WO2013069416A1 - Vibrating article-conveying apparatus - Google Patents

Vibrating article-conveying apparatus Download PDF

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Publication number
WO2013069416A1
WO2013069416A1 PCT/JP2012/076681 JP2012076681W WO2013069416A1 WO 2013069416 A1 WO2013069416 A1 WO 2013069416A1 JP 2012076681 W JP2012076681 W JP 2012076681W WO 2013069416 A1 WO2013069416 A1 WO 2013069416A1
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WO
WIPO (PCT)
Prior art keywords
vibration
component conveying
horizontal
elastic member
base
Prior art date
Application number
PCT/JP2012/076681
Other languages
French (fr)
Japanese (ja)
Inventor
石河 智海
Original Assignee
Ntn株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2011243393A external-priority patent/JP6081695B2/en
Priority claimed from JP2011243355A external-priority patent/JP2013095596A/en
Application filed by Ntn株式会社 filed Critical Ntn株式会社
Priority to KR1020147014660A priority Critical patent/KR101977429B1/en
Priority to CN201280054444.2A priority patent/CN103946132B/en
Publication of WO2013069416A1 publication Critical patent/WO2013069416A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G27/00Jigging conveyors
    • B65G27/10Applications of devices for generating or transmitting jigging movements
    • B65G27/16Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
    • B65G27/18Mechanical devices

Definitions

  • the present invention relates to a vibration type component conveying apparatus that conveys a component by vibrating a component conveying member by driving an excitation mechanism.
  • the base and the intermediate vibrating body are connected by a horizontal vibration leaf spring directed in the vertical direction for the purpose of imparting optimum vibration to the component conveying member to the component conveying member,
  • a vibration type see, for example, Patent Document 1.
  • the present applicant fixes the horizontal vibration elastic member (such as a leaf spring) at two fixed positions on the same horizontal line orthogonal to the component conveying direction, so that the horizontal deformation is vertical.
  • a technology has been developed that prevents the occurrence of vibration in the vertical direction caused by vibration in the horizontal direction (part conveyance direction) (Patent Document 2).
  • Patent Document 3 in a composite vibration type component conveying device, a pair of vertical vibration leaf springs is set as one set, and arranged so as to constitute a ramen structure together with a component conveying member and an intermediate vibrating body, thereby causing a pitching motion. It has been proposed to prevent the occurrence of
  • Patent Document 2 since it is possible to arrange the horizontal vibration leaf springs at two or more locations, for example, a vibration type component conveying device in which the horizontal vibration leaf springs are arranged as shown in FIGS. It is done.
  • this component conveying apparatus an intermediate vibrating body 54 is provided between an upper vibrating body 52 and a base 53 to which a trough (component conveying member) 51 having a linear conveying path 51a is attached.
  • the base 53 is connected by two horizontal vibration plate springs 55
  • the upper vibration body 52 and the intermediate vibration body 54 are connected by four vertical vibration plate springs 56, and the horizontal direction (component conveying direction, X in the figure).
  • Direction and a second vibration mechanism 58 that generates vibration in the vertical direction (Z direction in the figure).
  • the two horizontal vibration leaf springs 55 have one end on one side of the base 53 (the lower side in FIG. 16) so that the fixed positions at both ends are located on the same horizontal line perpendicular to the component conveying direction (X direction).
  • the leaf spring mounting portion 53a is fixed to the leaf spring mounting portion 53a erected on the left side of FIG. 17 and the other end portion is provided on the other side of the intermediate vibrator 54 (upper side of FIG. 16, right side of FIG. 17). It is fixed to 54a.
  • the positional relationship between the positions of the horizontal vibration leaf springs 55 fixed to the intermediate vibrating body 54 and the positions fixed to the base 53 is the same.
  • the intermediate vibrating body 54 is vibrated in the component conveying direction (X direction), as shown in FIG. 18, the horizontal vibration leaf spring 55 is not only in the X direction but also in the direction perpendicular to the X direction (Y direction) in the horizontal plane.
  • a vibration having an amplitude y is generated.
  • the vibration in the Y direction is transmitted to the trough 51, causing the parts to meander on the transport path 51a and causing a substantial decrease in the part transport speed.
  • the component conveying member becomes longer or the mass increases depending on the properties of the component to be conveyed, the structure of the component supply partner, and the like.
  • the pitching motion may occur because the moment around the center of gravity G of the component conveying member increases.
  • the component conveying member has an asymmetric shape and the position of the center of gravity G is deviated from the attracting position of the electromagnet constituting the vibrating mechanism, the attraction force acts on the position deviated from the center of gravity G. A moment around the center of gravity G is generated by the force, and a pitching motion is generated.
  • a vibration isolating rubber, a coil spring, or the like is provided between the base and the floor surface in order to block propagation of vibration to the outside.
  • a vibration isolation member When a vibration isolation member is provided, the reaction force of the attractive force generated by the electromagnet of the vibration excitation mechanism and the reaction force accompanying the vibration of the parts transport member generate a moment around the center of gravity G 'of the base, generating a pitching motion.
  • the pitching motion around the center of gravity G 'of the base also affects the vibration of the component conveying member, and causes a pitching motion around the center of gravity G of the component conveying member.
  • the occurrence of the pitching motion around the center of gravity G of the component conveying member cannot be reliably suppressed, and the occurrence of the pitching motion causes the horizontal vibration of the component conveying member.
  • the vertical vibration cannot be adjusted to a desired value, and the parts conveyance becomes unstable.
  • An object of the present invention is to make it possible to easily apply a desired vibration suitable for component conveyance to a component conveyance member in a composite vibration type component conveyance device.
  • the present invention provides a component conveying member in which a component conveying path is formed, an upper vibrating body to which the component conveying member is attached, a base installed on a floor, and the upper vibrating body.
  • An intermediate vibrating body provided between the base, a first elastic member connecting the intermediate vibrating body and the base, and a second elastic member connecting the upper vibrating body and the intermediate vibrating body.
  • One of the first elastic member and the second elastic member is a horizontal vibration elastic member and the other is a vertical vibration elastic member, and the horizontal vibration elastic member and the first vibration mechanism are used as parts.
  • the vibration-type component conveying apparatus that applies a horizontal vibration to the conveying member and applies a vertical vibration to the component conveying member by the vertical vibration elastic member and the second vibration mechanism.
  • a plurality of elastic members are provided in the component conveying direction,
  • the fixed position to the intermediate vibrator and the fixed position to the base or upper vibrator are located on the same horizontal line orthogonal to the parts transport direction, and the positional relationship between the two fixed positions is alternate in the parts transport direction. It was supposed to be arranged so as to be replaced.
  • the occurrence of vibration in the workpiece transport direction of the horizontal vibration elastic member E A vertical direction (Z direction) caused by vibration of the (X-direction) is suppressed, as shown in FIG. 19, the parts conveying direction in a horizontal plane Since vibration in a direction orthogonal to the direction can be suppressed, desired vibration suitable for component conveyance can be easily applied to the component conveyance member.
  • the pitching motion of the component conveying member viewed from the floor is relative to the base of the component conveying member (hereinafter simply referred to as “relative”). And the pitching motion of the base in the opposite phase to each other. Therefore, a weight is provided on the base, and the amplitude of the pitching motion of the base is relative to the component conveying member.
  • the amplitude of the relative pitching motion of the component conveying member becomes small.
  • the amplitude of the pitching motion of the table may be reduced.
  • the moment acting on the component conveying member is large (when the component conveying member is long or when the mass is large)
  • the amplitude of the relative pitching motion of the component conveying member becomes large. What is necessary is just to enlarge the amplitude of the pitching motion of a base.
  • the weight is composed of a plurality of weight pieces, and the weight can be adjusted by increasing / decreasing the number of the weight pieces, and is preferably provided at the end of the base. This is because as the portion that changes the mass of the base is farther from the center of gravity, the influence of the increase / decrease in the mass on the amplitude of the pitching motion increases, and the mass adjustment becomes easier.
  • the weights it is desirable to provide the weights at a plurality of locations. If the mass is changed at only one location on the base, the center of gravity of the base moves, and the center of the pitching movement is shifted, making adjustment difficult. However, if multiple weights are installed, the center of gravity of the base will not move. This is because the mass of the weight can be adjusted. Conversely, by adjusting the mass of the weights provided at a plurality of locations and moving the position of the center of gravity of the base to the vicinity of the center of the apparatus, it is possible to stabilize the transport behavior. Further, even if the installation position of the weight can be adjusted in the vertical direction, the center of gravity of the base can be moved to the vicinity of the center of the apparatus so that a stable transport behavior can be obtained.
  • the elastic member for vertical vibration is fixed at two fixed positions on the same horizontal line orthogonal to the component conveying direction, or fixed at two fixed positions on the same horizontal line parallel to the component conveying direction. That's fine.
  • the natural frequency of the horizontal vibration elastic member different between the horizontal direction and the vertical direction, or by making the vertical rigidity of the horizontal vibration elastic member higher than the rigidity in the horizontal direction. Further, it is possible to more effectively suppress the vertical vibration caused by the horizontal vibration.
  • a leaf spring having the front and back surfaces directed in the component conveyance direction can be used as the horizontal vibration elastic member.
  • a plate spring having the front and back surfaces directed in the component conveyance direction is preferably used. It is good to use what provided the spacer between the fixed locations of each leaf
  • the horizontal vibration elastic member is a single leaf spring with low torsional rigidity.
  • the twisting plate spring E B the torsion is generated pitching vibrations to parts conveying direction intermediate vibrator is a vibration torsional accompanying horizontal vibrations, since it is difficult to achieve the optimum desired vibration to the parts conveyance It is. That is, by using a member having a high torsional rigidity with a spacer sandwiched between a plurality of leaf springs as a horizontal vibration elastic member, even when a moment acts on the intermediate vibration member, the horizontal vibration elastic member as shown in FIG. The twist of E C is suppressed, and desired vibration can be easily realized.
  • a leaf spring having front and back surfaces directed in the vertical direction can be used as the vertical vibration elastic member.
  • Each excitation mechanism is composed of an electromagnet and a movable iron core, a reference waveform generating means for generating a reference waveform of an applied voltage in an applied voltage setting circuit to one of the electromagnets, and an amplitude with respect to the reference waveform Waveform amplitude adjusting means for adjusting is provided, and the applied voltage setting circuit for the other electromagnet is generated by the phase difference adjusting means for generating a waveform having a predetermined phase difference with respect to the reference waveform, and the phase difference adjusting means
  • waveform amplitude adjustment means to adjust the amplitude of the waveform so that the waveform, period, phase difference and amplitude of the voltage applied to each electromagnet can be controlled freely, horizontal vibration and vertical vibration Can be easily brought close to the desired vibration.
  • the voltage setting circuit for applying voltage to the electromagnet of each of the excitation mechanisms is provided with PWM signal generating means for converting a waveform whose amplitude is adjusted by the waveform amplitude adjusting means into a PWM (Pulse Width Modulation) signal,
  • PWM Pulse Width Modulation
  • the vibration type component conveying apparatus includes the horizontal vibration elastic member that connects the upper vibration body or the base and the intermediate vibration body, the fixed position to the intermediate vibration body, and the base or the upper vibration. Since the fixed position to the body is located on the same horizontal line orthogonal to the component conveyance direction and the positional relationship is alternately switched in the component conveyance direction, the horizontal vibration elastic member in the component conveyance direction is arranged. It is possible to suppress both the vibration in the vertical direction caused by the vibration and the vibration in the direction orthogonal to the component conveying direction in the horizontal plane.
  • the mass of the base is adjusted so that the amplitude of the pitching motion of the base approaches the amplitude of the pitching motion relative to the base of the component conveying member that is in the opposite phase to this.
  • FIG. 1 Schematic diagram of an applied voltage setting circuit of each excitation mechanism of the component conveying apparatus of FIG.
  • FIG. 1 is a partially cutaway front view showing a modification of the arrangement of the vertical vibration leaf springs of FIG. Top view without trough in FIG.
  • action of this invention a and b are explanatory diagrams of the pitching motion in the simple model of FIG.
