WO2013086883A1 - Method and system for controlling crane rotation - Google Patents

Method and system for controlling crane rotation Download PDF

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Publication number
WO2013086883A1
WO2013086883A1 PCT/CN2012/082078 CN2012082078W WO2013086883A1 WO 2013086883 A1 WO2013086883 A1 WO 2013086883A1 CN 2012082078 W CN2012082078 W CN 2012082078W WO 2013086883 A1 WO2013086883 A1 WO 2013086883A1
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WIPO (PCT)
Prior art keywords
time point
rotational
axis
boom
force
Prior art date
Application number
PCT/CN2012/082078
Other languages
French (fr)
Chinese (zh)
Inventor
詹纯新
刘权
张建军
李义
李英智
郭纪梅
Original Assignee
中联重科股份有限公司
湖南中联重科专用车有限责任公司
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Application filed by 中联重科股份有限公司, 湖南中联重科专用车有限责任公司 filed Critical 中联重科股份有限公司
Publication of WO2013086883A1 publication Critical patent/WO2013086883A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/06Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for minimising or preventing longitudinal or transverse swinging of loads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/18Control systems or devices
    • B66C13/22Control systems or devices for electric drives
    • B66C13/30Circuits for braking, traversing, or slewing motors

Definitions

  • a crane is a common construction machine having a slewing platform and a lifting device capable of lifting a hoisting weight to a certain height to meet the needs of engineering construction.
  • a simplified structure of a prior art crane is shown in Fig. 1, which is a schematic view of a simplified structure of a crane according to the prior art.
  • the leg 11, the swivel platform 12, the boom 13, the boom head 14, the sling 15 connected between the boom head and the weight, and the sling 16 are shown in Fig. 1 .
  • the slewing platform rotates about a straight line L which is perpendicular to the plane of revolution and passes through the center of revolution 0 of the slewing platform.
  • a scheme for limiting the maximum swing speed of the crane is proposed.
  • the inventors have found that the kinetic energy of the hoisting weight also has a large influence on the stability of the crane during the hoisting operation of the crane.
  • how to reduce the influence of the kinetic energy of the hoisting weight on the stability of the crane has not yet proposed an effective solution in the related art.
  • a primary object of the present invention is to provide a method and system for crane swing control to reduce the impact of kinetic energy of the hoisting weight on the stability of the crane.
  • a method of crane swing control is provided.
  • the method for slewing control of the crane of the present invention comprises: determining a slewing acceleration or a slewing force of the hoisting weight during the slewing process of the hoist; wherein the slewing acceleration is greater than a preset value of the slewing acceleration or the slewing force is greater than the slewing force In the case of a preset value, the rotation speed of the swing motor is lowered during the set period to lower the swing acceleration of the crane.
  • determining the swing acceleration of the crane during the turning process comprises: selecting a first time point and a second time point during the running of the swing operation command; determining the lifting weight according to the detected swing motor speed or the transmission gear speed Rotational line speed at the first time point and the second time point; The ratio of the difference between the rotational line speed of the first time point and the second time point and the time difference between the first time point and the second time point is taken as the rotational acceleration.
  • the preset value of the swing acceleration is determined as follows:
  • N represents the axial force acting on the boom
  • the boom axial compression represents a stability factor indicating the boom axial stress
  • [mu] [chi] represents the calculation of the cross-sectional X-axis and the strong axis of the minor axis
  • H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, and indicates the bending modulus of the X-axis section of the strong axis determined by the compressed fiber
  • indicates that the fiber is determined by the compression fiber
  • the bending resistance of the y-axis section of the weak axis, F 3 ⁇ 4 represents the rotational force of the hoisting weight, [ ⁇ ] represents the maximum stress allowed by the boom; the ratio of the maximum value to the mass of the hoisting weight is taken as The preset value of the swing acceleration.
  • determining the rotational joint force of the crane during the swinging process comprises: selecting a first time point and a second time point during the running of the swing operation command; according to the lifting weight at the first time point and the first The difference in the rotational line speed at the two time points determines the kinetic energy increment between the first time point and the second time point of the hoisting weight; according to the kinetic energy increment, the slewing line speed difference and the The time difference between the first time point and the second time point determines the combined rotational force.
  • the preset value of the rotational force is determined according to the following manner: According to ⁇ ( M x + F h cos R ( ⁇ ,, + F ⁇ cos xH xtan
  • the maximum value is used as the preset value of the combined force of the swivel; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ⁇ represents the axial stress of the boom, ⁇ ⁇ , represents the calculated section For the bending moment of the strong axis X axis and the weak axis y axis, it means the tangential declination, /?
  • represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber
  • represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis
  • F 3 ⁇ 4 denotes the rotational force of the hoisting weight
  • [ ⁇ ] denotes the maximum stress allowed by the boom.
  • the crane swing control system of the present invention includes: a determination module for determining a swing acceleration or a swing joint force of a hoisting weight during a swing of the crane; a module, wherein the acceleration of the revolution is greater than the acceleration of the revolution In the case of a preset value, or in the case where the combined rotational force is greater than a preset value of the rotational combined force, reducing the rotational speed of the swing motor during the set period reduces the rotational acceleration of the crane.
  • the determining module is further configured to: select a first time point and a second time point during the running of the swing operation command; determine, according to the detected swing motor speed or the transmission gear speed, that the weight is in the a rotational line speed of the first time point and the second time point; a difference in the rotational linear velocity of the hoist at the first time point and the second time point, and the first time point and the The ratio of the time difference between the second time points is taken as the slew acceleration. Further, the determining module is further configured to: determine according to an inequality ⁇ [0"]
  • N indicates an axial force acting on the boom
  • the boom axial compression represents a stability factor
  • the boom ⁇ represents axial stress
  • [mu] [chi] represents the calculation of Bending strength X-axis and the y-axis of the weak axis of Moment, indicating tangential declination, /? indicates centripetal angle
  • H indicates the distance from the center of gravity of the weight to the head of the boom when the sling is vertical
  • indicates the resistance of the X-axis section to the strong axis determined by the compressed fiber.
  • the flexural modulus, ⁇ represents the flexural modulus of the weak-axis y-axis section determined by the compressed fiber
  • F 3 ⁇ 4 represents the rotational joint force of the hoisting weight
  • [ ⁇ ] represents the maximum allowable stress of the boom.
  • the determining module is further configured to: determine, according to a difference in the rotational line speed of the hoist at the first time point and the second time point, the hoisting weight at the first time point And a kinetic energy increment between the second time point; determining the slewing according to the kinetic energy increment, the slewing linear velocity difference, and a time difference between the first time point and the second time point Together.
  • the determining module is further configured to determine a preset value of the rotational force according to the following manner: according to the maximum value calculated by ⁇ [ ⁇ ],
  • the maximum value is used as the preset value of the combined force of the swivel; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ⁇ represents the axial stress of the boom, ⁇ ⁇ , represents the calculated section For the bending moment of the strong axis X axis and the weak axis y axis, it means the tangential declination, /?
  • H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical
  • represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber
  • represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis
  • F 3 ⁇ 4 denotes the rotational force of the hoisting weight
  • [ ⁇ ] denotes the maximum stress allowed by the boom.
  • FIG. 1 is a schematic view showing a simplified structure of a crane according to the prior art
  • FIG. 2 is a schematic diagram showing a basic step of a method for controlling the swing of a crane according to an embodiment of the present invention
  • FIG. 3 is an embodiment of the present invention.
  • FIG. 4 is a schematic view showing an ideal running trajectory and an actual running trajectory of a hoisting weight according to an embodiment of the present invention
  • FIG. 5 is a rotating plane related to an embodiment of the present invention
  • FIG. 6A is a schematic view showing the tangential force of the sling and the force in other directions according to the embodiment of the present invention
  • FIG. 6B is a schematic view showing the centripetal force and other directions of the sling according to the embodiment of the present invention.
