WO2013103212A1 - Relief forming apparatus - Google Patents

Relief forming apparatus Download PDF

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Publication number
WO2013103212A1
WO2013103212A1 PCT/KR2012/011586 KR2012011586W WO2013103212A1 WO 2013103212 A1 WO2013103212 A1 WO 2013103212A1 KR 2012011586 W KR2012011586 W KR 2012011586W WO 2013103212 A1 WO2013103212 A1 WO 2013103212A1
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WO
WIPO (PCT)
Prior art keywords
block
die
slide
cam
relief
Prior art date
Application number
PCT/KR2012/011586
Other languages
French (fr)
Korean (ko)
Inventor
이윤선
Original Assignee
주식회사 루보
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 주식회사 루보 filed Critical 주식회사 루보
Priority to EP12864189.1A priority Critical patent/EP2801417A4/en
Priority to JP2014550012A priority patent/JP5895304B2/en
Publication of WO2013103212A1 publication Critical patent/WO2013103212A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/01Bending sheet metal along straight lines, e.g. to form simple curves between rams and anvils or abutments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/082Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/082Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles
    • B21D19/084Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles with linear cams, e.g. aerial cams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • B21D19/082Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles
    • B21D19/086Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws for making negative angles with rotary cams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D24/00Special deep-drawing arrangements in, or in connection with, presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D28/00Shaping by press-cutting; Perforating
    • B21D28/24Perforating, i.e. punching holes
    • B21D28/32Perforating, i.e. punching holes in other articles of special shape
    • B21D28/325Perforating, i.e. punching holes in other articles of special shape using cam or wedge mechanisms, e.g. aerial cams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing

Definitions

  • the present invention relates to an incidence forming apparatus, and more particularly, a primary forming panel through a corresponding action of a panel support pad fixed to a lower end of an upper die vertically lowered by a press operation, and an incidence die block and a main die block opposed thereto.
  • the camslide support base fixed adjacent to the panel support pad is also lowered, and the camslide slide-coupled with the cam driver fixed to the lower die is slid and moved to the angle die block side of the fixed primary molded panel.
  • An incidence molding is formed to bend the end, and the die fixing block for fixing and supporting the lower end of the main die block while being connected to the upper and lower ends of the spring when the panel support pad and the cam slide return to their original positions according to the synergism of the upper die.
  • a panel fixed between a panel support pad 9 and a die block (cam housing) 8 and 8a fixed to a lower end of an upper die (not shown) vertically lowered by a press operation i.e.
  • the panel is bent from die after the incidence molding to bend the end of the panel P according to the punching action of the cam slide 6 in the cam housing 8 of the cam base 7.
  • Rotary cam system 10 such that the rotary cam 11 corresponding to the cam slide 6 rotates in one direction to separate P), or the cam shaft eccentrically coupled to one side of the center as shown in FIG. (Swing shaft; 22) corresponding to the cam slide 6
  • Swing cam system 20 such as a length of swing rotation in one direction through the variable of the swing cam 21, the driving cylinder 23 is mainly used.
  • the cam housing 8 in which the rotary cam 11 is rotatably installed while the rotary cam method 10 is simple in the overall structure and the axis positioning is also simple.
  • Cylindrical boring of the inner cam operating groove of the inner groove (8b) must be carried out, so machining is very difficult and inconvenient, and the cost of the whole device is increased with the increase of the processing cost due to the cylindrical boring.
  • the rotary cam 11 is adhered to the inner cam operating groove 8b of the cam housing 8 and the rotary cam 11 is caught in the cam operating groove 8b of the cam housing 8 and the rotary cam is caused by the foreign matter.
  • 11 cam In order to fix the rotary cam 11 in the inoperative state or replace parts as described above, the inverted cam forming groove 8b of the inner cam operating groove 8b of the housing 8 is disassembled.
  • the inside of the cam housing (8) is made by the straight processing according to the shape of the swing cam 21, not curved, thereby the cam housing
  • the internal machining operation of (8a) is very simple and the machining cost is also lowered, thereby reducing the cost of the entire apparatus.
  • the correction processing according to the linear machining inside the cam housing (8a) is applied to the rotary cam method (10). Compared to the above-mentioned, it is very simple and swings against this because it is composed of a structure in which foreign matter is introduced and not adhered between the internal cam operating groove 8b of the rotary cam 11 and the cam housing 8 as in the rotary cam method 10.
  • the present invention has been made in order to solve the above problems, the lowering of the end of the fixed primary molded panel through the corresponding action of the panel support pad and the depression die block and the main die block vertically lowered by the press operation
  • An incidence molding is performed in which the cam slide pressurized from the cam slide support base and slide-transferred to the incidence die block side along the slide surface of the cam slide is formed.
  • the die fixing block fixedly supporting the lower end of the main die block in the connected state and the slide block fixed to the lower portion of the incidence die block are coupled to each other so as to be slide-moved to each other, and at the same time, the incidence angle of the air cylinder at the bottom of the slide block is variable.
  • the incidence die driving block is unlocked according to the length of the air cylinder according to the length of the air cylinder compared to the rotary cam method or the swing cam method.
  • the slide block and the embossed die block are inclined downwardly from the main die block and the die fixing block through the elastic force of the spring, and the object is to enable the operator to easily take out the primary molded panel formed by the embossed die block.
  • both the slide block and the relief die block are linearly inclined downwardly from the main die block and the die fixing block through the elastic force of the spring together with the unlocking of the relief die driving block according to the elongation of the air cylinder as described above.
  • the camslide corresponds to the camslide in order to separate the bent panel from the die after the incidence molding, which bends the panel end according to the punching action of the camslide, particularly in the cam housing of the cambase.
  • the structure is simpler, so that the machining and manufacturing cost can be reduced, the modification machining and maintenance are easy, and the other purpose is to maximize the space utilization in the mold. have.
  • the slide block and the embossed die block are formed as a slide structure which is linearly inclined downwardly from the main die block and the die fixing block as described above, the parting line of the embossed die block as compared to the conventional rotary cam method or swing cam method. There is another purpose to simplify this too.
  • an incidence molding apparatus wherein a panel supporting pad fixed to a lower end of an upper die vertically descending by a press operation and a corresponding relief angle die block and a main die block are partitioned from each other. Opposed to and installed at the lower end of the die fixing block and the die fixing block for fixing the lower end of the main die block while being connected to the upper and lower ends of the spring when the panel support pad and the cam slide return to their original positions due to the upward action of the upper die.
  • Fixed slide blocks are coupled to each other so as to be slide-movable, and an indentation die for controlling the lifting and lowering action of the slide block together with the support of the indentation die block and the slide block according to the rod length of the air cylinder at the lower end of the slide block.
  • Installation of the drive block of the relief die driving block according to the extension of the rod length of the air cylinder As the incidence and the slide block through the elastic force of the spring with the king off the die block both the downward inclined conveying it is characterized in that is configured to more easily take out the molded panel from the incidence of incidence die block.
  • both the slide block and the relief die block through the elastic force of the spring with the unlocking of the relief die driving block according to the extension of the length of the air cylinder compared to the rotary cam or swing cam of the conventional relief shaping cam method While being inclined downward from the main die block and the die fixing block, there is an excellent effect such that an operator can easily take out the primary molded panel formed by the relief from the relief die block.
  • both the slide block and the relief die block are linearly inclined downwardly from the main die block and the die fixing block by the elastic force of the spring together with the unlocking of the relief die driving block according to the elongation of the air cylinder. Because of this, the cam cam slide and the rotary cam corresponding to the cam slide are separated in one direction to separate the bent panel from the die after the relief of the panel end, which is bent by the punching action of the cam slide, in the cam housing of the cam base. Compared to the rotary cam method such as rotating, the structure is simpler, so it is possible to reduce the machining and manufacturing cost, to modify and to maintain the mold, and to maximize the space utilization in the mold.
  • the slide block and the relief die block have a slide structure that is linearly inclined downward from the main die block and the die fixing block as described above, the parting line of the relief die block is also simplified compared to the conventional rotary cam method or swing cam method. It can also have effects.
  • Figure 1a is a schematic diagram and an operational state diagram showing a conventional relief molding device.
  • Figure 1b is a schematic diagram and an operational state diagram showing another conventional incidence molding device.
  • FIG. 2 is a perspective view schematically showing the relief molding device of the present invention.
  • FIG 3 is an exploded perspective view of the relief molding apparatus according to the present invention.
  • FIG. 4 is a cross-sectional view of the incidence forming apparatus according to the present invention.
  • Figure 5 is a detailed view of the slide block and the die fixing block connected to the top and bottom of the spring of the relief molding device for the present invention.
  • 6a to 6d is a state diagram showing the operation of the relief molding device according to the present invention.
  • FIG. 2 is a perspective view schematically showing the relief molding die of the present invention
  • FIG. 3 is an exploded perspective view of the relief molding die for the present invention
  • FIG. 2 is a perspective view schematically showing the relief molding die of the present invention
  • FIG. 3 is an exploded perspective view of the relief molding die for the present invention
  • FIG. 2 is a perspective view schematically showing the relief molding die of the present invention
  • FIG. 3 is an exploded perspective view of the relief molding die for the present invention
  • the incidence molding apparatus 30 of the present invention after the incidence molding to bend the end of the panel (P) according to the punching action of the cam slide 6 in the cam housing (8, 8a) of the conventional cam base (7), die
  • the cam cam 6 and the corresponding rotary cam 11 is rotated in one direction, such as a rotary cam 10, or eccentrically coupled to one side of the center
  • the rod 56 of the air cylinder 55 is compared with the swing cam 20 method, such that the swing cam 21 corresponding to the cam slide with the cam shaft 22 is swing swinged in one direction through the driving cylinder 23.
  • Both the slide block 39 and the relief die block 32 are fixed with the die fixing block 33 and the main die block 31 by the elastic force of the spring 48 together with the unlocking of the relief die driving blocks 49a and 49b according to the length extension.
  • the primary formed by relief from the relief die block 32 while being inclined downward from As a device for allowing the operator to take out the mold panel (P) more easily, as shown in Figures 2 to 4 is fixed to the lower end of the upper mold (1) by the press operation panel support pad (9) which is vertically lowered ) And the primary forming panel (P) by fixing the primary forming panel (P) molded in the desired shape through the corresponding action with the relief die block 32 and the main die block 31
  • the cam slide support base 4 fixed adjacent to the panel support pad 9 also descends and presses the cam driver 5 fixed to the lower mold 2 and the cam slide 6 slide-bonded to the inclined die block.
  • An incidence molding for bending the end of the primary forming panel P fixed between the incidence die block 32 and the main die block 31 and the panel support pad 9 is made by slide transfer to the side 32.
  • Panel support pad 9 according to the synergism of the upper die 1
  • the die fixing block 33 and the relief die block 32 which are respectively connected to the upper and lower ends of the spring 48 when the original position of the cam slide 6 is returned to each other, to fix and support the lower end of the main die block 31.
  • the fixed slide block 39 installed at the lower end is coupled to slide mutually, and the lower angle die block 32 and the slide according to the length of the rod 56 of the air cylinder 55 are changed at the lower end of the slide block 39. Consists of the support of the block 39 and the relief die driving block (49a, 49b) for controlling the lifting and lowering action of the slide block 39 is configured.
  • the structure is divided with each other and positioned opposite to the panel support pad 9 and fixed by the slide block 39 and the die fixing block 33, respectively.
  • the inclined die driving blocks 49a and 49b according to the elongation of the length of the air cylinder 55 and the rod 56, that is, the upper inclined die driving block 49a and the lower inclined die driving block 49b are mutually
  • the lower back olig die drive block 49b is forward from the upper side olig die drive block 49a in the locked state to prevent and prevent the incidence die block 32 and the slide block 39 from being transported downward.
  • the die fixing block 33 which is separated and detached while being transferred to and fixedly supports the main die block 31 together with unlocking of the relief die driving blocks 49a and 49b with respect to the relief die block 32 and the slide block 39.
  • the relief die block 32 In addition to the slide block 39 is inclined downward from the die fixing block 33 through the elastic force of the spring 48 coupled to the upper and lower ends between the slide block 39, the relief die block 32 is also a main die block ( This is to allow the operator to more easily take out the primary molded panel P, which is inclined downward in the same direction as the slide block 39, from the relief die block 32.
  • the cam slide 6 and the cam driver 5 it is typically supported by the upper and lower dies 1 and 2 installed in the press.
  • the base 4 and the cam driver 5 having the cam slide 6 coupled to the slide surface are fixed to each other so that the cam slide support base 4 is vertically lowered together with the upper die 1 according to the press driving.
  • the pressurized cam slide 6 is moved forward along the slide surface of the cam driver 5, the incidence die block 32 through a punch fixed to the front of the cam slide (6) ) And a device mainly used to bend or pierce the end of the primary molded panel (P) or the end of the desired position fixed between the main die block 31 and the panel support pad (9), depending on the forming form of the plate
  • the operation of the unit (3) varies That modifications to, or the slide cam (6) over the punch variously processed with known skills in the ready-made available in the fixed place in the turns advance.
