WO2013105262A1 - Wire inversion mechanism of wire terminal processing device - Google Patents

Wire inversion mechanism of wire terminal processing device Download PDF

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Publication number
WO2013105262A1
WO2013105262A1 PCT/JP2012/050574 JP2012050574W WO2013105262A1 WO 2013105262 A1 WO2013105262 A1 WO 2013105262A1 JP 2012050574 W JP2012050574 W JP 2012050574W WO 2013105262 A1 WO2013105262 A1 WO 2013105262A1
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WO
WIPO (PCT)
Prior art keywords
electric wire
wire
substrate
terminal processing
end portion
Prior art date
Application number
PCT/JP2012/050574
Other languages
French (fr)
Japanese (ja)
Inventor
昌貴 ▲国▼田
和則 蒔田
Original Assignee
日本オートマチックマシン株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 日本オートマチックマシン株式会社 filed Critical 日本オートマチックマシン株式会社
Priority to PCT/JP2012/050574 priority Critical patent/WO2013105262A1/en
Priority to JP2012525797A priority patent/JP5079935B1/en
Publication of WO2013105262A1 publication Critical patent/WO2013105262A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/32Supporting or driving arrangements for forwarding devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/052Crimping apparatus or processes with wire-feeding mechanism
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/34Handled filamentary material electric cords or electric power cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • H01R43/05Crimping apparatus or processes with wire-insulation stripping

Definitions

  • the present invention is a mechanism for reversing an electric wire into a U-shape by holding and turning the front end portion of the electric wire when performing the electric wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal. More particularly, the present invention relates to an electric wire reversing mechanism having a structure that can be attached later to an existing electric wire terminal processing device that does not include the electric wire reversing device.
  • an electric wire processing apparatus that cuts an electric wire to a predetermined length, strips the insulating coating on the front and rear ends of the cut electric wire, exposes the core wire, and then crimps the terminal to the exposed core wire Is used (see, for example, Patent Document 1 below).
  • This wire terminal processing apparatus includes a length measuring means 1 for feeding the wire W0 forward while measuring the length of the wire W0, and a wire W fed to a predetermined length.
  • a cutting means 2 for cutting, a first strip means 3 for stripping the front end portion of the cut electric wire W0, and a first terminal crimping means 4 for crimping the terminal C1 to the exposed core wire are provided.
  • the electric wire processing apparatus also includes a second strip means 5 for stripping the rear end portion of the electric wire W1 cut to a predetermined length, and a second terminal crimping means 6 for crimping the terminal C2 to the exposed core wire.
  • the holding means 7 for holding the rear end portion of the electric wire W1, the discharge means 8 for discharging the completed electric wire W2, and the rear end portion of the electric wire W1 are held between these means 5, 6, 7, and 8.
  • a conveying means 9 for conveying.
  • the electric wire is fed forward by a predetermined length by the electric wire length measuring and feeding means in a state where the front terminal is crimped, and the front portion thereof is The electric wire is bent by the electric wire holding portion of the electric wire bending means, and rotated by 180 ° around the rotation axis, so that the electric wire is bent into a U shape.
  • the front terminal cannot maintain the posture at the time of being crimped, and the terminal may roll by all means.
  • it is necessary to confirm the state of wire crimping with an image using a camera on the wire terminal processing apparatus there has been a problem that the image cannot be confirmed when the terminal is rolling.
  • the object of the present invention is to solve the above-mentioned problems of the prior art, maintain the posture when the terminal is crimped even in a state where the electric wire is inverted into a U shape, and does not have a terminal electric wire reversing mechanism.
  • An object of the present invention is to provide a wire reversing mechanism having a small size and capable of high-speed operation that can be retrofitted to an existing wire terminal processing apparatus.
  • the electric wire reversing mechanism of the electric wire terminal processing device that solves the above problems is as follows. This is a mechanism for holding the front end portion of the electric wire and turning it in a U-shape by holding and turning the electric wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal.
  • a column that is fixed to the base of the wire terminal processing device and extends upward, A substrate that is supported by the support column and extends horizontally above the wire terminal processing device;
  • a drive shaft that is rotatably supported by the substrate and extends in the vertical direction;
  • a rotating body attached to the drive shaft and rotatable below the substrate;
  • Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions;
  • a revolving body attached to the revolving body so as to be slidable in a radial direction with respect to an axis of the drive shaft, and revolving integrally with the revolving body around the drive shaft;
  • An electric wire gripping means attached to the swivel body and revolving integrally for releasably grasping a front end portion immediately after a terminal on the front end side of the electric wire to be inverted into a U-shape; Guiding means provided on the substrate for guiding the movement of the revolving body so that the electric
  • the guide means includes a concave groove that is cut on the substrate and extends along a predetermined track, and a roller that is rotatably provided on the swivel body and engages with an inner surface of the concave groove. Can do.
  • the guide means includes a ridge that protrudes from the substrate and extends along a predetermined track, and a roller that is rotatably provided on the swivel body and clamps the ridge in the width direction thereof. be able to.
  • the wire reversing mechanism of the wire terminal processing apparatus that solves the above-described problems is performed when the wire terminal processing for stripping the front end portion and the rear end portion of the wire and crimping the terminal is performed.
  • a mechanism for reversing the electric wire into a U shape by holding and rotating the front end portion of A column that is fixed to the base of the wire terminal processing device and extends upward, A substrate that is supported by the support column and extends horizontally above the wire terminal processing device; A drive shaft that is rotatably supported by the substrate and extends in the vertical direction; A driven shaft that is rotatably supported by the substrate and extends parallel to the drive shaft; A pair of pulleys respectively attached to the drive shaft and the driven shaft; An endless belt wound around the pair of pulleys; Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions; A revolving body attached to the belt and revolving around the pair of pulleys integrally with the belt; An electric wire gripping means
  • the engaging means may be a plurality of rollers rotatably supported by the rotating body or the electric wire gripping means that sandwich the guide member in the vertical direction and the width direction.
  • orbit which the said electric wire holding means moves in the electric wire reversing mechanism of the electric wire terminal processing apparatus by this invention makes a U shape by planar view.
  • the electric wire reversing mechanism of the electric wire terminal processing device includes a column that is fixed to the base of the electric wire terminal processing device and extends upward, and a substrate that is supported by the column and extends horizontally above the electric wire terminal processing device. And an electric wire gripping means that is supported by the substrate and moves along a predetermined trajectory.
  • the electric wire reversing mechanism of the electric wire terminal processing apparatus has a predetermined shape in which the electric wire gripping means extends in a U shape by a concave groove cut on the lower surface of the substrate or a rod-shaped guide member supported below the substrate. It is a structure that guides it so as to move along the track.
  • the wire reversing mechanism of the wire terminal processing device of the present invention is a structure that can be retrofitted to an existing wire terminal processing device, while accurately guiding the wire gripping means, and thus the front end portion of the wire, to make the wire U-shaped. Can be reversed.
  • the electric wire reversing mechanism of the electric wire terminal processing device rotates the rotating body by the driving means provided on the substrate, and supports the swiveling body so as to be slidable in the radial direction by the rotating body. While the movement is guided by the guide means, the wire gripping means is supported by the swivel body, and the wire gripping means is reciprocated on a predetermined track extending in a U shape. Furthermore, the electric wire reversing mechanism of the electric wire terminal processing apparatus according to the present invention rotates the pair of pulleys by the driving means provided on the substrate to rotate the belt, and drives the electric wire gripping means by the rotating body fixed to the belt.
  • the moving body or the electric wire gripping means is supported by the guide member in the vertical direction while the movement is guided, and the electric wire gripping means is reciprocated on a predetermined track extending in a U-shape.
  • the electric wire reversing mechanism of the electric wire terminal processing device of the present invention can be retrofitted to the existing electric wire terminal processing device, but is small in size and can execute an operation of inverting the electric wire into a U shape at high speed. it can.
  • the rotating body is supported by the rotating body so as to be slidable in the radial direction, so each portion of the predetermined track extending in the U shape and the axis of the drive shaft The change in the distance between can be absorbed.
  • orbit extended in a U shape can be arrange
  • the position in the front-rear direction when the wire gripping means grips the front end portion of the electric wire to be reversed into the U shape can be set to any position of the linearly extending portion of the predetermined track extending in the U shape. Therefore, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus.
  • the electric wire reversing mechanism of the electric wire terminal processing apparatus by this invention is a structure which drives an electric wire holding means with the belt wound around a pair of pulleys.
  • the position in the front-rear direction when the wire gripping means grips the front end portion of the electric wire to be reversed into a U-shape is an arbitrary portion of the linearly extending portion of the belt that is wound around the pair of pulleys and extends in an oval shape. Since it can set to a position, it can adjust freely according to the structure of the existing electric wire terminal processing apparatus.
  • the front end portion of the electric wire can be moved while being accurately guided, and the electric wire can be inverted into a U-shape, and further, the size and It is possible to provide an electric wire reversing mechanism of an electric wire terminal processing apparatus that can execute an operation of inverting an electric wire into a U shape at high speed.
  • the electric wire gripping means grips the front end portion immediately after the terminal on the front end side of the electric wire and turns together with the swivel body. For this reason, even when the electric wire is inverted in a U shape, the posture in which the terminal on the front end side is crimped can be maintained, and the state of the electric wire crimping can be confirmed without the terminal rolling.
  • the top view which shows the state which added the electric wire inversion mechanism of 1st Embodiment to the existing electric wire terminal processing apparatus.
  • the front view which shows the electric wire inversion mechanism of 1st Embodiment.
  • the side view which shows the electric wire inversion mechanism shown in FIG.
  • the top view which shows the electric wire inversion mechanism shown in FIG.
  • the front view which expands and shows the principal part of the electric wire inversion mechanism shown in FIG.
  • the top view which shows the structure and action
  • the front view which shows the electric wire inversion mechanism of 2nd Embodiment.
  • the side view which shows the electric wire inversion mechanism shown in FIG. The top view which shows typically the structure of the electric wire reversal mechanism shown in FIG.
  • the front view which expands and shows the principal part of the electric wire inversion mechanism shown in FIG.
  • the top view which shows the action
  • the top view which shows typically the structure of the existing electric wire processing apparatus.
  • the wire reversing mechanism 100 is based on the existing wire terminal processing apparatus 10 shown in FIG. 14, for example.
  • a column 12 standing on the table 11 and a substrate 13 supported by the column 12 and extending horizontally above the length measuring supply means 1 and the cutting means 2 are provided.
  • the substrate 13 has a concave groove 14 that is curved and extends in a U shape.
  • the U-shaped shape of the concave groove 14 is a shape in which one straight line portion in the U-shaped shape for inverting the electric wire is extended rearward.
  • a pipe insertion groove 15 that extends in a U-shape in parallel with the concave groove 14 is inserted through the substrate 13, and a compressed air supply pipe 35 to be described later is inserted therethrough.
  • a pair of sheet metal protectors 16a and 16b for preventing the compressed air supply pipe 35 from interfering with other members are erected on the portion of the upper surface of the substrate 13 adjacent to the pipe insertion groove 15. ing.
  • a drive shaft 18 of an electric motor (drive means) 17 fixed to the upper surface of the substrate 13 extends downward through the substrate 13, and a rectangular parallelepiped rotating body 21 is fixed to the lower end thereof. Therefore, the direction of the rotating body 21 can be freely changed by controlling the operation of the electric motor 17 by a control means (not shown).
  • a pair of rod-like support members 22 a and 22 b extending in parallel with each other are inserted into the rotating body 21 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18.
  • the rectangular parallelepiped turning body 23 is being fixed to the front-end
  • the turning body 23 can rotate integrally with the rotating body 21 around the axis of the drive shaft 18 while being supported by the rotating body 21 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18.
  • a pair of coil springs 24 a and 24 b are attached between the rotating body 21 and the revolving body 23, and the revolving body 23 is always biased in a direction approaching the rotating body 21.
  • a rectangular parallelepiped roller support member 26 is fixed to the upper end of a support shaft 25 that is rotatably supported by the revolving body 23 and extends vertically.
