WO2013037325A1 - Electrician's screwdriver and portable hand-held tool - Google Patents

Electrician's screwdriver and portable hand-held tool Download PDF

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Publication number
WO2013037325A1
WO2013037325A1 PCT/CN2012/081494 CN2012081494W WO2013037325A1 WO 2013037325 A1 WO2013037325 A1 WO 2013037325A1 CN 2012081494 W CN2012081494 W CN 2012081494W WO 2013037325 A1 WO2013037325 A1 WO 2013037325A1
Authority
WO
WIPO (PCT)
Prior art keywords
motor
main body
electrician
housing
disposed
Prior art date
Application number
PCT/CN2012/081494
Other languages
French (fr)
Chinese (zh)
Inventor
鲍瑞那图强尼
Original Assignee
苏州宝时得电动工具有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN2011102759179A external-priority patent/CN102990589A/en
Priority claimed from CN201110275882.9A external-priority patent/CN102990588B/en
Priority claimed from CN201110275919.8A external-priority patent/CN102990590B/en
Application filed by 苏州宝时得电动工具有限公司 filed Critical 苏州宝时得电动工具有限公司
Publication of WO2013037325A1 publication Critical patent/WO2013037325A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B21/00Portable power-driven screw or nut setting or loosening tools; Attachments for drilling apparatus serving the same purpose
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B15/00Screwdrivers

