WO2013054915A1 - Pinning device - Google Patents

Pinning device Download PDF

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Publication number
WO2013054915A1
WO2013054915A1 PCT/JP2012/076515 JP2012076515W WO2013054915A1 WO 2013054915 A1 WO2013054915 A1 WO 2013054915A1 JP 2012076515 W JP2012076515 W JP 2012076515W WO 2013054915 A1 WO2013054915 A1 WO 2013054915A1
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WO
WIPO (PCT)
Prior art keywords
housing
peening
air
striking
attached
Prior art date
Application number
PCT/JP2012/076515
Other languages
French (fr)
Japanese (ja)
Inventor
充 半田
省悟 佐々木
Original Assignee
東洋精鋼株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 東洋精鋼株式会社 filed Critical 東洋精鋼株式会社
Priority to JP2013538603A priority Critical patent/JP5719032B2/en
Publication of WO2013054915A1 publication Critical patent/WO2013054915A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P9/00Treating or finishing surfaces mechanically, with or without calibrating, primarily to resist wear or impact, e.g. smoothing or roughening turbine blades or bearings; Features of such surfaces not otherwise provided for, their treatment being unspecified
    • B23P9/04Treating or finishing by hammering or applying repeated pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25DPERCUSSIVE TOOLS
    • B25D9/00Portable percussive tools with fluid-pressure drive, i.e. driven directly by fluids, e.g. having several percussive tool bits operated simultaneously
    • B25D9/04Portable percussive tools with fluid-pressure drive, i.e. driven directly by fluids, e.g. having several percussive tool bits operated simultaneously of the hammer piston type, i.e. in which the tool bit or anvil is hit by an impulse member

Definitions

  • This specification discloses a peening apparatus.
  • Japanese Patent Application Laid-Open No. 2011-125978 discloses an example of a peening apparatus used for peening processing.
  • the mechanical energy applied to the peening site may change depending on the operation mode of the operator. That is, in the case of a peening apparatus in which the operator presses the tool against the peening site and the peening process is performed, when the force of pressing the operator's tool against the peening site changes, the mechanical energy applied to the peening site also changes accordingly. To do. For this reason, such a peening apparatus has not been used for applications that require strict management of the quality of the peening process.
  • the present specification relates to a peening apparatus in which an operator applies a peening process while pressing a tool against a peening part, and the mechanical energy applied to the peening part by a single hit can be made substantially constant. Is disclosed.
  • a peening apparatus disclosed in the present specification strikes a first housing that is gripped by an operator, a tool holding member that is attached to the first housing and holds a tool at a front end thereof, and a rear end of the tool holding member.
  • the operator When performing the peening process with this peening apparatus, the operator holds the first housing and presses the tool held by the tool holding member against the peening site. In this state, the driving source is driven to drive the striking member, and the rear end of the tool holding portion is hit with the striking member. Thereby, mechanical energy is given to a peening site
  • the operator since the force with which the operator presses the tool against the peening site is displayed on the pressing force display section, the operator operates the peening apparatus so that the force with which the tool is pressed against the peening site is substantially constant. can do. As a result, the mechanical energy imparted to the peening site by a single impact can be made substantially constant. Therefore, this peening apparatus can also be used for applications where it is necessary to strictly control the quality of the peening process.
  • FIG. 8 is a sectional view taken along line VIII-VIII in FIG. 7. Sectional drawing of the peening apparatus which concerns on a modification (state after a press).
  • the pressing force display unit is attached to the rear end of the first housing and to the other end of the elastic member.
  • the operator grasps the first housing with one hand, grasps the second housing with the other hand, and presses the second housing toward the peening portion, thereby the tip of the tool holding member. Press the tool held in the peening site.
  • the elastic member is deformed by the pressing force, and the second housing is displaced with respect to the first housing according to the deformation amount.
  • the displacement amount of the second housing also becomes a value corresponding to the pressing force. Therefore, the operator can maintain the force for pressing the tool against the peening site substantially constant by performing the operation while confirming the amount of displacement of the second housing.
  • a vibration absorbing member may be disposed between the first housing and the second housing. In this case, when the second housing moves toward the first housing, the second housing may contact the first housing via the vibration absorbing member. According to such a structure, it can suppress that the vibration at the time of a striking member striking a tool holding part being transmitted to a 2nd housing, and, thereby, it can suppress that a vibration is transmitted to an operator.
  • the drive mechanism may drive the striking member with air supplied from an air supply source.
  • the first housing is formed with an exhaust passage for exhausting at least part of the air supplied from the air supply source to the drive mechanism, and the tool held by the tool holding member has an exhaust passage. It is preferably cooled by the flowing air. According to such a configuration, since the tool is cooled by the air exhausted from the drive mechanism, overheating of the tool can be prevented.
  • the first housing includes a main body to which the tool holding member is attached, and a gripping member that is slidably attached to the surface of the main body in the longitudinal direction of the tool holding member and is gripped by an operator. Also good. According to such a structure, since the holding member hold
  • the second housing may be formed with a recess in which a rear end portion of the first housing is fitted.
  • the second housing may be slidably attached to the first housing in the longitudinal direction of the tool holding member by fitting the rear end portion of the first housing into the recess of the second housing.
  • the displacement amount display unit may be a mark formed on the outer surface of the first housing.
  • the peening system 100 performs a peening process using air (compressed air) supplied from an air supply source.
  • the peening system 100 according to the first embodiment includes a peening device 10, a flow control device 60 that controls the pressure and flow rate of air supplied to the peening device 10, and a control that controls the flow control device 60.
  • a device 76 is included.
  • the peening apparatus 10 is connected to a flow rate control device 60 by an air pipe 62a, and the flow rate control apparatus 60 is connected to an air supply source (not shown) by an air pipe 62b. Therefore, the air from the air supply source is supplied to the peening apparatus 10 via the flow rate control device 60.
  • the peening apparatus 10 includes a first housing 12, a striking rod 30 (corresponding to a tool holding member in the claims) attached to the first housing 12, a second housing 44, and the like. ing.
  • the 1st housing 12 is comprised by the cylindrical main body 12a and the holding part 12b attached to the outer peripheral surface of the main body 12a.
  • the main body 12a is a cylindrical member having a tapered tip, and an internal space 14 is formed therein. The front end of the internal space 14 is opened, while the rear end of the internal space 14 is closed by a mounting plate 42.
  • a suction port 16 is formed in the main body 12a. One end of an air pipe 62 a is connected to the suction port 16.
  • the grip portion 12b is disposed in a groove 13 formed on the outer peripheral surface of the main body 12a.
  • the dimension of the groove 13 in the x-axis direction (longitudinal direction of the main body 12a) is larger than the dimension of the grip portion 12 in the x-axis direction. For this reason, the grip part 12 can slide in the x-axis direction in the groove 13.
  • the cylinder member 20 is a bottomed cylindrical member, and the bottom surface thereof is fixed to the mounting plate 42.
  • An internal space 22 is formed inside the cylinder member 20.
  • An intake hole 18 and an exhaust hole 24 are formed in the cylinder member 20. The intake hole 18 and the exhaust hole 24 penetrate the cylinder member 20 from the outside to the inside.
  • the intake hole 18 is disposed on the rear end side of the cylinder member 20, and the exhaust hole 24 is disposed on the front end side of the cylinder member 20.
  • the intake hole 18 communicates with the intake port 16 of the first housing 12. Therefore, the air supplied from the air supply source is guided to the internal space 22 of the cylinder member 20 through the suction port 16 and the suction hole 18.
  • the exhaust hole 24 communicates with the internal space 14 of the first housing 12. Therefore, the air in the internal space 22 of the cylinder member 20 is discharged to the internal space 14 of the first housing 12 through the exhaust hole 24.
  • the piston 19 is accommodated in the internal space 22 of the cylinder member 20.
  • the piston 19 is driven by air supplied to the internal space 22 through the intake hole 18. That is, the piston 19 reciprocates in the internal space 22 in the x-axis direction and strikes the rear end 34 of the striking rod 30.
  • the striking force (mechanical energy) when the piston 19 strikes the striking rod 30 is determined by the flow rate and pressure of the air supplied to the internal space 22.
  • the flow rate control device 60 controls the flow rate and pressure of the air supplied to the peening device 10 to be constant, the striking force when the piston 19 strikes the striking rod 30 is also constant. To be controlled.
  • the flange portion 26 of the striking rod 30 is sandwiched between the elastic member 28 and the cylinder member 20. This prevents the hitting rod 30 from being detached from the cylinder member 20.
  • rubber formed in a cylindrical shape or a cylindrical coil spring can be used as the elastic member 28. The elastic member 28 urges the striking rod 30 toward the cylinder member 20 side. For this reason, when the striking rod 30 is hit by the piston 19 and the striking rod 30 moves to the tip side of the first cylinder 12, the elastic member 28 is elastically deformed accordingly. Then, the elastic member 28 urges the striking rod 30 toward the cylinder member 20, and retracts to a position where the striking rod 30 contacts the cylinder member 20.
  • a mounting hole 36 is formed at the front end of the batting rod 30.
  • the impact pin 40 is attached to the attachment hole 36.
  • the tip of the striking pin 40 is formed in a convex curved surface, and its curvature R is in the range of 1.5 mm to 10 mm.
  • the hitting pin attached to the mounting hole 36 of the hitting rod 30 is not limited to the hitting pin 40 shown in FIG. 5 and can be changed as appropriate according to its application (the shape of the peening site, etc.).
  • a hitting pin 80 as shown in FIG. 6 can be used.
  • a plate-like hitting portion 84 is provided at the tip of the shaft portion 82.
  • the second housing 42 is attached to the attachment plate 42 attached to the rear end of the first housing 12 so as to be able to move forward and backward.
  • guide pins 48 a and 48 b are fixed to the mounting plate 42.
  • a second housing 42 is attached to the guide pins 48a and 48b so as to be slidable with respect to the guide pins 48a and 48b. Therefore, the second housing 42 is guided by the guide pins 48 a and 48 b and can move in a direction approaching the first housing 12 and a direction away from the first housing 12.
  • An elastic member 46 is disposed between the second housing 44 and the mounting plate 42.
  • the elastic member 46 for example, rubber formed in a cylindrical shape or a cylindrical coil spring can be used.
  • the elastic member 46 is deformed according to the pressing force, and the striking pin 40 is pressed against the peening portion by the pressing force. Since the deformation amount of the elastic member 46 is an amount corresponding to the pressing force, the displacement amount of the second housing 42 is also an amount corresponding to the pressing force.
