WO2013080338A1 - Cell block and cell module having same - Google Patents

Cell block and cell module having same Download PDF

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Publication number
WO2013080338A1
WO2013080338A1 PCT/JP2011/077700 JP2011077700W WO2013080338A1 WO 2013080338 A1 WO2013080338 A1 WO 2013080338A1 JP 2011077700 W JP2011077700 W JP 2011077700W WO 2013080338 A1 WO2013080338 A1 WO 2013080338A1
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WO
WIPO (PCT)
Prior art keywords
battery
battery cells
cell
arrangement direction
block
Prior art date
Application number
PCT/JP2011/077700
Other languages
French (fr)
Japanese (ja)
Inventor
江尻 裕城
直樹 小島
倫弘 木村
Original Assignee
日立ビークルエナジー株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
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Application filed by 日立ビークルエナジー株式会社 filed Critical 日立ビークルエナジー株式会社
Priority to PCT/JP2011/077700 priority Critical patent/WO2013080338A1/en
Publication of WO2013080338A1 publication Critical patent/WO2013080338A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/289Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • H01M50/207Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
    • H01M50/209Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/503Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing characterised by the shape of the interconnectors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present invention relates to a battery block in which a plurality of battery cells are arranged and connected, and a battery module having the battery block.
  • a battery block in which a large number of battery cells are arranged and fixed in recent years has an end plate covered and fixed with a spacer interposed between the battery cells.
  • the end plate is formed in a size that can cover the battery cells exposed at the end face, and is fixed by sandwiching a large number of these battery cells from both sides in the arrangement direction.
  • a technique has been proposed in which a pair of screw holes project from the side surface of the end plate and the end plates are fixed by screwing through extension bolts that extend to the side surface of the battery pack in which the battery cells are stacked (for example, Patent Document 1). reference).
  • the present invention has been made in view of the above points, and the object of the present invention is to achieve a reduction in size and weight by relatively positioning a plurality of battery cells in the arrangement direction with a simple configuration. It is in providing the battery block which can be performed, and the battery module using this battery block.
  • the battery block of the present invention that solves the above problems is a battery block in which a plurality of battery cells are arranged, and a plurality of spacers interposed between the plurality of battery cells, respectively, and an arrangement of the plurality of battery cells It has a bridge bar extending along the direction and engaging with each of the plurality of spacers.
  • a plurality of spacers can be easily positioned and arranged in the arrangement direction by attaching bridge bars. Therefore, when each battery cell expands due to charging / discharging, the relative position in the arrangement direction of each battery cell can be prevented from changing due to the difference in expansion degree of each battery cell, and a plurality of battery cells are arranged. It can be positioned relative to the direction. Therefore, the dimensions of the bus bar and the like connecting the battery cells can be determined with high accuracy, and the assembly work of the cell block can be facilitated.
  • disassembled some battery blocks shown in FIG. The perspective view which shows the state which interposed the spacer between the some battery cells.
  • the perspective view of a battery cell. The perspective view explaining the structure of a spacer and a battery cell.
  • the disassembled perspective view of the spacer and battery cell shown in FIG. The schematic diagram which shows the fitting state of a spacer and a bridge bar in a cross section.
  • the disassembled perspective view of the battery module shown in FIG. The figure explaining the flow of the cooling medium in the battery module shown in FIG.
  • FIG. 1 is an external perspective view of a battery block according to the present embodiment
  • FIG. 2 is a perspective view showing a state in which a part of the battery block shown in FIG. 1 is disassembled.
  • the battery block 1 has a configuration in which a plurality of battery cells 2 are arranged, for example, as shown in FIG.
  • a plurality of spacers 3 individually interposed between the plurality of battery cells 2 and a bridge bar 4 extending along the arrangement direction of the plurality of battery cells 2 and engaging with the plurality of spacers 3 are provided. Have.
  • the battery block 1 is disposed at both ends in the arrangement direction of the plurality of battery cells 2 and interposed between the pair of end plates 5 and 5 sandwiched from both sides in the arrangement direction, and a plurality of positions in the arrangement direction of the plurality of battery cells 2.
  • the section plate 6 that partitions the battery cell 2 on one side and the other side in the arrangement direction, and is arranged along both ends of the cell width direction of the plurality of battery cells 2 and extends from one end to the other end in the arrangement direction.
  • a pair of end plates 5, 5 and a section plate 6 and a pair of connection plates 7 to which the bridge bar 4 is fixed are provided.
  • a seal sheet 8 and an insulating cover 9 are respectively put on the section plate 6 as a boundary, and the substrate unit 10 is disposed on the insulating cover 9.
  • the plurality of battery cells 2 are arranged such that the positive electrode external terminals 2a and the negative electrode external terminals 2b are alternately continued along the arrangement direction, and the positive electrode external terminals 2a and the negative electrode external terminals 2b of the battery cells 2 adjacent to each other are arranged.
  • Each bus bar 11 is connected to the connection terminal 10 a of the board unit 10.
  • the board unit 10 includes a circuit for measuring the voltage of each battery cell 2, a fuse, and the like.
  • a terminal cap 12 is provided on the upper side of the substrate unit 10 in the cell height direction to fit the insulating cover 9 and cover the terminals of the battery cells 2.
  • FIG. 3 is a perspective view showing a state in which a spacer is interposed between a plurality of battery cells
  • FIG. 4 is a perspective view of the battery cell
  • FIG. 5 is a perspective view for explaining the configuration of the spacer and the battery cell
  • FIG. 7 is an exploded perspective view of the spacer and the battery cell shown in FIG. 5, and
  • FIG. 7 is a schematic view showing a fitting state of the cell holder and the bridge bar in cross section.
  • the battery cells 2 are all lithium ion secondary batteries having the same configuration, and as shown in FIG. 4, are flat box-shaped prismatic batteries having a positive external terminal 2a and a negative external terminal 2b for inputting and outputting power. .
  • the battery cell 2 has a positive electrode composed of a positive electrode metal foil composed of a metal foil such as aluminum and a positive electrode mixture layer applied to the front and back surfaces of the positive electrode metal foil, copper, etc.
  • a negative electrode metal foil composed of a metal thin film and a negative electrode composed of a negative electrode mixture layer applied to the front and back surfaces of the negative electrode metal foil, and a resin plate with a porous and insulating separator in between The electrode group is formed by winding it flatly around the core.
  • the positive electrode tab protruding from the positive electrode is ultrasonically welded to the positive electrode current collector plate
  • the positive electrode current collector plate is connected to the positive electrode external terminal 2a
  • the negative electrode tab protruding from the negative electrode is ultrasonically welded to the negative electrode current collector plate.
  • the current collector is connected to the negative external terminal 2b.
  • Both external terminals 2a, 2b are provided with bus bar fastening bolts so that the bus bar 11 can be fixed with nuts.
  • the battery cell 2 accommodates the electrode group provided with the said positive electrode external terminal 2a and the negative electrode external terminal 2b in the flat square container 2c, and is sealed with the battery cover 2d.
  • a liquid injection port 2e is formed in the battery lid 2d, and a nonaqueous electrolytic solution is injected into the rectangular container 2c from the liquid injection port 2e.
  • the rectangular container 2c has a substantially rectangular bottom surface PB in plan view, a pair of wide side surfaces PW that are bent at a pair of long sides of the bottom surface PB, and a pair of surfaces that are bent at a pair of short sides of the bottom surface PB. And a narrow side surface PN.
  • the battery cell 2 thus configured is exposed to a high temperature environment, the electrode or separator is deteriorated, the external short circuit, the internal short circuit due to the change of the battery shape, the rapid temperature due to the forced overcurrent charging by the external power source
  • the electrolyte is decomposed or vaporized to generate a gas, and this gas fills the rectangular container 2c.
  • a gas release valve 2f that releases internal gas when the internal pressure in the rectangular container 2c becomes equal to or higher than a predetermined value is formed.
  • the gas release valve 2f has thin portions formed in three directions so that it is easily broken when the internal pressure increases.
  • one battery cell 2 closes the upper opening of the rectangular container 2c with the battery lid 2d, and the battery lid 2d includes the positive electrode external terminal 2a and the negative electrode external terminal 2b, and at the center of the battery lid 2d.
  • a liquid injection port 2e and a gas release valve 2f are formed.
  • the spacer 3 has a configuration for holding the battery cell 2 by combining the two.
  • the spacer 3 is interposed between the two battery cells 2, and spacers 3 ⁇ / b> A and 3 ⁇ / b> A for end portions are provided at both ends in the arrangement direction of the plurality of battery cells 2 (see FIGS. 2 and 3). Is provided.
  • the end spacers 3A and 3A are disposed on the outer side in the arrangement direction with respect to the battery cells 2 at both ends in the arrangement direction.
  • the end spacers 3A and 3A have a shape in which the spacer 3 is divided in half in the arrangement direction one side and the other side at the center position in the arrangement direction.
