WO2013058653A1 - Shredding and discharging method for shredding and discharging large-scale household and/or medical waste into a sewer system, and corresponding shredding and discharging device - Google Patents

Shredding and discharging method for shredding and discharging large-scale household and/or medical waste into a sewer system, and corresponding shredding and discharging device Download PDF

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Publication number
WO2013058653A1
WO2013058653A1 PCT/NL2012/050728 NL2012050728W WO2013058653A1 WO 2013058653 A1 WO2013058653 A1 WO 2013058653A1 NL 2012050728 W NL2012050728 W NL 2012050728W WO 2013058653 A1 WO2013058653 A1 WO 2013058653A1
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WO
WIPO (PCT)
Prior art keywords
water
collecting space
waste
shredded waste
sewer system
Prior art date
Application number
PCT/NL2012/050728
Other languages
French (fr)
Inventor
Cornelis De Groen
Maarten WASSINK
Erik DEN TOOM
Michiel De Jong
Original Assignee
Shredx B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from PCT/NL2012/050208 external-priority patent/WO2012134289A1/en
Application filed by Shredx B.V. filed Critical Shredx B.V.
Publication of WO2013058653A1 publication Critical patent/WO2013058653A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00Other disintegrating devices or methods
    • B02C19/0056Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for
    • B02C19/0075Other disintegrating devices or methods specially adapted for specific materials not otherwise provided for specially adapted for disintegrating medical waste
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/18Adding fluid, other than for crushing or disintegrating by fluid energy

Definitions

  • Shredding and discharging method for shredding and discharging large-scale household and/or medical waste into a sewer system and corresponding shredding and discharging device
  • the present invention relates to a shredding and discharging method for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system, the method comprising the step of shredding the waste into fragments using a shredder arrangement and discharging the shredded waste into a sewer system.
  • the invention further relates to a corresponding device for shredding and discharging large scale household and/or medical waste into a sewer system, the device comprising an inlet for the waste; a shredder arrangement constructed for shredding waste provided through the inlet; and an outlet for discharging shredded waste into the sewer system.
  • Such a device allows can be installed in an easy manner without any major modifications to existing infrastructure of the building, such electricity mains, water mains, and discharge. It has been proposed to use an existing sewer system or a dedicated conduit arrangement as a discharge when having shredded the waste.
  • FR 2 668 953 A discloses a device for shredding and discharging waste through a sewer system.
  • the device is configured such that it very vulnerable to clogging or obstruction of the system and other kinds of malfunction.
  • WO 93/13861 A discloses a system for processing used medical equipment, which only reduces the volume of the equipment. Waste still requires handling for further transport.
  • JP 2006 095467 A discloses a shredder for application in a kitchen sink.
  • the amount and type waste to be handled will be very different from the waste to be handled by the method and device according to the present invention.
  • the shredder of JP 2006 095467 A is suitable for handling some amounts of waste from vegetables, etc. To assist in discharge into the sewer system the system can be flushed using an additional water supply.
  • EP 662 346 Al discloses a shredder for large-scale household and medical waste. After shredding the waste is mixed with a decontamination liquid. Subsequently, it is transported my mechanical means towards the sewer system in an upwards direction to separate the liquid from the solid waste. The solid waste then slides into the sewer system. Such method and device has a high risk of clogging the sewer system, and not all waste may be transported through the sewer system.
  • a device is envisioned which is not critical regarding its functioning, which allows all kinds of personnel to dispose of waste in the device without any undesirable side effects, such as health risk hazards.
  • a shredding and discharging method for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system comprising the steps of shredding the waste into fragments using a shredder arrangement; dosing a first predetermined amount of shredded waste into a collecting space; discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system.
  • a shredding and discharging device for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system, the device being configured and/or arranged for implementing the method according to any one of the preceding claims, and comprising an inlet for the waste; a shredder arrangement constructed for shredding waste provided through the inlet; a collecting space for collecting shredded waste; a displacement device for dosing shredded waste from the shredder arrangement into the collecting space; an outlet for connecting to the sewer system; a water discharge arrangement connected to the collecting space for discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and a control for dose control of the displacement device to dose a first predetermined amount of shredded waste into the collecting space, and for water discharge control of the water discharge arrangement
  • the method and device provide for collecting predetermined amounts of shredded waste that are subsequently discharged under the formation of wavefronts in the sewer system, which proved to be very reliable and efficient, both within the sewer system and in the apparatus itself. Blocking of the device and the sewer system is prevented.
  • the amounts of shredded waste and water discharged into the collecting space are determined such as to provide a filling level of the sewer system of at least 20%, the filling level being defined as the relative amount of the cross-section of the sewer system being occupied by the wavefront, in an embodiment at least 30%, which further contributes to an improved wavefront formation in the sewer system and a reliable discharge.
  • Advantageous embodiments provide that water is discharged into the collecting space at a rate of at least 1.0 liter/second/dm 2 , at least 1.5 liter/second/dm 2 , or at least 2.0 liter/second/dm 2 . This provides for an efficient mixing and entraining of shredded waste from the collecting space and wavefront formation in the sewer system.
  • the amount of water discharged into the collecting space is at least 3 liter per kilogram of shredded waste dosed into the collecting space, in an embodiment at least 4 liter per kilogram of shredded waste, in another embodiment at least 5 liter per kilogram of shredded waste, which provides for discharging all shredded waste from the collecting space and reliable wavefront formation.
  • the predetermined amount of time until a next discharge is at least 10 seconds, at least 20 seconds, at least 30 seconds, or at least 40 seconds. Having such time intervals to lapse until a next discharge allows at least the water from a previous discharge to run far enough into or to leave the sewer system such that it will not obstruct wavefront formation of a next discharge cycle. Some shredded waste may be left behind in the sewer system, which may especially apply to metal fragments such as steel fragments, which then will be taken further by the next wavefront. The amount of time to wait will generally be dependent on the fall of the sewer system.
  • the waste is shredded into fragments comprising diameters larger than 15 mm, larger than 20 mm, or larger than 25 mm. In further embodiments the waste is shredded into fragments comprising diameters smaller than 40 mm, smaller than 35 mm, or smaller than 30 mm.
  • the device is configured to shred waste into fragments comprising diameters larger than 15 mm, larger than 20 mm, or larger than 25 mm.
  • the device comprises a sieve having openings for passing fragments of shredded waste, the sieve being arranged such that waste not passing the sieve is presented to the shredder arrangement for further shredding, the openings of the sieve having a diameter smaller than 40 mm, smaller than 35 mm, or smaller than 30 mm.
  • a second predetermined amount of shredded waste is dosed into the collecting space in the step of discharging water into the collecting space, which allows more shredded waste to be reliably discharged in one discharge cycle.
  • the water and shredded waste is discharged from the collecting space in a substantially horizontal direction. Gravity will then not act to pull the shredded waste in or out of the collecting space, which provides more efficient mixing of water and waste, and entrainment and discharge of waste into the sewer system.
  • the shredded waste is collected in a collecting space having a length in a substantially horizontal direction and a diameter perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, at least 2, or at least 4.
  • the device comprises a collecting space having a length in a substantially horizontal direction and a diameter perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, at least 2, or at least 4. In such configuration gravity does not compact or pull shredded waste together, and mixing of water and waste along the collecting space is improved.
  • the length to diameter ratio may be dependent on the types and amounts of waste to be handled.
  • the shredded waste is dosed into the collecting space along a substantially horizontal direction, and in a corresponding device the
  • displacement device acts in a substantially horizontal direction, which provides a well- controlled way of displacing shredded into the collecting space.
  • the shredded waste is dosed into the collecting space using a mechanical displacement device
  • the shredded waste is dosed into the collecting space using a screw transporter that is coupled to a motor for driving the screw transporter, which provide a simple, reliable and cost-effective method and device for displacing shredded waste.
  • shredded waste from the shredder arrangement is gathered in a confined space at least substantially vertically below the shredder arrangement, and the shredded waste is dosed from the confined space into the collecting space.
