WO2013053225A1 - Rescue machine for tunnel collapses - Google Patents

Rescue machine for tunnel collapses Download PDF

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Publication number
WO2013053225A1
WO2013053225A1 PCT/CN2012/075053 CN2012075053W WO2013053225A1 WO 2013053225 A1 WO2013053225 A1 WO 2013053225A1 CN 2012075053 W CN2012075053 W CN 2012075053W WO 2013053225 A1 WO2013053225 A1 WO 2013053225A1
Authority
WO
WIPO (PCT)
Prior art keywords
life
cylinder
saving
shaft
conveying shaft
Prior art date
Application number
PCT/CN2012/075053
Other languages
French (fr)
Chinese (zh)
Inventor
李建斌
何於琏
Original Assignee
中铁隧道装备制造有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中铁隧道装备制造有限公司 filed Critical 中铁隧道装备制造有限公司
Priority to SG11201401332SA priority Critical patent/SG11201401332SA/en
Publication of WO2013053225A1 publication Critical patent/WO2013053225A1/en

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Classifications

    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F11/00Rescue devices or other safety devices, e.g. safety chambers or escape ways
    • EFIXED CONSTRUCTIONS
    • E21EARTH DRILLING; MINING
    • E21BEARTH DRILLING, e.g. DEEP DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B7/00Special methods or apparatus for drilling
    • E21B7/20Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes
    • E21B7/201Driving or forcing casings or pipes into boreholes, e.g. sinking; Simultaneously drilling and casing boreholes with helical conveying means

Definitions

  • the invention belongs to the field of machinery, and particularly relates to rescue equipment, in particular to a tunnel collapse lifesaving machine. Background technique
  • landslide events sometimes occur. If the landslide occurs behind the operator at the tunnel excavation face, the operator and the passage behind the tunnel may be cut off, in a state of lack of oxygen, lack of drinking water, and lack of food. If there are injured people, they will be in danger because they cannot get timely treatment.
  • rescue tools such as excavators, loaders, multi-purpose rigs, rock drills, etc. to rescue or drill. Due to the large amount of earthwork, large disturbance of the soil and possible local blasting, there are disadvantages of slow rescue speed, poor safety, poor working environment and possible secondary collapse.
  • the present invention aims to introduce a special lifesaving machine, and no reports on such tunnel landslide lifesaving machines have been reported at home and abroad.
  • the object of the present invention is to provide a tunnel landscaping life-saving machine which can quickly, safely and humanizely rescue a person trapped by a landslide during tunnel excavation.
  • the object of the invention is achieved by the following technical solutions: it comprises a cutting head with a reducing function, a screw conveying shaft, a screw conveying shaft rotary driving device, a lifesaving cylinder, a propulsion system, a hydraulic pumping station, a chassis, a power distribution cabinet and a control cabinet.
  • the spiral conveying shaft sleeve is disposed in the life-saving cylinder, and a gap is provided between the spiral conveying shaft and the inner side wall of the life-saving cylinder, and the cutting head having the variable diameter function is fixed to the front end of the spiral conveying shaft through the connecting plate, and the spiral conveying shaft rotating driving device is disposed on the sliding base
  • the rear end of the screw conveying shaft is connected with the screw conveying shaft rotation driving device, and the sliding pair along the length direction of the chassis is provided between the sliding base and the chassis, and the propulsion system
  • the utility model comprises a propulsion cylinder, and a propulsion cylinder bracket is arranged at a rear end of the chassis. The two ends of the propulsion cylinder are respectively connected to the propulsion cylinder bracket and the sliding base.
  • the hydraulic pump station comprises a fuel tank, a pump station motor, a hydraulic pump and a valve block, and the pump station motor drives the hydraulic pressure.
  • the pressure oil of the pump is connected to the propulsion cylinder through the pipeline and the valve block.
  • the control cabinet is provided with a controller. The controller is connected with the rotary drive shaft rotary drive device, the pump station motor and the control end of the valve block, and the power distribution cabinet.
  • the hydraulic control device is coupled to the side scraper telescopic mechanism, and the scraper telescopic mechanism is installed in the tapping groove of the cutter disc, and the scraper telescopic mechanism is driven by the driving cylinder in the hydraulic control device.
  • the screw conveying shaft rotary driving device comprises a driving motor and a hollow shaft reducer, the driving motor is arranged on the sliding base, the driving motor output shaft is connected with the hollow shaft reducer, and the hollow shaft reducer output shaft passes through the coupling and the spiral conveying shaft. The back ends are connected.
  • the spiral conveying shaft comprises a hollow shaft and a conveying spiral, the conveying spiral is composed of a steel plate, the conveying screw is welded to the outer side of the hollow shaft, and the spiral conveying shaft auxiliary device is further provided in the tunnel collapse lifesaving machine, which comprises an electric winch, a wire rope, a mandrel and a bearing.
  • the bearing seat is cylindrical, the bearing seat is welded to the front end of the hollow shaft, and the cutting head of the cutting head with the variable diameter function is welded to the front end of the bearing seat, the bearing seat is provided with a bearing, and the mandrel is arranged in the inner hole of the bearing, in the mandrel
  • the rear part is provided with an angular contact bearing, the inner ring of the angular contact bearing is in a transitional fit with the mandrel, the outer ring of the angular contact bearing is interference fit with the bearing seat, and a retaining ring is arranged at the front part of the bearing seat, and the front end of the mandrel and the block are arranged
  • a thrust bearing is arranged between the rings, the electric winch is fixed on the sliding base, one end of the wire rope is wound on the wire rope reel of the electric winch, and the other end is connected with the rear end of the mandrel.
  • the front end of the hollow shaft reducer is fixedly connected to one end of the squirrel cage thrust frame, and the other end of the squirrel cage thrust frame is connected to the rear end of the rescue tube through the end transition joint of the rescue tube, and the coupling is located inside the squirrel cage thrust frame.
  • An auxiliary cylinder bracket is fixed at the front of the chassis, and an auxiliary cylinder is fixed on the auxiliary cylinder bracket.
  • the piston rod of the auxiliary cylinder corresponds to the end transition joint of the rescue cylinder, and the vertical distance between the piston rod of the auxiliary cylinder and the center line of the rescue cylinder Less than the distance between the edge of the end of the life jacket end transition joint and the centerline of the life preserver.
  • a guide rail along the longitudinal direction thereof is arranged on the chassis, and a sliding shoe is arranged at the bottom of the sliding base to cooperate with the guide rail to form a sliding pair.
  • the spiral conveying shaft is formed by connecting at least two spiral conveying shaft segments, and the lifesaving cylinder is formed by connecting at least two lifesaving cylinder segments, the length of the spiral conveying shaft section is 4nT6m, and the length of the lifesaving cylinder section is 4m ⁇ 6m.
  • a conical surface is connected between two adjacent life-saving cylinder segments, an outer tapered surface is arranged on an outer side of one end of the life-saving cylinder section, and an inner tapered surface is provided on an inner side of the other end of the life-saving cylinder section, the outer tapered surface and the inner cone surface
  • the tapered surface is matched, and the taper of the outer tapered surface and the inner tapered surface is 1:1 ( ⁇ 1:15).
  • the chassis is made up of two boxes connected by bolts.
  • the tunnel landscaping life-saving machine further comprises a life-saving bed, wherein the life-saving bed comprises a bed body, a bed sliding shoe, a hood and a safety belt, and a hood is arranged at one end of the bed through a hinge, and the bed sliding shoe is arranged at the lower part of the bed
  • the cross-sectional outer contour of the bed shoe is semi-circular, and the outer diameter of the bed shoe is smaller than the inner diameter of the life-saving cylinder.
  • the cutting head of the present invention is installed at the front end of the screw conveying shaft, and uses the rotation and axial advancement of the cutting head to perform rock breaking cutting on the slag after the landslide, and the cut muck is pushed by the rotation of the spiral conveying shaft, and pushes it To the rear, discharge from the rear end of the lifesaving tube.
  • a cutting head having a variable diameter function is adopted, and the edge scraping blade of the cutting head can be expanded and contracted in the radial direction under the action of the driving hydraulic cylinder, thereby changing the cutting head excavation diameter.
  • the scraper is extended outwardly so that the diameter of the excavation is slightly larger than the outer diameter of the life preserver, so that the penetration resistance of the life preserver is greatly reduced.
  • the side scraper of the cutting head is retracted so that the rotating diameter is smaller than the inner diameter of the life-saving cylinder, the auxiliary cylinder is extended, the life-saving cylinder is pushed forward, and the thrust cylinder is retracted to the last end, and the electric winch is started.
  • the screw conveyor shaft is pulled out and removed one by one, and finally a transparent space is formed in the life-saving cylinder.
  • the trapped person climbs out from the life-saving cylinder or rescues the trapped person through the life-saving bed to complete the life-saving process.
  • This life-saving machine people who are trapped due to landslides during tunnel excavation can be rescued quickly, safely and humanized.
  • Figure 1 is a schematic view of the structure of the present invention.
  • Figure 2 is a schematic view of the working state of the present invention.
  • Fig. 3 is a schematic view showing the slagging device of the life-saving machine, that is, a partial enlarged view of I in Fig. 2.
  • Fig. 4 is a schematic view of a cutting head having a variable diameter function, that is, a partial enlarged view of IV in Fig. 3.
  • Fig. 5 is a schematic view of the screw conveying shaft auxiliary device, that is, a partial enlarged view of V in Fig. 3.
  • Figure 6 is a schematic diagram showing the length of the lifeline screw conveyor shaft and the life-saving cylinder, that is, the partial enlarged view of II in Figure 2.
  • Fig. 7 is a schematic view showing the structure of the life-saving cylinder body, that is, a partial enlarged view of VI in Fig. 6.
  • Figure 8 is a partial enlarged view of III in Figure 2.
  • Figure 9 is a partial enlarged view of VII in Figure 8.
  • Figure 10 is a plan view of Figure 8.
  • Figure 11 is a partial enlarged view of the cover of Figure 10.
  • Figure 12 is a schematic view showing the structure of a life-saving bed in the present invention.
  • Figure 13 is a plan view of Figure 12.
  • Figure 14 is a left side view of Figure 12.
  • the tunnel landslide life-saving machine includes a cutting head having a variable diameter function, a screw conveying shaft 2, a screw conveying shaft rotation driving device, a life-saving cylinder 5, a propulsion system, a hydraulic pumping station, a chassis 20, and a power distribution cabinet.
  • the life-saving cylinder 5 preferably has a cylindrical shape, which is convenient for propulsion, and adopts a life-saving cylinder 5 having an inner diameter of 600 , to ensure the movable space of the rescued person, and the spiral conveying shaft 2 is sleeved in the life-saving cylinder 5
  • the spiral conveying shaft 2 and the inner side wall of the lifesaving tube 5 are provided with a gap, and the cutting head 1 having the variable diameter function is fixed to the front end of the spiral conveying shaft 2 through the receiving plate, and the spiral conveying shaft rotating driving device is disposed on the sliding base 8, the spiral conveying shaft 2
  • the rear end is connected with the screw conveying shaft rotation driving device, and the sliding base 8 and the chassis 20 are provided with a sliding pair along the longitudinal direction of the chassis.
  • the propulsion system includes a propulsion cylinder 6 and a propulsion cylinder bracket 36 is provided at the rear end of the chassis 20 to advance The two ends of the cylinder 6 are respectively hinged on the propulsion cylinder bracket 36 and the sliding base 8.
  • the hydraulic pump station includes a fuel tank 14, a pump station motor 15, a hydraulic pump 16 and a valve block 17, and the pump station motor drives the hydraulic pressure.
