WO2013077492A1 - Thermoplastic resin composition, and molded product using same - Google Patents

Thermoplastic resin composition, and molded product using same Download PDF

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Publication number
WO2013077492A1
WO2013077492A1 PCT/KR2011/010010 KR2011010010W WO2013077492A1 WO 2013077492 A1 WO2013077492 A1 WO 2013077492A1 KR 2011010010 W KR2011010010 W KR 2011010010W WO 2013077492 A1 WO2013077492 A1 WO 2013077492A1
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WO
WIPO (PCT)
Prior art keywords
copolymer
meth
acrylate
thermoplastic resin
resin composition
Prior art date
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PCT/KR2011/010010
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French (fr)
Korean (ko)
Inventor
김인철
홍창민
박지은
정택웅
Original Assignee
제일모직 주식회사
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Application filed by 제일모직 주식회사 filed Critical 제일모직 주식회사
Priority to JP2014543398A priority Critical patent/JP2014533763A/en
Priority to CN201180075074.6A priority patent/CN103958599B/en
Priority to DE112011105875.6T priority patent/DE112011105875B4/en
Publication of WO2013077492A1 publication Critical patent/WO2013077492A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/06Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • C08L25/08Copolymers of styrene
    • C08L25/12Copolymers of styrene with unsaturated nitriles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
    • C08L33/10Homopolymers or copolymers of methacrylic acid esters
    • C08L33/12Homopolymers or copolymers of methyl methacrylate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers

