WO2013097282A1 - Magnetron torque-induction transmission system - Google Patents

Magnetron torque-induction transmission system Download PDF

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Publication number
WO2013097282A1
WO2013097282A1 PCT/CN2012/001643 CN2012001643W WO2013097282A1 WO 2013097282 A1 WO2013097282 A1 WO 2013097282A1 CN 2012001643 W CN2012001643 W CN 2012001643W WO 2013097282 A1 WO2013097282 A1 WO 2013097282A1
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WO
WIPO (PCT)
Prior art keywords
magnetic ring
driven
ring
motor
transmission system
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Application number
PCT/CN2012/001643
Other languages
French (fr)
Chinese (zh)
Inventor
高峰
张来刚
吴俊�
Original Assignee
苏州博菲利电动科技有限公司
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Publication of WO2013097282A1 publication Critical patent/WO2013097282A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/45Control or actuating devices therefor
    • B62M6/50Control or actuating devices therefor characterised by detectors or sensors, or arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M11/00Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels
    • B62M11/04Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio
    • B62M11/14Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears
    • B62M11/145Transmissions characterised by the use of interengaging toothed wheels or frictionally-engaging wheels of changeable ratio with planetary gears built in, or adjacent to, the bottom bracket
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M25/00Actuators for gearing speed-change mechanisms specially adapted for cycles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62MRIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
    • B62M6/00Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
    • B62M6/40Rider propelled cycles with auxiliary electric motor
    • B62M6/55Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts

Definitions

  • the present invention relates to the field of electric bicycles, and more particularly to a magnetically controlled torque induction transmission system for an electric bicycle.
  • Electricized bicycle commonly known as electric bicycle, electric bicycle, is a kind of vehicle with battery as the main energy. Its appearance is similar to that of bicycle and motorcycle. The appearance is similar to that of bicycle. Pedal and chain can be used as auxiliary power.
  • the human drive and the electric drive are prone to mutual interference, and when the human power is driven, the rotor is cut by the magnetic lines of force to generate resistance, and when the electric drive is driven, the pedals are rotated to generate additional resistance.
  • SUMMARY OF THE INVENTION It is an object of the present invention to provide a magnetron torque sensing transmission system capable of realizing that human power driving and electric driving do not interfere with each other, and that no additional resistance is generated when driven by human power or electric power.
  • the reduction gearbox includes a center outer gear, a center inner gear, a planetary gear, and a planet carrier;
  • the carrier is fixedly connected to the outer casing of the motor, and one end of the central internal gear is fixedly connected to the outer casing of the motor, and the other end is fixedly connected to the outer ring and the sprocket of the first one-way beyond clutch.
  • a planet gear meshes between the center internal gear and the center outer gear.
  • the torque sensing device includes a first one-way overrunning clutch, a driving disc, a driven disc, a first Hall sensor, and a second Hall sensor;
  • the driving disc is fixedly mounted on the central shaft, and the driven disc and the first one-way over-the-close inner ring are fixedly mounted on the central shaft, and the active disc and the driven disc elastic member are attached to each other.
  • the first unidirectional overrunning outer ring is fixedly mounted on the sprocket; the active disk is mounted with a first boosting magnetic ring in a circumferential direction, and the driven disk is mounted with a second assisting force in a circumferential direction.
  • a magnetic ring, the first boosting magnetic ring and the second boosting magnetic ring are radially engaged; the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first boosting magnetic ring and the second assisting magnetic
  • the ring is opposite.
  • the torque sensing device includes a first one-way overrunning clutch, a second one-way overrunning clutch, a driving disc, a driven disc, a first Hall sensor, and a second Hall sensor;
  • the driving disk is fixedly mounted on the central shaft by a first one-way overrunning clutch, and the driven disk and the second one-way overrunning inner ring are fixedly mounted on the central axis, the active disk and The driven disc elastic members are in contact with each other, and the second one-way overrunning outer ring is fixedly connected to one side of the central internal gear;
  • the driving disc is mounted with a first boosting magnetic ring in a circumferential direction, the driven a second auxiliary magnetic ring is mounted in the circumferential direction, the first auxiliary magnetic ring and the second auxiliary magnetic ring are radially engaged;
  • the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first
  • a booster magnetic ring is opposite to the second booster magnetic ring.
  • a magnetic steel is disposed in the first auxiliary magnetic ring and the second auxiliary magnetic ring, and a magnetic steel magnetic pole in the first auxiliary magnetic ring corresponds to a magnetic steel magnetic pole in the second auxiliary magnetic ring .
  • the invention provides a magnetic control type torque induction transmission system, which is provided with a torque sensing device and adopts two one-way overrunning clutches, which can realize the human power drive and the electric drive do not interfere with each other, and does not drive the rotor when driven by human power. Cutting the magnetic lines of force creates resistance; it does not drive the pedals to rotate during electric drive to create additional resistance.