  • An embodiment of a corresponding device comprises a confined space at least substantially vertical below the shredder arrangement, and the displacement device is constructed and arranged to dose shredded waste gathered in the confined space into the collecting space. Shredded waste is thus easily and efficiently removed from the shredder arrangement and presented to the displacement device.
  • the confined space preferably comprises a grubbing arrangement that is configured and arranged to prevent clogging of shredded waste within the confined space, in which advantageously the grubbing arrangement comprises at least one grubbing wheel having outwardly extending protrusions, the at least one grubbing wheel in use being driven to rotate.
  • the water discharge arrangement comprises a water reservoir and a water conduit connected to the collecting space.
  • water is discharged into the collecting space in a downward direction.
  • water is discharged into the collecting space in a direction enclosing an angle between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system, or an angle between 30 degrees and 50 degrees.
  • the water conduit is connected such that water is discharged through the water conduit into the collecting space in a downward direction and/or is the water conduit connected such that water is discharged through the water conduit into the collecting space in a direction enclosing an angle between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system, or an angle between 30 degrees and 50 degrees.
  • Such configurations provide a very effective discharge of water into the collecting space.
  • control is configured for implementing one or more of the above-mentioned methods.
  • the shredder arrangement is configured to act in a substantially vertical direction for shredding waste, which provides that gravity assists in moving waste into the shredder arrangement.
  • the shredder arrangement may comprises at least one essentially cylindrical shredder having a cylindrical surface provided with protrusions.
  • the shredder arrangement comprises two essentially cylindrical shredders arranged alongside such as to allow counter rotation about parallel axes.
  • the shredder arrangement comprises a push plate constructed and arranged to force waste against the at least one roller.
  • Figure 1 schematically shows a first embodiment of a shredder and discharging device according to the invention
  • Figure 2 schematically shows a second embodiment of a shredder and discharging device according to the invention
  • Figure 3 schematically shows a third embodiment of a shredder and discharging device according to the invention
  • Figure 4 schematically shows a fourth embodiment of a shredder and discharging device according to the invention.
  • Figure 4a shows a detail of the shredder arrangement and transporting arrangement of figure 4 in a perspective view
  • Figures 5 a, 5b and 5 c schematically show the procedure for shredding and discharging waste into a sewer system
  • Figure 6 schematically shows a building, like a hospital, with a sewer system to which shredder and discharge devices according to the invention are coupled.
  • FIGS 1 to 4 show a shredding and discharging device 1 for shredding and discharging waste of, for instance, hospitals or other large-scale households, like a nursing home.
  • the shredder and discharging device 1 comprises a housing 2 having an inlet la, and defining a buffer space 8 and a shredder space 9. Buffer space 8 and shredder space 9 are separated from each other by one or more lids or valves 6.
  • Figures 1 and 2 show two hinged valves 6 that can be opened in the direction of arrows 28 by motor 7 under control of control 20.
  • a slideable lid or valve, a slideable or rolling shutter or any other suitable lid or valve 6 may also be employed, as is disclosed in figures 3 and 4.
  • Rolling or slideable shutter or valve 6 in figures 3 and 4 opens by sliding in the direction of arrow 28 and closes by movement in the opposite direction.
  • Figure 3 shows that shutter 6 is movable by motor 7. In an opened position shutter 6 suspends vertically in figure 3.
  • Figure 4 shows that shutter 6 is, in an opened position, wound around a cylinder comprising motor 7.
  • the buffer space is at its side opposing valve(s) 6 delimited by a hingeable lid or cover 3, which can be opened in the direction of arrow 4 to open inlet la.
  • Lid 3 can also take the form of a slide, rolling shutter or any other suitable form.
  • Lock 5 on the one hand locks lid 3 when closed, and on the other hand acts as a sensor to determine whether lid 3 is in a closed position or open position. Lock 5 is also connected to control 20. Waste to be shredded and discharged is provided into buffer space 8, after which lid 3 is closed. Subsequently, valve 6 is opened to provide the waste into shredder space 9.
  • a sprinkler 14 connected to a water supply 15 and controlled by control 20 is provided in buffer space 8.
  • a number of sprinklers 14 may arranged along walls of buffer space 8.
  • Sprinkler 14 as shown is statically arranged, but it may also be configured as, for instance, a sprinkler having a rotating arm from which water is sprinkled. In this manner the whole surface of wall, valves and lids delimiting buffer space 8 can be covered for cleaning thereof.
  • Such sprinklers can also be provided in shredder space 9.
  • steam connections having corresponding nozzles can be provided for cleaning and/or sterilizing of the buffer space and/or the shredder space.
  • a conduit 16 can be connected to buffer space 8 and/or shredder space 9.
  • a fan 17 is provided in conduit 16 and controlled by control 20 to keep buffer space 8 and/or shredder space 9 at an under pressure as compared to the surroundings of device 1.
  • Conduit 16 is connected to outlet 70 of device 1.
  • Shredded waste is discharged through outlet 70 into the sewer system 29 of a building in which device 1 is being used.
  • Conduit 16 with fan 17 may also blow out into the surroundings in combination with filtering of discharged air in a filter, such as one using active coal.
  • a shredder arrangement 10 is provided in shredder space 9. Waste is provided in feeding direction 23a to the shredder arrangement 10, and shredded waste is discharged in a discharge direction 23b.
  • Shredder arrangement 10 acts in a substantially vertical direction for shredding waste and comprises, in the embodiments shown, one or two cylindrical shredding rollers 11 provided with protrusions or blades.
  • Figure 1 shows an embodiment having two shredding rollers 11. Each cylinder has an axis of rotation, both axes of rotation of the configuration having two rollers 11 being arranged in parallel so that both shredding rollers are arranged alongside each other.
  • Rotation of rollers 11 during a shredding action of the configuration having two shredding rollers is such that they counter rotate such that both rollers show a downward movement in between both axes of rotation as viewed along arrows 23a and 23b. Waste is caught in between both rollers and dragged downwards while being crushed. Also for a shredder arrangement having one shredding roller, waste is directed downwards in the direction of arrows 23 a and 23b.
  • the shredder device may also have more than two shredder rollers 11.
  • Shredding arrangement 10 further comprises a sieve 61 provided just below shredding roller(s) 11. Waste shredded small enough passes openings in sieve 61, while shredding arrangement 10 is configured such that waste not yet shredded small enough will pass again in between shredding roller(s) and/or walls 80 to be shredded or crushed to smaller sizes.
  • a distance between sieve 61 and shredding rollers 11 is made small enough to catch fragments too large to pass sieve 61 with the protrusions, blades or knives of the shredding roller(s).
  • the distance between the sieve and shredding roller(s) is about the size of the openings in sieve 61 or smaller, but still large enough for the protrusions, blades or knives on rollers not to come into contact with the sieve.
  • fragments having diameters larger than 15 mm, in applications larger than 20 mm, and in some applications larger than 25 mm can be reliably discharged through a sewer system in a manner as disclosed. Fragments therefore need not be shredded to very small sizes. Such small sizes of, for instance, 1 mm diameter or even less will, however, be present anyway and will just as efficiently be discharged through the sewer system. Further, it has been found that fragments preferably have a size smaller than 40 mm, in applications smaller than
  • the various size constraints will generally be dependent on the types of waste processed.
  • the maximum diameter of the fragments is governed by the sieve 61 used, which can be selected for the specific application. Fragments may have a length longer than the maximum fragment diameter as given by the openings in the sieve. Having such larger lengths does not obstruct discharge. It has been found that fragment lengths produced at a set sieve opening diameter are still efficiently discharged.
  • the shredder arrangement 10 shown in figure 2 comprises only one shredding roller 11 having relatively long knives or teeth. On one side of roller 11 an
  • extension 81a of wall 80 extends up to the teeth of roller 11 but leaving some clearance.
  • an extension 81b of wall 80 extends to and in between the teeth of the roller.