Definitions

  • thermoplastic resin composition and a molded article using the same.
  • ABS resins are widely used in electrical and electronic parts and office equipment because of their excellent impact resistance and workability, and good mechanical strength, heat deformation temperature, and glossiness.
  • ABS resins are widely used in electrical and electronic parts and office equipment because of their excellent impact resistance and workability, and good mechanical strength, heat deformation temperature, and glossiness.
  • high-end consumer housings such as LCD, PDP TV, audio, etc.
  • the product value is low due to the easy generation of scratches during injection molding or use and difficult to express the color of the high-quality texture.
  • ASA resin with excellent weather resistance is a general-purpose resin used for various materials such as building materials and automotive exteriors, and does not have excellent scratch resistance, and has a limit of colorability due to the characteristics of an opaque resin.
  • ABS / PMMA resin on the other hand, has excellent transparency, high color, high gloss color, and high scratch resistance according to PMMA prescription.
  • One embodiment of the present invention is to provide a transparent thermoplastic resin composition excellent in excellent weather resistance and scratch resistance.
  • Another embodiment of the present invention is to provide a molded article using the thermoplastic resin composition.
  • One embodiment of the invention graft acrylic copolymer (A); Aromatic vinyl-vinyl cyanide copolymer (B); And a polyalkyl (meth) acrylate resin (C), wherein the aromatic vinyl-vinyl cyanide copolymer (B) provides a thermoplastic resin composition comprising units derived from 5 to 25 wt% of a vinyl cyanide compound. .
  • the thermoplastic resin composition may include 50 to 200 parts by weight of the aromatic vinyl-vinyl cyanide copolymer (B) based on 100 parts by weight of the graft acrylic copolymer (A).
  • the thermoplastic resin composition may include 50 to 300 parts by weight of the polyalkyl (meth) acrylate (C) based on 100 parts by weight of the graft acrylic copolymer (A).
  • the content ratio of the aromatic vinyl-vinyl cyanide copolymer (B) and the polyalkyl (meth) acrylate (C) may be in the range of 6: 4 to 3: 7.
  • the graft acrylic copolymer (A) is a copolymer in which an acrylic rubber-like polymer is copolymerized with the aromatic vinyl monomer, the monomer copolymerizable with the aromatic vinyl monomer, or a combination thereof, graft or two or more thereof. May be a combination.
  • the monomer copolymerizable with the aromatic vinyl monomer may include a vinyl cyanide compound, and may include a content of 20 to 30 wt% of the total amount of the monomer graft-polymerized to the acrylic rubber polymer.
  • the aromatic vinyl cyanide copolymer (B) may be a copolymer of styrene and acrylonitrile, a copolymer of ⁇ -methylstyrene and acrylonitrile, or a copolymer of styrene, ⁇ -methylstyrene and acrylonitrile. have.
  • the polyalkyl (meth) acrylate resin (C) is an alkyl (meth) acrylate having an alkyl group of C1 to C10, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, It may be a polymer of glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate or a combination thereof.
  • the thermoplastic resin composition may further include an additive including a dye, a pigment, a flame retardant, a filler, a stabilizer, a lubricant, an antibacterial agent, a release agent, or a combination thereof.
  • an additive including a dye, a pigment, a flame retardant, a filler, a stabilizer, a lubricant, an antibacterial agent, a release agent, or a combination thereof.
  • Another embodiment of the present invention provides a molded article manufactured using the thermoplastic resin composition.
  • the molded article may have a haze value of 5 to 20 according to ASTM D1003 standard.
  • thermoplastic resin composition may implement high transparent properties while having excellent weather resistance and scratch resistance.
  • thermoplastic resin composition may implement high transparent properties while having excellent weather resistance and scratch resistance.
  • substituted means that the hydrogen atom in the compound is a halogen atom (F, Cl, Br, I), hydroxy group, nitro group, cyano group, amino group, azido group, amidino group, hydrazino group, Hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, carboxyl group or salt thereof, sulfonic acid group or salt thereof, phosphoric acid group or salt thereof, C1 to C20 alkyl group, C2 to C20 alkenyl group, C2 to C20 alkoxy Substituted with a substituent of a C1 to C20 alkoxy group, C6 to C30 aryl group, C6 to C30 aryloxy group, C3 to C30 cycloalkyl group, C3 to C30 cycloalkenyl group, C3 to C30 cycloalkynyl group, or a combination thereof Means that.
  • halogen atom F, Cl, Br, I
  • (meth) acrylate means that both “acrylate” and “methacrylate” are possible.
  • (meth) acrylic acid alkyl ester means that both “acrylic acid alkyl ester” and “methacrylic acid alkyl ester” are possible, and “(meth) acrylic acid ester” means both “acrylic acid ester” and “methacrylic acid ester”. It means everything is possible.
  • thermoplastic resin composition includes (A) graft acrylic copolymer, (B) aromatic vinyl-vinyl cyanide copolymer, and (C) polyalkyl (meth) acrylate resin.
  • the thermoplastic resin composition is a general-purpose resin composition including a graft acrylic copolymer, and is easily applied to various applications such as building materials, automotive exterior applications, etc., while securing transparency and improving scratch resistance.
  • each component included in the thermoplastic resin composition will be described in detail.
  • the graft acrylic copolymer (A) is a copolymer obtained by graft polymerization of an acrylic vinyl polymer with an aromatic vinyl monomer and / or a monomer copolymerizable with the aromatic vinyl monomer.
  • the acrylic rubber-like polymer forms a core
  • the monomer copolymerizable with the aromatic vinyl monomer and / or the aromatic vinyl monomer may form a shell while graft polymerization on the core, thereby forming the graft.
  • the acrylic copolymer (A) may form a core-shell structure.
  • the acrylic rubber polymer may be polymerized, including a (meth) acrylic acid alkyl ester, a (meth) acrylic acid ester, or a combination thereof.
  • the alkyl may be C1 to C10 alkyl.
  • Examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and the like.
  • Examples of the (meth) acrylic acid esters include (meth) acrylate. Acrylic monomers, such as these, are mentioned, It is not limited to this.
  • the acrylic rubber polymer may have a core structure including a single layer, a double layer, or a combination thereof depending on the physical properties to be implemented.
  • the acrylic rubber polymer may include a single layer rubber core including the acrylic monomer.
  • the acrylic rubber polymer may include a double layer rubber core including an inner layer including the acrylic monomer and an aromatic vinyl compound, and an outer layer including the acrylic monomer.
  • an inner layer containing an acrylic monomer and a vinyl compound may be used.
  • An acrylic rubber-like polymer including a double layer rubber core may be used.
  • the rubber core of the bilayer may be composed of an inner layer and an outer layer, for example, the inner layer includes an acrylic acid alkyl ester compound and an aromatic vinyl compound, and the outer layer is an acrylic acid alkyl ester compound. It includes.
  • the acrylic acid alkyl ester compound may be C1 to C10 alkyl acrylate, for example, methyl acrylate, butyl acrylate or the like or a combination thereof may be used.
  • alkyl substituted styrene examples include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, ⁇ -methyl styrene, and the like, but are not limited thereto.
  • the inner layer may be a copolymer of the acrylic acid alkyl ester compound and the aromatic vinyl compound.
  • the weight ratio of the acrylic acid alkyl ester compound and the aromatic vinyl compound of the inner layer may be from 5: 5 to 90:20, and included in the weight ratio of this range, weather resistance, impact resistance, gloss and colorability suitable for use as a predetermined use A combination of aspects can be obtained.
  • the weight ratio of the inner layer and outer layer may be 20:80 Pa to 70: 300.
  • the weight ratio of the above range it is possible to obtain a physical property balance suitable for use as a predetermined use.
  • the acrylic rubber polymer may be used by mixing an acrylic copolymer including the rubber core of the single layer and an acrylic copolymer including the rubber core of the double layer.
  • the acrylic copolymer including the rubber core of the single layer and the acrylic copolymer including the rubber core of the double layer may be mixed in a weight ratio of 20:80 to 90:20, specifically, 25:75 To 75:25 by weight. When mixed in the ratio range, the coloring properties of the acrylic thermoplastic resin composition are excellent.
  • the monomer graft-polymerized to the acrylic rubber polymer includes an aromatic vinyl monomer and / or a monomer copolymerizable with the aromatic vinyl monomer.
  • the monomer copolymerizable with the aromatic vinyl monomer and / or the aromatic vinyl monomer may be graft polymerized to the acrylic rubber polymer to form a shell.
  • styrene As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or the like, or a combination thereof may be used.
  • alkyl substituted styrenes include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, ⁇ -methyl styrene, and the like.
  • a vinyl cyanide compound As the monomer copolymerizable with the aromatic vinyl monomer, a vinyl cyanide compound, a heterocyclic compound, or the like can be used.
  • vinyl cyanide compound acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like or a combination thereof may be used.
  • heterocyclic compound maleic anhydride, alkyl or phenyl N-substituted maleimide, or the like, or a combination thereof may be used.
  • an aromatic vinyl compound, a vinyl cyanide compound, a heterocyclic compound, or the like or a combination thereof may be used, and among these, preferably an aromatic vinyl compound And mixtures or copolymers of vinyl cyanide compounds.
  • the aromatic vinyl compound and the vinyl cyanide compound may be composed of 6 to 90 wt% and 10 to 40 wt%.
  • the content of the vinyl cyanide compound in the total amount of the monomer graft polymerized to the acrylic rubber-like polymer may be 20 to 30% by weight.
  • the graft acrylic copolymer (A) may include 70 to 300 wt% of an acrylic rubbery polymer capable of forming a core structure and 30 to 70 wt% of a graft polymerizable polymer capable of forming a shell structure. Specifically, it may be a graft acrylic copolymer (A) comprising a rubber core of 60 to 40 wt% and a shell of 40 to 60 wt%. When the graft acrylic copolymer (A) is made within the content range, the colorability of the thermoplastic resin composition may be excellent.
  • the average particle diameter of the rubber may be from 0.07 to um.
  • the acrylic rubber polymer may be used in a bi-modal form in which an acrylic rubber polymer having a different average particle diameter of rubber is mixed.
  • an acrylic rubber polymer having a large particle size of 0.4 to 0.7 ⁇ m of rubber and an acrylic rubber polymer having a small particle size of 0.1 to 0.3 ⁇ m of rubber may be used in combination.
  • the large particle rubber particles directly absorb the impact, and the small particle rubber particles are substituted.
  • the role of dispersing the impact between the hard rubber can improve the practical impact compared to the uni-modal (-) type that uses only one type of rubber particle diameter.
  • the graft acrylic copolymer (A) may be prepared by emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization.
  • the aromatic vinyl cyanide copolymer (B) is a copolymer of an aromatic vinyl compound and a vinyl cyanide compound.
  • styrene As the aromatic vinyl compound, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, vinyl toluene, vinyl naphthalene or a combination thereof may be used.
  • alkyl substituted styrene include ⁇ -methyl styrene, p-methyl styrene, o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, p-t-butyl styrene, 2,4-dimethyl styrene, and the like.
  • vinyl cyanide compound acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof may be used.
  • aromatic vinyl cyanide copolymer (B) examples include a copolymer of styrene and acrylonitrile; copolymers of ⁇ -methylstyrene and acrylonitrile; Or copolymers of styrene, ⁇ -methylstyrene and acrylonitrile, and preferably copolymers of styrene and acrylonitrile.
  • the aromatic vinyl cyanide copolymer (B) may be polymerized by further including (meth) acrylic acid alkyl ester together with the aromatic vinyl compound and the vinyl cyanide compound.
  • the said (meth) acrylic-acid alkylester is the (meth) acrylic-acid alkylester which has a C1-C10 alkyl group.
  • the aromatic vinyl cyanide copolymer (B) may include a unit derived from 5 to 25 wt% of vinyl cyanide compound.
  • the aromatic vinyl-vinyl cyanide copolymer may include a unit derived from 15 to 20% by weight of a vinyl cyanide compound.
  • thermoplastic resin composition including the unit derived from the vinyl cyanide compound satisfying the above range may ensure transparency characteristics by including a relatively low content of the unit derived from the vinyl cyanide compound from the total content.
  • thermoplastic resin composition comprising an aromatic vinyl-vinyl cyanide copolymer (B) including a unit derived from a vinyl cyanide compound having a content satisfying the above range may have a haze value of 5 to 20. Can be implemented.
  • the aromatic vinyl cyanide copolymer (B) may have a weight average molecular weight in the range of 60,000 to 150,000.
  • the thermoplastic resin composition may include an aromatic vinyl-vinyl cyanide copolymer (B) in an amount of 50 to 200 parts by weight based on 100 parts by weight of the graft acrylic copolymer (A).
  • the polyalkyl (meth) acrylate resin (C) is resistant to hydrolysis and can improve scratch resistance of the thermoplastic resin composition.
  • the polyalkyl (meth) acrylate resin (C) may be obtained by polymerizing a raw material monomer containing an alkyl (meth) acrylate by a known polymerization method such as suspension polymerization, bulk polymerization, emulsion polymerization, or the like. .
  • Alkyl (meth) acrylate which is a monomer of the said polyalkyl (meth) acrylate resin (C) has C1-C10 alkyl group, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acryl
  • the rate, glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate, etc. are mentioned.
  • the alkyl (meth) acrylate may be included in more than 50% by weight relative to the total amount of the polyalkyl (meth) acrylate resin (C), specifically, it may be included in 80 to 99% by weight.
  • the heat resistance of the obtained molded article is improved, and because the intermolecular interaction with the graft acrylic copolymer (A) and the aromatic vinyl-vinyl cyanide copolymer (B) described above is increased, the affinity is improved. , Hydrolysis resistance and scratch resistance are improved.
  • the raw material monomer may further include a vinyl monomer in addition to the alkyl (meth) acrylate.
  • a vinyl monomer such as Aromatic vinyl monomers, such as styrene, (alpha) -methylstyrene, (rho) -methylstyrene; Unsaturated nitrile monomers, such as acrylonitrile and methacrylonitrile, etc. can be used, These can be used individually or in mixture.
  • the polyalkyl (meth) acrylate resin (C) may have a weight average molecular weight in the range of 10,000 to 200,000 g / mol, specifically, may have a range of 15,000 to 150,000 g / mol.
  • weight average molecular weight of polyalkyl (meth) acrylate resin (C) is in the said range, it is excellent in compatibility with the graft acrylic copolymer (A) and aromatic vinyl-vinyl cyanide copolymer (B) mentioned above, It has excellent degradability, scratch resistance and workability.
  • the polyalkyl (meth) acrylate resin (C) may adjust the content ratio with the aromatic vinyl-vinyl cyanide copolymer (B) to adjust the balance between scratch resistance and weather resistance while maintaining transparency characteristics of the thermoplastic resin composition.
  • the weight ratio of the aromatic vinyl-vinyl cyanide copolymer (B) and the polyalkyl (meth) acrylate resin (C) may be 6: 4 to 3: 7, preferably 6: 4 to 4: 6.
  • the thermoplastic resin composition may include a polyalkyl (meth) acrylate resin in an amount of 50 to 300 parts by weight based on 100 parts by weight of the graft acrylic copolymer (A).
  • a polyalkyl (meth) acrylate resin in an amount of 50 to 300 parts by weight based on 100 parts by weight of the graft acrylic copolymer (A).
  • thermoplastic resin composition may further include additional additives (D) in order to further impart injection moldability and physical property balance.
  • thermoplastic resin composition may further include additives such as dyes, pigments, flame retardants, fillers, stabilizers, lubricants, antibacterial agents, and release agents, and these may be used alone or in combination of two or more thereof.
  • additives such as dyes, pigments, flame retardants, fillers, stabilizers, lubricants, antibacterial agents, and release agents, and these may be used alone or in combination of two or more thereof.
  • the additive (D) may be suitably included within the range of not impairing the physical properties of the thermoplastic resin composition, specifically, may be included in 40 parts by weight or less relative to 100 parts by weight of the graft acrylic copolymer (A), More specifically, it may be included in 0.1 to 30 parts by weight.
  • thermoplastic resin composition As described above, each component contained in the thermoplastic resin composition has been described, and exemplary contents of each component have been described, but inherent inherent characteristics of each component are considered in accordance with the properties of the thermoplastic resin composition to be finally implemented. By using a properly added content can be implemented a thermoplastic resin composition.
  • thermoplastic resin composition can be manufactured by a well-known method of manufacturing a resin composition.
  • the components and other additives according to one embodiment may be mixed simultaneously, then melt extruded in an extruder and prepared in pellet form.
  • a molded article manufactured by molding the above-described thermoplastic resin composition is provided.
  • the molded article may include a molded article having a large size, a complicated structure, or a thin thickness, in which mechanical properties, thermal properties, and moldability are required, and more specifically, an automobile exterior material, and the like.
  • thermoplastic resin composition of the following Example is as follows.
  • Monomer mixture consisting of 33% by weight of acrylonitrile and 67% by weight of styrene relative to 50 parts by weight of a butylacrylate rubber having a double core structure composed of an inner core copolymerized with butyl acrylate and styrene and an outer core made of butyl acrylate rubber.
  • Graft ASA resin in double core-shell form prepared by emulsion part polymerization by weight
  • SAN resin with an acrylonitrile content of 20% by weight, a styrene content of 80% by weight, and a weight average molecular weight of 100,000
  • MSAN resin with 20% by weight acrylonitrile, 65% by weight styrene, 15% by weight methacrylate and 100,000 weight average molecular weight
  • PMMA resin with a weight average molecular weight of 110,000 consisting of methyl methacrylate
  • thermoplastic resin compositions according to Examples 1 to 6 and Comparative Examples 1 to 7 were prepared in the compositions shown in Table 1 using the above-mentioned components.
  • thermoplastic resin composition of the composition shown in Table 1 below was added to other additives by extrusion / processing to prepare a thermoplastic resin in the form of pellets.
  • BSP All type Scratch Profile
  • Pencil hardness Hardness value when scratch does not occur by pushing the pencil 5 times at the speed of 10mm / s by lifting the weight of 500g with a pencil according to the hardness. (Measuring pencil and pencil hardness determined in JIS K5401)

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Engineering & Computer Science (AREA)
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  • Manufacture Of Macromolecular Shaped Articles (AREA)

Abstract

One embodiment of the present invention provides a thermoplastic resin composition comprising: (A) a grafted acrylic copolymer; (B) an aromatic vinyl-cyanovinyl copolymer; and (C) a polyalkyl (meth)acrylate resin. The aromatic vinyl-cyanovinyl copolymer (B) can comprise 5-25 wt% of a monomer derived from a cyanovinyl compound.

