WO2013056747A1 - Panneau optique transparent, module solaire et procédé de fabrication du panneau optique transparent - Google Patents

Panneau optique transparent, module solaire et procédé de fabrication du panneau optique transparent Download PDF

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Publication number
WO2013056747A1
WO2013056747A1 PCT/EP2011/068440 EP2011068440W WO2013056747A1 WO 2013056747 A1 WO2013056747 A1 WO 2013056747A1 EP 2011068440 W EP2011068440 W EP 2011068440W WO 2013056747 A1 WO2013056747 A1 WO 2013056747A1
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WO
WIPO (PCT)
Prior art keywords
solar module
transparent optical
transparent
optical panel
panel
Prior art date
Application number
PCT/EP2011/068440
Other languages
English (en)
Inventor
Petrus Antonius Van Nijnatten
Gerardus Leonardus Antonius DE LEEDE
Original Assignee
Omt Solutions Beheer B.V.
De Leede Beheer B.V.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Omt Solutions Beheer B.V., De Leede Beheer B.V. filed Critical Omt Solutions Beheer B.V.
Priority to PCT/EP2011/068440 priority Critical patent/WO2013056747A1/fr
Publication of WO2013056747A1 publication Critical patent/WO2013056747A1/fr

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/042PV modules or arrays of single PV cells
    • H01L31/048Encapsulation of modules
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10128Treatment of at least one glass sheet
    • B32B17/10146Face treatment, e.g. etching, grinding or sand blasting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10247Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10247Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons
    • B32B17/10256Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons created by printing techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10247Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons
    • B32B17/10256Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons created by printing techniques
    • B32B17/10266Laminated safety glass or glazing containing decorations or patterns for aesthetic reasons created by printing techniques on glass pane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24SSOLAR HEAT COLLECTORS; SOLAR HEAT SYSTEMS
    • F24S80/00Details, accessories or component parts of solar heat collectors not provided for in groups F24S10/00-F24S70/00
    • F24S80/50Elements for transmitting incoming solar rays and preventing outgoing heat radiation; Transparent coverings
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/021Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures
    • G02B5/0221Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place at the element's surface, e.g. by means of surface roughening or microprismatic structures the surface having an irregular structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/20Optical components
    • H02S40/22Light-reflecting or light-concentrating means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/10Photovoltaic [PV]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B10/00Integration of renewable energy sources in buildings
    • Y02B10/20Solar thermal
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/40Solar thermal energy, e.g. solar towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators

Definitions

  • Transparent optical panel a solar module, and method of manufacturing the transparent optical panel
  • the invention relates to transparent optical panels for solar modules.
  • Published patent application US2011/0063729 discloses an optical system that allows an image to be displayed on the surface of a solar panel and in such a manner that the image does not form an obstacle to direct solar rays.
  • the system includes a solar panel, a lenticular surface formed from linear lenses, and a transparent film on which straight bands of an image alternate with transparent straight bands (the bands being parallel to the longitudinal axis of the lenses) are printed. At certain viewing angles, an observer can see only the image bands, whereas at other angles of incidence the sun's rays will pass through the transparent straight bands and reach the active surface of the solar panel.
  • the system is particularly suitable for, for example, architectural integration of solar panels, and for disseminating visual information on the surface thereof.
  • the system of the cited patent application is relatively complex. It requires the transparent film and the lenticular surface.
  • the transparent film and lenticular surface have to be positioned accurately with respect to each other in order to focus the sunlight not on the straight bands of the image, and to focus the view of a viewer on the straight bands of the image.
  • solar panels provided with the optical system are relatively expensive.
  • another optimal relative position of the lenticular surface with respect to the straight bands of the image must be found.
  • the panels of the cited patent have to be arranged on a wall of a building, the panels have to be configured individually to obtain the optimal effect. The individual configuration even further increases production costs.
  • a first aspect of the invention provides a transparent optical panel for use as a front panel of a solar module to present an image to a viewer is defined in a first independent claim.
  • a second aspect of the invention provides a solar module comprising the transparent optical panel.
  • a third aspect of the invention provides a method of manufacturing the transparent optical panel.
  • a fourth aspect of the invention provides a method of equipping a building with a solar module.
  • a transparent optical panel in accordance with the first aspect of the invention comprises a first side and a second side.
  • the transparent optical panel is for use as a front panel of a solar module to present an image to a viewer.
  • the image is related to a predefined image.
  • the first side is, in use on a solar module, arranged on or towards an active surface of the solar module.
  • the second side is opposite the first side and receives sunlight.
  • the second side further comprises surface structures which are arranged in a non-uniform pattern to obtain a non-uniform reflection of a part of impinging sunlight towards the viewer.
  • the non- uniformity of the pattern corresponds to intensity and/or color differences in the predefined image.