  • FIG. 1 is a schematic structural view of a magnetically controlled torque sensing transmission system provided by the present invention
  • FIG. 2 is another schematic structural view of a magnetically controlled torque sensing transmission system provided by the present invention
  • FIG. 4 is a schematic structural view of a working state of a magnetically controlled torque sensing transmission system provided by the present invention. Description of the reference signs:
  • a magnetically controlled torque sensing transmission system provided by the present invention includes: a motor, a reduction box, a sprocket 8, a first one-way overrunning clutch 10, a center shaft 11, a driving plate 18, and a driven plate 19.
  • the reduction gearbox includes a central external gear 2, a central internal gear 7, a planetary gear 6, and a carrier 17; the carrier 17 is fixedly coupled to the outer casing 5 of the motor, and one end of the central internal gear 7 is coupled to the motor.
  • the outer casing 5 is fixedly connected, and the other end is fixedly coupled to the outer ring and the sprocket 8 of the first one-way overrunning clutch 10, and the planetary gear 6 is meshed between the central internal gear 7 and the center outer gear 2.
  • the motor includes a motor rotor 4, a motor coil 3, and a hollow shaft 9, and the motor rotor 4 outputs torque and drives the hollow shaft 9 to rotate by a second overrunning clutch 1, and the hollow shaft 9 rotationally drives the center external gear 2
  • the output power drives the sprocket 8 through the deceleration of the planetary gear 6 and the center internal gear 7.
  • a coil of assist magnetic steel 20 is disposed on the driving plate 18 in the circumferential direction to form a first boosting magnetic ring 13, and the driven disk 19 is also disposed with a coil of assisted magnetic steel 20 to form a second boosting magnetic ring 14.
  • the number of the magnetic steels is the same, wherein the driving disk 18 and the driven disk 19 pass through the sliding card slot and the elastic member 16, If the tension springs are attached to each other, in the initial state, the first booster magnetic ring 13 and the second booster magnetic ring 14 are radially engaged as shown in FIG. 3, and the first booster magnetic ring 13 and the second booster magnetic ring 14 are inside.
  • the magnetic poles of the series of magnetic steels 20 are in one-to-one correspondence, the driving disk 18 is fixedly mounted on the central shaft 11, and the driven disk 19 and the inner ring of the first single item beyond the clutch 10 are mounted on the same shaft, and the first one-way overrunning clutch 10
  • the outer ring and the sprocket 8 are fixedly mounted.
  • the first Hall sensor 12 and the second Hall sensor 15 are fixed opposite to the motor housing 5, and the sensing faces of the two Hall elements are respectively opposed to the first booster magnetic ring 13 and the driven disk 19 on the active disk 18.
  • the driving plate 18 is fixedly mounted on the center shaft 11 by a first one-way overrunning clutch 10, and the driven plate 19 and the second one-way beyond the clutch 19
  • the ring is fixedly mounted on the central shaft 11, and the driving disk 18 and the driven disk 19 are attached to each other by an elastic member 16, and the second one-way outer ring of the clutch 1 and the center internal gear side are a fixed connection;
  • the driving disk 18 is mounted with a first auxiliary magnetic ring 13 in the circumferential direction
  • the driven disk 19 is mounted with a second auxiliary magnetic ring 14 in the circumferential direction, the first auxiliary magnetic ring 13 and the second auxiliary force
  • the magnetic ring 14 is radially engaged; the sensing surfaces of the first Hall sensor 12 and the second Hall sensor 15 are opposite to the first and second boosting magnetic rings 13 and 14, respectively.
  • the deformation can transfer the second one-way overrunning clutch 1 from the hollow shaft 9 to the output of the reduction gear box, and can control the volume of the entire motor, and does not drive the reduction gear box to rotate when manually driven, correspondingly, the first one-way overrunning clutch
  • the 10 position is also moved between the center shaft 11 and the drive plate 18.
  • the working principle of a magnetically controlled torque sensing transmission system provided by the present invention is as shown in FIG. 3 and FIG. 4. In the initial state, that is, when the human is not pedaling, the active disk 18 and the driven disk 19 correspond to each other.
  • the angle A and the angle B of the pair of magnetic steels 20 are the same with respect to a certain base point.
  • the human foot presses the foot pedal, and the middle shaft 11 rotates to drive the driving wheel 18 to rotate.
  • the active disk 18 The spring 16 is compressed, and the torque is transmitted to the driven disk 19 at the same time.
  • the driving disk 18 and the driven disk 19 are relatively twisted at a certain angle (the two sets of magnetic rings are relatively displaced, as shown in FIG. 4, the angle A is larger than the angle B), and active.