  • the displacement amount of the second housing 42 is displayed on the displacement amount display section 50 (corresponding to the displacement amount display section in the claims).
  • the displacement amount display unit 50 is a scale for measuring the displacement amount of the second housing 42, and a scale is provided in a range where an appropriate pressing force is obtained. Therefore, by adjusting the pressing force so that the displacement amount of the second housing 42 falls within an appropriate range while the operator looks at the displacement amount display unit 50, the force that presses the striking pin 40 against the peening portion is appropriate. Adjusted to range. On the other hand, when the pressing force that presses the second housing 42 toward the first housing 12 is removed, the elastic member 46 returns to the original shape, and the second housing 42 returns to the original position. As is apparent from the above description, in this embodiment, the second housing 44, the elastic member 46, and the displacement amount display section 50 constitute the “pressing force display section” described in the claims.
  • the flow rate control device 60 is disposed between the air supply source and the peening device 10, adjusts the pressure and flow rate of the air supplied from the air supply source, and supplies the air having the adjusted pressure and flow rate to the peening device 10.
  • the flow control device 60 has an air pipe 62c having one end connected to the air pipe 62b and the other end connected to the air pipe 62a.
  • the air pipe 62c is provided with a pressure switch 64, a pressure reducing valve 66, a pressure gauge 68, a flow control valve 70, a flow switch 72, and an electromagnetic valve 74 in order from the upstream side.
  • the pressure switch 64 is a sensor that measures the pressure of the air flowing through the air pipe 62c.
  • the output of the pressure switch 64 is input to the control device 76.
  • the pressure reducing valve 66 reduces the pressure of the air flowing through the air pipe 62c.
  • the pressure gauge 68 measures the pressure of the air decompressed by the decompression valve 66. Therefore, the operator can set the pressure of the air supplied to the peening apparatus 10 to a desired value by operating the pressure reducing valve 66 while observing the pressure measured by the pressure gauge 68.
  • the flow control valve 70 controls the flow rate of air flowing through the air pipe 62c.
  • the flow switch 72 is a sensor that measures the flow rate of air adjusted by the flow control valve 70.
  • the output of the flow rate switch 72 is input to the control device 76.
  • the electromagnetic valve 74 is controlled by the control device 76, and opens and closes the air pipe 62c.
  • the electromagnetic valve 74 is opened, air is supplied to the peening apparatus 10.
  • the electromagnetic valve 74 is closed, the supply of air to the peening apparatus 10 is stopped.
  • the control device 76 controls the flow rate control device 60 described above.
  • a PLC Programmable Logic Controller
  • a pressure switch 64, a flow rate switch 72, and an electromagnetic valve 74 are connected to the control device 76.
  • the control device 76 closes the electromagnetic valve 74 when the pressure of the air input from the pressure switch 64 (that is, the pressure of the air flowing through the air pipe 62c) is out of the set range. Accordingly, it is possible to prevent the peening process from being performed when air having an inappropriate pressure is supplied to the peening apparatus 10.
  • the control device 76 closes the electromagnetic valve 74 when the flow rate of air input from the flow rate switch 72 (that is, the flow rate of air flowing through the air pipe 62c) is out of the set range. Accordingly, it is possible to prevent the peening process from being performed when air having an inappropriate flow rate is supplied to the peening apparatus 10.
  • the operator holds the holding portion 12b of the first housing 12 with one hand and holds the second housing 44 with the other hand.
  • the tip of the striking pin 40 is brought into contact with the peening portion, and the second housing 44 is pressed toward the first housing 12, thereby pressing the striking pin 40 against the peening portion.
  • the impact pin 40 is pressed against the peening portion with an appropriate pressing force by pressing the second housing 44 while checking the displacement amount of the second housing 44 by the displacement amount display unit 50.
  • the control device 76 opens the electromagnetic valve 74 and supplies air from the air supply source to the peening device 10.
  • the piston 19 is driven and the piston 19 strikes the rear end 34 of the striking rod 30.
  • a striking force (mechanical energy) is applied from the striking pin 40 to the peening site.
  • the pressure and flow rate of the air supplied to the peening device 10 are controlled by the flow rate control device 60, and the force for pressing the worker's striking pin 40 against the peening site is maintained in an appropriate range. For this reason, the impact force (mechanical energy) by one impact is controlled to a substantially constant value.
  • the control device 76 closes the electromagnetic valve 74 and the peening process is performed. Do not. That is, when the air supply source becomes unstable and the pressure of air input from the pressure switch 64 is out of the set range, the solenoid valve 74 is closed, and the flow rate of air input from the flow switch 72 is set within the set range. When it comes off, the solenoid valve 74 is closed. This prevents the peening process from being performed in a state where the air supplied to the peening apparatus 10 is unstable.
  • the grip portion 12 b is slidable with respect to the main body 12 a of the first housing 12, and the second housing 44 is attached to the first housing 12 via an elastic member 46. For this reason, it can suppress effectively that the vibration transmitted to the main body 12a of the 1st housing 12 from the striking pin 40 is transmitted to an operator.
  • the pressure and flow rate of the air supplied to the peening apparatus 10 are controlled to appropriate values, and the operator presses the striking pin 40 against the peening site.
  • the pressing force can be adjusted appropriately.
  • the impact force per time can be maintained substantially constant, and the quality of the peening process can be strictly managed.
  • the pressure and flow rate of air supplied to the peening device 10 are controlled to appropriate values by the flow control device 60, so that the striking force applied from the striking pin 40 to the peening site. Can be prevented from becoming too large. Further, vibration transmitted from the striking pin 40 to the first housing 12 side is prevented from being transmitted to the operator's hand. As a result, the burden on the worker is reduced, and the worker can work for a long time.
  • the air supply source to be used is unstable, if the air flow rate and / or pressure is in an inappropriate range, the air supply to the peening apparatus 10 is not performed. Blocked. For this reason, since peening processing is not performed in a state where peening quality is not ensured, peening quality can be managed well.
  • the exhaust gas exhausted from the peening apparatus 10 flows from the tip of the first housing 12 toward the striking pin 40 and prevents the striking pin 40 from being overheated. As a result, seizure of the hitting pin 40 on the hitting rod 30 can be prevented.
  • the piston 19 is driven using compressed air
  • the drive source for driving the piston is not limited to that using compressed air, and other drive sources (for example, electromagnetic) Can be used.
  • the pressing force is indicated by the amount of displacement of the second housing 42 with respect to the first housing 12.
  • the pressing force is not limited to such an example.
  • the measured value may be displayed on a display or the like.
  • the peening process using the peening system 100 described above can be used for various purposes because the peening quality can be strictly managed. For example, it can be used for a peening process performed on a welded part and welded heat-affected part after welding of a bridge, a ship, an automobile chassis, or the like. In this case, the fatigue strength can be improved regardless of the material (steel, aluminum alloy, titanium alloy, etc.) of the peening site. Moreover, it can use for the peening process performed to the corner
  • a peening process for removing the bent portion of the stabilizer, the R portion of the aluminum wheel, and the cast nest.
  • a peening process for a modification process (for example, a modification process performed in the manufacturing process of an aluminum cast product) that converts a tensile residual stress applied by a grinder process into a compressive residual stress.
  • the peening apparatus used in the peening system 100 described above can take various forms.
  • a peening apparatus 150 shown in FIGS. 7 to 9 can be used.
  • a “first housing” is constituted by the housing rear end portion 102, the cylinder 124, the housing front end portion 126, and the like.
  • a second housing (104, 105) is attached to the “first housing” so as to be slidable in the longitudinal direction.
  • the second housing (104, 105) includes a cylindrical main body 104 and a lid 105 that closes the rear end of the main body 104.
  • a housing rear end 102 is accommodated in the main body 104.
  • a plain bearing 122 is disposed between the main body 104 and the rear end portion 102 of the housing.
  • the lid 105 is guided by a guide pin 107 fixed to the rear end portion 102 of the housing.
  • the second housing (104, 105) can slide smoothly with respect to the rear end portion 102 of the housing.
  • a protrusion 114 is formed on the front surface of the lid 105 (the surface facing the rear end 102 of the housing). The protrusion 114 can be in contact with a valve 110 described later.
  • a vibration absorbing member 116 and a coil spring 118 are disposed between the rear end surface of the housing rear end 102 and the lid 105.
  • the vibration absorbing member 116 is formed of rubber, sponge, or the like, and is fixed to the rear end surface of the housing rear end portion 102. Therefore, when the second housing (104, 105) is pressed against the first housing (102, 124, 126) (FIG. 9), the lid 105 abuts against the vibration absorbing member 116. That is, the lid body 105 abuts against the housing rear end portion 102 via the vibration absorbing member 116.
  • One end of the coil spring 118 is fixed to the rear end surface of the housing rear end 102, and the other end is connected to the lid 105.
  • the pressing force that presses the second housing (104, 105) toward the first housing (102, 124, 126) is a pressing force that presses a hitting pin 140, which will be described later, against the workpiece.
  • the “first housing” includes the housing rear end portion 102, the cylinder 124, the housing front end portion 126, and the like.
  • the housing rear end portion 102 includes an air suction portion 123 (see FIG. 9).
  • the air suction part 123 is connected to an air supply source via a flow rate control device (not shown).
  • An air flow path 106 is formed in the housing rear end 102.
  • the housing rear end portion 102 accommodates a valve 110 that opens and closes the air flow path 106 and a spring 112 that urges the valve 110 toward the lid 105. When the lid 105 moves forward, the valve 110 moves forward by being pushed by the protrusion 114 of the lid 105.
  • the valve 110 opens the suction port of the air flow path 106, and the air from the air suction portion 123 is guided to the air flow path 106.
  • the valve 110 moves rearward by the biasing force of the spring 112. As a result, the suction port of the air flow path 106 is closed and the air supply to the air flow path 106 is shut off.
  • the cylinder 124 is attached to the front end of the rear end 102 of the housing.
  • the cylinder 124 is a cylindrical member and accommodates the piston 120 therein.
  • An air flow path 108 is formed in the cylinder 124, and the air flow path 108 is connected to the air flow path 106 formed in the rear end portion 102 of the housing.
  • the piston 120 is driven by the air supplied from the air suction portion 123 to the air flow path 108 via the air flow path 106.
  • the piston 120 strikes a rear end 136a of a striking rod 136 (described later).
  • the hitting pin 140 attached to the tip of the hitting rod 136 hits the workpiece.
  • a mark 105 is formed on the outer peripheral surface of the cylinder 124.