  • the pressure oil of the hydraulic pump is connected to the propulsion cylinder 6 through the pipeline and the valve block, and the control cabinet 19 is provided with a controller, and the controller is connected with the screw conveying shaft rotation driving device, the pump station motor and the control end of the valve group, thereby realizing each
  • the power distribution cabinet 18 supplies power to the cutting head having the reducing function, the screw conveying shaft driving device, the pump station motor and the valve block, and the cutting head 1 having the reducing function includes the cutter head 271 and the cutter a cutter 272 on the disc, a side scraper telescopic mechanism, and a hydraulic control device, the side scraper 27 is coupled to the side scraper telescopic mechanism, and the scraper telescopic mechanism is mounted in the tapping groove of the cutter head, and the scraper telescopic mechanism is controlled by the hydraulic control device.
  • the drive cylinder 273 is driven.
  • the screw conveying shaft rotation driving device comprises a driving motor 3 and a hollow shaft speed reducer 4, the driving motor 3 is arranged on the sliding base 8, the output shaft of the driving motor 3 is connected with the hollow shaft speed reducer 4, and the output shaft of the hollow shaft speed reducer 4 is passed
  • the coupling 24 is connected to the rear end of the screw conveying shaft 2.
  • the spiral conveying shaft comprises a hollow shaft and a conveying screw, the conveying spiral is composed of a steel plate, and the conveying screw is welded to the outside of the hollow shaft, and a screw conveying shaft auxiliary device is further arranged in the tunnel collapse lifesaving machine, which comprises an electric winch 11, a wire rope 28 and a mandrel.
  • the bearing housing 31 has a cylindrical shape, the bearing housing 31 is welded to the front end of the hollow shaft, and the cutting head of the cutting head 1 having the variable diameter function is welded to the front end of the bearing housing 31, and the bearing housing 31 is provided with the core through the bearing
  • the shaft 30, the rear part of the mandrel 30 is provided with an angular contact bearing 12, the inner ring of the angular contact bearing 12 and the mandrel are in a transitional fit, and the angular contact bearing outer ring and the bearing seat pass In the front part of the bearing seat 31, a retaining ring 311 is provided, and the retaining ring is screwed to the inner wall of the bearing housing.
  • a bearing end cover is arranged between the retaining ring and the thrust bearing, and the front end of the mandrel 30 and the retaining ring 311
  • a thrust bearing 13 is disposed between the front end of the mandrel and a nut.
  • the thrust bearing 13 is disposed between the nut and the retaining ring 311.
  • the electric winch 11 is fixed on the sliding base 8 and the end of the wire rope 28 is wound around the electric winch 11
  • the other end of the wire rope reel is connected to the rear end of the mandrel 30.
  • the front end of the hollow shaft reducer 4 is fixedly connected to the squirrel-cage thrust frame 25-end, and the other end of the squirrel-cage thrust frame 25 is connected to the rear end of the life-saving cylinder 5 through the rescue tube end transition joint 26, and the coupling 24 is located Inside the squirrel-cage thrust frame 5, a squirrel-cage thrust frame is used to facilitate the installation of the coupling.
  • An auxiliary cylinder bracket 37 is fixed on the front portion of the chassis 20, and an auxiliary cylinder 7 is fixed on the auxiliary cylinder bracket.
  • the piston rod of the auxiliary cylinder 7 corresponds to the end of the life jacket end transition joint 26, and the end of the life tube end transition joint 26 is round.
  • the vertical distance between the piston rod of the auxiliary cylinder and the center line of the life-saving cylinder is smaller than the distance between the edge of the transition joint end of the rescue cylinder and the center line of the life-saving cylinder.
  • a guide rail 10 along the longitudinal direction thereof is provided on the chassis 20, and a sliding shoe 9 is provided on the bottom portion 8 of the sliding base to cooperate with the guide rail 10 to constitute a sliding pair.
  • the spiral conveying shaft 2 is connected by 7 spiral conveying shaft segments, and two adjacent spiral conveying shaft segments are connected by a screw conveying shaft extension joint 32, and the lifesaving cylinder 5 is connected by 7 lifesaving cylinder segments.
  • the length of the spiral conveying shaft section is 4nT6m, and the length of the lifesaving cylinder section is 4nT6m.
  • a conical surface is connected between two adjacent life-saving cylinder segments, an outer tapered surface is arranged on an outer side of one end of the life-saving cylinder section, and an inner tapered surface is provided on an inner side of the other end of the life-saving cylinder section, the outer tapered surface and the inner cone surface
  • the tapered surface is matched, and the taper of the outer tapered surface and the inner tapered surface is 1:1 ( ⁇ 1:15).
  • the tunnel collapse life-saving machine further includes a life-saving bed, wherein the life-saving bed comprises a bed 21, a bed shoe 22, a head cover 23 and a safety belt 33, and a head cover 23 is provided at the end of the bed 21 through a hinge 29, the bed
  • the body shoe 22 is disposed at the lower part of the bed 21, and the outer cross section of the bed shoe is semicircular, and the outer diameter of the bed shoe 22 It is smaller than the inner diameter of the life jacket 5.
  • the cutting head 1 is attached to the front end of the screw conveying shaft 2 by a high-strength bolt 35. Using the rotation and axial advancement of the cutting head 1, the slag after the landslide is subjected to rock cutting. The cut muck is pushed rearward by the rotation of the spiral conveying shaft 2, and is discharged from the rear end of the lifesaving drum 5.
  • the rotation of the screw feed shaft 2 and the cutting head 1 is driven by the drive motor 3, the reducer 4, and the coupling 24.
  • the drive motor 3 and the reducer 4 are mounted on the slide base 8, which are axially movable along the guide rail 10 fixed to the chassis 20 by the slide shoes 9 under the slide base 8.
  • the propulsion cylinder 6 is fixed on the propulsion cylinder support frame 36.
  • the drive motor 3 and the reduction gear 4 advance the rotating screw conveying shaft 2 and the cutting head 1 through the coupling 24, and pass the rat.
  • the cage type thrust frame 25 and the life-saving cylinder end transition joint 26 advance the life-saving cylinder 5 axially forward, and the shaft of the screw conveying shaft 2, the cutting head 1 and the life-saving cylinder 5 are adopted due to mechanical forced synchronization measures. The speed of advancement is the same.
  • a cutting head 1 having a variable-diameter function is adopted (the national invention patent has been applied by the applicant, and the patent application name is "soft rock shield machine with a small range change"
  • the cutting device with the diameter function" application number is 201010261104. X, the application date is August 24, 2010, and the national intellectual property authorization notice has been received.
  • the cutting head with the variable diameter function comprises a cutter head, a cutter mounted on the cutter head, a side scraper telescopic mechanism, a hydraulic control device, the side scraper is coupled with the side scraper telescopic mechanism, and the side scraper telescopic mechanism is mounted on the cutter disc
  • the side scraper telescopic mechanism is driven by a drive cylinder in the hydraulic control device.
  • the side scraper 27 of the cutting head 1 is stretched in the radial direction by the driving cylinder to change the excavation diameter of the cutting head 1. At the beginning of the excavation, the side scraper 27 projects outward so that the diameter of the excavation is slightly larger than the outer diameter of the life-saving cylinder 5, so that the penetration resistance of the life-saving cylinder 5 is greatly reduced.
  • the auxiliary cylinder 7 has an auxiliary propulsion and life-saving cylinder anti-backup locking function, which is fixed on the auxiliary cylinder bracket 37, and the auxiliary cylinder bracket 37 is fixed to the front of the chassis 20. If the friction between the life jacket 5 and the landslide 34 is excessive, the auxiliary cylinder 7 can be used while the propulsion cylinder 6 is being used.
  • the life of the life-saving machine may be as long as several tens of meters.
  • a screw conveyor shaft auxiliary device can be used. As shown in Fig. 4 and Fig. 8, it is through steel.
  • the tension of the wire rope 28 is achieved.
  • a large tension which can be obtained from the data provided by the calculation and the factory test.
  • the actual tension of the wire rope 28 can be measured by a commercially available wire rope tension tester.
  • One end of the wire rope 28 is fixed to the reel of the electric winch 11, and the other end passes through the hollow shaft reducer 4, the coupling 24 enters the hollow screw conveying shaft 2, and is connected to the mandrel 30 at the front end of the screw conveying shaft 2.
  • the inner ring of the angular contact bearing 12 is matched with the mandrel 30, and a transition fit can be adopted.
  • the outer ring is matched with the bearing seat 31, and an interference fit can be used.
  • the bearing housing 31 and the screw conveying shaft 2 are integrally connected by welding. When the screw conveying shaft 2 rotates, the bearing housing 31 and the bearing outer ring rotate around the bearing inner ring through the rolling elements.
  • the screw conveyor shaft 2 and the life-saving cylinder 5 must be manufactured in sections for the convenience of transportation and installation.
  • the length of the spiral conveying shaft 2 and the life-saving cylinder 5 is preferably 4nT6m.
  • the extension joint 32 of the screw conveyor shaft 2 can be of a conventional geological drill or oil drill pipe joint type.
  • the extension joint of the life-saving cylinder 5 is connected by a taper surface, and the taper is 1:10 ⁇ 1: 15, which has the advantages of good neutrality, easy operation and time saving.
  • the lengthening manner can ensure the smooth appearance of the life-saving cylinder 5, and can effectively reduce the penetration resistance of the cylinder.
  • the synchronous propulsion distance of the life-saving cylinder 5, the cutting head 1 and the auger shaft 2 is limited by the maximum stroke of the propulsion cylinder 6, generally 4 nT6 m, which should be the same as the segment length of the auger shaft 2 and the life-saving cylinder 5.
  • the cutting head 1 and the screw conveying shaft 2 it is necessary to take measures of step-changing and lengthening.
  • the coupling 24 is opened to disengage the screw conveyor shaft 2 from the hollow shaft reducer 4; the clutch of the electric winch 11 is released, and the rope reel and the motor are made.
  • the disengagement is in a free state, and then the propulsion cylinder 6 is retracted to the maximum stroke.
  • the wire rope 28 is connected to the wire rope reel of the electric winch 11 while the life jacket end transition joint 26 is removed, and the wire rope 28 is advanced from the hollow shaft reducer 4, the coupling 24 and the life jacket end transition joint 26
  • the drawing is carried out from the screw conveying shaft 2 and the lifesaving drum 5 which are to be extended, and passes through the coupling 24, the hollow shaft speed reducer 4, and is reconnected to the wire rope reel of the electric winch 1 1 . Thereafter, the length of the screw conveyor shaft 2 and the life jacket 5 can be made.
  • the escape tube end transition joint 26 is placed at the rear end of the life-saving cylinder 5, and the coupling 24 is closed, so that the cutting head 1 can continue to rotate.
  • the clutch of the electric winch 11 is closed, and the wire rope 28 is tightened by the electric winch 11 to reduce the deflection of the screw conveying shaft 2.
  • the squirrel-cage thrust frame 25 is fixed to the hollow shaft reducer 4 by screwing or welding, and its function is to transmit the thrust of the propulsion cylinder 6 to the life-saving cylinder 5 through the life-saving cylinder end transition joint 26.
  • the squirrel cage is used to provide the necessary operating space for the disassembly and assembly of the coupling 24.
  • the function of the end of the life-saving cylinder transition joint 26 can not only support the thrust of the propulsion cylinder 6, but also protect the end cone surface of the life-saving cylinder 5 to prevent mechanical damage and ensure the centering quality of the cylinder length, as shown in the figure. 7 and Figure 8.
  • the cutting head 1, the screw conveyor shaft 2, and the life jacket 5 will pass through the landslide 34.
  • the side scraper 27 of the cutting head 1 should be retracted so that its swivel diameter is smaller than the inner diameter of the life-saving cylinder 5, so that the screw-conveying shaft 2 together with the cutting head 1 is pulled backward from the life-saving cylinder 5.
  • the auxiliary cylinder 7 is extended, and the life-saving cylinder 5 is topped through the life-cycle end transition joint 26. Keep out of step.
  • the coupling 24 is opened, the clutch of the electric winch 11 is released, and the propulsion cylinder 6 is retracted to the maximum stroke, and the clutch of the electric winch 1 1 is closed.
  • the wire rope 28 is driven to drag the screw conveying shaft 2 backward.