  • the die fixing block 33 is a component that is bolted to the lower end of the main die block 31 to support the main die block 31, as shown in Figure 5, the overall shape of the slide block 39 on one side
  • the inclined slide surface 34 inclined inwardly and downwardly to make a slide action in the surface contact state with the other side of the triangular block body forming a "c" in the plane, wherein the die fixing block
  • a guide protrusion 41 protruding in the longitudinal direction at the top of the slide block 39 is fitted in the center of the inclined slide surface 34 of the slide block 39 so that the slide block 39 is upward from the die fixing block 33.
  • a slide hole 35 is formed to penetrate the slide downward, and an upper portion for fixing the upper fixing bracket 45 for supporting one end of the spring 48 on the upper side of the slide hole 35.
  • the bracket fixing groove 36 is formed in a rectangular shape.
  • the main die mounting portion 37 for seating the main die block 31 is formed in the stepped shape on both sides of the upper end of the die fixing block 33, and the main die block 31 on the main die mounting portion 37.
  • the bolt fastening hole 37a for fixing the bolt is formed, and the cam base 7 which is installed adjacent to the front of the rod 56 of the air cylinder 55 in the advancing direction of the lower left and right sides of the die fixing block 33 is formed.
  • the flange portion 38 through which the bolt fastening hole 38a for fixing the bolt to the upper end of the head) is integrally formed.
  • the slide block 39 is bolted to the lower end of the relief die block 32 to support the relief die block 32, as shown in Figure 5 die fixing block 33 and Similarly, the slide action of the slide block 39 along the inclined slide surface 34 of the die fixing block 33 while the overall shape is in surface contact with the inclined slide surface 34 on one side of the die fixing block 33. It is formed of a triangular block body forming an arrow on the side while having an inclined slide surface 40 inclined outward, so that the smoothly made, this time, the inclined slide surface 40 of the slide block (39) It is fitted to the slide hole 35 formed in the center of the inclined slide surface 34 of the die fixing block 33 to allow the slide block 39 to slide up and down from the die fixing block 33.
  • top A guide protrusion 41 is formed, and the lower bracket fixing groove 42 for fixing the lower fixing bracket 46 for bolting the other end of the spring 48 to the lower side of the guide protrusion 41 has a rectangular shape.
  • Reference numerals 43 and 44 denote the slide member 43 fixed to the inclined slide surface 40 of the slide block 39, and the relief die block 32 is mounted on the top of the slide block 39. It shows the relief die mounting portion 44 formed in a right angle to secure the bolt.
  • the upper fixing bracket 45 and the lower fixing bracket 46 are bolted to the upper bracket fixing groove 36 of the die fixing block 33 and the lower bracket fixing groove 42 of the slide block 39, respectively. It is fixed to support both upper and lower ends of the spring 48, of the upper fixing bracket 45 is the overall shape is formed in the shape of the "b" shape through which the bolt insertion hole 45a penetrated at the top, In the case of the lower fixing bracket 46, the entire shape is formed in a “T” shape through which a bolt insertion hole 46a penetrates at an upper end thereof, and the upper bracket fixing groove 36 of the die fixing block 33 and the The upper fixing brackets 45 and the lower fixing brackets 46, which are bolted to the lower bracket fixing grooves 42 of the slide block 39, respectively, to support the upper and lower ends of the spring 48, are fixed to the upper fixing members. With the locking action of the spring 48 installed between the bracket 45 and the lower fixing bracket 46 to prevent the separation Spring engaging bolts 47 are fixed to face each other.
  • the indentation die driving blocks 49a and 49b two blocks having a symmetrical shape are formed in a pair so as to face each other at the lower end of the slide block 39 and the rod 56 of the air cylinder 55, respectively. It is fixed in a state consisting of a structure combined with each other, wherein each of the upper and lower ends of the indentation die driving block (49a, 49b) when the length of the rod 56 of the air cylinder 55, two indentation die driving Among the blocks 49a and 49b, the lower side inclined die driving block 49b is linearly moved from the upper side inclined die driving block 49a while the upper and lower indented dies are shortened when the rod 56 of the air cylinder 55 is shortened.
  • Locking of the drive blocks 49a and 49b is performed to support the indentation die block 32 and the slide block 39, and on the contrary, when the length of the rod 56 of the air cylinder 55 is extended, the upper indentation die Lower side depression die driving block 49b is separated from driving block 49a. While the incidence die block 32 and the slide block release of the locking (39) to occur mutually opposed positions respectively in a symmetrical state slope convex portion (50a, 50b) are formed.
  • the front side of the lower side depression die driving block 49b connected to the rod 56 of the air cylinder 55 among the two relief die driving blocks 49a and 49b is adjacent to the front of the air cylinder 55.
  • An elastic member 51 is installed and fixed to prevent a collision between one side end of the cam base 7 and the lower side incidence die driving block 49b that is installed.
  • the lower sides of the lower side incidence die driving block 49b are fixed.
  • a locking jaw 52 is formed and a lower side depression die driving block 49b is linearly moved into the cam base 7 when the rod 56 of the air cylinder 55 is elongated from the cam base 7.
  • the guide member 53 corresponding to the engaging jaw 52 is installed to prevent it from being detached, and the guide member 53 serves as a guide for the lower side indentation die driving block 49b.
  • Reference numeral “54” is fixed to the inside of the cam base 7 so that the lower side depression die driving block 49b according to the elongation of the rod 56 length of the air cylinder 55 is linearly moved into the cam base 7.
  • the slide member 54 is shown to be made smoothly.
  • 6a to 6d is a state diagram showing the operation of the relief molding device according to the present invention.
  • the relief molding device 30 of the present invention configured as shown in Figures 2 to 4 to achieve the relief molding operation to bend the end of the panel (P) primary molded in a predetermined shape in the line process
  • the relief die block 32 and the main die block 31 that is, fixed to the lower end of the upper die 1, while facing the panel support pad 9 which is vertically lowered by press operation.
  • the press is operated after the primary molding panel P is seated on the top of the indented die block 32 and the main die block 31 faced to each other in a divided state, as shown in FIG.
  • the upper mold 1 and the panel support pad 9 fixed to the lower end of the upper mold 1 are vertically lowered downward to the angled die block 32 and the main die block 31 on which the primary molded panel P is seated.
  • the upper die panel 32 and the main die block 31 on which the primary molding panel P is seated The primary supporting panel P is fixed so as not to flow through the corresponding action in which the panel support pads 9 are pressed against each other, and at the same time, the panel support pads 9 are fixed to the lower end of the upper die 1 adjacent to the panel support pads 9.
  • the cam unit 3 which consists of the cam unit 3, that is, the cam slide support base 4, the cam slide 6, and the cam driver 5, the cam slide support base 4 is also perpendicular to the same direction.
  • the panel support pad 9 and the cam slide 6 are returned to their original positions as described above, the panel support pad 9 and the cam slide 6 are seated on the relief die block 32 and the main die block 31, and the ends thereof are disposed by the cam slide 6.
  • the upper and lower ends of the spring 48 as shown in FIG. 6D to separate the primary forming panel P held in the incidence-molded state from the incidence die block 32 and the main die block 31.
  • Each of the slide block 39 is fixed to the bottom of the relief die block 32 in a state that is coupled to each other and slide-moving with the die fixing block 33 fixedly supporting the lower end of the main die block 31, respectively.
  • indented die driving blocks (49a, 49b) formed of a pair of two at the bottom of the combination in a state in which the upper side indented die driving blocks (49a, 49b) bolted to the lower end of the slide block (39) facing each other facing each other End of the rod 56 of the air cylinder 55
  • the cam base positioned at the front side while being separated from the upper side angle die driving block 49a with the extension of the rod 56 length of the air cylinder 55 is coupled to the lower side angle die driving block 49b ( 7) is transported to the side, the lower side angle die driving block (49b) in accordance with the guide role of the guide member 53 corresponding to the engaging jaw 52 formed on both sides of the lower side of the lower angle die driving block (49b).
  • the locking of the indentation die block 32 and the slide block 39 by the combination of the upper and lower incidence die driving blocks 49a and 49b is released while linearly moving into the cam base 7.
  • the lower side depression die driving block 49b according to the elongation of the rod 56 length of the air cylinder 55 is linearly transferred from the upper side depression die driving block 49a into the cam base 7.
  • the locking states of the relief die block 32 and the slide block 39 are released, the locking between the upper and lower relief relief dies 49a and 49b according to the length of the rod 56 of the air cylinder 55 is extended.
  • a spring 48 having an upper and a lower end coupled between a die fixing block 33 fixedly supporting the main die block 31 and a slide block 39 fixedly supporting the relief die block 32 with the release, that is, the Located between the upper bracket fixing groove 36 of the die fixing block 33 and the upper fixing bracket 45 and the lower fixing bracket 46 which is bolted to the lower bracket fixing groove 42 of the slide block 39 and At the same time, the upper fixing bracket 45 and the lower fixing bracket 46 are respectively fastened to face each side
  • the relief die block 32 is also a main die block 31 together with the slide block 39 which is inclined downward from the die fixing block 33 through the elastic force of the spring 48 having both ends fixedly supported by the spring locking bolts 47.
  • the inclined die block 32 is separated from the incidence-shaped primary forming panel P while being inclined downward in the same direction as the slide block 39, and downwards together with the slide block 39 as described above.
  • the inclined die block 32 transferred in an inclined manner, the primary molding panel in which the incidence molding is completed using the incidence molding apparatus 30 of the present invention ( The extraction process of P) is all finished.
  • the relief molding apparatus includes a cam slide and a cam slide to separate the bent panel from the die after the relief molding for bending the panel end according to the punching action of the cam slide in the cam housing of the cam base.
  • Rotary cam method such that the corresponding rotary cam rotates in one direction, or swing cam method in which the swing cam corresponding to the cam slide is swinged in one direction through the driving cylinder with the cam shaft eccentrically coupled to one side of the center.
  • both the slide block and the incidence die block are inclined downwardly from the main die block and the die fixing block by the spring elastic force, and the primary molded portion is formed from the incidence die block.
  • the molded panel can be taken out by the operator more easily.

Abstract

The present invention relates to a relief forming apparatus. This relief forming apparatus of the present invention has a structure in which a relief die block and a main die block corresponding to a panel supporting pad fixed to the bottom of a relief that descends vertically through the operation of a press, and is characterized by a structure in which: a die fixing block (opposed to the panel supporting pad, having the top and bottom of a spring connected thereto when the panel supporting pad and a cam slide are returned to the original positions thereof by the rising action of the relief, and fixing and supporting the bottom of the main die block) and a slide block installed and fixed to the bottom of the relief die block are coupled to be mutually movable in a sliding manner; a relief die driving block (supporting the relief die block and the slide block along a rod length direction of an air cylinder at the bottom of the slide block, and controlling the lifting and lowering of the slide block) is installed; the relief die driving block is unlocked according to an extension in length of the rod of the air cylinder; both the slide block and the relief die block are moved in a downward slant through the resilient force of the spring; and a panel formed in relief is more conveniently ejected from the relief die block. Thus, according to the present invention, there are extraordinary effects such as a worker being able to more conveniently eject a primarily formed panel formed in relief from a relief die block when a relief die driving block is unlocked by an extension in the length of an air cylinder, and both of a slide block and a relief die block are moved in a downward slant from a main die block and a die fixing block through the resilient force of a spring, as compared to a relief of the prior art forming cam techniques such as a rotary cam technique in which, after relief forming where the end of a panel is bent by the punching action of a cam slide in a cam housing of a cam base, a rotary cam corresponding to the cam slide is rotated in one direction in order to separate the panel bent and formed from a die, or a swing cam technique in which a swing cam corresponding to a cam slide is swing-pivoted in one direction through a driving cylinder, about a point at which a camshaft is punched and coupled toward a central side.