  • Such extensions 81a and 81b further improve crushing of waste in the shredder arrangement. They can also be employed in the shredder arrangement of figure 1. Further, extension 81a may be configured as extension 81b to extend in between the teeth, and extension 81b may be configured as extension 81a.
  • Shredder arrangement 10 in the embodiment of figure 3 comprises one shredding roller 11 having pyramid shaped protrusions. At one side of the roller a wall 80 and extension 81a are shown, which are comparable to the ones shown in figure 2. The other side of roller 11 shows an extension 81b also extending in between protrusions of the roller. Extension 81b of figure 3 is an extension of a bottom wall 80' of shredder space 9.
  • the shredder arrangement 10 of figure 3 further comprises a push wall 82 that can be displaced to and from roller 11 in the direction of arrow 85 about a hinge 82a.
  • Push wall 82 can be displaced by a motor 82b driving a spindle 82c to which one end 82e of a connecting rod 82d is hingeably coupled such by a crew thread connection that it can be moved up and down the spindle when the spindle is rotated.
  • the other end 82f of connecting rod 82d is hingeably coupled to push wall 82.
  • Rotating spindle 82c by motor 82b causes a displacement of push wall 82.
  • Figure 4 shows a shredder arrangement comparable to the one shown in figure 2 but having pyramid shaped protrusions instead of knives on shredding roller 11.
  • shredded waste When having passed shredding arrangement 10 with sieve 61, shredded waste will come into a confined space 12 below the shredding arrangement in which shredded waste is gathered.
  • a sensor 65 it can be detected whether any waste is still present between shredding rollers 11, which may be an indication for clogging. It may be used to turn off shredding arrangement 1 using control 20.
  • Sensor 65 or another sensor, can also be used to detect whether any shredded waste is still present in confined space 12 below sieve 61 and/or whether any shredded waste is still being provided by the shredding arrangement into the confined space.
  • Figure 4 further shows a grubbing arrangement comprising grubbing wheels 91 along walls 90 of confined space 12.
  • grubbing arrangement acts to have shredded waste move downwards towards discharge tube 60.
  • the grubbing arrangement prevents bridge forming of shredded waste in between opposing walls 90 of confined space 12. It therefore assists gravity forces to have shredded waste move downwards.
  • Grubbing wheels 91 comprise outwardly extending fins as is better shown in figure 4a. Outward ends of the fins extend within spaces of the helix of the transporter screw 44 such that the fins mesh with the transporter screw. Transporter screw thus drives the grubbing wheels 91. Since figure 4 is only very schematically drawn, it does not exactly correspond to figure 4a with respect to the interaction of grubbing wheels 91 and transporter screw 44.
  • FIG. 1 further show a transporting arrangement or displacement device for displacing shredded waste out of the confined space 12.
  • the displacement device comprises a mechanical displacement device embodied as a screw transporter 40, one end of which is arranged under shredder arrangement 11.
  • Screw transporter 40 comprises a housing 41, that is a part of discharge conduit 60.
  • An inlet of the screw transporter is provided at confined space 12 and an outlet of the screw transporter opens into discharge conduit 60 in the direction of outlet 70.
  • a single transporter screw 44 having longitudinal axis 50 is arranged in housing 41.
  • the housing may comprise grooves that assist to prevent rotation of shredded waste with the screw transporter that might inhibit displacement of shredded waste by the screw transporter towards the collecting space.
  • Screw transporter 44 is driven by motor 48 controlled by control 20.
  • a 90 degrees transmission transmits a rotation movement of motor 48 onto transporter screw 44. Any other type of transmission can also be employed, such as a planetary transmission.
  • a valve 45 is provided downstream of screw transporter 40, control of which is not depicted in the figure. Valve 45 can be a non-return valve or an electrically driven valve that is controlled by control 20.
  • Conduit 16 discharges in between outlet of screw transporter 40 and valve 45. Downstream of valve 45 discharge conduit comprises a downpipe 47 of which outlet 70 is connectable to the sewer system.
  • FIG. 1 The embodiments of figures 1 to 4 additionally shows a collecting space 63 within discharge conduit 60 downstream of screw transporter 40.
  • a dose of shredded waste from screw transporter is accumulated in collecting space 63, and subsequently discharged towards outlet 70 and the sewer system using water discharged from a water discharge comprising a water conduit 35 connected to collecting space 63.
  • Water connection 35 is connected at an angle a of about 45 degrees to collecting space 63 so water discharged from water conduit 35 is directed to within and along discharge conduit 60 towards outlet 70.
  • the angle a enclosed by the direction of water into discharge conduit 60 and a direction locally along discharge conduit 60 is in between 30 degrees and 90 degrees, preferably 50 degrees or less.
  • predetermined and dosed amount of shredded waste into collecting space 63 which is subsequently mixed with water from water conduit 35 guarantees an efficient discharge of shredded waste through discharge conduit 60 and the sewer system.
  • the amount of shredded waste accumulated in collecting space 63, the amount of water supplied and the flow rate of water supplied can be tuned for optimizing discharging shredded waste. It can be done such that the amount of water used for discharging is kept at a minimum.
  • the collecting space is shown as integral with discharge conduit 60, which is a tube extending in a substantially horizontal direction.
  • Collecting space 63 has a length LC and diameter DC, as shown in figure 5b, and its length to diameter ratio is at least 1, in embodiments at least 2, and in other embodiments at least 4.
  • Shredded waste is dosed in a horizontal direction into the collecting space by the screw transporter.
  • Reservoir 36 can be configured as a pressurized reservoir or not.
  • a pressurized reservoir can be provided by a reservoir having two chambers separated by a membrane.
  • a first chamber is filled with a gas at a pressure below a water supply pressure.
  • the second chamber is filled with water.
  • Water connection 37 can be connected to the public water mains. Water may also be supplied from another source than drinking water, such as rain water, gray water and the like.
  • a steam connection can be provided for disinfection purposes. Releasing water from reservoir 36 through water conduit 35 can also be used for cleaning purposes. A disinfectant may be added to water in reservoir, whether or not dosed through water connection 37, for disinfecting discharge conduit 60.
  • Control 20 of the device is configured such that lid 3 and valve(s) 6 cannot be opened at the same time.
  • Lock 5 acts to keep lid 3 in a closed position while valve(s) 6 are in an open position. Lid 3 can only be opened in case valve(s) 6 are in a closed position. Opening of lid 3 activates a sensor in lock 5 such that control 20 will keep valve(s) 6 in a closed position.
  • Shredder device 10 can therefore be configured relatively heavy without involving any health risks. Opening of lid 3 can be by manually but also mechanically, for instance, by employing a proximity sensor or a push button such as a foot-operated switch.
  • shredder arrangement 10 can be activated in any convenient manner. According to an advantageous embodiment shredder
  • FIG. 5a shows shredded waste SI gathered in confined space 12.
  • Screw transporter 40 can be operated when shredded waste is detected by sensor 65 or immediately when shredder arrangement 10 is operated, after a predetermined time interval following operation of shredder arrangement 10, etc.
  • Screw transporter 40 allows a secured transport of shredded waste further into the discharge conduit 60, but moreover in a dosed displacement of shredded waste into collecting space 63.
  • a predetermined amount of shredded waste is dosed into collecting space 63.
  • the dose is given by the pitch of the screw transporter, its rotation speed and the time it rotates, and can be adjusted by adjusting rotation speed and time of rotation.
  • the predetermined dose is governed by control 20, and a value of the required dose can be inputted in control 20 by an operator.
  • water W is released from the reservoir 36 of the water discharge arrangement through water conduit 35 into the collecting space, as is shown in figure 5c.
  • the water discharged into the collecting space filled with shredded waste will result in a mixture of water and the shredded waste WS, and both water and shredded waste will be discharged from the collecting space towards the sewer system in a horizontal direction, also shown in figure 5c. Subsequently, it is directed downwards into the sewer system.
  • the water discharged into the collecting space will provide turbulence in the collecting space for an efficient mixing.
  • the connection of conduit 35 is in a section of the collecting space directly behind screw transporter 40. Further, the conduit 35 is preferably directed downward as
  • the amount of water discharged is dependent on various parameters, such as amount of shredded waste in the collecting space, and the diameter and fall of the sewer system.