  • the extension joint 32 exposes the life-saving cylinder body, the extension joint 32 can be removed and the wire rope end connection of the electric winch 11 can be loosened. Lose The shaft 2 can be taken out.
  • the screw conveying shaft 2 is pulled out and removed step by step, and finally a space is formed in the life-saving cylinder 5.
  • the trapped person can climb out of the life-saving cylinder 5 or use an electric winch 1 1 to help the trapped person out.
  • the above method can be used to withdraw the screw conveyor shaft 2, by the construction personnel.
  • the cutting tool is carried into the life-saving cylinder 5 for cutting work.
  • the drive motor in the rotary drive shaft rotary drive is changed to a hydraulic motor, and the electric winch is changed to a hydraulic winch.
  • the chassis 20 is changed from a monolithic type to a split type, which is composed of two boxes, the split surface is located in the middle, and each of the two boxes is provided with a tray, which is connected by high-strength bolts, and the split chassis is convenient. Transportation during construction.
  • a commercially available pneumatic throwing gun is used to direct the cable to the front end of the life-saving cylinder 5, and after the trapped person catches the cable, the first-aid box squatting in the middle of the cable is pulled forward.
  • the injured can get the ambulance as soon as possible, on the other hand, the trapped person can be supplemented with the necessary physical energy to speed up the rescue.
  • the lifeboat consists of a bed 21, a bed shoe 22, a head cover 23 and a safety belt 33.
  • the head cover 23 is rotatable about a hinge 29 fixed to the bed body, the bed body 21 and the head cover 23 are made of fiberglass material, and the bed shoe 22 is made of UHMW-PE material, which has super Strong anti-sliding Rubbing ability and extremely high abrasion resistance.
  • the outer diameter of the bed shoe 22 is 590 mm, which substantially matches the inner diameter of the life jacket 5.
  • the life-saving bed is fixed in the middle of the cable, the front end of the cable is located in the trapped area, and the rear end is connected to the hydraulic winch 11. After the trapped person pulls the life-saving bed to the front end of the life-saving tube through the cable, the injured person is lifted onto the life-saving bed, and the head cover 23 is buckled to protect the face from the slag that may fall on the wall of the life-saving tube. Attach the safety belt 33 to prevent the casualty from slipping off the lifebed.
  • the above method can also be used to rescue, which is faster than active crawling.
  • the submersible pump should be used to remove the water.
  • the cutting head 1 and the screw conveying shaft 2 can be continuously rotated, and the life-saving cylinder 5, the screw conveying shaft 2 and the cutting head 1 are intermittently pushed.
  • the length of the interval is flexible and the slag discharge condition is flexible.
  • the sliding pair between the sliding base and the chassis can also adopt other structural forms, such as a sliding sleeve and a sliding rod method; a bayonet connection can also be adopted between the lifesaving cylinder segments;
  • the shaft and the life-saving cylinder are composed of at least two segments, and may also be 3 segments, 4 segments, 5 segments or 10 segments, and the length of each segment is generally 4 to 6 m, the specific number of which depends on the length of the collapsed body;
  • two cases are generally used to form the chassis, so as to facilitate transportation.
  • the number of the housings of the split chassis can also be appropriately increased, for example, using 2 to 5 cabinets to form the chassis; and the cutting blade with the reducing function is replaced by a hob.

Abstract

Disclosed is a rescue machine for tunnel collapses, comprising a cutting head (1) with a diameter-alteration function; a spiral conveyance shaft (2); a drive unit for rotation of the spiral conveyance shaft; a rescue cylinder (5); a propulsion system; a hydraulic pump station; an under-chassis (20); a power distribution cabinet (18); and a control cabinet (19), the spiral conveyance shaft being sheathed in the rescue cylinder. The rescue machine adopts a cutting head with a diameter-alteration function to perform rock cutting through the collapsed earthen mass, thus it is possible to adjust the excavation diameter in a timely manner during the propulsion process. The muck generated from the cutting is discharged out of the rear portion of the rescue cylinder by the spiral conveyance shaft. The rescue cylinder is also propelled forward simultaneously with the propulsion of the spiral conveyance shaft, and after the spiral conveyance shaft has been drawn out, the rescue cylinder constitutes a safe channel enabling people trapped by the collapse in the process of tunnel excavation to be rescued. Moreover, both the spiral conveyance shaft and the rescue cylinder in the rescue machine are made up of multiple sections, facilitating long-distance tunneling; and the front end of the spiral conveyance shaft is tensioned using steel cables, reducing down-warping of the spiral conveyance shaft and ensuring normal operation thereof.

Description

隧道塌方救生机 技术领域  Tunnel collapse lifesaving machine
本发明属于机械领域, 尤其涉及救援设备, 具体是隧道塌方救生机。 背景技术  The invention belongs to the field of machinery, and particularly relates to rescue equipment, in particular to a tunnel collapse lifesaving machine. Background technique
在隧道开挖的过程中, 由于地质原因, 有时会突发塌方事件。 如果塌方 出现在隧道开挖面作业人员的后方, 作业人员与隧道后方的通道有可能被切 断, 处于缺少氧气、 缺少饮水、 缺少食品的状态。 如果有受伤人员, 还会因为 得不到及时救治而处于危险的境地。 对被困人员实施紧急救援的传统做法是采 用挖掘机、 装载机、 多功能钻机、 凿岩机等工程机械来进行施救或打眼放炮的 方法施救。 由于土方工作量大、 土体扰动大并可能采用局部爆破, 因而存在着 救援速度慢、 安全性差、 作业环境差并可能发生二次塌方的缺点。  During the tunnel excavation, due to geological reasons, landslide events sometimes occur. If the landslide occurs behind the operator at the tunnel excavation face, the operator and the passage behind the tunnel may be cut off, in a state of lack of oxygen, lack of drinking water, and lack of food. If there are injured people, they will be in danger because they cannot get timely treatment. The traditional practice of emergency rescue for trapped people is to use rescue tools such as excavators, loaders, multi-purpose rigs, rock drills, etc. to rescue or drill. Due to the large amount of earthwork, large disturbance of the soil and possible local blasting, there are disadvantages of slow rescue speed, poor safety, poor working environment and possible secondary collapse.
为了克服上述缺点, 有必要推出一种新颖的、 专用的隧道塌方救生机 械, 旨在以最小的土方工作量、 尽可能减小对土体的扰动和回避爆破的做法, 获取最快的救援速度和最好的安全性。  In order to overcome the above shortcomings, it is necessary to introduce a novel and special tunnel landslide rescue machine, aiming at obtaining the fastest rescue speed with minimal earthwork workload, minimizing disturbance to the soil and avoiding blasting. And the best security.
本发明旨在推出的一种专用救生机械, 目前尚未见到国内外有关此类隧 道塌方救生机的报道。  The present invention aims to introduce a special lifesaving machine, and no reports on such tunnel landslide lifesaving machines have been reported at home and abroad.
发明内容 Summary of the invention
本发明的目的在于提供一种隧道塌方救生机, 它可以快速、 安全、 人性 化的对隧道挖掘过程中因塌方受困人员进行施救。  The object of the present invention is to provide a tunnel landscaping life-saving machine which can quickly, safely and humanizely rescue a person trapped by a landslide during tunnel excavation.
本发明目的是通过以下技术方案实现的: 其包括具有变径功能的切削 头、 螺旋输送轴、 螺旋输送轴旋转驱动装置、 救生筒、 推进系统、 液压泵站、 底盘、 配电柜和控制柜, 螺旋输送轴套设于救生筒内, 螺旋输送轴与救生筒内 侧壁间设有间隙, 具有变径功能的切削头通过接盘固定于螺旋输送轴前端, 螺 旋输送轴旋转驱动装置设于滑动底座上, 螺旋输送轴后端与螺旋输送轴旋转驱 动装置相连接, 滑动底座与底盘之间设有沿底盘长度方向的滑动副, 推进系统 包括推进油缸, 在底盘后端设有推进油缸支架, 推进油缸两端分别连接于推进 油缸支架和滑动底座上, 液压泵站包括油箱、 泵站电机、 液压泵和阀组, 泵站 电机驱动液压泵, 液压泵的压力油通过管路和阀组与推进油缸相连, 控制柜中 设有控制器, 控制器与螺旋输送轴旋转驱动装置、 泵站电机和阀组的控制端相 连, 配电柜给具有变径功能的切削头、 螺旋输送轴旋转驱动装置、 泵站电机和 阀组提供电源, 该具有变径功能的切削头包括刀盘、 装配在刀盘上的切刀、 边 刮刀伸缩机构、 液压控制装置, 边刮刀与边刮刀伸缩机构相连结, 边刮刀伸缩 机构安装在刀盘的出渣槽内, 边刮刀伸缩机构由液压控制装置中的驱动油缸驱 动。 The object of the invention is achieved by the following technical solutions: it comprises a cutting head with a reducing function, a screw conveying shaft, a screw conveying shaft rotary driving device, a lifesaving cylinder, a propulsion system, a hydraulic pumping station, a chassis, a power distribution cabinet and a control cabinet. The spiral conveying shaft sleeve is disposed in the life-saving cylinder, and a gap is provided between the spiral conveying shaft and the inner side wall of the life-saving cylinder, and the cutting head having the variable diameter function is fixed to the front end of the spiral conveying shaft through the connecting plate, and the spiral conveying shaft rotating driving device is disposed on the sliding base The rear end of the screw conveying shaft is connected with the screw conveying shaft rotation driving device, and the sliding pair along the length direction of the chassis is provided between the sliding base and the chassis, and the propulsion system The utility model comprises a propulsion cylinder, and a propulsion cylinder bracket is arranged at a rear end of the chassis. The two ends of the propulsion cylinder are respectively connected to the propulsion cylinder bracket and the sliding base. The hydraulic pump station comprises a fuel tank, a pump station motor, a hydraulic pump and a valve block, and the pump station motor drives the hydraulic pressure. The pressure oil of the pump is connected to the propulsion cylinder through the pipeline and the valve block. The control cabinet is provided with a controller. The controller is connected with the rotary drive shaft rotary drive device, the pump station motor and the control end of the valve block, and the power distribution cabinet. Providing power to a cutting head having a reducing function, a screw conveying shaft rotary driving device, a pump station motor and a valve block, the cutting head having a reducing function including a cutter head, a cutter mounted on the cutter head, and a side scraper telescopic mechanism The hydraulic control device is coupled to the side scraper telescopic mechanism, and the scraper telescopic mechanism is installed in the tapping groove of the cutter disc, and the scraper telescopic mechanism is driven by the driving cylinder in the hydraulic control device.
所述螺旋输送轴旋转驱动装置包括驱动电机和中空轴减速机, 驱动电机 设于滑动底座上, 驱动电机输出轴与中空轴减速机相连, 中空轴减速机输出轴 通过联轴器与螺旋输送轴后端相连接。  The screw conveying shaft rotary driving device comprises a driving motor and a hollow shaft reducer, the driving motor is arranged on the sliding base, the driving motor output shaft is connected with the hollow shaft reducer, and the hollow shaft reducer output shaft passes through the coupling and the spiral conveying shaft. The back ends are connected.