  • a graph showing the behavior of another pitching motion of a general parts conveyor The graph which shows the behavior of another pitching motion of the components conveying apparatus of FIG. Partially cutaway front view of the component conveying apparatus of the second embodiment Top view without trough of FIG. Partial cutaway front view of a conventional parts conveyor Top view without trough in FIG. Side view of FIG.
  • Explanatory drawing of the vibration behavior of the horizontal vibration leaf spring of FIG. Explanatory drawing of the normal deformation
  • transformation form of the elastic member for horizontal vibration of the present invention Explanatory drawing of the deformation
  • FIG. 1 to 3 show a vibration type component conveying apparatus according to the first embodiment.
  • a trough (component conveying member) 1 in which a linear conveying path 1a is formed is attached to the upper surface of an upper vibrator 2, and between the upper vibrator 2 and a base 3 installed on the floor.
  • An intermediate vibration body 4 is provided, the intermediate vibration body 4 and the base 3 are connected by two leaf springs 5 as first elastic members, and the upper vibration body 2 and the intermediate vibration body 4 are four second elastic members.
  • a first vibration mechanism 7 is provided which is connected by a plate spring 6 as a member, and generates a vibration in the horizontal direction (component conveying direction, X direction in the figure) between the intermediate vibrating body 4 and the base 3.
  • a second vibration mechanism 8 that generates vibration in the vertical direction (Z direction in the figure) is provided between the vibrating body 2 and the base 3.
  • the base 3 is formed in a rectangular shape, and columnar leaf spring mounting portions 3a are erected at two diagonal corners of the base 3, and a vibration isolating rubber (vibration isolating member) 18 fixed to the floor surface F is provided. It is supported. In addition, you may use a coil spring etc. for a vibration proof member.
  • weights 19 are provided at both ends of the base 3 in the component conveying direction.
  • Each of these weights 19 includes a plurality of detachable weight pieces 19a, and the mass can be adjusted by increasing or decreasing the number of the weight pieces 19a.
  • the method of attaching the weight 19 to the base 3 can be a method of providing a through hole in each weight piece 19a and screwing it with a bolt or the like.
  • a plurality of screw holes provided in the base 3 are arranged in the height direction so that the mounting position of the weight 19 on the base 3 can be adjusted in the vertical direction, thereby stabilizing the transport behavior.
  • the weight 19 is composed of a plurality of weight pieces 19a, but a weight having a desired mass alone may be used.
  • the intermediate vibrating body 4 is formed in a rectangular frame shape, and two diagonal corners thereof are opposed to the upper end portion of the leaf spring mounting portion 3a of the base 3 on the outer peripheral side, and the inner peripheral surface is a lower portion of the upper vibrating body 2. Are arranged to face each other. Further, on the outer peripheral surface, a leaf spring mounting portion 4a is provided that protrudes in the component conveying direction (X direction) from two diagonal corners that do not face the leaf spring mounting portion 3a of the base 3.
  • the first leaf spring 5 has its one end at the leaf spring mounting portion of the base 3 so that the front and back surfaces are oriented in the component conveyance direction, and the fixed positions of both ends are located on the same horizontal line orthogonal to the component conveyance direction.
  • the other end portion is fixed to the leaf spring mounting portion 4a of the intermediate vibrator 4 to 3a, thereby forming a horizontal vibration leaf spring (horizontal vibration elastic member) that supports the intermediate vibrator 4 so as to vibrate in the horizontal direction.
  • the two leaf spring mounting portions 3a of the base 3 and the two leaf spring mounting portions 4a of the intermediate vibrating body 4 intersect so that straight lines connecting the installation positions of the same mounting portion intersect in plan view. Since they are provided, the two horizontal vibration leaf springs 5 are arranged so that the positional relationship between the two fixed positions thereof is switched in the component conveying direction.
  • the horizontal vibration leaf spring 5 has a thickness dimension in the horizontal direction that is considerably smaller than a width dimension in the vertical direction, the natural frequency in the horizontal direction is significantly different from the natural frequency in the vertical direction, and the rigidity in the vertical direction is also different. Is sufficiently higher than the rigidity in the horizontal direction.
  • the second leaf spring 6 has one end at the bottom of the upper vibrator 2 so that the front and back surfaces are oriented vertically and the fixed positions of both ends are located on the same horizontal line perpendicular to the component conveying direction.
  • the other end portion is fixed to the edge in the longitudinal direction of the intermediate vibrating body 4 to form a vertical vibration leaf spring (vertical vibration elastic member) that supports the upper vibrating body 2 so as to vibrate in the vertical direction.
  • the first vibrating mechanism 7 includes an AC electromagnet 9 installed on the base 3 and a movable iron core 10 attached to the intermediate vibrating body 4 so as to face the electromagnet 9 with a predetermined interval. It consists of Although the movable iron core 10 is attached to the intermediate vibrator 4 in this example, it may be attached to the upper vibrator 2.
  • the second vibration mechanism 8 includes an AC electromagnet 11 installed on the base 3, and a movable iron core 12 attached to the upper vibrator 2 so as to face the electromagnet 11 with a predetermined interval. It consists of
  • the horizontal vibration and the vertical vibration of the trough 1 can be adjusted by separately setting the voltage applied to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8.
  • FIG. 4 shows a circuit for setting an applied voltage to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8.
  • the circuit of the first vibration mechanism 7 is provided with a reference waveform generating means 13 for generating a reference waveform of the applied voltage.
  • the reference waveform generation means 13 generates a reference waveform corresponding to the set value of the type of waveform (for example, sine wave) and the period (frequency) of the waveform.
  • the circuit of the second excitation mechanism 8 is provided with phase difference adjusting means 14 for generating a waveform having a predetermined phase difference with respect to the reference waveform generated by the reference waveform generating means 13.
  • the waveform generated by the reference waveform generating means 13 or the phase difference adjusting means 14 is adjusted to a predetermined amplitude by the waveform amplitude adjusting means 15, and the PWM signal generating means 16
  • the voltage is amplified by the voltage amplifying means 17 and applied to the electromagnets 9 and 11.
  • the horizontal vibration and the vertical vibration can be adjusted by freely controlling the waveform, period, phase difference and amplitude of the voltage applied to the electromagnets 9 and 11, respectively. Note that when each excitation mechanism is not driven by the PWM method, the PWM signal generating means 16 becomes unnecessary.
  • This vibration type component conveying apparatus has the above-described configuration, and when vibration is generated in the intermediate vibrating body 4 by driving the first vibrating mechanism 7, two fixed positions on the same horizontal line orthogonal to the component conveying direction.
  • the horizontal vibration leaf spring 5 fixed in step S is repeatedly deformed only in the horizontal direction and returned to the original state (see FIG. 19). Thereby, the vibration generated in the intermediate vibrating body 4 hardly includes vertical vibration, and is substantially only in the horizontal direction.
  • the positional relationship between the fixed positions of the two horizontal vibration leaf springs 5 is arranged so as to be interchanged in the component conveyance direction, the direction in the direction perpendicular to the component conveyance direction (Y direction in FIGS. 2 and 3) in the horizontal plane Vibration can also be suppressed.
  • the horizontal vibration plate spring 5 has a large difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction, this also suppresses the occurrence of vertical vibration due to the vibration in the horizontal direction.
  • each excitation mechanism is uniquely designed in the horizontal direction of the trough in order to efficiently increase the amplitude of horizontal vibration with less power. It is often driven at a frequency near the frequency. At this time, if the horizontal vibration frequency and the vertical vibration frequency of the horizontal vibration leaf spring are the same, or if they are only a few Hz apart, the intermediate vibration body generated by the horizontal vibration The vibration in the vertical direction cannot be ignored. However, in the component conveying device of this embodiment, since there is a sufficient difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction of the horizontal vibration leaf spring 5, the vertical vibration of the intermediate vibrating body 4 caused by the horizontal vibration. The vibration in the direction can be kept small.
  • the horizontal vibration leaf spring can make a difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction even when the horizontal thickness dimension is larger than the vertical width dimension, for example. From the viewpoint of rigidity to be described later, it is preferable to adopt the shape as in this embodiment.
  • the horizontal dimension of the horizontal vibration leaf spring 5 is formed to be considerably smaller than the vertical dimension, and the vertical rigidity thereof is sufficiently higher than the horizontal rigidity, the intermediate vibrator The vertical vibration of 4 can be further reduced.
  • the vertical vibration generated in the trough 1 is substantially only the vibration by the second vibration mechanism 8 and the vertical vibration leaf spring 6, and the component conveying direction in the horizontal plane. Since the vibration in the direction orthogonal to the horizontal direction can also be suppressed, by adjusting the horizontal vibration and the vertical vibration respectively, it is possible to easily give the trough 1 a desired vibration suitable for component conveyance.
  • FIG 5 and 6 show a modification of the arrangement of the vertical vibration leaf spring 6 of the first embodiment described above.
  • the vertical vibration leaf spring 6 is moved in the short direction of the upper vibration body 2 and the intermediate vibration body 4 at two fixed positions on the same horizontal line parallel to the component conveying direction (X direction in the figure). It is fixed to the edge.
  • FIG. 7 shows a simple model of a composite vibration type component conveying apparatus.
  • the upper rigid body A in this simple model corresponds to the trough 1 (including the upper vibrating body 2) of the first embodiment.
  • the spring Ka corresponds to the vertical vibration leaf spring 6
  • the lower rigid body B corresponds to the intermediate vibration body 4 and the base 3
  • the spring Kb corresponds to the vibration isolating rubber 18.
  • the center of gravity Ga represents the center of gravity of the upper rigid body A
  • the center of gravity Gb represents the center of gravity of the lower rigid body B.
  • the intermediate vibrating body 4 and the base 3 are connected by a horizontal vibration leaf spring 5, but the horizontal vibration leaf spring 5 does not act in the vertical direction, and therefore is not considered in this simple model.
  • FIGS. 8A and 8B the vertical vibration behavior of a general composite vibration type component conveying apparatus is represented.
  • the upper rigid body A moves pitching around the center of gravity Ga.
  • the lower rigid body B performs a pitching motion around the center of gravity Gb.
  • FIG. 8A shows a case where the amplitude of the relative pitching motion of the upper rigid body A with respect to the lower rigid body B is smaller than the amplitude of the pitching motion of the lower rigid body B.
  • FIG. 8B is the reverse of FIG. This is the case.
  • FIG. 9 shows temporal changes in the vertical displacement at the point A1 of the upper rigid body A and the point B1 of the lower rigid body B in FIG. 7 in the case where the component conveying device takes the vibration behavior of FIG. is there.
  • the dotted line in FIG. 9 is the relative displacement of point A1 viewed from point B1 (relative pitching motion of the upper rigid body A), the alternate long and short dash line is the absolute displacement of point B1 viewed from above the floor (pitching motion of the lower rigid body B), and the solid line is This is the absolute displacement (pitching motion of the upper rigid body A) at point A1 as seen from above the floor (the same applies to FIGS. 10 to 12 described later).
  • the relative displacement at the point A1 and the absolute displacement at the point B1 are in opposite phases, and the combination is the absolute displacement at the point A1.
  • the amplitude of the pitching motion of the lower rigid body B as shown in FIG. Can be made closer to the amplitude of the relative pitching motion of the upper rigid body A, and the pitching motion of the upper rigid body A can be suppressed.
  • FIG. 11 shows temporal changes in the vertical displacement at the point A1 of the upper rigid body A and the point B1 of the lower rigid body B when the component conveying device takes the vibration behavior of FIG.
  • the pitching motion of the lower rigid body B as shown in FIG. can be made close to the amplitude of the relative pitching motion of the upper rigid body A, and the pitching motion of the upper rigid body A can be suppressed.
  • the vibration isolating rubber 18 is provided between the base 3 and the floor surface F, the weight 19 is provided on the base 3, and the pitching motion of the base 3 is reduced.
  • the mass of the base 3 so that the amplitude is close to the amplitude of the relative pitching movement of the trough 1 with respect to the base 3 having the opposite phase, the pitching movement of the trough 1 seen from the floor is ensured. Therefore, stable parts conveyance can be realized.