  • the rate of water supplied should be large enough to provide a wavefront WF of water mixed with shredded waste in the sewer system.
  • the rate of water supply is larger than 1.0 liter/second/dm 2 , in embodiments larger than 1.5 liter/second/dm 2 , and in some embodiments larger than 2.0 liter/second/dm 2 , the rate being dependent on the cross-section (expressed in decimeter 2 ) of the sewer system.
  • the wavefront can be seen as a sudden surge of water and shredded waste in the sewer system.
  • the filling level of the sewer system should be sufficiently large.
  • the filling level is defined as the relative amount of the cross-section of the sewer system that is occupied by the wavefront of discharged shredded waste and water.
  • the filling level is at least 20%, in some applications at least 30%.
  • a second amount of shredded waste is dosed into the collecting space by the screw transporter during discharge of water and shredded waste into the sewer system while water is still being discharged form conduit 35 into the collecting space.
  • Such procedure efficiently increases the amount of shredded waste that can be reliably discharged into the sewer system in one discharge cycle. It can be preferred to wait some amount of time after initiation of discharge of water into the collecting space until shredded waste and water are actually discharged into the sewer system.
  • the amount of water discharged by the water discharge arrangement through conduit 35 into collecting space should be sufficient to entrain all shredded waste from the collecting space.
  • the amount of water discharged is at least 3 liter per kilogram of shredded waste dosed in the collecting space, in embodiments at least 4 liter per kilogram shredded waste, and in some embodiments at least 5 liter per kilogram shredded waste.
  • the screw transporter can be discharged into the sewer system in a next discharge cycle.
  • a sufficient amount of time should have lapsed to allow the sewer system to become empty from the previous discharge. If water of the previous discharge would still occupy part of the sewer system, it could obstruct the wavefront of the next discharge.
  • the predetermined amount of time that has to be waited until a next discharge will be dependent on various parameters, such as the fall of the sewer system.
  • the amount of time to wait until a next discharge is at least 10 seconds, in embodiments at least 20 seconds, in other embodiments at least 30 seconds, and in some embodiments at least 40 seconds.
  • FIG. 6 schematically shows a building 25 provided with a number of devices 1 according to the present invention and connected to sewer system 29.
  • sewer system can be a regular sewer system, that is, toilets, showers, kitchen sinks and the like can be connected to such sewer system as well.
  • a shared pharmaceutical filter 22 configured as a plasma filter is provided at the connection of sewer system 29 to the public sewer system.

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Sink And Installation For Waste Water (AREA)

Abstract

A shredding and discharging method and corresponding device for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system (29). The method comprises the steps of shredding the waste into fragments using a shredder arrangement (10); dosing a first predetermined amount of shredded waste into a collecting space (63); discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system (29).

Description

Shredding and discharging method for shredding and discharging large-scale household and/or medical waste into a sewer system, and corresponding shredding and discharging device The present invention relates to a shredding and discharging method for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system, the method comprising the step of shredding the waste into fragments using a shredder arrangement and discharging the shredded waste into a sewer system. The invention further relates to a corresponding device for shredding and discharging large scale household and/or medical waste into a sewer system, the device comprising an inlet for the waste; a shredder arrangement constructed for shredding waste provided through the inlet; and an outlet for discharging shredded waste into the sewer system.
In large scale households, like nursing homes and hospitals, one regularly needs to dispose of relatively large amounts of waste and certain kinds of such waste may require special treatment. Mostly, such waste cannot be easily reduced in size, resulting in large volumes of wastes to be transported through public and personnel areas of a building. Handling certain kinds of waste may expose personnel to considerable risks, such as in hospitals. Bottles and other containers filled with a contagious material, or a material that otherwise poses a health risk are an example. Handling of waste also poses a problem in other buildings than hospitals in which a large number of people are present and in which waste is produced.
A device for efficiently disposing of waste is therefore required. It is
advantageous that such a device allows can be installed in an easy manner without any major modifications to existing infrastructure of the building, such electricity mains, water mains, and discharge. It has been proposed to use an existing sewer system or a dedicated conduit arrangement as a discharge when having shredded the waste.
Theoretically, such a system might work, but practically problems are experienced due to the large amounts and varying quality of the waste, such as malfunction and clogging of the device and system, which require skilled personnel to solve. Since the waste can impose health risks, as indicated above, especially when presented to the sewer system in a shredded manner, any actions to remedy the problems are undesirable and have to be carried out taking considerable safety measured into account. Medical waste and waste of large-scale households may comprise various materials such as plastics and metals. Shredded fragments of such waste prove to quite difficult to discharge through a sewer system, for instance, because such fragments may have a large mass to external surface ratio in case of metals. Further, the fragments are generally relatively large, and the fragments of the various materials easily clog together.
FR 2 668 953 A discloses a device for shredding and discharging waste through a sewer system. However, the device is configured such that it very vulnerable to clogging or obstruction of the system and other kinds of malfunction.
WO 93/13861 A discloses a system for processing used medical equipment, which only reduces the volume of the equipment. Waste still requires handling for further transport.
JP 2006 095467 A discloses a shredder for application in a kitchen sink. The amount and type waste to be handled will be very different from the waste to be handled by the method and device according to the present invention. The shredder of JP 2006 095467 A is suitable for handling some amounts of waste from vegetables, etc. To assist in discharge into the sewer system the system can be flushed using an additional water supply.
EP 662 346 Al discloses a shredder for large-scale household and medical waste. After shredding the waste is mixed with a decontamination liquid. Subsequently, it is transported my mechanical means towards the sewer system in an upwards direction to separate the liquid from the solid waste. The solid waste then slides into the sewer system. Such method and device has a high risk of clogging the sewer system, and not all waste may be transported through the sewer system.
It is an object of the present invention to provide a device for shredding, and efficiently and reliably discharging household and/or medical waste, which is easy to operate, involves no risks for personnel operating the device, and which produces waste that can be removed in an uncomplicated and efficient manner.
Furthermore, it is an object to provide a device that can be operated by the personnel collecting the waste, and who may be involved in using the equipment or materials to be discharged by the device. Such a device should be ready for operation at any time, meaning that there should be no waiting period.
Yet further, it is an object of the invention to allow shredding and discharging a large variety of household and medical waste. A device is envisioned which is not critical regarding its functioning, which allows all kinds of personnel to dispose of waste in the device without any undesirable side effects, such as health risk hazards.
At least some of these objects are achieved by a shredding and discharging method for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system, the method comprising the steps of shredding the waste into fragments using a shredder arrangement; dosing a first predetermined amount of shredded waste into a collecting space; discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system. Such objects are further achieved by a shredding and discharging device for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system, the device being configured and/or arranged for implementing the method according to any one of the preceding claims, and comprising an inlet for the waste; a shredder arrangement constructed for shredding waste provided through the inlet; a collecting space for collecting shredded waste; a displacement device for dosing shredded waste from the shredder arrangement into the collecting space; an outlet for connecting to the sewer system; a water discharge arrangement connected to the collecting space for discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and a control for dose control of the displacement device to dose a first predetermined amount of shredded waste into the collecting space, and for water discharge control of the water discharge arrangement, which comprises waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system from one discharge of water and shredded waste from the collecting space such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system. The method and device provide for collecting predetermined amounts of shredded waste that are subsequently discharged under the formation of wavefronts in the sewer system, which proved to be very reliable and efficient, both within the sewer system and in the apparatus itself. Blocking of the device and the sewer system is prevented.
In a preferred embodiment the amounts of shredded waste and water discharged into the collecting space are determined such as to provide a filling level of the sewer system of at least 20%, the filling level being defined as the relative amount of the cross-section of the sewer system being occupied by the wavefront, in an embodiment at least 30%, which further contributes to an improved wavefront formation in the sewer system and a reliable discharge.