Description

열가소성 수지 조성물 및 이를 이용한 성형품Thermoplastic resin composition and molded article using same
열가소성 수지 조성물 및 이를 이용한 성형품에 관한 것이다.A thermoplastic resin composition and a molded article using the same.
아크릴로니트릴-부타디엔-스티렌(ABS) 수지는 내충격성과 가공성이 뛰어나고 기계적 강도, 열변형온도, 광택도 등이 양호하여 전기·전자부품, 사무용 기기 등에 광범위하게 사용되고 있다.  그러나 LCD, PDP TV, 오디오 등과 같은 고급 가전용 하우징에 사용될 경우, 사출 성형이나 사용 중에 스크래치가 발생하기 쉽고 또한 고급 질감의 칼라 발현이 어려워 제품 가치가 떨어지는 문제가 있다.Acrylonitrile-butadiene-styrene (ABS) resins are widely used in electrical and electronic parts and office equipment because of their excellent impact resistance and workability, and good mechanical strength, heat deformation temperature, and glossiness. However, when used in high-end consumer housings, such as LCD, PDP TV, audio, etc., there is a problem that the product value is low due to the easy generation of scratches during injection molding or use and difficult to express the color of the high-quality texture.
이를 해결하고자 ABS 수지의 사출품 표면에 우레탄 등으로 도장(塗裝)을 비롯해 UV 코팅 처리를 하거나 스크래치 특성이 우수한 아크릴계 수지를 코팅하여 왔다.  그러나 이러한 작업은 추가적인 후가공 공정의 추가로 작업의 복잡성과 불량율 증가 등 생산성이 저하되는 문제점과 도장에 따른 환경오염 문제가 수반되고 있다.In order to solve this problem, the surface of the injection molded product of ABS resin has been coated with urethane, UV coating treatment or acrylic resin having excellent scratch characteristics. However, such work is accompanied by the problem of productivity degradation such as the complexity of the work and the increase of the defective rate by the addition of additional post-processing process and the environmental pollution problem due to the painting.
내후성이 뛰어난 ASA 수지는 건자재용, 자동차 외장용도 등 다양하게 사용되는 범용성 수지이나 내스크래치 특성이 뛰어나지 않고 더불어 불투명한 수지의 특성으로 착색성의 한계를 가진다.ASA resin with excellent weather resistance is a general-purpose resin used for various materials such as building materials and automotive exteriors, and does not have excellent scratch resistance, and has a limit of colorability due to the characteristics of an opaque resin.
한편 ABS/PMMA 수지는 투명성이 뛰어나 고착색, 고광택의 칼라감 발현과 PMMA 처방에 따른 높은 내스크래치 특성으로 무도장 용도의 가전 하우징에 사용될 수 있으나 내후성이 떨어지는 단점을 가진다.ABS / PMMA resin, on the other hand, has excellent transparency, high color, high gloss color, and high scratch resistance according to PMMA prescription.
본 발명의 일 구현예는 우수한 내후성 및 내스크래치 특성이 뛰어난 투명 열가소성 수지 조성물을 제공하기 위한 것이다.One embodiment of the present invention is to provide a transparent thermoplastic resin composition excellent in excellent weather resistance and scratch resistance.
본 발명의 다른 구현예는 상기 열가소성 수지 조성물을 이용한 성형품을 제공하기 위한 것이다.Another embodiment of the present invention is to provide a molded article using the thermoplastic resin composition.
본 발명의 일 구현예는 그라프트 아크릴계 공중합체(A); 방향족 비닐-시안화 비닐계 공중합체(B); 및 폴리알킬(메타)아크릴레이트 수지(C)를 포함하고, 상기 방향족 비닐-시안화 비닐계 공중합체(B)는 5 내지 25 중량%의 시안화 비닐 화합물로부터 유도되는 단위체를 포함하는 열가소성 수지 조성물를 제공한다. One embodiment of the invention graft acrylic copolymer (A); Aromatic vinyl-vinyl cyanide copolymer (B); And a polyalkyl (meth) acrylate resin (C), wherein the aromatic vinyl-vinyl cyanide copolymer (B) provides a thermoplastic resin composition comprising units derived from 5 to 25 wt% of a vinyl cyanide compound. .
상기 열가소성 수지 조성물은 그라프트 아크릴계 공중합체(A) 100 중량부에 대하여, 상기 방향족 비닐-시안화 비닐계 공중합체(B) 50 내지 200 중량부를 포함할 수 있다.The thermoplastic resin composition may include 50 to 200 parts by weight of the aromatic vinyl-vinyl cyanide copolymer (B) based on 100 parts by weight of the graft acrylic copolymer (A).
상기 열가소성 수지 조성물은 그라프트 아크릴계 공중합체(A) 100 중량부에 대하여, 상기 폴리알킬(메타)아크릴레이트(C) 50 내지 300 중량부를 포함할 수 있다.The thermoplastic resin composition may include 50 to 300 parts by weight of the polyalkyl (meth) acrylate (C) based on 100 parts by weight of the graft acrylic copolymer (A).
상기 방향족 비닐-시안화 비닐계 공중합체(B) 및 상기 폴리알킬(메타)아크릴레이트(C)의 함량비가  6 : 4 내지  3 : 7 일 수 있다.The content ratio of the aromatic vinyl-vinyl cyanide copolymer (B) and the polyalkyl (meth) acrylate (C) may be in the range of 6: 4 to 3: 7.
상기 그라프트 아크릴계 공중합체(A)는 아크릴계 고무상 중합체에 상기 방향족 비닐계 단량체, 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체 또는 이들의 조합이 그라프트 중합된 공중합체, 또는 이들의 2종 이상의 조합일 수 있다.The graft acrylic copolymer (A) is a copolymer in which an acrylic rubber-like polymer is copolymerized with the aromatic vinyl monomer, the monomer copolymerizable with the aromatic vinyl monomer, or a combination thereof, graft or two or more thereof. May be a combination.
상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체가 시안화 비닐 화합물을 포함하고, 상기 아크릴계 고무상 중합체에 그라프트 중합되는 단량체 총량 중 20 내지 30 중량%의 함량으로 포함할 수 있다.The monomer copolymerizable with the aromatic vinyl monomer may include a vinyl cyanide compound, and may include a content of 20 to 30 wt% of the total amount of the monomer graft-polymerized to the acrylic rubber polymer.
상기 방향족 비닐-시안화 비닐계 공중합체(B)는 스티렌 및 아크릴로니트릴의 공중합체, α-메틸스티렌 및 아크릴로니트릴의 공중합체, 또는 스티렌, α-메틸스티렌 및 아크릴로니트릴의 공중합체일 수 있다.The aromatic vinyl cyanide copolymer (B) may be a copolymer of styrene and acrylonitrile, a copolymer of α-methylstyrene and acrylonitrile, or a copolymer of styrene, α-methylstyrene and acrylonitrile. have.
상기 폴리알킬(메타)아크릴레이트 수지(C)는 알킬(메타)아크릴레이트는 C1 내지 C10의 알킬기를 가지는 것으로서, 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, 부틸(메타)아크릴레이트, 글리시딜(메타)아크릴레이트, 히드록시에틸(메타)아크릴레이트 또는 이들의 조합의 중합체일 수 있다.The polyalkyl (meth) acrylate resin (C) is an alkyl (meth) acrylate having an alkyl group of C1 to C10, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, It may be a polymer of glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate or a combination thereof.
상기 열가소성 수지 조성물은 염료, 안료, 난연제, 충진제, 안정제, 활제, 항균제, 이형제 또는 이들의 조합을 포함하는 첨가제를 더 포함할 수 있다.The thermoplastic resin composition may further include an additive including a dye, a pigment, a flame retardant, a filler, a stabilizer, a lubricant, an antibacterial agent, a release agent, or a combination thereof.
본 발명의 다른 구현예는 상기 열가소성 수지 조성물을 이용하여 제조된 성형품을 제공한다.Another embodiment of the present invention provides a molded article manufactured using the thermoplastic resin composition.
상기 성형품은 ASTM D1003  기준에 의한 헤이즈(haze) 값이 5 내지 20일 수 있다.The molded article may have a haze value of 5 to 20 according to ASTM D1003 standard.
기타 본 발명의 측면들의 구체적인 사항은 이하의 상세한 설명에 포함되어 있다.Other details of aspects of the invention are included in the following detailed description.
상기 열가소성 수지 조성물은 내후성 및 내스크래치 특성이 뛰어나면서 높은 투명 특성을 구현할 수 있다.The thermoplastic resin composition may implement high transparent properties while having excellent weather resistance and scratch resistance.
상기 열가소성 수지 조성물은 내후성 및 내스크래치 특성이 뛰어나면서 높은 투명 특성을 구현할 수 있다.The thermoplastic resin composition may implement high transparent properties while having excellent weather resistance and scratch resistance.
이하, 본 발명의 구현예를 상세히 설명하기로 한다. 다만, 이는 예시로서 제시되는 것으로, 이에 의해 본 발명이 제한되지는 않으며 본 발명은 후술할 청구항의 범주에 의해 정의될 뿐이다. Hereinafter, embodiments of the present invention will be described in detail. However, this is presented as an example, by which the present invention is not limited and the present invention is defined only by the scope of the claims to be described later.
본 명세서에서 특별한 언급이 없는 한, "치환"이란 화합물 중의 수소 원자가 할로겐 원자(F, Cl, Br, I), 히드록시기, 니트로기, 시아노기, 아미노기, 아지도기, 아미디노기, 히드라지노기, 히드라조노기, 카르보닐기, 카르바밀기, 티올기, 에스테르기, 카르복실기 또는 그것의 염, 술폰산기 또는 그것의 염, 인산기 또는 그것의 염, C1 내지 C20 알킬기, C2 내지 C20 알케닐기, C2 내지 C20 알키닐기, C1 내지 C20 알콕시기, C6 내지 C30 아릴기, C6 내지 C30 아릴옥시기, C3 내지 C30 사이클로알킬기, C3 내지 C30 사이클로알케닐기, C3 내지 C30 사이클로알키닐기, 또는 이들의 조합의 치환기로 치환된 것을 의미한다.Unless stated otherwise in the present specification, "substituted" means that the hydrogen atom in the compound is a halogen atom (F, Cl, Br, I), hydroxy group, nitro group, cyano group, amino group, azido group, amidino group, hydrazino group, Hydrazono group, carbonyl group, carbamyl group, thiol group, ester group, carboxyl group or salt thereof, sulfonic acid group or salt thereof, phosphoric acid group or salt thereof, C1 to C20 alkyl group, C2 to C20 alkenyl group, C2 to C20 alkoxy Substituted with a substituent of a C1 to C20 alkoxy group, C6 to C30 aryl group, C6 to C30 aryloxy group, C3 to C30 cycloalkyl group, C3 to C30 cycloalkenyl group, C3 to C30 cycloalkynyl group, or a combination thereof Means that.
본 명세서에서 특별한 언급이 없는 한, "(메타)아크릴레이트"는 "아크릴레이트"와 "메타크릴레이트" 둘 다 가능함을 의미한다.  또한 "(메타)아크릴산 알킬 에스테르"는 "아크릴산 알킬 에스테르"와 "메타크릴산 알킬 에스테르" 둘 다 가능함을 의미하며, "(메타)아크릴산 에스테르"는 "아크릴산 에스테르"와 "메타크릴산 에스테르" 둘 다 가능함을 의미한다. Unless otherwise specified herein, "(meth) acrylate" means that both "acrylate" and "methacrylate" are possible. Also, "(meth) acrylic acid alkyl ester" means that both "acrylic acid alkyl ester" and "methacrylic acid alkyl ester" are possible, and "(meth) acrylic acid ester" means both "acrylic acid ester" and "methacrylic acid ester". It means everything is possible.
본 발명의 일 구현예에 따른 열가소성 수지 조성물은 (A) 그라프트 아크릴계 공중합체, (B) 방향족 비닐-시안화 비닐계 공중합체 및 (C) 폴리알킬(메타)아크릴레이트 수지를 포함한다.  상기 열가소성 수지 조성물은 그라프트 아크릴계 공중합체를 포함하는 범용 수지 조성물로서 건자재용, 자동차용 외장 용도 등의 다양한 용도로의 적용이 용이하면서도, 투명성을 확보하고 내스크래치 특성을 향상시킨 것이다.  이하, 상기 열가소성 수지 조성물에 포함되는 각 성분에 대하여 구체적으로 살펴본다.The thermoplastic resin composition according to one embodiment of the present invention includes (A) graft acrylic copolymer, (B) aromatic vinyl-vinyl cyanide copolymer, and (C) polyalkyl (meth) acrylate resin. The thermoplastic resin composition is a general-purpose resin composition including a graft acrylic copolymer, and is easily applied to various applications such as building materials, automotive exterior applications, etc., while securing transparency and improving scratch resistance. Hereinafter, each component included in the thermoplastic resin composition will be described in detail.
 
