WO2013114768A1 - Laminated piezoelectric element, injection device provided with same, and fuel injection system - Google Patents

Laminated piezoelectric element, injection device provided with same, and fuel injection system Download PDF

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Publication number
WO2013114768A1
WO2013114768A1 PCT/JP2012/083480 JP2012083480W WO2013114768A1 WO 2013114768 A1 WO2013114768 A1 WO 2013114768A1 JP 2012083480 W JP2012083480 W JP 2012083480W WO 2013114768 A1 WO2013114768 A1 WO 2013114768A1
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Prior art keywords
piezoelectric element
laminate
multilayer
external electrode
laminated
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PCT/JP2012/083480
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French (fr)
Japanese (ja)
Inventor
山元 堅
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京セラ株式会社
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Priority to JP2013556221A priority Critical patent/JP5744242B2/en
Publication of WO2013114768A1 publication Critical patent/WO2013114768A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M51/00Fuel-injection apparatus characterised by being operated electrically
    • F02M51/06Injectors peculiar thereto with means directly operating the valve needle
    • F02M51/0603Injectors peculiar thereto with means directly operating the valve needle using piezoelectric or magnetostrictive operating means
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/87Electrodes or interconnections, e.g. leads or terminals
    • H10N30/872Interconnections, e.g. connection electrodes of multilayer piezoelectric or electrostrictive devices
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/80Constructional details
    • H10N30/88Mounts; Supports; Enclosures; Casings
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10NELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10N30/00Piezoelectric or electrostrictive devices
    • H10N30/50Piezoelectric or electrostrictive devices having a stacked or multilayer structure

Definitions

  • the present invention relates to a laminated piezoelectric element used as, for example, a piezoelectric driving element (piezoelectric actuator), a pressure sensor element, a piezoelectric circuit element, and the like, an injection device including the same, and a fuel injection system.
  • a piezoelectric driving element piezoelectric actuator
  • a pressure sensor element a piezoelectric sensor
  • a piezoelectric circuit element a piezoelectric circuit element
  • a laminated piezoelectric element As a laminated piezoelectric element, a laminated body in which a piezoelectric layer and an internal electrode layer are laminated, and electrically connected to the internal electrode layer and partially extending from one end surface of the laminated body in the laminating direction.
  • a configuration including an external electrode attached to a side surface of a laminated body via a bonding material is known (see Patent Document 1).
  • a configuration is also known in which a metal fixing member 7 is brought into contact with one end face of the laminate 4 so as to be spaced from the external electrode 6. Note that the driving force of the laminated piezoelectric element can be transmitted to the opposite end face by bringing the fixing member 7 into contact therewith.
  • the external electrode 6 on the end surface of the multilayer body 4 is fixed. Since moisture accumulates between the members 7, the metal fixing member 7 may be corroded by moisture and the fixation of the laminate may be shifted. Further, when the end face of the laminate 4 and the external electrode 6 are repeatedly contacted by long-term driving, the laminate 4 may be cracked.
  • the present invention has been devised in view of the above-described problems, and an object of the present invention is to provide a multilayer piezoelectric element in which cracks are suppressed in the multilayer body, an injection device including the same, and a fuel injection system. Is to provide.
  • the present invention provides a laminate in which a piezoelectric layer and an internal electrode layer are laminated, and is electrically connected to the internal electrode layer and partially extends from one end face of the laminate in the lamination direction.
  • a laminate including an external electrode attached to a side surface of the laminate through a bonding material, and a metal fixing member that is in contact with one end face of the laminate so as to be spaced from the external electrode
  • the external electrode has a bent portion bent so as to avoid contact with one end face of the multilayer body.
  • the present invention includes a container having an injection hole and the multilayer piezoelectric element described above, and fluid stored in the container is discharged from the injection hole by driving the multilayer piezoelectric element. It is the injection device which does.
  • the present invention also provides a common rail that stores high-pressure fuel, the above-described injection device that injects the high-pressure fuel stored in the common rail, a pressure pump that supplies the high-pressure fuel to the common rail, and a drive signal to the injection device.
  • a fuel injection system comprising: an injection control unit for supplying the fuel.
  • the external electrode and the fixing member on the end surface of the multilayer body have the bent portion bent so as to avoid the external electrode from contacting one end surface of the multilayer body. Since the metal fixing member is less likely to corrode, the stacking of the laminate is not out of alignment and cracks do not occur in the laminate, and the laminate has excellent long-term durability. Type piezoelectric element is obtained.
  • the ejection device of the present invention it is possible to suppress the occurrence of cracks on the end face of the multilayer piezoelectric element, and therefore it is possible to stably eject a desired fluid over a long period of time.
  • desired injection of high-pressure fuel can be stably performed over a long period of time.
  • FIG. 1 is a cross-sectional view showing an example of an embodiment of a multilayer piezoelectric element of the present invention.
  • a laminated piezoelectric element 1 shown in FIG. 1 includes a laminated body 4 in which a piezoelectric layer 2 and an internal electrode layer 3 are laminated, and is electrically connected to the internal electrode layer 3 and part of one of the laminated bodies 4.
  • the external electrode 6 attached to the side surface of the multilayer body 4 via the bonding material 5 so as to extend from the end surface in the laminating direction, and one end surface of the multilayer body 4 so as to be spaced from the external electrode 6
  • the external electrode 6 includes a bent portion 61 that is bent so as to avoid contact with one end face of the laminate 4.
  • a multilayer body 4 constituting the multilayer piezoelectric element 1 is formed by laminating piezoelectric layers 2 and internal electrode layers 3. For example, an active portion in which a plurality of piezoelectric layers 2 and internal electrode layers 3 are alternately stacked. And an inactive portion composed of the piezoelectric layer 2 provided at both ends of the active portion in the stacking direction, and is formed in a rectangular parallelepiped shape having a length of 0.5 to 10 mm, a width of 0.5 to 10 mm, and a height of 5 to 100 mm, for example. .
  • the piezoelectric layer 2 constituting the multilayer body 4 is formed of ceramics having piezoelectric characteristics.
  • ceramics for example, a perovskite oxide made of lead zirconate titanate (PbZrO 3 -PbTiO 3 ), Lithium niobate (LiNbO 3 ), lithium tantalate (LiTaO 3 ), or the like can be used.
  • the thickness of the piezoelectric layer 2 is, for example, 3 to 250 ⁇ m.
  • the internal electrode layer 3 constituting the multilayer body 4 is formed by simultaneous firing with the ceramics forming the piezoelectric layer 2, and is alternately stacked with the piezoelectric layer 2 to sandwich the piezoelectric layer 2 from above and below.
  • a driving voltage is applied to the piezoelectric layer 2 sandwiched between them.
  • this forming material for example, a conductor mainly composed of a silver-palladium alloy having low reactivity with piezoelectric ceramics, or a conductor containing copper, platinum, or the like can be used. In the example shown in FIG.
  • the internal electrode layer 3 has a thickness of 0.1 to 5 ⁇ m, for example.
  • the pair of conductor layers 8 provided on the side surfaces of the multilayer body 4 and electrically connected to the internal electrode layer 3 are formed by applying and baking a paste made of, for example, silver and glass. It is joined to the side surface and electrically connected to the internal electrode layers 3 that are alternately led to the opposite side surface of the laminate 4.
  • the thickness of the conductor layer 8 is, for example, 5 to 500 ⁇ m.
  • An external electrode 6 is provided on the conductor layer 8 via a bonding material 5.
  • the bonding material 5 used here is preferably made of a conductive adhesive made of an epoxy resin or a polyimide resin containing a metal powder having good conductivity such as Ag powder or Cu powder.
  • the bonding material 5 is formed to a thickness of 5 to 500 ⁇ m, for example.
  • the external electrode 6 is electrically connected to the internal electrode layer 3 and partly extends from one end face of the multilayer body 4 in the laminating direction so that the external electrode 6 is connected to the side surface of the multilayer body 4 via the bonding material 5. It is attached.
  • the external electrode 6 is made of a flat metal plate such as copper, iron, stainless steel, phosphor bronze, etc., and is formed to have a width of 0.5 to 10 mm and a thickness of 0.01 to 1.0 mm, for example. Examples of the external electrode 6 include a shape having a slit in the width direction and a metal plate processed into a mesh as a shape having a high effect of relieving stress generated by expansion and contraction of the laminate 4.
  • the pair of conductor layers 8 is not provided, and the internal electrode layer 3 is electrically connected to the external electrode 6 via the bonding material 5 directly. There may be.
  • a metal fixing member 7 is in contact with one end face of the laminate 4 so as to be spaced from the external electrode 6.
  • the fixing member 7 is used to transmit the driving force of the multilayer piezoelectric element 1 to the opposite end face of the multilayer body 4 by abutting the fixing member 7, and is 2 to 5 mm square and 2 to 10 mm in height, for example.
  • the material of the fixing member 7 includes a metal having sufficient rigidity, such as SUS.
  • the external electrode 6 has a bent portion 61 that is bent so as to avoid contact with one end face of the multilayer body 4.
  • the bent portion 61 When the external electrode 6 extends from the end surface of the multilayer body 4, the bent portion 61 has the external electrode 6 and the fixing member on the end surface of the multilayer body 4 so as to avoid contact with one end surface of the multilayer body 4.
  • the shape is such that moisture does not accumulate between the two, in other words, the shape allows moisture to escape.
  • the external electrode 6 is bent so as to be further 0.2 to 2.0 mm away from the corner of the end face of the laminate 4 so as to avoid contact with one end face of the laminate 4. Further, the distance of 0.2 to 2.0 mm means that the surface of the external electrode 6 is 0.2 to 2.0 mm away from the surface bonded to the laminate 4.
  • the metal fixing member 7 in contact with the end face of the laminate 4 is not corroded by moisture, it is possible to prevent the laminate 4 from being fixed and cracked in the laminate 4. Further, it is possible to prevent a short circuit between the metal fixing member 7 and the external electrode 6 through the accumulated moisture.
  • bent portion 61 is preferably bent so as to swell in a direction perpendicular to the side surface to which the external electrode 6 is attached.
  • the bent shape so as to avoid contact with one end face of the laminate 4 may be bent in a direction parallel to the side surface of the laminate 4 to which the external electrode 6 is attached, but the external electrode 6 is attached.
  • vibration due to driving can be absorbed and the external electrode 6 can be prevented from peeling off. Therefore, a multilayer piezoelectric element having excellent long-term durability can be obtained.