  • a pair of rotating rollers 27 a and 27 b are rotatably attached to the upper surface of the roller support member 26.
  • the pair of rotating rollers 27 a and 27 b are respectively inserted into the concave grooves 14 cut and formed on the lower surface of the substrate 13. Thereby, the direction of the roller support member 26 in each part of the U-shaped groove 14 is defined by the engagement between the pair of rotating rollers 27 a and 27 b and the groove 14.
  • the wire gripping means 30 is fixed to the lower end of the support shaft 25. As a result, the electric wire gripping means 30 is rotated integrally with the roller support member 26 while being supported in the vertical direction by the revolving body 23, the rod-like support member 22, the rotation body 21 and the drive shaft 18, and the direction thereof is defined.
  • the wire gripping means 30 includes an arm 31 fixed to the lower end of the support shaft 25, a gripping claw 32 for gripping the wire W, and an air cylinder 33 for adjusting the vertical position of the gripping claw 32. And an air cylinder 34 for opening and closing the gripping claws 32.
  • a compressed air supply pipe 35 for supplying compressed air to the air cylinders 33 and 34 extends upward through the pipe insertion groove 15 of the substrate 14 described above, and supplies compressed air through a control valve (not shown). Connected to the source.
  • FIGS. 1 to 3 in the vicinity of the length measuring supply means 1 and the cutting means 2, there is a rear end holding means 42 for holding a rear end portion of the electric wire W inverted in a U shape by a holding claw 41.
  • the front end holding means 44 for holding the front end portion of the electric wire W by the holding claws 43 is provided.
  • the rear end holding means 42 corresponds to the electric wire holding portion 9a of the transport mechanism 9 in the existing electric wire terminal processing apparatus 10 shown in FIG. 14, and is already installed.
  • the front end holding means 44 is also already installed, and is fixed integrally to the base portion of the rear end holding means 42.
  • the rear end holding means 42 and the front end holding means 44 are driven by the existing transport mechanism 9 while moving the electric wire W in the state where the rear end portion and the front end portion of the electric wire W are held respectively. Are sequentially transferred to the next process.
  • the crimping of the terminal C1 to the front end of the electric wire W0 is completed to obtain a semi-finished electric wire W1, and in a state where the terminal C1 faces the cutting means 2,
  • the front end portion of the electric wire W1 is held by the holding portion 1a of the length measurement supply means 1.
  • the gripping claws 32 of the wire gripping means 30 arrive at the first position shown in FIGS. In this first position, the direction of the gripping claws 32 is defined such that the forwardly extending electric wire W1 can be clamped in the left-right direction by the engagement of the groove 14 and the pair of rollers 27a, 27b. Yes.
  • the pair of rod-like support bodies 22a and 22b supporting the revolving body 23 are in a state of being fully extended from the rotating body 21 as shown in FIG.
  • the front end portion is held by the holding portion 1a. As shown in FIG. 1, the front end portion immediately after the terminal C1 on the front end side of the electric wire W1 can be gripped by the gripping claws 32 while maintaining the posture of the terminal C1.
  • the gripping claws 32 of the wire gripping means 30 arrive at the second position shown in FIGS. 1 and 8.
  • the gripping claws 32 are oriented so that the rear end portion of the electric wire W1 gripped by the gripping claws 32 faces rearward due to the engagement of the concave groove 14 and the pair of rollers 27a and 27b. More specifically, the direction of the gripping claws 32 at the second position is inverted by 180 degrees with respect to the direction of the gripping claws 32 at the first position. Further, the pair of rod-like support bodies 22a and 22b supporting the revolving body 23 are in a state of entering the inside of the rotating body 21 as shown in FIG.
  • the front end holding means 44 rises and the front end portion of the electric wire W1 is held by the holding claw 43.
  • the air cylinder 52 of the wire guide 50 suspended from the board 13 by the arm 51 is operated to close the gripping claw 53 and grip the vicinity of the front end portion of the wire W1. The gripping of the front end portion of the electric wire W1 due to will not become defective.
  • the length measuring and feeding means 1 moves the base end portion of the wire W1. Send it forward a predetermined length.
  • the electric wire W1 is curved and extends in a U shape as shown in FIG.
  • the cutting means 2 operates to cut the proximal end portion of the electric wire W1.
  • the rear end portion of the electric wire W1 cut to a predetermined length is gripped by the holding claws 41 of the rear end holding means 42.
  • the front end holding means 44 and the rear end holding means 42 move integrally in the left direction in FIG. 1, and the rear end portion of the electric wire W1 is moved. A suitable distance is moved toward the second strip means 5, and the rear end portion is stripped by the second strip means 5.
  • the front end holding means 44 and the rear end holding means 42 move integrally in the left direction in FIG. 1 so that the rear end portion of the electric wire W1 faces the second terminal crimping means 6. . Then, in the rear end portion of the electric wire W1, the front end holding means 44 and the rear end holding means 42 move toward the terminal crimping means 6 to move an appropriate distance so that the second terminal crimping means 6 can crimp the second terminal C2. As a result, a finished electric wire W2 is obtained.
  • the finished electric wire W2 is moved in the left direction in FIG. 1 while being held by the front end holding means 44 and the rear end holding means 42, and is subjected to electric wire terminal processing via the holding means 7 and the discharge means 8. It is discharged outside the apparatus 10.
  • the wire reversing mechanism 100 includes a support column 12 that is fixed to the base 11 of the wire terminal processing device 10 and extends upward, and is supported by the support column 12 and horizontally above the wire terminal processing device 10. And a wire gripping means 30 that moves along a predetermined track while being supported by the substrate 13.
  • the electric wire reversing mechanism 100 of the first embodiment has a structure that guides the electric wire gripping means 30 to move along a predetermined track extending in a U shape by a concave groove 14 cut out on the lower surface of the substrate 13. is there.
  • the wire reversing mechanism 100 of the first embodiment has a structure that can be retrofitted to the existing wire terminal processing apparatus 10, but accurately guides the wire gripping means 30, and therefore the front end portion of the wire W ⁇ b> 1. Can be inverted into a U-shape.
  • the rotating body 21 is rotated by the electric motor 17 provided on the substrate 13, and the rotating body 21 is slidable in the radial direction with respect to the axis of the drive shaft 18.
  • a predetermined track that extends in a U-shape while supporting the wire 23 and supporting the wire gripping means 30 with the swing 23 while supporting the swing 23 and guiding the movement of the swing 23 by the concave groove 14 and the pair of rollers 27a and 27b. It is the structure which moves the electric wire holding means 30 above.
  • the electric wire reversing mechanism 100 of the first embodiment can be retrofitted to the existing electric wire terminal processing apparatus 10 and is small in size and performs an operation of reversing the electric wire W1 into a U shape at high speed. Can do.
  • the rotating body 21 supports the swiveling body 23 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18.
  • the change in the distance between each of the above portions and the axis of the drive shaft 18 can be absorbed smoothly.
  • the U-shaped groove 14 can be arranged at a desired position with respect to the axis of the drive shaft 18.
  • the position in the front-rear direction when the wire gripping means 30 grips the front end portion of the electric wire W1 to be reversed into a U shape is set to an arbitrary position of the linearly extending portion of the U-shaped groove 14. Therefore, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus 10.
  • This wire reversing mechanism 200 is a base 11 of the existing wire terminal processing apparatus 10 shown in FIG.
  • the column 12 is provided upright, and the substrate 13 is supported by the column 12 and extends horizontally above the length measurement supply unit 1 and the cutting unit 2.
  • the drive shaft 18 of the electric motor 17 fixed to the upper surface of the substrate 13 extends downward through the substrate 13, and a drive pulley 61 is fixed to the lower end thereof.
  • a driven shaft 19 that is rotatably supported by the rear portion of the drive shaft 18 of the substrate 13 extends downward through the substrate 13, and a driven pulley 62 is fixed to the lower end thereof.
  • An endless timing belt 63 is wound around the driving pulley 61 and the driven pulley 62.
  • a rod-shaped guide member 65 extending horizontally in a substantially U shape in plan view is supported below the substrate 13 by a support member 64 extending downward from the substrate 13. Yes.
  • the guide member 65 includes a first linear portion 65a, an arc-shaped portion 65b, a second portion extending in parallel with the timing belt 63 on the outer peripheral side of the timing belt 63, and a second portion.
  • a straight portion 65c is shown in an enlarged view in FIG. 13
  • a rotating body 71 for moving the wire gripping means 70 along a predetermined track is fixed to the outer peripheral surface of the timing belt 63.
  • the circling body 71 is fixed so as to sandwich the timing belt 63 in the thickness direction together with the fixing bracket 72 disposed on the inner peripheral side of the timing belt 63. Therefore, the driving pulley 61 and the driven pulley 62 are respectively provided with receiving portions 61 a and 62 a for receiving the fixing bracket 72.
  • An arm 73 fixed to the lower surface of the rotating body 71 opens and closes a gripping claw 74 that grips the front end portion of the electric wire W1, an air cylinder 75 that adjusts the vertical position of the gripping claw 74, and a gripping claw 74.
  • An air cylinder 76 is provided.
  • a compressed air supply pipe 77 for supplying compressed air to the air cylinders 75 and 76 extends upward through the pipe insertion groove 15 of the substrate 13 and is supplied to a compressed air supply source via a control valve (not shown). It is connected.
  • a sheet metal protector 16 for preventing the compressed air supply pipe 77 from interfering with other members is provided upright on the inner peripheral side of the pipe insertion groove 15 on the upper surface of the substrate 13.
  • rollers 73 a and 73 b that roll on the upper surface of the guide member 65 and the side surface on the inner peripheral side are rotatably supported on a portion of the arm 73 that faces the guide member 65.
  • a roller support member 78 is fixed to the outer peripheral end of the arm 73.
  • the roller support member 78 rotatably supports rollers 78a and 78b that roll on the outer peripheral side surface and the lower surface of the guide member 65, respectively.
  • the crimping of the terminal C1 to the front end of the electric wire W0 is completed to obtain a semi-finished electric wire W1, and when the terminal C1 faces the cutting means 2, the electric wire W1
  • the front end portion is held by the holding portion 1 a of the length measurement supply means 1.
  • the gripping claws 74 of the wire gripping means 70 arrive at the first position shown in FIG. In this first position, the direction of the gripping claw 74 is such that the electric wire W1 extending forward is left and right by the engagement between the guide member 65 and the rollers 73b and 78a that sandwich the guide member 65 in the width direction. It is defined as the direction in which the direction can be clamped.
  • the gripping claws 74 grip the front end portion of the electric wire W1. Can do. Thereafter, when the electric motor 17 is rotated clockwise, the gripping claws 74 of the wire gripping means 70 arrive at the second position shown in FIG. In this second position, the gripping claw 74 is such that the electric wire W1 extends rearward by the engagement between the guide member 65 and the rollers 73b and 78a holding the guide member 65 in the width direction. The direction is defined so as to grip the front end portion of W1. More specifically, the orientation of the gripping claws 74 at the second position is inverted by 180 degrees with respect to the orientation of the gripping claws 74 at the first position.
  • the length measuring and feeding means 1 moves the base end portion of the wire W1. Send it forward a predetermined length.
  • the electric wire W1 is curved and extends in a U shape as shown in FIG.
  • the electric wire reversing mechanism 200 includes a support column 12 that is fixed to the base 11 of the electric wire terminal processing device 10 and extends upward, and is supported by the support column 12 and horizontally above the electric wire terminal processing device 10. And a wire gripping means 70 that is supported by the substrate 13 and moves along a predetermined track.
  • the electric wire reversing mechanism 200 according to the second embodiment is structured such that the electric wire gripping means 70 is moved along a predetermined track extending in a U shape by a bar-shaped guide member 65 supported below the substrate 13. It is.
  • the electric wire reversing mechanism 200 of the second embodiment is structured to be retrofitted to the existing electric wire terminal processing apparatus 10, but accurately guides the electric wire gripping means 70, and thus the front end portion of the electric wire W ⁇ b> 1. Can be inverted into a U-shape.
