WO2013108413A1 - Ultrasonic concentration meter for measuring sludge concentration, and sludge treatment system - Google Patents
Ultrasonic concentration meter for measuring sludge concentration, and sludge treatment system Download PDFInfo
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- WO2013108413A1 WO2013108413A1 PCT/JP2012/051897 JP2012051897W WO2013108413A1 WO 2013108413 A1 WO2013108413 A1 WO 2013108413A1 JP 2012051897 W JP2012051897 W JP 2012051897W WO 2013108413 A1 WO2013108413 A1 WO 2013108413A1
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- sludge
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/02—Biological treatment
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/12—Treatment of sludge; Devices therefor by de-watering, drying or thickening
- C02F11/13—Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F11/00—Treatment of sludge; Devices therefor
- C02F11/18—Treatment of sludge; Devices therefor by thermal conditioning
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F3/00—Biological treatment of water, waste water, or sewage
- C02F3/006—Regulation methods for biological treatment
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/02—Analysing fluids
- G01N29/032—Analysing fluids by measuring attenuation of acoustic waves
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/22—Details, e.g. general constructional or apparatus details
- G01N29/222—Constructional or flow details for analysing fluids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N29/00—Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
- G01N29/34—Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor
- G01N29/348—Generating the ultrasonic, sonic or infrasonic waves, e.g. electronic circuits specially adapted therefor with frequency characteristics, e.g. single frequency signals, chirp signals
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/001—Upstream control, i.e. monitoring for predictive control
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- C—CHEMISTRY; METALLURGY
- C02—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F—TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
- C02F2209/00—Controlling or monitoring parameters in water treatment
- C02F2209/01—Density
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/024—Mixtures
- G01N2291/02416—Solids in liquids
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/02809—Concentration of a compound, e.g. measured by a surface mass change
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/028—Material parameters
- G01N2291/02818—Density, viscosity
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/20—Sludge processing
Definitions
- the present invention relates to an ultrasonic densitometer for measuring the concentration of sludge based on the attenuation amount of ultrasonic waves propagating through the sludge, and a sludge treatment system including the ultrasonic densitometer.
- ultrasonic densitometers that measure the concentration of liquid using ultrasonic waves have been put into practical use.
- the ultrasonic densitometer can keep costs low as compared with a densitometer using an electromagnetic wave or a laser.
- the ultrasonic densitometer can measure the concentration of suspended matter contained in the liquid, and further has an advantage that the concentration can be measured regardless of the transparency and liquid color of the liquid. For this reason, ultrasonic densitometers are used to measure the sludge concentration in sewer facilities (see, for example, Patent Document 1).
- ultrasonic waves of two types are propagated to the measured sludge. And based on the attenuation amount of the ultrasonic wave of each frequency, the attenuation amount by the bubble contained in the measurement sludge is corrected, and the concentration of the measurement sludge is calculated.
- the sludge concentration when the sewerage facility is operated normally, the sludge concentration is about 3% to about 11%, but when the treatment of the sewerage facility becomes abnormal, the sludge concentration may be, for example, 3% or less. .
- the 1 MHz ultrasonic wave hardly attenuates, and the sludge concentration measuring device of Patent Document 1 has a problem that the accurate sludge concentration cannot be measured.
- the sludge concentration may increase. In this case, the ultrasonic wave of 3 MHz is surely reflected by the foreign matter in the sludge, and the attenuation corresponding to the sludge concentration is saturated, so that the sludge concentration cannot be measured accurately.
- sludge treatment can be performed in each treatment tank without any problems even if an abnormality occurs in the sludge concentration, so there was no need to perform accurate sludge concentration management.
- the processing capacity is reduced by optimizing the processing capacity.
- Such a treatment facility is required to efficiently perform sludge treatment by accurately performing sludge concentration management in each treatment tank.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide an ultrasonic densitometer for sludge concentration measurement that can accurately measure the sludge concentration. Another object is to provide a sludge treatment system capable of measuring sludge concentration accurately and performing sludge treatment efficiently.
- the invention according to claim 1 is directed to an ultrasonic transmission means capable of transmitting ultrasonic waves having different frequencies in the measured sludge, and receiving the ultrasonic waves propagated in the measured sludge.
- an ultrasonic densitometer that calculates the amount of ultrasonic attenuation from the intensity of the received signal of the ultrasonic wave, and calculates the sludge concentration of the sludge to be measured from the ultrasonic attenuation amount, When the concentration determination means determines whether the sludge concentration has reached a set concentration value corresponding to the automatic switching transition point of the frequency, and when the concentration determination means determines that the set concentration value has been reached,
- the gist thereof is an ultrasonic densitometer for measuring the concentration of sludge, characterized by comprising a measuring frequency switching means for automatically switching the frequency of the ultrasonic wave transmitted by the sound wave transmitting means to another one.
- the sludge concentration is calculated.
- the frequency of the ultrasonic wave used for is automatically switched. In this way, when the sludge concentration changes, the sludge concentration can be accurately obtained using the ultrasonic wave having the optimum frequency according to the sludge concentration. Specifically, when the sludge concentration is low, if the frequency of the ultrasonic wave is too low, the ultrasonic wave is not reflected on the foreign matter in the sludge, and attenuation according to the sludge concentration is difficult to occur.
- the sludge concentration is high, if the frequency of the ultrasonic wave is too high, the ultrasonic wave is surely reflected by the foreign matter in the sludge, and the attenuation corresponding to the sludge concentration is saturated. Accordingly, when the sludge concentration is lower than the set concentration value, the sludge concentration is obtained using high frequency ultrasonic waves. On the other hand, when the sludge concentration becomes higher than the set concentration value, switching to a low frequency ultrasonic wave is performed, and the sludge concentration is obtained using the low frequency ultrasonic wave. If the ultrasonic densitometer is configured in this manner, the sludge concentration can be accurately obtained from a low concentration to a high concentration.