Definitions

  • the present invention relates to a portable hand tool and an electrician screwdriver.
  • the electrician screwdrivers commonly used in the market which have the functions of electric pen, insulation and the like, are small in size, so that it is convenient for the operator to carry around during installation and maintenance work.
  • this type of electrician screwdriver is manually operated, and the screwing is time-consuming and labor-intensive, and does not utilize the work efficiency.
  • the electric screwdriver of the prior art because of its use of a large electric motor, and a large battery pack for driving the motor, and some metal transmissions, the volume and weight are several times that of ordinary electrician screwdrivers. More than ten times, it is not suitable for some high-altitude places. In addition, electricians often need to detect voltage or work under high voltage conditions. Therefore, ordinary, single-function electric screws often cannot meet such requirements, and must carry other measuring tools, which are inconvenient to operate. In addition, in order to meet the long-term screwing operation, or to screw different materials and specifications for different working conditions, high-power motors, and large-capacity batteries, the total cost of electric screwdrivers is relatively high.
  • the present invention provides an electrician screwdriver which is suitable for various occasions and is convenient to operate.
  • An electrician screwdriver comprising: a main body casing, a power measuring device disposed on the main body casing, and a working component disposed at one end of the main body casing, wherein the main casing is provided with a motor, and a battery unit for providing a driving force to the motor, wherein the main body housing is provided with a control member for controlling the motor, and when the control unit controls the operation of the motor, the electrician screwdriver is in an electric mode, when the control unit controls the motor to be inoperative, The electrician screwdriver is in manual mode.
  • An outer surface of the working component is provided with an insulating material; the motor shaft of the motor is double insulated.
  • the power measuring device is configured to indicate an indicator element for detecting whether the area is charged; the indicator element is configured as a manifold.
  • a transmission mechanism for transmitting power of the motor to the working component is disposed between the motor and the working component; the transmission mechanism includes a full plastic gear mechanism; a gearbox housing is disposed in the main body housing, and the transmission mechanism is disposed in the gearbox Inside the housing, the gearbox housing is made of a plastic material.
  • the working component is connected to the main shaft, and a self-locking spindle is disposed between the main shaft and the motor Lock device.
  • a transmission mechanism is disposed between the motor and the working component, and the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing, the fixed disk setting An inner circular surface, the adapter disk is disposed within a range of the inner circular surface, the outer periphery of the adapter disk has a plurality of planes, and the adapter disk is provided with a connection portion connected to the output end carrier, the output The end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers.
  • the main housing has a longitudinally extending main housing axis
  • the working member has a working member axis that coincides or is parallel with the main housing axis.
  • the main housing has a longitudinally extending main housing axis, the axis of the battery unit being coincident or parallel with the main housing axis.
  • the ratio of the longitudinal dimension to the lateral dimension of the main body housing is set between 4.4 and 1.25; the ratio of the longitudinal dimension to the lateral dimension is preferably between 7 and 8; the longitudinal dimension of the main housing
  • the setting range is between 200 mm and 35 mm; the lateral dimension of the main housing is set between 28 mm and 45 mm.
  • the motor includes at least two electric motors connected in series; the two electric motors have the same characteristics; the two electric motors have the same diameter.
  • the electric motor is an elongated cylindrical motor; the length-to-diameter ratio of the electric motor is set between 1.2 and 2.
  • the length to diameter ratio of the electric motor is preferably set to 1.5.
  • a coupling is disposed between the two electric motors; the coupling is configured as a torsion spring.
  • the electrician screwdriver of the invention integrates the hand and the electric operation into one body, and the motor can be switched between the manual and the electric motor by the operation control member, and the operation is convenient; since the crucible is used for two longitudinal arrangement along the main casing
  • the small motor makes the overall volume of the screwdriver small, and the weight is reduced and the cost is greatly reduced due to the use of the all-plastic planetary gear transmission mechanism.
  • the operation is light and easy to carry. Since the hand tool is provided with a measuring device, it is suitable for many Portable hand tools that are convenient and easy to operate.
  • the invention also provides a low cost, easy to operate hand tool.
  • a portable hand tool includes: a main body housing, a working component disposed at one end of the main body casing, a power device for driving the working portion, and an energy device for driving the power device
  • the battery unit includes at least two electric motors, and the electric motor is serially connected in the main body casing.
  • a coupling is disposed between the electric motors.
  • the coupling is provided as a torsion spring.
  • the electric motor has an elongated cylindrical shape.
  • the length to diameter ratio of the electric motor is set 5 ⁇ Between the range of 1.2 to 2. 6; preferably, the selected length to diameter ratio of 1.5.
  • the electric motor includes two motors of identical characteristics.
  • the electric motor has the same diameter. 5 ⁇
  • the diameter of the electric motor is not more than 38. 5mm.
  • the ratio of the longitudinal dimension to the lateral dimension of the portable hand tool is set between 4. 4 and 1.25. It is preferable to consider that the ratio of the longitudinal dimension to the lateral dimension is set between 7 and 8.
  • the portable hand tool has a longitudinal dimension setting ranging from 200 mm to 35 mm.
  • the portable hand tool has a lateral dimension setting ranging from 28 mm to 45 mm.
  • the main housing has a longitudinally extending main housing axis, the motor axis of the electric motor being coincident or parallel with the main housing axis.
  • the axis of the battery unit coincides or is parallel to the axis of the main housing.
  • the working component is parallel or coincident with the axis of the mainframe housing.
  • the host housing is provided with a power measuring device, and the power measuring device includes an indicating component for indicating whether the detecting area is charged.
  • the indicator element is a fistula.
  • the electric motor is a double insulated motor, and the motor shaft of the electric motor is provided with an insulating material.
  • a transmission mechanism for transmitting power of the power unit to the working member is disposed between the power unit and the working member.
  • the transmission mechanism includes a full plastic gear mechanism.
  • a gear box housing is disposed in the main body housing, and a transmission mechanism is disposed in the gear housing, and the gear housing is made of a plastic material.
  • the main body housing is provided with a control member for controlling the electric motor.
  • the control member controls the operation of the electric motor, the portable hand tool is in an electric mode, and when the control member controls the electric motor to be inoperative, the portable hand tool is at Manual mode.
  • the working component is connected to the main shaft, and a self-locking device for locking the main shaft is disposed between the main shaft and the power unit.
  • a transmission mechanism is disposed between the power device and the working component, the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing,
  • the fixed disk is provided with an inner circular surface
  • the adapter disk is disposed within a range of the inner circular surface
  • the outer periphery of the adapter disk has a plurality of planes
  • the adapter disk is provided with a connection with the output end carrier
  • the output end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers.
  • the hand tool of the present invention has a lower cost due to the use of the cymbal for the two longitudinally arranged small motors, in particular the small diameter of the motor, which facilitates the small size of the hand tool; the weight is reduced due to the use of the all-plastic planetary gear transmission mechanism. Lightweight and easy to carry; Because of the spindle self-locking mechanism, the hand tool is not only suitable for electric, but also suitable for manual operation, making operation more convenient.
  • a portable hand tool includes: a main body casing, a working part disposed at one end of the main body casing, a motor for driving the working part, and a battery for supplying energy to the motor ⁇
  • the unit, the ratio of the ratio of the longitudinal dimension to the lateral dimension is set between 4.4 and 1.25.
  • the portable hand tool preferably takes into account that the ratio of the longitudinal dimension to the lateral dimension is set between 7 and 8.
  • Portable handheld tools have a vertical dimension setting between 200mm and 35mm.
  • Portable hand tools have lateral dimensions ranging from 2 8mm to 45 mm.
  • the main housing has a longitudinally extending main housing axis, the motor axis of the motor being coincident or parallel with the main housing axis.
  • the axis of the battery unit coincides or is parallel to the axis of the main housing.
  • the working component is parallel or coincident with the axis of the main housing.
  • the motor includes at least two electric motors that are serially connected within a main housing.
  • a coupling is disposed between the electric motors, and the coupling is provided as a torsion spring.
  • the electric motor has an elongated cylindrical shape.
  • the length-to-diameter ratio of the electric motor is set between 1.2 and 2. 6; preferably, the selected length-to-diameter ratio is about 1.5.
  • the electric motor includes two motors of identical characteristics.
  • the electric motor has the same diameter.
  • the host housing is provided with a power measuring device, and the power measuring device includes an indicating component for indicating whether the detecting area is charged.
  • the indicator element is a fistula.
  • An outer surface of the working member is provided with an insulating material
  • the motor is a double insulated motor
  • the motor shaft of the motor is provided with an insulating material
  • a transmission mechanism that transmits power of the motor to the working member is disposed between the motor and the working member.
  • the transmission mechanism includes a full plastic gear mechanism, and a gear case housing is disposed in the main body housing, and the transmission mechanism is disposed in the gear case housing, and the gear case housing is made of a plastic material.
  • the main body housing is provided with a control member for controlling the motor, the portable hand tool is in an electric mode when the control member controls the operation of the motor, and the portable hand tool is in a manual mode when the control member controls the motor to be inoperative.
  • the working component is connected to the main shaft, and a self-locking device for locking the main shaft is disposed between the main shaft and the motor.
  • a transmission mechanism is disposed between the motor and the working component, the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing.
  • the fixed disk is provided with an inner circular surface
  • the adapter disk is disposed within a range of the inner circular surface
  • the outer periphery of the adapter disk has a plurality of planes
  • the adapter disk is provided with a connection portion connected with the output end carrier
  • the output end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers.
  • the hand tool of the present invention uses a suitable range of longitudinal dimension and lateral dimension ratio, so that the body size is easy to operate and carry; because of the use of the all-plastic planetary gear transmission mechanism, the weight is reduced and the operation is light. Easy to carry; Because the spindle self-locking mechanism is provided, the hand tool is not only suitable for electric power, but also suitable for manual operation, which makes the operation more convenient.
  • Figure 1 is a perspective view of a screwdriver of a specific embodiment of the present invention.
  • FIG. 2 is a partial cross-sectional view showing a screwdriver of a specific embodiment of the present invention
  • FIG. 3 is a schematic view showing the structure of a coupling of a screwdriver according to a specific embodiment of the present invention.
  • Figure 4 is a cross-sectional view taken along line B-B of Figure 3.
  • Figure 5 is a partially enlarged cross-sectional view of the transmission mechanism of Figure 2.
  • Figure 6 is an exploded perspective view of the self-locking device of the screwdriver of the embodiment of the present invention.
  • Figure 7 is a cross-sectional view taken along line A-A of Figure 5.
  • Figure 8 is a reference view of the state of use of the self-locking device of Figure 7 (when the spindle rotates counterclockwise).
  • Figure 9 is a reference view of the state of use of the self-locking device of Figure 7 (when the spindle rotates clockwise).
  • Figure 10 is a perspective view of a charging device for a screwdriver according to a specific embodiment of the present invention.
  • FIG. 11 is a perspective view showing the mounting of the screwdriver in the charging device according to the embodiment of the present invention. among them:
  • the portable hand tool is a screwdriver 10 comprising a vertically extending main body housing 1.
  • the working component 3 is disposed at one end of the main body housing 1, and the opposite working part of the main body housing 1
  • the other end of the 3 is provided with a grip portion 2 that is gripped during operation, and the main housing 1 is provided with a control member 12 for controlling the working portion 3.
  • the main body casing 1 has a longitudinally extending axis XI, wherein the working member 3 is disposed longitudinally with the main body casing 1.