  • the disc 18 and the driven disc 19 are applied to the sprocket 8 by a first one-way overrunning clutch 10 to drive the bicycle forward.
  • both the active disk 18 and the driven disk 19 are rotated at a high speed, and after a high-speed magnetic steel 20 on the driving disk 18 and the driven disk 19 passes through the sensing surfaces of the two Hall sensors, the two Hall sensors respectively output.
  • a series of square wave signals, the active disk 18 and the driven disk 19 are relatively twisted by a certain angle due to the torque of the foot, and the angle A is large.
  • angle B the square wave signal on the active disk 18 is ahead of the square wave signal on the driven disk 19.

Abstract

A magnetron torque-induction transmission system comprising a center shaft (11), a motor, a reduction gearbox, a sprocket (8), and a torque-induction apparatus. The torque-induction apparatus detects a driving force exerted on the center shaft and controls the motor to output a driving force. The driving force outputted by the motor drives the sprocket after being decelerated by the reduction gearbox. The magnetron torque-induction transmission system employs two one-way overrunning clutches (1 and 10), allows for mutual non-interference between human-powered-drive and electric-drive, thus, when driven by human-power, a rotor is not driven into cutting magnetic field lines and producing resistance, while when driven by electric power, a pedal is not driven into rotation and thereby producing additional resistance.

Description

一种磁控式力矩感应传动系统 技术领域 本发明涉及电动自行车领域,尤其涉及一种电动自行车的磁控式力矩 感应传动系统。  FIELD OF THE INVENTION The present invention relates to the field of electric bicycles, and more particularly to a magnetically controlled torque induction transmission system for an electric bicycle.
 Say
背景技术 Background technique
 Book
电动自行车 (motorized bicycle / electric bicycle ) , 俗称为电动车、 电 瓶车, 是一种以蓄电池为主要能源的一种交通工具, 其外观与自行车和摩 托车相似, 外观与自行车相似的一般都带有脚踏板、 链条, 可以用人力作 为辅助动力。 目前的电动自行车, 人力驱动和电力驱动容易产生互相干扰, 并且在 人力驱动时, 会带动转子切割磁力线产生阻力, 在电力驱动时会带动脚踏 板转动, 产生额外的阻力。 发明内容 本发明的目的是提供一种能够实现人力驱动与电力驱动互不干扰, 且 在人力驱动或电力驱动时不会产生额外阻力的磁控式力矩感应传动系统。 为了达到上述目的, 本发明采用如下技术方案: 一种磁控式力矩感应传动系统, 包括中轴、 电机、 减速箱、 链轮、 以 及力矩传感装置; 所述力矩传感装置检测施加于所述中轴上的驱动力并控制电机输出 驱动力, 所述电机输出驱动力经减速箱减速后驱动所述链轮。 进一步地, 所述减速箱包括中心外齿轮、 中心内齿轮、 行星齿轮以及 行星架; 所述行星架与所述电机的外壳固定连接,所述中心内齿轮一端与所述 电机的外壳固定连接, 另一端与所述第一单向超越离合的外环及链轮固定 连接, 所述行星齿轮啮合于所述中心内齿轮与中心外齿轮之间。 Electricized bicycle (electric bicycle), commonly known as electric bicycle, electric bicycle, is a kind of vehicle with battery as the main energy. Its appearance is similar to that of bicycle and motorcycle. The appearance is similar to that of bicycle. Pedal and chain can be used as auxiliary power. In the current electric bicycles, the human drive and the electric drive are prone to mutual interference, and when the human power is driven, the rotor is cut by the magnetic lines of force to generate resistance, and when the electric drive is driven, the pedals are rotated to generate additional resistance. SUMMARY OF THE INVENTION It is an object of the present invention to provide a magnetron torque sensing transmission system capable of realizing that human power driving and electric driving do not interfere with each other, and that no additional resistance is generated when driven by human power or electric power. In order to achieve the above object, the present invention adopts the following technical solutions: a magnetically controlled torque sensing transmission system including a center shaft, a motor, a reduction box, a sprocket, and a torque sensing device; the torque sensing device detects application to the The driving force on the central axis is controlled to control the motor output driving force, and the motor output driving force is driven by the reduction gear box to drive the sprocket. Further, the reduction gearbox includes a center outer gear, a center inner gear, a planetary gear, and a planet carrier; The carrier is fixedly connected to the outer casing of the motor, and one end of the central internal gear is fixedly connected to the outer casing of the motor, and the other end is fixedly connected to the outer ring and the sprocket of the first one-way beyond clutch. A planet gear meshes between the center internal gear and the center outer gear.