  • Figure 7 is a schematic view of a swing of a handle relating to an embodiment of the present invention
  • Figure 8 is a schematic view showing the basic structure of a system for swing control of a crane according to an embodiment of the present invention.
  • the rotation speed of the slewing motor is controlled by determining whether the slewing acceleration or the slewing force of the hoisting weight is greater than a preset value during the slewing of the crane, and then the rotation speed of the slewing motor is decreased during the set period to thereby make the crane The slew acceleration is reduced.
  • the basic process can specifically adopt the steps shown in FIG. 2 or FIG. 3.
  • 2 is a schematic diagram of a basic step of a method for swing control of a crane according to an embodiment of the present invention. As shown in FIG. 2, the method mainly includes the following steps: Step S21: Determine the rotational acceleration of the hoisting weight during the rotation of the crane.
  • Step S23 determining whether the swing acceleration of the hoisting weight is greater than the preset value of the swing acceleration, and if yes, proceeding to step S25, otherwise returning to step S21.
  • Step S25 Decreasing the rotation speed of the swing motor during the set period of time reduces the swing acceleration of the crane. This step may return to step S21 as shown in FIG. 2.
  • FIG. 3 is a schematic diagram of another basic step of the method for controlling the swing of the crane according to the embodiment of the present invention. As shown in FIG. 3, the method mainly includes the following steps: Step S31: Determine the combined force of the swing of the weight during the swing of the crane.
  • Step S33 determining whether the combined force of the hoisting weight is greater than the preset value of the slewing force, and if yes, proceeding to step S35, otherwise returning to step S31.
  • Step S35 Decreasing the rotation speed of the swing motor during the set period of time reduces the swing acceleration of the crane. This step may return to step S31, as shown in FIG.
  • the combined rotational force in step S31 is the combined force of the centripetal force and the tangential force of the sling in the process of turning, the centripetal force is directed to the center of rotation, and the tangential force is tangential along the circumference of the revolution.
  • the actual motion trajectory of the weight is a curve, which is the result of the combination of centripetal force and tangential force.
  • Figure 4 is a schematic illustration of an ideal trajectory and actual trajectory of a sling in accordance with an embodiment of the present invention.
  • 41 denotes the theoretical running trajectory of the hoisting weight, which is a circle
  • the center 42 is the center of rotation of the crane.
  • the hoisting weight can travel from the starting point 43 along the trajectory 44 to the end point 45, and the trajectory 44 forms an irregular curve due to the swaying of the hoisting weight.
  • Fig. 5 is a schematic view showing a state in which a plane of revolution is concerned with an embodiment of the present invention.
  • Fig. 5 is a schematic view showing a state in which a plane of revolution is concerned with an embodiment of the present invention.
  • 51 denotes the theoretical running trajectory of the hoisting weight, which is a circle, and the center 52 is the center of rotation of the crane.
  • the hoisting weight theoretical position 54 coincides with the boom head center 53 in a plan view (as shown in Figure 5).
  • the displacements 55 and 56 are formed in the normal and tangential directions of the trajectory 51. Due to the existence of these two displacements, the actual position and the theoretical position of the weight are respectively formed.
  • 6A is a schematic view showing the tangential force of the sling and the force in other directions relating to the embodiment of the present invention.
  • 6A shows the crane leg 61, the swivel 62, the theoretical swivel track 63, the sling 64, the sling 65, the boom 66, and the tangential angle 67.
  • Fig. 6A also shows the weight centripetal force F r , the weight tangential force F a , the weight revolving force F h synthesized by the two, and the gravity G received by the weight.
  • Fig. 6B is a schematic view showing the force of the centripetal force and other directions of the sling according to the embodiment of the present invention.
  • Figure 6B shows the crane leg 61, the swivel 62, the boom head The vertical distance 63 to the center of gravity of the hoisting weight, the hoisting weight 64, the sling 65, the boom 66, the sling radius of rotation 68, and the centripetal angle 69.
  • FIG. 6B also shows the weight centripetal force F r and the weight tangential force F a , and the weight revolving force F h synthesized by the two. There is also gravity G that the weight is subjected to.
  • the preset value of the rotational force can be determined according to the following inequality, which represents the combined force of the rotation:
  • the ratio of the maximum value to the mass of the hoisting weight can be used as a preset value of the yaw acceleration.
  • the meanings of the letters in formula (1) are consistent with the GB/T3811-2008 Crane Design Specification. Specifically, the meanings of the letters in this embodiment are as follows:
  • N represents the axial force acting on the boom, indicating the stability factor of the boom axis compression
  • indicates the axial stress of the boom
  • ⁇ ⁇ indicates the calculated axis on the strong axis (X axis) and the weak axis ( The bending moment of the y-axis), "represents the tangential declination, /?
  • the first time point can be selected first during the rotation operation command.
  • Fig. 7 is a schematic view of the handle swing associated with the embodiment of the present invention.
  • the handle 71, the running path 72 of the handle and the angle 73 formed thereby, and in actual operation, the handle can stay at any intermediate position within the entire range, such as position 74.
  • the stroke of the handle can be projected on the S axis in the horizontal direction.
  • the handle stroke is represented by coordinates on the S-axis, such as ⁇ and ⁇ , as shown in Fig. 7.
  • the handle is toggled by the driver to have a certain swing angle, and the magnitude of the angle determines the current output by the handle.
  • the current is used to control the displacement of the rotary pump, that is, the rotational speed of the rotary motor is determined by the swing angle of the handle.
  • the handle swing The angle of rotation no longer determines the rotational speed of the swing motor, but is controlled by the controller using the control method of the embodiment.
  • the handle in the related art is used, Regardless of the current output, as long as there is a current output, it is considered to be a single output.
  • One rotary operation command without the command of the motor speed (ie, the magnitude of the current), so that the current output period is the duration of the swing operation command. Therefore, the handle can also be changed to other parts that operate, such as buttons, pedals, etc., and the output is also a single rotary operation command.
  • the first time point and the second time point may be selected first during the running of the turning operation command; according to the rotation of the lifting object at the first time point and the second time point
  • the line speed difference determines the kinetic energy increment between the first time point and the second time point of the hoisting weight; according to the kinetic energy increment, the slewing line speed difference, and the time difference between the first time point and the second time point
  • the value determines the rotational force. Specifically, the following formula can be used for calculation:
  • V ⁇ — ( 3 )
  • FIG. 8 is a schematic illustration of the basic structure of a system for crane swing control in accordance with an embodiment of the present invention. As shown in FIG.
  • the crane slewing control system 80 mainly includes a determining module 81 and a control module 82, wherein the determining module 81 is configured to determine a slewing acceleration or a slewing force of the hoisting weight during the hoisting of the crane; the control module 82 is used for When the swing acceleration is greater than the preset value of the swing acceleration, or when the swing joint force is greater than the preset value of the swing joint force, the rotation speed of the swing motor is lowered to lower the swing speed of the crane.
  • the determining module 81 is further configured to select a first time point and a second time point during the running of the swing operation command; determining the lifting weight at the first time point according to the detected swing motor speed or the transmission gear speed The rotational linear velocity at the second time point; the ratio of the rotational linear velocity difference between the first time point and the second time point and the time difference between the first time point and the second time point as the rotational acceleration .
  • the determining module 81 can also be used for the maximum value determined according to the formula (1), and the ratio of the maximum value to the mass of the hoisting weight is used as the swing acceleration preset value.
  • the determining module 81 is further configured to determine, according to the difference in the rotational line speed of the hoist at the first time point and the second time point, the kinetic energy increment between the first time point and the second time point of the hoisting weight; The amount, the rotational line speed difference, and the time difference between the first time point and the second time point determine the rotational resultant force.
  • the determining module 81 can also be used to determine the rotational force preset value according to the formula (1).