  • the spacer 3 includes a facing wall portion 21 that faces the wide side surface PW of the battery cell 2, a pair of side wall portions 22 that face each other at both ends of the facing wall portion 21 in the cell width direction, A bottom wall portion 23 that connects the lower end portions of the pair of side wall portions 22 is provided.
  • the opposing wall portion 21 has a size that faces the entire wide side surface PW of the battery cell 2, and a notch portion 24 that is notched and opened at a certain height across the cell width direction. A plurality are provided.
  • the pair of side wall portions 22 protrudes from the both end portions in the cell width direction of the opposing wall portion 21 toward the one side and the other side in the arrangement direction and extends over the cell height direction with a constant width.
  • the battery cell 2 has a size facing the narrow side surface PN of each battery cell 2 arranged on one side and the other side in the arrangement direction.
  • the bottom wall portion 23 protrudes from the lower end portion in the cell height direction of the opposing wall portion 21 toward the one side and the other side in the arrangement direction and extends in the cell width direction with a constant width.
  • the battery cell 2 has a size opposed to the bottom surface PB of each battery cell 2 arranged on one side and the other side in the arrangement direction.
  • the pair of side wall portions 22 and the bottom wall portion 23 are arranged on the one side and the other side in the arrangement direction, and the ends on the one side and the other side in the arrangement direction of the spacers 3 adjacent to each other.
  • the spacers 3 are opposed to each other and are continuous with each other in the arrangement direction between the spacers 3. Then, the end portions on the one side and the other side in the arrangement direction of the pair of side wall portions 22 and the bottom wall portion 23 are fitted and sealed with the end portions on the one side and the other side in the arrangement direction of the spacers 3 adjacent to each other. Joint portions 25 and 26 are provided.
  • the pair of side wall portions 22 is provided with a convex portion 27 that engages with the bridge bar 4.
  • the convex portions 27 are provided at the end portions on one side and the other side in the arrangement direction at the upper end portion and the lower end portion of the side wall portion 22, respectively. Then, as shown in FIG. 5, when two spacers 3 are connected in the arrangement direction, one protrusion 3 on one side in the arrangement direction of the spacer 3 and another protrusion on the other side in the arrangement direction of the other spacer 3. 27 is overlapped and integrated to form one convex portion 28.
  • the pair of side wall portions 22 are provided with a plurality of openings 22a that respectively communicate with the notches 24 of the opposing wall portion 21, and the cooling medium is opened in the side wall portion 22 on one side in the cell width direction.
  • the cooling medium that has flowed into the notch 24 of the opposing wall 21 from 22a and passed through the notch 24 can flow out of the opening 22a of the side wall 22 on the other side in the cell width direction. ing.
  • the bridge bar 4 includes a pair of lower bridge bars 4L and 4L attached to face the lower ends of the plurality of spacers 3, and a pair of upper bridge bars 4U and 4U attached to face the upper ends of the plurality of spacers 3. Have.
  • the lower bridge bar 4L and the upper bridge bar 4U have a length extending between the end plate 5 and the section plate 6.
  • the lower bridge bar 4L and the upper bridge bar 4U are provided with recesses 31 that engage with the protrusions 28 formed by the spacers 3 adjacent to each other.
  • a total of eight concave portions 31 respectively correspond to the lower bridge bar 4L and the upper bridge bar 4U.
  • the lower bridge bar 4 ⁇ / b> L and the upper bridge bar 4 ⁇ / b> U are attached along the side wall portion 22 of the spacer 3, so that the convex portion 28 is fitted and engaged with the concave portion 31. Therefore, it is possible to position the spacers 3 in the arrangement direction by regulating the intervals in the arrangement direction of the spacers 3.
  • the lower bridge bar 4L is formed of a prismatic member having a rectangular cross section, and is attached along the lower end portion of the side wall portion 22 of the spacer 3.
  • the lower bridge bar 4 ⁇ / b> L has a recessed portion 31 formed on the facing surface facing the side wall portion 22 of the spacer 3. Eight concave portions 31 are provided at predetermined intervals along the longitudinal direction of the lower bridge bar 4L.
  • the upper bridge bar 4U is made of a rod-like member having an L-shaped cross section, and is attached along the upper end portion of the side wall portion 22 of the spacer 3.
  • One piece of the upper bridge bar 4U faces the side wall portion 22 of the spacer 3, and the other piece faces the battery lid 2d of the battery cell 2.
  • a recess 31 is provided in one piece of the upper bridge bar 4U. Eight concave portions 31 are provided at predetermined intervals along the longitudinal direction of the upper bridge bar 4U.
  • a pair of upper bridge bars 4U are respectively attached to the upper side in the cell height direction of each battery cell 2 so that the seal sheet 8 and the insulating cover 9 are sandwiched therebetween, and a protrusion provided at the upper end portion of the side wall portion 22.
  • the portion 28 is engaged with the concave portion 31 of the upper bridge bar 4U. Accordingly, the eight battery cells 2 are integrally restrained while being held by the spacers 3 and can be prevented from being disassembled in the arrangement direction. Thereafter, the external terminals of the battery cells 2 adjacent to each other are connected by the bus bar 11, the board unit 10 is attached, and the terminal cap 12 is covered to form one assembled battery.
  • Two sets of the assembled batteries are made, arranged in the arrangement direction with the section plate 6 interposed therebetween, and the end plates 5 are arranged on both sides in the arrangement direction. Then, the pair of connection plates 7 are approached from both sides in the cell width direction, the end plate 5 and the section plate 6 are fixed, and the lower bridge bar 4L and the upper bridge bar 4U are fixed. Fixing is performed by fastening a screw.
  • the plurality of spacers 3 can be positioned and arranged in the arrangement direction by attaching the lower bridge bar 4L and the upper bridge bar 4U. Therefore, when each battery cell 2 expands due to charging / discharging, it is possible to prevent the relative position in the arrangement direction of each battery cell 2 from being changed due to a difference in the degree of expansion of each battery cell 2.
  • the cell 2 can be positioned relatively in the arrangement direction. Therefore, the dimensions of the bus bar 11 and the like connecting the battery cells 2 can be determined with high accuracy, and the assembly work of the battery block 1 can be facilitated.
  • FIG. 8 is a perspective view showing another embodiment of the battery block
  • FIG. 9 is a perspective view showing an embodiment of the battery module using the battery block shown in FIG.
  • the battery block 1 shown in FIG. 8 has four assembled batteries arranged in series, and the total number of battery cells 2 is 32.
  • a section plate 6 is arranged for every eight battery cells 2, and a total of three section plates 6 are used.
  • FIG. 9 is a perspective view showing an embodiment of a battery module using the battery block shown in FIG. 8, which is partially cut away so that the inside can be seen.
  • the battery module 40 is configured such that the battery block 1 is disposed sideways so that the external terminals 2a, 2b side of the battery cell 2 are side surfaces, and is housed in a housing 41.
  • the housing 41 has a base 42 and a cover 44, the base 42 contacts the lower side of the battery block 1, is fixed to the end plates 5, 5 and the section plate 6, and the cover 44 contacts the upper part of the battery block 1.
  • the end plates 5 and 5 and the section plate 6 are fixed.
  • the cover 44 is fixed to the outer peripheral portion of the base 42 and seals the entire housing 41.
  • the space provided to flow the cooling medium between the cover 44 and the upper part of the battery block 1 and the space provided to flow the cooling medium between the base 42 and the lower part of the battery block 1 have a plurality of batteries. Communication is made through a gap between the cells 2.
  • a battery module 40 shown in FIG. 9 has a configuration in which three battery blocks 1 shown in FIG.
  • the housing 41 has a substantially rectangular bottom surface portion and a pair of side surfaces that face each other by being bent upward at a pair of long side portions of the bottom surface portion.
  • Side plates 43 and 43 that block between the ends on one side in the long side direction and between the ends on the other side in the long side direction, and a cover 44 that blocks the upper opening formed by the base 42 and the side plate 43, respectively.
  • the battery block 1 is fastened to the base 42 at one end in the cell width direction of the end plate 5 and the section plate 6, and is fastened to the cover 44 at the other end in the cell width direction. Is fixed.
  • a battery management system (BMS) (not shown) is accommodated inside the casing 41, and a communication connector 17 for connecting to the battery management system (BMS) is provided on the side of the casing 41. ing. Further, battery input / output lines 16 for performing input / output of the battery cell 1 in the housing 41 protrude from the side surface of the housing 41.
  • a cooling air inlet for introducing cooling air, which is a cooling medium, into the casing 41 is formed at the lower surface of the casing 41 and at one end in the longitudinal direction, and a duct 45 for supplying cooling air is connected to the casing 41.
  • a cooling air outlet 46 for leading cooling air from the housing 41 is formed in the upper surface of the housing 41 and at the other end in the longitudinal direction.
  • the battery module 40 can cause cooling air to flow into the battery block 1 from one side (lower side in the drawing) of the battery block 1 through the duct 45. Then, the cooling air is passed between the battery cells 2 along the cell width direction to cool each battery cell 2, and the cooled air is supplied from the other side (upper side in the drawing) of the battery block 1 in the cell width direction. It is allowed to flow out and pass through the upper part in the housing 41 and be discharged from the cooling air outlet 46.