进一步地, 所述电机包括电机转子、 空心轴, 所述电机转子输出转矩 并通过第二超越离合带动空心轴转动,所述空心轴转动驱动所述中心外齿 轮, 经过所述行星齿轮以及所述中心内齿轮的减速, 输出电力驱动所述链 轮。  Further, the motor includes a motor rotor and a hollow shaft, and the motor rotor outputs torque and rotates through the second overrunning clutch to drive the hollow shaft, and the hollow shaft rotationally drives the center external gear through the planetary gear and the Deceleration of the internal gear, the output power drives the sprocket.
进一步地, 所述力矩传感装置包括第一单向超越离合、 主动盘、 从动 盘、 第一霍尔传感器以及第二霍尔传感器;  Further, the torque sensing device includes a first one-way overrunning clutch, a driving disc, a driven disc, a first Hall sensor, and a second Hall sensor;
所述主动盘固定安装于所述中轴上,所述从动盘和第一单向超越离合 的内环共同固定安装于所述中轴上,所述主动盘和从动盘弹性部件互相贴 合, 所述第一单向超越离合的外环固定安装于所述链轮上; 所述主动盘沿 圆周方向安装有第一助力磁环,所述从动盘沿圆周方向安装有第二助力磁 环, 所述第一助力磁环和第二助力磁环径向契合; 所述第一霍尔传感器及 第二霍尔传感器的感应面分别与所述第一助力磁环和第二助力磁环相对。  The driving disc is fixedly mounted on the central shaft, and the driven disc and the first one-way over-the-close inner ring are fixedly mounted on the central shaft, and the active disc and the driven disc elastic member are attached to each other. The first unidirectional overrunning outer ring is fixedly mounted on the sprocket; the active disk is mounted with a first boosting magnetic ring in a circumferential direction, and the driven disk is mounted with a second assisting force in a circumferential direction. a magnetic ring, the first boosting magnetic ring and the second boosting magnetic ring are radially engaged; the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first boosting magnetic ring and the second assisting magnetic The ring is opposite.
作为本发明的一种变形, 所述力矩传感装置包括第一单向超越离合、 第二单向超越离合、 主动盘、 从动盘、 第一霍尔传感器以及第二霍尔传感 器;  As a variation of the present invention, the torque sensing device includes a first one-way overrunning clutch, a second one-way overrunning clutch, a driving disc, a driven disc, a first Hall sensor, and a second Hall sensor;
所述主动盘通过第一单向超越离合固定安装于所述中轴上,所述从动 盘和第二单向超越离合的内环共同固定安装于所述中轴上,所述主动盘和 从动盘弹性部件互相贴合,所述第二单向超越离合的外环与所述中心内齿 轮一侧固定连接; 所述主动盘沿圆周方向安装有第一助力磁环, 所述从动 盘沿圆周方向安装有第二助力磁环,所述第一助力磁环和第二助力磁环径 向契合; 所述第一霍尔传感器及第二霍尔传感器的感应面分别与所述第一 助力磁环和第二助力磁环相对。  The driving disk is fixedly mounted on the central shaft by a first one-way overrunning clutch, and the driven disk and the second one-way overrunning inner ring are fixedly mounted on the central axis, the active disk and The driven disc elastic members are in contact with each other, and the second one-way overrunning outer ring is fixedly connected to one side of the central internal gear; the driving disc is mounted with a first boosting magnetic ring in a circumferential direction, the driven a second auxiliary magnetic ring is mounted in the circumferential direction, the first auxiliary magnetic ring and the second auxiliary magnetic ring are radially engaged; the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first A booster magnetic ring is opposite to the second booster magnetic ring.
进一步地, 所述第一助力磁环及所述第二助力磁环内设有磁钢, 所述 第一助力磁环中的磁钢磁极与所述第二助力磁环中的磁钢磁极对应。  Further, a magnetic steel is disposed in the first auxiliary magnetic ring and the second auxiliary magnetic ring, and a magnetic steel magnetic pole in the first auxiliary magnetic ring corresponds to a magnetic steel magnetic pole in the second auxiliary magnetic ring .