  • the mark 105 has a function of displaying the amount of displacement of the second housing (104, 105) relative to the first housing (102, 124, 126). That is, when the second housing (104, 105) slides forward with respect to the first housing (102, 124, 126), the tip 103 of the main body 104 of the second housing approaches the mark 105 (see FIG. 9). Therefore, by adjusting the position of the tip 103 of the main body 104 with respect to the mark 105, the position of the second housing (104, 105) relative to the first housing (102, 124, 126) can be adjusted. That is, by adjusting the position of the tip 103 of the main body 104 with respect to the mark 205, the force (worker's force) for pressing the striking pin 140 against the work can be adjusted.
  • the housing front end 126 is attached to the front end of the cylinder 124.
  • the housing front end 126 is a cylindrical member, and accommodates a striking rod 136 therein.
  • An exhaust passage 142 is formed at the housing front end 126. The air used to drive the piston 120 is exhausted through the exhaust passage 142.
  • the front end grip portion 128 is attached to the outer peripheral surface of the housing front end portion 126 so as to be slidable in the longitudinal direction.
  • a sliding bearing 130 is disposed between the housing front end 126 and the tip gripping portion 128. As a result, the tip gripping portion 128 can slide smoothly with respect to the housing front end portion 126.
  • the tip gripping portion 128 is supported on the housing front end portion 126 by springs 132a and 132b.
  • a striking pin 140 is attached to the tip 136 b of the striking rod 136 by a holder 138.
  • the holder 138 is detachable from the housing front end 126.
  • a space for accommodating the base end portion of the striking pin 140 is formed between the housing front end portion 126 and the holder 138.
  • the hitting pin 140 is attached to the peening apparatus 150. That is, when the holder 138 is detached from the housing front end portion 126, the striking pin 140 can be attached to and detached from the peening apparatus 150.
  • the base end of the striking pin 140 is accommodated in the space between the housing front end 126 and the holder 138.
  • the hitting pin 140 is prevented from falling off from the peening device 150.
  • an exhaust passage 144 is formed in the holder 138.
  • the exhaust flow path 144 is connected to the exhaust flow path 142 of the housing front end portion 126. Accordingly, the air exhausted from the peening apparatus 150 is exhausted from the tip of the holder 138 to the outside.
  • the peening apparatus 150 a part of the first housing (102, 124, 126) (specifically, the rear end portion 102 of the housing) is accommodated in the second housing (104, 105). Is done. For this reason, it can suppress that the peening apparatus 150 enlarges, enlarging the area of the part which an operator hold
  • the displacement of the second housing (104, 105) relative to the first housing (102, 124, 126) is a mark 105 (in detail, formed on the outer peripheral surface of the first housing (102, 124, 126)). This is indicated by the mark 105) of the cylinder 124.
  • a displacement amount display unit is provided near the hitting pin 104, and the operator easily checks the amount of displacement of the second housing (104, 105) (that is, the pressing force of the hitting pin 104). be able to.
  • the vibration absorbing member 116 is disposed between the first housing (102, 124, 126) and the second housing (104, 105), and the tip gripping portion 128 is housed by springs 132a, 132b. Supported by the front end 126. For this reason, it can suppress that the vibration by piston 120 hit
  • the hitting pin 140 is detachably attached to the hitting rod 136 by the holder 138. For this reason, replacement

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Percussive Tools And Related Accessories (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Machine Tool Sensing Apparatuses (AREA)

Abstract

A pinning device (10) comprises: a first housing (12) which is held by an operator; a tool holding member (30) which is attached to the first housing (12) and holds a tool (40) at the tip end thereof; a striking member (19) for striking a rear end (34) of the tool holding member (30); drive mechanisms (20, 28, 26) for driving the striking member (19); and a pressure display unit (50) for displaying the force with which the operator presses the tool (40) against a pinning point.

Description

ピーニング装置Peening device
 本明細書は、ピーニング装置を開示する。 This specification discloses a peening apparatus.
 疲労強度等の機械的特性を向上するために、溶接部位や機械部品等の表面にピーニング処理が施される。特開2011-125978号公報には、ピーニング処理に用いられるピーニング装置の一例が開示されている。 In order to improve mechanical properties such as fatigue strength, peening treatment is applied to the surface of welded parts and machine parts. Japanese Patent Application Laid-Open No. 2011-125978 discloses an example of a peening apparatus used for peening processing.
 ピーニング処理の品質を厳密に管理するためには、1回の打撃によってピーニング部位に付与される機械的エネルギーを略一定とする必要がある。しかしながら、作業者が手に持って操作するピーニング装置では、作業者の操作態様によってピーニング部位に付与される機械的エネルギーが変化することがある。すなわち、作業者が工具をピーニング部位に押圧しながらピーニング処理を行うピーニング装置の場合、作業者の工具をピーニング部位に押圧する力が変化すると、それによってピーニング部位に付与される機械的エネルギーも変化する。このため、このようなピーニング装置は、ピーニング処理の品質を厳密に管理する必要がある用途に用いられることはなかった。 In order to strictly control the quality of the peening process, it is necessary to make the mechanical energy given to the peening site by one shot substantially constant. However, in a peening apparatus that an operator holds and operates, the mechanical energy applied to the peening site may change depending on the operation mode of the operator. That is, in the case of a peening apparatus in which the operator presses the tool against the peening site and the peening process is performed, when the force of pressing the operator's tool against the peening site changes, the mechanical energy applied to the peening site also changes accordingly. To do. For this reason, such a peening apparatus has not been used for applications that require strict management of the quality of the peening process.
 本明細書は、作業者が工具をピーニング部位に押圧しながらピーニング処理を行うピーニング装置において、1回の打撃によりピーニング部位に付与される機械的エネルギーを略一定とすることを可能とするピーニング装置を開示する。 The present specification relates to a peening apparatus in which an operator applies a peening process while pressing a tool against a peening part, and the mechanical energy applied to the peening part by a single hit can be made substantially constant. Is disclosed.
 本明細書で開示されるピーニング装置は、作業者に把持される第1ハウジングと、第1ハウジングに取付けられ、その先端に工具を保持する工具保持部材と、工具保持部材の後端を打撃する打撃部材と、打撃部材を駆動する駆動機構と、作業者が工具をピーニング部位に押圧する力を表示する押圧力表示部を有する。 A peening apparatus disclosed in the present specification strikes a first housing that is gripped by an operator, a tool holding member that is attached to the first housing and holds a tool at a front end thereof, and a rear end of the tool holding member. A striking member, a drive mechanism that drives the striking member, and a pressing force display unit that displays the force with which the operator presses the tool against the peening site.
 このピーニング装置でピーニング処理を行う場合は、作業者は第1ハウジングを把持し、工具保持部材に保持された工具をピーニング部位に押圧する。その状態で、駆動源を駆動して打撃部材を駆動し、打撃部材により工具保持部の後端を打撃する。これによって、工具保持部から工具を介してピーニング部位に機械的エネルギーが付与される。ここで、作業者が工具をピーニング部位に押圧する力は押圧力表示部に表示されるため、作業者は、工具がピーニング部位に押圧される力が略一定となるように、ピーニング装置を操作することができる。その結果、一回の打撃によりピーニング部位に付与される機械的エネルギーを略一定とすることができる。したがって、このピーニング装置は、ピーニング処理の品質を厳密に管理する必要がある用途にも用いることができる。 When performing the peening process with this peening apparatus, the operator holds the first housing and presses the tool held by the tool holding member against the peening site. In this state, the driving source is driven to drive the striking member, and the rear end of the tool holding portion is hit with the striking member. Thereby, mechanical energy is given to a peening site | part via a tool from a tool holding part. Here, since the force with which the operator presses the tool against the peening site is displayed on the pressing force display section, the operator operates the peening apparatus so that the force with which the tool is pressed against the peening site is substantially constant. can do. As a result, the mechanical energy imparted to the peening site by a single impact can be made substantially constant. Therefore, this peening apparatus can also be used for applications where it is necessary to strictly control the quality of the peening process.
実施例のピーニングシステムの概略構成を示す図。The figure which shows schematic structure of the peening system of an Example. ピーニング装置の断面図。Sectional drawing of a peening apparatus. 流量制御部の構成を示す図。The figure which shows the structure of a flow control part. ピーニングシステムの制御系の構成を示すブロック図。The block diagram which shows the structure of the control system of a peening system. 打撃ピンの斜視図。The perspective view of a striking pin. 他の打撃ピンの斜視図。The perspective view of another hit | damage pin. 変形例に係るピーニング装置の断面図(押圧前の状態)。Sectional drawing of the peening apparatus which concerns on a modification (state before a press). 図7のVIII-VIII線断面図。FIG. 8 is a sectional view taken along line VIII-VIII in FIG. 7. 変形例に係るピーニング装置の断面図(押圧後の状態)。Sectional drawing of the peening apparatus which concerns on a modification (state after a press).
 本明細書に開示するピーニング装置では、押圧力表示部は、第1ハウジングの後端にその一端が取付けられる弾性部材と、その弾性部材の他端に取付けられ、弾性部材の変形に応じて第1ハウジングに対して変位する第2ハウジングと、第1ハウジングに対する第2ハウジングの変位量を表示する変位量表示部を有していてもよい。このような構成では、作業者は第1ハウジングを一方の手で把持し、第2ハウジングを他方の手で把持し、第2ハウジングをピーニング部位に向かって押圧することで、工具保持部材の先端に保持された工具をピーニング部位に押圧する。ここで、第2ハウジングをピーニング部位に向かって押圧すると、その押圧力によって弾性部材が変形し、その変形量に応じて第2ハウジングが第1ハウジングに対して変位する。弾性部材の変形量は押圧力に応じたものとなることから、第2ハウジングの変位量も押圧力に応じた値となる。したがって、作業者は、第2ハウジングの変位量を確認しながら作業を行なうことで、工具をピーニング部位に押圧する力を略一定に維持することができる。 In the peening apparatus disclosed in the present specification, the pressing force display unit is attached to the rear end of the first housing and to the other end of the elastic member. You may have the 2nd housing displaced with respect to 1 housing, and the displacement amount display part which displays the displacement amount of the 2nd housing with respect to the 1st housing. In such a configuration, the operator grasps the first housing with one hand, grasps the second housing with the other hand, and presses the second housing toward the peening portion, thereby the tip of the tool holding member. Press the tool held in the peening site. Here, when the second housing is pressed toward the peening portion, the elastic member is deformed by the pressing force, and the second housing is displaced with respect to the first housing according to the deformation amount. Since the deformation amount of the elastic member depends on the pressing force, the displacement amount of the second housing also becomes a value corresponding to the pressing force. Therefore, the operator can maintain the force for pressing the tool against the peening site substantially constant by performing the operation while confirming the amount of displacement of the second housing.