  • the working member of the embodiment is coaxial with the main casing 1, and may also be parallel to the main casing axis XI. Settings.
  • the main body casing 1 can be snapped together by two Hough-type casings, or fixedly connected by screws or other fastening methods, or can be connected together by a plurality of tubular casings to form a main casing by suitable means.
  • Body 1 can be snapped together by two Hough-type casings, or fixed
  • the working member 3 is located at the front of the main body casing 1, and the working member 3 is usually made of a metal material for holding or fixing a working head of various specifications and shapes (not shown). , such as a letter, cross, or star work head to meet the needs of different working conditions.
  • the front end of the working member 3 is provided with a cavity 3a for fixing or holding the working head, and a magnet 4 is disposed at the bottom of the cavity 3a, and the arrangement of the magnet 4 facilitates positioning and mounting of the working head in the cavity 3a.
  • a first motor 6 and a second motor 7 that drive the operating member 3 are disposed in the main body casing 1.
  • the first motor 6 and the second motor 7 in this embodiment are two motors having the same characteristics, and have an elongated cylindrical shape and are serially connected to the main body casing 1 along the longitudinal axis XI of the main casing 1.
  • the motor axis of the first motor 6 and the second motor 7 are aligned with the axis XI of the main casing 1.
  • the motor axis in this embodiment is coaxial with the axis XI of the main casing 1, and may of course be parallel. Settings.
  • the first motor 6 and the second motor 7 are electric small motors, which output high speed and high torque. For example, a standard motor can be used.
  • the brand is Mabuchi, model RC380, specification ⁇ 24mm* 31mm, rated output power. 5.5w electric small motor. It is also possible to design the specific size of the motor according to the shape of the screwdriver.
  • the diameter and length of the motor can be ⁇ 12mm*26.9mm, ⁇ 15.4mm* 32. lmm, ⁇ 16mm*25mm, or ⁇ 21mm* 31mm, ⁇ 38.5
  • it is preferable to set the motor length to diameter ratio range from 1.2 to 2.6, and the ratio between length and diameter is preferably about 1.5. Since the small motor described above is used, the screwdriver 10 can be provided in an elongated shape.
  • the cross-sectional dimension of the screwdriver 10 in the longitudinal extension direction thereof can be slightly changed, for example, a main casing housing the motor and the gear case.
  • the lateral dimension of the body 1 and the handle portion 2 may not be exactly the same, but does not affect the screwdriver 10 is generally elongated; the cross section of the screwdriver 10 can be different shapes such as a circle, an ellipse, a triangle, a rectangle, etc., if the screwdriver is set to an elongated cylinder, the maximum diameter can be ⁇ 32 mm, ⁇ 42 mm, etc.; the longitudinal dimension can be selected from 25 Omm, 32 Omm, 326mm, etc.
  • the ratio of the longitudinal dimension to the lateral dimension of the screwdriver 10 is set between 4.4 and 12.5, preferably at 7. Between 8 and 8, such an arrangement allows the electrician screwdriver 10 to be sized and easy to carry.
  • the first motor 6 is disposed adjacent to the workpiece component 3 with respect to the second motor 7.
  • the transmission mechanism 9 is disposed between the first motor 7 and the working component 3, and the transmission mechanism 9 is received in the gearbox housing 9a in the main body housing 1.
  • the rotation of the first motor 6a and the second motor 6b is transmitted to the working member 3 through the transmission mechanism 9.
  • the transmission mechanism 9 in the gear case housing 9a may be provided as a primary gear reduction mechanism or a multi-stage gear reduction mechanism as needed. When the multi-stage gear reduction mechanism is provided, the output speed of the working member 3 can be adjusted by setting a control member.
  • a torque adjustment mechanism may be provided in the gear case housing 9a for adjusting the output torque of the first motor 6 and the second motor 7.
  • the transmission mechanism 9 can also be used with a non-gear transmission, such as a pulley drive.
  • a coupling is disposed between the first motor 6 and the second motor 7, and the coupling ⁇ in the present embodiment is a torsion spring 8.
  • the torque output of the second motor 7 is transmitted to the first motor 6 through the coupling, and finally the total torque output of the first motor 6 and the second motor 7 is transmitted to the operating member 3 through the transmission mechanism 9.
  • the specific operating parameters of the screwdriver 10 can be set as listed in the following table:
  • the handle portion 1 is located at one end of the main body casing 1 adjacent to the second motor 7.
  • the handle portion 1 has a longitudinally extending grip portion for the operator to hold, the handle portion 1 is provided with a lumen 2a, and the inner chamber 2a is accommodated for
  • the battery unit 5 is powered by a motor 6 and a second motor 7.
  • the battery unit 5 in this embodiment comprises two lithium batteries in series with a nominal voltage of 3.6 volts. Of course, the number of batteries can be set according to actual needs.
  • the battery unit 5 can be used with a rechargeable battery such as a nickel-hydrogen, nickel-cadmium, nickel-zinc, or lead-acid battery; or a disposable battery such as an alkaline dry battery.
  • a lithium battery over-current and over-discharge protection PCB board with a switching circuit electrically connected to the battery unit 5, the first motor 6, and the second motor 7 is disposed on one side of the battery unit 5 in the inner chamber 2a.
  • the rotation direction of the first motor 6 and the second motor 7 is controlled by the forward rotation control knob 12a or the reverse rotation control knob 12b provided outside the handle portion 5, so that the screw can be tightened or the screw can be loosened.
  • the first motor 6 and the second motor 7 can be controlled simply by mechanical switches.
  • the screwdriver 10 is an electrician screwdriver, and the measuring device 20 is disposed on the other side of the battery unit 5 in the inner chamber 2a.
  • the measuring device 20 includes a manifold 13 electrically connected through a wire 17, and a conductive spring 14 , the safety resistor 15 , the metal end cover 16 , wherein the metal end cover 16 is disposed at the tail end of the handle portion 2 .
  • a transparent window 21 is provided on the handle portion 2 corresponding to the manifold 13, so that the operator can observe the lighting state of the manifold 13 to determine whether the working object is charged.
  • the housing of the handle portion 2 can be made of a transparent material.
  • the indicating component in the measuring device for indicating the voltage of the detecting area can also be replaced by an acoustic or optical alarm, or LED, LCD, digital voltage, current display or the like.
  • the operator can detect whether the workpiece or the surface of the housing is charged before screwing.
  • the operator holds the handle portion 2 and puts the thumb on the metal end cover 16, so that when the working member 3 with the working head touches the charged body, the voltage on the charged body passes through the working head.
  • the working part (metal body), the safety resistor 15, the manifold 13, the conductive spring 14 and the metal end 16 of the tail end of the handle part 2 are connected to the earth to form a loop. If the voltage between the workpiece or the surface of the housing and the ground exceeds 60 volts, the manifold in the measuring device 20 will illuminate, indicating that the workpiece or the surface of the housing is electrically charged.
  • the working member 3 has a certain length extending in the longitudinal direction, so that an insulating layer 3b is provided on an outer surface of a portion thereof protruding from the main body casing 1, for example, a plastic sleeve or other insulating material which can be sleeved on the outer peripheral surface of the working member 3. .
  • the first motor 6 and the second motor 7 in this embodiment are double insulated motors, that is, the motor shaft is provided with an insulating material, which functions to separate the strong electric power from the rear handle portion 2 and the human body to ensure the safety of operation.
  • the double insulated motor is different from the ordinary DC motor, and the ordinary DC motor only sets the basic insulation.
  • the transmission mechanism 9 uses all-plastic planetary gear teeth, and the gear box housing 9a uses a plastic housing. This arrangement not only protects the operator's safety, but also helps to reduce the weight of the screwdriver 10 and reduce the cost.
  • the first motor 6 is provided with a first motor shaft 6a on the side close to the second motor 7, and the second motor 7 is provided with a second motor shaft 7a on the side close to the first motor 6, A gap is provided between the first motor shaft 6a and the second motor shaft 7a.
  • the central portions of the first motor shaft 6a and the second motor shaft 7a are respectively provided with notches 6b, 7b, and the slots 6b, 7b are respectively connected from the connecting end of the motor shaft in the longitudinal direction of the first motor shaft 6a and the second motor shaft 7a.
  • the free end extends a certain length, and the torsion spring end 8' is bent and then snapped into the notch 6b, and the torsion spring end 8" is bent and then snapped into the slot 7b.
  • the torsion spring 8 is disposed on the first motor shaft 6a. Between the second motor shaft 7a and the second motor shaft 7a, the first motor 6 and the second motor 7 can be kept coaxial and can maintain the same phase.
  • the torsion spring 8 can control or suppress the generation of the first motor 6 and the second.
  • the impact between the motors 7 can eliminate some of the eccentricity that can exist between the first motor 6 and the second motor 7.
  • the torsion spring 8 in this embodiment can also be replaced with a flexible shaft or other flexible connecting member.
  • the planetary gear train of the transmission mechanism 9 includes an output planet carrier 40.
  • the screwdriver 10 is provided with a self-locking device 18, and the self-locking device 18 includes a fixed disk 31.
  • a plurality of fixing pins 32 are uniformly disposed outside the circumference of the fixed disk 31, and the fixed pins 32 and the gear case 9 a is tightly coupled so that the fixed disk 32 is in a stationary state with respect to the main casing 1 and the gear case 9a, and an inner circular surface 33 is formed on the inner side of the circumference of the fixed disk 31.
  • an adapter disk 34 is provided, and a flat hole 35 is formed in the center portion of the adapter disk 34.
  • the main shaft 23 is connected to the working part 3, and the other end is provided as a flat portion 24, and the interposer 34 and the main shaft 23 are integrally connected by the flat hole 35 and the flat portion 24, so that the main shaft 23 can be rotated.
  • the connection method used therein can be replaced by a spline and other connection means which are easily conceivable by those skilled in the art.
  • the self-locking device 1 8 further includes a plurality of legs 41 projecting from the output end carrier 40 toward the working member 3, and the legs 41 are fixedly disposed on the output planet carrier 40.
  • a plurality of planes 36 are formed on the outer circumference of the adapter disk 34, and a connecting portion is disposed on one end of the adapter disk 34 adjacent to the output end carrier 10, the connecting portion is provided with spline teeth 38, and the adapter disk 34 is passed through the spline teeth. 38 loosely mates with the output planet carrier 10.
  • a roller 37 is disposed between the inner circular surface 33 of the fixed disk 31 and the plane 36 of the adapter disk 34, and the roller 37 abuts against the inner circular surface 33.
  • plane 36 and can scroll at the location.
  • a leg 41 of the output end carrier 40 is inserted between each of the rollers 37, that is, the leg 41 is disposed between the inner circular surface 33 of the fixed disk 31 and the outer circular surface of the adapter disk 34.
  • the leg 41 and the inner circular surface 33 of the fixed disk 31 and the adapter disk 34 are both in a clearance fit, so that the leg 41 can be rotated in the position.
  • the first motor 6 and the second motor 7 stop rotating. No rotary torque output. If the operator still twists the working head housed in the workpiece member 3 in a clockwise direction, it will be manifested that the spindle 23 will rotate in the corresponding direction. Since the spindle 23 and the adapter disk 34 are integrated by a flat connection, the adapter disk 34 will also rotate in the corresponding direction with the spindle 23.
  • the roller 37 is rolled from the first position indicated by the broken line to the second position indicated by the solid line, since the roller 37 is formed from the inner surface 32 and the plane 36 of the adapter disk 34. The large end moves toward the small end.
  • the screwdriver 10 is not only an electrician screwdriver, but also a hand and electric screwdriver. It is easy to operate and easy to carry.
  • the technical solution of the present invention is also applicable to other portable hand tools, such as hand-held electric oscillating machines, hand-held electric sanders, hand-held electric scissors, and the like, all of which fall within the scope of the present invention.
  • the charging device 50 electrically coupled to the screwdriver 10 includes a base 51 and a support wall 52 above the base 51 , wherein the base 51 is provided with a charging interface (not shown). And a wire 54 connected to the alternating current power source, the support wall 52 is provided in a semi-closed hollow cylindrical shape. Of course, it can also be arranged to receive other shapes of the screwdriver 10 inserted. Due to the slim body of the screwdriver 10, when the charging is required, the handle portion 3 of the screwdriver 10 can be inserted into the receiving portion 52a of the supporting wall 52, and the charging interface and the screw in the base 51 at this time.
  • the batch charging interface 19 (refer to FIG.
  • the screw set 10 and the charging device 50 are arranged such that the screwdriver 10 is inserted into the accommodating portion 52a of the charging device 50 after being used up, not only can the screwdriver 10 be charged in time, but also the screw.
  • the batch 10 collection provides a containment space, and the operator does not need an additional toolbox to store it, and it can be taken out at the time of use, which is very convenient.

