and spark plug surfaces, thus improving combustion efficiency and reducing carbon emissions.

Description

说 明 书  Description
汽油发动机气门、 喷油嘴及火花塞防止积碳离子处理方法 技术领域  Gasoline engine valve, injector and spark plug for preventing carbon deposition treatment
机械制造汽车工业领域。  Mechanical manufacturing in the automotive industry.
背景技术 Background technique
2011年 12月 5日, 中国北方地区出现大雾天气, 能见度不足一公里, 致多个省份之间 的高速公路关闭, 超过 300个进京航班延误或取消。 201 1年 12月 4円下午 19时, 监测到的 北京 PM2. 5污染物浓度为 522, 约为世界卫生组织推荐 PM2. 5空气质量标准 (10微克 /立方 米)超标 52倍。 城市的空气污染日益严重, 无风的天气, 空气能见度只有几十米, 甚至十几 米, 污浊的 PM2. 5污染物让人窒息, 城市很多居民因此患呼吸道病、 心脏病、 脑血管病。 医 学报道长期吸入 PM2. 5污染物有致癌危险。世界卫生组织在 2005年版《空气质量准则》中也 指出: 当 PM2. 5年均浓度达到每立方米 35微克时, 人的死亡风险比每立方米 10微克的情形 约增加 15%。 一份来自联合国环境规划署的报告称, PM2. 5每立方米的浓度上升 20毫克, 中 国和印度每年会有约 34万人因 PM2. 5污染死亡。  On December 5, 2011, foggy weather occurred in northern China, with visibility less than one kilometer, resulting in the closure of highways between several provinces and the delay or cancellation of more than 300 flights to Beijing. 201 1 December 4 at 19 pm, the monitored concentration of PM2. 5 in Beijing was 522, which is about 52 times higher than the World Health Organization's recommended PM2.5 air quality standard (10 μg/m3). The air pollution in the city is getting more and more serious. In the windless weather, the visibility of the air is only a few tens of meters, even more than ten meters. The polluted PM2. 5 pollutants are suffocating, and many residents in the city suffer from respiratory diseases, heart diseases and cerebrovascular diseases. Medical reports have long-term inhalation of PM2. 5 pollutants are carcinogenic. The World Health Organization also stated in the 2005 edition of the Air Quality Guidelines that when the average annual concentration of PM2.5 reaches 35 micrograms per cubic meter, the risk of death for humans increases by about 15% over the case of 10 micrograms per cubic meter. A report from the United Nations Environment Program said that the concentration of PM2.5 per cubic metre increased by 20 milligrams, and about 340,000 people in China and India died of PM2.5 contamination each year.
交通堵塞, 车辆走走停停行驶缓慢, 汽车发动机转速低, 汽缸工作温度低, 汽油燃烧不 充分, 产生大量的有机悬浮 PM2. 5污染物; 汽油燃烧不充分的同时, 容易导致发动机内部机 件表面积碳, 发动机积碳又使得油气燃烧更不充分, 加剧 PM2. 5污染物的排放, 使城市空气 污染更加严重。 城市空气监测报道, 堵车地段 PM2. 5污染物浓度明显高于非堵车地段, 以北 京市产生 PM2. 5的^素为例。 在非取暖季节, 机动车及相关产业产生的污染物, 占 PM2. 5来 源大于 50%, PM2. 5污染物总量中占 46%以 |:, 为有机物未充分燃烧的悬浮物。例如香烟燃烧, 为有机物不充分燃烧, 其产生大量的有机悬浮物 P0M, 未禁烟的餐厅中室内空气污染非常严 重, PM2. 5浓度平均值达到 114微克 /立方米, 约为世卫组织推荐 PM2. 5空气质量标准 (10 微克 /立方米) 的 11倍。 汽车产生 PM2. 5有机悬浮污染物, 有油料的问题, 也有发动机的问 题, 提高油料质量 π|减少 PM2. 5悬浮污染物中约 27%左右的硫化物含量。 而汽车行驶缓慢, 发动机低速运行, 发动机汽缸丁作温度低, 汽车发动机积碳, 使汽油燃烧不充分, 是造成汽 车 ΡΜ2. 5有机污染物排放严重的 1ί要原因。  Traffic jams, vehicles stop and go slowly, the engine speed is low, the cylinder operating temperature is low, the gasoline is not fully burned, and a large amount of organic suspended PM2. 5 pollutants are generated; while the gasoline is not fully burned, it is easy to cause internal engine parts. Surface area carbon, engine carbon deposition makes oil and gas combustion less adequate, exacerbating the emission of PM2.5 pollutants, making urban air pollution more serious. The urban air monitoring report reported that the concentration of PM2. 5 in the traffic jam section was significantly higher than that in the non-blocking section, taking the example of PM2.5 produced in Beijing as an example. In the non-heating season, pollutants generated by motor vehicles and related industries account for more than 50% of PM2.5, and 46% of PM2. 5 pollutants are::, suspended solids with insufficient organic combustion. For example, the burning of cigarettes, the organic matter is not fully burned, it produces a large amount of organic suspended matter P0M, the indoor air pollution in the non-smoking restaurant is very serious, the average concentration of PM2.5 is 114 μg/m3, which is about the recommended PM2 by WHO. . 5 times the air quality standard (10 μg/m3). Automobiles produce PM2.5 organic suspended pollutants, oil problems, and engine problems, improve oil quality π| reduce PM2. About about 27% of suspended pollutants in suspended pollutants. The car is running slowly, the engine is running at a low speed, the engine cylinder is low in temperature, and the car engine is carbonized, so that the gasoline is not fully burned, which is the cause of the serious discharge of the organic pollutants in the car.