 また、上記のピーニング装置においては、第1ハウジングと第2ハウジングの間には振動吸収部材が配されていてもよい。この場合に、第2ハウジングが第1ハウジングに向かって移動すると、第2ハウジングは振動吸収部材を介して第1ハウジングに当接してもよい。このような構成によると、打撃部材が工具保持部を打撃する際の振動が第2ハウジングに伝わることが抑制され、これによって、作業者に振動が伝達されることを抑制することができる。 In the above peening apparatus, a vibration absorbing member may be disposed between the first housing and the second housing. In this case, when the second housing moves toward the first housing, the second housing may contact the first housing via the vibration absorbing member. According to such a structure, it can suppress that the vibration at the time of a striking member striking a tool holding part being transmitted to a 2nd housing, and, thereby, it can suppress that a vibration is transmitted to an operator.
 上記のピーニング装置では、駆動機構は、エア供給源から供給されるエアによって打撃部材を駆動するものとしてもよい。この場合、第1ハウジングには、エア供給源から駆動機構に供給されたエアの少なくとも一部を排気する排気流路が形成されており、工具保持部材に保持された工具は、排気流路を流れるエアによって冷却されることが好ましい。このような構成によると、駆動機構から排気されるエアによって工具が冷却されるため、工具の過熱を防止することができる。 In the above peening apparatus, the drive mechanism may drive the striking member with air supplied from an air supply source. In this case, the first housing is formed with an exhaust passage for exhausting at least part of the air supplied from the air supply source to the drive mechanism, and the tool held by the tool holding member has an exhaust passage. It is preferably cooled by the flowing air. According to such a configuration, since the tool is cooled by the air exhausted from the drive mechanism, overheating of the tool can be prevented.
 また、上記の第1ハウジングは、工具保持部材が取付けられる本体と、本体の表面に工具保持部材の長手方向にスライド可能に取付けられ、作業者に把持される把持部材と、を有していてもよい。このような構成によると、作業者により把持される把持部材が本体に対してスライド可能であるため、第1ハウジングから作業者に振動が伝達されることを抑制することができる。 The first housing includes a main body to which the tool holding member is attached, and a gripping member that is slidably attached to the surface of the main body in the longitudinal direction of the tool holding member and is gripped by an operator. Also good. According to such a structure, since the holding member hold | gripped by the operator can slide with respect to a main body, it can suppress that a vibration is transmitted to an operator from the 1st housing.
 また、上記のピーニング装置の一態様では、第2ハウジングは、第1ハウジングの後端部が嵌合する凹所が形成されていてもよい。そして、第2ハウジングの凹所に第1ハウジングの後端部が嵌合することで、第1ハウジングに対して第2ハウジングが工具保持部材の長手方向にスライド可能に取付けられていてもよい。この場合に、変位量表示部は、第1ハウジングの外表面に形成されたマークとしてもよい。このような構成によると、第2ハウジングの凹所内に第1ハウジングの後端部が収容されるため、作業者が把持する第2ハウジングを大きくしながらピーニング装置をコンパクトにすることができる。 Further, in one aspect of the peening apparatus described above, the second housing may be formed with a recess in which a rear end portion of the first housing is fitted. The second housing may be slidably attached to the first housing in the longitudinal direction of the tool holding member by fitting the rear end portion of the first housing into the recess of the second housing. In this case, the displacement amount display unit may be a mark formed on the outer surface of the first housing. According to such a configuration, since the rear end portion of the first housing is accommodated in the recess of the second housing, the peening apparatus can be made compact while enlarging the second housing that is held by the operator.
 実施例1のピーニングシステム100は、エア供給源から供給されるエア(圧縮エア)を利用してピーニング処理を実施する。図1に示すように、実施例1のピーニングシステム100は、ピーニング装置10と、ピーニング装置10に供給されるエアの圧力及び流量を制御する流量制御装置60と、流量制御装置60を制御する制御装置76を有している。ピーニング装置10は、エア配管62aによって流量制御装置60と接続され、流量制御装置60は、エア配管62bによって図示しないエア供給源と接続されている。したがって、エア供給源からのエアは、流量制御装置60を介してピーニング装置10に供給される。 The peening system 100 according to the first embodiment performs a peening process using air (compressed air) supplied from an air supply source. As shown in FIG. 1, the peening system 100 according to the first embodiment includes a peening device 10, a flow control device 60 that controls the pressure and flow rate of air supplied to the peening device 10, and a control that controls the flow control device 60. A device 76 is included. The peening apparatus 10 is connected to a flow rate control device 60 by an air pipe 62a, and the flow rate control apparatus 60 is connected to an air supply source (not shown) by an air pipe 62b. Therefore, the air from the air supply source is supplied to the peening apparatus 10 via the flow rate control device 60.
 図2に示すように、ピーニング装置10は、第1ハウジング12と、第1ハウジング12に取付けられた打撃棒30(請求項でいう工具保持部材に相当)と、第2ハウジング44等によって構成されている。第1ハウジング12は、筒状の本体12aと、本体12aの外周面に取り付けられた把持部12bによって構成されている。本体12aは、先端が先細りの筒状の部材であり、その内部に内部空間14が形成されている。内部空間14の先端は開放される一方、内部空間14の後端は取付プレート42によって閉じられている。本体12aには、吸入口16が形成されている。吸入口16には、エア配管62aの一端が接続される。したがって、エア供給源から供給されるエアは、本体12aの吸入口16に供給される。把持部12bは、本体12aの外周面に形成された溝13内に配置されている。溝13のx軸方向(本体12aの長手方向)の寸法は、把持部12のx軸方向の寸法よりも大きい。このため、把持部12は、溝13内でx軸方向にスライド可能となっている。 As shown in FIG. 2, the peening apparatus 10 includes a first housing 12, a striking rod 30 (corresponding to a tool holding member in the claims) attached to the first housing 12, a second housing 44, and the like. ing. The 1st housing 12 is comprised by the cylindrical main body 12a and the holding part 12b attached to the outer peripheral surface of the main body 12a. The main body 12a is a cylindrical member having a tapered tip, and an internal space 14 is formed therein. The front end of the internal space 14 is opened, while the rear end of the internal space 14 is closed by a mounting plate 42. A suction port 16 is formed in the main body 12a. One end of an air pipe 62 a is connected to the suction port 16. Therefore, the air supplied from the air supply source is supplied to the suction port 16 of the main body 12a. The grip portion 12b is disposed in a groove 13 formed on the outer peripheral surface of the main body 12a. The dimension of the groove 13 in the x-axis direction (longitudinal direction of the main body 12a) is larger than the dimension of the grip portion 12 in the x-axis direction. For this reason, the grip part 12 can slide in the x-axis direction in the groove 13.
 第1ハウジング12の内部空間14には、打撃棒30と、打撃棒30を打撃するピストン19(請求項でいう打撃部材に相当)と、ピストン19を駆動する駆動機構(本実施例では、シリンダ部材20、弾性部材28、キャップ26によって構成される)が収容されている。シリンダ部材20は、有底筒状の部材であり、その底面が取付プレート42に固定されている。シリンダ部材20の内部には、内部空間22が形成されている。シリンダ部材20には、吸気孔18と排気孔24が形成されている。吸気孔18と排気孔24は、シリンダ部材20を外側から内側への貫通している。吸気孔18はシリンダ部材20の後端側に配置され、排気孔24はシリンダ部材20の前端側に配置されている。吸気孔18は、第1ハウジング12の吸入口16に連通している。したがって、エア供給源から供給されるエアは、吸入口16及び吸気孔18を通って、シリンダ部材20の内部空間22に導かれる。排気孔24は、第1ハウジング12の内部空間14と連通している。したがって、シリンダ部材20の内部空間22内のエアは、排気孔24を通って第1ハウジング12の内部空間14に排出される。 In the internal space 14 of the first housing 12, a striking rod 30, a piston 19 that strikes the striking rod 30 (corresponding to a striking member in the claims), and a drive mechanism that drives the piston 19 (in this embodiment, a cylinder) A member 20, an elastic member 28, and a cap 26). The cylinder member 20 is a bottomed cylindrical member, and the bottom surface thereof is fixed to the mounting plate 42. An internal space 22 is formed inside the cylinder member 20. An intake hole 18 and an exhaust hole 24 are formed in the cylinder member 20. The intake hole 18 and the exhaust hole 24 penetrate the cylinder member 20 from the outside to the inside. The intake hole 18 is disposed on the rear end side of the cylinder member 20, and the exhaust hole 24 is disposed on the front end side of the cylinder member 20. The intake hole 18 communicates with the intake port 16 of the first housing 12. Therefore, the air supplied from the air supply source is guided to the internal space 22 of the cylinder member 20 through the suction port 16 and the suction hole 18. The exhaust hole 24 communicates with the internal space 14 of the first housing 12. Therefore, the air in the internal space 22 of the cylinder member 20 is discharged to the internal space 14 of the first housing 12 through the exhaust hole 24.
 ピストン19は、シリンダ部材20の内部空間22に収容されている。ピストン19は、吸気孔18を通って内部空間22に供給されるエアによって駆動される。すなわち、ピストン19は、内部空間22内をx軸方向に往復動し、打撃棒30の後端34を打撃する。ピストン19が打撃棒30を打撃する際の打撃力(機械的エネルギー)は、内部空間22に供給されるエアの流量と圧力によって決まる。後述するように、流量制御装置60は、ピーニング装置10に供給されるエアの流量と圧力が一定となるように制御するため、ピストン19が打撃棒30を打撃する際の打撃力も一定となるように制御される。なお、ピストン19が内部空間22内をx軸方向に往復動する際には、内部空間22内のエアの一部が排気孔24を通って第1ハウジング12の内部空間14に排気される。排気孔24から排気されたエアは、第1ハウジング12と打撃棒30の間に形成された排気流路15aを通って、排気口15bより排気される。排気流路15aは、第1ハウジング12内をx軸方向に伸びており、排気口15bは第1ハウジング12の先端に形成されている。このため、排気口15bから排気されるエアは、打撃棒30の先端に向かって流れるようになっている。このため、排気口15bから排気されるエアにより、打撃棒30に保持される打撃ピン40を効果的に冷却することができる。 The piston 19 is accommodated in the internal space 22 of the cylinder member 20. The piston 19 is driven by air supplied to the internal space 22 through the intake hole 18. That is, the piston 19 reciprocates in the internal space 22 in the x-axis direction and strikes the rear end 34 of the striking rod 30. The striking force (mechanical energy) when the piston 19 strikes the striking rod 30 is determined by the flow rate and pressure of the air supplied to the internal space 22. As will be described later, since the flow rate control device 60 controls the flow rate and pressure of the air supplied to the peening device 10 to be constant, the striking force when the piston 19 strikes the striking rod 30 is also constant. To be controlled. When the piston 19 reciprocates in the internal space 22 in the x-axis direction, a part of the air in the internal space 22 is exhausted to the internal space 14 of the first housing 12 through the exhaust hole 24. The air exhausted from the exhaust hole 24 passes through the exhaust passage 15a formed between the first housing 12 and the striking rod 30, and is exhausted from the exhaust port 15b. The exhaust passage 15 a extends in the x-axis direction within the first housing 12, and the exhaust port 15 b is formed at the tip of the first housing 12. For this reason, the air exhausted from the exhaust port 15 b flows toward the tip of the striking rod 30. For this reason, the hit | damage pin 40 hold | maintained at the hit | damage stick | rod 30 can be cooled effectively with the air exhausted from the exhaust port 15b.