  • the surface structures are at least one of grooves, ridges, recesses and protrusions, and a width of the grooves or ridges and a diameter of the recesses or protrusions is at least larger than 0.1 millimeter.
  • the surface structures are arranged in the non-uniform pattern, which means that the second side of the transparent optical panel comprises different subareas which have different sub-patterns of surface structures, such as grooves, ridges, recesses and protrusions, in according with sub-images of the image.
  • the sub-pattern may be a uniform pattern.
  • the different sub-patterns may be obtained by creating different densities of grooves, ridges, recesses and protrusions, by arranging the grooves or ridges in different directions, or by creating different shapes with the grooves or ridges. Grooves, ridges, recesses an protrusions may be absent in certain subareas.
  • the surface structures have a typical size (with / diameter) that is larger than 0.1 millimeter and, thus, are the surface structures visible to the viewer and, consequently, the viewer observes that the different subareas comprise different surface structures. Hence, the image is visible to the viewer.
  • the image that is seen by the viewer comprises different light intensities in the direction of the viewer and is, as such, an image with different grey tones. If the predefined image was a color image, the colors are translated towards different amounts of reflection and thus towards different grey tones.
  • Solar modules have in general a transparent panel at its front side, and thus, without introducing additional elements to a solar module and only modifying a surface of the transparent panel, the solar modules provided with the transparent optical panel according to the invention present an image.
  • the cost of the solar module is not much increased, and, thus, a cost effective solution is provided for presenting the image to a person who looks towards the solar module.
  • a solar panel which is provided with the transparent optical panel according to the first aspect of the invention may be better integrated with a building.
  • Today solar panels have another appearance as its surrounding materials.
  • the image may be created such that the panel is better integrated with the surrounding materials of the building, for example, the image may present a pattern that is equal to the pattern of roof tiles, or equal to the pattern of a brick wall.
  • patent application WO2011/016872 discusses a glass substrate which comprises at one of its surfaces a laser etched holographic grating. This means that a specific pattern of grooves or recesses is created in the surface of the glass such that holographic interference between impinging light waves is obtained.
  • the grooves and recesses have a specific size in the micrometer range (in general: a size that is in the range of the wavelengths of light).
  • the effect of the holographic gratings of the cited patent application is that visible light is transmitted through the glass and that light in the infrared spectral range is reflected to prevent heating up of the solar panel by the infrared light.
  • the whole surface of the glass needs to be patterned with the holographic grating.
  • the viewer does not see a specific image on the solar module which is provided with the glass, because visible light is well transmitted through the glass.
  • the surface structures have a specific size that is larger than 0.1 mm, which means that the grooves, ridges, protrusions and recesses are visible to the human naked eye because they reflect at portions of their surface visible light.
  • these surface structures of the invention do not create specific interference patterns which result in the increased reflection of infrared light and the improved incoupling of visible light.
  • the transparent panel which is used at the front side of a solar module, reflects a small portion of the impinging sunlight.
  • the reflected portion is only reflected into one direction.
  • the grooves, ridges, recesses and protrusions have surfaces which have a different angle with respect to the plane of the transparent panel, and as such a small portion of the sunlight is reflected by the transparent optical panel of the invention in many directions. Thus, the viewer will also receive some reflected sunlight.
  • the amount of reflected sunlight by the transparent optical panel of the invention is not larger than the amount of reflected sunlight if no grooves, ridges, recesses or protrusions are provided at the second surface. In such specific configurations, the presenting of the image is not at the cost of efficiency loss.
  • the surface structures such as the grooves, ridges, recesses and/or protrusions, may also act as light incouple structures, which means that the surface structures assist the incoupling of light into the transparent optical panel and, thus, the transfer of sunlight towards the solar module.
  • the surfaces of the grooves, ridges, recesses and protrusions are smooth.
  • Smooth means that, if a function is provided which describes the surface of the groove, ridge, recess or protrusion in a specific cross-section of the groove, ridge, recess or protrusion, the function is at least a partially smooth function.
  • the partially smooth function is a function that is at least continuous and has at least a first order derivative that is continuous. Further, the partially smooth function may have higher order derivatives that are continuous. If the surfaces of the grooves, ridges, recesses and protrusions are smooth, the surfaces do not have abrupt changes of the (local) orientation of surface.
  • Such abrupt changes of the orientation of the surfaces of grooves, ridges, recesses and protrusions may lead to unwanted scattering.
  • the unwanted scattering can reduce the efficiency of the solar module and can reduce the visibility of the image.
  • undesired scattering of impinging sunlight is prevented by the smooth grooves, ridges, recesses and protrusions.
  • the surfaces of the grooves, ridges, recesses and protrusions are transparent.
  • Transparent surfaces are clear surfaces through which light is transmitted without being scattered.
