Classifications

• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/15203—Properties of the article, e.g. stiffness or absorbency
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
  • A61F13/47—Sanitary towels, incontinence pads or napkins
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
  • A61F13/534—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
  • A61F13/535—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad, e.g. core absorbent layers being of different sizes
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61L—METHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
  • A61L15/00—Chemical aspects of, or use of materials for, bandages, dressings or absorbent pads
  • A61L15/16—Bandages, dressings or absorbent pads for physiological fluids such as urine or blood, e.g. sanitary towels, tampons
  • A61L15/42—Use of materials characterised by their function or physical properties
  • A61L15/60—Liquid-swellable gel-forming materials, e.g. super-absorbents
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
  • A61F2013/530481—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
  • A61F2013/530481—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
  • A61F2013/530708—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials characterized by the absorbency properties
  • A61F2013/530715—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials characterized by the absorbency properties by the acquisition rate
• • A—HUMAN NECESSITIES
  • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
  • A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
  • A61F13/00—Bandages or dressings; Absorbent pads
  • A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
  • A61F13/53—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
  • A61F2013/530481—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
  • A61F2013/530788—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials characterized by the gel layer permeability
• • G—PHYSICS
  • G01—MEASURING; TESTING
  • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
  • G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
  • G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
  • G01N15/082—Investigating permeability by forcing a fluid through a sample

Definitions

• the present invention is directed to absorbent articles such as disposable diapers, training pants and adult incontinence undergarments comprising superabsorbent polymer particles.
• Absorbent articles such as disposable diapers, training pants, and adult incontinence undergarments, absorb and contain body exudates.
• Many absorbent articles like diapers, contain superabsorbent polymer material.
• Superabsorbent polymers are typically present in the core of the absorbent articles in the form of particles. Superabsorbent polymer particles are able to absorb liquid and swell when entering into contact with liquid exudates. However, it has been shown in the past that not all categories of superabsorbent polymer particles are equally suitable for use in an absorbent article.
• the superabsorbent polymer particles need first to be able to absorb the liquid exudates fast.
• the absorption speed of superabsorbent polymer particles has generally been characterized in the prior art by measuring the Free Swell Rate (FSR) of the particles.
• the superabsorbent polymer particles present in the core need to be also highly permeable to liquid.
• a poor permeability of the superabsorbent polymer particles may induce leakage of the absorbent article due to gel blocking.
• Gel blocking can occur in the absorbent core when swelling superabsorbent polymer particles block the void spaces between the particles.
• the liquid exudates can not or only slowly reach underneath layers of superabsorbent polymer particles disposed in the core. The liquid exudates remain on the surface of the absorbent core and may therefore leak from the diaper.
• This parameter is measured at equilibrium, i.e. the measure is performed on a fully preswollen gel bed of superabsorbent polymer particles.
• absorbent cores comprising superabsorbent polymer particles having high FSR and high SFC values do not automatically conduct to fast acquisition times of liquid exudates into the absorbent article, especially at the first gush, i.e. when the absorbent cores first come into contact with liquid.
• the present invention therefore provides an absorbent article having improved absorption properties and therefore reduced leakage, especially at the first gush, i.e. when the article starts to be wetted.
• the present invention relates to an absorbent article comprising an absorbent structure.
• the absorbent article is divided into three portions: a front portion, a back portion and a crotch portion disposed between the front portion and the back portion.
• the absorbent structure comprises an absorbent core.
• the absorbent core has a dry thickness at the crotch point of the article of from 0.2 to 5 mm.
• One or more portion(s) of the absorbent structure comprise(s) at least 90% by weight of superabsorbent polymer particles and require(s) a time to reach an uptake of 20 g/g (T20) of less than 440 s as measured according to the K(t) test method.
• Fig. 1 is a plan view of a diaper in accordance with an embodiment of the present invention.
• Fig. 3 is a partial cross sectional view of an absorbent core layer in accordance with an embodiment of this invention.
• Fig. 4 is a partial cross sectional view of an absorbent core layer in accordance with another embodiment of this invention.
• Fig. 5a is a partial sectional view of an absorbent core comprising a combination of the first and second absorbent core layers illustrated in Figs. 3 and 4.
• Fig. 5b is a partial sectional view of an absorbent core comprising a combination of the first and second absorbent core layers illustrated in Figs. 3 and 4.
• Fig. 6 is a schematic representation of a rheometer.
• Fig. 7 is a partial cross-sectional side view of a suitable permeability measurement system for conducting the Dynamic Effective Permeability and Uptake Kinetics Measurement Test.
• Fig. 8 is a cross-sectional side view of a piston/cylinder assembly for use in conducting the Dynamic Effective Permeability and Uptake Kinetics Measurement Test
• Fig. 9 is a top view of a piston head suitable for use in the piston/cylinder assembly shown in Fig. 8.
• Fig. 10 is a partial cross-sectional side view of a suitable permeability measurement system for conducting the Urine Permeability Measurement Test.
• Fig. 11 is a cross-sectional side view of a piston/cylinder assembly for use in conducting the Urine Permeability Measurement Test.
• Fig. 12 is a top view of a piston head suitable for use in the piston/cylinder assembly shown in Fig. 11.
• Fig. 13 is a cross-sectional side view of the piston/cylinder assembly of Fig. 11 placed on fritted disc for the swelling phase.
• Fig. 14 is a cross-sectional view of a suitable Flat Acquisition measurement system for conducting the Flat Acquisition Test
• Fig. 15 is a cross-sectional view of an absorbent structure to be tested according to the K(t) Test Method wherein a layer of material which is not part of the absorbent structure is removed from the absorbent structure with the aid of a Cold Spray
• Fig. 16 is a cross-sectional view of an absorbent structure to be tested according to the K(t) Test Method wherein the upper layer of the absorbent structure is perforated using a perforating tip.
• Fig. 17 is a top view of the perforation pattern according to which the upper or lower layer of an absorbent structure can be perforated.
• Fig. 18A is a graphic representing the uptake in g/g as a function of time for the absorbent structures of the comparative examples 1 and 2 and of Example 1 as measured according to the K(t) Test Method.
• Fig. 18B is a graphic representing the uptake in g/g as a function of time for the absorbent structures of the comparative examples 1 and 2 and of Example 2 as measured according to the K(t) Test Method.
• Absorbent article is used herein to refer to devices that absorb and contain body exudates, and, more specifically, refers to devices that are placed against or in proximity to the body of the wearer to absorb and contain the various exudates discharged from the body.
• Absorbent articles include diapers, training pants, adult incontinence undergarments, feminine hygiene products and the like.
• body fluids or “body exudates” includes, but is not limited to, urine, blood, vaginal discharges, breast milk, sweat and fecal matter.
• the absorbent article is a diaper or training pant.
• ABSOR core is used herein to refer to a structure disposed between a topsheet and a backsheet of an absorbent article for absorbing and containing liquid received by the absorbent article.
• the core comprises superabsorbent polymer particles.
• the core may comprise one or more substrate layer(s), superabsorbent polymer particles disposed on the one or more substrate layer(s), and a thermoplastic composition typically disposed on the superabsorbent polymer particles.
• the thermoplastic composition is a thermoplastic adhesive material.
• the thermoplastic adhesive material may form a fibrous layer which is at least partially in contact with the superabsorbent polymer particles on the one or more substrate layers and partially in contact with the one or more substrate layers.
• Auxiliary adhesive may be deposited on the one or more substrate layers before application of the superabsorbent polymer particles for enhancing adhesion of the superabsorbent polymer particles and/or of the thermoplastic adhesive material to the respective substrate layer(s).
• the absorbent core may also include one or more cover layer(s) such that the superabsorbent polymer particles are disposed between the one or more substrate layer(s) and the one or
• the one or more substrate layer(s) or cover layer(s) may comprise or consist of a nonwoven, a tissue or a film or combinations thereof.
• the absorbent core may further comprise odor control compounds.
• the absorbent core may consist essentially of the one or more substrate layer(s), the superabsorbent polymer particles, the thermoplastic composition, optionally the auxiliary adhesive, optionally the cover layer(s), and optionally odor control compounds.
• the absorbent core may comprise superabsorbent polymer particles which are sandwiched between two layers namely an upper layer and a lower layer with no superabsorbent polymer particles above the upper layer and below the lower layer.
• the upper layer corresponds to the substrate layer or cover layer of the absorbent core which is closest to the topsheet of the article and the lower layer corresponds to the substrate layer or cover layer of the absorbent core which is closest to the backsheet of the absorbent article.
• the absorbent core may correspond to the structure which is disposed between the topsheet and the lower layer or in the absence of a lower layer, the absorbent core may correspond to the structure which is disposed between the upper layer and the backsheet.
• the absorbent core may correspond to the whole structure which is disposed between the topsheet and the backsheet of the absorbent article.
• the substrate layer(s) or cover layer(s) may comprise or consist of a nonwoven, a tissue or a film or combinations thereof.
• the absorbent core of the absorbent article in case the absorbent core comprises superabsorbent polymer particles which are sandwiched between two layers namely an upper layer and a lower layer with no superabsorbent polymer particles above the upper layer and below the lower layer.
• the upper layer corresponds to the substrate layer or cover layer of the absorbent core being closest to the topsheet of the article and the lower layer corresponds to the substrate layer or cover layer of the absorbent core being closest to the backsheet of the absorbent article
• Portion of the absorbent structure is used herein to refer to a portion of the absorbent structure through the thickness of the absorbent structure, i.e. a portion of the absorbent structure comprising all the different layers the absorbent structure is made of in the respective portion.
• Front portion and back portion is used herein to refer to the front and back waist regions of the absorbent article.
• the length of both the front portion and the back portion is one third of the overall length of the article starting at the respective front and back waist edges.
• the front and/or back waist edge is/are not configured as a straight line extending in parallel to the transverse centerline of the absorbent article
• the length of the absorbent article is determined on or parallel to the longitudinal centerline by starting from the point of the front waist edge which is closest to the transverse centerline and terminating at the point of back waist edge which is closest to the transverse centerline.
• Rotch portion is used herein to refer to the region of the article positioned in the center of the article between the front and the back portion of the article.
• the length of the crotch portion is one third of the overall length of the article.
• Crotch point is used herein to refer to the point of the article which is positioned in the center of the absorbent article at the intersection of the longitudinal centerline and the transverse centerline of the article. It should be understood for the purpose of the invention that the crotch point of the article is not necessarily positioned in the center of the absorbent core, namely at the intersection of the longitudinal centerline and the transverse centerline of the absorbent core, especially in case the absorbent core is not centered on the transverse
• Center of the front portion is used herein to refer to the point of the absorbent article which is positioned at the intersection of the longitudinal centerline of the article and the line which is parallel to the transverse centerline of the article and positioned at a distance from the transverse centerline of one third of the overall length of the absorbent article.