螺旋输送轴包括中空轴和输送螺旋, 输送螺旋由钢板构成, 输送螺旋焊 接于中空轴外侧, 在隧道塌方救生机中还设有螺旋输送轴辅助装置, 其包括电 动绞车、 钢丝绳、 芯轴和轴承座, 轴承座呈圆柱筒状, 轴承座焊接于中空轴前 端, 具有变径功能的切削头的接盘焊接于轴承座前端, 轴承座内设有轴承, 芯 轴设于轴承内孔, 芯轴中后部设有角接触轴承, 该角接触轴承的内圈与芯轴为 过渡配合, 角接触轴承外圈与轴承座过盈配合, 在轴承座前部设有挡圈, 芯轴 前端与该挡圈之间设有推力轴承, 电动绞车固定于滑动底座上, 钢丝绳一端缠 绕于电动绞车的钢丝绳卷筒上, 另一端与芯轴后端连接。  The spiral conveying shaft comprises a hollow shaft and a conveying spiral, the conveying spiral is composed of a steel plate, the conveying screw is welded to the outer side of the hollow shaft, and the spiral conveying shaft auxiliary device is further provided in the tunnel collapse lifesaving machine, which comprises an electric winch, a wire rope, a mandrel and a bearing. Seat, the bearing seat is cylindrical, the bearing seat is welded to the front end of the hollow shaft, and the cutting head of the cutting head with the variable diameter function is welded to the front end of the bearing seat, the bearing seat is provided with a bearing, and the mandrel is arranged in the inner hole of the bearing, in the mandrel The rear part is provided with an angular contact bearing, the inner ring of the angular contact bearing is in a transitional fit with the mandrel, the outer ring of the angular contact bearing is interference fit with the bearing seat, and a retaining ring is arranged at the front part of the bearing seat, and the front end of the mandrel and the block are arranged A thrust bearing is arranged between the rings, the electric winch is fixed on the sliding base, one end of the wire rope is wound on the wire rope reel of the electric winch, and the other end is connected with the rear end of the mandrel.
中空轴减速机前端与鼠笼式推力架一端固定连接, 鼠笼式推力架另一端 通过救生筒端部过渡接头与所述救生筒后端相连接, 联轴器位于鼠笼式推力架 内部。  The front end of the hollow shaft reducer is fixedly connected to one end of the squirrel cage thrust frame, and the other end of the squirrel cage thrust frame is connected to the rear end of the rescue tube through the end transition joint of the rescue tube, and the coupling is located inside the squirrel cage thrust frame.
在底盘前部固定有辅助油缸支架, 该辅助油缸支架上固定设有辅助油 缸, 辅助油缸的活塞杆与救生筒端部过渡接头相对应, 辅助油缸的活塞杆与救 生筒中心线的竖直距离小于救生筒端部过渡接头边缘与救生筒中心线的距离。 在底盘上设有沿其长度方向的导轨, 在滑动底座底部设有滑靴与该导轨 相配合构成滑动副。 An auxiliary cylinder bracket is fixed at the front of the chassis, and an auxiliary cylinder is fixed on the auxiliary cylinder bracket. The piston rod of the auxiliary cylinder corresponds to the end transition joint of the rescue cylinder, and the vertical distance between the piston rod of the auxiliary cylinder and the center line of the rescue cylinder Less than the distance between the edge of the end of the life jacket end transition joint and the centerline of the life preserver. A guide rail along the longitudinal direction thereof is arranged on the chassis, and a sliding shoe is arranged at the bottom of the sliding base to cooperate with the guide rail to form a sliding pair.
所述螺旋输送轴由至少两个螺旋输送轴段相连接而成, 所述救生筒由至 少两个救生筒段相连接构成, 螺旋输送轴段的长度为 4nT6m, 救生筒段的长度 为 4m〜6m。  The spiral conveying shaft is formed by connecting at least two spiral conveying shaft segments, and the lifesaving cylinder is formed by connecting at least two lifesaving cylinder segments, the length of the spiral conveying shaft section is 4nT6m, and the length of the lifesaving cylinder section is 4m~ 6m.
相邻两个救生筒段之间采用锥面连接, 在救生筒段一端的外侧面设有外 锥面、 在救生筒段的另一端的内侧面设有内锥面, 该外锥面与内锥面相配合, 该外锥面与内锥面的锥度为 1 : 1(Γ1 : 15。  A conical surface is connected between two adjacent life-saving cylinder segments, an outer tapered surface is arranged on an outer side of one end of the life-saving cylinder section, and an inner tapered surface is provided on an inner side of the other end of the life-saving cylinder section, the outer tapered surface and the inner cone surface The tapered surface is matched, and the taper of the outer tapered surface and the inner tapered surface is 1:1 (Γ1:15).
底盘由两个箱体通过螺栓相连接而成。  The chassis is made up of two boxes connected by bolts.
所述隧道塌方救生机中还设有救生床, 救生床包括床身、 床身滑靴、 头 罩和安全带, 在床身一端通过铰链设有头罩, 床身滑靴设于床身下部, 床身滑 靴的横截面外轮廓呈半圆形, 床身滑靴的外径小于救生筒的内径。  The tunnel landscaping life-saving machine further comprises a life-saving bed, wherein the life-saving bed comprises a bed body, a bed sliding shoe, a hood and a safety belt, and a hood is arranged at one end of the bed through a hinge, and the bed sliding shoe is arranged at the lower part of the bed The cross-sectional outer contour of the bed shoe is semi-circular, and the outer diameter of the bed shoe is smaller than the inner diameter of the life-saving cylinder.
本发明中的切削头安装在螺旋输送轴的前端, 利用切削头的旋转和轴向 推进, 对塌方后的渣土进行破岩切削, 切削下来的渣土通过螺旋输送轴的旋 转, 将其推向后方, 从救生筒的后端排出。 为了减小救生筒向塌方体的贯入阻 力, 采用具有变径功能的切削头, 该切削头的边刮刀在驱动液压缸的作用下, 可沿半径方向进行伸缩, 从而改变切削头的开挖直径。 在开始掘进时, 边刮刀 向外伸出, 使其开挖直径比救生筒的外径略大, 这样可使救生筒的贯入阻力大 大减小。 救生筒贯穿塌方体后, 将切削头的边刮刀缩回, 使其回转直径小于救 生筒的内径, 伸出辅助油缸, 向前顶紧救生筒, 缩回推进油缸至最后端, 启动 电动绞车将螺旋输送轴逐段地拖出拆除, 最终使救生筒内形成一个通透的空 间, 被困人员从救生筒内自行爬出或通过救生床将被困人员救出, 完成救生过 程。 采用本救生机, 可以快速、 安全、 人性化的对隧道挖掘过程中因塌方而受 困的人员进行施救。  The cutting head of the present invention is installed at the front end of the screw conveying shaft, and uses the rotation and axial advancement of the cutting head to perform rock breaking cutting on the slag after the landslide, and the cut muck is pushed by the rotation of the spiral conveying shaft, and pushes it To the rear, discharge from the rear end of the lifesaving tube. In order to reduce the penetration resistance of the lifesaving cylinder to the landslide body, a cutting head having a variable diameter function is adopted, and the edge scraping blade of the cutting head can be expanded and contracted in the radial direction under the action of the driving hydraulic cylinder, thereby changing the cutting head excavation diameter. At the beginning of the tunneling, the scraper is extended outwardly so that the diameter of the excavation is slightly larger than the outer diameter of the life preserver, so that the penetration resistance of the life preserver is greatly reduced. After the life-saving cylinder passes through the landslide, the side scraper of the cutting head is retracted so that the rotating diameter is smaller than the inner diameter of the life-saving cylinder, the auxiliary cylinder is extended, the life-saving cylinder is pushed forward, and the thrust cylinder is retracted to the last end, and the electric winch is started. The screw conveyor shaft is pulled out and removed one by one, and finally a transparent space is formed in the life-saving cylinder. The trapped person climbs out from the life-saving cylinder or rescues the trapped person through the life-saving bed to complete the life-saving process. With this life-saving machine, people who are trapped due to landslides during tunnel excavation can be rescued quickly, safely and humanized.
附图说明 DRAWINGS
图 1是本发明的结构示意图。 图 2是本发明的工作状态示意图。 Figure 1 is a schematic view of the structure of the present invention. Figure 2 is a schematic view of the working state of the present invention.
图 3是救生机切削排渣装置示意图, 即图 2中 I的局部放大图。  Fig. 3 is a schematic view showing the slagging device of the life-saving machine, that is, a partial enlarged view of I in Fig. 2.
图 4是具有变径功能的切削头示意图, 即图 3中 IV的局部放大图。  Fig. 4 is a schematic view of a cutting head having a variable diameter function, that is, a partial enlarged view of IV in Fig. 3.
图 5是螺旋输送轴辅助装置示意图, 即图 3中 V的局部放大图。  Fig. 5 is a schematic view of the screw conveying shaft auxiliary device, that is, a partial enlarged view of V in Fig. 3.
图 6 是救生机螺旋输送轴和救生筒的接长示意图, 即图 2 中 II的局部放 大图。  Figure 6 is a schematic diagram showing the length of the lifeline screw conveyor shaft and the life-saving cylinder, that is, the partial enlarged view of II in Figure 2.
图 7是救生筒体接长结构示意图, 即图 6中 VI的局部放大图。  Fig. 7 is a schematic view showing the structure of the life-saving cylinder body, that is, a partial enlarged view of VI in Fig. 6.
图 8是图 2中 III的局部放大图。  Figure 8 is a partial enlarged view of III in Figure 2.
图 9是图 8中 VII的局部放大图。  Figure 9 is a partial enlarged view of VII in Figure 8.
图 10是图 8的俯视图。  Figure 10 is a plan view of Figure 8.
图 11是图 10中覆的局部放大图。  Figure 11 is a partial enlarged view of the cover of Figure 10.
图 12是本发明中的救生床结构示意图。  Figure 12 is a schematic view showing the structure of a life-saving bed in the present invention.
图 13是图 12的俯视图。  Figure 13 is a plan view of Figure 12.
图 14是图 12的左视图。  Figure 14 is a left side view of Figure 12.