 打撃棒30は、シリンダ部材20の前端を塞ぐ位置に配置されている。打撃棒30は、その先端が第1ハウジング12の先端より前方に突出し、その後端は第1ハウジング12内に収容されている。打撃棒30の外周面には鍔部26が形成されている。鍔部26は、打撃棒30の後端側に設けられている。鍔部26の後面は、シリンダ部材20の前端面に当接している。鍔部26の前面は、弾性部材28に当接している。弾性部材28は、キャップ26により保持されている。すなわち、キャップ26がシリンダ部材20の前端に取付けられることで、キャップ26内に弾性部材28が保持されている。キャップ26がシリンダ部材20に取付けられた状態では、打撃棒30の鍔部26が弾性部材28とシリンダ部材20によって挟持される。これによって、打撃棒30が、シリンダ部材20から離脱することが防止される。弾性部材28には、円筒状に形成されたゴム又は円筒コイルばねを用いることができる。弾性部材28は、打撃棒30をシリンダ部材20側に付勢している。このため、ピストン19により打撃棒30が打撃されて、打撃棒30が第1シリンダ12の先端側に移動すると、それに応じて弾性部材28が弾性変形する。すると、弾性部材28が打撃棒30をシリンダ部材20側に付勢し、打撃棒30がシリンダ部材20と当接する位置まで後退するようになっている。 The striking rod 30 is disposed at a position to close the front end of the cylinder member 20. The striking rod 30 has a tip projecting forward from the tip of the first housing 12, and a rear end accommodated in the first housing 12. A flange portion 26 is formed on the outer peripheral surface of the striking rod 30. The collar portion 26 is provided on the rear end side of the striking rod 30. The rear surface of the flange portion 26 is in contact with the front end surface of the cylinder member 20. The front surface of the collar portion 26 is in contact with the elastic member 28. The elastic member 28 is held by the cap 26. That is, the elastic member 28 is held in the cap 26 by attaching the cap 26 to the front end of the cylinder member 20. In a state where the cap 26 is attached to the cylinder member 20, the flange portion 26 of the striking rod 30 is sandwiched between the elastic member 28 and the cylinder member 20. This prevents the hitting rod 30 from being detached from the cylinder member 20. As the elastic member 28, rubber formed in a cylindrical shape or a cylindrical coil spring can be used. The elastic member 28 urges the striking rod 30 toward the cylinder member 20 side. For this reason, when the striking rod 30 is hit by the piston 19 and the striking rod 30 moves to the tip side of the first cylinder 12, the elastic member 28 is elastically deformed accordingly. Then, the elastic member 28 urges the striking rod 30 toward the cylinder member 20, and retracts to a position where the striking rod 30 contacts the cylinder member 20.
 打撃棒30の前端には取付孔36が形成されている。取付孔36には、打撃ピン40が取付けられる。固定具36を打撃棒30の前端部に装着すると、打撃ピン40が打撃棒30に保持され、打撃棒30からの脱落が防止される。図5に示すように、打撃ピン40の先端は凸な曲面に形成されており、その曲率Rは1.5mm~10mmの範囲とされている。打撃ピン40の先端の曲率Rを1.5~10mmの範囲とすることで、ピーニング品質(残留応力、加工硬化、表面粗さ、外観等)を向上することができる。 A mounting hole 36 is formed at the front end of the batting rod 30. The impact pin 40 is attached to the attachment hole 36. When the fixing tool 36 is attached to the front end portion of the striking rod 30, the striking pin 40 is held by the striking rod 30, and the dropping from the striking rod 30 is prevented. As shown in FIG. 5, the tip of the striking pin 40 is formed in a convex curved surface, and its curvature R is in the range of 1.5 mm to 10 mm. By setting the curvature R of the tip of the hitting pin 40 in the range of 1.5 to 10 mm, the peening quality (residual stress, work hardening, surface roughness, appearance, etc.) can be improved.
 なお、打撃棒30の取付孔36に取付けられる打撃ピンは、図5に示す打撃ピン40に限られず、その用途(ピーニング部位の形状等)に応じて適宜変更することができる。例えば、円筒部材の外周面をピーニング処理する場合は、図6に示すような打撃ピン80を用いることができる。打撃ピン80では、軸部82の先端に板状の打撃部84が設けられている。打撃ピン80を用いることで、円筒部材の外周面と打撃ピン80との接触面積が増加し、効率的にピーニング処理を行うことができる。 The hitting pin attached to the mounting hole 36 of the hitting rod 30 is not limited to the hitting pin 40 shown in FIG. 5 and can be changed as appropriate according to its application (the shape of the peening site, etc.). For example, when peening the outer peripheral surface of the cylindrical member, a hitting pin 80 as shown in FIG. 6 can be used. In the hitting pin 80, a plate-like hitting portion 84 is provided at the tip of the shaft portion 82. By using the hitting pin 80, the contact area between the outer peripheral surface of the cylindrical member and the hitting pin 80 increases, and the peening process can be performed efficiently.
 第1ハウジング12の後端に取付けられる取付プレート42には、第2ハウジング42が進退動可能に取付けられている。具体的には、取付プレート42には、ガイドピン48a,48bが固定されている。ガイドピン48a,48bには、ガイドピン48a,48bに対してスライド可能に第2ハウジング42が取付けられている。したがって、第2ハウジング42は、ガイドピン48a,48bに案内されて、第1ハウジング12に近づく方向と、第1ハウジング12から離れる方向に移動することができる。 The second housing 42 is attached to the attachment plate 42 attached to the rear end of the first housing 12 so as to be able to move forward and backward. Specifically, guide pins 48 a and 48 b are fixed to the mounting plate 42. A second housing 42 is attached to the guide pins 48a and 48b so as to be slidable with respect to the guide pins 48a and 48b. Therefore, the second housing 42 is guided by the guide pins 48 a and 48 b and can move in a direction approaching the first housing 12 and a direction away from the first housing 12.
 第2ハウジング44と取付プレート42の間には弾性部材46が配されている。弾性部材46には、例えば、円筒状に形成されたゴム又は円筒コイルばねを用いることができる。第2ハウジング42を第1ハウジング12に向かって押圧すると、その押圧力に応じて弾性部材46が変形し、また、その押圧力により打撃ピン40がピーニング部位に押圧される。弾性部材46の変形量は押圧力に応じた量となるため、第2ハウジング42の変位量も押圧力に応じた量となる。ここで、第2ハウジング42の変位量は、変位量表示部50(請求項でいう変位量表示部に相当)に表示される。変位量表示部50は、第2ハウジング42の変位量を測定するためのスケールであり、適切な押圧力となる範囲に目盛りが設けられている。したがって、作業者が変位量表示部50を見ながら、第2ハウジング42の変位量が適切な範囲となるように押圧力を調整することで、打撃ピン40をピーニング部位に押圧する力が適切な範囲に調整される。一方、第2ハウジング42を第1ハウジング12に向かって押圧する押圧力を除去すると、弾性部材46が元の形状に復帰し、第2ハウジング42が元の位置に戻る。上述したことから明らかなうように、本実施例では、第2ハウジング44と、弾性部材46と、変位量表示部50によって、請求項に記載する「押圧力表示部」が構成されている。 An elastic member 46 is disposed between the second housing 44 and the mounting plate 42. For the elastic member 46, for example, rubber formed in a cylindrical shape or a cylindrical coil spring can be used. When the second housing 42 is pressed toward the first housing 12, the elastic member 46 is deformed according to the pressing force, and the striking pin 40 is pressed against the peening portion by the pressing force. Since the deformation amount of the elastic member 46 is an amount corresponding to the pressing force, the displacement amount of the second housing 42 is also an amount corresponding to the pressing force. Here, the displacement amount of the second housing 42 is displayed on the displacement amount display section 50 (corresponding to the displacement amount display section in the claims). The displacement amount display unit 50 is a scale for measuring the displacement amount of the second housing 42, and a scale is provided in a range where an appropriate pressing force is obtained. Therefore, by adjusting the pressing force so that the displacement amount of the second housing 42 falls within an appropriate range while the operator looks at the displacement amount display unit 50, the force that presses the striking pin 40 against the peening portion is appropriate. Adjusted to range. On the other hand, when the pressing force that presses the second housing 42 toward the first housing 12 is removed, the elastic member 46 returns to the original shape, and the second housing 42 returns to the original position. As is apparent from the above description, in this embodiment, the second housing 44, the elastic member 46, and the displacement amount display section 50 constitute the “pressing force display section” described in the claims.