  • the electric wire reversing mechanism 200 of the second embodiment rotates the pair of pulleys 61 and 62 by the electric motor 17 provided on the substrate 13 to rotate the endless belt 63 and is fixed to the belt 63.
  • the wire gripping means 70 is driven by the rotating body 71, and the movement is guided while the wire gripping means 70 is supported in the vertical direction by the guide member 65, and the wire gripping means 70 is moved on a predetermined track extending in a U-shape. It is a structure to let you.
  • the electric wire reversing mechanism 200 of the second embodiment can be retrofitted to an existing electric wire terminal processing apparatus, but is small in size and can execute an operation of reversing the electric wire into a U shape at high speed. .
  • the electric wire reversing mechanism 200 has a structure in which the electric wire gripping means 70 is driven by an endless belt 63 wound around a pair of pulleys 61 and 62. Thereby, it is possible to easily cope with the case where the radius of the arcuately curved portion of the predetermined trajectory extending in the U shape has to be reduced. Further, the position in the front-rear direction when the wire gripping means 70 grips the front end portion of the electric wire to be reversed into a U shape is a straight line of the endless belt 63 wound around the pair of pulleys 61 and 62 and extending in an oval shape. Since it can be set at an arbitrary position of the portion extending in a shape, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus 10.

Abstract

[Problem] To provide a wire inversion mechanism having a structure with which it is possible to maintain an attitude of a time when a terminal is swaged even when a wire is inverted in a U-shape, a structure wherein said mechanism may be added after the fact to an already installed wire terminal processing device which does not comprise a terminal wire inversion mechanism wire inversion mechanism, a structure which is capable of being miniaturized, and a structure which is capable of high-speed operation. [Solution] A wire inversion mechanism comprises: a support column (12) which is anchored upon a platform (11) of a wire terminal processing device (10) and extends upward; a substrate (13) which is supported by the support column (12) and extends horizontally above the wire terminal processing device (10); and wire clasping means (30, 70) which are supported by the substrate for moving along a prescribed track which extends in a U-shape. A guide means for guiding the movement of the wire clasping means (30, 70) is a guide member (65) which is supported either by a recessed groove (14) which is whittled in the lower face of the substrate (13) or else below the substrate (13). To move the wire clasping means (30, 70), either a combination of a motor drive rotating body (21) and a revolving body (23), or a timing belt (63) which is wound by a pair of pulleys (61, 62), is used.

Description

電線端末処理装置の電線反転機構Electric wire reversing mechanism of electric wire terminal processing equipment
 本発明は、電線の前端部分および後端部分をそれぞれストリップして端子を圧着する電線端末処理を実行する際に、電線の前端部分を保持して旋回させることにより電線をU字形に反転させる機構に関し、より詳しくは、電線反転装置を備えていない既存の電線端末処理装置にも後から取付可能な構造の電線反転機構に関する。 The present invention is a mechanism for reversing an electric wire into a U-shape by holding and turning the front end portion of the electric wire when performing the electric wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal. More particularly, the present invention relates to an electric wire reversing mechanism having a structure that can be attached later to an existing electric wire terminal processing device that does not include the electric wire reversing device.
 従来、電線を所定の長さに切断するとともに、切断した電線の前後の端末部分の絶縁被覆をそれぞれストリップして芯線を露出させ、次いで露出させた芯線に端子を圧着する作業を行う電線処理装置が用いられている(例えば、下記特許文献1を参照)。 Conventionally, an electric wire processing apparatus that cuts an electric wire to a predetermined length, strips the insulating coating on the front and rear ends of the cut electric wire, exposes the core wire, and then crimps the terminal to the exposed core wire Is used (see, for example, Patent Document 1 below).
 その構造について図14を参照しつつ概説すると、この電線端末処理装置は、電線W0を測長しながら前方に送給する測長供給手段1と、所定の長さに送給された電線Wを切断する切断手段2と、切断された電線W0の前端部分をストリップする第1のストリップ手段3と、露出した芯線に端子C1を圧着する第1の端子圧着手段4とを備えている。
 また、この電線処理装置は、所定の長さに切断された電線W1の後端部分をストリップする第2のストリップ手段5と、露出した芯線に端子C2を圧着する第2の端子圧着手段6と、電線W1の後端部分を保持する保持手段7と、完成した電線W2を排出する排出手段8と、これらの手段5,6,7,8の間で電線W1の後端部分を把持して搬送する搬送手段9とを備えている。
The outline of the structure will be described with reference to FIG. 14. This wire terminal processing apparatus includes a length measuring means 1 for feeding the wire W0 forward while measuring the length of the wire W0, and a wire W fed to a predetermined length. A cutting means 2 for cutting, a first strip means 3 for stripping the front end portion of the cut electric wire W0, and a first terminal crimping means 4 for crimping the terminal C1 to the exposed core wire are provided.
The electric wire processing apparatus also includes a second strip means 5 for stripping the rear end portion of the electric wire W1 cut to a predetermined length, and a second terminal crimping means 6 for crimping the terminal C2 to the exposed core wire. The holding means 7 for holding the rear end portion of the electric wire W1, the discharge means 8 for discharging the completed electric wire W2, and the rear end portion of the electric wire W1 are held between these means 5, 6, 7, and 8. And a conveying means 9 for conveying.
 ところで、上述した電線端末処理装置においては、完成させる電線W2の全長が長くなるに連れ、搬送手段9による電線W2の搬送が次第に困難になる。
 そこで、所定の長さの電線をU字形に反転させて、その前端部分と後端部分とを隣接させた状態で一体に保持するとともに、電線端末処理装置の一側に並設したストリップ手段および端子圧着手段によって、電線の前端部分および後端部分を順次処理する構造の電線端末処理装置が開発されている(記特許文献2を参照)。
By the way, in the electric wire terminal processing apparatus mentioned above, conveyance of the electric wire W2 by the conveyance means 9 becomes difficult gradually as the full length of the electric wire W2 to be completed becomes long.
Therefore, by reversing the electric wire having a predetermined length into a U-shape and holding the front end portion and the rear end portion adjacent to each other, strip means arranged side by side on one side of the electric wire terminal processing device, and An electric wire terminal processing apparatus having a structure in which a front end portion and a rear end portion of an electric wire are sequentially processed by terminal crimping means has been developed (see Patent Document 2).
 このとき、電線をU字形に反転させるために、エアシリンダの伸縮によって揺動するアームから吊り下げられた電線クランプを用いる電線反転機構が提案されている(下記特許文献3を参照)。 At this time, a wire reversing mechanism using a wire clamp suspended from an arm that swings by expansion and contraction of an air cylinder has been proposed in order to reverse the wire into a U shape (see Patent Document 3 below).
 また、電線をU字形に反転させるために、上下方向に延びる回動軸に取り付けられて180度旋回するアームと、このアームの揺動端に設けられたクランプを用いる電線反転機構がある(下記特許文献4を参照)。 In addition, there is an electric wire reversing mechanism using an arm attached to a pivot shaft extending in the vertical direction and turning 180 degrees and a clamp provided at the swinging end of the arm in order to reverse the electric wire into a U shape (see below). (See Patent Document 4).
特開2005-231783号公報(図14)Japanese Patent Laying-Open No. 2005-231783 (FIG. 14) 特開昭55-144673号公報(第1図、第10図、第11図)JP-A-55-144673 (FIGS. 1, 10, and 11) 特開平8-203650号公報(図5、図6)JP-A-8-203650 (FIGS. 5 and 6) 特開2008-140738号公報(図2、図3)JP 2008-140738 A (FIGS. 2 and 3)
 ところで、図14に示したような、電線反転機構を備えていない電線端末処理装置を用いている製造現場においては、製造する電線の全長の変更に伴い、電線をU字形に反転させた状態での電線端末処理が必要となる場合がある。
 しかしながら、既存の電線端末処理装置に電線反転機構を追加するためには、ストリップ手段や端子圧着手段の位置を変更したり、搬送手段を改造したりする必要がある。
 これにより、既存の電線端末処理装置に電線反転機構を後から追加することは極めて困難であった。
 また、特許文献4の図2、図3に示した状態で電線は、前側端子が圧着された状態で、電線測長送給手段により所定の長さだけ前方に送給され、その前側部分が電線湾曲手段の電線把持部によって把持され、回動軸の回りに180°回動して電線は、U字形に湾曲される。
 しかし、電線送給時に電線にねじれがあるため、前側端子は、圧着された時点の姿勢を保持することができず、どうしても端子は、ローリングしてしまうことがあった。
電線端末処理装置上で、電線圧着の状態をカメラを用いた画像で確認する必要がある場合など、端子がローリングしていると画像確認ができないという不具合が発生していた。
By the way, in the manufacturing site which uses the electric wire terminal processing apparatus which is not provided with the electric wire reversing mechanism as shown in FIG. 14, with the change of the full length of the electric wire to manufacture, in the state which reversed the electric wire into the U-shape. It may be necessary to process the end of the wire.
However, in order to add an electric wire reversing mechanism to an existing electric wire terminal processing apparatus, it is necessary to change the positions of the strip means and the terminal crimping means or to modify the conveying means.
As a result, it has been extremely difficult to add an electric wire reversing mechanism to an existing electric wire terminal processing apparatus later.
Further, in the state shown in FIGS. 2 and 3 of Patent Document 4, the electric wire is fed forward by a predetermined length by the electric wire length measuring and feeding means in a state where the front terminal is crimped, and the front portion thereof is The electric wire is bent by the electric wire holding portion of the electric wire bending means, and rotated by 180 ° around the rotation axis, so that the electric wire is bent into a U shape.
However, since the electric wire is twisted when the electric wire is fed, the front terminal cannot maintain the posture at the time of being crimped, and the terminal may roll by all means.
In the case where it is necessary to confirm the state of wire crimping with an image using a camera on the wire terminal processing apparatus, there has been a problem that the image cannot be confirmed when the terminal is rolling.
 そこで本発明の目的は、上述した従来技術が有する問題点を解消し、電線をU字形に反転させた状態でも端子が圧着された時点の姿勢が保持できるとともに、端子電線反転機構を備えていない既存の電線端末処理装置にも後付け可能な、小型でかつ高速作動が可能な構造の電線反転機構を提供することにある。 Therefore, the object of the present invention is to solve the above-mentioned problems of the prior art, maintain the posture when the terminal is crimped even in a state where the electric wire is inverted into a U shape, and does not have a terminal electric wire reversing mechanism. An object of the present invention is to provide a wire reversing mechanism having a small size and capable of high-speed operation that can be retrofitted to an existing wire terminal processing apparatus.
 上記の課題を解決する、本発明による電線端末処理装置の電線反転機構は、
 電線の前端部分および後端部分をそれぞれストリップして端子を圧着する電線端末処理を実行する際に、前記電線の前端部分を保持して旋回させることにより前記電線をU字形に反転させる機構であって、
 電線端末処理装置の基台に固定されて上方に延びる支柱と、
 この支柱に支持されて前記電線端末処理装置の上方で水平に延びる基板と、
 この基板に回動自在に支持されて上下方向に延びる駆動軸と、
 この駆動軸に取り付けられて前記基板の下方で回動自在な回動体と、
 前記駆動軸を正逆両方向に回動可能な、前記基板に取り付けられた駆動手段と、
 前記駆動軸の軸線に対し半径方向にスライド自在に前記回動体に取り付けられて、前記駆動軸の周りで前記回動体と一体に回動する旋回体と、
 U字形に反転させる電線のうち前端側の端子直後の前端部分を係脱自在に把持する、前記旋回体に取り付けられて一体に旋回する電線把持手段と、
 前記電線把持手段がU字形に延びる所定の軌道に沿って移動するように前記旋回体の移動を案内する、前記基板に設けられた案内手段と、
 前記駆動手段および前記電線把持手段の作動を制御する制御手段と、
を備えることを特徴とする。
The electric wire reversing mechanism of the electric wire terminal processing device according to the present invention that solves the above problems is as follows.