Advantageous embodiments provide that water is discharged into the collecting space at a rate of at least 1.0 liter/second/dm2, at least 1.5 liter/second/dm2, or at least 2.0 liter/second/dm2. This provides for an efficient mixing and entraining of shredded waste from the collecting space and wavefront formation in the sewer system.
In further advantageous embodiments the amount of water discharged into the collecting space is at least 3 liter per kilogram of shredded waste dosed into the collecting space, in an embodiment at least 4 liter per kilogram of shredded waste, in another embodiment at least 5 liter per kilogram of shredded waste, which provides for discharging all shredded waste from the collecting space and reliable wavefront formation.
In yet other advantageous embodiments the predetermined amount of time until a next discharge is at least 10 seconds, at least 20 seconds, at least 30 seconds, or at least 40 seconds. Having such time intervals to lapse until a next discharge allows at least the water from a previous discharge to run far enough into or to leave the sewer system such that it will not obstruct wavefront formation of a next discharge cycle. Some shredded waste may be left behind in the sewer system, which may especially apply to metal fragments such as steel fragments, which then will be taken further by the next wavefront. The amount of time to wait will generally be dependent on the fall of the sewer system.
In embodiments the waste is shredded into fragments comprising diameters larger than 15 mm, larger than 20 mm, or larger than 25 mm. In further embodiments the waste is shredded into fragments comprising diameters smaller than 40 mm, smaller than 35 mm, or smaller than 30 mm. In an embodiment the device is configured to shred waste into fragments comprising diameters larger than 15 mm, larger than 20 mm, or larger than 25 mm. In another embodiment the device comprises a sieve having openings for passing fragments of shredded waste, the sieve being arranged such that waste not passing the sieve is presented to the shredder arrangement for further shredding, the openings of the sieve having a diameter smaller than 40 mm, smaller than 35 mm, or smaller than 30 mm.
In an advantageous embodiment a second predetermined amount of shredded waste is dosed into the collecting space in the step of discharging water into the collecting space, which allows more shredded waste to be reliably discharged in one discharge cycle.
In another advantageous embodiment the water and shredded waste is discharged from the collecting space in a substantially horizontal direction. Gravity will then not act to pull the shredded waste in or out of the collecting space, which provides more efficient mixing of water and waste, and entrainment and discharge of waste into the sewer system.
In another embodiment the shredded waste is collected in a collecting space having a length in a substantially horizontal direction and a diameter perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, at least 2, or at least 4. In an embodiment the device comprises a collecting space having a length in a substantially horizontal direction and a diameter perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, at least 2, or at least 4. In such configuration gravity does not compact or pull shredded waste together, and mixing of water and waste along the collecting space is improved. The length to diameter ratio may be dependent on the types and amounts of waste to be handled.
In another embodiment the shredded waste is dosed into the collecting space along a substantially horizontal direction, and in a corresponding device the
displacement device acts in a substantially horizontal direction, which provides a well- controlled way of displacing shredded into the collecting space.
In preferred embodiments the shredded waste is dosed into the collecting space using a mechanical displacement device, in an embodiment the shredded waste is dosed into the collecting space using a screw transporter that is coupled to a motor for driving the screw transporter, which provide a simple, reliable and cost-effective method and device for displacing shredded waste.
In an embodiment shredded waste from the shredder arrangement is gathered in a confined space at least substantially vertically below the shredder arrangement, and the shredded waste is dosed from the confined space into the collecting space. An embodiment of a corresponding device comprises a confined space at least substantially vertical below the shredder arrangement, and the displacement device is constructed and arranged to dose shredded waste gathered in the confined space into the collecting space. Shredded waste is thus easily and efficiently removed from the shredder arrangement and presented to the displacement device.
To prevent clogging of shredded waste in the confined space the confined space preferably comprises a grubbing arrangement that is configured and arranged to prevent clogging of shredded waste within the confined space, in which advantageously the grubbing arrangement comprises at least one grubbing wheel having outwardly extending protrusions, the at least one grubbing wheel in use being driven to rotate.
In an effective embodiment of the device the water discharge arrangement comprises a water reservoir and a water conduit connected to the collecting space.
In a preferred embodiment water is discharged into the collecting space in a downward direction. In other preferred embodiments water is discharged into the collecting space in a direction enclosing an angle between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system, or an angle between 30 degrees and 50 degrees. In corresponding embodiments of the device the water conduit is connected such that water is discharged through the water conduit into the collecting space in a downward direction and/or is the water conduit connected such that water is discharged through the water conduit into the collecting space in a direction enclosing an angle between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system, or an angle between 30 degrees and 50 degrees. Such configurations provide a very effective discharge of water into the collecting space.
In advantageous embodiments of the device the control is configured for implementing one or more of the above-mentioned methods.
Efficiently, the shredder arrangement is configured to act in a substantially vertical direction for shredding waste, which provides that gravity assists in moving waste into the shredder arrangement.
The shredder arrangement may comprises at least one essentially cylindrical shredder having a cylindrical surface provided with protrusions. In an embodiment the shredder arrangement comprises two essentially cylindrical shredders arranged alongside such as to allow counter rotation about parallel axes. Advantageously the shredder arrangement comprises a push plate constructed and arranged to force waste against the at least one roller. The invention will further be explained by reference to the accompanying drawings, in which like or same parts are indicated using same reference symbols, and in which
Figure 1 schematically shows a first embodiment of a shredder and discharging device according to the invention;
Figure 2 schematically shows a second embodiment of a shredder and discharging device according to the invention;
Figure 3 schematically shows a third embodiment of a shredder and discharging device according to the invention;
Figure 4 schematically shows a fourth embodiment of a shredder and discharging device according to the invention;
Figure 4a shows a detail of the shredder arrangement and transporting arrangement of figure 4 in a perspective view;
Figures 5 a, 5b and 5 c schematically show the procedure for shredding and discharging waste into a sewer system; and
Figure 6 schematically shows a building, like a hospital, with a sewer system to which shredder and discharge devices according to the invention are coupled.
Figures 1 to 4 show a shredding and discharging device 1 for shredding and discharging waste of, for instance, hospitals or other large-scale households, like a nursing home. The shredder and discharging device 1 comprises a housing 2 having an inlet la, and defining a buffer space 8 and a shredder space 9. Buffer space 8 and shredder space 9 are separated from each other by one or more lids or valves 6.
Figures 1 and 2 show two hinged valves 6 that can be opened in the direction of arrows 28 by motor 7 under control of control 20. A slideable lid or valve, a slideable or rolling shutter or any other suitable lid or valve 6 may also be employed, as is disclosed in figures 3 and 4. Rolling or slideable shutter or valve 6 in figures 3 and 4 opens by sliding in the direction of arrow 28 and closes by movement in the opposite direction. Figure 3 shows that shutter 6 is movable by motor 7. In an opened position shutter 6 suspends vertically in figure 3. Figure 4 shows that shutter 6 is, in an opened position, wound around a cylinder comprising motor 7.
The buffer space is at its side opposing valve(s) 6 delimited by a hingeable lid or cover 3, which can be opened in the direction of arrow 4 to open inlet la. Lid 3 can also take the form of a slide, rolling shutter or any other suitable form. Lock 5 on the one hand locks lid 3 when closed, and on the other hand acts as a sensor to determine whether lid 3 is in a closed position or open position. Lock 5 is also connected to control 20. Waste to be shredded and discharged is provided into buffer space 8, after which lid 3 is closed. Subsequently, valve 6 is opened to provide the waste into shredder space 9.
A sprinkler 14 connected to a water supply 15 and controlled by control 20 is provided in buffer space 8. A number of sprinklers 14 may arranged along walls of buffer space 8. Sprinkler 14 as shown is statically arranged, but it may also be configured as, for instance, a sprinkler having a rotating arm from which water is sprinkled. In this manner the whole surface of wall, valves and lids delimiting buffer space 8 can be covered for cleaning thereof. Such sprinklers can also be provided in shredder space 9. Furthermore, steam connections having corresponding nozzles can be provided for cleaning and/or sterilizing of the buffer space and/or the shredder space.