本发明的优点及有益效果: 本发明提供的一种磁控式力矩感应传动系统, 设置有力矩传感装置, 并且采用 2个单向超越离合器, 能够实现人力驱动和电力驱动互不干扰, 在人力驱动时, 不会带动转子切割磁力线产生阻力; 在电力驱动时也不会 带动脚踏板转动从而产生额外的阻力。 附图说明 图 1为本发明提供的一种磁控式力矩感应传动系统结构示意图; 图 2为本发明提供的一种磁控式力矩感应传动系统另一结构示意图; 图 3为本发明提供的一种磁控式力矩感应传动系统初始状态结构示意图; 图 4为本发明提供的一种磁控式力矩感应传动系统工作状态结构示意图。 附图标记说明: Advantages and advantages of the present invention: The invention provides a magnetic control type torque induction transmission system, which is provided with a torque sensing device and adopts two one-way overrunning clutches, which can realize the human power drive and the electric drive do not interfere with each other, and does not drive the rotor when driven by human power. Cutting the magnetic lines of force creates resistance; it does not drive the pedals to rotate during electric drive to create additional resistance. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a schematic structural view of a magnetically controlled torque sensing transmission system provided by the present invention; FIG. 2 is another schematic structural view of a magnetically controlled torque sensing transmission system provided by the present invention; A schematic diagram of an initial state structure of a magnetically controlled torque sensing transmission system; FIG. 4 is a schematic structural view of a working state of a magnetically controlled torque sensing transmission system provided by the present invention. Description of the reference signs:
1……第二单向超越离合;  1...the second one-way beyond clutch;
2……中心外齿轮;  2... center external gear;
3……电机线圈;  3...motor coil;
4……电机转子;  4...motor rotor;
5……电机外壳;  5... motor housing;
6……行星齿轮;  6... planetary gears;
7 ······中心内齿轮;  7 ······ center gear;
8……链轮;  8...sprocket wheel;
9……空心轴;  9... hollow shaft;
10……第一单向超越离合;  10...the first one-way beyond clutch;
11……中轴;  11...the central axis;
12……第一霍尔传感器;  12...the first Hall sensor;
13……第一助力磁环;  13...the first power magnetic ring;
14……第二助力磁环; 15……第二霍尔传感器; 14...second booster magnetic ring; 15...the second Hall sensor;
16……弹性部件;  16...elastic parts;
17……行星架;  17...the planet carrier;
18……主动盘;  18...active disk;
19……从动盘;  19... driven disk;
20……助力磁钢。 具体实施方式 为了使本发明的目的、 技术方案及优点更加清楚明白, 下面结合附图 及实施例, 对本发明进行进一步详细说明。 应当理解, 此处所描述的具体 实施例仅用以解释本发明, 并不用于限定本发明。  20...Power magnetic steel. DETAILED DESCRIPTION OF THE INVENTION In order to make the objects, technical solutions and advantages of the present invention more comprehensible, the present invention will be further described in detail with reference to the accompanying drawings and embodiments. It is understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
请参考图 1, 本发明提供的一种磁控式力矩感应传动系统, 包括: 电 机, 减速箱, 链轮 8, 第一单向超越离合器 10、 中轴 11, 主动盘 18, 从 动盘 19, 第一霍尔传感器 12, 第二霍尔感应器 13, 第二单向超越离合器 等 1。  Referring to FIG. 1, a magnetically controlled torque sensing transmission system provided by the present invention includes: a motor, a reduction box, a sprocket 8, a first one-way overrunning clutch 10, a center shaft 11, a driving plate 18, and a driven plate 19. The first Hall sensor 12, the second Hall sensor 13, the second one-way overrunning clutch, and the like.
所述减速箱包括中心外齿轮 2、 中心内齿轮 7、 行星齿轮 6以及行星 架 17; 所述行星架 17与所述电机的外壳 5固定连接, 所述中心内齿轮 7 一端与所述电机的外壳 5 固定连接, 另一端与所述第一单向超越离合 10 的外环及链轮 8固定连接,所述行星齿轮 6啮合于所述中心内齿轮 7与中 心外齿轮 2之间。  The reduction gearbox includes a central external gear 2, a central internal gear 7, a planetary gear 6, and a carrier 17; the carrier 17 is fixedly coupled to the outer casing 5 of the motor, and one end of the central internal gear 7 is coupled to the motor The outer casing 5 is fixedly connected, and the other end is fixedly coupled to the outer ring and the sprocket 8 of the first one-way overrunning clutch 10, and the planetary gear 6 is meshed between the central internal gear 7 and the center outer gear 2.
所述电机包括电机转子 4、 电机线圈 3以及空心轴 9,所述电机转子 4 输出转矩并通过第二超越离合 1带动空心轴 9转动,所述空心轴 9转动驱 动所述中心外齿轮 2,经过所述行星齿轮 6以及所述中心内齿轮 7的减速, 输出电力驱动所述链轮 8。  The motor includes a motor rotor 4, a motor coil 3, and a hollow shaft 9, and the motor rotor 4 outputs torque and drives the hollow shaft 9 to rotate by a second overrunning clutch 1, and the hollow shaft 9 rotationally drives the center external gear 2 The output power drives the sprocket 8 through the deceleration of the planetary gear 6 and the center internal gear 7.