具体实施方式 detailed description
实施例 1  Example 1
如图 1、 图 2、 图 3、 图 4、 图 5、 图 6、 图 7、 图 8、 图 9、 图 10和图 11所 示, 图 2 中箭头所示为隧道掘进方向。 图中序号如下: 1、 具有变径功能的切 削头, 2、 螺旋输送轴, 3、 驱动电机, 4、 中空轴减速机, 5、 救生筒, 6、 推 进油缸, 7、 辅助油缸, 8、 滑动底座, 9、 滑靴, 10、 导轨, 11、 电动绞车, 12、 角接触轴承, 13、 推力轴承, 14、 油箱, 15、 泵站电机, 16、 液压泵, 17、 阀组, 18、 配电柜, 19、 控制柜, 20、 底盘, 21、 床身, 22、 床身滑靴, 23、 头罩, 24、 联轴器, 25、 鼠笼式推力架, 26、 救生筒端部过渡接头, 27、 边刮刀, 28、 钢丝绳, 29、 铰链, 30、 芯轴, 31、 轴承座, 32、 螺旋输送轴延 长接头, 33、 安全带, 34、 塌方体, 35、 高强度螺栓, 36、 推进油缸支架, 37、 辅助油缸支架。 在本实施例中, 该隧道塌方救生机包括具有变径功能的切削头 1、 螺旋输 送轴 2、 螺旋输送轴旋转驱动装置、 救生筒 5、 推进系统、 液压泵站、 底盘 20、 配电柜 18和控制柜 19, 救生筒 5最好呈圆柱筒状, 这便于推进, 采用内 径为 600匪的救生筒 5, 以保证被救人员的活动空间, 螺旋输送轴 2套设于救 生筒 5内, 螺旋输送轴 2与救生筒 5内侧壁间设有间隙, 具有变径功能的切削 头 1通过接盘固定于螺旋输送轴 2前端, 螺旋输送轴旋转驱动装置设于滑动底 座 8上, 螺旋输送轴 2后端与螺旋输送轴旋转驱动装置相连, 滑动底座 8与底 盘 20 之间设有沿底盘长度方向的滑动副, 推进系统包括推进油缸 6, 在底盘 20后端设有推进油缸支架 36, 推进油缸 6两端分别铰接于推进油缸支架 36和 滑动底座 8上, 液压泵站包括油箱 14、 泵站电机 15、 液压泵 16和阀组 17, 泵 站电机驱动液压泵, 液压泵的压力油通过管路和阀组与推进油缸 6相连, 控制 柜 19 中设有控制器, 控制器与螺旋输送轴旋驱动装置、 泵站电机和阀组的控 制端相连, 实现各个动作的控制, 配电柜 18 给具有变径功能的切削头、 螺旋 输送轴旋驱动装置、 泵站电机和阀组提供电源, 该具有变径功能的切削头 1 包 括刀盘 271、 装配在刀盘上的切刀 272、 边刮刀伸缩机构、 液压控制装置, 边 刮刀 27 与边刮刀伸缩机构相连结, 边刮刀伸缩机构安装在刀盘的出渣槽内, 边刮刀伸缩机构由液压控制装置中的驱动油缸 273驱动。 As shown in Figures 1, 2, 3, 4, 5, 6, 7, 8, 8, 9, and 11, the arrow in Figure 2 shows the tunneling direction. The serial numbers are as follows: 1. Cutting head with variable diameter function, 2. Screw conveying shaft, 3. Drive motor, 4. Hollow shaft reducer, 5. Life-saving cylinder, 6. Propulsion cylinder, 7. Auxiliary cylinder, 8. Sliding base, 9, sliding shoes, 10, guide rails, 11, electric winch, 12, angular contact bearing, 13, thrust bearing, 14, fuel tank, 15, pump station motor, 16, hydraulic pump, 17, valve block, 18, Power distribution cabinet, 19, control cabinet, 20, chassis, 21, bed, 22, bed sliding shoes, 23, hood, 24, coupling, 25, squirrel-cage thrust frame, 26, life-saving cylinder end Transition joint, 27, side scraper, 28, wire rope, 29, hinge, 30, mandrel, 31, bearing housing, 32, screw conveyor shaft extension joint, 33, seat belt, 34, landslide, 35, high-strength bolt, 36. Propulsion cylinder bracket, 37. Auxiliary cylinder bracket. In this embodiment, the tunnel landslide life-saving machine includes a cutting head having a variable diameter function, a screw conveying shaft 2, a screw conveying shaft rotation driving device, a life-saving cylinder 5, a propulsion system, a hydraulic pumping station, a chassis 20, and a power distribution cabinet. 18 and the control cabinet 19, the life-saving cylinder 5 preferably has a cylindrical shape, which is convenient for propulsion, and adopts a life-saving cylinder 5 having an inner diameter of 600 , to ensure the movable space of the rescued person, and the spiral conveying shaft 2 is sleeved in the life-saving cylinder 5 The spiral conveying shaft 2 and the inner side wall of the lifesaving tube 5 are provided with a gap, and the cutting head 1 having the variable diameter function is fixed to the front end of the spiral conveying shaft 2 through the receiving plate, and the spiral conveying shaft rotating driving device is disposed on the sliding base 8, the spiral conveying shaft 2 The rear end is connected with the screw conveying shaft rotation driving device, and the sliding base 8 and the chassis 20 are provided with a sliding pair along the longitudinal direction of the chassis. The propulsion system includes a propulsion cylinder 6 and a propulsion cylinder bracket 36 is provided at the rear end of the chassis 20 to advance The two ends of the cylinder 6 are respectively hinged on the propulsion cylinder bracket 36 and the sliding base 8. The hydraulic pump station includes a fuel tank 14, a pump station motor 15, a hydraulic pump 16 and a valve block 17, and the pump station motor drives the hydraulic pressure. The pressure oil of the hydraulic pump is connected to the propulsion cylinder 6 through the pipeline and the valve block, and the control cabinet 19 is provided with a controller, and the controller is connected with the screw conveying shaft rotation driving device, the pump station motor and the control end of the valve group, thereby realizing each In the control of the action, the power distribution cabinet 18 supplies power to the cutting head having the reducing function, the screw conveying shaft driving device, the pump station motor and the valve block, and the cutting head 1 having the reducing function includes the cutter head 271 and the cutter a cutter 272 on the disc, a side scraper telescopic mechanism, and a hydraulic control device, the side scraper 27 is coupled to the side scraper telescopic mechanism, and the scraper telescopic mechanism is mounted in the tapping groove of the cutter head, and the scraper telescopic mechanism is controlled by the hydraulic control device. The drive cylinder 273 is driven.
所述螺旋输送轴旋转驱动装置包括驱动电机 3和中空轴减速机 4, 驱动电 机 3设于滑动底座 8上, 驱动电机 3输出轴与中空轴减速机 4相连, 中空轴减 速机 4输出轴通过联轴器 24与螺旋输送轴 2后端相连接。  The screw conveying shaft rotation driving device comprises a driving motor 3 and a hollow shaft speed reducer 4, the driving motor 3 is arranged on the sliding base 8, the output shaft of the driving motor 3 is connected with the hollow shaft speed reducer 4, and the output shaft of the hollow shaft speed reducer 4 is passed The coupling 24 is connected to the rear end of the screw conveying shaft 2.
螺旋输送轴包括中空轴和输送螺旋, 输送螺旋由钢板构成, 输送螺旋焊 接于中空轴外侧, 在隧道塌方救生机中还设有螺旋输送轴辅助装置, 其包括电 动绞车 11、 钢丝绳 28、 芯轴 30和轴承座 31, 轴承座 31呈圆柱筒状, 轴承座 31 焊接于中空轴前端, 具有变径功能的切削头 1 的接盘焊接于轴承座 31 前 端, 轴承座 31 内通过轴承设有该芯轴 30, 芯轴 30 中后部设有角接触轴承 12, 该角接触轴承 12 的内圈与芯轴为过渡配合, 角接触轴承外圈与轴承座过 盈配合, 在轴承座 31前部设有挡圈 311, 挡圈与轴承座内壁通过螺紋连接, 同 时, 挡圈与推力轴承之间设有轴承端盖, 芯轴 30 前端与该挡圈 311 之间设有 推力轴承 13, 芯轴前端通过螺紋设有螺母, 该推力轴承 13 设于螺母与挡圈 311之间, 电动绞车 1 1固定于滑动底座 8上, 钢丝绳 28—端缠绕于电动绞车 11的钢丝绳卷筒上, 另一端与芯轴 30后端连接。 The spiral conveying shaft comprises a hollow shaft and a conveying screw, the conveying spiral is composed of a steel plate, and the conveying screw is welded to the outside of the hollow shaft, and a screw conveying shaft auxiliary device is further arranged in the tunnel collapse lifesaving machine, which comprises an electric winch 11, a wire rope 28 and a mandrel. 30 and the bearing housing 31, the bearing housing 31 has a cylindrical shape, the bearing housing 31 is welded to the front end of the hollow shaft, and the cutting head of the cutting head 1 having the variable diameter function is welded to the front end of the bearing housing 31, and the bearing housing 31 is provided with the core through the bearing The shaft 30, the rear part of the mandrel 30 is provided with an angular contact bearing 12, the inner ring of the angular contact bearing 12 and the mandrel are in a transitional fit, and the angular contact bearing outer ring and the bearing seat pass In the front part of the bearing seat 31, a retaining ring 311 is provided, and the retaining ring is screwed to the inner wall of the bearing housing. At the same time, a bearing end cover is arranged between the retaining ring and the thrust bearing, and the front end of the mandrel 30 and the retaining ring 311 A thrust bearing 13 is disposed between the front end of the mandrel and a nut. The thrust bearing 13 is disposed between the nut and the retaining ring 311. The electric winch 11 is fixed on the sliding base 8 and the end of the wire rope 28 is wound around the electric winch 11 The other end of the wire rope reel is connected to the rear end of the mandrel 30.
中空轴减速机 4前端与鼠笼式推力架 25—端固定连接, 鼠笼式推力架 25 另一端通过救生筒端部过渡接头 26与所述救生筒 5后端相连接, 联轴器 24位 于鼠笼式推力架 5内部, 采用鼠笼式推力架便于安装联轴器。  The front end of the hollow shaft reducer 4 is fixedly connected to the squirrel-cage thrust frame 25-end, and the other end of the squirrel-cage thrust frame 25 is connected to the rear end of the life-saving cylinder 5 through the rescue tube end transition joint 26, and the coupling 24 is located Inside the squirrel-cage thrust frame 5, a squirrel-cage thrust frame is used to facilitate the installation of the coupling.
在底盘 20前部固定有辅助油缸支架 37, 该辅助油缸支架上固定设有辅助 油缸 7, 辅助油缸 7的活塞杆与救生筒端部过渡接头 26相对应, 救生筒端部过 渡接头 26 采用圆盘, 辅助油缸的活塞杆与救生筒中心线的竖直距离小于救生 筒端部过渡接头边缘与救生筒中心线的距离,当辅助油缸的活塞杆伸出时正好 可以给救生筒端部过渡接头 26 施加作用力, 可以起到辅助推进的作用, 同时 还可在抽出螺旋输送轴时防止救生筒后退, 该辅助油缸 7兼有防救生筒后退的 功能。  An auxiliary cylinder bracket 37 is fixed on the front portion of the chassis 20, and an auxiliary cylinder 7 is fixed on the auxiliary cylinder bracket. The piston rod of the auxiliary cylinder 7 corresponds to the end of the life jacket end transition joint 26, and the end of the life tube end transition joint 26 is round. The vertical distance between the piston rod of the auxiliary cylinder and the center line of the life-saving cylinder is smaller than the distance between the edge of the transition joint end of the rescue cylinder and the center line of the life-saving cylinder. When the piston rod of the auxiliary cylinder extends, the transition joint of the end of the life-saving cylinder can be just right. 26 The force is applied to assist the propulsion. At the same time, the life-saving cylinder can be prevented from retreating when the screw conveying shaft is pulled out. The auxiliary cylinder 7 also has the function of preventing the life-saving cylinder from retreating.
在底盘 20上设有沿其长度方向的导轨 10, 在滑动底座底 8部设有滑靴 9 与该导轨 10相配合构成滑动副。  A guide rail 10 along the longitudinal direction thereof is provided on the chassis 20, and a sliding shoe 9 is provided on the bottom portion 8 of the sliding base to cooperate with the guide rail 10 to constitute a sliding pair.
所述螺旋输送轴 2 由 7个螺旋输送轴段相连接而成, 相邻两个螺旋输送 轴段通过螺旋输送轴延长接头 32相连接, 所述救生筒 5 由 7个救生筒段相连 接构成, 螺旋输送轴段的长度为 4nT6m, 救生筒段的长度为 4nT6m。  The spiral conveying shaft 2 is connected by 7 spiral conveying shaft segments, and two adjacent spiral conveying shaft segments are connected by a screw conveying shaft extension joint 32, and the lifesaving cylinder 5 is connected by 7 lifesaving cylinder segments. The length of the spiral conveying shaft section is 4nT6m, and the length of the lifesaving cylinder section is 4nT6m.
相邻两个救生筒段之间采用锥面连接, 在救生筒段一端的外侧面设有外 锥面、 在救生筒段的另一端的内侧面设有内锥面, 该外锥面与内锥面相配合, 该外锥面与内锥面的锥度为 1 : 1(Γ1 : 15。  A conical surface is connected between two adjacent life-saving cylinder segments, an outer tapered surface is arranged on an outer side of one end of the life-saving cylinder section, and an inner tapered surface is provided on an inner side of the other end of the life-saving cylinder section, the outer tapered surface and the inner cone surface The tapered surface is matched, and the taper of the outer tapered surface and the inner tapered surface is 1:1 (Γ1:15).
所述隧道塌方救生机中还设有救生床, 救生床包括床身 21、 床身滑靴 22、 头罩 23和安全带 33, 在床身 21—端通过铰链 29设有头罩 23, 床身滑靴 22设于床身 21下部, 床身滑靴的横截面外轮廓呈半圆形, 床身滑靴 22的外径 小于救生筒 5的内径。 The tunnel collapse life-saving machine further includes a life-saving bed, wherein the life-saving bed comprises a bed 21, a bed shoe 22, a head cover 23 and a safety belt 33, and a head cover 23 is provided at the end of the bed 21 through a hinge 29, the bed The body shoe 22 is disposed at the lower part of the bed 21, and the outer cross section of the bed shoe is semicircular, and the outer diameter of the bed shoe 22 It is smaller than the inner diameter of the life jacket 5.
