WO2013093845A1 - Système mécatronique d'usinage et groupe de commande du système mécatronique - Google Patents

Système mécatronique d'usinage et groupe de commande du système mécatronique Download PDF

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Publication number
WO2013093845A1
WO2013093845A1 PCT/IB2012/057545 IB2012057545W WO2013093845A1 WO 2013093845 A1 WO2013093845 A1 WO 2013093845A1 IB 2012057545 W IB2012057545 W IB 2012057545W WO 2013093845 A1 WO2013093845 A1 WO 2013093845A1
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WO
WIPO (PCT)
Prior art keywords
functionality
module
operator
control device
remote control
Prior art date
Application number
PCT/IB2012/057545
Other languages
English (en)
Inventor
Costantino Florio
Roberto Martana
Michele Claudio LADDAGA
Gianluca Guadagno
Giorgio Cantello
Ciro ATTANASIO
Original Assignee
Sintesi Development S.R.L.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sintesi Development S.R.L. filed Critical Sintesi Development S.R.L.
Publication of WO2013093845A1 publication Critical patent/WO2013093845A1/fr

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Classifications

    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C17/00Arrangements for transmitting signals characterised by the use of a wireless electrical link
    • GPHYSICS
    • G08SIGNALLING
    • G08CTRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
    • G08C2201/00Transmission systems of control signals via wireless link
    • G08C2201/60Security, fault tolerance
    • G08C2201/61Password, biometric