  • FIG. 13 and FIG. 14 show a second embodiment.
  • the intermediate vibrating body 4 and the base 3 are connected by an elastic member 20 for horizontal vibration instead of the plate spring 5 for horizontal vibration of the first embodiment.
  • the elastic member 20 for horizontal vibration has two leaf springs 21 with the front and rear surfaces facing the component conveying direction (X direction in the figure) arranged along the component conveying direction, and between the fixed portions of the plate springs 21.
  • a spacer 22 is provided, which is fixed at two fixed positions on the same horizontal line orthogonal to the component conveying direction, like the horizontal vibration leaf spring 5 of the first embodiment, and the positions of the two fixed positions. The relationship is arranged so that the relationship is changed in the component conveyance direction.
  • the vertical vibration leaf spring 6 is short of the upper vibration body 2 and the intermediate vibration body 4 at two fixed positions on the same horizontal line parallel to the component conveying direction, as in the example shown in FIGS. It is fixed to the edge in the hand direction.
  • the configuration of the other parts is the same as that of the first embodiment including the voltage setting circuit applied to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8.
  • the torsional rigidity of the horizontal vibration elastic member 20 is higher than that of the horizontal vibration leaf spring 5 of the first embodiment.
  • the horizontal vibration elastic member 20 is deformed only in the substantially horizontal direction without being twisted (see FIG. 21). Therefore, in the apparatus of the first embodiment, it is easy to realize desired vibration suitable for component conveyance, as compared with the case where the horizontal vibration leaf spring 5 may be twisted (see FIG. 20).
  • the vertical vibration leaf spring 6 is placed at two fixed positions on the same horizontal line orthogonal to the component conveying direction at the upper vibration body. 2 and the intermediate vibration body 4 may be fixed to the longitudinal edges.
  • the first leaf spring that connects the intermediate vibration body and the base is a horizontal vibration leaf spring
  • the second leaf spring that connects the upper vibration body and the intermediate vibration body is for vertical vibration.
  • the leaf spring is used, conversely, the first leaf spring may be a vertical vibration leaf spring and the second leaf spring may be a horizontal vibration leaf spring.
  • one leaf spring is arranged at each location, but two or more leaf springs may be used as one.
  • the horizontal vibration leaf springs are arranged in two places, they may be constituted by three or more places.
  • the positional relationship between the fixed position to each intermediate vibrator and the fixed position to the base is a component. What is necessary is just to arrange
  • the vertical vibration leaf springs are arranged at four locations, but may be configured at two or more locations.
  • each vibration mechanism uses what consists of an electromagnet and a movable iron core, it is not restricted to this, What is necessary is just an actuator which can generate

Abstract

The invention makes it possible to apply a selected vibration that is appropriate for article conveyance easily on an article-conveying member of a compound vibration article-conveying apparatus. A vibrating article-conveying apparatus in which: a middle vibrator (4) is provided between an upper vibrator (2) on which a trough (article-conveying member) is installed and a base (3); the middle vibrator (4) and the base (3) are connected with two horizontal vibration plate springs (5); and the upper vibrator (2) and the middle vibrator (4) are connected with vertical vibration plate springs (6). In the vibrating article-conveying apparatus, the respective horizontal vibration plate springs (5) are fixed at two fixing positions on the same horizontal line that is orthogonal to the direction of article conveyance (x-direction) and are disposed so that the positional relationships of the two fixing positions switch in the direction of article conveyance. The occurrence of vibration in the vertical direction arising from vibration in the horizontal direction can thereby be limited and vibration in the horizontal plane in the direction orthogonal to the direction of article conveyance (y-direction) can also be limited. As a result, a selected vibration that is appropriate for article conveyance can easily be applied to the trough.

Description

振動式部品搬送装置Vibrating parts conveyor
 本発明は、加振機構の駆動により部品搬送部材を振動させて部品を搬送する振動式部品搬送装置に関する。 The present invention relates to a vibration type component conveying apparatus that conveys a component by vibrating a component conveying member by driving an excitation mechanism.
 振動式部品搬送装置には、部品搬送部材に対して部品搬送に最適な振動を付与することを目的として、鉛直方向に向けた水平振動用板ばねで基台と中間振動体とを連結し、水平方向に向けた鉛直振動用板ばねで部品搬送部材と中間振動体とを連結して、部品搬送部材の水平方向(部品搬送方向)の振動と鉛直方向の振動をそれぞれ調整できる構成とした複合振動式のものがある(例えば、特許文献1参照。)。 In the vibration type component conveying device, the base and the intermediate vibrating body are connected by a horizontal vibration leaf spring directed in the vertical direction for the purpose of imparting optimum vibration to the component conveying member to the component conveying member, A composite that can adjust the horizontal (vertical) direction vibration and vertical vibration of the component conveying member by connecting the component conveying member and the intermediate vibrator with a vertical vibration leaf spring in the horizontal direction. There is a vibration type (see, for example, Patent Document 1).
 しかし、上記のような複合振動式の部品搬送装置は、水平振動用板ばねが鉛直方向の2箇所の固定位置で固定されているため、水平方向に振動する際に鉛直方向にも振動を発生させてしまう。また、通常、部品搬送部材(これに取り付けられる上部振動体等も含む)の重心Gと支点の高さ方向位置に差があるため、部品搬送部材が水平方向に変位したときに重心Gまわりの回転運動(以下、「ピッチング運動」と称する。)を生じてしまう。したがって、実際に部品搬送部材に所望の振動を付与することはできず、安定した部品搬送が難しいという問題があった。 However, in the composite vibration type component conveying device as described above, since the horizontal vibration leaf springs are fixed at two fixed positions in the vertical direction, vibration is also generated in the vertical direction when vibrating in the horizontal direction. I will let you. In addition, there is usually a difference between the center of gravity G of the component conveying member (including the upper vibrator attached to the component) and the height position of the fulcrum, so when the component conveying member is displaced in the horizontal direction, Rotational motion (hereinafter referred to as “pitching motion”) occurs. Therefore, a desired vibration cannot be actually applied to the component conveying member, and there is a problem that stable component conveyance is difficult.
 これに対して、本出願人は、水平振動用弾性部材(板ばね等)を部品搬送方向と直交する同一水平線上の2箇所の固定位置で固定することにより、その水平方向の変形が鉛直方向の変位につながらないようにして、水平方向(部品搬送方向)の振動に起因する鉛直方向の振動の発生を抑制する技術を開発した(特許文献2)。 In contrast, the present applicant fixes the horizontal vibration elastic member (such as a leaf spring) at two fixed positions on the same horizontal line orthogonal to the component conveying direction, so that the horizontal deformation is vertical. A technology has been developed that prevents the occurrence of vibration in the vertical direction caused by vibration in the horizontal direction (part conveyance direction) (Patent Document 2).
 一方、特許文献3では、複合振動式の部品搬送装置において、鉛直振動用板ばねを2枚1組とし、部品搬送部材および中間振動体とともにラーメン構造を構成するように配置することにより、ピッチング運動の発生を防止することが提案されている。 On the other hand, in Patent Document 3, in a composite vibration type component conveying device, a pair of vertical vibration leaf springs is set as one set, and arranged so as to constitute a ramen structure together with a component conveying member and an intermediate vibrating body, thereby causing a pitching motion. It has been proposed to prevent the occurrence of
特開昭55-84707号公報JP 55-84707 A 特開2012-41107号公報JP2012-41107A 特開2003-40418号公報Japanese Patent Laid-Open No. 2003-40418
 ところで、特許文献2においては、水平振動用板ばねの配置を2箇所以上でもよいとしているので、例えば図15乃至図17に示すように水平振動用板ばねを配置した振動式部品搬送装置も考えられる。この部品搬送装置は、直線状の搬送路51aを有するトラフ(部品搬送部材)51が取り付けられた上部振動体52と基台53との間に中間振動体54を設け、中間振動体54と基台53とを2つの水平振動用板ばね55で連結し、上部振動体52と中間振動体54とを4つの鉛直振動用板ばね56で連結し、水平方向(部品搬送方向、図中のX方向)の振動を発生させる第1の加振機構57と鉛直方向(図中のZ方向)の振動を発生させる第2の加振機構58を設けたものである。その2つの水平振動用板ばね55は、両端の固定位置が部品搬送方向(X方向)と直交する同一水平線上に位置するように、一端部を基台53の一側(図16の下側、図17の左側)に立設された板ばね取付部53aに固定され、他端部を中間振動体54の他側(図16の上側、図17の右側)に設けられた板ばね取付部54aに固定されている。 By the way, in Patent Document 2, since it is possible to arrange the horizontal vibration leaf springs at two or more locations, for example, a vibration type component conveying device in which the horizontal vibration leaf springs are arranged as shown in FIGS. It is done. In this component conveying apparatus, an intermediate vibrating body 54 is provided between an upper vibrating body 52 and a base 53 to which a trough (component conveying member) 51 having a linear conveying path 51a is attached. The base 53 is connected by two horizontal vibration plate springs 55, the upper vibration body 52 and the intermediate vibration body 54 are connected by four vertical vibration plate springs 56, and the horizontal direction (component conveying direction, X in the figure). Direction) and a second vibration mechanism 58 that generates vibration in the vertical direction (Z direction in the figure). The two horizontal vibration leaf springs 55 have one end on one side of the base 53 (the lower side in FIG. 16) so that the fixed positions at both ends are located on the same horizontal line perpendicular to the component conveying direction (X direction). The leaf spring mounting portion 53a is fixed to the leaf spring mounting portion 53a erected on the left side of FIG. 17 and the other end portion is provided on the other side of the intermediate vibrator 54 (upper side of FIG. 16, right side of FIG. 17). It is fixed to 54a.
 上記のように水平振動用板ばね55を配置した部品搬送装置では、各水平振動用板ばね55の中間振動体54への固定位置と基台53への固定位置の位置関係が同じであるため、中間振動体54を部品搬送方向(X方向)に加振すると、図18に示すように、水平振動用板ばね55がX方向だけでなく水平面内でX方向と直交する方向(Y方向)にも振幅yとなる振動を発生させてしまう。そして、このY方向の振動がトラフ51に伝わって搬送路51a上での部品の蛇行を引き起こし、実質的な部品搬送速度の低下を招く。また、トラフ51にX方向とZ方向の振動のほかにY方向の振動が付与されることにより、トラフ51の振動を部品搬送に最適なものに調整することが困難になる。 In the component conveying apparatus in which the horizontal vibration leaf springs 55 are arranged as described above, the positional relationship between the positions of the horizontal vibration leaf springs 55 fixed to the intermediate vibrating body 54 and the positions fixed to the base 53 is the same. When the intermediate vibrating body 54 is vibrated in the component conveying direction (X direction), as shown in FIG. 18, the horizontal vibration leaf spring 55 is not only in the X direction but also in the direction perpendicular to the X direction (Y direction) in the horizontal plane. In addition, a vibration having an amplitude y is generated. The vibration in the Y direction is transmitted to the trough 51, causing the parts to meander on the transport path 51a and causing a substantial decrease in the part transport speed. In addition to the vibration in the X direction and the Z direction being applied to the trough 51, it is difficult to adjust the vibration of the trough 51 to be optimal for component conveyance.
 また、特許文献3で提案されているように鉛直振動用板ばねを配置した部品搬送装置においても、搬送する部品の性状や部品供給相手の構造等によって部品搬送部材が長くなったり質量が増加したりした場合には、部品搬送部材の重心Gまわりのモーメントが大きくなるため、ピッチング運動が発生することがある。また、部品搬送部材が非対称な形状となり、その重心Gの位置が加振機構を構成する電磁石の吸引位置からずれた場合は、その吸引力が重心Gからずれた位置に作用するため、その吸引力によって重心Gまわりのモーメントが生じ、ピッチング運動が発生する。 Also, in the component conveying device in which the vertical vibration leaf spring is arranged as proposed in Patent Document 3, the component conveying member becomes longer or the mass increases depending on the properties of the component to be conveyed, the structure of the component supply partner, and the like. In such a case, the pitching motion may occur because the moment around the center of gravity G of the component conveying member increases. Further, when the component conveying member has an asymmetric shape and the position of the center of gravity G is deviated from the attracting position of the electromagnet constituting the vibrating mechanism, the attraction force acts on the position deviated from the center of gravity G. A moment around the center of gravity G is generated by the force, and a pitching motion is generated.