This is a mechanism for holding the front end portion of the electric wire and turning it in a U-shape by holding and turning the electric wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal. And
A column that is fixed to the base of the wire terminal processing device and extends upward,
A substrate that is supported by the support column and extends horizontally above the wire terminal processing device;
A drive shaft that is rotatably supported by the substrate and extends in the vertical direction;
A rotating body attached to the drive shaft and rotatable below the substrate;
Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions;
A revolving body attached to the revolving body so as to be slidable in a radial direction with respect to an axis of the drive shaft, and revolving integrally with the revolving body around the drive shaft;
An electric wire gripping means attached to the swivel body and revolving integrally for releasably grasping a front end portion immediately after a terminal on the front end side of the electric wire to be inverted into a U-shape;
Guiding means provided on the substrate for guiding the movement of the revolving body so that the electric wire gripping means moves along a predetermined track extending in a U-shape;
Control means for controlling the operation of the drive means and the wire gripping means;
It is characterized by providing.
 なお、前記案内手段は、前記基板に削設されて所定の軌道に沿って延びる凹溝と、前記旋回体に回転自在に設けられて前記凹溝の内面に係合するローラとから構成することができる。 In addition, the guide means includes a concave groove that is cut on the substrate and extends along a predetermined track, and a roller that is rotatably provided on the swivel body and engages with an inner surface of the concave groove. Can do.
 あるいは、前記案内手段は、前記基板に突設されて所定の軌道に沿って延びる突条と、前記旋回体に回転自在に設けられて前記突条をその幅方向に挟持するローラとから構成することができる。 Alternatively, the guide means includes a ridge that protrudes from the substrate and extends along a predetermined track, and a roller that is rotatably provided on the swivel body and clamps the ridge in the width direction thereof. be able to.
 また、上記の課題を解決する、本発明による電線端末処理装置の電線反転機構は、電線の前端部分および後端部分をそれぞれストリップして端子を圧着する電線端末処理を実行する際に、前記電線の前端部分を保持して旋回させることにより前記電線をU字形に反転させる機構であって、
 電線端末処理装置の基台に固定されて上方に延びる支柱と、
 この支柱に支持されて前記電線端末処理装置の上方で水平に延びる基板と、
 この基板に回動自在に支持されて上下方向に延びる駆動軸と、
 前記基板に回動自在に支持されて前記駆動軸と平行に延びる従動軸と、
 前記駆動軸および前記従動軸にそれぞれ取り付けられた一対のプーリと、
 前記一対のプーリに巻き回された無端状のベルトと、
 前記駆動軸を正逆両方向に回動可能な、前記基板に取り付けられた駆動手段と、
 前記ベルトに取り付けられて前記ベルトと一体に前記一対のプーリの周りを周回する周回体と、
 U字形に反転させる電線のうち前端側の端子直後の前端部分を係脱自在に把持する、前記周回体に取り付けられて一体に周回する電線把持手段と、
 前記電線把持手段がU字形に延びる所定の軌道に沿って移動するように前記電線把持手段の移動を案内する、前記基板に支持されたU字形に湾曲する棒状の案内部材と、
 前記案内部材と上下方向およびその幅方向に係合して前記電線把持手段を上下方向に支持しつつその移動を案内する、前記電線把持手段に設けられた係合手段と、
 前記駆動手段および前記電線把持手段の作動を制御する制御手段と、
を備えることを特徴とする。
Moreover, the wire reversing mechanism of the wire terminal processing apparatus according to the present invention that solves the above-described problems is performed when the wire terminal processing for stripping the front end portion and the rear end portion of the wire and crimping the terminal is performed. A mechanism for reversing the electric wire into a U shape by holding and rotating the front end portion of
A column that is fixed to the base of the wire terminal processing device and extends upward,
A substrate that is supported by the support column and extends horizontally above the wire terminal processing device;
A drive shaft that is rotatably supported by the substrate and extends in the vertical direction;
A driven shaft that is rotatably supported by the substrate and extends parallel to the drive shaft;
A pair of pulleys respectively attached to the drive shaft and the driven shaft;
An endless belt wound around the pair of pulleys;
Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions;
A revolving body attached to the belt and revolving around the pair of pulleys integrally with the belt;
An electric wire gripping means attached to the rotating body and circulated integrally, which detachably grips the front end portion immediately after the terminal on the front end side of the electric wire to be reversed into a U-shape,
A rod-shaped guide member that curves in a U-shape supported by the substrate and guides the movement of the wire-grip means so that the wire gripping means moves along a predetermined track extending in a U-shape;
Engaging means provided in the wire gripping means for engaging the guide member in the vertical direction and the width direction thereof to guide the movement while supporting the wire gripping means in the vertical direction;
Control means for controlling the operation of the drive means and the wire gripping means;
It is characterized by providing.
 なお、前記係合手段は、前記案内部材を上下方向および幅方向に挟持する、前記周回体あるいは前記電線把持手段に回転自在に支持された複数のローラとすることができる。 The engaging means may be a plurality of rollers rotatably supported by the rotating body or the electric wire gripping means that sandwich the guide member in the vertical direction and the width direction.
 なお、本発明による電線端末処理装置の電線反転機構において前記電線把持手段が移動する所定の軌道の形状は、平面視でU字形をなす。 In addition, the shape of the predetermined | prescribed track | orbit which the said electric wire holding means moves in the electric wire reversing mechanism of the electric wire terminal processing apparatus by this invention makes a U shape by planar view.
 すなわち、本発明の電線端末処理装置の電線反転機構は、電線端末処理装置の基台に固定されて上方に延びる支柱と、この支柱に支持されて電線端末処理装置の上方で水平に延びる基板と、この基板に支持されて所定の軌道に沿って移動する電線把持手段とを備えるものである。
 これにより、電線反転機構を備えていない既存の電線端末処理装置においても、支柱を立設するためのスペースを確保できれば、この既存の電線端末処理装置に本発明の電線反転機構を容易に後付けすることができる。
That is, the electric wire reversing mechanism of the electric wire terminal processing device according to the present invention includes a column that is fixed to the base of the electric wire terminal processing device and extends upward, and a substrate that is supported by the column and extends horizontally above the electric wire terminal processing device. And an electric wire gripping means that is supported by the substrate and moves along a predetermined trajectory.
As a result, even in an existing wire terminal processing device that does not include a wire reversing mechanism, if the space for standing the support can be secured, the wire reversing mechanism of the present invention can be easily retrofitted to this existing wire terminal processing device. be able to.
 また、本発明の電線端末処理装置の電線反転機構は、基板の下面に削設した凹溝によって、あるいは基板の下方に支持した棒状の案内部材によって、それぞれ電線把持手段がU字形に延びる所定の軌道に沿って移動するように案内する構造である。
 これにより、本発明の電線端末処理装置の電線反転機構は、既存の電線端末処理装置に後付け可能な構造でありながら、電線把持手段、したがって電線の前端部分を正確に案内して電線をU字形に反転させることができる。
Further, the electric wire reversing mechanism of the electric wire terminal processing apparatus according to the present invention has a predetermined shape in which the electric wire gripping means extends in a U shape by a concave groove cut on the lower surface of the substrate or a rod-shaped guide member supported below the substrate. It is a structure that guides it so as to move along the track.
As a result, the wire reversing mechanism of the wire terminal processing device of the present invention is a structure that can be retrofitted to an existing wire terminal processing device, while accurately guiding the wire gripping means, and thus the front end portion of the wire, to make the wire U-shaped. Can be reversed.
 また、本発明による電線端末処理装置の電線反転機構は、基板に設けた駆動手段によって回動体を回動させるとともに、この回動体によって半径方向にスライド自在に旋回体を支持し、かつ旋回体の移動を案内手段によって案内しつつ、旋回体によって電線把持手段を支持して、U字形に延びる所定の軌道上で電線把持手段を往復移動させる構造である。
 さらに、本発明による電線端末処理装置の電線反転機構は、基板に設けた駆動手段によって一対のプーリを回動させてベルトを周回させるとともに、このベルトに固定した周回体によって電線把持手段を駆動し、かつ周回体あるいは電線把持手段を案内部材によって上下方向に支持しつつその移動を案内して、U字形に延びる所定の軌道上で電線把持手段を往復移動させる構造である。
 これにより、本発明の電線端末処理装置の電線反転機構は、既存の電線端末処理装置に後付け可能なものでありながら、小型で、かつ電線をU字形に反転させる動作を高速に実行することができる。
The electric wire reversing mechanism of the electric wire terminal processing device according to the present invention rotates the rotating body by the driving means provided on the substrate, and supports the swiveling body so as to be slidable in the radial direction by the rotating body. While the movement is guided by the guide means, the wire gripping means is supported by the swivel body, and the wire gripping means is reciprocated on a predetermined track extending in a U shape.
Furthermore, the electric wire reversing mechanism of the electric wire terminal processing apparatus according to the present invention rotates the pair of pulleys by the driving means provided on the substrate to rotate the belt, and drives the electric wire gripping means by the rotating body fixed to the belt. In addition, the moving body or the electric wire gripping means is supported by the guide member in the vertical direction while the movement is guided, and the electric wire gripping means is reciprocated on a predetermined track extending in a U-shape.
Thereby, the electric wire reversing mechanism of the electric wire terminal processing device of the present invention can be retrofitted to the existing electric wire terminal processing device, but is small in size and can execute an operation of inverting the electric wire into a U shape at high speed. it can.
 このとき、本発明による電線端末処理装置の電線反転機構においては、回動体によって旋回体を半径方向にスライド自在に支持しているので、U字形に延びる所定の軌道の各部分と駆動軸の軸線との間の距離の変化を吸収することができる。
 これにより、U字形に延びる所定の軌道を、駆動軸の軸線に対し所望の位置に配置することができる。
 また、U字形に反転させる電線の前端部分を電線把持手段が把持するときの前後方向の位置は、U字形に延びる所定の軌道のうち直線状に延びる部分の任意の位置に設定することができるから、既存の電線端末処理装置の構造に合わせて自在に調整することができる。
At this time, in the electric wire reversing mechanism of the electric wire terminal processing apparatus according to the present invention, the rotating body is supported by the rotating body so as to be slidable in the radial direction, so each portion of the predetermined track extending in the U shape and the axis of the drive shaft The change in the distance between can be absorbed.
Thereby, the predetermined | prescribed track | orbit extended in a U shape can be arrange | positioned in a desired position with respect to the axis line of a drive shaft.
Further, the position in the front-rear direction when the wire gripping means grips the front end portion of the electric wire to be reversed into the U shape can be set to any position of the linearly extending portion of the predetermined track extending in the U shape. Therefore, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus.
 また、本発明による電線端末処理装置の電線反転機構は、一対のプーリに巻回したベルトによって電線把持手段を駆動する構造である。
 これにより、U字形に延びる所定の軌道のうち、円弧状に湾曲する部分の半径を小さくせざるを得ない場合にも、容易に対応することができる。
 また、U字形に反転させる電線の前端部分を電線把持手段が把持するときの前後方向の位置は、一対のプーリに巻回されて長円状に延びるベルトのうち直線状に延びる部分の任意の位置に設定することができるから、既存の電線端末処理装置の構造に合わせて自在に調整することができる。
Moreover, the electric wire reversing mechanism of the electric wire terminal processing apparatus by this invention is a structure which drives an electric wire holding means with the belt wound around a pair of pulleys.
Thereby, it is possible to easily cope with the case where the radius of the arcuately curved portion of the predetermined trajectory extending in the U shape has to be reduced.
In addition, the position in the front-rear direction when the wire gripping means grips the front end portion of the electric wire to be reversed into a U-shape is an arbitrary portion of the linearly extending portion of the belt that is wound around the pair of pulleys and extends in an oval shape. Since it can set to a position, it can adjust freely according to the structure of the existing electric wire terminal processing apparatus.