 流量制御装置60は、エア供給源とピーニング装置10の間に配置され、エア供給源から供給されるエアの圧力及び流量を調整し、圧力及び流量が調整されたエアをピーニング装置10に供給する。図3に示すように、流量制御装置60は、一端がエア配管62bに接続され、他端がエア配管62aに接続されたエア配管62cを有している。エア配管62cには、上流側から順に、圧力スイッチ64と、減圧弁66と、圧力計68と、流量制御弁70と、流量スイッチ72と、電磁弁74が設けられている。圧力スイッチ64は、エア配管62cを流れるエアの圧力を測定するセンサである。圧力スイッチ64の出力は、制御装置76に入力される。減圧弁66は、エア配管62cを流れるエアの圧力を減圧する。圧力計68は、減圧弁66によって減圧されたエアの圧力を計測する。したがって、作業者は圧力計68で測定される圧力を見ながら減圧弁66を操作することで、ピーニング装置10に供給されるエアの圧力を所望の値とすることができる。流量制御弁70は、エア配管62cを流れるエアの流量を制御する。流量スイッチ72は、流量制御弁70で調整されたエアの流量を測定するセンサである。流量スイッチ72の出力は、制御装置76に入力される。電磁弁74は、制御装置76によって制御され、エア配管62cを開閉する。電磁弁74が開くと、ピーニング装置10へのエアの供給が行われる。一方、電磁弁74が閉じられると、ピーニング装置10へのエアの供給が停止する。 The flow rate control device 60 is disposed between the air supply source and the peening device 10, adjusts the pressure and flow rate of the air supplied from the air supply source, and supplies the air having the adjusted pressure and flow rate to the peening device 10. . As shown in FIG. 3, the flow control device 60 has an air pipe 62c having one end connected to the air pipe 62b and the other end connected to the air pipe 62a. The air pipe 62c is provided with a pressure switch 64, a pressure reducing valve 66, a pressure gauge 68, a flow control valve 70, a flow switch 72, and an electromagnetic valve 74 in order from the upstream side. The pressure switch 64 is a sensor that measures the pressure of the air flowing through the air pipe 62c. The output of the pressure switch 64 is input to the control device 76. The pressure reducing valve 66 reduces the pressure of the air flowing through the air pipe 62c. The pressure gauge 68 measures the pressure of the air decompressed by the decompression valve 66. Therefore, the operator can set the pressure of the air supplied to the peening apparatus 10 to a desired value by operating the pressure reducing valve 66 while observing the pressure measured by the pressure gauge 68. The flow control valve 70 controls the flow rate of air flowing through the air pipe 62c. The flow switch 72 is a sensor that measures the flow rate of air adjusted by the flow control valve 70. The output of the flow rate switch 72 is input to the control device 76. The electromagnetic valve 74 is controlled by the control device 76, and opens and closes the air pipe 62c. When the electromagnetic valve 74 is opened, air is supplied to the peening apparatus 10. On the other hand, when the electromagnetic valve 74 is closed, the supply of air to the peening apparatus 10 is stopped.
 制御装置76は、上述した流量制御装置60を制御する。制御装置76には、例えば、PLC(Programmable Logic Controller)を用いることができる。図4に示すように、制御装置76には、圧力スイッチ64と流量スイッチ72と電磁弁74が接続されている。制御装置76は、圧力スイッチ64から入力されるエアの圧力(すなわち、エア配管62cを流れるエアの圧力)が設定範囲から外れると、電磁弁74を閉じるようになっている。これによって、不適切な圧力のエアがピーニング装置10に供給されるときに、ピーニング処理が行われることを防止することができる。また、制御装置76は、流量スイッチ72から入力されるエアの流量(すなわち、エア配管62cを流れるエアの流量)が設定範囲から外れると、電磁弁74を閉じるようになっている。これによって、不適切な流量のエアがピーニング装置10に供給されるときに、ピーニング処理が行われることを防止することができる。 The control device 76 controls the flow rate control device 60 described above. For the control device 76, for example, a PLC (Programmable Logic Controller) can be used. As shown in FIG. 4, a pressure switch 64, a flow rate switch 72, and an electromagnetic valve 74 are connected to the control device 76. The control device 76 closes the electromagnetic valve 74 when the pressure of the air input from the pressure switch 64 (that is, the pressure of the air flowing through the air pipe 62c) is out of the set range. Accordingly, it is possible to prevent the peening process from being performed when air having an inappropriate pressure is supplied to the peening apparatus 10. The control device 76 closes the electromagnetic valve 74 when the flow rate of air input from the flow rate switch 72 (that is, the flow rate of air flowing through the air pipe 62c) is out of the set range. Accordingly, it is possible to prevent the peening process from being performed when air having an inappropriate flow rate is supplied to the peening apparatus 10.
 次に、上述したピーニングシステム100によってピーニング処理を行うときの作用について説明する。ピーニング処理を行うには、まず、作業者は、第1ハウジング12の把持部12bを一方の手で把持し、また、他方の手で第2ハウジング44を把持する。次いで、打撃ピン40の先端をピーニング部位に当接させ、第2ハウジング44を第1ハウジング12の方に押圧し、これによって打撃ピン40をピーニング部位に押圧する。この際、変位量表示部50により第2ハウジング44の変位量を確認しながら第2ハウジング44を押圧することで、打撃ピン40を適切な押圧力でピーニング部位に押圧する。 Next, an operation when the peening process is performed by the peening system 100 described above will be described. To perform the peening process, first, the operator holds the holding portion 12b of the first housing 12 with one hand and holds the second housing 44 with the other hand. Next, the tip of the striking pin 40 is brought into contact with the peening portion, and the second housing 44 is pressed toward the first housing 12, thereby pressing the striking pin 40 against the peening portion. At this time, the impact pin 40 is pressed against the peening portion with an appropriate pressing force by pressing the second housing 44 while checking the displacement amount of the second housing 44 by the displacement amount display unit 50.
 次いで、制御装置76が電磁弁74を開き、エア供給源からのエアをピーニング装置10に供給する。これによって、ピストン19が駆動され、ピストン19が打撃棒30の後端34を打撃する。その結果、打撃ピン40からピーニング部位に打撃力(機械エネルギー)が付与される。この際、流量制御装置60によりピーニング装置10に供給されるエアの圧力及び流量が制御され、また、作業者の打撃ピン40をピーニング部位に押圧する力が適切な範囲に維持される。このため、1回の打撃による打撃力(機械エネルギー)が略一定の値に制御される。 Next, the control device 76 opens the electromagnetic valve 74 and supplies air from the air supply source to the peening device 10. As a result, the piston 19 is driven and the piston 19 strikes the rear end 34 of the striking rod 30. As a result, a striking force (mechanical energy) is applied from the striking pin 40 to the peening site. At this time, the pressure and flow rate of the air supplied to the peening device 10 are controlled by the flow rate control device 60, and the force for pressing the worker's striking pin 40 against the peening site is maintained in an appropriate range. For this reason, the impact force (mechanical energy) by one impact is controlled to a substantially constant value.
 なお、エア供給源が不安定な状態となり、エア供給源から供給されるエアの圧力及び/又は流量が不安定となった場合は、制御装置76が電磁弁74を閉じ、ピーニング処理が行われないようにする。すなわち、エア供給源が不安定な状態となり、圧力スイッチ64から入力されるエアの圧力が設定範囲から外れると電磁弁74が閉じられ、また、流量スイッチ72から入力されるエアの流量が設定範囲から外れると、電磁弁74が閉じられる。これによって、ピーニング装置10に供給されるエアが不安定な状態でピーニング処理が行われることが防止される。 When the air supply source becomes unstable and the pressure and / or flow rate of air supplied from the air supply source become unstable, the control device 76 closes the electromagnetic valve 74 and the peening process is performed. Do not. That is, when the air supply source becomes unstable and the pressure of air input from the pressure switch 64 is out of the set range, the solenoid valve 74 is closed, and the flow rate of air input from the flow switch 72 is set within the set range. When it comes off, the solenoid valve 74 is closed. This prevents the peening process from being performed in a state where the air supplied to the peening apparatus 10 is unstable.
 さらに、把持部12bは第1ハウジング12の本体12aに対してスライド可能とされ、また、第2ハウジング44は弾性部材46を介して第1ハウジング12に取付けられている。このため、打撃ピン40から第1ハウジング12の本体12aに伝達される振動が、作業者に伝達されることを効果的に抑制することができる。 Furthermore, the grip portion 12 b is slidable with respect to the main body 12 a of the first housing 12, and the second housing 44 is attached to the first housing 12 via an elastic member 46. For this reason, it can suppress effectively that the vibration transmitted to the main body 12a of the 1st housing 12 from the striking pin 40 is transmitted to an operator.
 以上に説明したように、本実施例のピーニングシステム100では、ピーニング装置10に供給されるエアの圧力及び流量が適切な値に制御され、また、作業者は打撃ピン40をピーニング部位に押圧する押圧力を適切に調整することができる。その結果、1回当りの打撃力を略一定に維持することができ、ピーニング処理の品質を厳密に管理することができる。 As described above, in the peening system 100 of the present embodiment, the pressure and flow rate of the air supplied to the peening apparatus 10 are controlled to appropriate values, and the operator presses the striking pin 40 against the peening site. The pressing force can be adjusted appropriately. As a result, the impact force per time can be maintained substantially constant, and the quality of the peening process can be strictly managed.
 また、本実施例のピーニングシステム100では、ピーニング装置10に供給されるエアの圧力及び流量が流量制御装置60により適切な値に制御されるため、打撃ピン40からピーニング部位に付与される打撃力が大きくなり過ぎることを防止することができる。また、打撃ピン40から第1ハウジング12側に伝達される振動が作業者の手に伝達されることが防止される。これらによって、作業者の負担が軽減され、作業者は長時間作業を行うことができる。 Further, in the peening system 100 of the present embodiment, the pressure and flow rate of air supplied to the peening device 10 are controlled to appropriate values by the flow control device 60, so that the striking force applied from the striking pin 40 to the peening site. Can be prevented from becoming too large. Further, vibration transmitted from the striking pin 40 to the first housing 12 side is prevented from being transmitted to the operator's hand. As a result, the burden on the worker is reduced, and the worker can work for a long time.
 さらに、本実施例のピーニングシステム100では、使用するエア供給源が不安定なものであっても、エアの流量及び/又は圧力が不適切な範囲となると、ピーニング装置10へのエアの供給が遮断される。このため、ピーニング品質が確保されない状態でピーニング処理が行われないため、ピーニング品質を良好に管理することができる。 Furthermore, in the peening system 100 of this embodiment, even if the air supply source to be used is unstable, if the air flow rate and / or pressure is in an inappropriate range, the air supply to the peening apparatus 10 is not performed. Blocked. For this reason, since peening processing is not performed in a state where peening quality is not ensured, peening quality can be managed well.
 また、本実施例のピーニングシステム100では、ピーニング装置10から排気される排気ガスが第1ハウジング12の先端より打撃ピン40に向かって流れ、打撃ピン40の過熱を防止する。これによって、打撃棒30への打撃ピン40の焼付き等を防止することができる。 Further, in the peening system 100 of the present embodiment, the exhaust gas exhausted from the peening apparatus 10 flows from the tip of the first housing 12 toward the striking pin 40 and prevents the striking pin 40 from being overheated. As a result, seizure of the hitting pin 40 on the hitting rod 30 can be prevented.