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  • Mechanical Engineering (AREA)
  • Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)

Abstract

Disclosed is an electrician's screwdriver comprising a main machine housing, an electricity sensing device provided at the main machine housing, a working portion provided at one end of the machine shell of the main machine, with a motor for driving the working portion being provided within the main machine housing, and a battery unit for providing power for the motor, and with a controlling piece for the control of the motor being provided on the main machine housing; when the controlling piece is controlling the motor to work, the electrician's screwdriver is in an electrical mode, and when the controlling piece is controlling the motor not to work, the electrician's screwdriver is in a manual mode. The screwdriver is suitable for various occasions and is convenient in operation. Also disclosed in the present invention is a portable hand-held tool.

Description

电工螺丝批和便携式手持工具 技术领域  Electrician screwdrivers and portable hand tools
本发明涉及一种便携式手持工具和一种电工螺丝批。  The present invention relates to a portable hand tool and an electrician screwdriver.
背景技术 Background technique
市场上常见的电工螺丝批,其兼具电笔、绝缘等功能且体积小,因此方便操作 者进行安装、 维修作业时随身携带。 但这种电工螺丝批全程釆用手动操作, 拧 螺钉既费时又费力, 不利用提高工作效率。  The electrician screwdrivers commonly used in the market, which have the functions of electric pen, insulation and the like, are small in size, so that it is convenient for the operator to carry around during installation and maintenance work. However, this type of electrician screwdriver is manually operated, and the screwing is time-consuming and labor-intensive, and does not utilize the work efficiency.
习知的电动螺丝批, 由于其釆用了功率大的普通电机, 以及用于驱动电机工 作的容量大的电池包, 以及一些金属传动装置, 其体积及重量是普通电工螺丝 批的几倍乃到十几倍, 对于一些高空作业的场所不适宜随身携带。 另外, 电工 作业时往往需要检测电压, 或者在高压条件下带电工作, 因此普通的、 功能单 一的电动螺丝往往不能满足这样的需求, 必须另外携带其它测电工具, 操作及 其不方便。 另外, 为了满足长时间拧螺钉工作, 或者适合不同的工况拧不同材 料及规格的螺钉, 釆用大功率的电机, 及大容量的电池, 电动螺丝批的成本总 体相对较高。  The electric screwdriver of the prior art, because of its use of a large electric motor, and a large battery pack for driving the motor, and some metal transmissions, the volume and weight are several times that of ordinary electrician screwdrivers. More than ten times, it is not suitable for some high-altitude places. In addition, electricians often need to detect voltage or work under high voltage conditions. Therefore, ordinary, single-function electric screws often cannot meet such requirements, and must carry other measuring tools, which are inconvenient to operate. In addition, in order to meet the long-term screwing operation, or to screw different materials and specifications for different working conditions, high-power motors, and large-capacity batteries, the total cost of electric screwdrivers is relatively high.
发明内容 Summary of the invention
为克服现有技术的不足, 本发明提供了一种适用于多种场合且操作方便的 电工螺丝批。  In order to overcome the deficiencies of the prior art, the present invention provides an electrician screwdriver which is suitable for various occasions and is convenient to operate.
本发明是这样实现的: 一种电工螺丝批, 包括: 主机壳体, 设置于主机壳体 的测电装置, 以及设置于主机机壳一端的工作部件, 所述主机壳体内设有马达, 以及为马达提供驱动力的电池单元, 所述主机壳体上设置有用于控制马达的控 制件, 当控制件控制马达工作时, 所述电工螺丝批处于电动模式, 当控制件控 制马达不工作时, 所述电工螺丝批处于手动模式。  The present invention is implemented as follows: An electrician screwdriver, comprising: a main body casing, a power measuring device disposed on the main body casing, and a working component disposed at one end of the main body casing, wherein the main casing is provided with a motor, and a battery unit for providing a driving force to the motor, wherein the main body housing is provided with a control member for controlling the motor, and when the control unit controls the operation of the motor, the electrician screwdriver is in an electric mode, when the control unit controls the motor to be inoperative, The electrician screwdriver is in manual mode.
所述工作部件的外围设置有绝缘材料; 所述马达的马达轴设置双重绝缘。 所述测电装置用于指示检测区域是否带电的指示元件; 所述指示元件设置 为氖管。  An outer surface of the working component is provided with an insulating material; the motor shaft of the motor is double insulated. The power measuring device is configured to indicate an indicator element for detecting whether the area is charged; the indicator element is configured as a manifold.
所述马达与工作部件之间设置有将马达的动力传递给工作部件的传动机 构; 所述传动机构包括全塑齿轮机构; 所述主机壳体内设置有齿轮箱壳体, 传 动机构设置于齿轮箱壳体内, 所述齿轮箱壳体由塑料材料制成。  a transmission mechanism for transmitting power of the motor to the working component is disposed between the motor and the working component; the transmission mechanism includes a full plastic gear mechanism; a gearbox housing is disposed in the main body housing, and the transmission mechanism is disposed in the gearbox Inside the housing, the gearbox housing is made of a plastic material.
所述工作部件与主轴连接, 所述主轴与马达之间设置有用于锁紧主轴的自 锁装置。 The working component is connected to the main shaft, and a self-locking spindle is disposed between the main shaft and the motor Lock device.
所述马达与工作部件之间设置有传动机构, 传动机构包括输出端行星架, 自锁装置包括与主轴相对固定的转接盘, 以及与主机壳体相对固定的固定盘, 所述固定盘设置有内圆面, 所述转接盘设置于内圆面的范围之内, 所述转接盘 的外围具有多个平面, 转接盘设置有与输出端行星架连接的连接部, 所述输出 端行架包括多个支脚延伸于所述平面与内圆面之间, 所述相邻的支脚之间分别 设置有滚柱。  A transmission mechanism is disposed between the motor and the working component, and the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing, the fixed disk setting An inner circular surface, the adapter disk is disposed within a range of the inner circular surface, the outer periphery of the adapter disk has a plurality of planes, and the adapter disk is provided with a connection portion connected to the output end carrier, the output The end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers.
所述主机壳体具有纵向延伸的主机壳体轴线,所述工作部件具有工作部件轴 线, 所述工作部件轴线与所述主机壳体轴线重合或平行。  The main housing has a longitudinally extending main housing axis, and the working member has a working member axis that coincides or is parallel with the main housing axis.
所述主机壳体具有纵向延伸的主机壳体轴线,所述电池单元的轴线与所述主 机壳体轴线重合或平行。  The main housing has a longitudinally extending main housing axis, the axis of the battery unit being coincident or parallel with the main housing axis.
所述主机壳体的纵向尺寸与横向尺寸的比值设置范围在 4. 4至 1 2. 5之间; 纵向尺寸与横向尺寸的比值优选为 7至 8之间; 所述主机壳体的纵向尺寸设置 范围在 2 00mm至 35 0mm之间;所述主机壳体的横向尺寸设置范围在 2 8mm至 45 mm 之间。  The ratio of the longitudinal dimension to the lateral dimension of the main body housing is set between 4.4 and 1.25; the ratio of the longitudinal dimension to the lateral dimension is preferably between 7 and 8; the longitudinal dimension of the main housing The setting range is between 200 mm and 35 mm; the lateral dimension of the main housing is set between 28 mm and 45 mm.
所述马达包括至少两个串接的电动马达; 两个电动马达的特性相同; 所述两 个电动马达的直径相同。  The motor includes at least two electric motors connected in series; the two electric motors have the same characteristics; the two electric motors have the same diameter.
所述电动马达为细长的圆柱形马达; 所述电动马达的长度与直径比设置范 围在 1 . 2至 2. 6之间; 电动马达的长度与直径比优选设置值为 1 . 5。  The electric motor is an elongated cylindrical motor; the length-to-diameter ratio of the electric motor is set between 1.2 and 2. The length to diameter ratio of the electric motor is preferably set to 1.5.
所述两个电动马达之间设置有联轴器; 所述联轴器设置为扭簧。  A coupling is disposed between the two electric motors; the coupling is configured as a torsion spring.
本发明的电工螺丝批将手、 电动操作集于一体, 只要通过操作控制件对马 达进行控制, 就能在手动与电动之间转换, 操作方便; 由于釆用于两个沿主机 壳体纵向布置小马达, 因此使得螺丝批整体体积小, 又由于釆用全塑行星齿轮 传动机构, 重量减轻且成本大大降低, 操作轻巧便于携带; 由于手持工具设置 有测电装置, 因此是一款适用于多种场合且操作方便的便携式手持工具。  The electrician screwdriver of the invention integrates the hand and the electric operation into one body, and the motor can be switched between the manual and the electric motor by the operation control member, and the operation is convenient; since the crucible is used for two longitudinal arrangement along the main casing The small motor makes the overall volume of the screwdriver small, and the weight is reduced and the cost is greatly reduced due to the use of the all-plastic planetary gear transmission mechanism. The operation is light and easy to carry. Since the hand tool is provided with a measuring device, it is suitable for many Portable hand tools that are convenient and easy to operate.
本发明还提供了一种低成本、 操作方便的手持工具。  The invention also provides a low cost, easy to operate hand tool.
本发明是这样实现的: 一种便携式手持工具, 包括: 主机壳体, 设置于主 机机壳一端的工作部件, 所述主机壳体内设有用于驱动工作部位的动力装置, 以及为动力装置提供能量的电池单元, 所述动力装置包括至少两个电动马达, 所述电动马达串接于主机壳体内。  The present invention is implemented as follows: A portable hand tool includes: a main body housing, a working component disposed at one end of the main body casing, a power device for driving the working portion, and an energy device for driving the power device The battery unit includes at least two electric motors, and the electric motor is serially connected in the main body casing.
所述电动马达之间设置有联轴器。 所述联轴器设置为扭簧。  A coupling is disposed between the electric motors. The coupling is provided as a torsion spring.
所述电动马达的外形呈细长的圆柱形。 所述电动马达的长度与直径比值设 置范围在 1 . 2至 2. 6之间; 优选考虑选择的长度与直径比值为 1 . 5。 The electric motor has an elongated cylindrical shape. The length to diameter ratio of the electric motor is set 5。 Between the range of 1.2 to 2. 6; preferably, the selected length to diameter ratio of 1.5.
所述电动马达包括两个特性相同的马达。 所述电动马达的直径相同。 所述电 动马达的直径不大于 38. 5mm。  The electric motor includes two motors of identical characteristics. The electric motor has the same diameter. 5毫米。 The diameter of the electric motor is not more than 38. 5mm.
所述便携式手持工具的纵向尺寸与横向尺寸的比值设置范围在 4. 4至 1 2. 5 之间。 优选考虑纵向尺寸与横向尺寸的比值设置范围在 7至 8之间。 所述便携 式手持工具的纵向尺寸设置范围在 2 00mm至 35 0mm之间。 所述便携式手持工具 的横向尺寸设置范围在 2 8mm至 45 mm之间。  The ratio of the longitudinal dimension to the lateral dimension of the portable hand tool is set between 4. 4 and 1.25. It is preferable to consider that the ratio of the longitudinal dimension to the lateral dimension is set between 7 and 8. The portable hand tool has a longitudinal dimension setting ranging from 200 mm to 35 mm. The portable hand tool has a lateral dimension setting ranging from 28 mm to 45 mm.
所述主机壳体具有纵长延伸的主机壳体轴线,所述电动马达的马达轴线与主 机壳体轴线重合或平行。 所述电池单元的轴线与主机壳体轴线重合或平行。 所 述工作部件与主机壳体的轴线平行或重合。  The main housing has a longitudinally extending main housing axis, the motor axis of the electric motor being coincident or parallel with the main housing axis. The axis of the battery unit coincides or is parallel to the axis of the main housing. The working component is parallel or coincident with the axis of the mainframe housing.
所述主机壳体上设有测电装置, 所述测电装置包括用于指示检测区域是否 带电的指示元件。 所述指示元件为氖管。  The host housing is provided with a power measuring device, and the power measuring device includes an indicating component for indicating whether the detecting area is charged. The indicator element is a fistula.
所述工作部件的外围设置有绝缘材料。 所述电动马达为双重绝缘马达, 所 述电动马达的马达轴设置有绝缘材料。  An outer surface of the working component is provided with an insulating material. The electric motor is a double insulated motor, and the motor shaft of the electric motor is provided with an insulating material.
所述动力装置与工作部件之间设置有将动力装置的动力传递给工作部件的 传动机构。 所述传动机构包括全塑齿轮机构。 所述主机壳体内设置有齿轮箱壳 体, 传动机构设置于齿轮箱壳体内, 所述齿轮箱壳体由塑料材料制成。  A transmission mechanism for transmitting power of the power unit to the working member is disposed between the power unit and the working member. The transmission mechanism includes a full plastic gear mechanism. A gear box housing is disposed in the main body housing, and a transmission mechanism is disposed in the gear housing, and the gear housing is made of a plastic material.
所述主机壳体设置有控制所述电动马达的控制件,当控制件控制电动马达工 作时, 所述便携式手持工具处于电动模式, 当控制件控制电动马达不工作时, 所述便携式手持工具处于手动模式。  The main body housing is provided with a control member for controlling the electric motor. When the control member controls the operation of the electric motor, the portable hand tool is in an electric mode, and when the control member controls the electric motor to be inoperative, the portable hand tool is at Manual mode.