 本発明によれば、既存の電線端末処理装置に後付け可能な構造でありながら、電線の前端部分を正確に案内しつつ移動させて電線をU字形に反転させることができ、さらには小型でかつ電線をU字形に反転させる動作を高速に実行できる電線端末処理装置の電線反転機構を提供することができる。また電線把持手段が電線のうち前端側の端子直後の前端部分を把持して、旋回体と一体に旋回する。このため、電線をU字状に反転させた際でも、前端側の端子が圧着された姿勢を保持することができ、電線圧着の状態を端子がローリングすることなく、画像確認することができる。 According to the present invention, while being a structure that can be retrofitted to an existing wire terminal processing apparatus, the front end portion of the electric wire can be moved while being accurately guided, and the electric wire can be inverted into a U-shape, and further, the size and It is possible to provide an electric wire reversing mechanism of an electric wire terminal processing apparatus that can execute an operation of inverting an electric wire into a U shape at high speed. Further, the electric wire gripping means grips the front end portion immediately after the terminal on the front end side of the electric wire and turns together with the swivel body. For this reason, even when the electric wire is inverted in a U shape, the posture in which the terminal on the front end side is crimped can be maintained, and the state of the electric wire crimping can be confirmed without the terminal rolling.
既存の電線端末処理装置に第1実施形態の電線反転機構を追加した状態を示す平面図。The top view which shows the state which added the electric wire inversion mechanism of 1st Embodiment to the existing electric wire terminal processing apparatus. 第1実施形態の電線反転機構を示す正面図。The front view which shows the electric wire inversion mechanism of 1st Embodiment. 図2に示した電線反転機構を示す側面図。The side view which shows the electric wire inversion mechanism shown in FIG. 図2に示した電線反転機構を示す平面図。The top view which shows the electric wire inversion mechanism shown in FIG. 図2に示した電線反転機構の要部を拡大して示す正面図。The front view which expands and shows the principal part of the electric wire inversion mechanism shown in FIG. 基板の構造を示す平面図および断面図。The top view and sectional drawing which show the structure of a board | substrate. 回動体および旋回体の構造および作動を示す平面図。The top view which shows the structure and action | operation of a rotary body and a turning body. 図2に示した電線反転機構の作動を示す平面図。The top view which shows the action | operation of the electric wire inversion mechanism shown in FIG. 第2実施形態の電線反転機構を示す正面図。The front view which shows the electric wire inversion mechanism of 2nd Embodiment. 図9に示した電線反転機構を示す側面図。The side view which shows the electric wire inversion mechanism shown in FIG. 図9に示した電線反転機構の構造を模式的に示す平面図。The top view which shows typically the structure of the electric wire reversal mechanism shown in FIG. 図9に示した電線反転機構の要部を拡大して示す正面図。The front view which expands and shows the principal part of the electric wire inversion mechanism shown in FIG. 図9に示した電線反転機構の作動を示す平面図。The top view which shows the action | operation of the electric wire inversion mechanism shown in FIG. 既存の電線処理装置の構造を模式的に示す平面図。The top view which shows typically the structure of the existing electric wire processing apparatus.
 以下、図1~図13を参照し、本発明の電線端末処理装置の電線反転機構の各実施形態について詳細に説明する。
 なお、以下の説明においては、同一の部分には同一の符号を用いて重複した説明を省略するとともに、図14に示した測長供給手段1が電線Wを送給する方向を前方と言う。
Hereinafter, each embodiment of the wire reversing mechanism of the wire terminal processing apparatus of the present invention will be described in detail with reference to FIGS.
In the following description, the same portions are denoted by the same reference numerals, and redundant description is omitted, and the direction in which the length measurement supply unit 1 shown in FIG.
 第1実施形態
 まず最初に図1~図8を参照し、第1実施形態の電線反転機構について説明すると、この電線反転機構100は、例えば図14に示した既存の電線端末処理装置10の基台11上に立設される支柱12と、この支柱12に支持されて測長供給手段1および切断手段2の上方で水平に延びる基板13とを備えている。
First Embodiment First, the wire reversing mechanism of the first embodiment will be described with reference to FIGS. 1 to 8. The wire reversing mechanism 100 is based on the existing wire terminal processing apparatus 10 shown in FIG. 14, for example. A column 12 standing on the table 11 and a substrate 13 supported by the column 12 and extending horizontally above the length measuring supply means 1 and the cutting means 2 are provided.
 基板13には、図6に示したように、U字形に湾曲して延びる凹溝14がその下面に削設されている。
 なお、この凹溝14のU字形の形状は、電線を反転させるU字形の形状における一方の直線部分を後方に延長した形状となっている。
 また、基板13には、後述する圧縮空気供給配管35が挿通される、凹溝14と平行にU字形に湾曲して延びる配管挿通溝15が貫設されている。
 さらに、基板13の上面のうち配管挿通溝15に隣接する部分には、圧縮空気供給配管35が他の部材に干渉することを防止するための一対の板金製プロテクタ16a,16bがそれぞれ立設されている。
As shown in FIG. 6, the substrate 13 has a concave groove 14 that is curved and extends in a U shape.
In addition, the U-shaped shape of the concave groove 14 is a shape in which one straight line portion in the U-shaped shape for inverting the electric wire is extended rearward.
In addition, a pipe insertion groove 15 that extends in a U-shape in parallel with the concave groove 14 is inserted through the substrate 13, and a compressed air supply pipe 35 to be described later is inserted therethrough.
Further, a pair of sheet metal protectors 16a and 16b for preventing the compressed air supply pipe 35 from interfering with other members are erected on the portion of the upper surface of the substrate 13 adjacent to the pipe insertion groove 15. ing.
 基板13の上面に固定された電動モータ(駆動手段)17の駆動軸18は、基板13を貫通して下方に延び、その下端には直方体状の回動体21が固定されている。
 したがって、図示されない制御手段によって電動モータ17の作動を制御することにより、回動体21の向きを自在に変更することができる。
A drive shaft 18 of an electric motor (drive means) 17 fixed to the upper surface of the substrate 13 extends downward through the substrate 13, and a rectangular parallelepiped rotating body 21 is fixed to the lower end thereof.
Therefore, the direction of the rotating body 21 can be freely changed by controlling the operation of the electric motor 17 by a control means (not shown).
 回動体21には、図7に示したように、互いに平行に延びる一対の棒状支持部材22a,22bが、駆動軸18の軸線に対して半径方向にスライド自在に挿通されている。
 そして、一対の棒状支持部材22a,22bの先端には、直方体状の旋回体23が固定されている。
 これにより、旋回体23は、駆動軸18の軸線に対し半径方向にスライド自在に回動体21によって支持されつつ、駆動軸18の軸線の周りに回動体21と一体に回動することができる。
 なお、回動体21と旋回体23との間には一対のコイルばね24a,24bが取り付けられていて、旋回体23が回動体21に接近する方向に常に付勢している。
As shown in FIG. 7, a pair of rod- like support members 22 a and 22 b extending in parallel with each other are inserted into the rotating body 21 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18.
And the rectangular parallelepiped turning body 23 is being fixed to the front-end | tip of a pair of rod-shaped support member 22a, 22b.
Thereby, the turning body 23 can rotate integrally with the rotating body 21 around the axis of the drive shaft 18 while being supported by the rotating body 21 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18.
A pair of coil springs 24 a and 24 b are attached between the rotating body 21 and the revolving body 23, and the revolving body 23 is always biased in a direction approaching the rotating body 21.
 図5および図7に示したように、旋回体23に回動自在に支持されて上下方向に貫通して延びる支軸25の上端には、直方体状のローラ支持部材26が固定されている。
 ローラ支持部材26の上面には、一対の回転ローラ27a,27bがそれぞれ回転自在に取り付けられている。
 一対の回転ローラ27a,27bは、図5および図8に示したように、基板13の下面に削設された凹溝14の内部にそれぞれ挿通されている。
 これにより、U字形に延びる凹溝14の各部分におけるローラ支持部材26の向きは、一対の回転ローラ27a,27bと凹溝14との係合によって規定される。
As shown in FIGS. 5 and 7, a rectangular parallelepiped roller support member 26 is fixed to the upper end of a support shaft 25 that is rotatably supported by the revolving body 23 and extends vertically.
A pair of rotating rollers 27 a and 27 b are rotatably attached to the upper surface of the roller support member 26.
As shown in FIGS. 5 and 8, the pair of rotating rollers 27 a and 27 b are respectively inserted into the concave grooves 14 cut and formed on the lower surface of the substrate 13.
Thereby, the direction of the roller support member 26 in each part of the U-shaped groove 14 is defined by the engagement between the pair of rotating rollers 27 a and 27 b and the groove 14.
 支軸25の下端には、電線把持手段30が固定されている。
 これにより、この電線把持手段30は、旋回体23、棒状支持部材22、回動体21および駆動軸18によって上下方向に支持されつつ、ローラ支持部材26と一体に回動してその向きが規定される。
 また、電線把持手段30は、支軸25の下端に固定されたアーム31と、電線Wを把持するための把持爪32と、この把持爪32の上下方向位置を調整するためのエアシリンダ33と、把持爪32を開閉するためのエアシリンダ34とを有している。
 そして、これらのエアシリンダ33,34に圧縮空気を供給するための圧縮空気供給配管35が、前述した基板14の配管挿通溝15を通って上方に延び、図示されない制御弁を介して圧縮空気供給源に接続されている。
An electric wire gripping means 30 is fixed to the lower end of the support shaft 25.
As a result, the electric wire gripping means 30 is rotated integrally with the roller support member 26 while being supported in the vertical direction by the revolving body 23, the rod-like support member 22, the rotation body 21 and the drive shaft 18, and the direction thereof is defined. The
The wire gripping means 30 includes an arm 31 fixed to the lower end of the support shaft 25, a gripping claw 32 for gripping the wire W, and an air cylinder 33 for adjusting the vertical position of the gripping claw 32. And an air cylinder 34 for opening and closing the gripping claws 32.
A compressed air supply pipe 35 for supplying compressed air to the air cylinders 33 and 34 extends upward through the pipe insertion groove 15 of the substrate 14 described above, and supplies compressed air through a control valve (not shown). Connected to the source.
図1~図3に示したように、測長供給手段1および切断手段2の近傍には、U字形に反転させた電線Wの後端部分を保持爪41によって保持する後端保持手段42と、電線Wの前端部分を保持爪43によって保持する前端保持手段44とがそれぞれ配設されている。
 後端保持手段42は、図14に示した既存の電線端末処理装置10における搬送機構9の電線保持部分9aに対応するものであり、既に設置されている。
 また、前端保持手段44も、既に設置されているものであり、後端保持手段42のベース部に一体に固定される。
 これにより、後端保持手段42および前端保持手段44は、電線Wの後端部分および前端部分をそれぞれ保持した状態で、既設の搬送機構9によって駆動されて一体に左右方向に移動し、電線Wを次の工程へと順次搬送する。
As shown in FIGS. 1 to 3, in the vicinity of the length measuring supply means 1 and the cutting means 2, there is a rear end holding means 42 for holding a rear end portion of the electric wire W inverted in a U shape by a holding claw 41. The front end holding means 44 for holding the front end portion of the electric wire W by the holding claws 43 is provided.
The rear end holding means 42 corresponds to the electric wire holding portion 9a of the transport mechanism 9 in the existing electric wire terminal processing apparatus 10 shown in FIG. 14, and is already installed.
The front end holding means 44 is also already installed, and is fixed integrally to the base portion of the rear end holding means 42.
As a result, the rear end holding means 42 and the front end holding means 44 are driven by the existing transport mechanism 9 while moving the electric wire W in the state where the rear end portion and the front end portion of the electric wire W are held respectively. Are sequentially transferred to the next process.
 次に、本第1実施形態の電線反転機構100の作動について説明する。 Next, the operation of the wire reversing mechanism 100 of the first embodiment will be described.
 図1、図2に示したように、電線W0の前端への端子C1の圧着が完了して半完成状態の電線W1が得られ、端子C1が切断手段2に対向している状態では、この電線W1の前端部分は測長供給手段1の保持部1aによって保持されている。
 このとき、図示されない制御手段によって電動モータ17を反時計方向に回動させると、電線把持手段30の把持爪32は、図1および図8に示した第1の位置に到着する。
 この第1の位置においては、把持爪32の向きは、凹溝14と一対のローラ27a,27bとの係合により、前方に延びている電線W1を左右方向に挟持可能な向きに規定されている。
 また、旋回体23を支持している一対の棒状支持体22a,22bは、図7(a)に示したように回動体21から一杯に延び出た状態となっている。
As shown in FIGS. 1 and 2, the crimping of the terminal C1 to the front end of the electric wire W0 is completed to obtain a semi-finished electric wire W1, and in a state where the terminal C1 faces the cutting means 2, The front end portion of the electric wire W1 is held by the holding portion 1a of the length measurement supply means 1.