Description

부각 성형 장치Incidence forming device
본 발명은 부각 성형 장치에 관한 것으로, 보다 상세하게는 프레스 작동에 의해 수직 하강하는 상형의 하단에 고정된 판넬지지패드와 이와 대향된 부각다이블록 및 주다이블록과의 대응작용을 통해 1차 성형 판넬을 고정함과 동시에 상기 판넬지지패드와 이웃하게 고정된 캠슬라이드 지지베이스 역시 하강하면서 하형에 고정된 캠드라이버와 슬라이드 결합된 캠슬라이드를 가압하여 부각다이블록 측으로 슬라이드 이송시켜 고정된 1차 성형 판넬의 끝단을 절곡하는 부각 성형이 이루어지고, 상기 상형의 상승작용에 따른 판넬지지패드와 캠슬라이드의 원위치 복귀 시 스프링의 상,하단에 각기 연결되면서 상기 주다이블록의 하단을 고정 지지하는 다이고정블록과 상기 부각다이블록의 하단에 설치 고정된 슬라이드블록이 상호 슬라이드 이송 가능하게 결합됨과 동시에 상기 슬라이드블록 하단에 에어실린더의 길이가변에 따른 부각다이블록 및 슬라이드블록의 지지와 함께 상기 슬라이드블록의 승,하강작용을 관장하는 부각다이구동블록을 설치 구성함으로써, 종래 부각 성형 캠 방식 중 캠베이스의 캠하우징 내에서 캠슬라이드의 펀칭작용에 따른 판넬 끝단을 절곡하는 부각 성형 후 다이로부터 절곡 성형된 판넬을 분리시키기 위해 상기 캠슬라이드와 대응되는 로타리캠이 일방향으로 회전하는 등의 로타리캠 방식이나, 또는 중앙 일측으로 편심 결합된 캠축을 지점으로 캠슬라이드와 대응되는 스윙캠이 구동실린더를 통해 일방향으로 스윙 회동되는 등의 스윙캠 방식에 비해 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 이송되면서 상기 부각다이블록으로부터 부각 성형된 1차 성형 판넬을 작업자가 보다 간편하게 취출할 수 있도록 한 부각 성형 장치에 관한 것이다.The present invention relates to an incidence forming apparatus, and more particularly, a primary forming panel through a corresponding action of a panel support pad fixed to a lower end of an upper die vertically lowered by a press operation, and an incidence die block and a main die block opposed thereto. At the same time, the camslide support base fixed adjacent to the panel support pad is also lowered, and the camslide slide-coupled with the cam driver fixed to the lower die is slid and moved to the angle die block side of the fixed primary molded panel. An incidence molding is formed to bend the end, and the die fixing block for fixing and supporting the lower end of the main die block while being connected to the upper and lower ends of the spring when the panel support pad and the cam slide return to their original positions according to the synergism of the upper die. Fixed slide blocks installed at the bottom of the relief die block for mutual slide transfer At the same time, by installing a relief angle driving block for controlling the lifting and lowering of the slide block along with the support of the relief angle block and the slide block according to the variable length of the air cylinder at the bottom of the slide block, the conventional relief molding cam method Rotary cam corresponding to the cam slide rotates in one direction in order to separate the bent shaped panel from the die after the incidence of bending the panel end according to the punching action of the cam slide in the cam housing of the cam base. In the swing cam method, the swing cam corresponding to the cam slide with the cam shaft eccentrically coupled to one side of the center is swinged in one direction through the driving cylinder. Slide block and embossed die through spring force with unlocking As it will lock both inclined downward from judayi feed block and the die block fixed on the incidence of molding the primary molded panel from the incidence die block at a relief-forming device allows an operator to more easily taken out.
일반적으로, 프레스 작동에 의해 수직 하강하는 상형(미도시)의 하단에 고정된 판넬지지패드(9)와 다이블록(캠하우징)(8,8a) 사이에 고정된 판넬 즉, 선 공정에서 기설정된 모양으로 1차 성형된 판넬(P)의 끝단을 절곡하는 등의 부각 성형작업과 함께 상기 부각 성형이 완료된 판넬(P)을 다이블록 즉, 캠하우징(8,8a)으로부터 보다 간편하게 분리시키기 위한 장치로서, 도 1a에 도시한 바와 같이 캠베이스(7)의 캠하우징(8) 내에서 캠슬라이드(6)의 펀칭작용에 따른 판넬(P) 끝단을 절곡하는 부각 성형 후 다이로부터 절곡 성형된 판넬(P)을 분리시키기 위해 상기 캠슬라이드(6)와 대응되는 로타리캠(11)이 일방향으로 회전하는 등의 로타리캠 방식(10)이나, 또는 도 1b에 도시한 바와 같이 중앙 일측으로 편심 결합된 캠축(스윙축; 22)을 지점으로 캠슬라이드(6)와 대응되는 스윙캠(21)이 구동실린더(23)의 길이 가변을 통해 일방향으로 스윙 회동되는 등의 스윙캠 방식(20)이 주로 많이 사용된다.In general, a panel fixed between a panel support pad 9 and a die block (cam housing) 8 and 8a fixed to a lower end of an upper die (not shown) vertically lowered by a press operation, i.e. A device for more easily separating the panel P on which the incidence molding is completed from the die block, that is, the cam housings 8 and 8a, together with the incidence molding operation such as bending the end of the panel P primarily formed into a shape. As shown in FIG. 1A, the panel is bent from die after the incidence molding to bend the end of the panel P according to the punching action of the cam slide 6 in the cam housing 8 of the cam base 7. Rotary cam system 10 such that the rotary cam 11 corresponding to the cam slide 6 rotates in one direction to separate P), or the cam shaft eccentrically coupled to one side of the center as shown in FIG. (Swing shaft; 22) corresponding to the cam slide 6 Swing cam system 20 such as a length of swing rotation in one direction through the variable of the swing cam 21, the driving cylinder 23 is mainly used.
그러나, 상기와 같은 종래 부각 성형 캠 방식 중 상기 로타리캠 방식(10)의 경우 전체적인 구조가 간단하고, 축 위치 선정 역시 간단한 반면에, 로타리캠(11)이 회전 가능하게 설치되는 캠하우징(8)의 내측 캠작동홈(8b)의 원호형상에 대한 원통 보링가공을 수행해야 함에 따라 이에 대한 가공작업이 매우 어렵고 불편함과 아울러 이와 같은 원통 보링가공에 따른 가공비의 상승과 함께 이를 통한 전체 장치의 원가 상승으로 이어지는 단점과, 상기 로타리캠(11)과 캠하우징(8)의 내부 캠작동홈(8b) 사이에 이물질 유입 시 상기 로타리캠(11)의 회전작용에 따라 상기 로타리캠(11)의 외주면이나 캠하우징(8)의 내측 캠작동홈(8b) 내에 유착되어 이를 통한 로타리캠(11)이 캠하우징(8)의 캠작동홈(8b) 내에 끼임 현상 발생 및 상기 유착된 이물질에 의해 로타리캠(11)이 캠하우징(8)의 내측 캠작동홈(8b)에서 회전 작동이 더 이상 불가능한 상태에 빠짐과 아울러 상기와 같이 작동불능 상태의 로타리캠(11)을 고치거나 부품을 교환하기 위해서는 부각 성형 장치 모두를 분해하고 재조립하는 등의 상기 로타리캠 방식(10)의 부각 성형 장치에 대한 유지 보수작업 역시 번거롭고 불편한 단점과, 상기 로타리캠(11)과 캠하우징(8)의 캠작동홈(8b) 사이에 보링가공에 의한 공차틈새가 발생하게 되어 캠슬라이드(6)의 펀칭작용을 통해 판넬(P) 끝단을 절곡하는 부각 성형 작업 시 로타리캠(11)이 캠하우징(8)의 캠작동홈(8b) 안으로 미세하게 밀리면서 판넬(P)의 부각 성형에 대한 품질이 저하되게 되는 단점과, 캠베이스(7)를 통해 로타리캠(11)과 연결된 복귀실린더(미도시)의 오작동 시 상기 로타리캠(11)과 이의 주위 부품들의 충돌로 인한 상기 로타리캠(11)의 파손이 빈번하게 발생되어 이에 따른 안전율 역시 크게 저하되는 단점과, 마지막으로 캠하우징(8)의 캠작동홈(8b)에 대한 원형형상인 로타리캠(11)에 대한 캠하우징(8)의 파팅 선정이 매우 어렵고 번거로움 등의 다양한 문제점이 있었다.However, in the case of the rotary cam method 10, the cam housing 8 in which the rotary cam 11 is rotatably installed while the rotary cam method 10 is simple in the overall structure and the axis positioning is also simple. Cylindrical boring of the inner cam operating groove of the inner groove (8b) must be carried out, so machining is very difficult and inconvenient, and the cost of the whole device is increased with the increase of the processing cost due to the cylindrical boring. The outer circumferential surface of the rotary cam 11 according to the rotational action of the rotary cam 11 when foreign matter flows between the rotary cam 11 and the internal cam operating groove 8b of the cam housing 8. Or the rotary cam 11 is adhered to the inner cam operating groove 8b of the cam housing 8 and the rotary cam 11 is caught in the cam operating groove 8b of the cam housing 8 and the rotary cam is caused by the foreign matter. 11 cam In order to fix the rotary cam 11 in the inoperative state or replace parts as described above, the inverted cam forming groove 8b of the inner cam operating groove 8b of the housing 8 is disassembled. And maintenance work on the incidence molding apparatus of the rotary cam method 10, such as to re-assemble and reassemble, boring between the cam operating groove (8b) of the rotary cam (11) and the cam housing (8) Tolerance gaps are generated by machining, and the rotary cam 11 is inserted into the cam operating groove 8b of the cam housing 8 during the relief forming operation of bending the end of the panel P through the punching action of the cam slide 6. The finely pushed down the quality of the indentation of the panel (P) deterioration, and the rotary cam (11) in case of malfunction of the return cylinder (not shown) connected to the rotary cam 11 through the cam base (7) Due to collisions of The breakage of the rotary cam 11 frequently occurs, and thus the safety factor is also greatly reduced. Finally, the cam housing for the rotary cam 11, which is a circular shape of the cam operating groove 8b of the cam housing 8, has a disadvantage. Parting of (8) was very difficult and has various problems, such as hassle.
또한, 상기 스윙캠 방식(20)의 경우 로타리캠 방식(10)과 같이 캠하우징(8)의 내부를 곡면가공이 아닌 스윙캠(21) 형상에 따른 직선가공으로 이루어짐에 따라 이로 인한 상기 캠하우징(8a)의 내부 가공작업이 매우 간편함과 아울러 이에 따른 가공비 역시 저하되어 이를 통한 전체 장치의 원가 절감으로 이어지고, 상기 캠하우징(8a) 내부의 직선가공에 따른 수정 가공이 로타리캠 방식(10)에 비해 매우 간편함과 동시에 상기 로타리캠 방식(10)과 같이 로타리캠(11)과 캠하우징(8)의 내부 캠작동홈(8b) 사이에 이물질이 유입되어 유착되지 않는 구조로 이루어져 있기 때문에 이에 대한 스윙캠(21)이나 부품을 고치거나 교환하기 위한 부각 성형 장치 전체를 분해하지 않아도 되는 등 상기 스윙캠 방식(20)의 부각 성형 장치에 대한 유지 보수작업 역시 쉽고 간편하며, 상기와 같이 캠하우징(8a) 내부가 직선가공으로 이루어짐에 따라 캠슬라이드(6)의 펀칭작용을 통해 판넬(P) 끝단을 절곡하는 부각 성형 작업 시 스윙캠(21)이 캠하우징(8a)에 밀착되면서 로타리캠 방식(10)과 같이 밀림현상이 적어 이로 인한 판넬(P)의 부각 성형에 대한 품질이 향상되고, 상기 스윙캠(21)에 삽입된 스윙축(22)을 지점으로 구동실린더(23)에 의한 스윙캠(21)이 일정각도로 스윙 회동되되 상기 로타리캠 방식(10)에 비해 스윙캠(21)의 회동각도가 작아 이에 따른 스윙축(22)의 회전량이 적으며, 상기와 같이 캠하우징(8a) 내부와 스윙캠(21)의 상단이 직선가공으로 이루어짐에 따라 스윙축(22)의 중심 및 스윙캠(21)에 대한 캠하우징(8a)의 파팅 선정이 자유로운 반면에, 상기 스윙캠 방식(20)의 작동구조 및 작동 메카니즘이 상기 로타리캠 방식(10)에 비해 매우 복잡하고 어려운 단점과, 상기 구동실린더(23)의 전,후진 시 소음이 발생하며, 상기 스윙캠(21)의 리턴 작용에 따른 비틀림 작용이 스윙축(22)에 작용되면서 이에 따른 반동이 발생하게 되는 등의 다양한 문제점이 있었다.In addition, in the case of the swing cam method 20, as in the rotary cam method 10, the inside of the cam housing (8) is made by the straight processing according to the shape of the swing cam 21, not curved, thereby the cam housing The internal machining operation of (8a) is very simple and the machining cost is also lowered, thereby reducing the cost of the entire apparatus. The correction processing according to the linear machining inside the cam housing (8a) is applied to the rotary cam method (10). Compared to the above-mentioned, it is very simple and swings against this because it is composed of a structure in which foreign matter is introduced and not adhered between the internal cam operating groove 8b of the rotary cam 11 and the cam housing 8 as in the rotary cam method 10. Maintenance work on the incidence forming apparatus of the swing cam method 20, such as not having to disassemble the entire incidence forming apparatus for fixing or replacing the cam 21 or parts, is also easy and simple, As the inside of the cam housing (8a) is made of a linear processing as shown in the figure, the swing cam 21 is in close contact with the cam housing (8a) during the incidence forming process of bending the end of the panel (P) through the punching action of the cam slide (6). As the rotary cam method (10) is less the phenomena of the jungle, thereby improving the quality of the incidence molding of the panel (P), drive cylinder (23) to the swing shaft 22 inserted into the swing cam 21 to the point The swing cam 21 is rotated at a predetermined angle, but the rotation angle of the swing cam 21 is smaller than that of the rotary cam method 10, thereby reducing the amount of rotation of the swing shaft 22. While the cam housing 8a and the upper end of the swing cam 21 are formed in a straight line, the part of the cam housing 8a with respect to the swing cam 21 and the center of the swing shaft 22 is freely selected. The operating structure and operating mechanism of the swing cam method 20 is much higher than that of the rotary cam method 10. Complicated and difficult disadvantages, noise is generated when the drive cylinder 23 is moved forward and backward, and the torsion effect according to the return action of the swing cam 21 acts on the swing shaft 22, thereby causing recoil. There were various problems such as being.