(A) 그라프트 아크릴계 공중합체(A) Graft Acrylic Copolymer
상기 그라프트 아크릴계 공중합체(A)는 아크릴계 고무상 중합체에 방향족 비닐계 단량체 및/또는 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체를 그라프트 중합시킨 공중합체이다.  바람직하게는, 상기 아크릴계 고무상 중합체가 코어를 형성하고, 상기 방향족 비닐계 단량체 및/또는 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체가 상기 코어에 그라프트 중합되면서 쉘을 형성하여, 상기 그라프트 아크릴계 공중합체(A)는 코어-쉘 구조를 형성할 수 있다.The graft acrylic copolymer (A) is a copolymer obtained by graft polymerization of an acrylic vinyl polymer with an aromatic vinyl monomer and / or a monomer copolymerizable with the aromatic vinyl monomer. Preferably, the acrylic rubber-like polymer forms a core, and the monomer copolymerizable with the aromatic vinyl monomer and / or the aromatic vinyl monomer may form a shell while graft polymerization on the core, thereby forming the graft. The acrylic copolymer (A) may form a core-shell structure.
상기 아크릴계 고무상 중합체는 (메타)아크릴산 알킬 에스테르, (메타)아크릴산 에스테르 또는 이들의 조합 등을 포함하여 중합된 것일 수 있다.  상기 알킬은 C1 내지 C10 알킬일 수 있다.  상기 (메타)아크릴산 알킬 에스테르의 예로는 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, 부틸(메타)아크릴레이트 등을 들 수 있고, 상기 (메타)아크릴산 에스테르의 예로는 (메타)아크릴레이트 등의 아크릴계 단량체를 들 수 있으며, 이에 한정되지는 않는다.The acrylic rubber polymer may be polymerized, including a (meth) acrylic acid alkyl ester, a (meth) acrylic acid ester, or a combination thereof. The alkyl may be C1 to C10 alkyl. Examples of the (meth) acrylic acid alkyl esters include methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, and the like. Examples of the (meth) acrylic acid esters include (meth) acrylate. Acrylic monomers, such as these, are mentioned, It is not limited to this.
상기 아크릴계 고무상 중합체는 구현하고자 하는 물성에 따라 단일층, 이중층 또는 이들의 조합을 포함하는 코어 구조를 가질 수 있다.  구체적으로, 상기 아크릴계 고무상 중합체는 상기 아크릴계 단량체를 포함하는 단일층의 고무 코어를 포함할 수 있다.  또는 상기 아크릴계 고무상 중합체는 상기 아크릴계 단량체와 방향족 비닐 화합물을 포함하는 내부층, 및 상기 아크릴계 단량체를 포함하는 외부층을 포함하는 이중층의 고무 코어를 포함할 수 있다.  이중층의 고무 코어를 사용하여 내후성, 내충격성 등을 유지하면서도 착색성과 광택성을 더욱 향상시킬 수 있고, 예를 들면, 광학 특성 측면에서 우수한 효과를 얻기 위하여 아크릴계 단량체와 비닐화합물을 포함하는 내부층을 포함하는 이중층의 고무 코어를 포함하는 아크릴계 고무상 중합체를 사용할 수 있다.The acrylic rubber polymer may have a core structure including a single layer, a double layer, or a combination thereof depending on the physical properties to be implemented. Specifically, the acrylic rubber polymer may include a single layer rubber core including the acrylic monomer. Alternatively, the acrylic rubber polymer may include a double layer rubber core including an inner layer including the acrylic monomer and an aromatic vinyl compound, and an outer layer including the acrylic monomer. By using the rubber core of the double layer, it is possible to further improve the coloring and gloss while maintaining weather resistance and impact resistance. For example, in order to obtain an excellent effect in terms of optical properties, an inner layer containing an acrylic monomer and a vinyl compound may be used. An acrylic rubber-like polymer including a double layer rubber core may be used.
전술한 바와 같이, 상기 이중층의 고무 코어는 내부층과 외부층으로 구성될 수 있는데, 예를 들면, 상기 내부층은 아크릴산 알킬 에스테르 화합물 및 방향족 비닐 화합물을 포함하고, 상기 외부층은 아크릴산 알킬 에스테르 화합물을 포함한다.  As described above, the rubber core of the bilayer may be composed of an inner layer and an outer layer, for example, the inner layer includes an acrylic acid alkyl ester compound and an aromatic vinyl compound, and the outer layer is an acrylic acid alkyl ester compound. It includes.
상기 아크릴산 알킬 에스테르 화합물은 C1 내지 C10 알킬 아크릴레이트일 수 있고, 예를 들면, 메틸아크릴레이트, 부틸아크릴레이트 등 또는 이들의 조합을 사용할 수 있다.The acrylic acid alkyl ester compound may be C1 to C10 alkyl acrylate, for example, methyl acrylate, butyl acrylate or the like or a combination thereof may be used.
상기 방향족 비닐 화합물은 스티렌, C1 내지 C10의 알킬 치환 스티렌, 할로겐 치환 스티렌 등 또는 이들의 조합을 사용할 수 있다.  상기 알킬 치환 스티렌의 예로는 o-에틸 스티렌, m-에틸 스티렌, p-에틸 스티렌, α-메틸 스티렌 등을 들 수 있으며, 이제 한정되지는 않는다. As the aromatic vinyl compound, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or the like, or a combination thereof may be used. Examples of the alkyl substituted styrenes include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like, but are not limited thereto.
상기 내부층은 구체적으로 상기 아크릴산 알킬 에스테르 화합물 및 상기 방향족 비닐 화합물의 공중합체일 수 있다.  상기 내부층의 아크릴산 알킬 에스테르 화합물 및 방향족 비닐 화합물의 중량비가 95:5 내지 80:20일 수 있고, 이러한 범위의 중량비로 포함되는 경우 소정의 용도로서 사용되기에 적합한 내후성, 내충격성, 광택 및 착색성 측면의 성능 조합을 얻을 수 있다.Specifically, the inner layer may be a copolymer of the acrylic acid alkyl ester compound and the aromatic vinyl compound. When the weight ratio of the acrylic acid alkyl ester compound and the aromatic vinyl compound of the inner layer may be from 5: 5 to 90:20, and included in the weight ratio of this range, weather resistance, impact resistance, gloss and colorability suitable for use as a predetermined use A combination of aspects can be obtained.
다른 구현예에서, 상기 내부층 및 외부층의 중량비가 20:80 내지 70:30일 수 있다.  상기 범위의 중량비로 구성될 경우 소정의 용도로서 사용되기에 적합한 물성 밸런스를 얻을 수 있다. In another embodiment, the weight ratio of the inner layer and outer layer may be 20:80 Pa to 70: 300. When composed of the weight ratio of the above range it is possible to obtain a physical property balance suitable for use as a predetermined use.
상기 아크릴계 고무상 중합체는 상기 단일층의 고무 코어를 포함하는 아크릴계 공중합체와, 상기 이중층의 고무 코어를 포함하는 아크릴계 공중합체를 혼합하여 사용할 수도 있다.  예를 들면, 상기 단일층의 고무 코어를 포함하는 아크릴계 공중합체 및 상기 이중층의 고무 코어를 포함하는 아크릴계 공중합체가 20:80 내지 80:20의 중량비로 혼합될 수 있고, 구체적으로는 25:75 내지 75:25의 중량비로 혼합될 수 있다.  상기 비율 범위 내로 혼합될 경우 아크릴계 열가소성 수지 조성물의 착색성이 우수하다.The acrylic rubber polymer may be used by mixing an acrylic copolymer including the rubber core of the single layer and an acrylic copolymer including the rubber core of the double layer. For example, the acrylic copolymer including the rubber core of the single layer and the acrylic copolymer including the rubber core of the double layer may be mixed in a weight ratio of 20:80 to 90:20, specifically, 25:75 To 75:25 by weight. When mixed in the ratio range, the coloring properties of the acrylic thermoplastic resin composition are excellent.
상기 아크릴계 고무상 중합체에 그라프트 중합되는 단량체는 방향족 비닐계 단량체 및/또는 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체를 포함한다.     전술한 바와 같이 바람직하게는 상기 방향족 비닐계 단량체 및/또는 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체 상기 아크릴계 고무상 중합체에 그라프트 중합되어 쉘을 형성할 수 있다.The monomer graft-polymerized to the acrylic rubber polymer includes an aromatic vinyl monomer and / or a monomer copolymerizable with the aromatic vinyl monomer. As described above, the monomer copolymerizable with the aromatic vinyl monomer and / or the aromatic vinyl monomer may be graft polymerized to the acrylic rubber polymer to form a shell.
상기 방향족 비닐계 단량체로는 스티렌, C1 내지 C10 알킬 치환 스티렌, 할로겐 치환 스티렌 등 또는 이들의 조합을 사용할 수 있다.  상기 알킬 치환 스티렌의 예로는 o-에틸 스티렌, m-에틸 스티렌, p-에틸 스티렌, α-메틸 스티렌 등을 들 수 있다.As the aromatic vinyl monomer, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, or the like, or a combination thereof may be used. Examples of the alkyl substituted styrenes include o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, α-methyl styrene, and the like.
상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체로서 시안화 비닐 화합물, 헤테로 고리 화합물 등을 사용할 수 있다.As the monomer copolymerizable with the aromatic vinyl monomer, a vinyl cyanide compound, a heterocyclic compound, or the like can be used.
상기 시안화 비닐 화합물로는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 등 또는 이들의 조합을 사용할 수 있다.As the vinyl cyanide compound, acrylonitrile, methacrylonitrile, ethacrylonitrile, or the like or a combination thereof may be used.
상기 헤테로 고리 화합물로는 무수말레인산, 알킬 또는 페닐 N-치환 말레이미드 등, 또는 이들의 조합을 사용할 수 있다.As the heterocyclic compound, maleic anhydride, alkyl or phenyl N-substituted maleimide, or the like, or a combination thereof may be used.
상기 방향족 비닐계 단량체 및/또는 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체로서, 방향족 비닐 화합물, 시안화 비닐 화합물, 헤테로 고리 화합물 등 또는 이들의 조합을 사용할 수 있으며, 이 중 바람직하게는 방향족 비닐 화합물 및 시안화 비닐 화합물의 혼합물 또는 공중합체를 사용할 수 있다.  상기 방향족 비닐 화합물 및 상기 시안화 비닐 화합물은 60 내지 90 중량% 및 10 내지 40중량%로 이루어질 수 있다.  예를 들면, 상기 아크릴계 고무상 중합체에 그라프트 중합되는 단량체 총량 중에서 상기 시안화 비닐 화합물의 함량이 20 내지 30 중량%일 수 있다.As the monomer copolymerizable with the aromatic vinyl monomer and / or the aromatic vinyl monomer, an aromatic vinyl compound, a vinyl cyanide compound, a heterocyclic compound, or the like or a combination thereof may be used, and among these, preferably an aromatic vinyl compound And mixtures or copolymers of vinyl cyanide compounds. The aromatic vinyl compound and the vinyl cyanide compound may be composed of 6 to 90 wt% and 10 to 40 wt%. For example, the content of the vinyl cyanide compound in the total amount of the monomer graft polymerized to the acrylic rubber-like polymer may be 20 to 30% by weight.
상기 그라프트 아크릴계 공중합체(A)는 코어 구조를 형성할 수 있는 아크릴계 고무상 중합체 70 내지 30  중량% 및 쉘 구조를 형성할 수 있는 그라프트 중합가능한 중합체 30 내지 70 중량%를 포함할 수 있고, 구체적으로는 60 내지 40 중량%의 고무 코어 및 40 내지 60 중량%의 쉘을 포함하는 그라프트 아크릴계 공중합체(A)일 수 있다.  상기 그라프트 아크릴계 공중합체(A)가 상기 함량 범위 내로 이루어질 경우 상기 열가소성 수지 조성물의 착색성이 우수할 수 있다.The graft acrylic copolymer (A) may include 70 to 300 wt% of an acrylic rubbery polymer capable of forming a core structure and 30 to 70 wt% of a graft polymerizable polymer capable of forming a shell structure. Specifically, it may be a graft acrylic copolymer (A) comprising a rubber core of 60 to 40 wt% and a shell of 40 to 60 wt%. When the graft acrylic copolymer (A) is made within the content range, the colorability of the thermoplastic resin composition may be excellent.
상기 고무의 평균입경은 0.07 내지 0.30um 일 수 있다.  상기 아크릴계 고무상 중합체는 고무의 평균 입경을 달리하는 아크릴계 고무상 중합체를 혼합한 바이-모달(bi-modal) 형태로 사용될 수도 있다.  예를 들어, 고무의 평균 입경 0.4 내지 0.7 ㎛인 대입경의 아크릴계 고무상 중합체와 고무의 평균 입경 0.1 내지 0.3 ㎛인 소입경의 아크릴계 고무상 중합체를 혼합하여 사용할 수 있다.  이와 같이 대입경/소입경의 아크릴계 고무상 중합체가 혼재된 바이-모달(bi-modal) 형태로 사용하게 되면, 대입경 고무 입자는 충격을 직접적으로 흡수하는 역할을 하고, 소입경 고무 입자는 대입경 고무 사이사이에서 충격을 분산 시키는 역할을 하여, 고무 입경을 하나의 종류로만 사용하는 유니-모달(uni-modal) 타입 대비하여 실용 충격을 개선할 수 있다.The average particle diameter of the rubber may be from 0.07 to um. The acrylic rubber polymer may be used in a bi-modal form in which an acrylic rubber polymer having a different average particle diameter of rubber is mixed. For example, an acrylic rubber polymer having a large particle size of 0.4 to 0.7 µm of rubber and an acrylic rubber polymer having a small particle size of 0.1 to 0.3 µm of rubber may be used in combination. Thus, when used in a bi-modal form in which an acrylic rubber polymer having a large particle size / small particle size is mixed, the large particle rubber particles directly absorb the impact, and the small particle rubber particles are substituted. The role of dispersing the impact between the hard rubber, can improve the practical impact compared to the uni-modal (-) type that uses only one type of rubber particle diameter.
상기 그라프트 아크릴계 공중합체(A)는 유화중합, 현탁중합, 용액중합 또는 괴상중합의 방법으로 제조될 수 있다.The graft acrylic copolymer (A) may be prepared by emulsion polymerization, suspension polymerization, solution polymerization or bulk polymerization.
 