At this time, when the electric motor 17 is rotated counterclockwise by a control means (not shown), the gripping claws 32 of the wire gripping means 30 arrive at the first position shown in FIGS.
In this first position, the direction of the gripping claws 32 is defined such that the forwardly extending electric wire W1 can be clamped in the left-right direction by the engagement of the groove 14 and the pair of rollers 27a, 27b. Yes.
Further, the pair of rod- like support bodies 22a and 22b supporting the revolving body 23 are in a state of being fully extended from the rotating body 21 as shown in FIG.
 次いで、電線把持手段30のエアシリンダ33を作動させて把持爪32を降下させた後、エアシリンダ34を作動させて把持爪32を閉じると、前端部分は、保持部1aによって保持されているので、端子C1の姿勢を保持したままの状態で把持爪32によって図1のとおり、電線W1のうち前端側の端子C1直後の前端部分を把持することができる。
 次いで、電動モータ17を時計方向に回動させると、電線把持手段30の把持爪32は、図1および図8に示した第2の位置に到着する。
 この場合、電線W1のうち前端側の端子C1直後の前端部分を把持することにより、電線W1がU字状に反転した場合であっても、端子C1が圧着された姿勢を保持することができ、電線圧着の状態の端子C1がローリングすることなく画像確認することができる。
 この第2の位置においては、把持爪32の向きは、凹溝14と一対のローラ27a,27bとの係合により、把持爪32によって把持している電線W1の後端部分が後方に向かって延びるように規定されている
 より具体的に説明すると、第2の位置における把持爪32の向きは、第1の位置における把持爪32の向きに対し、180度反転している。
 また、旋回体23を支持している一対の棒状支持体22a,22bは、図7(b)に示したように回動体21の内部に入り込んだ状態となっている。
Next, after operating the air cylinder 33 of the electric wire gripping means 30 to lower the gripping claws 32 and then operating the air cylinder 34 to close the gripping claws 32, the front end portion is held by the holding portion 1a. As shown in FIG. 1, the front end portion immediately after the terminal C1 on the front end side of the electric wire W1 can be gripped by the gripping claws 32 while maintaining the posture of the terminal C1.
Next, when the electric motor 17 is rotated clockwise, the gripping claws 32 of the wire gripping means 30 arrive at the second position shown in FIGS. 1 and 8.
In this case, by gripping the front end portion immediately after the terminal C1 on the front end side of the electric wire W1, even when the electric wire W1 is inverted in a U shape, the posture in which the terminal C1 is crimped can be maintained. The image can be confirmed without rolling the terminal C1 in the crimped state.
In this second position, the gripping claws 32 are oriented so that the rear end portion of the electric wire W1 gripped by the gripping claws 32 faces rearward due to the engagement of the concave groove 14 and the pair of rollers 27a and 27b. More specifically, the direction of the gripping claws 32 at the second position is inverted by 180 degrees with respect to the direction of the gripping claws 32 at the first position.
Further, the pair of rod- like support bodies 22a and 22b supporting the revolving body 23 are in a state of entering the inside of the rotating body 21 as shown in FIG.
 電線把持手段30の電線把持爪32が第2の位置に到着すると、前端保持手段44が上昇し、電線W1の前端部分をその保持爪43によって保持する。
 このとき、基板13からアーム51によって吊り下げられている電線ガイド50のエアシリンダ52が作動してその把持爪53を閉じ、電線W1の前端部分の近傍を把持しているので、前端保持手段44による電線W1の前端部分の把持が不良となることはない。
When the wire gripping claw 32 of the wire gripping means 30 arrives at the second position, the front end holding means 44 rises and the front end portion of the electric wire W1 is held by the holding claw 43.
At this time, the air cylinder 52 of the wire guide 50 suspended from the board 13 by the arm 51 is operated to close the gripping claw 53 and grip the vicinity of the front end portion of the wire W1. The gripping of the front end portion of the electric wire W1 due to will not become defective.
 一方、電線把持手段30の把持爪32が電線W1の前端部分を把持しつつU字形に延びる所定の軌道に沿って移動するのと同時に、測長供給手段1は、電線W1の基端部分を所定の長さだけ前方に送り出す。
 これにより、電線W1は、図1に示したようにU字形に湾曲して延びることになる。
On the other hand, at the same time as the gripping claws 32 of the wire gripping means 30 move along a predetermined track extending in a U shape while gripping the front end portion of the wire W1, the length measuring and feeding means 1 moves the base end portion of the wire W1. Send it forward a predetermined length.
Thereby, the electric wire W1 is curved and extends in a U shape as shown in FIG.
 他方、電線W1がU字形に湾曲して延びる状態になると、切断手段2が作動し、電線W1の基端部分を切断する。
 このとき、所定の長さに切断された電線W1の後端部分は、後端保持手段42の保持爪41によって把持される。
On the other hand, when the electric wire W1 is bent and extended in a U shape, the cutting means 2 operates to cut the proximal end portion of the electric wire W1.
At this time, the rear end portion of the electric wire W1 cut to a predetermined length is gripped by the holding claws 41 of the rear end holding means 42.
 前端保持手段44および後端保持手段42による電線W1の保持が完了すると、前端保持手段44および後端保持手段42は、図1における図示左方向に一体に移動し、電線W1の後端部分を第2のストリップ手段5に向け、適宜な距離を移動し、第2のストリップ手段5による後端部分のストリップが行われる。 When the holding of the electric wire W1 by the front end holding means 44 and the rear end holding means 42 is completed, the front end holding means 44 and the rear end holding means 42 move integrally in the left direction in FIG. 1, and the rear end portion of the electric wire W1 is moved. A suitable distance is moved toward the second strip means 5, and the rear end portion is stripped by the second strip means 5.
 後端部分のストリップが完了すると、前端保持手段44および後端保持手段42は、図1における図示左方向に一体に移動し、電線W1の後端部分を第2の端子圧着手段6に対向させる。
 すると、電線W1の後端部分は、前端保持手段44および後端保持手段42が端子圧着手段6に向け、適宜な距離を移動し第2の端子圧着手段6による第2の端子C2の圧着が行われ、完成品の電線W2が得られる。
When the strip of the rear end portion is completed, the front end holding means 44 and the rear end holding means 42 move integrally in the left direction in FIG. 1 so that the rear end portion of the electric wire W1 faces the second terminal crimping means 6. .
Then, in the rear end portion of the electric wire W1, the front end holding means 44 and the rear end holding means 42 move toward the terminal crimping means 6 to move an appropriate distance so that the second terminal crimping means 6 can crimp the second terminal C2. As a result, a finished electric wire W2 is obtained.
 その後、完成品の電線W2は、前端保持手段44および後端保持手段42によって保持された状態で、図1における図示左方向に移動し、保持手段7および排出手段8を経由して電線端末処理装置10の外部に排出される。 Thereafter, the finished electric wire W2 is moved in the left direction in FIG. 1 while being held by the front end holding means 44 and the rear end holding means 42, and is subjected to electric wire terminal processing via the holding means 7 and the discharge means 8. It is discharged outside the apparatus 10.
 すなわち、本第1実施形態の電線反転機構100は、電線端末処理装置10の基台11に固定されて上方に延びる支柱12と、この支柱12に支持されて電線端末処理装置10の上方で水平に延びる基板13と、この基板13に支持されつつ所定の軌道に沿って移動する電線把持手段30とを備える構造である。
 これにより、電線反転機構を備えていない既存の電線端末処理装置10においても、支柱12を立設するためのスペースを確保できれば、この既存の電線端末処理装置10に本第1実施形態の電線反転機構100を容易に後付けすることができる。
That is, the wire reversing mechanism 100 according to the first embodiment includes a support column 12 that is fixed to the base 11 of the wire terminal processing device 10 and extends upward, and is supported by the support column 12 and horizontally above the wire terminal processing device 10. And a wire gripping means 30 that moves along a predetermined track while being supported by the substrate 13.
Thereby, even in the existing wire terminal processing device 10 that does not include the wire reversing mechanism, if the space for standing the support column 12 can be secured, the wire reversal of the first embodiment is added to the existing wire terminal processing device 10. The mechanism 100 can be easily retrofitted.
 また、本第1実施形態の電線反転機構100は、基板13の下面に削設した凹溝14によって、U字形に延びる所定の軌道に沿って電線把持手段30が移動するように案内する構造である。
 これにより、本第1実施形態の電線反転機構100は、既存の電線端末処理装置10に後付け可能な構造でありながら、電線把持手段30、したがって電線W1の前端部分を正確に案内して電線W1をU字形に反転させることができる。
The electric wire reversing mechanism 100 of the first embodiment has a structure that guides the electric wire gripping means 30 to move along a predetermined track extending in a U shape by a concave groove 14 cut out on the lower surface of the substrate 13. is there.
As a result, the wire reversing mechanism 100 of the first embodiment has a structure that can be retrofitted to the existing wire terminal processing apparatus 10, but accurately guides the wire gripping means 30, and therefore the front end portion of the wire W <b> 1. Can be inverted into a U-shape.
 また、本第1実施形態の電線反転機構100は、基板13に設けた電動モータ17によって回動体21を回動させるとともに、この回動体21によって駆動軸18の軸線に対し半径方向にスライド自在に旋回体23を支持し、かつこの旋回体23の移動を凹溝14および一対のローラ27a,27bによって案内しつつ、旋回体23によって電線把持手段30を支持して、U字形に延びる所定の軌道上で電線把持手段30を移動させる構造である。
 これにより、本第1実施形態の電線反転機構100は、既存の電線端末処理装置10に後付け可能なものでありながら、小型で、かつ電線W1をU字形に反転させる動作を高速に実行することができる。
In the electric wire reversing mechanism 100 of the first embodiment, the rotating body 21 is rotated by the electric motor 17 provided on the substrate 13, and the rotating body 21 is slidable in the radial direction with respect to the axis of the drive shaft 18. A predetermined track that extends in a U-shape while supporting the wire 23 and supporting the wire gripping means 30 with the swing 23 while supporting the swing 23 and guiding the movement of the swing 23 by the concave groove 14 and the pair of rollers 27a and 27b. It is the structure which moves the electric wire holding means 30 above.
Thereby, the electric wire reversing mechanism 100 of the first embodiment can be retrofitted to the existing electric wire terminal processing apparatus 10 and is small in size and performs an operation of reversing the electric wire W1 into a U shape at high speed. Can do.
 さらに、本第1実施形態の電線反転機構100においては、回動体21によって旋回体23を駆動軸18の軸線に対して半径方向にスライド自在に支持しているので、U字形に延びる凹溝14の各部分と駆動軸18の軸線との間の距離の変化を、滑らかに吸収することができる。
 これにより、U字形に延びる凹溝14を、駆動軸18の軸線に対して所望の位置に配置することができる。
 また、U字形に反転させる電線W1の前端部分を電線把持手段30が把持するときの前後方向の位置は、U字形に延びる凹溝14のうち直線状に延びる部分の任意の位置に設定することができるから、既存の電線端末処理装置10の構造に合わせて自在に調整することができる。
Furthermore, in the electric wire reversing mechanism 100 of the first embodiment, the rotating body 21 supports the swiveling body 23 so as to be slidable in the radial direction with respect to the axis of the drive shaft 18. The change in the distance between each of the above portions and the axis of the drive shaft 18 can be absorbed smoothly.
Thereby, the U-shaped groove 14 can be arranged at a desired position with respect to the axis of the drive shaft 18.
In addition, the position in the front-rear direction when the wire gripping means 30 grips the front end portion of the electric wire W1 to be reversed into a U shape is set to an arbitrary position of the linearly extending portion of the U-shaped groove 14. Therefore, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus 10.