汽车发动机除碳, 有经验的司机常介绍, 感觉汽车发动机功率上不去, 上坡、 启动时常 熄火, 是气门积碳了, 去高速公路上让车走走高速就会好些, 汽车发动机高速运转时, 工作 温度高, 机件上积碳会部分烧掉, 用这种方法除碳, 对汽车发动机有一定效果, 存在问题是: 即加剧高速公路的车流量, 又浪费能源做无用功, 增加环境的碳排放。 另一方法是在汽油燃 料内添加除碳剂, 除碳剂的作用是提高气缸的燃烧温度, 对除碳有作用, 但是带来的问题是 发动机的部分组件, 在除碳剂产生的持续高温作用下容易被烧毁, 减少发动机工作寿命。 本 专利用催化剂元素离子注入到汽车发动机气门端面, 催化剂降低了冲撞到气门端面的游离碳 和有机物的氧化燃烧温度阈值, 使游离碳和有机物充分燃烧, 发动机气门不再积碳。 确保汽 车发动机输出功率稳定。 Car engine decarbonization, experienced drivers often introduce, feel that the car engine power can not go uphill, often turn off the fire when starting up, it is the valve carbon, it is better to go to the highway to let the car go high speed, the car engine runs at high speed When the working temperature is high, the carbon deposit on the machine parts will be partially burned off. In this way, the carbon removal has certain effects on the car engine. The problems are: increase the traffic volume of the expressway, waste energy and useless work, increase the environment. Carbon emissions. Another method is to add a carbon removal agent to the gasoline fuel. The role of the carbon removal agent is to increase the combustion temperature of the cylinder, which has an effect on carbon removal, but the problem is Some components of the engine are easily burned under the continuous high temperature generated by the carbon removal agent, reducing the working life of the engine. In this patent, a catalyst element is ion-implanted into the valve end face of an automobile engine, and the catalyst reduces the oxidative combustion temperature threshold of free carbon and organic matter that collides with the valve end face, so that free carbon and organic matter are fully burned, and the engine valve no longer accumulates carbon. Ensure that the car engine output power is stable.
为防止汽油发动机内火花塞积碳, 延长火花塞使用寿命, 一些高档车采用贵金属铂、 铱、 鈀等制作火花塞电极, 消耗大量的贵金属, 普通车为降低成本, 不使用贵金属电极。 普通金 属电极使用一段时间之后, 积碳会影响其点火功能, 甚至积碳会使电极短路, 电极因此丧失 点火功能, 当这种情况出现时, 汽缸内油气混合物没有被火花塞点燃, 燃烧做功, 就被排放, 排气中可燃有机物浓度加大, 即使汽车排气系统中装有三元催化剂, 也不能完全催化可燃气 体, 有时在路上, 听到一些汽车排气管放炮怦怦响, 就是发动机部分汽缸火花塞点火失效, 无燃烧的油气混合物经过汽车排气管, 被三元催化剂催化燃烧的结果。 但是, 这种爆燃情况 燃烧不充分, 将产生大量的 PM2. 5污染物。 如汽车在凉车状态下启动比较困难, 行车时有明 显的顿挫感、 怠速抖动, 或者发动机加速性能下降, 都应该及时检查火花塞。 因为车辆一旦 出现上述几种表现, 都有可能是因为火花塞积碳所造成的。 这时汽车发动机由于某些汽缸无 法正常工作, 运转平衡被打破, 发动机产生剧烈震动, 发动机输出功率随之下降。 这种现象 出现必须更换火花塞, 采取发动机除碳维修。 本专利用催化剂元素离子注入到汽车发动机火 花塞金属电极表面, 减少贵金属的使用量, 有着同贵金属电极的同样长的使用寿命和使用效 果, 可防止火花塞积碳, 使发动机工作稳定可靠。  In order to prevent carbon deposits in the gasoline engine and prolong the service life of the spark plug, some high-end cars use spark plug electrodes made of precious metals such as platinum, rhodium and palladium, which consume a large amount of precious metals. In order to reduce the cost of ordinary cars, noble metal electrodes are not used. After using a common metal electrode for a period of time, the carbon deposit will affect its ignition function. Even if the carbon deposit will short the electrode, the electrode will lose its ignition function. When this happens, the oil and gas mixture in the cylinder is not ignited by the spark plug, and the combustion works. It is discharged, and the concentration of combustible organic matter in the exhaust gas is increased. Even if the three-way catalyst is installed in the exhaust system of the automobile, the combustible gas cannot be completely catalyzed. Sometimes on the road, some car exhaust pipes are heard, that is, the engine is partially cylinder. The ignition of the spark plug fails, and the unburned oil and gas mixture passes through the exhaust pipe of the automobile and is catalyzed by the three-way catalyst. However, this deflagration situation is not fully burned and will produce a large amount of PM2.5 pollutants. If the car is difficult to start in the cool state, there is a clear sense of frustration, idling jitter, or engine acceleration performance, and the spark plug should be checked in time. Because of the above-mentioned performance of the vehicle, it may be caused by carbon deposits in the spark plug. At this time, the engine of the car is not working properly, the balance of operation is broken, the engine is violently shaken, and the engine output power is reduced. This phenomenon occurs when the spark plug must be replaced and the engine is removed for carbon maintenance. In this patent, the catalyst element is ion-implanted into the surface of the metal electrode of the automobile engine spark plug to reduce the amount of precious metal used, and has the same long service life and use effect as the noble metal electrode, which can prevent carbon deposit of the spark plug and make the engine work stably and reliably.
现代工业的发展, 出现汽车直喷增压发动机, 汽车直喷发动机的喷油嘴安装在发动机的 汽缸内, 喷油嘴喷油瞬间, 汽油从液态瞬间变为气态, 物体的相态转变, 既液态转变为气态 要吸收热量, 喷油嘴安装在发动机的气缸壁上, 随时有冷却, 喷油嘴温度低, 这样油气混合 物汇集到喷油嘴上时会凝结, 汽缸工作油气混合物燃烧时, 凝聚在喷油嘴上的油雾和游离碳 由于温度低, 没有达到与氧气氧化反应的反应阈值, 故无法氧化燃烧, 使得喷油嘴容易积碳。 喷油嘴积碳达到一定程度, 堵塞油路会影响喷油雾化效果, 汽油不能与空气充分混合, 因此 汽油燃烧不充分, 发动机功率下降, 排放 PM2. 5可燃污染物增多。 本专利用催化剂元素离子 注入到汽车发动机喷油嘴端面及喷油嘴喷口, 催化剂降低了冲撞到喷油嘴端面的游离碳和有 机物的氧化燃烧温度阈值, 使游离碳和可燃有机物充分氧化燃烧, 发动机喷油嘴不再积碳。 极大降低 PM2. 5可燃污染物和碳排放。  In the development of modern industry, there is a direct injection supercharged engine. The injector of the direct injection engine is installed in the cylinder of the engine. When the injector is injected, the gasoline changes from liquid to gas, and the phase of the object changes. The liquid is converted into a gaseous state to absorb heat. The injector is installed on the cylinder wall of the engine, and there is cooling at any time. The temperature of the injector is low, so that the oil and gas mixture will condense when it is collected on the injector. When the cylinder works, the oil and gas mixture burns. The oil mist and free carbon on the fuel injector do not reach the reaction threshold for the oxidation reaction with oxygen due to the low temperature, so that the combustion cannot be oxidized, so that the injector is easy to deposit carbon. The carbon deposit of the injector reaches a certain level. The oil passage will affect the atomization effect of the fuel injection. The gasoline cannot be fully mixed with the air. Therefore, the gasoline is not fully burned, the engine power is reduced, and the PM2.5 emissions are increased. In the patent, the catalyst element is ion-implanted into the nozzle end surface of the automobile engine and the injector nozzle, and the catalyst reduces the oxidative combustion temperature threshold of free carbon and organic matter that collides with the end face of the injector, so that the free carbon and the combustible organic matter are fully oxidized and burned. The engine injectors no longer deposit carbon. Greatly reduce PM2. 5 combustible pollutants and carbon emissions.