• the front and/or back waist edge is/are not configured as a straight line extending in parallel to the transverse centerline of the absorbent article
• the length of the absorbent article is determined on or parallel to the longitudinal centerline by starting from the point of the front waist edge which is closest to the transverse centerline and terminating at the point of back waist edge which is closest to the transverse centerline.
• Airfelt is used herein to refer to comminuted wood pulp, which is a form of cellulosic fiber.
• Superabsorbent polymer particle is used herein to refer to cross linked polymeric materials that can absorb at least 10 times their weight of an aqueous 0.9% saline solution as measured using the Centrifuge Retention Capacity test (ED ANA WSP 241.2-05).
• the superabsorbent polymer particles are in particulate form so as to be flowable in the dry state.
• Preferred superabsorbent polymer particles of the present invention are made of poly(meth)acrylic acid polymers. However, e.g. starch-based superabsorbent polymer particles are also within the scope of the present invention
• Thermoplastic adhesive material is used herein to refer to a polymer composition from which fibers may be formed and applied to the superabsorbent polymer particles with the intent to immobilize the superabsorbent polymer particles in both the dry and wet state.
• thermoplastic adhesive material of the present invention preferably forms a fibrous network over the superabsorbent polymer particles.
• nonwoven is used herein to refer to a manufactured sheet, web or batt of directionally or randomly orientated fibers, bonded by friction, and/or cohesion and/or adhesion, excluding paper and products which are woven, knitted, tufted, stitch-bonded incorporating binding yarns or filaments, or felted by wet-milling, whether or not additionally needled.
• the fibers may be of natural or man-made origin and may be staple or continuous filaments or be formed in situ.
• Nonwoven fabrics can be formed by many processes such as meltblowing, spunbonding, solvent spinning, electrospinning, and carding. The basis weight of nonwoven fabrics is usually expressed in grams per square meter (gsm).
• Fig. 1 is a plan view of an absorbent article 10 according to some embodiments of the present invention.
• the absorbent article 10 is shown in its flat out, uncontracted state (i.e., without elastic induced contraction) and portions of the absorbent article 10 are cut away to more clearly show the underlying structure of the diaper 10. A portion of the absorbent article 10 that contacts a wearer is facing the viewer in Fig. 1.
• the absorbent article 10 generally comprises a chassis 12 and an absorbent core 14 disposed in the chassis 12.
• the leg cuffs 24 and the elastic waist feature 26 may each typically comprise elastic members 28.
• One end portion of the absorbent article 10 is configured as the front portion 30 and the other end portion is configured as the back portion 32 of the absorbent article 10.
• the intermediate portion of the absorbent article 10 is configured as the crotch portion 34, which extends longitudinally between the front and the back portions 30 and 32.
• the absorbent article 10 is depicted in Fig. 1 with its longitudinal centerline 36 and its transverse centerline 38.
• the periphery 40 of the absorbent article 10 is defined by the outer edges of the absorbent article 10 in which the longitudinal edges 42 run generally parallel to the longitudinal centerline 36 of the absorbent article 10 and the front and back waist edges 43 and 44 run between the longitudinal edges 42 generally parallel to the transverse centerline 38 of the absorbent article 10.
• the chassis 12 may also comprise a fastening system, which may include at least one fastening member 46 and at least one landing zone 48.
• the absorbent article 10 may also include such other features as are known in the art including front and rear ear panels, waist cap features, elastics and the like to provide better fit, containment and aesthetic characteristics. Such additional features are well known in the art and are e.g., described in U.S. Pat. No. 3,860,003 and U.S. Pat. No. 5,151,092.
• the front portion 30 may be attached by the fastening member 46 to at least a portion of the back portion 32 to form leg opening(s) and an article waist.
• the fastening system When fastened, the fastening system carries a tensile load around the article waist.
• the fastening system may allow an article user to hold one element of the fastening system, such as the fastening member 46, and connect the front portion 30 to the back portion 32 in at least two places. This may be achieved through manipulation of bond strengths between the fastening device elements.
• the absorbent article 10 may be provided with a re-closable fastening system or may alternatively be provided in the form of a pant-type diaper.
• the absorbent article When the absorbent article is a diaper, it may comprise a re-closable fastening system joined to the chassis for securing the diaper to a wearer.
• the absorbent article When the absorbent article is a pant- type diaper, the article may comprise at least two side panels joined to each other to form a pant.
• the absorbent structure comprises superabsorbent polymer particles.
• One or more portion(s) of the absorbent structure comprises at least 90% by weight of superabsorbent polymer particles based on the weight of the portion of the absorbent structure, excluding the weight of any substrate layer and/or cover layer and/or topsheet and/or backsheet that might be included in the portion of the absorbent structure.
• the one or more substrate layer(s) or cover layer(s) may comprise or consist of a nonwoven, a tissue or a film, or combinations thereof.
• One of the one or more portion(s) of the absorbent structure may be centered on the center of the front portion of the article and/or one of the one or more portion(s) of the absorbent structure may be centered on the crotch point of the article. At least one of the one or more portion(s) of the absorbent structure may have a surface area of 30 cm or more. Alternatively, each of the one or more portion(s) may have a surface area of 30 cm or more.
• At least one of the one or more portion(s) of the absorbent structure having a surface area of 30 cm or more may encompass a circular area.
• each of the one or more portion(s) of the absorbent structure having a surface area of 30 cm or more may encompass a circular area.
• the one or more portion(s) of the absorbent structure may comprise at least 95% by weight of superabsorbent polymer particles.
• the one or more portion(s) of the absorbent structure may comprise at least 98% by weight of superabsorbent polymer particles.
• the one or more portion(s) of the absorbent structure may comprise at least 99% by weight of superabsorbent polymer particles.
• the whole absorbent structure may comprise at least 90% by weight, preferably at least 95% by weight, more preferably at least 98% by weight, even more preferably at least 99% by weight of superabsorbent polymer particles.
• absorbent articles comprising a high percentage of superabsorbent polymer particles typically have a reduced thickness when dry in comparison with the thickness of conventional absorbent articles having a higher amount of conventional absorbent materials, such as airfelt and the like in addition to the superabsorbent polymer particles.
• the reduced thickness helps to improve the fit and the comfort when the article is positioned on the wearer.
• the one or more portion(s) of the absorbent structure require a time to reach an uptake of 20 g/g (T20) of less than 440 s, or less than 400 s, or less than 350 s, or less than 300 s, or less than 250 s as measured according to the K(t) test method set out below.
• the time to reach an uptake of 20 g/g (T20) may be of 50 s to 440 s, or 100 s to 350 s, or 150 s to 300 s, as measured according to the K(t) test method set out below.
• the one or more portion(s) of the absorbent structure may have an effective permeability at 20 minutes (K20) of at least 2.9 ⁇ 10 - " 8 cm 2 as measured according to the K(t) test method.
• the one or more portion(s) of the absorbent structure may have an effective permeability at 20 minutes (K20) of at least 2.95- 10 - " 8 cm 2 , or at least 3- 10 - " 8 cm 2 , or of 2.95 ⁇ 10 "8 cm 2 to 1.0 ⁇ 10 "6 cm 2 , or of 2.95 ⁇ 10 "8 cm 2 to 1.0 ⁇ 10 "7 cm 2 , or of 3.0 ⁇ 10 "8 to 1.0 ⁇ 10 "7 cm as measured according to the K(t) test method set out below.
• the one or more portion(s) of the absorbent structure may have a ratio between the minimum effective permeability and the permeability at 20 minutes (Kmin/K20 ratio) of more than 0.75, or more than 0.8 or more than 0.9 as measured according to the K(t) test method set out below.
• the transient gel blocking is minimum and the liquid exudates are able to travel fast through the void spaces present between the particles throughout all the swelling process and especially in the initial part of the swelling phase which is the most critical for the first gush.
• the uptake of the one or more portion(s) of the absorbent structure at 20 min (U20) is of at least 24 g/g or at least 24.5 g/g, or of 24 g/g to 60 g/g, or of 24.5 g/g to 50 g/g, or of 24.5 g/g to 40 g/g as measured according to the K(t) test method set out below.
• the whole absorbent structure meets the T20, K20 and U20 values mentioned hereinbefore.
• Absorbent articles comprising such an absorbent structure have improved absorption properties and therefore exhibit reduced leakage in comparison with absorbent articles of the prior art, especially at the first gush.
• Such absorbent structures are particularly suitable for use in absorbent articles.
• the absorbent core comprises an average amount of superabsorbent polymer particles per area of from 50 to 2200 g/m 2 or 100 to 1500 g/m 2 or 200 to 1000 g/m 2 .
• the absorbent core comprises an average amount of superabsorbent polymer particles per area of from 100 to 1500 g/m 2 , or 150 to 1000 g/m 2 , or
• the absorbent article comprises enough amount of superabsorbent polymer particles to have good absorption properties as well as to be sufficient thin to provide fit and comfort to the wearer.
• superabsorbent polymer particles are also present in the front and back portions, though especially in back portion amount may be low (or even zero).
• the absorbent article comprises enough amount of superabsorbent polymer particles to have good absorption properties as well as to be sufficient thin to provide fit and comfort to the wearer.
• superabsorbent polymer particles are also present in the front and back portions, though especially in back portion amount may be low (or even zero).
• the absorbent article comprises enough amount of superabsorbent polymer particles to have good absorption properties as well as to be sufficient thin to provide fit and comfort to the wearer.
• superabsorbent polymer particles are also present in the front and back portions, though especially in back portion amount may be low (or even zero).
• absorbent core comprises an average amount of superabsorbent polymer particles per surface area of less than 300 g/m 2 , or less than 200 g/m 2 , alternatively from 25 to 300 g/m 2 , or 50 to
• the absorbent core may further comprise minor amounts of an absorbent material other than superabsorbent polymer particles, e.g. airfelt.
• the absorbent core typically comprises less than 5% by weight of airfelt, preferably less than 2% and more preferably is airfelt free. In some embodiments, the absorbent structure can also be airfelt free.
• the absorbent core has a dry thickness at the crotch point of the article of less than 10 mm, preferably less than 5 mm, more preferably less than 3 mm, even more preferably less than 1.5 mm, alternatively from 0.1 to 10 mm, preferably from 0.2 to 5 mm, more preferably from 0.3 to 3 mm, even more preferably from 0.5 to 1.5 mm, as measured according to the test method set out below.
• the absorbent core is thus sufficiently thin compared to conventional airfelt containing absorbent cores. Thereby, fit and comfort is substantially improved.
• the superabsorbent polymer particles useful for the present invention may be of numerous shapes.