主动盘 18上沿圆周方向安置一圈助力磁钢 20,形成第一助力磁环 13, 从动盘 19也相应安置一圈助力磁钢 20, 形成第二助力磁环 14。 并且两者 的磁钢数量相同,其中主动盘 18和从动盘 19通过滑动卡槽和弹性部件 16, 如张紧弹簧互相贴合, 在初始状态下, 第一助力磁环 13和第二助力磁环 14如图 3所示径向契合,且第一助力磁环 13和第二助力磁环 14里面的一 系列磁钢 20的磁极一一对应, 主动盘 18固定安装在中轴 11上, 从动盘 19和第一单项超越离合 10的内环安装在同一轴上,第一单向超越离合 10 的外环和链轮 8固定安装。第一霍尔传感器 12和第二霍尔传感器 15与电 机外壳 5相对固定, 并且两个霍尔元件的感应面分别对着主动盘 18上的 第一助力磁环 13和从动盘 19上的第二助力磁环 14。 A coil of assist magnetic steel 20 is disposed on the driving plate 18 in the circumferential direction to form a first boosting magnetic ring 13, and the driven disk 19 is also disposed with a coil of assisted magnetic steel 20 to form a second boosting magnetic ring 14. And the number of the magnetic steels is the same, wherein the driving disk 18 and the driven disk 19 pass through the sliding card slot and the elastic member 16, If the tension springs are attached to each other, in the initial state, the first booster magnetic ring 13 and the second booster magnetic ring 14 are radially engaged as shown in FIG. 3, and the first booster magnetic ring 13 and the second booster magnetic ring 14 are inside. The magnetic poles of the series of magnetic steels 20 are in one-to-one correspondence, the driving disk 18 is fixedly mounted on the central shaft 11, and the driven disk 19 and the inner ring of the first single item beyond the clutch 10 are mounted on the same shaft, and the first one-way overrunning clutch 10 The outer ring and the sprocket 8 are fixedly mounted. The first Hall sensor 12 and the second Hall sensor 15 are fixed opposite to the motor housing 5, and the sensing faces of the two Hall elements are respectively opposed to the first booster magnetic ring 13 and the driven disk 19 on the active disk 18. The second booster magnetic ring 14.
如图 2所示, 作为一种变形, 所述主动盘 18通过第一单向超越离合 10固定安装于所述中轴 11上, 所述从动盘 19和第二单向超越离合 19的 内环共同固定安装于所述中轴 11上, 所述主动盘 18和从动盘 19通过弹 性部件 16互相贴合, 所述第二单向超越离合 1的外环与所述中心内齿轮 一侧固定连接; 所述主动盘 18沿圆周方向安装有第一助力磁环 13, 所述 从动盘 19沿圆周方向安装有第二助力磁环 14,所述第一助力磁环 13和第 二助力磁环 14径向契合; 所述第一霍尔传感器 12及第二霍尔传感器 15 的感应面分别与所述第一助力磁环 13和第二助力磁环 14相对。该种变形 将第二单向超越离合器 1从空心轴 9转移到减速箱输出后,可以控制整个 电机的体积, 并且人力驱动时不会带动减速箱跟转, 相应地, 第一单向超 越离合 10位置也移至中轴 11与主动盘 18之间。 本发明提供的一种磁控式力矩感应传动系统工作原理: 如图 3和图 4 所示, 初始状态下, 也就是人力不睬脚踏板的时候, 主动盘 18和从动盘 19上对应的一对磁钢 20相对某个基点的角度 A和角度 B是相同的,当需 要电动自行车助力的时候, 人力踩下脚踏板, 中轴 11 转动, 带动主动盘 18转动, 此时, 主动盘 18压缩弹簧 16, 同时把扭力传送给从动盘 19, 主 动盘 18和从动盘 19相对扭转一定角度 (两组磁环产生相对位移, 如图 4 所示, 角度 A大于角度 B ), 并且主动盘 18和从动盘 19通过第一单向超 越离合 10施加到链轮 8上, 驱使自行车前行。 此时, 主动盘 18和从动盘 19都在高速转动, 主动盘 18、 从动盘 19上的一圈磁钢 20高速通过两个 霍尔传感器感应面后, 两个霍尔传感器分别就输出一系列的方波信号, 由 于脚踩的扭力导致主动盘 18、 从动盘 19相对扭转了一定角度, 角度 A大 于角度 B,所以主动盘 18上的方波信号要超前于从动盘 19上的方波信号, 该两组相位不同的脉冲信号经放大计算后,根据相位差大小输出相应的控 制电流, 按设计的比例控制电机输出驱动力。 也就是说人力驱动越大, 两 组磁环里的磁钢 20的相对位移越大, 两组脉冲的相位差越大, 那么电机 输出的驱动力越大, 这样电机驱动和人力驱动产生叠加, 从而达到了真正 的助力目的。 As shown in FIG. 2, as a modification, the driving plate 18 is fixedly mounted on the center shaft 11 by a first one-way overrunning clutch 10, and the driven plate 19 and the second one-way beyond the clutch 19 The ring is fixedly mounted on the central shaft 11, and the driving disk 18 and the driven disk 19 are attached to each other by an elastic member 16, and the second one-way outer ring of the clutch 1 and the center internal gear side are a fixed connection; the driving disk 18 is mounted with a first auxiliary magnetic ring 13 in the circumferential direction, and the driven disk 19 is mounted with a second auxiliary magnetic ring 14 in the circumferential direction, the first auxiliary magnetic ring 13 and the second auxiliary force The magnetic ring 14 is radially engaged; the sensing surfaces of the first Hall sensor 12 and the second Hall sensor 15 are opposite to the first and second boosting magnetic rings 13 and 14, respectively. The deformation can transfer the second one-way overrunning clutch 1 from the hollow shaft 9 to the output of the reduction gear box, and can control the volume of the entire motor, and does not drive the reduction gear box to rotate when