  • the surfaces are not translucent - in other words, the passing of light is not done in a diffuse manner. If the surfaces would be diffuse, the light emission direction of the sunlight would be changed in a plurality of direction, which decreases the efficiency of the solar module. Consequently, the grooves, ridges, recesses and protrusions assist in the incoupling of light such that a relatively large amount of light is transmitted to the solar module.
  • the first side comprises light outcoupling structures for improving the outcoupling of light towards the solar module. If light is incoupled into the transparent optical panel, the light has to be transmitted towards the active surface of the solar module which is arranged, seen from the interior of the transparent optical panel, behind the first side. If the first surface comprises light outcoupling structures, the light is optimally transferred through the transparent optical panel and the amount of light that is captured within the transparent optical panel is relatively small.
  • the non-uniform pattern of surface structures is further configured to assist the incoupling of sun light into the transparent optical panel.
  • the surface structures assist in the incoupling of sunlight, which means that, compared to a situation without surface structures, less light is reflected by the transparent optical panel, and more light is incoupled into the transparent optical panel. If more light is incoupled, more light may be transmitted towards a thermal solar collector or photovoltaic cells in front of which the transparent optical panel is used.
  • the transparent optical panel is manufactured of a material which comprises glass.
  • Glass is a material which is relatively strong and has advantageous light transmission characteristics.
  • the transparent optical panel which comprises glass does not influence the efficiency of the solar module in a negative way. Further, glass ages slowly.
  • the shapes of the grooves, ridges, recesses and/or protrusions will be stable for a long period and the image will remain visible along the lifetime of the solar module.
  • the second side of the optical transparent panel comprises a coating for assisting the incoupling of light into the interior of the optical transparent panel.
  • the surface structures and/or areas of the second side in between the surface structures are coved by the coating.
  • Coatings for providing the effect of increased incoupling of light are known by the skilled person.
  • An example is an anti-reflection coating.
  • the second side comprises a coating for reflecting colored light at large light reflection angles.
  • Large light reflection angles are, in general, larger than 60 degrees with respect to a normal to the second side.
  • Colored light is light that has another color than direct sunlight, thus, colored light is not white light.
  • viewers look towards a solar module at relatively large viewing angles, and thus, the viewer sees in addition to the image a colored surface. This may be advantageous in applications wherein the solar module needs to have the color of the surrounding area of the building to which it is provided..
  • a solar module for receiving solar radiation and for converting the received solar radiation into another form of energy.
  • the solar module comprises the transparent optical panel according to the first aspect of the invention and the transparent optical panel is arranged at a side of the solar module for facing the sun.
  • the solar module according to the second aspect of the invention provides the same benefits as the transparent optical panel according to the first aspect of the invention and has similar embodiments with similar effects as the corresponding embodiments of the transparent optical panel.
  • the solar module may be used on a roof or a wall and the image that is visible to the viewer may be, for example, an images that matches the appearance of other parts of the roof or which matches the structure of the wall. Thus, the solar module may be less visible, which is often experienced by people as an advantage.
  • the image is a logo of a company and, thus, the solar module has a double function of providing energy and advertising the company logo to the viewer.
  • the solar module is a thermal solar collector.
  • the solar module is a photovoltaic solar module.
  • the photovoltaic cells are laminated to the first side of the transparent optical panel.
  • the transparent optical panel forms together with a second panel and a sealing means an air and humidity tight sealing for the photovoltaic cells and the photovoltaic cells are provided in between the transparent optical panel and the second panel.
  • the second panel comprises glass.
  • the solar module further comprises fastening means for fastening the solar module to a roof or a wall.
  • a first method of manufacturing a transparent optical panel for use in a solar module and for presenting an image to a viewer comprises the steps of i) providing a transparent panel comprising a first side for being arranged on or towards an active surface of the solar module and comprising a second side being opposite to the first side for receiving sunlight, ii) providing a coating according to a non-uniform pattern on the second side, wherein the non-uniform pattern is based on the image and the non-uniformity of the pattern is based on intensity and/or color differences in the image, iii) etching away material of the transparent panel at the second side at areas without the coating to obtain at least one of grooves, ridges, recesses and protrusions, wherein a width of the grooves or ridges and a diameter of the recesses or protrusions is at least larger than 0.1 millimeter, iv) removing the coating from the second side.
  • the step of etching away material may be performed with chemicals.
  • the use of an etching technique allows the creation of customized transparent optical panels which present a customized image to the viewer because the pattern in which the coating is provided may be customized.
  • etching is a relatively cheap technology to create grooves, ridges, protrusions and/or recesses in the surface of the second side of the transparent panel. Ridges and protrusions may be obtained by etching away material around the location where ridges and protrusions have to be manufactured. Grooves and recesses may be obtained by etching away material at the location where grooves and recesses have to be manufactured. Another used term for the 'coating' is 'resist'.