  • FIG. 10 is a perspective view showing another embodiment of the battery module
  • FIG. 11 is an exploded perspective view of the battery module shown in FIG. 10
  • FIG. 12 is a flow chart of the cooling medium in the battery module shown in FIG. It is a figure to do.
  • a battery module 50 shown in FIG. 10 has a configuration in which three battery blocks 1 shown in FIG. 1 are arranged in parallel and further divided into two in the arrangement direction, and a total of six battery blocks 1 are arranged.
  • the battery block 1 has two pairs of battery cells 2 opposite to the terminals 2a and 2b opposite to each other and back to back, and the battery cell 2 on the opposite side of the partition plate 58 across the partition plate 58. Two are arranged so that the terminals 2a and 2b are located.
  • Each battery block 1 is fixed in the casing 51 by fastening the end plate 5 and the section plate 6 to the base 52 and the cover 53 of the casing 51.
  • the casing 51 includes a base 52 and a cover 53 that have a U-shaped cross section and are aligned with each other, and side plates 54 and 54 that close both ends in the long side direction.
  • a battery management system (BMS) 55, a junction box 56, and a disconnect switch 57 are accommodated at the center in the long side direction in the casing 51, and the battery block 1 is arranged separately on both sides in the long side direction.
  • the battery management system (BMS) 55 and the junction box 56 are directly fastened and fixed to the bottom surface of the base 52, and the disconnect switch 57 is fastened and fixed on a step formed in the base 52.
  • a connector is provided on a side surface of the base 52.
  • a cooling air inlet 52b is formed at a substantially central position on the bottom surface of the base 52. Then, on the bottom surface of the base 52, a concave groove 52 a that forms a space between the battery block 1 and the side surface on one side in the cell width direction is provided along the arrangement direction of the battery cells 2. A seal is interposed at a contact portion between each battery block 1 and the base 52 so that the cooling air does not leak to other portions.
  • Cooling air outlets 53 a are formed at both ends of the cover 53 in the long side direction. Then, on the upper surface of the cover 53, a concave groove 53 b is formed along the arrangement direction of the battery cells 2 to form a space between the battery block 1 and the other side surface in the cell width direction. A seal is interposed at a contact portion between each battery block 1 and the cover 53 so that the cooling air does not leak to other portions.
  • the space formed between the base 52 and the battery block 15 by the concave groove 52a of the base 52 and the concave groove 53a of the cover 53 and between the cover 53 and the battery block 15 is for temperature adjustment of the battery cell 1. It is a fluid passage.
  • the cooling air is introduced into the housing 51 from the cooling air inlet 52 b, passed through the concave groove 52 a of the base 52, and between each battery cell 2 from one side in the cell width direction of the battery block 1. Can be allowed to flow into. Then, it flows out from between the battery cells 2 to the other side in the cell width direction of the battery block 1, passes through the concave groove 53 a, and can be discharged from the cooling air outlet 53 a to the outside of the housing 51.
  • the cooling air passes through the gaps provided between the battery cells 2, heat exchange is performed by the temperature difference between the battery cells 2 and the cooling air, and the temperature of the battery cells 2 is adjusted.
  • Seals are provided between the base 52 and the battery block 15, and between the cover 53 and the battery block 15, and the space formed by the concave grooves 52 a and 53 a is isolated in the housing 51. Therefore, the gas ejected into the casing 51 can be prevented from flowing into the fluid passage, and the fluid passage of the cooling air and the gas released from the battery cell 2 can be separated and discharged separately.
  • each battery cell 2 is firmly fixed while simplifying the structure. Can be reduced in size and weight.
  • the number of battery cells 2 and the number of battery blocks 1 can be increased or decreased to quickly and easily respond to requests such as voltage and capacity.
  • an example of a lithium ion secondary battery is shown as a plurality of battery cells.
  • the present invention is not limited to this, and other batteries such as nickel metal hydride batteries and battery cells of secondary batteries can be used. Of course, it may be configured by arranging a plurality.
  • the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed.
  • the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described.
  • a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. .

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

The present invention addresses the problem of achieving a small, lightweight cell block (1) allowing relative positioning in the array direction of a plurality of battery cells in a simple configuration, and of obtaining a cell module (40, 50) using the cell block (1). The present invention is a cell block (1) in which a plurality of battery cells (2) are arrayed, the cell block (1) having a plurality of spacers (3) interposed between each pair of the plurality of battery cells (2), and bridge bars (4) extending in the array direction of the plurality of battery cells (2) and engaging with each of the plurality of spacers (3). The bridge bars (4) allow the plurality of spacers (3) to each be easily positioned and disposed in the array direction.

Description

電池ブロック及びそれを有する電池モジュールBattery block and battery module having the same
 本発明は、電池セルを複数個配列して連結した電池ブロック及びそれを有する電池モジュールに関する。 The present invention relates to a battery block in which a plurality of battery cells are arranged and connected, and a battery module having the battery block.
 近年の多数の電池セルを配列して固定した電池ブロックは、各電池セルの間にスペーサを介在させて、端面をエンドプレートで被覆して固定している。エンドプレートは、端面で露出する電池セルを被覆できる大きさに形成されており、これら多数の電池セルを一体的に配列方向両側から挟み込むことによって固定している。例えば、エンドプレートの側面に一対のネジ穴を突出させ、電池セルを積層した電池パック側面に延長した延長ボルトを通してエンドプレート同士を螺合により固定する技術が提案されている(例えば、特許文献1参照)。 A battery block in which a large number of battery cells are arranged and fixed in recent years has an end plate covered and fixed with a spacer interposed between the battery cells. The end plate is formed in a size that can cover the battery cells exposed at the end face, and is fixed by sandwiching a large number of these battery cells from both sides in the arrangement direction. For example, a technique has been proposed in which a pair of screw holes project from the side surface of the end plate and the end plates are fixed by screwing through extension bolts that extend to the side surface of the battery pack in which the battery cells are stacked (for example, Patent Document 1). reference).
特開2008-186725号公報JP 2008-186725 A
 しかしながら、特許文献1に示される技術では、エンドプレート同士で挟んで固定しているだけなので、各電池セルが充放電により膨張した場合に、各電池セルの膨張度合いの相違によって、各電池セルの配列方向における相対的な位置が変化するおそれがある。したがって、各電池セルの間を連結するバスバー等の寸法を精度良く決定することができず、セルブロックの組立作業への影響が懸念される。 However, in the technique shown in Patent Document 1, since the end plates are simply sandwiched and fixed, when each battery cell expands due to charging / discharging, the difference in the degree of expansion of each battery cell causes each battery cell to expand. The relative position in the arrangement direction may change. Therefore, the dimensions of the bus bar or the like connecting the battery cells cannot be determined with high accuracy, and there is a concern about the influence on the assembly work of the cell block.
 また、特許文献1に示される技術では、隣接させる複数の電池セルが多数となると、エンドプレート同士で挟んで固定する延長ボルトの長さが大きくなり、電池セル同士が移動しやすくなり、強度が保てなくなるおそれがある。また、エンドプレートの側面を突出させて延長ボルトを設けているため、電池ブロック全体が大型化し、重くなってしまうという問題がある。 Moreover, in the technique shown in Patent Document 1, when there are a large number of adjacent battery cells, the length of the extension bolt that is sandwiched and fixed between the end plates is increased, the battery cells are easily moved, and the strength is increased. There is a risk of not being able to keep. Moreover, since the extension bolt is provided by projecting the side surface of the end plate, there is a problem that the entire battery block becomes large and heavy.
 本発明は、このような点に鑑みてなされたものであって、その目的とするところは、簡単な構成で複数の電池セルを配列方向に相対的に位置決めでき、小型化、軽量化を達成できる電池ブロックと、この電池ブロックを用いた電池モジュールを提供することにある。 The present invention has been made in view of the above points, and the object of the present invention is to achieve a reduction in size and weight by relatively positioning a plurality of battery cells in the arrangement direction with a simple configuration. It is in providing the battery block which can be performed, and the battery module using this battery block.
 上記課題を解決する本発明の電池ブロックは、複数の電池セルが配列された電池ブロックであって、前記複数の電池セルの間にそれぞれ介在される複数のスペーサと、前記複数の電池セルの配列方向に沿って延在して前記複数のスペーサとそれぞれ係合するブリッジバーとを有することを特徴としている。 The battery block of the present invention that solves the above problems is a battery block in which a plurality of battery cells are arranged, and a plurality of spacers interposed between the plurality of battery cells, respectively, and an arrangement of the plurality of battery cells It has a bridge bar extending along the direction and engaging with each of the plurality of spacers.