- a second aspect of the present invention is the method according to the first aspect, wherein the measurement frequency switching means is different from the first frequency suitable for measurement in a low concentration region and the first frequency, and has a high concentration.
- the ultrasonic wave frequency is switched between the second frequency suitable for the measurement of the area and the concentration determination means determines that the sludge concentration decreases and reaches the set concentration value from the high concentration side.
- the concentration increases when the sludge concentration increases and reaches the set concentration value from the low concentration side.
- the gist of the invention is to automatically switch the frequency of the ultrasonic wave from the first frequency to the second frequency when the determination means determines.
- the sludge concentration when the sludge concentration is lower than the set concentration value, the sludge concentration is obtained using the ultrasonic wave of the first frequency suitable for the measurement in the low concentration range, and the sludge concentration is set to the set concentration.
- the sludge concentration is obtained using ultrasonic waves of the second frequency suitable for measurement in the high concentration range. If the ultrasonic densitometer is configured in this manner, the sludge concentration can be accurately obtained from a low concentration to a high concentration.
- the gist of the invention described in claim 3 is that, in claim 2, the first frequency is three times the second frequency.
- the ultrasonic wave of the second frequency when used as the fundamental wave, the ultrasonic wave of the first frequency becomes the third harmonic of the fundamental wave.
- the piezoelectric elements constituting the ultrasonic transmission means can be vibrated efficiently at each frequency, and ultrasonic waves of each frequency can be efficiently and reliably transmitted from the ultrasonic transmission means.
- the signal amplification unit further includes a signal amplification unit capable of amplifying and outputting the reception signal of the ultrasonic reception unit and adjusting a gain of the signal amplification.
- the gist of the means is to automatically adjust the gain of the signal amplification corresponding to the second frequency based on the result of the sludge concentration calculated using the ultrasonic wave of the first frequency.
- the gain of signal amplification corresponding to the second frequency can be optimized based on the sludge concentration calculated using the ultrasonic wave of the first frequency. In this way, the concentration range that can be measured using the ultrasonic waves of the second frequency can be expanded.
- a plurality of pairs of the ultrasonic transmission means and the ultrasonic reception means arranged opposite to the ultrasonic transmission means are provided, and the signal amplification means includes the ultrasonic reception means.
- the gist is to adjust the gain of signal amplification every time.
- the sludge concentration measured by each ultrasonic transmission means and ultrasonic reception means is determined. By averaging, the measurement error can be kept low. Further, since the gain of signal amplification is adjusted for each ultrasonic receiving means, variations in element characteristics between the ultrasonic transmitting means and the ultrasonic receiving means can be corrected, and the measurement accuracy can be improved.
- the gist of the invention described in claim 6 is that, in claim 4 or 5, the measurement frequency switching means switches the frequency of the ultrasonic wave after the gain adjustment by the signal amplifying means.
- the frequency of the ultrasonic wave is switched from the first frequency to the second frequency after the gain of the signal amplification corresponding to the second frequency is adjusted,
- the sludge concentration can be accurately measured using ultrasonic waves.
- the gist of the invention described in claim 7 is that, in any one of claims 1 to 6, further comprising a set density value changing means for changing a set density value corresponding to the automatic switching transition point. .
- the set density value corresponding to the automatic switching transition point is changed by the set density value changing means.
- the automatic switching transition point can be changed according to the environment in which the ultrasonic densitometer is used (temperature, concentration, etc. of the sludge to be measured), and the ultrasonic frequency is set at an appropriate set concentration value according to the environment. Can be switched.
- the invention according to claim 8 is the invention according to claim 7, wherein the set density value changing means changes the set density value to a low density side when the gain is adjusted to be low by the signal amplifying means.
- the gist is to do.
- the set concentration value can be appropriately changed according to the gain of signal amplification corresponding to the second frequency, and measurement can be performed using the ultrasonic wave of the second frequency.
- the possible concentration range can be expanded.
- the invention according to claim 9 performs a water treatment process using a sand basin, an initial settling tank, an aeration tank or a sealed tank, and a final settling tank, and a plurality of types of processing apparatuses including a chemical treatment tank.
- a sludge treatment system of a sewerage facility that performs a sludge treatment process using a treatment device group, wherein the sludge discharged from the final sedimentation tank is provided in the middle of a pipe that supplies the treatment device group.
- the ultrasonic concentration meter according to any one of claims 8 and 8, a chemical input amount adjusting means for adjusting an input amount of the chemical to be input to the chemical treatment tank based on the sludge concentration measured by the ultrasonic concentration meter;
- a sludge treatment system characterized by comprising
- emitted from the final sedimentation tank of a sewer facility is measured with an ultrasonic densitometer, and the input amount of the chemical
- concentration is used. It can be adjusted optimally. If it does in this way, a chemical
- the invention according to claim 10 is the invention according to claim 9, wherein the treatment device group includes a sludge dehydrator, and the operating rate of the sludge dehydrator is determined based on the sludge concentration measured by the ultrasonic densitometer. The gist is to adjust.
- the operating rate of the sludge dewatering machine is adjusted based on the sludge concentration measured by the ultrasonic densitometer. In this case, since the sludge dewatering machine is operated in an optimum state, the power consumption can be kept low, and the running cost of the sludge treatment system can be reduced.
- an ultrasonic densitometer that can accurately measure the sludge concentration by automatically switching the frequency of the ultrasonic wave according to the sludge concentration. be able to.
- the sludge processing system which can measure sludge density
- the schematic block diagram which shows the sludge processing system of one embodiment.