A conduit 16 can be connected to buffer space 8 and/or shredder space 9. A fan 17 is provided in conduit 16 and controlled by control 20 to keep buffer space 8 and/or shredder space 9 at an under pressure as compared to the surroundings of device 1. Conduit 16 is connected to outlet 70 of device 1. Shredded waste is discharged through outlet 70 into the sewer system 29 of a building in which device 1 is being used. Conduit 16 with fan 17 may also blow out into the surroundings in combination with filtering of discharged air in a filter, such as one using active coal.
A shredder arrangement 10 is provided in shredder space 9. Waste is provided in feeding direction 23a to the shredder arrangement 10, and shredded waste is discharged in a discharge direction 23b. Shredder arrangement 10 acts in a substantially vertical direction for shredding waste and comprises, in the embodiments shown, one or two cylindrical shredding rollers 11 provided with protrusions or blades. Figure 1 shows an embodiment having two shredding rollers 11. Each cylinder has an axis of rotation, both axes of rotation of the configuration having two rollers 11 being arranged in parallel so that both shredding rollers are arranged alongside each other. Rotation of rollers 11 during a shredding action of the configuration having two shredding rollers is such that they counter rotate such that both rollers show a downward movement in between both axes of rotation as viewed along arrows 23a and 23b. Waste is caught in between both rollers and dragged downwards while being crushed. Also for a shredder arrangement having one shredding roller, waste is directed downwards in the direction of arrows 23 a and 23b. In general, the shredder device may also have more than two shredder rollers 11. By the shredding action, and any water supplied by sprinklers 14, when used, a quantity of shredded waste is produced, which consists of fragments of various sizes.
Shredding arrangement 10 further comprises a sieve 61 provided just below shredding roller(s) 11. Waste shredded small enough passes openings in sieve 61, while shredding arrangement 10 is configured such that waste not yet shredded small enough will pass again in between shredding roller(s) and/or walls 80 to be shredded or crushed to smaller sizes. A distance between sieve 61 and shredding rollers 11 is made small enough to catch fragments too large to pass sieve 61 with the protrusions, blades or knives of the shredding roller(s). The distance between the sieve and shredding roller(s) is about the size of the openings in sieve 61 or smaller, but still large enough for the protrusions, blades or knives on rollers not to come into contact with the sieve.
It has been found that fragments having diameters larger than 15 mm, in applications larger than 20 mm, and in some applications larger than 25 mm can be reliably discharged through a sewer system in a manner as disclosed. Fragments therefore need not be shredded to very small sizes. Such small sizes of, for instance, 1 mm diameter or even less will, however, be present anyway and will just as efficiently be discharged through the sewer system. Further, it has been found that fragments preferably have a size smaller than 40 mm, in applications smaller than
35 mm, and in some applications smaller than 30 mm. The various size constraints will generally be dependent on the types of waste processed. The maximum diameter of the fragments is governed by the sieve 61 used, which can be selected for the specific application. Fragments may have a length longer than the maximum fragment diameter as given by the openings in the sieve. Having such larger lengths does not obstruct discharge. It has been found that fragment lengths produced at a set sieve opening diameter are still efficiently discharged.
The shredder arrangement 10 shown in figure 2 comprises only one shredding roller 11 having relatively long knives or teeth. On one side of roller 11 an
extension 81a of wall 80 extends up to the teeth of roller 11 but leaving some clearance. On the other side of the roller, an extension 81b of wall 80 extends to and in between the teeth of the roller. Such extensions 81a and 81b further improve crushing of waste in the shredder arrangement. They can also be employed in the shredder arrangement of figure 1. Further, extension 81a may be configured as extension 81b to extend in between the teeth, and extension 81b may be configured as extension 81a.
Shredder arrangement 10 in the embodiment of figure 3 comprises one shredding roller 11 having pyramid shaped protrusions. At one side of the roller a wall 80 and extension 81a are shown, which are comparable to the ones shown in figure 2. The other side of roller 11 shows an extension 81b also extending in between protrusions of the roller. Extension 81b of figure 3 is an extension of a bottom wall 80' of shredder space 9. The shredder arrangement 10 of figure 3 further comprises a push wall 82 that can be displaced to and from roller 11 in the direction of arrow 85 about a hinge 82a. Push wall 82 can be displaced by a motor 82b driving a spindle 82c to which one end 82e of a connecting rod 82d is hingeably coupled such by a crew thread connection that it can be moved up and down the spindle when the spindle is rotated. The other end 82f of connecting rod 82d is hingeably coupled to push wall 82. Rotating spindle 82c by motor 82b causes a displacement of push wall 82. By displacing push wall 82 towards roller 11 waste in between push wall and roller is forced against roller 11 to further improve a shredding or crushing action of shredder arrangement 10.
Figure 4 shows a shredder arrangement comparable to the one shown in figure 2 but having pyramid shaped protrusions instead of knives on shredding roller 11.
When having passed shredding arrangement 10 with sieve 61, shredded waste will come into a confined space 12 below the shredding arrangement in which shredded waste is gathered. Using a sensor 65 it can be detected whether any waste is still present between shredding rollers 11, which may be an indication for clogging. It may be used to turn off shredding arrangement 1 using control 20. Sensor 65, or another sensor, can also be used to detect whether any shredded waste is still present in confined space 12 below sieve 61 and/or whether any shredded waste is still being provided by the shredding arrangement into the confined space.
Figure 4 further shows a grubbing arrangement comprising grubbing wheels 91 along walls 90 of confined space 12. Such grubbing arrangement acts to have shredded waste move downwards towards discharge tube 60. The grubbing arrangement, for instance, prevents bridge forming of shredded waste in between opposing walls 90 of confined space 12. It therefore assists gravity forces to have shredded waste move downwards. Grubbing wheels 91 comprise outwardly extending fins as is better shown in figure 4a. Outward ends of the fins extend within spaces of the helix of the transporter screw 44 such that the fins mesh with the transporter screw. Transporter screw thus drives the grubbing wheels 91. Since figure 4 is only very schematically drawn, it does not exactly correspond to figure 4a with respect to the interaction of grubbing wheels 91 and transporter screw 44.
Various embodiments of a shredder arrangement 10 are disclosed in the various figures and embodiments. Elements of one shredder arrangement may also be employed in one of the other shredder arrangements described. The push plate 82 as described by reference to figure 3, for instance, may also be employed in the embodiments of the shredder arrangement described with reference to the other figures. Figures 1 to 4 further show a transporting arrangement or displacement device for displacing shredded waste out of the confined space 12. The displacement device comprises a mechanical displacement device embodied as a screw transporter 40, one end of which is arranged under shredder arrangement 11. Screw transporter 40 comprises a housing 41, that is a part of discharge conduit 60. An inlet of the screw transporter is provided at confined space 12 and an outlet of the screw transporter opens into discharge conduit 60 in the direction of outlet 70. A single transporter screw 44 having longitudinal axis 50 is arranged in housing 41. The housing may comprise grooves that assist to prevent rotation of shredded waste with the screw transporter that might inhibit displacement of shredded waste by the screw transporter towards the collecting space. Screw transporter 44 is driven by motor 48 controlled by control 20. A 90 degrees transmission transmits a rotation movement of motor 48 onto transporter screw 44. Any other type of transmission can also be employed, such as a planetary transmission. A valve 45 is provided downstream of screw transporter 40, control of which is not depicted in the figure. Valve 45 can be a non-return valve or an electrically driven valve that is controlled by control 20. Conduit 16 discharges in between outlet of screw transporter 40 and valve 45. Downstream of valve 45 discharge conduit comprises a downpipe 47 of which outlet 70 is connectable to the sewer system.
