WO2013054572A1 - Linear motor - Google Patents

Linear motor Download PDF

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Publication number
WO2013054572A1
WO2013054572A1 PCT/JP2012/066773 JP2012066773W WO2013054572A1 WO 2013054572 A1 WO2013054572 A1 WO 2013054572A1 JP 2012066773 W JP2012066773 W JP 2012066773W WO 2013054572 A1 WO2013054572 A1 WO 2013054572A1
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WO
WIPO (PCT)
Prior art keywords
coil
bobbin
relay
fitting
linear motor
Prior art date
Application number
PCT/JP2012/066773
Other languages
French (fr)
Japanese (ja)
Inventor
佐々木 篤志
敏夫 山田
真一 斉藤
克如 堀江
里海 五明
Original Assignee
株式会社コガネイ
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Filing date
Publication date
Application filed by 株式会社コガネイ filed Critical 株式会社コガネイ
Publication of WO2013054572A1 publication Critical patent/WO2013054572A1/en

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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K41/00Propulsion systems in which a rigid body is moved along a path due to dynamo-electric interaction between the body and a magnetic field travelling along the path
    • H02K41/02Linear motors; Sectional motors
    • H02K41/03Synchronous motors; Motors moving step by step; Reluctance motors
    • H02K41/031Synchronous motors; Motors moving step by step; Reluctance motors of the permanent magnet type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2207/00Specific aspects not provided for in the other groups of this subclass relating to arrangements for handling mechanical energy
    • H02K2207/03Tubular motors, i.e. rotary motors mounted inside a tube, e.g. for blinds
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/52Fastening salient pole windings or connections thereto
    • H02K3/521Fastening salient pole windings or connections thereto applicable to stators only
    • H02K3/525Annular coils, e.g. for cores of the claw-pole type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/22Auxiliary parts of casings not covered by groups H02K5/06-H02K5/20, e.g. shaped to form connection boxes or terminal boxes
    • H02K5/225Terminal boxes or connection arrangements

Definitions

  • the present invention relates to a linear motor that linearly reciprocates a moving member.
  • the linear motor includes a magnet unit having a plurality of permanent magnets arranged linearly and a coil unit formed by arranging a plurality of coil assemblies linearly along the magnetic pole arrangement direction of the magnet unit.
  • the magnet unit and the coil unit are relatively movable. When a plurality of coils of the coil assembly are energized sequentially while changing the magnitude of the current, and the attractive force or repulsive force between the magnetic poles of the permanent magnet is changed, the thrust in the arrangement direction is generated between the magnet unit and the coil unit.
  • the magnet unit and the coil unit are relatively driven in the arrangement direction.
  • Patent Document 1 describes a linear motor having a field element provided with a plurality of permanent magnets and an armature composed of a coil unit, and reciprocating the coil unit linearly.
  • Patent Document 2 describes a linear motor that includes a stator provided with a plurality of coils and a mover provided with a permanent magnet, and is configured to reciprocate the mover linearly.
  • the coil unit is formed by, for example, arranging a plurality of coils, such as three phases of U phase, V phase, and W phase, in a straight line, and coils of the same phase jump to coils of other adjacent phases. And connected.
  • a crossover can be incorporated in a radially outward portion of the coil.
  • the gap between the inner surface of the permanent magnet and the outer surface of the coil can be reduced by winding the crossover wire outside the coil. Disappear. When the gap between the permanent magnet and the coil becomes large, it becomes impossible to apply a large thrust to the moving member.
  • the linear motor described in Patent Document 1 has a coil unit formed by resin-molding a three-phase coil.
  • Each resin mold is provided with a connecting portion protruding outward, and the adjacent coil units are electrically connected by connecting the connecting portions.
  • the connecting portion protrudes outward from the resin-molded coil unit, the coil unit cannot be arranged inside the cylindrical permanent magnet.
  • Another object of the present invention is to prevent the wiring from running around the outside of the coil unit in the linear motor, and to eliminate the soldering work so that a failure such as disconnection does not occur.
  • the linear motor of the present invention includes a rod on which a plurality of coil assemblies are fixed on the outside, and a permanent magnet disposed on the outside of the coil assembly, and one of the rod and the permanent magnet is axially disposed.
  • Each of the coil assemblies includes a cylindrical bobbin provided with a coil formed by winding a magnet wire and disposed on the outside of the rod, and one end surface of the bobbin.
  • a wire connecting pin on one end side which is provided to be positioned radially inward of the coil and to which one end of the magnet wire is connected; and the magnet wire which is positioned to be radially inward of the coil on the other end surface of the bobbin.
  • the wire connecting pin body characterized in that it is connected to the wire connecting pins of the coil assembly of the other the same phase via the relay portion of the coil assembly of at least one other phase.
  • the coil assembly of the linear motor has a bobbin and a coil formed by a magnet wire wound around the bobbin, and a multi-phase coil assembly is arranged inside the permanent magnet.
  • both the wire connection pin and the relay portion are provided on the radially inner side of the coil and are shifted from each other in the circumferential direction.
  • Coils having the same phase can be connected to each other only by arranging a plurality of coil assemblies one after another while abutting one end face of the bobbin of the coil assembly and the other end face of the adjacent coil assembly. . Therefore, it is possible to easily assemble the coil assembly, and it is possible to easily increase the number of coil assemblies corresponding to the stroke of the linear motor. Further, since there is no wiring work such as soldering, it is possible to provide a linear motor that does not cause a failure such as disconnection. Since it is sufficient to prepare two types of coil assemblies, forward winding and reverse winding, it is easy to prepare a member for manufacturing a linear motor.
  • FIG. 1 is a longitudinal cross-sectional view which shows the linear motor which is one Embodiment of this invention
  • FIG. 2A is a cross-sectional view taken along line 2A-2A in FIG. 1A
  • FIG. 2B is a cross-sectional view taken along line 2B-2B in FIG.
  • It is a partial saving front view which expands and shows the coil unit shown by FIG. 1 (A).
  • FIG. 5A is a cross-sectional view taken along line 5A-5A in FIG. 4
  • FIG. 5B is a cross-sectional view taken along line 5B-5B in FIG.
  • It is a perspective view which shows a part of coil assembly which comprises a coil unit.
  • FIG. 7 is a partially cutaway perspective view of FIG. 6. It is a partial omission connection diagram of the coil provided in the coil unit. It is a disassembled perspective view which shows a part of coil unit of the linear motor which is other embodiment of this invention.
  • FIG. 10 is a development view of FIG. 9. It is sectional drawing which shows the one end part of a coil unit. It is sectional drawing which shows the modification of a rod. It is sectional drawing which shows the modification of a rod.
  • the linear motor has a motor case 11 as shown in FIG.
  • the motor case 11 has a case body 11a to which end plates 12a and 12b are attached at both ends, and a case cover 11b is attached to the case body 11a.
  • a rectangular moving table 13 is mounted on the outside of the case cover 11b so as to be linearly reciprocable.
  • the moving table 13 is provided with guides provided on both sides of the guide portion 14 of the case cover 11b as shown in FIG. Guided through the ball 15 to the groove 14a.
  • a rod 17 is incorporated in the housing chamber 16 inside the motor case 11, and one end of the rod 17 is fixed to the end plate 12a, and the other end is fixed to the end plate 12b.
  • a plurality of coil assemblies 20 are arranged outside the rod 17.
  • 18 coil assemblies 20 are arranged outside the rod 17, and the coil unit 21 is constituted by the coil assembly 20 and the rod 17 as a core member penetrating through the central portion. Is configured.
  • a cylindrical magnet unit 22 is disposed outside the coil assembly 20, and the magnet unit 22 is incorporated in a magnet case 23 as shown in FIG.
  • a slit 24 is formed extending in the longitudinal direction at the center in the width direction of the guide portion 14, and the magnet case 23 is connected to the moving table 13 by a connecting block 25 that passes through the slit 24.
  • This linear motor is configured to drive the moving table by linearly reciprocating the magnet unit 22 outside the coil assembly 20 fixed to the rod 17.
  • the magnet unit 22 is formed by a plurality of cylindrical permanent magnets 26. Each permanent magnet 26 is magnetized in the axial direction, and the magnet unit 22 is incorporated in the magnet case 23 with the permanent magnets 26 being abutted against each other so that the same poles face each other. Three permanent magnets 26 are incorporated in the magnet case 23, but the number of permanent magnets 26 and the length of the magnet case 23 are not limited to those shown in the figure, and the number of permanent magnets 26 and the number of magnet cases 23 are not limited. The length can be set arbitrarily.
  • the coil unit 21 has six sets and eighteen coil assemblies 20 including three phases of U phase, V phase, and W phase as one set. However, the number of sets is set to an arbitrary number.
  • each coil assembly 20 has a cylindrical bobbin 27.
  • the bobbin 27 includes a cylindrical portion 28 and flanges 29a and 29b provided at both ends thereof so as to protrude radially outward.
  • a coil 32 formed by winding a magnet wire 31 is provided on the outer peripheral surface of the cylindrical portion 28, and the coil 32 is formed by winding a plurality of layers of the magnet wire 31 around the outer peripheral surface of the cylindrical portion 28.
  • the inner peripheral surface of the bobbin 27 is provided with three connecting portions 33a to 33c protruding inward in the radial direction at intervals of 120 degrees in the circumferential direction.
  • the connecting portion 33a is a wire pin connecting portion
  • the connecting portion 33b is a relay connecting portion
  • the connecting portion 33c is a through connecting portion
  • the connecting portions 33a to 33c extend in the axial direction.
  • the rod 17 to which the coil assembly 20 is mounted is formed with three meshing grooves 34 with which the respective connecting portions 33a to 33c are engaged. The solid 20 is prevented from rotating with respect to the rod 17.
  • a wire connection pin 35a on one end side made of a metal pin is attached to one end of the wire pin coupling portion 33a.