所述工作部件与主轴连接, 所述主轴与动力装置之间设置有用于锁紧主轴 的自锁装置。 所述动力装置与工作部件之间设置有传动机构, 所述传动机构包 括输出端行星架, 所述自锁装置包括与主轴相对固定的转接盘, 以及与主机壳 体相对固定的固定盘, 所述固定盘设置有内圆面, 所述转接盘设置于内圆面的 范围之内, 所述转接盘的外围具有多个平面, 转接盘设置有与输出端行星架连 接的连接部, 所述输出端行架包括多个支脚延伸于所述平面与内圆面之间, 所 述相邻的支脚之间分别设置有滚柱。  The working component is connected to the main shaft, and a self-locking device for locking the main shaft is disposed between the main shaft and the power unit. A transmission mechanism is disposed between the power device and the working component, the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing, The fixed disk is provided with an inner circular surface, the adapter disk is disposed within a range of the inner circular surface, the outer periphery of the adapter disk has a plurality of planes, and the adapter disk is provided with a connection with the output end carrier The output end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers.
本发明中的手持工具由于釆用于两个纵向布置小马达, 成本降低, 特别是 马达的小直径, 有利于将手持工具尺寸做小; 由于釆用全塑行星齿轮传动机构, 因此重量减轻, 操作轻巧便于携带; 由于设置有主轴自锁机构, 因此该手持工 具不仅适用于电动, 而且适用于手动, 使操作更方便。  The hand tool of the present invention has a lower cost due to the use of the cymbal for the two longitudinally arranged small motors, in particular the small diameter of the motor, which facilitates the small size of the hand tool; the weight is reduced due to the use of the all-plastic planetary gear transmission mechanism. Lightweight and easy to carry; Because of the spindle self-locking mechanism, the hand tool is not only suitable for electric, but also suitable for manual operation, making operation more convenient.
本发明还提供了一种携带方便且操作省力的手持工具。 本发明是这样实现的: 一种便携式手持工具, 包括: 主机壳体, 设置于主 机机壳一端的工作部件, 所述主机壳体内设有用于驱动工作部位的马达, 以及 为马达提供能量的电池单元, 所述便携式手持工具呈细长形, 其纵向尺寸与横 向尺寸的比值设置范围在 4. 4至 1 2. 5之间。 The invention also provides a hand-held tool that is convenient to carry and labor-saving. The present invention is implemented as follows: A portable hand tool includes: a main body casing, a working part disposed at one end of the main body casing, a motor for driving the working part, and a battery for supplying energy to the motor至之间之间之间。 The unit, the ratio of the ratio of the longitudinal dimension to the lateral dimension is set between 4.4 and 1.25.
所述便携式手持工具优选考虑纵向尺寸与横向尺寸的比值设置范围在 7至 8之间。 便携式手持工具的纵向尺寸设置范围在 2 00mm至 35 0mm之间。 便携式 手持工具的横向尺寸设置范围在 2 8mm至 45 mm之间。  The portable hand tool preferably takes into account that the ratio of the longitudinal dimension to the lateral dimension is set between 7 and 8. Portable handheld tools have a vertical dimension setting between 200mm and 35mm. Portable hand tools have lateral dimensions ranging from 2 8mm to 45 mm.
所述主机壳体具有纵长延伸的主机壳体轴线,所述马达的马达轴线与主机壳 体轴线重合或平行。 所述电池单元的轴线与主机壳体轴线重合或平行。 所述工 作部件与主机壳体轴线平行或重合。  The main housing has a longitudinally extending main housing axis, the motor axis of the motor being coincident or parallel with the main housing axis. The axis of the battery unit coincides or is parallel to the axis of the main housing. The working component is parallel or coincident with the axis of the main housing.
所述马达包括至少两个电动马达, 所述电动马达串接于主机壳体内。 所述电 动马达之间设置有联轴器, 所述联轴器设置为扭簧。  The motor includes at least two electric motors that are serially connected within a main housing. A coupling is disposed between the electric motors, and the coupling is provided as a torsion spring.
所述电动马达的外形呈细长的圆柱形。 所述电动马达的长度与直径比值设 置范围在 1 . 2至 2. 6之间; 优选考虑选择的长度与直径比值为 1 . 5左右。  The electric motor has an elongated cylindrical shape. The length-to-diameter ratio of the electric motor is set between 1.2 and 2. 6; preferably, the selected length-to-diameter ratio is about 1.5.
所述电动马达包括两个特性相同的马达。 所述电动马达的直径相同。  The electric motor includes two motors of identical characteristics. The electric motor has the same diameter.
所述主机壳体上设有测电装置, 所述测电装置包括用于指示检测区域是否 带电的指示元件。 所述指示元件为氖管。  The host housing is provided with a power measuring device, and the power measuring device includes an indicating component for indicating whether the detecting area is charged. The indicator element is a fistula.
所述工作部件的外围设置有绝缘材料, 所述马达为双重绝缘马达, 所述马 达的马达轴设置有绝缘材料。  An outer surface of the working member is provided with an insulating material, the motor is a double insulated motor, and the motor shaft of the motor is provided with an insulating material.
所述马达与工作部件之间设置有将马达的动力传递给工作部件的传动机构。 所述传动机构包括全塑齿轮机构, 所述主机壳体内设置有齿轮箱壳体, 传动机 构设置于齿轮箱壳体内, 所述齿轮箱壳体由塑料材料制成。  A transmission mechanism that transmits power of the motor to the working member is disposed between the motor and the working member. The transmission mechanism includes a full plastic gear mechanism, and a gear case housing is disposed in the main body housing, and the transmission mechanism is disposed in the gear case housing, and the gear case housing is made of a plastic material.
所述主机壳体设置有控制所述马达的控制件, 当控制件控制马达工作时, 所述便携式手持工具处于电动模式, 当控制件控制马达不工作时, 所述便携式 手持工具处于手动模式。  The main body housing is provided with a control member for controlling the motor, the portable hand tool is in an electric mode when the control member controls the operation of the motor, and the portable hand tool is in a manual mode when the control member controls the motor to be inoperative.
所述工作部件与主轴连接, 所述主轴与马达之间设置有用于锁紧主轴的自 锁装置。 所述马达与工作部件之间设置有传动机构, 所述传动机构包括输出端 行星架, 所述自锁装置包括与主轴相对固定的转接盘, 以及与主机壳体相对固 定的固定盘, 所述固定盘设置有内圆面, 所述转接盘设置于内圆面的范围之内, 所述转接盘的外围具有多个平面,转接盘设置有与输出端行星架连接的连接部, 所述输出端行架包括多个支脚延伸于所述平面与内圆面之间, 所述相邻的支脚 之间分别设置有滚柱。 本发明的有益效果: 本发明中的手持工具釆用了适合的纵向尺寸与横向尺 寸比范围, 使得机身尺寸便于操作及携带; 由于釆用全塑行星齿轮传动机构, 因此重量减轻, 操作轻巧便于携带; 由于设置有主轴自锁机构, 因此该手持工 具不仅适用于电动, 而且适用于手动, 使操作更方便。 The working component is connected to the main shaft, and a self-locking device for locking the main shaft is disposed between the main shaft and the motor. A transmission mechanism is disposed between the motor and the working component, the transmission mechanism includes an output end carrier, the self-locking device includes an adapter disk fixed opposite to the main shaft, and a fixed disk fixed relative to the main body casing. The fixed disk is provided with an inner circular surface, the adapter disk is disposed within a range of the inner circular surface, the outer periphery of the adapter disk has a plurality of planes, and the adapter disk is provided with a connection portion connected with the output end carrier The output end frame includes a plurality of legs extending between the plane and the inner circular surface, and the adjacent legs are respectively provided with rollers. Advantageous Effects of the Invention: The hand tool of the present invention uses a suitable range of longitudinal dimension and lateral dimension ratio, so that the body size is easy to operate and carry; because of the use of the all-plastic planetary gear transmission mechanism, the weight is reduced and the operation is light. Easy to carry; Because the spindle self-locking mechanism is provided, the hand tool is not only suitable for electric power, but also suitable for manual operation, which makes the operation more convenient.
附图说明 DRAWINGS
下面结合附图和实施例对本发明作进一步说明:  The present invention will be further described below in conjunction with the accompanying drawings and embodiments:
图 1是本发明具体实施例的螺丝批的立体示意图。  BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a screwdriver of a specific embodiment of the present invention.
图 2是本发明具体实施例螺丝批局部剖视示意图  2 is a partial cross-sectional view showing a screwdriver of a specific embodiment of the present invention;
图 3是本发明具体实施例螺丝批的联轴器的结构示意图。  3 is a schematic view showing the structure of a coupling of a screwdriver according to a specific embodiment of the present invention.
图 4是图 3中沿 B-B方向的剖视图。  Figure 4 is a cross-sectional view taken along line B-B of Figure 3.
图 5是图 2 中传动机构后局部放大剖示图。  Figure 5 is a partially enlarged cross-sectional view of the transmission mechanism of Figure 2.
图 6是本发明具体实施例螺丝批的自锁装置的立体分解图。  Figure 6 is an exploded perspective view of the self-locking device of the screwdriver of the embodiment of the present invention.
图 7是图 5 中沿 A-A方向的剖视图。  Figure 7 is a cross-sectional view taken along line A-A of Figure 5.
图 8是图 7 中自锁装置的使用状态参考图 (此时主轴逆时针旋转)。  Figure 8 is a reference view of the state of use of the self-locking device of Figure 7 (when the spindle rotates counterclockwise).
图 9是图 7 中自锁装置的使用状态参考图 (此时主轴顺时针旋转)。  Figure 9 is a reference view of the state of use of the self-locking device of Figure 7 (when the spindle rotates clockwise).
图 10是本发明具体实施例螺丝批的充电装置的立体示意图。  Figure 10 is a perspective view of a charging device for a screwdriver according to a specific embodiment of the present invention.
图 11是本发明具体实施例螺丝批配接于充电装置充电时的立体示意图。 其中:  FIG. 11 is a perspective view showing the mounting of the screwdriver in the charging device according to the embodiment of the present invention. among them:
1-主机壳体 9a-齿轮箱壳体 31-固定盘  1-Host housing 9a-Gearbox housing 31-Fixed disc
2-手柄部 10-螺丝 4比 32-固定引脚  2-handle part 10-screw 4 ratio 32-fixed pin
2a-内腔 11-PCB板 33-内圆面  2a-inner cavity 11-PCB board 33-inner surface
3-工作部件 12-控制件 34-转接盘  3-Working parts 12-Controls 34-Adapter
3a-凹腔 12a-正转控制钮 35-扁方孔  3a-cavity 12a-forward control button 35-flat square hole
3b-绝缘层 12b-反转控制钮 36-平面  3b-insulation 12b-reverse control 36-plane
4_磁体 13_氖管 37 -滚柱  4_magnet 13_氖37 - roller
5 _电池单元 14-导电弹簧 38-花键齿  5 _ battery unit 14 - conductive spring 38 - spline teeth
6-第一马达 15-电阻 40-输出端行星架  6-First motor 15-resistor 40-output planet carrier
6a-第一马达轴 16-金属端盖 41-支脚  6a-first motor shaft 16-metal end cap 41-foot
6b-槽口 17-导线 50-充电装置  6b-notch 17-wire 50-charger
7-第二马达 18-自锁装置 51-基座  7-Second motor 18-Self-locking device 51-Base
7a-第二马达轴 19-充电接口 52-支撑壁  7a-second motor shaft 19-charging interface 52-support wall
7b-槽口 20-测电装置 52a-收容空间 8-扭簧 21-透明窗口 53-指示灯 7b-notch 20-electricity measuring device 52a- accommodating space 8-torsion spring 21-transparent window 53-indicator
8' -扭簧首端 23-主轴 54-导线  8' - torsion spring head end 23-spindle 54-wire
8" -扭簧末端 24-扁平部 XI-轴线  8" - torsion spring end 24-flat part XI-axis
9-传动机构  9-transmission mechanism
具体实施方式 detailed description
参照图 1、 图 2所示, 便携式手持工具是一种螺丝批 10, 其包括纵长延伸 的主机壳体 1, 工作部件 3设置于主机壳体 1 的一端, 主机壳体 1上相对工作 部件 3 的另一端是在操作时提供握持的手柄部 2, 主机壳体 1上设置有用于控 制工作部 3的控制件 12。 主机壳体 1具有一纵向延伸的轴线 XI, 其中工作部件 3沿与主体壳体 1纵向设置, 本实施例的工作部件与主机壳体 1是同轴设置, 也可以与主机壳体轴线 XI平行设置。主机壳体 1可以釆用两个哈夫式壳体咬合 在一起, 或者通过螺钉或其它紧固方式进行固定连接, 也可以釆用多个筒式壳 体通过合适的方式连接在一起形成主机壳体 1。  Referring to FIG. 1 and FIG. 2, the portable hand tool is a screwdriver 10 comprising a vertically extending main body housing 1. The working component 3 is disposed at one end of the main body housing 1, and the opposite working part of the main body housing 1 The other end of the 3 is provided with a grip portion 2 that is gripped during operation, and the main housing 1 is provided with a control member 12 for controlling the working portion 3. The main body casing 1 has a longitudinally extending axis XI, wherein the working member 3 is disposed longitudinally with the main body casing 1. The working member of the embodiment is coaxial with the main casing 1, and may also be parallel to the main casing axis XI. Settings. The main body casing 1 can be snapped together by two Hough-type casings, or fixedly connected by screws or other fastening methods, or can be connected together by a plurality of tubular casings to form a main casing by suitable means. Body 1.