 本発明の電池ブロックによれば、ブリッジバーを取り付けることによって複数のスペーサをそれぞれ配列方向に簡単に位置決めして配置することができる。したがって、充放電により各電池セルが膨張した場合に、各電池セルの膨張度合いの相違によって各電池セルの配列方向における相対的な位置が変化するのを防ぐことができ、複数の電池セルを配列方向に相対的に位置決めすることができる。したがって、各電池セルの間を連結するバスバー等の寸法を精度良く決定することができ、セルブロックの組立作業の容易化を図ることができる。 According to the battery block of the present invention, a plurality of spacers can be easily positioned and arranged in the arrangement direction by attaching bridge bars. Therefore, when each battery cell expands due to charging / discharging, the relative position in the arrangement direction of each battery cell can be prevented from changing due to the difference in expansion degree of each battery cell, and a plurality of battery cells are arranged. It can be positioned relative to the direction. Therefore, the dimensions of the bus bar and the like connecting the battery cells can be determined with high accuracy, and the assembly work of the cell block can be facilitated.
本実施の形態に係わる電池モジュールが有する電池ブロックの外観斜視図。The external appearance perspective view of the battery block which the battery module concerning this Embodiment has. 図1に示す電池ブロックの一部を分解した状態を示す斜視図。The perspective view which shows the state which decomposed | disassembled some battery blocks shown in FIG. 複数の電池セルの間にスペーサを介在させた状態を示す斜視図。The perspective view which shows the state which interposed the spacer between the some battery cells. 電池セルの斜視図。The perspective view of a battery cell. スペーサと電池セルの構成を説明する斜視図。The perspective view explaining the structure of a spacer and a battery cell. 図5に示すスペーサと電池セルの分解斜視図。The disassembled perspective view of the spacer and battery cell shown in FIG. スペーサとブリッジバーとの嵌合状態を断面で示す模式図。The schematic diagram which shows the fitting state of a spacer and a bridge bar in a cross section. 電池ブロックの他の実施例を示す斜視図。The perspective view which shows the other Example of a battery block. 図8に示す電池ブロックを用いた電池モジュールの一実施例を示す斜視図。The perspective view which shows one Example of the battery module using the battery block shown in FIG. 電池モジュールの他の実施例を示す斜視図。The perspective view which shows the other Example of a battery module. 図10に示す電池モジュールの分解斜視図。The disassembled perspective view of the battery module shown in FIG. 図10に示す電池モジュール内における冷却媒体の流れを説明する図。The figure explaining the flow of the cooling medium in the battery module shown in FIG.
 以下、本発明に係る電池モジュールの一実施形態を図面に基づき詳細に説明する。 Hereinafter, an embodiment of a battery module according to the present invention will be described in detail with reference to the drawings.
 図1は、本実施形態に係わる電池ブロックの外観斜視図、図2は、図1に示す電池ブロックの一部を分解した状態を示す斜視図である。 FIG. 1 is an external perspective view of a battery block according to the present embodiment, and FIG. 2 is a perspective view showing a state in which a part of the battery block shown in FIG. 1 is disassembled.
 電池ブロック1は、例えば図2に示すように、複数の電池セル2を配列させた構成を有している。そして、これら複数の電池セル2の間に個々に介在される複数のスペーサ3と、複数の電池セル2の配列方向に沿って延在して複数のスペーサ3と係合するブリッジバー4とを有している。 The battery block 1 has a configuration in which a plurality of battery cells 2 are arranged, for example, as shown in FIG. A plurality of spacers 3 individually interposed between the plurality of battery cells 2 and a bridge bar 4 extending along the arrangement direction of the plurality of battery cells 2 and engaging with the plurality of spacers 3 are provided. Have.
 さらに、電池ブロック1は、複数の電池セル2の配列方向両端部に配置されて配列方向両側から挟み込む一対のエンドプレート5、5と、複数の電池セル2の配列方向途中位置に介在されて複数の電池セル2を配列方向一方側と他方側に区画するセクションプレート6と、複数の電池セル2のセル幅方向両端部に沿って配置されて配列方向一方端部から他方端部に亘って延在して、一対のエンドプレート5、5とセクションプレート6、及び、ブリッジバー4がそれぞれ固定される一対の接続プレート7を有している。各電池セル2のセル高さ方向上側には、シールシート8及び絶縁カバー9がセクションプレート6を境に各1つ被せてあり、絶縁カバー9の上に基板ユニット10が配置されている。 Further, the battery block 1 is disposed at both ends in the arrangement direction of the plurality of battery cells 2 and interposed between the pair of end plates 5 and 5 sandwiched from both sides in the arrangement direction, and a plurality of positions in the arrangement direction of the plurality of battery cells 2. The section plate 6 that partitions the battery cell 2 on one side and the other side in the arrangement direction, and is arranged along both ends of the cell width direction of the plurality of battery cells 2 and extends from one end to the other end in the arrangement direction. A pair of end plates 5, 5 and a section plate 6 and a pair of connection plates 7 to which the bridge bar 4 is fixed are provided. On the upper side of each battery cell 2 in the cell height direction, a seal sheet 8 and an insulating cover 9 are respectively put on the section plate 6 as a boundary, and the substrate unit 10 is disposed on the insulating cover 9.
 複数の電池セル2は、正極外部端子2aと負極外部端子2bとが配列方向に沿って交互に連続するように配置されて、互いに隣り合う電池セル2の正極外部端子2aと負極外部端子2bとの間が複数のバスバー11によってそれぞれ接続されている。各バスバー11は、基板ユニット10の接続端子10aに接続されている。基板ユニット10は、各電池セル2の電圧を測定する回路やヒューズ等を有している。そして、基板ユニット10のセル高さ方向上側には、絶縁カバー9に嵌合して各電池セル2の端子をカバーする端子キャップ12が設けられている。 The plurality of battery cells 2 are arranged such that the positive electrode external terminals 2a and the negative electrode external terminals 2b are alternately continued along the arrangement direction, and the positive electrode external terminals 2a and the negative electrode external terminals 2b of the battery cells 2 adjacent to each other are arranged. Are connected to each other by a plurality of bus bars 11. Each bus bar 11 is connected to the connection terminal 10 a of the board unit 10. The board unit 10 includes a circuit for measuring the voltage of each battery cell 2, a fuse, and the like. A terminal cap 12 is provided on the upper side of the substrate unit 10 in the cell height direction to fit the insulating cover 9 and cover the terminals of the battery cells 2.
 図3は、複数の電池セルの間にスペーサを介在させた状態を示す斜視図、図4は、電池セルの斜視図、図5は、スペーサと電池セルの構成を説明する斜視図、図6は、図5に示すスペーサと電池セルの分解斜視図、図7は、セルホルダとブリッジバーとの嵌合状態を断面で示す模式図である。 3 is a perspective view showing a state in which a spacer is interposed between a plurality of battery cells, FIG. 4 is a perspective view of the battery cell, FIG. 5 is a perspective view for explaining the configuration of the spacer and the battery cell, FIG. FIG. 7 is an exploded perspective view of the spacer and the battery cell shown in FIG. 5, and FIG. 7 is a schematic view showing a fitting state of the cell holder and the bridge bar in cross section.
 電池セル2は、すべて同じ構成のリチウムイオン二次電池であり、図4に示すように、電力を入出力するための正極外部端子2a、負極外部端子2bを有する扁平箱形の角形電池である。 The battery cells 2 are all lithium ion secondary batteries having the same configuration, and as shown in FIG. 4, are flat box-shaped prismatic batteries having a positive external terminal 2a and a negative external terminal 2b for inputting and outputting power. .
 電池セル2は、詳細には説明しないが、アルミニウム等の金属箔から構成される正極金属箔とこの正極金属箔の表裏面に塗布された正極合剤層とから構成される正極と、銅等の金属薄膜から構成される負極金属箔とこの負極金属箔の表裏面に塗布された負極合剤層とから構成される負極とを、多孔質で絶縁性を有するセパレータを挟んで樹脂製の板状の芯の周囲に扁平に捲回することによって構成された電極群を有している。 Although not described in detail, the battery cell 2 has a positive electrode composed of a positive electrode metal foil composed of a metal foil such as aluminum and a positive electrode mixture layer applied to the front and back surfaces of the positive electrode metal foil, copper, etc. A negative electrode metal foil composed of a metal thin film and a negative electrode composed of a negative electrode mixture layer applied to the front and back surfaces of the negative electrode metal foil, and a resin plate with a porous and insulating separator in between The electrode group is formed by winding it flatly around the core.