  • determining the rotational acceleration or the rotational combined force of the hoisting weight during the rotation of the crane and then, if the rotational acceleration is greater than the preset value of the rotational acceleration, or when the rotational combined force is greater than the preset value of the rotational combined force, Decreasing the rotational speed of the swing motor during the set time period reduces the rotational acceleration of the crane, thereby realizing the automatic safety control of the working state control and avoiding the additional dynamic bending moment of the boom by the kinetic energy of the hoisting weight
  • the impact of the crane has improved the safety of the crane operation.
  • modules or steps of the present invention can be implemented by a general-purpose computing device, which can be concentrated on a single computing device or distributed over a network composed of multiple computing devices. Alternatively, they may be implemented by program code executable by the computing device, such that they may be stored in the storage device by the computing device, or they may be separately fabricated into individual integrated circuit modules, or they may be Multiple modules or steps are made into a single integrated circuit module.
  • the invention is not limited to any specific combination of hardware and software.
  • the above is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

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  • Automation & Control Theory (AREA)
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Abstract

Disclosed are a method and a system for controlling crane rotation. The method and the system comprise: determining the rotational acceleration or resultant rotational force of the pendant ballast when the crane is rotating (S31); when the rotational acceleration is greater than a preset value thereof, or when the resultant rotational force is greater than a preset value thereof (S33), reducing the rotary speed of the rotational motor within a determined time period so as to reduce the rotational acceleration of the crane (S35). Using the method and the system aids in preventing the destructive influence of the kinetic energy of the pendant ballast on the overall or partial stability of the crane.

Description

起重机回转控制的方法与系统 技术领域 本发明涉及工程机械控制技术领域, 特别地涉及一种起重机回转控制的方法与系 统。 背景技术 起重机是一种常见的工程机械, 其具有回转平台以及起吊装置, 能够将吊重物起 升至一定高度以满足工程建设中的需要。 现有技术中的起重机的一种简化结构如图 1 所示, 图 1是根据现有技术中的起重机的简化结构的示意图。 图 1中示出了起重机的支腿 11、 回转平台 12、 吊臂 13、 吊臂头 14、 连接在吊臂 头与重物之间的吊绳 15, 并同时示出了吊重物 16。 在回转过程中, 回转平台绕直线 L 转动, 该线 L垂直于回转平面并经过回转平台的回转中心 0。 相关技术中为了保证起重机作业的稳定性, 提出了对起重机进行最大回转速度的 限制的方案。 在实现本发明的过程中, 发明人发现, 在起重机的吊重作业过程中, 吊 重物的动能对于起重机的稳定性也有较大影响。 但是如何减小吊重物的动能对于起重 机的稳定性的影响, 相关技术中尚未提出有效解决方案。 发明内容 本发明的主要目的是提供一种起重机回转控制的方法与系统, 以减小吊重物的动 能对于起重机的稳定性的影响。 为了实现上述目的,根据本发明的一个方面,提供了一种起重机回转控制的方法。 本发明的起重机回转控制的方法包括: 确定在起重机回转过程中, 吊重物的回转 加速度或回转合力; 在所述回转加速度大于回转加速度预设值的情况下或者在所述回 转合力大于回转合力预设值的情况下, 在设定时段内降低回转马达的转速使所述起重 机的回转加速度降低。 进一步地, 确定起重机在回转过程中的回转加速度包括: 在回转操作指令存续期 间选择先后的第一时间点和第二时间点; 根据检测得到的回转马达转速或传动齿轮转 速确定所述吊重物在所述第一时间点和第二时间点的回转线速度; 将所述吊重物在所 述第一时间点和所述第二时间点的回转线速度差值和所述第一时间点和所述第二时间 点之间的时间差值的比值作为所述回转加速度。 步地, 所述回转加速度预设值根据如下方式确定: TECHNICAL FIELD The present invention relates to the field of engineering machinery control technologies, and in particular, to a method and system for crane swing control. BACKGROUND OF THE INVENTION A crane is a common construction machine having a slewing platform and a lifting device capable of lifting a hoisting weight to a certain height to meet the needs of engineering construction. A simplified structure of a prior art crane is shown in Fig. 1, which is a schematic view of a simplified structure of a crane according to the prior art. The leg 11, the swivel platform 12, the boom 13, the boom head 14, the sling 15 connected between the boom head and the weight, and the sling 16 are shown in Fig. 1 . During the turning process, the slewing platform rotates about a straight line L which is perpendicular to the plane of revolution and passes through the center of revolution 0 of the slewing platform. In order to ensure the stability of the crane operation in the related art, a scheme for limiting the maximum swing speed of the crane is proposed. In carrying out the process of the present invention, the inventors have found that the kinetic energy of the hoisting weight also has a large influence on the stability of the crane during the hoisting operation of the crane. However, how to reduce the influence of the kinetic energy of the hoisting weight on the stability of the crane has not yet proposed an effective solution in the related art. SUMMARY OF THE INVENTION A primary object of the present invention is to provide a method and system for crane swing control to reduce the impact of kinetic energy of the hoisting weight on the stability of the crane. In order to achieve the above object, according to an aspect of the present invention, a method of crane swing control is provided. The method for slewing control of the crane of the present invention comprises: determining a slewing acceleration or a slewing force of the hoisting weight during the slewing process of the hoist; wherein the slewing acceleration is greater than a preset value of the slewing acceleration or the slewing force is greater than the slewing force In the case of a preset value, the rotation speed of the swing motor is lowered during the set period to lower the swing acceleration of the crane. Further, determining the swing acceleration of the crane during the turning process comprises: selecting a first time point and a second time point during the running of the swing operation command; determining the lifting weight according to the detected swing motor speed or the transmission gear speed Rotational line speed at the first time point and the second time point; The ratio of the difference between the rotational line speed of the first time point and the second time point and the time difference between the first time point and the second time point is taken as the rotational acceleration. Step, the preset value of the swing acceleration is determined as follows:
Mx + Fh co R My + Fh cos xH xtm M x + F h co RM y + F h cos xH xtm
根据不等式 + + < [σ]确定 的
Figure imgf000004_0001
Determined according to inequality + + < [σ]
Figure imgf000004_0001
最大值; 其中: N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳定系数, 表 示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对弱轴 y轴的弯矩, 表示 切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到吊臂头部的距离, 表示 按受压纤维确定的对强轴 X轴截面毛抗弯模量, ^表示按受压纤维确定的对弱轴 y轴 截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊臂允许最大应力; 将 的最 大值与所述吊重物的质量之比作为所述回转加速度预设值。 进一步地, 确定起重机在回转过程中的回转合力包括: 在回转操作指令存续期间 选择先后的第一时间点和第二时间点; 根据所述吊重物在所述第一时间点和所述第二 时间点的回转线速度差值确定所述吊重物在所述第一时间点和第二时间点之间的动能 增量; 根据所述动能增量、 所述回转线速度差值和所述第一时间点和所述第二时间点 之间的时间差值确定所述回转合力。 进一步地 , 所述 回转合力 预设值根据如下方式确定 : 根据 Ν ( Mx + Fh cos R ( Μ,, + F^ cos xH xtan Maximum; where: N represents the axial force acting on the boom, the boom axial compression represents a stability factor indicating the boom axial stress, [mu] [chi], represents the calculation of the cross-sectional X-axis and the strong axis of the minor axis The bending moment of the y-axis, indicating the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, and indicates the bending modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ indicates that the fiber is determined by the compression fiber The bending resistance of the y-axis section of the weak axis, F 3⁄4 represents the rotational force of the hoisting weight, [σ] represents the maximum stress allowed by the boom; the ratio of the maximum value to the mass of the hoisting weight is taken as The preset value of the swing acceleration. Further, determining the rotational joint force of the crane during the swinging process comprises: selecting a first time point and a second time point during the running of the swing operation command; according to the lifting weight at the first time point and the first The difference in the rotational line speed at the two time points determines the kinetic energy increment between the first time point and the second time point of the hoisting weight; according to the kinetic energy increment, the slewing line speed difference and the The time difference between the first time point and the second time point determines the combined rotational force. Further, the preset value of the rotational force is determined according to the following manner: According to Ν ( M x + F h cos R ( Μ,, + F^ cos xH xtan
- + + < [σ]计算 的最大值,将该 的 φΑ W.. w..  - + + < [σ] calculates the maximum value, which is φΑ W.. w..