- the schematic block diagram which shows an ultrasonic densitometer.
- the graph which shows the relationship between ultrasonic attenuation and sludge density
- the flowchart which shows a sludge density
- the schematic block diagram which shows the sludge processing system of another embodiment.
- the sludge treatment system 1 of the present embodiment includes a sand basin 2, an initial sedimentation tank 3, an aeration tank 4, a final sedimentation tank 5, and the like as equipment for performing a water treatment process. Furthermore, the sludge treatment system 1 includes treatment devices such as a flotation concentration tank 11, a digestion tank 12, a sludge dehydrator 13, a sludge incinerator 14, and a powder dephosphorization device 15 as treatment device groups for performing a sludge treatment process. I have.
- Sedimentation basin 2 is an artificial pond that gently drains sewage discharged from households and business establishments to sink and remove trash and earth and sand.
- the sewage discharged from the settling basin 2 is poured into the first settling tank 3 to remove the small dust that floats, and the sludge W1 (raw sludge) that has settled at the bottom of the first settling tank 3 passes through the pipe 21 to the digestion tank 12.
- an ultrasonic densitometer 22 is provided in the middle of a pipe 21 that first connects the sedimentation tank 3 and the digestion tank 12, and the concentration of the sludge W ⁇ b> 1 sent to the digestion tank 12 is measured by the ultrasonic densitometer 22. .
- aeration tank 4 activated sludge containing microorganisms for purifying sewage is mixed with sewage by compressed air. And the organic matter in sewage is decomposed by the action of microorganisms. In addition, it may replace with the method of processing with an aerobic microorganism using the aeration tank 4, and may employ
- the activated sludge purified from the sewage is submerged, and the supernatant is taken out as treated water W2. Further, the treated water W2 is filtered by passing through a layer of sand to remove suspended matters, and then discharged into the river. A part of the precipitated sludge W1 discharged from the final settling tank 5 is returned to the aeration tank 4 as activated sludge, and the remaining sludge W1 is sent to the floating concentration tank 11.
- the sludge W1 supplied from the final sedimentation tank 5 is concentrated by raising the pressure, and the concentrated sludge W1 is sent to a digestion tank 12 as a chemical treatment tank.
- the digestion tank 12 decomposes organic substances in the sludge W1 by anaerobic digestion.
- methane gas is generated by the decomposition of the organic matter, and the methane gas is collected in a gas tank (not shown) and used as fuel for the sludge incinerator 14 and the like.
- the sludge W1 treated in the digestion tank 12 contains a lot of moisture, the sludge W1 is sent to the sludge dehydrator 13 and dehydrated. As a result, the soil is reduced in moisture. And after incinerating the thing of a soil state with the sludge incinerator 14, it carries out outside as a raw material of cement or a fertilizer.
- the waste water discharged from the sludge dehydrator 13 is sent to the powder dephosphorization device 15. And in the powder dephosphorization apparatus 15, the phosphorus contained in the waste water is collect
- the recovered magnesium ammonium phosphate is sold to a manufacturer as a fertilizer raw material.
- the digestion tank 12 is provided with a chemical input device 24 (chemical input amount adjusting means) for supplying a chemical.
- This chemical is a chemical for allowing fine sludge W1 to float and deposit it efficiently.
- an ultrasonic concentration meter 26 is provided in the middle of the pipe 25 connecting the final sedimentation tank 5 and the floating concentration tank 11, and the sludge W1 (measured object) discharged from the final sedimentation tank 5 by the ultrasonic concentration meter 26 is provided. Sludge concentration of sludge) is measured.
- the ultrasonic densitometer 26 is electrically connected to the medicine injection device 24.
- an ultrasonic densitometer 22 provided in the middle of a pipe 21 that initially connects the precipitation tank 3 and the digestion tank 12 is electrically connected to the medicine charging device 24. Then, the sludge concentration data measured by the ultrasonic densitometers 22 and 26 is input to the chemical injection device 24. The medicine feeding device 24 adjusts the amount of medicine to be fed into the digestion tank 12 based on the sludge concentration measured by the ultrasonic densitometers 22 and 26.
- the sludge concentration data measured by the ultrasonic densitometers 22 and 26 is also input to the sludge dewatering machine 13, and the operating rate of the sludge dewatering machine 13 is adjusted based on the sludge density.
- the ultrasonic densitometer 26 used in the present embodiment will be described in detail with reference to FIG. Note that the ultrasonic densitometer 22 provided in the pipe 21 that first connects the precipitation tank 3 and the digestion tank 12 also has the same structure as the ultrasonic densitometer 26 of FIG.
- the ultrasonic densitometer 26 includes a cylindrical tube body 30, four pairs of transmission sensors 31 and reception sensors 32, an ultrasonic oscillator 33, a reception circuit 34, and a signal amplification circuit 35. And a controller 36 and a display device 37.
- the pipe main body 30 of the ultrasonic densitometer 26 is connected to the pipe 25, and the sludge W1 flows from the upper side to the lower side in FIG.
- the sensors 31 and 32 are provided at equal intervals along the flow direction of the sludge W1 (the axial direction of the pipe main body 30) on the side wall of the pipe main body 30, respectively. Note that the sensors 31 and 32 are not necessarily provided at equal intervals.
- the transmission sensor 31 and the reception sensor 32 that are paired are provided at positions facing each other with the flow path of the pipe main body 30 interposed therebetween, and transmit and receive the ultrasonic wave S1 in a direction orthogonal to the flow direction of the sludge W1. I do.
- the ultrasonic oscillator 33 is connected to the transmission sensor 31, generates drive signals having different frequencies (specifically, a 1 MHz drive signal and a 3 MHz drive signal) and outputs the drive signals to the transmission sensor 31.