또한, 구동실린더(23)의 구동 시 부각 성형부 하형의 캠드라이버(미도시)까지 포함되어 불필요한 저항이 발생하는 문제점도 있었다.In addition, when the driving cylinder 23 is driven, there is also a problem that unnecessary resistance occurs because the cam driver (not shown) of the incidence part lower part is included.
상기와 같은 종래의 문제점을 해소하기 위하여 안출된 본 발명은, 프레스 작동에 의해 수직 하강하는 판넬지지패드와 부각다이블록 및 주다이블록과의 대응작용을 통해 고정된 1차 성형 판넬의 끝단을 하강하는 캠슬라이드 지지베이스로부터 가압되어 캠드라이드의 슬라이드면을 따라 부각다이블록 측으로 슬라이드 이송된 캠슬라이드가 절곡시키는 부각 성형이 이루어지고, 상기 판넬지지패드와 캠슬라이드의 원위치 복귀 시 스프링의 상,하단에 각기 연결된 상태로 상기 주다이블록의 하단을 고정 지지하는 다이고정블록과 상기 부각다이블록의 하단에 설치 고정된 슬라이드블록이 상호 슬라이드 이송 가능하게 결합됨과 동시에 상기 슬라이드블록 하단에 에어실린더의 길이가변에 따른 부각다이블록 및 슬라이드블록의 지지와 함께 상기 슬라이드블록의 승,하강작용을 관장하는 부각다이구동블록을 설치 구성함에 따라 종래 부각 성형 캠 방식 중 로타리캠 방식이나 또는 스윙캠 방식에 비해 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 이송되면서 상기 부각다이블록으로부터 부각 성형된 1차 성형 판넬을 작업자가 보다 간편하게 취출할 수 있도록 하는데 그 목적이 있다.The present invention has been made in order to solve the above problems, the lowering of the end of the fixed primary molded panel through the corresponding action of the panel support pad and the depression die block and the main die block vertically lowered by the press operation An incidence molding is performed in which the cam slide pressurized from the cam slide support base and slide-transferred to the incidence die block side along the slide surface of the cam slide is formed. The die fixing block fixedly supporting the lower end of the main die block in the connected state and the slide block fixed to the lower portion of the incidence die block are coupled to each other so as to be slide-moved to each other, and at the same time, the incidence angle of the air cylinder at the bottom of the slide block is variable. The slice with support of the die block and slide block According to the installation and configuration of the incidence die driving block that controls the rise and fall of the block, the incidence die driving block is unlocked according to the length of the air cylinder according to the length of the air cylinder compared to the rotary cam method or the swing cam method. The slide block and the embossed die block are inclined downwardly from the main die block and the die fixing block through the elastic force of the spring, and the object is to enable the operator to easily take out the primary molded panel formed by the embossed die block.
또한, 본 발명의 경우 상기와 같이 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 직선 이송되는 등 슬라이드 구조로 이루어져 있기 때문에 종래 부각 성형 캠 방식 중 특히 캠베이스의 캠하우징 내에서 캠슬라이드의 펀칭작용에 따른 판넬 끝단을 절곡하는 부각 성형 후 다이로부터 절곡 성형된 판넬을 분리시키기 위해 상기 캠슬라이드와 대응되는 로타리캠이 일방향으로 회전하는 등의 로타리캠 방식에 비해 구조가 간단함에 따라 가공 및 제작 원가를 절감시키고, 수정 가공 및 유지 보수 역시 간편하며, 금형 내 공간활용을 극대화할 수 있도록 하는데 다른 목적이 있다.In addition, in the case of the present invention, both the slide block and the relief die block are linearly inclined downwardly from the main die block and the die fixing block through the elastic force of the spring together with the unlocking of the relief die driving block according to the elongation of the air cylinder as described above. Because of the slide structure, the camslide corresponds to the camslide in order to separate the bent panel from the die after the incidence molding, which bends the panel end according to the punching action of the camslide, particularly in the cam housing of the cambase. Compared to the rotary cam method such that the rotary cam rotates in one direction, the structure is simpler, so that the machining and manufacturing cost can be reduced, the modification machining and maintenance are easy, and the other purpose is to maximize the space utilization in the mold. have.
더욱이, 본 발명의 경우 상기와 같이 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 직선 이송되는 슬라이드 구조로 이루어짐에 따라 종래 로타리캠 방식이나 스윙캠 방식에 비해 부각다이블록의 파팅라인 역시도 단순화시킬 수 있도록 하는데 또 다른 목적이 있다.Furthermore, in the case of the present invention, as the slide block and the embossed die block are formed as a slide structure which is linearly inclined downwardly from the main die block and the die fixing block as described above, the parting line of the embossed die block as compared to the conventional rotary cam method or swing cam method. There is another purpose to simplify this too.
상기한 목적을 해결하기 위한 본 발명의 부각 성형 장치는, 프레스 작동에 의해 수직 하강하는 상형의 하단에 고정된 판넬지지패드와 대응되는 부각다이블록 및 주다이블록이 서로 분할된 구조로서 상기 판넬지지패드와 대향되며, 상형의 상승작용에 따른 판넬지지패드와 캠슬라이드의 원위치 복귀 시 스프링의 상,하단에 각기 연결되면서 상기 주다이블록의 하단을 고정 지지하는 다이고정블록과 상기 부각다이블록의 하단에 설치 고정된 슬라이드블록이 상호 슬라이드 이송 가능하게 결합되고, 상기 슬라이드블록의 하단에 에어실린더의 로드 길이가변에 따른 부각다이블록 및 슬라이드블록의 지지와 함께 상기 슬라이드블록의 승,하강작용을 관장하는 부각다이구동블록을 설치하여 상기 에어실린더의 로드 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 상기 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 하향 경사지게 이송되면서 상기 부각다이블록으로부터 부각 성형된 판넬을 보다 간편하게 취출할 수 있도록 구성된 것을 특징으로 한다.According to the present invention, there is provided an incidence molding apparatus according to the present invention, wherein a panel supporting pad fixed to a lower end of an upper die vertically descending by a press operation and a corresponding relief angle die block and a main die block are partitioned from each other. Opposed to and installed at the lower end of the die fixing block and the die fixing block for fixing the lower end of the main die block while being connected to the upper and lower ends of the spring when the panel support pad and the cam slide return to their original positions due to the upward action of the upper die. Fixed slide blocks are coupled to each other so as to be slide-movable, and an indentation die for controlling the lifting and lowering action of the slide block together with the support of the indentation die block and the slide block according to the rod length of the air cylinder at the lower end of the slide block. Installation of the drive block of the relief die driving block according to the extension of the rod length of the air cylinder As the incidence and the slide block through the elastic force of the spring with the king off the die block both the downward inclined conveying it is characterized in that is configured to more easily take out the molded panel from the incidence of incidence die block.
이러한 본 발명에 의하면, 종래 부각 성형 캠 방식 중 로타리캠 방식이나 또는 스윙캠 방식에 비해 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 이송되면서 상기 부각다이블록으로부터 부각 성형된 1차 성형 판넬을 작업자가 보다 간편하게 취출할 수 있는 등의 탁월한 효과가 있다.According to the present invention, both the slide block and the relief die block through the elastic force of the spring with the unlocking of the relief die driving block according to the extension of the length of the air cylinder compared to the rotary cam or swing cam of the conventional relief shaping cam method While being inclined downward from the main die block and the die fixing block, there is an excellent effect such that an operator can easily take out the primary molded panel formed by the relief from the relief die block.
또한, 상기와 같이 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 직선 이송되는 슬라이드 구조로 이루어져 있기 때문에 종래 부각 성형 캠 방식 중 특히 캠베이스의 캠하우징 내에서 캠슬라이드의 펀칭작용에 따른 판넬 끝단을 절곡하는 부각 성형 후 다이로부터 절곡 성형된 판넬을 분리시키기 위해 상기 캠슬라이드와 대응되는 로타리캠이 일방향으로 회전하는 등의 로타리캠 방식에 비해 구조가 간단함에 따라 가공 및 제작 원가를 절감시키고, 수정 가공 및 유지 보수 역시 간편하며, 금형 내 공간활용을 극대화할 수 있는 등의 효과 역시 있다.In addition, as described above, both the slide block and the relief die block are linearly inclined downwardly from the main die block and the die fixing block by the elastic force of the spring together with the unlocking of the relief die driving block according to the elongation of the air cylinder. Because of this, the cam cam slide and the rotary cam corresponding to the cam slide are separated in one direction to separate the bent panel from the die after the relief of the panel end, which is bent by the punching action of the cam slide, in the cam housing of the cam base. Compared to the rotary cam method such as rotating, the structure is simpler, so it is possible to reduce the machining and manufacturing cost, to modify and to maintain the mold, and to maximize the space utilization in the mold.
이와 더불어, 상기와 같이 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 직선 이송되는 슬라이드 구조로 이루어짐에 따라 종래 로타리캠 방식이나 스윙캠 방식에 비해 부각다이블록의 파팅라인 역시도 단순화시킬 수 있는 효과 등도 있다.In addition, since the slide block and the relief die block have a slide structure that is linearly inclined downward from the main die block and the die fixing block as described above, the parting line of the relief die block is also simplified compared to the conventional rotary cam method or swing cam method. It can also have effects.
도 1a는 종래 부각 성형 장치를 개략적으로 나타낸 구성도 및 작동 상태도.Figure 1a is a schematic diagram and an operational state diagram showing a conventional relief molding device.
도 1b는 종래 또 다른 부각 성형 장치를 개략적으로 나타낸 구성도 및 작동 상태도.Figure 1b is a schematic diagram and an operational state diagram showing another conventional incidence molding device.
도 2는 본 발명의 부각 성형 장치를 개략적으로 나타낸 사시도.2 is a perspective view schematically showing the relief molding device of the present invention.
도 3은 본 발명에 대한 부각 성형 장치의 분해 사시도.3 is an exploded perspective view of the relief molding apparatus according to the present invention.
도 4는 본 발명에 대한 부각 성형 장치의 결합 단면도.4 is a cross-sectional view of the incidence forming apparatus according to the present invention.
도 5는 본 발명에 대한 부각 성형 장치 중 스프링의 상,하단에 연결된 슬라이드블록과 다이고정블록의 세부 상세도.Figure 5 is a detailed view of the slide block and the die fixing block connected to the top and bottom of the spring of the relief molding device for the present invention.
도 6a 내지 도 6d는 본 발명에 대한 부각 성형 장치의 작동과정을 나타낸 상태도.6a to 6d is a state diagram showing the operation of the relief molding device according to the present invention.
* 도면의 주요 부분에 대한 부호의 설명 *Explanation of symbols on the main parts of the drawings
1. 상형 2. 하형1. Upper Form 2. Lower Form
3. 캠유니트 4. 캠슬라이드 지지베이스3. Cam unit 4. Cam slide support base
5. 캠드라이버 6. 캠슬라이드5. Cam Driver 6. Cam Slide
7. 캠베이스 9. 판넬지지패드7. Cam base 9. Panel support pad
30. 부각 성형 장치 31. 주다이블록30. Incidence forming apparatus 31. Judai block
32. 부각다이블록 33. 다이고정블록32. Relief die block 33. Die fixing block
34, 40. 경사슬라이드면 35. 슬라이드홀34, 40. Sloped slide surface 35. Slide hole
36. 상부브라켓고정홈 37. 주다이안착부36. Upper bracket fixing groove 37.
38. 플랜지부 39. 슬라이드블록38. Flange 39. Slide block
41. 가이드돌기 42. 하부브라켓고정홈41.Guide projection 42.Lower bracket fixing groove
45. 상부고정브라켓 46. 하부고정브라켓45. Upper fixing bracket 46. Lower fixing bracket
47. 스프링걸림볼트 48. 스프링47. Spring locking bolt 48. Spring
49a, 49b. 부각다이구동블록 50a, 50b. 경사요철부49a, 49b. Relief die driving block 50a, 50b. Slope
51. 탄성부재 52. 걸림턱51. Elastic member 52. Hanging jaw
53. 가이드부재 55. 에어실린더53. Guide member 55. Air cylinder
56. 로드 P. 판넬56. Rod P. Panel
본 발명의 부각 성형 장치를 첨부된 도면과 대비하여 상세히 설명한다.The relief molding apparatus of the present invention will be described in detail in comparison with the accompanying drawings.