 第2実施形態
 次に図9~図13を参照し、第2実施形態の電線反転機構について説明すると、この電線反転機構200は、図14に示した既存の電線端末処理装置10の基台11上に立設される支柱12と、この支柱12に支持されて測長供給手段1および切断手段2の上方で水平に延びる基板13とを備えている。
Second Embodiment Next, a wire reversing mechanism according to a second embodiment will be described with reference to FIGS. 9 to 13. This wire reversing mechanism 200 is a base 11 of the existing wire terminal processing apparatus 10 shown in FIG. The column 12 is provided upright, and the substrate 13 is supported by the column 12 and extends horizontally above the length measurement supply unit 1 and the cutting unit 2.
 基板13の上面に固定された電動モータ17の駆動軸18は、基板13を貫通して下方に延び、その下端には駆動プーリ61が固定されている。
 また、基板13のうち駆動軸18の後側の部分に回転自在に支持された従動軸19は、基板13を貫通して下方に延び、その下端には従動プーリ62が固定されている。
 そして、駆動プーリ61と従動プーリ62には、無端状のタイミングベルト63が巻回されている。
 これにより、図示されない制御手段によって電動モータ17の作動を制御すると、タイミングベルト63を長円状に延びる所定の軌道上で自在に周回させることができる。
The drive shaft 18 of the electric motor 17 fixed to the upper surface of the substrate 13 extends downward through the substrate 13, and a drive pulley 61 is fixed to the lower end thereof.
A driven shaft 19 that is rotatably supported by the rear portion of the drive shaft 18 of the substrate 13 extends downward through the substrate 13, and a driven pulley 62 is fixed to the lower end thereof.
An endless timing belt 63 is wound around the driving pulley 61 and the driven pulley 62.
Thus, when the operation of the electric motor 17 is controlled by a control means (not shown), the timing belt 63 can freely circulate on a predetermined track extending in an oval shape.
 また、図10および図11に示したように、基板13の下方には、基板13から下方に延びる支持部材64によって、平面視で略U字形に水平に延びる棒状の案内部材65が支持されている。
 この案内部材65は、図13に拡大して示したように、タイミングベルト63の外周側においてタイミングベルト63と平行に延びる、第1の直線状部分65aと、円弧状部分65bと、第2の直線状部分65cとを有している。
Further, as shown in FIGS. 10 and 11, a rod-shaped guide member 65 extending horizontally in a substantially U shape in plan view is supported below the substrate 13 by a support member 64 extending downward from the substrate 13. Yes.
As shown in an enlarged view in FIG. 13, the guide member 65 includes a first linear portion 65a, an arc-shaped portion 65b, a second portion extending in parallel with the timing belt 63 on the outer peripheral side of the timing belt 63, and a second portion. A straight portion 65c.
 図12に拡大して示したように、タイミングベルト63の外周面には、電線把持手段70を所定の軌道に沿って移動させるための周回体71が固定されている。
 この周回体71は、タイミングベルト63の内周側に配設された固定金具72と共に、タイミングベルト63をその厚み方向に挟持するように固定されている。
 そのため、駆動プーリ61および従動プーリ62には、固定金具72を受け入れるための受容部61a,62aがそれぞれ凹設されている。
As shown in an enlarged view in FIG. 12, a rotating body 71 for moving the wire gripping means 70 along a predetermined track is fixed to the outer peripheral surface of the timing belt 63.
The circling body 71 is fixed so as to sandwich the timing belt 63 in the thickness direction together with the fixing bracket 72 disposed on the inner peripheral side of the timing belt 63.
Therefore, the driving pulley 61 and the driven pulley 62 are respectively provided with receiving portions 61 a and 62 a for receiving the fixing bracket 72.
 周回体71の下面に固定されたアーム73には、電線W1の前端部分を把持する把持爪74と、この把持爪74の上下方向位置を調整するためのエアシリンダ75と、把持爪74を開閉するためのエアシリンダ76とが設けられている。
 そして、これらのエアシリンダ75,76に圧縮空気を供給するための圧縮空気供給配管77が、基板13の配管挿通溝15を通って上方に延び、図示されない制御弁を介して圧縮空気供給源に接続されている。
 さらに、基板13の上面のうち配管挿通溝15の内周側には、圧縮空気供給配管77が他の部材に干渉することを防止するための板金製プロテクタ16が立設されている。
An arm 73 fixed to the lower surface of the rotating body 71 opens and closes a gripping claw 74 that grips the front end portion of the electric wire W1, an air cylinder 75 that adjusts the vertical position of the gripping claw 74, and a gripping claw 74. An air cylinder 76 is provided.
A compressed air supply pipe 77 for supplying compressed air to the air cylinders 75 and 76 extends upward through the pipe insertion groove 15 of the substrate 13 and is supplied to a compressed air supply source via a control valve (not shown). It is connected.
Furthermore, a sheet metal protector 16 for preventing the compressed air supply pipe 77 from interfering with other members is provided upright on the inner peripheral side of the pipe insertion groove 15 on the upper surface of the substrate 13.
 また、アーム73のうち、案内部材65に臨む部分には、案内部材65の上面上および内周側の側面上をそれぞれ転動するローラ73a,73bが回転自在に支持されている。
 さらに、アーム73の外周側の先端には、ローラ支持部材78が固定されている。
 そして、このローラ支持部材78により、案内部材65の外周側の側面上および下面上それぞれ転動するローラ78a,78bが回転自在に支持されている。
 これにより、電線把持手段70のアーム73は、ローラ(係合手段)73a,73b,78a,78bにより、案内部材65と上下方向および左右方向(幅方向)に係合する。
 したがって、電線把持手段70は、案内部材65によって上下方向に支持されつつ、案内部材65によって案内されて所定の軌道に沿って移動することができる。
In addition, rollers 73 a and 73 b that roll on the upper surface of the guide member 65 and the side surface on the inner peripheral side are rotatably supported on a portion of the arm 73 that faces the guide member 65.
Further, a roller support member 78 is fixed to the outer peripheral end of the arm 73.
The roller support member 78 rotatably supports rollers 78a and 78b that roll on the outer peripheral side surface and the lower surface of the guide member 65, respectively.
Thereby, the arm 73 of the electric wire gripping means 70 is engaged with the guide member 65 in the vertical direction and the horizontal direction (width direction) by the rollers (engagement means) 73a, 73b, 78a, 78b.
Accordingly, the wire gripping means 70 can be moved along a predetermined track while being guided by the guide member 65 while being supported by the guide member 65 in the vertical direction.
 次に、本第2実施形態の電線反転機構200の作動について説明する。 Next, the operation of the electric wire reversing mechanism 200 according to the second embodiment will be described.
 図1に示したように、電線W0の前端への端子C1の圧着が完了して半完成状態の電線W1が得られ、端子C1が切断手段2に対向している状態では、この電線W1の前端部分は測長供給手段1の保持部1aによって保持されている。
 このとき、図示されない制御手段によって電動モータ17を反時計方向に回動させると、電線把持手段70の把持爪74は、図11に示した第1の位置に到着する。
 この第1の位置においては、把持爪74の向きは、案内部材65と、この案内部材65をその幅方向に挟持するローラ73b,78aとの係合により、前方に延びている電線W1を左右方向の挟持可能な向きに規定されている。
As shown in FIG. 1, the crimping of the terminal C1 to the front end of the electric wire W0 is completed to obtain a semi-finished electric wire W1, and when the terminal C1 faces the cutting means 2, the electric wire W1 The front end portion is held by the holding portion 1 a of the length measurement supply means 1.
At this time, when the electric motor 17 is rotated counterclockwise by a control means (not shown), the gripping claws 74 of the wire gripping means 70 arrive at the first position shown in FIG.
In this first position, the direction of the gripping claw 74 is such that the electric wire W1 extending forward is left and right by the engagement between the guide member 65 and the rollers 73b and 78a that sandwich the guide member 65 in the width direction. It is defined as the direction in which the direction can be clamped.
 次いで、電線把持手段70のエアシリンダ75を作動させて把持爪74を降下させた後、エアシリンダ76を作動させて把持爪74を閉じると、把持爪74によって電線W1の前端部分を把持することができる。
 その後、電動モータ17を時計方向に回動させると、電線把持手段70の把持爪74は、図11に示した第2の位置に到着する。
 この第2の位置においては、把持爪74は、案内部材65と、この案内部材65をその幅方向に挟持するローラ73b,78aとの係合により、電線W1が後方に向かって延びるように電線W1の前端部分を把持するようにその向きが規定されている。
 より具体的に説明すると、第2の位置における把持爪74の向きは、第1の位置における把持爪74の向きに対し180度反転している。
Next, after operating the air cylinder 75 of the electric wire gripping means 70 to lower the gripping claws 74 and then operating the air cylinder 76 to close the gripping claws 74, the gripping claws 74 grip the front end portion of the electric wire W1. Can do.
Thereafter, when the electric motor 17 is rotated clockwise, the gripping claws 74 of the wire gripping means 70 arrive at the second position shown in FIG.
In this second position, the gripping claw 74 is such that the electric wire W1 extends rearward by the engagement between the guide member 65 and the rollers 73b and 78a holding the guide member 65 in the width direction. The direction is defined so as to grip the front end portion of W1.
More specifically, the orientation of the gripping claws 74 at the second position is inverted by 180 degrees with respect to the orientation of the gripping claws 74 at the first position.
 また、電線把持手段70の把持爪74が電線W1の前端部分を把持しつつU字形に延びる所定の軌道に沿って移動するのと同時に、測長供給手段1は、電線W1の基端部分を所定の長さだけ前方に送り出す。
 これにより、電線W1は、図1に示したようにU字形に湾曲して延びることになる。
At the same time as the gripping claw 74 of the wire gripping means 70 moves along a predetermined track extending in a U shape while gripping the front end portion of the wire W1, the length measuring and feeding means 1 moves the base end portion of the wire W1. Send it forward a predetermined length.
Thereby, the electric wire W1 is curved and extends in a U shape as shown in FIG.
 すなわち、本第2実施形態の電線反転機構200は、電線端末処理装置10の基台11に固定されて上方に延びる支柱12と、この支柱12に支持されて電線端末処理装置10の上方で水平に延びる基板13と、この基板13に支持されて所定の軌道に沿って移動する電線把持手段70とを備える構造である。
 これにより、電線反転機構を備えていない既存の電線端末処理装置10においても、支柱12を立設するためのスペースを確保できれば、この既存の電線端末処理装置10に本第1実施形態の電線反転機構100を容易に後付けすることができる。
That is, the electric wire reversing mechanism 200 according to the second embodiment includes a support column 12 that is fixed to the base 11 of the electric wire terminal processing device 10 and extends upward, and is supported by the support column 12 and horizontally above the electric wire terminal processing device 10. And a wire gripping means 70 that is supported by the substrate 13 and moves along a predetermined track.
Thereby, even in the existing wire terminal processing device 10 that does not include the wire reversing mechanism, if the space for standing the support column 12 can be secured, the wire reversal of the first embodiment is added to the existing wire terminal processing device 10. The mechanism 100 can be easily retrofitted.
 また、本第2実施形態の電線反転機構200は、基板13の下方に支持した棒状の案内部材65によって、U字形に延びる所定の軌道に沿って電線把持手段70が移動するように案内する構造である。
 これにより、本第2実施形態の電線反転機構200は、既存の電線端末処理装置10に後付け可能な構造でありながら、電線把持手段70、したがって電線W1の前端部分を正確に案内して電線W1をU字形に反転させることができる。
The electric wire reversing mechanism 200 according to the second embodiment is structured such that the electric wire gripping means 70 is moved along a predetermined track extending in a U shape by a bar-shaped guide member 65 supported below the substrate 13. It is.
As a result, the electric wire reversing mechanism 200 of the second embodiment is structured to be retrofitted to the existing electric wire terminal processing apparatus 10, but accurately guides the electric wire gripping means 70, and thus the front end portion of the electric wire W <b> 1. Can be inverted into a U-shape.