- the frequency of the drive signal is switched based on a control signal output from the controller 36.
- the transmission sensor 31 as an ultrasonic transmission means transmits an ultrasonic wave S1 of 1 MHz or 3 MHz into the sludge W1 by vibrating with a drive signal of the ultrasonic oscillator 33.
- the ultrasonic wave S1 which propagated in the sludge W1 is received by the receiving sensor 32 as an ultrasonic wave receiving means.
- the reception circuit 34 is connected to the reception sensor 32, acquires the reception signal of the ultrasonic wave S ⁇ b> 1 received by the reception sensor 32, and outputs it to the signal amplification circuit 35.
- the signal amplification circuit 35 as signal amplification means amplifies the reception signal of the ultrasonic wave S1 and outputs it to the controller 36.
- the signal amplification circuit 35 according to the present embodiment is configured to be able to adjust the gain of signal amplification based on a control signal output from the controller 36.
- the controller 36 includes a well-known CPU 38 (central processing unit), a memory 39, etc., and the CPU 38 executes a control program using the memory 39 to measure the sludge concentration of the sludge W1 flowing through the pipe body 30. To do. Specifically, the controller 36 obtains an ultrasonic attenuation amount (attenuation amount of the ultrasonic wave S1 propagating through the sludge W1) from the intensity of the received signal of the ultrasonic wave S1. And the controller 36 calculates
- an ultrasonic attenuation amount attenuation amount of the ultrasonic wave S1 propagating through the sludge W1 from the intensity of the received signal of the ultrasonic wave S1.
- the controller 36 calculates
- the conversion table data is obtained for each of the sensors 31 and 32 at the time of factory shipment or the like, and stored in the memory 39 of the controller 36 in advance.
- the ultrasonic densitometer 26 includes a 4-channel measurement unit (transmission sensor 31 and reception sensor 32). In each measurement unit, the attenuation amount of the ultrasonic wave S1 is obtained, and the remaining one excluding the largest one is excluded.
- the sludge concentration is obtained using three average values.
- the controller 36 displays the sludge concentration on the display device 37 and outputs the sludge concentration data to the chemical charging device 24 and the sludge dehydrator 13 of the digestion tank 12.
- concentration is not limited only to said method, Another method may be sufficient.
- the ultrasonic densitometer 26 of the present embodiment measures the sludge concentration using the ultrasonic wave S1 of 3 MHz (first frequency) when the sludge concentration is low, and 1 MHz (second) when the sludge concentration is high.
- the sludge concentration is measured by using the ultrasonic wave S1 having a frequency of 1).
- FIG. 3 shows the relationship between the attenuation amount of the ultrasonic wave S1 of 1 MHz and 3 MHz and the sludge concentration.
- the sludge concentration is attenuated even with 0% water, and the concentration increases when the sludge concentration exceeds a predetermined sludge concentration (for example, 7%). Even so, the attenuation does not change and is saturated.
- the concentration that shows linearity is less than 5%.
- the ultrasonic wave S1 is suitable for the measurement in the low concentration region, it cannot measure the high concentration region.
- the ultrasonic wave S1 of 1 MHz is suitable for measurement in a high concentration region, but cannot measure a low concentration. Therefore, in the ultrasonic densitometer 26 of the present embodiment, the automatic switching transition point P1 is set, and the sludge concentration is measured by switching the frequency of the ultrasonic wave S1 with the set concentration value corresponding to the transition point P1. Specifically, when the sludge concentration decreases and reaches the set concentration value of the automatic switching transition point P1 from the high concentration side, the frequency of the ultrasonic wave S1 is automatically switched from the frequency of 1 MHz to the frequency of 3 MHz.
- the frequency of the ultrasonic wave S1 is automatically switched from the frequency of 3 MHz to the frequency of 1 MHz.
- the set concentration value corresponding to the automatic switching transition point P1 is set in a region where the amount of change in ultrasonic attenuation with respect to the sludge concentration has a linear relationship with respect to each of the ultrasonic waves S1 of 3 MHz and 1 MHz.
- the ultrasonic densitometer 26 is configured to adjust the gain of signal amplification for the ultrasonic wave S1 of 1 MHz based on the sludge concentration measured by the ultrasonic wave S1 of 3 MHz.
- the ultrasonic densitometer 26 includes a 4ch reception sensor 32 and a reception circuit 34, but adjusts the gain of signal amplification for each 4ch reception signal. In addition, when the signal amplification gain is reduced, the measurement region showing linearity in the relationship between the attenuation and the sludge concentration shifts to the low concentration side, so the set concentration value corresponding to the automatic switching transition point P1 is set to the low concentration. (For example, a density value of 4% to 3%).
- the controller 36 measures the sludge concentration using 3 MHz ultrasonic waves S1 (step 100). Specifically, the controller 36 outputs a control signal to the ultrasonic oscillator 33 and causes each transmission sensor 31 to output a drive signal of 3 MHz from the ultrasonic oscillator 33. At this time, the ultrasonic wave S1 of 3 MHz is output from the transmission sensor 31 into the sludge W1 of the pipe body 30, and the ultrasonic wave S1 propagated through the sludge W1 is received by the reception sensor 32. Then, the reception signal of the ultrasonic wave S1 is acquired by the reception circuit 34, amplified by the signal amplification circuit 35, and then taken into the controller 36.
- the controller 36 obtains an ultrasonic attenuation amount based on the intensity of the received signal of the ultrasonic wave S1. And the controller 36 calculates
- the controller 36 outputs a control signal to the signal amplification circuit 35 based on the sludge concentration measured using the 3 MHz ultrasonic wave S1, and adjusts the gain of signal amplification corresponding to the 1 MHz ultrasonic wave S1 (Ste 110).