The embodiments of figures 1 to 4 additionally shows a collecting space 63 within discharge conduit 60 downstream of screw transporter 40. A dose of shredded waste from screw transporter is accumulated in collecting space 63, and subsequently discharged towards outlet 70 and the sewer system using water discharged from a water discharge comprising a water conduit 35 connected to collecting space 63. Water connection 35 is connected at an angle a of about 45 degrees to collecting space 63 so water discharged from water conduit 35 is directed to within and along discharge conduit 60 towards outlet 70. The angle a enclosed by the direction of water into discharge conduit 60 and a direction locally along discharge conduit 60 is in between 30 degrees and 90 degrees, preferably 50 degrees or less. By accumulating a
predetermined and dosed amount of shredded waste into collecting space 63, which is subsequently mixed with water from water conduit 35 guarantees an efficient discharge of shredded waste through discharge conduit 60 and the sewer system. The amount of shredded waste accumulated in collecting space 63, the amount of water supplied and the flow rate of water supplied can be tuned for optimizing discharging shredded waste. It can be done such that the amount of water used for discharging is kept at a minimum.
The collecting space is shown as integral with discharge conduit 60, which is a tube extending in a substantially horizontal direction. Collecting space 63 has a length LC and diameter DC, as shown in figure 5b, and its length to diameter ratio is at least 1, in embodiments at least 2, and in other embodiments at least 4. Shredded waste is dosed in a horizontal direction into the collecting space by the screw transporter.
Reservoir 36 can be configured as a pressurized reservoir or not. A pressurized reservoir can be provided by a reservoir having two chambers separated by a membrane. A first chamber is filled with a gas at a pressure below a water supply pressure. The second chamber is filled with water. When the second chamber is filled with water, the gas pressure in the first chamber is increased to pressurize the water in the second chamber to allow a surged water release at a high flow rate. Water connection 37 can be connected to the public water mains. Water may also be supplied from another source than drinking water, such as rain water, gray water and the like.
A steam connection can be provided for disinfection purposes. Releasing water from reservoir 36 through water conduit 35 can also be used for cleaning purposes. A disinfectant may be added to water in reservoir, whether or not dosed through water connection 37, for disinfecting discharge conduit 60.
Control 20 of the device is configured such that lid 3 and valve(s) 6 cannot be opened at the same time. Lock 5 acts to keep lid 3 in a closed position while valve(s) 6 are in an open position. Lid 3 can only be opened in case valve(s) 6 are in a closed position. Opening of lid 3 activates a sensor in lock 5 such that control 20 will keep valve(s) 6 in a closed position. When opening lid 3 a user will only have access to buffer space 8, not to shredder space 9. Shredder device 10 can therefore be configured relatively heavy without involving any health risks. Opening of lid 3 can be by manually but also mechanically, for instance, by employing a proximity sensor or a push button such as a foot-operated switch. When a user provides waste into buffer space 8, lid 3 will be locked by lock 5 after it has been closed, and valve(s) 6 will open to allow waste to drop in a direction indicated by arrow 23a onto and in between shredder rollers 11. Water can then be supplied by sprinklers 14 to moisten the waste, if required and/or desired. The shredder arrangement 10 can be activated in any convenient manner. According to an advantageous embodiment shredder
arrangement 10 is only activated when both lid 3 and valve(s) 6 are in a closed position.
Figure 5a shows shredded waste SI gathered in confined space 12. Screw transporter 40 can be operated when shredded waste is detected by sensor 65 or immediately when shredder arrangement 10 is operated, after a predetermined time interval following operation of shredder arrangement 10, etc. Screw transporter 40 allows a secured transport of shredded waste further into the discharge conduit 60, but moreover in a dosed displacement of shredded waste into collecting space 63. A predetermined amount of shredded waste is dosed into collecting space 63. The dose is given by the pitch of the screw transporter, its rotation speed and the time it rotates, and can be adjusted by adjusting rotation speed and time of rotation. The predetermined dose is governed by control 20, and a value of the required dose can be inputted in control 20 by an operator.
After the set dose of shredded waste S2 has been displaced into the collecting space, as is shown in figure 5b, water W is released from the reservoir 36 of the water discharge arrangement through water conduit 35 into the collecting space, as is shown in figure 5c. The water discharged into the collecting space filled with shredded waste will result in a mixture of water and the shredded waste WS, and both water and shredded waste will be discharged from the collecting space towards the sewer system in a horizontal direction, also shown in figure 5c. Subsequently, it is directed downwards into the sewer system. The water discharged into the collecting space will provide turbulence in the collecting space for an efficient mixing. Preferably, the connection of conduit 35 is in a section of the collecting space directly behind screw transporter 40. Further, the conduit 35 is preferably directed downward as
schematically shown in the figures. It another embodiment it can be directed sideways.
The amount of water discharged is dependent on various parameters, such as amount of shredded waste in the collecting space, and the diameter and fall of the sewer system. The rate of water supplied should be large enough to provide a wavefront WF of water mixed with shredded waste in the sewer system. Preferably the rate of water supply is larger than 1.0 liter/second/dm2, in embodiments larger than 1.5 liter/second/dm2, and in some embodiments larger than 2.0 liter/second/dm2, the rate being dependent on the cross-section (expressed in decimeter2) of the sewer system. The wavefront can be seen as a sudden surge of water and shredded waste in the sewer system.
For an efficient discharge into the sewer system the filling level of the sewer system should be sufficiently large. The filling level is defined as the relative amount of the cross-section of the sewer system that is occupied by the wavefront of discharged shredded waste and water. Preferably, the filling level is at least 20%, in some applications at least 30%.
In an advantageous embodiment a second amount of shredded waste is dosed into the collecting space by the screw transporter during discharge of water and shredded waste into the sewer system while water is still being discharged form conduit 35 into the collecting space. Such procedure efficiently increases the amount of shredded waste that can be reliably discharged into the sewer system in one discharge cycle. It can be preferred to wait some amount of time after initiation of discharge of water into the collecting space until shredded waste and water are actually discharged into the sewer system.
The amount of water discharged by the water discharge arrangement through conduit 35 into collecting space should be sufficient to entrain all shredded waste from the collecting space. Preferably, the amount of water discharged is at least 3 liter per kilogram of shredded waste dosed in the collecting space, in embodiments at least 4 liter per kilogram shredded waste, and in some embodiments at least 5 liter per kilogram shredded waste.
After shredded waste has been discharged from the collecting space in one discharge cycle, another amount of shredded waste can be dosed into the collecting space by the screw transporter, which can be discharged into the sewer system in a next discharge cycle. Before a next discharge of shredded waste and water into the sewer system a sufficient amount of time should have lapsed to allow the sewer system to become empty from the previous discharge. If water of the previous discharge would still occupy part of the sewer system, it could obstruct the wavefront of the next discharge. The predetermined amount of time that has to be waited until a next discharge will be dependent on various parameters, such as the fall of the sewer system. Preferably, the amount of time to wait until a next discharge is at least 10 seconds, in embodiments at least 20 seconds, in other embodiments at least 30 seconds, and in some embodiments at least 40 seconds.
Figure 6 schematically shows a building 25 provided with a number of devices 1 according to the present invention and connected to sewer system 29. Such sewer system can be a regular sewer system, that is, toilets, showers, kitchen sinks and the like can be connected to such sewer system as well. A shared pharmaceutical filter 22 configured as a plasma filter is provided at the connection of sewer system 29 to the public sewer system.
By employing the present invention it is possible, when a water connection and a sewer connection in combination with a mains connection are present, to install a fully independently working apparatus that allows discharging all kinds of waste, including metal parts and the like, in an hygienic manner. Use of a ventilator effectively prevents spreading of odors, microorganisms and the like.
The skilled person can easily derive variants of the embodiments disclosed, which all are within the scope of the accompanying claims. The various embodiments described are only exemplary embodiments. Various elements disclosed may be combined, left out or interchanged.

Claims

Claims
1. A shredding and discharging method for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system (29), the method comprising the steps of
- shredding the waste into fragments using a shredder arrangement (10);
- dosing a first predetermined amount of shredded waste into a collecting space (63);
- discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system such that a wavefront of the water and the shredded waste results in the sewer system; and
- waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system.