  • the heat generated by driving is easily escaped from the bent portion 61 because it is bent outward, the heat generation at the joint portion with the joint material 5 is suppressed, and the external electrode 6 is hardly peeled off and the durability is improved.
  • the bent portion 61 has one side of the laminate 4 that is bent so as to swell in a direction perpendicular to the side surface of the laminate 4 to which the external electrode 6 is attached.
  • part bent in the direction away from the side surface of the said laminated body 4 at the laminated body 4 side rather than an end surface is mentioned.
  • the bending portion 61 means a configuration including these three bent portions (bent portions).
  • the bending portion 61 has a curved shape when viewed in a longitudinal section. In this case, it is bent 0.1 to 2.0 mm inside from the end face of the laminate 4, and the maximum bulge portion is further 0.2 to 2.0 mm away from the side face of the laminate 4, and is 0.5 to 3.0 from the end face of the laminate 4.
  • the bent portion 61 in each external electrode 6 of the pair of external electrodes 6 is curved, so that the bent portion 61 repeats according to the expansion and contraction of the laminate 4. Since it bends, the volume of the space inside the bent portion 61 changes, airflow is generated, and it is possible to prevent moisture from accumulating between the external electrode 6 and the fixing member 7 on the end surface of the laminate 4 due to the airflow. Corrosion of the fixing member 7 can be prevented.
  • a hole 62 is provided in the bent portion 61.
  • the hole 62 penetrating in a direction crossing a plane parallel to the side surface to which the external electrode 6 is attached is formed. It is preferable to be provided. According to this configuration, even if heat due to self-heating of the laminated body 4 due to driving is accumulated and becomes water vapor in the bent portion 61, the external electrode 6 and the fixing member 7 are prevented from getting water vapor from the holes 62. Water vapor can be released.
  • the size of the hole 62 is preferably 30% to 80% with respect to the area of the bent portion 61. If it is 30% or more, it is easy to release water vapor, and if it is 80% or less, the bending portion 61 also has sufficient strength. As long as the area ratio is satisfied, there may be a large number or a small number.
  • the hole 62 is located on the side of the laminate. It is because the part which accumulate
  • the bonding material 5 is provided so as to extend to the region of the bent portion 61 and to be in contact with a part of the bent portion 61.
  • the bonding material 5 extends 5% or more of the distance between the base of the bent portion 61 and the end face of the laminate 4. According to this configuration, the bonding strength of the external electrode 6 can be increased. Further, when a large current flows, the current can flow at a stroke to the base of the bent portion 61, and a spark can be prevented from occurring with the internal electrode layer 3.
  • the laminate 4 includes an active portion in which piezoelectric layers 2 and internal electrode layers 3 are alternately laminated, and an inactive portion in which piezoelectric layers are laminated at both ends of the active portion. It is desirable that the bent portion 61 is located on one end face side of the active portion. In other words, it is desirable to extend from the position facing the inactive portion to the position extending in the stacking direction beyond the one end face. According to this configuration, the active part is not short-circuited by the accumulated water.
  • a ceramic green sheet to be the piezoelectric layer 2 is produced. Specifically, a ceramic slurry is prepared by mixing a calcined powder of piezoelectric ceramic, a binder made of an organic polymer such as acrylic or butyral, and a plasticizer. And a ceramic green sheet is produced using this ceramic slurry by using tape molding methods, such as a doctor blade method and a calender roll method.
  • the piezoelectric ceramic any material having piezoelectric characteristics may be used.
  • a perovskite oxide made of lead zirconate titanate (PbZrO 3 -PbTiO 3 ) can be used.
  • the plasticizer dibutyl phthalate (DBP), dioctyl phthalate (DOP), or the like can be used.
  • a conductive paste to be the internal electrode layer 3 is produced.
  • a conductive paste is prepared by adding and mixing a binder and a plasticizer to a silver-palladium alloy metal powder. This conductive paste is applied on the ceramic green sheet in the pattern of the internal electrode layer 3 using a screen printing method. Further, a plurality of ceramic green sheets printed with this conductive paste are laminated, subjected to a binder removal treatment at a predetermined temperature, fired at a temperature of 900 to 1200 ° C., and then subjected to a predetermined grinding using a surface grinder or the like.
  • a laminated body 4 including the piezoelectric layers 2 and the internal electrode layers 3 that are alternately laminated is manufactured by performing a grinding process so as to have a shape.
  • the laminate 4 is not limited to the one produced by the above manufacturing method, and any laminate 4 can be produced as long as the laminate 4 formed by laminating a plurality of piezoelectric layers 2 and internal electrode layers 3 can be produced. It may be produced by a manufacturing method.
  • a silver glass-containing conductive paste prepared by adding a binder, a plasticizer, and a solvent to a mixture of conductive particles mainly composed of silver and glass is used to form a side surface of the laminate 4 in the pattern of the conductor layer 8. Then, after printing by screen printing or the like and drying, baking is performed at a temperature of 650 to 750 ° C. to form the conductor layer 8.
  • the external electrode 6 is connected to the surface of the conductor layer 8 through the bonding material 5 and fixed.
  • the bonding material 5 is controlled to a predetermined thickness and width by screen printing or dispensing method using an adhesive or solder made of epoxy resin or polyimide resin containing metal powder with good conductivity such as Ag powder or Cu powder. Can be formed.
  • the external electrode 6 is made of a flat metal plate such as copper, iron, stainless steel, phosphor bronze, etc., and has a width of 0.5 to 10 mm and a thickness of 0.01 to 1.0 mm, for example.
  • Examples of the external electrode 6 include a shape having a high effect of relieving stress caused by expansion and contraction of the laminate 4, for example, a shape having slits in the width direction, a metal plate processed into a mesh shape, and the like.
  • the bending portion 61 is provided at the tip of the external electrode 6, and for example, when the external electrode 6 is formed by a punching die, the bending portion 61 can be simultaneously formed by the bending die.
  • the hole 62 may be punched to a predetermined size before punching.
  • a DC electric field of 0.1 to 3 kV / mm is applied to the external electrodes 6 respectively connected to the pair of conductor layers 8 to polarize the piezoelectric layer 2 constituting the multilayer body 4, whereby the multilayer piezoelectric element 1 is completed.
  • the conductor layer 8 is connected to an external power source via the external electrode 6 and a voltage is applied to the piezoelectric layer 2, thereby greatly increasing each piezoelectric layer 2 by the inverse piezoelectric effect. Can be displaced. This makes it possible to function as an automobile fuel injection valve that injects and supplies fuel to the engine, for example.
  • FIG. 7 is a schematic cross-sectional view showing an example of an embodiment of the injection device of the present invention.
  • the multilayer piezoelectric element 1 according to the present embodiment is stored in a storage container (container) 23 having an injection hole 21 at one end. .
  • a needle valve 25 capable of opening and closing the injection hole 21 is disposed in the storage container 23 in the storage container 23 .
  • a fluid passage 27 is disposed in the injection hole 21 so that it can communicate with the movement of the needle valve 25.
  • the fluid passage 27 is connected to an external fluid supply source, and fluid is always supplied to the fluid passage 27 at a high pressure. Therefore, when the needle valve 25 opens the injection hole 21, the fluid supplied to the fluid passage 27 is discharged from the injection hole 21 to an external or adjacent container, for example, a fuel chamber (not shown) of the internal combustion engine. It is configured.
  • the upper end portion of the needle valve 25 has a large diameter, and is a piston 31 slidable with a cylinder 29 formed in the storage container 23.
  • the multilayer piezoelectric element 1 of the above-described example is stored in contact with the piston 31.
  • the fluid passage 27 may be opened by applying a voltage to the multilayer piezoelectric element 1 and the fluid passage 27 may be closed by stopping the application of the voltage.
  • the injection device 19 includes a container 23 having injection holes and the multilayer piezoelectric element 1 according to the present embodiment, and the fluid filled in the container 23 is driven by the multilayer piezoelectric element 1. Thus, it may be configured to discharge from the injection hole 21.
  • the multilayer piezoelectric element 1 does not necessarily have to be inside the container 23, as long as the multilayer piezoelectric element 1 is configured to apply pressure for controlling the ejection of fluid to the inside of the container 23 by driving the multilayer piezoelectric element 1. Good.
  • the fluid includes various liquids and gases such as a conductive paste in addition to fuel and ink.
  • the injection device 19 of the present embodiment that employs the multilayer piezoelectric element 1 of the present embodiment is used for an internal combustion engine, the fuel is supplied to the combustion chamber of the internal combustion engine such as an engine over a longer period than the conventional injection device. It is possible to inject with high accuracy.
  • FIG. 8 is a schematic view showing an example of an embodiment of the fuel injection system of the present invention.
  • the fuel injection system 35 of the present embodiment includes a common rail 37 that stores high-pressure fuel as a high-pressure fluid, and a plurality of injections of the present embodiment that inject high-pressure fluid stored in the common rail 37.
  • a device 19 a pressure pump 39 that supplies a high-pressure fluid to the common rail 37, and an injection control unit 41 that supplies a drive signal to the injection device 19 are provided.
  • the injection control unit 41 controls the amount and timing of high-pressure fluid injection based on external information or an external signal. For example, if the injection control unit 41 is used for fuel injection of the engine, the amount and timing of fuel injection can be controlled while sensing the situation in the combustion chamber of the engine with a sensor or the like.
  • the pressure pump 39 serves to supply fluid fuel from the fuel tank 43 to the common rail 37 at a high pressure.
  • the fluid fuel is fed into the common rail 37 at a high pressure of, for example, 1000 to 2000 atmospheres (about 101 MPa to about 203 MPa), preferably 1500 to 1700 atmospheres (about 152 MPa to about 172 MPa).
  • the high-pressure fuel sent from the pressure pump 39 is stored and sent to the injection device 19 as appropriate.
  • the injection device 19 injects a certain fluid from the injection hole 21 to the outside or an adjacent container as described above.
  • the target for injecting and supplying fuel is an engine
  • high-pressure fuel is injected in a mist form from the injection hole 21 into the combustion chamber of the engine.
  • the cross-sectional shape in the direction orthogonal to the stacking direction of the stacked body 4 is not limited to the quadrangle shape as an example of the above embodiment, but a polygonal shape such as a hexagonal shape or an octagonal shape, a circular shape, or a straight line and an arc. You may be the shape which combined.
  • the multilayer piezoelectric element 1 is used for, for example, a piezoelectric drive element (piezoelectric actuator), a pressure sensor element, a piezoelectric circuit element, and the like.
  • the driving element include a fuel injection device for an automobile engine, a liquid injection device such as an inkjet, a precision positioning device such as an optical device, and a vibration prevention device.