Definitions

  • TITLE "MACHINING MECHATRONIC SYSTEM AND KIT FOR DRIVING THE MECHATRONIC SYSTEM"
  • the present invention refers to the field of the industrial machines, such as in a non-limiting example the electronic driven machine tools.
  • machining systems using remote controlled industrial machines have modes of use which are often too complex and such to slow down the manufacturing process.
  • Such complexity mainly consists in the necessity of insuring the access to the remote control devices, for example, to a limited number of persons (each having possibly a specific authorization) and/or as an alternative to the main commands (for example the main operator panel) .
  • the complexity of the known systems resides also in the necessity that the remote control devices should be small and light, consequently the space available for displaying the required information and/or interacting with the machine is very limited. This also means that for displaying the correct group of information and commands ("interface") enabling the operator to interact with the machine to perform a specific functionality, it is necessary to navigate through several menus and sub-menus.
  • Such interface could be a group of graphical, textual, multimedial information (for example video or sound information) enabling the operator to interact with the machine when he/she must perform a specific functionality (control, servicing, monitoring) . Therefore, the activation on the control terminal of such interfaces can require a time-consuming and complex navigation through said "menus” which in turn requires time, leads the operator to the conditions of making a mistake, and, above all, does not enable the operator to concentrate (for example by his/her eyes) on what the machine is doing.
  • an object of the present invention consists of submitting machining systems which at least partially solve the abovementioned problems, by ensuring a faster and simpler interaction between the operator/operators and machine.
  • independent claim 14 refers to a kit for driving a mechatronic system for machining objects.
  • Figure 1 schematically shows a particular embodiment of a mechatronic system 100 for machining objects comprising: at least a machine tool 1, a remote control device 2, and a handheld module 3, including a RFID- technology tag 17, such as a RFID (radio frequency identification) tag.
  • a RFID- technology tag 17 such as a RFID (radio frequency identification) tag.
  • Machine tool 1 is for example of a conventional type and it is observed that, despite this description refers to machine tools, the machining system 100 could comprise in addition or as an alternative to the machine tools also other types of industrial machines, for example packaging or wood-working machines. Therefore, the following description of the machine tool 1 holds true also for industrial machines of other type.
  • machine tool 1 is a single machine which comprises one or more functional groups capable of performing one or more functions in a controlled and coordinated way.
  • Each functional group can comprise mechanical and/or electrical and/or electronic components .
  • Machine tool 1 of Figure 1 contains for example a first functional group 40 (for example, a milling group), a second functional group 50 (for example, a system for blocking a workpiece) and a third functional group 60 (for example a measurement group) .
  • first functional group 40 for example, a milling group
  • second functional group 50 for example, a system for blocking a workpiece
  • third functional group 60 for example a measurement group
  • machine tool 1 is provided with a local control device 7 such as, for example, a PLC (programmable logic computer) configured to generate drive and control signals to be sent to actuators of the machine tool 1 or to other electronic components.
  • the local control device 7 can comprise, in addition or as an alternative to the PLC, a numerical control apparatus or computer.
  • machine tool 1 comprises a first transceiver module 8 which connects the local control device 7, by wires or wireless technology, to the remote control device 2.
  • Remote control device 2 is preferably a handheld device, configured to enable an operator to exchange drive signals with the local control device 7, and therefore to remotely drive the machine tool 1.
  • the remote control device 2 comprises: operator interface means 9, at least one processing unit 10 (a microprocessor, for example) and a RFID reader device 12 (RDR) .
  • processing unit 10 a microprocessor, for example
  • RFID reader device 12 RDR
  • remote control device 2 is provided with, according to the described example, a second transceiver 16 adapted to exchange drive signals and/or information with the first transceiver 8.
  • Operator interface means 9 comprise, for example, a display 13 (preferably of the touch screen type) , an alphanumeric keyboard 14, possible calibration buttons and/or knobs 15 and a corresponding software for managing the operator interface.
  • Microprocessor 10 is associated to a memory 11 storing, for example, an enabling software module 18 activable by microprocessor 10, adapted to manage procedures to enable and acknowledge users or functionalities to be executed independently from or in cooperation with PLC 7.
  • memory 11 can store one or more interface software modules such as, for example, a first interface software module 19, a second interface software module 20, and a third interface software module 27.
  • Each of such interface software modules comprises, for example, graphic, textual, multimedial (for example video files or sound files) information enabling the operator to interact with machine 1 when he/she must perform a specific functionality.
  • graphic, textual, multimedial for example video files or sound files
  • such functionalities comprise: a control functionality, a servicing functionality, a monitoring functionality, a handling functionality, a test functionality, a functionality for choosing programs, a functionality for analyzing error states, a functionality for exchanging tools, etcetera.
  • Said servicing functionality refers, for example, to the launch of servicing videos and/or servicing documents.
  • the manual handling functionality refers to the manual handling of one or more axes of the machine tool 1, reciprocally organizationally grouped with a logic which is not necessarily based on the spatial proximity .
  • Each of the interface software modules 19, 20, and 27 is associated to a corresponding code identifying the interface, stored in memory 11.
  • first interface software module 19 refers to the control functionalities
  • second interface software module 20 refers to the servicing functionalities.