2. The method according to claim 1, wherein the amounts of shredded waste and water discharged into the collecting space (63) are determined such as to provide a filling level of the sewer system (29) of at least 20%, the filling level being defined as the relative amount of the cross-section of the sewer system being occupied by the wavefront.
3. The method according to claim 2, wherein the amounts of shredded waste and water discharged into the collecting space (63) are determined such as to provide a filling level of the sewer system (29) of at least 30%.
4. The method according to any one of claims 1 to 3, wherein the water is discharged into the collecting space (63) at a rate of at least 1.0 liter/second/dm2, in an embodiment at least 1.5 liter/second/dm2, in another embodiment at least
2.0 liter/second/dm2.
5. The method according to any one of the preceding claims, wherein the amount of water discharged into the collecting space (63) is at least 3 liter per kilogram of shredded waste dosed into the collecting space, in an embodiment at least 4 liter per kilogram of shredded waste, in another embodiment at least 5 liter per kilogram of shredded waste.
6. The method according to any one of the preceding claims, wherein the predetermined amount of time until a next discharge is at least 10 seconds, in an embodiment at least 20 seconds, in another embodiment at least 30 seconds, in yet another embodiment at least 40 seconds.
7. The method according to any one of the preceding claims, wherein the waste is shredded into fragments comprising diameters larger than 15 mm, in an embodiment larger than 20 mm, and in another embodiment larger than 25 mm.
8. The method according to any one of the preceding claims, wherein the waste is shredded into fragments comprising diameters smaller than 40 mm, in an embodiment smaller than 35 mm, and in another embodiment smaller than 30 mm.
9. The method according to any one of the preceding claims, wherein a second predetermined amount of shredded waste is dosed into the collecting space (63) in the step of discharging water into the collecting space.
10. The method according to any one of the preceding claims, wherein the water and shredded waste is discharged from the collecting space (63) in a substantially horizontal direction.
11. The method according to any one of the preceding claims, wherein the shredded waste is collected in a collecting space (63) having a length in a substantially horizontal direction and a diameter perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, in an embodiment at least 2, in another embodiment at least 4.
12. The method according to any one of the preceding claims, wherein the shredded waste is dosed into the collecting space (63) along a substantially horizontal direction.
13. The method according to any one of the preceding claims, wherein the shredded waste is dosed into the collecting space (63) using a mechanical displacement device.
14. The method according to claim 13, wherein the shredded waste is dosed into the collecting space (63) using a screw transporter (44) that is coupled to a motor for driving the screw transporter.
15. The method according to any one of the preceding claims, wherein shredded waste from the shredder arrangement (10) is gathered in a confined space (12) at least substantially vertically below the shredder arrangement, and the shredded waste is dosed from the confined space into the collecting space (63).
16. The method according to any one of the preceding claims, wherein water is discharged into the collecting space (63) in a downward direction.
17. The method according to any one of the preceding claims, wherein water is discharged into the collecting space (63) in a direction enclosing an angle (a) between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system (29), in an embodiment an angle (a) between 30 degrees and 50 degrees.
18. A shredding and discharging device (1) for shredding and discharging large-scale household and/or medical waste of various materials comprising plastics and/or metals into a sewer system (29), the device being configured and/or arranged for implementing the method according to any one of the preceding claims, and comprising
- an inlet (la) for the waste;
- a shredder arrangement (10) constructed for shredding waste provided through the inlet;
- a collecting space (63) for collecting shredded waste; - a displacement device (40) for dosing shredded waste from the shredder arrangement into the collecting space;
- an outlet (70) for connecting to the sewer system;
- a water discharge arrangement (35, 36) connected to the collecting space (63) for discharging water into the collecting space so as to mix the water and the shredded waste in the collecting space, and to discharge the water and the shredded waste from the collecting space into the sewer system (29) such that a wavefront of the water and the shredded waste results in the sewer system; and
- a control (20) for dose control of the displacement device to dose a first predetermined amount of shredded waste into the collecting space (63), and for water discharge control of the water discharge arrangement, which comprises waiting a predetermined amount of time until the water and shredded waste has been sufficiently discharged into the sewer system (29) from one discharge of water and shredded waste from the collecting space such that it allows forming a wavefront of water and shredded waste of a next discharge from the collecting space into the sewer system.
19. The device according to claim 18, wherein the device is configured to shred waste into fragments comprising diameters larger than 15 mm, in an embodiment larger than 20 mm, and in another embodiment larger than 25 mm.
20. The device according to claim 18 or 19, wherein the device comprises a sieve (61) having openings for passing fragments of shredded waste, the sieve being arranged such that waste not passing the sieve is presented to the shredder
arrangement (10) for further shredding, the openings of the sieve having a diameter smaller than 40 mm, in an embodiment smaller than 35 mm, in another embodiment smaller than 30 mm.
21. The device according to any one of claims 18 to 20, wherein the collecting space (63) has a length (LC) in a substantially horizontal direction and a diameter (DC) perpendicular to the substantially horizontal direction, the length to diameter ratio being at least 1, in an embodiment at least 2, in another embodiment at least 4.
22. The device according to any one of claims 18 to 21, wherein the displacement device (40) acts in a substantially horizontal direction.
23. The device according to any one of claims 18 to 22, wherein the displacement device is a mechanical displacement device (40).
24. The device according to any one of claims 18 to 23, wherein the displacement device (40) is a screw transporter (44) that is coupled to a motor (48) for driving the screw transporter.
25. The device according to any one of claims 18 to 24, wherein the device comprises a confined space (12) at least substantially vertical below the shredder arrangement (10), and the displacement device (40) is constructed and arranged to dose shredded waste gathered in the confined space into the collecting space (63).
26. The device according to claim 25, wherein the confined space (12) comprises a grubbing arrangement that is configured and arranged to prevent clogging of shredded waste within the confined space.
27. The device according to claim 26, wherein the grubbing arrangement comprises at least one grubbing wheel (91) having outwardly extending protrusions, the at least one grubbing wheel in use being driven to rotate.
28. The device according to any one of claims 18 to 27, wherein the water discharge arrangement comprises a water reservoir (36) and a water conduit (35) connected to the collecting space (63).
29. The device according to claim 28, wherein the water conduit (35) is connected such that water is discharged through the water conduit into the collecting space (63) in a downward direction
The device according to claims 28 or 29, wherein the water conduit (35) is connected such that water is discharged through the water conduit into the collecting space (63) in a direction enclosing an angle (a) between 20 degrees and 90 degrees with a direction in which water and shredded waste is discharged from the collecting space into the sewer system (29), in an embodiment an angle (a) between 30 degrees and 50 degrees.
31. The device according to any one of claims 18 to 30, wherein the control (20) is configured for implementing the method according to any one of claims 2 to 7 and 10.
32. The device according to any one of claims 18 to 31, wherein the shredder arrangement (10) is configured to act in a substantially vertical direction for shredding waste.
33. The device according to claim 32, wherein the shredder arrangement comprises (10) at least one essentially cylindrical shredder (11) having a cylindrical surface provided with protrusions.
34. The device according to claim 33, wherein the shredder arrangement (10) comprises two essentially cylindrical shredders (11) arranged alongside such as to allow counter rotation about parallel axes.
35. The device according to any one of claims 18 to 34, wherein the shredder arrangement comprises a push plate (82) constructed and arranged to force waste against the at least one roller (11).
PCT/NL2012/050728 2011-10-19 2012-10-19 Shredding and discharging method for shredding and discharging large-scale household and/or medical waste into a sewer system, and corresponding shredding and discharging device WO2013058653A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
NL2007621 2011-10-19
NL2007621A NL2007621C2 (en) 2011-10-19 2011-10-19 DEVICE FOR REDUCING WASTE.
PCT/NL2012/050208 WO2012134289A1 (en) 2011-03-30 2012-03-30 Device for shredding and discharging large scale household and/or medical waste into a sewer system
NLPCT/NL2012/050208 2012-03-30

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EP4019139A1 (en) * 2020-12-21 2022-06-29 Techtronic Cordless GP Shredder mechanism, shredder apparatus, control system and methods thereof

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