最大值作为所述回转合力预设值; 其中: N表示作用在吊臂上的轴向力, 表示吊臂 轴心受压稳定系数, ^表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对 弱轴 y轴的弯矩, 表示切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到 吊臂头部的距离, ^表示按受压纤维确定的对强轴 X轴截面毛抗弯模量, ^表示按 受压纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊 臂允许最大应力。 根据本发明的另一方面, 提供了一种起重机回转控制的系统 本发明的起重机回转控制的系统包括: 确定模块,用于确定在起重机回转过程中, 吊重物的回转加速度或回转合力; 控制模块, 用于在所述回转加速度大于回转加速度 预设值的情况下, 或者在所述回转合力大于回转合力预设值的情况下, 在设定时段内 降低回转马达的转速使所述起重机的回转加速度降低。 进一步地, 所述确定模块还用于: 在回转操作指令存续期间选择先后的第一时间 点和第二时间点; 根据检测得到的回转马达转速或传动齿轮转速确定所述吊重物在所 述第一时间点和第二时间点的回转线速度; 将所述吊重物在所述第一时间点和所述第 二时间点的回转线速度差值和所述第一时间点和所述第二时间点之间的时间差值的比 值作为所述回转加速度。 进一步地, 所述确定模块还用于: 根据不等式 ≤[0"]确定 的
Figure imgf000005_0001
The maximum value is used as the preset value of the combined force of the swivel; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ^ represents the axial stress of the boom, Μ χ , represents the calculated section For the bending moment of the strong axis X axis and the weak axis y axis, it means the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, ^ represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis, F 3⁄4 denotes the rotational force of the hoisting weight, and [σ] denotes the maximum stress allowed by the boom. According to another aspect of the present invention, a crane swing control system is provided. The crane swing control system of the present invention includes: a determination module for determining a swing acceleration or a swing joint force of a hoisting weight during a swing of the crane; a module, wherein the acceleration of the revolution is greater than the acceleration of the revolution In the case of a preset value, or in the case where the combined rotational force is greater than a preset value of the rotational combined force, reducing the rotational speed of the swing motor during the set period reduces the rotational acceleration of the crane. Further, the determining module is further configured to: select a first time point and a second time point during the running of the swing operation command; determine, according to the detected swing motor speed or the transmission gear speed, that the weight is in the a rotational line speed of the first time point and the second time point; a difference in the rotational linear velocity of the hoist at the first time point and the second time point, and the first time point and the The ratio of the time difference between the second time points is taken as the slew acceleration. Further, the determining module is further configured to: determine according to an inequality ≤[0"]
Figure imgf000005_0001
最大值, 将 的最大值与所述吊重物的质量之比作为所述回转加速度预设值; 其中:a maximum value, a ratio of a maximum value to a mass of the hoisting weight as a preset value of the slewing acceleration; wherein:
N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳定系数, ^表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对弱轴 y轴的弯矩, 表示切向偏角, /?表示 向心偏角, H表示吊绳竖直时重物重心到吊臂头部的距离, ^表示按受压纤维确定的 对强轴 X轴截面毛抗弯模量, ^表示按受压纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊臂允许最大应力。 进一步地, 所述确定模块还用于: 根据所述吊重物在所述第一时间点和所述第二 时间点的回转线速度差值确定所述吊重物在所述第一时间点和第二时间点之间的动能 增量; 根据所述动能增量、 所述回转线速度差值和所述第一时间点和所述第二时间点 之间的时间差值确定所述回转合力。 进一步地, 所述确定模块还用于根据如下方式确定回转合力预设值: 根据 , < [σ]计算 的最大值,将该 的
Figure imgf000005_0002
N indicates an axial force acting on the boom, the boom axial compression represents a stability factor, the boom ^ represents axial stress, [mu] [chi], represents the calculation of Bending strength X-axis and the y-axis of the weak axis of Moment, indicating tangential declination, /? indicates centripetal angle, H indicates the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, and ^ indicates the resistance of the X-axis section to the strong axis determined by the compressed fiber. The flexural modulus, ^ represents the flexural modulus of the weak-axis y-axis section determined by the compressed fiber, F 3⁄4 represents the rotational joint force of the hoisting weight, and [σ] represents the maximum allowable stress of the boom. Further, the determining module is further configured to: determine, according to a difference in the rotational line speed of the hoist at the first time point and the second time point, the hoisting weight at the first time point And a kinetic energy increment between the second time point; determining the slewing according to the kinetic energy increment, the slewing linear velocity difference, and a time difference between the first time point and the second time point Together. Further, the determining module is further configured to determine a preset value of the rotational force according to the following manner: according to the maximum value calculated by <[σ],
Figure imgf000005_0002
最大值作为所述回转合力预设值; 其中: N表示作用在吊臂上的轴向力, 表示吊臂 轴心受压稳定系数, ^表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对 弱轴 y轴的弯矩, 表示切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到 吊臂头部的距离, ^表示按受压纤维确定的对强轴 X轴截面毛抗弯模量, ^表示按 受压纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊 臂允许最大应力。 根据本发明的技术方案, 确定在起重机回转过程中吊重物的回转加速度或回转合 力, 然后在回转加速度大于回转加速度预设值的情况下或者在回转合力大于回转合力 预设值的情况下, 在设定时段内降低回转马达的转速使起重机的回转加速度降低, 从 而实现了作业状态操纵的自动安全控制并且避免了由吊重物的动能带来的回转附加动 态弯矩对吊臂稳定性带来的影响, 提高了起重机作业的安全性。 附图说明 说明书附图用来提供对本发明的进一步理解, 构成本申请的一部分, 本发明的示 意性实施例及其说明用于解释本发明, 并不构成对本发明的不当限定。 在附图中: 图 1是根据现有技术中的起重机的简化结构的示意图; 图 2是根据本发明实施例的起重机回转控制的方法的一种基本步骤示意图; 图 3是根据本发明实施例的起重机回转控制的方法的另一种基本步骤示意图; 图 4是与本发明实施例有关的吊重物的理想运行轨迹和实际运行轨迹的示意图; 图 5是与本发明实施例有关的回转平面俯视状态的示意图; 图 6A是与本发明实施例有关的吊重物切向力以及其他方向的力的示意图; 图 6B是与本发明实施例有关的吊重物向心力以及其他方向的力的示意图; 图 7是与本发明实施例有关的手柄摆转的示意图; 以及 图 8是根据本发明实施例的起重机回转控制的系统的基本结构的示意图。 具体实施方式 需要说明的是, 在不冲突的情况下, 本申请中的实施例及实施例中的特征可以相 互组合。 下面将参考附图并结合实施例来详细说明本发明。 在本实施例中, 通过判断起重机回转过程中吊重物的回转加速度或回转合力是否 大于预先设定的值来控制回转马达的转速, 然后在设定时段内降低回转马达的转速从 而使起重机的回转加速度降低。 基本流程具体可采用图 2或图 3所示的步骤。 图 2是根据本发明实施例的起重机回转控制的方法的一种基本步骤示意图, 如图 2所示, 主要包括如下步骤: 步骤 S21 : 确定在起重机回转过程中吊重物的回转加速度。 步骤 S23 : 判断吊重物的回转加速度是否大于回转加速度预设值, 若是, 则进入 步骤 S25, 否则返回步骤 S21。 步骤 S25 : 在设定时段内降低回转马达的转速使起重机的回转加速度降低。 本步 骤之后可以返回步骤 S21, 如图 2中所示。 图 3是根据本发明实施例的起重机回转控制的方法的另一种基本步骤示意图, 如 图 3所示, 主要包括如下步骤: 步骤 S31 : 确定在起重机回转过程中吊重物的回转合力。 步骤 S33 : 判断吊重物的回转合力是否大于回转合力预设值, 若是, 则进入步骤 S35 , 否则返回步骤 S31。 步骤 S35 : 在设定时段内降低回转马达的转速使起重机的回转加速度降低。 本步 骤之后可以返回步骤 S31, 如图 3中所示。 步骤 S31中的回转合力是回转过程中吊重物的向心力与切向力的合力, 向心力指 向回转中心, 切向力沿着回转圆周的切向。 重物的实际运动轨迹为曲线, 是向心力和 切向力共同作用的结果。参考图 4至图 6C, 图 4是与本发明实施例有关的吊重物的理 想运行轨迹和实际运行轨迹的示意图。 图 4中, 41表示吊重物的理论运行轨迹, 它是 一个圆, 圆心 42即为起重机的回转中心。 吊重物在实际工况下, 可从起点 43沿轨迹 44到达终点 45, 由于吊重物的摆动从而轨迹 44形成不规则曲线。 图 5是与本发明实施例有关的回转平面俯视状态的示意图。 图 5中, 51表示吊重 物的理论运行轨迹, 它是一个圆, 圆心 52即为起重机的回转中心。在不考虑吊重物摆 动的情况下, 吊重物理论位置 54与吊臂头部中心 53在俯视的情况下重合 (如图 5所 示)。但由于重物的摆动, 其实际位置为 57, 因此在轨迹 51的法向和切向形成位移 55 和 56, 由于这两个位移的存在, 分别形成重物的实际位置与理论位置之间在轨迹 51 的法向形成的向心偏角以及在轨迹 51的切向形成的切向偏角。 图 6A是与本发明实施例有关的吊重物切向力以及其他方向的力的示意图。 图 6A 示出了起重机支腿 61、 回转体 62、 理论回转轨迹 63、 吊重物 64、 吊绳 65、 吊臂 66 以及切向角度 67。 图 6A还示出了重物向心力 Fr、 重物切向力 Fa, 二者合成得到的重 物回转合力 Fh, 另外还有重物受到的重力 G。 图 6B是与本发明实施例有关的吊重物 向心力以及其他方向的力的示意图。 图 6B示出了起重机支腿 61、 回转体 62、 吊臂头 至吊重物重心的竖直距离 63、 吊重物 64、 吊绳 65、 吊臂 66、 吊重物回转半径 68以及 向心偏角 69。 图 6B还示出了重物向心力 Fr、 重物切向力 Fa, 二者合成得到的重物回 转合力 Fh。 另外还有重物受到的重力 G。 回转合力预设值可根据如下不等式确定, 其中 表示回转合力:
Figure imgf000008_0001
将 的最大值与吊重物的质量之比可作为回转加速度预设值。 式 (1 ) 中的各个字母表示的含义与 GB/T3811-2008 《起重机设计规范》 相一致, 具体地, 在本实施例中各个字母表示的含义如下:
The maximum value is used as the preset value of the combined force of the swivel; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ^ represents the axial stress of the boom, Μ χ , represents the calculated section For the bending moment of the strong axis X axis and the weak axis y axis, it means the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, ^ represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis, F 3⁄4 denotes the rotational force of the hoisting weight, and [σ] denotes the maximum stress allowed by the boom. According to the technical solution of the present invention, determining the rotational acceleration or the rotational combined force of the hoisting weight during the rotation of the crane, and then, if the rotational acceleration is greater than the preset value of the rotational acceleration, or when the rotational combined force is greater than the preset value of the rotational combined force, Decreasing the rotational speed of the swing motor during the set time period reduces the rotational acceleration of the crane, thereby realizing the automatic safety control of the working state control and avoiding the additional dynamic bending moment of the boom by the kinetic energy of the hoisting weight The impact of the crane has improved the safety of the crane operation. BRIEF DESCRIPTION OF THE DRAWINGS The accompanying drawings are intended to provide a further understanding of the invention In the drawings: FIG. 1 is a schematic view showing a simplified structure of a crane according to the prior art; FIG. 2 is a schematic diagram showing a basic step of a method for controlling the swing of a crane according to an embodiment of the present invention; FIG. 3 is an embodiment of the present invention. FIG. 4 is a schematic view showing an ideal running trajectory and an actual running trajectory of a hoisting weight according to an embodiment of the present invention; FIG. 5 is a rotating plane related to an embodiment of the present invention; FIG. 6A is a schematic view showing the tangential force of the sling and the force in other directions according to the embodiment of the present invention; FIG. 6B is a schematic view showing the centripetal force and other directions of the sling according to the embodiment of the present invention. Figure 7 is a schematic view of a swing of a handle relating to an embodiment of the present invention; and Figure 8 is a schematic view showing the basic structure of a system for swing control of a crane according to an embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS It should be noted that the embodiments in the present application and the features in the embodiments may be combined with each other without conflict. The invention will be described in detail below with reference to the drawings in conjunction with the embodiments. In the embodiment, the rotation speed of the slewing motor is controlled by determining whether the slewing acceleration or the slewing force of the hoisting weight is greater than a preset value during the slewing of the crane, and then the rotation speed of the slewing motor is decreased during the set period to thereby make the crane The slew acceleration is reduced. The basic process can specifically adopt the steps shown in FIG. 2 or FIG. 3. 2 is a schematic diagram of a basic step of a method for swing control of a crane according to an embodiment of the present invention. As shown in FIG. 2, the method mainly includes the following steps: Step S21: Determine the rotational acceleration of the hoisting weight during the rotation of the crane. Step S23: determining whether the swing acceleration of the hoisting weight is greater than the preset value of the swing acceleration, and if yes, proceeding to step S25, otherwise returning to step S21. Step S25: Decreasing the rotation speed of the swing motor during the set period of time reduces the swing acceleration of the crane. This step may return to step S21 as shown in FIG. 2. FIG. 3 is a schematic diagram of another basic step of the method for controlling the swing of the crane according to the embodiment of the present invention. As shown in FIG. 3, the method mainly includes the following steps: Step S31: Determine the combined force of the swing of the weight during the swing of the crane. Step S33: determining whether the combined force of the hoisting weight is greater than the preset value of the slewing force, and if yes, proceeding to step S35, otherwise returning to step S31. Step S35: Decreasing the rotation speed of the swing motor during the set period of time reduces the swing acceleration of the crane. This step may return to step S31, as shown in FIG. The combined rotational force in step S31 is the combined force of the centripetal force and the tangential force of the sling in the process of turning, the centripetal force is directed to the center of rotation, and the tangential force is tangential along the circumference of the revolution. The actual motion trajectory of the weight is a curve, which is the result of the combination of centripetal force and tangential force. Referring to Figures 4 through 6C, Figure 4 is a schematic illustration of an ideal trajectory and actual trajectory of a sling in accordance with an embodiment of the present invention. In Fig. 4, 41 denotes the theoretical running trajectory of the hoisting weight, which is a circle, and the center 42 is the center of rotation of the crane. Under actual operating conditions, the hoisting weight can travel from the starting point 43 along the trajectory 44 to the end point 45, and the trajectory 44 forms an irregular curve due to the swaying of the hoisting weight. Fig. 5 is a schematic view showing a state in which a plane of revolution is concerned with an embodiment of the present invention. In Fig. 5, 51 denotes the theoretical running trajectory of the hoisting weight, which is a circle, and the center 52 is the center of rotation of the crane. Without considering the swing of the hoisting weight, the hoisting weight theoretical position 54 coincides with the boom head center 53 in a plan view (as shown in Figure 5). However, due to the swing of the weight, its actual position is 57, so the displacements 55 and 56 are formed in the normal and tangential directions of the trajectory 51. Due to the existence of these two displacements, the actual position and the theoretical position of the weight are respectively formed. The centripetal angle formed by the normal direction of the locus 51 and the tangential declination formed in the tangential direction of the locus 51. Fig. 6A is a schematic view showing the tangential force of the sling and the force in other directions relating to the embodiment of the present invention. 6A shows the crane leg 61, the swivel 62, the theoretical swivel track 63, the sling 64, the sling 65, the boom 66, and the tangential angle 67. Fig. 6A also shows the weight centripetal force F r , the weight tangential force F a , the weight revolving force F h synthesized by the two, and the gravity G received by the weight. Fig. 6B is a schematic view showing the force of the centripetal force and other directions of the sling according to the embodiment of the present invention. Figure 6B shows the crane leg 61, the swivel 62, the boom head The vertical distance 63 to the center of gravity of the hoisting weight, the hoisting weight 64, the sling 65, the boom 66, the sling radius of rotation 68, and the centripetal angle 69. FIG. 6B also shows the weight centripetal force F r and the weight tangential force F a , and the weight revolving force F h synthesized by the two. There is also gravity G that the weight is subjected to. The preset value of the rotational force can be determined according to the following inequality, which represents the combined force of the rotation:
Figure imgf000008_0001
The ratio of the maximum value to the mass of the hoisting weight can be used as a preset value of the yaw acceleration. The meanings of the letters in formula (1) are consistent with the GB/T3811-2008 Crane Design Specification. Specifically, the meanings of the letters in this embodiment are as follows:
N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳定系数, ^表示吊臂轴向 应力, Μχ、 Λ 表示计算截面上对强轴 (X轴) 和对弱轴 (y轴) 的弯矩, "表示切 向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到吊臂头部的距离, ^表示按 受压纤维确定的对强轴(X轴)截面毛抗弯模量, ^表示按受压纤维确定的对弱轴(y 轴) 截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊臂允许最大应力。 上述 各个量的单位可采用国际单位制, 或者采用其他单位制。 在确定起重机在回转过程中的回转加速度时, 具体可以先在回转操作指令存续期 间选择先后的第一时间点和第二时间点; 然后根据检测得到的回转马达转速或传动齿 轮转速确定吊重物在第一时间点和第二时间点的回转线速度; 将吊重物在第一时间点 和第二时间点的回转线速度差值和第一时间点和第二时间点之间的时间差值的比值作 为回转加速度。 回转操作指令通常由手柄给出。图 7是与本发明实施例有关的手柄摆转的示意图。 图 7示出了手柄 71、 手柄全程的运行轨迹 72及由此形成的角度 73, 另外在实际操作 中, 手柄可以停留在全程范围内的任意中间位置例如位置 74。 手柄的行程可以投影在 水平方向的 S轴上, 由 S轴上的坐标例如 Α和 Β表示手柄行程。如图 7所示。在相关 技术中, 手柄被驾驶员拨动从而具有一定的摆转角度, 该角度的大小决定了手柄输出 的电流的大小, 而该电流又用来控制回转泵的排量, 也就是说回转马达的转速由手柄 的摆转角度决定。 但在本实施例中, 如采用手柄给出回转操作指令, 则手柄摆转的角 度不再决定回转马达的转速, 而是由控制器采用本实施例的控制方法进行控制。 如采 用相关技术中的手柄, 则不论其输出多大的电流, 只要有电流输出就认为是输出了单 一的回转操作指令, 而不带有马达转速的指令(即电流的大小), 这样有电流输出期间 即为回转操作指令存续期间。 因此, 手柄也可改为其他方式操作的部件, 例如按钮、 踏板等, 并且输出的也是单一的回转操作指令。 在确定起重机在回转过程中的回转合力时, 具体可先在回转操作指令存续期间选 择先后的第一时间点和第二时间点; 根据吊重物在第一时间点和第二时间点的回转线 速度差值确定吊重物在第一时间点和第二时间点之间的动能增量; 根据动能增量、 回 转线速度差值和第一时间点和第二时间点之间的时间差值确定回转合力。 具体可采用 如下公式进行计算: N represents the axial force acting on the boom, indicating the stability factor of the boom axis compression, ^ indicates the axial stress of the boom, Μ χ , Λ indicates the calculated axis on the strong axis (X axis) and the weak axis ( The bending moment of the y-axis), "represents the tangential declination, /? represents the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, ^ represents the strong force determined by the compressed fiber Shaft (X-axis) cross-section buckling modulus, ^ indicates the bending resistance modulus of the weak axis (y-axis) section determined by the compressed fiber, F 3⁄4 indicates the rotational force of the hoisting weight, and [σ] indicates the boom The maximum stress is allowed. The units of the above quantities can be used in the international unit system or other unit system. When determining the acceleration of the crane during the turning process, the first time point can be selected first during the rotation operation command. a second time point; then determining a rotational line speed of the hoist at the first time point and the second time point according to the detected slewing motor speed or the transmission gear speed; hoisting the weight at the first time point and the second time point Rotational line speed difference and The ratio of the time difference between a time point and the second time point is taken as the gyro acceleration. The slewing operation command is usually given by the handle. Fig. 7 is a schematic view of the handle swing associated with the embodiment of the present invention. The handle 71, the running path 72 of the handle and the angle 73 formed thereby, and in actual operation, the handle can stay at any intermediate position within the entire range, such as position 74. The stroke of the handle can be projected on the S axis in the horizontal direction. The handle stroke is represented by coordinates on the S-axis, such as Α and 。, as shown in Fig. 7. In the related art, the handle is toggled by the driver to have a certain swing angle, and the magnitude of the angle determines the current output by the handle. The current is used to control the displacement of the rotary pump, that is, the rotational speed of the rotary motor is determined by the swing angle of the handle. However, in this embodiment, if the handle is given the rotary operation command, the handle swing The angle of rotation no longer determines the rotational speed of the swing motor, but is controlled by the controller using the control method of the embodiment. If the handle in the related art is used, Regardless of the current output, as long as there is a current output, it is considered to be a single output. One rotary operation command, without the command of the motor speed (ie, the magnitude of the current), so that the current output period is the duration of the swing operation command. Therefore, the handle can also be changed to other parts that operate, such as buttons, pedals, etc., and the output is also a single rotary operation command. When determining the swinging force of the crane during the turning process, the first time point and the second time point may be selected first during the running of the turning operation command; according to the rotation of the lifting object at the first time point and the second time point The line speed difference determines the kinetic energy increment between the first time point and the second time point of the hoisting weight; according to the kinetic energy increment, the slewing line speed difference, and the time difference between the first time point and the second time point The value determines the rotational force. Specifically, the following formula can be used for calculation:
A「 MAV2 J V A "MAV 2 JV
(2)  (2)
2 2R  2 2R
V = πχη — ( 3 ) V = πχη — ( 3 )
30  30
MR MR
(4)  (4)
g  g
AEk = Fm x AVxAT ( 5 ) 联立式 (2)至式 (5 ) 即可计算得到回转合力, 式中用 表示。 各式中其他各字 母表示的含义如下: 表示吊重物在上述第一时间点和第二时间点的动能增量, M 表示吊重物质量, 表示吊重物回转线速度, R表示吊重物回转半径, g表示重力加 速度, 表示吊重物在第一时间点和第二时间点的速度差, ΔΓ表示第一时间点和第 二时间点的时间差, 《表示回转机构转速。 以下对本发明实施例中的起重机回转控制的系统的基本结构加以说明。 该系统可 以用起重机的控制器来实现。 图 8是根据本发明实施例的起重机回转控制的系统的基 本结构的示意图。 如图 8所示, 起重机回转控制的系统 80主要包括确定模块 81和控 制模块 82, 其中确定模块 81用于确定在起重机回转过程中, 吊重物的回转加速度或 回转合力; 控制模块 82用于在回转加速度大于回转加速度预设值的情况下, 或者在回 转合力大于回转合力预设值的情况下,降低回转马达的转速使起重机的回转速度降低。 确定模块 81 还可用于在回转操作指令存续期间选择先后的第一时间点和第二时 间点; 根据检测得到的回转马达转速或传动齿轮转速确定所述吊重物在第一时间点和 第二时间点的回转线速度; 将吊重物在第一时间点和第二时间点的回转线速度差值和 第一时间点和第二时间点之间的时间差值的比值作为回转加速度。 确定模块 81还可用于根据式(1 )确定 的最大值, 将 的最大值与吊重物的质 量之比作为回转加速度预设值。 确定模块 81 还可用于根据吊重物在第一时间点和第二时间点的回转线速度差值 确定吊重物在第一时间点和第二时间点之间的动能增量; 根据动能增量、 回转线速度 差值和第一时间点和第二时间点之间的时间差值确定回转合力。确定模块 81还可用于 根据式 (1 ) 确定回转合力预设值。 根据本发明的技术方案, 确定在起重机回转过程中吊重物的回转加速度或回转合 力, 然后在回转加速度大于回转加速度预设值的情况下或者在回转合力大于回转合力 预设值的情况下, 在设定时段内降低回转马达的转速使起重机的回转加速度降低, 从 而实现了作业状态操纵的自动安全控制并且避免了由吊重物的动能带来的回转附加动 态弯矩对吊臂稳定性带来的影响, 提高了起重机作业的安全性。 显然, 本领域的技术人员应该明白, 上述的本发明的各模块或各步骤可以用通用 的计算装置来实现, 它们可以集中在单个的计算装置上, 或者分布在多个计算装置所 组成的网络上, 可选地, 它们可以用计算装置可执行的程序代码来实现, 从而, 可以 将它们存储在存储装置中由计算装置来执行, 或者将它们分别制作成各个集成电路模 块, 或者将它们中的多个模块或步骤制作成单个集成电路模块来实现。 这样, 本发明 不限制于任何特定的硬件和软件结合。 以上所述仅为本发明的优选实施例而已, 并不用于限制本发明, 对于本领域的技 术人员来说, 本发明可以有各种更改和变化。 凡在本发明的精神和原则之内, 所作的 任何修改、 等同替换、 改进等, 均应包含在本发明的保护范围之内。 