도 2는 본 발명의 부각 성형 다이를 개략적으로 나타낸 사시도이고, 도 3은 본 발명에 대한 부각 성형 다이의 분해 사시도를 나타낸 것이며, 도 4는 본 발명에 대한 부각 성형 다이의 결합 단면도를 나타낸 것이다.FIG. 2 is a perspective view schematically showing the relief molding die of the present invention, FIG. 3 is an exploded perspective view of the relief molding die for the present invention, and FIG.
본 발명의 부각 성형 장치(30)는, 종래 캠베이스(7)의 캠하우징(8,8a) 내에서 캠슬라이드(6)의 펀칭작용에 따른 판넬(P) 끝단을 절곡하는 부각 성형 후, 다이블록으로부터 절곡 성형된 판넬(P)을 분리시키기 위하여, 상기 캠슬라이드(6)와 대응되는 로타리캠(11)이 일방향으로 회전하는 등의 로타리캠(10) 방식이나, 또는 중앙 일측으로 편심 결합된 캠축(22)을 지점으로 캠슬라이드와 대응되는 스윙캠(21)이 구동실린더(23)를 통해 일방향으로 스윙 회동되는 등의 스윙캠(20) 방식에 비해 에어실린더(55)의 로드(56) 길이신장에 따른 부각다이구동블록(49a,49b)의 락킹 해제와 함께 스프링(48)의 탄성력을 통해 슬라이드블록(39)과 부각다이블록(32) 모두 다이고정블록(33)과 주다이블록(31)으로부터 하향 경사지게 이송되면서 상기 부각다이블록(32)으로부터 부각 성형된 1차 성형 판넬(P)을 작업자가 보다 간편하게 취출할 수 있도록 하기 위한 장치로서, 도 2 내지 도 4에 도시한 바와 같이 프레스 작동에 의한 상형(1)의 하단에 고정되어 수직 하강하는 판넬지지패드(9)와 목적한 형태로 성형된 1차 성형 판넬(P)을 안착시키기 위한 부각다이블록(32) 및 주다이블록(31)과의 대응작용을 통해 상기 1차 성형 판넬(P)을 고정함과 동시에 상기 판넬지지패드(9)와 이웃하게 고정된 캠슬라이드 지지베이스(4) 역시 하강하면서 하형(2)에 고정된 캠드라이버(5)와 슬라이드 결합된 캠슬라이드(6)를 가압하여 부각다이블록(32) 측으로 슬라이드 이송시켜 상기 부각다이블록(32) 및 주다이블록(31)과 상기 판넬지지패드(9) 사이에 고정된 1차 성형 판넬(P)의 끝단을 절곡하는 부각 성형이 이루어지고, 이후 상기 상형(1)의 상승작용에 따른 판넬지지패드(9)와 캠슬라이드(6)의 원위치 복귀 시 스프링(48)의 상,하단에 각기 연결되면서 상기 주다이블록(31)의 하단을 고정 지지하는 다이고정블록(33)과 상기 부각다이블록(32)의 하단에 설치 고정된 슬라이드블록(39)이 상호 슬라이드 이송 가능하게 결합되고, 상기 슬라이드블록(39)의 하단에 에어실린더(55)의 로드(56) 길이가변에 따른 부각다이블록(32) 및 슬라이드블록(39)의 지지와 함께 상기 슬라이드블록(39)의 승,하강작용을 관장하는 부각다이구동블록(49a,49b)이 설치된 구조로 구성되어 있다.The incidence molding apparatus 30 of the present invention, after the incidence molding to bend the end of the panel (P) according to the punching action of the cam slide 6 in the cam housing (8, 8a) of the conventional cam base (7), die In order to separate the bent molded panel (P) from the block, the cam cam 6 and the corresponding rotary cam 11 is rotated in one direction, such as a rotary cam 10, or eccentrically coupled to one side of the center The rod 56 of the air cylinder 55 is compared with the swing cam 20 method, such that the swing cam 21 corresponding to the cam slide with the cam shaft 22 is swing swinged in one direction through the driving cylinder 23. Both the slide block 39 and the relief die block 32 are fixed with the die fixing block 33 and the main die block 31 by the elastic force of the spring 48 together with the unlocking of the relief die driving blocks 49a and 49b according to the length extension. The primary formed by relief from the relief die block 32 while being inclined downward from As a device for allowing the operator to take out the mold panel (P) more easily, as shown in Figures 2 to 4 is fixed to the lower end of the upper mold (1) by the press operation panel support pad (9) which is vertically lowered ) And the primary forming panel (P) by fixing the primary forming panel (P) molded in the desired shape through the corresponding action with the relief die block 32 and the main die block 31 The cam slide support base 4 fixed adjacent to the panel support pad 9 also descends and presses the cam driver 5 fixed to the lower mold 2 and the cam slide 6 slide-bonded to the inclined die block. An incidence molding for bending the end of the primary forming panel P fixed between the incidence die block 32 and the main die block 31 and the panel support pad 9 is made by slide transfer to the side 32. Panel support pad 9 according to the synergism of the upper die 1 ) And the die fixing block 33 and the relief die block 32 which are respectively connected to the upper and lower ends of the spring 48 when the original position of the cam slide 6 is returned to each other, to fix and support the lower end of the main die block 31. The fixed slide block 39 installed at the lower end is coupled to slide mutually, and the lower angle die block 32 and the slide according to the length of the rod 56 of the air cylinder 55 are changed at the lower end of the slide block 39. Consists of the support of the block 39 and the relief die driving block (49a, 49b) for controlling the lifting and lowering action of the slide block 39 is configured.
여기서, 상기 주다이블록(31) 및 부각다이블록(32)의 경우 서로 분할된 구조로서 판넬지지패드(9)와 대향 위치됨과 동시에 각각 슬라이드블록(39)과 다이고정블록(33)에 의해 지지 고정되어 있는데, 이는 에어실린더(55) 로드(56)의 길이신장에 따른 부각다이구동블록(49a,49b) 즉, 상부측 부각다이구동블록(49a)과 하부측 부각다이구동블록(49b)이 상호 조합되어 상기 부각다이블록(32) 및 슬라이드블록(39)이 하향 이송되는 것을 차단 및 방지하는 락킹된 상태에서 상기 상부측 부각다이구동블록(49a)으로부터 하부측 후각다이구동블록(49b)이 전방으로 이송되면서 분리 이탈되어 상기 부각다이블록(32) 및 슬라이드블록(39)에 대한 부각다이구동블록(49a,49b)의 락킹 해제와 함께 상기 주다이블록(31)을 고정 지지하는 다이고정블록(33)과 상기 부각다이블록(32)을 고정 지지하는 슬라이드블록(39) 사이에 상,하단이 결합된 스프링(48)의 탄성력을 통해 다이고정블록(33)으로부터 하향 경사지게 이송되는 슬라이드블록(39)과 더불어 부각다이블록(32) 역시 주다이블록(31)으로부터 상기 슬라이드블록(39)과 동일방향으로 하향 경사지게 이송되어 상기 부각다이블록(32)으로부터 부각 성형된 1차 성형 판넬(P)을 작업자가 보다 간편하게 취출할 수 있도록 하기 위함이다.Here, in the case of the main die block 31 and the relief die block 32, the structure is divided with each other and positioned opposite to the panel support pad 9 and fixed by the slide block 39 and the die fixing block 33, respectively. In this case, the inclined die driving blocks 49a and 49b according to the elongation of the length of the air cylinder 55 and the rod 56, that is, the upper inclined die driving block 49a and the lower inclined die driving block 49b are mutually In combination, the lower back olig die drive block 49b is forward from the upper side olig die drive block 49a in the locked state to prevent and prevent the incidence die block 32 and the slide block 39 from being transported downward. The die fixing block 33 which is separated and detached while being transferred to and fixedly supports the main die block 31 together with unlocking of the relief die driving blocks 49a and 49b with respect to the relief die block 32 and the slide block 39. ) And the relief die block 32 In addition to the slide block 39 is inclined downward from the die fixing block 33 through the elastic force of the spring 48 coupled to the upper and lower ends between the slide block 39, the relief die block 32 is also a main die block ( This is to allow the operator to more easily take out the primary molded panel P, which is inclined downward in the same direction as the slide block 39, from the relief die block 32.
또한, 상기 캠슬라이드 지지베이스(4), 캠슬라이드(6) 및 캠드라이버(5)로 이루어진 캠유니트(3)의 경우 이는 통상적으로 프레스 내에 설치된 상형(1)과 하형(2)에 캠슬라이드 지지베이스(4)와, 슬라이드면에 캠슬라이드(6)가 결합된 캠드라이버(5)가 각각 고정되어 프레스 구동에 따른 상형(1)과 함께 캠슬라이드 지지베이스(4)가 수직 하강하면서 캠슬라이드(6)를 가압함과 동시에 상기 가압된 캠슬라이드(6)가 캠드라이버(5)의 슬라이드면을 따라 전방으로 슬라이드 이송되면서 상기 캠슬라이드(6)의 전면에 고정된 펀치를 통해 부각다이블록(32) 및 주다이블록(31)과 판넬지지패드(9) 사이에 고정된 1차 성형 판넬(P)의 끝단이나 원하는 위치의 단부를 절곡하거나 피어싱하는데 주로 사용되는 장치이며, 판재의 성형 형태에 따라 캠유니트(3)의 작동방식을 다양하게 변형시키거나 또는 상기 캠슬라이드(6)의 전면에 고정된 펀치를 다양하게 가공하여 사용할 수 있는 기성품의 공지적 기술임을 미리 밝혀둔다.In addition, in the case of the cam unit 3 consisting of the cam slide support base 4, the cam slide 6 and the cam driver 5, it is typically supported by the upper and lower dies 1 and 2 installed in the press. The base 4 and the cam driver 5 having the cam slide 6 coupled to the slide surface are fixed to each other so that the cam slide support base 4 is vertically lowered together with the upper die 1 according to the press driving. At the same time as pressing 6) the pressurized cam slide 6 is moved forward along the slide surface of the cam driver 5, the incidence die block 32 through a punch fixed to the front of the cam slide (6) ) And a device mainly used to bend or pierce the end of the primary molded panel (P) or the end of the desired position fixed between the main die block 31 and the panel support pad (9), depending on the forming form of the plate The operation of the unit (3) varies That modifications to, or the slide cam (6) over the punch variously processed with known skills in the ready-made available in the fixed place in the turns advance.
상기 다이고정블록(33)의 경우 주다이블록(31)의 하단에 볼트 고정되어 상기 주다이블록(31)을 지지하는 구성요소로서, 도 5에 도시한 바와 같이 전체형상이 일측에 슬라이드블록(39)의 타측과 면접촉된 상태로 슬라이드작용이 이루어지도록 상,하로 내향 경사진 경사슬라이드면(34)을 구비하면서 평면상으로 "ㄷ"자를 이루는 삼각형태의 블록체로 형성되어 있는데, 이때 상기 다이고정블록(33)의 경사슬라이드면(34) 중앙에는 슬라이드블록(39)의 상단에 길이방향으로 돌출된 가이드돌기(41)가 끼움 결합되어 상기 다이고정블록(33)으로부터 슬라이드블록(39)이 상,하로 슬라이드 이송이 가능하도록 하기 위한 슬라이드홀(35)이 관통 형성되어 있으며, 상기 슬라이드홀(35)의 상측에는 스프링(48)의 일단을 지지하는 상부고정브라켓(45)을 볼트 고정시키기 위한 상부브라켓고정홈(36)이 장방형태로 형성되어 있다.In the case of the die fixing block 33 is a component that is bolted to the lower end of the main die block 31 to support the main die block 31, as shown in Figure 5, the overall shape of the slide block 39 on one side The inclined slide surface 34 inclined inwardly and downwardly to make a slide action in the surface contact state with the other side of the triangular block body forming a "c" in the plane, wherein the die fixing block A guide protrusion 41 protruding in the longitudinal direction at the top of the slide block 39 is fitted in the center of the inclined slide surface 34 of the slide block 39 so that the slide block 39 is upward from the die fixing block 33. A slide hole 35 is formed to penetrate the slide downward, and an upper portion for fixing the upper fixing bracket 45 for supporting one end of the spring 48 on the upper side of the slide hole 35. The bracket fixing groove 36 is formed in a rectangular shape.