  • the wire connection pin 35a protrudes axially outward from one end surface 29a of the bobbin 27, and one end of a magnet wire 31 forming the coil 32 is connected to the root of the wire connection pin 35a.
  • a wire connecting pin 35b on the other end side made of a metal pin is attached to the other end portion of the wire pin connecting portion 33a.
  • the wire connection pin 35b protrudes axially outward from the other end surface 29b of the bobbin 27, and the other end of the magnet wire 31 is connected to the wire connection pin 35b.
  • both ends of the magnet wire 31 are connected to the wire connection pins 35 a and 35 b that are positioned radially inward with respect to the coil 32 and project from both end faces of the bobbin 27.
  • the wire connection pins 35a and 35b connected to both ends of the magnet wire 31 are straight.
  • a through hole 36 penetrating in the axial direction is formed in the relay connecting portion 33b.
  • a relay metal fitting 37 made of a hollow metal bar is attached to the through hole 36, and the relay metal fitting 37 constitutes a relay portion that electrically connects the wire connection pins of the other coil assemblies 20. Yes.
  • Fitting portions 38a and 38b into which wire connecting pins are fitted are provided at both ends of the relay fitting 37, one fitting portion 38a is located in the through hole 36, and the other fitting portion 38b is a bobbin. 27 protrudes outward in the axial direction from the flange 29b.
  • the end surface of the relay fitting 37 on the fitting portion 38 a side is located at the center of the through hole 36. Further, the central portion of the relay fitting 37 in the axial direction is located on the end face of the flange 29b. However, the central portion in the axial direction of the relay fitting 37 may be located on the end face of the flange 29a.
  • half of the relay metal fitting 37 in the axial direction is buried in the bobbin 27, and the other half projects from the end face of the bobbin.
  • the through hole 36 is formed such that one inner diameter is slightly larger and the other inner diameter is slightly smaller with the central portion as a boundary, and a step is provided in the central portion.
  • the relay metal fitting 37 is press-fitted from the larger inner diameter and stops at the stepped portion in the center.
  • a through hole 39 is formed as a relay portion in the through connecting portion 33c.
  • the bobbin 27 has the wire pin connecting portion 33a to which the wire connecting pins 35a and 35b are attached, the relay connecting portion 33b to which the relay metal fitting 37 as the relay portion is attached, and the through hole 39 as the relay portion.
  • the formed through connecting portions 33c are provided at intervals of 120 degrees in the circumferential direction. Therefore, when the coil assemblies 20 that are adjacent in the axial direction are abutted with each other by 120 degrees, the protruding portion of the relay metal fitting 37 is inserted into the through hole 39.
  • the wire connection pin 35b of the adjacent coil assembly 20 is fitted to the fitting portion 38a of the relay fitting 37, and the one coil ahead of the adjacent coil assembly 20 is separated from the fitting portion 38b of the relay fitting 37.
  • the wire connection pin 35a of the assembly 20 is fitted.
  • the wire connection pins of the coil assembly 20 having the same phase are electrically connected via the relay fitting 37.
  • the coils 32 of the two coil assemblies 20 are electrically connected across the two coil assemblies 20, and as shown in FIG. 17, a coil having the same phase via the relay fitting 37 of the other bobbin 27 inserted into the through hole 39 of one bobbin 27 of the two bobbins 27 adjacent in the axial direction.
  • the wire connection pins 35a and 35b of the assembly 20 are electrically connected. That is, the V1-phase coil in FIG. 4 is connected to the V2-phase coil via the relay fitting 37 provided between W1 and U2.
  • the U1 phase coil and the W1 phase coil are not shown in FIG. 4, but are the same.
  • a common plate 41 is disposed at one end of the rod 17 as shown in FIG.
  • the common plate 41 is formed with a fitting hole into which the wire connection pin 35a of the U1-phase coil assembly 20 adjacent to the common plate 41 is fitted.
  • the contact pin 42 fitted to the wire connection pin 35 a is attached to the through coupling portion 33 c, and the relay coupling portion 33 b is fitted to the fitting portion 38 a of the relay metal fitting 37.
  • the common plate 41 is formed with a fitting hole into which each contact pin is fitted, and the wire connection pin 35 a and the two contact pins are electrically connected by a metal fitting provided on the common plate 41. In this way, one ends of the U phase, V phase, and W phase are connected to each other by the conductive common plate to form a star connection.
  • the common plate 41 and the rod 17 are insulated by an insulating plate 43.
  • An insulating wiring board 44 is disposed at the other end of the rod 17. As shown in FIG. 5B, the wiring board 44 is provided with three power supply terminals 45u, 45v, and 45w.
  • the wiring board 44 is formed with a fitting hole into which the wire connection pin 35 a of the W6 phase coil assembly 20 adjacent to the wiring board 44 is fitted.
  • a contact pin 46 fitted to the wire connection pin 35 b is attached to the through coupling portion 33 c, and the relay coupling portion 33 b is fitted to the fitting portion 38 a of the relay metal fitting 37. Contact pins not attached.
  • the wiring board 44 is formed with a fitting hole into which each contact pin is fitted, and the wire connection pin 35 a and the two contact pins are fed to the wiring board 44 by metal fittings provided on the wiring board 44. Connected to the terminal.
  • annular spacers 47 that are respectively attached to the wire connection pins 35a and the contact pins 42 are arranged.
  • annular spacers that are respectively attached to the wire connection pins 35b and the contact pins 46 are arranged between the wiring board 44 and the coil assembly 20 adjacent thereto.
  • a fixing plate 48 is abutted against the wiring board 44.
  • a nut 49 is screwed to the end of the rod 17.
  • the three-phase coil unit 21 is assembled by the plurality of coil assemblies 20 and the rod 17. Further, the coil unit 21 can be easily assembled by abutting the coil assembly 20 between end faces.
  • the coils 32 can be easily connected to each other by fitting the wire connecting pins 35a and 35b and the relay fitting 37 without soldering the magnet wire 31.
  • FIG. 8 is a connection diagram of the coil unit 21 shown in FIG. 1 (A), and the coils 32 adjacent in the axial direction have opposite polarities or reverse windings. For example, if the U1 phase coil is forward wound, the adjacent V1 phase coil is reversely wound, and the adjacent W1 phase coil is forward wound.
  • the coil assembly 20 that becomes the forward winding coil 32 and the coil assembly 20 of the reverse winding coil 32 are manufactured.
  • the forward winding coil assembly 20 and the reverse winding coil assembly 20 are alternately arranged while changing the angle by 120 degrees.
  • 18 coil assemblies 20 are arranged outside the rod 17 in a straight line.
  • the end surfaces of the bobbins 27 of the two coil assemblies 20 adjacent in the axial direction are abutted against each other.
  • the wire connection pins 35 a and 35 b of the coil 32 having the same phase mutually jump the two coil assemblies 20 and serve as a relay portion radially inward of the coil 32.
  • the relay fitting 37 serving as a relay portion for connecting the coils 32 having the same phase is provided on the inner side of the coil 32, so that the relay fitting 37 functioning as a jumper is not disposed outside the coil 32. .
  • the gap between the outer peripheral surface of the coil and the inner peripheral surface of the permanent magnet 26 can be reduced as much as possible, a strong attractive force can be generated between the coil and the permanent magnet, and a large axial thrust can be generated. It can be added to the moving table 13.
  • a power supply cable 40 connected to each of the power supply terminals 45u, 45v, 45w is attached to the wiring board 44 as shown in FIG.
  • each of the coil assemblies 20 constituting the coil unit 21 has the same shape of the bobbin 27 before the magnet wire is wound, and all the coil assemblies 20 can be manufactured with one type of bobbin 27.
  • the coil wound around the bobbin 27 includes forward winding and reverse winding, there are two types of coil assemblies 20 after the magnet wire 31 is wound.
  • the wire connection pins 35a and 35b are linearly attached to the bobbin 27.
  • the wire connection pins 35a and 35b may be attached while being shifted in the circumferential direction.
  • FIG. 9 is an exploded perspective view showing a part of a coil unit of a linear motor according to another embodiment of the present invention
  • FIG. 10 is a development view of FIG. 9, and
  • FIG. 11 shows one end of the coil unit. It is sectional drawing.
  • members that are the same as those described above are given the same reference numerals.
  • three coupling portions 50a to 50c are arranged inward in the radial direction inside the bobbin 27 of the coil assembly 30 shown in FIG. 9 at intervals of 120 degrees in the circumferential direction. Protrusively provided. Each of the connecting portions 50a to 50c extends in the axial direction, and through holes 51 to 53 are formed, respectively.
  • the connecting portion 50a is a wire connecting portion, and the other two connecting portions 50b and 50c are relay connecting portions.
  • wire connection pins 54a and 54b made of metal pins are attached to both ends of the wire connecting portion 50a so as to protrude from the end face of the bobbin 27. Both ends of the magnet wire 31 are connected to the root of 54b. Large diameter portions 55 provided at the base end portions of the respective wire connection pins 54a and 54b are fitted into the through holes 51, and insulating members 56 are provided between the respective large diameter portions 55, and the wire connection pins 54a. And the wire connection pin 54b are insulated.
  • a first relay fitting 57 is attached to the through hole 52 formed in the first connecting portion 50b for relay.
  • the relay fitting 57 has a large-diameter inner fitting portion 57a fitted in the through hole 52 and an outer fitting portion 57b that has a smaller diameter than the inner fitting portion 57a and protrudes to the outside.
  • a fitting hole 58 into which the wire connection pin 54b or the contact pin 42 is fitted is formed in the inner fitting portion 57a.
  • a second relay fitting 59 is attached to the through hole 53 formed in the second connecting portion 50c for relay.
  • the relay fitting 59 is embedded in the through-hole 53, and fitting holes 60a and 60b as inner fitting portions are formed at both ends.