- the signal amplification gain is set to a high value, and when it is less than 3%, the signal amplification gain is set to a low value.
- the transmission sensor 31 and the reception sensor 32 of each channel have different signal strengths of reception signals obtained by the reception circuit 34 due to element variations. Therefore, in step 110, the gain of each channel is adjusted so as to reduce the element variation.
- the controller 36 as the set density value changing means sets a set density value corresponding to the automatic switching transition point P1 for changing the frequency of the ultrasonic wave S1, and stores it in the memory 39 (step 120). Specifically, when the sludge concentration is 3% or more, for example, the set concentration value corresponding to the automatic switching transition point P1 is set to 4%, and when it is less than 3%, the automatic switching transition point P1 is set. The corresponding set density value is set to 3%. As described above, in the present embodiment, the set concentration value corresponding to the automatic switching transition point P1 is switched based on the sludge concentration measured by the ultrasonic wave S1 of 3 MHz.
- the controller 36 determines whether or not the sludge concentration measured in step 100 is equal to or higher than the set concentration value corresponding to the automatic switching transition point P1 (step). 130).
- the controller 36 outputs a control signal to the ultrasonic oscillator 33 and changes the drive signal output from the ultrasonic oscillator 33 to a signal of 1 MHz (step 140). )
- the frequency of the drive signal of the ultrasonic oscillator 33 is not changed from 3 MHz, and the processing of FIG.
- the controller 36 executes the processing of FIG. That is, the controller 36 causes the ultrasonic oscillator 33 to output a drive signal having the frequency set in the processing of FIG. 4, and causes the transmission sensor 31 and the reception sensor 32 to transmit / receive the ultrasonic wave S ⁇ b> 1 having that frequency. And the controller 36 calculates
- the controller 36 as the concentration determination means determines whether or not the sludge concentration measured in step 200 has reached the set concentration value corresponding to the automatic switching transition point P1 (step 210).
- the controller 36 as the measurement frequency switching means automatically switches the frequency of the ultrasonic wave S1 to another one and remeasures the sludge concentration ( Step 220).
- the controller 36 outputs the superfluid output from the transmission sensor 31.
- the frequency of sound waves (drive signal of the ultrasonic oscillator 33) is switched from 1 MHz to 3 MHz, and the sludge concentration is measured again.
- the controller 36 outputs the ultrasonic wave S1 output from the transmission sensor 31.
- the frequency (drive signal of the ultrasonic oscillator 33) is switched from 3 MHz to 1 MHz, and the sludge concentration is measured again. Thereafter, the controller 36 outputs the sludge concentration data remeasured in step 220 to the display device 37, the chemical charging device 24, and the sludge dehydrator 13 (step 230). At this time, the sludge concentration is displayed on the display device 37.
- the controller 36 determines that the sludge concentration has not reached the set concentration value
- the controller 36 proceeds to Step 230 without switching the frequency of the ultrasonic wave S1 (the drive signal of the ultrasonic oscillator 33).
- the controller 36 outputs the sludge concentration data measured in step 200 to the display device 37, the chemical injection device 24 and the sludge dehydrator 13. At this time, the sludge concentration is displayed on the display device 37.
- the controller 36 determines whether or not the power button is turned off after the sludge concentration data is output (step 240). If the power button is turned off, the process of FIG. 5 is terminated. On the other hand, if the power button is on, the controller 36 returns to the process of step 200 and repeatedly executes the processes of step 200 to step 240.
- the frequency of the ultrasonic wave S1 used for calculating the sludge concentration is automatically set. Can be switched.
- the sludge concentration is lower than the set concentration value, the sludge concentration is obtained using the 3 MHz ultrasonic wave S1 suitable for the measurement in the low concentration range.
- the sludge concentration is higher than the set concentration value, the high concentration is obtained.
- the sludge concentration is determined using 1 MHz ultrasonic wave S1 suitable for the measurement of the area. In this way, the sludge concentration can be accurately determined from a low concentration to a high concentration.
- the frequency of the ultrasonic wave S1 used for concentration measurement is switched between 3 MHz as the first frequency and 1 MHz as the second frequency.
- the frequency of 3 MHz as the first frequency is a frequency (third harmonic) that is three times the frequency (fundamental wave) of 1 MHz as the second frequency.
- the piezoelectric element constituting the transmission sensor 31 can be vibrated efficiently at each frequency, and the ultrasonic wave S1 of each frequency can be transmitted from the transmission sensor 31 efficiently and reliably.
- the gain of signal amplification corresponding to the ultrasonic wave S1 of 1 MHz can be optimized based on the sludge concentration calculated using the ultrasonic wave S1 of 3 MHz. . In this way, the concentration range that can be measured using the 1 MHz ultrasonic wave S1 can be expanded.
- a plurality of pairs of transmission sensors 31 and reception sensors 32 arranged to face the transmission sensors 31 are provided. Therefore, by averaging the sludge concentrations measured by the transmission sensor 31 and the reception sensor 32, the measurement error can be suppressed low. In addition, since the gain of signal amplification is adjusted for each reception sensor 32, variations in element characteristics in the sensors 31 and 32 can be corrected, and measurement accuracy can be improved.
- the frequency of the ultrasonic wave S1 is switched from 3 MHz to 1 MHz after adjusting the gain of signal amplification corresponding to the ultrasonic wave S1 of 1 MHz, so the ultrasonic wave S1 of 1 MHz. Can be used to accurately measure the sludge concentration.
- the signal amplification circuit 35 adjusts the gain of signal amplification to be low, the set density value is changed to the low density side. As a result, the concentration range that can be measured using the ultrasonic wave S1 of 1 MHz can be expanded.