2011年底的数据显示, 中国汽车保有量大概至少在 1. 06亿辆, 并以每年大约 1800万辆 的速度递增, 中国己经是世界上最大的汽车生产国, 也是最大的汽车销售国。 北京市汽车保 有量超过 470万辆, 由于限号年增加限制 25万辆。 即使是部分城市采取购车限制, 只需 5 - 6 年的时间, 中国的汽车就会增加一倍。 如若不采取降低汽车排放 PM2. 5有机悬浮污染物的措 施。 到那时, 中国的空气质量该是如何? 人们还能 1「:常生活吗? 人民为身体健康要为空气污 染 PM2. 5有机污染物付出多大的代价? 当务之总 | 该立即 ·#手治理汽车发动机丄作中产生的 PM2. 5有机污染物。 提高汽^发动机的环保性能。 According to data at the end of 2011, China's car ownership is at least 168 million, and it is increasing at an annual rate of about 18 million. China is the world's largest car producer and the largest car seller. The number of cars in Beijing exceeded 4.7 million, which was limited to 250,000 due to the increase in the number of years. Even if some cities adopt car purchase restrictions, just 5 - 6 In the years to come, China’s cars will double. If measures are not taken to reduce the emission of PM2.5 organic pollutants from automobiles. At that time, what is the quality of air in China? People can also 1: "Do you have a life? People pay for air pollution PM2. 5 organic pollutants pay a lot of price? The total of the work | The immediate · #手治汽车发动机 produced in the PM2. 5 Organic pollutants. Improve the environmental performance of steam engines.
汽油机尾气中, PM2. 5有机污染物及碳烟颗粒物产生的原因: 一、 是缺氧条件下燃烧, 这个问题由现代科技研发, 汽油发动机的电喷技术, 可以由电磁阀根据 ECU发出的指令来精 确控制, 不仅如此, 氧传感器等传感部件将尾气情况反馈给 ECU , 从而可以根据尾气判断燃 烧状况, 进而进一步调整供油量, 实现宏观富氧条件燃烧; 二、 是虽然在宏观富氧条件下, 但是由于发动机缸壁、 活塞始终处于循环冷却状态, 发动机冷启动或因故低速运转时, 发动 机工作喷油, 油气混和物碰到低温的气门、 火花塞、 喷油嘴表面, 气门、 火花塞、 喷油嘴表 面温度低于汽油、 游离碳颗粒的起燃点, 即低于碳颗粒的氧化反应阈值, 碳颗粒起燃点为: 550摄氏度, 此时, 黏着到气门、 火花塞、 喷油嘴表面的碳颗粒及有机物不能被氧气包围, 氧化燃烧, 当发动机进入排气冲程, 没充分燃烧的油气混合物, 即大量的 PM2. 5有机悬浮污 染物被排放。 这种情况尤其在汽车堵车发动机低速运行及发动机冷机启动时更为明显。  In the exhaust gas of gasoline engine, the cause of PM2.5 organic pollutants and soot particles: First, it is burning under anoxic conditions. This problem is developed by modern technology. The electrospray technology of gasoline engines can be commanded by the solenoid valve according to the ECU. To accurately control, not only that, the sensing component such as the oxygen sensor feeds back the exhaust situation to the ECU, so that the combustion condition can be judged according to the exhaust gas, and then the fuel supply amount can be further adjusted to achieve macroscopic rich oxygen-containing combustion; Under the condition, however, since the engine cylinder wall and the piston are always in the circulating cooling state, the engine is in cold start when running coldly or at a low speed, the engine oil is injected, the oil and gas mixture hits the low temperature valve, the spark plug, the nozzle surface, the valve, the spark plug The surface temperature of the injector is lower than the ignition point of the gasoline and free carbon particles, that is, lower than the oxidation reaction threshold of the carbon particles. The starting point of the carbon particles is: 550 degrees Celsius, at this time, adhered to the valve, the spark plug, and the surface of the injector. Carbon particles and organic matter cannot be surrounded by oxygen, oxidative combustion, when Motivation into the exhaust stroke, combustion air mixture not fully, i.e., a large number of PM2. 5 suspension of organic pollutants are discharged. This situation is especially noticeable when the car jamming engine is running at low speed and the engine is cold.