(B) 방향족 비닐-시안화 비닐계 공중합체(B) Aromatic vinyl-vinyl cyanide copolymer
상기 방향족 비닐-시안화 비닐계 공중합체(B)는 방향족 비닐 화합물 및 시안화 비닐 화합물의 공중합체이다.The aromatic vinyl cyanide copolymer (B) is a copolymer of an aromatic vinyl compound and a vinyl cyanide compound.
상기 방향족 비닐 화합물로는 스티렌, C1 내지 C10의 알킬 치환 스티렌, 할로겐 치환 스티렌, 비닐 톨루엔, 비닐 나프탈렌 또는 이들의 조합을 사용할 수 있다.  상기 알킬 치환 스티렌의 구체적인 예로는 α-메틸 스티렌, p-메틸 스티렌, o-에틸 스티렌, m-에틸 스티렌, p-에틸 스티렌, p-t-부틸스티렌, 2,4-디메틸스티렌 등을 들 수 있다.As the aromatic vinyl compound, styrene, C1 to C10 alkyl substituted styrene, halogen substituted styrene, vinyl toluene, vinyl naphthalene or a combination thereof may be used. Specific examples of the alkyl substituted styrene include α-methyl styrene, p-methyl styrene, o-ethyl styrene, m-ethyl styrene, p-ethyl styrene, p-t-butyl styrene, 2,4-dimethyl styrene, and the like.
상기 시안화 비닐 화합물로는 아크릴로니트릴, 메타크릴로니트릴, 에타크릴로니트릴 또는 이들의 조합을 사용할 수 있다.As the vinyl cyanide compound, acrylonitrile, methacrylonitrile, ethacrylonitrile or a combination thereof may be used.
상기 방향족 비닐-시안화 비닐계 공중합체(B)의 구체적인 예로는, 스티렌 및 아크릴로니트릴의 공중합체; α-메틸스티렌 및 아크릴로니트릴의 공중합체; 또는 스티렌, α-메틸스티렌 및 아크릴로니트릴의 공중합체를 들 수 있으며, 바람직하게는 스티렌 및 아크릴로니트릴의 공중합체를 들 수 있다.Specific examples of the aromatic vinyl cyanide copolymer (B) include a copolymer of styrene and acrylonitrile; copolymers of α-methylstyrene and acrylonitrile; Or copolymers of styrene, α-methylstyrene and acrylonitrile, and preferably copolymers of styrene and acrylonitrile.
상기 방향족 비닐-시안화 비닐계 공중합체(B)는 방향족 비닐계 화합물 및 시안화 비닐계 화합물과 함께 (메타)아크릴산 알킬 에스테르를 더 포함하여 중합된 것일 수 있다.The aromatic vinyl cyanide copolymer (B) may be polymerized by further including (meth) acrylic acid alkyl ester together with the aromatic vinyl compound and the vinyl cyanide compound.
상기 (메타)아크릴산 알킬 에스테르는 탄소 원자수 1 내지 10의 알킬기를 갖는 (메타)아크릴산 알킬 에스테르인 것이 바람직하다.  예를 들어, 메틸 메타크릴레이트, 에틸 메타크릴레이트, 프로필 메타크릴레이트, 부틸 메타크릴레이트, 펜틸 메타크릴레이트, 헥실 메타크릴레이트, 헵틸 메타크릴레이트, 옥틸 메타크릴레이트, 메틸 아크릴레이트, 에틸 아크릴레이트, 프로필 아크릴레이트, 부틸 아크릴레이트, 펜틸 아크릴레이트, 헥실 아크릴레이트, 헵틸 아크릴레이트, 옥틸 아크릴레이트, 에틸 헥실 아크릴레이트 등 또는 이들의 조합이 사용될 수 있으며, 반드시 이에 제한되는 것은 아니다.It is preferable that the said (meth) acrylic-acid alkylester is the (meth) acrylic-acid alkylester which has a C1-C10 alkyl group. For example, methyl methacrylate, ethyl methacrylate, propyl methacrylate, butyl methacrylate, pentyl methacrylate, hexyl methacrylate, heptyl methacrylate, octyl methacrylate, methyl acrylate, ethyl acryl Laterate, propyl acrylate, butyl acrylate, pentyl acrylate, hexyl acrylate, heptyl acrylate, octyl acrylate, ethyl hexyl acrylate, and the like or a combination thereof may be used, but is not necessarily limited thereto.
상기 방향족 비닐-시안화 비닐계 공중합체(B) 내에 포함된 시안화 비닐 화합물로부터 유도되는 단위체(unit)의 함량을 비교적 낮게 하여 투명성 특성을 구현할 수 있으나, 내화학성 등 다른 물성 측면과 상보적인 관계(trade-off)에 있기 때문에 적당한 함량 범위로 포함되어야 한다.  상기 방향족 비닐-시안화 비닐계 공중합체(B)는 5 내지 25 중량%의 시안화 비닐 화합물로부터 유도되는 단위체를 포함할 수 있다.  예를 들면, 상기 방향족 비닐-시안화 비닐계 공중합체는 15 내지 20 중량%의 시안화 비닐 화합물로부터 유도되는 단위체를 포함할 수 있다.  상기 범위를 만족하는 시안화 비닐 화합물로부터 유도되는 단위체를 포함하는 열가소성 수지 조성물은 전체 함량 중에서 시안화 비닐 화합물로부터 유도되는 단위체의 함량이 비교적 낮게 포함됨으로써 투명성 특성을 확보할 수 있다.  예를 들면, 상기 범위를 만족하는 함량의 시안화 비닐 화합물로부터 유도되는 단위체를 포함하는 방향족 비닐-시안화 비닐계 공중합체(B)를 포함하는 열가소성 수지 조성물은 5 내지 20의 헤이즈(haze) 값을 갖도록 구현될 수 있다.    Although the content of the unit derived from the vinyl cyanide compound included in the aromatic vinyl-vinyl cyanide copolymer (B) may be relatively low, transparency characteristics may be realized, but complementary relations with other physical aspects such as chemical resistance (trade -off), it should be included in the appropriate content range. The aromatic vinyl cyanide copolymer (B) may include a unit derived from 5 to 25 wt% of vinyl cyanide compound. For example, the aromatic vinyl-vinyl cyanide copolymer may include a unit derived from 15 to 20% by weight of a vinyl cyanide compound. The thermoplastic resin composition including the unit derived from the vinyl cyanide compound satisfying the above range may ensure transparency characteristics by including a relatively low content of the unit derived from the vinyl cyanide compound from the total content. For example, the thermoplastic resin composition comprising an aromatic vinyl-vinyl cyanide copolymer (B) including a unit derived from a vinyl cyanide compound having a content satisfying the above range may have a haze value of 5 to 20. Can be implemented.
상기 방향족 비닐-시안화 비닐계 공중합체(B)는 중량평균분자량이 60,000 내지 150,000의 범위를 가질 수 있다.The aromatic vinyl cyanide copolymer (B) may have a weight average molecular weight in the range of 60,000 to 150,000.
상기 열가소성 수지 조성물은 상기 그라프트 아크릴계 공중합체(A) 100 중량부 대비하여 50 내지 200 중량부의 함량의 방향족 비닐-시안화 비닐계 공중합체(B)를 포함할 수 있다.The thermoplastic resin composition may include an aromatic vinyl-vinyl cyanide copolymer (B) in an amount of 50 to 200 parts by weight based on 100 parts by weight of the graft acrylic copolymer (A).
 