  • the sensor element include a combustion pressure sensor, a knock sensor, an acceleration sensor, a load sensor, an ultrasonic sensor, a pressure sensor, and a yaw rate sensor.
  • Examples of the circuit element include a piezoelectric gyro, a piezoelectric switch, a piezoelectric transformer, and a piezoelectric breaker.
  • a piezoelectric actuator provided with the multilayer piezoelectric element of the present invention was produced as follows. First, a ceramic slurry was prepared by mixing calcined powder of a piezoelectric ceramic mainly composed of lead zirconate titanate (PbZrO 3 —PbTiO 3 ) having an average particle size of 0.4 ⁇ m, a binder and a plasticizer. Using this ceramic slurry, a ceramic green sheet serving as a piezoelectric layer having a thickness of 50 ⁇ m was prepared by a doctor blade method.
  • a ceramic slurry was prepared by mixing calcined powder of a piezoelectric ceramic mainly composed of lead zirconate titanate (PbZrO 3 —PbTiO 3 ) having an average particle size of 0.4 ⁇ m, a binder and a plasticizer.
  • a ceramic green sheet serving as a piezoelectric layer having a thickness of 50 ⁇ m was prepared by a doctor blade method.
  • a binder was added to the silver-palladium alloy to produce a conductive paste to be an internal electrode layer.
  • a conductive paste serving as an internal electrode layer was printed on one side of the ceramic green sheet by a screen printing method, and 200 ceramic green sheets printed with the conductive paste were laminated. Also, a total of 15 ceramic green sheets not printed with the conductive paste serving as the internal electrode layer were laminated above and below the 200 ceramic green sheets printed with the conductive paste serving as the internal electrode layer. . Then, it was fired at 980 to 1100 ° C. and ground to a predetermined shape using a surface grinder to obtain a laminate having an end face of 5 mm square.
  • a conductive paste in which silver and glass were mixed with a binder was printed by screen printing on the conductor layer forming portion on the side surface of the laminate, and baked at 700 ° C. to form a conductor layer.
  • a bonding material in the form of a mixed paste of Ag powder and polyimide resin was applied to the surface of the conductor layer with a dispenser, and external electrodes were connected and fixed parallel to the surface of the laminate.
  • the sample 1 a laminated piezoelectric element was manufactured using an external electrode having a cross section shown in FIG. Specifically, the bent portion is bent 1 mm inside from the end surface of the laminated body, bent at a distance of 1 mm from the side surface, and bent 1 mm outside from the end surface of the laminated body.
  • a laminated piezoelectric element was manufactured using an external electrode having a cross section shown in FIG. Specifically, the bent portion is bent 1 mm inside from the end face of the laminate, is bent in a semicircular shape so as to be further 1 mm away from the side face, and is bent 1 mm outside from the end face of the laminate. .
  • Sample 3 a multilayer piezoelectric element using an external electrode having a bent portion shown in FIG. 4 in which one hole was provided in the bent portion of Sample 2 was produced.
  • the diameter of the hole was 0.5 mm, and was provided at a position outside the end face of the laminate.
  • a laminated piezoelectric element (sample 4) using an external electrode having the cross section shown in FIG. 9 was also produced.
  • These multi-layer piezoelectric elements were subjected to polarization treatment by applying a 3 kV / mm DC electric field to the external electrodes for 15 minutes via lead members welded to the external electrodes.
  • a DC voltage of 160 V was applied to these stacked piezoelectric elements, a displacement of 30 ⁇ m was obtained in the stacking direction of the stacked body.
  • an endurance test was performed in which an alternating voltage of 0 V to +160 V was applied at a frequency of 150 Hz in a humidity of 30 ° C. and 90%.
  • the laminated piezoelectric element of Sample 4 was corroded in the fixed member by continuous driving of 1 ⁇ 10 4 times, cracks occurred on the end face of the laminated body, and the driving was stopped.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Fuel-Injection Apparatus (AREA)

Abstract

[Problem] To provide a laminated piezoelectric element which is suppressed in the occurrence of cracks in a laminate, an injection device which is provided with the laminated piezoelectric element, and a fuel injection system. [Solution] The present invention is characterized by comprising: a laminate (4) wherein a piezoelectric layer (2) and an internal electrode layer (3) are laminated; an external electrode (6) which is electrically connected to the internal electrode layer (3) and fixed to a lateral surface of the laminate (4), with a bonding material (5) being interposed therebetween, such that a part of the external electrode (6) extends beyond one end face of the laminate (4) in the lamination direction; and a fixing member (7) which is formed of a metal and is in contact with the one end face of the laminate (4), while being at a distance from the external electrode (6). The present invention is also characterized in that the external electrode (6) has a bent portion (61) that is bent so as not to come into contact with the one end face of the laminate (4).

Description

積層型圧電素子およびこれを備えた噴射装置ならびに燃料噴射システムMultilayer piezoelectric element, injection device including the same, and fuel injection system
 本発明は、例えば、圧電駆動素子(圧電アクチュエータ),圧力センサ素子および圧電回路素子等として用いられる積層型圧電素子およびこれを備えた噴射装置ならびに燃料噴射システムに関する。 The present invention relates to a laminated piezoelectric element used as, for example, a piezoelectric driving element (piezoelectric actuator), a pressure sensor element, a piezoelectric circuit element, and the like, an injection device including the same, and a fuel injection system.
 積層型圧電素子として、圧電体層および内部電極層が積層された積層体と、内部電極層と電気的に接続されるとともに一部が積層体の一方の端面から積層方向に延出されるようにして積層体の側面に接合材を介して取り付けられた外部電極とを含む構成のものが知られている(特許文献1を参照)。さらに、図9に示すように、外部電極6と間隔をあけるようにして、積層体4の一方の端面に金属製の固定部材7を当接させた構成も知られている。なお、固定部材7を当接させることで積層型圧電素子の駆動力を反対側の端面に伝えることができる。 As a laminated piezoelectric element, a laminated body in which a piezoelectric layer and an internal electrode layer are laminated, and electrically connected to the internal electrode layer and partially extending from one end surface of the laminated body in the laminating direction. In addition, a configuration including an external electrode attached to a side surface of a laminated body via a bonding material is known (see Patent Document 1). Furthermore, as shown in FIG. 9, a configuration is also known in which a metal fixing member 7 is brought into contact with one end face of the laminate 4 so as to be spaced from the external electrode 6. Note that the driving force of the laminated piezoelectric element can be transmitted to the opposite end face by bringing the fixing member 7 into contact therewith.
特開2005-223014号公報JP 2005-223014 A
 ここで、特許文献1に記載された積層型圧電素子の積層体4の一方の端面に金属製の固定部材7を当接させた構成においては、積層体4の端面上における外部電極6と固定部材7との間に水分が溜まってしまうことで、金属製の固定部材7が水分により腐食して、積層体の固定がずれてしまうおそれがある。そして、長期駆動により、積層体4の端面と外部電極6とが接触を繰り返すことで、積層体4にクラックが生じてしまうおそれもある。 Here, in the configuration in which the metal fixing member 7 is brought into contact with one end surface of the multilayer body 4 of the multilayer piezoelectric element described in Patent Document 1, the external electrode 6 on the end surface of the multilayer body 4 is fixed. Since moisture accumulates between the members 7, the metal fixing member 7 may be corroded by moisture and the fixation of the laminate may be shifted. Further, when the end face of the laminate 4 and the external electrode 6 are repeatedly contacted by long-term driving, the laminate 4 may be cracked.
 本発明は、上記の問題点に鑑みて案出されたものであり、その目的は、積層体にクラックが生じるのを抑制された積層型圧電素子およびこれを備えた噴射装置ならびに燃料噴射システムを提供することである。 The present invention has been devised in view of the above-described problems, and an object of the present invention is to provide a multilayer piezoelectric element in which cracks are suppressed in the multilayer body, an injection device including the same, and a fuel injection system. Is to provide.
 本発明は、圧電体層および内部電極層が積層された積層体と、前記内部電極層と電気的に接続されるとともに一部が前記積層体の一方の端面から積層方向に延出されるようにして前記積層体の側面に接合材を介して取り付けられた外部電極と、該外部電極と間隔をあけるようにして前記積層体の一方の端面に当接された金属製の固定部材とを含む積層型圧電素子であって、前記外部電極は前記積層体の一方の端面に接するのを避けるように曲がった曲げ部を有していることを特徴とする。 The present invention provides a laminate in which a piezoelectric layer and an internal electrode layer are laminated, and is electrically connected to the internal electrode layer and partially extends from one end face of the laminate in the lamination direction. A laminate including an external electrode attached to a side surface of the laminate through a bonding material, and a metal fixing member that is in contact with one end face of the laminate so as to be spaced from the external electrode In the piezoelectric element, the external electrode has a bent portion bent so as to avoid contact with one end face of the multilayer body.
 また本発明は、噴射孔を有する容器と、上記の積層型圧電素子とを備え、前記容器内に蓄えられた流体が前記積層型圧電素子の駆動により前記噴射孔から吐出されることを特徴とする噴射装置である。 Further, the present invention includes a container having an injection hole and the multilayer piezoelectric element described above, and fluid stored in the container is discharged from the injection hole by driving the multilayer piezoelectric element. It is the injection device which does.
 また本発明は、高圧燃料を蓄えるコモンレールと、該コモンレールに蓄えられた前記高圧燃料を噴射する上記の噴射装置と、前記コモンレールに前記高圧燃料を供給する圧力ポンプと、前記噴射装置に駆動信号を与える噴射制御ユニットとを備えたことを特徴とする燃料噴射システムである。 The present invention also provides a common rail that stores high-pressure fuel, the above-described injection device that injects the high-pressure fuel stored in the common rail, a pressure pump that supplies the high-pressure fuel to the common rail, and a drive signal to the injection device. A fuel injection system comprising: an injection control unit for supplying the fuel.
 本発明の積層型圧電素子によれば、外部電極が積層体の一方の端面に接するのを避けるように曲がった曲げ部を有していることで、積層体の端面上における外部電極と固定部材との間に水分が溜まるのを抑制し、金属製の固定部材が腐食しにくいので、積層体の固定がずれて積層体にクラックが生じてしまうことなく、長期間の耐久性に優れた積層型圧電素子が得られる。 According to the multilayer piezoelectric element of the present invention, the external electrode and the fixing member on the end surface of the multilayer body have the bent portion bent so as to avoid the external electrode from contacting one end surface of the multilayer body. Since the metal fixing member is less likely to corrode, the stacking of the laminate is not out of alignment and cracks do not occur in the laminate, and the laminate has excellent long-term durability. Type piezoelectric element is obtained.