  • the wire connection pin 54a is fitted into the fitting hole 60b of the second relay fitting 59, and the wire connection pin 54b. Is fitted into the fitting hole 58 of the first relay fitting 57. Further, the outer fitting portion 57b of the first relay fitting 57 is fitted into the fitting hole 60a of the second relay fitting 59, and the wire connection pin 54a is fitted into the fitting hole 60b of the second relay fitting 59. Combined.
  • the wire connection pins 54 a and 54 b of the coil assembly 30 having the same phase are electrically connected via the metal fitting 59.
  • the common plate 41 has a fitting hole 41a into which the wire connection pin 54a of the U1-phase coil assembly 30 adjacent to the common plate 41 is fitted.
  • Contact pins 42 are respectively attached to the fitting holes 58 provided in the relay fitting 57 of the coil assembly 30 and the fitting holes 60 a provided in the relay fitting 59.
  • Fitting holes 41 b and 41 c into which the respective contact pins 42 are fitted are formed in the common plate 41.
  • the wiring board 44 includes a fitting hole 44 a into which the wire connection pin 54 b of the W6 phase coil assembly 30 adjacent to the wiring board 44 is fitted, and a fitting hole 44 b into which the outer fitting portion 57 b of the relay fitting 59 is fitted. Is formed.
  • a contact pin 46 is fitted into the fitting hole 60 b provided in the relay fitting 59 of the coil assembly 30, and a fitting hole 44 c into which the contact pin 46 is fitted is formed in the wiring board 44.
  • the wire connection pin 54b, the outer fitting portion 57b, and the contact pin 46 are independently connected to the power supply terminal by three metal fittings provided on the insulating wiring board 44.
  • the connection state of the coils is the same as that shown in FIG.
  • FIG. 12 is a cross-sectional view showing a modified example of the rod 17.
  • the rod 17 described above is formed with three engagement grooves 34 corresponding to the connecting portions 33a to 33c, whereas the rod 17 shown in FIG. It is almost a triangle.
  • the connecting portions 33a to 33c (50a to 50c) are provided 120 degrees apart in the circumferential direction.
  • the coils 32 having the same phase are connected to each other through the two relay portions by matching the circumferential angle by shifting by 120 degrees.
  • the connecting portions 33a to 33c and the connecting portions 50a to 50c may be provided so as to be gathered around a part of the bobbin 27.
  • FIG. 13 is a cross-sectional view showing a modified example of the rod 17.
  • the rod 17 has a circular portion 17a and a flat portion 17b in cross-sectional shape, and the three connecting portions 33a to 33c (50a to 50c) are gathered to a part of the bobbin 27 so as to be adjacent to the flat portion. .
  • three types of coil assemblies 20 in which the positions of the wire connecting pins are made to correspond to the U phase, the V phase, and the W phase, respectively.
  • Each coil assembly 20 and coil assembly 30 described above is a three-phase type coil unit, but is not limited to three phases, and may be a multi-phase coil unit such as two-phase or five-phase.
  • the bobbin 27 is provided with a wire connecting pin and one relay portion, for example, shifted by 180 degrees in the circumferential direction.
  • the bobbin 27 is provided with wire connection pins and four relay portions, for example, shifted by 72 degrees in the circumferential direction.
  • the present invention is not limited to the embodiment described above, and various modifications can be made without departing from the scope of the invention.
  • the above-described linear motor moves the magnet unit 22 relative to the coil unit 21, but the magnet unit is fixed to the motor case 11, and the rod 17 to which the coil unit 21 is attached is reciprocated in the axial direction. You may make it let it. In that case, both ends of the rod 17 are supported by a bearing so as to be reciprocally movable.
  • This linear motor is used to reciprocate the moving table in a straight line and move the members arranged on the moving table.

Abstract

This linear motor has: a coil unit (21) composed of multiple coil assemblies (20); and permanent magnets. Each coil assembly (20) has a cylindrical bobbin (27) around which a coil (32) is provided. A wire connection pin (35a) for connecting to one end of a magnet wire (31) is provided on one end of the bobbin (27), and a wire connection pin (35b) for connecting to the other end of the magnet wire is provided on the other end of the bobbin (27). Connection sections (33b, 33c) serving as joint sections are provided on each bobbin (27), whereby wire connection pins (35a, 35b) of the coil assemblies (20) in the same phase are connected together via joint metal fittings (37) inserted in the connection sections (33b, 33c).

Description

リニアモータLinear motor
 本発明は、移動部材を直線往復動するリニアモータに関する。 The present invention relates to a linear motor that linearly reciprocates a moving member.
 リニアモータは、直線状に配置される複数の永久磁石を有する磁石ユニットと、磁石ユニットの磁極配列方向に沿って複数のコイル組立体が直線状に配置されて形成されるコイルユニットとを有しており、磁石ユニットとコイルユニットは相対的に移動自在となっている。コイル組立体の複数のコイルに電流の大きさを変えながら順番に通電して、永久磁石の磁極との間の吸引力あるいは斥力を変化させると、配列方向の推力が磁石ユニットとコイルユニット相互間に発生し、磁石ユニットとコイルユニットが配列方向に相対駆動される。 The linear motor includes a magnet unit having a plurality of permanent magnets arranged linearly and a coil unit formed by arranging a plurality of coil assemblies linearly along the magnetic pole arrangement direction of the magnet unit. The magnet unit and the coil unit are relatively movable. When a plurality of coils of the coil assembly are energized sequentially while changing the magnitude of the current, and the attractive force or repulsive force between the magnetic poles of the permanent magnet is changed, the thrust in the arrangement direction is generated between the magnet unit and the coil unit. The magnet unit and the coil unit are relatively driven in the arrangement direction.
 特許文献1には、複数の永久磁石が設けられた界磁子と、コイルユニットからなる電機子とを有し、コイルユニットを直線往復動させるようにしたリニアモータが記載されている。特許文献2には、複数のコイルが設けられた固定子と、永久磁石が設けられた可動子とを有し、可動子を直線往復動させるようにしたリニアモータが記載されている。 Patent Document 1 describes a linear motor having a field element provided with a plurality of permanent magnets and an armature composed of a coil unit, and reciprocating the coil unit linearly. Patent Document 2 describes a linear motor that includes a stator provided with a plurality of coils and a mover provided with a permanent magnet, and is configured to reciprocate the mover linearly.
特開2004-357353号公報JP 2004-357353 A 特開2008-79358号公報JP 2008-79358 A
 コイルユニットは、例えば、U相,V相,W相の3相等の複数相のコイルを直線状に配置することにより形成されており、同一位相のコイルは隣り合った他の相のコイルをジャンプして結線される。特許文献2に記載されるように、コイルの内側に永久磁石を直線往復動自在に配置したリニアモータにおいては、コイルの径方向外方の部分に渡り線を組み込むことができる。しかしながら、コイルの外側に永久磁石を配置するようにしたリニアモータにおいては、コイルの外側に渡り線を這い回すようにすると、永久磁石の内面とコイル外面との間のギャップを小さくすることができなくなる。永久磁石とコイルとの間のギャップが大きくなると、移動部材に対して大きな推力を加えることかできなくなる。 The coil unit is formed by, for example, arranging a plurality of coils, such as three phases of U phase, V phase, and W phase, in a straight line, and coils of the same phase jump to coils of other adjacent phases. And connected. As described in Patent Document 2, in a linear motor in which a permanent magnet is arranged in a linearly reciprocable manner inside a coil, a crossover can be incorporated in a radially outward portion of the coil. However, in the linear motor in which the permanent magnet is arranged outside the coil, the gap between the inner surface of the permanent magnet and the outer surface of the coil can be reduced by winding the crossover wire outside the coil. Disappear. When the gap between the permanent magnet and the coil becomes large, it becomes impossible to apply a large thrust to the moving member.
 一方、特許文献1に記載されたリニアモータは、3相のコイルを樹脂モールドして形成されるコイルユニットを有している。それぞれの樹脂モールドには接続部が外方に突出して設けられ、接続部同士を接続することにより隣り合ったコイルユニットを電気的に接続するようにしている。このように、樹脂モールドされたコイルユニットの外方に接続部を突出するようにすると、円筒形状の永久磁石の内側にコイルユニットを配置することができない。 On the other hand, the linear motor described in Patent Document 1 has a coil unit formed by resin-molding a three-phase coil. Each resin mold is provided with a connecting portion protruding outward, and the adjacent coil units are electrically connected by connecting the connecting portions. As described above, if the connecting portion protrudes outward from the resin-molded coil unit, the coil unit cannot be arranged inside the cylindrical permanent magnet.
 本発明の目的は、永久磁石の内側にコイルユニットが配置され、永久磁石がコイルユニットに対して相対的に往復動するリニアモータにおいて、コイルユニットの組立を容易にし、コイルユニットの製造に要する部材の簡素化を行うことにある。 It is an object of the present invention to provide a linear motor in which a coil unit is disposed inside a permanent magnet and the permanent magnet reciprocates relative to the coil unit. Is to simplify the process.
 本発明の他の目的は、リニアモータにおけるコイルユニットの外側に配線が這い回ることがなく、半田付け作業をなくして、断線等の故障を生じないようにすることにある。 Another object of the present invention is to prevent the wiring from running around the outside of the coil unit in the linear motor, and to eliminate the soldering work so that a failure such as disconnection does not occur.
