WO2013049506A1 - Defoaming compositions - Google Patents
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- WO2013049506A1 WO2013049506A1 PCT/US2012/057823 US2012057823W WO2013049506A1 WO 2013049506 A1 WO2013049506 A1 WO 2013049506A1 US 2012057823 W US2012057823 W US 2012057823W WO 2013049506 A1 WO2013049506 A1 WO 2013049506A1
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- defoaming
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
- B01D19/04—Foam dispersion or prevention by addition of chemical substances
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D19/00—Degasification of liquids
- B01D19/02—Foam dispersion or prevention
- B01D19/04—Foam dispersion or prevention by addition of chemical substances
- B01D19/0404—Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B24/32—Polyethers, e.g. alkylphenol polyglycolether
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/021—Ash cements, e.g. fly ash cements ; Cements based on incineration residues, e.g. alkali-activated slags from waste incineration ; Kiln dust cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/06—Aluminous cements
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/08—Slag cements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/331—Polymers modified by chemical after-treatment with organic compounds containing oxygen
- C08G65/332—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/331—Polymers modified by chemical after-treatment with organic compounds containing oxygen
- C08G65/332—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof
- C08G65/3322—Polymers modified by chemical after-treatment with organic compounds containing oxygen containing carboxyl groups, or halides, or esters thereof acyclic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K8/00—Compositions for drilling of boreholes or wells; Compositions for treating boreholes or wells, e.g. for completion or for remedial operations
- C09K8/42—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells
- C09K8/46—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement
- C09K8/467—Compositions for cementing, e.g. for cementing casings into boreholes; Compositions for plugging, e.g. for killing wells containing inorganic binders, e.g. Portland cement containing additives for specific purposes
- C09K8/48—Density increasing or weighting additives
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/0027—Standardised cement types
- C04B2103/0028—Standardised cement types according to API
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/50—Defoamers, air detrainers
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0028—Aspects relating to the mixing step of the mortar preparation
- C04B40/0039—Premixtures of ingredients
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2650/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G2650/28—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule characterised by the polymer type
- C08G2650/58—Ethylene oxide or propylene oxide copolymers, e.g. pluronics
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L31/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
- C08L31/06—Homopolymers or copolymers of esters of polycarboxylic acids
- C08L31/08—Homopolymers or copolymers of esters of polycarboxylic acids of phthalic acid
Definitions
- a densitometer or mass flow meter is used to help field operators proportion the solid and liquid ingredients. If air is present in the slurry at the surface, the density of the system "cement + water + air" is measured by the densitometer. Since the air becomes compressed downhole, the true downhole slurry density becomes higher than the measured surface density which can damage the formation.
- Antifoaming or defoaming agents are usually added to the mix water or dry- blended with the cement to prevent such problems. They may also be used for breaking foamed fluids. In such applications, defoamer may be utilized to break the excess foamed fluid returned to surface after well treatment and thus facilitate disposal process.
- desirable antifoaming or defoaming agents have the following characteristics to be effective: a) insoluble in the foaming system, and b) lower surface tension than the foaming system.
- the antifoaming agent functions largely by spreading on the surface of the foam or entering the foam lamella. Because the film formed by the spread of antifoam on the surface of a foaming liquid does not support foam, the foam situation is alleviated.
- Figure 4 is a graph of the defoaming effect of EO DO esters, EO/PO diesters, and various mixtures thereof. Defoaming compositions are described in Table 5.
- the defoaming compositions generally comprise one or more organic acid ester polymers selected from an organic acid ester of polyethylene oxide polymer, an organic acid ester of polypropylene oxide polymer, and a mixture thereof.
- the compositions may further comprise an organic acid ester of an ethylene oxide-propylene oxide block copolymer.
- the defoaming compositions comprise two or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer.
- the organic acid ester compounds have a low acid number, for example less than 15.
- the composition comprises an organic acid ester of polyethylene oxide polymer. In another embodiment, the composition comprises an organic acid ester of polypropylene oxide polymer. In certain embodiments, the composition comprises an organic acid ester of an ethylene oxide-propylene oxide block copolymer. In another embodiment, the composition comprises an organic acid ester of an ethylene oxide-propylene oxide block copolymer and an organic acid ester of polyethylene oxide polymer or an organic acid ester of polypropylene oxide polymer. [0018] In one embodiment, the composition comprises an organic acid ester of polyethylene oxide polymer and an organic acid ester of polypropylene oxide polymer.