  • the step of providing the coating comprises screen-printing the coating.
  • Screen-printing is a technique with which a large number of transparent plates may be printed with the non-uniform patterned coating in a cost effective manner. This is, for example, advantageous if a series of transparent optical panels have to be manufactured in which all the transparent optical panels present the same image to the viewer.
  • the step of proving the coating comprises printing the coating.
  • Printing is, for example, done with an inkjet technology, wherein the ink is substituted by the coating.
  • each manufactured transparent optical panel can be individualized such that a custom selected image is presented to viewers.
  • a company logo must be presented by the solar modules provided with the transparent optical panels, each transparent optical panel has to be provided with an individualized image.
  • an alternative embodiment of the method of manufacturing a transparent optical panel comprises the steps of i) providing a transparent panel comprising a first side for being arranged on or towards an active surface of the solar module and comprising a second side being opposite to the first side for receiving sunlight, ii) printing a non-uniform pattern of at least one of grooves, ridges, recesses and protrusions at the second side by means of a laser, wherein the non-uniform pattern is based on the image and the non- uniformity of the pattern is based on intensity and/or color differences in the image, and wherein a width of the grooves or ridges and a diameter of the recesses or protrusions is at least larger than 0.1 millimeter.
  • an alternative embodiment of the method of manufacturing a transparent optical panel comprises the steps of i) providing a transparent panel comprising a first side for being arranged on or towards an active surface of the solar module and comprising a second side being opposite to the first side for receiving sunlight, ii) printing a non-uniform pattern of at least one of grooves, ridges, recesses and protrusions at the second side by printing a transparent material on the second side of the transparent panel, wherein a refractive of the printed transparent material matches the refractive index of the transparent panel.
  • the transparent material may be synthetic material which becomes a solid material when being printed, for example, because of chemical reaction with one or more gasses in the ambient or under UV irradiation.
  • heated synthetic material may be provided to the transparent panel and when being cooled by the transparent panel and/or the environment, the heated synthetic material becomes slid.
  • Ridges and protrusions may be provided by printing the transparent material at locations where the ridges and protrusions are projected.
  • Grooves and recesses may be created by providing the material at areas around the projected location of the grooves and recesses.
  • an alternative embodiment of the method of manufacturing a transparent optical panel comprises the steps of i) providing a transparent panel comprising a first side for being arranged on or towards an active surface of the solar module and comprising a second side being opposite to the first side for receiving sunlight, the transparent panel being manufactured of a transparent synthetic material ii) creating a non- uniform pattern of at least one of grooves, ridges, recesses and protrusions at the second side by embossing the non-uniform pattern in the surface of the second side of the transparent panel.
  • a method of equipping a building with a solar module comprises a first step of providing the solar module, and a second step arranging the solar module.
  • the solar module is for receiving solar radiation and converting the received solar radiation into another form of energy and is for presenting an image to a viewer.
  • the image is related to a predefined image.
  • the solar module comprises a transparent optical panel which comprises a first side facing the solar module and comprises a second side for receiving sunlight.
  • the second side is opposite the first side and the second side comprises surface structures being arranged in a non-uniform pattern for obtaining a non-uniform reflection of a part of impinging sunlight towards the viewer.
  • the non- uniformity of the pattern corresponds to intensity and/or color differences in the predefined image.
  • the surface structures are at least one of grooves, ridges, recesses and protrusions, and a width of the grooves or ridges and a diameter of the recesses or protrusions is at least larger than 0.1 millimeter.
  • the solar module is arranged to an outer surface of the building thereby arranging the second side of the transparent optical panel at a location for receiving sunlight.
  • the method of equipping a building with the solar module results in a building which has a solar module which has an advantageous appearance.
  • the image that may be seen by viewers may be an image that makes the solar module less visible, for example, by arranging the surface structures in such a non-uniform pattern that the viewer sees an image that is similar to the outer surface to which the solar module is provided.
  • the presented image may be an image that is similar to the appearance of the tiles of the roof, or is similar to the structure of a brick wall or a decorative facade cladding (panel).
  • the image that is seen may be an advertisement sign, or a company logo, or an image that adds to the decorative appearance of the building.
  • Fig. 1 schematically shows a transparent optical panel according to the first aspect of the invention
  • Fig. 2 schematically shows a detail of the transparent optical panel
  • Fig. 3 schematically shows a solar module according to the second aspect of the invention
  • Fig. 4 schematically shows a building provided with solar modules according to the second aspect of the invention
  • Fig. 5 schematically shows an embodiment of a method of manufacturing a transparent optical panel according to the third aspect of the invention
  • Fig. 6a schematically shows an alternative method of manufacturing a transparent optical panel
  • Fig. 6b schematically shows a system for manufacturing a transparent optical panel.