 また、本発明の噴射装置によれば、積層型圧電素子の積層体端面にクラックが生じるのを抑制することができるので、流体の所望の噴射を長期にわたって安定して行なうことができる。 Further, according to the ejection device of the present invention, it is possible to suppress the occurrence of cracks on the end face of the multilayer piezoelectric element, and therefore it is possible to stably eject a desired fluid over a long period of time.
 また、本発明の燃料噴射システムによれば、高圧燃料の所望の噴射を長期にわたって安定して行なうことができる。 Further, according to the fuel injection system of the present invention, desired injection of high-pressure fuel can be stably performed over a long period of time.
本発明の積層型圧電素子の実施の形態の一例を示す縦断面図である。It is a longitudinal cross-sectional view which shows an example of embodiment of the lamination type piezoelectric element of this invention. 本発明の積層型圧電素子の実施の形態の他の例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of embodiment of the lamination type piezoelectric element of this invention. 本発明の積層型圧電素子の実施の形態の他の例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of embodiment of the lamination type piezoelectric element of this invention. 本発明の積層型圧電素子の実施の形態の他の例の要部を示す斜視図である。It is a perspective view which shows the principal part of the other example of embodiment of the lamination type piezoelectric element of this invention. 本発明の積層型圧電素子の実施の形態の他の例の要部を示す斜視図である。It is a perspective view which shows the principal part of the other example of embodiment of the lamination type piezoelectric element of this invention. 本発明の積層型圧電素子の実施の形態の他の例を示す縦断面図である。It is a longitudinal cross-sectional view which shows the other example of embodiment of the lamination type piezoelectric element of this invention. 本発明の噴射装置の実施の形態の一例を示す概略的な断面図である。It is a rough sectional view showing an example of an embodiment of an injection device of the present invention. 本発明の燃料噴射システムの実施の形態の一例を示す概略的なブロック図である。It is a schematic block diagram which shows an example of embodiment of the fuel-injection system of this invention. 従来の積層型圧電素子の縦断面図である。It is a longitudinal cross-sectional view of a conventional multilayer piezoelectric element.
 以下、本発明の積層型圧電素子の実施の形態の一例について図面を参照して詳細に説明する。 Hereinafter, an example of an embodiment of the multilayer piezoelectric element of the present invention will be described in detail with reference to the drawings.
 図1は、本発明の積層型圧電素子の実施の形態の一例を示す断面図である。図1に示す積層型圧電素子1は、圧電体層2および内部電極層3が積層された積層体4と、内部電極層3と電気的に接続されるとともに一部が積層体4の一方の端面から積層方向に延出されるようにして積層体4の側面に接合材5を介して取り付けられた外部電極6と、外部電極6と間隔をあけるようにして積層体4の一方の端面に当接された金属製の固定部材7とを含み、外部電極6は積層体4の一方の端面に接するのを避けるように曲がった曲げ部61を有していることを特徴とする。 FIG. 1 is a cross-sectional view showing an example of an embodiment of a multilayer piezoelectric element of the present invention. A laminated piezoelectric element 1 shown in FIG. 1 includes a laminated body 4 in which a piezoelectric layer 2 and an internal electrode layer 3 are laminated, and is electrically connected to the internal electrode layer 3 and part of one of the laminated bodies 4. The external electrode 6 attached to the side surface of the multilayer body 4 via the bonding material 5 so as to extend from the end surface in the laminating direction, and one end surface of the multilayer body 4 so as to be spaced from the external electrode 6 The external electrode 6 includes a bent portion 61 that is bent so as to avoid contact with one end face of the laminate 4.
 積層型圧電素子1を構成する積層体4は、圧電体層2および内部電極層3が積層されてなるもので、例えば圧電体層2および内部電極層3が交互に複数積層されてなる活性部と、活性部の積層方向両端に設けられた圧電体層2からなる不活性部とを有し、例えば縦0.5~10mm、横0.5~10mm、高さ5~100mmの直方体状に形成されている。 A multilayer body 4 constituting the multilayer piezoelectric element 1 is formed by laminating piezoelectric layers 2 and internal electrode layers 3. For example, an active portion in which a plurality of piezoelectric layers 2 and internal electrode layers 3 are alternately stacked. And an inactive portion composed of the piezoelectric layer 2 provided at both ends of the active portion in the stacking direction, and is formed in a rectangular parallelepiped shape having a length of 0.5 to 10 mm, a width of 0.5 to 10 mm, and a height of 5 to 100 mm, for example. .
 積層体4を構成する圧電体層2は、圧電特性を有するセラミックスで形成されたもので、このようなセラミックスとして、例えばチタン酸ジルコン酸鉛(PbZrO-PbTiO)からなるペロブスカイト型酸化物、ニオブ酸リチウム(LiNbO)、タンタル酸リチウム(LiTaO)などを用いることができる。この圧電体層2の厚みは、例えば3~250μmとされる。 The piezoelectric layer 2 constituting the multilayer body 4 is formed of ceramics having piezoelectric characteristics. As such ceramics, for example, a perovskite oxide made of lead zirconate titanate (PbZrO 3 -PbTiO 3 ), Lithium niobate (LiNbO 3 ), lithium tantalate (LiTaO 3 ), or the like can be used. The thickness of the piezoelectric layer 2 is, for example, 3 to 250 μm.
 積層体4を構成する内部電極層3は、圧電体層2を形成するセラミックスと同時焼成により形成されたもので、圧電体層2と交互に積層されて圧電体層2を上下から挟んでおり、積層順に正極および負極が配置されることにより、それらの間に挟まれた圧電体層2に駆動電圧を印加するものである。この形成材料として、例えば圧電セラミックスとの反応性が低い銀-パラジウム合金を主成分とする導体、あるいは銅、白金などを含む導体を用いることができる。図1に示す例では、正極および負極(もしくはグランド極)がそれぞれ積層体4の対向する一対の側面に互い違いに導出されて、積層体4の側面に設けられた一対の導体層8と電気的に接続されている。この内部電極層3の厚みは、例えば0.1~5μmとされる。 The internal electrode layer 3 constituting the multilayer body 4 is formed by simultaneous firing with the ceramics forming the piezoelectric layer 2, and is alternately stacked with the piezoelectric layer 2 to sandwich the piezoelectric layer 2 from above and below. By arranging the positive electrode and the negative electrode in the order of lamination, a driving voltage is applied to the piezoelectric layer 2 sandwiched between them. As this forming material, for example, a conductor mainly composed of a silver-palladium alloy having low reactivity with piezoelectric ceramics, or a conductor containing copper, platinum, or the like can be used. In the example shown in FIG. 1, the positive electrode and the negative electrode (or the ground electrode) are led out alternately to a pair of opposing side surfaces of the multilayer body 4 to electrically connect with the pair of conductor layers 8 provided on the side surfaces of the multilayer body 4. It is connected to the. The internal electrode layer 3 has a thickness of 0.1 to 5 μm, for example.
 積層体4の側面に設けられて内部電極層3と電気的に接続された一対の導体層8は、例えば銀とガラスからなるペーストを塗布して焼き付けて形成されたもので、積層体4の側面に接合されて、積層体4の対向する側面に互い違いに導出された内部電極層3とそれぞれ電気的に接続されている。この導体層8の厚みは、例えば5~500μmとされる。 The pair of conductor layers 8 provided on the side surfaces of the multilayer body 4 and electrically connected to the internal electrode layer 3 are formed by applying and baking a paste made of, for example, silver and glass. It is joined to the side surface and electrically connected to the internal electrode layers 3 that are alternately led to the opposite side surface of the laminate 4. The thickness of the conductor layer 8 is, for example, 5 to 500 μm.
 導体層8の上には、接合材5を介して外部電極6が設けられている。 An external electrode 6 is provided on the conductor layer 8 via a bonding material 5.
 ここで用いられる接合材5としては、例えばAg粉末やCu粉末など導電性の良好な金属粉末を含んだエポキシ樹脂やポリイミド樹脂からなる導電性接着剤からなるのが好ましい。接合材5は、例えば5~500μmの厚さに形成される。 The bonding material 5 used here is preferably made of a conductive adhesive made of an epoxy resin or a polyimide resin containing a metal powder having good conductivity such as Ag powder or Cu powder. The bonding material 5 is formed to a thickness of 5 to 500 μm, for example.
 また、内部電極層3と電気的に接続されるとともに一部が積層体4の一方の端面から積層方向に延出されるようにして積層体4の側面に接合材5を介して外部電極6が取り付けられている。外部電極6は、銅、鉄、ステンレス、リン青銅等の金属平板からなり、例えば幅0.5~10mm、厚み0.01~1.0mmに形成されたものである。外部電極6としては、積層体4の伸縮により生じる応力を緩和する効果の高い形状として、例えば幅方向にスリットの入った形状、網目状に加工された金属板などが挙げられる。 In addition, the external electrode 6 is electrically connected to the internal electrode layer 3 and partly extends from one end face of the multilayer body 4 in the laminating direction so that the external electrode 6 is connected to the side surface of the multilayer body 4 via the bonding material 5. It is attached. The external electrode 6 is made of a flat metal plate such as copper, iron, stainless steel, phosphor bronze, etc., and is formed to have a width of 0.5 to 10 mm and a thickness of 0.01 to 1.0 mm, for example. Examples of the external electrode 6 include a shape having a slit in the width direction and a metal plate processed into a mesh as a shape having a high effect of relieving stress generated by expansion and contraction of the laminate 4.
 なお、本発明においては、図2に示すように、一対の導体層8が設けられていない構成、内部電極層3が直接接合材5を介して外部電極6と電気的に接続された構成であってもよい。 In the present invention, as shown in FIG. 2, the pair of conductor layers 8 is not provided, and the internal electrode layer 3 is electrically connected to the external electrode 6 via the bonding material 5 directly. There may be.
 外部電極6と間隔をあけるようにして、積層体4の一方の端面には金属製の固定部材7が当接されている。この固定部材7は、これを当接させることで積層型圧電素子1の駆動力を積層体4の反対側の端面に伝えるためのもので、例えば2~5mm角、高さ2~10mmである。また、固定部材7の材質としては、十分な剛性をもつ金属、例えばSUSが挙げられる。 A metal fixing member 7 is in contact with one end face of the laminate 4 so as to be spaced from the external electrode 6. The fixing member 7 is used to transmit the driving force of the multilayer piezoelectric element 1 to the opposite end face of the multilayer body 4 by abutting the fixing member 7, and is 2 to 5 mm square and 2 to 10 mm in height, for example. . The material of the fixing member 7 includes a metal having sufficient rigidity, such as SUS.