- the composition comprises an organic acid ester of polypropylene oxide polymer of the formula:
- the defoaming composition comprises an organic acid ester of polyethylene oxide polymer and an organic acid ester of an ethylene oxide- propylene oxide block copolymer.
- the organic acid ester moieties of the organic acid ester of polyethylene oxide polymer and the organic acid ester of an ethylene oxide-propylene oxide block copolymer are the same.
- the organic acid ester moieties of the organic acid ester of polyethylene oxide polymer and the organic acid ester of an ethylene oxide-propylene oxide block copolymer are the different.
- the defoaming composition comprises an organic acid ester of polypropylene oxide polymer and an organic acid ester of an ethylene oxide- propylene oxide block copolymer.
- the organic acid ester moieties of the organic acid ester of polypropylene oxide polymer and the organic acid ester of an ethylene oxide-propylene oxide block copolymer are the same.
- the organic acid ester moieties of the organic acid ester of polypropylene oxide polymer and the organic acid ester of an ethylene oxide-propylene oxide block copolymer are the different.
- a polymer may also be a "copolymer” comprising two or more different recurring units formed by, e.g., copolymerizing two or more different monomers, and/or by chemically modifying one or more recurring units of a precursor polymer.
- Polyoxyethylene also known as polyethylene glycol (PEG)
- PEG polyethylene glycol
- Suitable polyoxyethylene polymers for use in the present invention are terminated with hydroxyl groups and have a molecular weight from about 200 to about 1000 Daltons. In certain embodiments, the average molecular weight of the polymer is about 200 to about 600 Daltons. In other embodiments, the average molecular weight of the polymer is about 300 to about 400 Daltons.
- Organic acid esters of polyoxyethylene or polyoxypropylene are suitable for use in the defoaming compositions described herein.
- the organic acid ester of either the polyoxyethylene polymer or the polyoxypropylene polymer is the reaction product of the polymer and an organic acid that has at least one carboxylic acid group, including mono-, di- or multi-carboxylic acid functionalities.
- Suitable organic acids include, without limitation, oleic acid, stearic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, and mixtures thereof.
- the organic acid ester of the polyoxypropylene polymer or the polyoxyethylene polymer are of the formulas shown below:
- R is a linear or branched, saturated or unsaturated, alkyl or alkyl carboxylate group having from 3 to 40 carbon atoms, n is 16 to 68 and n' is 4 to 23.
- PEG and PPG diesters are commercially available.
- the block copolymer of ethylene oxide and propylene oxide is not intended to be limited to any particular structure and is commercially available in several types. Suitable polyoxyethylene-polyoxypropylene copolymers are terminated with hydroxyl groups and generally have an average molecular weight of 1000 to 5000 Daltons, and in other embodiments, an average molecular weight of 2000 to 4000 Daltons, and in still other embodiments, an average molecular weight of 2000 to 2750 Daltons and preferably possess a melting point below 20 °C.
- Poloxamers are nonionic triblock copolymers composed of a central hydrophobic chain of polypropylene oxide flanked by two hydrophilic chains of polyethylene oxide. A schematic representation of a Poloxamer copolymer is shown here:
- the ethylene oxide and propylene oxide block copolymers are also known by trade names Pluronic® from BASF and Mulsifan from Zschimmer & Schwarz GmbH & Co. Because the lengths of the polymer blocks can be customized, many different EO/PO block copolymers exist having slightly different properties.
- the organic acid ester of the ethylene oxide-propylene oxide block copolymer is the reaction product of the block copolymer and an organic acid that has at least one carboxylic acid group, including mono-, di- or multi-carboxylic acid functionalities.
- Suitable organic acids include, without limitation, oleic acid, stearic acid, suberic acid, azelaic acid, sebacic acid, phthalic acid, isophthalic acid, terephthalic acid, and mixtures thereof.
- organic acid ester of the ethylene oxide-propylene oxide is of the general structu
- R is a linear or branched, saturated or unsaturated, alkyl or alkyl carboxylate group or aryl or aryl carboxylate group having from 3 to 40 carbon atoms, a is 2 to 8 and b is 16 to 68.
- the composition has a low acid value. In one embodiment, the acid value is less than 15, and in other embodiments, the acid value is less than 5.