 本発明のリニアモータは、外側に複数のコイル組立体が固定されるロッドと、前記コイル組立体の外側に配置される永久磁石とを有し、前記ロッドと前記永久磁石の一方を軸方向に往復動させるリニアモータであって、それぞれの前記コイル組立体は、マグネットワイヤを巻き付けて形成されるコイルが設けられ前記ロッドの外側に配置される円筒形状のボビンと、前記ボビンの一端面に前記コイルの径方向内方に位置させて設けられ前記マグネットワイヤの一端が接続される一端側のワイヤ接続ピンと、前記ボビンの他端面に前記コイルの径方向内方に位置させて設けられ前記マグネットワイヤの他端が接続される他端側のワイヤ接続ピンと、前記ボビンに前記コイルの径方向内方に設けられる中継部とを有し、それぞれの前記コイル組立体の前記ワイヤ接続ピンは、少なくとも1つの他の位相の前記コイル組立体の前記中継部を介して他の同位相の前記コイル組立体の前記ワイヤ接続ピンに接続されることを特徴とする。 The linear motor of the present invention includes a rod on which a plurality of coil assemblies are fixed on the outside, and a permanent magnet disposed on the outside of the coil assembly, and one of the rod and the permanent magnet is axially disposed. Each of the coil assemblies includes a cylindrical bobbin provided with a coil formed by winding a magnet wire and disposed on the outside of the rod, and one end surface of the bobbin. A wire connecting pin on one end side which is provided to be positioned radially inward of the coil and to which one end of the magnet wire is connected; and the magnet wire which is positioned to be radially inward of the coil on the other end surface of the bobbin. A wire connecting pin on the other end side to which the other end of the coil is connected, and a relay portion provided on the bobbin inward in the radial direction of the coil. The wire connecting pin body, characterized in that it is connected to the wire connecting pins of the coil assembly of the other the same phase via the relay portion of the coil assembly of at least one other phase.
 リニアモータのコイル組立体は、ボビンとその外側に巻き付けられるマグネットワイヤにより形成されるコイルとを有しており、複数相のコイル組立体が永久磁石の内側に配置される。コイル組立体には、ワイヤ接続ピンと中継部とがともにコイルよりも径方向内側に位置しかつ相互に円周方向にずらして設けられている。これにより、複数のコイル組立体を直線状に配置すると、コイルの内側の中継部を介して同一位相のコイルのワイヤ接続ピンが接続されるので、コイルの外側に接続配線を這い回すことが不要となる。したがって、永久磁石の内周面とコイル外周面とのギャップを小さくすることでき、コイルを大径とすることなく、大きな推力を得ることができる。 The coil assembly of the linear motor has a bobbin and a coil formed by a magnet wire wound around the bobbin, and a multi-phase coil assembly is arranged inside the permanent magnet. In the coil assembly, both the wire connection pin and the relay portion are provided on the radially inner side of the coil and are shifted from each other in the circumferential direction. As a result, when a plurality of coil assemblies are arranged in a straight line, the wire connection pins of the coil of the same phase are connected via the relay portion inside the coil, so that it is not necessary to squeeze the connection wiring outside the coil It becomes. Therefore, the gap between the inner peripheral surface of the permanent magnet and the outer peripheral surface of the coil can be reduced, and a large thrust can be obtained without increasing the diameter of the coil.
 コイル組立体のボビンの一端面と隣のコイル組立体の他端面とを相互に突き当てながら、複数のコイル組立体を次々に配置するだけで、同一位相のコイルを相互に接続することができる。したがって、コイル組立体を容易に組み立てることができ、リニアモータのストロークに対応させてコイル組立体の増設を容易に行うことができる。また、半田付けなどの配線作業がないので、断線などの故障を生じないリニアモータを提供することができる。コイル組立体として順巻きと逆巻きの2種類を用意しておけば良いので、リニアモータを製造するための部材の準備が容易になる。 Coils having the same phase can be connected to each other only by arranging a plurality of coil assemblies one after another while abutting one end face of the bobbin of the coil assembly and the other end face of the adjacent coil assembly. . Therefore, it is possible to easily assemble the coil assembly, and it is possible to easily increase the number of coil assemblies corresponding to the stroke of the linear motor. Further, since there is no wiring work such as soldering, it is possible to provide a linear motor that does not cause a failure such as disconnection. Since it is sufficient to prepare two types of coil assemblies, forward winding and reverse winding, it is easy to prepare a member for manufacturing a linear motor.
(A)は本発明の一実施の形態であるリニアモータを示す縦断面図であり、(B)は(A)の平面図である。(A) is a longitudinal cross-sectional view which shows the linear motor which is one Embodiment of this invention, (B) is a top view of (A). (A)は図1(A)における2A-2A線断面図であり、(B)は図1(A)における2B-2B線矢視図である。2A is a cross-sectional view taken along line 2A-2A in FIG. 1A, and FIG. 2B is a cross-sectional view taken along line 2B-2B in FIG. 図1(A)に示されたコイルユニットを拡大して示す一部省正面図である。It is a partial saving front view which expands and shows the coil unit shown by FIG. 1 (A). 図3の縦断面図である。It is a longitudinal cross-sectional view of FIG. (A)は図4における5A-5A線断面図であり、(B)は図4の5B-5B線矢視図である。5A is a cross-sectional view taken along line 5A-5A in FIG. 4, and FIG. 5B is a cross-sectional view taken along line 5B-5B in FIG. コイルユニットを構成する一部のコイル組立体を示す斜視図である。It is a perspective view which shows a part of coil assembly which comprises a coil unit. 図6の一部切欠き斜視図である。FIG. 7 is a partially cutaway perspective view of FIG. 6. コイルユニットに設けられたコイルの一部省略結線図である。It is a partial omission connection diagram of the coil provided in the coil unit. 本発明の他の実施の形態であるリニアモータのコイルユニットの一部を示す分解斜視図である。It is a disassembled perspective view which shows a part of coil unit of the linear motor which is other embodiment of this invention. 図9の展開図である。FIG. 10 is a development view of FIG. 9. コイルユニットの一端部を示す断面図である。It is sectional drawing which shows the one end part of a coil unit. ロッドの変形例を示す断面図である。It is sectional drawing which shows the modification of a rod. ロッドの変形例を示す断面図である。It is sectional drawing which shows the modification of a rod.
 以下、本発明の実施の形態を図面に基づいて詳細に説明する。このリニアモータは、図1(A)に示されるように、モータケース11を有している。モータケース11は両端部に端板12a,12bが取り付けられるケース本体11aを有し、ケース本体11aにはケースカバー11bが取り付けられる。ケースカバー11bの外側には長方形の移動テーブル13が直線往復動自在に装着されており、移動テーブル13は、図2に示されるように、ケースカバー11bのガイド部14の両側に設けられたガイド溝14aにボール15を介して案内される。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The linear motor has a motor case 11 as shown in FIG. The motor case 11 has a case body 11a to which end plates 12a and 12b are attached at both ends, and a case cover 11b is attached to the case body 11a. A rectangular moving table 13 is mounted on the outside of the case cover 11b so as to be linearly reciprocable. The moving table 13 is provided with guides provided on both sides of the guide portion 14 of the case cover 11b as shown in FIG. Guided through the ball 15 to the groove 14a.
 モータケース11の内部の収容室16には、ロッド17が組み込まれており、このロッド17の一端部は端板12aに固定され、他端部は端板12bに固定されている。ロッド17の外側には複数のコイル組立体20が配置されている。図1に示すリニアモータにおいては、ロッド17の外側には18個のコイル組立体20が配置されており、コイル組立体20とその中心部を貫通するコア部材としてのロッド17とによりコイルユニット21が構成される。コイル組立体20の外側には円筒形状の磁石ユニット22が配置されており、磁石ユニット22は図2(A)に示されるように、磁石ケース23内に組み込まれている。ガイド部14の幅方向中央部には長手方向に伸びてスリット24が形成されており、磁石ケース23はスリット24を貫通する連結ブロック25により移動テーブル13に連結されている。このリニアモータは、ロッド17に固定されたコイル組立体20の外側の磁石ユニット22を直線往復動させて移動テーブルを駆動するようにした形態となっている。 A rod 17 is incorporated in the housing chamber 16 inside the motor case 11, and one end of the rod 17 is fixed to the end plate 12a, and the other end is fixed to the end plate 12b. A plurality of coil assemblies 20 are arranged outside the rod 17. In the linear motor shown in FIG. 1, 18 coil assemblies 20 are arranged outside the rod 17, and the coil unit 21 is constituted by the coil assembly 20 and the rod 17 as a core member penetrating through the central portion. Is configured. A cylindrical magnet unit 22 is disposed outside the coil assembly 20, and the magnet unit 22 is incorporated in a magnet case 23 as shown in FIG. A slit 24 is formed extending in the longitudinal direction at the center in the width direction of the guide portion 14, and the magnet case 23 is connected to the moving table 13 by a connecting block 25 that passes through the slit 24. This linear motor is configured to drive the moving table by linearly reciprocating the magnet unit 22 outside the coil assembly 20 fixed to the rod 17.
 磁石ユニット22は複数の円筒形状の永久磁石26により形成されている。それぞれの永久磁石26は軸方向に着磁されており、磁石ユニット22は永久磁石26を同極同士が向き合うように相互に突き当てられた状態で磁石ケース23内に組み込まれている。磁石ケース23内には3つの永久磁石26が組み込まれているが、永久磁石26の数と磁石ケース23の長さは図示する場合に限られることなく、永久磁石26の数と磁石ケース23の長さは任意に設定することができる。 The magnet unit 22 is formed by a plurality of cylindrical permanent magnets 26. Each permanent magnet 26 is magnetized in the axial direction, and the magnet unit 22 is incorporated in the magnet case 23 with the permanent magnets 26 being abutted against each other so that the same poles face each other. Three permanent magnets 26 are incorporated in the magnet case 23, but the number of permanent magnets 26 and the length of the magnet case 23 are not limited to those shown in the figure, and the number of permanent magnets 26 and the number of magnet cases 23 are not limited. The length can be set arbitrarily.
 コイルユニット21は、図1(A)に示されるように、U相、V相、およびW相の3相を1組として6組、18個のコイル組立体20を有している。ただし、組数は任意の数に設定される。 As shown in FIG. 1 (A), the coil unit 21 has six sets and eighteen coil assemblies 20 including three phases of U phase, V phase, and W phase as one set. However, the number of sets is set to an arbitrary number.