이와 더불어, 상기 다이고정블록(33)의 상단 양측에는 주다이블록(31)을 안착시키기 위한 주다이안착부(37)가 단턱형태로 형성됨과 아울러, 상기 주다이안착부(37)에는 주다이블록(31)을 볼트 고정시키기 위한 볼트체결홀(37a)이 형성되어 있고, 상기 다이고정블록(33)의 하단 좌우 양측에는 에어실린더(55)의 로드(56) 진행방향인 전방으로 이웃하게 설치된 캠베이스(7)의 상단에 볼트 고정시키기 위한 볼트체결홀(38a)이 관통된 플랜지부(38)가 일체로 형성되어 있다.In addition, the main die mounting portion 37 for seating the main die block 31 is formed in the stepped shape on both sides of the upper end of the die fixing block 33, and the main die block 31 on the main die mounting portion 37. The bolt fastening hole 37a for fixing the bolt is formed, and the cam base 7 which is installed adjacent to the front of the rod 56 of the air cylinder 55 in the advancing direction of the lower left and right sides of the die fixing block 33 is formed. The flange portion 38 through which the bolt fastening hole 38a for fixing the bolt to the upper end of the head) is integrally formed.
또한, 상기 슬라이드블록(39)의 경우 부각다이블록(32)의 하단에 볼트 고정되어 상기 부각다이블록(32)을 지지하는 구성요소로서, 도 5에 도시한 바와 같이 다이고정블록(33)과 마찬가지로 전체형상이 타측에 다이고정블록(33) 일측의 경사슬라이드면(34)과 면접촉된 상태로 상기 다이고정블록(33)의 경사슬라이드면(34)을 따라 슬라이드블록(39)의 슬라이드작용이 원활하게 이루어지도록 상,하로 외향 경사진 경사슬라이드면(40)을 구비하면서 측면상으로 화살표를 이루는 삼각형태의 블록체로 형성되어 있는데, 이때 상기 슬라이드블록(39)의 경사슬라이드면(40) 중앙에는 다이고정블록(33)의 경사슬라이드면(34) 중앙에 관통 형성된 슬라이드홀(35)과 끼움 결합되어 상기 다이고정블록(33)으로부터 슬라이드블록(39)이 상,하로 슬라이드 이송이 가능하도록 하기 위한 가이드돌기(41)가 형성되어 있으며, 상기 가이드돌기(41)의 하측에는 스프링(48)의 타단을 지지하는 하부고정브라켓(46)을 볼트 고정시키기 위한 하부브라켓고정홈(42)이 사각형태로 형성되어 있다. 미 설명 부호 "43" 및 "44"는 슬라이드블록(39)의 경사슬라이드면(40)에 고정된 슬라이드부재(43)와, 슬라이드블록(39)의 상단에 부각다이블록(32)를 장착하여 볼트 고정시키기 위해 직각형태로 형성된 부각다이장착부(44)를 나타낸 것이다.In addition, the slide block 39 is bolted to the lower end of the relief die block 32 to support the relief die block 32, as shown in Figure 5 die fixing block 33 and Similarly, the slide action of the slide block 39 along the inclined slide surface 34 of the die fixing block 33 while the overall shape is in surface contact with the inclined slide surface 34 on one side of the die fixing block 33. It is formed of a triangular block body forming an arrow on the side while having an inclined slide surface 40 inclined outward, so that the smoothly made, this time, the inclined slide surface 40 of the slide block (39) It is fitted to the slide hole 35 formed in the center of the inclined slide surface 34 of the die fixing block 33 to allow the slide block 39 to slide up and down from the die fixing block 33. top A guide protrusion 41 is formed, and the lower bracket fixing groove 42 for fixing the lower fixing bracket 46 for bolting the other end of the spring 48 to the lower side of the guide protrusion 41 has a rectangular shape. Formed. Reference numerals 43 and 44 denote the slide member 43 fixed to the inclined slide surface 40 of the slide block 39, and the relief die block 32 is mounted on the top of the slide block 39. It shows the relief die mounting portion 44 formed in a right angle to secure the bolt.
이와 더불어, 상기 다이고정블록(33)의 상부브라켓고정홈(36)과 상기 슬라이드블록(39)의 하부브라켓고정홈(42)에 상부고정브라켓(45)과 하부고정브라켓(46)이 각각 볼트 고정되어 스프링(48)의 상,하 양단을 지지하게 되는데, 이중 상기 상부고정브라켓(45)의 경우 전체형상이 상단에 볼트삽입홀(45a)이 관통된 "ㄱ"자 형태로 형성되어 있고, 상기 하부고정브라켓(46)의 경우 전체형상이 상단에 볼트삽입홀(46a)이 관통된 "T"자 형태로 형성되어 있으며, 상기 다이고정블록(33)의 상부브라켓고정홈(36)과 상기 슬라이드블록(39)의 하부브라켓고정홈(42)에 각각 볼트 고정되어 스프링(48)의 상,하 양단을 지지하는 상부고정브라켓(45)과 하부고정브라켓(46)의 각 면에는 상기 상부고정브라켓(45)과 하부고정브라켓(46) 사이에 설치된 스프링(48)의 걸림작용과 함께 이탈방지를 위한 스프링걸림볼트(47)가 각각 대향되게 고정되어 있다.In addition, the upper fixing bracket 45 and the lower fixing bracket 46 are bolted to the upper bracket fixing groove 36 of the die fixing block 33 and the lower bracket fixing groove 42 of the slide block 39, respectively. It is fixed to support both upper and lower ends of the spring 48, of the upper fixing bracket 45 is the overall shape is formed in the shape of the "b" shape through which the bolt insertion hole 45a penetrated at the top, In the case of the lower fixing bracket 46, the entire shape is formed in a “T” shape through which a bolt insertion hole 46a penetrates at an upper end thereof, and the upper bracket fixing groove 36 of the die fixing block 33 and the The upper fixing brackets 45 and the lower fixing brackets 46, which are bolted to the lower bracket fixing grooves 42 of the slide block 39, respectively, to support the upper and lower ends of the spring 48, are fixed to the upper fixing members. With the locking action of the spring 48 installed between the bracket 45 and the lower fixing bracket 46 to prevent the separation Spring engaging bolts 47 are fixed to face each other.
한편, 상기 부각다이구동블록(49a,49b)의 경우 서로 대칭된 형태의 블록 2개를 1조로 하여 각각 슬라이드블록(39)의 하단과 에어실린더(55)의 로드(56)에 서로 대향 위치된 상태로 고정되면서 각 블록 간 상호 조합된 구조로 이루어져 있는데, 이때 상기 부각다이구동블록(49a,49b)의 각 상,하단에는 에어실린더(55)의 로드(56) 길이가변 시 2개의 부각다이구동블록(49a,49b) 중 하부측 부각다이구동블록(49b)이 상부측 부각다이구동블록(49a)으로부터 직선이송되면서 상기 에어실린더(55)의 로드(56) 길이단축 시엔 상,하부측 부각다이구동블록(49a,49b)이 조합되는 락킹이 이루어지면서 부각다이블록(32) 및 슬라이드블록(39)을 지지하고, 이와 반대로 상기 에어실린더(55)의 로드(56) 길이신장 시엔 상부측 부각다이구동블록(49a)으로부터 하부측 부각다이구동블록(49b)이 이탈되면서 부각다이블록(32) 및 슬라이드블록(39)에 대한 락킹 해제가 이루어지도록 상호 대칭된 상태로 각기 대향 위치된 경사요철부(50a,50b)가 형성되어 있다.Meanwhile, in the case of the indentation die driving blocks 49a and 49b, two blocks having a symmetrical shape are formed in a pair so as to face each other at the lower end of the slide block 39 and the rod 56 of the air cylinder 55, respectively. It is fixed in a state consisting of a structure combined with each other, wherein each of the upper and lower ends of the indentation die driving block (49a, 49b) when the length of the rod 56 of the air cylinder 55, two indentation die driving Among the blocks 49a and 49b, the lower side inclined die driving block 49b is linearly moved from the upper side inclined die driving block 49a while the upper and lower indented dies are shortened when the rod 56 of the air cylinder 55 is shortened. Locking of the drive blocks 49a and 49b is performed to support the indentation die block 32 and the slide block 39, and on the contrary, when the length of the rod 56 of the air cylinder 55 is extended, the upper indentation die Lower side depression die driving block 49b is separated from driving block 49a. While the incidence die block 32 and the slide block release of the locking (39) to occur mutually opposed positions respectively in a symmetrical state slope convex portion (50a, 50b) are formed.
이와 더불어, 상기 2개의 부각다이구동블록(49a,49b) 중 에어실린더(55)의 로드(56)에 연결되는 하부측 부각다이구동블록(49b)의 전면에는 에어실린더(55)의 전방으로 이웃하게 설치된 캠베이스(7)의 일측단과 하부측 부각다이구동블록(49b)의 충돌을 방지하기 위한 탄성부재(51)가 설치 고정되어 있으며, 상기 하부측 부각다이구동블록(49b)의 양측 하단에는 걸림턱(52)이 형성됨과 아울러, 에어실린더(55)의 로드(56) 길이신장 시 캠베이스(7) 내부로 직선이송되는 하부측 부각다이구동블록(49b)이 상기 캠베이스(7)로부터 이탈되는 것을 방지하기 위해 상기 걸림턱(52)과 대응 결합되는 가이드부재(53)가 설치되되, 상기 가이드부재(53)의 경우 하부측 부각다이구동블록(49b)에 대한 가이드역할을 하면서 안정되게 지지할 수 있도록 캠베이스(7)의 양측단에 볼트 고정되어 있다. 미 설명 부호 "54"는 캠베이스(7) 내부에 고정되어 에어실린더(55)의 로드(56) 길이신장에 따른 하부측 부각다이구동블록(49b)이 캠베이스(7) 내부로 직선이송이 원활하게 이루어지도록 하는 슬라이드부재(54)를 나타낸 것이다.In addition, the front side of the lower side depression die driving block 49b connected to the rod 56 of the air cylinder 55 among the two relief die driving blocks 49a and 49b is adjacent to the front of the air cylinder 55. An elastic member 51 is installed and fixed to prevent a collision between one side end of the cam base 7 and the lower side incidence die driving block 49b that is installed. The lower sides of the lower side incidence die driving block 49b are fixed. A locking jaw 52 is formed and a lower side depression die driving block 49b is linearly moved into the cam base 7 when the rod 56 of the air cylinder 55 is elongated from the cam base 7. The guide member 53 corresponding to the engaging jaw 52 is installed to prevent it from being detached, and the guide member 53 serves as a guide for the lower side indentation die driving block 49b. Bolted to both ends of the cam base (7) to support have. Reference numeral “54” is fixed to the inside of the cam base 7 so that the lower side depression die driving block 49b according to the elongation of the rod 56 length of the air cylinder 55 is linearly moved into the cam base 7. The slide member 54 is shown to be made smoothly.
이하, 본 발명에 대한 부각 성형 장치(30)의 작동과정을 첨부된 도면과 대비하여 그 실시예를 보다 바람직하게 설명하면 다음과 같다.Hereinafter, the embodiment of the present invention is described in more detail with reference to the accompanying drawings, the operation process of the relief molding device 30 according to the present invention.
도 6a 내지 도 6d는 본 발명에 대한 부각 성형 장치의 작동과정을 나타낸 상태도이다.6a to 6d is a state diagram showing the operation of the relief molding device according to the present invention.
먼저, 도 2 내지 도 4에 도시한 바와 같이 구성된 본 발명의 부각 성형 장치(30)를 이용해 선 공정에서 기설정된 모양으로 1차 성형된 판넬(P)의 끝단을 절곡하는 부각 성형작업을 이루기 위하여, 본 발명의 부각 성형 장치(30) 중 부각다이블록(32) 및 주다이블록(31) 즉, 상형(1)의 하단에 고정되어 프레스 작동에 의해 수직 하강하는 판넬지지패드(9)와 대향되면서 서로 분할된 상태로 면착된 부각다이블록(32) 및 주다이블록(31)의 상단에 1차 성형 판넬(P)을 안착시킨 후 프레스를 작동시키게 되면, 도 6a에 도시한 바와 같이 프레스 작동과 함께 상형(1) 및 상형(1)의 하단에 고정된 판넬지지패드(9)가 1차 성형 판넬(P)이 안착된 부각다이블록(32) 및 주다이블록(31) 측인 하방으로 수직 하강하여 상기 1차 성형 판넬(P)이 안착된 부각다이블록(32) 및 주다이블록(31)과 상기 판넬지지패드(9)가 상호 밀착 가압되는 대응작용을 통해 1차 성형 판넬(P)이 유동되지 않도록 고정하고, 이와 동시에 상기 판넬지지패드(9)와 이웃하게 상형(1)의 하단에 고정된 캠유니트(3) 즉, 캠슬라이드 지지베이스(4), 캠슬라이드(6) 및 캠드라이버(5)로 이루어진 캠유니트(3)의 구성요소 중 상기 캠슬라이드 지지베이스(4) 역시 동일방향으로 수직 하강하면서 하형(2)에 고정된 캠드라이버(5)와 슬라이드 결합된 캠슬라이드(6)를 가압하여 부각다이블록(32) 측으로 슬라이드 이송시켜 상기 부각다이블록(32) 및 주다이블록(31)과 판넬지지패드(9) 사이에 고정된 1차 성형 판넬(P)의 끝단을 캠슬라이드(6)가 절곡하는 부각 성형이 이루어지게 된다.First, using the relief molding device 30 of the present invention configured as shown in Figures 2 to 4 to achieve the relief molding operation to bend the end of the panel (P) primary molded in a predetermined shape in the line process In the relief molding device 30 of the present invention, the relief die block 32 and the main die block 31, that is, fixed to the lower end of the upper die 1, while facing the panel support pad 9 which is vertically lowered by press operation. When the press is operated after the primary molding panel P is seated on the top of the indented die block 32 and the main die block 31 faced to each other in a divided state, as shown in FIG. The upper mold 1 and the panel support pad 9 fixed to the lower end of the upper mold 1 are vertically lowered downward to the angled die block 32 and the main die block 31 on which the primary molded panel P is seated. The upper die panel 32 and the main die block 31 on which the primary molding panel P is seated The primary supporting panel P is fixed so as not to flow through the corresponding action in which the panel support pads 9 are pressed against each other, and at the same time, the panel support pads 9 are fixed to the lower end of the upper die 1 adjacent to the panel support pads 9. Among the components of the cam unit 3, which consists of the cam unit 3, that is, the cam slide support base 4, the cam slide 6, and the cam driver 5, the cam slide support base 4 is also perpendicular to the same direction. While lowering, the cam driver 5 fixed to the lower die 2 and the cam slide 6 coupled to the slide are pressed to slide to the relief die block 32 side, so that the relief die block 32 and the main die block 31 and An incidence molding in which the cam slide 6 bends the end of the primary molding panel P fixed between the panel support pads 9 is made.