- the term acid value generally refers to the number of milligrams of potassium hydroxide needed to neutralize the carboxylic acid groups in one gram of polymer.
- the free carboxylic acid groups may be further esterified to prevent adverse effects on other fluid properties.
- the particular block structure is not intended to be limited and may have an ordered (EO-PO-EO or PO-EO-PO) or random arrangements.
- the polyoxyethylene-polyoxypropylene portion has a polyoxypropylene backbone with polyoxyethylene end cap whereas in other embodiments, the polyoxyethylene-polyoxypropylene fatty acid esters have a polyoxyethylene backbone with polyoxypropylene end caps.
- the backbone alkyl group R may further include hydroxyl containing substituents such as may occur using castor oil derivatives as the di- or multicarboxylic acid.
- the polyoxyethylene-polyoxypropylene organic acid esters can be prepared by conventional means such as by a condensation reaction of the desired alcohol (e.g., polyethylene glycol-polypropylene glycol (EO/PO) block polymer) with a mono-, di- or multi-carboxylic acid in the presence of a suitable catalyst at an elevated temperature.
- the polyoxyethylene-polyoxypropylene organic acid esters can be prepared by transesterification of the EO/PO block copolymer with a triglyceride of the desired mono-, di-, or multi-carboxylic acid and a base such a potassium hydroxide or other suitable alkalis as the catalyst.
- the organic acid ester may be an oleic acid ester.
- the compositions may further comprise hydrophobic solids.
- the optional hydrophobic solids such as silicon dioxide (silica) may be used to enhance the performance of the esters defoaming ability.
- the hydrophobic silica may fumed, precipitated, or a mixture thereof.
- Other suitable hydrophobic solids include talc, clays, aluminosilcates, mica, alumina and such.
- the defoaming compositions may also be diluted in a diluent system, for example an organic diluent or mixture of diluents.
- diluents include but are not limited to mineral oil, vegetable oil, alpha olefins, glycols, alcohols, kerosene and mixtures thereof.
- the defoaming compositions may also comprise water.
- the defoaming composition comprises vegetable oil.
- the defoaming composition comprises one or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer; and each component may comprise from about 0 to about 100% by weight of the organic acid ester polymers in the composition.
- each polymer may comprises from about 1% to about 99%, about 2% to about 98%, about 5% to about 95%, about 10% to about 90%, about 15% to about 85%, about 20% to about 80%, about 25% to about 75%, about 30% to about 70%, about 35% to about 65%, about 40% to about 60%, about 45% to about 55%, or about 50% each, by weight of the organic acid ester polymers in the composition.
- the defoaming composition including the organic acid esters of the polyoxy ethylene, polyoxypropylene and/or ethylene oxide-propylene oxide block copolymer as described herein can be added to cement compositions at 0.01 to 1 % by weight of the cement (B WOC).
- the defoaming compositions can be added to the cement composition before, during, or after blending of the various components of the cement composition.
- the defoaming compositions can be added as a liquid or as an emulsion or as dry products as may be desired for the intended application.
- the defoaming composition can be combined with a cementitious material and a fluid such as water to form the cement composition before or during the blending of those components. This blending can occur at the pumphead, which displaces the cement composition down through the annulus of a wellbore (i.e., the area between a pipe in the wellbore and the wall of the wellbore) wherein it is allowed to set into a hard material, for example cement.
- the defoaming compositions serve to prevent or reduce the formation of foam during the preparation or pumping of the cement composition or to break the foam from a well treatment fluid returned to the surface.
- the defoaming composition can be added to an already prepared cement composition before pumping the composition into a subterranean formation where it is allowed to set into a hard cement.
- the defoaming composition can serve to prevent or reduce the formation of foam in the cement composition as it is being pumped.
- the ability of the defoaming composition to reduce the level of gas entrained in the cement composition can result in the formation of relatively stronger cement that can properly support the piping in the wellbore.
- the defoaming composition can also be incorporated in the cement composition to help control the density of the ensuing hardened cement.
- the defoaming compositions can be combined with a previously foamed wellbore treatment fluid such as a foamed cement or foamed drilling mud to break or reduce the foam therein. Due to the removal of the foam, the wellbore treatment fluid can be readily disposed of after its use.