  • FIG. 1 schematically shows a transparent optical panel 100 according to the first aspect of the invention.
  • the transparent optical panel 100 is for use as a front panel of a solar module, such as a thermal solar collector or an electrical photovoltaic panel.
  • the thermal optical panel 100 presents an image 106 to persons who look towards the transparent optical panel 100 when light is falling on the transparent optical panel 100.
  • the transparent optical panel 100 has a first side 104 and a second side 102 being opposite the first side 104.
  • the first side 104 faces, when used on a solar panel, towards an active surface of the solar panel - in other words, the first side faces away from the sun.
  • the second side 102 has to face, when used on a solar panel, away from the solar module and is arranged such that sunlight may impinge on the second side.
  • the second side 102 comprises a non-uniform pattern 106 of surface structures which reflect a portion of impinging sunlight in a non-uniform manner towards a viewer.
  • the non-uniform pattern is based on an image, and the non-uniformity of the surface structures is based on color and/or intensity differences in the image.
  • the non-uniform pattern 106 comprises a specific area in the form of a letter A which comprises a specific pattern of surface structures.
  • the non-uniform pattern 106 further comprises a subarea around the letter A having the shape of an ellipse which comprises another specific pattern of surface structures.
  • a subarea of the second side 102 around the ellipse does not comprise surface structures. Light which impinges on the second side 102 is differently reflected to a viewer by the letter A than by the area of the ellipse around the letter A, and differently than the area around the ellipse. Thus, a viewer who looks towards the optical transparent panel sees a letter A in an elliptical area. A section of the non-uniform pattern 106 is enlarged at the bottom end of Fig. 1.
  • the enlarged section has three subareas 108, 110, 112 which each comprises a specific pattern of surface structures.
  • Subarea 108 does not comprise surface structures.
  • the surface structures are grooves or ridges in or on the surface of the second side 102 of the transparent optical panel 100.
  • the grooves or ridges are schematically drawn with black lines.
  • the surface structures are recesses or protrusions in or on the surface of the second side 102.
  • the recesses and protrusions are schematically shown with black dots.
  • the lines representing the grooves or rides and the dots representing the recesses or protrusions are drawn black for clarity. It does not mean that the grooves, ridges, recesses and/or protrusions are opaque. They have, as will be discussed later, a smooth transparent surface.
  • Fig. 2 schematically shows an enlarged view of a portion of a transparent optical panel 200.
  • the transparent optical panel 200 has a first side 104 and second side 102 as discussed in the context of Fig. 1.
  • the portion of the transparent optical panel 200 comprises two grooves 202, 204, one recess 204, two ridges 208 and one protrusions 206 in and on the surface of the second side 102 of the transparent optical panel 200.
  • the grooves 202 have a specific width indicated with w g .
  • the width w g of the grooves 202 is measured in a direction perpendicular to the direction of the groove at a plane which represents the surface of the second side 102.
  • the recess 204 has a specific diameter, which is indicated with d r .
  • the diameter d r of the recess 204 is measured along a line which is the intersection of a plane through a central axis of the recess 204 and the plane of the surface of the second side 102.
  • the protrusion 206 has a specific diameter indicated with d p .
  • the diameter d p of the protrusions 206 is measured along a line which is the intersection of a plane through a central axis of the protrusions 206 and the pane of the surface of the second side 102.
  • the ridges 208 have a specific width indicated by w r .
  • the width w r is measured in a direction perpendicular to the direction of the ridge at the plane of the surface of the second side 102.
  • the width w g of the grooves 202, the diameter d r of the recess 204, the diameter d p of the protrusions 206 and the width w r of the ridges 208 are larger than 0.1 millimeter. This means surface structures in the form of theses ridges, protrusions, recesses and grooves are visible to the human naked eye.
  • a profile of the grooves 202, the recess 204, the protrusion 206 and the ridges 208 is smooth, which means that, if the profile is described with a function, the function is at least partially smooth, which means: the function itself is continuous and at least a first order derivative is continuous.
  • the partially smooth function may also have higher order derivatives which are continuous.
  • the profile of the grooves 202, the recess 204, the protrusion 206 and/or the ridges 208 is smooth, there are no abrupt changes of direction in the surfaces of the grooves 202, the recess 204, the protrusion 206 and the ridges 208. Such abrupt changes may cause undesired scattering of sunlight, which may reduce the efficiency of a solar module which is provided with the transparent optical panel 200 and which may disturb the presentation of the image by the transparent optical panel 200.
  • Fig. 3 schematically shows a solar module 300 according to the second aspect of the invention.
  • the solar module 300 receives radiation from the sun and converts the radiation of the sun into other forms of energy, such as thermal energy or electrical energy.