(C) 폴리알킬(메타)아크릴레이트 수지(C) polyalkyl (meth) acrylate resin
상기 폴리알킬(메타)아크릴레이트 수지(C)는 가수분해에 강하며, 열가소성 수지 조성물의 내스크래치성을 향상시킬 수 있다.The polyalkyl (meth) acrylate resin (C) is resistant to hydrolysis and can improve scratch resistance of the thermoplastic resin composition.
상기 폴리알킬(메타)아크릴레이트 수지(C)는 알킬(메타)아크릴레이트를 포함하는 원료 단량체를 현탁중합법, 괴상중합법, 유화중합법 등의 공지의 중합법에 의해 중합하여 수득될 수 있다.The polyalkyl (meth) acrylate resin (C) may be obtained by polymerizing a raw material monomer containing an alkyl (meth) acrylate by a known polymerization method such as suspension polymerization, bulk polymerization, emulsion polymerization, or the like. .
상기 폴리알킬(메타)아크릴레이트 수지(C)의 단량체인 알킬(메타)아크릴레이트는 C1 내지 C10의 알킬기를 가지는 것으로서, 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, 부틸(메타)아크릴레이트, 글리시딜(메타)아크릴레이트, 히드록시에틸(메타)아크릴레이트 등을 들 수 있다.Alkyl (meth) acrylate which is a monomer of the said polyalkyl (meth) acrylate resin (C) has C1-C10 alkyl group, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acryl The rate, glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate, etc. are mentioned.
이때 상기 알킬(메타)아크릴레이트는 상기 폴리알킬(메타)아크릴레이트 수지(C)의 총량에 대하여 50 중량% 이상 포함될 수 있고, 구체적으로는 80 내지 99 중량%로 포함될 수 있다.  상기 함량으로 포함되는 경우 수득되는 성형품의 내열성이 향상되며, 전술한 그라프트 아크릴계 공중합체(A) 및 방향족 비닐-시안화 비닐계 공중합체(B)와의 분자간 상호작용이 증가하여 친화성이 향상되기 때문에, 내가수분해성 및 내스크래치성이 개선된다.At this time, the alkyl (meth) acrylate may be included in more than 50% by weight relative to the total amount of the polyalkyl (meth) acrylate resin (C), specifically, it may be included in 80 to 99% by weight. When included in the content, the heat resistance of the obtained molded article is improved, and because the intermolecular interaction with the graft acrylic copolymer (A) and the aromatic vinyl-vinyl cyanide copolymer (B) described above is increased, the affinity is improved. , Hydrolysis resistance and scratch resistance are improved.
상기 원료 단량체는 상기 알킬(메타)아크릴레이트 외에 비닐계 단량체를 더 포함할 수 있다.  상기 비닐계 단량체로는 스티렌, α-메틸스티렌, ρ-메틸스티렌 등의 방향족 비닐 단량체; 아크릴로니트릴, 메타크릴로니트릴 등의 불포화 니트릴 단량체 등을 사용할 수 있으며, 이들을 단독으로 또는 혼합하여 사용할 수 있다.The raw material monomer may further include a vinyl monomer in addition to the alkyl (meth) acrylate. As said vinylic monomer, Aromatic vinyl monomers, such as styrene, (alpha) -methylstyrene, (rho) -methylstyrene; Unsaturated nitrile monomers, such as acrylonitrile and methacrylonitrile, etc. can be used, These can be used individually or in mixture.
상기 폴리알킬(메타)아크릴레이트 수지(C)는 중량평균 분자량이 10,000 내지 200,000 g/mol의 범위를 가질 수 있으며, 구체적으로는 15,000 내지 150,000 g/mol의 범위를 가질 수 있다.  폴리알킬(메타)아크릴레이트 수지(C)의 중량평균 분자량이 상기 범위 내인 경우 전술한 그라프트 아크릴계 공중합체(A) 및 방향족 비닐-시안화 비닐계 공중합체(B)와의 상용성이 우수하여 내가수분해성, 내스크래치성, 가공성 등이 우수하다.The polyalkyl (meth) acrylate resin (C) may have a weight average molecular weight in the range of 10,000 to 200,000 g / mol, specifically, may have a range of 15,000 to 150,000 g / mol. When the weight average molecular weight of polyalkyl (meth) acrylate resin (C) is in the said range, it is excellent in compatibility with the graft acrylic copolymer (A) and aromatic vinyl-vinyl cyanide copolymer (B) mentioned above, It has excellent degradability, scratch resistance and workability.
상기 폴리알킬(메타)아크릴레이트 수지(C)는 방향족 비닐-시안화 비닐계 공중합체(B)와의 함량비를 조절하여 상기 열가소성 수지 조성물의 투명성 특성을 유지하면서도 내스크래치 특성 및 내후성의 밸런스를 조절할 수 있다.  예를 들면, 상기 열가소성 수지 조성물에서, 방향족 비닐-시안화 비닐계 공중합체(B) 및 폴리알킬(메타)아크릴레이트 수지(C)의 중량비는 6:4 내지 3:7일 수 있고, 바람직하게는 6:4 내지 4:6  일 수 있다.The polyalkyl (meth) acrylate resin (C) may adjust the content ratio with the aromatic vinyl-vinyl cyanide copolymer (B) to adjust the balance between scratch resistance and weather resistance while maintaining transparency characteristics of the thermoplastic resin composition. have. For example, in the thermoplastic resin composition, the weight ratio of the aromatic vinyl-vinyl cyanide copolymer (B) and the polyalkyl (meth) acrylate resin (C) may be 6: 4 to 3: 7, preferably 6: 4 to 4: 6.
상기 열가소성 수지 조성물은 상기 그라프트 아크릴계 공중합체(A) 100 중량부 대비하여 50 내지 300 중량부의 함량의 폴리알킬(메타)아크릴레이트 수지를 포함할 수 있다.  폴리알킬(메타)아크릴레이트 수지를 상기 범위 이내로 사용할 경우 가공성, 내가수분해성, 내스크래치성 등이 우수하다.The thermoplastic resin composition may include a polyalkyl (meth) acrylate resin in an amount of 50 to 300 parts by weight based on 100 parts by weight of the graft acrylic copolymer (A). When the polyalkyl (meth) acrylate resin is used within the above range, the processability, hydrolysis resistance, scratch resistance and the like are excellent.
 
(D) 기타 첨가제(D) other additives
상기 열가소성 수지 조성물은 사출 성형성 및 물성 발란스 등을 더 부여하기 위하여 추가적인 첨가제(D)를 더 포함할 수 있다.The thermoplastic resin composition may further include additional additives (D) in order to further impart injection moldability and physical property balance.
예를 들면, 상기 열가소성 수지 조성물은 염료, 안료, 난연제, 충진제, 안정제, 활제, 항균제, 이형제 등의 첨가제를 더 포함할 수 있고, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.For example, the thermoplastic resin composition may further include additives such as dyes, pigments, flame retardants, fillers, stabilizers, lubricants, antibacterial agents, and release agents, and these may be used alone or in combination of two or more thereof.
상기 첨가제(D)는 상기 열가소성 수지 조성물의 물성을 저해하지 않는 범위 내에서 적절히 포함될 수 있으며, 구체적으로는 상기 그라프트 아크릴계 공중합체(A) 100 중량부 대비하여 40 중량부 이하로 포함될 수 있으며, 더욱 구체적으로는 0.1 내지 30 중량부로 포함될 수 있다.The additive (D) may be suitably included within the range of not impairing the physical properties of the thermoplastic resin composition, specifically, may be included in 40 parts by weight or less relative to 100 parts by weight of the graft acrylic copolymer (A), More specifically, it may be included in 0.1 to 30 parts by weight.
 