 そして、外部電極6は積層体4の一方の端面に接するのを避けるように曲がった曲げ部61を有している。 The external electrode 6 has a bent portion 61 that is bent so as to avoid contact with one end face of the multilayer body 4.
 この曲げ部61は、外部電極6が積層体4の端面から延出している場合に、積層体4の一方の端面に接するのを避けるように積層体4の端面上における外部電極6と固定部材7との間に水分が溜まらないような形状、換言すれば水分を逃がすような形状になっている。 When the external electrode 6 extends from the end surface of the multilayer body 4, the bent portion 61 has the external electrode 6 and the fixing member on the end surface of the multilayer body 4 so as to avoid contact with one end surface of the multilayer body 4. The shape is such that moisture does not accumulate between the two, in other words, the shape allows moisture to escape.
 例えば、積層体4の一方の端面に接するのを避けるように、外部電極6が積層体4の端面の角部からさらに0.2~2.0mm離れる程度に曲がっている。なお、さらに0.2~2.0mm離れるとは、外部電極6における積層体4と接合される面よりも0.2~2.0mm離れることを意味している。 For example, the external electrode 6 is bent so as to be further 0.2 to 2.0 mm away from the corner of the end face of the laminate 4 so as to avoid contact with one end face of the laminate 4. Further, the distance of 0.2 to 2.0 mm means that the surface of the external electrode 6 is 0.2 to 2.0 mm away from the surface bonded to the laminate 4.
 これにより、積層体4の端面と接する金属製の固定部材7が水分により腐食しないので、積層体4の固定がずれて積層体4にクラックが生じてしまうのを抑制することができる。また、溜まった水分を通じて、金属製の固定部材7と外部電極6とのショートを防ぐことが可能となる。 Thereby, since the metal fixing member 7 in contact with the end face of the laminate 4 is not corroded by moisture, it is possible to prevent the laminate 4 from being fixed and cracked in the laminate 4. Further, it is possible to prevent a short circuit between the metal fixing member 7 and the external electrode 6 through the accumulated moisture.
 ここで、曲げ部61は、外部電極6が取り付けられた側面に垂直な方向に膨らむように曲がっていることが好ましい。 Here, the bent portion 61 is preferably bent so as to swell in a direction perpendicular to the side surface to which the external electrode 6 is attached.
 積層体4の一方の端面に接するのを避けるように曲がった形状としては、外部電極6が取り付けられた積層体4の側面に平行な方向に曲がっていてもよいが、外部電極6が取り付けられた積層体4の側面に垂直な方向に膨らむように曲がっていることで、駆動による振動を吸収して、外部電極6がはがれるのを防ぐことができる。そのため、長期間の耐久性に優れた積層型圧電素子が得られる。また、外側に曲がっているので、駆動によって発熱した熱が曲げ部61から逃げやすいので、接合材5との接合部の発熱が抑えられ、外部電極6がはがれにくく耐久性が向上する。 The bent shape so as to avoid contact with one end face of the laminate 4 may be bent in a direction parallel to the side surface of the laminate 4 to which the external electrode 6 is attached, but the external electrode 6 is attached. By bending so as to swell in a direction perpendicular to the side surface of the laminated body 4, vibration due to driving can be absorbed and the external electrode 6 can be prevented from peeling off. Therefore, a multilayer piezoelectric element having excellent long-term durability can be obtained. In addition, since the heat generated by driving is easily escaped from the bent portion 61 because it is bent outward, the heat generation at the joint portion with the joint material 5 is suppressed, and the external electrode 6 is hardly peeled off and the durability is improved.
 外部電極6が取り付けられた積層体4の側面に垂直な方向に膨らむように曲がっている形態としては、具体的には、図1に示すように、曲げ部61が、積層体4の一方の端面よりも積層体4側で当該積層体4の側面より離れる方向に曲がっている部位を含む形態が挙げられる。 Specifically, as shown in FIG. 1, the bent portion 61 has one side of the laminate 4 that is bent so as to swell in a direction perpendicular to the side surface of the laminate 4 to which the external electrode 6 is attached. The form containing the site | part bent in the direction away from the side surface of the said laminated body 4 at the laminated body 4 side rather than an end surface is mentioned.
 図1に示す形状においては、例えば、積層体4の端面よりも0.1~2.0mm内側で積層体4の側面より離れる方向に向けて屈曲し、さらに積層体4の側面から0.2~2.0mm離れた位置で積層方向に向けて屈曲し、積層体4の端面よりも0.5~3.0mm外側で積層体4の側面から延びる仮想延長面に近づく方向に向けて屈曲する構造が挙げられる。本発明においては、曲げ部61とはこれらの3箇所の曲がっている部位(屈曲部位)を含む構成のことを意味している。 In the shape shown in FIG. 1, for example, it is bent 0.1 to 2.0 mm inside from the end face of the laminate 4 and away from the side surface of the laminate 4, and further 0.2 to 2.0 mm away from the side surface of the laminate 4. There is a structure that bends toward the stacking direction at a position and bends in a direction approaching a virtual extension surface extending from the side surface of the stacked body 4 outside the end surface of the stacked body 4 by 0.5 to 3.0 mm. In the present invention, the bending portion 61 means a configuration including these three bent portions (bent portions).
 また、図3に示すように、曲げ部61は縦断面で見て湾曲した形状になっていることが望ましい。この場合、積層体4の端面よりも0.1~2.0mm内側で屈曲し、膨らみの最大の箇所が積層体4の側面からさらに0.2~2.0mm離れていて、積層体4の端面よりも0.5~3.0mm外側で屈曲する構造が挙げられる。曲げ部61が湾曲していることで、駆動によって外部電極6の曲げ部61にかかる応力集中を緩和することが可能になる。そして、長期駆動による外部電極6の破壊がなく、耐久性が向上する。 Further, as shown in FIG. 3, it is desirable that the bending portion 61 has a curved shape when viewed in a longitudinal section. In this case, it is bent 0.1 to 2.0 mm inside from the end face of the laminate 4, and the maximum bulge portion is further 0.2 to 2.0 mm away from the side face of the laminate 4, and is 0.5 to 3.0 from the end face of the laminate 4. A structure that bends on the outside of mm. Since the bent portion 61 is curved, it is possible to reduce stress concentration applied to the bent portion 61 of the external electrode 6 by driving. And there is no destruction of the external electrode 6 by long-term drive, and durability improves.
 さらに、外部電極6が一対ある場合に、一対の外部電極6のうちのそれぞれの外部電極6にある曲げ部61が湾曲していることで、積層体4の伸縮に応じて曲げ部61が繰り返し撓むので、曲げ部61の内部の空間の体積が変わり、気流がおき、その気流により積層体4の端面上における外部電極6と固定部材7との間に水分が溜まるのを防止できるため、固定部材7の腐食を防止できる。 Furthermore, when there are a pair of external electrodes 6, the bent portion 61 in each external electrode 6 of the pair of external electrodes 6 is curved, so that the bent portion 61 repeats according to the expansion and contraction of the laminate 4. Since it bends, the volume of the space inside the bent portion 61 changes, airflow is generated, and it is possible to prevent moisture from accumulating between the external electrode 6 and the fixing member 7 on the end surface of the laminate 4 due to the airflow. Corrosion of the fixing member 7 can be prevented.
 また、図4に示すように、曲げ部61に孔62が設けられているのが好ましく、具体的には外部電極6が取り付けられた側面に平行な面と交差する方向に貫通する孔62が設けられていることが好ましい。この構成によれば、駆動による積層体4の自己発熱による熱がこもって曲げ部61内で水蒸気になったとしても、外部電極6と固定部材7とに水蒸気がつかないように、孔62から水蒸気を放出させることができる。なお、孔62の大きさは曲げ部61の面積に対して30%~80%が好ましい。30%以上あれば水蒸気を放出し易く、80%以下であれば、曲げ部61も十分な強度が得られる。その面積比であれば、個数は小さいものが多数あっても1個であっても良い。 Also, as shown in FIG. 4, it is preferable that a hole 62 is provided in the bent portion 61. Specifically, the hole 62 penetrating in a direction crossing a plane parallel to the side surface to which the external electrode 6 is attached is formed. It is preferable to be provided. According to this configuration, even if heat due to self-heating of the laminated body 4 due to driving is accumulated and becomes water vapor in the bent portion 61, the external electrode 6 and the fixing member 7 are prevented from getting water vapor from the holes 62. Water vapor can be released. The size of the hole 62 is preferably 30% to 80% with respect to the area of the bent portion 61. If it is 30% or more, it is easy to release water vapor, and if it is 80% or less, the bending portion 61 also has sufficient strength. As long as the area ratio is satisfied, there may be a large number or a small number.
 また、図5に示すように、孔62は積層体の側方に位置していることが望ましい。積層体4の側方に設けてあることで、水分が溜まる部分が近く、水蒸気がでやすいからである。 Further, as shown in FIG. 5, it is desirable that the hole 62 is located on the side of the laminate. It is because the part which accumulate | stores a water | moisture content is near by being provided in the side of the laminated body 4, and water vapor | steam tends to come out.
 また、図6に示すように、接合材5は曲げ部61の領域まで延出され、曲げ部61の一部と接するように設けられていることが望ましい。例えば、接合材5は、曲げ部61の根元と積層体4端面との間の距離の5%以上延出している。この構成によれば、外部電極6の接合強度を高めることができる。また、大電流が流れた際に電流が曲げ部61の根元に一気に流れてきて、内部電極層3との間でスパークが起きるのを防ぐことができる。 Further, as shown in FIG. 6, it is desirable that the bonding material 5 is provided so as to extend to the region of the bent portion 61 and to be in contact with a part of the bent portion 61. For example, the bonding material 5 extends 5% or more of the distance between the base of the bent portion 61 and the end face of the laminate 4. According to this configuration, the bonding strength of the external electrode 6 can be increased. Further, when a large current flows, the current can flow at a stroke to the base of the bent portion 61, and a spark can be prevented from occurring with the internal electrode layer 3.