 そして、正極から突出する正極タブを正極集電板に超音波溶接し、正極集電板を正極外部端子2aに接続し、負極から突出する負極タブを負極集電板に超音波溶接し、負極集電板を負極外部端子2bに接続している。両外部端子2a,2bには、バスバー締結用のボルトが突設されており、バスバー11をナットで固定できる構成となっている。また、電池セル2は、前記の正極外部端子2aと負極外部端子2bとを備える電極群を扁平な角形容器2c内に収容し、電池蓋2dで封口している。電池蓋2dには注液口2eが形成され、注液口2eから非水電解液を角形容器2c内に注入している。角形容器2cは、平面視略矩形の底面PBと、底面PBの一対の長辺で折曲されて対峙する一対の幅広側面PWと、底面PBの一対の短辺で折曲されて対峙する一対の幅狭側面PNとを有する。 Then, the positive electrode tab protruding from the positive electrode is ultrasonically welded to the positive electrode current collector plate, the positive electrode current collector plate is connected to the positive electrode external terminal 2a, and the negative electrode tab protruding from the negative electrode is ultrasonically welded to the negative electrode current collector plate. The current collector is connected to the negative external terminal 2b. Both external terminals 2a, 2b are provided with bus bar fastening bolts so that the bus bar 11 can be fixed with nuts. Moreover, the battery cell 2 accommodates the electrode group provided with the said positive electrode external terminal 2a and the negative electrode external terminal 2b in the flat square container 2c, and is sealed with the battery cover 2d. A liquid injection port 2e is formed in the battery lid 2d, and a nonaqueous electrolytic solution is injected into the rectangular container 2c from the liquid injection port 2e. The rectangular container 2c has a substantially rectangular bottom surface PB in plan view, a pair of wide side surfaces PW that are bent at a pair of long sides of the bottom surface PB, and a pair of surfaces that are bent at a pair of short sides of the bottom surface PB. And a narrow side surface PN.
 このように構成された電池セル2が高温の環境下に晒されたり、電極やセパレータの劣化、外部短絡、電池形状の変化等による内部短絡、外部電源による強制的な過大電流充電による急激な温度上昇、過大電圧による過充電がなされた場合、電解液が分解あるいは気化してガスが発生し、このガスが角形容器2c内に充満することで電池内圧力が上昇するため、電池蓋2dには角形容器2c内の内圧が所定値以上となったときに内部ガスを放出するガス放出弁2fが形成されている。 The battery cell 2 thus configured is exposed to a high temperature environment, the electrode or separator is deteriorated, the external short circuit, the internal short circuit due to the change of the battery shape, the rapid temperature due to the forced overcurrent charging by the external power source When overcharge due to an increase or excessive voltage occurs, the electrolyte is decomposed or vaporized to generate a gas, and this gas fills the rectangular container 2c. As a result, the internal pressure of the battery increases. A gas release valve 2f that releases internal gas when the internal pressure in the rectangular container 2c becomes equal to or higher than a predetermined value is formed.
 このガス放出弁2fは、内圧上昇時に破断しやすいように3方向に薄肉部が形成されている。このように、1つの電池セル2は、角形容器2cの上部開口を電池蓋2dで塞ぎ、電池蓋2dは、正極外部端子2aと負極外部端子2bとを有すると共に、電池蓋2dの中央部には注液口2eとガス放出弁2fとが形成されている。 The gas release valve 2f has thin portions formed in three directions so that it is easily broken when the internal pressure increases. Thus, one battery cell 2 closes the upper opening of the rectangular container 2c with the battery lid 2d, and the battery lid 2d includes the positive electrode external terminal 2a and the negative electrode external terminal 2b, and at the center of the battery lid 2d. A liquid injection port 2e and a gas release valve 2f are formed.
 スペーサ3は、二つを組み合わせることによって電池セル2を保持する構成を有している。スペーサ3は、二つの電池セル2の間に介在されるものであるが、複数の電池セル2の配列方向両端部には、端部用のスペーサ3A、3A(図2及び図3を参照)が設けられている。端部用のスペーサ3A、3Aは、配列方向両端部の電池セル2に対して、配列方向外側に配置されている。端部用のスペーサ3A、3Aは、スペーサ3を配列方向中央位置で配列方向一方側と他方側に半分に分割した形状を有している。以下では、スペーサ3の構成について説明し、端部用のスペーサ3A、3Aについては、同一の符号を付することでその詳細な説明を省略する。 The spacer 3 has a configuration for holding the battery cell 2 by combining the two. The spacer 3 is interposed between the two battery cells 2, and spacers 3 </ b> A and 3 </ b> A for end portions are provided at both ends in the arrangement direction of the plurality of battery cells 2 (see FIGS. 2 and 3). Is provided. The end spacers 3A and 3A are disposed on the outer side in the arrangement direction with respect to the battery cells 2 at both ends in the arrangement direction. The end spacers 3A and 3A have a shape in which the spacer 3 is divided in half in the arrangement direction one side and the other side at the center position in the arrangement direction. Below, the structure of the spacer 3 is demonstrated and about the spacers 3A and 3A for edge parts, the detailed description is abbreviate | omitted by attaching | subjecting the same code | symbol.
 スペーサ3は、図5及び図6に示すように、電池セル2の幅広側面PWに対向する対向壁部21と、対向壁部21のセル幅方向両端部で対峙する一対の側壁部22と、これら一対の側壁部22の下端部間を連結する底壁部23を有している。 As shown in FIGS. 5 and 6, the spacer 3 includes a facing wall portion 21 that faces the wide side surface PW of the battery cell 2, a pair of side wall portions 22 that face each other at both ends of the facing wall portion 21 in the cell width direction, A bottom wall portion 23 that connects the lower end portions of the pair of side wall portions 22 is provided.
 対向壁部21は、電池セル2の幅広側面PW全面に亘って対向する大きさを有しており、セル幅方向に亘って一定の高さ幅で切り欠かれて開口する切り欠き部24が複数設けられている。 The opposing wall portion 21 has a size that faces the entire wide side surface PW of the battery cell 2, and a notch portion 24 that is notched and opened at a certain height across the cell width direction. A plurality are provided.
 一対の側壁部22は、対向壁部21のセル幅方向両端部から配列方向一方側と他方側に向かって突出して一定幅でセル高さ方向に亘って延在し、対向壁部21を間に介して配列方向一方側と他方側に配置される各電池セル2の幅狭側面PNにそれぞれ対向する大きさを有する。 The pair of side wall portions 22 protrudes from the both end portions in the cell width direction of the opposing wall portion 21 toward the one side and the other side in the arrangement direction and extends over the cell height direction with a constant width. The battery cell 2 has a size facing the narrow side surface PN of each battery cell 2 arranged on one side and the other side in the arrangement direction.
 底壁部23は、対向壁部21のセル高さ方向下端部から配列方向一方側と他方側に向かって突出して一定幅でセル幅方向に亘って延在し、対向壁部21を間に介して配列方向一方側と他方側に配置される各電池セル2の底面PBにそれぞれ対向する大きさを有する。 The bottom wall portion 23 protrudes from the lower end portion in the cell height direction of the opposing wall portion 21 toward the one side and the other side in the arrangement direction and extends in the cell width direction with a constant width. The battery cell 2 has a size opposed to the bottom surface PB of each battery cell 2 arranged on one side and the other side in the arrangement direction.
 一対の側壁部22及び底壁部23は、複数のスペーサ3を配列させた場合に、配列方向一方側と他方側の端部が、互いに隣り合うスペーサ3の配列方向一方側と他方側の端部に対向して当接し、スペーサ3同士で配列方向に連続するようになっている。そして、一対の側壁部22及び底壁部23の配列方向一方側と他方側の端部には、互いに隣り合うスペーサ3の配列方向一方側と他方側の端部と嵌合してシールする嵌合部25、26が設けられている。 When the plurality of spacers 3 are arranged, the pair of side wall portions 22 and the bottom wall portion 23 are arranged on the one side and the other side in the arrangement direction, and the ends on the one side and the other side in the arrangement direction of the spacers 3 adjacent to each other. The spacers 3 are opposed to each other and are continuous with each other in the arrangement direction between the spacers 3. Then, the end portions on the one side and the other side in the arrangement direction of the pair of side wall portions 22 and the bottom wall portion 23 are fitted and sealed with the end portions on the one side and the other side in the arrangement direction of the spacers 3 adjacent to each other. Joint portions 25 and 26 are provided.
 一対の側壁部22には、ブリッジバー4と係合する凸部27が設けられている。凸部27は、側壁部22の上端部と下端部において、配列方向一方側と他方側の端部にそれぞれ設けられている。そして、図5に示すように、二つのスペーサ3を配列方向に連結させた場合に、一方のスペーサ3の配列方向一方側の凸部27と、他方のスペーサ3の配列方向他方側の凸部27とが重なり合って一体化された一つの凸部28を形成する。 The pair of side wall portions 22 is provided with a convex portion 27 that engages with the bridge bar 4. The convex portions 27 are provided at the end portions on one side and the other side in the arrangement direction at the upper end portion and the lower end portion of the side wall portion 22, respectively. Then, as shown in FIG. 5, when two spacers 3 are connected in the arrangement direction, one protrusion 3 on one side in the arrangement direction of the spacer 3 and another protrusion on the other side in the arrangement direction of the other spacer 3. 27 is overlapped and integrated to form one convex portion 28.