 一方、特許文献1等に記載された一般的な複合振動式の部品搬送装置でも、外部への振動の伝搬を遮断するために基台と床面との間に防振ゴムやコイルばね等の防振部材を設けた場合には、加振機構の電磁石で発生させる吸引力の反力や部品搬送部材の振動に伴う反力が基台の重心G’まわりのモーメントを生じ、ピッチング運動を発生させる。この基台の重心G’まわりのピッチング運動は部品搬送部材の振動にも影響を与え、部品搬送部材の重心Gまわりのピッチング運動を発生させてしまう。 On the other hand, even in a general composite vibration type component conveying device described in Patent Document 1 or the like, a vibration isolating rubber, a coil spring, or the like is provided between the base and the floor surface in order to block propagation of vibration to the outside. When a vibration isolation member is provided, the reaction force of the attractive force generated by the electromagnet of the vibration excitation mechanism and the reaction force accompanying the vibration of the parts transport member generate a moment around the center of gravity G 'of the base, generating a pitching motion. Let The pitching motion around the center of gravity G 'of the base also affects the vibration of the component conveying member, and causes a pitching motion around the center of gravity G of the component conveying member.
 上述したように、従来の複合振動式部品搬送装置では、部品搬送部材の重心Gまわりのピッチング運動の発生を確実に抑えることはできず、ピッチング運動の発生によって部品搬送部材の水平方向の振動と鉛直方向の振動を所望のものに調整できなくなり、部品搬送が不安定になるおそれがある。 As described above, in the conventional composite vibration type component conveying device, the occurrence of the pitching motion around the center of gravity G of the component conveying member cannot be reliably suppressed, and the occurrence of the pitching motion causes the horizontal vibration of the component conveying member. There is a possibility that the vertical vibration cannot be adjusted to a desired value, and the parts conveyance becomes unstable.
 本発明の課題は、複合振動式の部品搬送装置において、部品搬送に適した所望の振動を容易に部品搬送部材に付与できるようにすることである。 An object of the present invention is to make it possible to easily apply a desired vibration suitable for component conveyance to a component conveyance member in a composite vibration type component conveyance device.
 上記の課題を解決するため、本発明は、部品搬送路が形成された部品搬送部材と、前記部品搬送部材が取り付けられる上部振動体と、床上に設置される基台と、前記上部振動体と基台との間に設けられる中間振動体と、前記中間振動体と基台とを連結する第1の弾性部材と、前記上部振動体と中間振動体とを連結する第2の弾性部材とを備え、前記第1の弾性部材と第2の弾性部材のうちの一方を水平振動用弾性部材、他方を鉛直振動用弾性部材とし、前記水平振動用弾性部材と第1の加振機構とで部品搬送部材に水平方向の振動を付与し、前記鉛直振動用弾性部材と第2の加振機構とで部品搬送部材に鉛直方向の振動を付与するようにした振動式部品搬送装置において、前記水平振動用弾性部材は、部品搬送方向に複数設けられ、それぞれの前記中間振動体への固定位置と前記基台または上部振動体への固定位置が部品搬送方向と直交する同一水平線上に位置し、かつその2箇所の固定位置の位置関係が部品搬送方向で交互に入れ替わるように配置されるものとした。これにより、図19に示すように水平振動用弾性部材Eの部品搬送方向(X方向)の振動に起因する鉛直方向(Z方向)の振動の発生が抑えられるとともに、水平面内で部品搬送方向と直交する方向の振動も抑制できるので、部品搬送に適した所望の振動を容易に部品搬送部材に付与することができる。 In order to solve the above problems, the present invention provides a component conveying member in which a component conveying path is formed, an upper vibrating body to which the component conveying member is attached, a base installed on a floor, and the upper vibrating body. An intermediate vibrating body provided between the base, a first elastic member connecting the intermediate vibrating body and the base, and a second elastic member connecting the upper vibrating body and the intermediate vibrating body. One of the first elastic member and the second elastic member is a horizontal vibration elastic member and the other is a vertical vibration elastic member, and the horizontal vibration elastic member and the first vibration mechanism are used as parts. In the vibration-type component conveying apparatus that applies a horizontal vibration to the conveying member and applies a vertical vibration to the component conveying member by the vertical vibration elastic member and the second vibration mechanism. A plurality of elastic members are provided in the component conveying direction, The fixed position to the intermediate vibrator and the fixed position to the base or upper vibrator are located on the same horizontal line orthogonal to the parts transport direction, and the positional relationship between the two fixed positions is alternate in the parts transport direction. It was supposed to be arranged so as to be replaced. Thus, the occurrence of vibration in the workpiece transport direction of the horizontal vibration elastic member E A vertical direction (Z direction) caused by vibration of the (X-direction) is suppressed, as shown in FIG. 19, the parts conveying direction in a horizontal plane Since vibration in a direction orthogonal to the direction can be suppressed, desired vibration suitable for component conveyance can be easily applied to the component conveyance member.
 ここで、基台と床面との間に防振部材を設けると、床上から見た部品搬送部材のピッチング運動は、部品搬送部材の基台に対する相対的なピッチング運動(以下、単に「相対的ピッチング運動」とも称する。)と、これと逆位相の基台のピッチング運動とを合成したものとなるので、基台に錘を設けて、基台のピッチング運動の振幅が部品搬送部材の相対的ピッチング運動の振幅に近づくように基台の質量を調整することにより、床上から見た部品搬送部材のピッチング運動を確実に抑制することができる。 Here, when a vibration isolating member is provided between the base and the floor surface, the pitching motion of the component conveying member viewed from the floor is relative to the base of the component conveying member (hereinafter simply referred to as “relative”). And the pitching motion of the base in the opposite phase to each other. Therefore, a weight is provided on the base, and the amplitude of the pitching motion of the base is relative to the component conveying member. By adjusting the mass of the base so as to approach the amplitude of the pitching motion, it is possible to reliably suppress the pitching motion of the component conveying member viewed from the floor.
 例えば、部品搬送部材に作用するモーメントが小さい場合(部品搬送部材が短い場合や質量が小さい場合)は、部品搬送部材の相対的ピッチング運動の振幅が小さくなるため、基台の質量を減らして基台のピッチング運動の振幅を小さくすればよい。一方、部品搬送部材に作用するモーメントが大きい場合(部品搬送部材が長い場合や質量が大きい場合)には、部品搬送部材の相対的ピッチング運動の振幅が大きくなるため、基台の質量を増やして基台のピッチング運動の振幅を大きくすればよい。 For example, when the moment acting on the component conveying member is small (when the component conveying member is short or when the mass is small), the amplitude of the relative pitching motion of the component conveying member becomes small. The amplitude of the pitching motion of the table may be reduced. On the other hand, when the moment acting on the component conveying member is large (when the component conveying member is long or when the mass is large), the amplitude of the relative pitching motion of the component conveying member becomes large. What is necessary is just to enlarge the amplitude of the pitching motion of a base.
 なお、部品搬送部材の質量を調整しても、上記と同じ作用効果を得ることができるが、部品搬送部材の質量を増加させた場合には、部品搬送部材の固有振動数が小さくなり、その固有振動数付近に設定される駆動周波数(振動周波数)も低くなって、部品搬送速度が遅くなったり加振機構の電磁石への負荷が大きくなったりするので、基台の質量を調整する方が望ましい。 Even if the mass of the component conveying member is adjusted, the same effect as described above can be obtained. However, when the mass of the component conveying member is increased, the natural frequency of the component conveying member is reduced. Since the drive frequency (vibration frequency) set near the natural frequency is also reduced, the parts conveyance speed is slowed and the load on the electromagnet of the vibration mechanism is increased, so it is better to adjust the mass of the base desirable.
 前記錘は、複数の錘片からなり、その錘片の数を増減することにより質量調整が可能なものとするとよく、前記基台の端部に設けることが望ましい。基台の質量を変化させる部位が重心から遠いほど、質量の増減によるピッチング運動の振幅への影響が大きくなり、質量調整が容易になるからである。 The weight is composed of a plurality of weight pieces, and the weight can be adjusted by increasing / decreasing the number of the weight pieces, and is preferably provided at the end of the base. This is because as the portion that changes the mass of the base is farther from the center of gravity, the influence of the increase / decrease in the mass on the amplitude of the pitching motion increases, and the mass adjustment becomes easier.
 また、前記錘は複数箇所に設けることが望ましい。基台の1箇所のみ質量を変化させると基台の重心が移動し、ピッチング運動の中心がずれて調整が困難になるが、錘の設置箇所を複数にすれば、基台の重心が移動しないように錘の質量を調整できるからである。逆に、複数箇所に設けた錘の質量を調整して基台の重心の位置を装置中心付近に移動させることにより、搬送挙動の安定化を図ることもできる。また、前記錘の設置位置を鉛直方向に調整可能としても、基台の重心を装置中心付近に移動させて安定した搬送挙動が得られるようにすることができる。 Moreover, it is desirable to provide the weights at a plurality of locations. If the mass is changed at only one location on the base, the center of gravity of the base moves, and the center of the pitching movement is shifted, making adjustment difficult. However, if multiple weights are installed, the center of gravity of the base will not move. This is because the mass of the weight can be adjusted. Conversely, by adjusting the mass of the weights provided at a plurality of locations and moving the position of the center of gravity of the base to the vicinity of the center of the apparatus, it is possible to stabilize the transport behavior. Further, even if the installation position of the weight can be adjusted in the vertical direction, the center of gravity of the base can be moved to the vicinity of the center of the apparatus so that a stable transport behavior can be obtained.
 一方、前記鉛直振動用弾性部材は、部品搬送方向と直交する同一水平線上の2箇所の固定位置で固定したり、部品搬送方向と平行な同一水平線上の2箇所の固定位置で固定したりすればよい。 On the other hand, the elastic member for vertical vibration is fixed at two fixed positions on the same horizontal line orthogonal to the component conveying direction, or fixed at two fixed positions on the same horizontal line parallel to the component conveying direction. That's fine.
 また、前記水平振動用弾性部材の固有振動数を、水平方向と鉛直方向とで異ならせたり、前記水平振動用弾性部材の鉛直方向の剛性を、水平方向の剛性よりも高くしたりすることにより、水平方向の振動に起因する鉛直方向の振動をより効果的に抑制することができる。 Further, by making the natural frequency of the horizontal vibration elastic member different between the horizontal direction and the vertical direction, or by making the vertical rigidity of the horizontal vibration elastic member higher than the rigidity in the horizontal direction. Further, it is possible to more effectively suppress the vertical vibration caused by the horizontal vibration.
 上記の構成において、前記水平振動用弾性部材としては、表裏面を部品搬送方向に向けた板ばねを用いることができるが、望ましくは、表裏面を部品搬送方向に向けた板ばねを部品搬送方向に沿って複数並べ、各板ばねの固定箇所の間に間座を設けたものを用いるとよい。これは、第1の加振機構の設置時の傾き等によって中間振動体にモーメントが作用する場合、水平振動用弾性部材が捻り剛性の低い1枚の板ばねであると、図20に示すように板ばねEが捻れ、この捻れが水平方向の振動に伴う捻れ振動となって中間振動体に部品搬送方向に対するピッチング振動を発生させ、部品搬送に最適な所望の振動を実現しにくくなるからである。すなわち、水平振動用弾性部材として複数の板ばねで間座を挟んだ捻り剛性の高いものを用いることにより、中間振動体にモーメントが作用する場合でも、図21に示すように水平振動用弾性部材Eの捻れが抑えられ、所望の振動を実現しやすくなる。 In the above configuration, as the horizontal vibration elastic member, a leaf spring having the front and back surfaces directed in the component conveyance direction can be used. Preferably, a plate spring having the front and back surfaces directed in the component conveyance direction is preferably used. It is good to use what provided the spacer between the fixed locations of each leaf | plate spring, arranging in multiple numbers along. As shown in FIG. 20, when the moment is applied to the intermediate vibrating body due to the inclination at the time of installation of the first vibrating mechanism, the horizontal vibration elastic member is a single leaf spring with low torsional rigidity. the twisting plate spring E B, the torsion is generated pitching vibrations to parts conveying direction intermediate vibrator is a vibration torsional accompanying horizontal vibrations, since it is difficult to achieve the optimum desired vibration to the parts conveyance It is. That is, by using a member having a high torsional rigidity with a spacer sandwiched between a plurality of leaf springs as a horizontal vibration elastic member, even when a moment acts on the intermediate vibration member, the horizontal vibration elastic member as shown in FIG. The twist of E C is suppressed, and desired vibration can be easily realized.