 図7に示されるように、それぞれのコイル組立体20は円筒形状のボビン27を有し、ボビン27は円筒部28とその両端部に径方向外方に突出して設けられたフランジ29a,29bを有している。円筒部28の外周面にはマグネットワイヤ31を巻き付けることにより形成されるコイル32が設けられており、コイル32はマグネットワイヤ31を円筒部28の外周面に複数層巻き付けることにより形成されている。 As shown in FIG. 7, each coil assembly 20 has a cylindrical bobbin 27. The bobbin 27 includes a cylindrical portion 28 and flanges 29a and 29b provided at both ends thereof so as to protrude radially outward. Have. A coil 32 formed by winding a magnet wire 31 is provided on the outer peripheral surface of the cylindrical portion 28, and the coil 32 is formed by winding a plurality of layers of the magnet wire 31 around the outer peripheral surface of the cylindrical portion 28.
 ボビン27の内周面には円周方向に120度の間隔を置いて3つの連結部33a~33cが径方向内方に突出して設けられている。連結部33aはワイヤピン連結部であり、連結部33bは中継連結部であり、連結部33cは貫通連結部であり、それぞれの連結部33a~33cは軸方向に伸びている。コイル組立体20が外側に装着されるロッド17には、図5(A)に示されるように、それぞれの連結部33a~33cが係合する3つの噛み合い溝34が形成されており、コイル組立体20がロッド17に対して回転することが防止される。 The inner peripheral surface of the bobbin 27 is provided with three connecting portions 33a to 33c protruding inward in the radial direction at intervals of 120 degrees in the circumferential direction. The connecting portion 33a is a wire pin connecting portion, the connecting portion 33b is a relay connecting portion, the connecting portion 33c is a through connecting portion, and the connecting portions 33a to 33c extend in the axial direction. As shown in FIG. 5A, the rod 17 to which the coil assembly 20 is mounted is formed with three meshing grooves 34 with which the respective connecting portions 33a to 33c are engaged. The solid 20 is prevented from rotating with respect to the rod 17.
 ワイヤピン連結部33aの一端部には金属製のピンからなる一端側のワイヤ接続ピン35aが取り付けられている。このワイヤ接続ピン35aはボビン27の一方の端面29aから軸方向外方に突出し、ワイヤ接続ピン35aの根本にはコイル32を形成するマグネットワイヤ31の一端が接続されている。ワイヤピン連結部33aの他端部には同様に金属製のピンからなる他端側のワイヤ接続ピン35bが取り付けられている。このワイヤ接続ピン35bはボビン27の他方の端面29bから軸方向外方に突出し、ワイヤ接続ピン35bにはマグネットワイヤ31の他端が接続されている。このように、コイル32に対して径方向内方に位置させてボビン27の両端面から突出するワイヤ接続ピン35a,35bにマグネットワイヤ31の両端が接続されている。マグネットワイヤ31の両端にそれぞれ接続されるワイヤ接続ピン35a,35bは一直線状となっている。 A wire connection pin 35a on one end side made of a metal pin is attached to one end of the wire pin coupling portion 33a. The wire connection pin 35a protrudes axially outward from one end surface 29a of the bobbin 27, and one end of a magnet wire 31 forming the coil 32 is connected to the root of the wire connection pin 35a. Similarly, a wire connecting pin 35b on the other end side made of a metal pin is attached to the other end portion of the wire pin connecting portion 33a. The wire connection pin 35b protrudes axially outward from the other end surface 29b of the bobbin 27, and the other end of the magnet wire 31 is connected to the wire connection pin 35b. In this way, both ends of the magnet wire 31 are connected to the wire connection pins 35 a and 35 b that are positioned radially inward with respect to the coil 32 and project from both end faces of the bobbin 27. The wire connection pins 35a and 35b connected to both ends of the magnet wire 31 are straight.
 中継連結部33bには軸方向に貫通する貫通孔36が形成されている。この貫通孔36には中空の金属棒材からなる中継金具37が取り付けられており、中継金具37は他のコイル組立体20のワイヤ接続ピンを相互に電気的に接続する中継部を構成している。中継金具37の両端部にはワイヤ接続ピンが嵌合される嵌合部38a,38bが設けられ、一方の嵌合部38aは貫通孔36の中に位置し、他方の嵌合部38bはボビン27のフランジ29bよりも軸方向外方に突出している。 A through hole 36 penetrating in the axial direction is formed in the relay connecting portion 33b. A relay metal fitting 37 made of a hollow metal bar is attached to the through hole 36, and the relay metal fitting 37 constitutes a relay portion that electrically connects the wire connection pins of the other coil assemblies 20. Yes. Fitting portions 38a and 38b into which wire connecting pins are fitted are provided at both ends of the relay fitting 37, one fitting portion 38a is located in the through hole 36, and the other fitting portion 38b is a bobbin. 27 protrudes outward in the axial direction from the flange 29b.
 中継金具37の嵌合部38a側の端面は貫通孔36の中央に位置する。また、中継金具37の軸方向中央部はフランジ29bの端面に位置する。ただし、中継金具37の軸方向中央部はフランジ29aの端面に位置しても良い。このように、中継金具37の軸方向の半分はボビン27に埋没し、残りの半分はボビンの端面から突出する。貫通孔36は中央部分を境にして一方の内径は若干大きく、他の一方の内径は若干小さく形成され、中央部には段差が設けられる。中継金具37は内径の大きい方から圧入され中央部の段差部で止まる。コイル組立体同士を連結するときには、ボビンの端面から突出している中継金具37の軸方向の半分が、隣のボビン27の貫通連結部33cに入り込む。 The end surface of the relay fitting 37 on the fitting portion 38 a side is located at the center of the through hole 36. Further, the central portion of the relay fitting 37 in the axial direction is located on the end face of the flange 29b. However, the central portion in the axial direction of the relay fitting 37 may be located on the end face of the flange 29a. Thus, half of the relay metal fitting 37 in the axial direction is buried in the bobbin 27, and the other half projects from the end face of the bobbin. The through hole 36 is formed such that one inner diameter is slightly larger and the other inner diameter is slightly smaller with the central portion as a boundary, and a step is provided in the central portion. The relay metal fitting 37 is press-fitted from the larger inner diameter and stops at the stepped portion in the center. When the coil assemblies are connected to each other, half of the relay fitting 37 protruding from the end surface of the bobbin in the axial direction enters the through-connecting portion 33 c of the adjacent bobbin 27.
 貫通連結部33cには貫通孔39が中継部として形成されている。このように、ボビン27には、ワイヤ接続ピン35a,35bが取り付けられたワイヤピン連結部33aと、中継部としての中継金具37が取り付けられた中継連結部33bと、中継部としての貫通孔39が形成された貫通連結部33cが円周方向に120度置きに設けられている。したがって、軸方向に隣り合うコイル組立体20を120度ずらして突き合わせると、中継金具37の突出部は貫通孔39内に挿入される。中継金具37の嵌合部38aには隣のコイル組立体20のワイヤ接続ピン35bが嵌合され、中継金具37の嵌合部38bには隣のコイル組立体20を隔てた1つ先のコイル組立体20のワイヤ接続ピン35aが嵌合される。これにより、中継金具37を介して同一位相のコイル組立体20のワイヤ接続ピンが電気的に接続される。 A through hole 39 is formed as a relay portion in the through connecting portion 33c. As described above, the bobbin 27 has the wire pin connecting portion 33a to which the wire connecting pins 35a and 35b are attached, the relay connecting portion 33b to which the relay metal fitting 37 as the relay portion is attached, and the through hole 39 as the relay portion. The formed through connecting portions 33c are provided at intervals of 120 degrees in the circumferential direction. Therefore, when the coil assemblies 20 that are adjacent in the axial direction are abutted with each other by 120 degrees, the protruding portion of the relay metal fitting 37 is inserted into the through hole 39. The wire connection pin 35b of the adjacent coil assembly 20 is fitted to the fitting portion 38a of the relay fitting 37, and the one coil ahead of the adjacent coil assembly 20 is separated from the fitting portion 38b of the relay fitting 37. The wire connection pin 35a of the assembly 20 is fitted. As a result, the wire connection pins of the coil assembly 20 having the same phase are electrically connected via the relay fitting 37.
 つまり、2つのコイル組立体20を隔てて2つのコイル組立体20のコイル32が電気的に接続されることになり、図4に示されるように、複数のコイル組立体20が直線状にロッド17に配置された状態のもとでは、軸方向に隣り合う2つのボビン27のうち一方のボビン27の貫通孔39内に挿入される他方のボビン27の中継金具37を介して同一位相のコイル組立体20のワイヤ接続ピン35a,35bが電気的に接続される。つまり、図4のV1相のコイルは、W1とU2にかけて設けられている中継金具37を介して、V2相のコイルに接続される。U1相のコイル、W1相のコイルについては図4には示されていないが、同様である。 That is, the coils 32 of the two coil assemblies 20 are electrically connected across the two coil assemblies 20, and as shown in FIG. 17, a coil having the same phase via the relay fitting 37 of the other bobbin 27 inserted into the through hole 39 of one bobbin 27 of the two bobbins 27 adjacent in the axial direction. The wire connection pins 35a and 35b of the assembly 20 are electrically connected. That is, the V1-phase coil in FIG. 4 is connected to the V2-phase coil via the relay fitting 37 provided between W1 and U2. The U1 phase coil and the W1 phase coil are not shown in FIG. 4, but are the same.
 図1(A)に示されるように、18個のコイル組立体20を一直線状に配置し、図において左側からそれぞれのコイル32をU1相、V1相、W1相とすると、それぞれ同一位相のコイルが6つずつ中継部を介して接続される。 As shown in FIG. 1A, when 18 coil assemblies 20 are arranged in a straight line and the coils 32 are U1, V1, and W1 from the left side in the drawing, coils having the same phase respectively. Are connected via the relay unit.