- the sludge concentration of the sludge W1 discharged from the final sedimentation tank 5 of the sewer facility is measured by the ultrasonic densitometer 26, and the digestion tank 12 is supplied according to the sludge concentration. It is possible to optimally adjust the amount of medicine to be introduced. If it does in this way, a chemical
- the concentration of sludge discharged from the final sedimentation tank 5 is usually about 3% to 11%.
- the sludge concentration can be accurately measured by appropriately switching the frequency of the ultrasonic wave S1 in the ultrasonic densitometer 26. Then, by introducing an optimal amount of medicine into the digestion tank 12 according to the sludge concentration, the sludge treatment can be performed efficiently and reliably.
- the sludge treatment system 1 is configured in this way, the digester tank 12 having a relatively small volume can be used, and the equipment cost can be reduced.
- the operating rate of the sludge dehydrator 13 is adjusted based on the sludge concentration measured by the ultrasonic densitometer 26. In this case, since the sludge dehydrator 13 is operated in an optimum state, the power consumption can be kept low, and the running cost of the sludge treatment system 1 can be reduced.
- the sludge concentration is displayed on the display device 37, but the present invention is not limited to this.
- a warning message or the like may be displayed on the display device 37 together with the sludge concentration.
- the sludge concentration is displayed and a graph having line segments L1, L2, L3 indicating the relationship between the sludge concentration and the attenuation amount of the ultrasonic wave S1 as shown in FIG. It may be displayed every time.
- a straight line indicating the set concentration value corresponding to the frequency automatic switching transition point P1 in the graph having line segments L1, L2, and L3 indicating the relationship between the sludge concentration and the attenuation amount of the ultrasonic wave S1. L4 may be displayed.
- an alarm device 41 is provided separately, and when the sludge concentration becomes an abnormal value based on the sludge concentration data output from the ultrasonic densitometer 26, You may comprise so that it may notify that it is system abnormality using a warning buzzer, a warning lamp, etc.
- the set concentration value corresponding to the automatic switching transition point P1 is set according to the sludge concentration measured by the ultrasonic S1 of 3 MHz as the initialization process. It is not limited. In general, in the sludge treatment system 1 in the sewage treatment plant, the treatment capacity of the aeration tank 4 and the like varies depending on the season, and the concentration of the sludge W1 discharged from the final sedimentation tank 5 also changes. Specifically, in a relatively warm season with a lot of rainfall, the microorganisms in the aeration tank 4 work actively, so that the sludge concentration tends to be low.
- the ultrasonic concentration meter 26 may be configured to measure the temperature of the sludge W1 and change the set concentration value corresponding to the automatic switching transition point P1 based on the temperature.
- a thermometer may be provided separately from the ultrasonic densitometer 26, or a thermometer function (temperature measuring means) may be added to the ultrasonic densitometer 26.
- the ultrasonic densitometer 26 is provided with a timer for measuring the propagation time of the ultrasonic wave S1, and the propagation time of the ultrasonic wave S1 measured by the timer is taken into the controller 36.
- the controller 36 as a temperature measurement means is comprised so that the temperature of the sludge W1 may be measured based on the propagation time.
- the sludge concentration changes abruptly at the turn of the season. For this reason, even if the set concentration value corresponding to the automatic switching transition point P1 is changed based on the rate of change in attenuation at a specific sludge concentration (for example, a concentration of 5%) at the time of measurement using a frequency of 1 MHz. Good. Further, even if the set concentration value corresponding to the automatic switching transition point P1 is changed based on the rate of change of attenuation at a specific sludge concentration (for example, 2% concentration) at the time of measurement using a frequency of 3 MHz. Good.
- a specific sludge concentration for example, a concentration of 5%
- data of date information and weather information is input to the ultrasonic densitometer 26 from a control device (not shown) that supervises the sludge treatment system 1 and corresponds to the automatic switching transition point P1 according to the data.
- the ultrasonic densitometer 26 may be configured to change the set density value.
- the same set concentration value is used when the frequency of the ultrasonic wave S1 is switched from 1 MHz to 3 MHz when the sludge concentration is decreased and when the frequency is switched from 3 MHz to 1 MHz when the sludge concentration is increased.
- the present invention is not limited to this. You may comprise so that the frequency of the ultrasonic wave S1 may be switched using a different setting density value by the case where it switches from 1 MHz to 3 MHz, and the case where it switches from 3 MHz to 1 MHz.
- the signal amplification gain for the 1 MHz ultrasonic wave S1 is automatically adjusted based on the sludge concentration measured by the 3 MHz ultrasonic wave S1. It is not limited to. On the contrary, the ultrasonic densitometer 26 may be configured to automatically adjust the gain of signal amplification for the ultrasonic wave S1 of 3 MHz based on the sludge concentration measured by the ultrasonic wave S1 of 1 MHz.
- the 4ch transmission sensor 31 and the reception sensor 32 are provided, but the number of channels of the transmission sensor 31 and the reception sensor 32 may be changed as appropriate.
- the ultrasonic densitometer 26 is configured to obtain the sludge concentration using the ultrasonic waves S1 of 1 MHz and 3 MHz. However, the sludge concentration may be obtained using the ultrasonic waves S1 having other different frequencies. However, it is preferable that the frequency is switched between the fundamental wave and its third harmonic as in the above embodiment. If comprised in this way, the ultrasonic wave S1 from which the frequency differs from one transmission sensor 31 can be output efficiently.
- the transmission sensor 31 and the reception sensor 32 are provided at positions facing each other across the flow path of the tube main body 30, and the ultrasonic concentration meter 26 is super perpendicular to the direction in which the sludge W1 flows.