切削头 1通过高强度螺栓 35安装在螺旋输送轴 2的前端。 利用切削头 1 的旋转和轴向推进, 对塌方后的渣土进行破岩切削。 切削下来的渣土通过螺旋 输送轴 2的旋转, 将其推向后方, 从救生筒 5的后端排出。 螺旋输送轴 2和切 削头 1的旋转是由驱动电机 3、 减速机 4、 联轴器 24来驱动的。 驱动电机 3和 减速机 4安装在滑动底座 8上, 它们可通过滑动底座 8下方的滑靴 9沿固定在 底盘 20上的导轨 10作轴向移动。 推进油缸 6固定在推进油缸支撑架 36上, 在推进油缸 6的作用下, 驱动电机 3、 减速机 4通过联轴器 24将旋转的螺旋输 送轴 2和切削头 1 向前推进, 同时通过鼠笼式推力架 25及救生筒端部过渡接 头 26, 将救生筒 5也向前作轴向推进, 由于采用了机械方式的强制同步措施, 故螺旋输送轴 2、 切削头 1和救生筒 5的轴向推进速度是相同的。  The cutting head 1 is attached to the front end of the screw conveying shaft 2 by a high-strength bolt 35. Using the rotation and axial advancement of the cutting head 1, the slag after the landslide is subjected to rock cutting. The cut muck is pushed rearward by the rotation of the spiral conveying shaft 2, and is discharged from the rear end of the lifesaving drum 5. The rotation of the screw feed shaft 2 and the cutting head 1 is driven by the drive motor 3, the reducer 4, and the coupling 24. The drive motor 3 and the reducer 4 are mounted on the slide base 8, which are axially movable along the guide rail 10 fixed to the chassis 20 by the slide shoes 9 under the slide base 8. The propulsion cylinder 6 is fixed on the propulsion cylinder support frame 36. Under the action of the propulsion cylinder 6, the drive motor 3 and the reduction gear 4 advance the rotating screw conveying shaft 2 and the cutting head 1 through the coupling 24, and pass the rat. The cage type thrust frame 25 and the life-saving cylinder end transition joint 26 advance the life-saving cylinder 5 axially forward, and the shaft of the screw conveying shaft 2, the cutting head 1 and the life-saving cylinder 5 are adopted due to mechanical forced synchronization measures. The speed of advancement is the same.
为了减小救生筒 5向塌方体 34的贯入阻力, 采用具有变径功能的切削头 1 (已由本申请人申请了国家发明专利, 专利申请名称为 "软岩盾构机中具有 小范围变径功能的切削装置" 申请号为 201010261104. X, 申请日为 2010年 08 月 24 日, 目前已收到国家知识产权的授权通知书)。 该具有变径功能的切削头 包括刀盘、 装配在刀盘上的切刀、 边刮刀伸缩机构、 液压控制装置, 边刮刀与 边刮刀伸缩机构相连结, 边刮刀伸缩机构安装在刀盘的出渣槽内, 边刮刀伸缩 机构由液压控制装置中的驱动油缸驱动。 该切削头 1 的边刮刀 27在驱动油缸 的作用下, 可沿半径方向进行伸缩, 从而改变切削头 1 的开挖直径。 在开始掘 进时, 边刮刀 27 向外伸出, 使其开挖直径比救生筒 5 的外径略大, 这样可使 救生筒 5的贯入阻力大大减小。  In order to reduce the penetration resistance of the life-saving cylinder 5 to the landslide 34, a cutting head 1 having a variable-diameter function is adopted (the national invention patent has been applied by the applicant, and the patent application name is "soft rock shield machine with a small range change" The cutting device with the diameter function" application number is 201010261104. X, the application date is August 24, 2010, and the national intellectual property authorization notice has been received. The cutting head with the variable diameter function comprises a cutter head, a cutter mounted on the cutter head, a side scraper telescopic mechanism, a hydraulic control device, the side scraper is coupled with the side scraper telescopic mechanism, and the side scraper telescopic mechanism is mounted on the cutter disc In the slag tank, the side scraper telescopic mechanism is driven by a drive cylinder in the hydraulic control device. The side scraper 27 of the cutting head 1 is stretched in the radial direction by the driving cylinder to change the excavation diameter of the cutting head 1. At the beginning of the excavation, the side scraper 27 projects outward so that the diameter of the excavation is slightly larger than the outer diameter of the life-saving cylinder 5, so that the penetration resistance of the life-saving cylinder 5 is greatly reduced.
辅助油缸 7, 具有辅助推进兼救生筒防后退锁紧功能, 其固定在辅助油缸 支架 37上, 辅助油缸支架 37固定于底盘 20前部。 如果救生筒 5与塌方体 34 之间的摩擦力过大, 在使用推进油缸 6的同时, 还可使用辅助油缸 7。  The auxiliary cylinder 7 has an auxiliary propulsion and life-saving cylinder anti-backup locking function, which is fixed on the auxiliary cylinder bracket 37, and the auxiliary cylinder bracket 37 is fixed to the front of the chassis 20. If the friction between the life jacket 5 and the landslide 34 is excessive, the auxiliary cylinder 7 can be used while the propulsion cylinder 6 is being used.
在实际救生中, 救生机的掘进距离可能会长达几十米, 为了减小螺旋输 送轴 2的挠度, 可采用螺旋输送轴辅助装置, 如图 4和图 8所示, 它是通过钢 丝绳 28 的张紧来实现的。 在螺旋输送轴 2 的不同长度下, 采用多大的张紧力 比较合适, 可通过计算和出厂试验提供的数据得知。 钢丝绳 28 的实际张力, 可通过市售的钢丝绳张力测试仪进行测定。 In actual lifesaving, the life of the life-saving machine may be as long as several tens of meters. In order to reduce the deflection of the screw conveyor shaft 2, a screw conveyor shaft auxiliary device can be used. As shown in Fig. 4 and Fig. 8, it is through steel. The tension of the wire rope 28 is achieved. At different lengths of the screw conveyor shaft 2, it is appropriate to use a large tension, which can be obtained from the data provided by the calculation and the factory test. The actual tension of the wire rope 28 can be measured by a commercially available wire rope tension tester.
钢丝绳 28 的一端固定在电动绞车 11 的卷筒上, 另一端穿过中空轴减速 机 4、 联轴器 24进入中空的螺旋输送轴 2, 在螺旋输送轴 2 的前端与芯轴 30 相连。 角接触轴承 12的内圈与芯轴 30相配合, 可采用过渡配合, 外圈与轴承 座 31配合, 可采用过盈配合。 轴承座 31和螺旋输送轴 2采用焊接方式连为一 体, 当螺旋输送轴 2 旋转时, 轴承座 31 连同轴承外圈通过滚动体绕其轴承内 圈旋转。  One end of the wire rope 28 is fixed to the reel of the electric winch 11, and the other end passes through the hollow shaft reducer 4, the coupling 24 enters the hollow screw conveying shaft 2, and is connected to the mandrel 30 at the front end of the screw conveying shaft 2. The inner ring of the angular contact bearing 12 is matched with the mandrel 30, and a transition fit can be adopted. The outer ring is matched with the bearing seat 31, and an interference fit can be used. The bearing housing 31 and the screw conveying shaft 2 are integrally connected by welding. When the screw conveying shaft 2 rotates, the bearing housing 31 and the bearing outer ring rotate around the bearing inner ring through the rolling elements.
当电动绞车 11将钢丝绳 28张紧后, 螺旋输送轴 2会受到一个顺时针力 矩的作用, 与螺旋输送轴 2 由于自重产生的反时针力矩相抵消, 可以减小螺旋 输送轴 2的挠度。 在角接触轴承 12和推力轴承 13的作用下, 螺旋输送轴辅助 装置工作时, 螺旋输送轴 2绕其钢丝绳 28和芯轴 30所在的轴线回转, 钢丝绳 28和芯轴 30本身并不转动 (图 2、 图 4)。  When the electric winch 11 tensions the wire rope 28, the screw conveying shaft 2 is subjected to a clockwise moment, which counteracts the counterclockwise moment of the screw conveying shaft 2 due to its own weight, thereby reducing the deflection of the screw conveying shaft 2. Under the action of the angular contact bearing 12 and the thrust bearing 13, when the screw conveying shaft auxiliary device operates, the screw conveying shaft 2 rotates around the axis where the wire rope 28 and the mandrel 30 are located, and the wire rope 28 and the mandrel 30 themselves do not rotate (Fig. 2. Figure 4).
由于救生机的掘进距离可能会长达几十米, 为了方便运输和安装, 螺旋 输送轴 2和救生筒 5必须分段制造, 现场接长。 螺旋输送轴 2和救生筒 5的分 段长度取 4nT6m较为合适。 螺旋输送轴 2 的延长接头 32可采用普通的地质钻 杆或石油钻杆接头型式。 救生筒 5 的延长接头采用锥面连接, 锥度取 1 : 10〜1: 15, 其优点是对中性好, 操作简便, 节省时间。 同时这种接长方式还可 保证救生筒 5的外表光滑, 可有效地减小筒体的贯入阻力。  Since the life of the life-saving machine can be as long as several tens of meters, the screw conveyor shaft 2 and the life-saving cylinder 5 must be manufactured in sections for the convenience of transportation and installation. The length of the spiral conveying shaft 2 and the life-saving cylinder 5 is preferably 4nT6m. The extension joint 32 of the screw conveyor shaft 2 can be of a conventional geological drill or oil drill pipe joint type. The extension joint of the life-saving cylinder 5 is connected by a taper surface, and the taper is 1:10~1: 15, which has the advantages of good neutrality, easy operation and time saving. At the same time, the lengthening manner can ensure the smooth appearance of the life-saving cylinder 5, and can effectively reduce the penetration resistance of the cylinder.
救生筒 5、 切削头 1及螺旋输送轴 2的同步推进距离受推进油缸 6的最大 行程的限制, 一般为 4nT6m, 该长度应与螺旋输送轴 2和救生筒 5的分段长度 相同。 为了使救生筒 5、 切削头 1及螺旋输送轴 2能不断地向前推进, 必须采 取换步接长措施。 当推进油缸 6 的活塞杆向外伸出达满行程时, 打开联轴器 24, 使螺旋输送轴 2与中空轴减速机 4脱开; 松开电动绞车 11 的离合器, 使 钢丝绳卷筒与电机脱开处于自由状态, 然后将推进油缸 6缩回到最大行程。 脱 开钢丝绳 28与电动绞车 11 的钢丝绳卷筒的连接, 同时卸掉救生筒端部过渡接 头 26, 将钢丝绳 28从中空轴减速机 4、 联轴器 24和救生筒端部过渡接头 26 中向前抽出, 从欲接长的螺旋输送轴 2及救生筒 5中穿过并穿越联轴器 24、 中 空轴减速机 4 并重新与电动绞车 1 1 的钢丝绳卷筒连接。 此后便可进行螺旋输 送轴 2及救生筒 5 的接长。 接长后, 将救生筒端部过渡接头 26套在救生筒 5 的后端, 合上联轴器 24, 这样切削头 1 可继续旋转掘进。 同时合上电动绞车 11 的离合器, 通过电动绞车 11将钢丝绳 28绷紧, 以减小螺旋输送轴 2 的挠 度。 随着推进油缸 6的向外伸出, 救生筒 5、 螺旋输送轴 2及切削头 1又可继 续同步推进, 开始了换步接长后的新一轮工作循环。 The synchronous propulsion distance of the life-saving cylinder 5, the cutting head 1 and the auger shaft 2 is limited by the maximum stroke of the propulsion cylinder 6, generally 4 nT6 m, which should be the same as the segment length of the auger shaft 2 and the life-saving cylinder 5. In order to allow the life-saving cylinder 5, the cutting head 1 and the screw conveying shaft 2 to continuously advance, it is necessary to take measures of step-changing and lengthening. When the piston rod of the propulsion cylinder 6 projects outwardly for a full stroke, the coupling 24 is opened to disengage the screw conveyor shaft 2 from the hollow shaft reducer 4; the clutch of the electric winch 11 is released, and the rope reel and the motor are made. The disengagement is in a free state, and then the propulsion cylinder 6 is retracted to the maximum stroke. Take off The wire rope 28 is connected to the wire rope reel of the electric winch 11 while the life jacket end transition joint 26 is removed, and the wire rope 28 is advanced from the hollow shaft reducer 4, the coupling 24 and the life jacket end transition joint 26 The drawing is carried out from the screw conveying shaft 2 and the lifesaving drum 5 which are to be extended, and passes through the coupling 24, the hollow shaft speed reducer 4, and is reconnected to the wire rope reel of the electric winch 1 1 . Thereafter, the length of the screw conveyor shaft 2 and the life jacket 5 can be made. After the extension, the escape tube end transition joint 26 is placed at the rear end of the life-saving cylinder 5, and the coupling 24 is closed, so that the cutting head 1 can continue to rotate. At the same time, the clutch of the electric winch 11 is closed, and the wire rope 28 is tightened by the electric winch 11 to reduce the deflection of the screw conveying shaft 2. With the outward extension of the propulsion cylinder 6, the life-saving cylinder 5, the screw conveying shaft 2 and the cutting head 1 can continue to advance synchronously, and a new working cycle after the step-by-step extension is started.