• the term "particles" refers to granules, fibers, flakes, spheres, powders, platelets and other shapes and forms known to persons skilled in the art of superabsorbent polymer particles.
• the superabsorbent polymer particles can be in the shape of fibers, i.e. elongated, acicular superabsorbent polymer particles.
• the superabsorbent polymer particles fibers have a minor dimension (i.e. diameter of the fiber) of less than about 1 mm, usually less than about 500 ⁇ , and preferably less than 250 ⁇ down to 50 ⁇ .
• the length of the fibers is preferably about 3 mm to about 100 mm.
• the fibers can also be in the form of a long filament that can be woven.
• superabsorbent polymer particles of the present invention are spherical-like particles. According to the present invention and in contrast to fibers, "spherical-like particles" have a longest and a smallest dimension with a
• the superabsorbent polymer particles may have a particle size of less than 850 ⁇ , or from 50 to 850 ⁇ , preferably from 100 to 500 ⁇ , more preferably from 150 to 300 ⁇ , as measured according to ED ANA method WSP 220.2-05.
• Superabsorbent polymer particles having a relatively low particle size help to increase the surface area of the absorbent material which is in contact with liquid exudates and therefore support fast absorption of liquid exudates.
• the superabsorbent polymer particles useful in the present invention include a variety of water-insoluble, but water- swellable polymers capable of absorbing large quantities of fluids. Such polymers materials are generally known in the art.
• Suitable superabsorbent polymer particles may for example be obtained from inverse phase suspension polymerizations as described in U.S. Pat. No. 4,340,706 and U.S. Pat. No. 5,849,816 or from spray- or other gas-phase dispersion polymerizations as described in U.S. Patent Applications No. 2009/0192035, 2009/0258994 and 2010/0068520.
• suitable superabsorbent polymer particles may be obtained by current state of the art production processes as is more particularly described from page 12, line 23 to page 20, line 27 of WO 2006/083584.
• the surface of the superabsorbent polymer particles may be coated.
• the coating makes surface sticky so that superabsorbent polymer particles cannot rearrange (so they cannot block voids) easily upon wetting.
• the superabsorbent polymer particles may be coated with a cationic polymer.
• Preferred cationic polymers can include polyamine or polyimine materials which are reactive with at least one component included in body fluids, especially in urine.
• Preferred polyamine materials are selected from the group consisting of (1) polymers having primary amine groups (e.g., polyvinylamine, polyallyl amine); (2) polymers having secondary amine groups (e.g., polyethyleneimine); and (3) polymers having tertiary amine groups (e.g., poly N, N-dimethylalkyl amine).
• cationic polymer for example, polyethyleneimine, a modified polyethyleneimine which is crosslinked by epihalohydrine in a range soluble in water,
• polyamine a modified polyamidoamine by graft of ethyleneimine, polyetheramine, polyvinylamine, polyalkylamine, polyamidopolyamine, and polyallylamine.
• a cationic polymer has a weight-average molecular weight of at least 500, more preferably 5,000, most preferably 10,000 or more.
• Cationic polymers having a weight- average molecular weight of more than 500 or more are not limited to polymers showing a single maximum value (a peak) in a molecular weight analysis by gel permeation chromatography, and polymers having a weight-average molecular weight of 500 or more may be used even if it exhibits a plural maximum value (peaks).
• a preferable amount of the cationic polymer is in a range of from about 0.05 to 20 parts by weight against 100 parts by weight of the superabsorbent polymer particle, more preferably from about 0.3 to 10 parts by weight, and most preferably from about 0.5 to 5 parts by weight.
• the superabsorbent polymer particles may be coated with chitosan materials such as the one disclosed in US 7 537 832 B2.
• the superabsorbent polymer particles may comprise mixed-bed Ion-Exchange absorbent polymers such as the one disclosed in WO 99/34841 and WO 99/34842.
• absorbent structures comprising superabsorbent polymer particles having high SFC and FSR values do not automatically lead to fast acquisition times of liquid exudates, especially at the first gush, i.e. when the dry absorbent structures come into contact with liquid.
• dry superabsorbent polymer particles are typically more reluctant to absorb water than wetted superabsorbent polymer particles since the diffusivity of water into dry superabsorbent polymer particles is lower than the diffusivity of water into wetted superabsorbent polymer particles.
• the absorbent structure comprises superabsorbent polymer particles having a permeability at equilibrium expressed as UPM (Urine Permeability Measurement) value of more than 50, preferably more than 60, or of 50 to 500, or of 55 to 200, or of 60 to 150 UPM units, where 1 UPM unit is 1 x 10 "7 (cm 3 .s) /g.
• UPM User Permeability Measurement
• the UPM value is measured according to the UPM Test method set out below. This method is closely related to the SFC test method of the prior art.
• the UPM Test method typically measures the flow resistance of a preswollen layer of superabsorbent polymer particles, i.e. the flow resistance is measured at equilibrium. Therefore, such superabsorbent polymer particles having a high UPM value exhibit a high permeability when a significant volume of the absorbent article is already wetted by the liquid exudates.
• Absorbent structures comprising such superabsorbent polymer particles exhibit good absorption properties not only at the first gush but also at the subsequent gushes.
• the absorbent structure may comprise superabsorbent polymer particles having a FSR (Free Swell Rate) of more than 0.1 g/g/s, or of from 0.1 to 2 g/g/s, or 0.3 to 1 g/g/s, or 0.3 to 0.6 g/g/s, or 0.4 to 0.6 g/g/s.
• FSR Free Swell Rate
• the Free Swell Rate of the superabsorbent polymer particles is measured according to the FSR test method set out below.
• Absorbent structures comprising superabsorbent polymer particles having high free swell rate values will be able to absorb liquid quickly under no confining pressure. Contrary to the K(t) test method, no external pressure is applied to the gel bed in order to measure the free swell rate.
• Absorbent structures comprising superabsorbent polymer particles having a too low FSR value may not require less than 440s to reach an uptake of 20 g/g as measured according to the K(t) test method of the present invention and will consequently not be able to absorb the liquid exudates as fast as necessary.
• absorbent structures comprising superabsorbent polymer particles having a high FSR value do not automatically lead to high uptake values as measured according to the K(t) test method.
• the absorbent structure may comprise superabsorbent polymer particles having a CRC (centrifuge retention capacity) value of more than 20 g/g, or more than 24 g/g, or of from 20 to 50 g/g, or 20 to 40 g/g, or 24 to 30 g/g, as measured according to ED ANA method WSP 241.2-05.
• the CRC measures the liquid absorbed by the superabsorbent polymer particles for free swelling in excess liquid.
• Absorbent structures comprising superabsorbent polymer particles having a high CRC value are preferred since less superabsorbent polymer particles are needed to facilitate a required overall capacity for liquid absorption.
• the absorbent article may have an acquisition time for the first gush of less than 30 s, preferably less than 27 s, as measured according to the Flat Acquisition test method set out below. This acquisition time is measured on a baby diaper which is designated for wearers having a weight in the range of 8 to 13 kg + 20% (such as Pampers Active Fit size 4 or other Pampers baby diapers size 4, Huggies baby diapers size 4 or baby diapers size 4 of most other tradenames).
• An absorbent article comprising an
• absorbent structure which comprises superabsorbent polymer particles and requires less than 440 s to reach an uptake of 20 g/g as measured according to the K(t) test method can provide faster acquisition times, especially at the first gush and thus reduced leakage, in comparison with the absorbent articles of the prior art, as shown in the Examples section of the application.
• the absorbent core 14 comprises an absorbent layer 60, as illustrated in Fig. 3 and 4.
• the substrate layer 64 of the absorbent layer 60 may be referred to as a dusting layer and has a first surface 78 which faces the backsheet 20 of the diaper 10 and a second surface 80 which faces the superabsorbent polymer particles 66.
• the substrate layer 64 is a non-woven material such as a multi-layered nonwoven material having spunbonded layers as outer layers and one or more meltblown layers inbetween the spunbond layers, including but not limited to SMS material, comprising a spunbonded, a melt-blown and a further spunbonded layer.
• the absorbent layer 60 may include a cover layer 70 as illustrated in Fig. 4.
• the superabsorbent polymer particles 66 can be deposited on the substrate layer 64 in clusters 90 of particles comprising land areas 94 and junction areas 96 between the land areas 94.
• land areas 94 are areas where the thermoplastic adhesive material does not contact the nonwoven substrate or the auxiliary adhesive directly; junction areas 96 are areas where the thermoplastic adhesive material does contact the nonwoven substrate or the auxiliary adhesive directly.
• the junction areas 96 contain little or no superabsorbent polymer particles 66.
• 18 96 can have a variety of shapes including, but not limited to, circular, oval, square, rectangular, triangular, and the like.
• thermoplastic adhesive material 68 provides cavities to hold the superabsorbent polymer particles 66, and thereby immobilizes this material.
• thermoplastic adhesive material 68 bonds to the substrate layer 64 and thus affixes the superabsorbent polymer particles 66 to the substrate layer 64.
• the thermoplastic adhesive material 68 will also penetrate at least partly into both the superabsorbent polymer particles 66 and the substrate layer 64, thus providing for further immobilization and affixation.
• the absorbent core 14 may comprise two absorbent layers, a first absorbent layer 60 and a second absorbent layer 62.
• the first absorbent layer 60 of the absorbent core 14 comprises a substrate layer 64, superabsorbent polymer particles 66 on the substrate layer 64, and a thermoplastic adhesive material 68 on the superabsorbent polymer particles 66.
• the first absorbent layer 60 may also include a cover layer such as the cover layer 70 illustrated in Fig. 4.
• the second absorbent layer 62 of the absorbent core 14 may also include a substrate layer 72, superabsorbent polymer particles 74 on the second substrate layer 72, and a thermoplastic adhesive material 76 on the superabsorbent polymer particles 74.
• the second absorbent layer 62 may also include a cover layer such as the cover layer 70 illustrated in Fig. 4.
• the substrate layer 64 of the first absorbent layer 60 may be referred to as a dusting layer and has a first surface 78 which faces the backsheet 20 of the diaper 10 and a second surface 80 which faces the superabsorbent polymer particles 66.
• the substrate layer 72 of the second absorbent layer 62 may be referred to as a core cover and has a first surface 82 facing the topsheet 18 of the diaper 10 and a second surface 84 facing the superabsorbent polymer particles 74.
• the first and second substrate layers 64 and 72 may be adhered to one another with adhesive about the periphery to form an envelope about the superabsorbent polymer particles 66 and 74 to hold the superabsorbent polymer particles 66 and 74 within the absorbent core 14.