 以上、本発明の具体例を詳細に説明したが、これらは例示にすぎず、特許請求の範囲を限定するものではない。特許請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。 Specific examples of the present invention have been described in detail above, but these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and changes of the specific examples illustrated above.
 例えば、上述した実施例では、圧縮エアを利用してピストン19を駆動したが、ピストンを駆動するための駆動源としては圧縮エアを利用したものには限られず、その他の駆動源(例えば、電磁気を利用した駆動源等)を用いることができる。 For example, in the above-described embodiment, the piston 19 is driven using compressed air, but the drive source for driving the piston is not limited to that using compressed air, and other drive sources (for example, electromagnetic) Can be used.
 また、上述した実施例では、第1ハウジング12に対する第2ハウジング42の変位量によって押圧力を表示したが、このような例に限られず、例えば、打撃ピンのピーニング部位への押圧力を力センサ等で測定し、その測定した値を表示器等に表示するようにしてもよい。 In the above-described embodiment, the pressing force is indicated by the amount of displacement of the second housing 42 with respect to the first housing 12. However, the pressing force is not limited to such an example. The measured value may be displayed on a display or the like.
 なお、上述したピーニングシステム100を用いたピーニング処理は、厳密にピーニング品質を管理することができるため、種々の用途に用いることができる。例えば、橋梁、船舶、自動車のシャーシ等の溶接後の溶接部及び溶接熱影響部に行われるピーニング処理に用いることができる。この場合は、ピーニング部位の材料(鋼,アルミ合金,チタン合金等)に関係なく、疲労強度を向上することができる。また、クランクシャフト(自動車用及び船舶用)の角部やR部、及び、高周波焼入れ後の熱影響層に行われるピーニング処理に用いることができる。さらに、スタビライザーの屈曲部や、アルミホイールのR部及び鋳物巣の除去のためのピーニング処理に利用することもできる。さらには、グラインダ処理により付与された引張残留応力を圧縮残留応力に変換する改質処理(例えば、アルミ鋳造品の製造過程において行われる改質処理)のためのピーニング処理に用いることもできる。 Note that the peening process using the peening system 100 described above can be used for various purposes because the peening quality can be strictly managed. For example, it can be used for a peening process performed on a welded part and welded heat-affected part after welding of a bridge, a ship, an automobile chassis, or the like. In this case, the fatigue strength can be improved regardless of the material (steel, aluminum alloy, titanium alloy, etc.) of the peening site. Moreover, it can use for the peening process performed to the corner | angular part and R part of a crankshaft (for motor vehicles and ships), and the heat affected layer after induction hardening. Furthermore, it can also be used for a peening process for removing the bent portion of the stabilizer, the R portion of the aluminum wheel, and the cast nest. Furthermore, it can also be used for a peening process for a modification process (for example, a modification process performed in the manufacturing process of an aluminum cast product) that converts a tensile residual stress applied by a grinder process into a compressive residual stress.
 また、上述したピーニングシステム100に用いられるピーニング装置は、種々の態様を採ることができる。例えば、図7~9に示すピーニング装置150を用いることができる。図7~9に示すように、ピーニング装置150では、ハウジング後端部102とシリンダ124とハウジング前端部126等によって「第1ハウジング」が構成されている。この「第1ハウジング」には、第2ハウジング(104,105)が長手方向にスライド可能に取付けられている。 Moreover, the peening apparatus used in the peening system 100 described above can take various forms. For example, a peening apparatus 150 shown in FIGS. 7 to 9 can be used. As shown in FIGS. 7 to 9, in the peening apparatus 150, a “first housing” is constituted by the housing rear end portion 102, the cylinder 124, the housing front end portion 126, and the like. A second housing (104, 105) is attached to the “first housing” so as to be slidable in the longitudinal direction.
 第2ハウジング(104,105)は、筒状の本体104と、本体104の後端を閉じる蓋体105を備えている。本体104の内部には、ハウジング後端部102が収容される。本体104とハウジング後端部102の間には、すべり軸受122が配されている。また、蓋体105は、ハウジング後端部102に固定されたガイドピン107に案内される。これらのため、第2ハウジング(104,105)は、ハウジング後端部102に対して滑らかにスライドすることができる。蓋体105の前面(ハウジング後端部102と対向する面)には、突出部114が形成されている。突出部114は、後述するバルブ110と当接可能となっている。 The second housing (104, 105) includes a cylindrical main body 104 and a lid 105 that closes the rear end of the main body 104. A housing rear end 102 is accommodated in the main body 104. A plain bearing 122 is disposed between the main body 104 and the rear end portion 102 of the housing. The lid 105 is guided by a guide pin 107 fixed to the rear end portion 102 of the housing. For these reasons, the second housing (104, 105) can slide smoothly with respect to the rear end portion 102 of the housing. A protrusion 114 is formed on the front surface of the lid 105 (the surface facing the rear end 102 of the housing). The protrusion 114 can be in contact with a valve 110 described later.
 ハウジング後端部102の後端面と蓋体105との間には、振動吸収部材116とコイルばね118が配されている。振動吸収部材116は、ゴム又はスポンジ等によって形成され、ハウジング後端部102の後端面に固定されている。したがって、第2ハウジング(104,105)が第1ハウジング(102,124,126)に押圧された状態(図9)では、蓋体105は振動吸収部材116に当接する。すなわち、蓋体105は、振動吸収部材116を介してハウジング後端部102に当接する。コイルばね118は、その一端がハウジング後端部102の後端面に固定され、その他端が蓋体105に接続されている。したがって、第2ハウジング(104,105)を第1ハウジング(102,124、126)に向かって押圧すると、その押圧力に応じて第2ハウジング(104,105)が前方に移動する。なお、第2ハウジング(104,105)を第1ハウジング(102,124、126)に向かって押圧する押圧力は、後述する打撃ピン140をワークに押圧する押圧力となる。 A vibration absorbing member 116 and a coil spring 118 are disposed between the rear end surface of the housing rear end 102 and the lid 105. The vibration absorbing member 116 is formed of rubber, sponge, or the like, and is fixed to the rear end surface of the housing rear end portion 102. Therefore, when the second housing (104, 105) is pressed against the first housing (102, 124, 126) (FIG. 9), the lid 105 abuts against the vibration absorbing member 116. That is, the lid body 105 abuts against the housing rear end portion 102 via the vibration absorbing member 116. One end of the coil spring 118 is fixed to the rear end surface of the housing rear end 102, and the other end is connected to the lid 105. Therefore, when the second housing (104, 105) is pressed toward the first housing (102, 124, 126), the second housing (104, 105) moves forward according to the pressing force. The pressing force that presses the second housing (104, 105) toward the first housing (102, 124, 126) is a pressing force that presses a hitting pin 140, which will be described later, against the workpiece.
 上述したように「第1ハウジング」は、ハウジング後端部102とシリンダ124とハウジング前端部126等によって構成される。ハウジング後端部102は、エア吸入部123を備えている(図9参照)。エア吸入部123は、図示しない流量制御装置を介してエア供給源に接続される。ハウジング後端部102にはエア流路106が形成されている。また、ハウジング後端部102内には、エア流路106を開閉するバルブ110と、バルブ110を蓋体105側に付勢するばね112が収容されている。蓋体105が前方に移動すると、蓋体105の突出部114に押されてバルブ110が前方に移動する。これによって、バルブ110がエア流路106の吸入口を開き、エア吸入部123からのエアがエア流路106に導かれる。一方、蓋体105が後方に移動すると、ばね112の付勢力によってバルブ110が後方に移動する。これによって、エア流路106の吸入口が閉じられ、エア流路106へのエア供給が遮断される。 As described above, the “first housing” includes the housing rear end portion 102, the cylinder 124, the housing front end portion 126, and the like. The housing rear end portion 102 includes an air suction portion 123 (see FIG. 9). The air suction part 123 is connected to an air supply source via a flow rate control device (not shown). An air flow path 106 is formed in the housing rear end 102. The housing rear end portion 102 accommodates a valve 110 that opens and closes the air flow path 106 and a spring 112 that urges the valve 110 toward the lid 105. When the lid 105 moves forward, the valve 110 moves forward by being pushed by the protrusion 114 of the lid 105. As a result, the valve 110 opens the suction port of the air flow path 106, and the air from the air suction portion 123 is guided to the air flow path 106. On the other hand, when the lid 105 moves rearward, the valve 110 moves rearward by the biasing force of the spring 112. As a result, the suction port of the air flow path 106 is closed and the air supply to the air flow path 106 is shut off.
 シリンダ124は、ハウジング後端部102の前端に取付けられている。シリンダ124は、円筒状の部材であり、その内部にピストン120を収容している。シリンダ124にはエア流路108が形成され、エア流路108はハウジング後端部102に形成されたエア流路106に接続されている。エア吸入部123からエア流路106を介してエア流路108に供給されるエアによって、ピストン120が駆動される。ピストン120が駆動されると、ピストン120が打撃棒136(後述)の後端136aを打撃する。これによって、打撃棒136の先端に取付けられた打撃ピン140がワークを打撃する。 The cylinder 124 is attached to the front end of the rear end 102 of the housing. The cylinder 124 is a cylindrical member and accommodates the piston 120 therein. An air flow path 108 is formed in the cylinder 124, and the air flow path 108 is connected to the air flow path 106 formed in the rear end portion 102 of the housing. The piston 120 is driven by the air supplied from the air suction portion 123 to the air flow path 108 via the air flow path 106. When the piston 120 is driven, the piston 120 strikes a rear end 136a of a striking rod 136 (described later). As a result, the hitting pin 140 attached to the tip of the hitting rod 136 hits the workpiece.
 シリンダ124の外周面にはマーク105が形成されている。マーク105は、第1ハウジング(102,124,126)に対する第2ハウジング(104,105)の変位量を表示する機能を有する。すなわち、第2ハウジング(104,105)が第1ハウジング(102,124,126)に対して前方にスライドすると、第2ハウジングの本体104の先端103がマーク105に接近する(図9参照)。したがって、マーク105に対して本体104の先端103の位置を調整することで、第1ハウジング(102,124,126)に対する第2ハウジング(104,105)の位置を調整することができる。すなわち、マーク205に対して本体104の先端103の位置を調整することで、打撃ピン140をワークに押圧する力(作業者の力)を調整することができる。 A mark 105 is formed on the outer peripheral surface of the cylinder 124. The mark 105 has a function of displaying the amount of displacement of the second housing (104, 105) relative to the first housing (102, 124, 126). That is, when the second housing (104, 105) slides forward with respect to the first housing (102, 124, 126), the tip 103 of the main body 104 of the second housing approaches the mark 105 (see FIG. 9). Therefore, by adjusting the position of the tip 103 of the main body 104 with respect to the mark 105, the position of the second housing (104, 105) relative to the first housing (102, 124, 126) can be adjusted. That is, by adjusting the position of the tip 103 of the main body 104 with respect to the mark 205, the force (worker's force) for pressing the striking pin 140 against the work can be adjusted.
