WO2013052427A3 - Modular building construction system using light weight panels - Google Patents

Modular building construction system using light weight panels Download PDF

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Publication number
WO2013052427A3
WO2013052427A3 PCT/US2012/058344 US2012058344W WO2013052427A3 WO 2013052427 A3 WO2013052427 A3 WO 2013052427A3 US 2012058344 W US2012058344 W US 2012058344W WO 2013052427 A3 WO2013052427 A3 WO 2013052427A3
Authority
WO
WIPO (PCT)
Prior art keywords
panels
wall construction
light
light weight
interior
Prior art date
Application number
PCT/US2012/058344
Other languages
French (fr)
Other versions
WO2013052427A2 (en
Inventor
Brian D. MORROW
Original Assignee
Morrow Brian D
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Morrow Brian D filed Critical Morrow Brian D
Publication of WO2013052427A2 publication Critical patent/WO2013052427A2/en
Publication of WO2013052427A3 publication Critical patent/WO2013052427A3/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/38—Connections for building structures in general
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/02—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements
    • E04B1/04—Structures consisting primarily of load-supporting, block-shaped, or slab-shaped elements the elements consisting of concrete, e.g. reinforced concrete, or other stone-like material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • E04C2/521—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits serving for locating conduits; for ventilating, heating or cooling
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H9/00—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate
    • E04H9/02—Buildings, groups of buildings or shelters adapted to withstand or provide protection against abnormal external influences, e.g. war-like action, earthquake or extreme climate withstanding earthquake or sinking of ground
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/18—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons
    • E04B1/26—Structures comprising elongated load-supporting parts, e.g. columns, girders, skeletons the supporting parts consisting of wood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/76—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only
    • E04B1/7608—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to heat only comprising a prefabricated insulating layer, disposed between two other layers or panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/35—Extraordinary methods of construction, e.g. lift-slab, jack-block
    • E04B2001/3583—Extraordinary methods of construction, e.g. lift-slab, jack-block using permanent tensioning means, e.g. cables or rods, to assemble or rigidify structures (not pre- or poststressing concrete), e.g. by tying them around the structure

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Business, Economics & Management (AREA)
  • Emergency Management (AREA)
  • Environmental & Geological Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Finishing Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

Light-weight modular panel systems including a plurality of panels formed of a cementitious material, with a fiber-reinforced shell layer and an adjacent substrate layer. The panels employ a light-weight aggregate that provides the panels with the ability to be cut, sanded, drilled, screwed, and otherwise shaped using common wood working tools. A dual panel thickness wall construction may be formed by using the panels to provide interior and exterior portions of a wall construction. Seams between adjoining panels may be spanned with fiberglass mesh and bonded with polymer modified cementitious adhesive, providing excellent strength in that the joints between adjacent modular panels do not represent a weak point of the wall construction. The resulting wall provides greater strength than the individual panels, and results in a monocoque structure in which interior and exterior panels, and their respective fiber reinforced layers are spaced apart from one another.
PCT/US2012/058344 2011-10-06 2012-10-01 Modular building construction system using light weight panels WO2013052427A2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US201161544222P 2011-10-06 2011-10-06
US61/544,222 2011-10-06
US13/436,403 US20130086850A1 (en) 2011-10-06 2012-03-30 Modular building construction system using light weight panels
US13/436,403 2012-03-30

Publications (2)

Publication Number Publication Date
WO2013052427A2 WO2013052427A2 (en) 2013-04-11
WO2013052427A3 true WO2013052427A3 (en) 2013-06-06

Family

ID=48041155

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2012/058344 WO2013052427A2 (en) 2011-10-06 2012-10-01 Modular building construction system using light weight panels

Country Status (2)

Country Link
US (1) US20130086850A1 (en)
WO (1) WO2013052427A2 (en)

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100088981A1 (en) * 2008-10-09 2010-04-15 Thermapan Structural Insulated Panels Inc. Structural Insulated Panel for a Foundation Wall and Foundation Wall Incorporating Same
US9702147B2 (en) * 2013-01-07 2017-07-11 Clifford Eugene Babson Panels for framing and constructing a building structure
US9234349B1 (en) 2013-08-30 2016-01-12 Convergent Market Research, Inc. Concrete panel system and method for forming reinforced concrete building components
US10450736B2 (en) 2018-02-02 2019-10-22 Blue Tomato Llc Modular light weight construction system based on pre-slotted panels and standard dimensional splines
USD861194S1 (en) 2018-05-23 2019-09-24 Blue Tomato Llc Panel
US11015340B2 (en) * 2018-08-24 2021-05-25 Blue Tomato Llc Sealed envelope agricultural building constructions
US11401724B2 (en) 2018-10-16 2022-08-02 Blue Tomato Llc Below grade fluid containment
US11697946B2 (en) 2018-10-16 2023-07-11 Blue Tomato, Llc Pool or other below grade fluid containment
US10865560B1 (en) 2018-12-10 2020-12-15 Blue Tomato, Llc Light weight post and beam construction system based on horizontally pre-slotted panels
US11286658B2 (en) 2018-12-10 2022-03-29 Blue Tomato, Llc Method for light weight construction using pre-slotted standard and transition panels
US11352775B2 (en) 2018-12-10 2022-06-07 Blue Tomato, Llc Light weight construction system based on horizontally pre-slotted panels
USD994148S1 (en) 2019-12-10 2023-08-01 Blue Tomato, Llc Construction panel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR930010328A (en) * 1991-11-05 1993-06-22 브론트 킹스리 서그 Exterior building panel
JPH07102680A (en) * 1990-02-02 1995-04-18 John W Teare Panel for improved cement construction
JP2002292612A (en) * 2001-03-30 2002-10-09 Taiheiyo Cement Corp Method for manufacturing inorganic cement composite plate
KR20090065909A (en) * 2007-12-18 2009-06-23 강영희 Cut-off wall using cellulose fiber reinforced cement board
US20110173911A1 (en) * 2010-01-20 2011-07-21 Propst Family Limited Partnership, Llc Composite building and panel systems

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3284980A (en) * 1964-07-15 1966-11-15 Paul E Dinkel Hydraulic cement panel with low density core and fiber reinforced high density surface layers
BE791262A (en) * 1971-11-11 1973-03-01 Battelle Development Corp IMPROVEMENTS IN CONCRETE CONSTRUCTION ELEMENTS
CA2047787A1 (en) * 1991-07-24 1993-01-25 Z. Grant Kafarowski Decorative concrete slab
US6701683B2 (en) * 2002-03-06 2004-03-09 Oldcastle Precast, Inc. Method and apparatus for a composite concrete panel with transversely oriented carbon fiber reinforcement
US7968178B1 (en) * 2010-06-10 2011-06-28 Concrete Solutions Consulting, LLC Integrated concrete slab

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07102680A (en) * 1990-02-02 1995-04-18 John W Teare Panel for improved cement construction
KR930010328A (en) * 1991-11-05 1993-06-22 브론트 킹스리 서그 Exterior building panel
JP2002292612A (en) * 2001-03-30 2002-10-09 Taiheiyo Cement Corp Method for manufacturing inorganic cement composite plate
KR20090065909A (en) * 2007-12-18 2009-06-23 강영희 Cut-off wall using cellulose fiber reinforced cement board
US20110173911A1 (en) * 2010-01-20 2011-07-21 Propst Family Limited Partnership, Llc Composite building and panel systems

Also Published As

Publication number Publication date
WO2013052427A2 (en) 2013-04-11
US20130086850A1 (en) 2013-04-11

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