 また、一対の側壁部22には、対向壁部21の各切り欠き部24にそれぞれ連通する複数の開口部22aが設けられており、冷却媒体をセル幅方向一方側の側壁部22の開口部22aから対向壁部21の切り欠き部24内に流入させて、切り欠き部24内を通過した冷却媒体をセル幅方向他方側の側壁部22の開口部22aから流出させることができるようになっている。 The pair of side wall portions 22 are provided with a plurality of openings 22a that respectively communicate with the notches 24 of the opposing wall portion 21, and the cooling medium is opened in the side wall portion 22 on one side in the cell width direction. The cooling medium that has flowed into the notch 24 of the opposing wall 21 from 22a and passed through the notch 24 can flow out of the opening 22a of the side wall 22 on the other side in the cell width direction. ing.
 ブリッジバー4は、複数のスペーサ3の下端部に対向して取り付けられる一対の下ブリッジバー4L、4Lと、複数のスペーサ3の上端部に対向して取り付けられる一対の上ブリッジバー4U、4Uを有している。 The bridge bar 4 includes a pair of lower bridge bars 4L and 4L attached to face the lower ends of the plurality of spacers 3, and a pair of upper bridge bars 4U and 4U attached to face the upper ends of the plurality of spacers 3. Have.
 下ブリッジバー4Lと上ブリッジバー4Uは、エンドプレート5とセクションプレート6との間に亘って延在する長さを有している。下ブリッジバー4Lと上ブリッジバー4Uには、互いに隣り合うスペーサ3によって形成された凸部28と係合する凹部31が設けられている。本実施の形態では、配列方向に所定間隔をおいて8個の凸部28が形成されているので、下ブリッジバー4Lと上ブリッジバー4Uには、合計で8個の凹部31がそれぞれ対応する位置に設けられている。下ブリッジバー4Lと上ブリッジバー4Uは、例えば図7に示すように、スペーサ3の側壁部22に沿って取り付けることにより、凹部31に凸部28が嵌合されて係合する。したがって、各スペーサ3の配列方向の間隔を規制して、配列方向に位置決めすることができる。 The lower bridge bar 4L and the upper bridge bar 4U have a length extending between the end plate 5 and the section plate 6. The lower bridge bar 4L and the upper bridge bar 4U are provided with recesses 31 that engage with the protrusions 28 formed by the spacers 3 adjacent to each other. In the present embodiment, since eight convex portions 28 are formed at predetermined intervals in the arrangement direction, a total of eight concave portions 31 respectively correspond to the lower bridge bar 4L and the upper bridge bar 4U. In the position. For example, as shown in FIG. 7, the lower bridge bar 4 </ b> L and the upper bridge bar 4 </ b> U are attached along the side wall portion 22 of the spacer 3, so that the convex portion 28 is fitted and engaged with the concave portion 31. Therefore, it is possible to position the spacers 3 in the arrangement direction by regulating the intervals in the arrangement direction of the spacers 3.
 下ブリッジバー4Lは、断面が矩形の角柱部材からなり、スペーサ3の側壁部22の下端部に沿って取り付けられる。下ブリッジバー4Lは、スペーサ3の側壁部22に対向する対向面に凹部31が凹設されている。凹部31は、下ブリッジバー4Lの長手方向に沿って所定間隔をおいて8個が設けられている。 The lower bridge bar 4L is formed of a prismatic member having a rectangular cross section, and is attached along the lower end portion of the side wall portion 22 of the spacer 3. The lower bridge bar 4 </ b> L has a recessed portion 31 formed on the facing surface facing the side wall portion 22 of the spacer 3. Eight concave portions 31 are provided at predetermined intervals along the longitudinal direction of the lower bridge bar 4L.
 上ブリッジバー4Uは、断面がL字形状を有した棒状部材からなり、スペーサ3の側壁部22の上端部に沿って取り付けられる。上ブリッジバー4Uは、一片がスペーサ3の側壁部22に対向し、他片が電池セル2の電池蓋2dに対向する。上ブリッジバー4Uの一片には、凹部31が凹設されている。凹部31は、上ブリッジバー4Uの長手方向に沿って所定間隔をおいて8個が設けられている。 The upper bridge bar 4U is made of a rod-like member having an L-shaped cross section, and is attached along the upper end portion of the side wall portion 22 of the spacer 3. One piece of the upper bridge bar 4U faces the side wall portion 22 of the spacer 3, and the other piece faces the battery lid 2d of the battery cell 2. A recess 31 is provided in one piece of the upper bridge bar 4U. Eight concave portions 31 are provided at predetermined intervals along the longitudinal direction of the upper bridge bar 4U.
 次に、図1に示す電池ブロック1を組み立てる方法について説明する。 Next, a method for assembling the battery block 1 shown in FIG. 1 will be described.
 まず、7個のスペーサ3を8個の電池セル2の間に介在させて配列させ、配列方向両側から端部用のスペーサ3Aをそれぞれ取り付ける。そして、各スペーサ3の一対の側壁部22の下端部に下ブリッジバー4Lをそれぞれ取り付けて、側壁部22の下端部に設けられている凸部28を、下ブリッジバー4Lの凹部31に係合させる。 First, seven spacers 3 are arranged between eight battery cells 2 and end spacers 3A are attached from both sides in the arrangement direction. And lower bridge bar 4L is attached to the lower end part of a pair of side wall part 22 of each spacer 3, respectively, and the convex part 28 provided in the lower end part of side wall part 22 engages with the recessed part 31 of lower bridge bar 4L. Let
 それから、シールシート8、絶縁カバー9を間に挟み込むように、各電池セル2のセル高さ方向上側に一対の上ブリッジバー4Uをそれぞれ取り付けて、側壁部22の上端部に設けられている凸部28を、上ブリッジバー4Uの凹部31に係合させる。これにより、8個の電池セル2は、スペーサ3に保持された状態で一体に拘束された状態とされ、配列方向に分解されるのを防ぐことができる。その後、互いに隣り合う電池セル2の外部端子の間をバスバー11で接続し、基板ユニット10を取り付けて、端子キャップ12を被せることで一つの組電池とする。 Then, a pair of upper bridge bars 4U are respectively attached to the upper side in the cell height direction of each battery cell 2 so that the seal sheet 8 and the insulating cover 9 are sandwiched therebetween, and a protrusion provided at the upper end portion of the side wall portion 22. The portion 28 is engaged with the concave portion 31 of the upper bridge bar 4U. Accordingly, the eight battery cells 2 are integrally restrained while being held by the spacers 3 and can be prevented from being disassembled in the arrangement direction. Thereafter, the external terminals of the battery cells 2 adjacent to each other are connected by the bus bar 11, the board unit 10 is attached, and the terminal cap 12 is covered to form one assembled battery.
 この組電池を二組作り、間にセクションプレート6を挟んで配列方向に並べ、配列方向両側にそれぞれエンドプレート5を配置する。そして、一対の接続プレート7をセル幅方向両側から接近させて、エンドプレート5とセクションプレート6を固定し、かつ、下ブリッジバー4L及び上ブリッジバー4Uを固定する。固定は、ネジを締結することによって行われる。 Two sets of the assembled batteries are made, arranged in the arrangement direction with the section plate 6 interposed therebetween, and the end plates 5 are arranged on both sides in the arrangement direction. Then, the pair of connection plates 7 are approached from both sides in the cell width direction, the end plate 5 and the section plate 6 are fixed, and the lower bridge bar 4L and the upper bridge bar 4U are fixed. Fixing is performed by fastening a screw.
 上記構成を有する電池ブロック1によれば、下ブリッジバー4L及び上ブリッジバー4Uを取り付けることによって、複数のスペーサ3をそれぞれ配列方向に位置決めして配置することができる。したがって、充放電により各電池セル2が膨張した場合に、各電池セル2の膨張度合いの相違によって各電池セル2の配列方向における相対的な位置が変化するのを防ぐことができ、複数の電池セル2を配列方向に相対的に位置決めすることができる。したがって、各電池セル2の間を連結するバスバー11等の寸法を精度良く決定することができ、電池ブロック1の組立作業の容易化を図ることができる。 According to the battery block 1 having the above configuration, the plurality of spacers 3 can be positioned and arranged in the arrangement direction by attaching the lower bridge bar 4L and the upper bridge bar 4U. Therefore, when each battery cell 2 expands due to charging / discharging, it is possible to prevent the relative position in the arrangement direction of each battery cell 2 from being changed due to a difference in the degree of expansion of each battery cell 2. The cell 2 can be positioned relatively in the arrangement direction. Therefore, the dimensions of the bus bar 11 and the like connecting the battery cells 2 can be determined with high accuracy, and the assembly work of the battery block 1 can be facilitated.
 図8は、電池ブロックの他の実施例を示す斜視図、図9は、図8に示す電池ブロックを用いた電池モジュールの一実施例を示す斜視図である。 FIG. 8 is a perspective view showing another embodiment of the battery block, and FIG. 9 is a perspective view showing an embodiment of the battery module using the battery block shown in FIG.
 図8に示す電池ブロック1は、4個の組電池を直列に配列して、電池セル2の総数量を32個としたものである。8個の電池セル2ごとにセクションプレート6を配置して、合計で3枚のセクションプレート6を用いて構成されている。 The battery block 1 shown in FIG. 8 has four assembled batteries arranged in series, and the total number of battery cells 2 is 32. A section plate 6 is arranged for every eight battery cells 2, and a total of three section plates 6 are used.