• the area of the absorbent core 14 which comprises superabsorbent polymer particles may vary depending on the desired application of the absorbent core 14 and the particular absorbent article 10 in which it may be incorporated. In some embodiments, however, the superabsorbent polymer particles area extends substantially entirely across the absorbent core 14. In some alternative embodiments, the superabsorbent polymer particles area extends entirely across the absorbent core 14 in the crotch portion 34 of the absorbent article 10 while the superabsorbent polymer particles area does not extend entirely across the absorbent core 14 in the front and in the back portions of the absorbent article 10.
• the first and second absorbent layers 60 and 62 may be combined together to form the absorbent core 14 such that the layers may be offset such that the superabsorbent polymer particles 66 on the substrate layer 64 and the superabsorbent polymer particles 74 on the substrate layer 72 are substantially continuously distributed across the superabsorbent polymer particles area, as illustrated in Fig. 5A and 5B.
• superabsorbent polymer particles 66 and 74 are substantially continuously distributed across the superabsorbent polymer particles area despite superabsorbent polymer particles 66 and 74 discontinuously distributed across the first and second substrate layers 64 and 72 in clusters 90.
• the absorbent layers may be offset such that the land areas 94 of the first absorbent layer 60 face the junction areas 96 of the second absorbent layer 62 and the land areas of the second absorbent layer 62 face the junction areas 96 of the first absorbent layer 60, as illustrated in Fig. 5 A and 5B.
• the land areas 94 and junction areas 96 are appropriately sized and arranged, the resulting combination of superabsorbent polymer particles 66 and 74 is a substantially continuous layer of superabsorbent polymer particles across the superabsorbent polymer particles area of the absorbent core 14 (i.e. first and second substrate layers 64 and 72 do not form a plurality of pockets, each containing a cluster 90 of superabsorbent polymer particles 66 and 74 therebetween), as shown on Figure 5A.
• the amount of superabsorbent polymer particles may or not vary along the length of the core, typically the core being profiled in its longitudinal direction. It has been found that, for most absorbent articles such as diapers, the liquid discharge occurs predominately in the front half of the diaper.
• the front half of the absorbent core 14 should therefore comprise most of the absorbent capacity of the core.
• the front half of the absorbent core 14 should therefore comprise most of the absorbent capacity of the core.
• 20 half of said absorbent core 14 may comprise more than about 60% of the superabsorbent polymer particles, or more than about 65%, 70%, 75%, 80%, 85%, or 90% of the superabsorbent polymer particles.
• the thermoplastic adhesive material may serve to at least partially immobilize the superabsorbent polymer particles both in dry and wet state.
• the thermoplastic adhesive material can be disposed essentially uniformly between the superabsorbent polymer particles.
• the thermoplastic adhesive material may be provided as a fibrous layer which is at least partially in contact with the superabsorbent polymer particles and partially in contact with the substrate layer(s).
• the thermoplastic adhesive material of the present invention forms a fibrous network over the superabsorbent polymer particles.
• the superabsorbent polymer particles 66 and 74 are provided as a discontinuous layer, and a layer of fibrous thermoplastic adhesive material 68 and 76 is laid down onto the layer of superabsorbent polymer particles 66 and 74, such that the thermoplastic adhesive material 68 and 76 is in direct contact with the superabsorbent polymer particles 66 and 74, but also in direct contact with the second surfaces 80 and 84 of the substrate layers 64 and 72, where the substrate layers are not covered by the superabsorbent polymer particles 66 and 74.
• thermoplastic adhesive material 68 and 76 This imparts an essentially three-dimensional structure to the fibrous layer of thermoplastic adhesive material 68 and 76, which in itself is essentially a two-dimensional structure of relatively small thickness, as compared to the dimension in length and width directions.
• the thermoplastic adhesive material 68 and 76 undulates between the superabsorbent polymer particles 68 and 76 and the second surfaces of the substrate layers 64 and 72.
• thermoplastic adhesive material may provide cavities to enlace the superabsorbent polymer particles, and thereby immobilizes these particles.
• the thermoplastic adhesive material bonds to the substrate layer(s) and thus affixes the superabsorbent polymer particles to the substrate layer(s).
• Some thermoplastic adhesive materials will also penetrate into both the superabsorbent polymer particles and the substrate layer(s), thus providing for further immobilization and affixation.
• thermoplastic adhesive materials disclosed herein provide an improved wet immobilization (i.e., immobilization of absorbent material when the article is at least partially loaded), these thermoplastic adhesive materials may also provide a very good immobilization of absorbent
• thermoplastic adhesive material when the absorbent core is dry.
• the thermoplastic adhesive material may also be referred to as a hot melt adhesive.
• thermoplastic adhesive materials which are most useful for immobilizing the superabsorbent polymer particles combine good cohesion and good adhesion behavior.
• Good adhesion may promote good contact between the thermoplastic adhesive material and the superabsorbent polymer particles and the substrate layer(s).
• Good cohesion reduces the likelihood that the adhesive breaks, in particular in response to external forces, and namely in response to strain.
• the absorbent core absorbs liquid
• the superabsorbent polymer particles swell and subject the thermoplastic adhesive material to external forces.
• the thermoplastic adhesive material may allow for such swelling, without breaking and without imparting too many compressive forces, which would restrain the superabsorbent polymer particles from swelling.
• the thermoplastic adhesive material may comprise, in its entirety, a single thermoplastic polymer or a blend of thermoplastic polymers, having a softening point, as determined by the ASTM Method D-36-95 "Ring and Ball", in the range between 50 °C and 300 °C, or alternatively the thermoplastic adhesive material may be a hot melt adhesive comprising at least one thermoplastic polymer in combination with other thermoplastic diluents such as tackifying resins, plasticizers and additives such as antioxidants.
• the thermoplastic polymer has typically a molecular weight (Mw) of more than 10,000 and a glass transition temperature (Tg) usually below room temperature or -6 °C ⁇ Tg ⁇ 16°C.
• typical concentrations of the polymer in a hot melt are in the range of about 20 to about 40% by weight.
• thermoplastic polymers may be water insensitive.
• Exemplary polymers are (styrenic) block copolymers including A-B-A triblock structures, A-B diblock structures and (A-B)n radial block copolymer structures wherein the A blocks are non-elastomeric polymer blocks, typically comprising polystyrene, and the B blocks are unsaturated conjugated diene or (partly) hydrogenated versions of such.
• the B block is typically isoprene, butadiene, ethylene/butylene (hydrogenated butadiene), ethylene/propylene (hydrogenated isoprene), or a mixture thereof.
• thermoplastic polymers that may be employed are metallocene polyolefins, which are ethylene polymers prepared using single-site or metallocene catalysts.
• At least one comonomer can be polymerized with ethylene to make a copolymer, terpolymer or higher order polymer. Also applicable are amorphous polyolefins or amorphous polyalphaolefins (APAO) which are homopolymers, copolymers or terpolymers of C2 to C8 alpha olefins.
• APAO amorphous polyolefins or amorphous polyalphaolefins
• the thermoplastic adhesive material is present in the form of fibers.
• the fibers will have an average thickness of about 1 to about 50 micrometers or about 1 to about 35 micrometers and an average length of about 5 mm to about 50 mm or about 5mm to about 30 mm.
• such layers may be pre-treated with an auxiliary adhesive.
• thermoplastic adhesive material is applied on the substrate layer at an amount of between 0.5 and 30 g/m2, between 1 to 15 g/m2, between 1 and 10 g/m2 or even between 1.5 and 5 g/m2 per substrate layer.
• An exemplary thermoplastic adhesive material 68 and 76 may have a storage modulus
• the storage modulus G' measured at 35°C may be greater than 80,000 Pa.
• the storage modulus G' measured at 60°C may be less than 300,000 Pa and more than 18,000 Pa, or more than 24,000 Pa, or more than 30,000Pa, or more than 90,000 Pa.
• the storage modulus G' measured at 90°C may be less than 200,000 Pa and more than 10,000 Pa, or more than 20,000 Pa, or more then 30,000Pa.
• the storage modulus measured at 60°C and 90°C may be a measure for the form stability of the thermoplastic adhesive material at elevated ambient temperatures. This value is particularly important if the absorbent product is used in a hot climate where the thermoplastic adhesive material would lose its integrity if the storage modulus G' at 60°C and 90 °C is not sufficiently high.
• G' is measured using a rheometer as schematically illustrated in Fig. 6 for the purpose of general illustration only.
• the rheometer 627 is capable of applying a shear stress to the adhesive and measuring the resulting strain (shear deformation) response at constant temperature.
• the adhesive is placed between a Peltier-element acting as lower, fixed plate
• the Peltier-element enables temperature control of the material (+0.5°C).
• the strain amplitude is set at 0.05%, the strain frequency at lHz and the cooling rate at 2°C/min (with start temperature at 150°C or higher and end temperature at -5°C). .
• the absorbent core may also comprise an auxiliary adhesive which is not illustrated in the figures.
• the auxiliary adhesive may be deposited on the substrate layer(s) before application of the superabsorbent polymer particles on the substrate layer(s) for enhancing adhesion of the superabsorbent polymer particles and the thermoplastic adhesive material to the respective substrate layer.
• the auxiliary adhesive may also aid in immobilizing the superabsorbent polymer particles and may comprise the same thermoplastic adhesive material as described hereinabove or may also comprise other adhesives including but not limited to sprayable hot melt adhesives.
• An example of commercially available auxiliary adhesive is H.B. Fuller Co. (St. Paul, MN) Product No. HL-1620-B.
• the auxiliary adhesive may be applied to the substrate layer(s) by any suitable means, but according to some embodiments, may be applied in about 0.5 to about 1mm wide slots spaced about 0.5 to about 2 mm apart.
• the absorbent article 10 may comprise a topsheet 18 which may be liquid pervious.
• the topsheet 18 may be manufactured from a wide range of materials such as woven and nonwoven materials; polymeric materials such as apertured formed thermoplastic films, apertured plastic films, and hydroformed thermoplastic films; porous foams; reticulated foams; reticulated thermoplastic films; and thermoplastic scrims.
• Suitable woven and nonwoven materials can be included of natural fibers (e.g., wood or cotton fibers), synthetic fibers (e.g., polymeric fibers such as polyester, polypropylene, or polyethylene fibers) or from a combination of natural and synthetic fibers.
• the topsheet 18 may be made of a hydrophobic material to isolate the wearer's skin from liquids which have passed through the topsheet 18. In such
• the topsheet 18 is treated to be hydrophilic so that liquids will transfer through the topsheet 18 more rapidly. This diminishes the likelihood that body exudates will flow off the topsheet 18 rather than being drawn through the topsheet 18 and being absorbed by the absorbent core.
• the topsheet 18 can be rendered hydrophilic by treating it with a surfactant. Suitable methods for treating the topsheet 18 with a surfactant include spraying the topsheet material with the surfactant and immersing the material into the surfactant.
• the topsheet includes an apertured formed film.