이상, 상기 열가소성 수지 조성물에 포함되는 각 구성 성분에 대하여 설명하였고, 각 구성 성분의 예시적인 함량을 기재하였으나, 최종 구현하고자 하는 열가소성 수지 조성물의 물성에 따라서 각 구성 성분의 내재적인 고유의 특징을 고려하여 적절히 가감한 함량으로 열가소성 수지 조성물을 구현할 수 있다.As described above, each component contained in the thermoplastic resin composition has been described, and exemplary contents of each component have been described, but inherent inherent characteristics of each component are considered in accordance with the properties of the thermoplastic resin composition to be finally implemented. By using a properly added content can be implemented a thermoplastic resin composition.
상기 열가소성 수지 조성물은 수지 조성물을 제조하는 공지의 방법으로 제조할 수 있다.  예를 들면, 일 구현예에 따른 구성 성분과 기타 첨가제들을 동시에 혼합한 후에, 압출기 내에서 용융 압출하고 펠렛 형태로 제조할 수 있다.The said thermoplastic resin composition can be manufactured by a well-known method of manufacturing a resin composition. For example, the components and other additives according to one embodiment may be mixed simultaneously, then melt extruded in an extruder and prepared in pellet form.
다른 구현예에 따르면, 전술한 열가소성 수지 조성물을 성형하여 제조한 성형품을 제공한다.  상기 성형품은 구체적으로 기계적 물성, 열적 특성 및 성형성이 요구되는 사이즈가 크거나 복잡한 구조이거나 두께가 얇은 성형품을 들 수 있으며, 더욱 구체적으로는 자동차 외장재 등을 들 수 있다. According to another embodiment, a molded article manufactured by molding the above-described thermoplastic resin composition is provided. Specifically, the molded article may include a molded article having a large size, a complicated structure, or a thin thickness, in which mechanical properties, thermal properties, and moldability are required, and more specifically, an automobile exterior material, and the like.
 
이하, 본 발명의 바람직한 실시예를 기재한다.  다만, 하기의 실시예는 본 발명의 바람직한 일 실시예일뿐, 본 발명이 하기 실시예에 의해 한정되는 것은 아니다.Hereinafter, preferred embodiments of the present invention are described. However, the following examples are only preferred embodiments of the present invention, and the present invention is not limited by the following examples.
실시예EXAMPLE
하기 실시예의 열가소성 수지 조성물의 제조에 사용되는 각 구성 성분은 다음과 같다.Each component used for manufacture of the thermoplastic resin composition of the following Example is as follows.
(A-1) 그라프트 아크릴계 공중합체:(A-1) Graft Acrylic Copolymer:
부틸아크릴레이트와 스티렌이 공중합된 내부 코어와 부틸아크릴레이트 고무로 이루어진 외부 코어로 구성된 2중 코어 구조의 부틸아크릴레이트 고무 50 중량부 대비 아크릴로니트릴 33 중량%와 스티렌 67 중량%로 이루어진 단량체 혼합물 50 중량부를 그라프트 유화중합하여 제조된 2중 코어-쉘 형태의 그라프트 ASA 수지Monomer mixture consisting of 33% by weight of acrylonitrile and 67% by weight of styrene relative to 50 parts by weight of a butylacrylate rubber having a double core structure composed of an inner core copolymerized with butyl acrylate and styrene and an outer core made of butyl acrylate rubber. Graft ASA resin in double core-shell form prepared by emulsion part polymerization by weight
(A-2) (메타)아크릴산 알킬 에스테르 성분이 포함된 코어-쉘 구조의 그라프트 MABS 수지:(A-2) Core-shell structured graft MABS resin containing (meth) acrylic acid alkyl ester component:
메틸메타크릴레이트-아크릴로니트릴-부타디엔-스티렌 공중합체로, 코어-쉘 구조이고, 쉘은 내각쉘과 외곽쉘로 이루어져 있고, 조성은 부타디엔 고무 55 중량부, 메틸메타크릴레이트 33 중량부, 아크릴로니트릴 3 중량부, 스티렌 9 중량부로 이루어져 있는 그라프트 MABS 수지Methyl methacrylate-acrylonitrile-butadiene-styrene copolymer, core-shell structure, the shell is composed of a cabinet shell and an outer shell, the composition is 55 parts by weight of butadiene rubber, 33 parts by weight of methyl methacrylate, acryl Graft MABS resin consisting of 3 parts by weight of ronitrile and 9 parts by weight of styrene
 
(B-1) 스티렌-아크릴로니트릴 공중합체:(B-1) Styrene-Acrylonitrile Copolymer:
아크릴로니트릴 함량이 20 중량% 및 스티렌 함량이 80 중량%이고, 중량평균분자량이 100,000인 SAN 수지SAN resin with an acrylonitrile content of 20% by weight, a styrene content of 80% by weight, and a weight average molecular weight of 100,000
(B-2) 메틸메타크릴레이트-스티렌-아크릴로니트릴 공중합체:(B-2) Methyl methacrylate-styrene-acrylonitrile copolymer:
아크릴로니트릴 함량이 20 중량%, 스티렌 함량이 65 중량% 및 메타크릴레이트 함량이 15 중량%이고 중량평균분자량이 100,000인 MSAN 수지MSAN resin with 20% by weight acrylonitrile, 65% by weight styrene, 15% by weight methacrylate and 100,000 weight average molecular weight
(B-3) 스티렌-아크릴로니트릴 공중합체:(B-3) Styrene-Acrylonitrile Copolymer:
아크릴로니트릴 함량이 15 중량% 및 스티렌 함량이 85 중량%이고, 중량평균분자량이 120,000인 SAN 수지SAN resin with 15 weight percent acrylonitrile content and 85 weight percent styrene content and 120,000 weight average molecular weight
(B-4) 스티렌-아크릴로니트릴 공중합체:(B-4) Styrene-Acrylonitrile Copolymer:
아크릴로니트릴 함량이 32 중량% 및 스티렌 함량이 68 중량%이고, 중량평균분자량이 120,000인 SAN 수지SAN resin with an acrylonitrile content of 32% by weight and a styrene content of 68% by weight and a weight average molecular weight of 120,000
(B-5) 알파메틸스티렌-아크릴로니트릴 공중합체:(B-5) Alphamethylstyrene-acrylonitrile copolymer:
아크릴로니트릴 함량이 30 중량% 및 알파메틸스티렌 함량이 70 중량%이고, 중량평균분자량이 120,000인 SAN 수지SAN resin with 30% acrylonitrile content and 70% alphamethylstyrene content and 120,000 weight average molecular weight
 
(C) 폴리메틸메타크릴레이트:(C) polymethyl methacrylate:
메틸메타크릴레이트로 이루어진 중량평균분자량이 110,000인 PMMA 수지PMMA resin with a weight average molecular weight of 110,000 consisting of methyl methacrylate
 
실시예 1 내지 6 및 비교예 1 내지 5Examples 1-6 and Comparative Examples 1-5
상기에서 언급된 구성성분들을 이용하여 하기 표 1에 나타낸 조성으로 각 실시예 1 내지 6 및 비교예 1 내지 7에 따른 열가소성 수지 조성물을 제조하였다.  The thermoplastic resin compositions according to Examples 1 to 6 and Comparative Examples 1 to 7 were prepared in the compositions shown in Table 1 using the above-mentioned components.
하기 표 1에 나타낸 조성의 각 열가소성 수지 조성물에 기타 첨가제를 투입하여 압출/가공하여 펠렛 형태의 열 가소성 수지를 제조하였다.  압출은 L/D=29, 직경 45㎜인 이축압출기를 사용하였고, 바렐 온도는 230℃로 설정하였다.  제조된 펠렛을 80℃에서 2시간 동안 건조 후, 6 oz 사출성형기를 사용하여 실린더 온도 240℃, 금형온도 60℃로 설정하여 물성시편 및 9cm × 5cm × 0.2cm 크기의 내스크레치성, 광학특성 및 내후성 측정용 시편을 제조하였다.To the thermoplastic resin composition of the composition shown in Table 1 below was added to other additives by extrusion / processing to prepare a thermoplastic resin in the form of pellets. Extrusion used a twin screw extruder of L / D = 29 and a diameter of 45 mm, and the barrel temperature was set to 230 ° C. After drying the prepared pellets for 2 hours at ℃ 80 ℃, using a 6 oz injection molding machine to set the cylinder temperature 240 ℃, mold temperature 60 ℃ by using a specimen and 9cm × 5cm × 0.2cm scratch resistance, optical characteristics and A specimen for measuring weatherability was prepared.
 