이와 같이 1차 성형 판넬(P)의 끝단에 대한 캠슬라이드(6)의 부각 성형 작업이 완료되게 되면, 도 6b에 도시한 바와 같이 1차 성형 판넬(P)이 안착된 부각다이블록(32) 및 주다이블록(31) 측에 수직 하강하여 밀착된 판넬지지패드(9) 및 상기 1차 성형 판넬(P)의 끝단을 절곡하는 부각 성형 작업이 완료된 캠슬라이드(6)가 프레스의 작동에 의해 상형(1)과 함께 도 6c에 도시한 바와 같이 상기 판넬지지패드(9)와 캠슬라이드(6)의 원위치 상태로 상승 복귀하게 된다.As such, when the incidence molding operation of the cam slide 6 with respect to the end of the primary molding panel P is completed, as shown in FIG. 6B, the incidence die block 32 on which the primary molding panel P is seated is mounted. And a panel support pad 9 which is vertically lowered in close contact with the main die block 31 and a cam slide 6 having completed the relief molding for bending the end of the primary forming panel P by the operation of the press. As shown in FIG. 6C together with (1), the panel support pad 9 and the cam slide 6 are raised and returned to their original positions.
그리고, 상기와 같이 판넬지지패드(9)와 캠슬라이드(6)가 원위치로 상승 복귀가 완료되면, 상기 부각다이블록(32) 및 주다이블록(31) 위에 안착되어 캠슬라이드(6)에 의해 끝단이 부각 성형된 상태로 걸려져 있는 1차 성형 판넬(P)을 상기 부각다이블록(32) 및 주다이블록(31)으로부터 이탈 분리시키기 위하여 도 6d에 도시한 바와 같이 스프링(48)의 상,하단에 각기 연결되면서 상기 주다이블록(31)의 하단을 고정 지지하는 다이고정블록(33)과 상호 슬라이드 이송 가능하게 결합된 상태로 부각다이블록(32)의 하단에 설치 고정된 슬라이드블록(39)의 하단에 2개가 1조로 이루어져 위치된 부각다이구동블록(49a,49b) 중 상기 슬라이드블록(39)의 하단에 볼트 고정된 상부측 부각다이구동블록(49a,49b)과 대향되게 상호 맞닿은 상태로 조합되어 에어실린더(55)의 로드(56) 끝단에 결합된 하부측 부각다이구동블록(49b)이 상기 에어실린더(55)의 로드(56) 길이신장 작용과 함께 상기 상부측 부각다이구동블록(49a)으로부터 이탈되면서 전방측에 위치된 캠베이스(7) 측으로 이송되되, 상기 하부측 부각다이구동블록(49b)의 양측 하단에 형성된 걸림턱(52)과 대응 결합된 가이드부재(53)의 가이드역할에 따라 상기 하부측 부각다이구동블록(49b)이 캠베이스(7) 내부로 직선이송되면서 상기 상,하부측 부각다이구동블록(49a,49b)의 조합에 의한 부각다이블록(32) 및 슬라이드블록(39)의 락킹이 해제되게 된다.When the panel support pad 9 and the cam slide 6 are returned to their original positions as described above, the panel support pad 9 and the cam slide 6 are seated on the relief die block 32 and the main die block 31, and the ends thereof are disposed by the cam slide 6. The upper and lower ends of the spring 48 as shown in FIG. 6D to separate the primary forming panel P held in the incidence-molded state from the incidence die block 32 and the main die block 31. Each of the slide block 39 is fixed to the bottom of the relief die block 32 in a state that is coupled to each other and slide-moving with the die fixing block 33 fixedly supporting the lower end of the main die block 31, respectively. Of the indented die driving blocks (49a, 49b) formed of a pair of two at the bottom of the combination in a state in which the upper side indented die driving blocks (49a, 49b) bolted to the lower end of the slide block (39) facing each other facing each other End of the rod 56 of the air cylinder 55 The cam base positioned at the front side while being separated from the upper side angle die driving block 49a with the extension of the rod 56 length of the air cylinder 55 is coupled to the lower side angle die driving block 49b ( 7) is transported to the side, the lower side angle die driving block (49b) in accordance with the guide role of the guide member 53 corresponding to the engaging jaw 52 formed on both sides of the lower side of the lower angle die driving block (49b). The locking of the indentation die block 32 and the slide block 39 by the combination of the upper and lower incidence die driving blocks 49a and 49b is released while linearly moving into the cam base 7.
그 다음, 상기와 같이 에어실린더(55)의 로드(56) 길이신장에 따른 하부측 부각다이구동블록(49b)이 상부측 부각다이구동블록(49a)으로부터 캠베이스(7) 내부로 직선이송되면서 부각다이블록(32) 및 슬라이드블록(39)의 락킹상태가 해제되게 되면, 상기 에어실린더(55)의 로드(56) 길이신장에 따른 상,하부측 부각다이구동블록(49a,49b) 간의 락킹 해제와 함께 주다이블록(31)을 고정 지지하는 다이고정블록(33)과 상기 부각다이블록(32)을 고정 지지하는 슬라이드블록(39) 사이에 상,하단이 결합된 스프링(48) 즉, 상기 다이고정블록(33)의 상부브라켓고정홈(36)과 상기 슬라이드블록(39)의 하부브라켓고정홈(42)에 볼트 고정된 상부고정브라켓(45)과 하부고정브라켓(46) 사이에 위치됨과 동시에 상기 상부고정브라켓(45)과 하부고정브라켓(46)의 각 면에 각기 대향되게 체결된 스프링걸림볼트(47)에 의해 양단이 고정 지지된 스프링(48)의 탄성력을 통해 다이고정블록(33)으로부터 하향 경사지게 이송되는 슬라이드블록(39)과 함께 부각다이블록(32) 역시 주다이블록(31)으로부터 상기 슬라이드블록(39)과 동일방향으로 하향 경사지게 이송되면서 부각 성형된 1차 성형 판넬(P)로부터 상기 부각다이블록(32)이 이탈되게 되고, 상기와 같이 슬라이드블록(39)과 함께 하향 경사지게 이송된 부각다이블록(32)으로부터 작업자가 보다 간편하게 부각 성형이 완료된 1차 성형 판넬(P)을 간편하게 취출함으로써, 본 발명의 부각 성형 장치(30)를 이용한 부각 성형이 완료된 1차 성형 판넬(P)의 취출과정이 모두 종료되게 된다.Then, as described above, the lower side depression die driving block 49b according to the elongation of the rod 56 length of the air cylinder 55 is linearly transferred from the upper side depression die driving block 49a into the cam base 7. When the locking states of the relief die block 32 and the slide block 39 are released, the locking between the upper and lower relief relief dies 49a and 49b according to the length of the rod 56 of the air cylinder 55 is extended. A spring 48 having an upper and a lower end coupled between a die fixing block 33 fixedly supporting the main die block 31 and a slide block 39 fixedly supporting the relief die block 32 with the release, that is, the Located between the upper bracket fixing groove 36 of the die fixing block 33 and the upper fixing bracket 45 and the lower fixing bracket 46 which is bolted to the lower bracket fixing groove 42 of the slide block 39 and At the same time, the upper fixing bracket 45 and the lower fixing bracket 46 are respectively fastened to face each side The relief die block 32 is also a main die block 31 together with the slide block 39 which is inclined downward from the die fixing block 33 through the elastic force of the spring 48 having both ends fixedly supported by the spring locking bolts 47. The inclined die block 32 is separated from the incidence-shaped primary forming panel P while being inclined downward in the same direction as the slide block 39, and downwards together with the slide block 39 as described above. By simply taking out the primary molding panel P from which the incidence molding is completed, the inclined die block 32 transferred in an inclined manner, the primary molding panel in which the incidence molding is completed using the incidence molding apparatus 30 of the present invention ( The extraction process of P) is all finished.
이상에서와 같이 상술한 실시예는 본 발명의 가장 바람직한 예에 대하여 설명한 것이지만 상기 실시예에만 한정되는 것은 아니며, 본 발명의 기술사상을 벗어나지 않는 범위 내에서 다양한 변형이 가능하다는 것은 당업자에게 있어서 명백한 것이다.As described above, the above-described embodiments are described with reference to the most preferred examples of the present invention, but are not limited to the above embodiments, and it will be apparent to those skilled in the art that various modifications can be made without departing from the technical spirit of the present invention. .
본 발명의 부각 성형 장치는, 종래 부각 성형 캠 방식 중 캠베이스의 캠하우징 내에서 캠슬라이드의 펀칭작용에 따른 판넬 끝단을 절곡하는 부각 성형 후 다이로부터 절곡 성형된 판넬을 분리시키기 위해 상기 캠슬라이드와 대응되는 로타리캠이 일방향으로 회전하는 등의 로타리캠 방식이나, 또는 중앙 일측으로 편심 결합된 캠축을 지점으로 캠슬라이드와 대응되는 스윙캠이 구동실린더를 통해 일방향으로 스윙 회동되는 등의 스윙캠 방식에 비해 에어실린더의 길이신장에 따른 부각다이구동블록의 락킹 해제와 함께 스프링의 탄성력을 통해 슬라이드블록과 부각다이블록 모두 주다이블록과 다이고정블록으로부터 하향 경사지게 이송되면서 상기 부각다이블록으로부터 부각 성형된 1차 성형 판넬을 작업자가 보다 간편하게 취출할 수 있다.According to the present invention, the relief molding apparatus includes a cam slide and a cam slide to separate the bent panel from the die after the relief molding for bending the panel end according to the punching action of the cam slide in the cam housing of the cam base. Rotary cam method such that the corresponding rotary cam rotates in one direction, or swing cam method in which the swing cam corresponding to the cam slide is swinged in one direction through the driving cylinder with the cam shaft eccentrically coupled to one side of the center. Compared with the unlocking of the incidence die driving block according to the length of the air cylinder, both the slide block and the incidence die block are inclined downwardly from the main die block and the die fixing block by the spring elastic force, and the primary molded portion is formed from the incidence die block. The molded panel can be taken out by the operator more easily.