• Apertured formed films are are pervious to body exudates and yet non-absorbent and have a reduced tendency to allow liquids to pass back through and rewet the wearer's skin.
• the surface of the formed film which is in contact with the body remains dry, thereby reducing body soiling and creating a more comfortable feel for the wearer.
• Suitable formed films are described in U.S. Pat. No. 3,929,135, entitled “Absorptive Structures Having Tapered Capillaries", issued to Thompson on Dec. 30, 1975; U.S. Pat. No.
• the topsheet includes apertured nonwoven materials. Suitable apertured nonwoven materials are described in U.S. Pat. No. 5,342,338 and in PCT Application No. WO 93/19715.
• the backsheet is the backsheet
• the absorbent article may comprise a backsheet 20 which may be attached to the topsheet.
• the backsheet may prevent the exudates absorbed by the absorbent core and contained within the diaper from soiling other external articles that may contact the diaper, such as bed sheets and undergarments.
• the backsheet may be substantially impervious to liquids (e.g., urine) and comprise a laminate of a nonwoven and a
• Suitable backsheet films include those manufactured by Tredegar Industries Inc. of Terre Haute, Ind. and sold under the trade names X15306, XI 0962, and XI 0964.
• Other suitable backsheet materials may include breathable materials that permit vapors to escape from the diaper while still preventing liquid exudates from passing through the backsheet.
• Exemplary breathable materials may include materials such as woven webs, nonwoven webs, composite materials such as film-coated nonwoven webs, and microporous films such as manufactured by Mitsui Toatsu Co., of Japan under the designation ESPOIR NO and by EXXON Chemical Co., of Bay City, Tex., under the designation EXXAIRE.
• Suitable breathable composite materials comprising polymer blends are available from Clopay Corporation, Cincinnati, Ohio under the name HYTREL blend PI 8-3097.
• Such breathable composite materials are described in greater detail in PCT Application No. WO 95/16746, published on Jun. 22, 1995 in the name of E. I. DuPont.
• Other breathable backsheets including nonwoven webs and apertured formed films are described in U.S. Pat. No. 5,571,096 issued to Dobrin et al. on Nov. 5, 1996.
• This method determines the time dependent effective permeability (K(t)) and the uptake kinetics of an absorbent structure containing superabsorbent polymer particles under a confining pressure.
• the objective of this method is to assess the ability of the absorbent structure containing superabsorbent polymer particles to acquire and distribute body fluids when the polymer is present at high concentrations in an absorbent article and exposed to mechanical pressures as they typically occur during use of the absorbent article.
• Darcy's law and steady-state flow methods are used to calculate effective permeability (see below). (See also for example, "Absorbency,” ed. by P.K. Chatterjee, Elsevier, 1982, Pages 42-43 and "Chemical Engineering Vol. II, Third Edition, J.M. Coulson and J.F. Richardson, Pergamon Press, 1978, Pages 122-127.)
• the sample is not preswollen therefore the hydrogel is not formed by preswelling hydrogel-forming superabsorbent polymer particles in synthetic urine, but the measurement is started with a dry structure.
• Fig. 7 shows the dynamic effective permeability and uptake kinetic measurement system, called 'Time Dependent Permeability Tester' herein.
• the equipment consists of the following main parts:
• Fiber for Liquid Level Detection 702 (FU95, Keyence Corp., Japan)
• a controlled valve 714 (Burkert) Fig. 8 shows the piston/cylinder assembly 713 comprising piston guiding lid 801, piston 802 and cylinder 803.
• the cylinder 803 is made of transparent polycarbonate (e.g., Lexan®) and
• the piston 802 is composed of a stainless steel piston body 805 and a stainless steel head 806.
• the piston head 806 diameter q is slightly less than 6 cm so as to slide freely into the cylinder 803 without leaving any gap for the hydrogel-forming particle to pass trough.
• the piston body 805 is firmly attached perpendicularly at the center of the piston head 806.
• the piston body diameter t is about 2.2 cm.
• the piston body 805 is then inserted into a piston guiding lid 801.
• the guiding lid 801 has a POM (Polyoxymethylene) ring 809 with a diameter allowing a free sliding of the piston 802 yet keeping the piston body 805 perfectly vertical and parallel to the cylinder walls 850 once the piston 802 with the guiding lid 801 are positioned on top of the cylinder 803.
• the top view of the piston head 806 is shown in Fig. 9.
• the piston head 806 is meant to apply the pressure homogeneously to the sample 718. It is also highly permeable to the hydrophilic liquid so as to not limit the liquid flow during measurement.
• the piston head 806 is composed of a US. standard 400 mesh stainless steel screen cloth 903 (e.g. from Weisse and Eschrich) that is bi-axially stretched to tautness and secured at the piston head stainless steel outer ring 901. The entire bottom surface of the piston is flat. Structural integrity and resistance to bending of the mesh screen is then ensured by the stainless steel radial spokes 902.
• the height of the piston body 805 is selected such that the weight of the piston 802 composed of the piston body 805 and the piston head 806 is 596 g ( ⁇ 6g), this corresponds to 0.30 psi over the area of the cylinder 803.
• the piston guiding lid 801 is a flat circle of stainless steel with a diameter s of about 7.5 cm held perpendicular to the piston body 805 by the POM ring 809 in its center. There are two inlets in the guiding lid (810 and 812).
• the first inlet 812 allows the Fiber for Liquid Level Detection 702 to be positioned exactly 5 cm above the top surface of the screen (not shown) attached to the bottom (804) of the cylinder 803 once the piston 802 is assembled with the cylinder 803 for the measurement.
• the second inlet 810 allows connecting a liquid tube 721 providing the liquid to the experiment.
• the stainless steel screen cloth 903 of the piston head 806 and cylinder 803 should be inspected for clogging, holes or over-stretching and replaced when necessary.
• a K(t) apparatus with damaged screen can deliver erroneous K(t) and uptake kinetic results, and must not be used until the screen has been replaced.
• a 5 cm mark 808 is scribed on the cylinder at a height k of 5.00 cm (+0.02 cm) above the top surface of the screen attached to the bottom 804 of the cylinder 803. This marks the fluid level to be maintained during the analysis.
• the Fiber for Liquid Level Detection 702 is positioned exactly at the 5 cm mark 808. Maintenance of correct and constant fluid level (hydrostatic pressure) is critical for measurement accuracy
• the reservoir 708 is placed above the piston/cylinder assembly 713 in such a manner as to allow a 5 cm hydrohead to be formed within 15 seconds of initiating the test, and to be maintained in the cylinder throughout the test procedure.
• the piston/cylinder assembly 713 is positioned on the support ring 717 of the cover plate 716 and the first inlet 812 is held in place with the docking support 719. This allows only one position of the guiding lid 801. Furthermore, due to the position marker 813, there is also only one position for the cylinder 803.
• the screen attached to the bottom of the cylinder 804 must be perfectly level and horizontal.
• the supporting ring 717 needs to have an internal diameter small enough, so to firmly support cylinder 803 but larger than 6.0 cm so to lay outside of the internal diameter
• the salt solution, applied to the sample 718 with a constant hydrohead of 5 cm can now freely flow from the piston/cylinder assembly 713 into a receiving vessel 707 positioned on the balance 704 which is accurate within + 0.01 g.
• the digital output of the balance is connected to a computerized data acquisition system.
• the caliper (thickness) of the sample is constantly measured with a Digital Laser Sensor for caliper measurement 701.
• the laser beam 720 of the digital laser sensor 701 is directed at the center of the POM cover plate 811 of the piston body.
• the accurate positioning of all the parts of the piston/cylinder assembly 713 allows the piston body 805 to be perfectly parallel to the laser beam 720 and as a result an accurate measure of the thickness is obtained.
• the reservoir 708 is filled with test solution.
• the test solution is an aqueous solution containing 9.00 grams of sodium chloride and 1.00 grams of surfactant per liter of solution. The preparation of the test solution is described below.
• the receiving vessel 707 is placed on the balance 704 which is connected to a computerized data acquisition system 710. Before the start of the measurement the balance is reset to zero.
• Ten liters of a solution containing 9.00 grams per litre of NaCl and 1.00 grams per liter linear C12-C14 alcohol ethoxalate in distilled water is prepared and equilibrated at 23°C + 1°C for 1 hour.
• the surface tension is measured on 3 individual aliquots and should be 28 +0.5 mN/m. If the surface tension of the solution is different from 28 + 0.5 mN/m, the solution is discarded and a new test solution is prepared.
• the test solution has to be used within 36 hours from its preparation and is considered expired afterwards.
• a representative, circular portion of the absorbent structure of 6.00 cm diameter is obtained.
• the portion of the absorbent article can be obtained with a suitable circular die and a hydraulic press cutter (like e.g. Electro-Hydraulic Alfa Cutter 240-10 available at Thwing- Albert instrument company, 14 W. Collings Ave.West Berlin, NJ 08091).
• a hydraulic press cutter like e.g. Electro-Hydraulic Alfa Cutter 240-10 available at Thwing- Albert instrument company, 14 W. Collings Ave.West Berlin, NJ 08091).
• the circular sample 118 is carefully positioned flat on the screen (not shown) attached to the bottom 204 of the cylinder 203 occupying all the available surface on the screen. It is important to position the circular sample 118 in a way that the side in direct contact with the screen is the one that in use is usually more distant from the liquid source so as to reproduce the common flow direction in use. For example for samples related to absorbent articles such as diapers, the side usually facing the wearer should be positioned on top while the side facing the garments should be positioned in contact with the screen at the bottom of the cylinder. A careful positioning of the sample is critical for the measurement's accuracy.
• the dimension of the absorbent structure is small and a 6.0 cm diameter sample cannot be obtained from it, it is possible to join two absorbent structures of equal size so to obtain the minimum sample size necessary.
• the two samples need to be taken in the same position from two identical absorbent structures.
• the two absorbent structures should be joined through a straight edge and if necessary cut to obtain such a straight edge.
• the intent is that the joined edges recreate a flat homogeneous layer with no or only a minimal gap. This joint layer is then handled according to the standard sample preparation described above with the additional precaution to center the join line in the cutting die so to obtain two half circles of identical shape.
• both the half circles are carefully positioned inside the sample holder so to recreate a full circle and occupying the entire available surface on the screen with no or only a minimal gap.
• Both the halves have to be positioned with the side facing the screen as explained above.
• the sample will consist of a unitary circular portion of the absorbent structure.
• the absorbent article is positioned on a flat surface.
• the product contains features that prevent it to lay flat (such as the cuff elastics) they are cut at suitable intervals to allow the product to lay flat.
• Portion(s) of the absorbent structure comprising at least 90% by weight of superabsorbent polymer particles to be tested according to the K(t) Test Method are first identified and should be isolated as explained hereinbelow.