  • RFID reader device 12 can be of a conventional type and can comprise, for example, a support board on which an energizing coil, a detecting circuit, an amplifier, a comparator and a corresponding microprocessor controlling the reader device (these components are not shown) are attached; alternatively, RFID reader device is controlled by the same microprocessor 10 of the remote control device 2.
  • RFID reader device 12 is inside the remote control device 2, but could also be outside the remote control device 2, and connected to it by a cable or by a wireless-type communication.
  • Handheld module 3 is, for example, a card made of plastic in which RFID tag 17 is embedded and on which is present a notice, for example of a graphic type, easily readable and understandable by the operator also according to practices valid at least for that particular machine tool 1.
  • the card used for implementing the handheld module 3 can have, for example, a size and shape analogous to the size and shape of a credit card or of the widely used magnetic badges, for example: 55 mm x 55 mm.
  • Tag 17 can be of a conventional type and comprise, for example, a microchip storing data in a memory and an antenna. Particularly, such tag can be of a passive type or can be provided with a battery.
  • Tag 17 can store an operator code identifying the operator who has received the handheld module 3 and/or at least a tag-interface code associated to the code identifying the interface software modules stored in memory 11.
  • each operator will receive a corresponding handheld module 3 having a tag storing a corresponding operator code.
  • the outer surface of the handheld module 3 preferably shows the operator name who the handheld module is associated to, or the operator profile.
  • handheld module 3 preferably shows information identifying the specific interface software module 19, 20, 27 which tag 17 is associated to and/or identifying functionalities managed by such module.
  • an operator provided with handheld module 3 holds the remote control device 2 for using the machine tool 1.
  • Reader device 12 transmits an electromagnetic signal which is received by tag 17 of handheld module 3: tag 17 therefore transmits a signal representing the operator code stored in it. Reader device 12 receives the signal transmitted by tag 17 and detects its contents by therefore reading the operator code. The enabling module 18 compares the received operator code with a list or table of operators-machine codes enabled to use the machine tool 1, stored in memory 11 or PLC 7.
  • the operator code can also be used by the enabling module 18 for determining, according to a list or a table of operators-interface codes, for example stored in memory 11, which interface software module 19, 20, and 27 an operator associated to a tag 17 is enabled to use.
  • enabling module 18 Based on the comparison with the operators-machine table, enabling module 18 acknowledges or does not acknowledge the operator, and therefore outputs an enabling or denial signal/message which is provided to microprocessor 10.
  • microprocessor 10 will enable the operator to use the remote control device 2 for operating the machine tool 1.
  • enabling module 18 enables first interface software module 19 and third interface software module 27 to be activated by microprocessor 10 so that can be used by the operator through the remote control device 2.
  • a preliminary acknowledgement procedure executed by a handshake methodology.
  • this preliminary acknowledgement procedure when an operator, by interface 9 of the remote control device 2, activates the device itself, the latter transmits, by RFID reader device, a particular pre-stored password.
  • Tag 17 of handheld module 3 receives the signal containing this password and if it recognizes it, enables to read its operator code.
  • the microchip contained in tag 17 has circuit features such to enable the verification of the received password. In this way the remote control device 2 can exclusively operate with handheld modules 3 recognizing this password.
  • Such password can identify all the handheld modules manufactured by a determined manufacturer and is distinct from the above defined operator code.
  • microprocessor 10 of remote control device 2 enables some interface software modules among those available, and in other words several functionalities, for different operators provided with a corresponding handheld module, based on a corresponding operator code acknowledged in the described acknowledgement and enabling step.
  • another operator can be provided with another handheld module 3' and associated to another tag 17' storing another operator code, but this operator, based on the above mentioned operators-interface table read by microprocessor 10, is enabled to use machine tool 1 only through second interface software module 20. This allows for example to enable distinct interface software modules according to the operator skill level.
  • terminal 9 is provided with a first housing receiving the handheld module 3, provided with tag 17, which can be automatically read by the RFID reader 12.
  • an operator inserts handheld module 3 with tag 17 in such first housing and remote control device starts automatically checking (cyclically or by association to particular events) the presence of a tag and its code.
  • tag 17 is extracted . for any reason (for example the operator goes away taking the tag with him/her) , the control enabling will be interrupted.
  • the machining system 100 comprises for example a plurality of remote control devices (analogous to the described device 2) all associable to machine tool 1, it is possible to ensure that just one remote control device will be enabled to operate at a time .
  • mechatronic system 100 comprises also further RFID-technology modules identifying different interface software modules.
  • mechatronic system 100 comprises a first RFID selection tag 25 and at least a second RFID selection tag 29.
  • First selection tag 25 stores an interface code identifying, for example, first interface software module 19.
  • Second selection tag 29 stores one or more interface codes identifying, for example, second interface software module 20 and third interface software module 27.
  • first and second selection tags 25 and 29, technologically analogous to tag 17, can be respectively embedded in a first support module 24 (handheld or stationary) and second support module 28 (handheld or stationary) , analogous to the above described handheld module 3.
  • notices identifying the function associated to the corresponding tag can be present on the first and second support modules 24 and 28.