Claims (10)

  1. 프레스 작동에 의해 수직 하강하는 상형(1)의 하단에 고정된 판넬지지패드(9)와 이와 대향된 부각다이블록(32) 및 주다이블록(31)과의 대응작용을 통해 1차 성형 판넬(P)을 고정하고, 상기 판넬지지패드(9)와 이웃하게 고정된 캠슬라이드 지지베이스(4) 역시 하강하면서 하형(2)에 고정된 캠드라이버(5)와 슬라이드 결합된 캠슬라이드(6)를 가압하여 부각다이블록(32) 측으로 슬라이드 이송시켜 상기 부각다이블록(32) 및 주다이블록(31)과 상기 판넬지지패드(9) 사이에 고정된 1차 성형 판넬(P)의 끝단을 절곡하는 부각 성형 장치(30)에 있어서,The primary forming panel (P) is formed through the corresponding action of the panel support pad 9 fixed to the lower end of the upper die 1 vertically lowered by the press operation, and the incidence die block 32 and the main die block 31 opposed thereto. ), And the cam slide support base (4) fixed adjacent to the panel support pad (9) also descends and presses the cam slide (6) slide-coupled with the cam driver (5) fixed to the lower mold (2). Relief molding to bend the end of the primary molding panel (P) fixed between the relief die block 32 and the main die block 31 and the panel support pad (9) by sliding to the relief die block 32 side In the device 30,
    상기 부각다이블록(32) 및 주다이블록(31)이 서로 분할된 구조로서 판넬지지패드(9)와 대향되며, 상형(1)의 상승작용에 따른 판넬지지패드(9)와 캠슬라이드(6)의 원위치 복귀 시 스프링(48)의 상,하단에 각기 연결되면서 상기 주다이블록(31)의 하단을 고정 지지하는 다이고정블록(33)과 상기 부각다이블록(32)의 하단에 설치 고정된 슬라이드블록(39)이 상호 슬라이드 이송 가능하게 결합되고, 상기 슬라이드블록(39)의 하단에 에어실린더(55)의 로드(56) 길이가변에 따른 부각다이블록(32) 및 슬라이드블록(39)의 지지와 함께 상기 슬라이드블록(39)의 승,하강작용을 관장하는 부각다이구동블록(49a,49b)을 설치하여 상기 에어실린더(55)의 로드(56) 길이신장에 따른 부각다이구동블록(49a,49b)의 락킹 해제와 함께 상기 스프링(48)의 탄성력을 통해 슬라이드블록(39)과 부각다이블록(32) 모두 하향 경사지게 이송되면서 상기 부각다이블록(32)으로부터 부각 성형된 판넬(P)을 보다 간편하게 취출할 수 있도록 구성되며,The relief die block 32 and the main die block 31 are divided into each other and face the panel support pad 9, and the panel support pad 9 and the cam slide 6 according to the synergism of the upper die 1. When the return to the original position of the spring 48, respectively connected to the upper and lower ends of the die fixing block 33 and the fixed fixed support for the lower end of the main die block 31 and the embossed die block 32 fixed to the slide block (39) is coupled to each other so as to slide transfer, and the support of the relief die block 32 and the slide block 39 and the variable length of the rod 56 of the air cylinder 55 on the lower end of the slide block (39) In addition, by installing the relief die driving block (49a, 49b) for controlling the lifting and lowering action of the slide block 39, the relief angle drive block (49a, 49b) according to the length of the rod 56 of the air cylinder (55) The lock block (39) and the slide block (39) through the elastic force of the spring (48) together with the unlocking. Both of the blocks 32 are inclined downwardly and are configured to more easily take out the inclined molded panel P from the indented die block 32,
    상기 다이고정블록(33)은 전체형상이 일측에 슬라이드블록(39)의 타측과 면접촉된 상태로 슬라이드작용이 이루어지도록 상,하로 내향 경사진 경사슬라이드면(34)을 구비하면서 평면상으로 "ㄷ"자를 이루는 삼각형태의 블록체로 형성된 것을 특징으로 부각 성형 장치.The die fixing block 33 has an inclined slide surface 34 which is inclined inwardly and downwardly so that a slide action is performed while the overall shape is in surface contact with the other side of the slide block 39 on one side. An incidence molding apparatus, characterized in that formed of a triangular block body forming a "c".
  2. 제 1 항에 있어서, 상기 다이고정블록(33)의 경사슬라이드면(34) 중앙에는 슬라이드블록(39)과 끼움 결합되어 상기 다이고정블록(33)으로부터 슬라이드블록(39)이 상,하로 슬라이드 이송이 가능하도록 하기 위한 슬라이드홀(35)이 관통 형성되고,The slide block (39) of the die fixing block (33) in the center of the inclined slide surface (34) is fitted with the slide block (39) slides up and down from the die fixing block (33). Slide holes 35 for enabling this are formed through,
    상기 슬라이드홀(35)의 상측에는 스프링(48)의 일단을 지지하는 상부고정브라켓(45)을 볼트 고정시키기 위한 상부브라켓고정홈(36)이 장방형태로 형성되며,An upper bracket fixing groove 36 for fixing the upper fixing bracket 45 for supporting one end of the spring 48 to the upper side of the slide hole 35 is formed in a rectangular shape,
    상기 다이고정블록(33)의 상단 양측에는 주다이블록(31)을 안착시키기 위한 주다이안착부(37)가 단턱형태로 형성된 것을 특징으로 하는 부각 성형 장치.An incidence molding apparatus, characterized in that the main die mounting portion 37 for mounting the main die block 31 is formed in a stepped shape on both sides of the upper end of the die fixing block 33.
  3. 제 2 항에 있어서, 상기 주다이안착부(37)에는 주다이블록(31)을 볼트 고정시키기 위한 볼트체결홀(37a)이 형성되고,The method of claim 2, wherein the main die mounting portion 37 is formed with a bolt fastening hole (37a) for fixing the main die block 31,
    상기 다이고정블록(33)의 하단 좌우 양측에는 에어실린더(55)의 전방으로 이웃하게 설치된 캠베이스(7)의 상단에 볼트 고정시키기 위한 볼트체결홀(38a)이 관통된 플랜지부(38)가 일체로 형성된 것을 특징으로 하는 부각 성형 장치.Flange portions 38 through which bolt fastening holes 38a for fixing bolts to upper ends of cam bases 7 adjacent to the front of the air cylinder 55 are installed on both sides of the lower left and right sides of the die fixing block 33. Incidence molding apparatus, characterized in that formed integrally.
  4. 제 2 항에 있어서, 상기 슬라이드블록(39)은 전체형상이 타측에 다이고정블록(33) 일측의 경사슬라이드면(34)과 면접촉된 상태로 상기 다이고정블록(33)의 경사슬라이드면(34)을 따라 슬라이드블록(39)의 슬라이드작용이 원활하게 이루어지도록 상,하로 외향 경사진 경사슬라이드면(40)을 구비하면서 측면상으로 화살표를 이루는 삼각형태의 블록체로 형성된 것을 특징으로 하는 부각 성형 장치.The inclined slide surface of the die fixing block 33 according to claim 2, wherein the slide block 39 is in surface contact with the inclined slide surface 34 on one side of the die fixing block 33 on the other side thereof. Embossing, characterized in that formed with a triangular block body forming an arrow on the side while having an inclined slide surface 40 inclined outward, up and down so that the slide action of the slide block 39 smoothly along the 34) Device.
  5. 제 4 항에 있어서, 상기 슬라이드블록(39)의 경사슬라이드면(40) 중앙에는 다이고정블록(33)의 경사슬라이드면(34) 중앙에 관통 형성된 슬라이드홀(35)과 끼움 결합되어 상기 다이고정블록(33)으로부터 슬라이드블록(39)이 상,하로 슬라이드 이송이 가능하도록 하기 위한 가이드돌기(41)가 형성되고,5. The die fixing method according to claim 4, wherein the die fixing unit is fitted with a slide hole 35 formed in the center of the inclined slide surface 34 of the die fixing block 33 in the center of the inclined slide surface 40 of the slide block 39. A guide protrusion 41 is formed to allow the slide block 39 to slide up and down from the block 33.
    상기 가이드돌기(41)의 하측에는 스프링(48)의 타단을 지지하는 하부고정브라켓(46)을 볼트 고정시키기 위한 하부브라켓고정홈(42)이 사각형태로 형성된 것을 특징으로 하는 부각 성형 장치.The lower bracket fixing groove 42 for bolt fixing the lower fixing bracket 46 for supporting the other end of the spring 48 is formed in a rectangular shape on the lower side of the guide protrusion 41.
  6. 제 5 항에 있어서, 상기 다이고정블록(33)의 상부브라켓고정홈(36)과 상기 슬라이드블록(39)의 하부브라켓고정홈(42)에 각각 볼트 고정되어 스프링(48)의 상,하 양단을 지지하는 상부고정브라켓(45)과 하부고정브라켓(46)의 각 면에는 상기 상부고정브라켓(45)과 하부고정브라켓(46) 사이에 설치된 스프링(48)의 걸림작용과 함께 이탈방지를 위한 스프링걸림볼트(47)가 각각 대향되게 고정된 것을 특징으로 하는 부각 성형 장치.The upper and lower ends of the spring 48 are fixed to the upper bracket fixing groove 36 of the die fixing block 33 and the lower bracket fixing groove 42 of the slide block 39, respectively. Each side of the upper fixing bracket 45 and the lower fixing bracket 46 for supporting the spring 48 is installed between the upper fixing bracket 45 and the lower fixing bracket 46 to prevent it from being separated. Relief molding device, characterized in that the spring engaging bolt 47 is fixed to each opposite.
  7. 제 1 항에 있어서, 상기 부각다이구동블록(49a,49b)은 서로 대칭된 형태의 블록 2개를 1조로 하여 각각 슬라이드블록(39)의 하단과 에어실린더(55)의 로드(56)에 서로 대향 위치된 상태로 고정되면서 각 블록 간 상호 조합된 구조로 이루어진 것을 특징으로 하는 부각 성형 장치.According to claim 1, wherein the embossed die driving block (49a, 49b) is a pair of two symmetrical blocks in a set to each other at the lower end of the slide block 39 and the rod 56 of the air cylinder 55, respectively An incidence molding apparatus comprising a structure in which each block is fixed while being opposedly positioned.
  8. 제 7 항에 있어서, 상기 부각다이구동블록(49a,49b)의 각 상,하단에는 에어실린더(55)의 로드(56) 길이가변 시 2개의 부각다이구동블록(49a,49b) 중 하부측 부각다이구동블록(49b)이 상부측 부각다이구동블록(49a)으로부터 직선이송되면서 상기 에어실린더(55)의 로드(56) 길이단축 시엔 상,하부측 부각다이구동블록(49a,49b)이 조합되는 락킹이 이루어지면서 부각다이블록(32) 및 슬라이드블록(39)을 지지하고, 상기 에어실린더(55)의 로드(56) 길이신장 시엔 상부측 부각다이구동블록(49a)으로부터 하부측 부각다이구동블록(49b)이 이탈되면서 부각다이블록(32) 및 슬라이드블록(39)에 대한 락킹 해제가 이루어지도록 상호 대칭된 상태로 각기 대향 위치된 경사요철부(50a,50b)가 형성된 것을 특징으로 하는 부각 성형 장치.According to claim 7, wherein the upper and lower ends of the inclined die driving block (49a, 49b) of the lower side of the two inclined die driving block (49a, 49b) when the length of the rod 56 of the air cylinder 55 is changed When the die driving block 49b is linearly moved from the upper angle die driving block 49a, the upper and lower side angle die driving blocks 49a and 49b are combined when the rod 56 of the air cylinder 55 is shortened. Locking is performed while supporting the inclined die block 32 and the slide block 39, and when extending the length of the rod 56 of the air cylinder 55, the lower indented die driving block from the upper inclined die driving block 49a Incidence molding characterized in that the inclined concave-convex portions (50a, 50b) are formed to face each other in a symmetrical state so that the (49b) is released to unlock the embossed die block 32 and the slide block (39) Device.
  9. 제 7 항에 있어서, 상기 2개의 부각다이구동블록(49a,49b) 중 에어실린더(55)의 로드(56)에 연결되는 하부측 부각다이구동블록(49b)의 전면에는 에어실린더(55)의 전방으로 이웃하게 설치된 캠베이스(7)의 일측단과 하부측 부각다이구동블록(49b)의 충돌을 방지하기 위한 탄성부재(51)가 설치 고정된 것을 특징으로 하는 부각 성형 장치.According to claim 7, wherein the front of the lower side of the inclined die driving block (49a, 49b) connected to the rod 56 of the air cylinder (55) of the lower cylinder die driving block (49b) An incidence molding apparatus, characterized in that an elastic member (51) is installed and fixed to prevent a collision between one side end of the cam base (7) which is installed adjacent to the front and the lower indentation die driving block (49b).
  10. 제 9 항에 있어서, 상기 하부측 부각다이구동블록(49b)의 양측 하단에는 걸림턱(52)이 형성됨과 아울러, 에어실린더(55)의 로드(56) 길이신장 시 캠베이스(7) 내부로 직선이송되는 하부측 부각다이구동블록(49b)이 상기 캠베이스(7)로부터 이탈되는 것을 방지하기 위해 상기 걸림턱(52)과 대응 결합되는 가이드부재(53)가 캠베이스(7)의 양측단에 볼트 고정된 것을 특징으로 하는 부각 성형 장치.10. The method of claim 9, wherein both sides of the lower side of the lower angle die driving block (49b) is formed with a locking jaw 52, and when the length of the rod 56 of the air cylinder 55 is extended into the cam base (7) In order to prevent the lower side angle die driving block 49b to be linearly transported from the cam base 7, the guide member 53 correspondingly coupled to the locking jaw 52 has both side ends of the cam base 7. Incidence molding apparatus, characterized in that bolted to.
PCT/KR2012/011586 2012-01-04 2012-12-27 Relief forming apparatus WO2013103212A1 (en)

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JP2015504006A (en) 2015-02-05

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