 ロッド17の一端部には、図4に示されるように、コモンプレート41が配置される。このコモンプレート41にはコモンプレート41に隣り合ったU1相のコイル組立体20のワイヤ接続ピン35aが嵌合される嵌合孔が形成されている。図4に示されるように、貫通連結部33cにはワイヤ接続ピン35aに嵌合されるコンタクトピン42が装着され、中継連結部33bには中継金具37の嵌合部38aに嵌合される図示しないコンタクトピンが装着される。コモンプレート41にはそれぞれのコンタクトピンが嵌合される嵌合孔が形成されており、コモンプレート41に設けられる金具により、ワイヤ接続ピン35aと2つのコンタクトピンは電気的に接続される。このように、U相、V相、W相の一端は導電性のコモンプレートにより相互に接続されスター結線を構成する。コモンプレート41とロッド17は絶縁プレート43により絶縁されている。 A common plate 41 is disposed at one end of the rod 17 as shown in FIG. The common plate 41 is formed with a fitting hole into which the wire connection pin 35a of the U1-phase coil assembly 20 adjacent to the common plate 41 is fitted. As shown in FIG. 4, the contact pin 42 fitted to the wire connection pin 35 a is attached to the through coupling portion 33 c, and the relay coupling portion 33 b is fitted to the fitting portion 38 a of the relay metal fitting 37. Contact pins not attached. The common plate 41 is formed with a fitting hole into which each contact pin is fitted, and the wire connection pin 35 a and the two contact pins are electrically connected by a metal fitting provided on the common plate 41. In this way, one ends of the U phase, V phase, and W phase are connected to each other by the conductive common plate to form a star connection. The common plate 41 and the rod 17 are insulated by an insulating plate 43.
 ロッド17の他端部には絶縁性の配線基板44が配置される。この配線基板44には図5(B)に示されように、3つの給電端子45u,45v,45wが設けられている。配線基板44には配線基板44に隣り合ったW6相のコイル組立体20のワイヤ接続ピン35aが嵌合される嵌合孔が形成されている。図4に示されるように、貫通連結部33cにはワイヤ接続ピン35bに嵌合されるコンタクトピン46が装着され、中継連結部33bには中継金具37の嵌合部38aに嵌合される図示しないコンタクトピンが装着される。配線基板44にはそれぞれのコンタクトピンが嵌合される嵌合孔が形成されており、ワイヤ接続ピン35aと2つのコンタクトピンは、配線基板44に設けられる金具により配線基板44に設けられた給電端子に接続される。 An insulating wiring board 44 is disposed at the other end of the rod 17. As shown in FIG. 5B, the wiring board 44 is provided with three power supply terminals 45u, 45v, and 45w. The wiring board 44 is formed with a fitting hole into which the wire connection pin 35 a of the W6 phase coil assembly 20 adjacent to the wiring board 44 is fitted. As shown in FIG. 4, a contact pin 46 fitted to the wire connection pin 35 b is attached to the through coupling portion 33 c, and the relay coupling portion 33 b is fitted to the fitting portion 38 a of the relay metal fitting 37. Contact pins not attached. The wiring board 44 is formed with a fitting hole into which each contact pin is fitted, and the wire connection pin 35 a and the two contact pins are fed to the wiring board 44 by metal fittings provided on the wiring board 44. Connected to the terminal.
 コモンプレート41とこれに隣り合うコイル組立体20との間には、ワイヤ接続ピン35aおよびコンタクトピン42にそれぞれ取り付けられる環状のスペーサ47が配置される。同様に、配線基板44とこれに隣り合うコイル組立体20との間には、ワイヤ接続ピン35bおよびコンタクトピン46にそれぞれ取り付けられる環状のスペーサが配置される。 Between the common plate 41 and the coil assembly 20 adjacent thereto, annular spacers 47 that are respectively attached to the wire connection pins 35a and the contact pins 42 are arranged. Similarly, annular spacers that are respectively attached to the wire connection pins 35b and the contact pins 46 are arranged between the wiring board 44 and the coil assembly 20 adjacent thereto.
 全てのコイル組立体20が相互に突き当てられた状態となって図4に示されるようにロッド17の外側に取り付けられた状態のもとで、配線基板44には固定板48が突き当てられ、ロッド17の端部にはナット49がねじ止めされる。これにより、複数のコイル組立体20とロッド17とにより三相のコイルユニット21が組み立てられる。また、コイルユニット21はコイル組立体20を端面同士で突き当てることにより容易に組み立てられる。マグネットワイヤ31を半田付けすることなく、ワイヤ接続ピン35a,35bと中継金具37との嵌合によりコイル32の相互の接続は容易に行うことができる。 Under the condition that all the coil assemblies 20 are abutted against each other and are attached to the outside of the rod 17 as shown in FIG. 4, a fixing plate 48 is abutted against the wiring board 44. A nut 49 is screwed to the end of the rod 17. Thereby, the three-phase coil unit 21 is assembled by the plurality of coil assemblies 20 and the rod 17. Further, the coil unit 21 can be easily assembled by abutting the coil assembly 20 between end faces. The coils 32 can be easily connected to each other by fitting the wire connecting pins 35a and 35b and the relay fitting 37 without soldering the magnet wire 31.
 図8は図1(A)に示されたコイルユニット21の結線図であり、軸方向に隣り合うコイル32は相互に逆極性ないし逆巻きとなっている。例えば、U1相のコイルを順巻きとすると、これに隣り合うV1相のコイルは逆巻きとなっており、これに隣り合うW1相のコイルは順巻きとなっている。 FIG. 8 is a connection diagram of the coil unit 21 shown in FIG. 1 (A), and the coils 32 adjacent in the axial direction have opposite polarities or reverse windings. For example, if the U1 phase coil is forward wound, the adjacent V1 phase coil is reversely wound, and the adjacent W1 phase coil is forward wound.
 したがって、コイルユニット21を組み立てるには、まず、順巻きのコイル32となったコイル組立体20と逆巻きのコイル32のコイル組立体20とが製造される。次に、順巻きのコイル組立体20と逆巻きのコイル組立体20を120度だけ角度を変えながら、交互に配置する。例えば、図1(A)に示すように18個のコイル組立体20を一直線状にロッド17の外側に配置する。このときには、軸方向に隣り合う2つのコイル組立体20のボビン27の端面同士が突き当てられる。これにより、図8の結線図に示すように、相互に同一位相のコイル32のワイヤ接続ピン35a,35bが2つのコイル組立体20をジャンプして、コイル32の径方向内方の中継部としての中継金具37を介して接続される。 Therefore, in order to assemble the coil unit 21, first, the coil assembly 20 that becomes the forward winding coil 32 and the coil assembly 20 of the reverse winding coil 32 are manufactured. Next, the forward winding coil assembly 20 and the reverse winding coil assembly 20 are alternately arranged while changing the angle by 120 degrees. For example, as shown in FIG. 1A, 18 coil assemblies 20 are arranged outside the rod 17 in a straight line. At this time, the end surfaces of the bobbins 27 of the two coil assemblies 20 adjacent in the axial direction are abutted against each other. As a result, as shown in the connection diagram of FIG. 8, the wire connection pins 35 a and 35 b of the coil 32 having the same phase mutually jump the two coil assemblies 20 and serve as a relay portion radially inward of the coil 32. Are connected via a relay bracket 37.
 このように、同一位相のコイル32を接続する中継部としての中継金具37は、コイル32の内側に設けられるので、渡り線として機能する中継金具37がコイル32の外側に配置されることがない。これにより、コイルの外周面と永久磁石26の内周面との隙間を極力小さくするこができ、コイルと永久磁石との間に強い吸引力を生じさせることができ、大きな軸方向の推力を移動テーブル13に加えることができる。三相それぞれのコイルに対して電力を供給するために、それぞれの給電端子45u,45v,45wに接続される給電ケーブル40が図1に示されるように配線基板44に取り付けられている。 As described above, the relay fitting 37 serving as a relay portion for connecting the coils 32 having the same phase is provided on the inner side of the coil 32, so that the relay fitting 37 functioning as a jumper is not disposed outside the coil 32. . As a result, the gap between the outer peripheral surface of the coil and the inner peripheral surface of the permanent magnet 26 can be reduced as much as possible, a strong attractive force can be generated between the coil and the permanent magnet, and a large axial thrust can be generated. It can be added to the moving table 13. In order to supply electric power to each of the three-phase coils, a power supply cable 40 connected to each of the power supply terminals 45u, 45v, 45w is attached to the wiring board 44 as shown in FIG.
 図7に示されるように、3つの連結部33a~33cが円周方向に120度置きに設けられており、ワイヤ接続ピン35a,35bが設けられるワイヤピン連結部33aに対して時計回りに120度だけ隔たった位置に、中継金具37が取り付けられる中継連結部33bが設けられている。ワイヤピン連結部33aに対して反時計回りに120度だけ隔たった位置に、貫通孔39が形成された貫通連結部33cが設けられている。コイルユニット21を構成するそれぞれのコイル組立体20は、マグネットワイヤが巻き付けられる前のボビン27の形状が全て同一であり、1種類のボビン27により全てのコイル組立体20を製造することができる。ボビン27に巻き付けられるコイルには、順巻きと逆巻きとがあるので、マグネットワイヤ31が巻き付けられた後のコイル組立体20は2種類となる。図示するコイル組立体20には、ワイヤ接続ピン35a,35bが一直線状となってボビン27に取り付けられているが、ワイヤ接続ピン35a,35bを円周方向にずらして取り付けるようにしても良い。 As shown in FIG. 7, three connecting portions 33a to 33c are provided at intervals of 120 degrees in the circumferential direction, and 120 degrees clockwise relative to the wire pin connecting section 33a on which the wire connecting pins 35a and 35b are provided. A relay connecting portion 33b to which the relay metal fitting 37 is attached is provided at a position separated by a distance. A through-connecting portion 33c in which a through-hole 39 is formed is provided at a position separated by 120 degrees counterclockwise from the wire pin connecting portion 33a. Each of the coil assemblies 20 constituting the coil unit 21 has the same shape of the bobbin 27 before the magnet wire is wound, and all the coil assemblies 20 can be manufactured with one type of bobbin 27. Since the coil wound around the bobbin 27 includes forward winding and reverse winding, there are two types of coil assemblies 20 after the magnet wire 31 is wound. In the illustrated coil assembly 20, the wire connection pins 35a and 35b are linearly attached to the bobbin 27. However, the wire connection pins 35a and 35b may be attached while being shifted in the circumferential direction.