 また、本第2実施形態の電線反転機構200は、基板13に設けた電動モータ17によって一対のプーリ61,62を回動させて無端状のベルト63を周回させるとともに、このベルト63に固定した周回体71によって電線把持手段70を駆動し、かつ電線把持手段70を案内部材65によって上下方向に支持しつつその移動を案内して、U字形に延びる所定の軌道上で電線把持手段70を移動させる構造である。
 これにより、本第2実施形態の電線反転機構200は、既存の電線端末処理装置に後付け可能なものでありながら、小型で、かつ電線をU字形に反転させる動作を高速に実行することができる。
Further, the electric wire reversing mechanism 200 of the second embodiment rotates the pair of pulleys 61 and 62 by the electric motor 17 provided on the substrate 13 to rotate the endless belt 63 and is fixed to the belt 63. The wire gripping means 70 is driven by the rotating body 71, and the movement is guided while the wire gripping means 70 is supported in the vertical direction by the guide member 65, and the wire gripping means 70 is moved on a predetermined track extending in a U-shape. It is a structure to let you.
As a result, the electric wire reversing mechanism 200 of the second embodiment can be retrofitted to an existing electric wire terminal processing apparatus, but is small in size and can execute an operation of reversing the electric wire into a U shape at high speed. .
 また、本第2実施形態の電線反転機構200は、一対のプーリ61,62に巻回した無端状のベルト63によって電線把持手段70を駆動する構造である。
 これにより、U字形に延びる所定の軌道のうち、円弧状に湾曲する部分の半径を小さくせざるを得ない場合にも、容易に対応することができる。
 また、U字形に反転させる電線の前端部分を電線把持手段70が把持するときの前後方向の位置は、一対のプーリ61,62に巻回されて長円状に延びる無端状ベルト63のうち直線状に延びる部分の任意の位置に設定することができるから、既存の電線端末処理装置10の構造に合わせて自在に調整することができる。
The electric wire reversing mechanism 200 according to the second embodiment has a structure in which the electric wire gripping means 70 is driven by an endless belt 63 wound around a pair of pulleys 61 and 62.
Thereby, it is possible to easily cope with the case where the radius of the arcuately curved portion of the predetermined trajectory extending in the U shape has to be reduced.
Further, the position in the front-rear direction when the wire gripping means 70 grips the front end portion of the electric wire to be reversed into a U shape is a straight line of the endless belt 63 wound around the pair of pulleys 61 and 62 and extending in an oval shape. Since it can be set at an arbitrary position of the portion extending in a shape, it can be freely adjusted according to the structure of the existing wire terminal processing apparatus 10.
 以上、本発明の電線端末処理装置の電線反転機構の各実施形態について詳しく説明したが、本発明は上述した実施形態によって限定されるものではなく、種々の変更が可能であることは言うまでもない。
 例えば、上述した第2実施形態の電線反転機構200においては、電線把持手段70のアーム73と案内部材65とを互いに係合させているが、周回体71と案内部材65とを互いに係合させる構造とすることもできる。
As mentioned above, although each embodiment of the electric wire reversing mechanism of the electric wire terminal processing apparatus of this invention was described in detail, it cannot be overemphasized that this invention is not limited by embodiment mentioned above and various changes are possible.
For example, in the electric wire reversing mechanism 200 of the second embodiment described above, the arm 73 and the guide member 65 of the electric wire gripping means 70 are engaged with each other, but the orbiting body 71 and the guide member 65 are engaged with each other. It can also be a structure.
  1 測長供給手段
  2 切断手段
  3 第1のストリップ手段
  4 第1の端子圧着手段
  5 第2のストリップ手段
  6 第2の端子圧着手段
 10 電線端末処理装置
 11 基台
 12 支柱
 13 基板
 14 凹溝(案内手段)
 17 電動モータ(駆動手段)
 21 回動体
 23 旋回体
 30 電線把持手段
 32 把持爪
 42 後端保持手段
 44 前端保持手段
 61 駆動プーリ
 62 従動プーリ
 63 タイミングベルト
 65 案内部材
 70 電線把持手段
 71 周回体
 73 アーム
 74 把持爪
 78 ローラ支持部材
100 第1実施形態の電線反転機構
200 第2実施形態の電線反転機構
DESCRIPTION OF SYMBOLS 1 Length measuring supply means 2 Cutting means 3 1st strip means 4 1st terminal crimping means 5 2nd strip means 6 2nd terminal crimping means 10 Electric wire terminal processing apparatus 11 Base 12 Column 13 Substrate 14 Concave groove ( Guide means)
17 Electric motor (drive means)
DESCRIPTION OF SYMBOLS 21 Rotating body 23 Revolving body 30 Electric wire holding means 32 Holding claw 42 Rear end holding means 44 Front end holding means 61 Driving pulley 62 Driven pulley 63 Timing belt 65 Guide member 70 Electric wire holding means 71 Circulating body 73 Arm 74 Holding claw 78 Roller support member 100 Electric wire reversing mechanism 200 of the first embodiment Electric wire reversing mechanism of the second embodiment

Claims (5)

  1.  電線の前端部分および後端部分をそれぞれストリップして端子を圧着する電線端末処理を実行する際に、前記電線の前端部分を保持して旋回させることにより前記電線をU字形に反転させる機構であって、
     電線端末処理装置の基台に固定されて上方に延びる支柱と、
     この支柱に支持されて前記電線端末処理装置の上方で水平に延びる基板と、
     この基板に回動自在に支持されて上下方向に延びる駆動軸と、
     この駆動軸に取り付けられて前記基板の下方で回動自在な回動体と、
     前記駆動軸を正逆両方向に回動可能な、前記基板に取り付けられた駆動手段と、
     前記駆動軸の軸線に対し半径方向にスライド自在に前記回動体に取り付けられて、前記駆動軸の周りで前記回動体と一体に回動する旋回体と、
     U字形に反転させる電線のうち前端側の端子の直後の前端部分を係脱自在に把持する、前記旋回体に取り付けられて一体に旋回する電線把持手段と、
     前記電線把持手段がU字形に延びる所定の軌道に沿って移動するように前記旋回体の移動を案内する、前記基板に設けられた案内手段と、
     前記駆動手段および前記電線把持手段の作動を制御する制御手段と、
    を備えることを特徴とする電線端末処理装置の電線反転機構。
    This is a mechanism for holding the front end portion of the electric wire and turning it in a U-shape by holding and turning the electric wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal. And
    A column that is fixed to the base of the wire terminal processing device and extends upward,
    A substrate that is supported by the support column and extends horizontally above the wire terminal processing device;
    A drive shaft that is rotatably supported by the substrate and extends in the vertical direction;
    A rotating body attached to the drive shaft and rotatable below the substrate;
    Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions;
    A revolving body attached to the revolving body so as to be slidable in a radial direction with respect to an axis of the drive shaft, and revolving integrally with the revolving body around the drive shaft;
    An electric wire gripping means attached to the swivel body and revolving integrally for releasably grasping a front end portion immediately after a front end side terminal of the electric wire to be inverted into a U-shape;
    Guiding means provided on the substrate for guiding the movement of the revolving body so that the electric wire gripping means moves along a predetermined track extending in a U-shape;
    Control means for controlling the operation of the drive means and the wire gripping means;
    An electric wire reversing mechanism for an electric wire terminal processing device.
  2.  前記案内手段は、前記基板に削設されて所定の軌道に沿って延びる凹溝と、前記旋回体に回転自在に設けられて前記凹溝の内面に係合するローラとを有することを特徴とする請求項1に記載した電線端末処理装置の電線反転機構。 The guide means includes a groove that is cut in the substrate and extends along a predetermined track, and a roller that is rotatably provided on the swiveling body and engages with an inner surface of the groove. The electric wire inversion mechanism of the electric wire terminal processing apparatus described in Claim 1.
  3.  前記案内手段は、前記基板に突設されて所定の軌道に沿って延びる突条と、前記旋回体に回転自在に設けられて前記突条をその幅方向に挟持するローラとを有することを特徴とする請求項1に記載した電線端末処理装置の電線反転機構。 The guide means includes a ridge that protrudes from the substrate and extends along a predetermined track, and a roller that is rotatably provided on the revolving body and clamps the ridge in the width direction thereof. The electric wire reversing mechanism of the electric wire end processing apparatus according to claim 1.
  4.  電線の前端部分および後端部分をそれぞれストリップして端子を圧着する電線端処理を実行する際に、前記電線のうち前端側の端子の直後の前端部分を保持して旋回させることにより前記電線をU字形に反転させる機構であって、
     電線端末処理装置の基台に固定されて上方に延びる支柱と、
     この支柱に支持されて前記電線端末処理装置の上方で水平に延びる基板と、
     この基板に回動自在に支持されて上下方向に延びる駆動軸と、
     前記基板に回動自在に支持されて前記駆動軸と平行に延びる従動軸と、
     前記駆動軸および前記従動軸にそれぞれ取り付けられた一対のプーリと、
     前記一対のプーリに巻き回された無端状のベルトと、
     前記駆動軸を正逆両方向に回動可能な、前記基板に取り付けられた駆動手段と、
     前記ベルトに取り付けられて前記ベルトと一体に前記一対のプーリの周りを周回する周回体と、
     U字形に反転させる電線の前端部分を係脱自在に把持する、前記周回体に取り付けられて一体に周回する電線把持手段と、
     前記電線把持手段がU字形に延びる所定の軌道に沿って移動するように前記電線把持手段の移動を案内する、前記基板に支持されたU字形に湾曲する棒状の案内部材と、
     前記案内部材と上下方向およびその幅方向に係合して前記電線把持手段を上下方向に支持しつつその移動を案内する、前記電線把持手段に設けられた係合手段と、
     前記駆動手段および前記電線把持手段の作動を制御する制御手段と、
    を備えることを特徴とする電線端末処理装置の電線反転機構。
    When performing the wire end processing for stripping the front end portion and the rear end portion of the electric wire and crimping the terminal, holding the front end portion immediately after the terminal on the front end side of the electric wire and turning the electric wire A mechanism for reversing into a U-shape,
    A column that is fixed to the base of the wire terminal processing device and extends upward,
    A substrate that is supported by the support column and extends horizontally above the wire terminal processing device;
    A drive shaft that is rotatably supported by the substrate and extends in the vertical direction;
    A driven shaft that is rotatably supported by the substrate and extends parallel to the drive shaft;
    A pair of pulleys respectively attached to the drive shaft and the driven shaft;
    An endless belt wound around the pair of pulleys;
    Drive means attached to the substrate, capable of rotating the drive shaft in both forward and reverse directions;
    A revolving body attached to the belt and revolving around the pair of pulleys integrally with the belt;
    An electric wire gripping means attached to the lap member and circulated integrally, wherein the front end portion of the electric wire to be reversed into a U shape is detachably gripped;
    A rod-shaped guide member that curves in a U-shape supported by the substrate and guides the movement of the wire-grip means so that the wire gripping means moves along a predetermined track extending in a U-shape;
    Engaging means provided in the wire gripping means for engaging the guide member in the vertical direction and the width direction thereof to guide the movement while supporting the wire gripping means in the vertical direction;
    Control means for controlling the operation of the drive means and the wire gripping means;
    An electric wire reversing mechanism for an electric wire terminal processing device.
  5.  前記係合手段は、前記案内部材を上下方向および幅方向に挟持する、前記周回体あるいは前記電線把持手段に回転自在に支持された複数のローラを有することを特徴とする請求項4に記載した電線端末処理装置の電線反転機構。 The said engaging means has the several roller rotatably supported by the said surrounding body or the said electric wire holding means which clamps the said guide member to an up-down direction and the width direction. Electric wire reversing mechanism for electric wire terminal processing equipment.
PCT/JP2012/050574 2012-01-13 2012-01-13 Wire inversion mechanism of wire terminal processing device WO2013105262A1 (en)

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KR102061250B1 (en) * 2018-04-30 2019-12-31 범일산업 주식회사 Induction heating coil pressure wiring terminal fusing automatic system

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