  • the operator wishing to activate the first interface software module 19 in the remote control device 2 can locate reader device .12 of remote control device 2 near first selection tag 25 for reading the code stored in the latter .
  • enabling module 18 acknowledges and enables this interface code, the remote control device 2 will load first interface module 19 in microprocessor 10. In case reader device 12 is located near second selection tag 29, second and third interface software modules 20 and 27 will be loaded.
  • tag 17, first selection tag 25 and second selection tag 29 can store, besides the codes identifying the interface software modules associated to the above defined functionalities, also other interface software modules associated to information regarding the machine and/or process and providing information regarding, for example, the number of machined workpieces, possible warnings, the temperatures at different locations of the machine, etcetera.
  • This functionality makes particularly fast the selection of the desired interface software modules because it enables to prevent the operator from searching such information in menus and submenus.
  • the operator during the selection of the desired functionality, will locate the reader device 12 of remote control device 2 near a tag associated to the functionality the operator intends to activate, acknowledgeable by the corresponding notice, and not near other tags.
  • the used RFID-technology components are designed, in terms of transmission and reception powers, in order to enable to read the code stored in the tags only from a short distance, for example, less than 2 cm or less than 1 cm and only after an intentional reading operation from an operator (for example, by activating the reader by a button) .
  • a second housing receiving modules supporting tags for selecting functionalities (such as the first and second tags 25 and 29); such second housing enables the RFID reader device 12 to automatically read the tag contained in it.
  • the remote control device 2 starts automatically checking (cyclically or by an association to particular events) the presence of a tag and of its code.
  • the selection tag is removed for any reasons (for example because the tag is inserted in its seat)
  • the enabling to use the corresponding interface software module will be interrupted .
  • Another function offered by the machining system 1 consists of adding new users or new interface software modules.
  • the enabling module 18 could signal this detected operator or interface code is unknown and could ask whom is holding the remote control device 2 and who owns the rights as "administrator" to accept or not the registration of such new operator or of the new interface software module.
  • the administrator could confirm or not the acknowledgement of the new operator or interface software module by acting for example on keyboard 14.
  • reading tags 17, 17', and 25 and 29 are not inserted in their corresponding housings which the remote control device 2 can be provided with
  • the reader device 12 is not performed in a continuous mode, but just when it is required by an operator.
  • the operator of the remote control device 2 by pressing a button 15, sends a command to microprocessor 10 enabling RFID reader device 12 to read just for a limited time (10 seconds, for example) the contents of the tag. This prevents the remote device 2 from reading tags which the operator is not interested in, simply because they are adjacent to it.
  • the described machining system 100 and driving and enabling kit are particularly advantageous. Indeed, the procedure to acknowledge and enable an operator is fast, because it prevents from manually inputting data by interface 9 of remote control device, without forgetting the safety aspects.
  • a further advantage related to the acknowledgement of the operator and the selection of the interface software modules is the capability of tracking the employees who have used the remote control devices and of tracking employees who have executed the different possible functions by different interface software modules; this enables to record all what has occurred in the memory of the remote control device 2 and/or of PLC 7.
  • the present remote control devices are generally provided with a key selector (that is a common key) enabling their activation. That is, for activating (enabling to turn on and/or connect) the remote control device, the operator must use a suitable key which must be consequently protected.
  • a key selector that is a common key
  • Such disadvantage is solved by the herein described operator acknowledgement and enabling procedure, all the more so if the tag is inserted in a suitable housing inside the remote control device 2.
  • the described recording procedure to logging new operators and/or record new additional functionalities is particularly fast and efficient.
  • a further particular embodiment refers to some aspects regarding the mode of sending drive and control signals from the remote control device 2 to the PLC 7.
  • the particular interface software module 19, 29 or 27 activated in the remote control device 2 can be enabled to send drive and control signals to PLC 7 not in an automatic way but after the operator has unambiguously confirmed to have accepted the interface software module, by pressing a button on the keyboard 14 or display 13 or by equivalent interface means.
  • the remote control device 2 activates the corresponding interface software module, without automatically sending driving and control signals which can change the operative mode of PLC 7.
  • the remote control device 2 just displays some or all the N parameters which PLC 7 makes available without sending signals to PLC 7 modifying the mode of detecting such parameters or the mode of transmitting the same parameters from said PLC.
  • interface selection tags 25 and 29 are not readable by simply locating them just near the reader device 12 because they are positioned in a shielded seat (not shown in figure) which prevents them to be read when they are near the reader device.
  • a shielded seat is for example a container having one or more walls acting as a shield against the radiofrequency electromagnetic waves, attached adjacent or not the machine tool 1.
  • these selection tags 25 and 29 associated to machine 1 can be read only by removing the corresponding specific support module 24 or 28 from the seat and manually locating it near the remote control device 2. This mode prevents an unintentional acknowledgement and enabling.
  • the communication between the remote control device 2 and PLC 7 of machine tool 1 is implemented in a fixed way (by cables, for example) or in a dynamic way (wireless technology with coupling mode, for example, by tokens containing a unique electronic ID) .