 一方、前記鉛直振動用弾性部材としては、表裏面を鉛直方向に向けた板ばねを用いることができる。 On the other hand, as the vertical vibration elastic member, a leaf spring having front and back surfaces directed in the vertical direction can be used.
 前記各加振機構を電磁石と可動鉄心とで構成し、そのうちの一方の電磁石への印加電圧設定回路に、印加電圧の基準波形を発生させる基準波形発生手段と、前記基準波形に対して振幅を調整する波形振幅調整手段を設け、他方の電磁石への印加電圧設定回路には、前記基準波形に対して所定の位相差をもつ波形を発生させる位相差調整手段と、位相差調整手段で発生した波形に対して振幅を調整する波形振幅調整手段を設けて、各電磁石への印加電圧の波形、周期、位相差および振幅を自在に制御できるようにすれば、水平方向の振動と鉛直方向の振動を容易に所望の振動に近づけることができる。 Each excitation mechanism is composed of an electromagnet and a movable iron core, a reference waveform generating means for generating a reference waveform of an applied voltage in an applied voltage setting circuit to one of the electromagnets, and an amplitude with respect to the reference waveform Waveform amplitude adjusting means for adjusting is provided, and the applied voltage setting circuit for the other electromagnet is generated by the phase difference adjusting means for generating a waveform having a predetermined phase difference with respect to the reference waveform, and the phase difference adjusting means By providing waveform amplitude adjustment means to adjust the amplitude of the waveform so that the waveform, period, phase difference and amplitude of the voltage applied to each electromagnet can be controlled freely, horizontal vibration and vertical vibration Can be easily brought close to the desired vibration.
 また、前記各加振機構の電磁石への印加電圧設定回路に、それぞれの前記波形振幅調整手段で振幅を調整された波形をPWM(Pulse Width Modulation)信号に変換するPWM信号発生手段を設けて、PWM方式で各加振機構を駆動することができる。 In addition, the voltage setting circuit for applying voltage to the electromagnet of each of the excitation mechanisms is provided with PWM signal generating means for converting a waveform whose amplitude is adjusted by the waveform amplitude adjusting means into a PWM (Pulse Width Modulation) signal, Each excitation mechanism can be driven by the PWM method.
 本発明の振動式部品搬送装置は、上述したように、上部振動体または基台と中間振動体とを連結する水平振動用弾性部材を、その中間振動体への固定位置と基台または上部振動体への固定位置が部品搬送方向と直交する同一水平線上に位置し、かつその位置関係が部品搬送方向で交互に入れ替わるように配置したものであるから、水平振動用弾性部材の部品搬送方向の振動に起因する鉛直方向の振動と水平面内で部品搬送方向と直交する方向の振動をいずれも抑制できる。 As described above, the vibration type component conveying apparatus according to the present invention includes the horizontal vibration elastic member that connects the upper vibration body or the base and the intermediate vibration body, the fixed position to the intermediate vibration body, and the base or the upper vibration. Since the fixed position to the body is located on the same horizontal line orthogonal to the component conveyance direction and the positional relationship is alternately switched in the component conveyance direction, the horizontal vibration elastic member in the component conveyance direction is arranged. It is possible to suppress both the vibration in the vertical direction caused by the vibration and the vibration in the direction orthogonal to the component conveying direction in the horizontal plane.
 そして、基台に錘を設けることにより、基台のピッチング運動の振幅が、これと逆位相となる部品搬送部材の基台に対する相対的なピッチング運動の振幅に近づくように、基台の質量を調整して、床上から見た部品搬送部材のピッチング運動を確実に抑制でき、ひいては部品搬送部材に所望の振動を容易に付与することができ、安定した部品搬送を実現できる。 Then, by providing a weight on the base, the mass of the base is adjusted so that the amplitude of the pitching motion of the base approaches the amplitude of the pitching motion relative to the base of the component conveying member that is in the opposite phase to this. By adjusting, the pitching motion of the component conveying member as viewed from above the floor can be surely suppressed, and thus desired vibration can be easily applied to the component conveying member, and stable component conveyance can be realized.
第1実施形態の部品搬送装置の一部切欠き正面図Partially cutaway front view of the component conveying apparatus of the first embodiment 図1のトラフを除いた上面図Top view without trough in FIG. 図1の側面図Side view of FIG. 図1の部品搬送装置の各加振機構の印加電圧設定回路の概略図Schematic diagram of an applied voltage setting circuit of each excitation mechanism of the component conveying apparatus of FIG. 図1の鉛直振動用板ばねの配置の変形例を示す一部切欠き正面図FIG. 1 is a partially cutaway front view showing a modification of the arrangement of the vertical vibration leaf springs of FIG. 図5のトラフを除いた上面図Top view without trough in FIG. 本発明の作用を説明するための部品搬送装置の簡易モデルの正面図The front view of the simple model of the components conveying apparatus for demonstrating the effect | action of this invention a、bは、それぞれ図7の簡易モデルでのピッチング運動の説明図a and b are explanatory diagrams of the pitching motion in the simple model of FIG. 一般的な部品搬送装置のピッチング運動の挙動を示すグラフA graph showing the behavior of pitching motion of a general parts conveyor 図1の部品搬送装置のピッチング運動の挙動を示すグラフThe graph which shows the behavior of the pitching motion of the component conveying apparatus of FIG. 一般的な部品搬送装置の別のピッチング運動の挙動を示すグラフA graph showing the behavior of another pitching motion of a general parts conveyor 図1の部品搬送装置の別のピッチング運動の挙動を示すグラフThe graph which shows the behavior of another pitching motion of the components conveying apparatus of FIG. 第2実施形態の部品搬送装置の一部切欠き正面図Partially cutaway front view of the component conveying apparatus of the second embodiment 図13のトラフを除いた上面図Top view without trough of FIG. 従来の部品搬送装置の一部切欠き正面図Partial cutaway front view of a conventional parts conveyor 図15のトラフを除いた上面図Top view without trough in FIG. 図15の側面図Side view of FIG. 図15の水平振動用板ばねの振動挙動の説明図Explanatory drawing of the vibration behavior of the horizontal vibration leaf spring of FIG. 本発明の水平振動用弾性部材の通常の変形形態の説明図Explanatory drawing of the normal deformation | transformation form of the elastic member for horizontal vibrations of this invention 本発明の水平振動用弾性部材の捻れ変形の説明図Explanatory drawing of torsional deformation of the elastic member for horizontal vibration of the present invention 本発明の別の水平振動用弾性部材の変形形態の説明図Explanatory drawing of the deformation | transformation form of another elastic member for horizontal vibrations of this invention
 以下、図面に基づき、本発明の実施形態を説明する。図1乃至図3は第1実施形態の振動式部品搬送装置を示す。この部品搬送装置は、直線状の搬送路1aが形成されたトラフ(部品搬送部材)1を上部振動体2の上面に取り付け、上部振動体2と床上に設置される基台3との間に中間振動体4を設け、中間振動体4と基台3とを2つの第1の弾性部材としての板ばね5で連結し、上部振動体2と中間振動体4とを4つの第2の弾性部材としての板ばね6で連結し、中間振動体4と基台3の間に水平方向(部品搬送方向、図中のX方向)の振動を発生させる第1の加振機構7を設け、上部振動体2と基台3の間に鉛直方向(図中のZ方向)の振動を発生させる第2の加振機構8を設けたものである。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 to 3 show a vibration type component conveying apparatus according to the first embodiment. In this component conveying device, a trough (component conveying member) 1 in which a linear conveying path 1a is formed is attached to the upper surface of an upper vibrator 2, and between the upper vibrator 2 and a base 3 installed on the floor. An intermediate vibration body 4 is provided, the intermediate vibration body 4 and the base 3 are connected by two leaf springs 5 as first elastic members, and the upper vibration body 2 and the intermediate vibration body 4 are four second elastic members. A first vibration mechanism 7 is provided which is connected by a plate spring 6 as a member, and generates a vibration in the horizontal direction (component conveying direction, X direction in the figure) between the intermediate vibrating body 4 and the base 3. A second vibration mechanism 8 that generates vibration in the vertical direction (Z direction in the figure) is provided between the vibrating body 2 and the base 3.
 前記基台3は、矩形状に形成され、その対角の二隅に柱状の板ばね取付部3aが立設されており、床面Fに固定された防振ゴム(防振部材)18に支持されている。なお、防振部材にはコイルばね等を用いてもよい。 The base 3 is formed in a rectangular shape, and columnar leaf spring mounting portions 3a are erected at two diagonal corners of the base 3, and a vibration isolating rubber (vibration isolating member) 18 fixed to the floor surface F is provided. It is supported. In addition, you may use a coil spring etc. for a vibration proof member.
 また、基台3の部品搬送方向の両端には、それぞれ錘19が設けられている。これらの各錘19は、脱着可能な複数の錘片19aからなり、その錘片19aの数を増減することにより質量調整が可能なものとなっている。ここで、図示は省略するが、錘19の基台3への取付方法は、各錘片19aに通し孔を設け、ボルト等でねじ止めする方法とすることができる。このとき、基台3に設けるねじ穴を高さ方向に複数配置して、錘19の基台3への取付位置を鉛直方向に調整可能とすることにより、搬送挙動の安定化を図るために基台3の重心の位置を装置中心付近に移動させたり、錘19と他の機器との干渉を避けたりすることが容易にできるようになる。なお、この実施形態では錘19を複数の錘片19aで構成したが、単体で所望の質量となっている錘を用いてもよい。 Further, weights 19 are provided at both ends of the base 3 in the component conveying direction. Each of these weights 19 includes a plurality of detachable weight pieces 19a, and the mass can be adjusted by increasing or decreasing the number of the weight pieces 19a. Here, although illustration is omitted, the method of attaching the weight 19 to the base 3 can be a method of providing a through hole in each weight piece 19a and screwing it with a bolt or the like. At this time, a plurality of screw holes provided in the base 3 are arranged in the height direction so that the mounting position of the weight 19 on the base 3 can be adjusted in the vertical direction, thereby stabilizing the transport behavior. It becomes possible to easily move the position of the center of gravity of the base 3 to the vicinity of the center of the apparatus and to avoid interference between the weight 19 and other equipment. In this embodiment, the weight 19 is composed of a plurality of weight pieces 19a, but a weight having a desired mass alone may be used.
 前記中間振動体4は、矩形枠形状に形成され、その対角の二隅が外周側で基台3の板ばね取付部3aの上端部と対向し、内周面が上部振動体2の下部と対向するように配置されている。また、その外周面には、基台3の板ばね取付部3aと対向しない対角の二隅から部品搬送方向(X方向)に突出する板ばね取付部4aが設けられている。 The intermediate vibrating body 4 is formed in a rectangular frame shape, and two diagonal corners thereof are opposed to the upper end portion of the leaf spring mounting portion 3a of the base 3 on the outer peripheral side, and the inner peripheral surface is a lower portion of the upper vibrating body 2. Are arranged to face each other. Further, on the outer peripheral surface, a leaf spring mounting portion 4a is provided that protrudes in the component conveying direction (X direction) from two diagonal corners that do not face the leaf spring mounting portion 3a of the base 3.