 図9は本発明の他の実施の形態であるリニアモータのコイルユニットの一部を示す分解斜視図であり、図10は図9の展開図であり、図11はコイルユニットの一端部を示す断面図である。図9~図11においては、上述した部材と共通する部材には同一の符号が付されている。 9 is an exploded perspective view showing a part of a coil unit of a linear motor according to another embodiment of the present invention, FIG. 10 is a development view of FIG. 9, and FIG. 11 shows one end of the coil unit. It is sectional drawing. In FIGS. 9 to 11, members that are the same as those described above are given the same reference numerals.
 上述したコイル組立体20と同様に、図9に示すコイル組立体30のボビン27の内側には、円周方向に120度の間隔を置いて3つの連結部50a~50cが径方向内方に突出して設けられている。それぞれの連結部50a~50cは軸方向に伸びており、貫通孔51~53がそれぞれ形成されている。連結部50aはワイヤ連結部であり、他の2つの連結部50b,50cはそれぞれ中継用の連結部である。 Similar to the coil assembly 20 described above, three coupling portions 50a to 50c are arranged inward in the radial direction inside the bobbin 27 of the coil assembly 30 shown in FIG. 9 at intervals of 120 degrees in the circumferential direction. Protrusively provided. Each of the connecting portions 50a to 50c extends in the axial direction, and through holes 51 to 53 are formed, respectively. The connecting portion 50a is a wire connecting portion, and the other two connecting portions 50b and 50c are relay connecting portions.
 ワイヤ連結部50aの両端部には、上述したコイル組立体20と同様に、金属製のピンからなるワイヤ接続ピン54a,54bがボビン27の端面から突出して取り付けられ、それぞれのワイヤ接続ピン54a,54bの根本にはマグネットワイヤ31の両端が接続されている。それぞれのワイヤ接続ピン54a,54bの基端部に設けられた大径部55が貫通孔51に嵌合され、それぞれの大径部55の間には絶縁部材56が設けられ、ワイヤ接続ピン54aとワイヤ接続ピン54bとを絶縁している。 Similar to the coil assembly 20 described above, wire connection pins 54a and 54b made of metal pins are attached to both ends of the wire connecting portion 50a so as to protrude from the end face of the bobbin 27. Both ends of the magnet wire 31 are connected to the root of 54b. Large diameter portions 55 provided at the base end portions of the respective wire connection pins 54a and 54b are fitted into the through holes 51, and insulating members 56 are provided between the respective large diameter portions 55, and the wire connection pins 54a. And the wire connection pin 54b are insulated.
 中継用の第1の連結部50bに形成された貫通孔52には、第1の中継金具57が取り付けられている。この中継金具57は、貫通孔52に嵌合される大径の内側嵌合部57aとこの内側嵌合部57aよりも小径となって外部に突出する外側嵌合部57bとを有している。内側嵌合部57aにはワイヤ接続ピン54bまたはコンタクトピン42が嵌合される嵌合孔58が形成されている。中継用の第2の連結部50cに形成された貫通孔53には、第2の中継金具59が取り付けられている。この中継金具59は貫通孔53内に埋め込まれており、両端部にはそれぞれ内側嵌合部としての嵌合孔60a,60bが形成されている。 A first relay fitting 57 is attached to the through hole 52 formed in the first connecting portion 50b for relay. The relay fitting 57 has a large-diameter inner fitting portion 57a fitted in the through hole 52 and an outer fitting portion 57b that has a smaller diameter than the inner fitting portion 57a and protrudes to the outside. . A fitting hole 58 into which the wire connection pin 54b or the contact pin 42 is fitted is formed in the inner fitting portion 57a. A second relay fitting 59 is attached to the through hole 53 formed in the second connecting portion 50c for relay. The relay fitting 59 is embedded in the through-hole 53, and fitting holes 60a and 60b as inner fitting portions are formed at both ends.
 したがって、複数のコイル組立体30を端面同士が突き当てられるようにロッド17の外側に配置すると、ワイヤ接続ピン54aが第2の中継金具59の嵌合孔60bに嵌合され、ワイヤ接続ピン54bが第1の中継金具57の嵌合孔58に嵌合される。さらに、第1の中継金具57の外側嵌合部57bは第2の中継金具59の嵌合孔60aに嵌合され、第2の中継金具59の嵌合孔60bにはワイヤ接続ピン54aが嵌合される。これにより、相互に軸方向に隣り合う2つのコイル組立体30のうち一方のコイル組立体30の第1の中継金具57と、これに嵌合される他のコイル組立体30の第2の中継金具59とを介して同一位相のコイル組立体30のワイヤ接続ピン54a,54bが電気的に接続される。 Therefore, when the plurality of coil assemblies 30 are arranged outside the rod 17 so that the end faces are abutted against each other, the wire connection pin 54a is fitted into the fitting hole 60b of the second relay fitting 59, and the wire connection pin 54b. Is fitted into the fitting hole 58 of the first relay fitting 57. Further, the outer fitting portion 57b of the first relay fitting 57 is fitted into the fitting hole 60a of the second relay fitting 59, and the wire connection pin 54a is fitted into the fitting hole 60b of the second relay fitting 59. Combined. Thus, the first relay fitting 57 of one coil assembly 30 of the two coil assemblies 30 adjacent to each other in the axial direction, and the second relay of the other coil assembly 30 fitted to the first relay fitting 57. The wire connection pins 54 a and 54 b of the coil assembly 30 having the same phase are electrically connected via the metal fitting 59.
 図9および図10に示されるように、コモンプレート41に隣り合うU1相のコイル組立体30のワイヤ接続ピン54aが嵌合する嵌合孔41aがコモンプレート41に形成されている。このコイル組立体30の中継金具57に設けられた嵌合孔58と、中継金具59に設けられた嵌合孔60aにはそれぞれコンタクトピン42が装着される。それぞれのコンタクトピン42が嵌合する嵌合孔41b,41cがコモンプレート41に形成されている。コモンプレート41により、ワイヤ接続ピン54aと2つのコンタクトピン42は電気的に接続される。このように、U相、V相、W相の一端は導電性のコモンプレートにより相互に接続されスター結線を構成する。コモンプレート41とロッド17は絶縁プレート43により絶縁されている。 9 and 10, the common plate 41 has a fitting hole 41a into which the wire connection pin 54a of the U1-phase coil assembly 30 adjacent to the common plate 41 is fitted. Contact pins 42 are respectively attached to the fitting holes 58 provided in the relay fitting 57 of the coil assembly 30 and the fitting holes 60 a provided in the relay fitting 59. Fitting holes 41 b and 41 c into which the respective contact pins 42 are fitted are formed in the common plate 41. With the common plate 41, the wire connection pin 54a and the two contact pins 42 are electrically connected. In this way, one ends of the U phase, V phase, and W phase are connected to each other by the conductive common plate to form a star connection. The common plate 41 and the rod 17 are insulated by an insulating plate 43.
 配線基板44に隣り合うW6相のコイル組立体30のワイヤ接続ピン54bが嵌合する嵌合孔44aと、中継金具59の外側嵌合部57bが嵌合する嵌合孔44bとが配線基板44に形成されている。このコイル組立体30の中継金具59に設けられた嵌合孔60bにはコンタクトピン46が装着され、このコンタクトピン46が嵌合される嵌合孔44cが配線基板44に形成されている。ワイヤ接続ピン54bと外側嵌合部57bとコンタクトピン46は、絶縁性の配線基板44に設けられた3つの金具によりそれぞれ独立して給電端子に接続される。コイルの結線状態は、図8に示した場合と同様となる。 The wiring board 44 includes a fitting hole 44 a into which the wire connection pin 54 b of the W6 phase coil assembly 30 adjacent to the wiring board 44 is fitted, and a fitting hole 44 b into which the outer fitting portion 57 b of the relay fitting 59 is fitted. Is formed. A contact pin 46 is fitted into the fitting hole 60 b provided in the relay fitting 59 of the coil assembly 30, and a fitting hole 44 c into which the contact pin 46 is fitted is formed in the wiring board 44. The wire connection pin 54b, the outer fitting portion 57b, and the contact pin 46 are independently connected to the power supply terminal by three metal fittings provided on the insulating wiring board 44. The connection state of the coils is the same as that shown in FIG.
 図12はロッド17の変形例を示す断面図である。上述したロッド17には、図5(A)に示すように、連結部33a~33cに対応させて3つの噛み合い溝34が形成されているのに対し、図12に示されるロッド17は断面がほぼ三角形となっている。 FIG. 12 is a cross-sectional view showing a modified example of the rod 17. As shown in FIG. 5A, the rod 17 described above is formed with three engagement grooves 34 corresponding to the connecting portions 33a to 33c, whereas the rod 17 shown in FIG. It is almost a triangle.
 上述したそれぞれのコイル組立体20とコイル組立体30においては、連結部33a~33c(50a~50c)を円周方向に120度隔てて設けられているので、隣り合うコイル組立体20または30の円周方向の角度を120度ずらして突き合わせることにより、2つの中継部を貫通して相互に同一位相のコイル32が接続される。ただし、連結部33a~33cや連結部50a~50cをボビン27の一部に寄せ集めるようにして設けるようにしても良い。 In each of the coil assemblies 20 and 30 described above, the connecting portions 33a to 33c (50a to 50c) are provided 120 degrees apart in the circumferential direction. The coils 32 having the same phase are connected to each other through the two relay portions by matching the circumferential angle by shifting by 120 degrees. However, the connecting portions 33a to 33c and the connecting portions 50a to 50c may be provided so as to be gathered around a part of the bobbin 27.