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  • Engineering & Computer Science (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Hardware Redundancy (AREA)
  • Nitrogen Condensed Heterocyclic Rings (AREA)
  • Pharmaceuticals Containing Other Organic And Inorganic Compounds (AREA)
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Abstract

L'invention concerne un système mécatronique destiné à usiner des objets (100) et comportant une machine industrielle (1) et un dispositif (2) de télécommande de la machine industrielle. Le système comporte en outre au moins un module portatif (3, 17) à technologie RFID mémorisant un code d'opérateur susceptible d'être associé à un opérateur de la machine industrielle. De plus, le dispositif (2) de télécommande comporte un dispositif lecteur (12) à technologie RFID configuré pour échanger des signaux avec le module portatif (3), recevoir et lire le code d'opérateur, ainsi qu'un module (18) d'autorisation configuré pour autoriser à l'opérateur d'utiliser le dispositif (2) de télécommande en se basant sur le code d'opérateur.
PCT/IB2012/057545 2011-12-22 2012-12-20 Système mécatronique d'usinage et groupe de commande du système mécatronique WO2013093845A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
IT002351A ITMI20112351A1 (it) 2011-12-22 2011-12-22 Sistema meccatronico di lavorazione e gruppo di comando del sistema meccatronico
ITMI2011A002351 2011-12-22

Publications (1)

Publication Number Publication Date
WO2013093845A1 true WO2013093845A1 (fr) 2013-06-27

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IT (1) ITMI20112351A1 (fr)
WO (1) WO2013093845A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017039709A1 (fr) * 2015-09-04 2017-03-09 Edison Industrial Innovation, Llc Système de travail des métaux en boucle fermée
JP2020187383A (ja) * 2019-05-09 2020-11-19 村田機械株式会社 工作機械システム

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6167464A (en) 1998-09-23 2000-12-26 Rockwell Technologies, Llc Mobile human/machine interface for use with industrial control systems for controlling the operation of process executed on spatially separate machines
EP1959410A1 (fr) * 2007-02-14 2008-08-20 Vodafone Holding GmbH Procédé de transmission de signaux vers un dispositif électronique consommateur et dispositif intermédiaire pour cette transmission
EP2138915A2 (fr) 2008-06-25 2009-12-30 Siemens Aktiengesellschaft Dispositif de commande programmable et mobile

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6167464A (en) 1998-09-23 2000-12-26 Rockwell Technologies, Llc Mobile human/machine interface for use with industrial control systems for controlling the operation of process executed on spatially separate machines
EP1959410A1 (fr) * 2007-02-14 2008-08-20 Vodafone Holding GmbH Procédé de transmission de signaux vers un dispositif électronique consommateur et dispositif intermédiaire pour cette transmission
EP2138915A2 (fr) 2008-06-25 2009-12-30 Siemens Aktiengesellschaft Dispositif de commande programmable et mobile

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2017039709A1 (fr) * 2015-09-04 2017-03-09 Edison Industrial Innovation, Llc Système de travail des métaux en boucle fermée
US9764390B2 (en) 2015-09-04 2017-09-19 Cumberland & Western Resources, Llc Closed-loop metalworking system
JP2020187383A (ja) * 2019-05-09 2020-11-19 村田機械株式会社 工作機械システム
JP7275824B2 (ja) 2019-05-09 2023-05-18 村田機械株式会社 工作機械システム

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