本发明之前的汽车发动机碳颗粒及有机物催化燃烧装置, 无一例外都是安放在发动机排 气管内, 由于碳烟颗粒的热氧化温度高达 550〜600Ό, 而汽油发动机排气温度为 175〜400 °C。 汽油机用的三元催化剂将可燃气体催化氧化燃烧。 这时的氧化燃烧的热能没有用于做机 械功, 而是给环境带来热污染, 造成城市热效应, 这种情况在夏季尤为明显。 环境温度升高, 产生后果是城市建筑内提早丌空调, 进而增加地区整体能源消耗。 本发明采用汽车发动机燃烧室内催化燃烧方法, 使 PM2. 5有机物及碳颗粒完全在发动机 燃烧室内燃烧, PM2. 5有机物及碳颗粒燃烧产生的能量全部用来做机械功, 因此, 该技术提 汽油发动机的燃烧效率, 燃油量相同时, 提高汽油发动机的输出功率; 在汽车堵车发动机低 速运行时, 发动机不积碳, 极大减少 PM2. 5有机悬浮污染物排放。 汽车发动机内油气可燃物 充分燃烧做功, 可减少汽油的使用量, 节约能源, 减少碳排放。 汽油更充分的燃烧, 发动机 内的游离碳燃烧充分, 减少发动机零部件积碳, 减少机械磨损, 减少润滑油污染, 可延长润 滑油使用寿命; 减少发动机进、 排气门积碳, 可防止发动机漏气, 保持发动机输出功率, 不 随使用时间的延长而降低, 进而延长汽油发动机的使用寿命, 减少维修成本。 发明内容  The carbon particle and organic catalytic combustion device of the automobile engine before the invention are all placed in the exhaust pipe of the engine without exception, since the thermal oxidation temperature of the soot particles is as high as 550 to 600 Ό, and the exhaust temperature of the gasoline engine is 175 to 400 °. C. A three-way catalyst for a gasoline engine catalyzes oxidative combustion of a combustible gas. At this time, the thermal energy of oxidative combustion is not used for mechanical work, but causes thermal pollution to the environment and causes urban thermal effects, which is particularly evident in summer. The increase in ambient temperature has the consequence of premature air conditioning in urban buildings, which in turn increases overall energy consumption in the region. The invention adopts the catalytic combustion method in the combustion chamber of the automobile engine, so that the PM2.5 organic matter and the carbon particles are completely burned in the combustion chamber of the engine, and the energy generated by the combustion of the PM2.5 organic matter and the carbon particles is all used for mechanical work, therefore, the technology extracts gasoline. The combustion efficiency of the engine, when the fuel quantity is the same, the output power of the gasoline engine is increased; when the car jam engine is running at a low speed, the engine does not deposit carbon, which greatly reduces the emission of PM2.5 organic pollutants. Oil and gas combustibles in automobile engines are fully burned to reduce the amount of gasoline used, save energy and reduce carbon emissions. More complete combustion of gasoline, full combustion of free carbon in the engine, reduce carbon deposits in engine parts, reduce mechanical wear, reduce lubricant contamination, extend lubricant life; reduce engine intake and exhaust carbon deposits, prevent engine Air leakage, maintaining engine output, does not decrease with extended use time, thereby extending the life of the gasoline engine and reducing maintenance costs. Summary of the invention
汽油发动机气门、 喷油嘴及火花塞防止积碳离子处理方法, 其方法 1为: 将催化剂离子 用 MEVVA源离子注入机, 注入到气门表面、 喷油嘴及火花塞金属电极表面; 发动机做功时, 冲撞到气门、 喷油嘴及火花塞表面的碳颗粒及有机物的氧化反应阈值被催化剂降低, 促使碳 颗粒及有机物催化燃烧, 从而, 减少气门、 喷油嘴、 火花塞表面积碳; 气门积碳会使气缸漏 气, 发动机输出功率损失; 喷油嘴积碳, 堵塞油路, 影响汽油喷雾效果; 火花塞积碳点火电 路产生短路, 使发动机做功冲程不能正常点火, 油气混和物燃烧不充分, 即产生大量 PM2. 5 有机污染物, 又使发动机运转不平衡产生振动, 输出功率降低; 本发明可避免发动机因火花 塞积碳, 点火失效, 造成输出功率降低及环境污染, 提高燃烧效率, 减少碳排放; 发动机在 冷启动和低速运转时, 由于气缸工作温度低, 汽油燃烧不充分, 游离碳附着在零件表面, 气 缸内部机件容易积碳, 汽车排放燃烧不充分的 PM2. 5有机污染物, 城市堵车时, 空气污染严 重, 往往由此造成; 本发明之前汽油发动机的催化反应装置, 均放在发动机气缸外, 汽缸排 气系统内, 碳颗粒及有机可燃物的催化燃烧产生的热能, 不能对汽油发动机做功产生贡献, 热能被排放到环境中, 产生环境热污染; 本发明采用复合离子注入方法, 将一种固体催化剂 注入元素制成阴极形状(一般采用所需注入元素最多的一种), 将其他一种或多种注入元素制 成细柱状, 按注入层原子比和各参与元素的电离能比关系, 设计各元素的量比及排列组合, 将制成细柱状金属或非金属, 按密排六方排列方式排列镶嵌组合到上述元素制成的阴极中, 催化剂选自元素: Pd、 Ir、 Pt、 La、 Ce、 Sm、 Er、 Y、 Sc、 Cr、 Mo、 W、 Co、 Rh、 Fe、 Ru、 0s、 Zn、 Ni、 Sn、 Ti、 Zr、 Hf、 V、 Nb、 Ta、 Mn、 Tc、 Re、 Al、 Si、 K、 Mg、 Ag、 Ba、 B、 C, 一种 或多种元素的组合, 其多种元素组合摩尔比为: Xi: Xj =1: (0. 0001-0. 9999) , 其中 (Xi,XjThe gasoline engine valve, the fuel injector and the spark plug prevent the carbon deposition ion treatment method. The method 1 is: using the MEVVA source ion implanter to inject the catalyst ions into the valve surface, the fuel injector and the spark plug metal electrode surface; The oxidation threshold of carbon particles and organic matter that collides with the valve, the injector and the surface of the spark plug is reduced by the catalyst, which promotes the catalytic combustion of carbon particles and organic matter, thereby reducing the carbon content of the valve, the injector and the spark plug surface; Air leakage, engine output power loss; fuel injector carbon deposit, block oil circuit, affect gasoline spray effect; spark plug carbon ignition circuit produces short circuit, so that the engine power stroke can not be normally ignited, oil and gas mixture is not fully burned, that is, a large amount of PM2 5 Organic pollutants, which cause the engine to run unbalanced to generate vibration, and the output power is reduced. The invention can avoid the engine from carbon deposit due to spark plug, ignition failure, resulting in lower output power and environmental pollution, improving combustion efficiency and reducing carbon emissions; During cold start and low speed operation, due to the low working temperature of the cylinder, the gasoline is not fully burned, the free carbon adheres to the surface of the part, the internal parts of the cylinder are easy to deposit carbon, and the PM2. 5 organic pollutants are not fully burned by the automobile. Air pollution is serious, often The catalyst reaction device of the gasoline engine before the invention is placed outside the cylinder of the engine, and the heat energy generated by the catalytic combustion of carbon particles and organic combustibles in the cylinder exhaust system cannot contribute to the work of the gasoline engine, and the heat energy is discharged. In the environment, environmental thermal pollution is generated; the invention adopts a composite ion implantation method, injecting a solid catalyst into an element to form a cathode shape (generally using one of the most required injection elements), and injecting one or more other elements into the environment. It is made into a thin column shape. According to the atomic ratio of the injection layer and the ionization energy ratio of each participating element, the ratio and arrangement of each element are designed, and the thin columnar metal or non-metal is prepared, and the mosaic combination is arranged in a hexagonal arrangement. In the cathode made of the above elements, the catalyst is selected from the group consisting of: Pd, Ir, Pt, La, Ce, Sm, Er, Y, Sc, Cr, Mo, W, Co, Rh, Fe, Ru, 0s, Zn, Ni , Sn, Ti, Zr, Hf, V, Nb, Ta, Mn, Tc, Re, Al, Si, K, Mg, Ag, Ba, B, C, a combination of one or more elements, Molar ratio is more elements in combination: Xi: Xj = 1: (. 0. 0001-0 9999), where (Xi, Xj