鼠笼式推力架 25通过螺紋连接或焊接与中空轴减速机 4固接, 它的作用 是将推进油缸 6的推力通过救生筒端部过渡接头 26传递给救生筒 5。 之所以采 用鼠笼形式, 是为了给联轴器 24的拆装提供必要的操作空间。  The squirrel-cage thrust frame 25 is fixed to the hollow shaft reducer 4 by screwing or welding, and its function is to transmit the thrust of the propulsion cylinder 6 to the life-saving cylinder 5 through the life-saving cylinder end transition joint 26. The squirrel cage is used to provide the necessary operating space for the disassembly and assembly of the coupling 24.
救生筒端部过渡接头 26的作用除承受推进油缸 6的推力外, 还可对救生 筒 5的端部锥面进行保护, 以防机械损伤, 保证筒体接长的对中性质量,如图 7 和图 8所示。  The function of the end of the life-saving cylinder transition joint 26 can not only support the thrust of the propulsion cylinder 6, but also protect the end cone surface of the life-saving cylinder 5 to prevent mechanical damage and ensure the centering quality of the cylinder length, as shown in the figure. 7 and Figure 8.
经过若干个换步一接长一推进的工作循环后, 切削头 1、 螺旋输送轴 2、 救生筒 5将贯穿塌方体 34。 此时, 应将切削头 1 的边刮刀 27缩回, 使其回转 直径小于救生筒 5的内径, 以便于螺旋输送轴 2连同切削头 1从救生筒 5中向 后抽出。  After a number of steps, one long and one advanced working cycle, the cutting head 1, the screw conveyor shaft 2, and the life jacket 5 will pass through the landslide 34. At this time, the side scraper 27 of the cutting head 1 should be retracted so that its swivel diameter is smaller than the inner diameter of the life-saving cylinder 5, so that the screw-conveying shaft 2 together with the cutting head 1 is pulled backward from the life-saving cylinder 5.
同推进的过程相比, 抽出的过程相对比较简便。  Compared with the process of propulsion, the process of extraction is relatively simple.
为防止在抽出螺旋输送轴 2 的同时拖动救生筒 5 向后退出, 以保证安全 通道的结构空间不被破坏, 首先伸出辅助油缸 7, 通过救生筒端部过渡接头 26 将救生筒 5顶紧以防后退。 打开联轴器 24, 松开电动绞车 11 的离合器, 将推 进油缸 6缩回到最大行程后, 合上电动绞车 1 1 的离合器。 通过电动绞车的转 动, 带动钢丝绳 28 向后拖拽螺旋输送轴 2, 当延长接头 32露出救生筒体后, 即可拆卸延长接头 32并松开电动绞车 11 的钢丝绳端头连接, 这样一节螺旋输 送轴 2即可取出。 In order to prevent the rescue drum 5 from being withdrawn backward while withdrawing the screw conveying shaft 2, to ensure that the structural space of the safety passage is not damaged, firstly, the auxiliary cylinder 7 is extended, and the life-saving cylinder 5 is topped through the life-cycle end transition joint 26. Keep out of step. The coupling 24 is opened, the clutch of the electric winch 11 is released, and the propulsion cylinder 6 is retracted to the maximum stroke, and the clutch of the electric winch 1 1 is closed. Through the rotation of the electric winch, the wire rope 28 is driven to drag the screw conveying shaft 2 backward. When the extension joint 32 exposes the life-saving cylinder body, the extension joint 32 can be removed and the wire rope end connection of the electric winch 11 can be loosened. Lose The shaft 2 can be taken out.
重复以上的步骤, 螺旋输送轴 2 被逐段地拖出拆除, 最终使救生筒 5 内 形成一个通透的空间。 被困人员可从救生筒 5 内自行爬出或采用电动绞车 1 1 助力将受困者拽出。  By repeating the above steps, the screw conveying shaft 2 is pulled out and removed step by step, and finally a space is formed in the life-saving cylinder 5. The trapped person can climb out of the life-saving cylinder 5 or use an electric winch 1 1 to help the trapped person out.
在切削头 1 掘进的过程中, 如遇塌方体中含有用于隧道初期支护用的格 栅拱架钢筋或型钢而导致掘进困难时, 可采用上述方法抽回螺旋输送轴 2, 由 施工人员携带切割工具爬进救生筒 5内进行切割作业。  In the process of cutting head 1 excavation, if the landslide body contains the grille arch reinforcement or steel for the initial support of the tunnel, which makes the tunneling difficult, the above method can be used to withdraw the screw conveyor shaft 2, by the construction personnel. The cutting tool is carried into the life-saving cylinder 5 for cutting work.
实施例 2  Example 2
如图 1、 图 2、 图 3、 图 4、 图 5、 图 6、 图 7、 图 8、 图 9、 图 10、 图 1 1、 图Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, Figure 9, Figure 10, Figure 1 1
12、 图 13和图 14所示。 本实施例的救生机结构与救生过程与实施例 1基本相 同, 但也具有以下不同之处。 12. Figure 13 and Figure 14. The life-saving machine structure and the life-saving process of this embodiment are basically the same as those of the first embodiment, but have the following differences.
螺旋输送轴旋转驱动装置中的驱动电机改为液压马达, 电动绞车改为液 压绞车。  The drive motor in the rotary drive shaft rotary drive is changed to a hydraulic motor, and the electric winch is changed to a hydraulic winch.
为便于运输, 将底盘 20 由整体式改为分体式, 由 2个箱体构成, 剖分面 位于中部, 两个箱体之间每一个设置接盘, 用高强度螺栓连接, 采用分体式底 盘便于施工中的运输。  In order to facilitate transportation, the chassis 20 is changed from a monolithic type to a split type, which is composed of two boxes, the split surface is located in the middle, and each of the two boxes is provided with a tray, which is connected by high-strength bolts, and the split chassis is convenient. Transportation during construction.
在救生筒 5 内形成了通透的空间以后, 使用市售的气动抛缆枪将缆绳射 向救生筒 5 的前端, 被困人员接住缆绳后, 向前拉动拴在缆绳中部的急救箱。 急救箱内有基本的外伤救治药品和少量的食品、 纯净水。 一方面可使伤员得到 尽可能早的救护, 另一方面可为被困人员补充必要的体能, 以加快救援速度。  After a transparent space is formed in the life-saving cylinder 5, a commercially available pneumatic throwing gun is used to direct the cable to the front end of the life-saving cylinder 5, and after the trapped person catches the cable, the first-aid box squatting in the middle of the cable is pulled forward. There are basic trauma treatment drugs and a small amount of food and pure water in the first aid kit. On the one hand, the injured can get the ambulance as soon as possible, on the other hand, the trapped person can be supplemented with the necessary physical energy to speed up the rescue.
在使用抛缆枪之前, 可通过救生筒 5 向被困人员喊话或使用灯语提示被 困人员注意安全。  Before using the throwing gun, you can use the lifesaving tube 5 to call the trapped person or use the light to remind the trapped person to pay attention to safety.
对于受伤并失去主动爬行能力的被困人员, 应使用救生床 (图 12 )。  For trapped people who are injured and lose their ability to actively crawl, use a life-saving bed (Figure 12).
救生床由床身 21、 床身滑靴 22、 头罩 23和安全带 33组成。 头罩 23可 绕固定在床身上的铰链 29旋转, 床身 21和头罩 23 由玻璃钢材料制成, 床身 滑靴 22 由超高分子量聚乙烯 ( UHMW-PE ) 材料制成, 它具有 超强的抗滑动摩 擦能力和极高的耐磨性能。 床身滑靴 22的外径为 590mm, 与救生筒 5的内径基 本吻合。 The lifeboat consists of a bed 21, a bed shoe 22, a head cover 23 and a safety belt 33. The head cover 23 is rotatable about a hinge 29 fixed to the bed body, the bed body 21 and the head cover 23 are made of fiberglass material, and the bed shoe 22 is made of UHMW-PE material, which has super Strong anti-sliding Rubbing ability and extremely high abrasion resistance. The outer diameter of the bed shoe 22 is 590 mm, which substantially matches the inner diameter of the life jacket 5.
救生床固定在缆绳的中部, 缆绳的前端位于被困区, 后端可与液压绞车 11相连。 被困人员通过缆绳将救生床拉至救生筒的前端后, 将伤员抬至救生床 上, 扣上头罩 23 以保护脸部不受救生筒壁上可能掉落的渣块的伤害。 系上安 全带 33, 以防伤员从救生床上滑落。  The life-saving bed is fixed in the middle of the cable, the front end of the cable is located in the trapped area, and the rear end is connected to the hydraulic winch 11. After the trapped person pulls the life-saving bed to the front end of the life-saving tube through the cable, the injured person is lifted onto the life-saving bed, and the head cover 23 is buckled to protect the face from the slag that may fall on the wall of the life-saving tube. Attach the safety belt 33 to prevent the casualty from slipping off the lifebed.
启动液压绞车 1 1, 将受伤人员平稳地拉至救生筒 5 的后端。 抬下伤员 后, 被困人员通过缆绳再次将救生床拉向前端, 可进行第二个伤员的救援。  Starting the hydraulic winch 1 1. Pull the injured person smoothly to the rear end of the life preserver 5. After lifting the wounded, the trapped person pulls the life-saving bed to the front end again through the cable, and can rescue the second wounded.
需要说明的是, 对于未受伤的被困人员, 也可以采取上述方法救援, 其 速度要比主动爬行快。  It should be noted that for the trapped person who is not injured, the above method can also be used to rescue, which is faster than active crawling.
如果救生筒前端的积水较多, 应使用潜水泵将水排除。  If there is more water in the front end of the life-saving cylinder, the submersible pump should be used to remove the water.
如果由于救生机的掘进距离过长导致螺旋输送轴 2 排渣困难, 可采取切 削头 1与螺旋输送轴 2连续旋转, 救生筒 5、 螺旋输送轴 2与切削头 1间歇推 进的办法来解决。 间歇时间的长短, 视排渣状况灵活掌握。  If the slag discharge of the screw conveying shaft 2 is difficult due to the long distance of the life-saving machine, the cutting head 1 and the screw conveying shaft 2 can be continuously rotated, and the life-saving cylinder 5, the screw conveying shaft 2 and the cutting head 1 are intermittently pushed. The length of the interval is flexible and the slag discharge condition is flexible.