 ハウジング前端部126は、シリンダ124の前端に取付けられている。ハウジング前端部126は、円筒状の部材であり、その内部に打撃棒136を収容している。ハウジング前端部126には、排気流路142が形成されている。ピストン120を駆動するために使用されたエアは、排気流路142を通って排気される。 The housing front end 126 is attached to the front end of the cylinder 124. The housing front end 126 is a cylindrical member, and accommodates a striking rod 136 therein. An exhaust passage 142 is formed at the housing front end 126. The air used to drive the piston 120 is exhausted through the exhaust passage 142.
 ハウジング前端部126の外周面には、先端把持部128が長手方向にスライド可能に取付けられている。ハウジング前端部126と先端把持部128の間には、すべり軸受け130が配されている。これによって、先端把持部128は、ハウジング前端部126に対して滑らかにスライドすることができる。また、先端把持部128は、ばね132a,132bによってハウジング前端部126に支持されている。 The front end grip portion 128 is attached to the outer peripheral surface of the housing front end portion 126 so as to be slidable in the longitudinal direction. A sliding bearing 130 is disposed between the housing front end 126 and the tip gripping portion 128. As a result, the tip gripping portion 128 can slide smoothly with respect to the housing front end portion 126. The tip gripping portion 128 is supported on the housing front end portion 126 by springs 132a and 132b.
 打撃棒136の先端136bには、ホルダ138によって打撃ピン140が取付けられる。ホルダ138はハウジング前端部126に対し着脱可能となっている。ハウジング前端部126にホルダ138を取付けると、ハウジング前端部126とホルダ138の間に、打撃ピン140の基端部を収容する空間が形成される。この空間に打撃ピン140の基端部が収容されることで、ピーニング装置150に打撃ピン140が取付けられる。すなわち、ホルダ138をハウジング前端部126から取り外すと、ピーニング装置150に打撃ピン140を着脱することが可能となる。一方、打撃棒136に打撃ピン140を当接させた状態でホルダ138をハウジング前端部126に取付けると、打撃ピン140の基端部がハウジング前端部126とホルダ138の間の空間に収容され、ピーニング装置150から打撃ピン140が脱落することが防止される。なお、ホルダ138には排気流路144が形成されている。排気流路144は、ハウジング前端部126の排気流路142に接続されている。したがって、ピーニング装置150から排気されるエアは、ホルダ138の先端から外部に排気される。 A striking pin 140 is attached to the tip 136 b of the striking rod 136 by a holder 138. The holder 138 is detachable from the housing front end 126. When the holder 138 is attached to the housing front end portion 126, a space for accommodating the base end portion of the striking pin 140 is formed between the housing front end portion 126 and the holder 138. By accommodating the base end portion of the hitting pin 140 in this space, the hitting pin 140 is attached to the peening apparatus 150. That is, when the holder 138 is detached from the housing front end portion 126, the striking pin 140 can be attached to and detached from the peening apparatus 150. On the other hand, when the holder 138 is attached to the housing front end 126 with the striking pin 140 in contact with the striking rod 136, the base end of the striking pin 140 is accommodated in the space between the housing front end 126 and the holder 138. The hitting pin 140 is prevented from falling off from the peening device 150. Note that an exhaust passage 144 is formed in the holder 138. The exhaust flow path 144 is connected to the exhaust flow path 142 of the housing front end portion 126. Accordingly, the air exhausted from the peening apparatus 150 is exhausted from the tip of the holder 138 to the outside.
 上述した説明から明らかなように、ピーニング装置150では、第2ハウジング(104,105)内に第1ハウジング(102,124,126)の一部(詳細には、ハウジング後端部102)が収容される。このため、作業者が把持する部分の面積を大きくしながら、ピーニング装置150が大型化することを抑制することができる。また、第1ハウジング(102,124,126)に対する第2ハウジング(104,105)の変位量は、第1ハウジング(102,124,126)の外周面に形成されたマーク105(詳細には、シリンダ124のマーク105)によって表示される。このため、打撃ピン104のより近くに変位量表示部が設けられることになり、作業者は容易に第2ハウジング(104,105)の変位量(すなわち、打撃ピン104の押圧力)を確認することができる。 As is clear from the above description, in the peening apparatus 150, a part of the first housing (102, 124, 126) (specifically, the rear end portion 102 of the housing) is accommodated in the second housing (104, 105). Is done. For this reason, it can suppress that the peening apparatus 150 enlarges, enlarging the area of the part which an operator hold | grips. Further, the displacement of the second housing (104, 105) relative to the first housing (102, 124, 126) is a mark 105 (in detail, formed on the outer peripheral surface of the first housing (102, 124, 126)). This is indicated by the mark 105) of the cylinder 124. For this reason, a displacement amount display unit is provided near the hitting pin 104, and the operator easily checks the amount of displacement of the second housing (104, 105) (that is, the pressing force of the hitting pin 104). be able to.
 また、ピーニング装置150では、第1ハウジング(102,124,126)と第2ハウジング(104,105)の間に振動吸収部材116が配され、また、先端把持部128がばね132a,132bによってハウジング前端部126に支持される。このため、ピストン120が打撃棒136を打撃することによる振動が作業者に伝達されることを抑制することができる。 In the peening apparatus 150, the vibration absorbing member 116 is disposed between the first housing (102, 124, 126) and the second housing (104, 105), and the tip gripping portion 128 is housed by springs 132a, 132b. Supported by the front end 126. For this reason, it can suppress that the vibration by piston 120 hit | damaging the striking rod 136 is transmitted to an operator.
 さらに、ピーニング装置150では、ホルダ138によって打撃ピン140が打撃棒136に着脱可能に取付けられる。このため、打撃ピン140の交換を容易に行うことができる。 Further, in the peening apparatus 150, the hitting pin 140 is detachably attached to the hitting rod 136 by the holder 138. For this reason, replacement | exchange of the striking pin 140 can be performed easily.
 本明細書または図面に説明した技術要素は、単独であるいは各種の組合せによって技術的有用性を発揮するものであり、出願時請求項記載の組合せに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成するものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。 The technical elements described in the present specification or drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology illustrated in the present specification or the drawings achieves a plurality of objects at the same time, and has technical utility by achieving one of the objects.

Claims (6)

  1.  作業者に把持される第1ハウジングと、
     第1ハウジングに取付けられ、その先端に工具を保持する工具保持部材と、
     工具保持部材の後端を打撃する打撃部材と、
     打撃部材を駆動する駆動機構と、
     作業者が工具をピーニング部位に押圧する力を表示する押圧力表示部と、を有する、ピーニング装置。
    A first housing held by an operator;
    A tool holding member attached to the first housing and holding a tool at its tip;
    A striking member that strikes the rear end of the tool holding member;
    A drive mechanism for driving the striking member;
    A peening apparatus, comprising: a pressing force display unit that displays a force with which an operator presses a tool against a peening site.
  2.  押圧力表示部は、
     第1ハウジングの後端にその一端が取付けられる弾性部材と、
     その弾性部材の他端に取付けられ、弾性部材の変形に応じて第1ハウジングに対して変位する第2ハウジングと、
     第1ハウジングに対する第2ハウジングの変位量を表示する変位量表示部と、
     を有する、請求項1に記載のピーニング装置。
    The pressing force display section
    An elastic member having one end attached to the rear end of the first housing;
    A second housing attached to the other end of the elastic member and displaced relative to the first housing in accordance with deformation of the elastic member;
    A displacement amount display unit for displaying a displacement amount of the second housing relative to the first housing;
    The peening apparatus according to claim 1, comprising:
  3.  駆動機構は、エア供給源から供給されるエアによって打撃部材を駆動するものであり、
     第1ハウジングには、エア供給源から駆動機構に供給されたエアの少なくとも一部を排気する排気流路が形成されており、
     工具保持部材に保持された工具は、排気流路を流れるエアによって冷却される、
     請求項1又は2に記載のピーニング装置。
    The drive mechanism is for driving the striking member with air supplied from an air supply source,
    The first housing is formed with an exhaust passage for exhausting at least part of the air supplied from the air supply source to the drive mechanism,
    The tool held by the tool holding member is cooled by the air flowing through the exhaust passage,
    The peening apparatus according to claim 1 or 2.
  4.  第1ハウジングは、
     工具保持部材が取付けられる本体と、
     本体の表面に工具保持部材の長手方向にスライド可能に取付けられ、作業者に把持される把持部材と、を有している、
     請求項1~3のいずれか一項に記載のピーニング装置。
    The first housing is
    A main body to which a tool holding member is attached;
    A gripping member attached to the surface of the main body so as to be slidable in the longitudinal direction of the tool holding member, and gripped by an operator.
    The peening apparatus according to any one of claims 1 to 3.
  5.  第1ハウジングと第2ハウジングの間には振動吸収部材が配されており、
     第2ハウジングが第1ハウジングに向かって移動すると、第2ハウジングは振動吸収部材を介して第1ハウジングに当接する、請求項2に記載のピーニング装置
    A vibration absorbing member is disposed between the first housing and the second housing,
    The peening apparatus according to claim 2, wherein when the second housing moves toward the first housing, the second housing abuts on the first housing via the vibration absorbing member.
  6.  第2ハウジングは、第1ハウジングの後端部が嵌合する凹所が形成されており、
     第2ハウジングの凹所に第1ハウジングの後端部が嵌合することで、第1ハウジングに対して第2ハウジングが工具保持部材の長手方向にスライド可能に取付けられており、
     変位量表示部は、第1ハウジングの外表面に形成されたマークである、請求項2又は5に記載のピーニング装置。
    The second housing has a recess in which the rear end of the first housing is fitted,
    By fitting the rear end of the first housing in the recess of the second housing, the second housing is attached to the first housing so as to be slidable in the longitudinal direction of the tool holding member,
    The peening apparatus according to claim 2 or 5, wherein the displacement amount display unit is a mark formed on an outer surface of the first housing.
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