• the materials to be removed are attached to the absorbent structure for example by adhesive material such as thermoplastic adhesive material, to avoid damages to the structure, they could be removed with the aid of Cold sprays with a cooling temperature from -50 to - 60 °C (such as "IT Icer'Or “PRF 101 cold spray” available at Taerosol, Kangasala Finland) as shown for example in Fig. 15.
• adhesive material such as thermoplastic adhesive material
• Cold sprays with a cooling temperature from -50 to - 60 °C (such as "IT Icer'Or “PRF 101 cold spray” available at Taerosol, Kangasala Finland) as shown for example in Fig. 15.
• Fig. 15 shows an absorbent structure 151 comprising superabsorbent polymer polymer particles 152 which are sandwiched between two substrate layers 153, 154.
• a layer of material 156 is attached to one of the substrate layers 153, 154 and is therefore not part of the absorbent structure 151. This layer needs to be removed from the absorbent structure 151.
• the layer of material 156 to be removed from the absorbent structure 151 is pulled off the absorbent structure 151 in a 180° peel geometry while the adhesive material 155 is cooled with the Cold spray 157.
• the spraying should last at least 1 seconds but no more than 5 seconds for each single portion of the layer of material 156.
• the remaining part of the absorbent structure is kept under 0.3 psi pressure until the temperature is back to the initial value (TAPPI lab condition).
• the upper layer and/or the lower layer of the absorbent structure may be properly perforated to allow liquid flow through as shown for example in Fig. 16 representing an absorbent structure 161 comprising superabsorbent polymer particles 162 which are sandwiched between two substrate layers 163, 164.
• the perforation is performed using a hot metal tip also called perforating tip 165 which comprises a steel rod 166 with a diameter H of 0.7 + 0.2 mm.
• a standard paper clip, bend around a solder tip 167 such as CT 60/621 available at ERSA GmbH, Wertheim, Germany can be used for the purpose.
• the perforating tip 165 should be set at the temperature of 310 + 20°C.
• Each absorbent structure is visually checked for integrity and discarded if damaged with the help of a back light.
• Examples of damages are for examples: cuts, holes, wrinkles which were not present before removing the absorbent structure from the absorbent article.
• the perforations in the layers done with the perforating tip, are not considered damages unless they affect other layers.
• the substantial migration of superabsorbent polymer particles and fibers within the absorbent structure is also considered damage.
• the measurement is carried out at Tappi lab conditions: 23°C ⁇ l°C/50 RH ⁇ 2%.
• the empty piston/cylinder assembly 713 is mounted in the circular opening in the cover plate 716 and is supported around its lower perimeter by the supporting ring 717.
• the piston/cylinder assembly 713 is held in place with the docking support 719 with the cylinder 803 and piston 802 aligned at the proper angle.
• the reference caliper reading (r r ) is measured by Digital Laser sensor. After this, the empty piston/cylinder assembly 713 is removed from the cover plate 716 and supporting ring 717 and the piston 802 is removed from the cylinder 803.
• the sample 718 is positioned (absorbent structure) on the cylinder screen as explained above. After this, the piston 802 assembled with the guiding lid 801 is carefully set into the cylinder 803 by matching the position marker 813 of the guiding lid 801 with the slit 814 made in the cylinder 803
• the piston/cylinder assembly is held in place with the docking support 719 with the cylinder and piston aligned at the proper angle
• liquid tube 721 connected to the reservoir 708 and the Digital Fiber Sensor 703 are inserted into the piston/cylinder assembly 713 via the two inlets 810 and 812 in the guiding lid 801.
• the computerized data acquisition system 710 is connected to the balance 704 and to the digital laser sensor for caliper measurement 701. Fluid flow from the reservoir 708 to the cylinder 803 is initiated by the computer program by opening valve 714. The cylinder is filled until the 5 cm mark 808 is reached in 5 to 15 seconds, after which the computer program regulates the flow rate to maintain a constant 5 cm hydrohead. The quantity of solution passing through the sample 718 is measured by the balance 704 and the caliper increase is measured by the laser caliper gauge. Data acquisition is started when the fluid flow is initiated specifically when the valve 714 is opened for the first time, and continues for 21 minutes or until the reservoir runs dry so that the 5 cm hyrdrohead is no longer maintained. The duration of one measurement is 21 min, laser caliper and balance readings are recorded regularly with an interval that may vary according to the measurement scope from 2 to lOsec, and 3 replicates are measured.
• the controlled valve 714 closes automatically.
• the piston/cylinder assembly 713 is removed and the measurements of the 2 nd and 3 rd replicates are done accordingly, always following the same procedure.
• the controlled valve 714 stops the flow of liquid and stopcock 722 of the reservoir 708 is closed.
• the collected raw data is stored in the form of a simple data table, which then can be imported easily to a program for further analysis e.g. Excel 2003, SP3.
• the data from 30 seconds to the end of the experiment are used in the K(t) and uptake kinetics calculation.
• the data collected in the first 30 seconds are not included in the calculation.
• the effective permeability K(t) and the uptake kinetics of the absorbent structure are then determined using the equation sets below.
• Kmin/K20 the ratio of Kmin and K20
• the driving pressure is calculated from the hydro head as follows:
• the caliper at each time t is calculated as the difference of the caliper sensor reading at time tj and the reference reading without sample:
• the caliper of the sample at time t ; 0 (d 0 ) is used to evaluate the quality of the particle sprinkling.
• An apparent sample density inside the cylinder can be in fact calculated as:
• the apparent density can be measured according ED AN A method 406.2 - 02 ("Superabsorbent materials - Polyacrylate superabsorbent powders - GRAVIMETRIC DETERMINATION OF DENSITY")
• the rate of change with time of the balance reading at time t is calculated as follows:
• the rate of change with time of the caliper reading at time t is calculated as follows:
• V s dry sample volume
• V s can be calculated or measured by different methods known by the skilled person for example, knowing the exact composition and the skeletal density of the components it can be determined as follows:
• V s can be easily calculated as follow:
• the average density p s can be determined by pycnometry with a suitable non-swelling liquid of known density. This technique cannot be performed on the same samples subsequently used for the K(t) measure therefore a suitable additional representative set of samples should be prepared for this experiment measurement.
• T20 The time where the uptake of 20 g/g is first reached is called T20.
• T5 or T10 the time to reach any other uptakes can be calculated accordingly (e,g T5 or T10). Knowing U20 it is possible to determine from U(t) at the different time steps also the time to reach 80% of U20, this property is called T80%.
• K(tj) From K(tj) one can determine the effective permeability at a certain time by linear interpolation. For example one of the important outputs is the uptake at 20 minutes or K20 (m ). Similarly the Permeability at any other time can be calculated accordingly (e.g. K5 or K10).
• Kmin/K20 is the ratio between the minimum effective permeability and the permeability at 20 minutes.
• This parameter express the temporary gel blocking that might occur in some of the samples. If the value is close to 1 there is no temporary gel blocking if the value is close to 0 it is an indication that the material goes through a strong effective permeability drop when initially loaded with liquid.
• the intent of this method is to provide a procedure to determine the thickness of the absorbent core at the crotch point of an absorbent article.
• the test can be executed with a conventional caliper gauge, such as Type EG-225 available from ONO SOKKI Technology Inc., 2171 Executive Drive, Suite 400, Addison, IL 60101, USA, with an appropriate gauge stand, having an aluminium circular sample foot of 41 mm diameter, having a force exerted by the foot of 10 gf.
• An additional weight is added to achieve a total of 160 gf to adjust the pressure to 1.18 kPa (0.173 psi).
• the thickness of the absorbent core is determined prior to assembly of the absorbent core in the absorbent article after the exact position which the absorbent core will have in the absorbent article upon assembly has been decided on. However, the thickness may also be determined after removing of the absorbent core from a finished product by any suitable method known by the person skilled in the art.
• the crotch point of an absorbent article is determined at the intersection of the longitudinal centerline and the transverse centerline of the article.
• the absorbent core is allowed to equilibrate at 23 + 1°C and 50 + 2% relative
• the crotch point is determined as decribed above and marked on the wearer
• the absorbent core is positioned under the caliper gauge with the wearer
• the sample contact foot is gently lowered into contact with the surface of the
• the caliper reading is taken 5 seconds after the foot comes into contact with
• This method determined the permeability of a swollen hydro gel layer 1318.
• the equipment used for this method is described below.
• This method is closely related to the SFC (Saline Flow Conductivity) test method of the prior art.
• Fig. 10 shows permeability measurement system 1000 set-up with the constant hydrostatic head reservoir 1014, open-ended tube for air admittance 1010, stoppered vent for refilling 1012, laboratory jack 1016, delivery tube 1018, stopcock 1020, ring stand support 1022, receiving vessel 1024, balance 1026 and piston/cylinder assembly 1028.
• Fig. 11 shows the piston/cylinder assembly 1028 comprising a metal weight 1112, piston shaft 1114, piston head 1118, lid 1116, and cylinder 1120.
• the bottom 1148 of the cylinder 1120 is faced with a US. Standard 400 mesh stainless-steel screen cloth (not shown) that is bi-axially stretched to tautness prior to attachment to the bottom 1148 of the cylinder 1120.
• the piston shaft 1114 is made of transparent polycarbonate (e.g., Lexan ® ) and has an overall length q of approximately 127 mm.
• a middle portion 1126 of the piston shaft 1114 has a diameter r of 21.15 mm.
• An upper portion 1128 of the piston shaft 1114 has a diameter s of 15.8 mm, forming a shoulder 1124.
• a lower portion 1146 of the piston shaft 1114 has a diameter t of approximately 5/8 inch and is threaded to screw firmly into the center hole 1218 (see Fig. 12) of the piston head 1118.
• the piston head 1118 is perforated, made of transparent polycarbonate (e.g., Lexan ® ), and is also screened with a stretched US. Standard 400 mesh stainless-steel screen cloth (not shown).
• the weight 1112 is stainless steel, has a center bore 1130, slides onto the upper portion 1128 of piston shaft 1114 and rests on the shoulder 1124.
• the combined weight of the piston head 1118, piston shaft 1114 and weight 1112 is 596 g (+ 6g), which corresponds to 0.30 psi over the area of the cylinder 1120.
• the combined weight may be adjusted by drilling a blind hole down a central axis 1132 of the piston shaft 1114 to remove material and/or provide a cavity to add weight.
• the cylinder lid 1116 has a first lid opening 1134 in its center for vertically aligning the piston shaft 1114 and a second lid opening 1136 near the edge 1138 for introducing fluid from the constant hydrostatic head reservoir 1014 into the cylinder 1120.