 また、図に示すように、積層体4は圧電体層2および内部電極層3が交互に積層されてなる活性部と該活性部の両端に位置して圧電体層が積層されてなる不活性部とを有し、曲げ部61は活性部よりも一方の端面側に位置していることが望ましい。言い換えると、不活性部と対向する位置から前記一方の端面を超えて積層方向に延出される位置にかけてまたがっているのが望ましい。この構成によれば、溜まった水分により活性部がショートすることがなくなる。 Further, as shown in the figure, the laminate 4 includes an active portion in which piezoelectric layers 2 and internal electrode layers 3 are alternately laminated, and an inactive portion in which piezoelectric layers are laminated at both ends of the active portion. It is desirable that the bent portion 61 is located on one end face side of the active portion. In other words, it is desirable to extend from the position facing the inactive portion to the position extending in the stacking direction beyond the one end face. According to this configuration, the active part is not short-circuited by the accumulated water.
 次に、本実施の形態の積層型圧電素子1の製造方法について説明する。 Next, a method for manufacturing the multilayer piezoelectric element 1 of the present embodiment will be described.
 まず、圧電体層2となるセラミックグリーンシートを作製する。具体的には、圧電セラミックスの仮焼粉末と、アクリル系,ブチラール系等の有機高分子からなるバインダーと、可塑剤とを混合してセラミックスラリーを作製する。そして、ドクターブレード法、カレンダーロール法等のテープ成型法を用いることにより、このセラミックスラリーを用いてセラミックグリーンシートを作製する。圧電セラミックスとしては圧電特性を有するものであればよく、例えば、チタン酸ジルコン酸鉛(PbZrO-PbTiO)からなるペロブスカイト型酸化物等を用いることができる。また、可塑剤としては、フタル酸ジブチル(DBP),フタル酸ジオクチル(DOP)等を用いることができる。 First, a ceramic green sheet to be the piezoelectric layer 2 is produced. Specifically, a ceramic slurry is prepared by mixing a calcined powder of piezoelectric ceramic, a binder made of an organic polymer such as acrylic or butyral, and a plasticizer. And a ceramic green sheet is produced using this ceramic slurry by using tape molding methods, such as a doctor blade method and a calender roll method. As the piezoelectric ceramic, any material having piezoelectric characteristics may be used. For example, a perovskite oxide made of lead zirconate titanate (PbZrO 3 -PbTiO 3 ) can be used. As the plasticizer, dibutyl phthalate (DBP), dioctyl phthalate (DOP), or the like can be used.
 次に、内部電極層3となる導電性ペーストを作製する。具体的には、銀-パラジウム合金の金属粉末にバインダーおよび可塑剤を添加混合することによって導電性ペーストを作製する。この導電性ペーストを上記のセラミックグリーンシート上に、スクリーン印刷法を用いて内部電極層3のパターンで塗布する。さらに、この導電性ペーストが印刷されたセラミックグリーンシートを複数枚積層し、所定の温度で脱バインダー処理を行なった後、900~1200℃の温度で焼成し、平面研削盤等を用いて所定の形状になるよう研削処理を施すことによって、交互に積層された圧電体層2および内部電極層3を備えた積層体4を作製する。 Next, a conductive paste to be the internal electrode layer 3 is produced. Specifically, a conductive paste is prepared by adding and mixing a binder and a plasticizer to a silver-palladium alloy metal powder. This conductive paste is applied on the ceramic green sheet in the pattern of the internal electrode layer 3 using a screen printing method. Further, a plurality of ceramic green sheets printed with this conductive paste are laminated, subjected to a binder removal treatment at a predetermined temperature, fired at a temperature of 900 to 1200 ° C., and then subjected to a predetermined grinding using a surface grinder or the like. A laminated body 4 including the piezoelectric layers 2 and the internal electrode layers 3 that are alternately laminated is manufactured by performing a grinding process so as to have a shape.
 なお、積層体4は、上記の製造方法によって作製されるものに限定されるものではなく、圧電体層2と内部電極層3とを複数積層してなる積層体4を作製できれば、どのような製造方法によって作製されてもよい。 The laminate 4 is not limited to the one produced by the above manufacturing method, and any laminate 4 can be produced as long as the laminate 4 formed by laminating a plurality of piezoelectric layers 2 and internal electrode layers 3 can be produced. It may be produced by a manufacturing method.
 その後、銀を主成分とする導電性粒子とガラスとを混合したものに、バインダー,可塑剤および溶剤を加えて作製した銀ガラス含有導電性ペーストを、導体層8のパターンで積層体4の側面にスクリーン印刷法等によって印刷後、乾燥させた後、650~750℃の温度で焼き付け処理を行ない、導体層8を形成する。 Thereafter, a silver glass-containing conductive paste prepared by adding a binder, a plasticizer, and a solvent to a mixture of conductive particles mainly composed of silver and glass is used to form a side surface of the laminate 4 in the pattern of the conductor layer 8. Then, after printing by screen printing or the like and drying, baking is performed at a temperature of 650 to 750 ° C. to form the conductor layer 8.
 次に、接合材5を介して外部電極6を導体層8の表面に接続し固定する。 Next, the external electrode 6 is connected to the surface of the conductor layer 8 through the bonding material 5 and fixed.
 接合材5は、Ag粉末やCu粉末などの導電性の良好な金属粉末を含んだエポキシ樹脂やポリイミド樹脂からなる接着剤、半田などを用い、スクリーン印刷やディスペンス方式により所定の厚みや幅に制御して形成することができる。 The bonding material 5 is controlled to a predetermined thickness and width by screen printing or dispensing method using an adhesive or solder made of epoxy resin or polyimide resin containing metal powder with good conductivity such as Ag powder or Cu powder. Can be formed.
 外部電極6は、銅、鉄、ステンレス、リン青銅等の金属平板からなり、例えば幅0.5~10mm、厚み0.01~1.0mmに形成されたものである。外部電極6としては、積層体4の伸縮により生じる応力を緩和する効果の高い形状として、例えば幅方向にスリットの入った形状、網目状に加工された金属板、などが挙げられる。ここで、曲げ部61は外部電極6の先端部に設けていて、例えば打ち抜き金型で外部電極6を形成するときに曲げ金型で同時に曲げ部61も形成することができる。孔62は打ち抜き時に先に所定の大きさに打ち抜いておけば良い。 The external electrode 6 is made of a flat metal plate such as copper, iron, stainless steel, phosphor bronze, etc., and has a width of 0.5 to 10 mm and a thickness of 0.01 to 1.0 mm, for example. Examples of the external electrode 6 include a shape having a high effect of relieving stress caused by expansion and contraction of the laminate 4, for example, a shape having slits in the width direction, a metal plate processed into a mesh shape, and the like. Here, the bending portion 61 is provided at the tip of the external electrode 6, and for example, when the external electrode 6 is formed by a punching die, the bending portion 61 can be simultaneously formed by the bending die. The hole 62 may be punched to a predetermined size before punching.
 その後、一対の導体層8にそれぞれ接続した外部電極6に0.1~3kV/mmの直流電界を印加し、積層体4を構成する圧電体層2を分極することによって、積層型圧電素子1が完成する。この積層型圧電素子1は、外部電極6を介して導体層8と外部の電源とを接続して、圧電体層2に電圧を印加することにより、各圧電体層2を逆圧電効果によって大きく変位させることができる。これにより、例えばエンジンに燃料を噴射供給する自動車用燃料噴射弁として機能させることが可能となる。 Thereafter, a DC electric field of 0.1 to 3 kV / mm is applied to the external electrodes 6 respectively connected to the pair of conductor layers 8 to polarize the piezoelectric layer 2 constituting the multilayer body 4, whereby the multilayer piezoelectric element 1 is completed. To do. In this multilayer piezoelectric element 1, the conductor layer 8 is connected to an external power source via the external electrode 6 and a voltage is applied to the piezoelectric layer 2, thereby greatly increasing each piezoelectric layer 2 by the inverse piezoelectric effect. Can be displaced. This makes it possible to function as an automobile fuel injection valve that injects and supplies fuel to the engine, for example.
 次に、本発明の噴射装置の実施の形態の例について説明する。図7は、本発明の噴射装置の実施の形態の一例を示す概略断面図である。 Next, an example of an embodiment of the injection device of the present invention will be described. FIG. 7 is a schematic cross-sectional view showing an example of an embodiment of the injection device of the present invention.
 図7に示すように、本実施の形態の噴射装置19は、一端に噴射孔21を有する収納容器(容器)23の内部に上記の本実施の形態の積層型圧電素子1が収納されている。 As shown in FIG. 7, in the injection device 19 according to the present embodiment, the multilayer piezoelectric element 1 according to the present embodiment is stored in a storage container (container) 23 having an injection hole 21 at one end. .
 収納容器23内には、噴射孔21を開閉することができるニードルバルブ25が配設されている。噴射孔21には流体通路27がニードルバルブ25の動きに応じて連通可能になるように配設されている。この流体通路27は外部の流体供給源に連結され、流体通路27に常時高圧で流体が供給されている。従って、ニードルバルブ25が噴射孔21を開放すると、流体通路27に供給されていた流体が外部または隣接する容器、例えば内燃機関の燃料室(不図示)に、噴射孔21から吐出されるように構成されている。 In the storage container 23, a needle valve 25 capable of opening and closing the injection hole 21 is disposed. A fluid passage 27 is disposed in the injection hole 21 so that it can communicate with the movement of the needle valve 25. The fluid passage 27 is connected to an external fluid supply source, and fluid is always supplied to the fluid passage 27 at a high pressure. Therefore, when the needle valve 25 opens the injection hole 21, the fluid supplied to the fluid passage 27 is discharged from the injection hole 21 to an external or adjacent container, for example, a fuel chamber (not shown) of the internal combustion engine. It is configured.
 また、ニードルバルブ25の上端部は径が大きくなっており、収納容器23に形成されたシリンダ29と摺動可能なピストン31になっている。そして、収納容器23内には、上述した例の積層型圧電素子1がピストン31に接して収納されている。 Further, the upper end portion of the needle valve 25 has a large diameter, and is a piston 31 slidable with a cylinder 29 formed in the storage container 23. In the storage container 23, the multilayer piezoelectric element 1 of the above-described example is stored in contact with the piston 31.
 このような噴射装置19では、積層型圧電素子1が電圧を印加されて伸長すると、ピストン31が押圧され、ニードルバルブ25が噴射孔21に通じる流体通路27を閉塞し、流体の供給が停止される。また、電圧の印加が停止されると積層型圧電素子1が収縮し、皿バネ33がピストン31を押し返し、流体通路27が開放され噴射孔21が流体通路27と連通して、噴射孔21から流体の噴射が行なわれるようになっている。 In such an injection device 19, when the laminated piezoelectric element 1 is extended by applying a voltage, the piston 31 is pressed, the needle valve 25 closes the fluid passage 27 leading to the injection hole 21, and the supply of fluid is stopped. The When the voltage application is stopped, the laminated piezoelectric element 1 contracts, the disc spring 33 pushes back the piston 31, the fluid passage 27 is opened, and the injection hole 21 communicates with the fluid passage 27. Fluid injection is performed.