- a method for reducing air entrainment in a cement composition comprising: adding a defoaming composition to a cement composition wherein the defoaming composition comprises one or more organic acid ester polymers selected from an organic acid ester of polyethylene oxide polymer, an organic acid ester of polypropylene oxide polymer, and mixtures thereof; wherein the air entrainment in the cement composition is reduced relative to a cement composition without the defoaming composition.
- the composition may further comprise an organic acid ester of an ethylene oxide-propylene oxide block copolymer.
- the defoaming composition is added to the cement composition at 0.01 to 1% by weight of the cement.
- a method for reducing air entrainment in a cement composition comprising: adding a defoaming composition to a cement composition wherein the defoaming composition comprises one or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer; wherein the air entrainment in the cement composition is reduced relative to a cement composition without the defoaming composition.
- the defoaming composition is added to the cement composition at 0.01 to 1% by weight of the cement.
- a method for reducing air entrainment in a cement composition comprising: adding a defoaming composition to a cement composition wherein the defoaming composition comprises two or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer; wherein the air entrainment in the cement composition is reduced relative to a cement composition without the defoaming composition.
- the defoaming composition is added to the cement composition at 0.01 to 1% by weight of the cement.
- a cement composition comprising: hydraulic cement; water; and a defoaming composition comprises one or more organic acid ester polymers selected from an organic acid ester of polyethylene oxide polymer, an organic acid ester of polypropylene oxide polymer, and mixtures thereof, is provided.
- the composition may further comprise an organic acid ester of an ethylene oxide- propylene oxide block copolymer.
- a cement composition comprising: hydraulic cement; water; and a defoaming composition comprises one or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide- propylene oxide block copolymer; is provided.
- a cement composition comprising: hydraulic cement; water; and a defoaming composition comprises two or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide- propylene oxide block copolymer; is provided.
- the hydraulic cement comprises hydraulic cements comprising calcium, aluminum, silicon, oxygen and/or sulfur; Portland cements such as class A, B, C, G, and H cements according to American Petroleum Institute (API) specification for materials and testing for well cements; pozzolana cements; gypsum cements; phosphate cements; high alumina content cements; slag cements; cement kiln dust; silica cements; high alkalinity cements; and combinations comprising at least one of the foregoing cements.
- Portland cements such as class A, B, C, G, and H cements according to American Petroleum Institute (API) specification for materials and testing for well cements
- pozzolana cements such as class A, B, C, G, and H cements according to American Petroleum Institute (API) specification for materials and testing for well cements
- pozzolana cements such as class A, B, C, G, and H cements according to American Petroleum Institute (API) specification for materials and testing for well cements
- a method of cementing a subterranean formation comprising: displacing a cement composition into the subterranean formation, the cement composition comprising hydraulic cement, water, and a defoaming composition comprises one or more organic acid ester polymers selected from an organic acid ester of polyethylene oxide polymer, an organic acid ester of polypropylene oxide polymer, and mixtures thereof; and allowing the cement to set.
- the composition may further comprise an organic acid ester of an ethylene oxide-propylene oxide block copolymer.
- a method of cementing a subterranean formation comprising: displacing a cement composition into the subterranean formation, the cement composition comprising hydraulic cement, water, and a defoaming composition comprises one or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer; and allowing the cement to set.
- a method of cementing a subterranean formation comprising: displacing a cement composition into the subterranean formation, the cement composition comprising hydraulic cement, water, and a defoaming composition comprises two or more organic acid ester polymers selected from (a) an organic acid ester of polyethylene oxide polymer, (b) an organic acid ester of polypropylene oxide polymer, and (c) an organic acid ester of an ethylene oxide-propylene oxide block copolymer; and allowing the cement to set.
- the cement composition comprises pumping the cement composition into an annular space between the walls of a well bore and casing during a primary of a remedial cementing operation.
- the hydraulic cement is foamed and the defoaming composition is added to the hydraulic cement in an amount effective to break the foam, thereby reducing gas entrainment in the hydraulic cement.
- the defoaming composition is at 0.01 to 1% weight of the hydraulic cement.
- the cement compositions can include the defoaming compositions described herein, a cementitious material, and a sufficient amount of fluid to render the cement compositions pumpable. Any of a variety of cements suitable for use in subterranean cementing operations may be used.
- the cementitious material can include, for example, hydraulic cements which set and harden by reaction with water.