- the sound wave S1 is transmitted and received
- the transmission sensor 31 and the reception sensor 32 may be provided so as to transmit and receive the ultrasonic wave S1 in parallel with the flow direction of the sludge W1.
- an ultrasonic densitometer 26 is provided on the downstream side of the branch part that returns the sludge W1 to the aeration tank 4.
- the ultrasonic densitometer 26 may be provided in a pipe on the upstream side of the branch portion or a pipe on the aeration tank 4 side.
- the adjustment of the input amount of the chemical in the digestion tank 12 is performed based on the sludge concentration measured by the two ultrasonic densitometers 22 and 26, it is limited to this. It is not a thing. You may comprise so that adjustment of the injection
- the amount of chemical to be fed into the digester 12 is adjusted based on the sludge concentration measured by the ultrasonic densitometers 22 and 26, or the operating rate of the sludge dehydrator 13
- it may be configured to adjust processing conditions in processing apparatuses other than these. Specifically, based on the sludge concentration measured by the ultrasonic densitometer 26, for example, the thermal power adjustment in the sludge incinerator 14 or the chemical input amount in the powder dephosphorization apparatus 15 may be adjusted. Good.
- Claim 2 or 3 further comprising a signal amplifying means capable of amplifying and outputting a received signal of the ultrasonic receiving means and adjusting a gain of the signal amplification, wherein the signal amplifying means includes the second signal amplifying means.
- the apparatus includes temperature measuring means for measuring the temperature of the sludge to be measured, and the set concentration value changing means corresponds to the automatic switching transition point based on the measurement result of the temperature measuring means.
- the temperature measuring means measures the temperature based on the propagation time of the ultrasonic wave propagating through the measured sludge. Densitometer.
- the set concentration value changing means is the rate of change of the attenuation amount at a specific sludge concentration at the first frequency, and the specific sludge concentration at the second frequency.
- An ultrasonic densitometer for sludge concentration measurement wherein a set concentration value corresponding to the automatic switching transition point is changed based on a change rate of the attenuation amount.
- a graph having a line segment indicating the relationship between the sludge concentration and the ultrasonic attenuation is displayed for each ultrasonic frequency.
- An ultrasonic densitometer for measuring the concentration of sludge comprising a display device for displaying on the screen.
- an ultrasonic densitometer for sludge concentration measurement comprising: a display device for displaying a straight line indicating a set concentration value corresponding to the automatic switching transition point of the frequency in the graph.
- a water treatment process is performed by circulating sewage in the order of a sand basin, an initial sedimentation tank, an aeration tank or a closed tank, and a final sedimentation tank, and a sludge treatment process is performed using a treatment apparatus group including a plurality of kinds of treatment apparatuses.
- the ultrasonic treatment according to any one of claims 1 to 8, wherein the ultrasonic treatment system is a sludge treatment system for a sewerage facility that is provided in the middle of a pipe that supplies the sludge discharged from the final sedimentation tank to the treatment device group.
- a sludge treatment system comprising: a densitometer; and an adjusting unit that adjusts a treatment condition in the treatment device based on the sludge concentration measured by the ultrasonic densitometer.
Abstract
Description
2…沈砂池
3…最初沈殿槽
4…曝気槽
5…最終沈殿槽
12…薬剤処理槽としての消化槽
13…汚泥脱水機
14…処理装置としての汚泥焼却炉
15…処理装置としての造粉脱りん装置
24…薬剤投入量調整手段としての薬剤投入装置
26…汚泥濃度測定用の超音波濃度計としての超音波濃度計
31…超音波送信手段としての送信センサ
32…超音波受信手段としての受信センサ
35…信号増幅手段としての信号増幅回路
36…濃度判定手段、測定用周波数切換手段及び設定濃度値変更手段としてのコントローラ
S1…超音波
W1…汚泥 DESCRIPTION OF
Claims (10)
- 被測定汚泥中に周波数の異なる超音波を発信可能な超音波送信手段と、前記被測定汚泥中を伝搬した前記超音波を受信する超音波受信手段とを備え、前記超音波の受信信号の強度から超音波減衰量を求め、前記超音波減衰量から前記被測定汚泥の汚泥濃度を演算する超音波濃度計であって、
前記汚泥濃度が前記周波数の自動切換変移点に対応した設定濃度値に到達したか否かを判定する濃度判定手段と、
前記設定濃度値に到達したと前記濃度判定手段が判断したときに、前記超音波送信手段が発信する前記超音波の周波数を別のものに自動的に切り換える測定用周波数切換手段と
を備えたことを特徴とする汚泥濃度測定用の超音波濃度計。 An ultrasonic transmission means capable of transmitting ultrasonic waves having different frequencies in the measured sludge; and an ultrasonic receiving means for receiving the ultrasonic waves propagated in the measured sludge, the intensity of the received signal of the ultrasonic waves An ultrasonic densitometer that calculates an ultrasonic attenuation amount from the ultrasonic attenuation amount and calculates a sludge concentration of the measured sludge from the ultrasonic attenuation amount,
A concentration determination means for determining whether the sludge concentration has reached a set concentration value corresponding to the automatic switching transition point of the frequency;
A frequency switching unit for measurement that automatically switches the frequency of the ultrasonic wave transmitted from the ultrasonic wave transmission unit to another when the concentration determination unit determines that the set concentration value has been reached. Ultrasonic densitometer for measuring sludge concentration. - 前記測定用周波数切換手段は、低濃度域の測定に適した第1の周波数と、前記第1の周波数とは異なるものであって高濃度域の測定に適した第2の周波数との間で前記超音波の周波数の切換を行うとともに、
前記汚泥濃度が減少して高濃度側から前記設定濃度値に到達したと前記濃度判定手段が判断したときに、前記超音波の周波数を、前記第2の周波数から前記第1の周波数に自動的に切り換える一方、
前記汚泥濃度が増加して低濃度側から前記設定濃度値に到達したと前記濃度判定手段が判断したときに、前記超音波の周波数を、前記第1の周波数から前記第2の周波数に自動的に切り換える
ことを特徴とする請求項1に記載の汚泥濃度測定用の超音波濃度計。 The frequency switching means for measurement is between a first frequency suitable for measurement in a low concentration region and a second frequency different from the first frequency and suitable for measurement in a high concentration region. While switching the frequency of the ultrasonic wave,
The ultrasonic frequency is automatically changed from the second frequency to the first frequency when the concentration determination means determines that the sludge concentration has decreased and has reached the set concentration value from the high concentration side. While switching to
The ultrasonic frequency is automatically changed from the first frequency to the second frequency when the concentration determination means determines that the sludge concentration has increased and has reached the set concentration value from the low concentration side. The ultrasonic densitometer for measuring the sludge concentration according to claim 1, wherein - 前記第1の周波数は、前記第2の周波数の3倍の周波数であることを特徴とする請求項2に記載の汚泥濃度測定用の超音波濃度計。 The ultrasonic densitometer for sludge concentration measurement according to claim 2, wherein the first frequency is three times the second frequency.