manually driven, correspondingly, the first one-way overrunning clutch The 10 position is also moved between the center shaft 11 and the drive plate 18. The working principle of a magnetically controlled torque sensing transmission system provided by the present invention is as shown in FIG. 3 and FIG. 4. In the initial state, that is, when the human is not pedaling, the active disk 18 and the driven disk 19 correspond to each other. The angle A and the angle B of the pair of magnetic steels 20 are the same with respect to a certain base point. When the electric bicycle is required to assist, the human foot presses the foot pedal, and the middle shaft 11 rotates to drive the driving wheel 18 to rotate. At this time, the active disk 18 The spring 16 is compressed, and the torque is transmitted to the driven disk 19 at the same time. The driving disk 18 and the driven disk 19 are relatively twisted at a certain angle (the two sets of magnetic rings are relatively displaced, as shown in FIG. 4, the angle A is larger than the angle B), and active. The disc 18 and the driven disc 19 are applied to the sprocket 8 by a first one-way overrunning clutch 10 to drive the bicycle forward. At this time, both the active disk 18 and the driven disk 19 are rotated at a high speed, and after a high-speed magnetic steel 20 on the driving disk 18 and the driven disk 19 passes through the sensing surfaces of the two Hall sensors, the two Hall sensors respectively output. A series of square wave signals, the active disk 18 and the driven disk 19 are relatively twisted by a certain angle due to the torque of the foot, and the angle A is large. At angle B, the square wave signal on the active disk 18 is ahead of the square wave signal on the driven disk 19. After the two sets of pulse signals having different phases are amplified, the corresponding control current is output according to the phase difference. The proportional ratio of the design controls the motor output drive force. That is to say, the greater the manpower drive, the greater the relative displacement of the magnets 20 in the two sets of magnetic rings, and the greater the phase difference between the two sets of pulses, the greater the driving force of the motor output, so that the motor drive and the human drive are superimposed. Thereby achieving a real boosting purpose.
以上所述仅为本发明的较佳实施例, 并非用来限定本发明的实施范 围; 如果不脱离本发明的精神和范围, 对本发明进行修改或者等同替换, 均应涵盖在本发明权利要求的保护范围当中。  The above is only the preferred embodiment of the present invention, and is not intended to limit the scope of the present invention; the invention is modified or equivalently substituted without departing from the spirit and scope of the invention. Within the scope of protection.

Claims

权 利 要 求 书 Claim
1. 一种磁控式力矩感应传动系统, 其特征在于, 包括中轴、 电机、 减 速箱、 链轮、 以及力矩传感装置; A magnetically controlled torque sensing transmission system, comprising: a center shaft, a motor, a speed reducer, a sprocket, and a torque sensing device;
所述力矩传感装置检测施加于所述中轴上的驱动力并控制电机输出 驱动力, 所述电机输出驱动力经减速箱减速后驱动所述链轮。  The torque sensing device detects a driving force applied to the center shaft and controls a motor output driving force, and the motor output driving force is driven by the reduction gear to drive the sprocket.
2. 根据权利要求 1所述的磁控式力矩感应传动系统,其特征在于,所 述减速箱包括中心外齿轮、 中心内齿轮、 行星齿轮以及行星架;  2. The magnetron torque sensing transmission system according to claim 1, wherein the reduction gearbox comprises a center external gear, a center internal gear, a planetary gear, and a carrier;
所述行星架与所述电机的外壳固定连接,所述中心内齿轮一端与所述 电机的外壳固定连接, 另一端与所述第一单向超越离合的外环及链轮固定 连接, 所述行星齿轮啮合于所述中心内齿轮与中心外齿轮之间。  The carrier is fixedly connected to the outer casing of the motor, and one end of the central internal gear is fixedly connected to the outer casing of the motor, and the other end is fixedly connected to the outer ring and the sprocket of the first one-way beyond clutch. A planet gear meshes between the center internal gear and the center outer gear.