- suitable hydraulic cements include but are not limited to hydraulic cements comprising calcium, aluminum, silicon, oxygen and/or sulfur; Portland cements such as class A, B, C, G, and H cements according to American Petroleum Institute (API) specification for materials and testing for well cements; pozzolana cements; gypsum cements; phosphate cements; high alumina content cements; slag cements; cement kiln dust; silica cements; high alkalinity cements; and combinations comprising at least one of the foregoing cements.
- suitable fluids for use in the cement compositions include, but are not limited to, fresh water, produced water, seawater, brine solutions, and combinations comprising at least one of the foregoing.
- additives can be added to the cement composition for improving or changing the properties of the cement.
- additives include but are not limited to set retarders, fluid loss control additives, dispersing agents, set accelerators, and formation conditioning agents.
- Other additives such as bentonite and silica fume can be introduced to the cement composition to prevent cement particles from settling to the bottom of the fluid.
- a salt such as sodium chloride or potassium chloride can be added to the cement composition.
- the defoaming compositions described herein can be included in various flowable end use materials to reduce the amount of entrained gas present in such materials.
- end use materials include but are not limited to various water-based wellbore treatment fluids such as drilling muds, stimulation fluids, waste treatment compositions, water treatment compositions, leaching compositions (e.g. for mining), concrete and constructions materials applications, and oil and/or gas separation compositions.
- water-based wellbore treatment fluids such as drilling muds, stimulation fluids, waste treatment compositions, water treatment compositions, leaching compositions (e.g. for mining), concrete and constructions materials applications, and oil and/or gas separation compositions.
- the various components of such compositions would be apparent to persons of ordinary skill in the art.
- the compressive strength was measured for cement compositions with a defoaming agent.
- Tributylphosphate is a common cement defoamer and used as a reference to compare the performance of defoaming compositions.
- the defoaming agents are described in Table 1. Compressive strength data up to 48 hours for API class A cement with a density of 1800 kg/m 3 are shown given in Table 2. Compressive strength testing was carried out on CTE Model 2000-5 Ultrasonic Cement Analyzer according to API RP 10B-2 (Recommended Practice for Testing Well Cements) operating at 4000 psi pressure and temperature of 50 °C.
- defoamer containing cements meet the necessary requirements for compressive strength and that the defoamer compositions can be used to create viable and useful cement blends.
- Minimum requirement in well cementing is a compressive strength of 3.5 MPa after 48 hours.
- Table 3 Rheological behavior of API Class A cement blend with density of 1800 kg/m 3 .
- Table 4 Description of defoaming compositions used in Example 5.
- Table 5 Description of defoaming compositions used in Example 6.
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Abstract
Description
Claims
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
RU2014116102A RU2611504C2 (en) | 2011-09-30 | 2012-09-28 | Defoaming compositions |
CA2850523A CA2850523C (en) | 2011-09-30 | 2012-09-28 | Defoaming compositions |
BR112014007820A BR112014007820A2 (en) | 2011-09-30 | 2012-09-28 | defoaming compositions |
GB1407504.8A GB2511658B (en) | 2011-09-30 | 2012-09-28 | Defoaming compositions |
MX2014003903A MX362407B (en) | 2011-09-30 | 2012-09-28 | Defoaming compositions. |
NO20140547A NO20140547A1 (en) | 2011-09-30 | 2014-04-29 | ANTI-DUMPING COMPOSITIONS |
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US201161541790P | 2011-09-30 | 2011-09-30 | |
US61/541,790 | 2011-09-30 |
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WO2013049506A1 true WO2013049506A1 (en) | 2013-04-04 |
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PCT/US2012/057823 WO2013049506A1 (en) | 2011-09-30 | 2012-09-28 | Defoaming compositions |