- 前記超音波受信手段の受信信号を増幅して出力するとともに、信号増幅のゲインを調整可能な信号増幅手段をさらに備え、
前記信号増幅手段は、前記第1の周波数の超音波を用いて演算した前記汚泥濃度の結果に基づき、前記第2の周波数に対応する前記信号増幅のゲインを自動的に調整する
ことを特徴とする請求項2または3に記載の汚泥濃度測定用の超音波濃度計。 Amplifying and outputting the received signal of the ultrasonic receiving means, and further comprising a signal amplifying means capable of adjusting a gain of signal amplification,
The signal amplification means automatically adjusts the gain of the signal amplification corresponding to the second frequency based on the result of the sludge concentration calculated using the ultrasonic wave of the first frequency. The ultrasonic densitometer for sludge concentration measurement according to claim 2 or 3. - 前記超音波送信手段及びそれに対向して配置される前記超音波受信手段は複数対設けられるとともに、前記信号増幅手段は、前記超音波受信手段毎に信号増幅のゲインを調整することを特徴とする請求項4に記載の超音波濃度計。 A plurality of pairs of the ultrasonic transmission means and the ultrasonic reception means arranged opposite to the ultrasonic transmission means are provided, and the signal amplification means adjusts a gain of signal amplification for each of the ultrasonic reception means. The ultrasonic densitometer according to claim 4.
- 前記測定用周波数切換手段は、前記信号増幅手段による前記ゲインの調整後に前記超音波の周波数の切換を行うことを特徴とする請求項4または5に記載の汚泥濃度測定用の超音波濃度計。 6. The ultrasonic densitometer for measuring a sludge concentration according to claim 4, wherein the frequency switching means for measurement switches the frequency of the ultrasonic wave after the gain is adjusted by the signal amplifying means.
- 前記自動切換変移点に対応した設定濃度値を変更する設定濃度値変更手段をさらに備えたことを特徴とする請求項1乃至6のいずれか1項に記載の汚泥濃度測定用の超音波濃度計。 The ultrasonic concentration meter for sludge concentration measurement according to any one of claims 1 to 6, further comprising set concentration value changing means for changing a set concentration value corresponding to the automatic switching transition point. .
- 前記設定濃度値変更手段は、前記信号増幅手段によって前記ゲインが低くなるように調整されたときに、前記設定濃度値を低濃度側に変更することを特徴とする請求項7に記載の汚泥濃度測定用の超音波濃度計。 The sludge concentration according to claim 7, wherein the set concentration value changing means changes the set concentration value to a low concentration side when the gain is adjusted by the signal amplifying means to be low. Ultrasonic densitometer for measurement.
- 沈砂池と、最初沈殿槽と、曝気槽または密閉槽と、最終沈殿槽とを用いて水処理工程を行うとともに、薬剤処理槽を含む複数種の処理装置からなる処理装置群を用いて汚泥処理工程を行う下水道施設の汚泥処理システムであって、
前記最終沈殿槽から排出された汚泥を前記処理装置群に供給する配管の途中に設けられた請求項1乃至8のいずれか1項に記載の超音波濃度計と、
前記超音波濃度計が測定した前記汚泥濃度に基づいて、前記薬剤処理槽に投入する薬剤の投入量を調整する薬剤投入量調整手段と
を備えたことを特徴とする汚泥処理システム。 A water treatment process is performed using a sand basin, an initial sedimentation tank, an aeration tank or a closed tank, and a final sedimentation tank, and sludge treatment is performed using a treatment apparatus group including a plurality of treatment apparatuses including a chemical treatment tank. A sludge treatment system for a sewerage facility that performs a process,
The ultrasonic densitometer according to any one of claims 1 to 8, which is provided in the middle of a pipe for supplying the sludge discharged from the final sedimentation tank to the treatment device group,
A sludge treatment system comprising: a chemical input amount adjusting means for adjusting an input amount of a chemical to be supplied to the chemical treatment tank based on the sludge concentration measured by the ultrasonic densitometer. - 前記処理装置群には汚泥脱水機が含まれ、前記超音波濃度計が測定した前記汚泥濃度に基づいて、前記汚泥脱水機の稼働率を調整することを特徴とする請求項9に記載の汚泥処理システム。 10. The sludge according to claim 9, wherein the treatment device group includes a sludge dewatering machine, and the operating rate of the sludge dewatering machine is adjusted based on the sludge concentration measured by the ultrasonic densitometer. Processing system.
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