除上述技术方案之外, 滑动底座与底盘之间的滑动副也可采用其它结构 形式, 比如滑套与滑杆方式; 救生筒段之间也可采用卡口连接方式; 为了便于 施工, 螺旋输送轴和救生筒至少由两段构成, 还可以是 3段、 4段、 5段或 10 段, 而每一段的长度一般采取 4〜6m, 其具体数量根据塌方体的长度而定; 而分 体式底盘中一般采用两箱体构成底盘即可, 以便于运输。 当然, 在保证底盘整 体刚度情况下, 也可适当增加分体式底盘的箱体数量, 比如采用 2〜5个箱体构 成底盘; 具有变径功能的切削头中边刮刀采用滚刀代替。  In addition to the above technical solutions, the sliding pair between the sliding base and the chassis can also adopt other structural forms, such as a sliding sleeve and a sliding rod method; a bayonet connection can also be adopted between the lifesaving cylinder segments; The shaft and the life-saving cylinder are composed of at least two segments, and may also be 3 segments, 4 segments, 5 segments or 10 segments, and the length of each segment is generally 4 to 6 m, the specific number of which depends on the length of the collapsed body; In the chassis, two cases are generally used to form the chassis, so as to facilitate transportation. Of course, in the case of ensuring the overall rigidity of the chassis, the number of the housings of the split chassis can also be appropriately increased, for example, using 2 to 5 cabinets to form the chassis; and the cutting blade with the reducing function is replaced by a hob.

Claims

权 利 要 求 书 Claim
1. 一种隧道塌方救生机, 其特征在于: 其包括具有变径功能的切削头、 螺旋输 送轴、 螺旋输送轴旋转驱动装置、 救生筒、 推进系统、 液压泵站、 底盘、 配电 柜和控制柜, 螺旋输送轴套设于救生筒内, 螺旋输送轴与救生筒内侧壁间设有 间隙, 具有变径功能的切削头通过接盘固定于螺旋输送轴前端, 螺旋输送轴旋 转驱动装置设于滑动底座上, 螺旋输送轴后端与螺旋输送轴旋转驱动装置相连 接, 滑动底座与底盘之间设有沿底盘长度方向的滑动副, 推进系统包括推进油 缸, 在底盘后端设有推进油缸支架, 推进油缸两端分别连接于推进油缸支架和 滑动底座上, 液压泵站包括油箱、 泵站电机、 液压泵和阀组, 泵站电机驱动液 压泵, 液压泵的压力油通过管路和阀组与推进油缸相连, 控制柜中设有控制 器, 控制器与螺旋输送轴旋转驱动装置、 泵站电机和阀组的控制端相连, 配电 柜给具有变径功能的切削头、 螺旋输送轴旋转驱动装置、 泵站电机和阀组提供 电源, 该具有变径功能的切削头包括刀盘、 装配在刀盘上的切刀、 边刮刀伸缩 机构、 液压控制装置, 边刮刀与边刮刀伸缩机构相连结, 边刮刀伸缩机构安装 在刀盘的出渣槽内, 边刮刀伸缩机构由液压控制装置中的驱动油缸驱动。  A tunnel landscaping lifesaving machine, comprising: a cutting head having a reducing function, a screw conveying shaft, a screw conveying shaft rotation driving device, a lifesaving cylinder, a propulsion system, a hydraulic pumping station, a chassis, a power distribution cabinet, and The control cabinet has a spiral conveying shaft sleeve disposed in the life-saving cylinder, and a gap is provided between the spiral conveying shaft and the inner side wall of the life-saving cylinder, and the cutting head having the variable diameter function is fixed to the front end of the spiral conveying shaft through the connecting plate, and the spiral conveying shaft rotating driving device is disposed at On the sliding base, the rear end of the screw conveying shaft is connected with the screw conveying shaft rotation driving device, and a sliding pair along the length direction of the chassis is arranged between the sliding base and the chassis, the propulsion system includes a propulsion cylinder, and a propulsion cylinder bracket is arranged at the rear end of the chassis. The two ends of the propulsion cylinder are respectively connected to the propulsion cylinder bracket and the sliding base. The hydraulic pump station includes a fuel tank, a pump station motor, a hydraulic pump and a valve block, the pump station motor drives a hydraulic pump, and the hydraulic pump pressure oil passes through the pipeline and the valve block. Connected to the propulsion cylinder, the controller is provided with a controller, the controller and the screw conveyor shaft rotary drive The pump station motor is connected to the control end of the valve block, and the power distribution cabinet supplies power to the cutting head with the variable diameter function, the screw conveying shaft rotary driving device, the pump station motor and the valve block, and the cutting head with the variable diameter function includes the knife The disc, the cutter mounted on the cutter head, the side scraper telescopic mechanism, the hydraulic control device, the side scraper and the side scraper telescopic mechanism are connected, the scraper telescopic mechanism is installed in the tapping groove of the cutter disc, and the scraper telescopic mechanism is hydraulic Drive cylinder drive in the control unit.
2. 根据权利要求 1所述的隧道塌方救生机, 其特征在于: 所述螺旋输送轴旋转 驱动装置包括驱动电机和中空轴减速机, 驱动电机设于滑动底座上, 驱动电机 输出轴与中空轴减速机相连, 中空轴减速机输出轴通过联轴器与螺旋输送轴后 端相连接。 2. The tunnel landscaping lifesaving machine according to claim 1, wherein: the screw conveying shaft rotation driving device comprises a driving motor and a hollow shaft speed reducer, wherein the driving motor is disposed on the sliding base, and the driving motor output shaft and the hollow shaft are driven. The reducer is connected, and the output shaft of the hollow shaft reducer is connected to the rear end of the screw conveying shaft through the coupling.
3. 根据权利要求 2所述的隧道塌方救生机, 其特征在于: 螺旋输送轴包括中空 轴和输送螺旋, 输送螺旋由钢板制作而成, 输送螺旋焊接于中空轴外侧, 在隧 道塌方救生机中还设有螺旋输送轴辅助装置, 其包括电动绞车、 钢丝绳、 芯轴 和轴承座, 轴承座呈圆柱筒状, 轴承座焊接于中空轴前端, 具有变径功能的切 削头的接盘焊接于轴承座前端, 轴承座内设有轴承, 芯轴设于轴承内孔, 芯轴 中后部设有角接触轴承, 该角接触轴承的内圈与芯轴为过渡配合, 角接触轴承 外圈与轴承座过盈配合, 在轴承座前部设有挡圈, 芯轴前端与该挡圈之间设有 推力轴承, 电动绞车固定于滑动底座上, 钢丝绳一端缠绕于电动绞车的钢丝绳 权 利 要 求 书 3. The tunnel landscaping lifesaving machine according to claim 2, wherein: the spiral conveying shaft comprises a hollow shaft and a conveying screw, the conveying spiral is made of steel plate, and the conveying screw is welded to the outside of the hollow shaft, in the tunnel landslide life-saving machine. The utility model further comprises a screw conveying shaft auxiliary device, which comprises an electric winch, a steel wire rope, a mandrel and a bearing seat, wherein the bearing seat has a cylindrical shape, the bearing seat is welded to the front end of the hollow shaft, and the cutting head of the cutting head with the variable diameter function is welded to the bearing seat. In the front end, a bearing is arranged in the bearing housing, the core shaft is arranged in the inner hole of the bearing, and an angular contact bearing is arranged in the rear part of the mandrel, the inner ring of the angular contact bearing and the mandrel are a transition fit, the angular contact bearing outer ring and the bearing seat The interference fit is provided with a retaining ring at the front of the bearing housing, and a thrust bearing is arranged between the front end of the mandrel and the retaining ring, the electric winch is fixed on the sliding base, and one end of the wire rope is wound around the wire rope of the electric winch Claim
卷筒上, 另一端与芯轴后端连接。 On the reel, the other end is connected to the rear end of the mandrel.
4. 根据权利要求 1所述的隧道塌方救生机, 其特征在于: 中空轴减速机前端与 鼠笼式推力架一端固定连接, 鼠笼式推力架另一端通过救生筒端部过渡接头与 所述救生筒后端相连接, 联轴器位于鼠笼式推力架内部。  4. The tunnel landscaping life-saving machine according to claim 1, wherein: the front end of the hollow shaft reducer is fixedly connected to one end of the squirrel-cage thrust frame, and the other end of the squirrel-cage thrust frame is passed through the end of the life-saving cylinder transition joint and the The rear ends of the life jackets are connected, and the couplings are located inside the squirrel cage thrust frame.
5. 根据权利要求 1所述的隧道塌方救生机, 其特征在于: 在底盘前部固定有辅 助油缸支架, 该辅助油缸支架上固定设有辅助油缸, 辅助油缸的活塞杆与救生 筒端部过渡接头相对应, 辅助油缸的活塞杆与救生筒中心线的竖直距离小于救 生筒端部过渡接头边缘与救生筒中心线的距离。  5. The tunnel landscaping lifesaving machine according to claim 1, wherein: an auxiliary cylinder bracket is fixed at a front portion of the chassis, and an auxiliary cylinder is fixed on the auxiliary cylinder bracket, and a piston rod of the auxiliary cylinder and a life tube end transition Corresponding to the joint, the vertical distance between the piston rod of the auxiliary cylinder and the center line of the life-saving cylinder is smaller than the distance between the edge of the transition joint end of the life-saving cylinder and the center line of the life-saving cylinder.
6. 根据权利要求 3或 4或 5所述的隧道塌方救生机, 其特征在于: 在底盘上设 有沿其长度方向的导轨, 在滑动底座底部设有滑靴与该导轨相配合构成滑动 副。  6. The tunnel landslide life-saving machine according to claim 3 or 4 or 5, wherein: the chassis is provided with a guide rail along the length thereof, and a sliding shoe is arranged at the bottom of the sliding base to cooperate with the guide rail to form a sliding pair. .
7. 根据权利要求 6所述的隧道塌方救生机, 其特征在于: 所述螺旋输送轴由至 少两个螺旋输送轴段相连接而成, 所述救生筒由至少两个救生筒段相连接构 成, 螺旋输送轴段的长度为 4m~6m, 救生筒段的长度为 4m~6m。  7. The tunnel landscaping lifesaving machine according to claim 6, wherein: the screw conveying shaft is formed by connecting at least two screw conveying shaft segments, and the lifesaving cylinder is connected by at least two lifesaving cylinder segments. The length of the spiral conveying shaft section is 4m~6m, and the length of the lifesaving bucket section is 4m~6m.
8. 根据权利要求 7所述的隧道塌方救生机, 其特征在于: 相邻两个救生筒段之 间采用锥面连接, 在救生筒段一端的外侧面设有外锥面、 在救生筒段的另一端 的内侧面设有内锥面, 该外锥面与内锥面相配合, 该外锥面与内锥面的锥度为 1:10~1:15。  8. The tunnel landslide life-saving machine according to claim 7, wherein: two adjacent life-saving cylinder sections are connected by a cone, and an outer tapered surface is provided on an outer side of one end of the life-saving cylinder section, and the life-saving cylinder section is provided. The inner side of the other end is provided with an inner tapered surface, and the outer tapered surface cooperates with the inner tapered surface, and the outer tapered surface and the inner tapered surface have a taper of 1:10 to 1:15.
9. 根据权利要求 8所述的隧道塌方救生机, 其特征在于: 底盘由两个箱体通过 螺栓相连接而成。  9. The tunnel landscaping life raft according to claim 8, wherein: the chassis is formed by connecting two casings by bolts.
10. 根据权利要求 3或 4或 5所述的隧道塌方救生机, 其特征在于: 所述隧道 塌方救生机中还设有救生床, 救生床包括床身、 床身滑靴、 头罩和安全带, 在 床身一端通过铰链设有头罩, 床身滑靴设于床身下部, 床身滑靴的横截面外轮 廓呈半圆形, 床身滑靴的外径小于救生筒的内径。  10. The tunnel landscaping life raft according to claim 3 or 4 or 5, wherein: the tunnel landscaping life raft is further provided with a life-saving bed, the life-saving bed comprising a bed, a bed sliding shoe, a hood and a safety The belt has a hood at one end of the bed, and the bed shoe is disposed at the lower part of the bed. The outer cross section of the bed shoe is semicircular, and the outer diameter of the bed shoe is smaller than the inner diameter of the life tube.
PCT/CN2012/075053 2011-10-13 2012-05-03 Rescue machine for tunnel collapses WO2013053225A1 (en)

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