시험예 1: 기계적 물성 측정Test Example 1: Measurement of Mechanical Properties
상기 제조된 물성 시편은 하기의 방법으로 물성을 측정하여 그 결과를 하기 표 2에 나타내었다.The prepared physical specimens were measured in the following physical properties and the results are shown in Table 2 below.
(1) 투과율 및 헤이즈(haze): ASTM D1003의 기준에 따라 측정하였다.(1) Permeability and Haze: Measured according to the standards of ASTM D1003.
(2) BSP(Ball type Scratch Profile) 폭: Cheil method에 준하여 지름 0.7mm의 첨단이 원구모양인 텅스텐 카바이드 스타일러스(stylus)를 이용하여 각각 300g, 500g 및 1000g의 하중을 부여하고 75 mm/min의 속도로 시편에 스크래치를 부여한 뒤, 표면 조도 측정기(surface profiler)를 이용하여 조도 관측 및 스크래치 폭(scratch width)을 측정하였다.(2) BSP (Ball type Scratch Profile) width: According to the Cheil method, using a tungsten carbide stylus, the tip of which is 0.7mm in diameter, gives a load of 300g, 500g and 1000g, respectively, and the 75mm / min After scratching the specimen at speed, the surface roughness was measured using a surface profiler and the scratch width was measured.
(3) 연필경도: 경도에 따른 연필로 500g의 추를 올려 10mm/s의 속도로 5회 연필을 밀어 스크래치가 나지 않을 때의 경도값 (JIS K5401에서 정하는 연필 및 연필경도 측정)(3) Pencil hardness: Hardness value when scratch does not occur by pushing the pencil 5 times at the speed of 10mm / s by lifting the weight of 500g with a pencil according to the hardness. (Measuring pencil and pencil hardness determined in JIS K5401)
(4) 내후성: SAE J 1960에 의거하여 측정 (3,000시간, ΔE)(4) Weather resistance: measured according to SAE J 1960 (3,000 hours, ΔE)
표 1
구분 실시에 비교예
1 2 3 4 5 6 1 2 3 4 5 6 7
그라프트 아크릴공중합체 (A-1) 25 30 30 30 30 30 30 30 - 30 25 25 25
MABS 수지 (A-2) - - - - - - - - 30 - - - -
SAN 수지 (B-1) - - 28 - - - - - 28 - - - -
SAN 수지 (B-2) 30 28 - - 35 42 - - - - - - -
SAN 수지 (B-3) - - - 28 - - - - - - - - -
SAN 수지 (B-4) - - - - - - - - - 28 20 20 20
SAN 수지 (B-5) - - - - - - - 70 - - 40 40 40
PMMA 수지(C) 45 42 42 42 35 28 70 - 42 42 2 3 4
Table 1
division To conduct Comparative example
One 2 3 4 5 6 One 2 3 4 5 6 7
Graft Acrylic Copolymer (A-1) 25 30 30 30 30 30 30 30 - 30 25 25 25
MABS Resin (A-2) - - - - - - - - 30 - - - -
SAN Resin (B-1) - - 28 - - - - - 28 - - - -
SAN Resin (B-2) 30 28 - - 35 42 - - - - - - -
SAN Resin (B-3) - - - 28 - - - - - - - - -
SAN Resin (B-4) - - - - - - - - - 28 20 20 20
SAN Resin (B-5) - - - - - - - 70 - - 40 40 40
PMMA Resin (C) 45 42 42 42 35 28 70 - 42 42 2 3 4
표 2
구분 실시에 비교예
1 2 3 4 5 6 1 2 3 4 5 6 7
투과율[%] 83.8 81.2 80.8 82.6 80.1 79.0 46.3 21.0 95.1 30.2 2.3 3.4 5.1
HAZE[%] 15.0 17.9 20.3 18.2 19.1 21.0 50.3 89.6 4.2 88.0 99.9 99.9 99.9
BSP 폭(width)[-] 252 260 261 258 262 268 240 262 262 262 320 310 315
연필경도 H H H H H H H F H H 2B B B
내후성(3000hrs, dE) 2.7 2.6 2.6 2.9 2.9 3.0 2.8 2.8 10이상 2.9 2.2 2.0 1.7
TABLE 2
division To conduct Comparative example
One 2 3 4 5 6 One 2 3 4 5 6 7
Transmittance [%] 83.8 81.2 80.8 82.6 80.1 79.0 46.3 21.0 95.1 30.2 2.3 3.4 5.1
HAZE [%] 15.0 17.9 20.3 18.2 19.1 21.0 50.3 89.6 4.2 88.0 99.9 99.9 99.9
BSP width [-] 252 260 261 258 262 268 240 262 262 262 320 310 315
Pencil hardness H H H H H H H F H H 2B B B
Weather Resistance (3000hrs, dE) 2.7 2.6 2.6 2.9 2.9 3.0 2.8 2.8 over 10 2.9 2.2 2.0 1.7
상기 실시예 1 내지 6에서 모두 우수한 헤이즈 특성과 내스크래치 특성을 나타내고 있다.  반면, 비교예 3을 제외한 나머지 비교예들은 투명성 및 헤이즈 특성이 매우 떨어짐을 확인할 수 있고, 비교예 3은 투명성 및 헤이즈 특성을 만족하나, 내후성이 크게 떨어져서 물성 밸런스를 유지하지 못한다.In Examples 1 to 6, all exhibit excellent haze and scratch resistance. On the other hand, Comparative Examples except Comparative Example 3 can be seen that the transparency and haze characteristics are very poor, Comparative Example 3 satisfies the transparency and the haze characteristics, but the weather resistance is greatly degraded to maintain the balance of physical properties.
 
본 발명은 상기 실시예들에 한정되는 것이 아니라 서로 다른 다양한 형태로 제조될 수 있으며, 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명의 기술적 사상이나 필수적인 특징을 변경하지 않고서 다른 구체적인 형태로 실시될 수 있다는 것을 이해할 수 있을 것이다.  그러므로 이상에서 기술한 실시예들은 모든 면에서 예시적인 것이며 한정적이 아닌 것으로 이해해야만 한다.The present invention is not limited to the above embodiments, but may be manufactured in various forms, and a person skilled in the art to which the present invention pertains has another specific form without changing the technical spirit or essential features of the present invention. It will be appreciated that the present invention may be practiced as. Therefore, it should be understood that the embodiments described above are exemplary in all respects and not restrictive.

Claims (11)

  1. 그라프트 아크릴계 공중합체(A); Graft acrylic copolymer (A);
    방향족 비닐-시안화 비닐계 공중합체(B); 및Aromatic vinyl-vinyl cyanide copolymer (B); And
    폴리알킬(메타)아크릴레이트 수지(C)Polyalkyl (meth) acrylate resin (C)
    를 포함하고,Including,
    상기 방향족 비닐-시안화 비닐계 공중합체(B)는 5 내지 25 중량%의 시안화 비닐 화합물로부터 유도되는 단위체를 포함하는 열가소성 수지 조성물. The aromatic vinyl-vinyl cyanide copolymer (B) is a thermoplastic resin composition comprising a unit derived from 5 to 25% by weight of a vinyl cyanide compound.
  2. 제1항에 있어서,The method of claim 1,
    상기 열가소성 수지 조성물은 그라프트 아크릴계 공중합체(A) 100 중량부에 대하여, 상기 방향족 비닐-시안화 비닐계 공중합체(B) 50 내지 200 중량부를 포함하는 것인 열가소성 수지 조성물.  The thermoplastic resin composition comprises 50 to 200 parts by weight of the aromatic vinyl-vinyl cyanide copolymer (B) based on 100 parts by weight of the graft acrylic copolymer (A).  
  3. 제1항에 있어서,The method of claim 1,
    상기 열가소성 수지 조성물은 그라프트 아크릴계 공중합체(A) 100 중량부에 대하여, 상기 폴리알킬(메타)아크릴레이트(C) 50 내지 300 중량부를 포함하는 것인 열가소성 수지 조성물.The thermoplastic resin composition comprises 50 to 300 parts by weight of the polyalkyl (meth) acrylate (C) based on 100 parts by weight of the graft acrylic copolymer (A).
  4. 제1항에 있어서,The method of claim 1,
    상기 방향족 비닐-시안화 비닐계 공중합체(B) 및 상기 폴리알킬(메타)아크릴레이트(C)의 함량비가 6:4 내지 3:7인 열가소성 수지 조성물.A thermoplastic resin composition having a content ratio of the aromatic vinyl-vinyl cyanide copolymer (B) and the polyalkyl (meth) acrylate (C) in a range of 6: 4 Pa to 3: 7.
  5. 제1항에 있어서,The method of claim 1,
    상기 그라프트 아크릴계 공중합체(A)는 아크릴계 고무상 중합체에 상기 방향족 비닐계 단량체, 상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체 또는 이들의 조합이 그라프트 중합된 공중합체, 또는 이들의 2종 이상의 조합인 열가소성 수지 조성물.The graft acrylic copolymer (A) is a copolymer in which an acrylic rubber-like polymer is copolymerized with the aromatic vinyl monomer, the monomer copolymerizable with the aromatic vinyl monomer, or a combination thereof, graft or two or more thereof. A thermoplastic resin composition that is a combination.
  6. 제5항에 있어서,The method of claim 5,
    상기 방향족 비닐계 단량체와 공중합할 수 있는 단량체가 시안화 비닐 화합물을 포함하고, 상기 시안화 비닐 화합물은 상기 아크릴계 고무상 중합체에 그라프트 중합되는 단량체 총량 중 20 내지 30 중량%의 함량으로 포함된 열가소성 수지 조성물.The monomer copolymerizable with the aromatic vinyl monomer may include a vinyl cyanide compound, and the vinyl cyanide compound may be contained in an amount of 20 to 30 wt% of the total amount of the monomer graft-polymerized to the acrylic rubber polymer. .
  7. 제1항에 있어서,The method of claim 1,
    상기 방향족 비닐-시안화 비닐계 공중합체(B)는 스티렌 및 아크릴로니트릴의 공중합체, α-메틸스티렌 및 아크릴로니트릴의 공중합체, 또는 스티렌, α-메틸스티렌 및 아크릴로니트릴의 공중합체인 열가소성 수지 조성물.The aromatic vinyl cyanide copolymer (B) is a thermoplastic resin that is a copolymer of styrene and acrylonitrile, a copolymer of α-methylstyrene and acrylonitrile, or a copolymer of styrene, α-methylstyrene and acrylonitrile. Composition.
  8. 제1항에 있어서,The method of claim 1,
    상기 폴리알킬(메타)아크릴레이트 수지(C)는 알킬(메타)아크릴레이트는 C1 내지 C10의 알킬기를 가지는 것으로서, 메틸(메타)아크릴레이트, 에틸(메타)아크릴레이트, 부틸(메타)아크릴레이트, 글리시딜(메타)아크릴레이트, 히드록시에틸(메타)아크릴레이트 또는 이들의 조합의 중합체인 열가소성 수지 조성물.The polyalkyl (meth) acrylate resin (C) is an alkyl (meth) acrylate having a C1 to C10 alkyl group, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, The thermoplastic resin composition which is a polymer of glycidyl (meth) acrylate, hydroxyethyl (meth) acrylate, or a combination thereof.
  9. 제1항에 있어서,The method of claim 1,
    상기 열가소성 수지 조성물은 염료, 안료, 난연제, 충진제, 안정제, 활제, 항균제, 이형제 또는 이들의 조합을 포함하는 첨가제를 더 포함하는 것인 열가소성 수지 조성물.The thermoplastic resin composition further comprises an additive including a dye, a pigment, a flame retardant, a filler, a stabilizer, a lubricant, an antibacterial agent, a release agent, or a combination thereof.
  10. 제1항 내지 제9항 중 어느 한 항의 열가소성 수지 조성물을 이용하여 제조된 성형품.Molded article manufactured using the thermoplastic resin composition of any one of claims 1 to 9.
  11. 제10항에 있어서,The method of claim 10,
    ASTM D1003  기준에 의한 헤이즈(haze) 값이 5 내지 20인 성형품.Molded product with a haze value of 5 to 20 according to ASTM D1003.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2016540847A (en) * 2014-11-21 2016-12-28 エルジー・ケム・リミテッド Polymethylmethacrylate acrylic copolymer alloy high gloss composition and molded article
EP3875534A4 (en) * 2018-10-31 2021-11-24 Lg Chem, Ltd. Thermoplastic resin composition
US11608401B2 (en) 2018-10-31 2023-03-21 Lg Chem, Ltd. Thermoplastic resin composition

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JP2014533763A (en) 2014-12-15
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KR101531613B1 (en) 2015-06-25
JP2016196656A (en) 2016-11-24
KR20130057795A (en) 2013-06-03
CN103958599B (en) 2018-01-05
JP6263234B2 (en) 2018-01-17

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