 なお、積層型圧電素子1に電圧を印加することによって流体通路27を開放し、電圧の印加を停止することによって流体通路27を閉鎖するように構成してもよい。 Note that the fluid passage 27 may be opened by applying a voltage to the multilayer piezoelectric element 1 and the fluid passage 27 may be closed by stopping the application of the voltage.
 また、本実施の形態の噴射装置19は、噴射孔を有する容器23と、本実施の形態の積層型圧電素子1とを備え、容器23内に充填された流体を積層型圧電素子1の駆動により噴射孔21から吐出させるように構成されていてもよい。すなわち、積層型圧電素子1が必ずしも容器23の内部にある必要はなく、積層型圧電素子1の駆動によって容器23の内部に流体の噴射を制御するための圧力が加わるように構成されていればよい。なお、本実施の形態の噴射装置19において、流体とは、燃料,インク等の他、導電性ペースト等の種々の液体および気体が含まれる。本実施の形態の噴射装置19を用いることによって、流体の流量および噴出タイミングを長期にわたって安定して制御することができる。 The injection device 19 according to the present embodiment includes a container 23 having injection holes and the multilayer piezoelectric element 1 according to the present embodiment, and the fluid filled in the container 23 is driven by the multilayer piezoelectric element 1. Thus, it may be configured to discharge from the injection hole 21. In other words, the multilayer piezoelectric element 1 does not necessarily have to be inside the container 23, as long as the multilayer piezoelectric element 1 is configured to apply pressure for controlling the ejection of fluid to the inside of the container 23 by driving the multilayer piezoelectric element 1. Good. In the injection device 19 of the present embodiment, the fluid includes various liquids and gases such as a conductive paste in addition to fuel and ink. By using the ejection device 19 of the present embodiment, the fluid flow rate and ejection timing can be stably controlled over a long period of time.
 本実施の形態の積層型圧電素子1を採用した本実施の形態の噴射装置19を内燃機関に用いれば、従来の噴射装置に比べてエンジン等の内燃機関の燃焼室に燃料をより長い期間にわたって精度よく噴射させることができる。 If the injection device 19 of the present embodiment that employs the multilayer piezoelectric element 1 of the present embodiment is used for an internal combustion engine, the fuel is supplied to the combustion chamber of the internal combustion engine such as an engine over a longer period than the conventional injection device. It is possible to inject with high accuracy.
 次に、本発明の燃料噴射システムの実施の形態の例について説明する。図8は、本発明の燃料噴射システムの実施の形態の一例を示す概略図である。 Next, an example of an embodiment of the fuel injection system of the present invention will be described. FIG. 8 is a schematic view showing an example of an embodiment of the fuel injection system of the present invention.
 図8に示すように、本実施の形態の燃料噴射システム35は、高圧流体としての高圧燃料を蓄えるコモンレール37と、このコモンレール37に蓄えられた高圧流体を噴射する複数の本実施の形態の噴射装置19と、コモンレール37に高圧流体を供給する圧力ポンプ39と、噴射装置19に駆動信号を与える噴射制御ユニット41とを備えている。 As shown in FIG. 8, the fuel injection system 35 of the present embodiment includes a common rail 37 that stores high-pressure fuel as a high-pressure fluid, and a plurality of injections of the present embodiment that inject high-pressure fluid stored in the common rail 37. A device 19, a pressure pump 39 that supplies a high-pressure fluid to the common rail 37, and an injection control unit 41 that supplies a drive signal to the injection device 19 are provided.
 噴射制御ユニット41は、外部情報または外部からの信号に基づいて高圧流体の噴射の量およびタイミングを制御する。例えば、エンジンの燃料噴射に噴射制御ユニット41を用いた場合であれば、エンジンの燃焼室内の状況をセンサ等で感知しながら燃料噴射の量およびタイミングを制御することができる。圧力ポンプ39は、燃料タンク43から流体燃料を高圧でコモンレール37に供給する役割を果たす。例えばエンジンの燃料噴射システム35の場合には例えば1000~2000気圧(約101MPa~約203MPa)、好ましくは例えば1500~1700気圧(約152MPa~約172MPa)の高圧にしてコモンレール37に流体燃料を送り込む。コモンレール37では、圧力ポンプ39から送られてきた高圧燃料を蓄え、噴射装置19に適宜送り込む。噴射装置19は、前述したように噴射孔21から一定の流体を外部または隣接する容器に噴射する。例えば、燃料を噴射供給する対象がエンジンの場合には、高圧燃料を噴射孔21からエンジンの燃焼室内に霧状に噴射する。 The injection control unit 41 controls the amount and timing of high-pressure fluid injection based on external information or an external signal. For example, if the injection control unit 41 is used for fuel injection of the engine, the amount and timing of fuel injection can be controlled while sensing the situation in the combustion chamber of the engine with a sensor or the like. The pressure pump 39 serves to supply fluid fuel from the fuel tank 43 to the common rail 37 at a high pressure. For example, in the case of the fuel injection system 35 of the engine, the fluid fuel is fed into the common rail 37 at a high pressure of, for example, 1000 to 2000 atmospheres (about 101 MPa to about 203 MPa), preferably 1500 to 1700 atmospheres (about 152 MPa to about 172 MPa). In the common rail 37, the high-pressure fuel sent from the pressure pump 39 is stored and sent to the injection device 19 as appropriate. The injection device 19 injects a certain fluid from the injection hole 21 to the outside or an adjacent container as described above. For example, when the target for injecting and supplying fuel is an engine, high-pressure fuel is injected in a mist form from the injection hole 21 into the combustion chamber of the engine.
 なお、本発明は、上記の実施の形態の例に限定されるものではなく、本発明の要旨を逸脱しない範囲内で種々の変更を行なうことは何ら差し支えない。例えば、積層体4の積層方向に直交する方向における断面の形状は、上記の実施の形態の例である四角形状以外に、六角形状や八角形状等の多角形状、円形状、あるいは直線と円弧とを組み合わせた形状であっても構わない。 In addition, this invention is not limited to the example of said embodiment, A various change may be performed within the range which does not deviate from the summary of this invention. For example, the cross-sectional shape in the direction orthogonal to the stacking direction of the stacked body 4 is not limited to the quadrangle shape as an example of the above embodiment, but a polygonal shape such as a hexagonal shape or an octagonal shape, a circular shape, or a straight line and an arc. You may be the shape which combined.
 本実施の形態の積層型圧電素子1は、例えば、圧電駆動素子(圧電アクチュエータ),圧力センサ素子および圧電回路素子等に用いられる。駆動素子としては、例えば、自動車エンジンの燃料噴射装置,インクジェットのような液体噴射装置,光学装置のような精密位置決め装置,振動防止装置が挙げられる。センサ素子としては、例えば、燃焼圧センサ,ノックセンサ,加速度センサ,荷重センサ,超音波センサ,感圧センサおよびヨーレートセンサが挙げられる。また、回路素子としては、例えば、圧電ジャイロ,圧電スイッチ,圧電トランスおよび圧電ブレーカーが挙げられる。 The multilayer piezoelectric element 1 according to the present embodiment is used for, for example, a piezoelectric drive element (piezoelectric actuator), a pressure sensor element, a piezoelectric circuit element, and the like. Examples of the driving element include a fuel injection device for an automobile engine, a liquid injection device such as an inkjet, a precision positioning device such as an optical device, and a vibration prevention device. Examples of the sensor element include a combustion pressure sensor, a knock sensor, an acceleration sensor, a load sensor, an ultrasonic sensor, a pressure sensor, and a yaw rate sensor. Examples of the circuit element include a piezoelectric gyro, a piezoelectric switch, a piezoelectric transformer, and a piezoelectric breaker.
 本発明の実施例について説明する。 Examples of the present invention will be described.
 本発明の積層型圧電素子を備えた圧電アクチュエータを以下のようにして作製した。まず、平均粒径が0.4μmのチタン酸ジルコン酸鉛(PbZrO-PbTiO)を主成分とする圧電セラミックスの仮焼粉末、バインダーおよび可塑剤を混合したセラミックスラリーを作製した。このセラミックスラリーを用いてドクターブレード法により厚み50μmの圧電体層となるセラミックグリーンシートを作製した。 A piezoelectric actuator provided with the multilayer piezoelectric element of the present invention was produced as follows. First, a ceramic slurry was prepared by mixing calcined powder of a piezoelectric ceramic mainly composed of lead zirconate titanate (PbZrO 3 —PbTiO 3 ) having an average particle size of 0.4 μm, a binder and a plasticizer. Using this ceramic slurry, a ceramic green sheet serving as a piezoelectric layer having a thickness of 50 μm was prepared by a doctor blade method.
 次に、銀-パラジウム合金にバインダーを加えて、内部電極層となる導電性ペーストを作製した。 Next, a binder was added to the silver-palladium alloy to produce a conductive paste to be an internal electrode layer.
 次に、セラミックグリーンシートの片面に、内部電極層となる導電性ペーストをスクリーン印刷法により印刷し、導電性ペーストが印刷されたセラミックグリーンシートを200枚積層した。また、内部電極層となる導電性ペーストが印刷されたセラミックグリーンシート200枚を中心にして、その上下に、内部電極層となる導電性ペーストが印刷されていないセラミックグリーンシート合計15枚を積層した。そして、980~1100℃で焼成し、平面研削盤を用いて所定の形状に研削して端面が5mm角の積層体を得た。 Next, a conductive paste serving as an internal electrode layer was printed on one side of the ceramic green sheet by a screen printing method, and 200 ceramic green sheets printed with the conductive paste were laminated. Also, a total of 15 ceramic green sheets not printed with the conductive paste serving as the internal electrode layer were laminated above and below the 200 ceramic green sheets printed with the conductive paste serving as the internal electrode layer. . Then, it was fired at 980 to 1100 ° C. and ground to a predetermined shape using a surface grinder to obtain a laminate having an end face of 5 mm square.
 次に、積層体の側面の導体層の形成部に、銀とガラスにバインダーを混合した導電性ペーストをスクリーン印刷法により印刷し、700℃で焼き付け処理を行なって、導体層を形成した。 Next, a conductive paste in which silver and glass were mixed with a binder was printed by screen printing on the conductor layer forming portion on the side surface of the laminate, and baked at 700 ° C. to form a conductor layer.