• a first linear index mark (not shown) is scribed radially along the upper surface 1152 of the weight 1112, the first linear index mark being transverse to the central axis 1132 of the piston shaft 1114.
• a corresponding second linear index mark (not shown) is scribed radially along the top surface 1160 of the piston shaft 1114, the second linear index mark being transverse to the central axis 1132 of the piston shaft 1114.
• a corresponding third linear index mark (not shown) is scribed radially along the upper surface 1152 of the weight 1112, the first linear index mark being transverse to the central axis 1132 of the piston shaft 1114.
• a corresponding second linear index mark (not shown) is scribed radially along the top surface 1160 of the piston shaft 1114, the second linear index mark being transverse to the central axis 1132 of the piston shaft 1114.
• a corresponding third linear index mark (not shown) is scribed radially along the upper surface 1152 of the weight 1112, the first linear index mark being transverse to
• index mark (not shown) is scribed along the middle portion 1126 of the piston shaft 1114, the third linear index mark being parallel with the central axis 1132 of the piston shaft 1114.
• a corresponding fourth linear index mark (not shown) is scribed radially along the upper surface 1140 of the cylinder lid 1116, the fourth linear index mark being transverse to the central axis 1132 of the piston shaft 1114.
• a corresponding fifth linear index mark (not shown) is scribed along a lip 1154 of the cylinder lid 1116, the fifth linear index mark being parallel with the central axis 1132 of the piston shaft 1114.
• a corresponding sixth linear index mark (not shown) is scribed along the outer cylinder wall 1142, the sixth linear index mark being parallel with the central axis 1132 of the piston shaft 1114. Alignment of the first, second, third, fourth, fifth, and sixth linear index marks allows for the weight 1112, piston shaft 1114, cylinder lid 1116, and cylinder 1120 to be re-positioned with the same orientation relative to one another for each measurement.
• the cylinder lid 1116 specification details are:
• Thickness y of cylinder lid 1116 including lip 1154 12.7 mm
• Thickness z of cylinder lid 1116 without lip 1154 6.35 mm
• Diameter a of first lid opening 1134 22.25 mm
• Diameter b of second lid opening 1136 12.7 mm
• the weight 1112 specification details are:
• Diameter d of center bore 1130 16.0 mm
• Outer holes 1214 (14 total) with a 9.65 mm diameter h, outer holes 1214 equally spaced with centers being 47.8 mm from the center of center hole 1218
• Inner holes 1216 (7 total) with a 9.65 mm diameter i, inner holes 1216 equally spaced with centers being 26.7 mm from the center of center hole 1218 Center hole 1218 has a diameter j of 5/8 inches and is threaded to accept a lower portion 1146 of piston shaft 1114.
• the stainless steel screens (not shown) of the piston head 1118 and cylinder 1120 should be inspected for clogging, holes or over-stretching and replaced when necessary.
• a urine permeability measurement apparatus with damaged screen can deliver erroneous UPM results, and must not be used until the screen has been replaced.
• a 5.00 cm mark 1156 is scribed on the cylinder 1120 at a height k of 5.00 cm (+ 0.05 cm) above the screen (not shown) attached to the bottom 1148 of the cylinder 1120. This marks the fluid level to be maintained during the analysis. Maintenance of correct and constant fluid level (hydrostatic pressure) is critical for measurement accuracy.
• a constant hydrostatic head reservoir 1014 is used to deliver salt solution 1032 to the cylinder 1120 and to maintain the level of salt solution 1032 at a height k of 5.00 cm above the screen (not shown) attached to the bottom 1148 of the cylinder 1120.
• the bottom 1034 of the air-intake tube 1010 is positioned so as to maintain the salt solution 1032 level in the cylinder 1120 at the required 5.00 cm height k during the measurement, i.e., bottom 1034 of the air tube 1010 is in approximately same plane 1038 as the 5.00 cm mark 1156 on the cylinder 1120 as it sits on the support screen (not shown) on the ring stand 1040 above the receiving vessel 1024.
• a suitable reservoir 1014 consists of a jar 1030 containing: a horizontally oriented L-shaped delivery tube 1018 for fluid delivery, a vertically oriented open-ended tube 1010 for admitting air at a fixed height within
• Tube 1010 has an internal diameter of 12.5 mm + 0.5 mm.
• the delivery tube 1018 positioned near the bottom 1042 of the constant hydrostatic head reservoir 1014, contains a stopcock 1020 for starting/stopping the delivery of salt solution 1032.
• the outlet 1044 of the delivery tube 1018 is dimensioned to be inserted through the second lid opening 1136 in the cylinder lid 1116, with its end positioned below the surface of the salt solution 1032 in the cylinder 1120 (after the 5.00 cm height of the salt solution 1032 is attained in the cylinder 1120).
• the air-intake tube 1010 is held in place with an o-ring collar (not shown).
• the constant hydrostatic head reservoir 1014 can be positioned on a laboratory jack 1016 in order to adjust its height relative to that of the cylinder 1120.
• the components of the constant hydrostatic head reservoir 1014 are sized so as to rapidly fill the cylinder 1120 to the required height (i.e., hydrostatic head) and maintain this height for the duration of the measurement.
• the constant hydrostatic head reservoir 1014 must be capable of delivering salt solution 1032 at a flow rate of at least 3 g/sec for at least 10 minutes.
• the piston/cylinder assembly 1028 is positioned on a 16 mesh rigid stainless steel support screen (not shown) (or equivalent) which is supported on a ring stand 1040 or suitable alternative rigid stand.
• This support screen (not shown) is sufficiently permeable so as to not impede salt solution 1032 flow and rigid enough to support the stainless steel mesh cloth (not shown) preventing stretching.
• the support screen (not shown) should be flat and level to avoid tilting the piston/cylinder assembly 1028 during the test.
• the salt solution 1032 passing through the support screen (not shown) is collected in a receiving vessel 1024, positioned below (but not supporting) the support screen (not shown).
• the receiving vessel 1024 is positioned on the balance 1026 which is accurate to at least 0.01 g.
• the digital output of the balance 1026 is connected to a computerized data acquisition system (not shown).
• Jayco Synthetic Urine (JSU) 1312 (see Fig. 13) is used for a swelling phase (see UPM Procedure below) and 0.118 M Sodium Chloride (NaCl) Solution is used for a flow phase (see UPM Procedure below).
• JSU Jayco Synthetic Urine
• NaCl Sodium Chloride
• a 1L volumetric flask is filled with distilled water to 80% of its volume, and a magnetic stir bar is placed in the flask. Separately, using a weighing paper or beaker the following amounts of dry ingredients are weighed to within + 0.01 g using an analytical balance and are added quantitatively to the volumetric flask in the same order as listed below. The solution is stirred on a suitable stir plate until all the solids are dissolved, the stir bar is removed, and the solution diluted to 1L volume with distilled water. A stir bar is again inserted, and the solution stirred on a stirring plate for a few minutes more.
• each salt is completely dissolved before adding the next one.
• Jayco synthetic urine may be stored in a clean glass container for 2 weeks. The solution should not be used if it becomes cloudy. Shelf life in a clean plastic container is 10 days.
• Sodium Chloride (NaCl) Solution 0.118 M Sodium Chloride is used as salt solution 1032. Using a weighing paper or beaker 6.90 g (+ 0.01 g) of sodium chloride is weighed and quantitatively transferred into a 1L volumetric flask; and the flask is filled to volume with distilled water. A stir bar is added and the solution is mixed on a stirring plate until all the solids are dissolved.
• a caliper gauge (e.g., Mitotoyo Digimatic Height Gage) is set to read zero. This operation is conveniently performed on a smooth and level bench top 1046.
• piston/cylinder assembly 1028 without superabsorbent polymer particles is positioned under the caliper gauge (not shown) and a reading, is recorded to the nearest 0.01 mm.
• the constant hydrostatic head reservoir 1014 is filled with salt solution 1032.
• the bottom 1034 of the air-intake tube 1010 is positioned so as to maintain the top part (not shown) of the liquid meniscus (not shown) in the cylinder 1120 at the 5.00 cm mark 1156 during the measurement. Proper height alignment of the air-intake tube 1010 at the 5.00 cm mark 1156 on the cylinder 1120 is critical to the analysis.
• the empty cylinder 1120 is placed on a level benchtop 1046 and the superabsorbent polymer particles are quantitatively transferred into the cylinder 1120.
• the superabsorbent polymer particles are evenly dispersed on the screen (not shown) attached to the bottom 1148 of the cylinder 1120 by gently shaking, rotating, and/or tapping the cylinder 1120. It is important to have an even distribution of particles on the screen (not shown) attached to the bottom 1148 of the cylinder 1120 to obtain the highest precision result. After the superabsorbent polymer particles have been evenly distributed on the screen (not shown) attached to the bottom 1148 of the cylinder 1120 particles must not adhere to the inner
• the piston shaft 1114 is inserted through the first lid opening 1134, with the lip 1154 of the lid 1116 facing towards the piston head 1118.
• the piston head 1118 is carefully inserted into the cylinder 1120 to a depth of a few centimeters.
• the lid 1116 is then placed onto the upper rim 1144 of the cylinder 1120 while taking care to keep the piston head 1118 away from the superabsorbent polymer particles.
• the lid 1116 and piston shaft 1126 are then carefully rotated so as to align the third, fourth, fifth, and sixth linear index marks are then aligned.
• the piston head 1118 (via the piston shaft 1114) is then gently lowered to rest on the dry superabsorbent polymer particles.
• Swelling Phase An 8 cm diameter fritted disc (7 mm thick; e.g. Chemglass Inc. # CG 201- 51, coarse porosity) 1310 is saturated by adding excess JSU 1312 to the fritted disc 1310 until the fritted disc 1310 is saturated.
• the saturated fritted disc 1310 is placed in a wide flat-bottomed Petri dish 1314 and JSU 1312 is added until it reaches the top surface 1316 of the fritted disc 1310.
• the JSU height must not exceed the height of the fitted disc 1310.
• the screen (not shown) attached to the bottom 1148 of the cylinder 1120 is easily stretched.
• a sideways pressure is applied on the piston shaft 1114, just above the lid 1116, with the index finger while grasping the cylinder 1120 of the piston/cylinder assembly 1028. This "locks" the piston shaft 1114 in place against the lid 1116 so that the piston/cylinder assembly 1028 can be lifted without undue force being exerted on the screen (not shown).
• JSU 1312 from the Petri dish 1314 passes through the fritted disc 1310 and is absorbed by the superabsorbent polymer particles (not shown) to form a hydrogel layer 1318.
• the JSU 1312 available in the Petri dish 1314 should be enough for all the swelling phase. If needed, more JSU 1312 may be added to the Petri dish 1314 during the hydration period to keep the JSU 1312 level at the top surface 1316 of the fritted
• the piston/cylinder assembly 1028 is removed from the fritted disc 1310, taking care to lock the piston shaft 1114 against the lid 1116 as described above and ensure the hydrogel layer 1318 does not lose JSU 1312 or take in air during this procedure.