AE k = F m x AVxAT ( 5 ) The simultaneous joint force (2) to (5) can be used to calculate the rotational joint force, which is expressed in the formula. The meanings of the other letters in the formulas are as follows: Indicates the kinetic energy increment of the hoisting weight at the first time point and the second time point, M represents the weight of the hoisting weight, represents the sling weight linear velocity, and R represents the hoisting weight The radius of gyration of the object, g represents the acceleration of gravity, and represents the speed difference between the first time point and the second time point of the hoisting object, and ΔΓ represents the time difference between the first time point and the second time point, “representing the rotation speed of the slewing mechanism. The basic structure of the system for crane swing control in the embodiment of the present invention will be described below. The system can be implemented with a crane controller. Figure 8 is a schematic illustration of the basic structure of a system for crane swing control in accordance with an embodiment of the present invention. As shown in FIG. 8, the crane slewing control system 80 mainly includes a determining module 81 and a control module 82, wherein the determining module 81 is configured to determine a slewing acceleration or a slewing force of the hoisting weight during the hoisting of the crane; the control module 82 is used for When the swing acceleration is greater than the preset value of the swing acceleration, or when the swing joint force is greater than the preset value of the swing joint force, the rotation speed of the swing motor is lowered to lower the swing speed of the crane. The determining module 81 is further configured to select a first time point and a second time point during the running of the swing operation command; determining the lifting weight at the first time point according to the detected swing motor speed or the transmission gear speed The rotational linear velocity at the second time point; the ratio of the rotational linear velocity difference between the first time point and the second time point and the time difference between the first time point and the second time point as the rotational acceleration . The determining module 81 can also be used for the maximum value determined according to the formula (1), and the ratio of the maximum value to the mass of the hoisting weight is used as the swing acceleration preset value. The determining module 81 is further configured to determine, according to the difference in the rotational line speed of the hoist at the first time point and the second time point, the kinetic energy increment between the first time point and the second time point of the hoisting weight; The amount, the rotational line speed difference, and the time difference between the first time point and the second time point determine the rotational resultant force. The determining module 81 can also be used to determine the rotational force preset value according to the formula (1). According to the technical solution of the present invention, determining the rotational acceleration or the rotational combined force of the hoisting weight during the rotation of the crane, and then, if the rotational acceleration is greater than the preset value of the rotational acceleration, or when the rotational combined force is greater than the preset value of the rotational combined force, Decreasing the rotational speed of the swing motor during the set time period reduces the rotational acceleration of the crane, thereby realizing the automatic safety control of the working state control and avoiding the additional dynamic bending moment of the boom by the kinetic energy of the hoisting weight The impact of the crane has improved the safety of the crane operation. Obviously, those skilled in the art should understand that the above modules or steps of the present invention can be implemented by a general-purpose computing device, which can be concentrated on a single computing device or distributed over a network composed of multiple computing devices. Alternatively, they may be implemented by program code executable by the computing device, such that they may be stored in the storage device by the computing device, or they may be separately fabricated into individual integrated circuit modules, or they may be Multiple modules or steps are made into a single integrated circuit module. Thus, the invention is not limited to any specific combination of hardware and software. The above is only the preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes can be made to the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims

一种起重机回转控制的方法, 其特征在于, 包括: A method for controlling a swing of a crane, comprising:
确定在起重机回转过程中, 吊重物的回转加速度或回转合力;  Determining the rotational acceleration or the combined force of the hoisting weight during the rotation of the crane;
在所述回转加速度大于回转加速度预设值的情况下或者在所述回转合力大 于回转合力预设值的情况下, 在设定时段内降低回转马达的转速使所述起重机 的回转加速度降低。 根据权利要求 1所述的方法, 其特征在于, 确定起重机在回转过程中的回转加 速度包括:  In the case where the rotational acceleration is greater than a preset value of the rotational acceleration or in the case where the rotational combined force is greater than a preset value of the rotational combined force, reducing the rotational speed of the swing motor during the set period reduces the rotational acceleration of the crane. The method of claim 1 wherein determining the rotational acceleration of the crane during the swing comprises:
在回转操作指令存续期间选择先后的第一时间点和第二时间点; 根据检测得到的回转马达转速或传动齿轮转速确定所述吊重物在所述第一 时间点和第二时间点的回转线速度;  Selecting a first time point and a second time point during the running of the swing operation command; determining, according to the detected swing motor speed or the transmission gear speed, the rotation of the weight at the first time point and the second time point Line speed;
将所述吊重物在所述第一时间点和所述第二时间点的回转线速度差值和所 述第一时间点和所述第二时间点之间的时间差值的比值作为所述回转加速度。 根据权利要求 1或 2所述的方法, 其特征在于, 所述回转加速度预设值根据如 下方式确定: 根据不等式 Taking the ratio of the difference between the rotational linear velocity of the hoisting weight at the first time point and the second time point and the time difference between the first time point and the second time point as Describe the acceleration of rotation. The method according to claim 1 or 2, wherein the preset value of the swing acceleration is determined according to the following manner: according to the inequality
Figure imgf000011_0001
Figure imgf000011_0001
定 F¾的最大值; 其中: N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳 定系数, 表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对弱轴 y轴的弯矩, 表示切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心 到吊臂头部的距离, 表示按受压纤维确定的对强轴 X轴截面毛抗弯模量, Wy 表示按受压纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊臂允许最大应力; 将 的最大值与所述吊重物的质量之比作为所述回转加速度预设值。 根据权利要求 1所述的方法, 其特征在于, 确定起重机在回转过程中的回转合 力包括: The maximum value of F 3⁄4 ; where: N represents the axial force acting on the boom, represents the stability factor of the boom axial compression, represents the axial stress of the boom, Μ χ , represents the X-axis of the strong axis on the calculated section And the bending moment of the y-axis of the weak axis, indicating the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, and indicates the bending modulus of the X-axis section of the strong axis determined by the compressed fiber, and W y represents the fiber according to the compression. Determine the bending modulus of the y-axis section of the weak axis, F 3⁄4 denotes the rotational force of the hoisting weight, [σ] denotes the maximum stress allowed by the boom; the ratio of the maximum value to the mass of the hoisting weight is taken as The preset value of the swing acceleration. The method of claim 1 wherein determining the rotational resultant of the crane during the swing comprises:
在回转操作指令存续期间选择先后的第一时间点和第二时间点; 根据所述吊重物在所述第一时间点和所述第二时间点的回转线速度差值确 定所述吊重物在所述第一时间点和第二时间点之间的动能增量; Selecting the first time point and the second time point during the duration of the swing operation instruction; Determining the kinetic energy increment of the hoisting object between the first time point and the second time point according to a difference in the rotational line speed of the hoisting weight at the first time point and the second time point ;
根据所述动能增量、 所述回转线速度差值和所述第一时间点和所述第二时 间点之间的时间差值确定所述回转合力。 根据权利要求 1或 4所述的方法, 其特征在于, 所述回转合力预设值根据如下 方式确定: 根据^; + ≤ ]计算 的 φΑ The rotational resultant force is determined based on the kinetic energy increment, the rotational linear velocity difference, and a time difference between the first time point and the second time point. The method according to claim 1 or 4, wherein the preset value of the combined rotational force is determined according to the following manner: φΑ calculated according to ^; + ≤ ]
Figure imgf000012_0001
Figure imgf000012_0001
最大值, 将该 的最大值作为所述回转合力预设值; 其中: N表示作用在吊臂 上的轴向力, 表示吊臂轴心受压稳定系数, ^表示吊臂轴向应力, Mx、 My 表示计算截面上对强轴 x轴和对弱轴 y轴的弯矩, 表示切向偏角, /?表示向 心偏角, H表示吊绳竖直时重物重心到吊臂头部的距离, ^表示按受压纤维确 定的对强轴 X轴截面毛抗弯模量, ^表示按受压纤维确定的对弱轴 y轴截面毛 抗弯模量, F¾表示吊重物的回转合力, [σ]表示吊臂允许最大应力。 一种起重机回转控制的系统, 其特征在于, 包括: The maximum value, the maximum value is used as the preset value of the rotating force; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ^ represents the axial stress of the boom, M x , M y represent the bending moment of the strong axis x axis and the weak axis y axis on the calculated section, indicating the tangential declination, /? indicates the centripetal angle, and H indicates the center of gravity of the weight when the sling is vertical to the boom The distance between the heads, ^ represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ represents the flexural modulus of the y-axis section of the weak axis determined by the compressed fiber, and F 3⁄4 represents the sling The combined force of the object, [σ] indicates that the boom allows maximum stress. A system for crane swing control, comprising:
确定模块, 用于确定在起重机回转过程中, 吊重物的回转加速度或回转合 力;  a determining module for determining a rotational acceleration or a rotational joint force of the hoisting weight during the swinging of the crane;
控制模块, 用于在所述回转加速度大于回转加速度预设值的情况下, 或者 在所述回转合力大于回转合力预设值的情况下, 在设定时段内降低回转马达的 转速使所述起重机的回转加速度降低。 根据权利要求 6所述的系统, 其特征在于, 所述确定模块还用于: 在回转操作指令存续期间选择先后的第一时间点和第二时间点; 根据检测得到的回转马达转速或传动齿轮转速确定所述吊重物在所述第一 时间点和第二时间点的回转线速度;  a control module, configured to reduce the rotation speed of the swing motor in the set time period when the swing acceleration is greater than a preset value of the swing acceleration, or in a case where the swing joint force is greater than a preset value of the swing joint force The rotational acceleration is reduced. The system according to claim 6, wherein the determining module is further configured to: select a first time point and a second time point during the duration of the rotation operation command; and the rotation speed or the transmission gear according to the detection The rotational speed determines a rotational linear velocity of the hoist at the first time point and the second time point;
将所述吊重物在所述第一时间点和所述第二时间点的回转线速度差值和所 述第一时间点和所述第二时间点之间的时间差值的比值作为所述回转加速度。 根据权利要求 6或 7所述的系统, 其特征在于, 所述确定模块还用于: Mx + Fh co R Taking the ratio of the difference between the rotational linear velocity of the hoisting weight at the first time point and the second time point and the time difference between the first time point and the second time point as Describe the acceleration of rotation. The system according to claim 6 or 7, wherein the determining module is further configured to: M x + F h co R
根据不等式 - + + According to inequality - + +
Figure imgf000013_0001
Figure imgf000013_0001
定 F¾的最大值,将 的最大值与所述吊重物的质量之比作为所述回转加速度预 设值; Determining a maximum value of F 3⁄4 , a ratio of a maximum value to a mass of the hoisting weight as a preset value of the slewing acceleration;
其中: N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳定系数, ^ 表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对弱轴 y轴的弯矩, 表示切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到吊臂头部的 距离, ^表示按受压纤维确定的对强轴 X轴截面毛抗弯模量, ^表示按受压 纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示 吊臂允许最大应力。 根据权利要求 6所述的系统, 其特征在于, 所述确定模块还用于: Where: N represents the axial force acting on the boom, the boom axial compression represents a stability factor, the boom ^ represents axial stress, [mu] [chi], represents the calculation of the cross-sectional X-axis and the strong axis of the minor axis y-axis The bending moment, indicating the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, ^ represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis, F 3⁄4 denotes the rotational force of the hoisting weight, and [σ] denotes the maximum stress allowed by the boom. The system according to claim 6, wherein the determining module is further configured to:
根据所述吊重物在所述第一时间点和所述第二时间点的回转线速度差值确 定所述吊重物在所述第一时间点和第二时间点之间的动能增量;  Determining the kinetic energy increment of the hoisting object between the first time point and the second time point according to a difference in the rotational line speed of the hoisting weight at the first time point and the second time point ;
根据所述动能增量、 所述回转线速度差值和所述第一时间点和所述第二时 间点之间的时间差值确定所述回转合力。  The rotational resultant force is determined based on the kinetic energy increment, the rotational linear velocity difference, and a time difference between the first time point and the second time point.
10. 根据权利要求 6或 9所述的方法, 其特征在于, 所述确定模块还用于根据如下 方式确定回转合力预设值: The method according to claim 6 or 9, wherein the determining module is further configured to determine a preset value of the rotational force according to the following manner:
Mx + Fh co R My + Fh cosorxHxtanor M x + F h co RM y + F h cosorxHxtanor
根据^; + + ≤ ]计算 的 φΑ  φΑ calculated according to ^; + + ≤ ]
最大值, 将该 的最大值作为所述回转合力预设值; 其中: N表示作用在吊臂上的轴向力, 表示吊臂轴心受压稳定系数, ^ 表示吊臂轴向应力, Μχ、 表示计算截面上对强轴 X轴和对弱轴 y轴的弯矩, 表示切向偏角, /?表示向心偏角, H表示吊绳竖直时重物重心到吊臂头部的 距离, ^表示按受压纤维确定的对强轴 X轴截面毛抗弯模量, ^表示按受压 纤维确定的对弱轴 y轴截面毛抗弯模量, F¾表示吊重物的回转合力, [σ]表示 吊臂允许最大应力。 The maximum value is the preset value of the combined force of the swivel; wherein: N represents the axial force acting on the boom, and represents the stability coefficient of the arm shaft compression, ^ represents the axial stress of the boom, Μ χ , indicates the bending moment of the strong axis X axis and the weak axis y axis on the calculated section, indicating the tangential declination, /? Indicates the centripetal angle, H represents the distance from the center of gravity of the weight to the head of the boom when the sling is vertical, ^ represents the flexural modulus of the X-axis section of the strong axis determined by the compressed fiber, ^ represents the fiber according to the compression Determine the bending modulus of the y-axis section of the weak axis, F 3⁄4 denotes the rotational force of the hoisting weight, and [σ] denotes the maximum stress allowed by the boom.
PCT/CN2012/082078 2011-12-15 2012-09-26 Method and system for controlling crane rotation WO2013086883A1 (en)

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