G X„X, XJ 代表如上述不同元素, 用此复合阴极触发、 电离、 配以适当能量分布进行 离子注入; 其离子注入总剂量为: 1 X 10S— 2 X 10lsIon/com2; 离子注入能量为: 0. 1— 300KV, 能量分布选择连续泊松分布, 也可以选择高、 中、 低阶梯分布, 目的为促使被离子注入部件 表面催化剂元素组合高浓度分布; 为保证离子注入均匀性, 被注入部件放在匀速旋转的靶台 上, 并保持良好的导电、 导热性能; 将复合催化剂元素注入到发动机燃烧室内的汽缸壁、 气 缸盖内表面、 活塞、 气门、 喷油嘴、 火花塞及其它易积碳零部件表面, 当上述零部件在发动 机工作状态中, 遇到碳颗粒及有机可燃物碰撞或沉积时, 复合离子注入催化剂将降低碳元素 的氧化反应阈值, 并将催化剂表面吸附的氧原子提供碳颗粒的氧化, 在富氧气氛中, 促使碳 元素充分氧化燃烧, 从而杜绝发动机积碳, 极大限度减少碳颗粒排放及 PM2. 5有机污染物排 放。 GX„X, XJ represents the different elements as described above, using this composite cathode to trigger, ionize, and ion implantation with appropriate energy distribution; the total dose of ion implantation is: 1 X 10 S — 2 X 10 ls Ion/com 2 ; The injection energy is: 0.1-300KV, the energy distribution selects the continuous Poisson distribution, and the high, medium and low step distribution can also be selected, in order to promote the high concentration distribution of the catalyst elements on the surface of the ion implantation component; to ensure the uniformity of ion implantation The injected component is placed on a target rotating at a constant speed and maintains good electrical and thermal conductivity; the composite catalyst element is injected into the cylinder wall of the engine combustion chamber, the inner surface of the cylinder head, the piston, the valve, the fuel injector, the spark plug and On the surface of other easy-to-carbon components, when the above components are in the working state of the engine, when the carbon particles and organic combustibles collide or deposit, the composite ion-implanted catalyst will lower the oxidation threshold of carbon and adsorb the surface of the catalyst. The oxygen atom provides oxidation of the carbon particles, and in the oxygen-rich atmosphere, promotes sufficient oxidation and combustion of the carbon element. Therefore, the engine carbon deposition is eliminated, and the emission of carbon particles and the emission of organic pollutants of PM2.5 are greatly reduced.
2、 如方法 1, 汽油发动机气门、 喷油嘴及火花塞防止积碳离子处理方法, 其方法 2为: 选定 方法 1所述催化剂元素制成阳极的辉光放电离子镀工艺, 辉光放电离子镀机, 离子源阳 极用催化剂元素制成, 高压脉冲触发起弧, 催化元素被电离, 工件接电源阴极, 当真空 罩壳体与工件之间通以 1000至 50000伏高压直流电以后, 真空罩内充有稀薄的惰性气 体氩气, 在放电电场作用下氩气被电离, 真空罩壳体与工件之间产生辉光放电, 从而在 阴极工件周围形成等离子体区域, 带正电荷的氩离子受阴极负高压的吸引, 猛烈地轰击 工件表面, 致使工件表层粒子和异物被溅射抛出, 从而使工件待镀表面得到了充分的离 子轰击清洗; 高压脉冲触发离子源起弧, 引出催化剂元素离子进入辉光放电区, 带正电 荷的催化剂元素离子, 在阴极吸引下, 射向工件表面, 当射向工件表面上的催化剂元素 离子超过溅射流失离子的数量时,则逐渐形成一层牢固粘附于工件表面即气缸盖内表面、 活塞、 气门、 喷油嘴、 火花塞及其它易积碳零部件表面的催化剂元素镀层, 镀层催化剂将 降低碳元素的氧化反应阈值, 并将催化剂表面吸附的氧原子提供碳颗粒的氧化, 在富氧气氛 中, 促使碳元素及有机物充分氧化燃烧, 从而杜绝发动机积碳, 并极大限度减少碳颗排放及2. For the method 1, the gasoline engine valve, the fuel injector and the spark plug are used to prevent the carbon deposition ion treatment method, and the method 2 is: the glow discharge ion plating process for forming the anode by the catalyst element selected in the method 1, the glow discharge ion The plating machine, the ion source anode is made of catalyst element, the high voltage pulse triggers the arcing, the catalytic element is ionized, and the workpiece is connected to the power cathode. When the vacuum cover shell and the workpiece are connected with 1000 to 500000 volts high voltage direct current, the vacuum cover is inside. Filled with a thin inert gas The argon gas is ionized by the discharge electric field, and a glow discharge is generated between the vacuum cover shell and the workpiece, thereby forming a plasma region around the cathode workpiece, and the positively charged argon ions are attracted by the negative high voltage of the cathode. The surface of the workpiece is violently bombarded, causing the surface particles and foreign matter of the workpiece to be sputtered, so that the surface to be plated of the workpiece is sufficiently ion bombarded; the high voltage pulse triggers the ion source to arc, and the catalyst element ions are extracted into the glow discharge region. The positively charged catalyst element ions, under the attraction of the cathode, are directed toward the surface of the workpiece. When the amount of catalyst element ions on the surface of the workpiece exceeds the amount of ions that are sputtered, a layer of cylinder that adheres firmly to the surface of the workpiece is formed. The coating of catalyst elements on the inner surface of the cover, pistons, valves, injectors, spark plugs and other carbon deposits. The coating catalyst will reduce the oxidation threshold of carbon and provide oxygen for the adsorption of carbon atoms on the catalyst surface. , in an oxygen-rich atmosphere, promote the full oxidation of carbon and organic matter, Thereby eliminating engine carbon deposits and minimizing carbon emissions and
PM2. 5有机污染物排放。 PM2. 5 organic pollutant emissions.
附图说明 DRAWINGS
图 1.为钯离子注入试样与对照试样, 经碳烟颗粒物采集后, 放置马弗炉内, 分区设定温 度值、 定时加热; 控温、 控湿、 十万分之一精度天平测量碳烟颗粒物氧化量百分比, 实验数 据曲线。  Figure 1. Palladium ion implantation sample and control sample, after being collected by soot particles, placed in a muffle furnace, partitioned to set temperature value, and timed heating; temperature control, humidity control, one hundred thousandth precision balance measurement Percentage of oxidation of soot particles, experimental data curve.
图 2.为某城市空气中 PM2. 5污染物化学组成, 不同地区, 不同时段, 污染物种类, 含量 有所不同。  Figure 2. The chemical composition of PM2.5 pollutants in the air of a city. The types and contents of pollutants vary from region to region and from time to time.