• the piston/cylinder assembly 1028 is placed under the caliper gauge (not shown) and a reading, L 2> is recorded to the nearest 0.01 mm. If the reading changes with time, only the initial value is recorded.
• the thickness of the hydrogel layer 1318, Lo is determined from L 2 - Li to the nearest 0.1 mm.
• the piston/cylinder assembly 1028 is transferred to the support screen (not shown) attached to the ring support stand 1040 taking care to lock the piston shaft 1114 in place against the lid 1116.
• the constant hydrostatic head reservoir 1014 is positioned such that the delivery tube 1018 is placed through the second lid opening 1136.
• the measurement is initiated in the following sequence: a) The stopcock 1020 of the constant hydrostatic head reservoir 1014 is opened to permit the salt solution 1032 to reach the 5.00 cm mark 1156 on the cylinder 1120. This salt solution 1032 level should be obtained within 10 seconds of opening the stopcock
• the quantity of salt solution 1032 passing through the hydrogel layer 1318 is recorded at intervals of 20 seconds for a time period of 10 minutes.
• the stopcock 1020 on the constant hydrostatic head reservoir 1014 is closed.
• the flow rate F s (in g/s) is the slope of a linear least-squares fit to a graph of the weight of salt solution 1032 collected (in grams) as a function of time (in seconds) from 60 seconds to 600 seconds.
• the Urine Permeability Measurement (Q) of the hydrogel layer 1318 is calculated using the following equation:
• F g is the flow rate in g/sec determined from regression analysis of the flow rate results
• A is the area of the hydrogel layer 1318 in cm 2
• ⁇ is the hydrostatic pressure in dyne/cm
• Q Urine Permeability Measurement
• the timer is stopped, and the time recorded to the nearest second (or more accurately if appropriate), when the last part of undisturbed fluid is reached by the swelling particles.
• the liquid surface can be illuminated by a small lamp without heating the surface by that lamp.
• the beaker is re- weighed to determine the actually picked up liquid to within ⁇ O.lg.
• This method determines the acquisition times of a baby diaper typically designated for wearers having a weight in the range of 8 to 13 kg + 20% (such as Pampers Active Fit size 4 or other Pampers baby diapers size 4, Huggies baby diapers size 4 or baby diapers size 4 of most other tradenames).
• the test apparatus is shown in Figure 14 and comprises a trough 1411 made of polycarbonate (e.g. Lexan®) nominally 12.5 mm (0.5 inch) in thickness.
• the trough 1411 comprises a rectilinear horizontal base 1412 having a length of 508 mm (20.0 inches), and a width of 152 mm (6.0 inches).
• Two rectilinear vertical sides 1413 64 mm (2.5 inches) tall x 508 mm (20 inches) in length are affixed to the long edges of the base 1412to form a U- shaped trough 1411 having a length of 508 mm (20.0 inches), an internal width of 152 mm (6.0 inches), and an internal depth of 51 mm (2.0 inches).
• the front and back ends of the trough 1411 are not enclosed.
• a slab of open-cell polyurethane foam 1414 with dimensions 508 x 152 x 25 mm is wrapped in polyethylene film and placed in the bottom of the trough 1411 in such a way that the edges of the foam 1414 and the trough 1411 are aligned, and the upper surface of the polyethylene film is smooth and free of seams, wrinkles or imperfections.
• the polyurethane foam 1414 has a compressive modulus of 0.48 psi.
• a reference line is drawn across the width of the upper surface of the polyethylene cover 152 mm (6.0 inches) from one end (the front edge) parallel to the transverse centerline using an indelible marker.
• a rectilinear polycarbonate top plate 1415 has a nominal thickness of 12.5 mm (0.5 inch), a length of 508 mm (20.0 inches), and a width of 146 mm (5.75 inches).
• 49 (2.0 inch) diameter hole is bored in the center of the top plate 1415 (i.e. the center of the hole is located at the intersection of the longitudinal and transverse axes of the upper surface of the top plate 1415).
• a polycarbonate cylinder 1416 with an outside diameter of 51 mm (2.0 inches), an internal diameter of 37.5 mm (1.5 inches) and a height of 102 mm (4.0 inches) is glued into the hole in the top plate 1415 so that the bottom edge of the cylinder 1416 is flush with the lower surface of the top plate 1415 and the cylinder 1416 protrudes vertically 89 mm (3.5 inches) above the upper surface of the top plate 1415, and the seam between the cylinder 1416 and the top plate 1415 is watertight.
• An annular recess 1417 with a height of 2 mm and a diameter of 44.5 mm (1.75 inches) is machined into the bottom internal edge of the cylinder 1416.
• Two 1 mm diameter holes are drilled at a 45° angle to the upper surface of the top plate 1415 so that the holes intersect the inner surface of the cylinder 1416 immediately above the recess 1417 and are at opposite sides of the cylinder 1416 (i.e. 180° apart).
• Two stainless steel wires 1418 having a diameter of 1 mm are glued into the holes in a watertight fashion so that one end of each wire is flush with the inner cylinder wall and the other end protrudes from the upper surface of the top plate 1415. These wires are referred to as electrodes hereinbelow.
• a reference line is scribed across the width of the top plate 1415 152 mm (6.0 inches) from the front edge parallel to the transverse centerline.
• the top plate 1415/cylinder 1416 assembly has a weight of approximately 1180 grams. Two steel weights each weighing 9.0 Kg and measuring 146 mm (5.75 inches) wide,
• the polycarbonate trough 1411 containing the wrapped foam slab 1414 is placed on a suitable flat horizontal surface.
• a disposable absorbent product is removed from its packaging and the cuff elastics are cut at suitable intervals to allow the product to lay flat.
• the product is weighed to within + 0.1 grams on a suitable top-loading balance then placed on the covered foam slab 1414 in the acquisition apparatus with the front waist edge of the product aligned with the reference mark on the polyethylene cover.
• the product is centered along the longitudinal centerline of the apparatus with the topsheet (body-side) of the product
• the top plate 1415 is placed on top of the product with the protruding cylinder facing upwards.
• the scribed reference line is aligned with the front waist edge of the product and the rear end of the top plate 1415 is aligned with the rear edge of the foam slab 1414.
• the two 9.0 Kg weights are then gently placed onto the top plate 1415 so that the width of each weight is parallel to the tranverse centerline of the top plate, and each weight is 83 mm (3.25 inches) from the front or rear edge of the top plate 1415.
• a suitable pump e.g. Model 7520-00 supplied by Cole Parmer Instruments, Chicago, USA, or equivalent; is set up to discharge a 0.9 mass % aqueous solution of sodium chloride through a flexible plastic tube having an internal diameter of 4.8 mm (3/16 inch), e.g Tygon® R-3603 or equivalent.
• the end portion of the tube is clamped vertically so that it is centered within the cylinder 1416 attached to the top plate 1415 with the discharge end of the tube facing downwards and located 50 mm (2 inches) below the upper edge of the cylinder 1416.
• the pump is operated via a timer and is pre-calibrated to discharge a gush of 75.0 ml of the 0.9% saline solution at a rate of 15 ml/sec.
• the pump is activated and a timer started immediately upon activation.
• the pump delivers 75 mL of 0,9% NaCl solution to the cylinder 1416 at a rate of 15 ml/sec, then stops.
• test fluid is introduced to the cylinder 1416, it typically builds up on top of the absorbent structure to some extent. This fluid completes an electrical circuit between the two electrodes in the cylinder. After the gush has been delivered, the meniscus of the solution drops as the fluid is absorbed into the structure. When the electrical circuit is broken due to the absence of free fluid between the electrodes in the cylinder, the time is noted.
• the acquisition time for a particular gush is the time interval between activation of the pump for that gush, and the point at which the electrical circuit is broken.
• Four gushes are delivered to the product in this fashion; each gush is 75 ml and is delivered at 15 ml/sec.
• the time interval between the beginning of each gush is 300 seconds.
• Absorbent structures according to the present disclosure have been prepared to compare their properties with the properties of absorbent structures of the prior art. All the tested absorbent structures comprise superabsorbent polymer particles which are sandwiched between two substrate layers made of nonwoven material.
• All the samples have been taken from an absorbent core. The samples correspond to the portion of the absorbent core of an absorbent article (size 4) which is centered on the longitudinal centerline of the article, at a distance of 152 mm from the front waist edge of the article.
• the absorbent structures of examples 1 and 2 and comparative examples 1 and 2 have the same structure. They only differ with regard to the superabsorbent polymer particles which have been used.
• the whole absorbent structures of Example 2 and Comparative Examples 1 and 2 have the same structure and only differ with regard to the superabsorbent polymer particles which have been used.
• An absorbent structure comprising the same superabsorbent polymer particles as the ones which are used in Pampers Active Fit diapers commercially available in the UK in August 2010 has been prepared. These superabsorbent polymer particles are generally made according to US 2009/0275470A1. It should be noted that the superabsorbent polymer particles may be isolated from the commercially available Pampers Active Fit diapers as described in European patent application n° 10154618.2 entitled "Method of separating superabsorbent polymer particles from a solidified thermoplastic composition comprising polymers".
• the Standard particle size distribution of the superabsorbent polymer particles is of 45 to 710 ⁇ with a maximum of 1% below 45 ⁇ and a maximum of 1% above 710 ⁇ .
• Fig. 18A and 18B represent the uptake in g/g as a function of time for the absorbent structures of the comparative examples 1 and 2 vs. examples 1 and 2 as measured according to the K(t) Test Method set out above.
• the acquisition times of the first gush for diapers comprising an absorbent core which comprises superabsorbent polymer particles according to comparative examples 1 or 2 are higher than the acquisition time of the first gush for the same diaper wherein the superabsorbent polymer particles have been replaced by the superabsorbent polymer particles of Example 2.
• absorbent articles according to the present invention namely absorbent articles comprising an absorbent structure wherein one or more portion(s) of the absorbent structure comprise(s) at least 90% of superabsorbent polymer particles and require(s) a time to reach an uptake of 20 g/g (T20) of less than 440 s as measured according to the K(t) test method have improved absorption properties, especially at the first gush, i.e. when the article starts to be wetted.
• the dimensions and values disclosed herein are not to be understood as being strictly limited to the exact numerical values recited. Instead, unless otherwise specified, each such dimension is intended to mean both the recited value and a functionally equivalent range surrounding that value. For example, a dimension disclosed as "40 mm” is intended to mean “about 40 mm.”

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• 2012
  • 2012-11-19 DE DE112012004845.8T patent/DE112012004845T5/de active Pending
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