3. 根据权利要求 2所述的磁控式力矩感应传动系统,其特征在于,所 述电机包括电机转子、 空心轴, 所述电机转子输出转矩并通过第二超越离 合带动空心轴转动, 所述空心轴转动驱动所述中心外齿轮, 经过所述行星 齿轮以及所述中心内齿轮的减速, 输出电力驱动所述链轮。  3. The magnetron torque sensing transmission system according to claim 2, wherein the motor comprises a motor rotor and a hollow shaft, and the motor rotor outputs torque and drives the hollow shaft to rotate through the second overrunning clutch. The hollow shaft rotationally drives the center external gear, and the output gear drives the sprocket through deceleration of the planetary gear and the center internal gear.
4. 根据权利要求 3所述的磁控式力矩感应传动系统,其特征在于,所 述力矩传感装置包括第一单向超越离合、 主动盘、 从动盘、 第一霍尔传感 器以及第二霍尔传感器;  4. The magnetron torque sensing transmission system according to claim 3, wherein the torque sensing device comprises a first one-way overrunning clutch, a driving disk, a driven disk, a first Hall sensor, and a second Hall sensor;
所述主动盘固定安装于所述中轴上,所述从动盘和第一单向超越离合 的内环共同固定安装于所述中轴上,所述主动盘和从动盘弹性部件互相贴 合, 所述第一单向超越离合的外环固定安装于所述链轮上; 所述主动盘沿 圆周方向安装有第一助力磁环,所述从动盘沿圆周方向安装有第二助力磁 环, 所述第一助力磁环和第二助力磁环径向契合; 所述第一霍尔传感器及 第二霍尔传感器的感应面分别与所述第一助力磁环和第二助力磁环相对。  The driving disc is fixedly mounted on the central shaft, and the driven disc and the first one-way over-the-close inner ring are fixedly mounted on the central shaft, and the active disc and the driven disc elastic member are attached to each other. The first unidirectional overrunning outer ring is fixedly mounted on the sprocket; the active disk is mounted with a first boosting magnetic ring in a circumferential direction, and the driven disk is mounted with a second assisting force in a circumferential direction. a magnetic ring, the first boosting magnetic ring and the second boosting magnetic ring are radially engaged; the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first boosting magnetic ring and the second assisting magnetic The ring is opposite.
5. 根据权利要求 2所述的磁控式力矩感应传动系统,其特征在于,所 述力矩传感装置包括第一单向超越离合、 第二单向超越离合、 主动盘、 从 动盘、 第一霍尔传感器以及第二霍尔传感器; 所述主动盘通过第一单向超越离合固定安装于所述中轴上,所述从动 盘和第二单向超越离合的内环共同固定安装于所述中轴上,所述主动盘和 从动盘弹性部件互相贴合,所述第二单向超越离合的外环与所述中心内齿 轮一侧固定连接; 所述主动盘沿圆周方向安装有第一助力磁环, 所述从动 盘沿圆周方向安装有第二助力磁环,所述第一助力磁环和第二助力磁环径 向契合; 所述第一霍尔传感器及第二霍尔传感器的感应面分别与所述第一 助力磁环和第二助力磁环相对。 5. The magnetron torque sensing transmission system according to claim 2, wherein the torque sensing device comprises a first one-way overrunning clutch, a second one-way overrunning clutch, a driving disc, a driven disc, and a first a Hall sensor and a second Hall sensor; The driving disk is fixedly mounted on the central shaft by a first one-way overrunning clutch, and the driven disk and the second one-way overrunning inner ring are fixedly mounted on the central axis, the active disk and The driven disc elastic members are in contact with each other, and the second one-way overrunning outer ring is fixedly connected to one side of the central internal gear; the driving disc is mounted with a first boosting magnetic ring in a circumferential direction, the driven a second auxiliary magnetic ring is mounted in the circumferential direction, the first auxiliary magnetic ring and the second auxiliary magnetic ring are radially engaged; the sensing surfaces of the first Hall sensor and the second Hall sensor are respectively associated with the first A booster magnetic ring is opposite to the second booster magnetic ring.
6. 根据权利要求 4或 5所述的磁控式力矩感应传动系统,其特征在于, 所述第一助力磁环及所述第二助力磁环内设有磁钢,所述第一助力磁环中 的磁钢磁极与所述第二助力磁环中的磁钢磁极对应。  The magnetically controlled torque sensing transmission system according to claim 4 or 5, wherein the first auxiliary magnetic ring and the second auxiliary magnetic ring are provided with magnetic steel, and the first auxiliary magnetic A magnetic steel pole in the ring corresponds to a magnetic steel pole in the second boosting magnetic ring.
PCT/CN2012/001643 2011-12-29 2012-12-07 Magnetron torque-induction transmission system WO2013097282A1 (en)

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