 図9は、図8に示す電池ブロックを用いた電池モジュールの一実施例を示す斜視図であり、一部内部が見えるように切り欠いて示している。 FIG. 9 is a perspective view showing an embodiment of a battery module using the battery block shown in FIG. 8, which is partially cut away so that the inside can be seen.
 電池モジュール40は、電池セル2の外部端子2a、2b側が側面となるように電池ブロック1を横向きに配置し、筐体41に収容したものである。筐体41は、ベース42及びカバー44を有し、ベース42は電池ブロック1の下側に接触し、エンドプレート5、5とセクションプレート6に固定され、カバー44は電池ブロック1の上部に接触し、エンドプレート5、5とセクションプレート6に固定されている。 The battery module 40 is configured such that the battery block 1 is disposed sideways so that the external terminals 2a, 2b side of the battery cell 2 are side surfaces, and is housed in a housing 41. The housing 41 has a base 42 and a cover 44, the base 42 contacts the lower side of the battery block 1, is fixed to the end plates 5, 5 and the section plate 6, and the cover 44 contacts the upper part of the battery block 1. The end plates 5 and 5 and the section plate 6 are fixed.
 また、カバー44は、ベース42の外周部に固定され、筺体41全体を密閉している。この構成でカバー44と電池ブロック1の上部の間に冷却媒体を流すように設けた空間と、ベース42と電池ブロック1の下部の間で冷却媒体を流すように設けた空間は、複数の電池セル2の間の隙間を通じて連通している。 The cover 44 is fixed to the outer peripheral portion of the base 42 and seals the entire housing 41. In this configuration, the space provided to flow the cooling medium between the cover 44 and the upper part of the battery block 1 and the space provided to flow the cooling medium between the base 42 and the lower part of the battery block 1 have a plurality of batteries. Communication is made through a gap between the cells 2.
 図9に示す電池モジュール40は、図8に示す電池ブロック1を3個並列に並べて筐体41内に配置した構成を有する。筐体41は、略矩形の底面部と底面部の一対の長辺部でそれぞれ上方に向かって折曲されて対峙する一対の側面部とを有する断面コ字状のベース42と、ベース42の長辺方向一方側の端部間と、長辺方向他方側の端部間をそれぞれ閉塞するサイドプレート43、43と、ベース42とサイドプレート43により形成された上部開口を閉塞するカバー44とを有する。 A battery module 40 shown in FIG. 9 has a configuration in which three battery blocks 1 shown in FIG. The housing 41 has a substantially rectangular bottom surface portion and a pair of side surfaces that face each other by being bent upward at a pair of long side portions of the bottom surface portion. Side plates 43 and 43 that block between the ends on one side in the long side direction and between the ends on the other side in the long side direction, and a cover 44 that blocks the upper opening formed by the base 42 and the side plate 43, respectively. Have.
 電池ブロック1は、筐体41内において、エンドプレート5及びセクションプレート6のセル幅方向一方側の端部がベース42に締結され、かつ、セル幅方向他方側の端部がカバー44に締結されて固定されている。 In the case 41, the battery block 1 is fastened to the base 42 at one end in the cell width direction of the end plate 5 and the section plate 6, and is fastened to the cover 44 at the other end in the cell width direction. Is fixed.
 筐体41の内部には、図示していないバッテリーマネージメントシステム(BMS)が収容されており、筐体41の側面には、そのバッテリーマネージメントシステム(BMS)に接続するための通信コネクタ17が設けられている。また、筐体41内の電池セル1の入出力を行うための電池入出力線16が筐体41の側面から突出している。 A battery management system (BMS) (not shown) is accommodated inside the casing 41, and a communication connector 17 for connecting to the battery management system (BMS) is provided on the side of the casing 41. ing. Further, battery input / output lines 16 for performing input / output of the battery cell 1 in the housing 41 protrude from the side surface of the housing 41.
 筐体41の下面でかつ長手方向一方端部には、冷却媒体である冷却空気を筐体41内に導入するための冷却空気入口が開口形成されており、冷却空気を供給するダクト45が接続されている。筐体41の上面でかつ長手方向他方端部には、冷却空気を筐体41から導出するための冷却空気出口46が開口形成されている。 A cooling air inlet for introducing cooling air, which is a cooling medium, into the casing 41 is formed at the lower surface of the casing 41 and at one end in the longitudinal direction, and a duct 45 for supplying cooling air is connected to the casing 41. Has been. A cooling air outlet 46 for leading cooling air from the housing 41 is formed in the upper surface of the housing 41 and at the other end in the longitudinal direction.
 電池モジュール40は、ダクト45を介して冷却空気を電池ブロック1のセル幅方向一方側(図中では下側)から電池ブロック1内に流入させることができる。そして、冷却空気を各電池セル2の間にセル幅方向に沿って通過させて各電池セル2を冷却し、冷却後の空気を電池ブロック1のセル幅方向他方側(図中では上側)から流出させて、筐体41内の上部を通過させ、冷却空気出口46から排出させることができる。 The battery module 40 can cause cooling air to flow into the battery block 1 from one side (lower side in the drawing) of the battery block 1 through the duct 45. Then, the cooling air is passed between the battery cells 2 along the cell width direction to cool each battery cell 2, and the cooled air is supplied from the other side (upper side in the drawing) of the battery block 1 in the cell width direction. It is allowed to flow out and pass through the upper part in the housing 41 and be discharged from the cooling air outlet 46.
 図10は、電池モジュールの他の実施例を示す斜視図、図11は、図10に示す電池モジュールの分解斜視図、図12は、図10に示す電池モジュール内における冷却媒体の流路を説明する図である。 10 is a perspective view showing another embodiment of the battery module, FIG. 11 is an exploded perspective view of the battery module shown in FIG. 10, and FIG. 12 is a flow chart of the cooling medium in the battery module shown in FIG. It is a figure to do.
 図10に示す電池モジュール50は、図1に示す電池ブロック1を並列に3個並べて、さらに配列方向に2つに分かれて配置した構成を有しており、合計で6個の電池ブロック1を有している。電池ブロック1は、電池セル2の端子2a、2bと反対側の面同士を対向させて背中合わせとしたものが2対と、パーティション板58を挟んでパーティション板58側と反対側に電池セル2の端子2a、2bが位置するように2個が配置されている。 各電池ブロック1は、エンドプレート5及びセクションプレート6を筐体51のベース52とカバー53に締結することによって筐体51内に固定される。 A battery module 50 shown in FIG. 10 has a configuration in which three battery blocks 1 shown in FIG. 1 are arranged in parallel and further divided into two in the arrangement direction, and a total of six battery blocks 1 are arranged. Have. The battery block 1 has two pairs of battery cells 2 opposite to the terminals 2a and 2b opposite to each other and back to back, and the battery cell 2 on the opposite side of the partition plate 58 across the partition plate 58. Two are arranged so that the terminals 2a and 2b are located. Each battery block 1 is fixed in the casing 51 by fastening the end plate 5 and the section plate 6 to the base 52 and the cover 53 of the casing 51.
 筐体51は、図10及び図11に示すように、断面コ字形を有して互いに最中合わせされるベース52及びカバー53と、長辺方向両端部を閉塞するサイドプレート54、54とを有する。筐体51内の長辺方向中央位置には、バッテリーマネージメントシステム(BMS)55と、ジャンクションボックス56と、切断スイッチ57が収容されており、その長辺方向両側に分かれて電池ブロック1が配置されている。バッテリーマネージメントシステム(BMS)55とジャンクションボックス56は、ベース52の底面に直接締結固定され、切断スイッチ57はベース52に形成されたステップの上に締結固定されている。ベース52の側面には、コネクタが設けられている。 As shown in FIGS. 10 and 11, the casing 51 includes a base 52 and a cover 53 that have a U-shaped cross section and are aligned with each other, and side plates 54 and 54 that close both ends in the long side direction. Have. A battery management system (BMS) 55, a junction box 56, and a disconnect switch 57 are accommodated at the center in the long side direction in the casing 51, and the battery block 1 is arranged separately on both sides in the long side direction. ing. The battery management system (BMS) 55 and the junction box 56 are directly fastened and fixed to the bottom surface of the base 52, and the disconnect switch 57 is fastened and fixed on a step formed in the base 52. A connector is provided on a side surface of the base 52.
 ベース52の底面略中央位置には、冷却空気入口52bが開口形成されている。そして、ベース52の底面には、各電池ブロック1のセル幅方向一方側の側面との間に空間を形成する凹溝52aが電池セル2の配列方向に沿って設けられている。各電池ブロック1とベース52との接触部分には、冷却空気が他の部分に漏れないようにシールが介在されている。 A cooling air inlet 52b is formed at a substantially central position on the bottom surface of the base 52. Then, on the bottom surface of the base 52, a concave groove 52 a that forms a space between the battery block 1 and the side surface on one side in the cell width direction is provided along the arrangement direction of the battery cells 2. A seal is interposed at a contact portion between each battery block 1 and the base 52 so that the cooling air does not leak to other portions.