进一步参照图 2所示, 工作部件 3位于主机壳体 1 的前部, 工作部件 3通 常由金属材料制成, 用于夹持或固定不种规格及形状的工作头 (图中未示出 ), 如一字形、 十字形、 或星形工作头等以满足不同工况的需要。 工作部件 3的前 端设置有固定或夹持工作头的凹腔 3a, 凹腔 3a底部设置有磁体 4, 磁体 4的设 置便于工作头在凹腔 3a的定位及安装。  Referring further to FIG. 2, the working member 3 is located at the front of the main body casing 1, and the working member 3 is usually made of a metal material for holding or fixing a working head of various specifications and shapes (not shown). , such as a letter, cross, or star work head to meet the needs of different working conditions. The front end of the working member 3 is provided with a cavity 3a for fixing or holding the working head, and a magnet 4 is disposed at the bottom of the cavity 3a, and the arrangement of the magnet 4 facilitates positioning and mounting of the working head in the cavity 3a.
主机壳体 1 内设置有驱动工作部件 3 的第一马达 6及第二马达 7。 本实施 例中的第一马达 6及第二马达 7为两个特性完全相同的马达, 其外形呈细长的 圆柱形, 并沿主机壳体 1纵向轴线 XI 串接于主机壳体 1 内, 且第一马达 6与第 二马达 7的马达轴线与主机壳体 1 的轴线 XI延伸方向一致,本实施例中的马达 轴线与主机壳体 1 的轴线 XI是同轴设置的, 当然也可以平行设置。 第一马达 6 和第二马达 7 为电动小马达,输出的是高转速及大扭矩, 例如可以釆用标准马 达, 品牌为马步齐 (Mabuchi )、 型号 RC380 、 规格为 φ 24mm* 31mm、 额定输出 功率 5.5w 的电动小马达。 也可以根据螺丝批形状要求设计马达的具体尺寸, 例如马达的直径和长度尺寸可以釆用 φ 12mm*26.9mm, φ 15.4mm* 32. lmm , φ 16mm*25mm, 或者 φ 21mm* 31mm, φ 38.5mm*65mm 等, 优先考虑将马达的长度与 直径比例范围设置为 1.2 至 2.6之间, 长度与直径之间的比值优先考虑为 1.5 左右。 由于釆用了上述的小马达,螺丝批 10 可以设置为细长形,当然, 螺丝批 10在其纵长延伸方向上横截面尺寸是可以稍有变化的, 例如容纳马达及齿轮箱 的主机壳体 1部分与手柄部 2 的横向尺寸可以不完全相同, 但并不影响螺丝批 10整体上是细长形;螺丝批 10的横截面可以釆用例如圆形、 椭圆形、 三角形、 类似矩形等不同的形状, 如果将螺丝批设置成细长的圆柱形, 则其最大直径可 以选用 Φ 32 mm, φ 42 mm等; 其纵向尺寸可以选用 25 Omm, 32 Omm, 326mm等; 总 之, 将螺丝批 10的纵向尺寸与横向尺寸的比值设置范围在 4.4至 12.5之间, 优选在 7至 8之间,这样的设置使得电工螺丝批 10的尺寸适合操作且便于携带。 A first motor 6 and a second motor 7 that drive the operating member 3 are disposed in the main body casing 1. The first motor 6 and the second motor 7 in this embodiment are two motors having the same characteristics, and have an elongated cylindrical shape and are serially connected to the main body casing 1 along the longitudinal axis XI of the main casing 1. The motor axis of the first motor 6 and the second motor 7 are aligned with the axis XI of the main casing 1. The motor axis in this embodiment is coaxial with the axis XI of the main casing 1, and may of course be parallel. Settings. The first motor 6 and the second motor 7 are electric small motors, which output high speed and high torque. For example, a standard motor can be used. The brand is Mabuchi, model RC380, specification φ 24mm* 31mm, rated output power. 5.5w electric small motor. It is also possible to design the specific size of the motor according to the shape of the screwdriver. For example, the diameter and length of the motor can be φ 12mm*26.9mm, φ 15.4mm* 32. lmm, φ 16mm*25mm, or φ 21mm* 31mm, φ 38.5 For mm*65mm, etc., it is preferable to set the motor length to diameter ratio range from 1.2 to 2.6, and the ratio between length and diameter is preferably about 1.5. Since the small motor described above is used, the screwdriver 10 can be provided in an elongated shape. Of course, the cross-sectional dimension of the screwdriver 10 in the longitudinal extension direction thereof can be slightly changed, for example, a main casing housing the motor and the gear case. The lateral dimension of the body 1 and the handle portion 2 may not be exactly the same, but does not affect the screwdriver 10 is generally elongated; the cross section of the screwdriver 10 can be different shapes such as a circle, an ellipse, a triangle, a rectangle, etc., if the screwdriver is set to an elongated cylinder, the maximum diameter can be Φ 32 mm, φ 42 mm, etc.; the longitudinal dimension can be selected from 25 Omm, 32 Omm, 326mm, etc. In short, the ratio of the longitudinal dimension to the lateral dimension of the screwdriver 10 is set between 4.4 and 12.5, preferably at 7. Between 8 and 8, such an arrangement allows the electrician screwdriver 10 to be sized and easy to carry.
其中第一马达 6相对第二马达 7靠近工件部件 3设置, 第一马达 7与工作 部件 3之间设置有传动机构 9, 传动机构 9 收容于主体壳体 1 内的齿轮箱壳体 9a 内, 第一马达 6a与第二马达 6b的旋转通过传动机构 9传递至工作部件 3。 根据需要,齿轮箱壳体 9a 内的传动机构 9可以设置成一级齿轮减速机构或者多 级齿轮减速机构, 当设置多级齿轮减速机构时可通过设置控制件对工作部件 3 的输出速度进行调节。 当然, 齿轮箱壳体 9a 内还可设置扭矩调节机构用于调节 第一马达 6与第二马达 7的输出扭矩。 传动机构 9也可以釆用非齿轮传动, 例 如带轮传动等方式。  The first motor 6 is disposed adjacent to the workpiece component 3 with respect to the second motor 7. The transmission mechanism 9 is disposed between the first motor 7 and the working component 3, and the transmission mechanism 9 is received in the gearbox housing 9a in the main body housing 1. The rotation of the first motor 6a and the second motor 6b is transmitted to the working member 3 through the transmission mechanism 9. The transmission mechanism 9 in the gear case housing 9a may be provided as a primary gear reduction mechanism or a multi-stage gear reduction mechanism as needed. When the multi-stage gear reduction mechanism is provided, the output speed of the working member 3 can be adjusted by setting a control member. Of course, a torque adjustment mechanism may be provided in the gear case housing 9a for adjusting the output torque of the first motor 6 and the second motor 7. The transmission mechanism 9 can also be used with a non-gear transmission, such as a pulley drive.
第一马达 6与第二马达 7之间设置联轴器, 本实施例中的联轴器釆用扭簧 8。 第二马达 7的扭矩输出通过联轴器传递至第一马达 6, 最终第一马达 6与第 二马达 7的扭矩总输出通过传动机构 9传递至与工作部件 3。 螺丝批 10的具体 工作参数可以设置成如下表所列:  A coupling is disposed between the first motor 6 and the second motor 7, and the coupling 本 in the present embodiment is a torsion spring 8. The torque output of the second motor 7 is transmitted to the first motor 6 through the coupling, and finally the total torque output of the first motor 6 and the second motor 7 is transmitted to the operating member 3 through the transmission mechanism 9. The specific operating parameters of the screwdriver 10 can be set as listed in the following table:
Figure imgf000008_0001
Figure imgf000008_0001
手柄部 1位于主体壳体 1靠近第二马达 7 的一端, 手柄部 1具有纵长延伸 的握持部供操作者握持, 手柄部 1设有内腔 2a, 内腔中 2a收容有为第一马达 6 及第二马达 7提供动力的电池单元 5, 本实施例中的电池单元 5 包括两节串联 的标称电压为 3.6伏的锂电池, 当然电池的数量是可以根据实际需要设置。 电 池单元 5可以釆用可充电式电池, 如镍氢、 镍镉、 镍锌、 铅酸电池; 也可以釆 用一次性电池, 如碱性干电池。 对于锂电池方案, 内腔 2a 中位于电池单元 5 的一侧设置有与电池单元 5、 第一马达 6、 第二马达 7 电性连接的带开关电路的 锂电池过流、过放保护 PCB板 11,其通过设置于手柄部 5外侧的正转控制钮 12a 或反转控制钮 12b对第一马达 6及第二马达 7的旋转方向进行控制, 从而可以 进行拧紧螺钉或拧松螺钉的工作。 对于其它电池方案, 可简单地通过机械开关 控制第一马达 6及第二马达 7。 螺丝批 10是一种电工螺丝批, 在内腔 2a 中位于电池車元 5的另一侧设置 有测电装置 20, 测电装置 20 包括通过导线 17 电性连接的氖管 13, 导电弹簧 14、 安全电阻 15、 金属端盖 16, 其中金属端盖 16设于手柄部 2尾端。 手柄部 2上对应于氖管 13的部位设有透明窗口 21, 便于操作者观测氖管 13的发光状 态以便判断工作对象是否带电。 当然, 手柄部 2的壳体可以釆用透明材料制成。 本领域技术人员可以设想测电装置中用于指示检测区域具有电压的指示元件还 可以用声、 光报警, 或者 LED, LCD,数字式电压、 电流显示等进行替换。 The handle portion 1 is located at one end of the main body casing 1 adjacent to the second motor 7. The handle portion 1 has a longitudinally extending grip portion for the operator to hold, the handle portion 1 is provided with a lumen 2a, and the inner chamber 2a is accommodated for The battery unit 5 is powered by a motor 6 and a second motor 7. The battery unit 5 in this embodiment comprises two lithium batteries in series with a nominal voltage of 3.6 volts. Of course, the number of batteries can be set according to actual needs. The battery unit 5 can be used with a rechargeable battery such as a nickel-hydrogen, nickel-cadmium, nickel-zinc, or lead-acid battery; or a disposable battery such as an alkaline dry battery. For the lithium battery solution, a lithium battery over-current and over-discharge protection PCB board with a switching circuit electrically connected to the battery unit 5, the first motor 6, and the second motor 7 is disposed on one side of the battery unit 5 in the inner chamber 2a. 11. The rotation direction of the first motor 6 and the second motor 7 is controlled by the forward rotation control knob 12a or the reverse rotation control knob 12b provided outside the handle portion 5, so that the screw can be tightened or the screw can be loosened. For other battery solutions, the first motor 6 and the second motor 7 can be controlled simply by mechanical switches. The screwdriver 10 is an electrician screwdriver, and the measuring device 20 is disposed on the other side of the battery unit 5 in the inner chamber 2a. The measuring device 20 includes a manifold 13 electrically connected through a wire 17, and a conductive spring 14 , the safety resistor 15 , the metal end cover 16 , wherein the metal end cover 16 is disposed at the tail end of the handle portion 2 . A transparent window 21 is provided on the handle portion 2 corresponding to the manifold 13, so that the operator can observe the lighting state of the manifold 13 to determine whether the working object is charged. Of course, the housing of the handle portion 2 can be made of a transparent material. Those skilled in the art can envisage that the indicating component in the measuring device for indicating the voltage of the detecting area can also be replaced by an acoustic or optical alarm, or LED, LCD, digital voltage, current display or the like.
便携式螺丝批 10 由于设置测电装置 20, 因此操作者在拧螺钉前能对工件 或壳体表面是否带电进行检测。在当使用测电装置 20时,操作者握持手柄部 2, 并用拇指搭在金属端盖 16上, 这样当带有工作头的工作部件 3触及带电体时, 带电体上的电压经工作头及工作部件(金属体)、 安全电阻 15、 氖管 13、 导电弹 簧 14及手柄部 2尾端的金属端 16盖, 再经过人体接入大地形成回路。 若工件 或壳体表面与大地之间的电压超过 60伏, 测电装置 20中的氖管便会发光, 指 示被测工件或壳体表面有电。  Portable screwdriver 10 Since the measuring device 20 is provided, the operator can detect whether the workpiece or the surface of the housing is charged before screwing. When the power measuring device 20 is used, the operator holds the handle portion 2 and puts the thumb on the metal end cover 16, so that when the working member 3 with the working head touches the charged body, the voltage on the charged body passes through the working head. And the working part (metal body), the safety resistor 15, the manifold 13, the conductive spring 14 and the metal end 16 of the tail end of the handle part 2 are connected to the earth to form a loop. If the voltage between the workpiece or the surface of the housing and the ground exceeds 60 volts, the manifold in the measuring device 20 will illuminate, indicating that the workpiece or the surface of the housing is electrically charged.
由于电工螺丝批要求在交流 120V或 230V电压下带电工作,所以要求螺丝批 10要能耐 1500V 高压,考虑到操作者的安全, 将操作者能接触到的主机壳体 1 与握持用的手柄部 2优先考虑釆用绝缘材料制成, 如橡胶、 塑料等绝缘材料。 工作部件 3在纵长方向上延伸有一定的长度, 因此在其突出于主机壳体 1 的部 分的外表面设置绝缘层 3b, 例如可以在工作部件 3外围表面套设的塑胶套或其 它绝缘材料。 本实施例中的第一马达 6及第二马达 7是双重绝缘马达, 即马达 轴上设置有绝缘材料,其作用是将强电与后部手柄部 2和人体隔开,保证操作的 安全。 双重绝缘马达不同于普通的直流马达, 普通直流马达只设置基本绝缘。 传动机构 9釆用全塑料行星轮齿, 齿轮箱壳体 9a釆用塑料壳体, 这样的设置不 仅能保护操作者的安全, 而且有利于减小螺丝批 10的整机重量, 降低成本。  Since the electrician screwdriver requires live working at 120V or 230V AC, it is required that the screwdriver 10 be able to withstand 1500V high voltage. Considering the safety of the operator, the main unit housing 1 that the operator can access and the handle portion for holding 2 It is preferred to use insulating materials such as rubber, plastic and other insulating materials. The working member 3 has a certain length extending in the longitudinal direction, so that an insulating layer 3b is provided on an outer surface of a portion thereof protruding from the main body casing 1, for example, a plastic sleeve or other insulating material which can be sleeved on the outer peripheral surface of the working member 3. . The first motor 6 and the second motor 7 in this embodiment are double insulated motors, that is, the motor shaft is provided with an insulating material, which functions to separate the strong electric power from the rear handle portion 2 and the human body to ensure the safety of operation. The double insulated motor is different from the ordinary DC motor, and the ordinary DC motor only sets the basic insulation. The transmission mechanism 9 uses all-plastic planetary gear teeth, and the gear box housing 9a uses a plastic housing. This arrangement not only protects the operator's safety, but also helps to reduce the weight of the screwdriver 10 and reduce the cost.