具体实施方式 detailed description
汽油机气门、 喷油嘴及火花塞防止积碳离子注入方法, 利用 MEVVA源离子注入机离子注 入, 其阴极用本发明描述阴极制作方法制作; 注入机的加速电场、 使注入束流产生能量, 此 能量由离子携带注入到被注入的发动机汽缸、 汽缸盖、 活塞、 气门、 喷油嘴及火花塞等工件 表面。 依据注入元素的电离能, 离子注入元素及被注入工件材料中各元素的结合能大小、 依 据离子注入射程、 离子注入能量为: 0. 1— 300KV, 能量分布选择连续泊松分布, 也可以选择 高、 中、 低阶梯分布, 目的为促使被离子注入部件表面, 催化剂元素组合高浓度分布, 综合 个条件设计注入电压的高低变化, 控制注入离子束流的大小等, 选择各种离子注入条件, 达 到控制被注入试样表面所接收的能量, 使注入层形成非晶态或短程有序组织。  Gasoline engine valves, injectors and spark plugs prevent carbon deposition by ion implantation, using MEVVA source ion implanter ion implantation, the cathode of which is fabricated by the cathode fabrication method described in the present invention; the acceleration electric field of the injection machine causes the injection beam to generate energy, this energy It is carried by ions into the surface of the workpiece such as the injected engine cylinder, cylinder head, piston, valve, injector and spark plug. According to the ionization energy of the implanted element, the ion implantation element and the binding energy of each element injected into the workpiece material, according to the ion implantation range, ion implantation energy: 0. 1 - 300KV, the energy distribution selects a continuous Poisson distribution, or may be selected High, medium and low step distribution, the purpose is to promote the ion implantation into the surface of the component, the high concentration distribution of the catalyst elements, the high and low variations of the injection voltage, the size of the injected ion beam, and the selection of various ion implantation conditions. The energy received by the surface of the injected sample is controlled to form an amorphous or short-range ordered structure.
离子注入能量的范围为: 0. 1— 300KV。 离子注入剂量的范围为: 1 X 105— 2 X 10'sIon/Cm2。 离子注入束流的密度为: 1 X 10— ' '— l X 105 mA/mm2。 离子注入靶室的真空度: 8 X 10—2MPa— 1 X 10— sMPa。 汽油机气门、 喷油嘴及火花塞防止积碳离子注入方法, 温度控制, 是参考注入金 属元素与被注入工件表面形成非晶态或短程有序, 长程无序结构, 所需要的温度。温度测量, 其测量点, 应该避开离子束流的直接辐射。 即, 测量的温度应该是, 被注入试样的基体温度, 气门、 喷油嘴及火花塞防止积碳离子注入催化剂, 离子注入时间, 是参考被注入气门、 喷油 嘴及火花塞等部件表面注入催化元素的分散度 0. 2-15. Onm, 所需注入时间。 The ion implantation energy ranges from 0. 1 to 300 KV. The ion implantation dose ranges from 1 X 10 5 to 2 X 10' s Ion/ C m 2 . The density of the ion implantation beam is: 1 X 10 - ''- l X 10 5 mA/mm 2 . The degree of vacuum of the ion implantation target chamber: 8 X 10 - 2 MPa - 1 X 10 - s MPa. Gasoline engine valves, injectors and spark plugs prevent carbon deposition. Temperature control is the temperature required to inject metal elements into the amorphous or short-range ordered, long-range disordered structure that is injected into the surface of the workpiece. Temperature measurement, the measurement point, should avoid direct radiation from the ion beam. That is, the measured temperature should be the temperature of the substrate to be injected into the sample, the valve, the injector and the spark plug prevent the carbon ions from being injected into the catalyst, and the ion implantation time is the reference to be injected into the valve and injected into the fuel. The dispersion of the catalytic element on the surface of the nozzle and the spark plug is 0. 2-15. Onm, the required injection time.
为保证离子注入均匀性, 被注入部件放在匀速旋转的靶台上, 靶台转速 2— 5/min, 靶台 保持良好的导电、 导热性能; 将复合催化剂元素注入到气门、 喷油嘴及火花塞及其它易积碳 零部件表面, 当上述零部件在发动机工作状态中, 遇到碳颗粒碰撞或沉积时, 复合离子注入 催化剂将降低碳元素的氧化反应阈值, 并将催化剂表面吸附的氧原子提供碳颗粒的氧化。  In order to ensure uniformity of ion implantation, the injected component is placed on a target rotating at a constant speed. The target speed is 2-5/min, and the target station maintains good electrical and thermal conductivity. The composite catalyst element is injected into the valve and the injector. On the surface of spark plugs and other carbon-prone parts, when the above components are in the working state of the engine, when the carbon particles collide or deposit, the composite ion-implanted catalyst will lower the oxidation threshold of carbon and adsorb the oxygen atoms on the catalyst surface. Provides oxidation of carbon particles.