  • the solar module comprises the transparent optical panel 314, which may be, for example, the transparent optical panel 200 of Fig. 2, or, in another embodiment, the transparent optical panel 100 of Fig. 1.
  • the transparent optical panel 314 is provided onto an energy-conversion portion 310 of the solar module 300. It is to be noted that the solar module 300 may be compared to conventional solar collectors or photovoltaic panels which are provided with a transparent front panel - however, the solar module 300 comprises the transparent optical panel 314 according to the first aspect of the invention.
  • the energy-conversion portion 310 is a thermal solar collector in which pipes 312 with a fluid are heated.
  • the energy- conversion portion 310 comprises photovoltaic cells being arranged in a layer 312 of photovoltaic cells.
  • the drawing of the energy-conversion portion 310 is purely schematic.
  • the layer of photovoltaic cells may be in direct contact with the transparent optical panel 314.
  • the pipes with the fluid may, for example, be provided at the back side of the solar module 300.
  • the solar module 300 is further provided with fastening means 308 for fastening the solar module 300 to a roof or to a wall of a building.
  • the fastening means 308 are drawn purely schematic and any advantageous fastening means, which provides a good fastening to roofs and/or walls, may be used.
  • the transparent optical panel 314 has a first side 104 which is arranged into the direction of the energy-conversion portion 310.
  • the first side 104 comprises light outcoupling structures 302 which assist in the outcoupling of light from the interior of the transparent optical panel 314 towards the energy-conversion portion 310.
  • the outcoupling structures 302 are drawn as black dots, which does not imply that the outcoupling structure 302 are opaque - they are translucent or transparent to prevent the absorption of light.
  • the outcoupling structures 302 prevent that light is being captured within the transparent material of the transparent optical panel 314.
  • the transparent optical panel 314 has a second side 102 which is opposite the first side 104.
  • the second side 102 is arranged towards the sun 306 and a viewer 318.
  • the second side 102 comprises surface structures 202, 208, such as grooves 202, recesses, ridges 208 and/or protrusions.
  • Sunlight 304 impinges on the second side 102 and a relatively large portion is transmitted through the transparent optical panel 314 towards the energy- conversion portion 310. Some impinging light is reflected 316 towards the viewer 318.
  • the subarea of the second side 102 without surface structures 202, 208 reflects in a uniform manner light towards the viewer 318.
  • the surface structures 202, 208 disturb the uniform reflection and provide at some areas a different amount of reflected light, or the light is reflected such that the viewer 318 sees brighter or darker lines on at the second side 102.
  • the viewer 318 experiences the area with the grooves 202 different from the area without surface structures 202, 208 and different from the area with the ridges 208.
  • the viewer 318 sees an image at the second side 102 of the solar module 300.
  • the surface structures 202, 208 at the second side 102 do not block the incoupling of light into the transparent optical panel 314 because they are smooth and their surface is transparent. The only different is that they have a curved surface which reflects light at a specific point towards the viewer 318 and does not reflect light towards the viewer 318 at other parts of this surface. Thus, the grooves, recesses, ridges and protrusions are visible to the viewer 318. It has been observed that such surface structures do not only influence the reflection of light, but may also assist in the incoupling of light into the transparent optical panel 314. As such, the surface structures 202, 208 do not negatively influence the efficiency of the solar module 300 and may, in specific configurations, even positively influence the efficiency of the solar module 300.
  • Fig. 4 schematically shows a building 400 provided with solar modules 404, 408 according to the second aspect of the invention.
  • the building has a roof 402 which is provided with roofing tiles and has walls 406 which are made of bricks.
  • the solar modules 404, 408 according to the invention are capable of presenting a custom image to the viewer.
  • a solar module 404 may be manufactures which presents an image of roofing tiles to a viewer and, thus, the solar module 404 is better integrated with the roof 402 of the building 404.
  • the solar module is less visible and as a more attractive appearance.
  • the solar modules could be provided with an image of the logo of the specific shop - thus, the solar module obtains a double function: converting solar radiation energy to another type of (usable) energy and being an advertisement medium.
  • Fig. 5 schematically shows an embodiment of a method 500 of manufacturing a transparent optical panel according to the third aspect of the invention.
  • a transparent panel 504 which comprises a first side and a second side (being opposite the first side).
  • the first side is a side for being arranged towards a solar module.
  • the first side is, for example, already processed beforehand with the same method or another method, and comprises, for example, light outcoupling structures.
  • a coating is provided to the transparent panel.
  • the coating is provided in a non-uniform pattern to the second side of the transparent panel and the non- uniform pattern is based on an image. Intensity different and/or color differences in the image are translated to non-uniformities in the non-uniform pattern of the coating.
  • a non-uniform pattern of the coating which comprises, at the location of the letter A, a kind of rasterized image of the letter A such that grooves, ridges, protrusions and/or recesses can be manufactured within the area of the letter A.