参照图 3、 图 4所示, 第一马达 6在靠近第二马达 7 的一侧设置有第一马 达轴 6a, 第二马达 7在靠近第一马达 6的一侧设置第二马达轴 7a, 第一马达轴 6a与第二马达轴 7a之间设有间隙。 第一马达轴 6a和第二马达轴 7a 的中心部 位分别开设有槽口 6b, 7b, 槽口 6b, 7b分别沿第一马达轴 6a和第二马达轴 7a 的纵向由马达轴的连接端向自由端延伸一定的长度, 扭簧首端 8'弯折后卡设于 槽口 6b中, 扭簧末端 8"弯折后卡设槽口 7b中。 扭簧 8如此设置于第一马达轴 6a和第二马达轴 7a之间, 使得第一马达 6 与第二马达 7旋转时不仅能保持同 轴并且能保持相同的相位。 同时扭簧 8能控制或抑制产生于第一马达 6及第二 马达 7之间的冲击, 能消除一些可以存在于第一马达 6与第二马达 7之间的偏 心 。 当然本实施例中的扭簧 8也可以用软轴或其它柔性连接件进行替换。 Referring to FIGS. 3 and 4, the first motor 6 is provided with a first motor shaft 6a on the side close to the second motor 7, and the second motor 7 is provided with a second motor shaft 7a on the side close to the first motor 6, A gap is provided between the first motor shaft 6a and the second motor shaft 7a. The central portions of the first motor shaft 6a and the second motor shaft 7a are respectively provided with notches 6b, 7b, and the slots 6b, 7b are respectively connected from the connecting end of the motor shaft in the longitudinal direction of the first motor shaft 6a and the second motor shaft 7a. The free end extends a certain length, and the torsion spring end 8' is bent and then snapped into the notch 6b, and the torsion spring end 8" is bent and then snapped into the slot 7b. The torsion spring 8 is disposed on the first motor shaft 6a. Between the second motor shaft 7a and the second motor shaft 7a, the first motor 6 and the second motor 7 can be kept coaxial and can maintain the same phase. The torsion spring 8 can control or suppress the generation of the first motor 6 and the second. The impact between the motors 7 can eliminate some of the eccentricity that can exist between the first motor 6 and the second motor 7. Of course, the torsion spring 8 in this embodiment can also be replaced with a flexible shaft or other flexible connecting member.
参照图 5、 图 6、 图 7 所示, 传动机构 9 的行星齿轮系包括输出端行星架 40。 螺丝批 1 0设置有自锁装置 1 8 , 自锁装置 18 包括一个固定盘 31 , 在固定盘 31的圆周外侧均匀设置有若干个固定引脚 32 , 这些固定引脚 32与齿轮箱壳体 9 a 紧密连接为一体, 使固定盘 32相对于主机壳体 1及齿轮箱壳体 9 a呈静止状 态, 而在固定盘 31的圆周内侧则形成有内圆面 33。 在内圆面 33的范围内, 设 置有一个转接盘 34 , 转接盘 34的中心部分设置扁方孔 35。 主轴 23—端连接工 作部件 3 , 另一端上设置成扁平部 24 , 转接盘 34与主轴 23通过扁方孔 35及扁 平部 24连接为一体, 因而可以同主轴 23—起转动。 其中所釆用的连接方式可 以是本领域内技术人员惯用花键以及容易想到的其它连接方式替换。 自锁装置 1 8 还包括自输出端行星架 40 向工作部件 3 方向突出的多个支脚 41 , 支脚 41 固定设置于输出端行星架 40上。  Referring to Figures 5, 6, and 7, the planetary gear train of the transmission mechanism 9 includes an output planet carrier 40. The screwdriver 10 is provided with a self-locking device 18, and the self-locking device 18 includes a fixed disk 31. A plurality of fixing pins 32 are uniformly disposed outside the circumference of the fixed disk 31, and the fixed pins 32 and the gear case 9 a is tightly coupled so that the fixed disk 32 is in a stationary state with respect to the main casing 1 and the gear case 9a, and an inner circular surface 33 is formed on the inner side of the circumference of the fixed disk 31. In the range of the inner circular surface 33, an adapter disk 34 is provided, and a flat hole 35 is formed in the center portion of the adapter disk 34. The main shaft 23 is connected to the working part 3, and the other end is provided as a flat portion 24, and the interposer 34 and the main shaft 23 are integrally connected by the flat hole 35 and the flat portion 24, so that the main shaft 23 can be rotated. The connection method used therein can be replaced by a spline and other connection means which are easily conceivable by those skilled in the art. The self-locking device 1 8 further includes a plurality of legs 41 projecting from the output end carrier 40 toward the working member 3, and the legs 41 are fixedly disposed on the output planet carrier 40.
转接盘 34的圆周外侧形成有多个平面 36 , 转接盘 34上靠近输出端行星架 10 的一端设置有连接部, 该连接部釆用花键齿 38 , 转接盘 34 通过花键齿 38 与输出端行星架 10松配合。 固定盘 31和转接盘 34之间, 更具体的位置是固定 盘 31 的内圆面 33与转接盘 34的平面 36之间分别设有滚柱 37 , 滚柱 37抵靠 内圆面 33和平面 36 , 并且可以在所处位置上滚动。 另外, 每个滚柱 37之间都 插设有输出端行星架 40的支脚 41 , 也就是说, 支脚 41设置于固定盘 31 的内 圆面 33与转接盘 34的外侧圆面之间。支脚 41与固定盘 31的内圆面 33和转接 盘 34均为间隙配合, 因此支脚 41可以在所处位置上转动。  A plurality of planes 36 are formed on the outer circumference of the adapter disk 34, and a connecting portion is disposed on one end of the adapter disk 34 adjacent to the output end carrier 10, the connecting portion is provided with spline teeth 38, and the adapter disk 34 is passed through the spline teeth. 38 loosely mates with the output planet carrier 10. Between the fixed disk 31 and the adapter disk 34, a more specific position is that a roller 37 is disposed between the inner circular surface 33 of the fixed disk 31 and the plane 36 of the adapter disk 34, and the roller 37 abuts against the inner circular surface 33. And plane 36, and can scroll at the location. Further, a leg 41 of the output end carrier 40 is inserted between each of the rollers 37, that is, the leg 41 is disposed between the inner circular surface 33 of the fixed disk 31 and the outer circular surface of the adapter disk 34. The leg 41 and the inner circular surface 33 of the fixed disk 31 and the adapter disk 34 are both in a clearance fit, so that the leg 41 can be rotated in the position.
进一步参照图 8 , 当触发控制件 12时, 以马达的旋转输出是逆时针方向为 例, 第一马达 6与第二马达 7产生的旋转扭矩传递到输出端行星架 40上, 输出 端行星架 10相对与其花键配接的转接盘 34转过一定角度, 此时输出端行星架 支脚 41随输出端行星架 40产生相应方向上的转动。 其中, 当支脚 41转动一段 微小位移后, 抵靠在滚柱 37上, 由于滚柱 37是从由内圆面 33、 转接盘 34的 平面 36这二者之间形成的锲面的小端向大端运动, 所以滚柱 37能被输出端行 星架支脚 41推动, 跟随输出端行星架 40转动, 直至输出端行星架 40与转接盘 34的花键齿 38侧面接触, 此时输出端行星架支脚 41与滚柱 37带动转接盘 34 一起旋转。 这样, 第一马达 6 与第二马达 7 的旋转扭矩将传递到与转接盘 34 固定连接的主轴 23上, 并进一步传递到工作部件 3。  With further reference to FIG. 8, when the control member 12 is triggered, taking the rotational output of the motor as an example, the rotational torque generated by the first motor 6 and the second motor 7 is transmitted to the output end carrier 40, and the output end carrier 10 is rotated relative to the adapter disk 34 mated with its spline, and the output planet carrier leg 41 is rotated in the corresponding direction with the output planet carrier 40. Wherein, when the leg 41 rotates for a slight displacement, it abuts against the roller 37, since the roller 37 is a small end of the face formed from the inner circular surface 33 and the plane 36 of the adapter disk 34. The big end is moved, so the roller 37 can be pushed by the output planet carrier foot 41, following the output end of the planet carrier 40, until the output end carrier 40 is in contact with the side of the spline teeth 38 of the adapter disc 34. The planet carrier legs 41 and the rollers 37 rotate the adapter disk 34 together. Thus, the rotational torque of the first motor 6 and the second motor 7 is transmitted to the spindle 23 fixedly coupled to the adapter disk 34, and further transmitted to the working member 3.
进一步参照图 9 , 当控制件 12断开, 第一马达 6和第二马达 7停止旋转而 无旋转扭矩输出。 如果操作者仍然沿顺时针方向拧动收容于工件部件 3中的工 作头, 表现出来的将是主轴 23会产生相应方向的转动。 由于主轴 23与转接盘 34通过扁方连接为一体, 转接盘 34也将随主轴 23产生相应方向上的转动。 而 滚柱 37由虚线所示的第一位置滚动至实线所示第二位置, 由于滚柱 37是从由 内圆面 33、 转接盘 34的平面 36这二者之间形成的锲面的大端向小端运动, 此 时固定盘 31平面 36、 内圆面 33、 与转接盘 34的平面 36三者之间相互锲紧, 主轴 23并不能带动输出端行星架支架 41旋转, 即主轴 23进行了 自动锁定。 由 于自锁结构 18的设置, 使得操作者可以选择手动旋转螺丝钉 10拧螺钉。 尤其 适用于当螺丝批在电动模式下, 将螺钉拧至基本到位的情况下, 可通过控制件 12使马达 6, 7停止, 手动模式下, 旋转该螺丝批 10将螺钉拧到位, 从而避免 了螺钉在电动模式下过拧而导致螺钉滑牙。 该螺丝批 10 不仅是一款电工螺丝 批, 还是一款手、 电动一体的螺丝批, 操作方便且便于携带。 With further reference to FIG. 9, when the control member 12 is turned off, the first motor 6 and the second motor 7 stop rotating. No rotary torque output. If the operator still twists the working head housed in the workpiece member 3 in a clockwise direction, it will be manifested that the spindle 23 will rotate in the corresponding direction. Since the spindle 23 and the adapter disk 34 are integrated by a flat connection, the adapter disk 34 will also rotate in the corresponding direction with the spindle 23. The roller 37 is rolled from the first position indicated by the broken line to the second position indicated by the solid line, since the roller 37 is formed from the inner surface 32 and the plane 36 of the adapter disk 34. The large end moves toward the small end. At this time, the flat surface 36 of the fixed disk 31, the inner circular surface 33, and the plane 36 of the adapter disk 34 are tightened with each other, and the main shaft 23 cannot drive the output end carrier bracket 41 to rotate. That is, the spindle 23 is automatically locked. Due to the arrangement of the self-locking structure 18, the operator can choose to manually rotate the screw 10 to tighten the screw. It is especially suitable when the screwdriver is screwed to the basic position in the electric mode, the motor 6, 7 can be stopped by the control member 12, and in the manual mode, the screwdriver 10 is rotated to screw the screw in place, thereby avoiding The screw is over-screwed in the electric mode and causes the screw to slip. The screwdriver 10 is not only an electrician screwdriver, but also a hand and electric screwdriver. It is easy to operate and easy to carry.
除了电工螺丝批以外, 本发明保护的技术方案也适用于其它便携式手持工 具, 例如手持式电动摆动机、 手持式电动砂光机、 手持式电动小剪刀等都属于 本发明的范畴。  In addition to electrician screwdrivers, the technical solution of the present invention is also applicable to other portable hand tools, such as hand-held electric oscillating machines, hand-held electric sanders, hand-held electric scissors, and the like, all of which fall within the scope of the present invention.
参照图 10、 图 11所示, 与螺丝批 10电性配接的充电装置 50 包括基座 51, 位于基座 51上方的支撑壁 52, 其中基座 51 内设置有充电接口 (图中未示出 ) 以及与交流电源连接的导线 54, 支撑壁 52设置成一个半封闭式的空心圆柱形。 当然, 也可以设置成方便接收螺丝批 10插设的其它形状。 由于螺丝批 10的细 长机身设置, 使得当需要充电时, 只要将螺丝批 10手柄部 3插设于支撑壁 52 的收容部 52a 中即可, 此时基座 51 内的充电接口与螺丝批充电接口 19 (参照 图 2 ) 自动建立电性连接, 充电装置 50就能对螺丝批 10 的电池单元 5进行充 电。 基座 51上设有二个指示灯 53可分别用于指示充电装置 50与螺丝批 10的 电连接已建立, 以及电池已充满。 其中指示灯亮起时的颜色用红色或绿色表示, 当然也可以使用其它颜色。 例如也可以将电池充满指示灯设置为当充电时灯亮 起, 充满后灯自动熄灭。 或者是充电时为红灯, 充满后显示绿灯。 螺丝批 10 与充电装置 50这样的配合设置, 使得螺丝批 10在使用结束后, 将其直立插设 于充电装置 50的收容部 52a 内, 不但能及时的为螺丝批 10充电, 同时也为螺 丝批 10的收藏提供了一个收容空间, 操作者不需要额外的工具箱将其收藏, 并 且在使用时随手就可以取出, 非常便捷。  Referring to FIG. 10 and FIG. 11 , the charging device 50 electrically coupled to the screwdriver 10 includes a base 51 and a support wall 52 above the base 51 , wherein the base 51 is provided with a charging interface (not shown). And a wire 54 connected to the alternating current power source, the support wall 52 is provided in a semi-closed hollow cylindrical shape. Of course, it can also be arranged to receive other shapes of the screwdriver 10 inserted. Due to the slim body of the screwdriver 10, when the charging is required, the handle portion 3 of the screwdriver 10 can be inserted into the receiving portion 52a of the supporting wall 52, and the charging interface and the screw in the base 51 at this time. The batch charging interface 19 (refer to FIG. 2) automatically establishes an electrical connection, and the charging device 50 can charge the battery unit 5 of the screwdriver 10. Two indicators 53 are provided on the base 51 for indicating that the electrical connection of the charging device 50 to the screwdriver 10 has been established, and that the battery is fully charged. The color when the indicator light is on is indicated by red or green. Of course, other colors can also be used. For example, you can also set the battery fill indicator to light up when charging, and automatically turn off when fully charged. Or it is a red light when charging, and a green light when it is full. The screw set 10 and the charging device 50 are arranged such that the screwdriver 10 is inserted into the accommodating portion 52a of the charging device 50 after being used up, not only can the screwdriver 10 be charged in time, but also the screw. The batch 10 collection provides a containment space, and the operator does not need an additional toolbox to store it, and it can be taken out at the time of use, which is very convenient.