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BR (1) | BR112014007820A2 (en) |
CA (1) | CA2850523C (en) |
GB (3) | GB2556597B (en) |
MX (1) | MX362407B (en) |
NO (1) | NO20140547A1 (en) |
RU (1) | RU2611504C2 (en) |
SA (1) | SA112330890B1 (en) |
WO (1) | WO2013049506A1 (en) |
Cited By (1)
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US20140352963A1 (en) * | 2011-06-17 | 2014-12-04 | Amir H. Mahmoudkhani | Powder Defoaming Compositions and Methods of Reducing Gas Entrainment In Fluids |
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US20070012222A1 (en) * | 2004-08-24 | 2007-01-18 | Szymanski Michael J | Cement compositions comprising environmentally compatible defoamers and methods of use |
US20100292380A1 (en) * | 2009-05-15 | 2010-11-18 | Kemira Chemicals, Inc. | Polymeric defoamer additive |
US20110226164A1 (en) * | 2007-12-20 | 2011-09-22 | Cognis Ip Management Gmbh | Defoamers |
US20120220692A1 (en) * | 2011-02-28 | 2012-08-30 | Kemira Oyj | Defoaming compositions and processes for cementing applications |
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DE2063030C3 (en) * | 1969-12-31 | 1974-04-25 | Chinoin Gyogyszer- Es Vegyeszeti Termekek Gyara Rt, Budapest | Antifoam agents and their application |
US4883125A (en) * | 1987-12-11 | 1989-11-28 | Atlantic Richfield Company | Cementing oil and gas wells using converted drilling fluid |
US6875801B2 (en) * | 1999-12-10 | 2005-04-05 | Construction Research & Technology Gmbh | Solubilized defoamers for cementitious compositions |
US6919388B2 (en) * | 2000-08-11 | 2005-07-19 | Nippon Shokubai Co., Ltd. | Cement admixture and cement composition |
DE10226088A1 (en) * | 2002-06-12 | 2004-03-04 | Elotex Ag | Additive for hydraulically setting systems, hydraulically setting compounds and their use |
WO2008117372A1 (en) * | 2007-03-23 | 2008-10-02 | Sika Ltd. | Cement admixture |
-
2012
- 2012-09-28 CA CA2850523A patent/CA2850523C/en not_active Expired - Fee Related
- 2012-09-28 GB GB1802605.4A patent/GB2556597B/en not_active Expired - Fee Related
- 2012-09-28 MX MX2014003903A patent/MX362407B/en active IP Right Grant
- 2012-09-28 GB GB1715722.3A patent/GB2552631B/en not_active Expired - Fee Related
- 2012-09-28 GB GB1407504.8A patent/GB2511658B/en not_active Expired - Fee Related
- 2012-09-28 BR BR112014007820A patent/BR112014007820A2/en not_active Application Discontinuation
- 2012-09-28 WO PCT/US2012/057823 patent/WO2013049506A1/en active Application Filing
- 2012-09-28 RU RU2014116102A patent/RU2611504C2/en not_active IP Right Cessation
- 2012-09-29 SA SA112330890A patent/SA112330890B1/en unknown
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2014
- 2014-04-29 NO NO20140547A patent/NO20140547A1/en not_active Application Discontinuation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US20070012222A1 (en) * | 2004-08-24 | 2007-01-18 | Szymanski Michael J | Cement compositions comprising environmentally compatible defoamers and methods of use |
US20110226164A1 (en) * | 2007-12-20 | 2011-09-22 | Cognis Ip Management Gmbh | Defoamers |
US20100292380A1 (en) * | 2009-05-15 | 2010-11-18 | Kemira Chemicals, Inc. | Polymeric defoamer additive |
US20120220692A1 (en) * | 2011-02-28 | 2012-08-30 | Kemira Oyj | Defoaming compositions and processes for cementing applications |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20140352963A1 (en) * | 2011-06-17 | 2014-12-04 | Amir H. Mahmoudkhani | Powder Defoaming Compositions and Methods of Reducing Gas Entrainment In Fluids |
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GB201802605D0 (en) | 2018-04-04 |
BR112014007820A2 (en) | 2017-04-18 |
GB2511658A (en) | 2014-09-10 |
GB201407504D0 (en) | 2014-06-11 |
GB2552631A (en) | 2018-01-31 |
MX2014003903A (en) | 2014-07-22 |
CA2850523C (en) | 2019-10-22 |
RU2611504C2 (en) | 2017-02-27 |
RU2014116102A (en) | 2015-11-10 |
MX362407B (en) | 2019-01-16 |
GB2511658B (en) | 2018-03-28 |
GB2556597A (en) | 2018-05-30 |
NO20140547A1 (en) | 2014-04-29 |
GB2552631B (en) | 2018-05-09 |
GB2556597B (en) | 2018-09-26 |
GB201715722D0 (en) | 2017-11-15 |
SA112330890B1 (en) | 2016-04-16 |
CA2850523A1 (en) | 2013-04-04 |
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