 前記第1の板ばね5は、表裏面を部品搬送方向に向けられ、両端の固定位置が部品搬送方向と直交する同一水平線上に位置するように、一端部を基台3の板ばね取付部3aに他端部を中間振動体4の板ばね取付部4aにそれぞれ固定されて、中間振動体4を水平方向に振動可能に支持する水平振動用板ばね(水平振動用弾性部材)となっている。ここで、基台3の2つの板ばね取付部3aと、中間振動体4の2つの板ばね取付部4aとは、同じ取付部の設置位置どうしを結んだ直線が平面視で交差するように設けられているため、2つの水平振動用板ばね5は、それぞれの2箇所の固定位置の位置関係が部品搬送方向で入れ替わるように配置されることになる。 The first leaf spring 5 has its one end at the leaf spring mounting portion of the base 3 so that the front and back surfaces are oriented in the component conveyance direction, and the fixed positions of both ends are located on the same horizontal line orthogonal to the component conveyance direction. The other end portion is fixed to the leaf spring mounting portion 4a of the intermediate vibrator 4 to 3a, thereby forming a horizontal vibration leaf spring (horizontal vibration elastic member) that supports the intermediate vibrator 4 so as to vibrate in the horizontal direction. Yes. Here, the two leaf spring mounting portions 3a of the base 3 and the two leaf spring mounting portions 4a of the intermediate vibrating body 4 intersect so that straight lines connecting the installation positions of the same mounting portion intersect in plan view. Since they are provided, the two horizontal vibration leaf springs 5 are arranged so that the positional relationship between the two fixed positions thereof is switched in the component conveying direction.
 また、この水平振動用板ばね5は、水平方向の厚み寸法が鉛直方向の幅寸法に比べてかなり小さく、水平方向の固有振動数と鉛直方向の固有振動数が大きく異なり、また鉛直方向の剛性が水平方向の剛性よりも十分に高いものとなっている。 Further, the horizontal vibration leaf spring 5 has a thickness dimension in the horizontal direction that is considerably smaller than a width dimension in the vertical direction, the natural frequency in the horizontal direction is significantly different from the natural frequency in the vertical direction, and the rigidity in the vertical direction is also different. Is sufficiently higher than the rigidity in the horizontal direction.
 一方、前記第2の板ばね6は、表裏面を鉛直方向に向けられ、両端の固定位置が部品搬送方向と直交する同一水平線上に位置するように、一端部を上部振動体2の下部に他端部を中間振動体4の長手方向縁部にそれぞれ固定されて、上部振動体2を鉛直方向に振動可能に支持する鉛直振動用板ばね(鉛直振動用弾性部材)となっている。 On the other hand, the second leaf spring 6 has one end at the bottom of the upper vibrator 2 so that the front and back surfaces are oriented vertically and the fixed positions of both ends are located on the same horizontal line perpendicular to the component conveying direction. The other end portion is fixed to the edge in the longitudinal direction of the intermediate vibrating body 4 to form a vertical vibration leaf spring (vertical vibration elastic member) that supports the upper vibrating body 2 so as to vibrate in the vertical direction.
 また、前記第1の加振機構7は、基台3上に設置される交流電磁石9と、この電磁石9と所定の間隔をおいて対向するように中間振動体4に取り付けられる可動鉄心10とで構成されている。なお、可動鉄心10は、この例では中間振動体4に取り付けたが、上部振動体2に取り付けるようにしてもよい。一方、前記第2の加振機構8は、基台3上に設置される交流電磁石11と、この電磁石11と所定の間隔をおいて対向するように上部振動体2に取り付けられる可動鉄心12とで構成されている。 The first vibrating mechanism 7 includes an AC electromagnet 9 installed on the base 3 and a movable iron core 10 attached to the intermediate vibrating body 4 so as to face the electromagnet 9 with a predetermined interval. It consists of Although the movable iron core 10 is attached to the intermediate vibrator 4 in this example, it may be attached to the upper vibrator 2. On the other hand, the second vibration mechanism 8 includes an AC electromagnet 11 installed on the base 3, and a movable iron core 12 attached to the upper vibrator 2 so as to face the electromagnet 11 with a predetermined interval. It consists of
 第1の加振機構7の電磁石9に通電すると、電磁石9と可動鉄心10との間に断続的な電磁吸引力が作用し、この電磁吸引力と水平振動用板ばね5の復元力により、中間振動体4に水平方向の振動が発生し、この振動が鉛直振動用板ばね6を介して上部振動体2およびトラフ1に伝わる。また、第2の加振機構8の電磁石11に通電すると、電磁石11と可動鉄心12との間に断続的な電磁吸引力が作用し、この電磁吸引力と鉛直振動用板ばね6の復元力により、上部振動体2およびトラフ1に鉛直方向の振動が発生する。そして、この水平方向の振動と鉛直方向の振動により、トラフ1に供給された部品が直線状搬送路1aに沿って搬送される。 When the electromagnet 9 of the first vibration mechanism 7 is energized, an intermittent electromagnetic attractive force acts between the electromagnet 9 and the movable iron core 10, and due to this electromagnetic attractive force and the restoring force of the horizontal vibration leaf spring 5, A horizontal vibration is generated in the intermediate vibrating body 4, and this vibration is transmitted to the upper vibrating body 2 and the trough 1 through the vertical vibration leaf spring 6. Further, when the electromagnet 11 of the second vibration mechanism 8 is energized, an intermittent electromagnetic attractive force acts between the electromagnet 11 and the movable iron core 12, and this electromagnetic attractive force and the restoring force of the vertical vibration leaf spring 6. As a result, vertical vibrations are generated in the upper vibrating body 2 and the trough 1. And the components supplied to the trough 1 are conveyed along the linear conveyance path 1a by this horizontal vibration and vertical vibration.
 したがって、各加振機構7、8の電磁石9、11への印加電圧を別々に設定することにより、トラフ1の水平方向の振動と鉛直方向の振動をそれぞれ調整することができる。 Therefore, the horizontal vibration and the vertical vibration of the trough 1 can be adjusted by separately setting the voltage applied to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8.
 図4は各加振機構7、8の電磁石9、11へ印加電圧を設定する回路を示す。第1の加振機構7の回路には、印加電圧の基準波形を発生させる基準波形発生手段13が設けられている。基準波形発生手段13では、波形の種類(例えば、正弦波)とその波形の周期(周波数)の設定値に応じた基準波形を発生させる。一方、第2の加振機構8の回路には、基準波形発生手段13で発生した基準波形に対して所定の位相差をもつ波形を発生させる位相差調整手段14が設けられている。 FIG. 4 shows a circuit for setting an applied voltage to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8. The circuit of the first vibration mechanism 7 is provided with a reference waveform generating means 13 for generating a reference waveform of the applied voltage. The reference waveform generation means 13 generates a reference waveform corresponding to the set value of the type of waveform (for example, sine wave) and the period (frequency) of the waveform. On the other hand, the circuit of the second excitation mechanism 8 is provided with phase difference adjusting means 14 for generating a waveform having a predetermined phase difference with respect to the reference waveform generated by the reference waveform generating means 13.
 そして、各加振機構7、8の回路において、基準波形発生手段13または位相差調整手段14で発生した波形を、波形振幅調整手段15で所定の振幅に調整して、PWM信号発生手段16でPWM信号に変換した後、電圧増幅手段17で昇圧し、それぞれの電磁石9、11へ印加するようになっている。これにより、各電磁石9、11への印加電圧の波形、周期、位相差および振幅を自在に制御して、水平方向の振動と鉛直方向の振動をそれぞれ調整することができる。なお、PWM方式で各加振機構を駆動しない場合は、PWM信号発生手段16は不要となる。 In each of the excitation mechanisms 7 and 8, the waveform generated by the reference waveform generating means 13 or the phase difference adjusting means 14 is adjusted to a predetermined amplitude by the waveform amplitude adjusting means 15, and the PWM signal generating means 16 After conversion to a PWM signal, the voltage is amplified by the voltage amplifying means 17 and applied to the electromagnets 9 and 11. Thus, the horizontal vibration and the vertical vibration can be adjusted by freely controlling the waveform, period, phase difference and amplitude of the voltage applied to the electromagnets 9 and 11, respectively. Note that when each excitation mechanism is not driven by the PWM method, the PWM signal generating means 16 becomes unnecessary.
 この振動式部品搬送装置は、上記の構成であり、第1の加振機構7の駆動によって中間振動体4に振動が発生するとき、部品搬送方向と直交する同一水平線上の2箇所の固定位置で固定された水平振動用板ばね5は、水平方向にのみ変形して元の状態に戻る動作を繰り返す(図19参照)。これにより、中間振動体4に発生する振動は、鉛直方向の振動をほとんど含まず、ほぼ水平方向のみの振動となる。しかも、2つの水平振動用板ばね5の固定位置の位置関係が部品搬送方向で入れ替わるように配置されているので、水平面内で部品搬送方向と直交する方向(図2、3におけるY方向)の振動も抑制できる。 This vibration type component conveying apparatus has the above-described configuration, and when vibration is generated in the intermediate vibrating body 4 by driving the first vibrating mechanism 7, two fixed positions on the same horizontal line orthogonal to the component conveying direction. The horizontal vibration leaf spring 5 fixed in step S is repeatedly deformed only in the horizontal direction and returned to the original state (see FIG. 19). Thereby, the vibration generated in the intermediate vibrating body 4 hardly includes vertical vibration, and is substantially only in the horizontal direction. In addition, since the positional relationship between the fixed positions of the two horizontal vibration leaf springs 5 is arranged so as to be interchanged in the component conveyance direction, the direction in the direction perpendicular to the component conveyance direction (Y direction in FIGS. 2 and 3) in the horizontal plane Vibration can also be suppressed.
 また、水平振動用板ばね5は、水平方向の固有振動数と鉛直方向の固有振動数が大きく異なるので、これによっても水平方向の振動に起因する鉛直方向の振動の発生が抑えられる。 Also, since the horizontal vibration plate spring 5 has a large difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction, this also suppresses the occurrence of vertical vibration due to the vibration in the horizontal direction.
 すなわち、一般に、複合振動式の部品搬送装置で部品搬送速度を大きくしようとするときには、少ない電力で効率よく水平方向の振動の振幅を大きくするために、各加振機構をトラフの水平方向の固有振動数付近の周波数で駆動することが多い。この際、水平振動用板ばねの水平方向の固有振動数と鉛直方向の固有振動数が同じであるか、もしくは数Hz程度しか離れていない場合には、水平方向の振動によって生じる中間振動体の鉛直方向の振動が無視できない大きさとなる。しかし、この実施形態の部品搬送装置では、水平振動用板ばね5の水平方向の固有振動数と鉛直方向の固有振動数に十分な差があるので、水平振動に起因する中間振動体4の鉛直方向の振動を小さく抑えることができる。 That is, in general, when trying to increase the component conveying speed with a complex vibration type component conveying device, each excitation mechanism is uniquely designed in the horizontal direction of the trough in order to efficiently increase the amplitude of horizontal vibration with less power. It is often driven at a frequency near the frequency. At this time, if the horizontal vibration frequency and the vertical vibration frequency of the horizontal vibration leaf spring are the same, or if they are only a few Hz apart, the intermediate vibration body generated by the horizontal vibration The vibration in the vertical direction cannot be ignored. However, in the component conveying device of this embodiment, since there is a sufficient difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction of the horizontal vibration leaf spring 5, the vertical vibration of the intermediate vibrating body 4 caused by the horizontal vibration. The vibration in the direction can be kept small.
 ここで、水平振動用板ばねは、例えば、水平方向の厚み寸法が鉛直方向の幅寸法より大きい形状としても、水平方向の固有振動数と鉛直方向の固有振動数に差をつけることができるが、後述する剛性の観点からは、この実施形態のような形状を採用することが好ましい。 Here, the horizontal vibration leaf spring can make a difference between the natural frequency in the horizontal direction and the natural frequency in the vertical direction even when the horizontal thickness dimension is larger than the vertical width dimension, for example. From the viewpoint of rigidity to be described later, it is preferable to adopt the shape as in this embodiment.