  • the panel 508 which comprises a (black drawn) coating at areas where the surface structures doesn't have to appear. Often, the coating is called "a resist”.
  • the step of providing the coating to the second side of the transparent patent may be performed by means of screen printing.
  • a screen is provided which comprises a positive pattern, which means that, at locations where material needs to be removed from the surface of the second side of the transparent panel, the screen comprises a material which does not allow the transfer of the coating. At locations where the material is not provided to the screen, the coating can be transferred through the screen. Subsequently, the screen is brought in contact with the second side of the transparent panel and the coating is, as far as allowed by the material on the screen, transferred through the screen onto the second surface. Thereafter, the screen is removed and the coating is dried.
  • screen printing is advantageous if a relatively large number of transparent optical panels needs to be manufactured, because the screen is re-used and, once the screen is available, the step of providing the coating can be performed relatively fast and efficient.
  • the step of providing the coating may be performed by a printing technique which is comparable to inkjet printing, but instead of ink, the coating is printed.
  • the step of providing the coating is performed with lithographical techniques.
  • lithographical techniques a positive or negative photoresist is exposed to a non-uniform pattern of light (which is, for example, created by exposing a mask with a light source). The photoresist is first applied to obtain the non-uniform patterned coating. Depending on the type of photoresist, areas which are exposed or are not exposed are removed.
  • a third step 510 material of the transparent panel is etched away at the second side of the transparent panel at areas without the coating to obtain at least one of grooves, ridges, recesses and protrusions, wherein a width of the grooves or ridges and a diameter of the recesses or protrusions is at least larger than 0.1 millimeter.
  • the specific size of the grooves, ridges, recess or protrusions depends on the size of patterned features in the coating and also depends on the time that the etching is performed.
  • Transparent optical panel 512 has still the coating and has, at areas without coating, an etched away surface of the transparent optical panel. The etching may be performed with chemicals.
  • a fourth step 512 the coating is removed from the second side.
  • Fig. 6a schematically shows another embodiment of a method 600 of manufacturing a transparent optical panel.
  • the another method 600 is an alternative for the method 500.
  • a transparent panel 504 which comprises a first side and a second side (being opposite the first side).
  • the first side is a side for being arranged towards a solar module.
  • the first side is, for example, already processed in another method, and comprises, for example, light outcoupling structures.
  • a non-uniform pattern of at least one of grooves, ridges, recesses and protrusions at the second side is printed by means of a laser.
  • the non-uniform pattern is based on an image and the non-uniformity of the pattern is based on intensity and/or color differences in the image.
  • the width of the grooves or ridges and a diameter of the recesses or protrusions are at least larger than 0.1 millimeter.
  • the presented panel 604 comprises ridges, groves, protrusions and/or recesses in the black drawn areas The black drawn areas form together a letter A which may be seen by a viewer when the presented panel 604 is used on a solar module.
  • a laser beam which is focused on the surface of the second side of the transparent panel, is powerful enough to ablate material of the translucent panel.
  • grooves and recesses can be written into the surface of the second side.
  • ridges and protrusions may be created by removing material around the ridges and the protrusions.
  • Fig. 6b schematically shows a system 650 for manufacturing a transparent optical panel.
  • a laser apparatus 651 is provided.
  • the laser apparatus 651 is controlled by a computer 668.
  • the laser apparatus 651 On command of the computer 668 the laser apparatus 651 generates a laser beam 658.
  • the laser beam 658 is emitted towards one or more pieces of controllable optics, like lenses and mirrors.
  • a movable mirror 662 which is moved by a mini-actuator 660, is drawn.
  • the mini-actuator is controlled by the computer 668 which provides a signal indicating to which area of a transparent panel the laser beam 658 has to be reflected.
  • the controllable optics may also comprise lenses which may be moved to focus the laser beam 658 exactly at the surface of the second side of a transparent panel 652.
  • the transparent panel 652 is coupled to a series of actuators which allow movement of the transparent panel 652 in the x direction 654 and/or y direction 656.
  • the movement of the transparent panel is also controlled by the computer 668.
  • the computer 668 is capable of accurately controlling the position where the laser beam 658 is focused at the surface of the second side of the transparent panel 652 and as such the system can accurately 'write' a nonuniform pattern of grooves, recesses, ridges and protrusions at the second side of the transparent panel 652.
  • Using a laser beam to 'write' the non-uniform pattern at the second side of the transparent panel 652 is advantageous when a relatively small number of transparent optical panels comprising the same non-uniform pattern needs to be manufactured.
  • the writing of the non-uniform pattern costs a relatively large amount of time.
  • no overhead costs, such as, manufacturing a screen or a mask need to be performed.
  • any reference signs placed between parentheses shall not be construed as limiting the claim.