 次に、導体層の表面に、Ag粉末とポリイミド樹脂を混合ペースト状にした接合材をディスペンサーにて塗布し、外部電極を積層体の表面と平行に接続し固定した。 Next, a bonding material in the form of a mixed paste of Ag powder and polyimide resin was applied to the surface of the conductor layer with a dispenser, and external electrodes were connected and fixed parallel to the surface of the laminate.
 そして、SUSからなる4mm角の固定部材を素子の端面の中央にくるように極微量の接着剤で固定した。 Then, a 4 mm square fixing member made of SUS was fixed with a very small amount of adhesive so as to come to the center of the end face of the element.
 ここで、試料1として、図1に示す断面を有する外部電極を用いて積層型圧電素子を作製した。具体的には、曲げ部は積層体の端面から1mm内側で屈曲し、側面からさらに1mm離れたところで屈曲し、積層体の端面から1mm外側で屈曲した構造のものである。 Here, as the sample 1, a laminated piezoelectric element was manufactured using an external electrode having a cross section shown in FIG. Specifically, the bent portion is bent 1 mm inside from the end surface of the laminated body, bent at a distance of 1 mm from the side surface, and bent 1 mm outside from the end surface of the laminated body.
 また、試料2として、外部電極の曲げ部を湾曲形状とした図3に示す断面を有する外部電極を用いて積層型圧電素子を作製した。具体的には、曲げ部は積層体の端面から1mm内側で屈曲し、側面からさらに最大で1mm離れるように半円状に湾曲し、積層体の端面から1mm外側で屈曲した構造のものである。 Further, as Sample 2, a laminated piezoelectric element was manufactured using an external electrode having a cross section shown in FIG. Specifically, the bent portion is bent 1 mm inside from the end face of the laminate, is bent in a semicircular shape so as to be further 1 mm away from the side face, and is bent 1 mm outside from the end face of the laminate. .
 また、試料3として、試料2の曲げ部に孔を1つ設けた図4に示す曲げ部を有する外部電極を用いた積層型圧電素子を作製した。孔の直径は0.5mmであり、積層体の端面よりも外側の位置に設けた。 Further, as Sample 3, a multilayer piezoelectric element using an external electrode having a bent portion shown in FIG. 4 in which one hole was provided in the bent portion of Sample 2 was produced. The diameter of the hole was 0.5 mm, and was provided at a position outside the end face of the laminate.
 また、比較例として、図9に示す断面を有する外部電極を用いた積層型圧電素子(試料4)も作製した。 As a comparative example, a laminated piezoelectric element (sample 4) using an external electrode having the cross section shown in FIG. 9 was also produced.
 これらの積層型圧電素子に、外部電極に溶接で接合されたリード部材を介して外部電極に3kV/mmの直流電界を15分間印加して、分極処理を行なった。これらの積層型圧電素子に160Vの直流電圧を印加したところ、積層体の積層方向に30μmの変位量が得られた。さらに、30℃、90%の湿度内で0V~+160Vの交流電圧を150Hzの周波数で印加して、連続駆動した耐久性試験を行なった。 These multi-layer piezoelectric elements were subjected to polarization treatment by applying a 3 kV / mm DC electric field to the external electrodes for 15 minutes via lead members welded to the external electrodes. When a DC voltage of 160 V was applied to these stacked piezoelectric elements, a displacement of 30 μm was obtained in the stacking direction of the stacked body. Further, an endurance test was performed in which an alternating voltage of 0 V to +160 V was applied at a frequency of 150 Hz in a humidity of 30 ° C. and 90%.
 その結果、試料4の積層型圧電素子は、1×10回の連続駆動で固定部材に腐食が見られ、積層体の端面にクラックが発生し駆動が停止した。 As a result, the laminated piezoelectric element of Sample 4 was corroded in the fixed member by continuous driving of 1 × 10 4 times, cracks occurred on the end face of the laminated body, and the driving was stopped.
 これに対し、試料1、試料2、試料3の積層型圧電素子は、ともに、連続駆動1×10回をすぎても亀裂が入ることなく駆動していた。 On the other hand, the laminated piezoelectric elements of Sample 1, Sample 2, and Sample 3 were all driven without cracks even after continuous driving 1 × 10 7 times.
 以上の結果から、本発明によれば、長期間の耐久性に優れた積層型圧電素子を実現することができることがわかる。 From the above results, it can be seen that according to the present invention, a multilayer piezoelectric element having excellent long-term durability can be realized.
 1・・・積層型圧電素子
 2・・・圧電体層
 3・・・内部電極層
 4・・・積層体
 5・・・接合材
 6・・・外部電極
 61・・・曲げ部
 62・・・孔
 7・・・固定部材
 8・・・導体層
 19・・・噴射装置
 21・・・噴射孔
 23・・・収納容器(容器)
 25・・・ニードルバルブ
 27・・・流体通路
 29・・・シリンダ
 31・・・ピストン
 33・・・皿バネ
 35・・・燃料噴射システム
 37・・・コモンレール
 39・・・圧力ポンプ
 41・・・噴射制御ユニット
 43・・・燃料タンク
DESCRIPTION OF SYMBOLS 1 ... Laminated piezoelectric element 2 ... Piezoelectric layer 3 ... Internal electrode layer 4 ... Laminated body 5 ... Bonding material 6 ... External electrode 61 ... Bending part 62 ... Hole 7 ... Fixing member 8 ... Conductor layer 19 ... Injection device 21 ... Injection hole 23 ... Storage container (container)
25 ... Needle valve 27 ... Fluid passage 29 ... Cylinder 31 ... Piston 33 ... Belleville spring 35 ... Fuel injection system 37 ... Common rail 39 ... Pressure pump 41 ... Injection control unit 43 ・ ・ ・ Fuel tank

Claims (10)

  1.  圧電体層および内部電極層が積層された積層体と、前記内部電極層と電気的に接続されるとともに一部が前記積層体の一方の端面から積層方向に延出されるようにして前記積層体の側面に接合材を介して取り付けられた外部電極と、該外部電極と間隔をあけるようにして前記積層体の一方の端面に当接された金属製の固定部材とを含む積層型圧電素子であって、
    前記外部電極は前記積層体の一方の端面に接するのを避けるように曲がった曲げ部を有していることを特徴とする積層型圧電素子。
    A laminate in which a piezoelectric layer and an internal electrode layer are laminated, and the laminate that is electrically connected to the internal electrode layer and partially extends from one end face of the laminate in the lamination direction. A laminated piezoelectric element comprising: an external electrode attached to a side surface of the laminated body via a bonding material; and a metal fixing member in contact with one end face of the laminated body so as to be spaced from the external electrode. There,
    The multilayer piezoelectric element, wherein the external electrode has a bent portion bent so as to avoid contact with one end face of the multilayer body.
  2.  前記曲げ部は前記外部電極が取り付けられた前記積層体の側面に垂直な方向に膨らむように曲がっていることを特徴とする請求項1に記載の積層型圧電素子。 The multilayer piezoelectric element according to claim 1, wherein the bent portion is bent so as to swell in a direction perpendicular to a side surface of the multilayer body to which the external electrode is attached.
  3.  前記曲げ部は、前記積層体の一方の端面よりも積層体側で当該積層体の側面より離れる方向に曲がっている部位を含むことを特徴とする請求項2に記載の積層型圧電素子。 3. The multilayer piezoelectric element according to claim 2, wherein the bent portion includes a portion bent in a direction away from the side surface of the multilayer body on the multilayer body side with respect to one end face of the multilayer body.
  4.  前記曲げ部は縦断面で見て湾曲した形状になっていることを特徴とする請求項2または請求項3に記載の積層型圧電素子。 4. The multilayer piezoelectric element according to claim 2, wherein the bent portion has a curved shape when viewed in a longitudinal section.
  5.  前記曲げ部に孔が設けられていることを特徴とする請求項1乃至請求項4のうちいずれかに記載の積層型圧電素子。 The multilayer piezoelectric element according to claim 1, wherein a hole is provided in the bent portion.
  6.  前記孔は前記積層体の側方に位置していることを特徴とする請求項5に記載の積層型圧電素子。 The multilayer piezoelectric element according to claim 5, wherein the hole is located on a side of the multilayer body.
  7.  前記接合材は前記曲げ部の領域まで延出され、前記曲げ部の一部と接していることを特徴とする請求項1乃至請求項6のうちいずれかに記載の積層型圧電素子。 The multilayer piezoelectric element according to any one of claims 1 to 6, wherein the bonding material extends to a region of the bent portion and is in contact with a part of the bent portion.
  8.  前記積層体は圧電体層および内部電極層が交互に積層されてなる活性部と該活性部の両端に位置して圧電体層が積層されてなる不活性部とを有し、前記曲げ部は前記活性部よりも前記一方の端面側に位置していることを特徴とする請求項1乃至請求項7のうちいずれかに記載の積層型圧電素子。 The laminate includes an active portion in which piezoelectric layers and internal electrode layers are alternately stacked, and an inactive portion in which piezoelectric layers are stacked at both ends of the active portion, and the bending portion is The multilayer piezoelectric element according to claim 1, wherein the multilayer piezoelectric element is located closer to the one end surface than the active portion.
  9.  噴射孔を有する容器と、請求項1乃至請求項8のいずれかに記載の積層型圧電素子とを備え、前記容器内に蓄えられた流体が前記積層型圧電素子の駆動により前記噴射孔から吐出されることを特徴とする噴射装置。 A container having an injection hole and the laminated piezoelectric element according to any one of claims 1 to 8, wherein fluid stored in the container is discharged from the injection hole by driving the laminated piezoelectric element. An injection device.
  10.  高圧燃料を蓄えるコモンレールと、該コモンレールに蓄えられた前記高圧燃料を噴射する請求項9に記載の噴射装置と、前記コモンレールに前記高圧燃料を供給する圧力ポンプと、前記噴射装置に駆動信号を与える噴射制御ユニットとを備えたことを特徴とする燃料噴射システム。 A common rail for storing high-pressure fuel, an injection device according to claim 9 for injecting the high-pressure fuel stored in the common rail, a pressure pump for supplying the high-pressure fuel to the common rail, and a drive signal for the injection device A fuel injection system comprising an injection control unit.
PCT/JP2012/083480 2012-01-30 2012-12-25 Laminated piezoelectric element, injection device provided with same, and fuel injection system WO2013114768A1 (en)

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