 すなわち、この実施形態では、水平振動用板ばね5の水平方向寸法が鉛直方向寸法よりかなり小さく形成され、その鉛直方向の剛性が水平方向の剛性よりも十分に高くなっているので、中間振動体4の鉛直方向の振動をさらに小さくすることができる。 That is, in this embodiment, since the horizontal dimension of the horizontal vibration leaf spring 5 is formed to be considerably smaller than the vertical dimension, and the vertical rigidity thereof is sufficiently higher than the horizontal rigidity, the intermediate vibrator The vertical vibration of 4 can be further reduced.
 上述したように、この実施形態の部品搬送装置は、トラフ1に発生する鉛直方向の振動がほぼ第2の加振機構8と鉛直振動用板ばね6による振動のみとなり、水平面内で部品搬送方向と直交する方向の振動も抑制できるので、水平方向の振動と鉛直方向の振動をそれぞれ調整することにより、部品搬送に適した所望の振動を容易にトラフ1に付与することができる。 As described above, in the component conveying apparatus of this embodiment, the vertical vibration generated in the trough 1 is substantially only the vibration by the second vibration mechanism 8 and the vertical vibration leaf spring 6, and the component conveying direction in the horizontal plane. Since the vibration in the direction orthogonal to the horizontal direction can also be suppressed, by adjusting the horizontal vibration and the vertical vibration respectively, it is possible to easily give the trough 1 a desired vibration suitable for component conveyance.
 図5および図6は上述した第1実施形態の鉛直振動用板ばね6の配置の変形例を示す。この変形例では、鉛直振動用板ばね6を、部品搬送方向(図中のX方向)と平行な同一水平線上の2箇所の固定位置で、上部振動体2と中間振動体4の短手方向縁部に固定している。 5 and 6 show a modification of the arrangement of the vertical vibration leaf spring 6 of the first embodiment described above. In this modification, the vertical vibration leaf spring 6 is moved in the short direction of the upper vibration body 2 and the intermediate vibration body 4 at two fixed positions on the same horizontal line parallel to the component conveying direction (X direction in the figure). It is fixed to the edge.
 次に、上述した第1実施形態における錘19の作用を図7乃至図12に基づいて説明する。図7は複合振動式の部品搬送装置の簡易モデルを示す。この簡易モデルにおける上部剛体Aは、第1実施形態のトラフ1(上部振動体2を含む)に相当する。また、ばねKaは鉛直振動用板ばね6に、下部剛体Bは中間振動体4および基台3に、ばねKbは防振ゴム18にそれぞれ相当する。そして、重心Gaは上部剛体Aの重心を、重心Gbは下部剛体Bの重心を表している。なお、実際には中間振動体4と基台3とは水平振動用板ばね5で連結されているが、水平振動用板ばね5は鉛直方向には作用しないため、この簡易モデルでは考慮しない。 Next, the operation of the weight 19 in the above-described first embodiment will be described with reference to FIGS. FIG. 7 shows a simple model of a composite vibration type component conveying apparatus. The upper rigid body A in this simple model corresponds to the trough 1 (including the upper vibrating body 2) of the first embodiment. The spring Ka corresponds to the vertical vibration leaf spring 6, the lower rigid body B corresponds to the intermediate vibration body 4 and the base 3, and the spring Kb corresponds to the vibration isolating rubber 18. The center of gravity Ga represents the center of gravity of the upper rigid body A, and the center of gravity Gb represents the center of gravity of the lower rigid body B. Actually, the intermediate vibrating body 4 and the base 3 are connected by a horizontal vibration leaf spring 5, but the horizontal vibration leaf spring 5 does not act in the vertical direction, and therefore is not considered in this simple model.
 上記簡易モデルを用いて一般的な複合振動式部品搬送装置の鉛直方向の振動挙動を表すと、図8(a)、(b)に示すように、上部剛体Aが重心Gaのまわりにピッチング運動し、下部剛体Bが重心Gbのまわりにピッチング運動するものとなる。図8(a)は上部剛体Aの下部剛体Bに対する相対的なピッチング運動の振幅が下部剛体Bのピッチング運動の振幅よりも小さい場合であり、図8(b)は図8(a)と逆の場合である。 Using the simple model, the vertical vibration behavior of a general composite vibration type component conveying apparatus is represented. As shown in FIGS. 8A and 8B, the upper rigid body A moves pitching around the center of gravity Ga. Then, the lower rigid body B performs a pitching motion around the center of gravity Gb. FIG. 8A shows a case where the amplitude of the relative pitching motion of the upper rigid body A with respect to the lower rigid body B is smaller than the amplitude of the pitching motion of the lower rigid body B. FIG. 8B is the reverse of FIG. This is the case.
 図9は、部品搬送装置が図8(a)の振動挙動をとる場合について、図7中の上部剛体AのA1点および下部剛体BのB1点の鉛直方向変位の時間的変化を示すものである。図9中の点線はB1点から見たA1点の相対変位(上部剛体Aの相対的ピッチング運動)、一点鎖線は床上から見たB1点の絶対変位(下部剛体Bのピッチング運動)、実線が床上から見たA1点の絶対変位(上部剛体Aのピッチング運動)である(後述する図10乃至図12についても同じ)。A1点の相対変位とB1点の絶対変位は逆位相となっており、その合成がA1点の絶対変位となっている。この場合、第1実施形態の部品搬送装置では、下部剛体Bの質量(基台3に設けた錘19の質量)を減らすことにより、図10に示すように、下部剛体Bのピッチング運動の振幅を小さくして上部剛体Aの相対的ピッチング運動の振幅に近づけ、上部剛体Aのピッチング運動を抑制することができる。 FIG. 9 shows temporal changes in the vertical displacement at the point A1 of the upper rigid body A and the point B1 of the lower rigid body B in FIG. 7 in the case where the component conveying device takes the vibration behavior of FIG. is there. The dotted line in FIG. 9 is the relative displacement of point A1 viewed from point B1 (relative pitching motion of the upper rigid body A), the alternate long and short dash line is the absolute displacement of point B1 viewed from above the floor (pitching motion of the lower rigid body B), and the solid line is This is the absolute displacement (pitching motion of the upper rigid body A) at point A1 as seen from above the floor (the same applies to FIGS. 10 to 12 described later). The relative displacement at the point A1 and the absolute displacement at the point B1 are in opposite phases, and the combination is the absolute displacement at the point A1. In this case, in the component conveying device of the first embodiment, by reducing the mass of the lower rigid body B (the mass of the weight 19 provided on the base 3), the amplitude of the pitching motion of the lower rigid body B as shown in FIG. Can be made closer to the amplitude of the relative pitching motion of the upper rigid body A, and the pitching motion of the upper rigid body A can be suppressed.
 図11は、部品搬送装置が図8(b)の振動挙動をとる場合の、上部剛体AのA1点および下部剛体BのB1点の鉛直方向変位の時間的変化を示す。この場合には、第1実施形態の部品搬送装置では、下部剛体Bの質量(基台3に設けた錘19の質量)を増やすことにより、図12に示すように、下部剛体Bのピッチング運動の振幅を大きくして上部剛体Aの相対的ピッチング運動の振幅に近づけ、上部剛体Aのピッチング運動を抑制することができる。 FIG. 11 shows temporal changes in the vertical displacement at the point A1 of the upper rigid body A and the point B1 of the lower rigid body B when the component conveying device takes the vibration behavior of FIG. In this case, in the component conveying device of the first embodiment, by increasing the mass of the lower rigid body B (the mass of the weight 19 provided on the base 3), the pitching motion of the lower rigid body B as shown in FIG. Can be made close to the amplitude of the relative pitching motion of the upper rigid body A, and the pitching motion of the upper rigid body A can be suppressed.
 なお、実際には、上部剛体Aのピッチング運動が減少するにつれて下部剛体Bのピッチング運動も減少するので、図10および図11に示したA1点の相対変位やB1点の絶対変位も減少する。 Actually, as the pitching motion of the upper rigid body A decreases, the pitching motion of the lower rigid body B also decreases, so that the relative displacement at the point A1 and the absolute displacement at the point B1 shown in FIGS. 10 and 11 also decrease.
 上述したように、この実施形態の部品搬送装置は、基台3と床面Fとの間に防振ゴム18を設けるとともに、基台3に錘19を設けて、基台3のピッチング運動の振幅が、これと逆位相となるトラフ1の基台3に対する相対的なピッチング運動の振幅に近づくように、基台3の質量を調整することにより、床上から見たトラフ1のピッチング運動を確実に抑えられるようにしたので、安定した部品搬送を実現することができる。 As described above, in the component conveying device of this embodiment, the vibration isolating rubber 18 is provided between the base 3 and the floor surface F, the weight 19 is provided on the base 3, and the pitching motion of the base 3 is reduced. By adjusting the mass of the base 3 so that the amplitude is close to the amplitude of the relative pitching movement of the trough 1 with respect to the base 3 having the opposite phase, the pitching movement of the trough 1 seen from the floor is ensured. Therefore, stable parts conveyance can be realized.
 図13および図14は第2の実施形態を示す。この実施形態では、第1実施形態の水平振動用板ばね5に代わる水平振動用弾性部材20で中間振動体4と基台3とを連結している。この水平振動用弾性部材20は、表裏面を部品搬送方向(図中のX方向)に向けた2枚の板ばね21を部品搬送方向に沿って並べ、各板ばね21の固定箇所の間に間座22を設けたもので、第1実施形態の水平振動用板ばね5と同様、部品搬送方向と直交する同一水平線上の2箇所の固定位置で固定され、その2箇所の固定位置の位置関係が部品搬送方向で入れ替わるように配置されている。また、鉛直振動用板ばね6は、図5および図6に示した例と同じく、部品搬送方向と平行な同一水平線上の2箇所の固定位置で、上部振動体2と中間振動体4の短手方向縁部に固定されている。その他の部分の構成は、各加振機構7、8の電磁石9、11への印加電圧設定回路を含めて、第1実施形態と同じである。 FIG. 13 and FIG. 14 show a second embodiment. In this embodiment, the intermediate vibrating body 4 and the base 3 are connected by an elastic member 20 for horizontal vibration instead of the plate spring 5 for horizontal vibration of the first embodiment. The elastic member 20 for horizontal vibration has two leaf springs 21 with the front and rear surfaces facing the component conveying direction (X direction in the figure) arranged along the component conveying direction, and between the fixed portions of the plate springs 21. A spacer 22 is provided, which is fixed at two fixed positions on the same horizontal line orthogonal to the component conveying direction, like the horizontal vibration leaf spring 5 of the first embodiment, and the positions of the two fixed positions. The relationship is arranged so that the relationship is changed in the component conveyance direction. Also, the vertical vibration leaf spring 6 is short of the upper vibration body 2 and the intermediate vibration body 4 at two fixed positions on the same horizontal line parallel to the component conveying direction, as in the example shown in FIGS. It is fixed to the edge in the hand direction. The configuration of the other parts is the same as that of the first embodiment including the voltage setting circuit applied to the electromagnets 9 and 11 of the vibration mechanisms 7 and 8.
 この第2実施形態の部品搬送装置は、水平振動用弾性部材20の捻り剛性が第1実施形態の水平振動用板ばね5よりも高いので、第1の加振機構7の設置時の傾き等によって中間振動体4にモーメントが作用する場合でも、水平振動用弾性部材20は捻れることなく、ほぼ水平方向にのみ変形する(図21参照)。したがって、第1実施形態の装置では水平振動用板ばね5の捻じれが発生するおそれがある(図20参照)のに比べて、部品搬送に適した所望の振動を実現しやすい。 In the component conveying device of the second embodiment, the torsional rigidity of the horizontal vibration elastic member 20 is higher than that of the horizontal vibration leaf spring 5 of the first embodiment. Thus, even when a moment acts on the intermediate vibrating body 4, the horizontal vibration elastic member 20 is deformed only in the substantially horizontal direction without being twisted (see FIG. 21). Therefore, in the apparatus of the first embodiment, it is easy to realize desired vibration suitable for component conveyance, as compared with the case where the horizontal vibration leaf spring 5 may be twisted (see FIG. 20).