因具有独特的短程有序、长程无序结构而表现出了优良的催化性能。 Pd- Μη/ λ -ΑΙΛ非晶 态合金催化剂, 并对其结构进行定性检测。 催化剂的 XRD、 SEM结构表征结果表明,负载所得 催化剂活性中心 Pd为非晶态结构。 离子注入能量越高 Pd晶化度越深.试样温度低于 150°C条 件下催化剂结构基本保持稳定。 催化剂离子辉光放电镀膜实施方法: 离子源的阳极用催化剂元素制成, 高压脉冲触 发起弧, 催化元素被电离, 离子镀处理工件, 即汽油机活塞、 气门、 喷油嘴及火花塞等工 件接电源阴极, 当真空罩壳体与工件之间通以 1000至 50000伏高压直流电以后, 真空 罩内充有稀薄的惰性气体氩气, 罩内的真空度: 8 X 10—'MPa— 1 X 10— :iMPa; 在放电电场作用 下氩气被电离, 真空罩壳体与工件之间产生辉光放电, 从而在阴极工件周围形成等离子 体区域, 带正电荷的氩离子受阴极负高压的吸引, 猛烈地轰击工件表面, 致使工件表层 粒子和异物被溅射抛出, 从而使工件待镀表面得到了充分的离子轰击清洗; 高压脉冲触 发离子源起弧, 引出催化剂元素离子进入辉光放电区, 带正电荷的催化剂元素离子, 在 阴极吸引下, 射向工件表面, 当射向工件表面上的催化剂元素离子超过溅射流失离子的 数量时, 则逐渐形成一层牢固粘附于工件表面即发动机活塞、 气门、 喷油嘴及火花塞等其 它易积碳零部件表面的催化剂元素鍍层, 镀层催化剂将降低碳元素的氧化反应阈值, 并将 催化剂表面吸附的氧原子提供碳颗粒的氧化, 在富氧气氛中, 促使碳元素充分氧化燃烧, 从 而杜绝发动机积碳, 并极大限度减少碳颗粒排放。 It exhibits excellent catalytic performance due to its unique short-range order and long-range disordered structure. Pd- Μη / λ -ΑΙΛ amorphous alloy catalyst, and its structure is qualitatively tested. XRD and SEM structural characterization of the catalyst showed that the active center Pd of the supported catalyst was amorphous. The higher the ion implantation energy, the deeper the Pd crystallization degree. The catalyst structure is basically stable under the condition that the sample temperature is lower than 150 °C. Catalyst ion glow plating method: The anode of the ion source is made of catalyst element, high voltage pulse triggers arcing, catalytic element is ionized, and ion plating process workpiece, ie gasoline engine piston, valve, injector and spark plug, etc. Cathode, after 1000 to 50000 volts high voltage direct current is passed between the vacuum hood and the workpiece, the vacuum hood is filled with a thin inert gas argon gas, and the vacuum inside the hood: 8 X 10 - 'MPa - 1 X 10 - : i MPa ; the argon gas is ionized under the action of the discharge electric field, and a glow discharge is generated between the vacuum cover shell and the workpiece, thereby forming a plasma region around the cathode workpiece, and the positively charged argon ions are attracted by the negative high voltage of the cathode. The surface of the workpiece is violently bombarded, causing the surface particles and foreign matter of the workpiece to be sputtered, so that the surface to be plated of the workpiece is sufficiently ion bombarded; the high voltage pulse triggers the ion source to arc, and the catalyst element ions are extracted into the glow discharge region. Positively charged catalyst element ions, which are attracted to the surface of the workpiece under cathodic attraction, and catalyze on the surface of the workpiece When the ion of the element exceeds the amount of ions lost by sputtering, a layer of catalyst element is adhered to the surface of the workpiece, that is, the surface of the engine piston, valve, injector and spark plug, etc. The oxidation reaction threshold of carbon will be lowered, and the oxygen atoms adsorbed on the surface of the catalyst will provide oxidation of carbon particles, and in the oxygen-rich atmosphere, the carbon element will be fully oxidized and burned, thereby eliminating engine carbon deposition and greatly reducing carbon particle emissions. .

Claims

权 利 要 求 书 Claim
1、 汽油发动机气门、 喷油嘴及火花塞防止积碳离子处理方法, 其方法 1为: 将催化剂离子 用 MEVVA源离子注入机, 注入到气门表面、 喷油嘴及火花塞金属电极表面; 发动机做功时, 冲撞到气门、 喷油嘴及火花塞表面的碳颗粒及有机物的氧化反应阈值被催化剂降低, 促使碳 颗粒及有机物催化燃烧, 从而, 减少气门、 喷油嘴、 火花塞表面积碳; 气门积碳会使气缸漏 气, 发动机输出功率损失; 喷油嘴积碳, 堵塞油路, 影响汽油喷雾效果; 火花塞积碳点火电 路产生短路, 使发动机做功冲程不能正常点火, 油气混和物燃烧不充分, 即产生大量 PM2. 5 有机污染物, 又使发动机运转不平衡产生振动, 输出功率降低; 本发明可避免发动机因火花 塞积碳, 点火失效, 造成输出功率降低及环境污染, 提高燃烧效率, 减少碳排放; 发动机在 冷启动和低速运转时, 由于气缸工作温度低, 汽油燃烧不充分, 游离碳附着在零件表面, 气 缸内部机件容易积碳, 汽车排放燃烧不充分的 PM2. 5有机污染物, 城市堵车时, 空气污染严 重, 往往由此造成; 本发明之前汽油发动机的催化反应装置, 均放在发动机气缸外, 汽缸排 气系统内, 碳颗粒及有机可燃物的催化燃烧产生的热能, 不能对汽油发动机做功产生贡献, 热能被排放到环境中, 产生环境热污染; 本发明采用复合离子注入方法, 将一种固体催化剂 注入元素制成阴极形状(一般采用所需注入元素最多的一种), 将其他一种或多种注入元素制 成细柱状, 按注入层原子比和各参与元素的电离能比关系, 设计各元素的量比及排列组合, 将制成细柱状金属或非金属, 按密排六方排列方式排列镶嵌组合到上述元素制成的阴极中, 催化剂选自元素: Pd、 Ir、 Pt、 La, Ce、 Sm、 Er、 Y、 Sc、 Cr、 Mo、 W、 Co、 Rh、 Fe、 Ru、 0s、 Zn、 Ni、 Sn、 Ti、 Zr、 Hf、 V、 Nb、 Ta、 Mn、 Tc、 Re、 Al、 Si、 K、 Mg、 Ag、 Ba、 B、 C, 一种 或多种元素的组合, 其多种元素组合摩尔比为: Xi: Xj =1: (0. 0001-0. 9999) , 其中 ( Χ,, Χ」 1. Gasoline engine valve, injector and spark plug to prevent carbon deposition ion treatment method, the method 1 is: using the MEVVA source ion implanter to inject the catalyst ion into the surface of the valve, the injector and the metal surface of the spark plug; The threshold of oxidation of carbon particles and organic matter that collides with the valve, the injector and the surface of the spark plug is reduced by the catalyst, which promotes the catalytic combustion of carbon particles and organic matter, thereby reducing the carbon content of the valve, the injector and the spark plug surface; Cylinder leakage, engine output power loss; fuel injector carbon deposit, block the oil circuit, affecting the gasoline spray effect; spark plug carbon ignition circuit produces a short circuit, so that the engine power stroke can not be normally ignited, the oil and gas mixture is not fully burned, that is, a large number PM2. 5 organic pollutants, which cause the engine to run unbalanced to generate vibration, and the output power is reduced. The invention can avoid the engine from carbon deposit due to spark plug, ignition failure, resulting in lower output power and environmental pollution, improving combustion efficiency and reducing carbon emissions; At cold start At low speed operation, due to the low working temperature of the cylinder, the gasoline is not fully burned, the free carbon adheres to the surface of the part, the internal parts of the cylinder are easy to deposit carbon, and the PM2. 