 図13はロッド17の変形例を示す断面図である。このロッド17は断面形状が円形部17aと平坦部17bとを有し、3つの連結部33a~33c(50a~50c)が平坦部に隣接するようにボビン27の一部に寄せ集められている。このような形態のコイル組立体20,30によりコイルユニット21を組み立てるには、U相、V相、W相のそれぞれに対応させてワイヤ接続ピンの位置を相違させた3種類のコイル組立体20,30と、3種類のそれぞれに順巻きと逆巻きのコイル組立体20,30を製造することになる。つまり、合計6種類のコイル組立体20,30を製造することになる。 FIG. 13 is a cross-sectional view showing a modified example of the rod 17. The rod 17 has a circular portion 17a and a flat portion 17b in cross-sectional shape, and the three connecting portions 33a to 33c (50a to 50c) are gathered to a part of the bobbin 27 so as to be adjacent to the flat portion. . In order to assemble the coil unit 21 using the coil assemblies 20 and 30 having such a configuration, three types of coil assemblies 20 in which the positions of the wire connecting pins are made to correspond to the U phase, the V phase, and the W phase, respectively. , 30 and the three types of the coil assemblies 20, 30 of the forward winding and the reverse winding, respectively. That is, a total of six types of coil assemblies 20 and 30 are manufactured.
 上述したそれぞれのコイル組立体20とコイル組立体30は、3相タイプのコイルユニットであるが、3相に限られることなく、2相または5相等の複数相のコイルユニットとすることができる。2相の場合には、ボビン27にはワイヤ接続ピンと1つの中継部とが、例えば、円周方向に180度ずらして設けられことになる。また、5相の場合には、ボビン27にはワイヤ接続ピンと4つの中継部とが、例えば、円周方向に72度ずらして設けられることになる。 Each coil assembly 20 and coil assembly 30 described above is a three-phase type coil unit, but is not limited to three phases, and may be a multi-phase coil unit such as two-phase or five-phase. In the case of two phases, the bobbin 27 is provided with a wire connecting pin and one relay portion, for example, shifted by 180 degrees in the circumferential direction. In the case of five phases, the bobbin 27 is provided with wire connection pins and four relay portions, for example, shifted by 72 degrees in the circumferential direction.
 本発明は前記実施の形態に限定されるものではなく、その要旨を逸脱しない範囲で種々変更可能である。例えば、上述したリニアモータは、磁石ユニット22をコイルユニット21に対して移動させるようにしているが、磁石ユニットをモータケース11に固定し、コイルユニット21が取り付けられるロッド17を軸方向に往復動させるようにしても良い。その場合にはロッド17の両端部が軸受により往復動自在に支持される。 The present invention is not limited to the embodiment described above, and various modifications can be made without departing from the scope of the invention. For example, the above-described linear motor moves the magnet unit 22 relative to the coil unit 21, but the magnet unit is fixed to the motor case 11, and the rod 17 to which the coil unit 21 is attached is reciprocated in the axial direction. You may make it let it. In that case, both ends of the rod 17 are supported by a bearing so as to be reciprocally movable.
 このリニアモータは、移動テーブルを直線往復動し、移動テーブルに配置される部材を移動させるために使用される。 This linear motor is used to reciprocate the moving table in a straight line and move the members arranged on the moving table.

Claims (7)

  1.  外側に複数のコイル組立体が固定されるロッドと、前記コイル組立体の外側に配置される永久磁石とを有し、前記ロッドと前記永久磁石の一方を軸方向に往復動させるリニアモータであって、
     それぞれの前記コイル組立体は、
     マグネットワイヤを巻き付けて形成されるコイルが設けられ前記ロッドの外側に配置される円筒形状のボビンと、
     前記ボビンの一端面に前記コイルの径方向内方に位置させて設けられ前記マグネットワイヤの一端が接続される一端側のワイヤ接続ピンと、
     前記ボビンの他端面に前記コイルの径方向内方に位置させて設けられ前記マグネットワイヤの他端が接続される他端側のワイヤ接続ピンと、
     前記ボビンに前記コイルの径方向内方に設けられる中継部とを有し、
     それぞれの前記コイル組立体の前記ワイヤ接続ピンは、少なくとも1つの他の位相の前記コイル組立体の前記中継部を介して他の同位相の前記コイル組立体の前記ワイヤ接続ピンに接続されることを特徴とするリニアモータ。
    A linear motor having a rod to which a plurality of coil assemblies are fixed on the outside and a permanent magnet disposed on the outside of the coil assembly, and reciprocating one of the rod and the permanent magnet in the axial direction. And
    Each of the coil assemblies is
    A cylindrical bobbin provided with a coil formed by winding a magnet wire and disposed outside the rod;
    A wire connection pin on one end side provided on one end surface of the bobbin and positioned on the radially inner side of the coil, to which one end of the magnet wire is connected;
    A wire connecting pin on the other end side provided on the other end surface of the bobbin and positioned on the radially inner side of the coil and connected to the other end of the magnet wire;
    A relay portion provided on the bobbin inwardly in the radial direction of the coil;
    The wire connection pin of each coil assembly is connected to the wire connection pin of the other coil assembly of the same phase via the relay portion of the coil assembly of at least one other phase. A linear motor characterized by
  2.  請求項1記載のリニアモータにおいて、前記ボビンに複数の中継部を設けることを特徴とするリニアモータ。 2. The linear motor according to claim 1, wherein a plurality of relay portions are provided on the bobbin.
  3.  請求項1または2記載のリニアモータにおいて、前記中継部は、前記ボビンに形成された貫通孔内に配置され、同一位相の前記コイル組立体の前記ワイヤ接続ピンを電気的に接続する中継金具を有することを特徴とするリニアモータ。 3. The linear motor according to claim 1, wherein the relay portion is disposed in a through-hole formed in the bobbin, and a relay fitting that electrically connects the wire connection pins of the coil assembly in the same phase. A linear motor comprising:
  4.  請求項2記載のリニアモータにおいて、前記中継部には、前記ボビンに形成される貫通孔と、両端部に嵌合部が設けられた中継金具が固定される貫通孔とがあり、複数の前記コイル組立体が配置された状態のもとで軸方向に隣り合う2つの前記ボビンのうち一方の前記ボビンの前記貫通孔内に挿入される他方の前記ボビンの前記中継金具を介して同一位相の前記コイル組立体の前記ワイヤ接続ピンを電気的に接続することを特徴とするリニアモータ。 3. The linear motor according to claim 2, wherein the relay portion includes a through hole formed in the bobbin and a through hole to which a relay metal fitting having fitting portions provided at both ends is fixed. Of the two bobbins adjacent to each other in the axial direction under the state where the coil assembly is disposed, the same phase is obtained via the relay fitting of the other bobbin inserted into the through hole of the one bobbin. A linear motor characterized by electrically connecting the wire connection pins of the coil assembly.
  5.  請求項2記載のリニアモータにおいて、前記中継部は、前記ボビンに形成された貫通孔に配置され、前記貫通孔の内部に位置する内側嵌合部および前記ボビンの端面から突出する外側嵌合部を有する第1の中継金具と、それぞれ前記貫通孔の内部に内側嵌合部が両端に設けられた第2の中継金具とを有し、複数の前記コイル組立体が配置された状態のもとで軸方向に隣り合う2つの前記ボビンのうち一方の前記ボビンの前記第1の中継金具と、これに嵌合される他方の前記ボビンの前記第2の中継金具とを介して同一位相の前記コイル組立体の前記ワイヤ接続ピンを電気的に接続することを特徴とするリニアモータ。 The linear motor according to claim 2, wherein the relay portion is disposed in a through hole formed in the bobbin, and an inner fitting portion located inside the through hole and an outer fitting portion protruding from an end surface of the bobbin. A first relay fitting having a plurality of coil assemblies, and a second relay fitting having inner fitting portions provided at both ends inside the through-holes, respectively. In the two phases of the bobbins adjacent in the axial direction, the first relay fitting of one of the bobbins and the second relay fitting of the other bobbin fitted thereto are in the same phase. A linear motor characterized by electrically connecting the wire connection pins of a coil assembly.
  6.  請求項1~5のいずれか1項に記載のリニアモータにおいて、前記一端側のワイヤ接続ピンと前記他端側のワイヤ接続ピンとを前記ボビンに一直線状に形成することを特徴とするリニアモータ。 6. The linear motor according to claim 1, wherein the one end side wire connection pin and the other end side wire connection pin are formed in a straight line on the bobbin.
  7.  請求項1~6のいずれか1項に記載のリニアモータにおいて、前記ロッドの一端側に全ての位相のコイルに接続されるコモン結線板を配置し、他端側にそれぞれの位相のコイルの給電端子が接続される配線基板を配置することを特徴とするリニアモータ。 7. The linear motor according to claim 1, wherein a common connection plate connected to all phase coils is disposed on one end side of the rod, and power is supplied to each phase coil on the other end side. A linear motor comprising a wiring board to which terminals are connected.
PCT/JP2012/066773 2011-10-12 2012-06-29 Linear motor WO2013054572A1 (en)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN104467350A (en) * 2013-09-24 2015-03-25 山洋电气株式会社 Linear motor

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JP2005020903A (en) * 2003-06-26 2005-01-20 Tanashin Denki Co Coil wiring member for movable magnet linear motor
JP2007209089A (en) * 2006-01-31 2007-08-16 Canon Electronics Inc Linear motor
JP2009005562A (en) * 2007-06-25 2009-01-08 Canon Electronics Inc Linear motor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005020903A (en) * 2003-06-26 2005-01-20 Tanashin Denki Co Coil wiring member for movable magnet linear motor
JP2007209089A (en) * 2006-01-31 2007-08-16 Canon Electronics Inc Linear motor
JP2009005562A (en) * 2007-06-25 2009-01-08 Canon Electronics Inc Linear motor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104467350A (en) * 2013-09-24 2015-03-25 山洋电气株式会社 Linear motor

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