  • Use of the verb "comprise” and its conjugations does not exclude the presence of elements or steps other than those stated in a claim.
  • the article “a” or “an” preceding an element does not exclude the presence of a plurality of such elements.
  • the invention may be implemented by means of hardware comprising several distinct elements. In the device claim enumerating several means, several of these means may be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

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Abstract

L'invention concerne un panneau optique transparent (100), un panneau solaire et un procédé de fabrication du panneau optique transparent. Le panneau optique transparent (100) est destiné à être utilisé comme panneau avant d'un module solaire pour présenter une image à un visionneur. Le panneau optique transparent (100) comprend un premier côté (102) et un second côté (104). L'image (106) est associée à une image prédéfinie. Le premier côté (102) est agencé sur une surface active du module solaire ou en direction de celle-ci. Le second côté (104) est opposé au premier côté et reçoit la lumière du soleil. Le second côté (104) comprend des structures de surface (100, 112) qui sont agencées selon un motif non uniforme pour obtenir une réflexion non uniforme d'une partie de la lumière du soleil incidente en direction du visionneur. La non uniformité de la configuration correspond aux différences d'intensité et/ou de couleur dans l'image prédéfinie. Les structures de surface (100, 112) sont des rainures et/ou des arêtes et/ou des évidements et/ou des saillies et une largeur des rainures ou des arêtes et un diamètre des évidements ou des saillies est au moins supérieur(e) à 0,1 millimètre.
PCT/EP2011/068440 2011-10-21 2011-10-21 Panneau optique transparent, module solaire et procédé de fabrication du panneau optique transparent WO2013056747A1 (fr)

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JP2017034766A (ja) * 2015-07-29 2017-02-09 大日本印刷株式会社 太陽電池複合型表示体
JP2017046477A (ja) * 2015-08-27 2017-03-02 大日本印刷株式会社 太陽電池複合型表示体及び太陽電池複合型表示体を設置する方法
JP2017046496A (ja) * 2015-08-27 2017-03-02 大日本印刷株式会社 太陽電池複合型表示体
EP2992561A4 (fr) * 2013-05-02 2017-06-07 3M Innovative Properties Company Dispositif de cellule solaire multicouche
DE102017203105A1 (de) * 2017-02-27 2018-08-30 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verglasungseinheit, Verfahren zu deren Herstellung und deren Verwendung
EP3599647A1 (fr) * 2018-07-27 2020-01-29 (CNBM) Bengbu Design & Research Institute for Glass Industry Co., Ltd. Module solaire pourvu de plaque de couverture structurée et de couche d'interférence optique
EP3599649A1 (fr) * 2018-07-27 2020-01-29 (CNBM) Bengbu Design & Research Institute for Glass Industry Co., Ltd. Module solaire pourvu de plaque de couverture structurée et de couche d'interférence optique
US11018271B2 (en) 2019-03-18 2021-05-25 Kamereon, Inc. Graphic appearance for solar modules
EP4032128A4 (fr) * 2019-09-20 2022-12-21 Cnbm Research Institute For Advanced Glass Materials Group Co., Ltd. Procédé de traitement de plaque de couvercle transparente et plaque de couvercle

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US5224978A (en) * 1990-12-21 1993-07-06 Saint-Gobain Vitrage International Method for making hot rolled diffusing glazings
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JP2017046477A (ja) * 2015-08-27 2017-03-02 大日本印刷株式会社 太陽電池複合型表示体及び太陽電池複合型表示体を設置する方法
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DE102017203105B4 (de) * 2017-02-27 2019-05-16 Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V. Verglasungseinheit, Verfahren zu deren Herstellung und deren Verwendung
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EP3599647A1 (fr) * 2018-07-27 2020-01-29 (CNBM) Bengbu Design & Research Institute for Glass Industry Co., Ltd. Module solaire pourvu de plaque de couverture structurée et de couche d'interférence optique
EP3599649A1 (fr) * 2018-07-27 2020-01-29 (CNBM) Bengbu Design & Research Institute for Glass Industry Co., Ltd. Module solaire pourvu de plaque de couverture structurée et de couche d'interférence optique
US11018271B2 (en) 2019-03-18 2021-05-25 Kamereon, Inc. Graphic appearance for solar modules
US11757051B2 (en) 2019-03-18 2023-09-12 Kamereon, Inc. Graphic appearance for solar modules
EP4032128A4 (fr) * 2019-09-20 2022-12-21 Cnbm Research Institute For Advanced Glass Materials Group Co., Ltd. Procédé de traitement de plaque de couvercle transparente et plaque de couvercle
US11858845B2 (en) 2019-09-20 2024-01-02 Cnbm Research Institute For Advanced Glass Materials Group Co., Ltd. Method for processing a transparent cover plate and cover plate

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