 カバー53の長辺方向両端部には、冷却空気出口53aが開口形成されている。そして、カバー53の上面には、各電池ブロック1のセル幅方向他方側の側面との間に空間を形成する凹溝53bが電池セル2の配列方向に沿って設けられている。各電池ブロック1とカバー53との接触部分には、冷却空気が他の部分に漏れないようにシールが介在されている。 Cooling air outlets 53 a are formed at both ends of the cover 53 in the long side direction. Then, on the upper surface of the cover 53, a concave groove 53 b is formed along the arrangement direction of the battery cells 2 to form a space between the battery block 1 and the other side surface in the cell width direction. A seal is interposed at a contact portion between each battery block 1 and the cover 53 so that the cooling air does not leak to other portions.
 ベース52の凹溝52a及びカバー53の凹溝53aによってベース52と電池ブロック15との間、及び、カバー53と電池ブロック15との間に形成される空間は、電池セル1の温度調整のための流体通路である。 The space formed between the base 52 and the battery block 15 by the concave groove 52a of the base 52 and the concave groove 53a of the cover 53 and between the cover 53 and the battery block 15 is for temperature adjustment of the battery cell 1. It is a fluid passage.
 図12に示すように、冷却空気入口52bから筐体51内に冷却空気を導入し、ベース52の凹溝52aを通過させて、電池ブロック1のセル幅方向一方側から各電池セル2の間に流入させることができる。そして、各電池セル2の間から電池ブロック1のセル幅方向他方側に流出させて、凹溝53aに通過させ、冷却空気出口53aから筐体51の外部に排出できるようになっている。冷却空気が各電池セル2の間に設けた隙間を通る際に、電池セル2と冷却空気の温度差により熱交換され電池セル2の温度が調節される。 As shown in FIG. 12, the cooling air is introduced into the housing 51 from the cooling air inlet 52 b, passed through the concave groove 52 a of the base 52, and between each battery cell 2 from one side in the cell width direction of the battery block 1. Can be allowed to flow into. Then, it flows out from between the battery cells 2 to the other side in the cell width direction of the battery block 1, passes through the concave groove 53 a, and can be discharged from the cooling air outlet 53 a to the outside of the housing 51. When the cooling air passes through the gaps provided between the battery cells 2, heat exchange is performed by the temperature difference between the battery cells 2 and the cooling air, and the temperature of the battery cells 2 is adjusted.
 各電池セル2のガス放出弁2fが開弁した場合、ガス放出弁2fから噴出したガスは、カバー53の側面もしくはパーティション板58に吹き付けられて、筐体51内に溜まり、図示していないガス排出口から筐体51の外部に排出される。 When the gas release valve 2f of each battery cell 2 is opened, the gas ejected from the gas release valve 2f is blown to the side surface of the cover 53 or the partition plate 58 and accumulates in the housing 51, and is not shown in the figure. It is discharged to the outside of the casing 51 from the discharge port.
 ベース52と電池ブロック15との間、及び、カバー53と電池ブロック15との間にはシールが設けられており、凹溝52a、53aにより形成される空間は、筐体51内において隔離されているので、筐体51内に噴出したガスが流体通路に流れ込むのを防ぐことができ、冷却空気の流体通路と電池セル2から放出されたガスとを分離して別々に排出することができる。 Seals are provided between the base 52 and the battery block 15, and between the cover 53 and the battery block 15, and the space formed by the concave grooves 52 a and 53 a is isolated in the housing 51. Therefore, the gas ejected into the casing 51 can be prevented from flowing into the fluid passage, and the fluid passage of the cooling air and the gas released from the battery cell 2 can be separated and discharged separately.
 上記構成を有する電池モジュール50によれば、エンドプレート5とセクションプレート6を筐体51のベース52とカバー53に直接固定しているので、構造を単純化しながら、各電池セル2を強固に固定でき、全体を小型軽量化できる。また、電池セル2の数や、電池ブロック1の数を増減して電圧や容量等の要求に対して迅速かつ容易に答えることができる。 According to the battery module 50 having the above configuration, since the end plate 5 and the section plate 6 are directly fixed to the base 52 and the cover 53 of the casing 51, each battery cell 2 is firmly fixed while simplifying the structure. Can be reduced in size and weight. In addition, the number of battery cells 2 and the number of battery blocks 1 can be increased or decreased to quickly and easily respond to requests such as voltage and capacity.
 なお、上述の実施の形態では、複数の電池セルとしてリチウムイオン二次電池の例を示したが、これに限られるものでなく、ニッケル水素電池等の他の電池や二次電池の電池セルを複数個配列して構成したものでもよいことは勿論である。 In the above-described embodiment, an example of a lithium ion secondary battery is shown as a plurality of battery cells. However, the present invention is not limited to this, and other batteries such as nickel metal hydride batteries and battery cells of secondary batteries can be used. Of course, it may be configured by arranging a plurality.
 以上、本発明の実施形態について詳述したが、本発明は、前記の実施形態に限定されるものではなく、特許請求の範囲に記載された本発明の精神を逸脱しない範囲で、種々の設計変更を行うことができるものである。例えば、前記下実施の形態は本発明を分かりやすく説明するために詳細に説明したものであり、必ずしも説明した全ての構成を備えるものに限定されるものではない。また、ある実施の形態の構成の一部を他の実施の形態の構成に置き換えることが可能であり、また、ある実施の形態の構成に他の実施の形態の構成を加えることも可能である。さらに、各実施の形態の構成の一部について、他の構成の追加・削除・置換をすることが可能である。 Although the embodiments of the present invention have been described in detail above, the present invention is not limited to the above-described embodiments, and various designs can be made without departing from the spirit of the present invention described in the claims. It can be changed. For example, the above-described embodiment has been described in detail for easy understanding of the present invention, and is not necessarily limited to one having all the configurations described. Further, a part of the configuration of one embodiment can be replaced with the configuration of another embodiment, and the configuration of another embodiment can be added to the configuration of one embodiment. . Furthermore, it is possible to add, delete, and replace other configurations for a part of the configuration of each embodiment.
1 電池ブロック
2 電池セル
3 スペーサ
4 ブリッジバー
5 エンドプレート
6 セクションプレート
7 接続プレート
40、50 電池モジュール
41、51 筐体
DESCRIPTION OF SYMBOLS 1 Battery block 2 Battery cell 3 Spacer 4 Bridge bar 5 End plate 6 Section plate 7 Connection plate 40, 50 Battery module 41, 51 Case

Claims (4)

  1.  複数の電池セルが配列された電池ブロックであって、
     前記複数の電池セルの間にそれぞれ介在される複数のスペーサと、
     前記複数の電池セルの配列方向に沿って延在して前記複数のスペーサとそれぞれ係合するブリッジバーと、を有することを特徴とする電池ブロック。
    A battery block in which a plurality of battery cells are arranged,
    A plurality of spacers respectively interposed between the plurality of battery cells;
    A battery block, comprising: a bridge bar extending along an arrangement direction of the plurality of battery cells and engaging with the plurality of spacers.
  2.  前記複数の電池セルの配列方向両端部に配置される一対のエンドプレートと、
     前記複数の電池セルの配列方向途中位置に介在されて前記複数の電池セルを配列方向一方側と他方側に区画する少なくとも一つのセクションプレートと、を有することを特徴とする請求項1に記載の電池ブロック。
    A pair of end plates disposed at both ends in the arrangement direction of the plurality of battery cells;
    2. The apparatus according to claim 1, further comprising: at least one section plate that is interposed at an intermediate position in the arrangement direction of the plurality of battery cells and partitions the plurality of battery cells on one side and the other side in the arrangement direction. Battery block.
  3.  前記複数の電池セルのセル幅方向両端部に沿って配置されて、該複数の電池セルの配列方向一方端部から他方端部に亘って延在し、前記一対のエンドプレートと前記セクションプレートと前記ブリッジバーがそれぞれ固定される一対の接続プレートを有することを特徴とする請求項2に記載の電池ブロック。 The plurality of battery cells are arranged along both ends in the cell width direction and extend from one end to the other end in the arrangement direction of the plurality of battery cells, and the pair of end plates and the section plates The battery block according to claim 2, further comprising a pair of connection plates to which the bridge bars are fixed.
  4.  請求項2または3に記載の電池ブロックを備える電池モジュールであって、
     前記電池ブロックを収容する筐体を有し、前記筐体には、前記一対のエンドプレートと前記セクションプレートが固定されていることを特徴とする電池モジュール。
    A battery module comprising the battery block according to claim 2 or 3,
    A battery module comprising: a housing for housing the battery block, wherein the pair of end plates and the section plate are fixed to the housing.
PCT/JP2011/077700 2011-11-30 2011-11-30 Cell block and cell module having same WO2013080338A1 (en)

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