5 organic pollutants are not fully burned by the automobile. When the city is jammed, the air pollution is serious. This is often caused by the fact that the catalytic reaction device of the gasoline engine before the present invention is placed outside the cylinder of the engine, and the thermal energy generated by the catalytic combustion of carbon particles and organic combustibles in the cylinder exhaust system cannot contribute to the work of the gasoline engine. The heat energy is discharged into the environment to generate environmental heat pollution. The invention adopts a composite ion implantation method, and a solid catalyst is injected into the element to form a cathode shape (generally, one of the most required injection elements), and the other one or more The injected elements are made into a thin column shape. According to the atomic ratio of the injection layer and the ionization energy ratio of each participating element, the ratio and arrangement of each element are designed, and the thin columnar metal or non-metal is prepared, arranged in a hexagonal arrangement. The mosaic is combined into the cathode made of the above elements, and the catalyst is selected from the elements : Pd, Ir, Pt, La, Ce, Sm, Er, Y, Sc, Cr, Mo, W, Co, Rh, Fe, Ru, 0s, Zn, Ni, Sn, Ti, Zr, Hf, V, Nb , Ta, Mn, Tc, Re, Al, Si, K, Mg, Ag, Ba, B, C, a combination of one or more elements, the multi-element combination molar ratio is: Xi: Xj =1: ( 0. 0001-0. 9999) , where ( Χ,, Χ)
G X„X2 X„) 代表如上述不同元素, 用此复合阴极触发、 电离、 配以适当能量分布进行 离子注入; 其离子注入总剂量为: 1 X 105— 2 X 1018Ion/com2 ; 离子注入能量为: 0. 1— 300KV, 能量分布选择连续泊松分布, 也可以选择高、 中、 低阶梯分布, 目的为促使被离子注入部件 表面催化剂元素组合高浓度分布; 为保证离子注入均匀性, 被注入部件放在匀速旋转的靶台 上, 并保持良好的导电、 导热性能; 将复合催化剂元素注入到发动机燃烧室内的汽缸壁、 气 缸盖内表面、 活塞、 气门、 喷油嘴、 火花塞及其它易积碳零部件表面, 当上述零部件在发动 机工作状态中, 遇到碳颗粒及有机可燃物碰撞或沉积时, 复合离子注入催化剂将降低碳元素 的氧化反应阈值, 并将催化剂表面吸附的氧原子提供碳颗粒的氧化, 在富氧气氛中, 促使碳 元素充分氧化燃烧, 从而杜绝发动机积碳, 极大限度减少碳颗粒排放及 PM2. 5有机污染物排 放。 GX„X 2 X„) represents the different elements as described above, using this composite cathode to trigger, ionize, and ion implantation with appropriate energy distribution; the total dose of ion implantation is: 1 X 10 5 — 2 X 10 18 Ion/com 2 The ion implantation energy is: 0.1-300KV, the energy distribution selects the continuous Poisson distribution, and the high, medium and low step distribution can also be selected, in order to promote the high concentration distribution of the catalyst elements on the surface of the ion implantation component; Uniformity, the injected component is placed on a uniformly rotating target table and maintains good electrical and thermal conductivity; the composite catalyst element is injected into the cylinder wall of the engine combustion chamber, the inner surface of the cylinder head, the piston, the valve, the injector, On the surface of spark plugs and other carbon-prone parts, when the above components are in the working state of the engine, when the carbon particles and organic combustibles collide or deposit, the composite ion-implanted catalyst will lower the oxidation threshold of carbon and the catalyst surface. The adsorbed oxygen atoms provide oxidation of carbon particles, which promotes sufficient oxidation of carbon in an oxygen-rich atmosphere. So as to prevent engine deposits, greatly reducing the extent of carbon particulate emissions PM2. 5 and organic pollutants.
2、 如权力要求 1所述的汽油发动机气门、 喷油嘴及火花塞防止积碳离子处理方法, 其方法 2 为: 选定权力要求 1所述催化剂元素制成阳极的辉光放电离子镀工艺, 辉光放电离子镀 机, 离子源阳极用催化剂元素制成, 高压脉冲触发起弧, 催化元素被电离, 工件接电源 阴极, 当真空罩壳体与工件之间通以 1000至 50000伏高压直流电以后, 真空罩内充有 稀薄的惰性气体氩气, 在放电电场作用下氩气被电离, 真空罩壳体与工件之间产生辉光 放电,从而在阴极工件周围形成等离子体区域,带正电荷的氩离子受阴极负高压的吸弓 I, 猛烈地轰击工件表面, 致使工件表层粒子和异物被溅射抛出, 从而使工件待镀表面得到 了充分的离子轰击清洗; 高压脉冲触发离子源起弧, 引出催化剂元素离子进入辉光放电 区, 带正电荷的催化剂元素离子, 在阴极吸引下, 射向工件表面, 当射向工件表面上的 催化剂元素离子超过溅射流失离子的数量时,则逐渐形成一层牢固粘附于工件表面即气 缸盖内表面、 活塞、 气门、 喷油嘴、 火花塞及其它易积碳零部件表面的催化剂元素镀层, 镀 层催化剂将降低碳元素的氧化反应阈值, 并将催化剂表面吸附的氧原子提供碳颗粒的氧化, 在富氧气氛中, 促使碳元素及有机物充分氧化燃烧, 从而杜绝发动机积碳, 并极大限度减少 碳颗排放及 PM2. 5有机污染物排放。 2. The method for preventing carbon deposition in a gasoline engine valve, a fuel injector and a spark plug according to claim 1, wherein the method 2 is: selecting a glow discharge ion plating process for forming an anode by using the catalyst element according to claim 1, Glow discharge ion plating machine, ion source anode is made of catalyst element, high voltage pulse triggers arcing, catalytic element is ionized, workpiece is connected to power cathode, when 1000 to 50000 volt high voltage direct current is passed between vacuum housing and workpiece The vacuum hood is filled with a thin inert gas argon gas, and the argon gas is ionized under the action of the electric field, and a glow discharge is generated between the vacuum hood and the workpiece, thereby forming a plasma region around the cathode workpiece, which is positively charged. The argon ion is subjected to the negative pressure of the cathode and violently bombards the surface of the workpiece, causing the surface particles and foreign matter of the workpiece to be sputtered, so that the surface to be plated of the workpiece is sufficiently ion bombarded; the high voltage pulse triggers the ion source to arc , extracting catalyst element ions into the glow discharge region, positively charged catalyst element ions, in the cathode suction Lower, directed toward the surface of the workpiece, when the amount of catalyst element ions on the surface of the workpiece exceeds the amount of ions lost by sputtering, a layer of solid adhesion to the surface of the workpiece, that is, the inner surface of the cylinder head, the piston, the valve, and the injector are gradually formed. , spark plugs and other catalyst elements on the surface of the carbon deposits, the coating catalyst will reduce the oxidation threshold of carbon, and the oxygen atoms adsorbed on the surface of the catalyst provide oxidation of carbon particles, in the oxygen-rich atmosphere, promote carbon and The organic matter is fully oxidized and burned, thereby eliminating carbon deposits in the engine and minimizing carbon emissions and PM2.5 organic pollutant emissions.
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