 なお、この第2実施形態についても、図1乃至図3に示した例と同じく、鉛直振動用板ばね6を、部品搬送方向と直交する同一水平線上の2箇所の固定位置で、上部振動体2と中間振動体4の長手方向縁部に固定するようにしてもよい。 In the second embodiment as well, as in the example shown in FIGS. 1 to 3, the vertical vibration leaf spring 6 is placed at two fixed positions on the same horizontal line orthogonal to the component conveying direction at the upper vibration body. 2 and the intermediate vibration body 4 may be fixed to the longitudinal edges.
 上述した各実施形態では、中間振動体と基台とを連結する第1の板ばねを水平振動用板ばねとし、上部振動体と中間振動体とを連結する第2の板ばねを鉛直振動用板ばねとしたが、これとは逆に、第1の板ばねが鉛直振動用板ばね、第2の板ばねが水平振動用板ばねとなるように構成してもよい。また、板ばねは各箇所に1枚ずつ配置したが、2枚以上重ねたものを1つとして使用してもよい。 In each of the above-described embodiments, the first leaf spring that connects the intermediate vibration body and the base is a horizontal vibration leaf spring, and the second leaf spring that connects the upper vibration body and the intermediate vibration body is for vertical vibration. Although the leaf spring is used, conversely, the first leaf spring may be a vertical vibration leaf spring and the second leaf spring may be a horizontal vibration leaf spring. Further, one leaf spring is arranged at each location, but two or more leaf springs may be used as one.
 また、水平振動用板ばねは2箇所に配置したが、3箇所以上で構成してもよく、その場合もそれぞれの中間振動体への固定位置と基台への固定位置との位置関係が部品搬送方向で交互に入れ替わるように配置すればよい。一方、鉛直振動用板ばねは4箇所に配置したが、2箇所以上で構成してもよい。 In addition, although the horizontal vibration leaf springs are arranged in two places, they may be constituted by three or more places. In this case, the positional relationship between the fixed position to each intermediate vibrator and the fixed position to the base is a component. What is necessary is just to arrange | position so that it may alternate by the conveyance direction. On the other hand, the vertical vibration leaf springs are arranged at four locations, but may be configured at two or more locations.
 さらに、各実施形態では、水平振動用弾性部材および鉛直振動用弾性部材に板ばねを使用しているが、板ばね以外の弾性部材ももちろん用いることができる。また、各加振機構は、電磁石と可動鉄心とからなるものを使用しているが、これに限らず、同様の加振力を発生させることができるアクチュエータであればよい。 Furthermore, in each embodiment, a leaf spring is used for the horizontal vibration elastic member and the vertical vibration elastic member, but an elastic member other than the leaf spring can also be used. Moreover, although each vibration mechanism uses what consists of an electromagnet and a movable iron core, it is not restricted to this, What is necessary is just an actuator which can generate | occur | produce the same vibration force.
1 トラフ(部品搬送部材)
2 上部振動体
3 基台
4 中間振動体
5 第1の板ばね(水平振動用板ばね)
6 第2の板ばね(鉛直振動用板ばね)
7 第1の加振機構
8 第2の加振機構
9、11 電磁石
10、12 可動鉄心
18 防振ゴム(防振部材)
19 錘
19a 錘片
20 水平振動用弾性部材
21 板ばね
22 間座
1 trough (component conveying member)
2 Upper vibration body 3 Base 4 Intermediate vibration body 5 First leaf spring (leaf spring for horizontal vibration)
6 Second leaf spring (plate spring for vertical vibration)
7 First vibration mechanism 8 Second vibration mechanism 9, 11 Electromagnets 10, 12 Movable iron core 18 Vibration-proof rubber (vibration-proof member)
19 Weight 19a Weight piece 20 Horizontal vibration elastic member 21 Leaf spring 22 Spacer

Claims (16)

  1.  部品搬送路が形成された部品搬送部材と、前記部品搬送部材が取り付けられる上部振動体と、床上に設置される基台と、前記上部振動体と基台との間に設けられる中間振動体と、前記中間振動体と基台とを連結する第1の弾性部材と、前記上部振動体と中間振動体とを連結する第2の弾性部材とを備え、前記第1の弾性部材と第2の弾性部材のうちの一方を水平振動用弾性部材、他方を鉛直振動用弾性部材とし、前記水平振動用弾性部材と第1の加振機構とで部品搬送部材に水平方向の振動を付与し、前記鉛直振動用弾性部材と第2の加振機構とで部品搬送部材に鉛直方向の振動を付与するようにした振動式部品搬送装置において、前記水平振動用弾性部材は、部品搬送方向に複数設けられ、それぞれの前記中間振動体への固定位置と前記基台または上部振動体への固定位置が部品搬送方向と直交する同一水平線上に位置し、かつその2箇所の固定位置の位置関係が部品搬送方向で交互に入れ替わるように配置されていることを特徴とする振動式部品搬送装置。 A component conveying member in which a component conveying path is formed, an upper vibrator to which the component conveying member is attached, a base installed on a floor, and an intermediate vibrator provided between the upper vibrator and the base; A first elastic member that connects the intermediate vibration body and the base, and a second elastic member that connects the upper vibration body and the intermediate vibration body, the first elastic member and the second elastic member. One of the elastic members is an elastic member for horizontal vibration, the other is an elastic member for vertical vibration, and the horizontal vibration elastic member and the first vibration mechanism impart horizontal vibration to the component conveying member, In the vibration type component conveying apparatus configured to apply vertical vibration to the component conveying member by the vertical vibration elastic member and the second vibration mechanism, a plurality of the horizontal vibration elastic members are provided in the component conveying direction. , The fixed position to each of the intermediate vibrators and the The fixed position to the base or the upper vibrating body is located on the same horizontal line orthogonal to the component conveying direction, and the positional relationship between the two fixed positions is alternately arranged in the component conveying direction. Vibratory component conveyor.
  2.  前記基台に錘を設けたことを特徴とする請求項1に記載の振動式部品搬送装置。 2. The vibration type component conveying apparatus according to claim 1, wherein a weight is provided on the base.
  3.  前記基台と床面との間に防振部材を設け、前記基台のピッチング運動の振幅が前記部品搬送部材の基台に対する相対的なピッチング運動の振幅に近づくように基台の質量を調整したことを特徴とする請求項2に記載の振動式部品搬送装置。 An anti-vibration member is provided between the base and the floor, and the mass of the base is adjusted so that the amplitude of the pitching motion of the base approaches the amplitude of the pitching motion relative to the base of the component conveying member. The vibration type component conveying apparatus according to claim 2, wherein
  4.  前記錘は、複数の錘片からなり、その錘片の数を増減することにより質量調整が可能なものであることを特徴とする請求項2または3に記載の振動式部品搬送装置。 4. The vibration type component conveying apparatus according to claim 2, wherein the weight is composed of a plurality of weight pieces, and the mass can be adjusted by increasing or decreasing the number of the weight pieces.
  5.  前記錘を前記基台の端部に設けたことを特徴とする請求項2乃至4のいずれかに記載の振動式部品搬送装置。 5. The vibration type component conveying apparatus according to claim 2, wherein the weight is provided at an end of the base.
  6.  前記錘を複数箇所に設けたことを特徴とする請求項2乃至5のいずれかに記載の振動式部品搬送装置。 6. The vibratory component conveying apparatus according to claim 2, wherein the weight is provided at a plurality of locations.
  7.  前記錘の設置位置を鉛直方向に調整可能としたことを特徴とする請求項2乃至6のいずれかに記載の振動式部品搬送装置。 The vibration type component conveying apparatus according to any one of claims 2 to 6, wherein an installation position of the weight can be adjusted in a vertical direction.
  8.  前記鉛直振動用弾性部材を、部品搬送方向と直交する同一水平線上の2箇所の固定位置で固定したことを特徴とする請求項1乃至7に記載の振動式部品搬送装置。 The vibration type component conveying apparatus according to any one of claims 1 to 7, wherein the elastic member for vertical vibration is fixed at two fixed positions on the same horizontal line orthogonal to the component conveying direction.
  9.  前記鉛直振動用弾性部材を、部品搬送方向と平行な同一水平線上の2箇所の固定位置で固定したことを特徴とする請求項1乃至7に記載の振動式部品搬送装置。 The vibration type component conveying apparatus according to any one of claims 1 to 7, wherein the elastic member for vertical vibration is fixed at two fixed positions on the same horizontal line parallel to the component conveying direction.
  10.  前記水平振動用弾性部材の固有振動数を、水平方向と鉛直方向とで異ならせたことを特徴とする請求項1乃至9のいずれかに記載の振動式部品搬送装置。 10. The vibration type component conveying apparatus according to claim 1, wherein the natural frequency of the elastic member for horizontal vibration is made different between a horizontal direction and a vertical direction.
  11.  前記水平振動用弾性部材の鉛直方向の剛性を、水平方向の剛性よりも高くしたことを特徴とする請求項1乃至10のいずれかに記載の振動式部品搬送装置。 11. The vibratory component conveying apparatus according to claim 1, wherein the horizontal vibration elastic member has a vertical rigidity higher than a horizontal rigidity.
  12.  前記水平振動用弾性部材として、表裏面を部品搬送方向に向けた板ばねを用いたことを特徴とする請求項1乃至11のいずれかに記載の振動式部品搬送装置。 The vibration type component conveying apparatus according to any one of claims 1 to 11, wherein a plate spring having front and rear surfaces directed in a component conveying direction is used as the horizontal vibration elastic member.
  13.  前記水平振動用弾性部材として、表裏面を部品搬送方向に向けた板ばねを部品搬送方向に沿って複数並べ、各板ばねの固定箇所の間に間座を設けたものを用いたことを特徴とする請求項1乃至11のいずれかに記載の振動式部品搬送装置。 As the horizontal vibration elastic member, a plurality of leaf springs whose front and back surfaces are directed in the component conveying direction are arranged along the component conveying direction, and a spacer is provided between fixed portions of the leaf springs. The vibration type component conveying apparatus according to claim 1.
  14.  前記鉛直振動用弾性部材として、表裏面を鉛直方向に向けた板ばねを用いたことを特徴とする請求項1乃至13のいずれかに記載の振動式部品搬送装置。 The vibration type component conveying apparatus according to any one of claims 1 to 13, wherein a plate spring having a front and back surfaces directed in a vertical direction is used as the elastic member for vertical vibration.
  15.  前記各加振機構を電磁石と可動鉄心とで構成し、そのうちの一方の電磁石への印加電圧設定回路に、印加電圧の基準波形を発生させる基準波形発生手段と、前記基準波形に対して振幅を調整する波形振幅調整手段を設け、他方の電磁石への印加電圧設定回路には、前記基準波形に対して所定の位相差をもつ波形を発生させる位相差調整手段と、位相差調整手段で発生した波形に対して振幅を調整する波形振幅調整手段を設けたことを特徴とする請求項1乃至14のいずれかに記載の振動式部品搬送装置。 Each excitation mechanism is composed of an electromagnet and a movable iron core, a reference waveform generating means for generating a reference waveform of an applied voltage in an applied voltage setting circuit to one of the electromagnets, and an amplitude with respect to the reference waveform Waveform amplitude adjusting means for adjusting is provided, and the applied voltage setting circuit for the other electromagnet is generated by the phase difference adjusting means for generating a waveform having a predetermined phase difference with respect to the reference waveform, and the phase difference adjusting means 15. The vibratory component conveying apparatus according to claim 1, further comprising a waveform amplitude adjusting unit that adjusts an amplitude with respect to the waveform.
  16.  前記各加振機構の電磁石への印加電圧設定回路に、それぞれの前記波形振幅調整手段で振幅を調整された波形をPWM信号に変換するPWM信号発生手段を設けたことを特徴とする請求項15に記載の振動式部品搬送装置。 16. A circuit for setting a voltage applied to an electromagnet of each of the excitation mechanisms is provided with PWM signal generating means for converting a waveform whose amplitude is adjusted by each of the waveform amplitude adjusting means into a PWM signal. The vibratory component conveying device according to 1.
PCT/JP2012/076681 2011-11-07 2012-10-16 Vibrating article-conveying apparatus WO2013069416A1 (en)

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TWI609827B (en) 2018-01-01
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CN103946132A (en) 2014-07-23
KR101977429B1 (en) 2019-05-10
KR20140094587A (en) 2014-07-30

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