Claims

权 利 要 求 书 Claim
1. 一种电工螺丝批, 包括: 主机壳体, 设置于主机壳体的测电装置, 以及设置 于主机机壳一端的工作部件, 其特征在于: 所述主机壳体内设有马达, 以及为 马达提供驱动力的电池单元, 所述主机壳体上设置有用于控制马达的控制件, 当控制件控制马达工作时, 所述电工螺丝批处于电动模式, 当控制件控制马达 不工作时, 所述电工螺丝批处于手动模式。  An electrician screwdriver, comprising: a main body casing, a power measuring device disposed on the main body casing, and a working component disposed at one end of the main body casing, wherein: the main casing is provided with a motor, and a motor unit for driving a driving force, wherein the main body housing is provided with a control member for controlling the motor, and when the control unit controls the operation of the motor, the electrician screwdriver is in an electric mode, when the control unit controls the motor to be inoperative, The electrician screwdriver is in manual mode.
2. 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述工作部件的外围设置 有绝缘材料。  2. The electrician screwdriver according to claim 1, wherein: the outer periphery of the working member is provided with an insulating material.
3. 根据权利要求 1所述的电工螺丝批,其特征在于: 所述马达为双重绝缘马达, 所述马达的马达轴上设置有绝缘材料。  3. The electrician screwdriver according to claim 1, wherein the motor is a double insulated motor, and an insulating material is disposed on a motor shaft of the motor.
4. 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述测电装置包括用于指 示检测区域是否带电的指示元件。  4. The electrician screwdriver of claim 1 wherein: said electrical measuring device includes an indicator member for indicating whether or not the detection region is energized.
5. 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述马达与工作部件之间 设置有将马达的动力传递给工作部件的传动机构。  The electrician screwdriver according to claim 1, wherein a transmission mechanism for transmitting power of the motor to the working member is provided between the motor and the working member.
6. 根据权利要求 5所述的电工螺丝批, 其特征在于: 所述传动机构包括全塑齿 轮机构。  6. The electrician screwdriver of claim 5 wherein: said transmission mechanism comprises a full plastic gear mechanism.
7. 根据权利要求 5所述的电工螺丝批, 其特征在于: 所述主机壳体内设置有齿 轮箱壳体, 传动机构设置于齿轮箱壳体内, 所述齿轮箱壳体由塑料材料制成。 7. The electrician screwdriver according to claim 5, wherein: the main body housing is provided with a gear case housing, and the transmission mechanism is disposed in the gear box housing, and the gear box housing is made of a plastic material.
8. 根据权利要求 1所述的电工螺丝批,其特征在于: 所述工作部件与主轴连接, 所述主轴与马达之间设置有用于锁紧主轴的自锁装置。 8. The electrician screwdriver according to claim 1, wherein: the working member is coupled to the main shaft, and a self-locking device for locking the main shaft is disposed between the main shaft and the motor.
9. 根据权利要求 8所述的电工螺丝批, 其特征在于: 所述马达与工作部件之间 设置有传动机构, 所述传动机构包括输出端行星架, 所述自锁装置包括与主轴 相对固定的转接盘, 以及与主机壳体相对固定的固定盘, 所述固定盘设置有内 圆面, 所述转接盘设置于内圆面的范围之内, 且所述转接盘的外围具有多个平 面, 转接盘设置有与输出端行星架连接的连接部, 所述输出端行架包括多个支 脚延伸于所述平面与内圆面之间, 所述相邻的支脚之间分别设置有滚柱。  9. The electrician screwdriver according to claim 8, wherein: a transmission mechanism is disposed between the motor and the working component, the transmission mechanism includes an output end carrier, and the self-locking device includes a fixed relative to the main shaft. And a fixed disk fixed relative to the main body casing, the fixed disk is provided with an inner circular surface, the adapter disk is disposed within a range of the inner circular surface, and the outer periphery of the adapter disk has a plurality of planes, the adapter disk is provided with a connecting portion connected to the output planet carrier, and the output end row frame includes a plurality of legs extending between the plane and the inner circular surface, wherein the adjacent legs are respectively Set up with rollers.
1 0. 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述主机壳体具有纵向 延伸的主机壳体轴线, 所述电池单元的轴线与所述主机壳体轴线重合或平行。 10. The electrician screwdriver of claim 1 wherein: said main housing has a longitudinally extending main housing axis, said battery unit having an axis that coincides or is parallel with said main housing axis.
1 1 . 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述主机壳体的纵向尺 寸与横向尺寸的比值设置范围在 4. 4至 1 2. 5之间。 1 1. The electrician screwdriver according to claim 1, wherein: a ratio of a longitudinal dimension to a lateral dimension of the main casing is set between 4. 4 and 1.5.
1 2. 根据权利要求 1 1所述的电工螺丝批, 其特征在于: 所述主机壳体的纵向尺 寸设置范围在 200mm至 350mm之间。 2. The electrician screwdriver according to claim 11, wherein: the longitudinal ruler of the main body casing The inch setting range is between 200mm and 350mm.
13. 根据权利要求 11所述的电工螺丝批, 其特征在于: 所述主机壳体的横向尺 寸设置范围在 28mm至 45mm之间。  13. The electrician screwdriver according to claim 11, wherein: the main casing has a lateral dimension ranging between 28 mm and 45 mm.
14. 根据权利要求 1所述的电工螺丝批, 其特征在于: 所述马达包括至少两个 串接的电动马达。  14. The electrician screwdriver of claim 1 wherein: said motor comprises at least two electric motors connected in series.
15. 根据权利要求 14所述的电工螺丝批, 其特征在于: 所述两个电动马达的特 性相同, 所述两个电动马达的直径相同。  15. The electrician screwdriver according to claim 14, wherein: said two electric motors have the same characteristics, and said two electric motors have the same diameter.
16. 根据权利要求 14所述的电工螺丝批, 其特征在于: 所述电动马达为细长的 圆柱形马达, 所述电动马达的长度与直径比设置范围在 1. 2至 2.6之间。  16. The electrician screwdriver according to claim 14, wherein: said electric motor is an elongated cylindrical motor, and said electric motor has a length to diameter ratio set between 1.2 and 2.6.
17. 根据权利要求 14所述的电工螺丝批, 其特征在于: 所述两个电动马达之间 设置有联轴器。  17. The electrician screwdriver according to claim 14, wherein a coupling is disposed between the two electric motors.
18. 根据权利要求 17所述的电工螺丝批,其特征在于:所述联轴器设置为扭簧。 18. An electrician screwdriver according to claim 17, wherein the coupling is provided as a torsion spring.
19. 一种便携式手持工具, 包括: 主机壳体, 设置于主机机壳一端的工作部件, 所述主机壳体内设有用于驱动工作部位的动力装置, 以及为动力装置提供能量 的电池单元, 其特征在于: 所述动力装置包括至少两个电动马达, 所述电动马 达串接于主机壳体内。 19. A portable hand tool, comprising: a main body housing, a working component disposed at one end of the main body casing, a power device for driving the working portion, and a battery unit for supplying power to the power device, The utility model is characterized in that: the power device comprises at least two electric motors, and the electric motor is serially connected in the main body casing.
20.—种便携式手持工具, 包括: 主机壳体, 设置于主机机壳一端的工作部件, 所述主机壳体内设有用于驱动工作部位的马达, 以及为马达提供能量的电池单 元, 其特征在于: 所述便携式手持工具的纵向尺寸与横向尺寸的比值设置范围 在 4.4至 12. 5之间。  20. A portable hand tool comprising: a main body housing, a working component disposed at one end of the main body housing, a motor for driving the working portion, and a battery unit for powering the motor, wherein the main body housing is characterized by The ratio between the longitudinal dimension and the lateral dimension of the portable hand tool is set between 4.4 and 12.5.
PCT/CN2012/081494 2011-09-16 2012-09-17 Electrician's screwdriver and portable hand-held tool WO2013037325A1 (en)

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
CN2011102759179A CN102990589A (en) 2011-09-16 2011-09-16 Portable handheld tool
CN201110275882.9A CN102990588B (en) 2011-09-16 2011-09-16 Portable handheld tool
CN201110275882.9 2011-09-16
CN201110275919.8A CN102990590B (en) 2011-09-16 2011-09-16 Electrician's screwdriver
CN201110275917.9 2011-09-16
CN201110275919.8 2011-09-16

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GB2530826A (en) * 2014-09-30 2016-04-06 Chervon Ip Ltd Electric screwdriver
US10052733B2 (en) 2015-06-05 2018-08-21 Ingersoll-Rand Company Lighting systems for power tools
EP3401062A1 (en) * 2017-04-27 2018-11-14 Wiha Werkzeuge GmbH Handheld tool and method for producing a handheld tool
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US11306801B2 (en) * 2017-11-02 2022-04-19 ECA Medical Instruments, Inc. Single use gear reduction device
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TWI809898B (en) * 2021-06-23 2023-07-21 德商哈薩沃克賀曼勒弗公司 Torque tool

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Publication number Priority date Publication date Assignee Title
GB2530826A (en) * 2014-09-30 2016-04-06 Chervon Ip Ltd Electric screwdriver
GB2530826B (en) * 2014-09-30 2020-12-16 Chervon Hk Ltd Electric screwdriver
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TWI809898B (en) * 2021-06-23 2023-07-21 德商哈薩沃克賀曼勒弗公司 Torque tool

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